P PE ER RS SO ON NA ALL D DA ATTA A Name:
V.SHANMUGAM
Nationality
Indian
Mailing Address:
Present Address : Flat No : 207, Building 32, Street 2A, Discovery Garden, Dubai, UAE Permanent Address: 4, Saraswathi Nagar, Vaithilingapuram, Kurinjipadi, Cuddalore – 607 302, Tamil Nadu. INDIA
E-mail:
[email protected]
Mobile No:
+971 588513288 / +971 42435305 (UAE)
Telephone No:
+91 414 2298565 (India)
Date of Birth:
20.07.1978 (38 Years)
Family Status:
Married
Sex:
Male
Passport Number
Z2385879 / Dubai
Education:
Course
School / College
Class obtained
Bachelor of Mechanical Engineering (B.E)
National Institute of Technology, Tiruchirappalli, (NITT) INDIA
I Class
Diploma in Mechanical Shanmuga Polytechnic, Engineering(D.M.E) Tanjavur – 613 042 (INDIA)
I Class with Honours
V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
1 OF 11
WORK EXPERIENCE
TOTAL YEARS OF EXPERIENCE: 17 Years in Static Equipment and Piping (Onshore & Offshore projects) POSITION
Lead Mechanical Engineer (Static)
JOB SCOPE
Leading the Mechanical Engineering team, Design and Detail Engineering of Static equipment’s (Pressure vessel, Drums, Tanks, Process separators, Heat Exchangers, Skid packages, Flares) Design documents & Specification in FEED, EPC phase incompliance with budget, schedule, as per client specifications, International codes and standards.
Preparation of Mechanical Data sheet, Technical Specifications and Material Requisition. Vendor technical offer evaluation & preparation of technical queries, Technical bid analysis & recommendations for order placement & Purchase Requisition.
Engineering review of vendor documents.
Attending and providing technical inputs for Pre Inspection meeting, FAT/ SAT, Mechanical testing, vendor safety audit and other QC related activities.
Participate in project PDMS, P&ID, Layout, HAZID/HAZOP, Material Review (H2S), QRA, SIL reviews.
Attending and providing technical inputs for Pre Inspection meeting, FAT/ SAT, Mechanical testing, vendor safety audit and other QC related activities.
Participate in project P&ID, Layout, HAZID, HAZOP, QRA, SIL reviews.
Interfacing with other departments like Process, Piping, Civil, Instrumentation at various stages of engineering.
ORGANIZATION
DATE
China Petroleum Engineering & Construction Co. (CPECC)
June 2016 To Till Date
Currently Working Project : Sonatrach SP1-ROB Crude oil pumping station, working on 15 Packages, 10 Pressure vessels, 6 API 650 Floating Roof Tanks & Material Handling Equipment’s. ADCO – FST Project, API 650 Tank of 38 Meters Dome Roof Tanks.
Contd.. V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
2 OF 11
POSITION
Static Equipment Specialist
JOB SCOPE
ORGANIZATION
Review and providing Input for Onshore, Offshore Project (Refinery, LNG, FPSO, WHP, CPP and Terminals) Static equipment’s (Pressure vessel, Drums, Tanks, Process separators, Heat Exchangers, Skid packages, Flares, Material Handling and piping’s), HVAC documents & Specification in Concept, FEED, detail design, construction, commissioning, start-up and maintenance phase incompliance with budget, schedule, PETRONAS, JV and International codes and standards.
Mechanical and Thermal Design of Pressure vessel, Drums, Process separation, Heat Exchangers, Air Coolers, Reactors, and Skid Packages etc.
Preparation of Mechanical Data sheet, Technical Specifications and Material Requisition for Static Equipment’s as per PTS, JV and International codes.
Review bid proposals from Concept, FEED and EPC engineering contractors for Static Equipment’s and piping’s, provide Input to bid evaluations.
Liaison with contractors in optimizing Static Equipment design and Material selection study during Project Concept, FEED, EPCIC and Long Lead Equipment vendors.
Develop and review Design basis Memorandum, scope of work of design package (CTR), etc.
Attending and providing technical inputs for Pre Inspection meeting, FAT/ SAT, Mechanical testing, vendor safety audit and other QC related activities.
Participate in project PDMS, P&ID, Layout, HAZID/HAZOP, Material Review (H2S), LDR (Line department review), PIR (Project Independent Review), PRA, QRA, SIL reviews.
Review and providing technical inputs for Pressure vessel, Tanks, Heat Exchangers, PCHE, Plate and Frame Heat Exchanger Repair, Maintenance and cleaning procedures and monitoring the work.
Participating in HSE MS (Plant Assurance) audits for onshore plants, offshore platforms.
Assisting in FFS Study (Fitness for service), ALES (Asset Life Extension Study) Study.
Providing Technical assistance for the plant Shutdown and commissioning activities.
Mentoring Junior Engineers and providing static equipment Trainings.
PETRONAS CARIGALI SDN BHD KUALA LUMPUR MALAYSIA
DATE
March 2012 To June 2016
Contd.. V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
3 OF 11
POSITION
Engineering Manager (Process Equipment’s)
JOB SCOPE
Leading Engineering team of Process Equipment’s & Structural (Pressure vessels, Drums, Process separation Columns, Reactors, Heat Exchangers, Tanks, Skids Package and Structural).
Design and Detailed Engineering of Pressure vessel, Drums, Process separation columns, Reactors, Heat Exchangers, Air coolers, Tanks, and Skid Packages as per ADNOC, QP Standards and specifications.
To supervise timely, efficiently & effectively execution of the Proposal engineering, detail engineering, specification preparation and fixing design parameters.
Prepare and review Engineering team people yearly performance appraisal with mutual interaction and motivating the team.
To ensure provision of technically sound and cost effective proposals to marketing department. To ensure fabrication drawings quality and accurate preparation of bill of materials for and ensure timely provision of drawings. Assisting in ASME audit for the recertification of the fabrication unit. To ensure technically sound and cost effective engineering. Monitor and ensure the timely progress of jobs at design stage. Design and Detailed Engineering of Pressure vessel, Drums, Process separation columns, Reactors, Heavy weight Columns Heat Exchangers for Offshore and Onshore Projects as per SABIC, Maersk and TOTAL Specifications.
Senior Mechanical Design Engineer
Preparation of Mechanical Data sheet, Technical Specifications and Material Requisition. Vendor technical offer evaluation & preparation of technical queries, Technical bid analysis & recommendations for order placement & Purchase Requisition. Review and approval of vendor’s Static Equipment Design Calculations and Drawings according to codes and purchaser standards. Participation in HAZOP, Design review, Material Selection &Constructability review meeting. Extend Support to site crew during fabrication and construction. Review of Inspection test plan, WPS & PQR according to codes and purchaser standards. Interfacing with other departments like Process, Piping, Civil, Instrumentation at various stages of engineering.
ORGANIZATION
DATE
DESCON ENGINEERING FZE SHARJAH - UAE
Jan 2010 To March 2012
KELLOGG BROWN & ROOT (KBR Energy & Chemicals) SINGAPORE
July 2007 To Jan 2010
Contd.. V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
4 OF 11
POSITION
JOB SCOPE
Senior Mechanical Design Engineer
Junior Engineer
Mechanical Design of Pressure vessels, Reactors, Heat Exchangers, Tanks etc. according to ASME Section VIII Div 1 & 2, TEMA, API 650 and various client specifications, Exxon Mobile, Petro Canada , ONGC, Saudi Aramco, SABIC, KOC, KNPC etc.
Preparation of Design Calculations using client data sheets / specifications.
Reviewing Columns, Reactors Internals drawings from sub vendors Sulzer, L&T Baroda, Kochglitsch and ensuring the consistency.
Structural Analysis of Columns for wind & Seismic loadings according to UBC, ASCE etc, Lifting Analysis of large Columns/ Vessels.
Preparation of technical Requisition for Material procurement, guidance for drafting coordinators for completeness of design and fabrication drawings to meet the Code requirements and client specifications.
Checking fabrication drawings, Co-ordination and communication with client for all technical matters starting from preparation of Engineering planning till dispatch of equipment’s.
Preliminary Design and Technical Summary for bids and MTO preparation for Commercial department.
Preparation of Mechanical Design Calculation for Vessels, Pressure Parts, Pipes & Tubes and Headers Etc., using ASME, IBR etc.,
Preparation of Material take off (BOQ).
Coordinate with other discipline engineers and solve technical issues.
Evaluation of sub vendor offers and furnishing technical approval for purchasing.
Coordinate with project management team, site engineers and clients.
Preparation of purchase technical specifications for various bought out components of the boiler and its auxiliaries (Fan, Pumps, Wet Scrubber, Control Valves, Safety Valves, etc)
Developed Parametric Models & Program interlinking with Mechanical Desktop 5.0, Visual Basic and Microsoft Access to ease the drafting work for Vessels. Boiler Pressure parts and Components.
V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
5 OF 11
ORGANIZATION
DATE
BELLELI SAUDI HEAVY INDUSTRIES LTD (Kingdom of Saudi Arabia)
March 2005 To July 2007
LARSEN & TOUBRO LIMITED Hazira Works Gujarat (Surat) INDIA
ENMAS ANDRITZ PRIVATE LIMITED Tamil Nadu (Trichy) INDIA
June 2002 To March 2005
Nov 1998 To June 2002
MAJOR PROJECTS HANDLED IN STATIC EQUIPMENT ENGINEERING (ONSHORE & OFFSHORE PROJECTS) 1.
PETRONAS CARIGALI SDN BHD KUALA LUMPUR – MALAYSIA
Projects worked
Role and responsibility
Technical Authority for EPCIC Project Fuel gas conditioning package, Chemical Injection package, Yetagun Phase V Development Project. CO2 Snuffing package, 4 Leg WHP, 2 Wells with 70 MMscfd, Slug catcher. Location: Myanmar Pig Launcher & receiver Petronas Carigali Myanmar. Drain and vent system. Drain vessels & drums. Involved in the Fitness assessment Study of Crude oil, Wash water Storage Tank as per API 653 Miri Crude Oil Terminal Fitness assessment of Storage Tanks
Bokor CPP Phase 3 EOR Project.
8 Leg Central Processing Platform, Gas/Liquid separation: 120 kbpd, Gas Injection : 20 MMscfd Water Injection : 60 kbpd, Location: Sarawak (Malaysia) Petronas Carigali Sdn Bhd.
Zuhal East Development Project. Tarpan design WHP, 2 Wells Sabah (Labuan) - Malaysia
Tank Diameter : 93 Meter Height : 12 Meter Type : Dome Roof tank Code : API 653 & NFPA Technical Authority for FEED Project Gas dehydration, TEG package, Seawater treatment package, Hypochlorite generation package, Chemical Injection package, Pressure vessels, Slug catcher. Pig Launcher & receiver Drain and vent system. Drain vessels & drums. Technical Authority for WHP Startup activities. Utility / Instrument Gas Skid. Chemical Injection Skid. Pedestal Crane and other material handling equipment’s. Drain and vent system. Pig Valve. Snuffing system. Technical Authority for Concept & FEED
Ledang A4 Gas Development Project. Tarpan Design WHP, 3 Wells Malaysia
Feasibility study, Concept select and conceptual engineering design activities.
V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
6 OF 11
Projects worked Bukit Tua FPSO (RATU NUSANTARA)
Gas Processing : 77 MMscfd Oil : 20000 stbopd Location: Indonesia M3Energy (PC Ketapang II)
Role and responsibility Technical Authority Production Liquid System, Production Gas System, Chemical Injection package, Drain and vent system. Drain vessels & drums.
Technical assistance for Shutdown and Start-up activities. Chemical Cleaning of PCHE, Plate and frame heat Kumang Cluster Development project. Exchanger and utility piping’s. KAKG-A Platform, Separtor vessels and Seawater Filters. Central processing Platform. Inspection and fitness assessment of vessel and Sarawak - Malaysia internals in the Utility area. Assisting inspection on the flow lines and valves installation.
2.
DESCON ENGINEERING FZE SHARJAH – UNITED ARAB EMIRATES
Projects worked
Role and responsibility Design & detailed engineering
QATAR FERTILIZER COMPANY Client : Snamprogetti
OFFSHORE Associated Gases Project. Client : Comart / ADGAS (UAE)
52 No’s API Tanks 650 & 620 Storage Tanks, Leading Team for Design, Calculation, Drawings, MTO, Technical Delivery Condition etc. Gas Dehydration Skid Package (GDP) Mechanical Design and Detailed Engineering of 14 Static Equipments As per ASME SEC VIII DIV 1 Structural Detailing of Skid Package
Design & detailed engineering of 60 static equipments BOROUGE 3 UTILITIES & OFFSITE (Drums, Columns, separators), Leading & Assisting the PROJECT team for Design, Preparation of Calculation, Drawings, Client : HYUNDAI E&C Ltd. MTO, Technical Delivery Condition etc. KHURBET EAST FIELD CPF – SYRIA Client : SAIPEM
Design & detailed engineering of 20 static equipments (Drums, Columns, separators), Leading Team for Preparation of Calculation, Drawings, MTO, Technical Delivery Condition etc.
TAKREER INTER REFINERIES PIPLINE – II PROJECT Client : GS Engineering
Design & detailed engineering of 20 static equipments (Horizontal Slope Vessels), Leading Team for Preparation of Calculation, Drawings, MTO, Technical Delivery Condition etc.
V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
7 OF 11
OFFSHORE Associated Gases Project. Client : Comart / ADGAS ( UAE)
Fuel Gas Treatment Skid Package (FGTP) Mechanical Design and Detailed Engineering of 20 Static Equipments As per ASME SEC VIII DIV 1 Structural Detailing of Skid Package
QATAR FUEL ADDITIVES COL LTD.
Design & detailed engineering of 2 Heat Exchangers.
FERTILE PROJECT Client : Samsung Engineering
Design & detailed Engineering of Flare Stack as per API 560 & STS-I-2006.
Shah Gas Development (SGP) Program.
Liquid Sulphur Storage Tank Location: Abu Dhabi Client : Al Hosn Gas – Abu Dhabi
Liquid Sulphur Storage Tanks Size : ID 65 m (Max), Height : 10 m (Max) Thickness : 30 mm(Max) Material : SA 516 GR 65(N) Design Code : API 650
Significant achievements
3.
Successfully leading a team of 32 peoples consisting of Engineers & Draftsman’s. Performed Design and detail engineering of more than 150 Static equipments per year. Implemented Department procedures a standards and procedure to perform engineering without errors.
KELLOGG BROWN & ROOT (KBR Energy & Chemicals) SINGAPORE
Projects
Role and responsibility API 650 Fire water and Wash Water Tanks
Engineering, Procurement, Construction & Management service of SAUDI KAYAN OLEFINS PROJECT, SAUDI KAYAN PETROCHEMICAL COMPLEX, SABIC, SAUDI ARABIA. (Capacity:1.35m TPA Ethylene plant)
Size Maximum : 42 Meters (Max) Material : SA 537 CL 1/ SA 516 Gr 70 Vessels & Columns (30 Equipments) / ASME SEC VIII DIV 1 Size: ID 2000 To 8900 mm Length : Tan to Tan 5000mm to 65000mm Thickness Range from 30 mm to 80 mm Material: SA 516 GR 70, SA 240 TP 304.
Significant achievements
Received Good Work award for reviewing and approving the vendor documents before the schedule and handling the site and vendor queries quickly and cost effective for the Critical columns of this project.
V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
8 OF 11
4.
BELLELI SAUDI HEAVY INDUSTRIES LIMITED KINGDOM OF SAUDI ARABIA
Projects
Role and responsibility Design & Detailed Engineering
Al-Jubail Fertilizer Co (SAMAD / SABIC) Client : SABIC
PMD PROJECT – JUBAIL (KSA) Client : FLUOR - UK
SHARQ 3rd ETHYLENE EXPANSION, AL JUBAIL, KSA Client : STONE AND WEBSTER UK
KHURSANIYAH GAS PLANT (KGP) PROJECT, KSA Client : TECHNIP BECHTEL (BTJV)
SHARQ 3rd ETHYLENE EXPANSION, AL JUBAIL, KSA Client : STONE AND WEBSTER UK KHURAIS ARAMCO PROJECT (KSA) Client : Foster Wheeler UK
AL-KHAFJI FDP, PHASE-1 (ONSHORE FACILITIES) Client : CCIC
C02 Stripper Gas Reboiler (Heat Exchanger) Design Code ASME SEC VIII DIV 1 + TEMA TEMA Configuration : BET Shell : ID 2200 x 30 Thk /Tan to Tan : 7350 No of Tubes : 5392 / Material : Stainless Steel Wash Tower (Process Column) Design Code ASME SEC VIII DIV 2 Weight : 1500 Tons Size : ID 8100, Tan to Tan 86500 mm, Thk 69 mm Material : SA 264 (SA 516 GR 70N + SS 304L CLAD) C3 SPLITTER (Process Column) Design Code ASME SEC VIII DIV 1 Weight : 1250 Tons Size : ID 7600, Tan to Tan : 101000 mm, Thk 55 mm Over All Height : 125 Meters / Material : SA 516 GR 70 COLD SEPARATOR (Horizontal Pressure Vessel) Design Code ASME SEC VIII DIV 1 Size: ID 3505, Tan to Tan : 13716 mm, Thk 118 mm Weight : 200 Tons Material : SA 240 TP 316L QUENCH WATER TOWER (Pressure Vessel) Design Code ASME SEC VIII DIV 1 Size: ID 9800, Tan to Tan : 37000 mm , Thk 30 mm Material : SA 516 GR 70 WOSEP (Water Oil Separator) Design Code ASME SEC VIII DIV 1, Horizontal Vessel Size: ID 2300, Tan to Tan 36000 mm, Thickness 30mm Material : SA 516 GR 70 Vessels & Columns (6 Nos) Design Code ASME SEC VIII DIV 1 Thickness Range from 45mm to 72mm Material : SA 203 GR E (3 ½ NI)
Significant achievements
Performed design calculation one the Middle East largest Process Column 7.6 meter Dia x 120 meter height as per ASME SEC VIII DIV 1 SHARQ 3rd ETHYLENE Project. Performed Design & Detailed engineering for the Heaviest Equipment of Weight 1500 tons. Attended follow up U-Stamp audit successfully without any non conformity
V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
9 OF 11
5.
LARSEN AND TOUBRO LIMITED HEAVY ENGINEERING DIVISON – HAZIRA WORKS (INDIA)
Projects
Role and responsibility Design & Detailed Engineering
Exxon Mobile Clean Fuels Highway Diesel Project Client : Jacobs Engineering Group MNW Offshore Platform Client : ONGC (INDIA) 9 Well Head Platform Client : ONGC (INDIA) Petro Canada Project Client : SNC LAVALIN CANADA
Reactors / Design Code ASME SEC VIII DIV 1 Size : ID 6200 mm, Tan to Tan 55000 mm, Thk 82 mm Material : SA 387 GR 11 CL2
Production Separators, KO Drum, Suction Scrubber. 15 Equipments (Horizontal & Vertical Columns) Filter Separator, Oil & Gas Separator Package
Condensate, Stabilizer Columns (12 Equipments) Filter Separator, Air Dryers, Nitrogen Package
Reactors (4 Equipments) / ASME SEC VIII DIV 2 Size : Range of ID 4000 to 6000 mm, Tan to Tan 33 to 50 m Thickness 110 to 165 mm / Material : SA 387 GR 22 CL2
Significant achievements
Received Good work award from Exxon Mobile for the approval of design Calculations & drawings within minimum revision and before start of fabrication for the critical columns.
V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
10 OF 11
TTR RA AIIN NIIN NG G TOTAL TRAINING EXPERIENCE: 1 YEAR 5 MONTHS Courses/Title
Place / Location
Period
BHARATH HEAVY ELECTRICALS LIMITED (BHEL) Tiruchirappalli , TamilNadu
October 1997
Engineering Training (PRODUCT ENGINEERING – BOILER)
To October 1998
(Critical Piping Engineering) AUTOCAD & Programming.
CADD CENTRE Tiruchirappalli
Gasifier Design
SCHOOL OF ENERGY Bharathidasan University Tiruchirappalli.
May 1997 To June 1997 July 1997 To October 1997
S SP PE EC CIIA ALL K KN NO OW WLLE ED DG GE EA AN ND DS SK KIILLLLS S
Worked Experience in Onshore and Offshore Projects.
Handled Heavy and Tall Static Equipments up to 1800 Tons, API Tanks up to 92 ID
Worked Experience in Pressure vessels, Heat Exchangers, Boilers, Piping, Pumps and Fans.
Work Experience in Plant Audit, Commissioning, Shut down and start-up activities.
H HA AN ND DS SO ON NE EX XP PE ER RIIE EN NC CE E IIN NE EN NG GIIN NE EE ER RIIN NG G S SO OFFTTW WA AR RE ES S ANALYSIS SOFTWARE
: COMPRESS, HTRI, PVELITE , CODECALC, CEASER II
FEA SOFTWARE
: NOZZLE PROP, FE-PIPE, ANSYS
3D MODELING SOFTWARES : MECHANICAL DESKTOP, INVENTOR, PRO ENGNEER. DRAFTING SOFTWARES SOFTWARES
: AutoCAD : VISUAL BASIC, MSOFFICE.
K AN SA ES DE OD CO ALL C NA ON ATTIIO NA RN ER NTTE S DS OFF IIN RD AR EO DA GE ND DG AN ED STTA WLLE OW DS NO ND KN ASME SECTION I , II & VIII DIV 1 & 2 , PD5500, GOST, EEMUA, PED, NFPA TEMA, ANSI B31.1, ANSI B31.3, API 650, API 620, API 661, API 2C, API 653, API 579 UBC, ASCE, IBC, NACE, WRC INDIAN BOILER REGULATION
V.SHANMUGAM (MECHANICAL DESIGN ENGINEER – Oil & Gas)
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