T June 05 8X10 web

K ACE T SERIES BALL VALVES Your Best KACE Scenario. Open & closed locking device integral with travel stop Standardi...

0 downloads 45 Views 2MB Size
K ACE

T SERIES BALL VALVES

Your Best KACE Scenario. Open & closed locking device integral with travel stop

Standardized ISO mounting pad Stem seal O-rings

DU Stem bearing Body sealant injectors

Stem sealant injector

Firesafe tested to the requrements of API 607 4th edition

Blow-out proof stem

Block & Bleed Dual seals: Spiral wound body gasket & O-ring body seal Materials of construction to meet NACE requirements KACE Valves are manufactured in strict accordance with all applicable ANSI and API standards, Every valve is tested and documented to the API 598 testing requrements. Our valves are manufactured to comply with NACE standards with complete MTR traceablility

Graphite Firesafe ring DU Stem bearing KACE Valve quality is guaranteed by the strictest adherence to the ISO 9000 audited quality standards. We at KACE Valve have dedicated ourselves to providing the highest quality valve products to meet our customers expectations.

KACE T1/T2 Series trunnion mounted ball valves have been designed specifically with the chemical process industry in mind. The T1/T2 chemical service valve can be furnished in carbon steel, stainless steel as well as various exotic alloys. Based on our customers stringent requrements, our standard features include: • Internally loaded blow-out proof shaft. • Fully adjustable packing gland combined with primary viton o-ring seal. • Soft seat completely captured in carrier ring to prevent cold flow. • Self relieving spring loaded seat design. • Firesafe design with secondary graphite seal on seat OD. • Double block & bleed. • Dual body seals (viton o-ring & spiral wound gasket). • Split body constuction for ease of maintenance. • API 6D

T1 / T2

Adjustable packing

Firesafe graphite stem seal

Dual seals: Spiral wound body gasket & O-ring body seal

KACE T3/T4 Series trunnion mounted ball valves have been designed specifically with the oil & gas industry in mind. The T3/T4 pipeline valve can be furnished in carbon steel,stainless steel as well as various exotic alloys. Based on our customers stringent requrements, our standard features include: • Double block & bleed feature. • Internally loaded blow-out proof shaft. • Multiple viton o-ring stem seals. • Soft seat completely captured in carrier ring to prevent cold flow. • Self relieving spring loaded seat design. • Secondary sealant injectors on seats & stem. • Firesafe design with secondary graphite seal on seat OD. • Dual body seals (viton o-ring & spiral wound gasket). • Split body constuction for ease of maintenance. • API 6D

T3 / T4 Stem sealant injector Seat sealant injectors

Graphite Firesafe ring TFE spacer

KACE Closed.

T1 / T2 Series 150# Ball Valves

T1 Full Bore

T2 Reduced Bore

BODY DIMENSIONS (INCHES) H L W t . (lb.) SIZE ø d 2.00 6.93 59 7.00 2” 3.00 9.72 119 8.00 3” 143 4” 4.00 10.63 9.00 6.00 12.99 297 15.50 6” 8.00 14.96 455 18.00 8” 10.00 21.00 18.10 627 10” 12” 12.00 21.25 24.00 1058 14” 13.25 22.85 27.00 1786 16” 15.25 24.15 30.00 2337 18” 17.25 30.50 34.00 3109 20” 19.25 33.88 36.00 4697 24” 23.25 39.25 42.00 6248 30” 29.00 44.25 51.00 10780 36” 34.50 48.99 60.00 16444

BODY DIMENSIONS (INCHES)

Dimernsions for larger sizes on request.

H

ød1 SIZE 2 x 1.5 x 2 1.50 2.00 3 x 2 x 3 3.00 4 x 3 x 4 4.00 6 x 4 x 6 6.00 8 x 6 x 8 10 X 8 X 10 8.00 12 x 10 x 12 10.00 14 x 12 x 14 12.00 16 x 14 x 16 13.25 18 x 16 x 18 15.25 20 x 18 x 20 17.25 24 x 20 x 24 19.25 30 x 24 x 30 23.25 36 x 30 x 36 29.00 42 x 36 x 42 34.50

L

Wt.(lb.)

7.00

55

6.93

8.00

66

9.72

9.00

132

10.63 15.50

286

12.99 18.00

352

14.96 21.00

535

18.10 24.00

684

21.25 27.00

1080

24.85 30.00

1433

24.15 34.00

2426

30.50 36.00

3308

33.88 42.00

5292

39.25 51.00

7150

44.25 60.00

13891

48.99 73.00

19360

Dimernsions for larger sizes on request.

T3 Full Bore BODY DIMENSIONS (INCHES) H L W t . (lb.) SIZE ø d 2.0 6.50 7.00 57 2” 3.0 7.60 8.00 116 3” 4.0 9.00 9.00 143 4” 6.0 12.95 15.50 297 6” 8.0 15.47 18.00 455 8” 627 10” 10.0 18.10 21.00 12” 12.0 17.36 24.00 1058 14” 13.25 18.94 27.00 1786 16” 15.25 23.54 30.00 2337 18” 17.25 23.31 34.00 3109 20” 19.25 27.87 36.00 4697 24” 23.25 38.98 42.00 6248 30” 29.00 37.01 51.00 10670 36” 34.50 41.14 60.00 16610 42” 40.25 37.13 72.00 26650 48” 46.00 43.19 84.00 40509

ød1

Approx. H

T3 / T4 Series 150# Ball Valves

L

T4 Reduced Bore BODY DIMENSIONS (INCHES) Wt.(lb.) ød1 H L SIZE 53 7.00 2 x 1.5 x 2 1.50 64 2.00 6.50 8.00 3 x 2 x 3 128 3.00 7.60 9.00 4 x 3 x 4 264 4.00 9.09 15.50 6 x 4 x 6 330 6.00 12.95 18.00 8 x 6 x 8 506 10 x 8 x 10 8.00 15.47 21.00 653 10.00 15.47 24.00 12 x 10 x 12 1036 14 x 12 x 14 12.00 17.36 27.00 1418 16 x 14 x 16 13.25 18.94 30.00 2408 18 x 16 x 18 15.25 23.54 34.00 3308 20 x 18 x 20 17.25 25.31 36.00 5332 24 x 20 x 24 19.25 27.87 42.00 6160 30 x 24 x 30 23.25 33.98 51.00 12650 29.00 37.01 60.00 36 x 30 x 36

T1 / T2 Series 300# Ball Valves

T1 Full Bore

T2 Reduced Bore

BODY DIMENSIONS (INCHES) H L W t . (lb.) SIZE ø d 59 2” 2.00 6.93 8.50 121 3” 3.00 9.72 11.125 185 4” 4.00 10.63 12.00 356 6” 6.00 12.99 15.875 543 8” 8.00 14.96 19.75 693 10” 10.00 19.30 22.375 1191 12” 12.00 23.10 25.50 14” 13.25 24.00 30.00 2183 16” 15.25 25.25 33.00 2712 18” 17.25 31.20 36.00 4256 20” 19.25 34.10 39.00 4807 24” 23.25 39.25 45.00 6703 30” 29.00 43.95 55.00 13155 36” 34.50 47.25 68.00 18745

BODY DIMENSIONS (INCHES)

Dimernsions for larger sizes on request.

H

ød1 SIZE 2 x 1.5 x 2 1.50 2.00 3 x 2 x 3 3.00 4 x 3 x 4 4.00 6 x 4 x 6 6.00 8 x 6 x 8 10 X 8 X 10 8.00 12 x 10 x 12 10.00 14 x 12 x 14 12.00 16 x 14 x 16 13.25 18 x 16 x 18 15.25 20 x 18 x 20 17.25 24 x 20 x 24 19.25 30 x 24 x 30 23.25 36 x 30 x 36 29.00 42 x 36 x 42 34.50

L

Wt.(lb.)

8.50

55

6.93

11.125

70.50

9.72

12.00

136

10.63 15.875

319

12.99 19.75

462

14.96 22.375

645

19.30 25.50

904

23.10 30.00

1367

24.00 33.00

2315

25.25 36.00

3087

31.20 39.00

4388

34.10 45.00

5402

-

55.00

9046

-

68.00

15826

-

82.00

24300

Approx. H

Dimernsions for larger sizes on request.

T3 Full Bore

L

BODY DIMENSIONS (INCHES) SIZE ø d 2.0 2” 3.0 3” 4.0 4” 6” 6.00 8.0 8” 10” 10.0 12” 12.0 14” 13.25 16” 15.25 18” 17.25 20” 19.25 24” 23.25 30” 29.00 36” 34.50 42” 40.25 48” 46.00

H

L

W t . (lb.)

6.50

8.50

57

7.60

11.125

117

9.09

12.00

165

12.95 15.875

334

15.47 19.75

517

15.47 22.375

660

17.36 25.50

1191

18.94 30.00

2183

23.54 33.00

2712

25.31 36.00

4256

27.87 39.00

4807

33.98 45.00

6703

37.80 55.00

12892

41.93 68.00

18370

44.02 82.00

33431

48.50 94.00

ød1

T3 / T4 Series 300# Ball Valves

48750

T4 Reduced Bore BODY DIMENSIONS (INCHES)

ød1 SIZE 2 x 1.5 x 2 1.50 2.00 3 x 2 x 3 3.00 4 x 3 x 4 4.00 6 x 4 x 6 6.00 8 x 6 x 8 10 x 8 x 10 8.00 12 x 10 x 12 10.00 14 x 12 x 14 12.00 16 x 14 x 16 13.25 18 x 16 x 18 15.25 20 x 18 x 20 17.25 24 x 20 x 24 19.25 30 x 24 x 30 23.25 36 x 30 x 36 29.00

H

L

Wt.(lb.)

8.50

53

6.50

11.125

68

7.60

12.00

132

9.09 15.875 12.95 19.75

297

15.47 22.375 15.47 25.50

616

17.36 30.00 18.94 33.00

1323

23.54 36.00 25.31 39.00

3021

27.87 45.00 33.98 55.00

5858

37.80 68.00

15510

Dimernsions for larger sizes on request.

440 860 2271 4322 8866

Approx. H ød1

T3 / T4 Series 600# Ball Valves L

T3 Full Bore

T4 Reduced Bore

BODY DIMENSIONS (INCHES) H

L RF/BW

2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” 30” 36” 42” 48”

W t . (lb.) RTJ

2.0

6.93

11.50

11.625

88

3.0

9.72

14.00

14.125

154

4.0

10.87

17.00

17.125

234

6.00 14.29

22.00

22.125

476

14.29

26.00

26.125

816

10.0 16.77

31.00

31.125

1359

12.0 21.57

33.00

33.125

2420

13.25 23.54

35.00

35.125

2932

15.25 25.51

39.00

39.125

3858

17.25 29.31

43.00

43.125

5071

19.25 31.89

47.00

47.25

6614

23.25 36.22

55.00

55.375

7788

29.00 43.25

65.00

65.50

15664

34.50 46.50

82.00

82.625

25097

40.25 49.75

96.00

96.00

39816

46.00 56.00 112.00 112.00

64392

8.0

BODY DIMENSIONS (INCHES)

ød1

SIZE 2 x 1.5 x 2 3 x 2 x 3 4 x 3 x 4 6 x 4 x 6 8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16 18 x 16 x 18 20 x 18 x 20 24 x 20 x 24 30 x 24 x 30 36 x 30 x 36

H

1.5

L

Wt.(lb.)

RF/BW

RTJ

11.50

11.625

2.00

6.93

14.00

14.125

132

3.00

9.72

17.00

17.125

209

4.00 10.87

22.00

22.125

342

6.00 14.29

26.00

26.125

639

8.00 14.29

31.00

31.125

1080

10.00 16.77

33.00

33.125

2156

12.00 21.57

35.00

35.125

2310

13.25 23.54

39.00

39.125

2860

15.25 25.51

43.00

43.125

3344

17.25 29.13

47.00

47.25

4620

19.25 31.89

55.00

55.375

7150

21.25 34.06

57.00

57.50

7590

24.75 61.80

82.00

82.00

19402

Dimernsions for larger sizes on request.

Approx. H

SIZE ø d

ød1

T3 / T4 Series 900# Ball Valves L

T3 Full Bore

T4 Reduced Bore

BODY DIMENSIONS (INCHES)

BODY DIMENSIONS (INCHES)

SIZE ø d

H

L RF/BW

2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”

2.0

14.50 14.625

154

3.0

10.98 15.00 15.125

243

4.0

12.40 18.00 18.125

573

6.00 12.72 24.00 24.125

794

8.0

7.56

W t . (lb.)

15.00 29.00 29.125

1367

10.0 20.39 33.00 33.125

2067

12.0 22.36 38.00 38.125

2866

12.75 26.18 40.50 40.875

3190

14.75 28.74 44.50 44.875

4620

16.75 31.30 48.00

48.50

6204

32.48 52.00

52.50

9240

18.625

22.50 38.31 61.00

SIZE

ød1

H

RTJ

61.75

Dimernsions for larger sizes on request.

14960

2 x 1.5 x 2 3 x 2 x 3 4 x 3 x 4 6 x 4 x 6 8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16 18 x 16 x 18 20 x 18 x 20 24 x 20 x 24

L

Wt.(lb.)

RF/BW

RTJ

14.50

14.625

15.00

15.125

198

3.00 10.98

18.00

18.125

374

4.00 12.40

24.00

24.125

682

6.00 12.72

29.00

29.125

1166

1.50 2.00

7.56

8.00 15.00

33.00

33.125

1562

10.00 20.39

38.00

38.125

2244

12.00 22.36

40.50

40.875

2574

12.75 26.18

44.50

44.875

3740

14.75 28.74

48.00

48.50

5260

16.75 31.30

52.00

52.50

7025

32.48

61.00

61.75

11680

18.625

Dimernsions for larger sizes on request.

ød1

Approx. H

T3 / T4 Series 1500# Ball Valves

L

T3 Full Bore

T4 Reduced Bore

BODY DIMENSIONS (INCHES)

BODY DIMENSIONS (INCHES)

SIZE ø d

H

L RF/BW

2” 3” 4” 6” 8” 10” 12”

W t . (lb.)

2.0

9.92

14.50 14.625

154

3.0

11.81

18.50 18.625

287

4.0

10.71

21.50 21.625

617

5.67 13.43

27.75

28.00

1124

32.75 33.125

1543

22.24

39.00 39.375

2646

11.375 27.56

44.50 45.125

3450

7.625 19.41 9.5

SIZE

ød1

H

RTJ

Dimernsions for larger sizes on request.

2 x 1.5 x 2 3 x 2 x 3 4 x 3 x 4 6 x 4 x 6 8 x 6 x 8 10 x 8 x 10 12 x 10 x 12

1.50

L

Wt.(lb.)

RF/BW

RTJ

14.50

14.625

9.92

18.50

18.625

242

3.00 11.81

21.50

21.625

418

4.00 10.71

27.75

28.00

748

5.75 13.43

32.75

33.125

1408

7.625 19.41

39.00

39.375

2200

22.24

44.50

45.125

3190

2.00

9.5

Dimernsions for larger sizes on request.

MATERIALS LIST

T3-T4

T1-T2 32

100

1

11

22

49C

67

49D

25

200

32

91

33

69A

101

20B

11

20A

10 22

5

A"

91 46 12 67

49C

49D

25 101 53

54

52

49B

51 49A

6

17

103

84

30 83

82

49F

31

49E

55

4

14

18

69B

A"

NO

PART NAME

QTY

1 4 5 6 10 11 12 14 17 18 20A 20B 22 25 30 31 32 33 46 49A 49B 49C 49D 49E 49F 51 52 53 54 55 67 69A 69B 82 83 84 91 100 101 103 200

BODY CAP STEM BALL GLAND GLAND FLANGE GEAR BRACKET SEAT LOWER STEM SEAT RETAINER O-RING GASKET GLAND PACKING THRUST WASHER CAP BOLT CAP BOLT NUT GLAND BOLT GLAND BOLT NUT YOKE BOLT O-RING O-RING O-RING O-RING O-RING O-RING SPRING SPRING HOLDER SEAT PUSHER RETAINER GASKET SPACER RING STEM BUSHING DU-BUSH DU-BUSH BOTTOM GASKET BOTTOM BOLT BOTTOM NUT MOUNTING BOLT KEY SEALANT INJECTOR PLUG GEAR BOX

1 1 1 1 1 1 1 2 1 2 1 1 1 1 1* 1* 1* 1* 1* 2 2 2 2 2 1 1* 2 2 2 2 1 1 1 1 1* 1* 1* 1 3 1 1

MATERIAL Carbon Steel Stainless Steel A216-WCB A351-CF8M A216-WCB A351-CF8M A276-316 A276-316 A351-CF8M A351-CF8M A276-316 A276-316 A108-1020+ENP A351-CF8M A216-WCB A216-WCB RTFE RTFE A276-316 A267-316 A351-CF8M VITON VITON SPW304+GRAPHITE SPW304+GRAPHITE

GRAPHITE A276-304/TFE A193-B7 A194-2H A193-B8 A194-8 A193-B8 VITON VITON VITON VITON VITON VITON INCONEL 750 A108-1020+ENP A108-1020+ENP GRAPHITE PTFE A108-1020+ENP SS/TFE SS/TFE

GRAPHITE A276-304/TFE A193-B8 A194-8 A193-B8 A194-8 A193-B8 VITON VITON VITON VITON VITON VITON INCONEL 750 A240-316 A240-316 GRAPHITE PTFE A276-316 SS/TFE SS/TFE

SPW304+GRAPHITE SPW304+GRAPHITE

A193-B7 A194-2H A307-B A108-1045 A536 A276-304 A536

A193-B8 A194-8 A307-B A108-1045 A276-304 A276-304 A536

* Denotes spare parts

MATERIALS LIST

T3-T4 3-Piece 32

100

200

22 11

91

33 25 49C

101

101

69A 20B 20A

53

54

52

49B

51 49E

A"

5

55 14

18

A"

49A

6

30 1

84

83

17

49F

82

31

4

NO

PART NAME

QTY

1 4 5 6 11 14 17 18 20A 20B 22 25 30 31 32 33 49A 49B 49C 49E 49F 51 52 53 54 55 69A 69B 82 83 84 91 100 101 200

BODY CAP STEM BALL GLAND FLANGE SEAT LOWER STEM SEAT RETAINER O-RING GASKET GLAND PACKING THRUST WASHER CAP BOLT CAP BOLT NUT GLAND BOLT FLANGE BOLT O-RING O-RING O-RING O-RING O-RING SPRING SPRING HOLDER SEAT PUSHER RETAINER GASKET SPACER RING DU-BUSH DU-BUSH BOTTOM GASKET BOTTOM BOLT BOTTOM NUT MOUNTING FLANGE KEY SEALANT INJECTOR GEAR

1 1 1 1 1 2 1 2 2 2 1 1 1* 1* 1* 1* 2 2 2 2 1 1* 2 2 2 2 1 1 1 1* 1* 1* 1 3 1*

69B

MATERIAL Carbon Steel Stainless Steel A105 A351-CF8M A216-WCB A351-CF8M A276-316 A276-316 A105+ENP A351-CF8M A351-CF8 A351-CF8 NYLON NYLON A216-WCB A267-316 A351-CF8M A351-CF8M VITON VITON SPW304+GRAPHITE SPW304+GRAPHITE

GRAPHITE 304/TFE A193-B7 A194-2H A193-B8 A193-B8 VITON VITON VITON VITON VITON A216-316 A105+ENP A105+ENP GRAPHITE PTFE SS/TFE SS/TFE

GRAPHITE 304/TFE A193-B8 A194-8 A193-B8 A193-B8 VITON VITON VITON VITON VITON A216-316 A240-316 A240-316 GRAPHITE PTFE SS/TFE SS/TFE

SPW304+GRAPHITE SPW304+GRAPHITE

A193-B7 A194-2H A216-WCB A108-1045 A276-304 A536

A193-B8 A194-8 A216-WCB A108-1045 A276-304 A536

* Denotes spare parts Specifications subject to change without notice



KACE BALL VALVES 10440 Corporate Drive Sugar Land, Texas 77478 Tel. 281-240-0955 Fax 281-240-5619 e-mail: [email protected] http://www.kace-valves.com

Local Distributor:

06/05