Industrial Accessories Company 4800 Lamar Ave Mission, Kansas 66202
IRON & STEEL PP028
04-20-11 r1
IAC CORE COMPETENCIES DESIGN & ENGINEERING. PRODUCTS:
APC – BAGHOUSES; HEAT EXCHANGERS BULK MATERIAL HANDLING; PNEUMATIC TRANSPORT
SYSTEMS:
DRY FGD & ACID GAS CONTROL HAP’S: DIOXIN/FURAN; MERCURY; ARSENIC BIOMASS PROCESING & HANDLING
SERVICES:
DEMONSTRATION TESTING OEM PARTS & COMPONENTS RETROFIT & BAGHOUSE CONVERSIONS MECHANICAL INSTALLATION STRUCTURAL STEEL FABRICATION
2
IAC CONSTRUCTION COMPANY
• OSHA & MSHA Certification • Millwright Precision Execution • Multiple Field Crew and Superintendents
3
TYPICAL EAF PROCESS DESIGN
4
Canopy Hood Design RELADLING OPERATION CANOPY HOOD DESIGN
Low Profile Canopy Hood w/Two Discharge Ducts (each w/inner duct) Side Discharge
Traditional Canopy Design Top Discharge
B
HTC HLP
B
A
A
X
X
Y
Y
D
E
C
Note:
C
Hood is located above Crane Locate Hood as close as possible to the top of the ladle Dimensions not provided, are assumed
Y X C D E A B HLP HTC
5.5 m 3m 2m 4m 1.1 m 6.6 m 8m 3m 5.5 m
7 4.5 2.6 4 1.5 8.1 10.5 4 6.7
m m m m m m m m m
Low Profile Hood (am 3/hr)
142,000 241,258
228,868 388,847
Traditional Hood (acfm )
170,400
274,641
Low Profile Hood (acfm )
5
DEC / 4TH HOLE EXHAUST
6
WATER COOLED DUCT WITH W/C DAMPER
7
MELTSHOP VENTILATION 1,200,000 ACFM
TYPICAL IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500 www.iac-intl.com
8
IAC Design / Build M-Pulse Baghouse - 1,200,000 ACFM
9
IAC M-Pulse Baghouse 1,200,000 ACFM – Erected by IAC
10
IAC M-Pulse Baghouse Penthouse Enclosure
11
IAC M-Pulse Baghouse Hopper Enclosure
12
IAC M-Pulse Baghouse Inside Penthouse Maintenance Header Design •Shut-off Valve •Pressure Transmitter •Moisture Purge Valve Baghouse Design •Compt. Pr. Transmitter •Baghouse Pr. Trans. •Temp. Transmitters (2) Pneumatic Dampers •Inlet Butterfly •Outlet Poppet
www.iac-intl.com
13
Dust Handling – Pneumatic Convey to Silo
www.iac-intl.com
14
Dust Handling – Receiver Filter; Silo & Blower
www.iac-intl.com
15
IAC “M” - Pulse Baghouse w/Pneumatic Ash Handling
16
IAC M-Pulse Baghouse Controlnet Network
www.iac-intl.com
17
IAC M-Pulse Baghouse Contrologix Enclosure
www.iac-intl.com
18
IAC M-Pulse Baghouse Contrologix Remote Enclosure
www.iac-intl.com
19
IAC M-Pulse Baghouse Wonderware Software Screen
20
IAC M-Pulse Baghouse Wonderware Dust Transfer Screen
21
EAF & Induction Melting Furnaces Baghouse 240,000 ACFM
Spark-Box and Baghouse for EAF
ID Fans and Outlet Stack
Caster & LMF Baghouse 220,000 ACFM
IAC “M-Pulse” Baghouse Installation
IAC “M” - Pulse Baghouse for Coal Fired Boiler 6 x 234TB-BHTP-288
220,000 ACFM @ 420 F Air to Cloth Ratio: 4.15 to 1
IAC “M” - Pulse Baghouse Penthouse Enclosure
Top Roof Door: ASME 12in Headers; 3in Pulse Valves
New Stack for Pressure RAFF
• Remove and Plate Monovent • Install Individual Stacks for each RAFF Baghouse
Evaporative Cooling & Alumina Injection - HF Removal
50MM GPY ETHANOL PLANT COAL FIRED WITH IAC M-PULSE BAGHOUSE
IAC SCOPE OF WORK
Corn, LP Lincolnway Energy Red Trails Heron Lake Energy
Goldfield, IA Nevada, IA Richardton, ND Heron Lake, MN
•M-Pulse Baghouse & FGD •ID Fan & Motor •Duct from Boiler to ID Fan •Flyash Handling •Silo & Truck Loadout •I&C’s (APV & Flyash) •Mechanical Installation
IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE (19’-6” LG FILTER BAGS) APPLICATION: CLINKER COOLER – CEMENT PLANT
29
IAC Baghouse – Insulated and Modularlized Designs
30
IAC Baghouse Five Module In-Line Design
31
Modular Insulated Baghouses Assembled with Legs
IAC DRY SORBENT INJECTION STATION
33
IAC DRY SORBENT INJECTION STATION
34
IAC “TEST RIG” FOR PAC INJECTION FOR MERCURY REMOVAL TESTING
ACTIVATED CARBON INJECTION 315 MW WAGNER UNIT #3 AIR HEATER OUTLET
TRONA INJECTION – IAC FULL SCALE TESTING EQUIPMENT
TRONA PD TRUCK FEEDING PIG VENTILATING THRU IAC BAGHOUSE
TRONA FEED SILO / BIN ON SCALES
36
IAC Representative Process Baghouse Installations
•Ashgrove Cement- Springfield, MO •Cemex- Louisville, KY •IAT Incineration- Richmond, WA •Continental Carbon- Ponca City, OK •PPG- Lake Charles, LA •Phila Electric- Eddystone, PA •Carbo Ceramics- Toomsboro, GA •Ashgrove Cement- Portland, OR •BMH/James Hardie- Nashville, AR •BMH/Ga Pacific•Reynolds Metals•Intalco Aluminium- Ferndale, WA •Cemex- Fairborn,OH •Lincolnway Energy- Nevada, IA (*) •Corn Products- LP Goldfield, IA (*) •Red Trail- Richardton, ND (*) •Heron Lake Bio Energy, MN (*) •Caterpillar- Mapleton, IL (*) •Clow Corp- Oskaloosa, IA •Nucor Steel-AR (*) •Drake Cement, AZ (*) •Drake Cement, AZ (*) •Drake Cement, AZ •Vienna Correctional Inst. •Nucor Steel, AL (*) •Carbo Ceramics- Toomsboro, GA •Carbo Ceramics- Toomsboro, GA •Carbo Ceramics-Toomsboro, GA
•Note:
Lime Kiln Clinker Hot Tank Medical/Bio-Waste Carbon Black Reactor Glass Furnace Magnesium Oxide Lime Kiln Lime Kiln Gypsum Dryer Gypsum Dryer Anode Bake Fce Anode Bake Fce Alkali By-Pass Coal Fired Boiler Coal Fired Boiler Coal Fired Boiler Coal Fired Boiler Melt Shop Ventilation Electric Arc Furnace LMF and Meltshop Raw Mill / Kiln Clinker Cooler Coal Mill Coal Fired Boiler Electric Arc Furnace Lime Kiln#1 Lime Kiln#2 Lime Kiln#3
30,000 ACFM 25,000 ACFM 5,000 ACFM 20,000 ACFM 35,000 ACFM 225,000 ACFM 87,000 ACFM 20,000 ACFM 120,000 ACFM 80,000 ACFM 141,000 ACFM 168,000 ACFM 65,000 ACFM 220,000 ACFM 220,000 ACFM 220,000 ACFM 220,000 ACFM 240,000 ACFM 2x27,500 ACFM 200,000 ACFM 206,000 ACFM 98.100 ACFM 20,598 ACFM 2x25,000 ACFM 1,200,000 ACFM 80,000 ACFM 80,000 ACFM 80,000 ACFM
400F 400F 500F 500F 480F 450F 450F 425F 400F 400F 450F 450F 500F 400F 400F 400 F 400 F 250F 250 F 250 F 482 F 392 F 194 F 450 F 250 F 425 F 425 F 425 F
(*) IAC “M” Pulse Design with Long Bag, Low Pressure Cleaning Technology.
37
IAC Representative Process Baghouse Installations IAC Installations in India •Dalmia Cement Ltd. •Krupp Polysius India Ltd. •Birla / Satna Cement •Birla / Satna Cement
(*) (*) (*) (*)
Note:
IAC “M” Pulse Design with Long Bag, Low Pressure Cleaning Technology.
(*)
Cement Mill Kiln / Raw Mill ESP Conversion ESP Conversion
443,200 ACFM 80,046 ACFM 40,023 ACFM 22,366 ACFM
194F 464F 203F 203F
IAC - Baumco Reverse Air References in the Iron & Steel Industry: •Krupp Industries •Hadeed Ltd. •Great Lakes Steel •Ferrowohlen •Crucible Steel •CF&I •Cascade Steel •Bethlehem Steel •Nucor Steel •Kaiser Steel •Wheeling Pittsburgh
GER SAU USA SWI USA USA USA USA USA USA USA
EAF EAF EAF EAF EAF EAF EAF EAF EAF Re-ladling Station Re-ladling Station
1,765,000 1,059,000 1,231,000 765,000 865,000 540,000 486,000 874,000 50,000 600,000 180,000
ACFM ACFM ACFM ACFM ACFM ACFM ACFM ACFM ACFM ACFM ACFM
Contact Information Corporate Address: Corp. Tel: (913) 384-5511 Sales Tel: (800) 334-7431 Corp. Fax: (913) 384.6577
Glenn A. Smith, Jr CEO 4800 Lamar Avenue Mission, Kansas 66202 E-Mail:
[email protected]
Knoxville Address: Tel: (865) 675-7867 Fax: (865) 675-7582
Pramodh Nijhawan Executive Vice President 318 Saint Andrews Drive Knoxville, TN. 37934 E-Mail:
[email protected]
www.iac-intl.com
