BACHU SAGAR Total Exp
4+ years
Key Skills
Manufacturing Process knowledge & Exposure.
CURRENT Location
Dharuhera, Haryana.
Mobile: +91-898 586 0320, +91-773 774 9904 E-Mail:
[email protected]
OVERVIEW
B-Tech (Mechanical) with around 4+years of experience in New Product Development, in Machinery Automobile industry. Currently associated as ENGINEER- New Product Development with Amtek Auto Ltd, Dharuhera. Experienced in various Quality management systems like ISO9001, IATF 16949. Skilful in training workforce and implementing KAIZEN in shop floor activities. Effective communication & Experienced in TPS concepts. Fixture Design, Gauge Design& Tool Design.
AREAS OF EXPOSURE
Technical: AutoCAD, Inventor, Creo, Catia V5, UG NX, Solid Works, MS-OFFICE.
SKILL SET
Development – Value Engineering, FMEA, PPAP, APQP, SPC, MSA Manufacturing – TPS, LEAN, KAIZEN
PROFESSIONAL EXPERIENCE
Amtek Auto Limited, Dharuhera as Engineer
April’17 - Present
Product range –Con Rod of Cummins, Federal Mogul, Tata Fait, Maruti Suzuki India Ltd, JCB, Renault, IVECO, Power Solution International.
ROLES & RESPONSIBLITES
Preparation of APQP, PPAP documents as per AIAG standards for Development Parts. Preparation & Review of PFD, PFMEA, Control Plan, Work Instructions & Procedures. Implementation internal & External ECN & ECR. Ensure Submission of Prototype or PPAP samples as APQP per plan. On time submission of documents to the customer. To Design of Hydraulic & Mechanical Fixtures as per Various Operations of Con rod. Capacity Planning /Ramp up plan. Resolving of Hydraulic or Mechanical Fixture Problem in Shop Floor. Design of Gauges of Various Operations of Con Rod. Guide the Vendor for on time Delivery of fixtures & Gauges. To Develop Control Plan (3D- View) Drawing Representation as per Process Sheet. Responsible for Tool Development. Project Planning for New Product. Line Setup, Installation & Commissioning of New Machines. Prove Out of VMC machines Fixtures & Tooling Trails. Develop Packing Standard & Material Handling System for New Components & New Line. Optimization of Cycle time in Production Parts. Responsible for Preparing Department Presentation & Monthly Action Plan. Direct Involvement with Production Department in Manufacturing Problems. Involvement in Tooling Cost Reduction. Process Improvement through Poke-Yoke, Kaizen. Lotus Auto Engineering Ltd (Amtek Auto Ltd), Bhiwadi as Engineer
Feb’15 – April’17
Automotive Components Manufacturer of Cummins, Borg Warner, Meritor, Honda, Multimatic, JCB, Brakes India ltd, MSIL, Renault.
ROLES & RESPONSIBILITES
Preparation of APQP, PPAP documents as per AIAG standards for Development Parts. Involvement in Tooling Cost Reduction. To Develop Control Plan (3D- View) Drawing Representation as per Dimension Sheet. To Design of Hydraulic & Mechanical Fixtures as per Various Operations. Implementation internal & External ECN & ECR. Develop Packing Standard & Material Handling System for New Components & New Line Process Improvement through Poke-Yoke, Kaizen. Involvement in Tooling Cost Reduction.
PREVIOUS ASSIGNMENTS & CERTIFICATIONS
U-3 Working Principle, Selection, Operation & Maintenance of Power Triller & its Matching Equipment. Training from (SRFMT&TI) T-3 Study of various Systems, Sub-Assemblies, their Operation, Maintenance of Single Cylinder Diesel Engine & Tractor, Training from Southern Region Farm Machinery Training & Testing Institute. (SRFMT&TI) International Journal of Engineering Research and Applications & Certification.
ACADEMIC CREDENTIALS
2008: 10th Standard from Ratnam English Medium High School, Nellore-Andhra Pradesh 2010: 12th Standard from Sri Chaitanya Jr. College, Nellore-Andhra Pradesh 2014: B.E. (Mechanical) from Jawaharlal Nehru Technology University (JNTU), Anantapur Andhra Pradesh
PERSONAL DOSSIER
Date of Birth Father’s Name Linguistic Abilities Marital Status Hobbies Current address
: : : : : :
1st June 1993 B.Subbarao Hindi, English, Telugu & Tamil. Unmarried Reading Books, Listing Music, Painting. Bhiwadi, DIST: Alwar (Rajasthan) PIN CODE: 301019
