Zierick Catalog

ZIERICK MANUFACTURING CORPORATION CATALOG Surface Mount & Through-Hole Interconnection & Assembly Solutions ZIERICK ...

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ZIERICK MANUFACTURING CORPORATION

CATALOG

Surface Mount & Through-Hole Interconnection & Assembly Solutions

ZIERICK MANUFACTURING CORPORATION

131 RADIO CIRCLE, MOUNT KISCO, NY 10549 914.666.2911 n 800.882.8020 n 001.914.666.2911 n FAX 914.666.0216

www.zierick.com CATALOG 43

63259 Zierick Cr.indd 1

www.zierick.com Request Info

1-800-453-1692

www.aboveboardelectronics.com

11/7/12 10:57 AM

Welcome to Zierick Manufacturing Corporation Welcome to Zierick Manufacturing Corporation Zierick ierick Prototype Proto yp Reels els

My grandfather, Frederick Frederick R. My grandfather, R. Zierick, Zierick, founded 1919 and we grew founded the the company company in in 1919 and we grew with the electronics with the electronics industry. industry. For For three three generations Zierick has generations ZierickManufacturing Manufacturing has been been focused focused on on the the development development and and manufacturing ofprecision precision connectors manufacturing of connectors that others have that others have trouble trouble matching. matching. The scope of The scope of our our industry industry has has broadened broadened over over the the years. years.We We began began with with radio radio components but today todaythere there is is hardly components but hardly aa product that doesn't doesn’t include product manufactured manufactured that include a printed circuit board. It’s a printed circuit board. It's exciting exciting -- there there is for us is always always something something new new for us to to work work on! on! We are proud proud to We are to manufacture manufacture and and electroplate our electroplate our quality quality parts parts in in New New York York State, State, USA. USA. Zierick Zierick continues continues to to focus focus on on engineering and andprocesses. processes. Our R&D engineering Our R&D engineers are are here engineers here to to work work with with you, you, our our customer, to select select or customer, to or design design aa connector connector that that meets meets your your requirements. requirements. Our Our skilled skilled toolmakers toolmakers build buildand andmaintain maintain our our tools. tools. vision systems systems to perform 100% 100% We use vision We use to perform inspection on key key characteristics, characteristics, and inspection on and our our in-house plating process process is in-house plating is carefully carefully monitored. design and monitored. We We design and build build much much of have of our our application application equipment equipment and and have staff available to provide telephone staff available to provide telephone and and on-site support. on-site support. Policyisis clear: clear: Deliver Our Our Quality Quality Policy Deliver on on time, tospecs. specs. time, conform conform to Many of our products are Many of our standard standard products are in in inventory andcan canbe be shipped shipped same inventory and same day. day. Others ship dates Others are are made made to to order order and and ship dates depend depend on on availability availability of of raw raw materials materials and lead time. advise and our our current current lead time. We’ll We'll advise you you of of our our best best date date and and will will work work to to improve improve it. it. You You -- our our customers customers -- have have helped helped make make Zierick for over over 90 Zierick successful successful for 90 years. years.Make Make our our components components aa part part of of your your successful successful products. products.

• Gretchen Gretchen Zierick Zierick President President

With more than 90 years of experience in precision custom stamping, Zierick offers the necessary R&D, capital intensive equipment, toolmakers, manufacturing processes, and quality control procedures to meet demanding metal stamping needs while providing savings to you. We offer premium quality stampings in medium and high volumes.

Zierick’s Zierick's Surface SurfaceMount Mount taped taped parts are now available on on7" 7" parts are now available Small Prototype Small Prototype Reels Reelswhich which hold hold 100 terminals. 100 terminals. These These inexpensive inexpensive reels easy way reels are are aa quick quick and and easy way to Zierick components to evaluate evaluate Zierick components with your your equipment and your with equipment and your boards large boards before before making making aa large order commitment. Look for order commitment. Look for terminals which have have a a part terminals which part number endingwith with—SR –SR (small (small number ending reel), or call Service. reel), or call Customer Customer Service.

We at Zierick are committed to meet customer specifications and requirements. We conduct verification and validation testing activities during design phases. Production undergoes rigorous inspections to ensure precise tolerances are maintained. We employ a state of the art Image Dimension Measuring System which performs pre-defined measurements in a mulit-measurement mode.

Interconnection Hardware

Visit www.zierick.com for the comprehensive Visit www.zierick.com for the most most up-to-date up-to-date and and comprehensive informationabout aboutthe thecompany companyand andits itsproducts. products.The The website website offers offers information downloadableCADs CADs of parts, order downloadable of our our parts, order tracking, tracking, videos, videos, and and the the ability to the part part you you need need by by description, description, or ability to find find the or the the perfect perfect mates for use. mates for the the parts parts you you now now use.

Zierick is an expert manufacturer of connectors and assembly equipment, so it is no surprise that we make top-quality electrical and electronic interconnection hardware products as well. If you are looking for standard or hard-to-find designs, Zierick’s extensive product line and engineering capability represent an unequaled source of quality products. Our Standard Hardware products include: n Eyelet Terminals n Lockwasher Terminals

Zierick Corp. is is an Zierick Manufacturing Manufacturing Corp. an engineering-based manufacturer engineering-based manufacturer of connectors leading of connectors and and the the leading source of source of solutions solutions to to complex complex electronic and electronic and printed printed circuit circuit board requireboard interconnection interconnection requirements ments and and problems, problems, ranging ranging from standard from standard products products to to custom-madegoods. goods. We We also also custom-made provide provide our our customers customers with with assembly equipment assembly equipment for for our our parts, hardware, parts, interconnection interconnection hardware, and taped tapedterminals. terminals.Since Since1919, 1919, and Zierick Zierick has has set setthe the standard standard in in both design leadership both design leadership and and quality tooling tooling and and stamping. stamping. quality

131 Radio Circle, Circle, Mount Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001-914-666-2911 www.zierick.com 001-914-666-2911

63259 Zierick Cr.indd 2

Zierick Quality and Custom Solutions

n Solder Lugs - Flat and Angle n Jumper Lugs n Angle Brackets n Cable Clamps

Request a copy of our Interconnection Hardware Catalog

© 2012 © 2012Zierick ZierickManufacturing Manufacturing Corporation Corporation

Catalog 43 Catalog 43 Made in in USA USA Made

ENGINEERED INTERCONNECTION SOLUTIONS

11/7/12 10:57 AM

Catalog 43 CATALOG 43

TABLE Table OF of CONTENTS Contents

2 2

Online Drawings Online CAD CAD Drawings

3 3

Surface Mount Mount Connectors Connectors Surface

4 4 8 8 11 11 16 16 18 18 20 20 22 22 25 25 27 27 28 28 29 29 31 31 34 34 35 35 36 36

SMT Pins and and Posts Posts SMT Pins SMT Quick Disconnect SMT Tabs Tabs // Quick Disconnect Terminals Terminals SMT SMT Pin Pin Headers Headers SMT Board SMT Board Stacking Stacking Connectors Connectors SMT Wire Connectors Connectors SMT Fine Fine Wire SMT Insulation Displacement Displacement Connectors Connectors SMT Insulation SMT Insulation Piercing Piercing Connectors Connectors SMT Insulation SMT Zip Cord Cord Connectors Connectors SMT Zip SMT Grippers SMT Wire Wire Grippers SMT Jumpers SMT Jumpers SMT Receptacles SMT Receptacles SMT Box Receptacles SMT Box Receptacles SMT Clips SMT Clips SMT Receptacles SMT Fuse Fuse Receptacles SMT Sockets SMT Sockets

39 39

Terminals for High Applications Terminals for High Temp Temp Applications

41 41

Board Stuffing Service Service Board Stuffing

43 43

Through-Hole Connectors Through-Hole Connectors

Quick Disconnect Tabs // Quick Disconnect Terminals Terminals 44 44 Tabs Test Point Terminals 60 Test Point Terminals 60 Pro Wave Wave Connectors Connectors 63 63 Pro Box Receptacles Receptacles 64 Box 64 TabReceptacles Receptacles 68 68 Tab Receptacles Universal Tab Tab Receptacles 72 Universal 72 Snap-In & & Standard Standard Fuse Fuse Clips Clips 76 76 Snap-In Insulation Displacement Connectors 79 79 Insulation Displacement Connectors Insertion Tools IDC Wire Wire Insertion Tools 84 84 IDC 85 Wire Grippers 85 Wire Grippers Crimp-On Wire Wire Strain Strain Relief Relief Terminals Terminals 86 Crimp-On 86 Screw Terminals / Binding Posts 87 87 Screw Terminals / Binding Posts Screws and and Wire Wire Clamps Clamps 92 Screws 92 ™ Accu-PostTM Terminals 93 Accu-Post Terminals 93 97 97

Through-Hole and Equipment Through-Hole and Surface Surface Mount Mount Equipment

Model 9700 9700 XY XY 98 98 Model Model 9700 9700 99 99 Model for Continuous Surf-ShooterSMTTM SMT™ Feeder Feeder for Continuous Strip Strip Terminals Terminals 101 101 Surf-Shooter Feeder for Loose Piece Piece Terminals Terminals Surf-ShooterSMTTM SMT™ Feeder for Loose 102 102 Surf-Shooter 103 WireCrimping CrimpingEquipment Equipment 103 Wire -rinliTable rile Product Guarantee and IPlating / Finish OV-17/1 105 105 1 ;1";T:ITT4itirTFTIMWTT: 107 107

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 1

USA Made in USA

Part Number Number Cross Cross Reference Part Reference

N'

131 Radio Circle, Circle, Mount Mount Kisco, NY 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 001.914.666.2911

11/7/12 11:02 AM

a

le CAD Drawings 2 Online CAD Drawings

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To To help help electronic electronic designers designers and and engineers engineers improve improve efficiency, significantly shorten shortendesign designcycles, cycles, significantly and reduce design and and and engineering engineering costs, costs,Zierick ZierickManufacturing Manufacturing Corporation has been Corporation been providing providing online access access to online to much much of its its extensive library of of CAD drawings extensive library drawings at www.zierick.com.

The Zierick Zierick website website homepage homepage announces this this opportunity opportunity for visitors visitors with with aa link link to to aa full full listing listing can be of the the part part numbers numbers that that can downloaded or or viewed viewed in in 3D downloaded format. The The web pages for format. for those those part part numbers numbers now now feature feature links links connecting visitors visitors to to the the CAD CAD connecting drawings.

Zierick Zierick is is the the leading leading source source of custom custom and and standard standard solutions for for printed printed circuit board board connection connection requirements and problems. requirements and Zierick’s Zierick'snew new online online offerings offerings provide with access access to provide visitors with to hundreds of CAD CAD models hundreds of models from from its its popular popular Surface Surface Mount Mount and and Through Through Hole product product lines.

Thanksto tothis thiseasy easyaccess, access, Thanks engineers can can quickly quickly download download pre-drawn CAD models models of of Zierick's Zierick’s pre-drawn CAD components and and insert insert them them into into their own designs designs using any major their own CAD software software system, system,eliminating eliminating the the need to to obtain obtain dimensions dimensions and and painstakingly painstakingly redraw the the parts.

1-800-453-1692 131 Radio Circle, Mount Kisco, NY NY 1054 10549 9 Request Info www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: 914.666.0216 800.882.8020n914.666.2911 www.zierick.com 914.666.2911 www.zierick.com 001.914.666.2911 001.

63259 Zierick Cat.indd 2

This This functionality functionality makes it it possible possible for for our our customers’ customers' the bigger bigger engineers to to focus focus on on the picture when creating creating new new designs. designs. picture when We to make make it it easy for We want want to for our our customers to customers to integrate integrate our our parts parts into their their designs. designs. into

Catalog 43 43 USA Made in in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:33 PM

Surface Mount Surface Mount Connectors Connectors 3

As As the the industry’s industry's first first surfacesurfacemountable connectors to to be mountable connectors supplied on reel, supplied on aa continuous continuous reel, connectors are our surface mount mount connectors designed designed to to be used used as part part of Zierick’s Zierick's Surf-Shooter Surf-ShooterSMT™ SMT' (Surface Mount Mount Technology) assembly system to to simplify simplify and and reduce reduce the the cost assembly. cost of of surface surface mount mount assembly. The Surf-Shooter SMT™ The complete complete Surf-Shooter SMT" system (consisting (consisting of system of connectors connectors supplied supplied on on aa continuous continuous reel and and a a special special feeder) feeder) feeds, feeds, separates, separates, and and

presents presents the the continuous continuous format, format, surface-mountable connectors connectors to to the pick-up head head of of the customer’s the pick-up the customer's existing placement placement system. format design The continuous continuous format stamped SMT SMT connectors of the the stamped connectors eliminates the the need need for for hand hand placement placement or prepackaging prepackaging that that is typically typically used used for for surface surfacemount mount connectors. It connectors. It eliminates eliminates the the need need the Zierick Zierick component for putting putting the component tape and and reel, reel, which in tape which costs

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 3

USA Made in USA

more the price of more than than the of the the component itself. itself. Even component Even odd-form odd-form components can can be be fed components fed to to the the customer’s placement customer's placement system on on continuousreels, reels, eliminating continuous eliminating hand assembly. hand assembly.

1 131 31 Radio Radio Circle, Circle, Mount Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 '911 www.zierick.com 001.914.666.2911 001.914.666.

10/30/12 1:33 PM

4 SMT SMT Pins Pinsand and Posts Posts

Features Features and and Benefits Benefits pins can •n Individual Individual pins can be berandomly randomly placed. placed. during re reflow. •n Pins Pins don’t don't float float during flow.

•n Pins Pins are are reliably reliably perpendicular. •n Zierick Zierick offers offers pins pins that that are are designed .100˚ on-center designed for .100'0n-center applications. applications. pins can canbe be selectively selectively •n Certain Certain pins plated. plated.

9

can be be produced •n Many Many can produced in in different different lengths or lengths or with with different different materials materials for higher higher conductivity. conductivity.

•n Others Others provide provide Z-Axis Z-Axis (axial) (axial) compliancy and/or can can be be used compliancy and/or used in in parallel stacking applications. parallel PCB PCB stacking applications. are designed •n All All are designed for automation automation using the the customer’s using customer's existing existing pick pick and place equipment andaa special special and place equipment and feeder. feeder. •n No No time-consuming time-consuming hand hand placement placement or or costly costly fixturing fixturing is is required. required.

component from floating and component and moving moving on on top top of of the the melted melted solder, and and to to improve improve solder solder joint joint strength. Pull-force Pull-force tests reveal strength. that proper capillary that aa post with with proper action has has much much higher higher retention retention to to the the printed printed circuit board than than a post the capillary capillary action post without without the action feature.

Zierick’s Zierick's SMT SMTpins pins and and posts posts are are specially designed designed for for high-reliability high-reliability PCB PCBinterconnection interconnection applications. applications. They They are are available available in in many many lengths lengths and diameters. and

The higher retention retention force force is The higher is attributable to two two conditions: conditions: attributable to

To To reduce reduce the the applied applied cost cost and and increase increase interconnection interconnection reliability, Zierick Zierick utilizes utilizes the the capillary capillary action action of reflowing reflowing solder solder to to prevent prevent the the

first is is the the very thin layer of u The 4 The first thin layer

solder between between the the base of of the the pin and the thesolder solder pad. pad. Solder pin and is aa weak weak alloy alloy with with a low low yield yield stress. A stress. Athicker thicker layer layer of of solder solder will fail fail before before aa thinner thinner layer.

u As As the the solder solder paste paste reflows, reflows,flux flux other active ingredients and other ingredients in the solder solder cause out-gassing. in the out-gassing. These These gases gasesget gettrapped trapped under under a relatively relatively large large surface surface like like the the base gasses base of of the the pin. pin. The The trapped trapped gasses create create voids voids in in the the solder solder that that are clearly clearly visible visiblewhen when the the pin pin is is pulled pulled off off or or the the solder joint joint is cross-sectioned. cross-sectioned. Pins Pinsthat that employ employ capillary capillary action action have have fewer fewer and and smaller voids voids because because the the capillary capillary tube providesaa way way for for gasses gasses to tube provides to escape. escape.

ljt 131 Radio Circle, Mount Kisco, NY 1054 10549 9 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001. 314.666.2911

63259 Zierick Cat.indd 4

Catalog 43 43 Made in USA

0

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:33 PM

• SMT 0.025" SMT 0.025"(0.635mm) (0.635mm) Posts Posts 5 Part Numbers Numbers 1216, 1216, 6216, Part 6216, 1222, 6222, 6222, 6246 6246 1222, U.S. Nos. 5,632,629, 5,632,629, 5,695,348, U.S.Patent Patent Nos. 5,695,348, 5,730,608, 5,730,608, 5,816,868 5,816,868and andother other U.S. U.S.and andinternational international patents patents Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Part No.

1216 1216

1222 1222

Reeled Part Part No. No. Reeled

6216 6216

6222 6222

6246

Pin Length Length (L) Pln (L)

0.375" (9.53mm) (9.53mm) 0.375"

0.250" (6.35mm) (6.35mm) 0.250"

0.375" (9.53mm) (9.53mm) 0.375"

Material Material Thickness/Type Thickness / Type

0.012" (0.30mm) Brass Brass

Standard Finish Finish Standard

100% Tin over Copper Copper

Current Rating Rating Cuffed

Amperes 88 Amperes

Feeder System System Feeder

Surf-Shooter SMT SMT™ Feeder Surf-Shooter TM Continuous Continuous Strip Strip Feeder .025 [0.64]

.078 [1.98]

.070 [1.78]

0.012" (0.30mm) CDA 155 Copper

.112 [2.84]

L.042 [1.07]

.025 [0.6,,FT

.106 [2.69]

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.020 [0.51]

Part Numbers Numbers 6239, 6239, 6240 Part 6240 U.S. Nos. 5,632,629, 5,632,629, 5,695,348, U.S.Patent Patent Nos. 5,695,348, 5,730,608, 5,730,608, 5,816,868 5,816,868and andother other U.S. U.S.and andinternational international patents patents Zierick .006” stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Solder Paste Over Copper Pad (Crosshatched)

Reeled Part Part No. No. Reeled

6239 6239

6240

Pln (L) Pin Length Length (L)

(6.35mm) 0.250" (6.35mm)

0.375" (9.53mm)

Material Motels! Thickness/Type Thickness / Type

0.012" (0.30mm) Brass

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Cuffed

8 Amperes

Feeder System System Feeder

Surf-Shooter SMT SMT™ Feeder Surf-Shooter TM Continuous Continuous Strip Strip Feeder

.077 L1.961 .070 [1 .78]

.042

MI MI MI 'Br

[1 .07]

- .010 MAX .010 REF

[0.25]

[0 .25]

AFTER CUT OFF

Recommended Solder Solder Pad Pad Geometry Geometry Recommended .025 ►

[0.64]

.100 [2.54]

.082 SO [2. 08[ .100

r,

[2.54]

rf A

.070

[1.7e] 106

.040

[2.691

[1.02]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 5

Made Mad in USA

Solder Paste vr Copper Pad (Crosshatched]



131 Radio Circle, Kisco, NY NY 10549 131 Radio Circle, Mount Mount Kisco, 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:33 PM

Z-AxisCompliant Compliant Pin Pin 6 SMT SMT Z-Axis Part Numbers 1264, 6264 U.S. Nos.6,997,727131, 6,997,727 B1, 5,730,608, U.S. Patent Patent Nos. 5,730,608, 5,632,629, 5,632,629, 5,695,348, 5,695,348,5,816,868 5,816,868and andother other U.S. U.S.and andinternational international patents patents Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Part No.

1264

Reeled Part Part No. No. Reeled

6264

Total Length Total Length (Height) (Height)

0.375" (9.52mm) (9.52mm) 0.375"

Material Thidmess Thickness //Type Type Material

0.012" (0.30mm) C15500 Copper & Silver

Standard Finish Finish Standard

100% Tin over Copper Copper

Current Rating Solvent Rating

8 Amperes

Feeder System System Feeder

Surf-ShooterSMTTm SMT™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder Recommended Solder Solder Pad Pad Geometry Geometry Reemmiended

.loo [2.541 Thor --)off

por

. 070 [1.771

.010 MAXJ [0.25[

.112 [2.941 x .025

.025 [0.641

.120 [3 . 051

[0.641

Alternate Solder Solder Pad Pad Geometry Geometry Alternate

.036 [0.911

7 7 7 7 .120 [2.0S1

.090 [2.291

.375 [9 521

Solder Poste Over Copper Pod (Crosshatch]

Z / Z

ZJ 1-.1 ..---- .028 h0.71j .080 [2.03] 1. " . .100 [2.54]

Z

ral IN ill [2 ' 791

ral

.06 [1 .52[

Surface Mount Solid Solid Pins Pins Part Numbers A1-250, A1-375, A1-421, A1-500, A1-625, A1-750

Loose Part No. Loose Part No.

Al -250 A1-250

Dim Dim ‘1! ‘L’



0.250" 0.375" 0.250" 0.375" (6.35mm) (9.53mm) (9.53mm) (6.35mm)

U.S. Nos. 5,632,629, U.S.Patent Patent Nos. 5,632,629, 5,816,868 5,816,868and and other U.S. and other U.S. andinternational international patents patents

Pin Width Pin Width

0.025" (0.64mm) Square

Standard Finish Finish Standard

100% Tin over Copper

Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Current Rating Rating Cuffed

8/Pin

Feeder System System Feeder

Pin-Shooter SMT SMT Loose Loose Piece Piece Feeder Feeder (Pin (Pin Shooter) Pin-Shooter Shooter)

Al -375 A1-375

Al -421 A1-421

Al -500 A1-500

Al -625 A1-625

Al -750 A1-750

0.421" 0.500" 0.625" 0.750" 0.421" 0.500" 0.625" 0.750" (10.69mm) (12.70mm) (12.70mm) (15.88mm) (15.88mm) (19.05mm) (10.69mm)

Recommended Solder Solder Pad Pad Geometry Geometry Reemmiended Polder Poste Over Copper Pod (Crosshatched?

.082 2.081 .082 [2.081k

MP-

.082 [2.08] t

-Ow

.025 Square

t

.100 F2 .,41

.082 [2.08]

e, - .082 [2.09]

.082 -t [2.08]

1 00 [2.541

[0.641

V 0

.076 [1.931

131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 1-800-453-1692 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 6

Catalog 43 Catalog 43 Made in USA USA Made in

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:33 PM

SMT Solid Pins Pins 7 SMT Solid Part Numbers A2-375-0, A2-495-0, A2-532-0, A2-670-0, A2-680-0, A3-595-0, A3-625-0, A3-680-0, A3-800-0, A4-375-0, A4-625-0, A4-680-0 U.S. Nos. 5,632,629, 5,632,629, U.S.Patent Patent Nos. 5,695,348, 5,730,608, 5,816,868 5,695,348, 5,730,608, 5,816,868 and other other U.S. U.S. and and andinternational international patents patents Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most thickness for most applications. applications. For stencil thicknesses, thicknesses, call call For other other stencil Zierick’s Zierick'sproduct product development development department. department.

.015 R

.010 R Lc) . 25

.009 X 90° F0.231 8 V-GROOVES 45° APART D1 0

DESCRIPTION Part No. No. DESCRIPTION Part

L* D D1 PAD L* D D1 PAD

CURRENT CURRENT RATING RATING

A2-375-0 A2-375-0

0.375" 0.040" (1.02mm) (1.02mm) Dia 0.375" 0.040" 0.040" Dia x x 0.040" 0.375" (9.53mm) (9.53mm) long (9.53mm) (1.02mm) 0.375" long (9.53mm) (1.02mm) Solid Copper Copper SMT SMT Solid Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

0.095" 0.095" ±0.005" ±0.005" (2.41mm (2.41mm ±0.127mm) ±0.127mm)

A A

15 Amperes Amperes 15

A2-495-0 A2-495-0

0.495" 0.040" (1.02mm) (1.02mm) Dia 0.495" 0.040" 0.040" Dia x x 0.040" 0.495" (12.57mm) 0.495" (12.57mm) (12.57mm) (12.57mm) (1.02mm) (1.02mm) long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

A 0.095" A 0.095" ±0.005" ±0.005" (2.41mm (2.41mm ±0.127mm) ±0.127mm)

15 Amperes Amperes 15

A2-532-0 A2-532-0

0.532" 0.040" (1.02mm) (1.02mm) Dia 0.532" 0.040" 0.040" Dia x x 0.040" 0.532" (13.51mm) 0.532" (13.51mm) (13.51mm) (13.51mm) (1.02mm) (1.02mm) long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

A 0.095" A 0.095" ±0.005" ±0.005" (2.41mm (2.41mm ±0.127mm) ±0.127mm)

15 Amperes Amperes 15

A2-670-0 A2-670-0

0.670" 0.040" (1.02mm) (1.02mm) Dia 0.670" 0.040" 0.040" Dia x x 0.040" 0.670" (17.02mm) 0.670" (17.02mm) (17.02mm) (17.02mm) (1.02mm) (1.02mm) long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

A 0.095" A 0.095" ±0.005" ±0.005" (2.41mm (2.41mm ±0.127mm) ±0.127mm)

15 Amperes Amperes 15

A2-680-0 A2-680-0

0.040" (1.02mm) (1.02mm) Dia 0.680" 0.040" 0.040" Dia x x 0.680" 0.040" 0.680" (17.27mm) 0.680" (17.27mm) (17.27mm) (17.27mm) (1.02mm) (1.02mm) long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

A 0.095" A 0.095" ±0.005" ±0.005" (2.41mm (2.41mm ±0.127mm) ±0.127mm)

15 Amperes Amperes 15

A3-595-0 A3-595-0

0.060" (1.52mm) (1.52mm) Dia 0.595" 0.060" 0.060" Dia x x 0.595" 0.060" (15.11mm) 0.595" (15.11mm) (15.11mm) (15.11mm) (1.52mm) (1.52mm) 0.595" long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

B 0.120" B 0.120" ±0.005" ±0.005" (3.05mm (3.05mm ±0.127mm) ±0.127mm)

20 Amperes Amperes 20

A3-625-0 A3-625-0

0.060" (1.52mm) (1.52mm) Dia 0.625" 0.060" 0.060" Dia x x 0.625" 0.060" (15.88mm) 0.625" (15.88mm) (15.88mm) (15.88mm) (1.52mm) (1.52mm) 0.625" long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

B 0.120" B 0.120" ±0.005" ±0.005" (3.05mm (3.05mm ±0.127mm) ±0.127mm)

20 Amperes Amperes 20

A3-680-0 A3-680-0

0.060" (1.52mm) (1.52mm) Dia 0.680" 0.060" 0.060" Dia x x 0.680" 0.060" 0.680" (17.27mm) (17.27mm) (17.27mm) (1.52mm) (1.52mm) 0.680" (17.27mm) long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

B 0.120" B 0.120" ±0.005" ±0.005" (3.05mm (3.05mm ±0.127mm) ±0.127mm)

20 Amperes Amperes 20

A3-800-0 A3-800-0

0.060" (1.52mm) (1.52mm) Dia 0.800" 0.060" 0.060" Dia x x 0.800" 0.060" (20.32mm) 0.800" (20.32mm) (20.32mm) (20.32mm) (1.52mm) (1.52mm) 0.800" long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

B 0.120" B 0.120" ±0.005" ±0.005" (3.05mm (3.05mm ±0.127mm) ±0.127mm)

20 Amperes Amperes 20

A4-375-0 A4-375-0

0.080" (2.03mm) (2.03mm) Dia 0.375" 0.080" 0.080" Dia x x 0.375" 0.080" 0.375" (9.53mm) (9.53mm) long (9.53mm) (2.03mm) 0.375" long (9.53mm) (2.03mm) Solid Copper Copper SMT SMT Solid Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

C 0.140" C 0.140" ±0.010" ±0.010" (3.56mm (3.56mm ±0.254mm) ±0.254mm)

25 Amperes Amperes 25

A4-625-0 A4-625-0

0.080" (2.03mm) (2.03mm) Dia 0.625" 0.080" 0.080" Dia x x 0.625" 0.080" (15.88mm) 0.625" (15.88mm) (15.88mm) (15.88mm) (2.03mm) (2.03mm) 0.625" long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

C 0.140" C 0.140" ±0.010" ±0.010" (3.56mm (3.56mm ±0.254mm) ±0.254mm)

25 Amperes Amperes 25

A4-680-0 A4-680-0

0.080" (2.03mm) (2.03mm) Dia 0.680" 0.080" 0.080" Dia x x 0.680" 0.080" 0.680" (17.27mm) 0.680" (17.27mm) (17.27mm) (17.27mm) (2.03mm) (2.03mm) long Solid Copper SMT long Solid Copper SMT Post; over Post; 100% 100% Tin Tin over CDA 11000 CDA 11000

C 0.140" C 0.140" ±0.010" ±0.010" (3.56mm (3.56mm ±0.254mm) ±0.254mm)

25 Amperes Amperes 25

Feeder System: Pin-Shooter SMT SMT Loose Loose Piece Piece Feeder Feeder (Pin (Pin Shooter) Feeder System: Pin-Shooter Shooter) Pad A A -- Recommended Recommended Solder Solder Pad Pad Geometry Geometry Pad

Pad B B -- Recommended Recommended Solder Solder Pad Pad Geometry Geometry Pad

Pad C C -- Recommended Recommended Solder Solder Pad Pad Geometry Geometry Pad

0.120 Solder Poste Over Copper Pad I Crosshatched)

160 0 14.1mml

[x.05]

Solder Paste Over Copper Pad I Crosshatched I

**Additional Additional Pin Pin Lengths Lengths available available upon upon request. request Please Please consult consult factory. factory.

Solder Paste Over Copper Pad (Crosshatched)

Catalog 43 Catalog 43 1111 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 7

Made in USA Made in USA

1-800-453-1692 131 Radio Circle, Mount 131 Radio Circle, Mount Kisco, Kisco, NY NY 10549 10549 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.882.8020 1 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

www.aboveboardelectronics.com

10/30/12 1:34 PM

Tabs /I Quick Quick Disconnect Disconnect Terminals 8 SMT SMT Tabs

Features Features and and Benefits •n Zierick Zierick Tabs Tabs 1/ Quick Quick Disconnects Disconnects have high high retention retention forces. •n The The shoulder provides provides aastand-off stand-off for the the mating mating part part from from the the PCB. PCB. retain typical typical through-hole •n They They retain through-hole Tab Tab 1/ Quick Quick Disconnect Disconnect features. features. don’t float •n They They don't float during reflow. •n All All are designed designed for automation automation using the customer’s customer's existing existing pick pick and andaa special and place equipment equipment and feeder, feeder,and and require requireno no time time consuming consuming hand placement placement or or costly costly fixturing. •n Most Most Tabs Tabs can can be be automated automated standard tape tape feeders. using standard

tido(

—rpognial Ille di

Zierick’s Zierick's family family of of Surface SurfaceMount Mount Tabs Tabs // Quick Quick Disconnects Disconnects is is now now easier ever to to use. use. They easier than than ever They are are supplied on onreels reels for supplied for easy easy application application by our Surf-Shooter Surf-Shooter SMT Continuous by our SMT'™Continuous Strip in loose piece Strip Feeders, in piece for for lower lower volumes, Tape volumes, or or in in Surface Surface Mount Mount Tape Pockets. Pockets. Any Tab which which is available available in in Tape can can be be purchased purchased in Small Reels Reels for forprototyping. prototyping. Many Many of of our our Surface Surface Mount Mount Tabs // Quick Quick Disconnects have have been been designed for easy “gripper” designed for "gripper"pick-up pick-up from Tape Pockets, Pockets, and from Tape and can can be be placed placed by by the the customer’s customer's existing existing placement systems. placement systems. For For other other requirements, requirements, please please consult consult Zierick. Zierick.

131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 8

Catalog 43 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Disconnect Terminals Terminals 0.187" 0.187" (4.75mm) (4.75mm) 9 SMT Quick Disconnect SMT Tabs Tabs I/ Quick Part Numbers Numbers 1278, 1278, 6278 6278 Part Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Part No.

1278

Strip Ship

6278

Hole Dimension Dimension Hole

0.055" (1.40mm) (1.40mm) 0.055"

Material Material 0.032" (0.81mm) (0.81mm) 0.032" Thickness/Type Thickness / Type Brass Brass Standard Finish Finish Standard

.312 [7.921



Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Current Rating Rating Current

20 Amperes Amperes 20

Feeder System System Feeder

Surf-Shooter SMT SMT™ Feeder Surf-Shooter TM Continuous Continuous Strip Strip Feeder

Recommended Solder Pad Geometry ,1B7 .290 [7.37]

[4.751

.032 CENTERED

r .071

[1 .eo]

[0.811

.207

,

[S.26]

7

.055 0

A •

.182 F4.621

[1.401 Solder Paste Over Copper Pad (Crosshatched)

.255 [5.481

.162 [4.111

O

.125

.382 REF [9 701

[3.191

Mating receptacle first withdrawal force may may not exceedthe theUL310 UL310spec. spec. of of 18 lbs. not exceed lbs.max. max.

. 127 L3.23

I

MUM

I

A 2oz. PCB A PCB Copper Copper trace trace recommended. recommended.

.084

.077 [1.961-

[2.131

.28

.142 [3.601

[7.111

Part Number Number 6291 Part 6291 Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Part No.

N/A N/A

Reeled Reeled

6291 6291

Hole Dimension Dimension

0.055" (1.408mm) (1.408mm) hole 0.055" hole

Material Thidmess Thickness //Type Type Material

0.032" (0.81mm) (0.81mm) Brass 0.032" Brass

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Cuirent

25 Amperes Amperes 25

Feeder System System Feeder

Surf-ShooterSMTTm SMT™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder Model 9700 9700 Model Model 9700 9700 XY XY Model



.187 [4.75] .055 0 [1.401

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.125 [3.18

.260 6.60 .245 6.22

0 .064 r1.63]

.355 REF [9.021

.aee [2.241

.050

.045 - .050

D.271

[1 1 4 - 1.271

Solder Poste sl%ffheP d'd rr -r osC

Plated Thru-Hole

rvz4 k

.150

.078 El . gel

D

AA

D.491

.195 [4.95]

.3so [8.89]

.042 - 048 .200

[1.07 - 1.221

. 0E]

.142 [3.611

.312 Ref' [7.921

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 9

Made in USA Made in USA

T

1311-800-453-1692 Radio NY 10549 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

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www.aboveboardelectronics.com

10/30/12 1:34 PM

ninals 0.250" (6.35mm) (6.35mm) 10 SMT Tabs I/ Quick DAP Disconnect telliTerminals Part Number Number 6284 6284 Part Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

.312 [7.92]

.250 [6.35]

Loose Part No. Loose Part No.

N/A

Reeled Reeled

6284

Dimension Hole Dimension

0.070" (1.78mm) hole

Material Material Thickness/Type Thickness / Type

0.032" (0.81mm) Brass

Standard Finish Finish Standard

100% Tin over Copper Copper

Current Rating Rating Current

25 Amperes Amperes 25

Feeder System System Feeder

Feeder Surf-Shooter SMT ™ TM Continuous Continuous Strip Strip Feeder Model 9700 9700 Model Model 9700 9700 XY XY Model



Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.070 0

D .781

.139[3.40]

.307 MIN [7.80]

co

.050[1.27] .10 REF [2.54]

.430 REF [10.92]

.045 .050 1.14 1.27

IF I-

-

.032 [0.81]

0 .064 [I .63] Plated Thru-Ho I e .088 [2.24]

.175 L4.441 .195

.150 [3.81]

[4.95]

.078 .ge]

.350

re.B91

.042 .046 1.07 1.17

Solder Paste Over Copper Pod [Crosshatched I

.142 [3.61]

.200 [5.08] .312 REF [7.92]

Part Numbers Numbers 1285, 1285, 6285, Part 6285, 1285TG, 1285TG, 1285TG-SR 1285TG-SR Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Pad No.

1285

Strip Ship

6285

Taped Taped

1285TG 1285TG

Hole Dimension Dimension

0.070" (1.78mm) hole

Material Thidmess Thickness //Type Type Material

0.032" (0.81mm) Brass Brass

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Cuffed

25 Amperes Amperes 25

Feeder System System Feeder

Surf-Shooter SMT ™ Surf-Shooter TM Continuous Strip Feeder for PN 6285 Standard 24mm 24mm Tape Tape Feeder for PN 1285TG

.250 [6.35]

.070

.7e1

1285TG-SR 1285TG-SR

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

• .295 .310 [7.49]

.41 REF [10.41]

.290 . 37] .134

.207 [5.261

.050 [1.27]

[3.4o]

.120

-

D.osi

.317 [8.051

.087 [2 .21]

.142 [3. a 1]

.250 F6 . 351

optliplo

Request Info 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 131 Radio NY 10549 10549 Catalog 43 Catalog 43 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 Made in USA USA 001.914.666.2911 Made in

63259 Zierick Cat.indd 10

.182 [4.62]

• atm

.071 [1 .

Solder Paste-' Over Copper Pad (Crosshatched)

Mating Mating receptaclefirst withdrawal withdrawal force force may may not exceed the theUL310 UL310spec. spec. of of 18 lbs. not exceed lbs.max. max. A 2oz. PCB PCB Copper Copper trace recommended. recommended.

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

SMT Pin Headers

Features and Benefits • Co-planarity problems are eliminated. • Minimal real estate is required on the board. • They have 50% higher pin retention force. • Optional configurations are available. • Single Row, Double Row, Horizontal, and Matrix versions are available. • They allow more forgiving board placement tolerances. • A visual indicator assures quality processing. • They are resistant to thermal shock and thermal cycling due to similarity of materials.

the solder pad, even if the part has been placed off-center.

Zierick's unique header assembly features capillary action to improve solder joint strength and to reduce the component footprint on the PCB. As a result, pin retention forces are 50% higher than that of J-Lead type headers. As the capillary action draws the solder, it pulls the header assembly tightly to the PCB. At the same time, coplanarity problems are eliminated because the force generated by the capillary action also pulls the header into proper position over

A circular solder pad on top of the board and a square solder pad on the bottom are connected to the conductive wall of the plated through-hole. The size of the hole is such that it holds the square pin in place, yet leaves four cavities defined by the flat sides of the pin and the curved wall of the hole. These cavities promote capillary action by drawing most of the melted solder up through the cavities where it forms a ring at

the top side of the header assembly board. This solder ring is a visual indication that the reflow process is perfect and complete. Further, because the header base is made of the same material as the PCB, there are no thermally induced stresses on the solder joint. Long-term reliability is assured. In addition, deep score lines run across both sides of the header base. The assembly is very flexible and can accommodate board warpage without weakening connections. This ring indicates that the reflow process is complete.

The melted solder rises through the cavities and forms a ring at the top.

The capillary action provided by the four cavities (formed between the pin and plated through-hole) will pull up the melted solder, resulting in a stronger solder joint.

Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

Made in USA

The pin is soldered into the plated through-hole at the same time the header is soldered to the PG board.

The force which pulls the melted solder into the cavities will also pull the header board assembly and the 19G13 together.

131 Radio Circle, Mount Kisco, NY 10549 914.666.2911 800.882.8020 Fax: 914.666.0216 www.zierick.com 001.914.666.2911

12 1.025" 0.025" (.635mm) (.635mm)SMT SMT Pin Pin Headers Headers

1

.025 SQUARE [0.64]

.059 ± .007

41- . 100 [2 . 54]

[1.51 ±0.18]

Number or Pins X 0.100 12.54)

--Number or Pins X D.108 12.54) ---1

.05 [1.27]

r ,Q)

.200 [5 . 08]

.13

.100 [2 . 54]

'0'

I

-1::l

id,

Itil

Itil

I

It)

Id'

[3 . 30]

.065

[t .65]

DUAL ROW

SINGLE ROW

Recommended Solder Solder Pad Pad Geometry Geometry Recommended .100 [2.54]1

.110 [2.79] .130 3.30

.070 [1.78]

.100 TYP [2 . 54]

.070 [1.78]

Solder Poste Over Copper Pad (Crosshatched)

131 Radio Circle, Circle, Mount Mount Kisco, 131 Radio Kisco, NY NY 1054 10549 9 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 914.666.0216 800.882.8020 www.zierick.com 914.666.2911 www.zierick.com 001.914.666.2911 001.

63259 Zierick Cat.indd 12

.070 TYP [1.78]

.11

.100 TYP [2.54]

Catalog 43 Catalog 43 Made in USA USA Made in

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

SMT Pin SMT Pin Headers Headers 13

PART NUMBERING SYSTEM

H

! Prim:Iwo C420.

-

I Nurnlh41 al Ft awl.

Pins Per Rem

1 Row

14 - 1 IG el Pirss

a sows .3 Rows

a

2.

h 1 i. Pia

Length Dion ILI!

-4 Row.

a

LL 1

13

a

250 - 0 257 18.35orn]

T -Tim miaxi

375 - 0 375' IS1.53enaij 51247 - ill sorlia 713rnm) US- 01425`116.13erriftl) MI -1:17S0-1111.415rnin

r • Grid

Laj

147 Proem: Cods, 11 - Style Raw I- .c N - WV Pm s Pee kw MI -1:1MOI (11.35rnrril- Plc Len*, 12- Gold REM Packaging - Loose Pam or Strip Ft4fr1lrt For omplele Foiling of 1182#019 wadable ROB our webstte worw.ziarlek.corn For ax.act finish acecifirallon5 end alnaalblel siren& Mechem, we Fr ish Ti, '-. LLS. Pellecrl. Nos. 9,442,321.11131 .and s_mia,ses See See available available Part Part Numbers Numbers at www.zierick.com

SMT SMTOne OnePin Pin Headers Headers

I

Recommended Solder Pad Geometry

.025 SQUARE [0 0 64] A

See at See available availablePart PartNumbers Numbers at www.zierick.com www.zierick.com

) .059 [1.50]

. 10 [2 . 54]

T

010 [2 . 54]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 13

Made in USA Made in USA

131 Radio Circle, Circle, Mount 131 Radio Mount Kisco, Kisco, NY NY 10549 10549 1-800-453-1692 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.882.8020 914.666.2911 n Fax: 914.666.0216 www.aboveboardelectronics.com www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:34 PM

Matrix Pin 14 SMT SMT Matrix Pin11111 Headers .100 PITCH TYP [2.54]

.100 PITCH TYP 2.54] .025 50UARE-.I [0.64]

.059 [1.50]

Recommended Solder Solder Pad Pad Geometry Geometry Recommended .400 D0.16]

.400 [10.16 .100 [2.54

t-

.100 [2.54]

.070 [1.78]

.070 [1.76]

.070 [1.78] .070 [1.78]

Solder Paste Over Copper Pod .100 [2.54] TYP I Crosshatched) '"I

See at www.zierick.com www.zierick.com See available availablePart PartNumbers Numbers at

SMT Horizontal Pin Pin Headers SMT Horizontal Headers .025 SQUARE 10.641

C

Section View

.083 12.111

.059 i 11.501

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.40 110.161

.05 11.271

.13 [3.30]

.06 11.651



.100 12.541 PITCH TYP I'

Solder Paste over Copper Pad (Crosshatched)

.097 [2.46

073 11.851

.213 15 41

.010 10.251

.070 11 . 781

f

1.200 130.48 See at www.zierick.com www.zierick.com See available availablePart PartNumbers Numbers at

131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 14

Catalog 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

MTMissing Missing Pin Pin Headers Headers 15 SMT .025 SQUARE [0.64]

.059 [1.51 4

-41

.70 [17.78]

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.110 [2.791

.06 [].65]

-1"'

.100 .130 3.30 [2.54]

.05 [1.27]

i * -- * -- 4+- +-+0+-+ - 01 -

.13 [3.30]

4

[1.78]

4

Solder Paste Over Copper Pad (Crosshatched]

.070 TYP .100 TYP [2.54]

See at www.zierick.com www.zierick.com See available availablePart PartNumbers Numbers at

SMT Variable SMT Varis LisleLength LengthHeaders Headers

.025 SQUARE-0[0.64]

I

.059

D.51

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.01 .065 [1.65]

.50 [12,701 .110 [2.791 .130 3.30

.05 11.271

AA

.13

AA

[3.301

.070 TYP

[1.78]

41i

.100 TYP

[2.54]

Solder Paste Over Copper Pad (Crosshatched]

See at www.zierick.com www.zierick.com See available availablePart PartNumbers Numbers at

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 15

USA Made in USA

131Radio Radi ird% 131 Circle,Mount MountKisco, Kisco,NY NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 001.914.666.2911

10/30/12 1:34 PM

16 SMT T Board BoardStacking StackingConnectors Connector

Features Features and and Benefits Benefits can be be made •n Connectors Connectors can made to to different lengths and different lengths and diameters. diameters.

•n Self-centering Self-centering and and alignment alignment problems problems are are eliminated. eliminated. .001 inch. •n Co-planarity Co-planarity is is within within .001 inch.

•n The The solder solder connection connection and and joint joint strength is superior. strength is •n Parts Parts are are available available in in bulk, bulk, pallets pallets or or SMT SMT tape. tape. parts are are designed designed for •n The The parts automation using the the customer's customer’s automation using existing pick existing pick and and place place equipment equipment and and aa special special feeder feeder–- no no time time consuming consuming hand hand placement placement or or costly costly fixturing is is required. required.

Zierick’s Zierick's Board Board Stacking Stacking Connector Connector allows for for more more PCB PCB design designflexibility flexibility and and more more room room for for additional components.

Zierick Zierick has has applied applied the the benefits benefits of capillary capillary action action to to our our Board Stacking Connector. Connector. This Thisunique unique connector connector surface surface mounts mounts to to both both the bottomand andthe thetop topof ofaaPCB, PCB, the bottom allowing for for the the connection connection of a mother mother and and daughter daughter board board without through-hole pins. without through-hole The resultis is greater greater PCB PCB design The result design flexibility, flexibility, more more cost-efficiency cost-efficiency and a higher higher quality quality connection. connection.

Available bulkor or on onSMT SMT tape, Available in in bulk tape, the the Board Stacking Stacking Connectors Connectors use use minimal minimal real estate, allowing allowing components to be additional components placed on the thePCB. PCB. They placed on They are are self-centering and and offer offer co-planarity co-planarity within0.001", 0.001", virtually within virtuallyeliminating eliminating alignmentproblems. problems. Plus, they any alignment they have have low low contact contact resistance and and a high rating to to meet today's today’s high current current rating modular modular power requirements. requirements.

The The Board Board Stacking Stacking Connector Connector uses capillary action action to to provide provide superior superior for a more solder joint joint strength strength for more reliable reliable connection. connection. The The connectors connectors are first first surface-mounted surface-mounted to to the the mother mother board. After reflow reflow the the PCB PCBwith with the the connectors connectors are surface-mounted to to the the daughter daughter board. board.

The Board Stacking Connector Connector joins the mother and daughter board with surface mount technology on on both both boards. mount technology

131 Radio Circle, Mount Kisco, NY 10549 10549 914.666.0216 800.882.8020 n 914.666.2911 n Fax: 914.666.021E www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 16

Catalog 43 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

SMT Board Connectors lid Stacking Stacking Coas! 17 Part Part Numbers Numbers 1258-090-0, 1258-090-0, 1258-090-0-TH 1258-090-0-TH-SR, 1258-100-0, 1258-118-0, 1258-140-0, 1258-118-0-T, 1258-140-0, 1258-157-0, 1258-181-0 1258-197-0, 1258-197-0, 1258-236-0 1258-236-0

.11

Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most thickness for most applications. applications. For stencil thicknesses, thicknesses, call call For other other stencil Zierick’s Zierick'sproduct product development development department. department.

.062

+.003 _,002

1.57

+0.08 -0.05

.030

rx

0 REF

10.761 Recommended Solder Solder Pad Pad Geometry Geometry for Recommended for Horizontal Placement Placement Horizontal

Recommended Solder Solder Pad Pad Geometry Geometry for Recommended for Vertical Placement Placement Vertical

SMT Application SPIT Application

—,110 [2.791

.070 [1 .78] .072 Solder Poste Over Copper Pad (Crosshatched)

0

D e]]

Loose Loose Part No. No. Taped Taped Part No. No. Part Dimensions Dimensions

Finish Material Material Contact Contact Material Material Termination Termination Retention Retention Force Force Current Cloud Rating Rating

Solder Paste Over Copper Pad (Crosshatched)

1258-090-0 1258-090-0 1258-090-0-TH 1258-090-0-TH 1258-090-0-TH-SR .090 .062 x .090 long cylinder cylinder

1258-100-0 1258-118-0 1258-118-0 1258-140-0 1258-140-0 1258-157-0 1258-157-0 1258-181-0 1258-181-0 1258-197-0 1258-197-0 1258-100-0 n/a 1258-118-0-T Na n/a n/a n/a n/a Na 1258-118-0-T Na Na Na

1258-236-0 n/a Na

.062 x .100 .100 .062 x .118 .118 long cylinder cylinder long cylinder cylinder

.062 x .236 long cylinder

.062 x .140 .140 .062 x .157 .181 .062 x .197 .197 .157 .062 x .181 long cylinder cylinder long cylinder cylinder long cylinder cylinder long cylinder cylinder

.000150" Min 100% Tin over .000100" Copper C36000 Brass Cylinder Consult factory for optional materials. 3.5 lbs lbs per per terminal terminal 3.5

10 Amperes

Other lengths be available. lengths may may be available. Please Pleaseconsult consult factory. factory. Sample Sample Board Board

Board Board Stacking Stacking Connectors Connectors in Trays

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 17

Made in Made in USA USA

1-800-453-1692 131 Radio Circle, Kisco, NY NY 10549 131 Radio Circle, Mount Mount Kisco, 10549 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911 Request Info

www.aboveboardelectronics.com

10/30/12 1:34 PM

18 SMT SMT Fine FineWire WireConnectors Connectors

Features Features and and Benefits •n This This product product features features four wire wire housing holes holes and housing and four individual individual piercing piercing blades bladesthat that can can accommodate from 32 to accommodate from to 26 AWG A WG solid, solid, stranded, stranded, or or tinsel tinsel wire. wire. the need need to to solder solder •n It It eliminates eliminates the wires wires to to the the PCB. PCB.

•n Four Four wires wires can can be beterminated terminated

simultaneously without being being simultaneously without stripped stripped first. first.

•n A A more more durable durable wire wire connection connection is is assured. assured.

uses •n The The Fine Fine Wire Wire Connector Connector uses minimal minimal PCB PCB real real estate. estate. plastic housing housing resists resists high •n The The plastic high reflow provides reflow temperatures temperatures and and provides excellent wire excellent wire protection. protection.

•n It It can can be beautomatically automatically fed fed using using standard tape and and reel. reel. standard tape

Another productin inZierick's Zierick’s Another product growing growing line line of of insulation insulation piercing piercing connectors is the connectors is the Surface Surface Mount Mount Fine Fine Wire Wire Connector. Connector. This This connector offers a cost-efficient, connector offers cost-efficient, reliable solid, stranded reliable solution solution for solid, stranded or tinsel tinsel wire wire terminations. terminations. By allowing reliable reliable one-step one-step multiple multiple wire within aa plastic wire termination termination within housing, housing, the the connector connector reduces assembly costs costs and and provides provides a more more durable durable wire wire connection. connection. Design Design Zierick’s Zierick's Fine FineWire WireConnector Connector design design builds builds on on Insulation Insulation Piercing Connector(IPC) (IPC) technology, Connector technology, which which is the the ideal ideal method method for for wire wire termination. termination. IPC technology technology allows multiple multiple wires to to be terminated terminated simultaneously simultaneously without being stripped stripped first. first. This without being fine fine wire IPC IPCconnector connector features features

design of a unique unique design of four four wire housing housing holes holes and and four four individual individual piercing piercing blades blades that that can can accommoaccommodate solid, stranded date stranded or tinsel tinsel wire. The piercing blades are are made made to to go in one one direction direction only only and and maintain maintain force on on each each wire. a continuous continuous force Its durable durable plastic plastic housing housing provides provides excellent wire wire retention. retention. Assembly Process Assembly Process First, First, these these IPC IPCconnectors connectors are are tothe thePCB. PCB. surface mounted mounted to After After reflow, reflow, the the insulated insulated wires are inserted inserted into into the the holes of of the the housing. housing. Force Force isisthen then applied applied to to the top of the the top the plastic housing housing and and the the piercing blades bladescut cutthrough through the the insulation insulation and and penetrate penetrate into into the the wire core—completing the the wire wire connectionprocess. process. connection

131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 18

Zierick’s Zierick'sFine FineWire Wire Connectors Connectors can can terminate a number number of of wires efficiently terminate all at once. once. The The reliability reliability of of the the connector connector assures assures wire wireretention retention and and eliminates the need need to to solder solder wires wires directly directly to to the the PCB. PCB. The The piercing blades blades accommodate accommodate solid, stranded tinsel wire, and and are designed stranded or tinsel to maintain continuous force on maintain a continuous each wire.

Catalog 43 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

SMT Fine SMT FineWire WireConnectors Connectors 19 Part Numbers IPC-4-35, IPC-4-35-T, IPC-4-35, IPC-4-35-T-SR, IPC-4-45, IPC-4-45-T, IPC-4-45, IPC-4-45-T-SR



Physical Physical

Loose Part No. Loose Part No.

IPC-4-35 IPC-4-35

IPC-4-45 IPC-4-45

Taped Part Taped Part No. No.

IPC-4-35-T IPC-4-35-T

IPC-4-45-T IPC-4-45-T

Small Small Reel Reel Part Part No. No.

IPC-4-35-T-SR IPC-4-35-T-SR

IPC-4-45-T-SR IPC-4-45-T-SR

Wire From to 28 Wire From 32 32 AWG AWG to 28 AWG AWG From 32 From 32 AWG AWG to to 26 26 AWG AWG solid, solid, stranded stranded or or tinsel wire; wire; with with Accommodation solid, stranded stranded or or tinsel tinsel wire; wire; tinsel Accommodation solid, with insulation diameter 0.043" with insulation diameter insulation insulation diameter diameter of of 0.033" 0.033" -- 0.043" IPC-4-45 chamfer in in the the plastic plastic housing. housing. 0.032" has an an ID ID chamfer of IPC-4-45 has of 0.025" 0.025" -- 0.032"

Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most thickness for most applications. applications. For stencil thicknesses, thicknesses, call call For other other stencil Zierick’s Zierick'sproduct product development development department. department.

Contact Plating Contact Plating

0.000150" Min Min 100% 100% Tin Tin over over .000100 0.000150" .000100 Min Min Copper Copper

Termination Force Force Tamination

Approx. Approx. 80 80 lbs lbs (for (for 44 wire) wire)

Insulation Material Insulation Material

PPS GS-40 glass filled PPS GS-40 40% 40% glass filled

Contact Material Contact Material

CDA 260 CDA 260 Brass Brass

UL Flammability Rating Rating 94V-0 UL Flammability 94V-0

Electrical Elecblcal

Amp., 30-32 30-32 AWG Amp. Current Rating/Wire Sim Size 28 28 AWG AWG 22 Amp., AWG 22 Amp. bred RatingAVEn Insulation Resistance Resistance Insulation

@ 500 500 VDC VDC >> 11 xx 110099 a @

Contact Resistance Resistance Contact

< 20 ma < 20 m

Withstanding Voltage Voltage Withstanding

500 VRMS @ @ Sea 500 VRMS Sea Level Level



Environmental Environmental

Reflow Tempermme Temperature Renew

500°F 500°F Max, Max, 260°C 260°C Max Max

Q

Q

Operating Temperature -67°F to to 221°F, 221°F, (-55°C 105°C) Operating Tempermme -67°F (-55°C to to 105°C)

U.S. Patent U.S. Patent No. No. 7,320,616 7,320,616

.040 TYP. [1.02] ' t3-..-E 1-..-e 1-..1 1 I I II I I II I I II I ti 1 1 4i. 1 1 'i.1' 1 1 1

.

V1,1 114,1011WVHWV ,f4,11 ,f4, 1 1 'ff 1 1 ' 4 10IIII:01,I I:01„1 1 111 411111 1 lit1111 41 1:1fi"ilA"il::1:1"I :1 I I0Illik#Illik#IIIiki pyiewlem,110.A II II iiiiiiiiiiii ,,,,._, , _.c 1_, , _cl._, , ,2

.010 DEEP TYP. _t

[0.25]

.145 [3.68]

.087 [2.211

AL

A

.41

.225

M.

.062 PRIOR TO I .57j, INSERT ION [

[5.72] Dim "A" ReP.

.183 [4.651

.045 Recommended Solder Solder Pad Pad Geometry Geometry Recommended .01—.040 PITCH

Dim °B°

.030 LO .761

4

0

CO-PLANARITY LINE: BLADE CO-PLANARITY TO BE WITHIN .005 (.127)

.223 [5.661

63259 Zierick Cat.indd 19

Apply Solder Poste Over Cross Hatched Area

A

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

11.021

Made in USA USA Made in

1-800-453-1692 131 Radio NY 10549 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:34 PM

20 SMT SMT Insulation InsulationDisplacement Displacement Connectors Connectors

Features Features and and Benefits Benefits are designed for demanding •n IDCs IDCs are designed for demanding applications shock, vibration, applications with with shock, vibration, and elevated temperatures. and elevated temperatures. need for for hand soldering wires •n The The need hand soldering wires to to the the board board is iseliminated. eliminated.

•n They They are surfacemount mount version version are aa surface of proven through-hole of aa proven through-hole IDC. IDC. have a •n They They have a low low profile. profile. terminateaa large large range •n They They terminate range of wire gauges. gauges. of wire float during duringre reflow. •n IDCs IDCs don’t don't float flow. are designed for •n Zierick’s Zierick's IDCs IDCs are designed for automation using the the customer's customer’s automation using existing pick existing pick and and place place equipment equipment and tape feeder. feeder. and aa standard standard tape Zierick’s IDC was Zierick's Surface Surface Mount Mount IDC was designed be aa more designed to to be more cost cost effective effective wire because because it way way to to terminate terminate aa wire it eliminates eliminates the the need need for for hand hand

solderingwires wiresto tothe thePCB. PCB. It It was soldering was also designed also designedto tobe beautomated automated by by the the customer’s existing place customer's existing pick pick and and place equipment using using standard equipment standard taping taping methods. This is methods. This is aasurface surfacemount mount version version of of aaproven proventhrough-hole through-hole connector.ItItis is re-usable, re-usable, has has aa connector. low profile, profile, and is geographically low and is geographically stable. Our familyof ofSMT SMT IDCs IDCs stable. Our family can terminate terminateaa large large range range of of can strandedor orsolid solid wire wire gauges. gauges. stranded

Part Numbers 1227, 6227 Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

.28 [7.111



. 035 [0.891

It record for It has has aa proven proven track track record for withstanding shock and withstanding shock and vibrations vibrations associated with associated with automotive automotive applications. applications. The Reverse Mount IDC was was The Reverse Mount IDC designed for designed for through-board through-board applications where wires must applications where the the wires must be on the the side side opposite be connected connected on opposite the other components componentson onthe thePCB. PCB. the other

Loose Part No. Loose Part No.

1227 1227

No. Reeled Part No.

6227 6227

Material Thickness Thickness / / Material

Type Type

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Current

20 Amperes Amperes 20

Feeder System System Feeder

Surf-ShooterSMTTm SMT™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder

Wire Gauge Gauge Range Range Wire

#26-18 AWG Wire #26-18 AWG Wire insertion insertion tool tool required. required. Consult Consult factory. factory.



U.S. Patent U.S. Patent No. No. 5,695,348 5,695,348 and and other other international international patents patents Recommended Solder Solder Pad Pad Geometry Geometry Recommended

().-1 030 [2.031 [0.461

.210 [5.33]

.090 [2.291

A

.170 4.32]

.240 [6.10]

.155 [3.941

047

p

[0.16] Solder Paste Over Copper Pad (Crosshatched)

Fully Sheared Termination Slot

Stra i n Relief

.170 [4.321

Actual Use Use Actual

.220 [5 591

///)//// .01J

067 [1.701

[0.301

Request Info 1-800-453-1692 131 Radio Radio Circle, Circle, Mount Mount Kisco, 131 Kisco, NY NY 1054 10549 9 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 20

Catalog 43 Catalog 43 M ade in Made in USA USA

0

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

SMT Insulation SMT InsulationDisplacement DisplacementConnectors Connector 21 Part Part Numbers Numbers 1235, 1235T, 1235, 1235T, 1235T-SR Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

150 13 e

"4— o

I-

Loose Part No. Loose Pad No.

1235 1235

Taped Part No. Taped Part No.

1235T 1235T

1235T-SR 1235T-SR

Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) Brass Material Brass Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Current

20 Amperes Amperes 20

Feeder System System Feeder

N/A N/A

Standard 12mm 12mm Tape Tape Feeder Standard Feeder

Wire Gauge Gauge Range Range Wire

#26-30 AWG #26-30 AWG

Wire Insertion Wire Insertion Tool lb&

WTPPS-1235-1: Pnuematic Production WTPPS-1235-1: Pnuematic Production Tool Tool



U.S. Patent U.S. Patent No. No. 5,695,348 5,695,348 and and other other international international patents patents Recommended Solder Solder Pad Pad Geometry Geometry Recommended

. 14 [3.561

120 [3 . 051

045

Solder Poste Over Copper Pod (Crosshatched)

.120 [3.051

For For drawings drawings of of our our taped taped parts, parts, please pleasesearch searchfor forthis thispart partnumber number on our website, website, www.zierick.com. on our www.zierick.com.

004 - .008 [0.10 - 0.201

Part Part Numbers Numbers 1245, 1245T, 1245T-SR, 1245, 1245T, 1296, 1296T Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

.160 [4 06]

P

---1—

•••- . 125 [3 . 81

Loose Part No. Loose Pad No.

1245 1245

1296 1296

Taped Part No. Taped Part No.

1245T 1245T

1296T 1296T

Gap Dimension Gap Dimension “G” "G"

0.005" (0.13mm) (0.13mm) 0.005"

Type Material Thickness //Type

0.025" (0.64mm) (0.64mm) Brass 0.025" Brass

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Feeder System System Feeder

Feeder Standard 12mm 12mm Tape Tape Feeder Standard

0.005 -- 0.013" 0.013" (0.13 (0.13 -- 0.33mm) 0.33mm) 0.005

Wire Gauge Gauge Range Range Wire

#26-18 AWG #26-18 AWG

Current Rating Rating Current

10 Amperes Amperes 10

Wire Insertion Wire insertion Tool lb&

WTP-4ALL: Prototype Tool WTP-4ALL: Prototype Tool WTPPS-1208-1: Pnuematic Production WTPPS-1208-1: Pnuematic Production Tool Tool



U.S. Patent U.S. Patent No. No. 5,695,348 5,695,348 and and other other international international patents patents Recommended Solder Solder Pad Pad Geometry Geometry Reemmiended

.235 MAX [5.97] .22 [5.59]

—.158 [4.01]

. 100 1.12.54]

080 [2.03]

1245T-SR 1245T-SR

130 [3.30] REF

Solder Poste Over Copper Pod [Crosshatched]

For For drawings drawings of of our our taped taped parts, parts, please pleasesearch searchfor forthis thispart partnumber number on our website, website, www.zierick.com. on our www.zierick.com.

L 122

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 21

Made in USA USA Made in

131 Radio Circle, NY 10549 Request Info 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

InsulationPiercing Piercing Connectors Connectors 22 SMT SMT Insulation

Features Features and and Benefits Benefits •n This This Zierick Zierick product is is the the most most economical way economical way to to terminate terminate wire wire to board. to aa surface surface mount mount board. •n It It has has aa very very small small footprint. •n It It is is capable capableof ofcarrying carrying high highcurrent. current. 411

separate strain relief is is required. •n No No separate strain relief required.

•n It It has has aa high high resistance resistance to to wire wire flexing flexing and and axial axial and and radial radial pull pull forces. forces. to high high speed speed •n It It lends lends itself itself to automated automated termination. termination.

•n Designed Designed to to be be bulk bulk fed fed with with aa special special feeder, feeder,thus thuseliminating eliminating the the need need for costly costly taping. taping. •n It It is is also alsoavailable availablein intaped tapedformat format users. for low volume volume users. This This method method of of termination termination combines combines the the advantages of crimping, crimping, insulation insulation piercing, and and surface mount mount technology technology into into a highly highly reliable reliable and and economical economical way wires. The way to to terminate terminate wires. The system system consists consists of ofaasurface surfacemount mount terminal terminal and a crimping crimping machine machine which which makes makes the the termination. termination.

contact spikes protrude contact protrude from from the the flat base. base. Between flat Betweenthe the contact contact spikes there there is aa flat flat area area to to facilitate facilitate vacuum vacuum pick-up and and terminal terminal placement. There are two placement. There two deep deep score lines linesnear nearthe the transition transition area between between the the side wall wall and and the the base of of the the terminal. terminal.

The has a flat The terminal terminal has flat base and and two side walls two side wallsperpendicular perpendicular to to the base. Two the base. Twoinsulation insulation piercing piercing

Compared to to conventional conventional methods, methods, this this system is less lessexpensive expensive than than a two two piece pin/socket pin/ socket connection connection or an IDC (insulation (insulation displacement displacement an

131 Radio Circle, Mount Kisco, INY J`i' 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 22

connector) connector) type type of of connection connection which which provides strainrelief. relief. It It is also provides strain also more more cost effective effective than than soldering wires to to a board board by by hand. hand. In In comparison, comparison, it also takes takes up up very very little little area area on on the the pcb. The The utilization utilization of well well proven proven crimping and and insulation insulation piercing technology technology guarantees guarantees the the long long term term reliability of of this this connection. connection.

Catalog 43 43 M ade in USA Made

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

SMT InsulationPiercing Piercing Connectors Connectors 23 SMT Insulation Part Part Numbers Numbers 1293, 1293T, 1293, 1293T, 1293T-SR 1293T-SR Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department. .314 [7.98] .060 .164 [4.17]

Loose Part No. No. Loose Part

1293 1293

Taped Part Part No. No. Taped

1293T 1293T

Small Small Reel Reel Part Part No. No.

1293T-SR 1293T-SR

Wire Sizes Wire Sizes Wire) (For Stranded (For Stranded Wire)

12 12 AWG AWG

(Insulation Outside Outside Diameter) Diameter) .125 .125 in. in. (insulation

14 14 AWG AWG

16 16 AWG AWG

.111 .111 in. in.

.124 .124 in. in.

.130 .130 in. in.

Material Type Material Thickness Thickness // Type

0.020" (0.51mm) (0.51mm) Pre-Plated 0.020" Pre-Plated Brass Brass

Standard Finish Finish Standard

Edges will will be be bare. bare. Pre-finished 100% 100% Matte Matte Tin Tin over over Copper. Copper. Edges Pre-finished

Feeder Feeder System System

Standard Feeder for for PN PN 1293T 1293T Standard 16mm 16mm Tape Tape Feeder

Crimping System Cdmping System

Mini Press Press (for Mini (for high high volume volume applications) applications) Versa-Crimp (for low low volume volume applications) applications) Versa-Crimp (for WTC-1293-1 (for (for low field terminations) terminations) WTC-1293-1 low volume volume and/or and/or field



U.S. Patent U.S. Patent No. No. 7,591,666 7,591,666 B2 B2 and and other other U.S. U.S. and and international international patents patents Recommended Solder Solder Pad Pad Geometry Geometry Recommended .124 [3.15]

Solder Paste Over Copper Pad [Crosshatched)

-

.293 [7.44]

.145 REF [3.68]

.329 L8.361 PAD \

r

.220 t

[5.59] Min ool Width

Z

t

For For drawings drawings of of our our taped taped parts, parts, please pleasesearch searchfor forthis thispart partnumber number on website, www.zierick.com. on our our website, www.zierick.com.

-.162 ± .007 [4.11 ±0.10]

Part Part Numbers Numbers 1286, 1286T, 1286, 1286T, 1286T-SR 1286T-SR Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

411

.235 [5.97] .108 [2 . 74]

.095 [2.41]

.160 PAD [4.061

Aid Clearance for Termination Tool

Note: Note: For For side sideby byside sideplacement placement consult consult factory spacing. factory for for center-to-center center-to-center spacing.

Loose Part No. No. Loose Part

1286 1286

Taped Part Part No. No. Taped

1286T 1286T

Small Small Reel Reel Part Part No. No.

1286T-SR 1286T-SR

Wire Sizes 16 AWG AWG 18 18 AWG AWG Sizes(For (For Stranded Stranded Wke) Wire) 16 Wks (Insulation Outside .077 in. in. Outside Diameter) Diameter) .077 (Insulation

.068 in. .068 in.

.078 in. .078 in.

20 20 AWG AWG

.080 in. .080 in. in. .068 .068 in.

.073 in. .073 in. in. .082 .082 in.

Material Type Material Thickness Thickness // Type

0.016" (0.41mm) (0.41mm) CDA 0.016" CDA 260 260 Brass Brass

Standard Finish Finish Standard

Pre-finished 100% 100% Matte Matte Tin Tin over over Copper. Copper. Edges Edges will will be be bare. bare. Pre-finished

Feeder Feeder System System

Standard Feeder for for PN PN 1286T 1286T Standard 12mm 12mm Tape Tape Feeder

Crimping System Cdmping System

Mini (for high high volume volume applications) applications) Mini Press Press (for Versa-Crimp (for low low volume volume applications) applications) Versa-Crimp (for WTC-1286-1 low volume volume and/or and/or field WTC-1286-1 (for (for low field terminations) terminations)



U.S. Patent U.S. Patent No. No. 7,591,666 7,591,666 B2 B2 and and other other U.S. U.S. and and international international patents patents

.040 TYP [1.02]

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.076 [1.93]

.250 [6.35] Pad

Solder Paste Over Copper Pad (Crosshatched?

t

to- A .110 Pod

[2.791

.115 ± .008 [2.92 ±0.10 For For drawings drawings of of our our taped taped parts, parts, please pleasesearch searchfor forthis thispart partnumber number on website, www.zierick.com. on our our website, www.zierick.com.

63259 Zierick Cat.indd 23

.170 134.3231 Min Tool Width

Clearance for Termination Tool

A

NI

.050 REF SECTION A-A

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

iA

Ad

Made Mad in USA

Note: Note: For For side sideby byside sideplacement placement consult consult factory spacing. factory for for center-to-center center-to-center spacing.

1-800-453-1692 131 Radio Circle, Mount 131 Radio Circle, Mount Kisco, Kisco, NY NY 10549 10549 800.882.8020 Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911 Request Info

www.aboveboardelectronics.com

10/30/12 1:34 PM

InsulationPiercing Piercing Connectors Connectors 24 SMT SMT Insulation Part Part Numbers Numbers 1295, 1295T, 1295, 1295T, 1295T-SR 1295T-SR Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencil stencilthicknesses, thicknesses, call call Zierick's Zierick’s other product product development development department. department. For our taped taped parts, parts, please please search For drawings drawings of of our search for for this on our our website, website, www.zierick.com. this part part number number on www.zierick.com.

Loose Part No. Loose Pad No.

1295 1295

Taped Part No. Taped Part No.

1295T 1295T

Small Small Reel Reel Part Part No. No.

1295T-SR 1295T-SR

Wire Sizes Sizes Wire (For Stranded Stranded Wire) (For Wire)

20 20 AWG AWG

(Insulation Outside Outside Diameter) .045 in. in. (Insulation Diameter) .045

.050 in. in. .050

22 22 AWG AWG

.061 in. in. .061

.053 in. .053 in.

.058 in. .058 in.

Material Thickness Thickness //Type Type Material

0.012" (0.30mm) (0.30mm) Pre-Plated 0.012" Pre-Plated Brass Brass

Standard Finish Finish Standard

Pre-finished 100% 100% Matte Matte Tin Tin over over Copper. Copper. Edges Edges will will be be bare. bare. Pre-finished

Feeder System System Feeder

Standard 16mm 16mm Tape Tape Feeder Standard Feeder

pimping Crimping System System

Mini (for high high volume volume applications) applications) Mini Press Press (for Versa-Crimp (for low low volume volume applications) applications) Versa-Crimp (for WTC-1295-1 low volume volume and/or and/or field WTC-1295-1 (for (for low field terminations) terminations)



U.S. Patent U.S. Patent No. No. 7,591,666 7,591,666 B2 B2 and and other other U.S. U.S. and and international international patents patents Recommended Solder Solder Pad Pad Geometry Geometry Recommended .250 [6.35] Pod

.235 [5.97]

. lend [3.56d ool idth

/

—/—

\ \

Pad

Clearance For Termination Tool

Note: Note: For For side sideby byside sideplacement placementconsult consultfactory factory for for center-to-center spacing. spacing. center-to-center

.133

.215 [5.46]

/

.080 [2.031

w

.085 [2. 16]

.061 [1.55]

Solder Poste Over Copper Pod (Crosshatched]

[3 . 3s1

z

/

7T

\

t .099 [2.51]

—I



Applied direction of crimp force

Terrn4nel shown Crinripid PH 12116

ED' - 2 places

Printrxdi CirCgit baiMfit Terminal Footprint 000 Wide upper pad .140 !Arida area on the printed circuit beard le rvOuir*d Cleareinris for the crimping teal

131 Radio Circle, Circle, Mount Mount Kisco, 10549 Request Info 131 Radio Kisco, NY NY 10549 1-800-453-1692 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 24

At under printed thrciiul beard beFoioi terminal to he supported prior to rimping with. Iva]

Catalog 43 Catalog 43 M ade in Made in USA USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

1

SMT Zip SMT ZipCord CordConnectors Connectors 25 1300-T

Part Number 1300-KAPTON-T

Pending Patent Pending

Features Features and and Benefits product is •n This This Zierick Zierick product is one one of of the the most most economical economical ways ways to to terminate wire to to a a surface terminate wire surface mount board. mount board.

•n Part Part placement placement can can be beautomated. automated. •n It It has has high high resistance resistance to to shock shock and and vibration. vibration. is no to strip strip the •n There There is no need need to the cord. cord. by using •n The The wire wire is is terminated terminated by using a crimping press. press. a Zierick Zierick crimping

•n The The part available in in taped taped is available part is format. format. 1300-T

This Zip Cord This Surface Surface Mount Mount Zip Cord connector is comprised connector is comprised of of two two identical so the identical parts, parts, turned turned so the connector spikes face face each connector spikes each other. other. The The parts parts are are held held in in the the correct correct configuration for the theAWG AWG of of configuration for the Zip Cord, the Zip Cord, and and placed placed in in Tape Tape Pockets Pockets for for easy easy nozzle nozzle pick-up. pick-up.

Taped Part No. Taped Part No.

1300-KAPTON-T 1300-KAPTON-T

Wire Size Size Wire

Approximately .100"x.200" .100"x.200" 18 18 AWG AWG paired Approximately paired conductor conductor wire wire

Material Material Thickness Thickness // Type Type

.012 CDA-260 CDA-260 Brass Brass .012

Standard Finish Finish Standard

Pre-finished 100% 100% Matte Matte Tin Tin over over Copper. Copper. Edges Edges will will be be bare. bare. Pre-finished

Crimping System System Crimping

MP-1000 high volume volume applications) applications) MP-1000 Crimping Crimping Machine Machine (for (for high Versa-Crimp (for low low volume volume applications) applications) Versa-Crimp (for

Feeder System System Feeder

Standard 24mm 24mm Tape Tape Feeder Feeder Standard



Zierick recommends recommends .006” Zierick .006" stencil stencil thickness thickness for for most most applications. applications. For other stencil stencil thicknesses, thicknesses, call call Zierick’s Zierick's product product development development department. department. For other

.320 [8.13]

Because Because of of the the variations variations of of the the outside outside diameter diameter of of the the insulation insulation and and the the diameter of the the conductor, conductor, itit is is highly diameter of highly recommended thateach eachwire wirebe be tested tested recommended that to to insure insure aa proper properconnection connection to to the the wire. wire. Current Current rating rating is is dependent dependent on on wire See the wire sizes. sizes.Consult Consult factory. factory. See the website for all website for all pad pad layouts layouts and and new new part for different wire gauges. gauges. part numbers numbers for different wire

.060 TYP [1.52]

Polyimide Tape

FULL R (TYP)

.055 [1 .40]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 25

Made in USA USA Made in

Request Info

1-800-453-1692 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio Circle, NY 10549 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911 www.aboveboardelectronics.com

10/30/12 1:34 PM

Zip Cord Cord Connectors Conn actors 26 SMT /I THT THT Zip Part Numbers 6302 Numbers1302, 1302,1302-2-HDR, 1302-2-HDR,1302-2-HDR-T, 1302-2-HDR-T, 6302 Patent Pending Pendi

Features Features and and Benefits •n This This Zierick Zierick product is is one one of of the the most most economical economical ways ways to to terminate terminate wire board. wire to to aa printed circuit circuit board. •n Part Part placement placement can can be beautomated. automated.



•n It It has has high high resistance resistance to to shock shock and vibration. and vibration. is no •n There There is no need need to to strip strip the the wire. wire. wire is by using •n The The wire is terminated terminated by using crimping press. press. aa Zierick Zierick crimping

•n It It isis also alsoavailable availablein intaped tapedformat format and taped taped header and header format format for low volume users. volume users.

Loose Part No. Loose Part No.

1302 1302

Reeled Part No. No.

6302

Taped Part No. Taped Part No.

1302-2-HDR-T

Wire Size Size Wire

Approximately .100" Thick x .200" Wide

Material Thickness Thickness // Type Type Material

.020 CDA-260 Brass Brass

Finish Standard Finish

100% Matte Matte Tin Tin over over Copper. Edges will be bare. Pre-finished 100%

Feeder System System Feeder

for Loose Loose Piece Piece Terminals Terminals SMT Feeder Feeder for SMT 16mm Tape Tape Feeder Standard 16mm Feeder

Crimping System System Cdmping

MP-1000 Crimping Machine (for high volume applications) Versa-Crimp (for low volume applications)







This This Surface Surface Mount Mount Zip Cord Cord connector is comprised connector is comprised of of two two identical identical parts, parts, turned turned so the the connector spikes face each connector spikes each other. other. The The parts parts are are placed placed into into plated plated through-holes and can can be be used through-holes and used in in either either a conventional conventional Surface Mount Mount or Through-Hole Through-Hole Technology Technology process.

1302-2-HDR

In Surface Mount Mountprocess, process, a In the the Surface Zierick Zierick feeder feeder can can separate separate one one part part from from a strip strip of of parts parts and and present present each each to to aa pick pick and and place place machine machine using using a gripper. gripper. For ForThrough-Hole Through-Hole applications, aa Zierick THT Assemapplications, Assembly bly System Systemcanquickly canquickly insert insert these these parts ontothe thePCB. PCB. The parts directly directly onto The utilization utilization of well proven proven crimpcrimping ing and and insulation insulation piercing techtechnology nology guarantees guarantees the the long long term term reliability reliability of of this this connection. connection.

Zierick recommends .006” .006" stencil thickness for most applications. For other stencil thicknesses, call Zierick’s Zierick's product development department.

.343 [8.71] .294 [7 47] .082 [2.133]

.062 [1.57]



.064 .222 [6.64] -060 [1.52]

.038 • .043 [0.97 - 1.09]

.048 - .053 [1.22 -

.127 [3.23]

41.

.4- .254 [6.45]

II

• SECTION

A-A

II

SECTION DETAIL AND SUGGESTED OUTER DIMENSION ZIP WIRE TO USE

1-800-453-1692 131 Radio Mount Kisco, NY 1054 131 Radio Circle, Circle, Mount Kisco, NY 10549 10549 9 Request Info 800.882.8020 n 914.666.2911 914.666.2911 nFax: Fax: 914.666.0216 914.666.0216 800.882.8020 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 26

A

Because Because of of the the variations variations of of the the outside outside diameter diameter of of the the insulation insulation and and the the diameter of the the conductor, conductor, itit is is highly diameter of highly recommended thateach eachwire wire be be tested tested recommended that to to insure insure aa proper properconnection connection to to the the wire. wire. Current Current rating rating is is dependent dependent on on wire See the wire sizes. sizes.Consult Consult factory. factory. See the website website for all all pad pad layouts layouts and and new new part wiregauges. gauges. part numbers numbers for different different wire

Catalog 43 Catalog 43 Catalog 43 M ade in Made in USA USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Wire Grippers Wire Grippers 27 Part Numbers Numbers Part 1262, 6262, 6262, 1262T, 1262T, 1262, 1262T-SR, 1262TH 1262TH 1262T-SR,

Loose Part No. Loose Pad No.

Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

1262 1262

Reeled Part Part No. No. Reeled

6262 6262

Taped Part No. Taped Part No.

1262T 1262T

Mating 'leonine! Terminal Size Size Mating

0.025" (0.64mm) (0.64mm) square (0.81mm) round 0.025" square or0.032” or0.032" (0.81mm) round pin pin

Material Thickness / Type Material Thickness/Type

0.010" Phosphor Bronze 0.010" (0.25mm) (0.25mm) Phosphor Bronze

1262T-SR 1262T-SR 1262TH 1262TH

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Cement Rating

20 Amperes Amperes 20

Feeder System System Feeder

Surf-ShooterSMT SMTTM ™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder Standard for PN and PN Standard 24mm 24mm Tape Tape Feeder Feeder for PN 1262T 1262T and PN 1262TH 1262TH

1

Recommended Solder Solder Pad Recommended Pad Geometry Geometry for for Horizontal Horizontal Mount Mount

A

.180 [4 57]

.27]

.140 [3.56] 1 1.- .345 [8.76]

.335 .000 .010 [0.01 - 0 . 26]

[8 .51]

.093 [2.36]

.090 [2.29]

.065 [1.65]

.050-

A

Solder Paste Over Copper Pad (Crosshatched)

Recommended Solder Solder Pad Recommended Pad Geometry Geometry for for Vertical Vertical Mount Mount

For For drawings drawings of of our our taped taped parts, parts, please please search search for for this this part number number on website, www.zierick.com. on our our website, www.zierick.com.

Solder Paste Over Copper Pad (Crosshatched)

.160 sq [4.06] Exposed Pad

.220 sq [5.59]

Part Numbers Numbers Part 1301, 1301, 1301TH, 1301TH, 6301 6301 Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Pad No.

1301 1301

Reeled Part Part No. No. Reeled

6301 6301

Taped Part No. Taped Part No.

1301TH 1301TH

Mating 'leonine! Terminal Size Size Mating

0.025" (0.64mm) (0.64mm) square (0.64mm) round 0.025" square or or 0.025" 0.025" (0.64mm) round pin pin

Material Thickness / Type Material Thickness/Type

.008" Phosphor Bronze Bronze .008" (0.20mm) (0.20mm) Phosphor

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Cement Rating

10 Amperes Amperes 10

Feeder System System Feeder

Surf-Shooter SMT SMT™ Feeder Surf-Shooter TM Continuous Continuous Strip Strip Feeder Standard 24mm 24mm Tape Tape Feeder Feeder for PN 1301TH Standard for PN 1301TH

.058 [1.47]

.030 [0.78]

Solder Mask Over Copper

.140 SQUARE [3.56]

[0.25]

r

.008 [0.20]

Recommended Solder Solder Pad Pad Geometry Geometry Recommended So )der Poste Over Copper Pod l Crosshotchel

Solder Paste Over Copper Pod l Crosshatched /

rj .070 Square [1.76]

.040

[I .02]

i

.068

D . 73] -t... 0

.-1 .030 [0.76] .4--- .225

,.72]

Verticol Position Por Bottom Entry

.215 [5 46]

- .035

.125 [3 18]

[o . es]

Hor i zonta I Post t. on Receptacle to be Mounted Seam Down

Solder Poste Over Copper Pad I Crosshatched )

v Ad

.070

p

Li .78]

-..- .070

„.78

Vertical Position for Top Entry

For our taped taped parts, parts, please please search For drawings drawings of of our search for for this this part number number on on our our website, website, www.zierick.com. www.zierick.com.

[1.73]

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 27

USA Made in USA

1-800-453-1692 Circle, 131 Radio Circle, Mount Mount Kisco, NY 10549 www.aboveboardelectronics.com n 914.666.2911 n Fax: 914.666.0216 800.882.8020 www.zierick.com 001.914.666.2911 001.914.666.2911

Request Info

10/30/12 1:34 PM

jumpers 28 SMT SMT Jumpers Part Numbers Numbers 1179, 1179, 1179T, 1179T, 6179 1179T-SR, 6179 Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

.070

[178

Loose Part No. Loose Part No.

1179 1179

1179T 1179T

Reeled Part Part No. No. Reeled

6179 6179

N/A N/A

Material Thickness / Type Material Thickness/Type

0.020" (0.51mm) (0.51mm) CDA 0.020" CDA 11000 11000 Copper Copper

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

CurrentRating Rating &rent

25 25 Amperes Amperes

Feeder System System Feeder

Surf-Shooter SMT SMT™ Surf-Shooter TM Continuous Continuous Strip Feeder Feeder Strip

+.006 -.000

.05

1179T-SR 1179T-SR

Standard 24mm Standard 24mm Tape Feeder Tape Feeder

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

[1.27]

+0.151

Solder Paste Over Copper Pad [Crosshatched)

o

-.020 [0.51]

EXCEPT IN BEND AREA ON OUTSIDE MOUNT PADS ONLY .104 I [2.64]

.070

[1.78]

0 L2.79j

oe]

.316

.485

[8 03]

[12.32]

For our taped taped parts, parts, please please search For drawings drawings of of our search for for this on our our website, website, www.zierick.com. this part part number number on www.zierick.com.

CUT-OFF

Part Numbers 6233-001, 6233-002, 6233-310-140, 6233-585-200, 6233-787-140, 6233-787-140-T Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Reeled Part Part No. No. Reeled

6233-001 6233-002 6233-002 6233-001

Taped Part No. Taped Part No.

6233-787-140-T 6233-787-140-T

Dim ‘N* Dim ‘A’*

0.300" 0.485" 1.500" 0.300" 0.485" 1.500" (7.62mm) (7.62mm) (12.3mm) (12.3mm) (38.1mm) (38.1mm)

0.585" 0.585" (14.9mm) (14.9mm)

0.787" 0.787" (20.0mm) (20.0mm)

Dim'11", Dim ‘B’*

0.075" 0.075" 0.075" 0.075" 0.075" 0.075" (1.91mm) (1.91mm) (1.91mm) (1.91mm) (1.91mm) (1.91mm)

0.200" 0.200" (5.08mm) (5.08mm)

0.140" 0.140" (3.56mm) (3.56mm)

Material Thickness Thickness // Type Type Material

0.020" (0.51mm) (0.51mm) Copper 0.020" Copper

Standard Finish Finish Standard

100% Tin Tin Over Over Copper 100% Copper

Feeder System System Feeder

Standard 24mm 24mm Tape Tape Feeder Standard Feeder



Dim 'A'* Dim ‘A’*

Dim 'IV* Dim ‘B’*

MInkmen Minimum

0.300" (7.62mm) (7.62mm) 0.300"

0.075" (1.91mm) (1.91mm) 0.075"

Maximum Maxim=

1.500" (38.1mm) (38.1mm) 1.500"

0.200" (5.08mm) (5.08mm) 0.200"

"A" ± .010 ± 0.254 1

.06 [1.52]-

6233-310-140 6233-585-200 6233-585-200 6233-787-140 6233-787-140 6233-310-140

*Where jumper length *Where Dimension Dimension ‘A’ ' ==jumper length and and Dimension ‘B’ ==jumper Dimension 13' jumperwidth. width.Different Different lengths lengths and widths are are available. available. Please and widths Pleaseconsult consult factory. factory. Recommended Solder Solder Pad Pad Geometry Geometry Recommended Solder Paste Over Copper Pad (Crosshatched)

TYP

.090 TYP REF [2.29]

[4.57] 040

L

A

A .090 [2.29] "A" + .040

"5" ±.003 [ ±0.076] (REF ONLY IN BEND AREA[

For our taped taped parts, parts, please please search For drawings drawings of of our search for for this on our our website, website, www.zierick.com. this part part number number on www.zierick.com.

Request Info 1-800-453-1692 131 Radio Circle, Mount Kisco, Kisco, NY NY 1054 10549 9 Catalog 43 43 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 www.aboveboardelectronics.com 800.882.8020 www.zierick.com 914.666.2911 www.zierick.com 001.914.666.2911 001. Made in USA

63259 Zierick Cat.indd 28

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

SMT SMTReceptacles Receptacles 29 Zierick’s of SMT SMT receptacles Zierick's family family of receptacles provides provides aarange rangeofofoptions optionsdesigned designed to costs, to lower lower manufacturing manufacturing costs, simplify assembly, assembly, and simplify and increase increase

EntryThrough-Board Through-BoardSockets, Sockets, productivity. productivity. Zierick Zierickhas hasexpanded expanded Entry increasing its Surface Surface Mount its Mount product product line line to to increasing the the options options for for flexibilityand and compatibility. compatibility. include Universal include UniversalTab TabReceptacles, Receptacles, flexibility Box Receptacles, Box Receptacles, Clips, Clips,and and Bottom Bottom

Box Box Receptacles Receptacles

Universal Tab TabReceptacles Receptacles Fuse Fuse Clips Universal

Fuse Fuse Clips Clips

SMT Universal SMT UniversalTab TabReceptacles Receptacles



Features Features and and Benefits Benefits for •n These These receptacles receptacles are are forgiving forgiving for mating mating misalignment. misalignment. mate with with aa range range of •n They They mate of tabs tabs from .025" .025" to .032" thick from to .032" thick and and widths widths from.110" .110" wide larger. from wide and and larger. have low low insertion forces. •n They They have insertion forces. have a •n They They have a high high current current rating rating of 30 Amps. of 30 Amps. can have have a cycles •n They They can a dozen dozen mating mating cycles (a higher cycle version is (a higher mating mating cycle version is available). available).

•n This This product product performs performs well well in in demanding applications demanding automotive automotive applications (shock, vibration, (shock, vibration, elevated elevated temperature). temperature). maybe be used used for for top, top, bottom, •n They They may bottom, or entry. or side side entry.

n They are designed designed for for automation They are automation using the the customer’s customer's existing existing pick pick using and place equipment and aa special special and place equipment and feeder for a strip feeder for a continuous continuous strip of of components. components.

Catalog 43

MI

ill

ENGINEERED INTERCONNECTION SOLUTIONS

Made in USA

n These These parts parts can can also alsobe beautomatically automatically "picked and placed" tape and and “picked and placed” from from tape reel. reel.

131 Radio Circle, Circle, Mount Mount Kisco, NY 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 001.914.666.2911 1

63259 Zierick Cat.indd 29

10/30/12 1:34 PM

30 SMT SMT Top Topor orHorizontal HorizontalEntry EntryUniversal UniversalTab TabReceptacles Receptacles Part Part Numbers Numbers 1237, 1237T, 1237T-SR, 1237, 1237T, 1237T-SR, KT, 1237-13MT,KT-SR, 1237-13MT-SR, 1237-BMT, 1237-BMT-SR, 1237T-KAPTON, 1237T-KAPTON, KT, 1237T-KAPTON-SR, 1237T-KAPTON-SR, KT-SR, 1237-13MT-KAPTON, 1237-BMT-KAPTON, 1237-13MT-KAPTON-SR 1237-BMT-KAPTON-SR Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Part No.

11237 237

Reeled Part Part No. No. Reeled

6237 6237

Taped Part No. Taped Part No.

1237T 1237T 12377-SR 1237T-SR

Mating Temlinal Terminal Size Size Mating

0.025" to 0.032" 0.032" (0.81mm) thick 0.025" (0.64mm) (0.64mm) to (0.81mm) thick

1237T-KT 1237-BMT-KT 1237T-KT-SR 1237-BMT-KT-SR 12371-KAPTON 1237-BMT-KAPTON 1237T-KAPTON 1237-BMT-KAPTON 12371-KAPTON-SR 1237-BMT-KAPTON-SR 1237T-KAPTON-SR 1237-BMT-KAPTON-SR

1237-BMT 1237-BMT 1237-BMT-SR 1237-BMT-SR

Type 0.016" Material Thickness 0.016" (0.41mm) (0.41mm) Brass Matilda! Thickness//type Brass Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Cwrent

25 Amperes Amperes 25

Feeder System System Feeder

Consult factory Surf-Shooter SMT SMT™ Feeder P/N P/N 6237 6237 Consult factory for for Surf-Shooter TM Continuous Continuous Strip Strip Feeder Standard 16mm 16mm Tape Tape Feeder Feeder Standard

.012

Recommended Solder Solder Pad Pad Geometry Geometry Recommended

[0.301

.250 .185 [4.701

.048

.200

Solder Poste Over Copper Pod lCrosshotchedl .025

.088 .265 .215

/2 MIN

.050 [1.271

\MPX

.015 [0.3E11

Solder Mask Over Copper (White)

.030 TYP .090 Typ

For our taped taped parts, parts, please please search For drawings drawings of of our search for for this on our our website, website, www.zierick.com. this part part number number on www.zierick.com.

I .164 -I.' [4.171

SMTBottom Bottom or or Horizontal Horizontal Entry SMT Entry Univers Universal al Tab Tab Receptacles Receptacles Part Numbers 1238, 1238, 1238T, 1238T, Part1238T-KT Numbers 1238T-SR, 1238-13MT, 1238T-SR, 1238-BMT, 1238T-KT-SR, 6238 1238T-KAPTON, 1238T-KAPTON, 1238T-KAPTON-SR, 1238T-KAPTON-SR,6238 6238 Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

.240

[0.301



1238 1238 1238T-KT 6238 6238 1238T-KT-SR 1238T 1238-BMT 12387-KAPTON 1238T 1238-BMT 1238T-KAPTON 12387-SR 12387-KAPTON-SR 1238T-SR 1238T-KAPTON-SR

Mating Thmlinal Terminal Size Size Mating

0.025" to 0.032" 0.032" (0.81mm) thick 0.025" (0.64mm) (0.64mm) to (0.81mm) thick

No. Reeled Part No. Taped Part No. Taped Part No.

Thickness //Type Type 0.016" Material Thickness 0.016" (0.41mm) (0.41mm) Brass Matilda! Brass Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Cwrent

25 Amperes Amperes 25

Feeder System System Feeder

Consult factory Surf-Shooter SMT SMT™ Feeder P/N P/N 6238 6238 Consult factory for for Surf-Shooter TM Continuous Continuous Strip Strip Feeder Standard 16mm 16mm Tape Tape Feeder Feeder Standard



.012

[5.101

Loose Part No. Loose Part No.

-I-

Typical Mating

.185 [4.701

.050 [1.271

12° MAX

.170 [4.321

Typical Lateral Misalignment +0.012 (0.30)

Typical Angular Misalignment +10°

Recommended Solder Solder Pad Pad Geometry Geometry Recommended -4-1/2° MIN .010 [0.25]

.250 .048

Solder Poste Over Copper Pod (Crosshatched)

.200

.088

.164 [4.171

.265

.2

5

For For drawings drawings of of our taped parts, parts, our taped please please search search for for this this part part number number on our website, website, on our www.zierick.com. www.zierick.com.

Solder Mask Over Copper [White)

.030 TYP .090 Tye

Request Info 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 131 Radio NY 10549 Catalog 43 Catalog 43 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 Made in USA USA 001.914.666.2911 Made in

63259 Zierick Cat.indd 30

0

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM



SMT Box SMT BoxReceptacles Receptacles 31

Features Features and and Benefits •n Zierick’s Zierick's Box Box contacts contacts offer offer low low insertion forces. insertion forces. high pressure •n The The high pressure contact contact area area assures assures aa reliable reliable gas gastight tightconnection. connection. are forgiving for locational •n They They are forgiving for locational misalignment. misalignment. matingcycles cycles can can be be ex•n A A dozen dozen mating expected pected (a (a higher highermating mating cycle cycle version is available). version is available). n They use a • They use a small small footprint. footprint. parts are are designed designed for for •n These These parts automation using the the customer's customer’s automation using existing pick existing pick and and place place equipment equipment and special feeder for a and aa special feeder for a continuous strip of continuous strip of components. components. •n These These parts parts can can also alsobe beautomatically automatically “picked and placed” from tape and reel. "picked and placed" from tape and reel.

it

z4v

jiror

j

vat

SMT SMT DI Dual Entry Box sal Entry Box Receptacle Receptacle Numbers Part1266-TV-KT 1266, 6266,1266-TV, 1266-TV, 1266, 6266, 1266-TV-KAPTON 1266-TV-Kapton Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

.050— [1.271

.158 [4.01] 7

.210 ED 331

.140 [3.551

Loose Part No. Loose Part No.

1266 1266

Reeled Part Part No. No. Reeled

6266

Taped Part Taped Part No. No.

1266-TV 1266-TV 1266-TV-Kapton

Mating Terminal Size Mating 'bonnie! Size

0.020" (0.51mm) to 0.032" (0.81mm) thick

Material Thickness / Type Material Thickness/Type

0.008" (0.20mm) Phosphor Bronze

1266-TV-KT

Standard Finish Finish Standard

100% Tin over Copper

Current Rating Rating Cuffed

20 Amperes

Feeder System System Feeder

1266-TV-KT Surf-ShooterSMTTm SMT™ Continuous Strip Feeder Surf-Shooter Continuous Strip Feeder



Standard 16mm Tape Feeder Feeder for for PNs 1266-TV and 1266-TV-Kapton Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.210 [5 331

Bottom Entry .048 D.221

11111!

.004 - .009 BEAM GAP L0.10 - 0.221

.082 [2.081

Top Entry .095 F2.411

T

r I0

.1t76 F4.471

.095 [2.411

76 1 _4.471 [

J .048

D.221

.0E0 L2.031

L.047 [1.191

For drawings our taped taped parts, please search for drawings of our for this part number number on our website, www.zierick.com. www.zierick.com.

.126 SEAM

[3.201 W I DTH

Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 31

Made in USA

1-800-453-1692 131 Radio Kisco, NY NY 10549 131 Radio Circle, Circle, Mount Mount Kisco, 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:34 PM

Topor orBottom BottomEntry EntryBox BoxReceptacles Receptac les 32 SMT SMT Top Part Numbers 1262, 6262, 1262, 6262, 1262T, 1262T, 1262TSR, 1262TH Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Pad No.

1262 1262

Reeled Part Part No. No. Reeled

6262 6262

Taped Part No. Taped Part No.

1262T 1262T

Mating Unninal Size Mating Terminal Size

0.025" (0.64mm) (0.64mm) square (0.81mm) round 0.025" square or or 0.032" 0.032" (0.81mm) round pin pin

Material Thickness / Type Material Thickness/Type

0.010" Phosphor Bronze 0.010" (0.25mm) (0.25mm) Phosphor Bronze

1262T-SR 1262T-SR

1262TH 1262TH

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

CurrentRating Rating &rent

20 Amperes Amperes 20

Feeder System System Feeder

Surf-ShooterSMT SMTTm ™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder Standard for PN and PN Standard 12mm 12mm Tape Tape Feeder Feeder for PN 1262T 1262T and PN 1262TH 1262TH Recommended Solder Solder Pad Pad Geometry Geometry Recommended For Horizontal For Horizontal Mount Mount

7

Recommended Solder Solder Pad Pad Geometry Geometry Recommended For Vertical For Vertical Mount Mount Solder Mask Over Copper

.180

.050 -

[4 57]

[i .27]

.093 [2.36]

.150 sq

[4.0 6]

[5.59]

Ex•os ed Pad

.000 .010 [0.01 - 0.26]

For our taped taped parts, parts, please please For drawings drawings of of our search for search for this thispart partnumber number on on our our website, website, www.zierick.com. www.zierick.com.

.140 SQUARE [3.58]

Part Numbers 1301, 1301, 1301TH, 6301 6301 Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Pad No.

1301 1301

Reeled Part Part No. No. Reeled

6301 6301

Taped Part No. Taped Part No.

1301TH 1301TH

Mating Terminal Size Mating Unninal Size

0.025" (0.64mm) (0.64mm) square (0.64mm) round 0.025" square or or 0.025" 0.025" (0.64mm) round pin pin

Material Thickness / Type Material Thickness/Type

.008" Phosphor Bronze Bronze .008" (0.20mm) (0.20mm) Phosphor

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

CurrentRating Rating &rent

10 Amperes Amperes 10

Feeder System System Feeder

Surf-ShooterSMTTm SMT™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder Standard 24mm 24mm Tape Tape Feeder PN 1301TH Standard Feeder for for PN 1301TH

.058 El .47]

.030 [0 . 76]_

[0.25]

Recommended Solder Solder Pad Pad Geometry Geometry Recommended Solder Paste Over Copper Pad (Crosshatched)

-1.1 41- .008

Solder Paste Over Copper Pad (Crosshatched/ .068 LI . 73] -mt

f? %ii A

[o . 20] .07 [1.78] 8]

.040 0 [1.02] I

VERTICAL POSITION VERTICAL POSITION FOR FOR BOTTOM BOTTOM ENTRY ENTRY

.215 [5 46]

.220 sq

Solder Paste Over Copper Pad (Crosshatched)

.335 [8 511

Solder Poste Over Copper Pod (Crosshatched)

Solder Poste Over Copper Pad (Crosshatched)

/7 km- .030

0

[0.70] .1--- .225 [5.72]

HORDONIAL HORIZONTALPOSITION POSITIONRECEPTACLE RECEPTACLE TO BE BE MOUNTED MOUNTED SEAM SEAM DOWN DOWN

A

.070

CI . 78]

-..070 1/4. 7f [1.78]

VERTICLE POSITION POSITION %MIDDLE FOR ENTRY FOR TOP TOP ENTRY

r - .035

[o . e9] J

.125

For For drawings drawings of of our our taped taped parts, parts, please pleasesearch searchfor forthis thispart partnumber number on on our website, www.zierick.com. our website,

[3 18]

I

.068 144[1 • 73]

Request Info 131 Radio Mount Kisco, Kisco, NY NY 10549 10549 1-800-453-1692 131 Radio Circle, Circle, Mount 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 32

Catalog 43 Catalog 43 Made in USA Made in USA

0

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

SMT Vertical Horizontal SMT Vertical or or Ho rizontal Box Box Receptacles Receptacles 33 Part 6277, Part Numbers Numbers 1277, 1277, 6277, 1277-TH, 1277-TH, 1277-TH-SR, 1277-TH-SR, 1277-TV-G, 1277-TV-G-SR, 1277-TV-G-SH, 1277-TV-G, 1277-TV-N 1277-TV-N Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. No. Loose Part

1277

Reeled Part No. No. Reeled Part

6277 6277

Taped Part Part No. No. Taped

1277-TH 1277-TH

Mating Mating Terminal Thimble! Size Size

0.025" (0.64mm) square square or or round round pin 0.025" (0.64mm) pin

1277-TH-SR 1277-TH-SR

Standard Finish Finish Standard CurrentRating Rating &rent

10 Amperes Amperes 10

Feeder Feeder System System

Tape Feeder Loose: Standard Loose: Standard 16mm 16mm Tape Feeder for for PN PN 1277-TH 1277-Th for Feeder Feeder Reeled: Consult Reeled: Consult Factory Factory for Standard 1277-71/-N Feeder for for PN PN 1277-71/-G 1277-TV-G and and PN PN 1277-TV-N Standard 24mm 24mmTape Tape Feeder Recommended Solder Pad Pad Geometry Geometry Recommended Solder solder Paste Over Copper Pod (Crosshotched I

=I .070 Square [1.78]

.215 [5 461

.175 [4 441

0.00 0.13

1277-711-N 1277-TV-N

100% Tin Tin over over Copper Copper 100%

.058

L .000 UNDERCUT .005

1277-71/-G-SR 1277-TV-G-SR

0.008" (0.20mm) Material Type 0.008" (0.20mm) Phosphor Phosphor Bronze MaterialThickness Thidmess/nype

D .481

. 025 [o . 64]

1277-71/-G 1277-TV-G

r,

.068

1

[1.73] -to.. 1.- .030 [06] ...- .225 [5.72]

.040 0 [1.02]

VERTICAL VERTICAL POSITION POSITION FOR ENTRY FOR BOTTOM BOTTOM ENTRY

So I der Paste Over Capper Pod (Crosshatched)

So I der Paste Over Copper Pad ( Crosshotched /

HORIZONTAL POSITION HORIZONTAL POSITION RECEPTACLE RECEPTACLE TO BE MOUNTED MOUNTED SEAM SEAM DOWN TO BE DOWN

r P

.070

A [1. 7E11

-..- [I070 . .7B

VEHICLE VERTICLEPOSITION POSITION FOR TOP ENTRY ENTRY FOR TOP

For For drawings drawings of of our our taped taped parts, parts, please pleasesearch searchfor forthis thispart partnumber number on on our website, www.zierick.com. our website, www.zierick.com. .033 TYP [0.841

SMTBox BoxReceptacles Receptacles for for High High Temp Temp Applications Applications SMT Part Numbers Numbers 1275, 1275, Part 6275, 1275T, 1275T, 1275TH 1275TH 6275, Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

.190

.050-

.335

[8 51]

[2.36]

1275 1275

Reeled Part Part No. No. Reeled

6275 6275

Taped Part Part No. No. Taped

1275T 1275T 1275TH

Mating Terminal Size Size Mating Terminal

0.025" (0.64mm) (0.64mm) and and 0.032 0.032"(0.81mm) (0.81mm)Round Round or or Square Square 0.025"

Mounting Type Type Mounting

Surface Mount Surface Mount

70250 High Material Thickness Type 0.010" 0.010" (0.25mm) (0.25mm) CDA CDA 70250 High Performance Performance Alloy Alloy Material Thickness //Type

[4.57] [1.27]

.093

Loose Part Part No. No. Loose

.000 .010 [0. 0 1 - 0.26]

Standard Finish Finish Standard

Tin over over Copper Copper Loose: 100% Loose: 100% Tin Tin over over Copper Copper Reeled: 100% Reeled: 100% Tin

Mating Mating Entry Entry

Top and Top and Bottom Bottom

CurrentRating Rating Mond

20 Amperes Amperes 20

Resistance Rating Rating Resistance

10m 10m G Max

Temperature Rating Rating Temperature

Up to Up to 175°C 175°C

Feeder System Feeder System

Surf-Shooter SMTThf SMT™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder Standard 24mm 24mmTape Tape Feeder Feeder Standard

Q

Recommended Solder Pad Pad Geometry Geometry Recommended Solder HORMONTAL MOUNT HORIZONTAL MOUNT

.140 SQUARE

VERTICAL MOUNT VERTICAL MOUNT Solder Mosk Over Copper

.090 [2.29]

.065

[1.65]

Solder Paste Over Copper Pod (Crosshatched]

A 1 I.-.345[8.76]

.220 sq [5.59]

Solder Paste Over Copper Pod (Crosshatched)

.160 sq [4.06] Exoased Pod

For For drawings drawings of of our our taped taped parts, parts, please pleasesearch searchfor forthis thispart partnumber number on on our our website, website, www.zierick.com. www.zierick.com.

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 33

Made in USA USA Made in

Request Info 1-800-453-1692 131 Radio Circle, Kisco, NY NY 10549 131 Radio Circle, Mount Mount Kisco, 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

T Clips!". 34 SMT Clips Features Features and and Benefits clips can can be be randomly •n Individual Individual clips randomly placed. placed.

•n Clips Clips don’t don't float float during during reflow. reflow. •n Clips Clips are are available available in in two two gap gap widths widths 0.165" gap for use with -- 0.165"gap for use with standard standard 5mm fuses and and0.095" 0.095" gap for use use 5mm fuses gap for as 1/8" (.125") as aa 1/8" (.125")pin pin receptacle. receptacle. contact force force •n The The gap gapdimension dimension/ contact can for specific can be be optimized optimized for specific applications applications depending depending on on mating mating cycles, cycles,voltage voltagecurrent current and and operating operating environment. environment. for fuse •n It It has has aa suitable suitable force force for fuse retention. retention. are designed for automation •n Clips Clips are designed for automation using the using the customer’s customer's existing existing pick pick and and place and aa special special feeder place equipment equipment and feeder for a strip of for a continuous continuous strip of components. components.

•n These These parts parts can can also alsobe beautomatically automatically “picked and placed” from from tape "picked and placed" tape and and reel. reel.

Numbers 1230, 1230, 1230T, Part Numbers 1230T-SR, 1230T-SR, 1184, 1184, 1184T, 6230, 6184 Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

x.254 REF [6.451 x.050 REF TYP [1.271



5mm Fuse Fuse 5nmi

Clip Connector Connector Clip

Loose Part No. Loose Part No.

1230 1230

1184 1184

Reeled Part Part No. No. Reeled

6230 6230

6184 6184

Taped Part Taped Part No. No.

1230T 1230T

1184T 11841

Dim Dim 'A' ‘A’

0.165" (4.19mm) (4.19mm)

1230T-SR 12301-SR

0.090" (2.29mm) (2.29mm) 0.090"

0.016" (0.41mm) Material Thickness Thickness //Type Type 0.016" (0.41mm) Phosphor Phosphor Bronze Bronze Material Standard Finish Finish Standard

100% Tin Tin over over Copper Copper 100%

Current Rating Current Rating

15 Amperes Amperes 15

Feeder System System Feeder

Surf-Shooter ™ Continuous Continuous Strip Strip Feeder Surf-Shooter SMT SMI'm Feeder Standard 16mm 16mmTape Tape Feeder Feeder Standard



U.S. Patent and other other U.S. U.S. and U.S. Patent Nos. Nos.5,695,348, 5,695,348, 5,730,608 5,730,608 and and international international patents patents Recommended Solder Solder Pad Pad Geometry Geometry Recommended

.]00 L7 621

.046 .362

[8

. 171

.072

431

Solder Paste Over Copper Pad (Crosshatched) .282

-1

[7. 161

For drawings taped parts, please search for drawings of our taped for on our our website, www.zierick.com. this part number number on

r

1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 www.aboveboardelectronics.com 914 .666.0216 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 www.zierick.com www.zierick.com 001.914.666.2911 001.914 666.2911

63259 Zierick Cat.indd 34

Catalog 43 Catalog 43 Made in USA USA Made in

0

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

5mm Ro Round and Fuse Receptacles 35 Part Numbers Numbers 1230, 1230, Part 1230T, 1230T, 1230T-SR, 1230T-SR, 6230 6230

Loose Part No. Loose Part No.

Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

1230 1230

Reeled Part Part No. No. Reeled

6230 6230

Taped Part No. Taped Part No.

1230T 1230T

Dim ‘A’ Dim VP

0.165" (4.1 9mm) 0.165" (4.19mm)

1230T-SR 1230T-SR

0.016" (0.41mm) Phosphor Bronze Bronze Material Thidmess Thickness //Type Type 0.016" (0.41mm) Phosphor Material Standard Finish Finish Standard

x.254 REF

100% Tin Tin over over Copper 100% Copper

Current Rating Cement Rating

15 Amperes Amperes 15

Feeder System System Feeder

Surf-ShooterSMTTM SMT™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder Standard 16mm 16mm Tape Tape Feeder Standard Feeder



[6.451 4.- .050 REF TYP

Recommended Solder Pad Geometry

[1.271

A

.300 [7 621

.240 [6.101

.332 [6.43

.160 .170

.046 .171



.072

111.

Solder Poste Over Copper Pad [Crosshatched]

4.06 4.32

[7.161

177-

For For drawings drawings of of our our taped taped parts, parts, please pleasesearch searchfor forthis thispart partnumber number on on our website, www.zierick.com. our website,

771

IMP Part Numbers Numbers Part 1237, 1237T, 1237T-SR, 1237T-SR, 1237, 1237T, 1237T-KT, 1237-13MT,1237-13MT-SR, 1237-BMT,1237-BMT-SR, 1237T-KT-SR, 1237T-RAPTON, 1237T-KAPTON, 1237-BMT-KT, 1237T-RAPTON-SR, 1237T-KAPTON-SR, 1237-BMT-KT-SR 1237-13MT-RAPTON, 1237-BMT-KAPTON, 1237-13MT-RAPTON-SR 1237-BMT-KAPTON-SR

Auto Fuse Receptacles Ito Fu Receptacles

Loose Part No. Loose Part No.

1237

Reeled Part Part No. No. Reeled

6237 6237

Taped Part No. Taped Part No.

1237T 1237T 12377-SR 1237T-SR

Mating 'leonine! Terminal Size Size Mating

0.025" to 0.032" 0.032" (0.81mm) thick 0.025" (0.64mm) (0.64mm) to (0.81mm) thick

1237T-KT 1237-BMT-KT 1237T-KT-SR 1237-BMT-KT-SR 12377-KAPTON 1237-BMT-KAPTON 1237T-KAPTON 1237-BMT-KAPTON 12377-KAPTON-SR 1237-BMT-KAPTON-SR 1237T-KAPTON-SR 1237-BMT-KAPTON-SR

1237-BMT 1237-BMT 1237-BMT-SR 1237-BMT-SR

Material Thickness Type 0.016" 0.016" (0.41mm) (0.41mm) Brass Matmial Thldmess//type Brass

Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department. .012

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Cement Rating

25 Amperes Amperes 25

Feeder System System Feeder

Consult factory Surf-ShooterSMTTm SMT™ Continuous Feeder P/N P/N 6237 6237 Consult factory for for Surf-Shooter Continuous Strip Strip Feeder Standard 16mm 16mm Tape Tape Feeder Feeder Standard



U.S. Patent No. 5,730,608

[0.301

Optional use Optional use as as Mini-Fuse Holder

.1B5

Optional use use as asATC ATC Optional (Auto) Fuse Fuse Holder Holder (Auto)

Recommended Solder Solder Pad Pad Geometry Geometry Recommended .250

[4.70]

JI IL .050

.170

[1.271

[4.32]

1/2° MIN

.240 [6. 101

.048

/

Solder Poste Over Copper Pod lCrosshotchedl

.200 .088

8?° 931'

.265

.215

.015

[0.381

Solder Mcsk Over Copper (White)

.030 TYP .090 Typ

For our taped taped parts, parts, please please search For drawings drawings of of our search for for this on our our website, website, www.zierick.com. this part part number number on www.zierick.com.

.164

[4.171

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 35

Made in USA USA Made in

Request Info 1-800-453-1692 131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

Bottom Entry Entry Through-Board Through-B 36 SMT SMT Bottom Sockets

Features Features and and Benefits Sockets are •n Our Our Through-Board Through-Board Sockets are

designed designed to to handle handle aa high high current, current, up to up to 77 Amps, Amps, depending depending on on the the application. application.

have aa small •n They They have small footprint. footprint. have a profile. •n They They have a low low profile. superior capacity •n Their Their superior capacity accommodates either power power accommodates either or or signal signal connection connection (with appropriate appropriate plating). (with plating). Sockets offer •n The The Sockets offer aa high highnumber number of cycles. of mating mating cycles. are available •n They They are available in in tape tape or or bulk. bulk. are ideal for demanding •n They They are ideal for demanding environments and and high high density environments density applications. applications.

Part Numbers 1260, 1260T, 1260T-SR 1260, 1260T,

Loose Part No. Loose Part No.

1260

Taped Part Taped Part Number Number

1260T

Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Small Reel Part No. No.

1260T-SR

Mating Pin Pin Size Size Mating

0.025" (0.64mm) (0.64mm) Square Square or 0.025" 0.025" (0.64mm) (0.64mm) toto 0.032" 0.032"(0.81mm) (0.81mm)Diameter DiameterRound Round Pins 0.025"

0.005"(0.13mm)CDA CDA 17200 Beryllium Beryllium Copper Copper Material Thickness Thickness // Type Type 0.005"(0.13mm) Material Standard Finish Finish Standard

Bright Bright Tin over Copper

Current Rating Current Rating

7 Amperes

Feeder System System Feeder

16mmTape Tape Feeder Feeder for for Taped Parts Standard 16mm

Recommended Solder Pad Geometry

Placed Part

0 .048 60' ±

.057 F1.451

[1.221

+.11 — .0471 FL 191

.045 0 Through LI.141

Solder Pad PCB Solder Poste Over Copper Pod [Crosshatched)

For taped parts, parts, please please search For drawings drawings of of our our taped search for for this this part part number on our our website, website, www.zierick.com. number on

.087 .097 2.21 2.46

Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio NY 10549 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 36

Catalog 43 Catalog 43 Made in USA USA Made in

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

41= SMT Bottom SMT Bottom Entry EntryThrough-Board Through-Board Sockets Sockets 37

Features Features and and Benefits n High ■ High Current Current Rating, Rating, up up to to 77 Amps. Amps. depending depending on on application application n Small ■ Small footprint footprint n Low ■ Low profile profile n Can be either power or signal ■ Can be either power or signal connection connection (with appropriate (with appropriate plating) plating)

■ High number number of n High of mating mating cycles cycles Available in in tape tape or or bulk bulk ■ n Available n Ideal for demanding ■ Ideal for demanding environments environments n Square based socket for square ■ Square based socket for square mating pin applications applications mating pin

This square This square based based socket socket isis an an upgraded upgraded version of our standardPN1260, PN 1260, for version of our standard for square mating applications. square mating pin pin applications. PN 1260-SQ isisconsistently PN1260-SQ consistently oriented oriented in the the tape tape pocket pocket allowing allowing the in the pick pick

Part Part Numbers Numbers 1260-SQ, 1260-SQ, 1260-SQ-T 1260-SQ-T Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

and place place machine and machine to to place place itit in in the the same angular each time. same angular position position each time. This This means means that that aa square square pin pin will will reliably the receptacle receptacle reliably contact contact with with the the same way the same way each each time. time

Loose Part No. Loose Part No.

1260-SQ 1260-SQ

Taped Part Taped Part Number Number

1260-SQ-T 1260-SQ-T

Mating Mating Pin Pin Size Size

0.025" (0.64mm) (0.64mm) Square Square or or 0.025" 0.025" (0.64mm) (0.64mm) toto 0.032" 0.032"(0.81mm) (0.81mm)Diameter DiameterRound Round Pins Pins 0.025"

0.005"(0.13mm)CDA CDA 17200 17200 Beryllium Beryllium Copper Copper Material Thickness Thickness // Type Type 0.005"(0.13mm) Material Standard Finish Finish Standard

Bright Bright Tin over Copper

Current Rating Current Rating

77 Amperes Amperes

Feeder System System Feeder

Standard 16mm 16mmTape Tape Feeder Feeder for for Taped Taped Parts Parts Standard Recommended Solder Solder Pad Pad Geometry Geometry Recommended "I— 0 . 023 [0.58] 0 .045 [1.141 Thru -Non Plated

.048 0 [1.22]

.057

.070 sq

[1 . 45]

D .781

.080 sq. [2 031

Solder Poste Over Copper Pod (Crosshatched]

.097 1 .087 .097

For our taped taped parts, parts, please please search For drawings drawings of of our search for for this this part on our our website, website, www.zierick.com. part number number on www.zierick.com.

[1 .19]

2.21 2.46

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 37

Made in Made in USA USA

131 Radi 131 1-800-453-1692 Radio Circle, Mount Kisco, NY NY 10549 10549 D Circle, Mount Kisco, www.aboveboardelectronics.com 800.882.8020 n 914 914.666.2911 Fax: 914.666.0216 800.882.8020 .666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:34 PM

BottomEntry En y Through-Board 38 SMT SMT Bottom Through-Board Sock Sockets ets Part Part Numbers Numbers 1279, 1279T, 1279, 1279T, 1279T-SR 1279T-SR Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Loose Part No. Loose Part No.

1279 1279

Taped Part Taped Part Number Number

1279T 1279T

Small Reel Part No. No.

1279T-SR 1279T-SR

Mating Pin Size Size

0.062–0.066" (1.57-1.68mm) (1.57–1.68mm) Diameter Diameter Round Round Pins 0.062-0.066" Pins

Material Thickness / Type Material Thickness/Type

0.005"(0.13mm) CDA 17200 17200 Beryllium Beryllium Copper Copper 0.005"(0.13mm) CDA

Standard Finish Finish Standard

Bright over Copper Copper Bright Tin Tin over

Current Rating Current Rating

7 Amperes Amperes 7

Feeder System System Feeder

Standard 16mm 16mm Tape Tape Feeder Feeder for Taped Parts Standard for Taped Parts Recommended Solder Solder Pad Pad Geometry Geometry Recommended 0 .0590

Li . so] A 0 .075

.083

L1.901

[2.11]

Solder Paste Over Copper Pad (Crosshatched)

.065 [I.651 .126

For taped parts, parts, please please search For drawings drawings of of our our taped search for for this this part part number on our our website, website, www.zierick.com. number on www.zierick.com.

[3.201

Part Part Numbers Numbers 1280, 1280T, 1280T-SR 1280T-SR 1280, 1280T,

Loose Part No. Loose Part No.

1280 1280

Taped Part Taped Part Number Number

1280T 1280T

Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department.

Small Reel Part No. No.

1280T-SR 1280T-SR

Mating Pin Pin Size Size Mating

0.038–0.044" (0.97-1.12mm) (0.97–1.12mm) Diameter Diameter Round Round Pins 0.038-0.044" Pins

Material Thickness / Type Material Thickness/Type

0.005"(0.13mm) CDA 17200 17200 Beryllium Beryllium Copper Copper 0.005"(0.13mm) CDA

Standard Finish Finish Standard

Bright over Copper Copper Bright Tin Tin over

Current Rating Current Rating

7 Amperes Amperes 7

Feeder System System Feeder

Standard 16mm 16mm Tape Tape Feeder Feeder for Taped Parts Standard for Taped Parts

Recommended Solder Pad Geometry 0

.036 . 92]

.0570

0 .049 60° +3°

[1.45]

[1. 24]

(.10— .047 —10[1.191 .1.

.092

0 .070 [1 .70]

Solder Poste Over Copper Pad (Crosshotchedl

For parts, please For drawings drawings of of our our taped taped parts, please search search for for this on our our website, website, www.zierick.com. this part part number number on www.zierick.com.

[2.34]

Request Info 1-800-453-1692 131 Radio Mount Kisco, Kisco, NY NY 10549 10549 131 Radio Circle, Circle, Mount www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 38

Catalog 43 Catalog 43 Made in USA Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Terminals Temp Applications Applications 39 Terminals for for High High Temp High Temperature Temperature /I High High Current High Current Terminals Terminals

. Eliddimm

'M I MT : 116 TTE

• •

In applications, In newer newer automotive automotive applications, operating and power power operating temperatures temperatures and throughput aresteadily steadily increasing. increasing. throughput are Most Most of of today’s today's terminals terminals designed designed for for such such demanding demanding applications applications are made are made of of beryllium beryllium copper, copper, which which is is very very expensive. expensive. Zierick’s Zierick's response response is is aa new new way way to to create create economically economically priced priced high high temperature temperature terminals. terminals. These can operate These components components can operate at at higher and have have a a higher temperatures temperatures and higher higher current current rating rating than than their their standard equivalents. equivalents. They They are are standard stamped from stamped from an an alloy alloy with with high high temperature, temperature, high high conductivity conductivity and improved improved stress stress relaxation and relaxation properties. properties. The The stress stressrelaxation relaxation feature is far of feature is far superior superior to to that that of cartridge brass in cartridge brass in elevated elevated

Part Numbers Numbers Part 1275, 1275, 6275, 6275, 1275T, 1275T, 1275TH 1275TH Zierick .006" stencil Zierick recommends recommends .006" stencil thickness for most most applications. applications. For For thickness for other stencilthicknesses, thicknesses, call call Zierick's Zierick’s other stencil product product development development department. department. For our taped taped parts, parts, please please search For drawings drawings of of our search for for this on our our website, website, www.zierick.com. this part part number number on

1 11 41 I

in

lhoo eft .1

temperatures temperatures and and heating heating applications. applications. Zierick’s Number1275 1275 is is Zierick's Part Part Number standard, but standard, but many many other other parts parts can be the same same can be produced produced with with the properties. easily properties. This This material material easily lends itself lends itself to to being being used used with with our our existing tooling existing tooling and and fabrication fabrication methods little or or no methods with with little no additional additional cost to receptacle cost to the the custom custom receptacle required. required.

Loose Part No. Loose Part No.

1275

Reeled Part Part No. No. Reeled

6275

Taped Part No. Taped Part No.

1275T 1275T

Stress relaxation Stress relaxation is is aacritical criticalinherent inherent property of the material since since the property of the material the spring design spring design feature feature in in many many receptacles receptacles isisneeded neededto tomaintain maintain reliable reliable connections connections at at elevated elevated temperatures. The tables tables above temperatures. The above illustrate the various various physical physical illustrate the attributesof ofAlloy Alloy C7025. C7025. attributes Call Zierick Call Zierickfor formore moreinformation. information.

1275TH

Mating Terminal Unninal Size Sim

0.025" (0.64mm) and 0.032" (0.81mm) Round or Square

Mounting Type Mounting type

Surface Mount

Material Thickness / Type Material Thickness/Type

0.010" (0.25mm) CDA 70250 High Performance Alloy

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Entry Mating Entry

Top and Bottom

Current Rating Rating

20 Amperes

Resistance Rating Resistance Rating

10mD 10m Max

Temperature Rating Rating Umperature

Up to to 175°C 175°C Up

Feeder System System Feeder

Surf-ShooterSMTTm SMT™ Continuous Feeder Surf-Shooter Continuous Strip Strip Feeder Standard 24mm 24mm Tape Tape Feeder Feeder Standard



Q

Recommended Solder Solder Pad Recommended Pad Geometry Geometry for for Horizontal Horizontal Mount Mount .180

[2.291

. 050 —

Solder Paste Over Copper Pad (Crosshatched)

. 571 [1.27[

.335 .000 - .010

.093 [2.36]

[0.01 - 0.261

Recommended Solder Solder Pad Recommended Pad Geometry Geometry for for Vertical Vertical Mount Mount Solder Mask Over Copper

Solder Paste Over Copper Pod [Crosshatched)

.140 SQUARE .220

[5.591

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 39

Made in USA Made in USA

sq

.160 sq [4.061 E .osed Pad

Request Info Circle, Mount Kisco, Kisco, NY NY 10549 10549 131 Radio Circle, Mount 131 Radio 1-800-453-1692 www.aboveboardelectronics.com 914.666.2911 n Fax: 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

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40 I

131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 40

Catalog 43 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

StuffillIME Board Service 41 Boar, 13 Stuffing If terminalusage usage is If your your annual annual terminal so low low that that you you cannot cannot justify justify the the purchase purchase of of aa terminal terminal insertion insertion machine, machine, or or if if you you have have aa work work overload, Zierick Zierick has hasan an alternative. alternative. We We can can insert insert Zierick Zierick terminals terminals into your printed printed circuit circuit board per into your your your individual individual requirement. requirement. All All you you do do is is ship ship us us your your bare bare boards, boards, and and we we will will insert insert all all the the Zierick Zierick terminals terminals you you need. need. Our Our Quality Control Control department department will carefully carefully inspect inspect and and certify these these boards boards to to assure assure they they are arewithin within specifications. Then Then we ship ship the the completed completed boards boards back processing. back to to you you for for further further processing. Your Your savings: savings:capital capitalequipment equipment investment, investment, large terminal terminal inventory, the need to use inventory, and the your own personnel personnel to to do do the the job. job. your own

Send aa print print of of your your board board with with the part numbers numbers of of the the Zierick Zierick the part terminals terminals required clearly marked marked to: to: Zierick Zierick Board Board Stuffing Stuffing Service, 131 Radio 131 Radio Circle, Circle,Mount Mount Kisco,

NY 10549. 10549.Include Includethe thenumber number of boards boards you you are are expecting expecting to to need need and we will and will provide provide you you with with a quote.

We can populate populate your your boards boards with We can with any any of of our our standard parts. standard parts.

Your Printed Circuit Your Printed Circuit Boards Boards will will be be handled handled with with the of care by our the utmost utmost of our experienced experienced staff. staff. From From receipt receipt of of your your boards, through through the thepopulation population process, shipping, your process,totopacking packing and and shipping, your satisfaction satisfaction is is our our number number one one concern. concern.

_

-

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 41

USA Made in USA

Zierick’s Zierick'sfamily family of of automated automated and semi-automated terminal insertion insertion systems semi-automated terminal is is known known for for its its reliability. reliability. Combine Combine this this with our knowledgeable knowledgeable applicator applicator service service with our department for aa trouble-free trouble-free experience. experience. department for Our provide aa great great range Our machines machines provide range of of functionality and flexibility flexibility so that functionality and that your your job job will will be bedone donequickly quickly and and reliably. reliably. Our Our machines machines can can handle handle Printed Printed Circuit Circuit Board Panelsup uptoto12" 12" xx 12" 12" in Board Panels in size. size.

131 Radio Circle, Circle, Mount Mount Kisco, NY 10549 1 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.co 001.914.666.2911 www.zierick.com 001.914.666.2911 adi

10/30/12 1:34 PM

42

131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 42

Catalog 43 43 Made in USA

0

M©1

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Through Hole Through Hole Connectors Connectors 43

Whether Whether your Through-Hole Technology Technology applications applications require require Disconnect Tab, an a Quick Quick Disconnect an Insulation Insulation Displacement Connector, Connector, Terminal, a Screw a Test Test Point Point Terminal, Terminal, Receptacle, a Post, Terminal, aa Receptacle, or aa Multi-Layer Multi-Layer Circuit Circuit Board Connector, we we can can fullfill fullfill your your needs. needs.

Zierick’s Zierick'sunique unique features features solve your your most most difficult difficult interconnection interconnection problems: Accu-Lok™ problems: The The Accu-Lok' retentive retentive mounting mounting feature, ® Zierick’s IDC, Zierick's Torsion-Lok Torsion-Lok® IDC, the the ® Stable Stable -Lok -Lok® feature feature which which doubles doubles terminal strength against against deflection, terminal strength deflection, the clips’ exclusive the Snap-In™ Snap-In' fuse clips' exclusive spring-load mounting mounting technology,

and our our Accu-Pak™ Accu-Pak' recepticles recepticles are are some of of the the reasons Zierick Zierick should should be be your your choice for for all your your THT products. products.

vs Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 43

USA Made in USA

131 Radio Circle, Mount Mount Kisco, NY 10549 1 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 001.914.666.2911

10/30/12 1:34 PM

Disconnect Termi 44 Tabs /I Quick Disconnect Terminals inals •



Features Features and and Benefits Benefits ® n Zierick’s and Zierick's Stable-Lok Stable-Lok® and Accu-Lok™ mounting features Accu-Lok' mounting features improve improve the the terminal terminal retention retention of of quick quick disconnect disconnect terminals terminals to to the the PCB. PCB. ® n The mounting The Stable-Lok Stable-Lok® mounting option option doubles strength against doubles terminal terminal strength against fracture leg breakage. breakage. fracture or or mounting mounting leg

n The Stable-Lok® concept The Stable-Lok® concept shifts shifts pivot pivot points areas for for points to to outer outer mounting mounting areas a resistive torque. a stabilizing stabilizing resistive torque. n Tabs/Quick Disconnects are Tabs/Quick Disconnects are available available in in vertical vertical or or horizontal horizontal configurations, inloose loose piece piece configurations, in or or reels. reels. ® n Stable-Lok terminals are available Stable-Lok® terminals are available in 0.205" (5.21mm), in 0.187" 0.187" (4.75mm), (4.75mm), 0.205" (5.21mm), and and 0.250" 0.250" (6.35mm) (6.35mm) application application sizes. sizes.

n Assembly can be be accomplished Assembly can accomplished with tools or with Zierick Zierick hand hand tools or Zierick Zierick semisemi- and and fully-automated fully-automated applicators. applicators.





n Accu-Lok™ designed Accu-Lok'mounting mounting isis designed for hole tolerances as as great for hole diameter diameter tolerances great as (±0.10mm) for either as ±0.004" ±0.004" (±0.10mm) for either Accu-Lok™ or Accu-Lok' or splay splay mounting mounting types. leg enters types. The The terminal terminal leg enters freely freely

within the hole, hole, with within the with controlled controlled splitting formingof ofthe the leg. leg. splitting and and forming This eliminates stress stress and This eliminates and withstands repeated mating, withstands repeated mating, withdrawal, and shock. shock. withdrawal, and

The The Accu-Lok™ Accu-Lok' retentivemounting feature feature produces produces exceptional exceptional PCB PCB assembly assembly and and interconnection integrity. integrity.

Stable-Lok Stable-Lok®® actually actually doubles doubles terminal terminal strength against deflection or fracture. Easily Easily replaces replaces standard standard tab tab terminal, terminal, with with no no board board redesign redesign required. required.

Pivot Pivot points are are shifted shifted to to outer areas for for a stabilizing stabilizing resistive torque. Stabilizers are most most “domed.” effective when "domed."

Since the unique unique design of Accu-Lok™ mounting Accu-Lok' mounting is not not a press fit, it prevents hole damage damage and and deformity. deformity.

Stable-Lok Stable-Lok®® minimizes minimizes leg leg breakage. breakage.

The The PCB PCB retention retention of ofAccu-Lok™ Accu-Lok' mounting mounting isis accomplished by aa controlled splitting and forming of the terminal terminal leg during during insertion. insertion.



131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 44

Catalog 43 43 Made in USA

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

0.110" (2.79mm) (2.79mm) Tabs Quick Disconnect Disconnect Terminals Terminals 45 0.110" Tabs I/ Quick Part Numbers Numbers1063, 1063,1064, 1064, 6063, 6063, 6064 6064 Part

.218 E5.541

.04E1 0 [1.22]

.455 [11 56] REF

.100 L2 . 541

.045 - .050 [1.14

li

6063 6063

6064 6064

Mounting Type Type Mounting

Splay Splay

Splay Splay

1064 1064

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.055" ±0.003" ±0.003" 0.055" (1.40mm ±0.076mm) ±0.076mm) (1.40mm

Current Rating Rating Current

10 Amperes Amperes 10

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

0.061" ±0.003" ±0.003" 0.061" (1.55mm ±0.076mm) (1.55mm ±0.076mm)

1.27]

Part Numbers Numbers834, 834,835, 835, 6834, 6834, 6835 6835 Part

0 .048 +.008 [1.22 +0.08]

- .020

.275 .218 ± . 003 [6.981 [5.54 ±0.081 MIN

Loose Part No. Loose Part No.

834 834

.54 [13.72]

835 835

Reeled Part Part No. No. Reeled

6834 6834

6835 6835

Mounting Type Type Mounting

Press-Fit Press-Fit

Press-Fit Press-Fit

Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) Material Brass Brass



.050 .045 1.27 . 14

1063 1063

Reeled Part Part No. No. Reeled

Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) Material Brass Brass

.275 [6.981 M IN

.110 ± . 003 [2.79 ±0.081

Loose Part No. Loose Pad No.

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.044" ±0.003" ±0.003" 0.044" (1.12mm (1.12mm ±0.076mm) ±0.076mm)

Current Rating Rating Current

10 Amperes Amperes 10

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

0.050" ±0.003" ±0.003" 0.050" (1.27mm ±0.076mm) (1.27mm ±0.076mm)

. 56 . 961

.156 REF

D 951

.110 [2.79]

10°

Loose Part No. Loose Pad No.

45°

049 ± .003 1.22 ±0.081

.680 MIN [17.271

.100 [2.541

Part Numbers Numbers 1201, 1201, 6201 Part 6201 1201 1201

Reeled Part Part No. No. Reeled

6201 6201

Mounting Type Type Mounting

Splay Splay

MaterialThidmess Thickness //Type 0.032" (0.81mm) (0.81mm) Brass Type 0.032" Mobile! Brass .860 REF [2 .84]

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.055" ±0.003" ±0.003" (1.40mm (1.40mm ±0.076mm) ±0.076mm) 0.055"

Current Rating Rating Current

10 Amperes Amperes 10

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700 XY XY Reeled: Model 9700

1 11

.045 - .050 [1.14 - 1.281

.032 [0.81]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONb

63259 Zierick Cat.indd 45

Made in USA Made in USA

Request Info 1-800-453-1692 131 Radio Circle, Mount 131 Radio Circle, Mount Kisco, Kisco, NY NY 10549 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.882.8020 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

0.110" (2.79mm) (2.79mm) Tabs isconnect Terminals Terminals 46 0.110" Tabs I/ Quick Quick Disconnect



Part Numbers Numbers 948, 948, 949 949 Part

.525 REF [I 3 .34] .275 MIN [6.98] .025 -

.218

[0.64]

[5.541

948 948

949 949

Reeled Part Part No. No. Reeled

N/A N/A

N/A N/A

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Material Brass Brass

.110 52.79i

• .435 45°

[11.051

Loose Part No. Loose Part No.

0 .048 22[

.15o [3.51]

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" 0.058" (1.47mm (1.47mm ±0.076mm) ±0.076mm)

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

ZPT92-110 ZPT92-110

0.020" (0.51mm) (0.51mm) 0.020" Brass Brass 0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076mm) ±0.076mm)

.045 1.13 .050 1.26 .200 -1,[5.oe]

.54

Part Numbers Numbers 6948, 6948, 6949 6949 Part

10° 0'

[13.721 E "I

Loose Part No. Loose Part No.

N/A N/A

N/A N/A

Reeled Part Part No. No. Reeled

6948 6948

6949 6949

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Material Brass Brass .110 [2.791

.285

I [7.241

0.020" (0.51mm) (0.51mm) 0.020" Brass Brass

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" 0.058" (1.47mm (1.47mm ±0.076mm) ±0.076mm)

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Model 9700, 9700, 9700 9700 XY XY Model

0.050" ±0.003" ±0.003" 0.050" (1.27mm ±0.076mm) (1.27mm ±0.076mm)

.150 [3.811 Request Info

.045 - .050 . 14

.200

FO.

1-800-453-1692 www.aboveboardelectronics.com

1.261

LE .081

Discon 0.125" Tabs I/ Quick Quick Disconnect Terminals 125" (3.18mm) (3.18mm) Tabs Part Number Number 6186 6186 Part .020 [0.511

.870 REF [22.101

.125[3. le]

.062 [1 .571

.150

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward Loose: 100% Tin over Loose: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.050" ±0.003" ±0.003" (1.27mm (1.27mm ±0.076mm) ±0.076mm) 0.050"

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Model 9700, 9700, 9700 9700 XY XY Model

.048 .054 1.23 1.36

.200 [5.061

131 Radio Mount Kisco, Kisco, NY NY 10549 10549 131 Radio Circle, Circle, Mount 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 46

6186 6186

Standard Finish Finish Standard

D.811 .045 - .051 0 DIMPLE [1 .14 - 1.291

N/A N/A

Reeled Part Part No. No. Reeled

Material Thickness Thickness // Type Type 0.020" 0.020" (0.51mm) (0.51mm) Brass Material Brass

.185 [4.701



Loose Part No. Loose Part No.

Catalog 43 Catalog 43 Made in USA Made in USA

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

0.163" (4.14mm) (4.14mm) Tabs Quick Disconnect Disconnect Terminals Terminals 47 0.163" Tabs I/ Quick Part Number Number 6267 6267 Part

330 [a , 4] .163

_.083 [2 ,

. 013 -11.

\

33]

LV

T

.050 2X .045 1,27

Loose Part No. No. Loose Part

N/A N/A

.012

Reeled Part No. No. Reeled Part

6267 6267

C0,3]

Mounting Type Mounting Type

Outward or or Inward Inward Splay Splay Outward

15° 2X

.4-

[4 , 14]

Material Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Thickness Thickness // Type Brass .118 [3 , 00]

.150 4 [3,81]

.345 [8,761

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Mounting Hole Hole Diameter Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076mm) ±0.076mm) 0.058"

CurrentRating Rating Coned

15 Amperes Amperes 15

Applicator System Applicator System

Model 9700, 9700, 9700 9700 XY XY Model

. 200

1,14

oe]

070 -1.1 [1,761

0.187" (3.18mm)Tabs Tabs;I/ Quick Quick Disconnect Disconnect Terminals 0.187" (3.18mm) Ter Part Number Number 6291 Part 6291

.187 [4.751

.055 0 [1. 40]

.125 [3.18

.050 Li .271

Loose Part No. No. Loose Part .260 6.60 .245 6.22

N/A N/A

Reeled Part No. No. Reeled Part

6291 6291

Mounting Type Mounting Type

Drop-In Drop-In Fit Fit

Hole Dimension Dknension Hole

0.055" (1.408mm) (1.408mm) hole 0.055" hole

Material Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Thickness Thickness // Type Brass .045 - .050 [1.14 - 1.27]

.200 [5 . 081

Standard Finish Finish Standard

.042 - .048 [1.07 - 1.22] .142 [3.511

100% Tin Tin over over Copper 100% Copper

Mounting Mounting Hole Hole Diameter Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

CurrentRating Rating Culled

20 20 AMPS AMPS

Applications: Surf-Shooter SMTTm Feeder/Applicator For SMT SMT Applications: Surf-Shooter SMT™ Feeder/Applicator System System For Continuous Strip Strip Continuous Feeder Feeder For TNT Applications: Applications: Model For THT Model 9700 9700 Model 9700 9700 XY XY Model Zierick .006" stencil stencil thickness thickness for for most most applications. applications. For For Zierick recommends recommends .006” other call Zierick’s Zierick's product product development development department. department. other stencil stencil thicknesses, thicknesses, call

.4- .312 Ref [7.92]

Part Numbers Numbers1027, 1027,1024, 1024, 6027, 6027, 6024 6024 Part Loose No. Loose Part Pad No.

1027 1027

1024 1024

Reeled Part Part No. No. Reeled

6027 6027

6024 6024

Mounting Type Mounting Type

Outward or or Inward Inward Splay Splay Outward

0.020" (0.51mm) (0.51mm) Material Thickness //Type Type 0.020" Medlin! Thidmess Brass Brass .508

[12 .801

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Mounting Hole Hole Diameter Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076mm) ±0.076mm)

Current Rating Current Rating

20 Amperes Amperes 20

Applicator System Applicator System

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



[ .08[

0.058" ±0.003" ±0.003" 0.058" (1.47mm ±0.076mm) (1.47mm ±0.076mm)

11 6-[:1

,) / 02[

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 47

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass

Made in USA USA Made in

Request Info 131 131 Radio Circle, NY 10549 Radio 1-800-453-1692 Circle, Mount Mount Kisco, Kisco, NY 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.2911 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

Disconnect Terminals Terminals 48 0.187" Tabs I/ Quick Quick Disconnect 0.187" (4.75mm) (4.75mm) Tab! Part Numbers Numbers895, 895,894, 894, 6895, 6895, 6894 6894 Part

• .245 [6.22]

Loose Part No. Loose Part No.

895 895

894 894

187

Reeled Part Part No. No. Reeled

6895 6895

6894 6894

[4 .75]

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

.055 0 [1.40] •

Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) Material Brass Brass

.245 .125

"Z" STAMP

[8.22] mN

[3.1e]

.S0 [12 70]

.045 .050

.150

1.14 1.27

[3 .91]

.200

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm ±0.076mm) ±0.076mm) (1.27mm

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

0.058" ±0.003" ±0.003" 0.058" (1.47mm ±0.076mm) (1.47mm ±0.076mm)

CR. 081

.312

Part Numbers Numbers 1282, 1282, 6282 6282 Part

[7 .92] .055 0 DIMPLE [1.39]

.187



.245 MIN

Reeled Part Part No. No. Reeled

6282 6282

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Standard Finish Finish Standard

.150 [3.91] .090



1282 1282

Material Thickness Thickness // Type Type 0.020" 0.020" (0.51mm)Brass (0.51mm)Brass Material

45° [5.22]

Loose Part No. Loose Part No.

[2.29]

f

.150 [3 . 81]

Loose: 100% Tin over Loose: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.050" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076mm) ±0.076mm) 0.050"

Current Rating Rating Current

10 Amperes Amperes 10

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

.045 - .050 [1.17 - 1.37] [5.08]

12 os]

II

\ H



Part Numbers Numbers 6134, 6134, 6142 6142 Part

.2131 REF [7.14]

.055 0 [I .40]

.187 [4.75]

45° [9 .78] REF

.245 [5.22] MIN

o° .525 [13.34

.135 [3.43]

40 [3.55]



.050 .045

Loose Part No. Loose Part No.

N/A N/A

N/A N/A

Reeled Part No. Reeled Pad No.

6134 6134

6142 6142

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

0.020" (0.51mm) (0.51mm) Material Thidmess Thickness //Type Type 0.020" Material Brass Brass

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076mm) ±0.076mm)

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

0.058" ±0.003" ±0.003" 0.058" (1.47mm ±0.076mm) (1.47mm ±0.076mm)

1.27 1,14 .200-.

.081

131 Radio Mount Kisco, Kisco, NY NY 10549 10549 Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 48

Catalog 43 Catalog 43 Made in USA Made in USA

0

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

0.187" (4.75mm) (4.75mm) Tabs Quick Disconnect Disconnect Terminals Terminals 49 0.187" Tabs I/ Quick Part 6141 Part Numbers Numbers 1141, 1141, 6140, 6140, 6141

.312 [7 . 92] .187

10°

[4 . 75]

.055 0 [I .40]

.125

N/A N/A

1141 1141

6140 6140

6141 6141

Outward or or Inward Inward Splay Splay Outward

Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) Material

D.

.245 MIN

No. Loose Part Pad No. No. Reeled Part Pad No. Mounting Type Type Mounting

[6.22]

Brass Brass

Finish Standard Finish

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm ±0.076mm) ±0.076mm) (1.27mm

Rating Current Rating System Applicator System

20 Amperes Amperes 20



.090 [2.29]



.11'50 [3.81]

.045 050

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass





0.058" ±0.003" ±0.003" 0.058" (1.47mm ±0.076mm) (1.47mm ±0.076mm)

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

.200

[5.08]

Part Numbers Numbers 1077, 1077, 6078, 6078, 6077 6077 Part

.281 REF

p.141

No. Loose Part No. No. Reeled Part No.

- .187-P. [4.75]

0 .055 [1.40]

5 .125 F3.18110° .44

[1 . 10]

A

I .050 1.27 .045 1.14

Finish Standard Finish

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076mm) ±0.076mm)

Rating Current Rating System Applicator System

20 Amperes Amperes 20



.11-

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass

Brass Brass



I

V

.150

6077 6077



.062 [1.57]

.125 [3.18]-

1077 1077

6078 6078

Mounting Type Type Outward Splay Splay Mounting Outward Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) Material

[6.22] MIN

N/A N/A

0.058" ±0.003" ±0.003" 0.058" (1.47mm ±0.076mm) (1.47mm ±0.076mm)

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

D.911

.317

Part Numbers Numbers 1042, 1042, 6042 6042 Part

[8 .05] .133 3.3B .117 2.97

REF

055 0

[4 .75]

L1 . 40]

10°

.570 14.48 .550 13.97

.090 [2.29]

No. Loose Part No. No. Reeled Part No. Mounting Type Type Mounting Material Thickness Thickness // Type Type Material

1042 1042

Standard Finish Finish

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter Rating Current Rating

20 Amperes Amperes 20

System Applicator System

.150

6042 6042 Outward or or Inward Inward Splay Splay Outward 0.032" (0.81mm) (0.81mm) Brass 0.032" Brass

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076mm) ±0.076mm) 0.058" Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

[3.81]

.1F

.050 1.27 .045

.200 L5 .081 .12

[3 . os]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 49

Made in USA USA Made in

131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:34 PM

Disconnect Terminals Terminals 50 0.187" Tabs I/ Quick Quick Disconnect 0.187" (4.75mm) (4.75mm) Tab!

'12 1

.185 .190 [4.60 - 4.80] .125 [3.18]

45° 60°

.055 - .059 0 [1.30 - 1.50] - .065 [1.65]

-10°

Part Part Numbers Numbers 1172, 1172, 6172 6172 Loose Part No. Loose Part No.

1172 1172

Reeled Part Part No. No. Reeled

6172 6172

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass

.937 REF [23.8o]

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper



.250 [6.35]

1 .270

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

[6 .36]

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

L .090 [2.29]

.125 [3.17]



.045 - .050 [1.12 1.32]

.200 [s .312 [7.92] REF

.317 REF [8.05]

Part Number Number 1166 1166 Part

.184 - .190 4.67 4.83

.125 ±.008 [3.18 30.20] .50 .010 [12.70 ±0.25]

4

Loose Part No. Loose Pad No.

1166 1166

Reeled Part Part No. No. Reeled

N/A N/A

Mounting Type Type Mounting

Outward Splay Splay Outward

Material Thickness Thickness // Type Type 0.020" 0.020" (0.51mm) (0.51mm) Brass Material Brass 0

.090

[2 . 29]

.055 ±.005 [1 .40 30.13]

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



.045 .050

- .150 [3.81]

.4.200 LE -°B1 .12 -°31

Part Numbers Numbers 6956, 6956, 6957 6957 Part

.56 [14.22]

03

.245 MIN [6.22]

.055 0 [1.40]

.125 [3. I6] .107 [4.75]

I

.150 [3.61]

.200

.34 [8.64]

Loose Part No. Loose Part No.

N/A N/A

N/A N/A

Reeled Part Part No. No. Reeled

6956 6956

6957 6957

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

0.020" (0.51mm) (0.51mm) Material Thidmess Thickness //Type Type 0.020" Material

Brass Brass

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076mm) ±0.076mm)

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

Model 9700, 9700, 9700 9700 XY XY Model

0.058" ±0.003" ±0.003" 0.058" (1.47mm ±0.076mm) (1.47mm ±0.076mm)

.045 - .050 [1.14 - 1.27]

131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 50

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass

Catalog 43 Catalog 43 Made in USA USA Made in

0

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

0.187" (4.75mm) (4.75mm) Tabs Quick Disconnect Disconnect Terminals Terminals 51 0.187" Tabs I/ Quick .56 F14.221

Part Numbers Numbers 6148, 6148, 6149 6149 Part

.055 4 [1.4o]

. 125 [3.18]

.167 [4.75]

.340 [8.64]

.150[3 . 81] .261 .245 .050 .045 -1.27 1.14

No. Loose Part No. No. Reeled Part Pad No. Mounting Type Type Mounting

6.22 .200 [5. o4

N/A N/A

6148 6148

6149 6149

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Material

Brass Brass

Finish Standard Finish

100% Tin Tin over over Copper 100% Copper

Mounting Hole Diameter Diameter

0.058" ±0.003" ±0.003" 0.058" (1.47mm (1.47mm ±0.076) ±0.076)

Rating Current Rating System Applicator System

20 Amperes Amperes 20



6.63

N/A N/A

0.020" (0.51mm) (0.51mm) 0.020" Brass Brass 0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076) ±0.076)

Model 9700, 9700, 9700 9700 XY XY Model

10°

45°

Part Numbers Numbers 956, 956, 957 957 Part .187 [4.75]

.49 [12.45] 055 0 . 40]

.150 [3.81 .245

.045 - .050 [1.14 - 1.26[

.200 [5.08

No. 956 957 Loose Part No. 956 957 Mounting Type Type Outward or or Inward Inward Splay Splay Mounting Outward Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) 0.032" (0.81mm) (0.81mm) Material 0.032"

Brass Brass

Finish Standard Finish Mounting Hole Diameter Diameter

100% Tin Tin over over Copper 100% Copper



Rating Current Rating System Applicator System

0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076) ±0.076)

Brass Brass

0.058" ±0.003" ±0.003" 0.058" (1.47mm (1.47mm ±0.076) ±0.076)

20 Amperes Amperes 20 ZPT92-187 ZPT92-187

MIN .56 REF [14 . 22]

Quick Disconnect Disconnect Terminals Terminals 0.205" Tabs I/ Quick 0.205" (5021mm) (5021mm) Tabs Part Numbers Numbers 1066, 1066, 1065, 1065, 6065 6065 Part .070 0 [1.78]

No. Loose Part Pad No.

I .245 MIN [6.22]

0 -r

'Si []2.90]

Brass Brass

Finish Standard Finish

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076) ±0.076)

Rating Current Rating System Applicator System

20 Amperes Amperes 20



.200 [5. oe] El=11=E



.12 [3.05]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONb

63259 Zierick Cat.indd 51

Made in USA USA Made in

1065 1065



.050 1.26 .045 1.14

1066 1066

No. 6065 Reeled Part No. 6065 Mounting Type Type Outward or or Inward Inward Splay Splay Mounting Outward Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) 0.032" (0.81mm) (0.81mm) Material 0.032" Brass Brass

0.058" ±0.003" ±0.003" 0.058" (1.47mm (1.47mm ±0.076) ±0.076)

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:34 PM

isconnect Terminals Terminals 52 0.205" Tabs I/ Quick Quick Disconnect 0.205" (5.21mm) (5.21mm) Tabs Part Numbers Numbers 893, 893, 892 892 Part

.015 .023

.187 [4.75]

0.38 0.58

11

.055 0 [1.40] .125 [3.18]

.245 MIN [6.22]

Loose Part No. Loose Part No.

893 893

892 892

Reeled Part Part No. No. Reeled

N/A N/A

N/A N/A

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) Material

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass Brass Brass

.50 [12.70]

.150 .050 1.27 .040 1.02

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076) ±0.076)

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

ZPT81-A ZPT81-A

0.058" ±0.003" ±0.003" 0.058" (1.47mm (1.47mm ±0.076) ±0.076)

. 200 [5.0e]

Disconnect Terminals Terminals 0.236" Tabs I/ Quick Quick Disconnect 0.236" (5.99mm) (5.99mm) Tabs .275 [5.98]

.236 [5.99]

.077 0 [1.96]

Part Numbers Numbers 1115, 1115, 6115 6115 Part

O .534 [13.56]

.415 [10.54]

Loose Part No. Loose Pad No.

1115 1115

Reeled Part Part No. No. Reeled

6115 6115

Mounting Type Type Mounting

Outward Splay Splay Outward

.827

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass

[21.ol]

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

.092 [2.34] .157 [3.99] t



.020 COIN 0 51 .047 [1.19]

.157 [3.99]

Disconnect Terminals Terminals 0.250" Tabs I/ Quick Quick Disconnect 0.250" (6.35mm) (6.35mm) Tabs .317 REF [6.05]

Part Numbers Numbers 1021, 1021,6021, 6021, 1198, 1198, 6198 Part 6198

.253 .247 6.43 6.27 .070 0

.322 .307 8.1E1 7.80 .552 F14.02

[1.76] .134 [3.40]

Loose Part No. Loose Pad No.

1021 1021

1198 1198

Reeled Part Part No. No. Reeled

6021 6021

6198 6198

Dim Dim 'A' ‘A’

0.134" (3.40mm) (3.40mm) 0.134"

0.160" (4.06mm) (4.06mm) 0.160"

Feature 'B' ‘B’ Feature

0.070" (1.78mm) (1.78mm) HOLE HOLE 0.070" 0.070" (1.78mm) (1.78mm) DIMPLE DIMPLE 0.070"

Mounting Type Type Mounting

Outward or or Inward Inward Splay Outward Splay

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass .150 F3.811 .050 .045 [1.27 1.14

.12 [3.041

Standard Finish Finish Standard

.200 [ 5.061

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

CurrentRating Rating Cloud

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio NY 10549 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 52

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper



Catalog 43 Catalog 43 Made in USA USA Made in

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Quick Disconnect Disconnect Terminals Terminals 53 0.250" Tabs I/ Quick 0.250" (6.35mm) (6.35mm) Tabs

10°

No. Loose Part Pad No. No. Reeled Part No. Mounting Type Type Mounting



.134-

[3.40] .312 [7 92]

1061 1061 6061 6061 Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Finish Loose: 100% Tin over Standard Finish Loose: 100% Tin over Copper Copper

0 .ose .050 [1.27]

Part Numbers Numbers 1061, 1061, 6061 Part 6061

[1.73]

.1 0 [3.81] .045 f.050 1.141 1.27 . 200 [5 . 0 8]

[



Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter Rating Current Rating System Applicator System

20 Amperes Amperes 20



0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058" Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

.08 [2.03]

Part Numbers Numbers 836, 836, 6836 6836 Part No. Loose Part No. No. Reeled Part No.

836 836 6836 6836

Mounting Type Type Outward or or Inward Inward Splay Splay Mounting Outward Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Finish Loose: 100% Tin over Standard Finish Loose: 100% Tin over Copper Copper

Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter Rating Current Rating System Applicator System

20 Amperes Amperes 20



0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058" Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

[5.08]

Part Number Number 6284 6284 Part .312 [7.92]

.250

No. Loose Part No. No. Reeled Part No. Mounting Type Type Mounting Hole Dknension Dimension

[6.351

1 .307 MIN [7. so]

.139[3.40] .050[1.27]

.10 REF [2.54] .032

[o . a 1] .042 .046 [1.07 1.17

.070 0 [1.78]

O

.430 REF [10.92] .045 .050 1.14 1.27

.150 [3.81] .142

.200

[3.6 .312 REF [7.92]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 53

Made in USA USA Made in

N/A N/A 6284 6284 Drop-In Drop-In Fit Fit 0.070" hole 0.070" (1.78mm) (1.78mm) hole

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Finish Standard Finish Mounting Hole Diameter Diameter CurrentRating Rating Culled System Feeder/Applicator System

100% Tin Tin over over Copper 100% Copper 0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058" 20 20 AMPS AMPS

For Applications: Surf-Shooter For SMT SMT Applications: Surf-Shooter SMT SMT Continuous Strip Strip Feeder Feeder Continuous For TNT Applications: Applications: Model For THT Model 9700 9700 Model 9700 XY XY Model 9700

Zierick .006" stencil stencil thickness thickness for for most most applications. applications. For For Zierick recommends recommends .006” other call Zierick’s Zierick's product product development development department. department. other stencil stencil thicknesses, thicknesses, call

131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

Disconnect Terminals Terminals 54 0.250" Tabs I/ Quick Quick Disconnect 0.250" (6.35mm) (6.35mm) Tab! Part Numbers Numbers 1060, 1060, 6060 6060 Part

.317 [8.05] .250 [6.351

1 D°

.070 0 [1 .78]

.307 MIN [7 801

O

.134 [3.40]

Loose Part No. Loose Pad No.

1060 1060

Reeled Part Part No. No. Reeled

6060 6060

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass .588 [14.88]

Standard Finish Finish Standard

.185 [4.70] .050 .045 [1.271 1.14

.200 [5.08]

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper



Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



suuldlipimm .12 [3.04]

Part Number Number 906 906 Part [6.35] 4 5°

K

10'

.070 0 [1.78]

.307 MIN [7 80]

906 906

Reeled Part Part No. No. Reeled

N/A N/A

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Standard Finish Finish Standard

.134 [3.40[ .62 [15.65] .218 [5.54]

Loose Part No. Loose Part No.

.241 6.12

.200 [5.08]

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

ZPT81-A ZPT81-A

.045 -.050 [1.14 -1.26]

317 REF -' x. [8.05]

, o.

.250

[s.35] .070 0 [1 .78]

.152 .008 [3.86 a 0.20]

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

Part Numbers 1045, 6045 Pare Numbers 1045, 6045 Loose Part No. Loose Pad No.

1045 1045

Reeled Part Part No. No. Reeled

6045 6045

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

0.032" (0.81mm) (0.81mm) Brass Material Thickness Thickness // Type Type 0.032" Material Brass

.500 [12.70]

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper



.150 [3.81]

.200 L5. 081 .12 [3.04]

.045 .050 p .141 1 .27

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



suuldipm

Request Info 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio NY 10549 1-800-453-1692 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 54

Catalog 43 Catalog 43 Made in USA USA Made in

0

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Quick Disconnect Disconnect Terminals Terminals 55 0.250" Tabs I/ Quick 0.250" (6.35mm) (6.35mm) Tabs .312 REF [7.921

.178 [4.52]

[14.481 13.97

No. Loose Part No. No. Reeled Part No. Mounting Type Type Mounting

4

.570 .550

Part Numbers Numbers 1041, 1041, 6041 Part 6041

.068 0 .73] .090 [2.291

.150 [3.81]

6041 6041 Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Finish Loose: 100% Tin over Standard Finish Loose: 100% Tin over Copper Copper

Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter Rating Current Rating System Applicator System

20 Amperes Amperes 20



.045 .050

1041 1041

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058" Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

•••- .200 [5.08] .12 [3.05]

.317 REF [9.05]

.179

No. Loose Part Pad No. No. Reeled Part No. Mounting Type Type Mounting

45°

[4.52]

.630

.068 ±.003

[16.00]

[1.73 ±0.08] .090 [2.29]

V .150 [3.81] .045 200

Part Numbers Numbers 1057, 1057, 6057 6057 Part

.050

1057 1057 6057 6057 Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Finish Loose: 100% Tin over Standard Finish Loose: 100% Tin over Copper Copper

Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter Rating Current Rating System Applicator System

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"



20 Amperes Amperes 20 Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

[1.14 - 1.27]

[5. 08] .12 [3.05]

Part Numbers Numbers 972, 972, 6224 6224 Part

.312 [7.92] .253 6.43] .247 6.27

.178 ±.008 [4.52 *0.20]

.630 D .00 .088 ±.003 0 [1.73 ±0.08]

.090[2.29]

No. Loose Part No. No. Reeled Part No. Mounting Type Type Mounting Material Thickness Thickness // Type Type Material

Outward or or Inward Inward Splay Splay Outward 0.032" (0.81mm) (0.81mm) Brass 0.032" Brass



Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Diameter

0.058"±0.003" (1.47mm±0.076) (1.47mm±0.076) 0.058"±0.003"

Rating Current Rating System Applicator System

20 Amperes Amperes 20 Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

.050 .045 . 200 [5. co]

1.27 1.14

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONb

63259 Zierick Cat.indd 55

6224 6224

Finish Standard Finish



.150[3.81]

972 972

Made in USA USA Made in

131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

Disconnect Terminals Terminals 56 0.250" Tabs I/ Quick Quick Disconnect 0.250" (6.35mm) (6.35mm) Tab! Part Number Number 953-MOD 953-MOD Part

.-.312 REF., [7.92] .250 [6.35]

10°

I

45° .307 MIN [7.00]

O

.134 [3.40]

[1.78]

z

[20.83]

953-MOD 953-MOD

Reeled Part Part No. No. Reeled

N/A N/A

Mounting Type Type Mounting

Outward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass .070 0

.82

Loose Part No. Loose Part No.

.390 [9 91]

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

ZPT81-A ZPT81-A

.15 [3.61]

.045 .050 150 R.3.81]

Rai- .350 REF [6. 69]



Part Numbers Numbers 1113, 1113, 6113 6113 Part

.310 [7.67] .250 [6.35] 45° .307 MIN [7.60]

10°

70 .9'.5 9 .291 SLOT

a5

.114 [2, 90]

.090 [2.29] .625 [I . es]

.075 [1.90]

1 .500 [12.70]

Loose Part No. Loose Pad No.

1113 1113

Reeled Part Part No. No. Reeled

6113 6113

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



z

.100 [2.54]

.125 [3.18]

.045

11.

050 1.14 1.27

4

-I. .200 . 0 El

.350 REF [5.89] .310 [7.87]

Part Part Numbers Numbers 1112, 1112, 6112 6112

.250 [6 . 35]

■ .307 MIN [7.80]

45° .114 [2.90]

.070 X .156 I 1.77 X 3.961 SLOT

.075[1.90]

.770 E19.56_ '500 12.701

090 [2.291

.100 [2.54]

Loose Part No. Loose Pad No.

1112 1112

Reeled Part Part No. No. Reeled

6112 6112

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

0.032” (0.81mm) (0.81mm) Brass Material Thickness Thickness // Type Type 0.032" Material Brass Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058” ±0.003" ±0.003” (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



z

.125 [3. le] .050 - .045 [1.27 - 1.14] [5.08] .310 [7.87]

Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio NY 10549 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 56

Catalog 43 Catalog 43 Made in USA USA Made in

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Quick Disconnect Disconnect Terminals Terminals 57 0.250" Tabs I/ Quick 0.250" (6.35mm) (6.35mm) Tabs Part Number Number 953 953 Part

.312 REF [7.92]

45°

.307 MIN [7.80] .134 [3.40]

.070 0 [1.78]

.7 5 [19.46]

[16.28]

.150

[3.6 I]

953 953

Reeled Part Part No. No. Reeled

N/A N/A

Mounting Type Type Mounting

Outward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass

.125[3.18]

.641

Loose Part No. Loose Part No.

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

ZPT81-A ZPT81-A

.045 - .050 [1.14 - 1.26] .200 [5.08]

Part Number Number 6110 6110 Part

.312 REF., [7.92] .250 [6.35] 45° .307 MIN [7.80]

.065 - .060 0 [1.65 - 2.03]

.065f [1.65]

.415 [10.54]

.045 .050 1.14 1.26

.312 [7.92] REF

O

6110 6110

Mounting Type Type Mounting

Outward Splay Splay Outward

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

Model 9700, 9700, 9700 9700 XY XY Model

150 [3.81]

-.030 [0 .76]

10° ■

[4.42 - 4.22] .175 - .170

Loose Part No. Loose Part No.

1173 1173

Reeled Part Part No. No. Reeled

6173 6173

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass

0 -.065 Li • 651

.937 REF [23.80] 1 .270 [s. es]

.250 E6.351

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Current

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



-.090 [2.29]

.125 [3.17]

.050 [1.321 .045 1.12

.200 L5. ()el .120 [3.04]

Noildivos

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 57

Reeled Part Part No. No. Reeled

Part Numbers Numbers 1173, 1173, 6173 6173 Part +.250 [6.35]

45°

.073 p.88 .068 1.68

N/A N/A

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass

.131 - .137 [3.33 3.48]

.82 [20.83]

Loose Part No. Loose Part No.

Made in USA USA Made in

Request Info 1-800-453-1692 131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

Terminals 58 0.250" 0.250" (6.35mm) (6.35mm) Tabs Tabs /I Quick Quick Disconnect Disconi met Terminals

x.250 6.35

.307 MIN [7.8 0]

Part Number Number 1131 Part 1131

.350 REF [8.89]

-N. .310 [7.87]

10°

.1 34 [3.40]

Reeled Part Part No. No. Reeled

N/A N/A

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Standard Finish Finish Standard

. 090 [2.29]

.075

.71 55

[1. 90] ----47

[1.90] .330

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Coned

30 Amperes Amperes 30

Applicator System System Applicator

ZPT81-1131 ZPT81-1131

[8.38]

.100 [2.54]

.045 - .0 5 0

Li .14

1131 1131

0.032" (0.81mm) (0.81mm) Brass Material Thickness Thickness // Type Type 0.032" Material Brass

4

075

Loose Part No. Loose Part No.

- 1.27]

.180 [4.57]

.12 5 [3.18]

200 5 . oe

0.250" (6.35mm) (6.35mm) Right Right Angle 0.250" Angle Tabs Tabs /I Quick Quick Disconnect Disconnect Terminals Terminals .070 0 [1.78]

.134 [3.40]

.250 .20 [s 35] p.111 .350

[s 89]

Part Number Number 901 Part 901 Loose Part No. Loose Part No.

901 901

Reeled Part Part No. No. Reeled

N/A (see (see PN PN 6901) 6901) N/A

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass .150 [3.81]

.307 MIN-. [7.80]

.045 1.14 .050 1.27

.200 [5.oe]

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

ZPT92-250 ZPT92-250

.28 [7.11] .80 REF [20.32]

H

H

L 10° REF 45°

0

-.250 [8.25]

.28 [7.11]

Part Number Number 6901 Part 6901 Loose Part No. Loose Part No.

N/A (see (see PN PN 901) 901) N/A

Reeled Part Part No. No. Reeled

6901 6901

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

0.032" (0.81mm) (0.81mm) Brass Material Thickness Thickness // Type Type 0.032" Material Brass .150 [3.81]

.134 [3.40] .307 MIN [7.130]

.045 1.14 .050 1.27

.070 0 [1.78]

.200 [5.08] .28 [7.11]

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) 0.058"

Current Rating Rating Coned

20 Amperes Amperes 20

Applicator System System Applicator

Model 9700, 9700, 9700 9700 XY XY Model

.81 REF [20.57] .790 [20.07]

10°

II U I

1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 58

Catalog 43 Catalog 43 Made in USA USA Made in

0

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Quick Disconnect Disconnect Terminals Terminals 59 0.250” Right Angle Angle Tabs Tabs I/ Quick 0.250" (6.35mm) (6.35mm) Right 1.000 REF [25.40]

Part Numbers Numbers 6080, 6080, 6152 6152 Part

.975 [24.76] .178 [4.521

.070 0 [1 .781

.250 [6 . 35]

.300 [7.62] A

.150 [3.81]

.050 [1 .27]

.043 1.12 .053 1.32

Reeled Part Part No. No. Reeled

6080 6080

6152

Feature'A' ‘A’ Feat=

0.070" 0.070" (1.78mm) (1.78mm) HOLE HOLE

No Hole

Mounting Type Type Mounting

Outward or Inward Splay

Material Thickness Thickness // Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Standard Finish Finish Standard

100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

±0.003" (1.47mm ±0.076) 0.058" ±0.003"

Current Rating Rating Coned

20 Amperes

Applicator System System Applicator

Model 9700, 9700 XY

.200 10'

Underwriters Lab Underwrit

can visit visit the the UL UL website, www.ul.com, Zierick Corporationis is pleased to Zierick Manufacturing Manufacturing Corporation to Or you you can www.ul.com, and scroll to of the thepage. page. Under advise that that the the majority of of our our quick quick disconnect disconnect and to the the bottom bottom of Under “Tools”, select tabs U.S. and tabs are are recognized recognized to to U.S. andCanadian Canadian "Tools", select“Online "OnlineCertifications Certifications Directory”. Directory". box next nextto to"Company “CompanyName" Name”type type"Zierick" “Zierick” requirements Component Recognition In requirements under under the Component In the the box and scroll down down to topress press the the "Search" “Search” button. Program Laboratories, Inc. The Program of of Underwriters Underwriters Laboratories, The and button. A ComponentProgram Program of of Underwriters UnderwritersLaboratories, Laboratories, page Component page will will open open which which shows showsour our Quick-Connects Quick-Connects the US US and “Link Inc. Inc. assures assuresthat that quick quick disconnect disconnect terminals terminals meet meet certified certified for the and for Canada. Under Under "Link File” select the requirements of of the the Underwriters UnderwritersLaboratories, Laboratories, to the requirements to File" selectthe thecountry country of of choice choice and and you you will will find the Zierick Zierick part thatare are recognized recognized Inc. numberANSI ANSIUL UL310. 310. Inc. specification specification number find the part numbers numbers that by by UL. For For aa complete complete listing listing of of Zierick’s Zierick'sUL ULrecommended recommended Quick Disconnect Disconnect terminals, terminals, visit the the Zierick Quick website, search for for UL UL . website, www.zierick.com www.zierick.com and and search There There you you will see direct direct links links to to the the UL listings listings for United States States and for the the United and for Canada.

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 59

Made in USA USA Made in



[4,

Request Info 131 Radio Circle, Kisco, NY NY 10549 131 Radio Circle, Mount Mount Kisco, 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

Point Terminals Terminals with with Accu-Lok™ Accu-LokTm or or Press-Fit Press-Fit Mounting Mounting 60 Test Test Point !

Features Features and and Benefits n Zierick’s Stable-Lok® and Zierick's Stable-Lok® and Accu-Lok™ features Accu-Lok' mounting mounting features improve improve the the terminal terminal retention retention of of quick quick disconnect disconnect terminals terminals to to the the PCB. PCB.



n Test Test point point terminals terminals offer offer exceptional designed-in exceptional designed-in flexibility flexibility allowing test engineers engineers to allowing test to easily easily attach test probes. probes. attach test n They are available They are available with with Accu-Lok™ for Accu-Lok' mounting, mounting, for maximum maximum PCB PCB retention retention and solder joint and solder joint integrity. integrity. n The The Accu-Lok™ Accu-Lok' feature feature assures assures mounting repeatability and mounting repeatability and reduces reduces the the occurrence occurrence of of fractured fractured terminals. terminals. n Press-fit Press-fit test test points points are are also also available. available.

11

n PCB achieved PCB retention retention isis achieved through through aa controlled controlled splitting splitting and forming of of the the terminal leg and forming terminal leg during during insertion, insertion, preventing preventing extreme hole extreme hole deformation, deformation, hole hole damage damage or or board board warpage warpage commonly caused by commonly caused by traditional traditional press-fit designs. press-fit terminal terminal designs. Since design of Since the the unique unique design of Accu-Lok™ Accu-Lok' mounting notaa press press fit, fit, it mounting isis not it prevents prevents hole damage hole damage and and deformity. deformity.

o



The retentive mounting feature produces The Accu-Lok™ Accu-Lok' retentive mounting feature exceptional PCB PCB assembly assemblyand andinterconnection interconnection integrity. integrity. The The PCB PCB retention retention of of Accu-Lok™ Accu-Lok' mounting mounting is splitting and and forming is accomplished accomplished by by aa controlled controlled splitting forming of leg during of the the terminal terminal leg during insertion. insertion.

)

99



li 131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 60

Catalog 43 43 Made in USA

0

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Test Test Point Terminals 61 Part Numbers Numbers 1069, 1069, 6069 6069 Part Loose Part No. Loose Pad No.

1069 1069

Reeled Part Part No. No. Reeled

6069 6069

Mounting Type Type Mounting

Split Split Leg Leg Splay Splay

Material Thickness Thickness // Type Type 0.025" 0.025" (0.64mm) (0.64mm) Brass Material Brass Standard Finish Finish Standard

.045t .002 11.14± .05 1 X .1201 3.05 1 SLOT



.275 REF Es 981

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.055" ±0.003" ±0.003" (1.40mm (1.40mm ±0.076) ±0.076) 0.055"

Current Rating Rating Current

10 Amperes Amperes 10

Applicator System System Applicator

Loose: Loose: ZPT81-TP ZPT81-TP Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



[2.41]

.042 - .049 [1.07 - 1.24]

Part Numbers Numbers 1058, 1058, 1059, 1059, 6059 6059 Part .156 [3.96]

Loose Part No. Loose Pad No. .120 [3.05]

.065 0 [1.65]

.355 [9 02]

.454 REF [11. 3]

6059 6059

Mounting Type Type Mounting

Split Split Leg Leg Splay Splay

Split Split Leg Leg Splay Splay

Material Thidmess Thickness //Type Type 0.020" 0.020" (0.51mm) (0.51mm) Material

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass



Brass Brass

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter

0.046" ±0.003" ±0.003" 0.046" (1.17mm (1.17mm ±0.076) ±0.076)

Current Rating Rating Current

10 Amperes Amperes 10

Applicator System System Applicator

Loose: Loose: ZPT81-TP ZPT81-TP Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



.080 [2.03]

1059 1059

Reeled Part Part No. No. Reeled



.088 [2.23

1058 1058

0.052" ±0.003" ±0.003" 0.052" (1.32mm (1.32mm ±0.076) ±0.076)

- 11

.050 [1.27]

.100 [2.53

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 61

Made in USA USA Made in

Request Info 131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

Point Terminals Terminals 62 Test Test Point Part Number Number 1032 1032 Part .156 REF . 020



. 088 [2.23]

0 .065

[1 .6s]

.355 [9.02] 542 REF [13.77]

1032 1032

Mounting Type Mounting type

Press-Fit Press-Fit

Material Thidmess Thickness /Plype Type 0.020" 0.020" (0.51mm) (0.51mm) Material Brass Brass

.120 3.051

[0.51]

Loose Part No. Loose Pad No.

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper

Mounting Hole Diameter Mounting Hob Diameter

0.046" ±0.003" ±0.003" 0.046" (1.17mm (1.17mm ±0.076) ±0.076)

Current Rating Rating Current

10 Amperes Amperes 10

Applicator System System Applicator

Loose: Loose: ZPT81-TP ZPT81-TP

.080 [2.03]

.187 [4.75]

.048 [1.21]

-NW

.030 10.761

.110 12.791

.455 11 .56

.275 [6 981

.093 12.361

.033 AFTER PLATING .031 0.84 0.79

Part Numbers Numbers 6050-030,1049-030 6050-030, 1049-030 Part Loose Part No. Loose Part No.

N/A N/A

1049-030 1049-030

Reeled Part Part No. No. Reeled

6050-030 6050-030

N/A N/A

Mounting Type Mounting lype

Split Split Leg Leg Splay Splay

Split Split Leg Leg Splay Splay

Material Thidmess Thickness /Plype 0.020" (0.51mm) (0.51mm) Type 0.020" Material .100 12.541

Brass Brass

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mounting Hole Diameter Mounting Hob Diameter

0.050" ±0.003" ±0.003" 0.050" (1.27mm (1.27mm ±0.076) ±0.076)

Current Rating Rating Current

10 Amperes Amperes 10

Applicator System System Applicator

Loose: Loose: ZPT81-TP ZPT81-TP Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



.050 .045 .05011 ° 271

1.27 1.14



Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio NY 10549 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 62

0.032" (0.81mm) (0.81mm) 0.032" Brass Brass



0.054" ±0.003" ±0.003" 0.054" (1.37mm (1.37mm ±0.076) ±0.076)

Catalog 43 Made in USA USA Made in

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:34 PM

Pro-Wave Connector Pro-Wave Connector 63

Features Features and and Benefits n This connector enables enables the This connector the creation creation of circuit by of aa three-dimensional three-dimensional circuit by connecting connecting stacked stacked multi-layer multi-layer circuit boards. circuit boards. n It It isis aasolderless solderlessinterconnection interconnection system system which which utilizes utilizes pins pins and and internal sockets. internal sockets. n The system allows allows aa staggered staggered The system row grid density of 0.50" 0.50" and row grid density of and a a minimum minimum PCB-to-PCB PCB-to-PCB interface interface of of 0.062". 0.062". n It It accommodates accommodates boards boards with with through-holes from through-holes varying varying from 0.020" 0.020" to to 0.025" 0.025" in in diameter. diameter. n Continuous Continuous format format Pro-Wave Pro-Wave sockets sockets permit permit placement placement by by automatic automatic equipment equipment in in any any number of pin number of pin counts counts on on both and special special both standard standard and grid spacings. spacings. grid

The uniquelyshaped shaped Pro-Wave Pro-Wavesocket socketfulfills fulfillsparallel parallelPCB PCBstacking stackingneeds needsin inaa high-speed high-speed The uniquely matched matched impedance impedanceenvironment. environment.

Part Number 608213-22 Loose Part No. Loose Part No.

608213-22 608213-22

Material Thidmess Thickness //Type Type Material

0.0035" (0.09mm) (0.09mm) Beryllium 0.0035" Beryllium Copper Copper

Standard Finish Finish Standard

Hard Gold Hard Gold

Mating Mating Pin Pin Diameter Diameter

0.012" 0.012" (0.31mm) (0.31mm)

Receiving PCB PCB Hole Receiving Hole Diameter Diameter

0.020"/0.025" (0.51mm/0.64mm) (0.51mm/0.64mm) 0.020"/0.025"

PCB Thickness PCB Thickness

0.096" 0.096" min. min. (2.44mm) (2.44mm)

Pro-Wave’s Pro-Wave's contour allows allows for contour for multiple multiple contact contact points even with points even with hole hole diameter diameter variances variances up up to 0.005" to 0.00.5"

0 .062

04

.012

[o . 201

DIA PIN .002 LO . 061

.110 [2 79]

Beryllium copper Beryllium copper construction construction with with aa hard hard gold gold finish finish ensures dependable ensures dependable performance. performance.

.012 [0.30] .012 REF Lo° 201

.023

[o so]

.12B 251

[s

.0295 [0.76] P/ I-NHINSERTEKINY163YERVNAL

.026 [0 . 66]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 63

Made in USA USA Made in

131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:34 PM

Accu-Pak" PCB 64 Accu-Pak™ PCBMountable Mountable Box BoxReceptacles Receptacles



Features and Features and Benefits Benefits n Accu-Pak™ Accu-Pak' Box Box Connectors Connectors ensure reliable reliable PCB-to-PCB, ensure PCB-to-PCB, PCB-to-Component PCB-to-Component and and PCB-to­ PCB-to Lead Lead Wire Wire interconnections. interconnections.



n They They come come with with toptop- or or bottom-entry configurations. bottom-entry configurations. n They mate easily easily with with square, square, They mate round, round, and and rectangular rectangular terminals terminals and posts, and and posts, and are are auto auto insertable. insertable. n Our Box Connectors Our Box Connectors feature feature non-destructive non-destructive beam beam motion, motion, built-in overstress barriers built-in overstress barriers and and offer offer regular regular or or high high retention retention force force configurations. configurations. n Zierick’s Zierick's exclusive exclusive Accu-Pak™ Accu-Pak' spring spring technology technology ensures ensures predictable predictable mating mating forces forces with ample stored stored energy. with ample energy. are n Accu-Pak™ Accu-Pak' Connectors Connectors are highly resistant highly resistant to topermanent permanent deformation even when deformation even when misaligned. misaligned.

Some of Some of Zierick’s Zierick's Accu-Pak™ Accu-Pak' connector line line now connector now feature feature optional technology technology to optional to prevent prevent solder from solder from wicking wicking onto onto the the internal contact contact areas areas during internal during the wave solder solderprocess. process. Zierick's Zierick’s the wave TapeResist TapeResist solder solder masking masking technology is aa remarkable technology is remarkable advancementfor forPCB PCB assembly assembly advancement as it pre-applied0.001" 0.001" as it utilizes utilizes pre-applied (0.03mm) thick (0.03mm) thick polyester polyester film film as the solder resist as the solder resist agent. agent. TapeResist TapeResist allows allows stamped stamped connectors to connectors to withstand withstand internal internal solder wicking solder wicking without without the the need need solderable for for expensive, expensive, non­ nonsolderable

selective plated finishes. Secondary selective plated finishes. Secondary plugging are plugging or or taping taping operations operations are also eliminated. The TapeResist TapeResist also eliminated. The film is precision-applied film is precision-applied via via an an exclusive process which exclusive stamping stamping process which eliminates the secondary secondary processing processing eliminates the needed selective plating. needed with with selective plating. TapeResist TapeResist connectors connectors are are applied applied to the PCB PCB and to the and processed processed in in the the exact exact same same manner manner as as standard standard connectors. is connectors. Once Once the the terminal terminal is placed soldered, the TapeResist placed and and soldered, the TapeResist film remains in in place. place. There film remains There is is no no need for specialized need for specialized preparation preparation or cleaning with TapeResist TapeResist or cleaning with connectors. connectors.

I II

Zierick Box Connectors Connectors with pre-applied pre-applied TapeResist TapeResist are inserted in the PCB as usual. After soldering, soldering,thetheTape TapeResist™ Resist' remains in place. remains in

The 0.001" o.00r (0.03mm) thick filmresists resists solder thick film during during PCB assembly.

TapeResist TapeResist is pre-applied pre-applied to to Zierick receptacles through through a proprietary manufacturing process to manufacturing process to prevent solder wicking wicking problems.



131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 64

Catalog 43 Made in n USA

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

0.025" Bottom Entry 65 0.025" (0.64mm) (0.64mm) Box Box Receptacles Receptacles -- Bott Part Number Number 6100 6100 Part

.025 [0.641-i



ucl 1cu

.215 [5.461 .025 [0.641

r

No. Loose Part No.

N/A N/A

No. Reeled Part No.

6100 6100

Size Mating Terminal Size

0.025" (0.64mm) (0.64mm) Rd. 0.025" Rd. or or Sq. Sq.

Mounting Type Type Mounting

Outward Splay Splay Outward

Phosphor Bronze Bronze Type 0.008" 0.008" (0.20mm) (0.20mm) Phosphor Material Thickness //Type

4 4 .115 [2.921 L .030 [0.761

Typical PCB PCB Geometry Typical Geometry

.068 [1.731

PCB Thickness PCB Thickness Plus Plus .031[.79] [.79] .03

.100 .100 [2.54] [2.54] .055 11.40] [1.40] MIN .055 MIN

Finish Standard Finish

100% Tin Tin over over Copper 100% Copper

Mating Type Type Mating

Vertical Vertical

Mating Entry Entry

Bottom Bottom

Rating Current Rating

Amperes 33 Amperes

Rating Resistance Rating

10mOhm Max Max

Temperature Rating Rating

-65° to to 105°C 105°C -65°

Insertion Force-Max. Force-Max. insertion

Application Submit Mating Mating Application Dependent Dependent // Submit Terminal Sample Terminal Sample to to Factory Factory



Submit Mating Mating Force-Max. Application Application Dependent Dependent // Submit Withdrawal Force-Max.

.200 .200 [5.08] [5.08]

.058 [1.47]-



Terminal Sample Terminal Sample to to Factory Factory

System Applicator System

9700 XY XY Model 9700, 9700, 9700 Model

∅ .064/.068[1.63/1.73] [1.63/1.73] 0.064/.068

0.025" Box Receptacles Top Entry Entry 0.025" (0.64mm) (0.64msn) Box Receptacles --Top Part Number Number 6101 Part 6101 Typical PCB PCB Geometry Typical Geometry PCB Thickness PCB Thickness Plus Plus .031[.79] [.79] .03

.058

.100 .100 [2.54] [2.54]

L1.471

.055 11.40] [1.40] MIN .055 MIN .200 .200 [5.08] [5.08]

A

N/A N/A

No. Reeled Part No.

6101 6101

Size Mating Terminal Size

0.025" (0.64mm) (0.64mm) Rd. 0.025" Rd. or or Sq. Sq.

Mounting Type Type Mounting

Outward Splay Splay Outward

Phosphor Bronze Bronze Type 0.008" 0.008" (0.20mm) (0.20mm) Phosphor Material Thickness //Type

.068 El .731

4 ∅ .064/.068[1.63/1.73] [1.63/1.73] 0.064/.068

. ozs [0 . 641

35 [3.431

.215 [5 . 46]

No. Loose Part No.

Finish Standard Finish

100% Tin Tin over over Copper 100% Copper

Mating Type Type Mating

Vertical Vertical

Mating Entry Entry

Top Top

Current Rating Rating Cuirent

Amperes 33 Amperes

Rating Resistance Rating

Max 10mOhm Max

Temperature Rating Rating

-65° to to 105°C 105°C -65°

Insertion Force-Max. Force-Max. insertion

Application Submit Mating Mating Application Dependent Dependent // Submit Terminal Sample Factory. Terminal Sample to to Factory.

Submit Mating Mating Force-Max. Application Application Dependent Dependent // Submit Withdrawal Force-Max.

4=0

.065 D.651



Terminal Sample Factory. Terminal Sample to to Factory.

System Applicator System

Model 9700, 9700, 9700 9700 XY XY Model

.025 [0.541 5[2.921

.030 F0.761

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 65

Made in USA USA Made in

Request Info 131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:35 PM

66 Bottom Entry 44 Beam Bottom Entry Beam Box BoxReceptacles Receptacles Part Numbers Numbers 1062, 1062, 6062 6062 Part 140

Loose Part No. Loose Part No.

1062 1062

[3 .56]

Reeled Part Part No. No. Reeled

6062 6062

Mating Terminal Terminal Size Size Mating .140



0.045" and 0.045" (1.14mm) (1.14mm) and 0.060" (1.52mm) (1.52mm) Rd. 0.060" Rd. or or Sq. Sq.

[3 .55]

Mounting Type Type Mounting

Outward Splay Splay Outward

.030 -I,-

.045

Phosphor Bronze Bronze Material Thickness Thickness //Type Type 0.010" 0.010" (0.25mm) (0.25mm) Phosphor Material

[0.76]

[1 . 1 4]

Standard Finish Finish Standard

-f--f

. 190 REF

[4.83]

.335

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mating Type Type Mating

Vertical Vertical

Mating Mating Entry Entry

Bottom Bottom

Mounting Hole Hole Diameter 0.150" ±0.003" ±0.003" (3.81mm (3.81mm ±0.076mm) ±0.076mm) Mounting Diameter 0.150"

[8.51]

.250



Current Rating Current Rating

[6.35]

10 Amperes Amperes 10

Resistance Rating Resistance Rating

10mOhm Max Max 10mOhm

.125

Temperature Rating Temperature Rating

-65° to to 105°C 105°C -65°

[3.18]

Insertion Force-Max. insertion Force-Max.

Application Submit Mating Mating Application Dependent Dependent // Submit Terminal Sample Factory. Terminal Sample to to Factory.



.052 REF [1.32]

. 045 - . 050

Withdrawal Force-Max. Force-Max. Withdrawal

[1.14 - 1.27]



Application Submit Mating Mating Application Dependent Dependent // Submit Terminal Sample Factory. Terminal Sample to to Factory.

Applicator System System Applicator

Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

Part Number Number 6062-101 6062-101 Part

.030 REF [o .76] .045 [1 . 14]

.140 [3.56]

Loose Part No. Loose Part No.

N/A N/A

Reeled Part Part No. No. Reeled

6062-101 6062-101

TapeResist™ TapeResisrm

Optional Optional

Mating Terminal Terminal Size Size Mating

0.060" (1.52mm) (1.52mm) Rd. 0.060" Rd. or or Sq. Sq. 0.095" Rd. or or Sq. Sq. 0.095" (2.41mm) (2.41mm) Rd.

Mounting Type Type Mounting

Outward Splay Splay Outward

Phosphor Bronze Bronze Thickness //Type Type 0.010" Material Thickness 0.010" (0.25mm) (0.25mm) Phosphor Material

.335 [8 51]

.230 [5 84]

.150 [3.81]

.053 - .058 [1.35 - 1.48]

.190 REF [4.83]

Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper Vertical Vertical

Mating Mating Entry Entry

Bottom Bottom

0.150" ±0.003" ±0.003" (3.81mm (3.81mm ±0.076mm) ±0.076mm) Mounting Hole Hole Diameter Mounting Diameter 0.150" Solder Resist Anti-Wicking Tape (Optional) .052 REF [1 .32]

1-800-453-1692 131 Radio Circle, Mount Mount Kisco, Kisco, NY NY 10549 10549 Request Info 131 Radio Circle, www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 66

Standard Finish Finish Standard Mating Type Type Mating

Current Rating Current Rating

10 Amperes Amperes 10

Resistance Rating Resistance Rating

10mOhm 10mOhm Max Max

Temperature Rating Temperature Rating

-65° to to 105°C 105°C -65°

Insertion Force-Max. insertion Force-Max.

Application Submit Mating Mating Application Dependent Dependent // Submit Terminal Sample Terminal Sample to to Factory Factory

Withdrawal Force-Max. Force-Max. Withdrawal

Application Submit Mating Mating Application Dependent Dependent // Submit Terminal Sample Terminal Sample to to Factory Factory

Applicator System System Applicator

Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

Catalog 43 Made in USA Made in USA

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Bottom Bottom 1Entry Entry22Beam BeamBox BoxReceptacles Receptacles 67 .140 [3.56] .080 [2.03] ,(•

Part Numbers Numbers 1193, 1193,6193, 6193, 1200, 1200, 6200 Part 6200 .140 [3.56]

f

No. Loose Part No.

1193 1193

1200 1200

Reeled Part No. No.

6193 6193

6200 6200

TapeResist™ TapeResistm

Optional (6193-TR) Optional (6193-TR)

Size Terminal Size Mating Tenninal

0.025" to to 0.095" 0.095" 0.020" to to 0.095" 0.095" 0.025" 0.020" (0.64mm to 2.41mm) 2.41mm) Rd. Rd. or Sq. Sq. (0.51mm to 2.41mm) 2.41mm) Rd. Rd. or Sq.

Dim AA Dim BB

0.200" (5.08mm) (5.08mm) 0.200"

0.250" (6.35mm) (6.35mm) 0.250"

0.015" (0.38mm) (0.38mm) 0.015"

0.003" (0.07mm) (0.07mm) 0.003"



DIM "5"

Mounting Type Type Outward Splay Splay Mounting Outward Material Thickness Thickness // Type Type 0.010" 0.010" (0.25mm) (0.25mm)Phosphor Phosphor Bronze Material

DIM "A"

.335 [8 51 _1 L

Finish Standard Finish

Tin over over Copper Copper Loose: 100% Loose: 100% Tin Tin over over Copper Copper Reeled: 100% Reeled: 100% Tin

Mating Type Type Mating

Vertical Vertical

Entry Mating Entry Mounting Hole Diameter Diameter Current Rating Rating Resistance Rating Rating

Bottom Bottom

Temperature Rating Thmperature Rating Insertion Force-Max. insertion Force-Max. Force-Max. Withdrawal Force-Max. System Applicator System

,045 - .050 [1.14 1.28]



0.150" -±0.003" ±0.003" (3.81mm 0.150" (3.81mm ±0.076mm) ±0.076mm) 10 Amperes Amperes 10 10mOhm Max -65° to to 105°C 105°C -65° Application Dependent Dependent // Submit Submit Mating Mating Terminal Terminal Sample Sample to to Factory. Factory. Application Dependent // Submit Submit Mating Mating Terminal Terminal Sample Sample to to Factory. Factory. Application Dependent Application Loose: Consult Consult Factory Factory Loose: 9700 XV XY Reeled: Model Reeled: Model 9700, 9700, 9700

Top Entry Top Entry22Beam Beam Box BoxReceptacles Receptacles Part Numbers Numbers 1187, 1187, 6187 6187 Part

-

i .180 [4.57]

J

%.

i

1

.045 [1.14 .050 1.26

r0•

.125 [3.17]

. 075

No. Loose Part No.

1187 1187

[1.90]

No. Reeled Part No.

6187 6187

Size Mating Terminal Size

0.025" (0.64mm) (0.64mm) to to 0.095" (2.41mm) Rd. Rd. or or Sq. Sq. 0.025" 0.095" (2.41mm)

Mounting Type Type Mounting

Outward Splay Splay Outward

1 /

/ /

.335 8 • 511 i : .

Type 0.01T 0.010"(0.25mm) (0.25mm)Phosphor Phosphor Bronze Bronze Material Thickness //Type Finish Standard Finish

Loose: 100% 100% Tin Tin over over Copper Copper Loose: Reeled: 100% Tin over over Copper Copper Reeled: 100% Tin

Mating Type Type Mating

Vertical Vertical

Mating Entry Entry

Top

Mounting Hole Diameter Diameter 22 holes holes

.140 [3.56]

7

0.050" -±0.003" ±0.003" (3.81mm (3.81mm ±0.076mm) on 0.050" ±0.076mm) on 0.130" -±0.003" ±0.003" (3.302mm (3.302mm ±0.003mm) ±0.003mm) centers centers 0.130"

Current Rating Rating Cuffed

Amperes 10 Amperes

Rating Resistance Rating

10mOhm Max

TemperatureRating Rating Tempera=

-65° to to 105°C 105°C -65°

Insertion Force-Max. Force-Max. insertion

Application Dependent Dependent // Submit Application Submit Mating Terminal Terminal Sample Sample to to Factory. Factory. Mating



r r i 7 IL 1 _)

Force-Max. Application Application Dependent Dependent // Submit Withdrawal Force-Max. Submit .140 [3.56]



Mating Terminal Terminal Sample Sample to to Factory. Factory. Mating

System Applicator System

Loose: Consult Loose: Consult factory factory Reeled: Model 9700, 9700 9700 XV XY Reeled: Model 9700,



Catalog 43 43 Catalog ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 67

Made in USA Made in USA

131 Radio Circle, Mount 131 Radio Circle, Mount Kisco, Kisco, NY NY 10549 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.882.8020 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:35 PM

68 Accu-Pak™ Tab Receptacles Accu-PakTm Tab Receptacles •

Features and Features and Benefits Benefits n Accu-Pak™ Accu-Pak' receptacles receptacles are are available geometries. available in in many many geometries. n They provide dependable They provide dependable connections connections and and exhibit exhibit exceptional performance. exceptional performance. n The contact spring spring design design The contact ensures predictable ensures predictable mating mating forces forces and high resistance and high resistanceto topermanent permanent deformation. deformation. n These These receptacles receptacles mate mate easily easily with with standard male terminals, terminals, posts, posts, and standard male and blade blade or or fuse fuse type type terminals. terminals. n They repeated mating, They withstand withstand repeated mating, shock, shock, vibration, vibration, and and thermal thermal cycling. cycling. n Options Options include include Stable-Lok Stable-Lok®® mounting. mounting. n PCB PCB assembly assembly can can be be done done manually with Zierick Zierick hand hand tools, tools, manually with or with Zierick Zierick or automatically automatically with semisemi- and and fully-automated fully-automated applicators. applicators.

For highly highly repeatable For repeatablePCB-to-PCB, PCB-to-PCB, PCB-to-Component, PCB-to-Lead PCB-to-Component, PCB-to-Lead Wire, Wire, and and auto auto fuse fuse interconnecinterconnections, tions, Accu-Pak™ Accu-Pak' PCB PCBmountable mountable receptacles receptacles offer offeroutstanding outstanding yet yet economical performance. economical performance. Vertical Vertical and horizontal horizontal configurations configurations are are and easily accomplished. easily accomplished.



Monoform construction Monoform construction allows allows modular, modular, economical economical connections. connections. Cantilever spring technology Cantilever spring technology ensures predictable ensures predictablemating mating forces stored forces with with ample ample stored energy. Advantages energy. Advantages are are repeatability resistance repeatability and and resistance to to deformation. deformation.

Cut-outs Cut-outs minimize minimize solder solder wicking wicking onto onto internal internal contact contact beams. beams.





131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 68

Catalog 43 43 Made in USA

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

0.187" 0.1 B7"(4.75mm) (4.75mm)Tab TabReceptacles Receptacles 69 Part Numbers Numbers Part 1241, 1241, 6241, 6241, 1026, 1026, 6026, 6026, 1025, 1025, 6025 6025

.200 REF [5.09] .102 REF [2.59]

REF .220

.41

Loose Part No. Loose Part No.

1241 1241

1026 1026

1025

Reeled Part Part No. No. Reeled

6241 6241

6026 6026

6025

Mating Terminal Terminal Size Size Mating

0.015" 0.020" 0.187" x 0.015" 0.187" x 0.020" 0.187" x 0.032" (4.75mm x 0.38mm) 0.38mm) (4.75mm x 0.51mm) 0.51mm) (4.75mm x 0.81mm) Tab Tab Tab Tab Tab

Type Mounting Type Mounting

Outward or Inward Splay

Material Thickness Thickness // Type Type 0.016" 0.016" (0.41mm) (0.41mm) Brass Material

[s.59]

Standard Finish Finish Standard

Loose: 100% Tin over Copper Reeled: 100% Tin over Copper

.140 [3.56]

Mounting Hole Hole Diameter Mounting Diameter 2 holes ±0.003" (1.473mm (1.473mm ±0.076mm) on 0.058" ±0.003" ±0.003"(5.08mm (5.08mm ±0.076mm) ±0.076mm) centers 0.200" ±0.003"

.270 [6.86]

0

.045 [1.14]

DIMPLE P/N 1025 P/N 6025 P/N 1026 P/N 6026 ONLY

.150

.050

[3.et]

[1 .27]

.208

.224

[5.29

5.69]

CurrentRating Rating Mond

15 Amperes

Resistance Rating Rating Resistance

10mOhm Max

Temperature Rating Temperature Rating

-65° to 85°C

Applicator System System Applicator

Loose: ZPT81-A 9700 XY XY Reeled: Model 9700, 9700



0.205" 0.205" (5.21mm) (5.21mm) and and 0.250" 0.250" (6.35mm) (6.35mm) Tab TabReceptacles Receptacles Part Numbers Numbers Part 1022, 6022, 6022, 1037, 1037, 6037, 6037, 1123, 1123, 6123 6123 1022, 0 .055 [1.40] DIMPLE

A

1 1

_,1 Al II 0 1

.330

ER 2 a]

I

.150 [3 81]

o56 .051

I

I

F.- . 200 [5.07]

.09 [2.29] .09 REF [2.29]

266 .258 -2" STAMP REQUIRED

1022 1022

1037 1037

1123

Reeled Part Part No. No. Reeled

6022 6022

6037 6037

6123

Mating Terminal Terminal Size Size Mating

I

I W

1.42 1.30

Loose Part No. Loose Part No.

6.76 6.55

r44)

-xy

0.032" 0.250" x 0.032" 0.032" 0.250" x 0.032" 0.81mm) (6.35mm x 0.81mm) 0.81mm) (6.35mm x 0.81mm) Tab* Tab* Tin/Brass - Tab - Force) (Low Insertion Force)

0.250" x 0.025" (6.35mm x 0.63mm) Tin/Non-Brass Relays or Fuses Dual/Multiple Mating DuaVMultiple

0.205" xx 0.032" 0.032" 0.205" xx 0.032" 0.032" 0.20Y 0.20Y (5.21mm x 0.81mm) 0.81mm) (5.21mm x 0.81mm) 0.81mm) Tab* Tab* Tin/Brass - Tab - Force) (Low Insertion Force)

0.205" x 0.025" (5.21mm x 0.64mm) Tin/Non-Brass Relays or Fuses Dual/Multiple Mating DuaVMultiple Mating

Mounting Mounting Type Type

Outward or Inward Splay

Material Thickness Thickness // Type 0.016" (0.41mm) (0.41mm) Brass Type 0.016" Material Standard Finish Finish Standard

Loose: 100% Tin over Copper Reeled: 100% Tin over Copper

Mating Entry Entry

Top

Mounting Hole Hole Diameter ±0.003" (1.473mm (1.473mm ±0.076mm) on Mounting Diameter 0.058" ±0.003" ±0.003"(5.08mm (5.08mm ±0.076mm) ±0.076mm) centers 0.200" ±0.003"

-

CurrentRating Rating Smut

20 Amperes*

Resistance Rating Rating Resistance

10mOhm Max

TemperatureRating Rating Tempera=

-65° to 85°C

Applicator System System Applicator

Loose: ZPT81-A 9700 XY XY Reeled: Model 9700, 9700

*With Brass Brass Tab *With Tab

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 69

Made in USA USA Made in

Request Info 1-800-453-1692 131 Radio Circle, Kisco, NY NY 10549 131 Radio Circle, Mount Mount Kisco, 10549 800.882.8020 www.aboveboardelectronics.com n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:35 PM

70 0.205" and 0.250" 0.250" (6. (6.35mm) 0.205" (5.21mm) (5.21mm) and 35mm) Tab Tab Receptacles Receptacles Part Numbers Numbers 1154, 1154,6154, 6154, 1225, 1225, 6225 Part 6225

.330

38]

.150 [3.81] .051 - .056 [1.17 - 1.37] [5.07]

Loose Part No. Loose Part No.

1154 1154

1225 1225

Reeled Part Part No. No. Reeled

6154 6154

6225 6225

Mating Terminal Terminal Size Size Mating

0.250” xx 0.025" 0.025” 0.250" (6.35mm xx 0.64mm) 0.64mm) (6.35mm Tab or Tab or Fuse Fuse

0.250” xx 0.032" 0.032” 0.250" (6.35mm (6.35mm xx 0.81mm) 0.81mm) Tab Tab

Insertion Force-Max. Insertion Force-Max.

5.0 (22.24N)* 5.0 lbs. lbs. (22.24N)*

(44.48N)* 10.0 lbs. lbs. (44.48N)" 10.0

Withdrawal Withdrawal Force-Min. Force-Min.

1.5 lbs. lbs. (6.73N)" (6.73N)* 1.5

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Maeda! MaterialThidmess Thickness //Type Type 0.016" 0.016” (0.41mm) (0.41mm) Brass Brass

.090 REF [2.27]

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mating Mating Entry Entry

Top Top

Mounting Hole Hole Diameter Mounting Diameter

0.058” ±0.003" ±0.003” (1.473mm (1.473mm ±0.076mm) ±0.076mm) on 0.058" on 0.200” ±0.003" ±0.003” (5.08mm (5.08mm ±0.076mm) ±0.076mm) centers 0.200" centers

Current Rating Rating Current

20 20 Amperes Amperes (with (with Brass Brass Tab) Tab)

Resistance Rating Rating Resistance

10mOhm Max 10mOhm Max

TemperatureRating Rating Tempera=

-65° to to 85°C 85°C -65°

Applicator System System Applicator

Loose: Loose: ZPT81-A ZPT81-A Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

*With Steel Steel Test *With Test Tab Tab Note: forces may Note: Insertion/Extraction Insertion/Extraction withdrawal withdrawal forces may vary vary when when using using commercial fuses. fuses. commercial

Part Numbers Numbers 1093, 1093, 1090 1090 Part

.292 REF -. L7 .421 .09 [2.29] REF

rII .500

.313 [7 951 .150

.055 0 [1.401

[3.81[

.230 [5.841

.106 REF [2.691

.130 [3.301

.050 .271 .057 - .063 [1.45 - 1.601

Optional use as ATC (Auto) fuse holder

Li .701

Loose Part No. Loose Part No.

1093 1093

1090 1090

Mating Terminal Terminal Size Size Mating

0.250" xx 0.032" 0.032" 0.250" (6.35mm xx 0.81mm) 0.81mm) (6.35mm Tab Tab

0.250" xx 0.025" 0.025" 0.250" (6.35mm (6.35mm xx 0.64mm) 0.64mm) Tab Tab



0.205" xx 0.032" 0.032" 0.205" (5.21mm (5.21mm xx 0.81mm) 0.81mm) Tab Tab

0.205" xx 0.025" 0.025" 0.205" (5.21mm (5.21mm xx 0.64mm) 0.64mm) Tab Tab

Insertion Force-Max. insertion Force-Max.

10.0 lbs. lbs. (44.48N)* (44.48N)* 10.0

5.0 5.0 lbs. lbs. (22.24N)* (22.24N)*

Withdrawal Withdrawal Force-Min. Force-Min.

2.0 lbs. lbs. (8.90N)" (8.90N)* 2.0

1.0 1.0 lb. lb. (4.45N)* (4.45N)*

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Mating Type Type Mating

Horizontal Horizontal

Material MaterialThickness Thickness Type Type

0.016" Brass 0.016" (0.41mm) (0.41mm) Brass

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper

Mating Mating Entry Entry

Horizontal Horizontal

Mounting Hole Hole Diameter Mounting Diameter

holes 22 holes 0.063" ±0.003" ±0.003" (1.6mm (1.6mm ±0.076mm) ±0.076mm) on 0.063" on 0.500" ±0.003" ±0.003" (12.7mm (12.7mm ±0.076mm) ±0.076mm) centers 0.500" centers

Current Rating Rating Current

20 Amperes Amperes 20

Resistance Rating Rating Resistance

10mOhm Max 10mOhm Max

TemperatureRating Rating Tempera=

-65° to to 85°C 85°C -65°

*With Steel Steel Test *With Test Tab Tab

131 Radio Mount Kisco, Kisco, NY NY 10549 10549 Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount www.aboveboardelectronics.com 914.666.0216 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 70

Catalog 43 Catalog 43 Made in USA Made in USA

0 GINEERED INTERCONNECTION SOLUTIONS

11/8/12 1:50 PM

0.250” 0.250" (6.35mm) (6.35mm) Tab TabReceptacles Receptacles 71 Part Numbers Numbers 983, 983, 984 984 Part

.200 MAX .19 REF [4.831

[5.081

DIMPLE

.100 [2.531 REF. TAB

1 .31 [7.87_

984 984

N/A N/A

N/A N/A

Mating Terminal Terminal Size Size Mating

0.250" xx 0.016" 0.016" 0.250" (6.35mm (6.35mm xx 0.41mm) 0.41mm) Tin/Brass Male Tin/Brass Male

0.250" xx 0.032" 0.032" 0.250" (6.35mm (6.35mm xx 0.81mm) 0.81mm) Tin/Brass Male Tin/Brass Male

Mounting Type Type Mounting

Splay Outward or or Inward Inward Splay Outward

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mating Type Type Mating

Vertical Vertical

Mating Mating Entry Entry

Top Side Top Side

Mounting Hole Hole Diameter Mounting Diameter

holes 22 holes 0.058" ±0.003" ±0.003" (1.473mm (1.473mm ±0.076mm) ±0.076mm) on 0.058" on 0.200" ±0.005" ±0.005" (5.08mm (5.08mm ±0.127mm) ±0.127mm) centers 0.200" centers



x .200 -•

.12 [2.96]

983 983

Reeled Part No. Reeled Part No.



MaterialThickness Thickness //Type Type 0.015" 0.015" (0.38mm) (0.38mm) Brass Matelal Brass .180 [4.57]

.050 1.27 .045 1.14

Loose Part No. Loose Part No.

[5.081

CurrentRating Rating Culled

10 10 Amperes Amperes

Resistance Rating Rating Resistance

10mOhm Max 10mOhm Max

TemperatureRating Rating Tempera=

-65° to to 85°C 85°C -65°

Applicator System System Applicator

Consult Factory Factory Consult

15 Amperes Amperes 15

Part Number Number 6120 6120 Part .424 ±.005 [10.77 ±0.13[ THIS END ONLY .220 [5.591

.055

[1.40]

.457

WI .140 [3 . 56]

.140 .560 [14.221

.424 [10.771

[3 .811

.140 [3.561

Loose Part No. Loose Part No.

N/A N/A

Reeled Part No. Reeled Part No.

6120 6120

Mating Mating Unninal Terminal Sim Size

0.250" xx 0.032" 0.032" 0.250" (6.35mm Tin/Brass Male Male and and (6.35mm xx 0.81mm) 0.81mm) Tin/Brass Relays DuaVMultiple Matings Matings Relays Dual/Multiple



.25e [6.551 -.145 [3.681

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Mating Type Type Mating

Horizontal Horizontal

Material Platmial Thickness //Type Type Thidmess

0.025" (0.64mm) (0.64mm) Brass 0.025" Brass

Standard Standard Finish Finish

100% Copper 100% Tin Tin over over Copper

Mating Entry Entry Mating

Horizontal Horizontal

Mounting Mounting Hole Diameter Hole Diameter

holes 22 holes 0.052" ±0.003" ±0.003" (1.32mm (1.32mm ±0.076mm) ±0.076mm) on 0.052" on 0.400" ±0.005" ±0.005" (10.16mm (10.16mm ±0.127mm) ±0.127mm) centers 0.400" centers

.045 .050

Current Rating Current Rating

25 Amperes Amperes 25

1.14 1.27

Resistance Rating Resistance Rating

20m0hm 20mOhm Max Max

Temperature Rating Thmperature Rating

-65° to to 85°C 85°C -65°

Applicator System System Applicator

Model 9700, 9700, 9700 9700 XY XY Model Bending Bending Tool: Tool: ZPT-112OBT ZPT-1120BT



1 .125 ± .010 [3.18 ±0.25[

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 71

Made in USA Made in USA

131 Radio Circle, 131 Radio Circle, Mount Mount Kisco, Kisco, NY NY 10549 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.882.8020 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:35 PM

72 Universal Universal Tab TabReceptacles Receptacles •

Features Features and and Benefits Benefits n These Receptacles provide These Tab Tab Receptacles provide dependable dependable connections connections and and exhibit exhibit exceptional performance. exceptional performance. n The contact spring spring design design ensures The contact ensures predictable predictable mating mating forces forces and and high resistance high resistanceto topermanent permanent deformation. deformation.



n These These receptacles receptacles mate mate easily easily with with standard standard male male terminals, terminals, posts, posts, and and blade blade or or fuse fuse type type terminals. terminals. n They withstand repeated repeated mating, They withstand mating, shock, shock, vibration, vibration, and and temperature temperature cycling. cycling. n They They feature feature Accu-Lok™ Accu-Lok' mounting for maximum mounting for maximum PCB PCB retention and solder solder joint retention and joint integrity. integrity. n PCB PCB assembly assembly can can be be done done manually with Zierick Zierick hand manually with hand tools, tools, or or automatically automatically with with Zierick Zierick semisemi-and andfully-automated fully-automated applicators. applicators.

outstandingyet yeteconomical economical These Accu-Pak™ These Accu-Pak' PCB PCBmountable mountable outstanding performance. receptacles receptacles are are offered offered in in many many performance. geometries including vertical, geometries including vertical, horizontal, parallel, perpendicular horizontal, parallel, perpendicular and stacking stacking PCB PCB packaging and packaging configurations. They They offer configurations. offer

Universal Tab Tab Receptacles Receptacles can Universal can mate mate with with Tabs Tabs placed placed vertically vertically into into the the top top (or (or bottom bottom of of Bottom Bottom Entry Entry Receptacles), Receptacles), or or perpendicular perpendicular to to the the PCB PCB between beams. between the the two two contact contact beams.

II

Retention Retentionofofthe theAccu-Lok™ Accu-Lok' to is accomplished to the the PCB PCB is accomplished by splitting by aa controlled controlled splitting and of the and forming forming of the terminal terminal leg leg during during insertion. insertion.

Since design Since the the unique unique design of of the the Accu-Lok™ Accu-Lok' mounting leg is is not mounting leg not aa press fit, it causes no press fit, it causes no damage damage or or deformity deformity to hole. to the the PCB PCB hole.



131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 72

Catalog 43 43 Made in USA

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Universal Universal Tab TabReceptacles Receptacles for for 0.025" 0.032" (0.81mm) 0.025" (0.64mm) (0.64mm) and and 0.032" (0.81mm) Thick Thick Terminals Terminals 73 1092T-KT, 1274, 1274T, 6274 Part Numbers Numbers 1092, 1092, 6092, Part 6092, 1092T-HAPTON, 1274, 1274, 1274T, 1274T, 6274 6274 1092T-KAPTON, Loose Part No. Loose Pad No. .170 REF [4.321

.060 REF [1.52]

. x.135 REF, [4.70]

1274 1274

Reeled Part Part No. No. Reeled

6092 6092

1092T-KAPTON 1092T-KAPTON

1274T 1274T

Mating Terminal Terminal Size Size Mating

0.025" (0.64mm) (0.64mm) 0.025" and 0.032" 0.032" (0.81mm) (0.81mm) and

0.020" (0.51mm) (0.51mm) and 0.020" and 0.032" (0.81mm) (0.81mm) 0.032"

Mounting Type Type Mounting

Split Split Leg Leg Inward Inward Splay Splay

6274 6274

Material 0.016" (0.41mm) (0.41mm) Brass Material Thidmess Thickness //Type Type 0.016" Brass

.170

1092T-KT

Taped Part No. Taped Part No.

Standard Finish Finish Standard

r [4 32]

1092 1092

.040[I.02[

.23 [5.134]

Mating Mating Entry Entry

Top and Horizontal Horizontal Top and

Mounting Hole Hole Diameter Mounting Diameter

holes 22 holes 0.066" ±0.003" ±0.003" (1.68mm (1.68mm ±0.76mm) ±0.76mm) on 0.066" on 0.134" ±0.003" ±0.003" (3.40mm (3.40mm ±0.76mm) ±0.76mm) centers 0.134" centers



.060 [1.521 .136 48] .063 ±.002 [1.61 x0.05] .058 [1.47]

4.- .130 [3.30]

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Current Rating Rating Current

20 Amperes Amperes 20

Resistance Rating Rating Resistance

10mOhm Max 10mOhm Max

Temperature Rating Rating Temperatme

-65° to to 85°C 85°C -65°

Applicator System System Applicator

Loose: Loose: ZPT81-1092 ZPT81-1092 Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



Part Numbers Numbers 1290, 1290, 6290 6290 Part .170 REF [4.32]

.060 TYP. REF [1.521

.185 REF [4.70]

.065 [1.65]

.170 [4 321

.23 [5.841

135 [3.42] .040[1.021

.063

63259 Zierick Cat.indd 73

Reeled Part Part No. No. Reeled

6290 6290

Mating Terminal Terminal Size Size Mating

0.025" (0.64mm) (0.64mm) and (0.81mm) 0.025" and 0.032" 0.032" (0.81mm)

Mounting Type Type Mounting

Inward or or Outward Outward Splay Splay Inward

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mating Mating Entry Entry

Top and Horizontal Horizontal Top and

Mounting Hole Hole Diameter Mounting Diameter

holes 22 holes 0.066" ±0.003" ±0.003" (1.68mm (1.68mm ±0.76mm 0.066" ±0.76mm)) on on 0.134" ±0.003" ±0.003" (3.40mm (3.40mm ±0.76mm) ±0.76mm) centers 0.134" centers

Current Rating Rating Current

20 Amperes Amperes 20

Resistance Rating Rating Resistance

10mOhm Max 10mOhm Max

Temperature Rating Temperature Rating

-65° to to 85°C 85°C -65°

Applicator System System Applicator

Loose: Loose: ZPT81-1092 ZPT81-1092 Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



.130 [3.301

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

1290 1290

Material Material Thidmess Thickness //Type Type 0.016" 0.016" (0.41mm) (0.41mm) Brass Brass

, n

. 150 [3.8 1]

Loose Part No. Loose Pad No.

Made in USA USA Made in

Request Info 1-800-453-1692 131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:35 PM

Universal Tab Receptacles for for 1 Universal Tab Receptacles 74 0.025" 0.025" (0.64mm) (0.64mm) and and 0.032" (0.81mm) Thick Thick Terminals Terminals 0.032" (0.81mm)

.060 REF D .521

imi us

Part Part Numbers Numbers 1118, 1118T, 1118T, 6118, 6118, 1188, 1188, 6188 6188 1118,

.170 REF [4.32]

ir

.065 [1 .65] .185 REF [4 . 701

Loose Part No. Loose Pad No.

1118 1118

1188 1188

Reeled Part No. Reeled Pad No.

6118 6118

6188 6188

Taped Part No. Taped Pad No.

1118T 1118T

N/A N/A

Mating Terminal Terminal Size Size Mating

0.025" (0.64mm) (0.64mm) and 0.025" and 0.032" (0.81mm) (0.81mm) 0.032"

0.015" (0.38mm) (0.38mm) and 0.015" and 0.025" (0.64mm) (0.64mm) 0.025"

Mounting Type Type Mounting

Split Leg Leg Outward Outward Splay Splay Split

Material Material Thidmess 0.016" (0.41mm) (0.41mm) Brass Thickness //Type Type 0.016" Brass

Standard Finish Finish Standard

,.. .170

;

.23 5.841

.060

-[i .52]

.040_ [1.021 .060D .611

. [3.81]

.058 [1 .47]

.130 [3 . 301



Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mating Type Type Mating

Bottom Bottom and and Horizontal Horizontal

Mounting Hole Hole Diameter Mounting Diameter

holes 22 holes 0.066" ±0.003" ±0.003" (1.68mm (1.68mm ±0.76mm 0.066" ±0.76mm)) on on 0.134" ±0.003" ±0.003" (3.40mm (3.40mm ±0.76mm) ±0.76mm) centers 0.134" centers

Current Rating Rating Current

20 Amperes Amperes 20

Resistance Rating Rating Resistance

10mOhm Max 10mOhm Max

Temperature Rating Rating Temperahre

-65° to to 85°C 85°C -65°

Applicator System System Applicator

Loose: Loose: ZPT81-1092 ZPT81-1092 Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



Part 1288, 6288 Part Numbers Numbers 1288, 6288 .060 TYP . REF 521

Loose Part No. Loose Pad No.

1288 1288

Reeled Part Part No. No. Reeled

6288 6288

Mating Terminal Size Mating %mina! Size

0.015" (0.38mm) (0.38mm) and (0.64mm) 0.015" and 0.025" 0.025" (0.64mm)

Mounting Type Type Mounting

Inward or or Outward Outward Splay Splay Inward

Material Material Thidmess Thickness //Type Type 0.016" 0.016" (0.41mm) (0.41mm) Brass Brass

Standard Finish Finish Standard

.065 [1.65]

11 1170

.23 . 84]

.040 -

[1.02]

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper



.185 REF [4.70]

Mating Type Type Mating

Bottom Bottom and and Horizontal Horizontal

Mounting Hole Hole Diameter Mounting Diameter

holes 22 holes 0.066" ±0.003" ±0.003" (1.68mm (1.68mm ±0.76mm) ±0.76mm) on 0.066" on 0.134" ±0.003" ±0.003" (3.40mm (3.40mm ±0.76mm) ±0.76mm) centers 0.134" centers

Current Rating Rating Current

20 Amperes Amperes 20

Resistance Rating Rating Resistance

10mOhm Max 10mOhm Max

Temperature Rating Temperature Rating

-65° to to 85°C 85°C -65°

Applicator System System Applicator

Loose: Loose: ZPT81-1092 ZPT81-1092 Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



.135

4 2]

.150

[I i]



.063 Ei .591 .13

L3.391

Request Info 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio NY 10549 1-800-453-1692 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 74

Catalog 43 Catalog 43 Made in USA USA Made in

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Universal Universal Tab TabReceptacles Receptacles for for 0.025" 0.025" (0.64mm) (0.64mm) and and 0.032" 0.032" (0.81mm) (0.81mm) Thick Thick Terminals Terminals 75 Part Numbers Numbers 1299, 1299, 6299 6299 Part

.06 TYP REF [1.52]

.170 REF [4.321

.170[4.32]

[4.70] .065

[I .65]

Loose Part No. Loose Pad No.

1299 1299

Reeled Part Part No. No. Reeled

6299 6299

Terminal Size Size Mating Terminal Mating

(0.64mm) 0.015" (0.38mm) (0.38mm) and 0.015" and 0.025" 0.025" (0.64mm)

Mounting Type Type Mounting

Split Inward Splay Splay Split Leg Leg Inward

Material Material Thidmess Thickness //Type Type 0.016" 0.016" (0.41mm) (0.41mm) Brass Brass P1-.9831 23 [5.84]

.40 REF [10.281

.146 .71]

.040[1.02]

.063

.058 [1.47]

Ft .60]

.150 [3 .8

.130

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mating Type Type Mating

Bottom Horizontal Bottom and and Horizontal

Mounting Hole Hole Diameter Mounting Diameter

holes 22 holes (1.68mm ±0.76mm) ±0.76mm) on 0.066" ±0.003" ±0.003" (1.68mm 0.066" on (3.40mm ±0.76mm) ±0.76mm) centers 0.134" ±0.003" ±0.003" (3.40mm 0.134" centers

Current Rating Rating Current

20 Amperes Amperes 20

Resistance Rating Rating Resistance

10mOhm Max 10mOhm Max

Rating Temperature Rating Temperahre

85°C -65° to to 85°C -65°

Applicator System System Applicator

Loose: Loose: ZPT81-1092 ZPT81-1092 Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,

Recommended PCB Layouts Layouts for Recommended PCB for Universal Universal Tab TabReceptacles Receptacles

PCB Layout Layout for for Top Top and PCB and Horizontal Entry Entry Mounting Mounting Horizontal Horizontal Mating Mating Horizontal

PCB Cut-Out PCB Cut-Out 0.040 (1.02) Typical for 0.032 (0.81) Mating Terminal

Top Entry Mating Mating Top Entry Option Option 1 1



0.164

0.020 (0.51) Edge of Mating Tab

0.070 (1.78)

Clearance Clearance for for Horizontal Horizontal Entry Mating Mating Entry Terminal Terminal

PCB Layout PCB Layoutfor forBottom Bottom and and Horizontal Entry Mounting Mounting Horizontal Entry

Optional use use as Optional as mini-fuse holder mini-fuse holder

0.164 (4.17)

0.020 0.020 (0.51) (0.51) Edge of Edge of Mating Tab Tab Mating

For Top Top For Entry Only Entry Only

Optional use as as ATC ATC Optional use (Auto) fuse (Auto) fuse holder holder

Clearance Clearance for Bottom for Bottom Entry Mating Entry Mating Terminal Terminal

(1.78)

PCB Cut-Out PCB Cut-Out 0.040 (1.02) Typical for 0.032 (0.81) Mating Terminal

0.164 (4.17)

'''' A

0.070 (1.78)

PCB Cut-Out PCB Cut-Out Option Option 2 2

0.066 (1.68)

PCB PCB Cut-Out Cut-Out

0 1

Typical Typical Typical Typical Mating Mating Mating Mating

0.134 (3.40)

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 75

USA Made in USA

Typical Typical Typical Typical Lateral Lateral Lateral Lateral Misalignment Misalignment Misalignment Misalignment +0.012 (0.30) +0.012 (0.30) +0.012 (0.30) -0.012 (0.30)

Typical Typical Typical Typical Angular Angular Angular Angular Misalignment Misalignment Misalignment Misalignment +10˚ +10° +10˚+10˚

Request Info Circle, 131 Radio Circle, Mount Mount Kisco, NY 10549 1-800-453-1692 n 914.666.2911 n Fax: 914.666.0216 800.882.8020www.aboveboardelectronics.com www.zierick.com 001.914.666.2911 001.914.666.2911

1

10/30/12 1:35 PM

76 Snap-In Snap-In and Standard Fuse Clips and Standard Fuse Clips

Features Features and and Benefits Benefits n Zierick’s Snap-In fuse Zierick's Snap-In fuse clips clips ensure ensure reliable through the reliable mounting mounting through the incorporation of aa spring-loaded spring-loaded incorporation of mounting leg. mounting leg. n Snap-In Snap-In terminals terminals will will withstand withstand side side loading loading and and rough rough PCB PCB handling. handling. n The Snap-In feature is especially The Snap-In feature is especially useful with inserted useful with manually manually inserted and robotic assembly and robotic assembly applications applications where where an an extremely extremely low low terminal terminal mounting force is is required. required. mounting force n Both Snap-In and Both Snap-In and standard standard fuse fuse clips for 1/4" 1/4" (6.35mm) clips are are available available for (6.35mm) and 0.197" (5mm) and 0.197" (5mm)cylindrical cylindrical fuse fuse sizes. sizes.

414

11-411ffi

Zierick’s Zierick's exclusive exclusive Snap-In Snap-In PCB PCBfuse fusemounting mounting technology technology features aa spring-loaded features spring-loadedmounting mounting leg which PCB quality leg which enhances enhances PCB quality and reliability. reliability. When and When inserted inserted in in aa PCB, PCB,Snap-In Snap-Interminals terminals exhibit exhibit

increased increased retention, retention, strength, strength, and and durability. Snap-In durability. Snap-In and and standard standard fuse clips are fuse clips are available available in in loose loose piece piece format, format,with with or orwithout without integral fuse stops. stops. integral fuse

Snap-In fuse clips clips provide Snap-Infuse improved retention retention due due to to Zierick’s Zierick's exclusive exclusive spring-loaded spring-loadedmounting mounting technology technology

131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 76

Catalog 43 43 Made in USA

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Fuse Clip Fuse Clip Receptacles Receptacles 77 [4.011

Part Number Number 990 990 Part

.25 [6.33]

.50 [12.70]

- .093 [2.36]

Loose Part No. Loose Part No.

990 990

Fuse Size Size Fuse

0.197" (5mm) (5mm) 0.197"

Fuse Receptacle Receptacle Type Type Fuse

With Fuse Fuse Stop With Stop

Material 0.016" (0.41mm) (0.41mm) Brass Material Thidmess Thickness //Type Type 0.016" Brass .140 1_3.56j

.216 [5.49]

. 047

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.052" (1.32mm) (1.32mm) 0.052"

Current Rating Rating Coned

15 Amperes Amperes 15

D.i91

[5.49]

Part Part Number Number 1047 1047

.31 [7.87]

.290 [7.37] .030 [0.76]

AA .42 [10.67]

7! 11

.140 [3.56]

Loose Part No. Loose Part No.

1047 1047

Fuse Size Size Fuse

1/4" (6.35mm) (6.35mm) 1/4"

Receptacle Type Type Fuse Receptacle

With Fuse Fuse Stop With Stop

0.020" (0.51mm) (0.51mm) Brass Material Thickness Thickness // Type Type 0.020" Material Brass Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Coned

15 Amperes Amperes 15

Mounting Hole Diameter Diameter

0.067" 0.067" (1.70mm) (1.70mm)

.28 [7.11]

.300 [7.62]

.058 - .062 [1.42 - 1.62]

Part Number Number 1048 1048 Part .31 [7.87]

.290 [7.37]

.28 [7.11



.140 [3.56]

1048 1048

Fuse Size Fuse Sim

1/4" (6.35mm) (6.35mm) 1/4"

Fuse Receptacle Receptacle Type Type Fuse

Without Fuse Fuse Stop Without Stop

Material Thickness Thickness // Type Type 0.020" 0.020" (0.51mm) (0.51mm) Brass Material Brass Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Current Rating Rating Coned

15 Amperes Amperes 15

Mounting Hole Hole Diameter Mounting Diameter

0.067" 0.067" (1.70mm) (1.70mm)

.42 [10.67]

I

.062 .058 1.57 1.47

[7.62]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 77

No. Loose Part Part No.

Made in USA USA Made in

Request Info 131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:35 PM

78 Fuse Fuse Clip Clip Receptacles Receptacle Part Number Number 926 926 Part .31 [7.87]

.290 L7.371 -

4.- .04 [1 .02]

A .42 [10.67]

Loose Part No. Loose Part No.

926 926

Fuse Size Size Fuse

1/4" (6.35mm) (6.35mm) 1/4"

Fuse Receptacle Receptacle Type Type Fuse

With Fuse Fuse Stop With Stop

0.020" (0.51mm) (0.51mm) Brass Material Thickness Thickness // Type Type 0.020" Material Brass Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.067" (1.70mm) (1.70mm) 0.067"

Current Rating Rating Coned

15 Amperes Amperes 15

.28 [7.11]

.140 [3 . 551

.068 - .062 - 1.57]

.260

[1.47

Part Number Number 927 927 Part

.22 L5 .691 .14 [3.43]

.250 [7.37]

Loose Part No. Loose Part No.

927 927

Fuse Size Fuse Sim

1/4" (6.35mm) (6.35mm) 1/4"

Receptacle Type Type Fuse Receptacle

Without Fuse Fuse Stop Without Stop

0.020" (0.51mm) (0.51mm) Brass Material Thickness Thickness // Type Type 0.020" Material Brass

.42 .28 [7. 10]

Fio.711

.140

Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Mounting Hole Hole Diameter Mounting Diameter

0.067" 0.067" (1.70mm) (1.70mm)

Current Rating Rating Coned

15 Amperes Amperes 15

L3 .551 .058 .062

.1- .280 -.1 [7.11]

[1 .471 1.57

Snap-In fuse clips clips provide Snap-In fuse provide improved improved retention retention due due to to Zierick’s Zierick's exclusive exclusive spring-loaded spring-loadedmounting mounting technology technology

1-800-453-1692 131 Radio Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549Request Info 131 NY 10549 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 78

Catalog 43 Catalog 43 Made in USA Made in USA

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

MC (Insulation Displacement Displacement Connector) IDC (Insulation Connector) Terminals Terminals 79

Features Features and and Benefits n Zierick’s IDC Zierick's Torsion-Lok™ Torsion-Loki' IDC allows allows connection connection and and insulation insulation shear shear in in one onemotion, motion, eliminating eliminating pre-stripping. pre-stripping. n These superior These IDC’s IDC's provide provide superior performance compared to to rigid rigid performance compared contact contact beam beam IDC IDC styles. styles. n They can be be aa cost-effective They can cost-effective wire wire connection connection alternative. alternative. n The The high-deflection high-deflection contact contact beam beam design design withstands withstands repeated cycles and repeated mating mating cycles and harsh conditions such as as harsh conditions such extreme shock shock and extreme and vibration. vibration. n The The Torsion-Lok™ Torsion-Loki' design design provides provides aa predictable, predictable, pre-loaded pre-loaded connection force. connection force. torsion beams beams provide n The The torsion provide ample stored energy ample stored energy and and are are highly resistant highly resistant to to permanent permanent deformation andstress stress relaxation. deformation and relaxation. n The The gas-tight gas-tight interconnection interconnection is is maintained maintained without without wire wire creep slip. creep and and slip.

The Torsion-Lok™ IDC received received The Torsion-Loki' IDC the PMA-Higgins Design the PMA-Higgins Design Award Award based based on on its its ability ability to to deliver deliver exceptional performance exceptional performance while while saving costs. costs. Designed saving Designed for for rigorous rigorous PCB PCBand andwire-end wire-endconnection connection requirements, Torsion-Lok™IDC's IDC’s requirements, Torsion-Loki' out-perform traditional traditional rigid rigid out-perform contactbeam beamIDC IDC styles. styles. Unlike contact Unlike aa rigid rigid IDC, IDC,the theTorsion-Lok™ Torsion-Loki' perpermits mits aa high high degree degree of ofmovement movement by by the connection contacts. contacts. This This the connection

Built-in wire strain strain relief prevents wire motion from transmitting to contact interface.

Insulation Insulation is cut with wire insertion, eliminating pre-stripping.

Continuous Continuous clamping provides provides aa gas-tight gas-tight interconnection. interconnection

Catalog 43 43

MI

ill

ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 79

Unlike rigid contact contact beam beam styles Unlike providing only one-time one-time use, Torsion-Lok™ beamsallow allow Torsion-Lok' beams ample movement for repeated movement for mating.

Made in in USA USA

greater movement allows aa contact greater movement allows contact beam is many beam deflection deflection range range that that is many times greater than times greater than traditional traditional IDC’s. IDC's.Connection Connection is is achieved achieved by by simply pushing simply pushing the the wire wire into into the the high deflection, zero-clearance zero-clearance high deflection, connectionslot slotfor foraa reliable, reliable, connection gas-tight connection. This IDC IDC gas-tight connection. This is is aa cost-effective cost-effective method method of of wire wire connection, providing connection, providing exceptional exceptional flexibility flexibility and and superior superior performance performance compared to rigid compared to traditional traditional rigid contactbeam beamIDC IDC styles. styles. contact Zierick’s Zierick'sfamily familyof ofTorsion-Lok™ Torsion-Loki' IDC’s IDC's are are available available in in loose loose and and reeled reeled formats formats for for #30 #30through through #14 #14 AWG AWGsolid solidor orstranded stranded wire wire sizes. PCB sizes. PCBand andwire wire assembly assembly can can be with Zierick Zierick be done done manually manually with hand tools and or hand tools and fixtures fixtures or automatically with with Zierick Zierick automatically semi- and semiand fully-automated fully-automated applicator systems. systems. applicator

Circle, 131 Radio Circle, Mount Mount Kisco, NY 10549 Request Info 1-800-453-1692 www.aboveboardelectronics.com n 914.666.2911 n Fax: 914.666.0216 800.882.8020 www.zierick.com 001.914.666.2911 001.914.666.2911

10/30/12 1:35 PM

80 MC IDC (Insulation Displacement Connector) For #30-26 AWG Wire Wire (Insulation Displacement Connector) For #30-26 AWG Part Numbers Numbers 1182, 1182, 1183, 1183, 6183 6183 Part Loose Part No. Loose Pad No.

.040 [1 .021 11111

.180 [4 57] 1 .200 REF

.020 E0.511

.060 E1.521 .105 MAX [2.67]

.05

A

.060 [1 . 5 2

[1 27] .045

.050

1.14 1.27



1183 1183

Reeled Part Part No. No. Reeled

6183 6183

Mounting Type Type Mounting

Split for Split Leg Leg Splay Splay for 0.031" (0.79mm) (0.79mm) 0.031" thick thick PCB PCB

Split for Split Leg Leg Splay Splay for 0.062" 0.062" (1.57mm) (1.57mm) thick thick PCB PCB

Material Material Thickness //Type Type Thidmess

0.020" (0.51mm) (0.51mm) Brass 0.020" Brass

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Wire Gauge Gauge Wire Range Range

#30-26 AWG #30-26 AWG

Mounting Mounting Hole Diameter Hole Diameter

Single Hole ±0.003" Single Hole 0.055" 0.055" ±0.003" (1.40mm ±0.076mm) (1.40mm ±0.076mm)

CurrentRating Rating Cloud

10 Amperes Amperes 10

"A" “A” Dim Dim

0.070" 0.070" (1.78mm) (1.78mm)

Applicator Applicator System System

Loose: Loose: WTP-4ALL WTP-4ALL Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700, Wire Termination: Consult Consult factory. factory. Wire Termination:

0.100” 0.100" (2.54mm) (2.54mm)

Part Number Number 6114 6114 Part .040 El 021



1182 1182

IBS .034

[4.511

N/A N/A

Reeled Part No. Reeled Pad No.

6114 6114

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward Surface Mount Surface Mount Solder Solder 0.062" thick PCB PCB 0.062" (1.57mm) (1.57mm) thick

Material 0.020" (0.51mm) (0.51mm) Material 0.020" Thickness //Type Type Brass Brass Thidmess

.055 [1 .401

.050 [1 .271

Loose Part No. Loose Part No.

.220 REF

.11-

[5.59]

.058E1.471 REF

.055[1.401 .105 REF [2.67] .156 E3.961

E1.021 .076 E1.931

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Wire Gauge Gauge Wire Range Range

#30-26 AWG #30-26 AWG

Mounting Hole Hole Mounting Diameter Diameter

22 holes holes 0.050" ±0.003" ±0.003" (1.27mm (1.27mm ±0.076mm) ±0.076mm) on 0.050" on 0.140" (3.56mm) (3.56mm) centers 0.140" centers

CurrentRating Rating Smut

10 Amperes Amperes 10

Applicator Applicator System System

Loose: Loose: ZPT-1114 ZPT-1114 Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700, Wire Termination: Consult Consult factory. factory. Wire Termination:



1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 80

Catalog 43 Catalog 43 Made in USA USA Made in

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

MC (Insulation (Insulation Displacement Displacement Connector) IDC Connector) For #24-18 AWG Wire 81 For #24-18 AWG3 . 200 [5 . 08]

.130 [3.30]

-0— .180 [4.57]

.030 [0.76]

.150 REF [3. 81]

.300 REF [7 . 62] 2x .045 .050 1.141.27

.150 [3.611

.

.017 F1 12X1 [0.43]

.150 2X 3 .81]

.050

]1 .27]

Part Numbers Numbers 1119, 6119 Part 1119,6119 Loose Part No. Loose Pad No.

1119 1119

Reeled Part Part No. No. Reeled

6119 6119

Mounting Type Type Mounting

Outward thick PCB PCB Outward or or Inward Inward Splay Splay 0.062" 0.062" (1.57mm) (1.57mm) thick

Material Thidmess Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Wire Gauge Gauge Range Range Wire

#24-18 AWG #24-18 AWG

Mounting Hole Hole Diameter Mounting Diameter

holes 0.058" 0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) on 22 holes on 0.150" (3.81mm) (3.81mm) centers 0.150" centers

Current Rating Current Rating

30 Amperes Amperes 30

Applicator System System Applicator

Loose: Loose: WTP-4ALL WTP-4ALL Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700, Wire Termination: Consult Consult factory. factory. Wire Termination:

Part Number Number 1039 1039 Part Loose Part No. Loose Pad No.

1039 1039

Reeled Part Part No. No. Reeled

N/A N/A

Mounting Type Type Mounting

Outward thick PCB PCB Outward or or Inward Inward Splay Splay 0.062" 0.062" (1.57mm) (1.57mm) thick

Material Thidmess Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Wire Gauge Gauge Range Range Wire

#24-18 AWG #24-18 AWG

Mounting Hole Hole Diameter Mounting Diameter

holes 0.058" 0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) on 22 holes on 0.200" (5.08mm) (5.08mm) centers 0.200" centers

Current Rating Current Rating

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: WTP-4ALL WTP-4ALL Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700, Wire Termination: Consult Consult factory. factory. Wire Termination:

.290 REF L7 .371

— .065 D..651

.045 REF [1.141

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONb

63259 Zierick Cat.indd 81

Made in USA Made in USA

.050 .045 1.28 1.14

Radio1-800-453-1692 Circle, Mount 131 Radio Circle, Mount Kisco, Kisco, NY NY 10549 10549 Request Info 131 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.882.8020 www.aboveboardelectronics.com 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:35 PM

(Insulation Displacement Displacement Connector) 82 MC IDC (Insulation For#16-14 #16-14AWG AWG Wire Wire Connector) For



Part Part Numbers Numbers 1174, 1174, 6174 6174

Loose Part No. Loose Part No.

1174

Reeled Part Part No. No. Reeled

6174

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thidmess Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass



Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Wire Gauge Gauge Range Range Wire

#16-14 AWG #16-14 AWG

Mounting Hole Hole Diameter Mounting Diameter

holes 0.080" 0.080" ±0.003" ±0.003" (2.03mm (2.03mm ±0.076mm) ±0.076mm) on 22 holes on 0.200" (5.08mm) (5.08mm) centers 0.200" centers

Current Rating Rating Cuffed

20 Amperes Amperes 20

Applicator System System Applicator

Loose: Loose: WTW-1174 WTW-1174 Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700, Wire Tool: WTPPL-1174-1 WTPPL-1174-1 Wire Termination Termination Tool:



.38

.055 REF

L9 .651

[1.40]

.135 REF [3.42] .065 [1.65]

.207 .120 [3.

[5.26]

05]

.080[2.03] .200 [5.08] .200-.

.320 [8.13]

[5.00]



IDC /I Quick IDC Disconnect Tab For #24-18 AWG Wire Quick Disconnect Tab Fom #24-18 AWG Wire Part Numbers Numbers 1185, 1185, 6185 6185 Part

Loose Part No. Loose Pad No.

1185 1185

Reeled Part Part No. No. Reeled

6185 6185

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thidmess Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass .317 [8 .05

Standard Finish Finish Standard

10°



.04[ 1.02mm I X 45° [6 . 35]

Wire Gauge Gauge Range Range Wire

#24-18 AWG #24-18 AWG

Mounting Hole Diameter Diameter

22 xx .058" holes on on .058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076) ±0.076) holes 0.20" (5.08mm) (5.08mm) centers 0.20" centers



.035

.307 [7.80] M I N

Current Rating Rating [0 .89] Cuffed Applicator System System Applicator

.090 [2.29]

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper



.250

20 Amperes Amperes 20 Loose: Loose: WTP-4ALL WTP-4ALL Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700, Wire Termination: Consult Consult factory. factory. Wire Termination:

.150 [3.01]

.045 [1.14] .200 r5.001



Thermal Fuse Holder

Optional Use

131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 1-800-453-1692 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 82

Catalog 43 Catalog 43 Made in USA USA Made in

0 Mg1

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

NI IDC For IDC AWG Magnet Wire 83 For #19-18 #19-18 AWG Magnet Wire Part Number Number 6072 6072 Part

Loose Part No. Loose Part No.

N/A N/A

Reeled Part Part No. No. Reeled

6072 6072

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thidmess Thickness //Type Type 0.025" 0.025" (0.64mm) (0.64mm) Brass Matedal Brass Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Wire Gauge Gauge Range Range Wire

#19-18 AWG Magnet Wire #19-18 AWG Magnet Wire

Mounting Hole Hole Diameter Mounting Diameter

holes 0.058" 0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076mm) ±0.076mm) on 22 holes on 0.200" (5.08mm) (5.08mm) centers 0.200" centers

Current Rating Solvent Rating

15 Amperes Amperes 15

Applicator System System Applicator

Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700, Wire Termination: Consult Consult factory. factory. Wire Termination:



.295 [7.491

COINED INSULATION SHEAR BLADE-6 PLACES

.120 D.051

.084 [2.13]

.045[1.141 .170 [4.32]

In

.150 [3.81]

.320 [8 .13]

.230 [5 84]

.080 [2.03]

.070 [1 .78]

.234 [5.94]

. 200 -,•,J [5.08]

.045 .050 1.14 1.27

0.025" Tab /I MC IDC 0.025" (6.35mm) (6.35mm) Tab Part Number Number 6205 6205 Part

.247 [6.27

.010 REF [0.25]

.253 6.43]

.020 REF [o. 51

.270 REF [6. 86]

Loose Part No. Loose Part No.

N/A N/A

Reeled Part Part No. No. Reeled

6205 6205

Mounting Type Type Mounting

Outward or or Inward Inward Splay Splay Outward

Material Thidmess Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass Standard Finish Finish Standard

100% Tin Tin over over Copper 100% Copper

Range Wire Gauge Range

#19-18 AWG Magnet Wire #19-18 AWG Magnet Wire

Mounting Hole Hole Diameter Mounting Diameter

0.058" ±0.003" ±0.003" (1.47mm (1.47mm ±0.076mm) ±0.076mm) 0.058"

Current Rating Solvent Rating

20 Amperes Amperes 20

Applicator System System Applicator

Model 9700, 9700, 9700 9700 XY XY Model

.630 [16.00]

.090 [2.29] .045 - .050 [1.14 - 1.27] .150 [3 . 91]

.200 [5.08]

.12 [3.04]

Catalog 43 Catalog 43 I ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 83

Made in USA USA Made in

131 1-800-453-1692 Radio NY 10549 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:35 PM

84 MC IDC Wire WireInsertion Insertion Tools Tools

Manual Semi-Automatic Manual and and Semi-Automatic IDC IDCWire WireInsertion Insertion Tools Tools Zierick Zierick offers offers aa variety variety of of wire wire insertion insertion tools tools for for wire-to-IDC wire-to-IDC connections. connections. These These include include wire wire insertion insertion hand hand tools tools for for limited limited volume applications, and pneumatic hand handtools tools for for faster faster and volume applications, and pneumatic and easier easierconnections connections for for higher higher volumes. volumes.

The thenames names of of the the Tools The “XXXX” "XXXX" ininthe Tools

stands for for the they are stands the part part numbers numbers they are inserting. inserting.

WTCP-XXXX

WTW-XXXX

WTPPS-XXXX

WTP-4ALL

131 Radio Mount Kisco, Kisco, NY NY 10549 10549 131 Radio Circle, Circle, Mount 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 84

WTPPL-XXXX

Catalog 43 Catalog 43 Made in USA Made in USA

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Wir Wire Grippers 85 Part Numbers Numbers 1187, 1187, 6187 6187 Part .075 D.90]

.100 [4.571

.335 LB 51[

.125 L3.17 .045 1.14 .050 1.26 .140 [3.561

.140 [3.561

Loose Part No. Loose Part No.

1187 1187

Reeled Part Part No. No. Reeled

6187 6187

Mating Wire Wire Size Size Mating

#20–#14 #20—#14 AWG AWG

Mounting Type Type Mounting

Outward Splay Splay Outward

Phosphor Bronze Bronze MaterialThickness Thickness //Type Type 0.010" 0.010" (0.25mm) (0.25mm) Phosphor Maeda! Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mating Type Type Mating

Vertical Vertical

Mating Mating Entry Entry

Top Top

Mounting Diameter Mounting Hole Hole Diameter



holes 22 holes 0.050" ±0.003" ±0.003" (3.81mm (3.81mm ±0.076mm) ±0.076mm) 0.050" on 0.130" 0.130" ±0.003" ±0.003" on (3.302mm ±0.076mm) ±0.076mm) centers (3.302mm centers

Current Rating Rating Cuffed

10 Amperes Amperes 10

Resistance Rating Resistance Rating

10mOhm 10mOhm Max Max

TemperatureRating Rating Tempera=

-65° to to 105°C 105°C -65°

Insertion Force-Max. insertion Force-Max.

Application Submit Application Dependent Dependent // Submit Mating Sample to to Factory Factory Mating Terminal Terminal Sample

Withdrawal Force-Max. Force-Max. Withdrawal

Application Submit Application Dependent Dependent // Submit Mating Sample to to Factory Factory Mating Terminal Terminal Sample

Applicator System System Applicator

Loose: Consult Loose: Consult factory factory Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



Part Numbers Numbers 1176, 1176, 6176 6176 Part Loose Part No. Loose Part No.

1176 1176

Reeled Part Part No. No. Reeled

6176 6176

Mating Wire Wire Size Size Mating

#14-416 AWG #14–#16 AWG

Mounting Type Type Mounting

Outward Splay Splay Outward

Material Thidmess 0.016” (0.41mm) (0.41mm) C26000 Thickness //Type Type 0.016" Material C26000 Brass Brass

.450[11.43]

.10

REF

[2.541

1.551 .200 [

5.081

Standard Finish Finish Standard

Loose: 100% Tin over Loose: 100% Tin over Copper Copper Reeled: 100% Tin over Reeled: 100% Tin over Copper Copper

Mating Type Type Mating

Vertical Vertical

Mating Mating Entry Entry

Top Top

Mounting Diameter Mounting Hole Hole Diameter



holes 22 holes 0.072" ±0.003" ±0.003" (1.83mm (1.83mm ±0.076mm) ±0.076mm) 0.072" on 0.200" 0.200" ±0.003" ±0.003" on (5.08mm ±0.076mm) (5.08mm ±0.076mm) centers centers

Current Rating Rating Cuffed

10 Amperes Amperes 10

Resistance Rating Resistance Rating

10mOhm 10mOhm Max Max

TemperatureRating Rating Tempera=

-65° to to 75°C 75°C -65°

Insertion Force-Max. insertion Force-Max.

Application Submit Application Dependent Dependent // Submit Mating Sample to to Factory Factory Mating Terminal Terminal Sample

Withdrawal Force-Max. Force-Max. Withdrawal

Application Submit Application Dependent Dependent // Submit Mating Sample to to Factory Factory Mating Terminal Terminal Sample

Applicator System System Applicator

Loose: Consult Loose: Consult factory factory Reeled: Model 9700, 9700 9700 XY XY Reeled: Model 9700,



Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 85

Made in USA USA Made in

131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:35 PM

Lead Wire Wire Strain Strain Relief Relief Terminals Terminals 86 Crimp-On Lead Part Number Number 5044 5044 Part .110

Loose Part No. Loose Part No.

[2.79]

5044 5044

Material Thickness Thickness //Type Type .020 .020 C26000 C26000 Brass Matedal Brass .055 [1 .40]

.260 [6.61

Finish Finish Code Code



Pm-Finished 100% Hot Dip Pre-Finished 100% Hot Tin Tin Dip (consult (consult factory factory for for thickness). thickness). Material edges edges will will be be bare. bare. Material

Wire Range Range Wire

22-18 22-18 AWG AWG

Mounting Hole Hole Diameter Mounting Diameter

0.073" (1.85mm) (1.85mm) 0.073"

Applicator System System Applicator

Model 4000 4000 Model

.100

I

[2.54]

.oeo oe] .075 - .100 [1.89 - 2.53]

Part Number Number 5088 5088 Part .110 [2.79]

Loose Part No. Loose Part No.

5088 5088

.020 C26000 C26000 Brass Material Thickness Thickness //Type Type .020 Matedal Brass .055 [1 .40]

f

. 100

.260 [6.61]

[2.54]

. 035 -

.080

[0.89]

[2.03]

Finish Finish Code Code



Pm-Finished 100% Hot Dip Pre-Finished 100% Hot Tin Tin Dip (consult (consult factory factory for for thickness). thickness). Material edges edges will will be be bare. bare. Material

Wire Range Range Wire

22-18 22-18 AWG AWG

Mounting Hole Hole Diameter Mounting Diameter

0.073" (1.85mm) (1.85mm) 0.073"

Applicator System System Applicator

Model 4000 4000 Model

.075 - .100 [1,89 - 2.53]

131 Radio Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 86

Catalog 43 Made in USA Made in USA

0

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Screw Scre Terminals / Binding Posts 87

Features Features and and Benefits n Zierick allow reliable reliable Zierick screw screw terminals terminals allow attachment discrete lead lead wires wires to attachment ofofdiscrete to printed circuit boards. printed circuit boards. n They are an to expensive They are an alternative alternative to expensive PCB terminal strips strips and PCB mountable mountable terminal and barrier blocks. barrier blocks. screw terminals provide a n Our Our screw terminals provide a solid solid gas-tight connection gas-tight connection with with improved improved vibration vibration resistance resistanceand andminimal minimal long-term stress stress relaxation. long-term relaxation. n They are available available in in seven seven basic basic They are configurations, and are are acceptable acceptable configurations, and for most wiregauges. gauges. for most common common wire screws, n Available Available with with or or without without screws, they be staked they can can be staked or or unstaked, unstaked, turned-down turned-down or or backed-out. backed-out. n They may be be ordered ordered in They may in aa variety variety of of thread screw sizes, thread and and screw sizes,in inaddition addition to Head Screw. Screw. to our our Combination Combination Head n They are assembled They are assembled with with solder-resistant 100% stainless stainless steel steel solder-resistant 100% screws screws if screws or or custom custom screws if required. required. n They are plated They are plated with with tin tin overplate overplate and copper underplate for improved improved and copper underplate for solderability. solderability. n Zierick’s Zierick'snew newCombination Combination Head Head Screw allows Screw allows the the use use of of either either slot slot or or Phillips Phillips head head screwdrivers. screwdrivers. It for It isis currently currently available available for PN 934 ST.SC. the factory PN 934 ST.SC. Consult Consult the factory for information for information on on availability availability of of this product. this product.

Combination Head Screw Screw Combination Head Part ST.SC Part Number Number 934 934 ST.SC

Numbers731, 731,934 934ST.S, ST.S,934 934ST.SC ST.SC Part Numbers Loose Part No. Loose Part No. Standard Finish Finish Standard

.100 [2.541

731 731

934 ST.S ST.S 934

934 ST.SC ST.SC 934

Material Thicimess Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Material Brass 100% Tin Tin over over Copper 100% Copper

Screw Type Type No Screw Screw Screw No

Stainless Steel Binding Binding Head Stainless Steel Head 1/4" (6.35) (6.35) xx 6-32 1/4" 6-32

Screw Position Position Screw

No Screw Screw No

Inserted, Staked Inserted, Staked & & Backed Backed out out

Current Rating Current Rating

30 Amperes Amperes 30

ST.S stands ST.SC stands for Stainless Stainless Steel Head which which STS stands ffor or Stainless Stainless Steel Steel Screw. Screw. ST.SC stands for Steel Screw Screw with with aa Combination Combination Head can be be turned with either either aa slot can turned with slot head head or or Phillips Phillips screwdriver. screwdriver.

.094 [2.391 REF

Recommended Pad Pad Geometry Goemetry Recommended .147 .177 [3.73 4.501

Stainless Steel Binding Head 1/4" (6.35./ X 6-32 Screw Inserted Staked and Docked Out

(Underside of of PCB) PCB) (Underside

—.047 - .077 [1.20 - 1.961

.032

.185 - .205 [4.71 - 5.211

0.174 (4.42)

lable with cmdwithout screw. Screw size and positioning optional."

0.100 0.224 (2.54 (5.69) 60°

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 87

USA Made in USA

Circle, 131 Radio Circle, Mount Mount Kisco, NY 10549 Request Info 1-800-453-1692 www.aboveboardelectronics.com n 914.666.2911 n Fax: 914.666.0216 800.882.8020 www.zierick.com 001.914.666.2911 001.914.666.2911

10/30/12 1:35 PM

Terminals /I Binding Binding Pos 88 Screw Screw Terminals Posts is Part Numbers1117 1117ST.S, ST.S, Part Numbers 1117,1116 1202 1117, 1116ST.S, ST.S, 1202

Loose Part No. Loose Pad No.

1117 1117 ST.S ST.S

1117 1117

1116 ST.S ST.S 1116

Standard Finish Finish Standard

Pre-Tinned Brass

Screw Type Type Screw

Steel Stainless Steel Binding Head No Head No 1/4" (6.35mm) (6.35mm) xx Screw Screw 1/4" 6-32 6-32

Steel Stainless Steel Binding Head Head 1/4" 1/4" (6.35mm) (6.35mm) xx 6-32 6-32

Stainless Steel Binding Head 1/4" 1/4" (6.35mm) (6.35mm) x 6-32

Down N/A N/A Down Inserted & Down Inserted & Down

Inserted, Staked & Backed Out

Screw Position Position Screw 1/4 x 6-32 Stainless Steel Binding Head Screw Inserted.

1202

Material Thickness Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) C26000 C26000 Brass Material

.452

Wire Stop Stop Wire

No No

[11.48]

Current Rating Rating Current

30 Amperes

Yes

Typical PCB PCB Mounting Typical Mounting Hole Hole Configuration Configuration

312

I .512

[7.92] [13.00]

.195 [4.95] .060

.R-- .327

[8 . 3 1]

[1.52] .197 [5.00]

Part Part Number Number 1030 1030

Loose Part No. Loose Pad No.

1030

0.032" (0.81mm) (0.81mm) Brass Material Thidmess Thickness //Type Type 0.032" Material Screw Type Type Screw

Stainless Steel Steel Binding Binding Head Head5/16" 5/16" (7.92mm) x 6-32

Screw Position Position Screw

Down until just touching surface of part

Standard Finish Finish Standard

100% Tin over Copper 100%

Current Rating Rating Cuirent

30 Amperes

Typical PCB PCB Mounting Hole Configuration .34 REF [8.64]

6 - 32 SCREW .12 [3.05]

AM\ Clamp Down Down Condition Condition Clamp

I

II

WIRE RETAINERS 2.54]

.150 [3.81] 050 - .055 [1.27-1.40]

.265 [6 . 73]

I.

.432 [10.97]

.032 [0 .81]

.168 -4— [4.27]

131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 88

Catalog 43 Made in USA USA Made in

0

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

I

Screw / Binding Posts 89 Sc:sew Terminals Ter Part Numbers Numbers 1108, 1108, Part 1108-GRSC, 1108-GRSC,1108-TORX, 1108-TORX, 1108-TORX-T 1108-TORX-T

Loose Part No. Loose Part No.

1108 1108

1108-GRSC 1108-GRSC

1108-TORX 1108-TORX

1108-TORX-T

Material Thidmess Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Brass Material .375 [9.52]

.094 REF

[2.39]

Matte Matte Tin Tin

Screw Type Type Screw

Stainless Steel Steel Binding Binding Head Head Stainless 1/4" (6.35mm) (6.35mm) XX 6-32 1/4" 6-32

Screw Position Position Screw

Inserted, Staked Staked and and Down Inserted, Down

Current Rating Rating Cuirent

30 Amperes Amperes 30

1/4" 1/4" (6.35mm) (6.35mm) x 6-32 Torx Head Torx Head Screw Screw

GRSC is aa screw GRSC isis aa green green screw screwwhich which indicates indicates itit isisaagrounding grounding screw, screw, and and TORX TORX is screw which which requires requires aa Torx Torx screwdriver screwdriver to to be beturned. turned.

.100 [2.54] .185 - .205 [4.71 - 5.21]

Standard Finish Finish Standard

.141 .171 [3.58 - 4.34]

Typical PCB Mounting Mounting Configuration Configuration Typical PCB

Recommended Pad Pad Goemetry Goemetry Recommended (Underside of of PCB) PCB) (Underside

.047 - .077

0.174 (4.42)

[1.20 - 1.96]

8.- .320 - .330 [8.13 - B.*

0.100 0.224

(2.54) (5.69) 1108-TORX .375

"Avoi loble with and without screw. Screw size and positioning optional."

10

.094 REF]

1

[2.39]

1

.100 [2.54]

Part Numbers Numbers 792, 792, 348 348 Part

Loose Part No. Loose Part No.

792 792

Material MaterialThickness Thickness Type Type

0.032" (0.81mm) (0.81mm) Brass Brass 0.032"

348

Standard Finish Finish Standard

100% Tin Tin over over Copper Copper 100%

Screw Type Type Screw

No Screw No Screw

Tin Plated Tin Plated Brass Brass Binding BindingHead Head5/16" 5/16" (7.94mm) (7.94mm) xx 6-32 6-32

Screw Position Position Screw

No Screw Screw

Down, No No Stake Stake Down,

Current Rating Rating Cuirent

30 Amperes 30 Amperes Typical Mounting Configuration Typical Mounting Configuration

.090

.36 - .39 [9.14 - 9.91]

0

[2.29]

.354 MIN [8.99]

-T .121 [3.07]

t [2.38, REF

.109

[2.77]

.094 - .124 [2.40 - 3.16

-

_NE .F1 . ,-.... am Arisio*

8.- .328 - .358 [8.33 9.09]

.141 - .171 [3.59 - 4.35]

63259 Zierick Cat.indd 89

REF

Recommended Pad Pad Goemetry Goemetry Recommended (Underside of of PCB) PCB) (Underside

-.032

7

0.173 (4.39)

60°

0.100 (2.54)

.563 ,..015 [14.30 t0.38]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONb

.107 [4.75]

.172 - .202 [4.38 - 5.14]

Made in USA Made in USA

0.262 (6.65)

131 Radio Circle, Mount 131 Radio Circle, Mount Kisco, Kisco, NY NY 10549 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.882.8020 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:35 PM

Terminals /I Binding Binding Pos 90 Screw Screw Terminals Posts is Part Number Number1158 1158ST.S ST.S Part

No. Loose Part Pad No.

1158 ST.S ST.S 1158

Material Material Thidmess ThicknessType Type

0.032" (0.81mm) (0.81mm) Brass Brass 0.032"

Finish Standard Finish

100% Tin Tin over over Copper Copper 100%

Screw Type Type Screw

Stainless Steel Stainless Steel Binding Binding Head Head0.250" 0.250" (6.35mm) (6.35mm) xx 6-32 6-32

Position Screw Position

Down, No No Stake Stake Down,

Rating Current Rating

30 Amperes 30 Amperes

Typical PCB Mounting Detail PCB Mounting .260 [6.60]

aimmik IMEI I _

INSERT 1/4 X 6-32 STAINLESS STEEL BINDING HEAD SCREW TO "SCREW DOWN LOOSE"

.150 [3 . 81]

.130 [3.30]

. 060 [1,s2] .120 [3.0S]

.100

.235 MIN

[2.54]

[5 . 97]

.1601 4.06 10

Goemetry Recommended Pad Geometry

(Underside of PCB)

4 0.174 (4.42)

FORMING TAP 6-32

0.100 0.164 (2.54) (4.17)

Part Numbers Numbers 928, Part 928, 928-No Screw, 928-No 928-No Screw, 928-No Stake Stake

No. Loose Part No.

928 928

928-No Screw Screw 928-No Stake 928-No 928-No Stake

0.062"(1.57mm) (1.57mm) Brass Brass Material Thickness Thickness // Type Type 0.062 Material Finish Standard Finish

100% 100% Tin Tin over over Copper Copper

Type Screw Type

Stainless Steel Steel Binding No Screw Stainless Binding No Screw Head 1/4" (6.35mm) xx 10-32 Head 1/4" (6.35mm) 10-32

Stainless Steel Steel Binding Stainless Binding Head 1/4" (6.35mm) xx 10-32 Head 1/4" (6.35mm) 10-32

Position Screw Position

Inserted, Staked Staked and and Backed-Out Backed-Out No No Screw Screw Inserted,

Inserted and and Down Down Inserted

Current Rating Rating

30 Amperes Amperes 30 PCB Mounting Typical PCB Mounting Configuration and Recommended Pad Geometry

.420 - .460 [10.66 - 11.70

( A)I

0.472 (11.99)

.156 REF [3.96] 0.250 (6.35)

.235-.265 [5.98 6.74]

0.210(5.33)

0.142

(3.61) 0.180 (4.57)

0.235 (5.99)

0.075 (1.91)

[5.21] .410 [10.411 MAX .53 [13.56]

Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio NY 10549 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 90

Catalog 43 Made in USA USA Made in

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM



Screw Terminals Terminals /I Binding Screw Binding Posts Pos 91 Part Numbers Numbers M6111, M6111, M6112 Part M6112

Loose Part No. Loose Part No.

M6111 M6111

M6112

Material Thickness Thickness //Type Type 0.032" 0.032" (0.81mm) (0.81mm) Brass Brass Matedal Standard Finish Finish Standard

100% 100% Matte Matte Tin Tin

Screw Specifications Specifications Screw

No Screw No Screw

Current Rating Rating Current

30 Amperes 30 Amperes

Dim Dim 'A' ‘A’

0.160" (4.06mm) (4.06mm) 0.160"

Dim Dim ‘B’ 'B'

0.070"/0.075" (1.78mm/1.91mm) (1.78mm/1.91mm) 0.107/0.107" 0.102”/0.107”(2.59mm/2.72mm) (2.59mm/2.72mm) 0.070"/0.075"

Dim ‘C’ Dim 'C'

0.380" (9.65mm) (9.65mm) 0.380"

Dim 'D' Dim ‘D’

0.048”/0.058” (1.22mm/1.47mm) (1.22mm/1.47mm) 0.081"/0.091" 0.081”/0.091” (2.06mm/2.31mm) (2.06mm/2.31mm) 0.048"/0.058"

0.145” (3.68mm) (3.68mm) 0.145" 0.365” (9.27mm) (9.27mm) 0.365"

Typical PCB Typical PCB Mounting Mounting Configuration Configwation .325 [8.13 8.261 AT BASE .240 [6. 10]

150V-0.61 (15.49) 300 V-0.74 (18.80) 600V-0.87 (22.10) 0.150 (3.81)

0.160 (4.06)_

0.032(0.81)

0.280(7. 11)

0. 50 (3.81)

0.032 (0.81)

0.067 PCB-0.160 (4.06) 0.093" PCB-0.140 (356) 0.125" PCB-0.125 (3.18)

0.280(7. 11)

PCB Mounting Configuration for Unassembled Magterm Application Pre-Assembled Magterm Application

DIM "0"

.275 16.981

Part Number Number Part 7/16 7116 SEMS SEMS SCREW SCREW

Loose Part No. Loose Part No.

7/16 7/16SEMS SEMS SCREW SCREW

Material Material Type Type

Steel Steel

Standard Finish Finish Standard

Zinc Zinc

Current Rating Rating Current

30 Amperes 30 Amperes

.039 .048 [0.99 - 1.22] .050 [1 .27]

.306 SQUARE .312

.256 .270

7.77 7.92

6.50 6.86

.417 .437 110.59- 11.10 1

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 91

Made in USA USA Made in

Request Info 131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:35 PM

92 Screws Screws di & Wire Wire Clamps Clamps Part Number Number Part 7116 632 632 BET BET SCREW 7/16 SCREW

Loose Part No. Loose Part No.

7/16 7/16 632 632BET BETSCREW SCREW

Material Type Type Matedal

Brass

Standard Finish Finish Standard

100% Matte Tin

Current Rating Rating Cuffed

30 Amperes

.039 .048 0.99 1.22

.256 .270 6.51 6.86 .417 10.59 .437 11.10

Part Number Number CPB CPB 9030 9030 Part

.315 .310



.037 .050

4521

0.94 1.27 .•••• %gra

Loose Part No. Loose Part No.

CPB 9030

Material Type Type Material

Brass

Standard Finish Finish Standard

100% Matte Tin

CurrentRating Rating Cloud

30 Amperes

.09 [2.28]

[8.001 7.87

.010 [0.25]

.145 0 [3.68] .312 [7 92]

—NJ x. 010

.156— [3.96]

[0.25] SEE VIEW "A" .06 R [1.521

60°

VIEW "A"

1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, 10549 Request Info 131 Radio Kisco, NY NY 10549 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 92

Catalog 43 Catalog 43 Made in USA USA Made in

0 GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Accu-Post™ /lama-Posey Terminals Terminals 93

Features Features and and Benefits Benefits n Accu-Post™ Accu-Post"m terminals terminals feature feature a design that a unique unique mounting mounting design that improves and reduces reduces improves PCB PCB quality quality and instances instances of of solder solder joint joint fractures, fractures, and loose or posts. and loose or misaligned misaligned posts. n This This Accu-Lok™ Accu-Lok' mounting mounting assures superior retentive strength, assures superior retentive strength, perpendicularity solder joint perpendicularity and and solder joint integrity. integrity. n Retention accomplished by by a Retention isis accomplished a controlled controlled splitting splitting and and forming forming of leg. of the the terminal terminal leg. n Accu-Lok™ permits Accu-Lok' mounting mounting permits the holes with the use use of of mounting mounting holes with a ±0.003" a diameter diameter tolerance tolerance of of ±0.003" (±0.076mm). (±0.076mm). n Forces Forcesdue duetotomating, mating,withdrawal, withdrawal, vibration, shock, or vibration, shock, or temperature temperature cycles cycles are arenot not transferred transferred to to the the PCB PCB solder solder joint. joint. n Since design of Since the the unique unique design of Accu-Lok™ press fit, Accu-Lok' is is not not aa press fit, hole hole damage occur. damage and and deformity deformity do do not not occur.

PCB PCB retention retention of ofAccuAccu-Lok™ Lok' is is accomplished accomplished by by aa controlled controlled splitting and of the splitting and forming forming of the terminal leg during terminal leg during insertion. insertion. .

The solder joint The solder joint is is protected protected from stresses due from stresses dueto tomating, mating, withdrawal, or shock. shock. withdrawal, or

14, The feature of of The retentive retentive mounting mounting feature Zierick’s produces Zierick'sAccu-Lok™ Accu-Lok' produces exceptional PCB PCB assembly assembly and exceptional and interconnection interconnection integrity. integrity.

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 93

USA Made in USA

Since design Since the the unique unique design of not aa of Accu-Lok™ Accu-Lok' isisnot press hole damage press fit, hole damage and and deformity do not occur. deformity do not occur.

131 Radio Circle, Circle, Mount Mount Kisco, NY 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 001.914.666.2911

10/30/12 1:35 PM

94 0.031" 0.031" xx 0.062" 0.062"(0.79mm (0.79mm xx 1.57mm) 1.57mm) Part Part Number Number 6073-xxx 6073-xxx

Loose Part No. Loose Part No.

6073-300 6073-300

6073-400 6073-400

6073-490 6073-490

6073-615 6073-615

6073-xxx-xxx

Dimension 'A' ‘A’

0.350" (8.89mm) (8.89mm)

0.400" 0.400" (10.16mm) (10.16mm)

0.490" 0.490" (12.45mm) (12.45mm)

0.615" 0.615" (15.62mm) (15.62mm)

Customer Req.

Mounting Type Type Mounting

Split Leg Splay

Material Thickness Thickness //Type Type 0.032" (0.81mm) Brass Material Standard Finish Finish Standard

100% Tin over Copper Copper

Mounting Hole Hole Diameter Mounting Diameter 0.078" (1.98mm)

.062 [1.57] *.150 [3.811

Current Rating Rating Current

10 Amperes

Applicator System System Applicator

Model 9700, 9700 XY Typical Accu-Lok ™ Mounting Typical Arno-LokmMounting

.031 [0.79]

Typical PCB PCB Grid Typical Grid Geometry Geometry .078/0.004 0 1 1.98/0.10 1

O

DIM -40.062 (157) PCB

0.040 Ref (1.02)

(Po- .200 [5.081

0.095 Ref (2.41)

.050 [1.27]

.150 [3.811

.100 [2.54]

.150 [3.81] REF



0.045" (1.14mm) (1.14mm) Square Square 0.045" Part Part Number Number 6075-xxx 6075-xxx

Loose Part No. Loose Part No.

Dimension 'A' ‘A’

• .045

is.

. I4 .150 [3.81] .4°CONTACT AREA° DUPLEX FINISH

A 30° TRIMMED

6075- 6075250 250

6075- 60756075- 6075312 450 312 450

6075- 60756075- 6075500 575 500 575

6075- 60756075- 6075650 750 650 750

6075930



0.250" 0.312" 0.312" 0.450" 0.450" 0.500" 0.500" 0.575" 0.575" 0.650" 0.750" 0.930" 0.250" 0.650" 0.750" (6.35 (6.35 (7.92 (7.92 (11.43 (11.43 (12.70 (12.70 (14.61 (14.61 (16.51 (16.51 (19.05 (19.05 (23.62 mm) mm) mm) mm) mm) mm) mm) mm) mm) mm) mm) mm) mm) mm) mm)

Mounting Type Type Mounting

Split Leg Splay

Material Thickness Thickness // Type Type Material

0.045" (1.14mm) Brass

Standard Finish Finish Standard

100% Tin over Copper Copper

Mounting Hole Hob Diameter Diameter

0.072" (1.83mm)

Current Rating Rating Cunent

10 Amperes Amperes 10

Applicator System System Applicator

Model 9700, 9700 XY

30° COIN TYR

Typical Accu-Lok ™ Mounting Typical Arno-LokimMounting

Typical PCB PCB Grid Typical Grid Geometry Geometry

• .100 [2.54[

.150 f e

.058 4 71

D

131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 1-800-453-1692 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 914.666.0216www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 94

Catalog 43 Catalog 43 Made in USA USA Made in

0

Mg1

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

0.025" 0.025" (0.64mm) (0.64mm) Square Square 95 Part Part Number Number 6143-xxx 6143-xxx

Loose Part No. Loose Part No.

6143-250 6143-250

6143nor 6143-xxx

Dimension Dimension 'A' ‘A’

0.250" 0.250"

Customer Reqmt.

Mounting Type Type Mounting

Split Leg Splay

Material Thickness Thickness //Type Type 0.025" 0.025" (0.64mm) (0.64mm) C26000 C26000 Brass Material Standard Finish Finish Standard

100% Tin over Copper 100%

Mounting Hole Hole Diameter 0.030"/0.043" Mounting Diameter 0.030' /0.043" (0.76mm/1.09mm) Current Rating Current Rating

Typical Accu-Lok Mounting ™ Accu-Lokm Typical Accu-Lok ™ Mounting Mounting Typical

—MP .100 [2.54] .025 [0.64]

8 Amperes Amperes

a)

>

a) 0.062 (1.57) PCB

O L O

0.040 Ref (1.02)

L O

DIM

_ca)

0.055 Ref (1.40)

Typical PCB PCB Grid Typical Grid Geometry Geometry

01 L O

O

._

.050 [1.27]

.110 [2.79]

.026 [0.66]

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 95

Made in USA USA Made in

131 Radio Kisco, NY NY 10549 131 Radio Circle, Circle, Mount Mount Kisco, 10549 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

10/30/12 1:35 PM

96

131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 96

Catalog 43 43 Made in USA

0

M©1

GINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Through-Hole al id Surface Through-Hole and Surface Mount Mount Equipment Equipment 97

Model 9700 9700 XY Model

Surf-Shooter SMTTm SMT™ Surf-Shooter

Zierick’s Zierick'sfamily familyof offull fulland andsemi-automated semi-automatedthroughthroughhole insertionsystems systems simplifies applications, hole terminal terminal insertion applications, and provides the the greatest greatest range rangeof offunctionality functionality and and flexibility for insertion insertion needs.

Zierick’s Zierick's Surf-Shooter Surf-ShooterSMT™ SMT' Feeder Feederfor forContinuous Continuous terminalsand andour ourSMT SMTLoose Loose Piece Pin Strip terminals Pin feeder feeder are designed designed to to work work with with our our customers’ customers' placement placement systems, and eliminate eliminate the need for costly taping. systems, and

Our complete complete line of THT THT insertion insertion systems includes Our includes the the Model 9700 XY XYand and Model Model 9700 9700and and hand hand tools. tools.

1 SMT Loose SMT Loose Piece Piece Pin Feeder

Model 9700

Model Model MP 1000

g 1M

ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 97

and Manual Wire Semi-Automated and Equipmentfor forSMT SMT Crimping Equipment Insulation Piercing Piercing Connectors Insulation Connectors

Catalog 43 43 USA Made in USA

Versa Crimp

1-800-453-1692 Circle, 131 Radio Circle, Mount Mount Kisco, NY 10549 www.aboveboardelectronics.com n 914.666.2911 n Fax: 914.666.0216 800.882.8020 www.zierick.com 001.914.666.2911 001.914.666.2911

Request Info

11/7/12 11:03 AM

98 The Model Model 9700 9700 XY XY

Basic Features •n Fully FullyAutomatic Automatic PC board •n 12" 12" xx 12" 12"PC board capacity capacity •n High High speed servo servo driver driver platform platform cycle rate capable of •n Machine Machine cycle of over over 5,000 pph 5,000 pph •n Easy Easy operator operator programmability programmability Model 9700 tooling •n Standard Standard Model tooling compatibility compatibility •n Dedicated Dedicated or or adjustable adjustable board board fixturing fix turing options options •n Touch-screen Touch-screen interface interface safety cover package •n Ergonomic Ergonomic safety package •n Compact Compact table top top design design •n Optional Optional CE CE compliance compliance •n BEC BEC Capabilities Capabilities •n Microprocessor Microprocessor controlled controlled for a range •n Efficient Efficient insertion insertion for range of of applications applications for long life •n Sturdy Sturdy construction construction for longlife •n Accurate, Accurate, repeatable results results •n Quick Quick change tooling tooling

Air Requirements Air Requirements •n 90-120 90-120 PSI PSI (6.2(6.2- 8.3 8.3 bar) bar) (4.2 L/S) L/S) •n 10 10 CFM CFM (4.2

Power Requirements Requirements 120 VAC, •n 120 VAC, 60Hz, 60Hz, 10 10AMPS AMPS

•n Optional 240V, 50 50 Hz, Optional 240V, Hz, 55AMP AMP

Dimensions (1219 mm) •n Length Length 48" 48" (1219 mm) •n Depth (1143 mm) Depth 45" 45"(1143 mm) 38" (965 •n Height Height 38" (965 mm) mm) 275lbs. lbs.(125 (125 Kgs.) •n Weight Weight 275 Kgs.)

Designed for reliability, Designed for maximum maximum reliability, the Zierick Model Model 9700 9700 XY XY the Zierick Positioning Positioning Terminal Terminal Insertion Insertion System is cell for System is an an ideal ideal work work cell for production lines, and production lines, and provides provides solutions for solutions for the the fluctuating fluctuating demands of demands of contract contract manufacturers. manufacturers. Its modular Its modular tooling tooling reduces reduces downdowntime changeovers time between between terminal terminal changeovers to to keep keep things things moving moving on on your your shop floor. floor. shop The 9700 9700 XY The XYincorporates incorporates aa modified modified 9700 terminal 9700 terminal insertion insertion machine machine with aa dual dual axis axis positioning system with positioning system to achieve high high speed, speed, repeatable to achieve repeatable insertions through throughaa set set of of insertions programmed coordinates. User User programmed coordinates. interface is is through series of of interface through aaseries menus presented to menus presented to the the operator operator via via touch-screen touch-screen controls. controls. Programming Programming can can be bedone done manually manually though simple jog jog and though aa simple and teach teach process, process, or orspecific specificdata datapoints points can can be directly to to the the PLC PLC be downloaded downloaded directly with an an optional with optional data data connection connection kit. is capable kit. The The unit unit is capable of of storing storing 50 programs 150 position 50 programs with with 150 position points each, all points each, all of of which which can can be be

1-800-453-1692 131 Radio Circle, Mount Kisco, NY 10549 10549 Request Info www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 98

This is an This is an image image of of aa PCB PCB inside inside the the work work board board holder holder of of the the XY. XY. Zierick’s Zierick's Model Model 9700 9700 XY XY Terminal lnsertion System System is Terminal Insertion is fully fully automatic, automatic, with cycle rate over 5,000 with aa machine machine cycle rate of of over 5,000 pph.

modified, modified, deleted, deleted, or or added added to to at at any time. any time. The The system system is is aaself-contained self-contained positioning positioning and and insertion insertion unit, unit, which is designed which is designed to to fit fit on on aa standard bench bench top top and standard and require require minimal minimal user user intervention. intervention. Once Once programmed and aligned aligned for for aa programmed and specific board system specific board pattern, pattern, the the system will fast, repeatable will provide provide fast, repeatable insertions without the need need for for insertions without the adjustment or or calibration. calibration. adjustment

Catalog 43 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

The Model The Model 9700 9700 99

Basic Features Features Basic •n Interchangeable Interchangeable tooling tooling •n Self-locating Self-locating anvil/lower anvil/lower tooling tooling •n Cycle Cycle rate rate up up to to 5,000 5,000 pph pph •n Modular Modular head, head, anvil, anvil, & & feed feed •n Microprocessor Microprocessor controlled controlled activation system system •n Automatic Automatic activation status lights lights •n Front Front panel panel machine machine status

•n Optional Optional CE CE compliance compliance

Air Requirements Air Requirements PSI (6.2-8.3 (6.2-8.3 bar) •n 80-90 80-90 PSI bar) (3.8 L/S) •n 88 CFM CFM (3.8 L/S)

Power Requirements Power Requirements 120 VAC, •n 120 VAC, 60Hz, 60Hz, 22AMPS AMPS •n Optional 240V, 50 Optional 240V, 50 Hz, Hz,1AMP lAMP

Dimensions Dimensions 33.5" (851mm) •n Length Length 33.5"(851mm) 5" (381mm) •n Depth Depth 5" (381mm) 12" (305mm) •n Width Width 12" (305mm) 118lbs. (53.5Kgs) •n Weight Weight 1181bs. (53.5Kgs) Depth 15" 15" (361mm) •n Throat Throat Depth (361mm)

The Model 9700 The Model 9700 delivers delivers fast fast performance, performance, with with production production rates rates up up to to 5,000 5,000 pph, pph, and and inserts inserts Zierick’s Zierick'sfull fullrange rangeof ofcontinuous continuous strip PCB PCB terminals strip terminals and and connectors. connectors. Flexibility Model 9700 9700 Flexibility makes makes the the Model ideal lines and ideal for for production production lines and manufacturers. Its sleek, sleek, compact manufacturers. Its compact appearance is appearance is combined combined with with aa rugged rugged yet yet lightweight lightweight construction, construction, providing providing dependable dependable performance performance in in aa small smallbench-top bench-top footprint. footprint.

This model is designed for easy easy This model is designed for operator use. use. Set-up, operator Set-up, alignment, alignment, and terminal terminal changeover changeover are are and accomplished by of key accomplished by aa number number of key equipmentfeatures. features. These These features equipment features include interchangeable interchangeable applicator applicator include tooling, tooling, calibration calibration tools tools for for headheadto-anvil alignment, fewer to-anvil alignment, fewer moving moving parts, parts, and and accurately accurately machined machined mating surfaces. mating surfaces.

Catalog 43

MI

ill

ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 99

Made in USA

Request Info 1-800-453-1692 Circle, 131 Radio Circle, Mount Mount Kisco, NY 10549 www.aboveboardelectronics.com n 914.666.2911 n Fax: 914.666.0216 800.882.8020 www.zierick.com 001.914.666.2911 001.914.666.2911

10/30/12 1:35 PM

anal Insertion Insertion Hand 100 Terminal Hand Tool Tool

Features and Benefits: Features and Benefits: •n Simple Simple and and reliable method method for inserting inserting press-fit and and splay mounted mounted terminals. •n Single Single tool tool can can handle handle multiple multiple terminal insertion applications. terminal insertion •n Tools Tools can can be be installed installed on on almost almost any any type type of of manual manual or or pneumatic press. pneumatic press. Ideal Ideal for for low low volume, volume, short short run, run, and prototype prototypePCB PCB assembly and applications, Zierick’s Zierick'shand hand tools tools offer aa simple simple and and reliable reliablemethod method for for inserting inserting press fit fit and and splay mounted mounted terminals. The tool can can be be easily The hand hand tool installed on any any type type of of press installed on machine machine for increased flexibility flexibility and faster insertion. insertion. With With the the

0



3a:IE

additionof of aa lower lower tool tool die, addition terminals be splayed terminals can then then be and locked into into place to and to improve improve reliability reliability and and prevent prevent part part removal removal and and rotation. rotation.

Zierick tools are available Zierick hand hand tools available for for PCB-mounted PCB-mounted quick-disconnect quick-disconnect terminals, terminals, quick-disconnect quick-disconnect receptacles, receptacles, post post receptacles, receptacles, test test points and IDC terminals. points and terminals.

Zierick Terminals (part (part numbers) that can Zierick Terminals numbers) that can be be inserted Terminal Insertion inserted with with the the Terminal Insertion Hand Hand Tool Tool

Terminal Terminal Dimensions Dimensions 0.110" 0.110" xx 0.020” 0.020" 0.110" 0.110" xx 0.032" 0.032” 0.187" 0.187" xx 0.020" 0.020” 0.187" 0.187" xx 0.032" 0.032” 0.205" 0.205" xx 0.020" 0.020” 0.205" 0.205" xx 0.025" 0.025” 0.205" 0.205" xx 0.032" 0.032” 0.250" 0.250" xx 0.032” 0.032" 0.110" 0.110" xx 0.020" 0.020" 0.110" 0.110" xx 0.032" 0.032" 0.187" 0.187" xx 0.020" 0.020" 0.187" 0.187" xx 0.032" 0.032" 0.250" 0.250" xx 0.032" 0.032" 0.250" 0.250" xx 0.020" 0.020" 0.250" 0.250" xx 0.032" 0.032"

Standard Standard 834 834 835 835 895 895 894 894 893 893 – 892 892 836:906 836:906 972:953 972:953 953-MOD 953-MOD 949 949 948 948 956 956 957 957 901 901 1032 1032 –

Male -- Tab Tab Male Stable-Lok ® Stable-Lok° 1063 1063 1064 1064 1027 1027 1024:1042 1024:1042 – – 1065 1065 1021:1041 1021:1041 1045:1057 1045:1057 1060:1061 1060:1061 – – – – – 1058 1058 1059 1059

Female -- Receptacle Receptacle Female Standard Stable-Lok Insertion Tool Tool Standard Stele Lao® Insertion ZPT81-A – – ZPT81-A ZPT81-A – – ZPT81-A ZPT81-A – – ZPT81-A ZPT81-A* – 1025 ZPT81-A* 1025 ZPT81-A* – – ZPT81-A* 1154 ZPT81-A* – 1154 ZPT81-A* ZPT81-A* – – ZPT81-A* 1022:1037 ZPT81-A* – 1022:1037 ZPT81-A* – – –  – – – ZPT92-110* – – ZPT92-110* ZPT92-110* – – ZPT92-110* ZPT92-187* – – ZPT92-187* ZPT92-187* – – ZPT92-187* ZPT92-250* – – ZPT92-250* ZPT81-A* – – ZPT81-A* ZPT81-A* – – ZPT81-A* -

*Available with lower tooling tooling to to effect effectterminal terminalsplaying. splaying. Anvil Anvil with with30° 30°splay splay (standard) (standard) or or 60° 60° splay, splay, and *Available with lower and anvil anvil holder holder are are also also available availablefrom fromZierick. Zwick. Hand tools tools are are also also available available for other Zierick Zierick terminals. terminals. Please Please consult factory. Hand for other consult factory.

Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, 10549 131 Radio Kisco, NY NY 10549 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 100

Catalog 43 Catalog 43 Made in USA USA Made in

110©1 ,

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Surf-Shooter SMT™ Feeder Strip Terminals 101 Surf-Shooter SMTTM Feeder for for Continuous Continuous Stri The Surf-Shooter SMT™ continuThe Surf-Shooter SMT'continuous strip feeder is ous is aacombination combination

feed, shear shearand and part part present present station station on the the feeder designed to to mount mount on rack rack of of aa placement placement system. system. With With its own own sophisticated sophisticated on-board on-board control system, system, the control the Surf-Shooter Surf-Shooter works independently independently of the the host host placement system. It It senses when placement system. when a part part is picked picked up up and and automatically automatically cycles, presenting cycles, presentinganother another part part for pick-up, pick-up, eliminating eliminating the the need need for a mechanical, mechanical, electrical electrical or or pneumatic pneumatic interface with with the the placement machine.In Inmost mostcases, cases, placement machine. standard nozzles nozzles are standard are utilized utilized and and Surf-Shooter surface surfacemount mount connectors are placed placed with with no no special machine machine modifications. modifications. Some placement placement systems require require communication between the the placement system. feeder and and the the placement Zierick Zierick will willwork work with with the the placement placement system system manufacturer manufacturer to provide provide that that communication. communication.

Odd Odd -- shaped parts parts can can be beassembled assembledin-line in-line on on existing existing placement placement equipment. equipment.

Surface Surface Mount Mount connectors connectors are are provided provided on on aa continuous continuous reel of of parts parts in in strip strip form and and are separated separated and and presented to to aa vacuum vacuum pick-up pick-up nozzle by the the feeder. feeder.Continuous Continuous Reels are are supplied suchas as Pins, Pins, Posts, supplied for Zierick Zierick SMT connectors connectors such IDCs, IDCs, Tabs, Tabs, Jumpers, Jumpers,Wire Wire Grippers, Grippers, Box Receptacles, Receptacles, and and Clips.

Nos. 5,605,430 and U.S. Patent Patent Nos. and 5,449,265

Catalog Cat alog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 101

USA Made in USA

131 Radio Circle, Mount Kisco, NY 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 001.914.666.2911

10/30/12 1:35 PM

102 Surf-Shooter SMT™ Feeder Surf-Shooter SMTTM Feeder for for Loose Loose Piece Piece Terminals Terminals

Zierick’s Surf-Shooter SMT™ Zierick's Surf-Shooter SMT'loose piece piece pin pin feeder feeder feeds feeds surface surface mount loose piece pins mount loose pins ranging ranging in in 0.025" (0.64mm) size from from 0.025" (0.64mm)square square to to 0.080" 0.080"(2.03mm) (2.03mm)inindiameter, diameter,up up to to 0.750" 0.750"(19.05mm) (19.05mm)ininlength, length, at at feed feed rates rates greater greater than than 11 pin pin per per second. second. The Surf-Shooter SMT™ The Surf-Shooter SMT"presentapresentation unitisis3.750" 3.750" (95.25mm) tion unit wide wide and and is is readily readilymounted mounted in in the the feeder bay of of most most flexible flexible placement systems, including placement systems, including Siemens, Universal, Universal, and and Europlacer Europlacer machines. machines.

Typically, no no electronic electronic interface interface is required between feeder and and placerequired between ment machine. Some placement ment machine. placement systems require systems requirecommunication communication between between the the feeder and and the the

placement system. Zierick will placement system. will the placement placement system work with with the manufacturer to provide that manufacturer to that communication. munication.

ft hod i1=104Ciorier Welder i ZINN'

131 Radio Circle, Mount Kisco, NY 10549 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 102

Catalog 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

.1.

Wire Crimping Equipment sulation Piercing PiercingConnectors Connector 103 Wire Crimping Equipment forfor Insulation The MP 1000, 1000,along alongwith with the the appropriate interchangeable Crimp Die Set, Set,isisdesigned designedfor formedium medium volume applications. It to high volume delivers cost-effective wire terminations of of the the Zierick Zierick family terminations Piercing Crimp of Insulation Insulation Piercing Terminals:PNs PNs1286,1293, 1286, 1293, and 1295. Terminals: and 1295. This powerful powerful bench-top bench-top pneumatic pneumatic machine provides provides an an output output range that is dependent on application that and operator. and Available single single position position Crimp Dies: Dies: Crimp •n MP1-CRIMP-1286 MP1-CRIMP-1286 for for PN 1286 •n MP1-CRIMP-1293 MP1-CRIMP-1293 for for PN 1293 •n MP1-CRIMP-1295 MP1-CRIMP-1295 for for PN 1295 Basic Features of Basic Features of the the MP1000: MP1000: Base Width Base Width Base Depth Depth Base Height Height

8" 8" 14" 14" 0.500" 0.500"

(max. opening, opening, anvil anvil to to crimp crimp die) die) (max. max. Depth of Depth of throat, throat, max. Weight Weight Alr Air Required Required

2. 625" 625" 2. 30 to 35 35 lb. lb. 30 to 20 to to 95 95 psi psi 20

This small LCD Video Video Screen & & Camera System System can can be be attached attached to to MP 1000 in in order to insure proper the MP1000 the positioning of ofthe thePCB, PCB, to positioning to monitor monitor the application, and for quality quality control. LCD Video Screen & Camera Systems are sold separately.

Catalog 43 Catalog 43

[1

1)11@l a

ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 103

Made in USA' USA Made in

Request Info 1-800-453-1692 Mount Kisco, Kisco, NY NY 10549 10549 131 Radio Circle, Mount 131 Radio Circle, www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 Fax: 914.666.0216 800.81 32.8020 914.666.2911 n Fax: 914.666.0216 14.666.2911 www.zierick.com 001.914.666.2911 www.zierick.com 001.9

10/30/12 1:35 PM

104 Versa-Crimp The The Versa-Crimp is designed designed for for low applications. It It is is a low volume volume applications. small portable portable tool tool which, which, using using the the appropriate interchangeable interchangeable Crimp Die Die Set, is Crimp isdesigned designed for for low low volume volume applications, with with options options for part numbers. It can for different different part can be an arbor arbor press, press, aa bench be used used with with an bench vice vice or or anything anything that that will create enough enough force to to make make an an adequate adequate crimp. crimp.

Specifications for for Specifications the 1.5: the Versa-Crimp Versa-Crimp 1.5: Base Width Base Width Base Depth Depth Base Height Height when when Open Open Height Height (from (from top top of of mounting mounting base base

3" 3"

4" 4" 3.650" 4.710"

to bottom bottom of of crimp crimp die) die) to

Center of of Tool Tool to Center to Pin Pin Springs Springs Weight Weight

1.500" 2.35 lbs. lbs.

WTC Wire WTC WireTermination Termination Crimp Hand Hand Tool Tool Crimp This This WTC WTC Wire Wire Termination Termination Tool can can be be used, used,with with the the appropriate appropriate interchangeable CrimpDie Die Set, to interchangeable Crimp to terminate terminate wires into into any any of of the the family family of Crimp Crimp terminals. It was designed designed for for use use in in the the field or or for for low low volume volume production. production.

75 0"

These These terminals terminals include: include:

•n PN PN 1286 •n PN PN 1293 •n PN PN 1295

Wire Wire Crimped Crimped in in Hand Hand Termination Termination Tool Tool

Close-Up Close-Up of of PCB PCB in in Hand Hand Termination Termination Tool Tool

Request Info 1-800-453-1692 131 Radio Circle, Mount Kisco, Ki; co, NY NY 10549 10549 911 n Fax: 914.666.0216 914.666.2911 800.882.8020 n 914.666. 914.666.0216 www.aboveboardelectronics.com www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 104

Interchangeable Interchangeable Die Set Set

Catalog 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Zierick Product Product Guarantee Guarantee 105 Zierick Zierick Zierick products products are are guaranteed guaranteed to be free free from from defects defects in in material and and workmanship workmanship for for up to one one year from date of up to from the the date shipment. Those Those parts designed shipment. designed to be soldered soldered meet meet the the requirements MIL-STD-202, requirements ofofMIL-STD-202, METHOD 208. 208. Solderability Solderability is guaranteed for for up up to to one one year guaranteed from the the date of of shipment. shipment.

Zierick’s Zierick's liability liability isislimited limited to to replacement replacement of the the defective defective materials materials or or refund refund of of the the purchase purchase cost. Zierick Zierick will will not not be be responsible responsible for for any any injury, injury, loss or or damage, damage, directly directly or or indirectly related to to the the use use or incorrect incorrect use use of of the the product. product.

It It is is the the user’s user's responsibility responsibility to the suitability suitability of to determine determine the the the product product to the application and its intended use. The user and intended use. user accepts all all responsibility responsibility and and liability liability for for the the intended intended use of the the product. product.

PlatinglFinish Table Plating/Finish Table

Finish Finish

Description Description

00

0.000150" (0.0038mm) (0.0038mm) 100% 100% Matte Matte Tin Tin over over 0.000100" 0.000100" (0.0025mm) (0.0025mm) Copper Copper 0.000150"

1 1

0.000050"(0.0013mm) (0.0013mm)Hot HotSolder Solder Dip Dip (60% (60% Tin, Tin, 40% 40% Lead) Lead) 0.000050"

22

0.000050"(0.0013mm) (0.0013mm)Hot Hot Tin Tin Dip Dip (100% (100% Tin) Tin) 0.000050"

33

0.000150" (0.0038mm) (0.0038mm) Bright Bright Tin Tin over over 0.000100" (0.0025mm) Copper Copper 0.000150" 0.000100" (0.0025mm)

44

0.000100" (0.0025mm) (0.0025mm) Nickel Nickel  0.000100"

55

Cleaned and Polished Cleaned and Polished

66

0.000150" (0.0038mm) (0.0038mm) 95/5 95/5Matte MatteTin/Lead Tin/Lead over over 0.000100" (0.0025mm) Copper Copper 0.000150" 0.000100" (0.0025mm)

77

0.000100" (0.0025mm) (0.0025mm) Bright Bright Tin Tin 0.000100"

Note: Not be soldered. soldered. Note: Not recommended recommended for for parts parts which which will will be

88

0.000100" (0.0025mm) (0.0025mm) Matte Matte Tin Tin 0.000100"

Note: Not be soldered. soldered. Note: Not recommended recommended for for parts parts which which will will be

99

No finish (Bare Metal) No finish (Bare Base Base Metal)

10 10

Pre-Finished Ni Ni over Pre-Finished over base base metal metal

11 11

Pre-Finished 100% Hot Tin be bare. bare. Pre-Finished 100% Hot Tin Dip Dip (consult (consult factory factory for for thickness). thickness). Material Material edges edges will will be

12 12

Pre-Finished 0.000150" (0.0038mm) 95/5 95/5Matte MatteTin/Lead Tin/Lead over over 0.000100" 0.000100"(0.0025mm) (0.0025mm)Copper. Copper. Material Material edges edges will be bare. bare. Pre-Finished 0.000150" (0.0038mm) will be

13 13

0.000150" (0.0038mm) (0.0038mm) 100% 100%Matte MatteTin Tin over over Steel Steel 0.000150"

14 14

0.000005" (0.00013mm) (0.00013mm) Gold Gold over (0.0013mm) Nickel Nickel 0.000005" over 0.000050" 0.000050" (0.0013mm)

15 15

0.000200" (0.0051mm) (0.0051mm) 100% 100% Matte Matte Tin Tin over over 0.000100" (0.0025mm) Nickel Nickel 0.000200" 0.000100" (0.0025mm)

16 16

Pre-finished 100% 100% Matte Matte Tin Tin 0.000150" (0.0038mm) over over 0.000100" 0.000100"(0.0025mm) (0.0025mm)Copper. Copper. Edges Edges will be bare. bare. Pre-finished 0.000150" (0.0038mm) will be

19 19

0.00003" (0.00076mm) (0.00076mm) Gold Gold over Min (0.00077mm) (0.00077mm) Nickel Nickel 0.00003" over 0.000030" 0.000030" Min

MS MS

Parts made standards have have the prefix MS MS before and are Parts made to to military military standards the prefix before the the part part number number and are plated plated to to the the



military standard standard of of 0.0005" 0.0005" (0.0127mm) (0.0127mm) Min Min 100% 100% Tin Tin over over 0.000150" 0.000150" (0.0038mm) (0.0038mm) Copper Copper military

SP SP

Special finish (consult factory) Special finish (consult factory)

Solderability: Solderability:

In accordance accordance with MIL-STD-202, Method In with MIL-STD-202, Method 208. 208.

Note: Not be soldered. soldered. Note: Not recommended recommended for for parts parts which which will will be

This table table does does not represent all available finish types. This not represent all available finish types. Finishes other be special special orders; orders; Finishes other than than the the standard standard will will be pricing and and availability availability may may vary. vary. Please Please consult pricing consult factory.  factory.

Catalog 43 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 105

USA Made in USA

131 Radio Circle, Mount Kisco, NY 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001.914.666.2911 001.914.666.2911

10/30/12 1:35 PM

106

131 Radio Circle, Mount Kisco, NY 10 10549 549 FE x: 914.666.0216 800.882.8020 n914.666.2911 914.666.2911 n Fax: 800.882.8020 www.zierick.com 11.914.666.2911 www.zierick.com 001.914.666.2911 0(

63259 Zierick Cat.indd 106

Catalog 43 Made in USA

0 ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Part Number Number Cross Cross Reference Part Reference 107 Pad Part Number Number

Product Product Type Type

Al -)00( A1-XXX A2- )00(-0 XXX-0 A3- )00(-0 XXX-0 A3A4A4- )00(-0 XXX-0

SMT Surface Pins SMT Surface Mount Mount Pins SMT Surface Solid Pins Pins SMT Surface Mount Mount Solid SMT Surface Solid Pins Pins SMT Surface Mount Mount Solid SMT Surface Solid Pins Pins SMT Surface Mount Mount Solid CPB 9030 Clamp Wire Clamp Clamp CPB 9030 Clamp HX-XX-XXX-X SMT Pin-Headers HX-XX-XXX-X Pin-Headers SMT Fine File Wire IPC-4-35 Wire Connector Connector IPC-4-35 IPC-4-45 SMT Fine File Wire IPC-4-45 Wire Connector Connector M6111 MAGTERM Screw Terminal Terminal M6111 MAGTERM Screw M6112 MAGTERM Screw Terminal Terminal M6112 MAGTERM Screw 7/16 Binding Head Head Screw Screw 7/16 632 632BET BET SCREW SCREW Binding 7/16SEMS SEMSSCREW SCREW 7/16 348 348 731 731 792 792 834 834 835 835 836 836 892 892 893 893 894 894 895 895 901 901 906 906 926 926 927 927 928 928 934 ST.S ST.S 934 SC 934 ST. ST. SC 934 948 948 949 949 953 953 953-MOD 953-MOD 956 956 957 957 972 972 983 983 984 984 990 990 1021 1021 1022 1022 1024 1024 1025 1025 1026 1026 1027 1027 1030 1030 1032 1032 1037 1037 1039 1039 1041 1041 1042 1042 1045 1045 1047 1047 1048 1048

Screw Screw Screw Terminal Terminal Screw Terminal Terminal Screw Terminal Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab /Quick /Quick Disconnect Disconnect Terminal Terminal Tab Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Quick Disconnect Disconnect Terminal Tab Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Fuse Clip Clip Receptacle Receptacle Fuse Fuse Clip Clip Receptacle Receptacle Fuse Screw Terminal Terminal Screw Terminal Terminal Screw Terminal Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Fuse Clip Clip Receptacle Receptacle Fuse Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Screw Terminal Terminal Test Point Terminal Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Torsion-Lok TM ™ IDC IDC Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Fuse Clip Clip Receptacle Receptacle Fuse Fuse Clip Clip Receptacle Receptacle Fuse

Base Base Material Material

Finish Finish Code Cede

Current Cuirent Rating Packaging Rating Packaging

Pieces Pieces per Reel* per Reel*

C26000 Brass Brass C26000 C11000 Copper Copper C11000 C11000 Copper Copper C11000 C11000 Copper Copper C11000 C26000 Brass Brass C26000 Varies ** Varies .' C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 Steel Steel C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000

00 ** 00 00 00 00 Varies ** " Varies NA NA NA NA 00 00 8 8 Zinc Zinc 00 00 00 00 00 00

Pin 88 // Pin 15 15 20 20 25 25

NA NA NA NA NA NA NA NA NA NA NA NA

C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000

00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 107

Made in USA USA Made in

30 30 8 / Pin Pin 22 // blade blade 22 // blade blade 30 30 30 30 30 30 30 30 30 30 30 30 30 30 10 10 10 10 20 20 20 20 20 20 20 20 20 20 20 20 20 20 15 15 15 15 30 30 30 30 30 30 20 20 20 20 20 20 20 20 20 20 20 20 20 20 10 10 15 15 15 15 20 20 20 20 20 20 15 15 15 15 20 20 30 30 10 10 20 20 20 20 20 20 20 20 20 20 15 15 15 15

Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose // Strip Strip Loose Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose

.90 M M .90 .90 M M .90 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA

Page Page Number Number 66 7 7 7 92 12 19 19 91 91 92 91 89 87 89 45 45 53 52 52 48 48 58 54 78 78 90 90 87 87 46 46 57 56 56 51 51 55 71 71 77 52 69 69 47 69 69 69 69 47 88 62 69 69 81 55 49 54 77 77

131 Radio NY 10549 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:35 PM

Part Number Cross Cross Reference rt Number Reference Pad Part Number Number

Product Product Type Type

Base Base Material Material

Finish Finish Code Code

Current Cuirent Rating Packaging Rating Packaging

Pieces Pieces per Reel* per Reel*

1049-030 1049-030 1057 1057 1058 1058 1059 1059 1060 1060 1061 1061 1062 1062 1063 1063 1064 1064 1065 1065 1066 1066 1069 1069 1077 1077 1090 1090 1092 1092 1093 1093 1108 1108 1108-GRSC 1108-GRSC 1108-TORX 1108-TORX 1112 1112 1113 1113 1115 1115 1116 ST.S ST.S 1116 1117 1117 1118 1118 1119 1119 1123 1123 1131 1131 1141 1141 1154 1154 1158 ST.S ST.S 1158 1166 1166 1172 1172 1173 1173 1174 1174 1176 1176 1179 1179 1182 1182 1183 1183 1184 1185 1185 1187 1187 1188 1188 1193 1193 1198 1198 1200 1200 1201 1201 1202 1202 1216 1216 1222 1222 1225 1225 1227 1227 1230 1230 1235 1235

Test Point Terminal Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Test Point Terminal Terminal Test Point Terminal Terminal

C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C11000 Copper Copper C11000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000

00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 11 11 11 11 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 11 11 00 00 00 00 00 00

10 10 20 20 10 10 10 10 20 20 20 20 10 10 10 10 10 10 20 20 20 20 10 10 20 20 20 20 20 20 20 20

NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA

Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Bottom Entry Entry 44 Beam Beam Receptacle Receptacle Bottom Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Test Point Terminal Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Screw Terminal Terminal Screw Terminal Terminal Screw Terminal Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Screw Terminal Terminal Screw Terminal Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Torsion-Lok TM ™ IDC IDC Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Screw Terminal Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Torsion-Lok TM ™ IDC IDC Wire Gripper Gripper SMT Jumper SMT Jumper Torsion-Lok TM ™ IDC IDC Torsion-Lok TM ™ IDC IDC SMT Fuse Fuse Clip Connector SMT Clip Connector Torsion-Lok TM ™ IDC IDC Top Entry 2 Beam Receptacle Receptacle Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Bottom Entry Entry 22 Beam Beam Receptacle Receptacle Bottom Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Bottom Entry Entry 22 Beam Beam Receptacle Receptacle Bottom Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Screw Terminal Terminal Surface Mount Mount Post Post Surface Surface Mount Mount Post Post Surface Accu-Pak TM ™ Receptacle Receptacle Accu-Pak SMT IDC IDC SMT Fuse Clip Clip SMT IDC IDC

Request Info 1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 131 Radio NY 10549 www.aboveboardelectronics.com 914.666.0216 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 108

30 30 30 30 30 30 20 20 20 20 20 20 30 30 30 30 20 20 30 30 20 20 30 30 20 20 20 20 30 30 20 20 20 20 20 20 20 20 10 10 25 25 10 10 10 10 15 15 20 20 10 10 20 20 10 10 20 20 10 10 10 10 30 30 88 88 20 20 20 20 15 15 20 20

Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose // Taped Loose Taped** " Loose Loose Loose Loose Loose Loose Loose // Taped Loose Taped** " Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose // Taped Loose Taped** " Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose // Taped Loose Taped** " Loose Loose Loose Loose Loose // Taped Loose Taped** " Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose Loose // Taped Loose Taped** " Loose // Taped Loose Taped** "

.55 M M .55 NA NA NA NA NA NA .50 M M .50 NA NA NA NA NA NA NA NA NA NA .43 M M NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 7.00 M 7.00 M NA NA NA NA 1.05 M M 1.05 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 1.05 M M 1.05 2.50 2.50 M M

Page Page Number Number 62 55 61 61 54 53 66 66 45 45 51 51 61 49 70 73 71 89 89 89 56 56 56 56 52 88 88 74 81 69 69 58 49 70 90 90 50 50 50 50 57 82 86 28 80 80 34 82 67- 85 85 6774 67 52 67 45 88 5 5 70 20 34 -- 35 35 34 21

Catalog 43 Catalog 43 Made in USA USA Made in

0

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Part Number Number Cross Cross Reference Part Reference 109 Part Part Number Number

Product Product Type Type

Base Base Material Material

Finish Finish Code Code

Current Cuirent Rating Packaging Rating Packaging

Pieces Pieces per Reel* per Reel*

Page Page Number Number

1237 1237 1238 1238 1241 1241 1245 1245 1258-)00(-0 1258-XXX-0 1260 1260 1260-SQ 1260-SQ 1262 1262 1264 1264 1266 1266 1274 1274 1275 1275 1277 1277 1278 1278 1279 1279 1280 1280 1282 1282 1285 1285 1286 1286 1288 1288 1290 1290 1293 1293 1295 1295 1296 1300-T 1296 1299 1299 1300-KAPTON-T 1300-KAPTON-T 1301 1301 1302 1302 5044 5044 5088 5088 6021 6021 6022 6022 6024 6024 6025 6025 6026 6026 6027 6027 6037 6037 6041 6041 6042 6042 6045 6045 6050-030 6050-030 6057 6057 6059 6059 6060 6060 6061 6061 6062 6062 6062-101 6062-101 6063 6063 6064 6064 6065 6065 6069 6069 6072 6072 6073400( 6073-XXX 6075400( 6075-XXX

SMT Top-Entry SMT Top-Entry Receptacles Receptacles SMT Bottom-Entry Receptacles SMT Bottom-Entry Receptacles Accu-Pak TM ™ Receptacle Receptacle Accu-Pak SMT IDC IDC SMT Board Board Stacking Connector SMT Stacking Connector SMT Socket SMT Socket SMT Socket Square Base Base SMT Socket with with Square SMT TopBox Receptacle Receptacle SMT Top- or or Bottom-Entry Bottom-Entry Box SMT Z-Axis Compliant Pin Pin SMT Dual Dual Entry Entry Box Box Receptacle Receptacle SMT Accu-Pak TM ™ Receptacle Receptacle Accu-Pak High Performance Performance SMT SMT Box Box Receptacle Receptacle High SMT Box Box Receptacle Receptacle SMT SMT Quick Disconnect Terminal Terminal SMT Socket SMT Socket SMT Socket SMT Socket Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal SMT Insulation Piercing Crimp Connectors Connectors Universal Tab Tab Receptacle Universal Receptacle Universal Tab Tab Receptacle Universal Receptacle SMT Insulation Piercing Crimp Connectors Connectors SMT Insulation Piercing Crimp Connectors Connectors SMT IDC IDC Universal Tab Tab Receptacle Universal Receptacle Zip Cord Cord Connector Connector Zip SMT Box Box Receptacles Receptacles SMT Zip Cord Cord Connector Connector Zip Crimp-On Lead Wire Strain Relief Terminals Terminals Crimp-On Lead Wire Strain Relief Terminals Terminals Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Test Point Terminal Terminal

C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C17200 Beryllium Copper Copper C17200 Beryllium Copper Copper C51000 Phosphor Phosphor Bronze Bronze C51000 C15500 Copper Copper && Silver Silver C15500 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C70250 Copper Copper Alloy C70250 Alloy C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C17200 Beryllium Copper Copper C17200 Beryllium Copper Copper C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000

00 00 00 00 00 3 3 3 3 00 00 00 00 00 00 00 3 3 3 3 00 00 16 16 00 00 16 16 16 16 00 00 16 16 00 00 11 11 11 11 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00

25 25 25 25 15 15 20 20 10 10

.90 M M .90 .90 M M .90 NA NA 2.00 2.00 M M 2.50 2.50 M M 2.80 2.80 M M M 2.74 M

30 -- 35 35 30 30 30 69 69 21 17 36 36 37 27 - 32 66 31 73 73 33 -- 39 39 33 33 9 38 38 48 10 23 74 73 23 23 24 21 75 25 25 27 & 32 26 86 86 52

Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Test Point Terminal Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Bottom Entry Entry 44 Beam Beam Receptacle Receptacle Bottom Bottom Entry Entry 44 Beam Beam Receptacle Receptacle Bottom Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Test Point Terminal Terminal IDC for #19-18 Wire #19-18AWG AWG Magnet Wire Terminal Accu-Post Terminal Accu-Post Terminal Accu-Post Terminal Accu-Post

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 109

Made in USA USA Made in

77 77 20 20 88 20 20 20 20 20 20 10 10 20 20 77 77 10 10 25 25 15 15 20 20 20 20 27 27 88 10 10 20 20 Varies ** " Varies 10 10 Varies ** " Varies 15 15 15 15 20 20 20 20 20 20 15 15 15 15 20 20 20 20 20 20 20 20 20 20 10 10 20 20 10 10 20 20 20 20 10 10 10 10 10 10 10 10 20 20 10 10 15 15 10 10 10 10

Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose Loose Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose Loose Loose // Taped Loose Taped** " Loose // Taped Taped Loose Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose Loose Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose Loose Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose Loose Loose Loose Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Loose // Taped Taped Loose Loose Loose Taped Taped Loose // Taped Loose Taped** " Loose // Taped Loose Taped** " Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled

.63 M M .63 NA NA 1.59 M M 1.59 .55 M M .55 .63 M M .63 .625 M M .625 NA NA M 2.20 M 2.80 2.80 M M NA NA .375 M M 2.0 M M NA NA NA NA 1.90 M M 1.90 2.50 2.50 M M 2.00 2.00 M M NA NA .80 M M .80 4.50 M 4.50 M 1.10 M M 10 M M 10 M M 15 M M 55 M M 15 M M 88 M M 88 M M 12 M M 55 M M 15 M M 15 M M 15 M M M 20 M 15 M M M 25 M 15 M M 15 M M 55 M M 55 M M M 20 M M 20 M 15 M M 50 M 50 M M 77 M M 25 M 15 M M

69 69 47 69 69 69 69 47 69 69 55 49 54 62 55 61 54 53 66 66 66 66 45 45 51 61 83 83 94 94

131 Radio Circle, NY 10549 131 Radio Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

Request Info

10/30/12 1:35 PM

110 Part Part Number Number Cross Cross Reference Reference Pad Part Number Number

Product Product Type Type

Base Base Material Material

Finish Finish Code Cede

Current Cuirent Rating Packaging Rating Packaging

Pieces Pieces per Reel* per Reel*

6077 6077 6078 6078 6080 6080 6090 6090 6092 6092 6093 6093 6100 6100 6101 6101 6110 6110 6112 6112 6113 6113 6114 6114 6115 6115 6118 6118 6119 6119 6120 6120 6123 6123 6134 6134 6140 6140 6141 6141 6142 6142 6143400( 6143-XXX 6148 6148 6149 6149 6152 6152 6154 6154 6172 6172 6173 6173 6174 6174 6176 6176 6179 6179 6183 6183 6184 6184 6185 6185 6186 6186 6187 6187 6188 6188 6193 6193 6198 6198 6200 6200 6201 6201 6205 6205 6216 6216 6222 6222 6224 6224 6225 6225 6227 6227 6230 6230 6233-AAAA-BBB 6233-AAAA-BBB 6237 6237 6238 6238 6239 6239 6240 6240 6241 6241

Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Torsion-Lok TM ™ IDC IDC Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Torsion-Lok TM ™ IDC IDC Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Post Terminal Terminal Accu-Post Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Torsion-Lok TM ™ IDC IDC Wire Gripper Gripper SMT Jumper SMT Jumper Torsion-Lok TM ™ IDC IDC SMT Fuse Fuse Clip Connector SMT Clip Connector Torsion-Lok TM ™ IDC IDC Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Top Entry 2 Beam Receptacle Receptacle Accu-Pak TM ™ Receptacle Receptacle Accu-Pak Bottom Entry Entry 44 Beam Beam Receptacle Receptacle Bottom Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Bottom Entry Entry 44 Beam Beam Receptacle Receptacle Bottom Tab // Quick Terminal Tab Quick Disconnect Disconnect Terminal Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal

C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C11000 Copper Copper C11000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C11000 Copper Copper C11000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000

00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 2 2

20 20 20 20 20 20 20 20 20 20 20 20

13 M M 13 M M

Surface Mount Mount Post Post Surface Surface Mount Mount Post Post Surface Terminal Tab // Quick Tab Quick Disconnect Disconnect Terminal Accu-Pak TM ™ Receptacle Receptacle Accu-Pak SMT IDC IDC SMT Fuse Clip Clip SMT Variable Size Jumper Jumper SMT Bottom-Entry Receptacles SMT Bottom-Entry Receptacles SMT Bottom-Entry Receptacles SMT Bottom-Entry Receptacles SMT Post Post SMT SMT Post Post SMT Accu-Pak TM ™ Receptacle Receptacle Accu-Pak

1-800-453-1692 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 Request Info 131 Radio NY 10549 www.aboveboardelectronics.com 914.666.0216 800.882.8020 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 n 914.666.2911 www.zierick.com www.zierick.com 001.914.666.2911 001.914.666.2911

63259 Zierick Cat.indd 110

00 00 00 00 00

3 3 3 3 20 20 20 20 20 20 10 10 20 20 20 20 30 30 25 25 20 20 20 20 20 20 20 20 20 20 88 20 20 20 20 20 20 15 15 20 20 20 20 20 20 20 20 25 25 10 10 15 15 20 20 20 20 10 10 20 20 10 10 20 20 10 10 10 10 20 20 88 88 20 20 15 15 20 20 15 15 Varies ** " Varies 25 25 25 25 88 88 15 15

Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled // Taped Reeled Taped** " Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled Reeled

5.5 M M 5.5 7.5 M M 7.5 4M M 7.5 M M 7.5 10 M M 10 M M 12.5 M M 10 M M 10 M M 6.5 M M 6.5 12.5 M M 4M M 6.5 M M 6.5 33 M M 55 M M M 77 M 15 M M 15 M M 15 M M 15 M M 66 M M 66 M M 5.5 M M 5.5 55 M M 55 M M 55 M M 4M M 3.5 M 3.5 M M 20 M 15 M M M 2 M 12.5 M M 66 M M 55 M M 3.5 M 3.5 M 55 M M 15 M M 55 M M M 20 M 15 M M M 77 M M 77 M 15 M M 55 M M 2.2 M M 2M Varies Varies .9 M M .9 .9 M M .9 99 M M 99 M M 66 M M

Page Page Number Number 49 49 59 70 73 71 65 65 65 65 57 56 56 56 56 80 52 74 81 71 69 69 48 49 49 48 94 51 51 59 70 50 50 57 82 86 28 80 34 82 46 67 & & 85 67 85 74 67 52 67 45 83 5 5 55 70 20 34 & & 35 34 35 28 30 30 30 30 5 5 69 69

Catalog 43 Catalog 43 Made in USA USA Made in

0

ENGINEERED INTERCONNECTION SOLUTIONS

10/30/12 1:35 PM

Part Number Number Cross Cross Reference Part Reference 111 Part Part Number Number

Product Product Type Type

Base Base Material Material

Finish Finish Code Code

Current Cuirent Rating Packaging Rating Packaging

Pieces Pieces per Reel* per Reel*

Page Page Number Number

6246 6246 6262 6262 6264 6264

Surface Mount Mount Post Post Surface SMT TopReceptacle SMT Top- or or Bottom-Entry Bottom-Entry Receptacle SMT Z-Axis Compliant Pin Pin SMT Dual Dual Entry Entry Box Box Receptacle Receptacle SMT THT Tab/ Tab/ Quick Quick Disconnect Terminal Accu-Pak ™ Receptacle Accu-Pak TM Receptacle High Performance Performance SMT SMT Box Box Receptacle Receptacle High SMT Box Box Receptacle Receptacle SMT SMT Quick Disconnect Terminal Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal SMT/THT Quick Disconnect Terminal SMT Tab/Quick Terminal SMT Tab/Quick Disconnect Disconnect Terminal Universal Tab Tab Receptacle Universal Receptacle Universal Tab Tab Receptacle Universal Receptacle SMT/THT Quick Disconnect Terminal Universal Tab Tab Receptacle Universal Receptacle SMT Box Box Receptacles Receptacles SMT Zip Cord Cord Connector Connector Zip THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal THT Tab/ Tab/ Quick Quick Disconnect Terminal

C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C15500 Copper Copper && Silver Silver C15500 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C70250 Copper Copper Alloy C70250 Alloy C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C51000 Phosphor Phosphor Bronze Bronze C51000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000 C26000 Brass Brass C26000

00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00

88 20 20

M 77 M 1.5 M M NA NA 1.5 M M 10 M M 4M M

55 27 & 32 66 31 47 73 33 & & 39 33 39 33 33 9 48 10 && 53 53 10 10 74 73 99 & & 47 47 75 27 & 32 26 45 45 53 48 48 58 46 46

6266 6266 6267 6267 6274 6274 6275 6275 6277 6277 6278 6278 6282 6282 6284 6284 6285 6285 6288 6288 6290 6290 6291 6291 6299 6299 6301 6301 6302 6302 6834 6834 6835 6835 6836 6836 6894 6894 6895 6895 6901 6901 6948 6948 6949 6949 6956 6956 6957 6957

88 20 20 15 15 20 20 20 20 10 10 20 20 10 10 25 25 25 25 20 20 20 20 25 25 20 20 10 10 Varies ** " Varies 10 10 10 10 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

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50 50 50 50

Disclaimer Note: Note: Current are general general guidelines guidelines only. only. Disclaimer Current ratings ratings are Since each each application Since application is is different, different, the the customer customer must must do do their their own testing testing to to determine determine the the appropriate appropriate current own current rating rating for for their their specific application. application. specific ** MM ==1,000 1,000 ConsultFactory FactoryororWebsite Website for for Additional Additional Information Information "**Consult

Catalog 43 Catalog 43 ENGINEERED INTERCONNECTION SOLUTIONS

63259 Zierick Cat.indd 111

Made in USA USA Made in

131 Radio NY 10549 131 Radio Circle, Circle, Mount Mount Kisco, Kisco, NY 10549 1-800-453-1692 www.aboveboardelectronics.com 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 914.666.0216 www.zierick.com 001.914.666.2911 www.zierick.com 001.914.666.2911

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131 Radio Circle, Mount Kisco, Kisco, NY NY 1054 10549 9 800.882.8020 n 914.666.2911 914.666.2911 n Fax: Fax: 914.666.0216 800.882.8020 www.zierick.com 914.666.2911 www.zierick.com 001.914.666.2911 001.

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Catalog 43 43 Made in USA

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ENGINEERED INTERCONNECTION SOLUTIONS

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Welcome to Zierick Manufacturing Corporation Zierick Prototype Reels

My grandfather, Frederick R. Zierick, founded the company in 1919 and we grew with the electronics industry. For three generations Zierick Manufacturing has been focused on the development and manufacturing of precision connectors that others have trouble matching. The scope of our industry has broadened over the years. We began with radio components but today there is hardly a product manufactured that doesn’t include a printed circuit board. It’s exciting - there is always something new for us to work on! We are proud to manufacture and electroplate our quality parts in New York State, USA. Zierick continues to focus on engineering and processes. Our R&D engineers are here to work with you, our customer, to select or design a connector that meets your requirements. Our skilled toolmakers build and maintain our tools. We use vision systems to perform 100% inspection on key characteristics, and our in-house plating process is carefully monitored. We design and build much of our application equipment and have staff available to provide telephone and on-site support. Our Quality Policy is clear: Deliver on time, conform to specs. Many of our standard products are in inventory and can be shipped same day. Others are made to order and ship dates depend on availability of raw materials and our current lead time. We’ll advise you of our best date and will work to improve it. You - our customers - have helped make Zierick successful for over 90 years. Make our components a part of your successful products.

Gretchen Zierick President

With more than than90 90 years years of With more of experience experience in in precision precision custom custom stamping, Zierick offers offers the the necessary necessary R&D, R&D,capital capitalintensive intensive equipment, processes, and equipment, toolmakers, manufacturing manufacturing processes, and quality control procedures to quality control to meet meet demanding demanding metal metal stamping needs while while providing providing savings savings to to you. We stamping We offer offer premium premium quality quality stampings stampings in in medium medium and and high high volumes. volumes.

Zierick’s Surface Mount taped parts are now available on 7" Small Prototype Reels which hold 100 terminals. These inexpensive reels are a quick and easy way to evaluate Zierick components with your equipment and your boards before making a large order commitment. Look for terminals which have a part number ending with –SR (small reel), or call Customer Service.

We We at at Zierick Zierick are are committed committed to meet meet customer customer specifications and requirements. We conduct conduct verification and validation validation testing testing activities during during design phases. phases.Production Production undergoes undergoes rigorous rigorous inspections inspections to to ensure ensure precise precise tolerances tolerances are are maintained. maintained. We employ employ a state state of of the the art art Image Dimension Dimension Measuring System which which performs performs pre-defined pre-defined measurements measurements in in aa mulit-measurement mulit-measurement mode. mode.

Interconnection Hardware Hardw

Visit www.zierick.com for the most up-to-date and comprehensive information about the company and its products. The website offers downloadable CADs of our parts, order tracking, videos, and the ability to find the part you need by description, or the perfect mates for the parts you now use.

Zierick Zierickisisan anexpert expertmanufacturer manufacturer of of connectors connectors and and assembly assembly equipment, equipment, so it it isisno no surprise surprisethat that we we make make top-quality electrical and top-quality electrical and electronic electronicinterconnection interconnection hardware products as as well. If hardware products If you you are arelooking looking for forstandard standard or designs, Zierick’s or hard-to-find hard-to-find designs, Zierick'sextensive extensiveproduct product line line and and engineering capability capability represent represent an an unequaled unequaled source of of quality quality products. products. Our Our Standard Standard Hardware Hardware products products include: include: n ■ Eyelet Eyelet Terminals Terminals

■ Lockwasher n Lockwasher Terminals Terminals Zierick Manufacturing Corp. is an engineering-based manufacturer of connectors and the leading source of solutions to complex electronic and printed circuit board interconnection requirements and problems, ranging from standard products to custom-made goods. We also provide our customers with assembly equipment for our parts, interconnection hardware, and taped terminals. Since 1919, Zierick has set the standard in both design leadership and quality tooling and stamping.

131 Radio Circle, Mount Kisco, NY 10549 800.882.8020 n 914.666.2911 n Fax: 914.666.0216 www.zierick.com 001-914-666-2911

63259 Zierick Cr.indd 2

Zierick Zierick Quality Qs1aality and and Custom Custom Solutions Solutions

n ■ Solder Solder Lugs Lugs -- Flat Flat and and Angle Angle n Jumper Lugs Lugs ■ Jumper

■ Angle Brackets n n ■ Cable Cable Clamps Clamps

Request Request aa copy copy of of our our Interconnection Interconnection Hardware Hardware Catalog Catalog

© 2012 Zierick Manufacturing Corporation

Catalog 43 Made in USA

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ZIERICK MANUFACTURING CORPORATION

CATALOG

Surface Mount & Through-Hole Interconnection & Assembly Solutions

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izi En lox rylArsgurA.CTunirgiC core.P:oFerTion ZIERICK MANUFACTURING CORPORATION i I 131 CIRCLE, MOUNT MOUNT KISCO, KISCO,NY NY 10549 10549 131 RADIO RADIO CIRCLE, 914.006.0919 914.066.2911 914.666.2911 n 900.982.8020 800.882.8020 n001.914.6662911 001.914.666.2911 n FAX FAX 914.666.0216 www.zlerIck.c0m www.zierick.com

1-800-453-1692 www.aboveboardelectronics.com

63259 Zierick Cr.indd 1

CATALOG 43

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www.zierick.com

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