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Seite 581
igus multi-axis e-chains
®
®
robotic and circular movements: triflex | twisterchain | twisterband | ®
®
581
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Seite 582
For multi-axis movements and robots - triflex R ®
triflex R (R for "round") is the third generation of multi-axis e-chains . Some of the key design characteristics of triflex R e-chains include: Approximately ±10° twist per link High tensile strength of the ball-and-socket joint Optional fibre rod for spring loading No support elements e.g. steel cables, spring suspensions etc. necessary triflex R available in 5 versions from stock Wide range of accessories Optional retraction systems for a reliable cable guidance, prevents loop formation in the working area ®
®
®
• • • •
®
®
• •
triflex TRE TRL TRCF TRL TRLF
®
R available in 5 versions "easy" design, easy to fill from outside light weight, with "easy" design closed design with snap lock mechanism light weight, with "easy" design light-variant with snap lock mechanism
."-idg191111"immi 11_ 010--FL
Typical industries and applications The first choice for multiaxis-robots Machine tools Handling machines - 6-axis Conveyor systems Packaging machines General mechanical engineering, etc.
A
Series TRC - electrically conductive ESD/ATEX version upon request UL94-V2 classifications
II. product d41.9. • WPFd
®
®
2013 for igus series TRLF ®
•
582
iF product design award 2004 for igus series TRC 2007 for igus series TRL
Discover the advantages
www.igus.eu/best/TL
www.igus.eu/best/TR
05)-EU-D-IT-FR-3D-580-655 min
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Seite 583
®
triflex R Technical data Applications Technical data
0 A
Speed / acceleration
upon request
Material - permitted temperature °C, igumid G (TRLF/TRCF)
-40°C – +120°C -40°C – +80°C
Material - permitted temperature °C, igumid NB (TRC/TRE/TRL)
A
Flammability class, igumid G (TRLF/TRCF)
VDE 0304 IIC UL94-HB
Flammability class, igumid NB (TRC/TRE/TRL)
VDE 0304 IIC UL94-V2
igus triflex R TRLF - lightweight version,easy openable by hand or screwdriver
igus triflex R TRCF - closed multi-axis e-tube, openable with a screwdriver
triflex RS for a low profile e-chain guide. Integrated spring rods generate the directed pretension so that loops do not form in the working area. Video at www.igus.eu/RS_movie
Pneumatic retraction system triflex RSP - prevents loop formation in the working area
®
®
®
®
Contents, selection table
next page
®
®
®
583
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Seite 584
®
triflex R Selection table Series
Inner height Bi 1 Bi 2
Outer width Ba [mm]
Bend radii R [mm]
Bi 1
r
max. cable ø d1 d2
d1
TRC.30 TRC.40 TRC.60 TRC.70 TRC.85 TRC.100 TRC.1252)
12 10 15 13 22,5 19,5 28 24 33 28 37,5 32,5 43,3 43,3
10 13 20,5 26 31 35,5 41
8 11 17,5 22 26 30,5 41
34,5 43 65 81 94,5 108 135
50 58 87 110 135 145 182
Bi 1
I N TRE.30 TRE.40 TRE.60 TRE.70 TRE.85 TRE.100 TRE.1252)
12 10 15 13 22,5 19,5 28 24 33 28 37,5 32,5 43,3 43,3
101) 81) 131) 111) 20,51) 17,51) 261) 221) 311) 261) 35,51) 30,51) 411) 411)
34,5 43 65 81 94,5 108 135
50 58 87 110 135 145 182
TRCF.85 TRCF.100
30 34,3
11,3 13,9 20,4 25,6 30,6 34,5 44,6
89 72 49 39 33 29 23
– –
28 32,3
– –
94,5 108
135 145
30,6 34,5
33 29
1) For quick and easy insertion / removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value. 2) Max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm only, if lengthening and shortening of a filled triflex R is required ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
584
0
587 587 587 587 587 587 587
589 589 589 589 589 589 589
dirt-resistant, smooth and robust exterior
Bi
d1
89 72 49 39 33 29 23
Series TRCF enclosed design with snap lock mechanism
d1 Ba
d1
11,3 13,9 20,4 25,6 30,6 34,5 44,6
fast installation of cables and hoses, simply press cables in
Bi 2
d2
Page
Series TRE "easy" design
Ba
d1
Links per m
dirt-resistant, smooth and robust exterior
Bi 2
d2
[mm]
Series TRC closed design
Ba
ton (
Pitch
Assembly video available online at
www.igus.eu/triflexR_assembly
591 591
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Seite 585
®
triflex R Selection table Series
Inner height Bi 1 Bi 2
Outer width Ba [mm]
Bend radii R [mm]
Bi 1
d1
TRL.303) TRL.40 TRL.60 TRL.70 TRL.100
12,5 15 23 28 38
Pitch
Links per m
[mm]
Page
Series TRL the "light" variant of the "easy" design
d1 Ba
d1
max. cable ø d1 d2
simply press cables in 11 – – – –
101) 81) 131) – 20,51) – 261) – 35,51) –
34,5 45 65 81 108
50 58 87 110 145
11,3 13,9 20,4 25,6 34,5
89 72 49 39 29
593 593 593 593 593
1) For quick and easy insertion / removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value. 3) TRL 30 with 2-chamber sytem
Series TRLF light variant with snap lock mechanism
d1
d1
TRLF.65 TRLF.85 TRLF.100
Bi
Ba
d1
light and cost effective 24,4 32,8 37,5
– – –
22 30 35,5
– – –
70,2 94,5 108
100 135 145
23,1 30,6 34,4
44 33 29
Request Info
595 595 595
1-800-453-1692 www.aboveboardelectronics.com
0110rMtItr--1 ®
triflex R retraction systems RSP - pneumatic retraction system for ø-size 60 up to 125 mm
triflex RSP | For TRC·TRE·TRCF
602
®
RS - modular retraction system for ø-size 40 up to 100 mm
triflex RS ®
604
| For TRC·TRE
RSE - cost effective retraction system for ø-size 40 mm
triflex RSE | For TRC·TRE ®
More information
www.igus.eu/triflex-RSE
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
online
585
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Seite 586
®
triflex R Series TRC Introduction Advantages 1
1
TRC - closed, chip-resistant design
High tensile strength thanks to special ball-and-socket design
Multi-axis movement twist up to ± 10° per link possible in longitudinal axis
Impact-resistant, dirt-repelling, rugged and abrasion-resistant
Easy lengthening and shortening injection-molded component
1
Closed and chip-resistant TRC Secure, closed and chip-resistant energy supply for multi-axis movements . Smooth and robust exterior .High torsional strength • Easy to shorten and lengthen Typical industries and applications For axis 3 to 6 on robots Multi-axis machine tools Wet and cold cells Painting applications and ESD Sand and dust exposure
High strength - thanks to exterior stop dogs Electrically conductive ESD/ATEX versions several series available from stock
Small bend radii and short pitch
iF product design award 2004 igus series TRC ®
Easy attachment and intelligent accessories for the robot/machine
586
Prod uct design award n04 •
More information 10. www.igus.eu/TRC
05)-EU-D-IT-FR-3D-580-655 min
Th Bi 1
7 d1
Ba
d2
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Seite 587
®
triflex R Series TRC Product range
TRC 596
Robotic applications, closed, chip-resistant
Bi 2
...TRC Closed design
e-tubes | Series TRC | Fully enclosed design, non openable Bi 1
Bi 2
Ba
R
d1
d2
Pitch
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
12 15
10 13
34,5 43
050 058
10 13
8 11
11,3 13,9
89 72
≈ 0,27
22,5 28
19,5 24
65 81
087 110
20,5 26
17,5 22
20,4 25,6
49 39
≈ 0,85
33 37,5 43,3
28 32,5 43,3
94,5 108 135
135 145 182
31 35,5 41
26 30,5 41 2)
30,6 34,5 44,6
33 29 23
≈ 1,75
Series TRC "closed" 4) A
TRC.30. 050 .0 TRC.40. 058 .0 3) A TRC.60. 087 .0 3) A TRC.70. 110 .0 3) A TRC.85. 135 .0 4) A TRC.100.145 .0 4) A TRC.125.182 .0
Links/m
Weight [kg/m]
≈ 0,37 ≈ 1,32 ≈ 2,38 ≈ 4,70
2) Max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm only, if lengthening and shortening of a filled triflex R is required 3) A ESD/ATEX version available from stock 4) A ESD/ATEX version available upon request, please consult igus for delivery time ®
®
43,3
37,5 32,5
28
33
43,3
TRC.60
Ba ø 81
Ba ø 135
Ba ø 108
Ba ø 94,5
28
13 TRC.40
19,5
15
12 10
TRC.30
22,5
Ba ø 65 Ba ø 43
Ba ø 34,5
24
Dimensions
Ø41 mm
Ø36 mm**
TRC.70 TRC.85 TRC.100
TRC.125
ESD/ATEX permanently conductive e-chains - several widths with delivery from stock. www.igus.eu/ESD
k\ Full ESD product range
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
triflex R accessories Standard and light mounting brackets Mounting brackets with swivel bearing Protectors Gliding feed-throughs without and with swivel bearing TRE.LOCK clips Heavy duty connections Compact connections Quick exchange kits RSP pneumatic retraction system RS modular retraction system Fibre rod modules Installation kits Protective jackets More information from page 596
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
587
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Seite 588
®
triflex R Series TRE Introduction Advantages TRE - "easy" designsimply press cables in
High tensile strength thanks to special ball-and-socket design
Multi-axis movement twist up to ± 10° per link possible in longitudinal axis
Easy to fill simply press cables in - TRE Easy to fill energy supply for multi-axis movements High torsional strength Easy to lengthen and shorten B-Series - 4 x higher torsional forces C-Series und TRE.125 - fast assembly due to pin connection and spherical igubal spherical bearing permits 50% higher tensile forces
®
Easy opening mechanism for easy filling with cable and hose packages
Easy lengthening and shortening injection-molded component
High strength - thanks to exterior stop dogs
Typical industries and applications For axis 3 to 6 on robots Spot welding and pick and place applications Various applications Guiding of laser control cables When fast cable replacements are a key issue
Small bend radii and short pitch
Series TRE - electrically conductive ESD/ATEX version upon request
Easy attachment and intelligent accessories for the robot/machine
588
More information
Save time - easy disassembly tool for triflex TRE ®
B-series available
www.igus.eu/TRE
05)-EU-D-IT-FR-3D-580-655 min
Bi 1
d1
16:37 Uhr
Seite 589
®
triflex R Series TRE Product range
Ba
d2
19.06.2015
TRE 596
Robotic applications, easy filling
Bi 2
...TRE simply press cables in
iak ®
e-chains | Series TRE | "easy" design - simply press cables in Series TRE "easy" design
Bi 1
Bi 2
Ba
R
d1 1)
d21)
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
– –
12 15
10 13
34,5 43
050 058
10 13
8 11
11,3 13,9
89 72
≈ 0,26
– –
22,5 28
19,5 24
65 81
087 110
20,5 26
17,5 22
20,4 25,6
49 39
≈ 0,83
– TRE. 100.145.0.C –
33 37,5 43,3
28 32,5 43,3
94,5 108 135
135 145 182
31 35,5 41
26 30,5 41 2)
30,6 34,5 44,6
33 29 23
≈ 1,67
Series TRE C-version 4) A
TRE. 30. 050 .0 TRE. 40. 058 .0.B 4) A TRE. 60. 087 .0.B 4) A TRE. 70. 110 .0.B 4) A TRE. 85. 135 .0.B 4) A TRE. 100.145 .0.B 4) A TRE. 125.182 .0
Pitch Links/m Weight [mm]
[kg/m]
≈ 0,36 ≈ 1,30 ≈ 2,35 ≈ 4.40
1) For quick and easy insertion / removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value 2) Max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm only, if lengthening and shortening of a filled triflex R is required 4) A ESD/ATEX version available upon request, please consult igus for delivery time. Version B - 4 x higher torsion forces Version C - Quick assembly, 50% higher forces ®
®
37,5
43,3
32,5
43,3
22,5 TRE.60
Ba ø 135
Ba ø 108
33
TRE.40
24
TRE.30
19,5
13
10
12
15
Ba ø 34,5
Ba ø 81
28
Ba ø 65 Ba ø 43
Ba ø 94,5
28
Dimensions
Ø41 mm
Ø36 mm**
TRE.70 TRE.85 TRE.100
®
Save time - easy disassembly tool for triflex TRE (B-series) . Disassembly tool for triflex R B-versions in 4 sizes. Significant assembly ®
time reduction Easy disassembling at each position of TRE B-series even whilst full More Information www.igus.eu/triflex_B_assembly
Part No.
TRE.125
For series
MAT0050175 TRE.40.B MAT0051135 TRE.60.B / TRE.70.B MAT0050170 TRE.85.B MAT0050172 TRE.100.B
®
triflex R accessories . Standard and light mounting brackets Mounting brackets with swivel bearing Protectors. Gliding feed-throughs without and with swivel bearing. TRE.LOCK clips . Heavy duty connections . Compact connections . Quick exchange kits . RSP pneumatic retraction system RS modular retraction system . Fibre rod modules dill11)0.114 Installation kits
Protective jackets More information from page 596 Request Info
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
589
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Seite 590
®
triflex R Series TRCF Introduction Advantages TRCF - closed design with snap lock mechanism
High tensile strength thanks to special ball-and-socket design
Multi-axis movement twist up to ± 10° per link possible in longitudinal axis
Simply flip open for large, stiff hoses or many cables
Easy lengthening and shortening
Impact-resistant and dirt-repelling
3-chamber design for interior separation
Closed with snap lock mechanism TRCF Simply flip open by hand or with a screwdriver for large, stiff hoses or many cables Enclosed version, for use with dirt and chip exposure 3 chamber design for ideal cable distribution and media separation Easy to lengthen and shorten Extensive accessory product range available Defined minimum bending radius and torsion stop dog for optimum cable protection Snap lock mechanism for fast opening - video online www.igus.eu/TRLFlip Typical industries and applications For axis 3 to 6 on robots Painting applications Large hydraulic hoses Screw and rivet feeds Tool changer applications
Small bend radii and short pitch Save time - easy disassembly tool for triflex
®
TRCF available
Cost effective and light mounting bracket with strain relief or intermediate link
590
More information
www.igus.eu/TRCF
Flip open, insert cable, close with snap lock mechanism - and ready!
05)-EU-D-IT-FR-3D-580-655 min
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Seite 591
®
triflex R Series TRCF Product range Ba Bi
TRCF 596
Closed design, dirt-resistant, quick filling
...TRCF Closed design with snap lock mechanism
e-tubes | Series TRCF | Fully enclosed design, with snap lock mechanism Series TRCF - closed with snap lock mechanism
Bi 1
Ba
R
d1
Pitch
[mm]
[mm]
[mm]
[mm]
[mm]
TRCF. 85. 135 .0 TRCF. 100.145 .0
30 34,3
94,5 108
135 145
28 32,3
30,6 34,5
Request Info
Links/m
Weight [kg/m]
33 29
≈ 2,1 ≈ 2,7
1-800-453-1692 www.aboveboardelectronics.com
More widths available upon request, please consult igus for delivery time. ®
ø 28
Ba ø 108 ø 96,5
Ba ø 94,5 ø 84,5
Dimensions
Snap lock mechanism for quick filling. Video online
Bi 34,3
Bi 30
ø 24,5
TRCF.85
www.igus.eu/TRLFlip
TRCF.100
®
Save time - easy disassembly tool for triflex TRCF
Part No.
For series
Disassembly tool for triflex R B-versions in 2 versions Significant assembly time reduction Easy disassembling at each position of TRCF-series even whilst full More Information www.igus.eu/triflex_assembly
MAT0050170
TRCF.85
MAT0050172
TRCF.100
®
®
triflex R accessories Standard and light mounting brackets Mounting brackets with swivel bearing Protectors Gliding feed-throughs without and with swivel bearing TRE.LOCK clips Heavy duty connections Compact connections Quick exchange kits RSP pneumatic retraction system RS modular retraction system Fibre rod modules Installation kits Protective jackets More information from page 596
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
591
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:37 Uhr
Seite 592
®
triflex R Series TRL Introduction Advantages 1
1
TRL - light and cost effective with "easy" design
High tensile strength thanks to special ball-and-socket design
Multi-axis movement twist up to ± 10° per link possible in longitudinal axis
Easy opening mechanism for easy filling with cable and hose packages
Easy lengthening and shortening injection-molded component
1
Light and cost effective TRL Very easy to fill . • Economical multi-axis e-chain
®
Typical industries and applications For axis 2 to 3 on robots Bundling cables on operator controls Filament feeds on 3D printers Multi-axis linear actuators Office applications
Extremely light due to one-piece design
iF product design award 2007 igus series TRL ®
prod uct design award
Small bend radii and short pitch
21)07
•
Cost effective and light mounting bracket with strain relief or intermediate link
592
More information
for less de-
manding applications • Easy to lengthen and shorten
www.igus.eu/TRL
05)-EU-D-IT-FR-3D-580-655 min
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Seite 593
01 1 d1
®
triflex R Series TRL Product range
d1
d1
TRL 596
Robotic applications, light and cost effective
Ba Bi
...TRL Light with "easy" design
®
e-chains | Series TRL | Light version with "easy" design - simply press cables in Series TRL "light" TRL. 30. 050 .0 TRL. 40. 058 .0 TRL. 60. 087 .0 TRL. 70. 110 .0 TRL. 100.145 .0
2)
Bi 1
Bi 2
Ba
R
d1 1)
d21)
Pitch
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
12,5 15 23
11 –
34,5 45
050 058
10 13
8 –
11,3 13,9
89 72
≈ 0,15
– –
65 81
087 110
20,5 26
– –
20,4 25,6
49 39
≈ 0,40
–
108
145
35,5
–
34,5
29
≈ 1,20
28 38
Links/m
Weight [kg/m]
≈ 0,20 ≈ 0,70
1) For quick and easy insertion / removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value. 2) Only with 2-chamber sytem
=
TRL.60
Ba ø 108
ø25,4
38
TRL.40
ø19
Ba ø 81
Ba ø 65
ø15,2
28
TRL.30
ø12
23
Ba ø 45 15
Ba ø 34,5 12,5 11
Dimensions
TRL.70 TRL.100
•
• Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
triflex R accessories Standard and light mounting brackets Mounting brackets with swivel bearing Protectors Gliding feed-throughs without and with swivel bearing TRE.LOCK clips Heavy duty connections Compact connections Quick exchange kits RSP pneumatic retraction system RS modular retraction system Fibre rod modules Installation kits Protective jackets More information from page 596
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
593
05)-EU-D-IT-FR-3D-580-655 min
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16:37 Uhr
Seite 594
®
triflex R Series TRLF Introduction Advantages 1
1
TRLF - light and cost effective with snap lock mechanism
High tensile strength thanks to special ball-and-socket design
Multi-axis movement twist up to ± 10° per link possible in longitudinal axis
1
Light variant with snap lock mechanism TRLF . Simply flip open by hand or with a screwdriver For large, stiff hoses or many cables . . Economical multi-axis e-chain for less de®
Simply flip open for large, stiff hoses or many cables
Easy lengthening and shortening
Extremely light
manding applications . Easy to lengthen and shorten . Snap lock mechanism for fast opening - video online www.igus.eu/TRLF Typical industries and applications Painting hoses . . Riveting feeds Special machine construction . . Multi-axis linear actuators
3-chamber design for interior separation
Small bend radii and short pitch
Cost effective and light mounting bracket with strain relief or intermediate link
Flip open, insert cable, close with snap lock mechanism - and ready!
iF product design award 2013 igus series TRLF ®
prpd uc d esig n award
2 013
594
More information
.
www.igus.eu/TRLF
05)-EU-D-IT-FR-3D-580-655 min
d1
16:37 Uhr
Seite 595
®
triflex R Series TRLF Product range
d1
d1
19.06.2015
TRLF
Robotic applications, quick filling of larger hoses and cables
Ba Bi
596
...TRLF Light with snap lock mechanism
®
e-chains | Series TRLF | Light version with snap lock mechanism Series TRLF light with snap lock
Bi 1
Ba
R
d1
Pitch
[mm]
[mm]
[mm]
[mm]
[mm]
TRLF. 65. 100 .0 TRLF. 85. 135 .0
24,4 32,8
70,2 94,5
100 135
22 30
23,1 30,6
44 33
≈ 0,79
TRLF. 100.145 .0
37,5
108
145
35,5
34,5
29
≈ 1,90
Links/m
Weight [kg/m]
≈ 1,45
ø 25
Bi 37,5
Bi 32,8
ø 21,9
Ba ø 108 ø 100
Ba ø 94,5 ø 87,5
ø 16,3
Bi 24,4
Ba ø 70,2 ø 65
Dimensions
TRLF.65 TRLF.85
TRLF.100
Request Info
Snap lock mechanism for quick filling. Video online www.igus.eu/TRLF
1-800-453-1692 www.aboveboardelectronics.com
®
triflex R accessories Standard and light mounting brackets Mounting brackets with swivel bearing Protectors Gliding feed-throughs without and with swivel bearing TRE.LOCK clips Heavy duty connections Compact connections Quick exchange kits RSP pneumatic retraction system RS modular retraction system Fibre rod modules Installation kits Protective jackets More information from page 596
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
595
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:37 Uhr
Seite 596
Standard ®
triflex R TRC·TRE·TRCF·TRL·TRLF Accessories
triflex R ®
Standard mounting bracket With strain relief
Intermediate link
Without strain relief
TR.XX.02
TR.XX.02 B
B
D
C
C
E
øF
D
øF
Recommended for TRC/TRE/TRCF, also compatible with TRL/TRLF Mounting bracket with strain relief and also available as intermediate link
E
TR.XX.01 A
Standard mounting bracket | Standard fixation onto the robot/machine
ø
Standard mounting bracket with strain relief
0 Standard mounting bracket without strain relief
Index
Part No. with strain relief
30. 40.
TR.40.01. M6 1) A 2)
Please use a light-mounting bracket
60. 65.
TR.60.01. M8 1) A 2)
70. 85. 100. 125.
TR.70.01. M8 1) A 2) TR.85.01. M8 1) A 3) TR.100.01.M8 1) A 3) –
ø
Part No. without strain relief /
Index
or as intermediate link
Please use a light-mounting bracket
B
C
D
E
F
[mm]
[mm]
[mm]
[mm]
Ø [mm]
– 17,8
– 21
– 13,5
– 27
– 85
– 6,5
25 –
35 –
20 –
40 –
126 –
9 –
25 40 38
35 35 35
20 20 20
40 40 40
126 153 153
9 9 9
TR.125.XX - dimensions please see drawing below
30.
Please use a light-mounting bracket
40. 60.
TR.40.02. M6 1)
2)
TR.60.02. M8 1)
2)
65. 70. 85. 100.
Please use a light-mounting bracket
125.
A [mm]
A
B
C
D
E
F
[mm]
[mm]
[mm]
[mm]
[mm]
Ø [mm]
–
–
–
–
–
–
17,8 25
21 35
13,5 20
27 40
85 126
6,5 9
TR.85.02. M8 1) A 3) TR.100.02.M8 1) A 3)
– 25 40 38
– 35 35 35
– 20 20 20
– 40 40 40
– 126 153 153
– 9 9 9
TR.125.02.M8 1) A 3)
TR.125.XX - dimensions please see drawing below
TR.70.02. M8 1)
2)
Strain relief is possible on the moving end and/or the fixed end. Standard: trough holes in Ø F - 1) Option: with insert nuts, steel, M6/M8 2) A ESD version available fom stock 3) ESD version available upon request, please consult igus for delivery time ®
40
ø152
TR.125.XX
ø152
190
ø122,6
TR.100.XX
153
ø122,6
153
TR.85.XX
126
TR.70.XX
ø190
ø6 60
60
4
ø6
4
4
ø3
126
2,5
ø82
TR.60.XX
4
85
TR.40.XX
ø6
ø6 60
60 64
1-800-453-1692 www.aboveboardelectronics.com
596 More information
www.igus.eu/triflexR
40
Request Info
0
ø9
0 0
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19.06.2015
16:37 Uhr
Seite 597
Light
®
triflex R TRC·TRE·TRCF·TRL·TRLF Accessories
T;M:rn 11111111
triflex R ®
Light-mounting bracket Short strain relief
Intermediate link
TL.XX.01.Z1 B
Long strain relief
TL.XX.01.Z0
TL.XX.01.Z2
A
A
C
Recommended for TRL/TRLF, also compatible with TRC/TRE/TRCF Mounting bracket with strain relief
D
D
øE
and also available as intermediate link
Light mounting bracket | Light fixation onto the robot/machine
Et Light mounting bracket with strain relief
ø
Part No. with short strain relief
Part No. with long strain relief
30. 40.
TL.30.01 .Z1 TL.40.01 .Z1*
60. 65. 70. 85. 100.
Index
125.
C
D
E
[mm]
[mm]
[mm]
– TL.40.01 .Z2
13 14
12,5 12,5
– 20
24 36
4,5 5,8
TL.60.01 .Z1* TL.65.01 .Z1*
TL.60.01 .Z2 –
20 27
17 13,5
27 –
48 64
5,8 6,5
TL.70.01 .Z1* TL.85.01 .Z1* TL.100.01.Z1*
TL.70.01 .Z2 – TL.100.01.Z2
27 30 30
17,5 26,5 22,5
27,5 – 42,5
64 64 64
6,5 6,5 6,5
–
–
–
–
–
30.
Part No. without strain relief / or as intermediate link TL.30.01 .Z0
13
12,5
–
24
4,5
40. 60.
TL.40.01 .Z0 TL.60.01 .Z0
14 20
12,5 17
20 27
36 48
5,8 5,8
65. 70. 85. 100.
TL.65.01 .Z0 TL.70.01 .Z0 TL.85.01 .Z0 TL.100.01.Z0
27 27 30 30
13,5 17,5 26,5 22,5
– 27,5 – 42,5
64 64 64 64
6,5 6,5 6,5 6,5
–
–
–
–
–
Index
bracket without strain relief
B [mm]
Please use a standard mounting bracket
ø
Light mounting
A [mm]
125.
Please use a standard mounting bracket
A
B
C
D
E
[mm]
[mm]
[mm]
[mm]
[mm]
*For moving end (ball) suitable only series TRL/TRLF
45
60
50 84
Request Info
ø6,5
70
70 105
105
TL.100.XX
130 100
ø6,5
TL.85.XX
130 100
96 70
ø5,5
TL.70.XX
96 70
TL.65.XX
TL.60.XX
80 58
44
56
TL.30.XX TL.40.XX
ø6,5
90 134
ø6,5
90 134
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
597
05)-EU-D-IT-FR-3D-580-655 min
triflex R ®
19.06.2015
16:37 Uhr
Seite 598
®
triflex R Series TRC·TRE·TRCF·TRL·TRLF Accessories Mounting brackets with swivel bearing | Protectors
Mounting bracket with strain relief TR.XX.03
Mounting bracket without strain relief TR.XX.04
G D
A
• Extra motion for extreme flexing
F
F
A
E
E
D
requirements • For extremely sensitive bend radii • Pivoted bearing with a maintenance-
B
C
B
C
free igubal ball-and-socket joint ®
Mounting brackets | With swivel bearing | For TRC·TRE·TRCF·TRL·TRLF
ø Index
Part No. mounting bracket
Part No. mounting bracket
A
B
C
D
E
F
G
[mm]
[mm]
[mm]
[mm]
[mm]
Ø [mm]
Ø [mm]
with strain relief
without strain relief
30. 40.
– TR.40.03
– TR.40.04
– 105
– 89
– 47
– 8,4
– 4,1
– 65
– 51,8
60. 70. 85.
TR.60.03 TR.70.03 TR.85.03
TR.60.04 TR.70.04 TR.85.04
152 152 179
118 118 118
65 65 65
10,5 10,5 10,5
5,5 5,5 5,5
87,5 87,5 87,5
73,5 73,5 88
100. 125.
TR.100.03 –
TR.100.04 –
179 –
118 –
65 –
10,5 –
5,5 –
87,5 –
88 –
Protectors | For TRC·TRE·TRCF
• Extra safety under extreme operating conditions • To achieve long life cycles under heavy loads • Optional protectors can be fitted at the contact points • Easy assembly and quick replacement Shock-resistant • Light •Easy gliding over edges • Free positioning across two e-chain links • Protector with quick lock fastener available ®
ø 30.
Art. Nr. protector with screw connection –
Art. Nr. protector with quick lock fastener –
–
–
40. 60. 70. 85. ► 100. ►
TR.40.10 TR.60.10 TR.70.10 TR.85.10 TR.100.10
TR.40.30 TR.60.30 TR.70.30 TR.85.30 TR.100.30
27 40 50 59 67
55 80 102 118 133
125.
TR.125.10
–
82
170
Index
A
ØD
[mm]
[mm]
A
Request Info
598 More information
www.igus.eu/triflexR
1-800-453-1692 www.aboveboardelectronics.com
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 599
®
triflex R Series TRC·TRE·TRCF Accessories
triflex R ®
Gliding feed-throughs | Without and with swivel bearing TR.30.05* TR.40.05 / TR.60.05 / TR.70.05 / TR.85.05
TR.100.05 / TR.125.05 E
E
øG
øC
B
Gliding feed-throughs without swivel bearing provide a flexible guide Not defined axially Combineable with protectors to limit available range of motion For TRC·TRE·TRCF e-chains
F
A
F
A
øG øC
D
B
D
®
*without drawing, upon request
TR.40.07
TR.60.07 / TR.70.07 / TR.85.07 G
H
G
Gliding feed-through with swivel bearing for optimised motion of the triflex R e-chain Pivoted mouting with maintenancefree igubal spherical bearings For TRC·TRE·TRCF e-chains
F
A
øC
F
A
øC
H
®
B
E
E D
B
®
®
®
Gliding feed-throughs | Without swivel bearing | For TRC·TRE·TRCF
ø Index 30. 40.
A Part No. gliding feed-throughs [mm] without swivel bearing TL.30.05* 56 TR.40.05.M6 1) 85 TR.60.05.M8 1) TR.70.05.M8 1) TR.85.05.M8 1)
60. 70. 85. 100. 125.
TR.100.05.M8 1) TR.125.05.M8 1)
*(without drawing, technical drawing upon request
126 153 153 162,5 179
C ø [mm]
D
E
F
[mm]
B
Ø [mm]
Ø [mm]
[mm]
G ø [mm]
60 84,5
36 46
28 32
14 21
36 27
5,8 6,5
126 155 155 169,5 190
70 86 100 115 142
50 70 84 85 84
32 35 35 28 40
40 40 40 40 64
9 9 9 8,5 9
Standard: trough holes in Ø G
1) Option: with insert nuts, steel, M6/M8
Gliding feed-throughs | With swivel bearing | For TRC·TRE·TRCF
ø
Part No. gliding feed-throughs with swivel bearing
A
B
C
D
E
F
G
H
Index
[mm]
[mm]
Ø [mm]
[mm]
[mm]
Ø [mm]
[mm]
[mm]
30. 40. 60. 70. 85.
– TR.40.07 TR.60.07 TR.70.07 TR.85.07
– 108 156 183 183
– 89 118 118 118
– 46 70 86 100
– 32 50 70 84
– 47 65 65 65
– 65 87,5 87,5 87,5
– 8,4 10,5 10,5 10,5
– 4,1 5,5 5,5 5,5
100. 125.
– –
– –
– –
– –
– –
–
– –
–
– –
Request Info –
1-800-453-1692 –
www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
599
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19.06.2015
16:38 Uhr
Seite 600
®
triflex R Series TRC·TRE·TRCF Accessories TRE.LOCK clips | chainfix clamps
®
triflex R TRE.LOCK clips | For TRE • The TRE.XX.LOCK clip is used to ensure a secure fit for the mounting bracket on TRE versions
. TRE.XX.LOCK clips are automatically supplied with each mounting bracket - please use the following Part No. for reordering
ø Index
Part No. TRE.LOCK clips*
.30 .40 .60
TRE.30/40.LOCK TRE.30/40.LOCK TRE.60.LOCK
.70 .85 .100 .125
TRE.70.LOCK TRE.70.LOCK TRE.100.LOCK TRE.125.LOCK
*only for series TRE
chainfix Strain relief | Single clamp housing, incl. bottom saddles | For TRC·TRE·TRCF • chainfix clamps reliably absorb push and tensile forces even with larger cable diameters • Specifically recommended when using solid welding cables and rigid hydraulic hoses • Available in steel or stainless steel (Material stainless steel: 1.4301/AISI 304) . For use with heavy duty connection TR.XX.20 / TR.XX.23 and quick exchange kit TR.XX.22
B+2
H
[mm] [mm]
Part No. Part No. ø steel stainless steel* [mm]
B+2
H
B
[mm] [mm]
CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E
06 - 12 12 - 14
16 18
54 50
CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E
22 - 26 26 - 30
30 34
67 71
CFX16.1 CFX16.1.E CFX18.1 CFX18.1.E
14 - 16 16 - 18
20 22
52 54
CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E
30 - 34 34 - 38
38 42
75 79
CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E
18 - 20 20 - 22
24 26
56 58
CFX42.1 CFX42.1.E
38 - 42
46
83
H
Part No. Part No. ø steel stainless steel* [mm]
*Material stainless steel: 1.4301/AISI 304
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
®
chainflex robot cables: CFROBOT & CF77.UL.D PUR control cable CFROBOT: • Available from stock •UL and CSA certified •From 1 m, no minimum order quantity • ±180° on 1 m •tested for 3.000.000 cycles CF77.UL.D PUR control cable: • Available from stock • ± 180° twistable •For twistable applications. More information
www.igus.eu/chainflex Request Info
600 More information
www.igus.eu/triflexR
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05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 601
®
triflex R Series TRC·TRE·TRCF Accessories
triflex R ®
Heavy duty connections | Compact connections | Quick exchange kits Heavy duty connections | For TRC·TRE·TRCF
.For cables with large cross section .For heavy hydraulic hoses .Optional: additional bend radius support .Double C-profile for igus CFX clamps .igus chainfix clamps must be ordered separately ®
®
ø Index 60. 70. 85.
P. i0
100. 125.
0.
page left
Part No. heavy duty connection Standard
Part No. heavy duty connection with radius support
TR.60 .20. 30 / 32 / 341) TR.70 .20. 30 / 32 / 341) TR.85 .20. 30 / 32 / 341) TR.100.20. 30 / 32 / 341)
TR.60 .23. 30 / 32 / 341) TR.70 .23. 30 / 32 / 341) TR.85 .23. 30 / 32 / 341) TR.100.23. 30 / 32 / 341)
TR.125.20. 30 / 32 / 341)
TR.125.23. 30 / 32 / 341)
Standard: clamp for axis 6: Ø 30 mm
1) Please add the appropriate index Ø 30, 32, 34 mm. Example: TR.100.20.30
Technical drawing upon request!
Compact connections | For TRC·TRE·TRCF
.Available in 2 options per size (with/without strain relief) .Safe and simple securing of the cables with cable ties .Possible also with strain relief in the application ø Index 40. 60. 70. 85. 100.
Part No. compact connection with strain relief TR.40. 21.01.30 / 32 / 341)
Part No. compact connection without strain relief TR.40. 21.02.30 / 32 / 341)
TR.60. 21.01.30 / 32 / 341) TR.70. 21.01.30 / 32 / 341) TR.85. 21.01.30 / 32 / 341)
TR.60. 21.02.30 / 32 / 341) TR.70. 21.02.30 / 32 / 341) TR.85. 21.02.30 / 32 / 341)
TR.100.21.01.30 / 32 / 341)
TR.100.21.02.30 / 32 / 341)
Standard: clamp for axis 6: Ø 30 mm
1) Please add the appropriate index Ø 30, 32, 34 mm. TR.100.21.01.30
Technical drawing upon request! Request Info
Quick exchange kits | For TRC·TRE·TRCF
1-800-453-1692 www.aboveboardelectronics.com
.Quick exchange within seconds .One-time-only alignment .Exchange of th triflex R unit incl. cables without any tools .igus chainfix clamps must be ordered separately page left ®
®
ø Index 60. 70. 85. 100.
i0 0.
Part No. quick exchange kit TR.60 .22. 30 / 32 / 34* TR.70 .22. 30 / 32 / 34* TR.85 .22. 30 / 32 / 34* TR.100.22. 30 / 32 / 34*
Standard: clamp for axis 6: Ø 30 mm
1) Please add the appropriate index Ø 30, 32, 34 mm. Example: TR.100.22.30
Technical drawing upon request!
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
601
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19.06.2015
16:38 Uhr
Seite 602
®
triflex R Series TRC·TRE·TRCF Accessories RSP | Pneumatic retraction system | For TRC·TRE·TRCF
Pneumatic retraction system triflex RSP
Up to 780 mm stroke with TRC, TRE and TRCF e-chains possible ®
(matching e-chains must be ordered separately) ®
®
Increased protection against failure by optional end position monitoring
Prevent creation of loops on the robot head, with continuously adjustable retraction force with RSP. Intelligent retraction system for multi-axial robot applications. Expansion lengths of up to 780 mm enable a secure guidance of the cables and hoses, even with large arm diameters and very complex movements. The retraction forces can be adjusted with the help of a pneumatic cylinder. Whether light or heavy fillings, long or short robot arms - with the igus RSP retraction system the retraction force can always be adjusted according to the individual application. Even larger triflex R e-chains can be . guided safely up to ø 125 mm . Almost constant force path over the complete travel, even with heavy fillings . The end position can be monitored and thereby damage can be prevented Larger retraction forces than RS system . . Mounting options for numerous robot types and manufacturers with adapter consoles . For 3-6 axis on industrial robots . Hardly any energy consumption due to integrated air reservoir
Standard pneumatic components for easy integration
Pressure compensation unit for an adjustable retraction force
®
®
MI
Open and clear system, slim design
11
Individual connection possibilities using adapter consoles Double retraction distance in relation to the overall length
*I*.
Optional accessories online www.igus.eu/triflexR
...' : :,-" -'-' • .
Adjustment unit - accurate adjustment of the installation position
Adapter consoles for custom installation option
Axis 6 mounting for triflex R fixing brackets ®
RSE - cost effective retraction system | For TRC·TRE More information 602 More information
www.igus.eu/triflex-RSE
www.igus.eu/triflex-RSP
®
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 603
®
triflex R Series TRC·TRE·TRCF Accessories Dimensions
triflex R ®
RSP - R(etraction) S(ystem) P(neumatic) TR.RSP.XX.L
TR.RSP.XX.R
Pressure compensation unit
-
Fixed point
• .11
i
IP
=114
0
II
Product range | Pneumatic retraction system RSP | For TRC·TRE·TRCF
ø
Weight 2)
RS fixed point left
RS fixed point right
Retraction path
A
B
C
D
E
Index
ax. [mm] 1)
[mm]
[mm]
[mm]
[mm]
[mm]
[kg]
60. 70.
TR.RSP.60.L TR.RSP.70.L
TR.RSP.60.R TR.RSP.70.R
580 580
792 792
396 396
177 177
277 277
135 135
16,1 16,2
85. 100. 125.
TR.RSP.85.L TR.RSP.100.L TR.RSP.125.L
TR.RSP.85.R TR.RSP.100.R TR.RSP.125.R
620 620 780
836 845 1043
461 467 570
213 213 245
306 306 405
135 135 135
19,4 19,5 24,1
Pressure compensation unit, mounting bracket and gliding feed-through are included in the delivery (matching e-chains must be ordered separately) 1) These are the maximum values. During normal operation a usage of more than 70% is inadvisable in order to keep a reserve ready 2) Plus 2,3 kg for pressure compensation unit ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
Product range | Matching e-chains for RSP
ø Index
Part No. TRC closed
Part No. TRE "easy" design
Part No. TRCF closed with snap lock mechanism
e-chains standard length* [mm] ®
60.
TRC.RSP.60.087. LLLL.0 TRE.RSP.60.087. LLLL.0.B –
500 1000 1500 2000
70. 85. 100. 125.
TRC.RSP.70.110. LLLL.0 TRC.RSP.85.135. LLLL.0 TRC.RSP.100.145.LLLL.0 TRC.RSP.125.182.LLLL.0
500 500 500 500
TRE.RSP.70.110. LLLL.0.B TRE.RSP.85.135. LLLL.0.B TRE.RSP.100.145.LLLL.0.B TRE.RSP.125.182.LLLL.0.B
– TRCF.RSP.85.135. LLLL.0 TRCF.RSP.100.145.LLLL.0 –
1000 1000 1000 1000
1500 1500 1500 1500
2000 2000 2000 2000
*Standard lengths (extra length from the gliding feed-through - outside the system) - special lengths on request
Please complete the standard lengths (measured from the gliding feed-through) using the robot arm length from axis 3. Example: TRC.RSP.60.087.500.0
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
603
05)-EU-D-IT-FR-3D-580-655 min
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19.06.2015
16:38 Uhr
Seite 604
®
triflex R Series TRC·TRE Accessories RS | Modular retraction system | For TRC·TRE Up to 670 mm retraction path with triflex RS possible ®
Gliding feed-through for a close and parallel guidance to the robotic arm
Modular retraction system triflex RS ®
triflex RS is a retraction system for robots with medium and high payload. With triflex RS, the multidimensionally moving triflex R e-chain is routed in parallel to the robot arm. Integrated spring rods produce a directed pretension, so there is no formation of undesirable loops in the working range of the robot hand. This also allows applications to be implemented in very limited space. triflex RS offers the possibility to realise the energy supply for tools safely and without stressing the cables, thus contributing decisively to minimise downtimes. •Space-saving, due to small interfering contours, closely routed on the robot arm •A system solution proven and tested ten thousand times •Universally applicable •Integrated fibre rods - no external mechanical components such as springs or steel cables required! ®
®
®
Mounting brackets for secure fastening
For TRC and TRE (matching e-chains must be ordered separately) ®
Single module, spacesaving and quickly mounted on robot
End stop for a defined, free movement
®
®
Retraction force through integrated fibre rods
Optional accessories online www.igus.eu/triflexR
Cover - for additional mounting space and extreme movements
Adjustment unit - accurate adjustment of the installation position
Adapter consoles for custom installation option
Axis 6 mounting for triflex R fixing brackets
RSE - cost effective retraction system | For TRC·TRE More information 10. www.igus.eu/triflex-RSE 604 More information
www.igus.eu/triflex-RS
®
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 605
®
triflex R Series TRC·TRE Accessories Dimensions
triflex R ®
RS - R(etraction) S(ystem) TR.RS.40.L
TR.RS.40.R
TR.RS.XX.L
Fixed point
TR.RS.XX.R
Fixed point
Illustration applicable for triflex RS index: 40
Illustration applicable for triflex RS index: 60 / 70 / 85 / 100
®
®
Product range | Modular retraction system RS | For TRC·TRE
ø
RS fixed Index point left
RS fixed point right
Retraction path
A
B
C
D
Weight
max. [mm] 1)
[mm]
[mm]
[mm]
[mm]
[kg]
Retrofit kit Weight cover, optional [kg]
40. 60.
TR.RS.40.L TR.RS.60.L
TR.RS.40.R TR.RS.60.R
460 550
576 900
301 528
95 150
51 65
3,5 8,7
TR.RS.40.COVER 2,3 TR.RS.60.COVER 5,2
70. 85.
TR.RS.70.L TR.RS.85.L
TR.RS.70.R TR.RS.85.R
620 670
900 900
545 565
167 167
65 65
9,2 9,5
TR.RS.70.COVER 5,2 TR.RS.85.COVER 5,2
100.
TR.RS.100.L
TR.RS.100.R
580
938
614
167
108
11,5
TR.RS.100.COVER 5,5
1) These are the maximum values. During normal operation a usage of more than 70% is inadvisable in order to keep a reserve ready. (matching e-chains must be ordered separately) ®
®
Product range | Matching e-chains for RS
ø Index
Part No. TRC closed
Part No. TRE "easy" design
e-chains standard length* [mm]
40. 60.
TRC.RS.40.058. LLLL.0 TRC.RS.60.087. LLLL.0
TRE.RS.40.058. LLLL.0.B TRE.RS.60.087. LLLL.0.B
500 1000 1500 2000 500 1000 1500 2000
70. 85.
TRC.RS.70.110. LLLL.0 TRC.RS.85.135. LLLL.0
TRE.RS.70.110. LLLL.0.B TRE.RS.85.135. LLLL.0.B
500 1000 1500 2000 500 1000 1500 2000
100.
TRC.RS.100.145.LLLL.0
TRE.RS.100.145.LLLL.0.B
500 1000 1500 2000
®
*Standard lengths (extra length from the gliding feed-through - outside the system) - special lengths on request
Please complete the standard lengths (measured from the gliding feed-through) using the robot arm length from axis 3. Example: TRC.RS.60.087.500.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
605
05)-EU-D-IT-FR-3D-580-655 min
triflex R ®
19.06.2015
16:38 Uhr
Seite 606
Series TRC·TRE Accessories Fibre rod modules | Installation kits
Product range - fibre rod modules Part No. fibre rod modules for TRC / TRE
Length approx. [m]
Fibre rod modules for a directional pretension of the e-chain | For TRC·TRE ®
We supply fully assembled fibre rod modules for triflex R e-chain , series TRC and TRE. The integrated fibre rods generate a directional pretension of the e-chain . This system creates a unique choice of combinations for the energy supply system on the end axes of industrial robots. The fibre rod module guides the unsupported e-chain to the front, parallel to the robot arm. ®
TRC.40
TRE.40
TRC.F.40.1000.1.0 TRC.F.40.0900.1.0
TRE.F.40.1000.1.0.B TRE.F.40.0900.1.0.B
1,0 0,9
TRC.F.40.0800.1.0*
TRE.F.40.0800.1.0.B*
0,8
TRC.F.40.0700.1.0
TRE.F.40.0700.1.0.B
0,7
TRC.F.40.0600.1.0 TRC.F.40.0500.1.0 TRC.F.40.0400.1.0 TRC.60
TRE.F.40.0600.1.0.B TRE.F.40.0500.1.0.B TRE.F.40.0400.1.0.B TRE.60
0,6 0,5 0,4
TRC.F.60.1400.1.0 TRC.F.60.1200.1.0
TRE.F.60.1400.1.0.B TRE.F.60.1200.1.0.B
1,4 1,2
TRC.F.60.1000.1.0*
TRE.F.60.1000.1.0.B*
1,0
TRC.F.60.0800.1.0 TRC.F.60.0600.1.0
TRE.F.60.0800.1.0.B TRE.F.60.0600.1.0.B
0,8 0,6
TRC.F.60.0400.1.0
TRE.F.60.0400.1.0.B
0,4
TRC.70 TRC.F.70.1800.1.0
TRE.70 TRE.F.70.1800.1.0.B
1,8
TRC.F.70.1600.1.0 TRC.F.70.1400.1.0 TRC.F.70.1200.1.0* TRC.F.70.1000.1.0 TRC.F.70.0800.1.0
TRE.F.70.1600.1.0.B TRE.F.70.1400.1.0.B TRE.F.70.1200.1.0.B* TRE.F.70.1000.1.0.B TRE.F.70.0800.1.0.B
1,6 1,4 1,2 1,0 0,8
TRC.85 TRC.F.85.2000.1.0 TRC.F.85.1800.1.0
TRE.85 TRE.F.85.2000.1.0.B TRE.F.85.1800.1.0.B
2,0 1,8
TRC.F.85.1600.1.0
TRE.F.85.1600.1.0.B
1,6
TRC.F.85.1400.1.0* TRC.F.85.1200.1.0 TRC.F.85.1000.1.0
TRE.F.85.1400.1.0.B* TRE.F.85.1200.1.0.B TRE.F.85.1000.1.0.B
1,4 1,2 1,0
TRC.F.85.0800.1.0 TRC.100
TRE.F.85.0800.1.0.B TRE.100
0,8
TRC.F.100.2000.1.0 TRC.F.100.1800.1.0 TRC.F.100.1400.1.0* TRC.F.100.1600.1.0 TRC.F.100.1200.1.0 TRC.F.100.1000.1.0 TRC.125
TRE.F.100.2000.1.0.B/.C1) TRE.F.100.1800.1.0.B/.C1) TRE.F.100.1400.1.0.B/.C1* TRE.F.100.1600.1.0.B/.C1 TRE.F.100.1200.1.0.B/.C1 TRE.F.100.1000.1.0.B/.C1 TRE.125
2,0 1,8 1,4 1,6 1,2 1,0
TRC.F.125.2000.1.0 TRC.F.125.1800.1.0* TRC.F.125.1400.1.0 TRC.F.125.1600.1.0
TRE.F.125.2000.1.0 TRE.F.125.1800.1.0* TRE.F.125.1400.1.0 TRE.F.125.1600.1.0
2,0 1,8 1,4 1,6
Index .40 .60 .70
TRC.F.125.1200.1.0 TRC.F.125.1000.1.0
TRE.F.125.1200.1.0 TRE.F.125.1000.1.0
1,2 1,0
.85 .100
®
®
Mo
du le l
en
Stainless steel angle tube with attachment brackets and module retainer. Freely positionable. The energy supply system can be quickly and easily adapted to the new programming sequences of the robot. Sizes 40 / 60 with 2 mounting brackets - with 3 mounting brackets starting at size 70.
B
C
A
D
E
Product range - universal mounting kit Part No.
IP'
A
B
D
E
C
[mm]
[mm]
[mm]
[mm]
[mm]
40 40 75
30 30 80
475 475 875
325 325 575
8,4 8,4 12,5
TR.85.80 75 TR.100.80 75
80 80
875 875
575 575
12,5 12,5
TR.40.80 TR.60.80 TR.70.80
Size index 125 available upon request Request Info
606 More information
www.igus.eu/triflexR
gth
Universal mounting kit | For TRC·TRE
ø
*Recommended length max. fibre rod module 1) For the C-Series please add the appropriate index .C
®
1-800-453-1692 www.aboveboardelectronics.com
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Seite 607
Series TRC·TRE·TRCF·TRL·TRLF Accessories
triflex R ®
Protective jackets Standard protective jacket | For TRC·TRE·TRCF·TRL·TRLF
• Base support: fabric • Plastic coating: plastic • Easy to replace via longitudinally positioned velcro fastenings • Elastic sealing strips • Silicon-free • Standard lengths available ex stock • For paint job or sealing applications
ø
Part No. TR.XX.16
Standard lengths*
Index 40.
TR.40.16. YYY
500 1000 1500 2000
60. 70. 85. 100.
TR.60.16. YYY TR.70.16. YYY TR.85.16. YYY TR.100.16.YYY
500 500 500 500
0-
[mm]
1000 1000 1000 1000
1500 1500 1500 1500
2000 2000 2000 2000
125. TR.125.16.YYY 500 1000 1500 2000 YYY - supplement Part No. with the required standard length. Example: TR.60.16.500 *Special lengths upon request
TR.XX.16
Heat shield protective jacket | For TRC·TRE·TRCF·TRL·TRLF
• Made from heat resistant, abrasion resistant Kevlar weave • With aluminium laminate • With zip-closure • Velcro fasteners at the beginning and end • Protects from perspiration and metal spatter briefly up to 540°C • Heavy duty design • Easy to exchange or retrofit • Silicone-free • Asbestos-free • Standard lengths from stock
ø
Part No. TR.XX.18
Standard lengths*
TR.40.18. YYY
500 1000 1500 2000
60. 70. 85.
TR.60.18. YYY TR.70.18. YYY TR.85.18. YYY
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
100.
TR.100.18.YYY
500 1000 1500 2000
Index 40.
[mm]
125. TR.125.18.YYY 500 1000 1500 2000 YYY - supplement Part No. with the required standard length. Example: TR.60.18.500 *Special lengths upon request
TR.XX.18
Wear-resistant shield | For TRC·TRE·TRCF·TRL·TRLF
• Black leather material with zip-closure • Velcro fasteners at the beginning and end • Extremely high abrasion resistance • For use in temperatures from -40°C to + 100°C • Silicone-free • Asbestos-free • Standard lengths from stock • Very flexible • Easy to exchange or retrofit
ø Index 40. 60. 70. 85. 100.
0-
Part No. TR.XX.19
Standard lengths* [mm]
TR.40.19. YYY
500 1000 1500 2000
TR.60.19. YYY TR.70.19. YYY TR.85.19. YYY TR.100.19.YYY
500 500 500 500
1000 1000 1000 1000
1500 1500 1500 1500
2000 2000 2000 2000
125. 0- TR.125.19.YYY 500 1000 1500 2000 YYY - supplement Part No. with the required standard length. Example: TR.60.19.500 *Special lengths upon request Request Info
TR.XX.19
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
607
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Seite 608
®
easy triflex Introduction Advantages Split KMA: mounting bracket with integrated strain relief Flexible: lengthening and shortening at any given point Robust: patented "pushbutton-principle"
iF product design award 2000 series easy triflex ®
Simple: easy filling from 2 sides with "easy" design Easy: simply press in cable along the inner or outer radius Customizable: different bend radii and directions can be combined Movable: 3-axis motions in machinery of all kinds
For simple multi-axis applications, easy filling from 2 sides - easy triflex
®
The easy triflex series was developed to allow safe energy supply in multi-dimensional movements. In doing so the flexibility of a hose was combined with the stability of an e-chain and its defined radii. With the easy triflex the installation of cables and hoses is very easy. With flexible crossbars the cables can be simply pushed into the e-chain® from above or below. The unique modular programme allows you to follow very complex movements. For example: combine 1-axis, 2-axis and 3-axis movement links in one e-chain . ®
®
®
®
Typical industries and applications
• Machine tools • •Handling equipment •Material handling •Plastics machinery•Construction Robots machines • Vehicles •Machinery of all kinds • Medical equipment •Office furniture Torsional motion possible
608
More information
UL94-V2 classifications
www.igus.eu/easytriflex
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Seite 609
®
easy triflex Selection table Series
Inner height Bi 1/Bi 2 [mm]
Inner width Bi 3 [mm]
Outer width/ height Ba [mm]
Bend radii R [mm]
Pitch
Page
[mm]
Single-axis movement for multi-axis applications, easy filling from 2 sides
E332.25 E332.32 E332.50 E332.75
13 17 26 38,5
25 32 50 75
34 50 68 96
048 - 200 075 - 250 100 - 250 140 - 300
14,5 25 30 36
612 612 612 612
14,5 25 30 36
613 613 613 613
14,5 25 30 36
614 614 614 614
Double-axis movement with RBR (reverse bend radius) for multi-axis applications, easy filling from 2 sides E332.25 E332.32 E332.50 E332.75
13 17 26 38,5
25 32 50 75
34 50 68 96
048 - 200 075 - 250 100 - 250 140 - 300
Triple-axis movement with RBR (reverse bend radius) for multi-axis applications, easy filling from 2 sides E333.25 E333.32 E333.50 E333.75
13 17 26 38,5
25 32 50 75
34 50 68 96 Request Info
048 - 200 075 - 250 100 - 250 140 - 300 1-800-453-1692
www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
609
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Seite 610
®
easy triflex Technical data Overview Technical data
el a 6
Speed / acceleration
upon request
Material - permitted temperature °C, igumid NB
-40°C – +80°C
Flammability class, igumid NB
VDE 0304 IIC UL94-V2
Order example | Order key and colour options based on series E333 Order example for complete e-chain (1,0 m), colour black, with mounting brackets: ®
e-chain (1,0 m) ®
Please indicate e-chain length or number of links: 1,0 m or 28 links ®
+ Mounting brackets 1 set mounting bracket with strain relief
E333.75.200/200.0 333.75.12PZ
Order text: 1,0 m E333.75.200/200.0 + 333.75.12PZ
T
E332.75.2.200.0
Order key
Single-axis movement
Series Width index
Series E332 for easy filling from 2 sides with Bi 75 mm inner width and R 200 mm radius, colour black
Bend radius R Standard colour black
T
Order key
= Part No. E332.2.75.200.0
E332.75.2.200/200.0
Series Width index
Double-axis movement
Bend radius R Bend radius RBR Standard colour black
T
Order key
Series E332 for easy filling from 2 sides with Bi 75 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. E332.2.75.200/200.0
E333.75.200/200.0
Series Width index Bend radius R Bend radius RBR Standard colour black
Triple-axis movement Seies E333 for easy filling from 2 sides with Bi 75 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. E332.75.200/200.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
610 More information
www.igus.eu/easytriflex
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Seite 611
®
easy triflex Applications
Robots with igus easy triflex e-chains on an assembly line ®
®
®
igus easy triflex e-chains for multi-dimensional movements on a production line ®
®
®
igus easy triflex e-chains also for easy applications - here an aesthetic application ®
®
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
611
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Seite 612
34-96
E332 E333
®
easy triflex Series E332 Product range Single-axis movement | "easy"-Design - easy filling from 2 sides
Series E332 | Single-axis movement Bi1/Bi2
Bi3
Ba
R Bend radii
[mm]
[mm]
[mm]
[mm]
E332. 25.2 .R.0 E332. 32.2 .R.0
13 17
25 32
34 50
| 048 | 075 | 100 | 125 | 150 | 175 | 200 | 075 | 100 | 125 | 150 | 200 | 250
E332. 50.2 .R.0 E332. 75.2 .R.0
26 38,5
50 75
68 96
| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300
Easy filling from 2 sides
Pitch
Weight
[mm]
[kg/m]
14,5 25
≈ 0,70
30 36
≈ 1,40
≈ 0,90 ≈ 2,35
Supplement Part No. with required radius R. Example: E332.75.2.200.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Dimensions
Bi 3
Ba
Moving end
pit Jr Itriplvittm,
Ba
Fixed end
.141kAit J '
≤9
048 075 100 125 150 175 200 130 185 235 285 335 385 435
E332.50.2
D K R H D K R
095 195 075 200 130 305 100
125 280 100 250 155 385 125
150 360 125 300 180 465 150
175 440 150 350 205 545 200
200 515 200 450 255 700 250
E332.75.2
H D K R
270 195 435 140
320 220 520 175
375 245 590 200
470 295 750 250
570 345 910 300
H D K
380 450 500 600 700 240 275 300 350 400 550 660 740 900 1060
E332.32.2
≤ 12
≤ 21
≤ 33
E332.25 E332.32 E332.50 E332.75
R H
E332.25.2
Bi 1
H - Ba
E
T R
H
411111
Bi 2
S S/2
D
612 More information
225 250 595 675 250 550 305 865
www.igus.eu/E332
Series E332.25.2.
Series E332.32.2.
Ba [mm] T [mm/link] E [mm] Links/m Chain length
Ba [mm] T [mm/link] E [mm] Links/m Chain length
34 14,5 10 69 (1000,5 mm) S/ + K 2
50 25 20 40 (1000 mm) S/ + K 2
Series E332.50.2.
Series E332.75.2.
Ba [mm] T [mm/link]
Ba [mm] T [mm/link]
68 30 25
E [mm] Links/m 34 (1020 mm) Chain length S/2 + K
www.igus.eu/E333
96 36 25
E [mm] Links/m 28 (1008 mm) Chain length S/2 + K
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Seite 613
34-96
E332 E333
®
easy triflex Series E332 Product range Double-axis movement | "easy"-Design - easy filling from 2 sides
Series E332 | Double-axis movement | With RBR (reverse bend radius) Easy filling from 2 sides
Bi1/Bi2
Bi3
Ba
R Bend radii
[mm]
[mm]
[mm]
[mm]
13 17
25 32
34 50
| 048 | 075 | 100 | 125 | 150 | 175 | 200 | 075 | 100 | 125 | 150 | 200 | 250
50 75
68 96
| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300
E332.25.2 .R/R.0 E332.32.2 .R/R.0
E332.50.2 .R/R.0 26 E332.75.2 .R/R.0 38,5
Pitch
Weight
[mm]
[kg/m]
14,5 25
≈ 0,70
30 36
≈ 1,40
≈ 0,90 ≈ 2,35
Supplement Part No. with required radius R. Example: E332.75.2.200/200.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Dimensions
Bi 3
Bi 2
S S/2
D
Ba
Fixed end 1
L•
V, I
≤9
048 075 100 125 150 175 200 130 185 235 285 335 385 435
E332.50.2
D K R H D K R
095 195 075 200 130 305 100
125 280 100 250 155 385 125
150 360 125 300 180 465 150
175 440 150 350 205 545 200
200 515 200 450 255 700 250
E332.75.2
H D K R
270 195 435 140
320 220 520 175
375 245 590 200
470 295 750 250
570 345 910 300
H D K
380 450 500 600 700 240 275 300 350 400 550 660 740 900 1060
E332.32.2
≤ 12
≤ 21
≤ 33
E332.25 E332.32 E332.50 E332.75
R H
E332.25.2
Bi 1
H - Ba
E
T R
H
Ba
Moving end
225 250 595 675 250 550 305 865
Series E332.25.2.
Series E332.32.2.
Ba [mm] T [mm/link] E [mm] Links/m Chain length
Ba [mm] T [mm/link] E [mm] Links/m Chain length
34 14,5 10 69 (1000,5 mm) S/ + K 2
50 25 20 40 (1000 mm) S/ + K 2
Series E332.50.2.
Series E332.75.2.
Ba [mm] T [mm/link]
Ba [mm] T [mm/link]
68 30 25
E [mm] Links/m 34 (1020 mm) Chain length S/2 + K
96 36 25
E [mm] Links/m 28 (1008 mm) Chain length S/2 + K
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
613
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Seite 614
34-96
E332 E333
®
easy triflex Series E333 Product range Triple-axis movement | "easy"-Design - easy filling from 2 sides
Series E333 | Triple-axis movement | With RBR (reverse bend radius) Bi1/Bi2
Bi3
Ba
R Bend radii
[mm]
[mm]
[mm]
[mm]
E333. 25 .R/R.0 E333. 32 .R/R.0
13 17
25 32
34 50
| 048 | 075 | 100 | 125 | 150 | 175 | 200 | 075 | 100 | 125 | 150 | 200 | 250
E333. 50 .R/R.0 E333. 75 .R/R.0
26 38,5
50 75
68 96
| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300
Easy filling from 2 sides
Pitch
Weight
[mm]
[kg/m]
14,5 25
≈ 0,70
30 36
≈ 1,40
≈ 0,90 ≈ 2,35
The bend radii are doubled in the case of the series E333 ! Supplement Part No. with required radius R. Example: E333.75.200/200.0
Dimensions
Bi 2 Ba
Moving end
Bi 1
The bend radii are doubled in the case of the series E333!
H
R*
E
H - Ba
T
Bi 3
S S/2
D
Ba
Fixed end ≤9
≤ 12
≤ 21
≤ 33
E333.25 E333.32 E333.50 E333.75
R H
048 075 100 125 150 175 200 230 335 435 535 635 735 835
E333.50.
D K R H D K R
145 350 075 350 205 545 100
200 515 100 450 255 700 125
250 675 125 550 305 860 150
300 350 830 990 150 200 650 850 355 455 1020 1300 200 250
E333.75.
H D K R
470 295 750 140
570 345 910 175
670 395 1070 200
870 1070 495 595 1380 1690 250 300
H D K
660 800 900 1100 1300 380 450 500 600 700 990 1210 1400 1700 2000
E333.25.
E333.32.
614 More information
400 450 1150 1300 250 1050 555 1605
www.igus.eu/E332
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Series E333.25
Series E333.32
Ba [mm] T [mm/link] E [mm] Links/m Chain length
Ba [mm] T [mm/link] E [mm] Links/m Chain length
34 14,5 10 69 (1000,5 mm) S/ + K 2
50 25 20 40 (1000 mm) S/ + K 2
Series E333.50
Series E333.75
Ba [mm] T [mm/link]
Ba [mm] T [mm/link]
68 30 25
E [mm] Links/m 34 (1020 mm) Chain length S/2 + K
www.igus.eu/E333
96 36 25
E [mm] Links/m 28 (1008 mm) Chain length S/2 + K
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Seite 615
E332 E333
®
easy triflex Series E332·E333 Accessories KMA mounting brackets | Attachment on all sides | One side pivoting Moving end 333...1PZ(B)
Fixed end 333...2PZ(B)
E
E
A D
D A
8
K
10
19° 19°
B
B C
C
KMA, one side pivoting Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
C
D
E
F
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Number of teeth
25.2 / 25.
– 333.25.12PZ 43 7 22 52 4,5 333.32.12PZB 333.32.12PZ 66 15 46 82 6,5 15 32.2 / 32. 50.2 / 50. 333.50.12PZB 333.50.12PZ 84 15 50 100 6,5 15 75.2 / 75. 333.75.12PZB 333.75.12PZ 109 15 55 125 6,5 15 Note series E333: the mounting brackets are only available for e-chains with even number of chain links!
3 5 7
®
Part No. structure 333.75.12PZBA
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
A…must be indicated on preassembled configurations With assembled strain relief tiewrap plates
III
Full set = 12 Mounting brackets for selected e-chain type ®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are availablefrom stock. The complete chainfix range with order options from page 656
A
.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
615
05)-EU-D-IT-FR-3D-580-655 min
E332 E333
19.06.2015
16:38 Uhr
Seite 616
®
easy triflex Series E332·E333 Accessories Mounting brackets, flange steel | Pivoting
Fixed end 330...2
Moving end 330...1
Frontal view of flange steel F
G
T
30° 30°
A
L
M
C
10° 10°
E
E
Flange steel | Pivoting Width Index
Part No. full set
25.2 / 25.
330.25.12 330.32.12
32.2 / 32. 50.2 / 50. 75.2 / 75.
A
M
C
L
T
E
F
G
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
44 66
55 84
29 44
55 88
1,5 2
10,5 20
6,5 7
9 9
330.50.12 84 102 62 106 2 25 7 330.75.12 109 127 90 131 2 25 7 Note series E333: the mounting brackets are only available for e-chains with even number of chain links!
9 9
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
M.
Part No. structure 330. 75. 12 Full set = 12
Front attachment option using steel flange mounting brackets.
‘94tEMEME
Width Mounting brackets for selected e-chain type ®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
616 More information
www.igus.eu/E332
www.igus.eu/E333
05)-EU-D-IT-FR-3D-580-655 min
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Seite 617
E332 E333
®
easy triflex Series E332·E333 Accessories Mounting brackets, angled, steel | Pivoting Fixed end
Moving end 338...1
A H
I A
F
338...2
B
J
90°
D
70°
G
E C
5°
Angled steel bracket | Pivoting Width Index
Part No. full set
A
B
C
D
E
F
G
H
I
J
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
25.2 / 25.
338.25.12 338.32.12
17 24
6,25 5,5
28 47
6 8
16 24
14 20
5,5 7
33,8 49
31 45
8,5 11
338.50.12 42 5,5 77 12 35 24 9 67 62 338.75.12 65 5,5 77 12 35 24 9 95 90 Note series E333: the mounting brackets are only available for e-chains with even number of chain links!
15 15
32.2 / 32. 50.2 / 50. 75.2 / 75.
®
"Ma 4.MEMENIN
401.1a
Part No. structure 338. 75. 12
Oracw
hl NitmEmomm.
Full set = 12
iMEMERil
Width
Possible installation orientations for assembled mounting brackets.
Mounting brackets for selected e-chain type ®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
617
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Seite 618
®
triflex Introduction Advantages Universal: KMA, flanged and angled mounting brackets available Customizable: combinations of varying bend radii and moving axes Protection: completely enclosed protection against dirt and chips Modular: combination of triple axis fully enclosed Series and snap open series possible Variation: series 352 and 353 snap-open, 50 mm cross-section Effective: cost effective design for complex movements
01: iF product design award
II
1992 igus series triflex ®
®
pro-duct design award
Flexible: lengthening and shortening at any given point
•
Enclosed for simple multi-axis applications - triflex ®
triflex - e-chain for multi-axis motion. The triflex series was developed to allow safe energy supply in the case of multi-dimensional movements. In doing so the flexibility of a hose was combined with the strength of an e-chain and its defined radii. The unique modular programme allows you to follow very complex movements. For example: combine 1-axis, 2-axis and 3-axis movement links in one e-chain . ®
®
®
®
®
Typical industries and applications
•Machine tools•Robots•Handling equipment•Material handling•Plastics machinery•Construction machines • Vehicles • Machinery of all kinds • Medical equipment ii Office furniture Torsional motion possible
618
More information
www.igus.eu/Triflex
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Seite 619
®
triflex Selection table Series
Inner width/height Bi [mm]
Outer width/height Ba [mm]
Bend radii R [mm]
Pitch
Page
[mm]
Single-axis movement Series 332 fully enclosed protection against dirt and chips. *Series 352 snap-open
332.16 332.32 332.50 332.75 352.50*
16 32 50 75 50
26 50 68 96 68
-%teN 332.16 332.32 332.50 332.75 352.50*
16 32 50 75 50
038 - 100 075 - 250 100 - 250 140 - 300 100 - 250
13,3 25 30 36 30
622 622 622 622 622
13,3 25 30 36 30
624 624 624 624 624
13,3 25 30 36 30
625 625 625 625 625
Double-axis movement with RBR (reverse bend radius) Series 332 fully enclosed protection against dirt and chips. *Series 352 snap-open
26 50 68 96 68
038 - 100 075 - 250 100 - 250 140 - 300 100 - 250
Triple-axis movement
migAs• 333.16 333.32 333.50 333.75 353.50*
16 32 50 75 50
with RBR (reverse bend radius) Series 333 fully enclosed protection against dirt and chips. *Series 353 snap-open
26 50 68 96 68
Request Info
038 - 100 075 - 250 100 - 250 140 - 300 100 - 250
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
619
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Seite 620
®
triflex Technical data Overview Technical data
G A 6
Speed / acceleration
upon request
Material - permitted temperature °C, igumid G
-40°C – +120°C
Flammability class, igumid G
VDE 0304 IIC UL94-HB
Order example | Order key and colour options based on series 332 Order example for complete e-chain (1,0 m), colour black, with mounting brackets: ®
e-chain (1,0 m) ®
Please indicate e-chain length or number of links: 1,0 m or 28 links ®
332.75.200/200.0
+ Mounting brackets 1 set mounting bracket with strain relief
333.75.12PZ
+ Interior separation with 2 separators assembled every 2nd link
351
Order text: 1,0 m 333.75.200/200.0 + 333.75.12PZ + 351
Order key
332.75.200.0 352.50.200.0
Series Width index
Single-axis movement Series 332 fully enclosed with Bi 75 mm inner width and R 200 mm radius, colour black = Part No. 332.75.200.0 Series 352 snap-open with Bi 50 mm inner width and R 200 mm radius, colour black = Part No. 352.50.200.0
Bend radius R Standard colour black
Order key
332.75.200/200.0 352.75.200/200.0
Bend radius R Bend radius RBR Standard colour black
Order key
Series 332 fully enclosed with Bi 75 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. 332.75.200/200.0 Series 352 snap-open with Bi 50 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. 352.50.200/200.0
Series Width index
T
Double-axis movement
333.75.200/200.0 353.75.200/200.0
Series Width index Bend radius R
Triple-axis movement Series 333 fully enclosed with Bi 75 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. 333.75.200/200.0 Series 353 snap-open with Bi 50 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. 353.50.200/200.0
Bend radius RBR Standard colour black
Request Info
620 More information
www.igus.eu/triflex
1-800-453-1692 www.aboveboardelectronics.com
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Seite 621
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triflex Applications
Various triflex e-tubes on the inside of a machining center ®
igus triflex for 3 movement directions combined with triflex for 1 movement direction ®
®
®
igus triflex 332 as unsupported link from machines to control desk ®
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
621
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332 352
19.06.2015
16:38 Uhr
Seite 622
®
triflex Series 332·352 Product range
EU 16-75
Single-axis movement | 332 fully enclosed | 352 snap-open
Series 332 | 352 | Single-axis movement Series 332 fully enclosed
Series 352 snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
332. 16 .R.0 332. 32 .R.0
– –
16 32
26 50
| 038 | 048 | 075 | 100 | 075 | 100 | 125 | 150 | 200 | 250
50 75
68 96
| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300
332. 50 .R.0 332. 75 .R.0
352. 50 .R.0 –
Pitch
Weight
[mm]
[kg/m]
13,3 25
0,33
30 36
1,40
0,90
2,35
Supplement Part No. with required radius R. Example: 332.75.200.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Dimensions
Ba Bi S S/2
T ttes.
11
E
R
Fixed end
.11,Ait pit Jr 4triplyttam, R H
038 048 075 100 105 125 180 230
332.50/352.50
D K R H D K R
070 200 075 200 130 305 100
080 230 100 250 155 385 125
105 315 125 300 180 465 150
130 400 150 350 205 545 200
200 450 255 700 250
332.75
H D K R
270 195 435 140
320 220 520 175
375 245 590 200
470 295 750 250
570 345 910 300
H D K
380 450 500 600 700 240 275 300 350 400 550 660 740 900 1060
332.16
332.32
622 More information
≤ 14 mm
Ba
,
≤ 67 ≤ 45 ≤ 28
7
Moving end
H - Ba
411141
H
D
332.16 332.32 332./352.50 332.75
www.igus.eu/332
250 550 305 865
Series 332.16
Series 332.32
Ba [mm] T [mm/link] E [mm] Links/m Chain length
Ba [mm] T [mm/link] E [mm] Links/m Chain length
26 13,3 10 76 (1011 mm) S/ + K 2
50 25 20 40 (1000 mm) S/ + K 2
Series 332.50/352.50 Series 332.75 Ba [mm] T [mm/link]
68 30 25
E [mm] Links/m 34 (1020 mm) Chain length S/2 + K
www.igus.eu/352
Ba [mm] T [mm/link]
96 36 25
E [mm] Links/m 28 (1008 mm) Chain length S/2 + K
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Seite 623
332 352
®
triflex Series 332·352 Dimensions Unsupported applications | Short travels - for single axis only!
Fill weight [kg/m]
Unsupported length 332.32
Fill weight [kg/m]
Unsupported length 332.16 1.00
0.75
0.50
2.0
1.5
1.0
FLB FLB
0.25
FLG
0.5
FLG 0
0
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
0
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
Unsupported length 332.75 Fill weight [kg/m]
Fill weight [kg/m]
Unsupported length 332.50/352.50
0
2.0
1.5
2.0
FLB
1.5
FLB FLG
1.0
1.0
FLG 0.5
0.5
0
0
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
0
0
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
623
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333 353
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Seite 624
®
triflex Series 332·352 Product range
EU 16-75
Double-axis movement | 332 fully enclosed | 352 snap-open
Series 332 | 352 | Double-axis movement | With RBR (reverse bend radius) Series 332 fully enclosed
Series 352 snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
332. 16.R/R.0 332. 32.R/R.0
-
16 32
26 50
| 038 | 048 | 075 | 100 | 075 | 100 | 125 | 150 | 200 | 250
50 75
68 96
| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300
332. 50.R/R.0 352. 50.R/R.0 332. 75.R/R.0 -
Pitch
Weight
[mm]
[kg/m]
13,3 25
0,33
30 36
1,40
0,90
2,35
Supplement Part No. with required radius R Example: 332.75.200/200.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Dimensions
Ba Bi S S/2
D
Iry r sine r R H
038 048 075 100 105 125 180 230
332.50/352.50
D K R H D K R
070 200 075 200 130 305 100
080 230 100 250 155 385 125
105 315 125 300 180 465 150
130 400 150 350 205 545 200
200 450 255 700 250
332.75
H D K R
270 195 435 140
320 220 520 175
375 245 590 200
470 295 750 250
570 345 910 300
H D K
380 450 500 600 700 240 275 300 350 400 550 660 740 900 1060
332.16
332.32
≤ 14 mm
Ba
.fipt Impaki1411 21411141e1111
H
H - Ba
E
Fixed end
'Akvi
≤ 67 ≤ 45 ≤ 28
Moving end
IVII- 161 414111 41:-40 T .47 R 4
332.16 332.32 332./352.50 332.75
250 550 305 865
Series 332.16
Series 332.32
Ba [mm] T [mm/link] E [mm] Links/m Chain length
Ba [mm] T [mm/link] E [mm] Links/m Chain length
26 13,3 10 76 (1011 mm) S/ + K 2
50 25 20 40 (1000 mm) S/ + K 2
Series 332.50/352.50 Series 332.75 Ba [mm] T [mm/link]
68 30 25
E [mm] Links/m 34 (1020 mm) Chain length S/2 + K
Ba [mm] T [mm/link]
96 36 25
E [mm] Links/m 28 (1008 mm) Chain length S/2 + K
624 More information www.igus.eu/332 www.igus.eu/333 www.igus.eu/352 www.igus.eu/353
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Seite 625
®
triflex Series 333 ·353 Product range
333 353
EU 16-75
Triple-axis movement | 333 fully enclosed | 353 snap-open
Series 333 | 353 | Triple-axis movement | With RBR (reverse bend radius) Series 332 fully enclosed
Series 353 snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
333. 16 .R/R.0 333. 32 .R/R.0
-
16 32
26 50
| 038 | 048 | 075 | 100 | 075 | 100 | 125 | 150 | 200 | 250
333. 50 .R/R.0 353. 50 .R/R.0 50 68 | 100 | 125 | 150 | 200 | 250 333. 75 .R/R.0 75 96 | 140 | 175 | 200 | 250 | 300 The bend radii are doubled in the case of the series 333/353! Supplement Part No. with required radius R Example: 333.75.200/200.0
Dimensions
[kg/m]
13,3 25
0,33
30 36
1,40
0,90
2,35
≤ 67 ≤ 45 ≤ 28
Moving end
The bend radii are doubled in the
R* case of the series 333/353!
H
E
H - Ba
T
Weight
[mm]
Ba Bi
S S/2
D
Pitch
≤ 14 mm
Ba
Fixed end
-14 1414R H
038 048 075 100 180 220 330 430
333.50./353.50.
D K R H D K R
105 320 075 350 205 545 100
125 380 100 450 255 700 125
180 550 125 550 305 860 150
230 710 150 650 355 1020 200
200 850 455 1300 250
333.75.
H D K R
470 295 750 140
570 345 910 175
670 395 1070 200
870 495 1380 250
1070 595 1690 300
H D K
660 800 900 1100 1300 380 450 500 600 700 990 1210 1400 1700 2000
333.16.
333.32.
Request Info
333.16 333.32 333./353.50 333.75
250 1050 555 1605
Series 333.16
Series 333.32
Ba [mm] T [mm/link] E [mm] Links/m Chain length
Ba [mm] T [mm/link] E [mm] Links/m Chain length
26 13,3 10 76 (1011 mm) S/ + K 2
50 25 20 40 (1000 mm) S/ + K 2
Series 333.50/353.50 Series 333.75 Ba [mm] T [mm/link]
68 30 25
E [mm] Links/m 34 (1020 mm) Chain length S/2 + K
Ba [mm] T [mm/link]
96 36 25
E [mm] Links/m 28 (1008 mm) Chain length S/2 + K
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
625
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332 333 352 353
19.06.2015
16:38 Uhr
Seite 626
®
triflex Series 332·333·352·353 Accessories KMA mounting brackets | Attachment on all sides | One side pivoting
Moving end 333...1PZ(B)
Fixed end 333...2PZ(B)
E
E
A D
D A
8
K
10
19° 19°
B
B C
C
KMA, one side pivoting Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
32.
333.32.12PZB 333.50.12PZB 333.75.12PZB
50. 75.
A
B
C
D
E
K
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Number of teeth
333.32.12PZ 333.50.12PZ
66 84
15 15
46 50
82 100
6,5 6,5
15 15
3 5
333.75.12PZ
109
15
55
125
6,5
15
7
Note series 333: the mounting brackets are only available for e-chains with even number of chain links! ®
Part No. structure 333.75. 12 PZBA
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
A…must be indicated on preassembled configurations With assembled strain relief tiewrap plates
il l
Full set = 12 Mounting brackets for selected e-chain type ®
IN
.
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
626 More information www.igus.eu/332 www.igus.eu/333 www.igus.eu/352 www.igus.eu/353
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Seite 627
332 333 352 353
®
triflex Series 332·333·352·353 Accessories Mounting brackets, flange steel | Pivoting Fixed end 330...2
Moving end 330...1
Frontal view of flange steel F
G
T
30° 30°
A
L
M
C
10° 10°
E
E
Flange steel, pivoting Width Index
Part No. full set
16.
330.16.12 330.32.12
32. 50. 75.
A
M
C
L
T
E
F
G
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
35 66
53 84
21 44
57 88
1 2
10 20
4,5 7
6 9
330.50.12 84 102 62 106 2 25 7 330.75.12 109 127 90 131 2 25 7 Note series 333: the mounting brackets are only available for e-chains with even number of chain links!
9 9
®
Part No. structure 330. 75. 12
Full set = 12
Front attachment option using steel flange mounting brackets.
Width Mounting brackets for selected e-chain type ®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
627
05)-EU-D-IT-FR-3D-580-655 min
332 333 352 353
19.06.2015
16:38 Uhr
Seite 628
®
triflex Series 332·333·352·353 Accessories Mounting brackets, angled, steel | Pivoting
Fixed end
Moving end 338...1
A H
I A
F
338...2
B
J
90°
D
70°
G
E C
5°
Angled steel bracket | Pivoting Width Index
Part No. full set
A
B
C
D
E
F
G
H
I
J
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
16.
338.16.12 12 3 25 5 10 11 4,5 25 23 338.32.12 24 5,5 47 8 24 20 7 49 45 32. 50. 338.50.12 42 5,5 77 12 35 24 9 67 62 75. 338.75.12 65 5,5 77 12 35 24 9 95 90 Note series 333: the mounting brackets are only available for e-chains with even number of chain links!
6 11 15 15
®
Olowa" 'MEMEtis
"MOON
4giacri
"ma.
hl 11,1 NitmEmmi. Wit:Mormompo Nittmazzow
Part No. structure 338. 75. 12 Full set = 12 Width
Possible installation orientations for assembled mounting brackets.
Mounting brackets for selected e-chain type ®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
628 More information www.igus.eu/332 www.igus.eu/333 www.igus.eu/352 www.igus.eu/353
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Seite 629
®
triflex Series 332·333·352·353 Accessories
333
75
50
32
Interior separation
351
As standard separators are assembled every
IML 36,8 32
2
8
2
53,6 50
8
376
e-chain link. ®
Vertical separators
332.32/333.32
Modular separators are available as interior separation for the igus triflex system. They can be used for both vertical ®
332
unassembled assembled
333
332.50/333.50/ 352.50/353.50
III III' 3
2nd
332 333 352 353
350 351
unassembled assembled
®
and horizontal subdivision. If the separators are assembled every other link and turned 90°, the e-tube can be subdivided into four segments. We recommend ordering the e-tube preassembled, as subsequent assembly of separators is only possible after dismantling the e-tube. Please note that assembled separators have a different part number than unassembled separators.
78,8 75
332.75/333.75
18
unassembled assembled
375 376
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
629
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Seite 630
®
twisterchain Introduction Advantages Circular and spiral movements up to 540° possible
Cable-friendly, smooth interior
Crossbars snap-open along inner radius
Modular, variable width, height and radius
Stronger: more fill weight possible due to intermediate link
Highly dynamic and smoother running (Type 01 guide trough)
Tougher, quieter, for higher loads. Circular and spiral movements up to 540° Higher loads and smoother running - igus 2nd generation of twisterchain circular e-chains significantly improved smoothness, strength and strength. The twisterchain has a modular construction for width, height and radius and therefore provides very flexible use in applications where rotating movements up to 540° are required. Stronger due to intermediate link - more fill weight possible 25% less weight than existing twisterchain Rotary speeds up to 1 m/s and more, rotary/spiral movements up to 540° Highly dynamic and smoother running (with the Type 01 guide trough ) Cable-friendly, smooth interior Crossbars snap-open along inner radius Over 1 million cycles tested successfully in the igus laboratory (03/2010) ®
®
®
®
®
®
Typical industries and applications Robots, handling machines Packaging machines Circular movements up to 540° possible (with special attachments)
630
More information
Glass machines
General mechanical engineering
UL94-V0 classifications upon request
www.igus.eu/twisterchain
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Seite 631
®
twisterchain Introduction min. 80 mm
External limitation
X2 IR
Machine
AR
α X1
min. 25 mm
twisterchain definition ®
U pper lim Upper
In the case of machine elements which both move to the left and to the right following a circular path, the rotation angle can be determined by adding the two angles!
itation limitene
R
T
H
AR T
HF
IR
Fixed end
K
AR = outer radius, e-chain IR = inner radius, e-chain R = bend radius
® ®
X1 = inner machine construction space X2 = outer machine construction space T = pitch
HF = height incl. 50 mm clearance H = nominal clearance height K = add-on for bend radius
hi = inner height e-chain ha = outer height e-chain α = rotation angle
® ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
631
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Seite 632
®
twisterchain Selection table Series
Inner height hi [mm]
2208.* TC32 TC42 TC56
28 32 42 56
Inner width Bi [mm]
Outer width Ba [mm]
Outer height
52,5 - 112,5 80 - 140 87,5 - 150 108,5 - 171 87,5 - 200 110,5 - 223 125 - 200 155 - 230
Bend radii R [mm]
Circular radii AR [mm]
Page
[mm]
42 54 64 84
055 - 150 100 - 250 100 - 250 150 - 400
300 400 - 600 400 - 850 650 - 850
634 636 638 640
*twisterchain classic (1st generation), openable from both sides ®
®
twisterchain
for circular movements up to 540°, crossbars removable along the inner and outer radius
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
Quickly generate complete twisterchain models with guide trough and accessories www.igus-cad.com Prepare 3D-models with only the input of chosen e-chain radius and installation area Free positioning of the e-chain moving end along the travel path Optional generation of twisterchain as single part or with guide trough and base support Fast download of the CAD files without registration CAD models in 11 different 3D CAD formats and 8 different 2D CAD formats ®
®
®
632 More information
www.igus.eu/twisterchain
05)-EU-D-IT-FR-3D-580-655 min
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Seite 633
®
twisterchain Technical data Order key Technical data
El U A
Speed / acceleration
upon request
Material - permitted temperature °C, igumid G
-40°C – +120°C
Flammability class, igumid G
VDE 0304 IIC UL94-HB
Order example | Order key and colour options based on series TC56
0
Order example for complete e-chain (1,0 m), colour black, with mounting brackets: ®
e-chain (1,0 m) ®
Please indicate e-chain length or number of links: 1,0 m or 11 links ®
+ Mounting brackets 1 set
TC56.12.250/650.0 TC5600.34.VS.E
Order text: 1,0 m TC32.12.250/650.0 + TC5600.34.VS.E
T
Order key
TC56.12.250/650.0
Series Inner height
TC56.12.250/650.0 = e-chain snap-open along inner radius from both sides ®
Width index (depends on Bi) Bend radius R Outer radius AR
Bi 125 mm inner width, R 250 mm bend radius / AR 650 mm outer radius, colour black
Standard colour black Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
633
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Seite 634
I
®
I
twisterchain classic* Series 2208 Product range
2208
0 28
Series 2208 | Crossbars removable along the inner and outer radius R 055
R 063
R 075
R 100
R 125
R 150
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
Bi
Ba
AR
IR
[mm]
[mm]
[mm]
[mm]
Weight [kg/m]
2208... .052.055/300.0 .052.063/300.0 .052.075/300 .0 .052.100/300.0 .052.125/300.0 .052.150/300.0
52,5
80
300
227
≈ 1,20
2208... –
–
.062.075/300 .0 .062.100/300.0 .062.125/300.0 .062.150/300.0
62,5
90
300
217
≈ 1,24
2208... –
–
–
.074.100/300.0 .074.125/300.0 .074.150/300.0
74,5
102
300
205
≈ 1,29
2208... –
–
–
.087.100/300.0 .087.125/300.0 .087.150/300.0
87,5
115
300
192
≈ 1,35
2208... –
–
–
.112.125/300.0 .112.150/300.0 112,5
140
300
167
≈ 1,46
*twisterchain classic (1st generation) ®
R K
055 265
063 290
075 330
100 410
125 485
150 565
Pitch T Links/m
= 44 mm/link = 23 (1012 mm)
Combined spiral and rotary movement - igus twisterchain classic (1st generation) ®
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
634 More information
www.igus.eu/2208
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 635
®
twisterchain classic* Series 2208 Dimensions
02
2208
648
Ba Bi
28
≤25 mm
42
Dimensioning
Fixed end
®
28
14
2,5
14
twisterchain classic* Series 2208 Interior separation
28.1.1
215.09
2310.X
28.2.1
For this series the interior separation elements of series E4.28 may be used (except side-plates) from page 406
0
AR = outer radius, e-chain IR = inner radius, e-chain
® ®
Ba = outer width, e-chain Bi = inner width, e-chain
®
®
R = bend radius, e-chain K = add-on for bend radius ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
635
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
®
16:38 Uhr
1
Seite 636
1
0
twisterchain Series TC32 Product range
TC32
32
Circular and spiral movements up to 540° possible Series TC32 | Crossbars removable along the inner and outer radius AR
Bi
Ba
X2
X1
[mm]
[mm]
[mm]
[mm]
[mm]
R 100 [mm] TC32...
R 125 [mm] TC32...
R 150 [mm] TC32...
R 175 [mm] TC32...
R 200 [mm] TC32...
R 250 [mm] TC32...
Weight [kg/m]
400
87,5
108,5
480
270
087.100/400
087.125/400
087.150/400
087.175/400
087.200/400
087.250/400
≈ 1,82
400
100
121
480
250
–
–
10. 150/400
10. 175/400
10. 200/400
10. 250/400
≈ 1,90
400
108
129
480
250
–
–
–
11. 175/400
11. 200/400
11. 250/400
≈ 1,95
400
125
146
480
220
–
–
–
12. 175/400
12. 200/400
12. 250/400
≈ 2,05
400
137,5
158,5
480
210
–
–
–
–
–
137.250/400
≈ 2,13
400
150
171
480
200
–
–
–
–
–
15. 250/400
≈ 2,21
500
100
121
580
350
.10. 100/500
10. 125/500
10. 150/500
10. 175/500
10. 200/500
10. 250/500
≈ 1,90
500
108
129
580
350
–
11. 125/500
11. 150/500
11. 175/500
11. 200/500
11. 250/500
≈ 1,95
500
125
146
580
320
–
12. 125/500
12. 150/500
12. 175/500
12. 200/500
12. 250/500
≈ 2,05
500
137,5
158,5
580
310
–
–
137.150/500
137.175/500
137.200/500
137.250/500
≈ 2,13
500
150
171
580
300
–
–
15. 150/500
15. 175/500
15. 200/500
15. 250/500
≈ 2,21
600
108
129
680
450
.11. 100/600
11. 125/600
11. 150/600
–
–
–
≈ 1,95
600
125
146
680
420
–
12. 125/600
12. 150/600
12. 175/600
12. 200/600
12. 250/600
≈ 2,05
600
137,5
158,5
680
410
–
137.125/600
137.150/600
137.175/600
137.200/600
137.250/600
≈ 2,13
600
150
171
680
400
–
–
15. 150/600
15. 175/600
15. 200/600
15. 250/600
≈ 2,21
R H +20 0 K
100 254 465
125 304 550
150 354 620
175 404 700
200 454 780
250 554 940
Pitch T Links/m
= 56 mm/link = 18 (1008 mm)
twisterchain 2nd generation - over 1 million cycles tested successfully in the igus laboratory (03/2010) ®
®
Request Info
636 More information
www.igus.eu/TC32
1-800-453-1692 www.aboveboardelectronics.com
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 637
01
®
twisterchain Series TC32 Dimensions
TC32
644
Dimension A1 depending on outer radius AR [mm]
R 100 A1 [mm]
R 125 A1 [mm]
R 150 A1 [mm]
R 175 A1 [mm]
R 200 A1 [mm]
R 250 A1 [mm]
400
51
51
52
53
53
58
500 600
65 79
65 80
66 81
67 81
69 82
71 85
AR
Note: outer radius AR (see drawing) determines dimension A1!
Dimension A1 always with tolerance of ± 2,5 mm
Dimensioning
The cable-optimised intermediate link increases the strength of twisterchain
Ba Bi
®
several times. It also serves as interior separaton and divides the
8
filling space into two chambers. Outer radius AR determines
1
≤28 mm
A1
dimension A1.
32
Intermediate link
54
AR
17,5
®
twisterchain Series TC32 Interior separation
16
A1
32
3,4
16
5
Outer radius AR determines dimension A1
Intermediate link
32.1.1
32.3.1
3210.X
32.4.1
32.5.1
For this series the interior separation elements of series E4.32 may be used (except side-plates) from page 411
AR = outer radius R = bend radius
X1 = inner machine construction space X2 = outer machine construction space
Ba = outer width Bi = inner width
Request Info
H = nominal clearance height K = add-on for bend radius
A1 = distance intermediate link T = pitch
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
637
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 638
®
twisterchain Series TC42 Product range
TC42
CI 42
Circular and spiral movements up to 540° possible Series TC42 | Crossbars removable along the inner and outer radius AR
Bi
Ba
X2
X1
[mm]
[mm]
[mm]
[mm]
[mm]
R 100 [mm] TC42...
R 125 [mm] TC42...
R 150 [mm] TC42...
R 175 [mm] TC42...
R 200 [mm] TC42...
R 250 [mm] TC42...
400 400 400 400 400 400 400 400 400 500 500 500 500 500 500 500 500 500 500 600 600 600 600 600 600 600 600 600 650 650 650 650 650 650 650 650 750 750 750 750 750 750 750 850 850 850 850 850 850
87,5 100 108 125 137,5 150 162,5 168 175 100 108 125 137,5 150 162,5 168 175 187,5 200 108 125 137,5 150 162,5 168 175 187,5 200 125 137,5 150 162,5 168 175 187,5 200 137,5 150 162,5 168 175 187,5 200 150 162,5 168 175 187,5 200
110,5 123 131 148 160,5 173 185,5 191 198 123 131 148 160,5 173 185,5 191 198 210,5 223 131 148 160,5 173 185,5 191 198 210,5 223 148 160,5 173 185,5 191 198 210,5 223 160,5 173 185,5 191 198 210,5 223 173 185,5 191 198 210,5 223
480 480 480 480 480 480 480 480 480 580 580 580 580 580 580 580 580 580 580 680 680 680 680 680 680 680 680 680 730 730 730 730 730 730 730 730 830 830 830 830 830 830 830 930 930 930 930 930 930
270 250 250 220 210 200 190 190 180 350 350 320 310 300 290 290 280 280 250 450 420 410 400 390 390 380 380 350 470 460 450 440 430 430 420 400 560 550 540 540 530 520 500 650 640 630 630 620 600
087.100/400 10. 100/400 – – – – – – – 10. 100/500 – – – – – – – – – 11. 100/600 12. 100/600 137.100/600 15. 100/600 – – – – – 12. 100/650 137.100/650 15. 100/650 – – – – – 137.100/750 15. 100/750 – – – – – 15. 100/850 162.100/850 17. 100/850 – – –
087.125/400 10. 125/400 11. 125/400 12. 125/400 137.125/400 – – – – 10. 125/500 11. 125/500 12. 125/500 – – – – – – – 11. 125/600 12. 125/600 137.125/600 15. 125/600 162.125/600 – – – – 12. 125/650 137.125/650 15. 125/650 162.125/650 17. 125/650 – – – 137.125/750 15. 125/750 162.125/750 17. 125/750 18. 125/750 187.125/750 20. 125/750 15. 125/850 162.125/850 17. 125/850 18. 125/850 187.125/850 20. 125/850
087.150/400 10. 150/400 11. 150/400 12. 150/400 137.150/400 – – – – 10. 150/500 11. 150/500 12. 150/500 137.150/500 15. 150/500 162.150/500 – – – – 11. 150/600 12. 150/600 137.150/600 15. 150/600 162.150/600 17. 150/600 18. 150/600 187.150/600 20. 150/600 12. 150/650 137.150/650 15. 150/650 162.150/650 17. 150/650 18. 150/650 187.150/650 20. 150/650 137.150/750 15. 150/750 162.150/750 17. 150/750 18. 150/750 187.150/750 20. 150/750 15. 150/850 162.150/850 17. 150/850 18. 150/850 187.150/850 20. 150/850
087.175/400 10. 175/400 11. 175/400 12. 175/400 137.175/400 15. 175/400 – – – 10. 175/500 11. 175/500 12. 175/500 137.175/500 15. 175/500 162.175/500 17. 175/500 – – – 11. 175/600 12. 175/600 137.175/600 15. 175/600 162.175/600 17. 175/600 18. 175/600 187.175/600 20. 175/600 12. 175/650 137.175/650 15. 175/650 162.175/650 17. 175/650 18. 175/650 187.175/650 20. 175/650 137.175/750 15. 175/750 162.175/750 17. 175/750 18. 175/750 187.175/750 20. 175/750 15. 175/850 162.175/850 17. 175/850 18. 175/850 187.175/850 20. 175/850
087.200/400 10. 200/400 11. 200/400 12. 200/400 137.200/400 15. 200/400 162.200/400 – – 10. 200/500 11. 200/500 12. 200/500 137.200/500 15. 200/500 162.200/500 17. 200/500 18. 200/500 187.200/500 20. 200/500 11. 200/600 12. 200/600 137.200/600 15. 200/600 162.200/600 17. 200/600 18. 200/600 187.200/600 20. 200/600 12. 200/650 137.200/650 15. 200/650 162.200/650 17. 200/650 18. 200/650 187.200/650 20. 200/650 137.200/750 15. 200/750 162.200/750 17. 200/750 18. 200/750 187.200/750 20. 200/750 15. 200/850 162.200/850 17. 200/850 18. 200/850 187.200/850 20. 200/850
087.250/400 10. 250/400 11. 250/400 12. 250/400 137.250/400 15. 250/400 162.250/400 17. 250/400 18. 250/400 10. 250/500 11. 250/500 12. 250/500 137.250/500 15. 250/500 162.250/500 17. 250/500 18. 250/500 187.250/500 20. 250/500 – 12. 250/600 137.250/600 15. 250/600 162.250/600 17. 250/600 18. 250/600 187.250/600 20. 250/600 12. 250/650 137.250/650 15. 250/650 162.250/650 17. 250/650 18. 250/650 187.250/650 20. 250/650 137.250/750 15. 250/750 162.250/750 17. 250/750 18. 250/750 187.250/750 20. 250/750 15. 250/850 162.250/850 17. 250/850 18. 250/850 187.250/850 20. 250/850
R -0 H +25
100 267
125 317
150 367
175 417
200 467
250 567
K
500
650
725
800
875
1050
638 More information
www.igus.eu/TC42
Pitch T Links/m
Weight [kg/m] ≈ 1,97 ≈ 2,03 ≈ 2,07 ≈ 2,16 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,03 ≈ 2,07 ≈ 2,16 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54 ≈ 2,07 ≈ 2,16 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54 ≈ 2,16 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54
= 67 mm/link = 15 (1005 mm) Request Info
1-800-453-1692 www.aboveboardelectronics.com
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 639
01
®
twisterchain Series TC42 Dimensions
TC42
644
Dimension A1 depending on outer radius AR [mm]
R 100 A1 [mm]
R 125 A1 [mm]
R 150 A1 [mm]
R 175 A1 [mm]
R 200 A1 [mm]
R 250 A1 [mm]
400
49
50
51
53
54
58
500 600
64 79
65 79
66 80
67 81
68 82
71 85
650
86
87
87
88
89
92
750
101
101
102
103
104
106
850
116
116
117
118
118
120
for4lit 7,_ii
AR
. %* •
,
Note: outer radius AR (see drawing) determines dimension A1!
Dimension A1 always with tolerance of ± 2,5 mm
Dimensioning
The cable-optimised intermediate link increases the strength of twisterchain
Ba Bi
®
several times. It also serves as interior separaton and divides the
8
filling space into two chambers. Outer radius AR determines
A1
≤38 mm
A1
dimension A1.
42
Intermediate link
64
AR
19,5 .4(
®
twisterchain Series TC42 Interior separation
Intermediate link
21
42
3,4
21
A1
5 7,5 7,5
Outer radius AR determines dimension A1
42.1.1
42.3.1
3210.X
42.4.1
42.5.1
For this series the interior separation elements of series E4.42 may be used (except side-plates) from page 417
AR = outer radius R = bend radius
X1 = inner machine construction space X2 = outer machine construction space
Ba = outer width Bi = inner width
Request Info
H = nominal clearance height K = add-on for bend radius
A1 = distance intermediate link T = pitch
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
639
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 640
®
twisterchain Series TC56 Product range
TC56
0 56
Circular and spiral movements up to 540° possible Series TC56 | Crossbars removable along the inner and outer radius AR
Bi
Ba
X2
X1
[mm]
[mm]
[mm]
[mm]
[mm]
R 150 [mm] TC56...
R 200 [mm] TC56...
R 250 [mm] TC56...
R 300 [mm] TC56...
R 400 [mm] TC56...
Weight [kg/m]
650
125
155
730
470
12. 150/650
12. 200/650
12. 250/650
12. 300/650
–
≈ 3,45
650
137,5
168
730
460
–
13. 200/650
13. 250/650
13. 300/650
13. 400/650
≈ 3,54
650
150
180
730
450
–
–
15. 250/650
15. 300/650
15. 400/650
≈ 3,62
650
162,5
193
730
440
–
–
16. 250/650
16. 300/650
16. 400/650
≈ 3,7
650
175
205
730
430
–
–
–
17. 300/650
17. 400/650
≈ 3,78
650
187,5
218
730
420
–
–
–
18. 300/650
18. 400/650
≈ 3,87
650
200
230
730
400
–
–
–
–
20. 400/650
≈ 3,95
750
137,5
168
830
560
.13. 150/750
.13. 200/750
.13. 250/750
.13. 300/750
–
≈ 3,54
750
150
180
830
550
–
.15. 200/750
.15. 250/750
.15. 300/750
.15. 400/750
≈ 3,62
750
162,5
193
830
540
–
.16. 200/750
.16. 250/750
.16. 300/750
.16. 400/750
≈ 3,7
750
175
205
830
530
–
–
.17. 250/750
.17. 300/750
.17. 400/750
≈ 3,78
750
187,5
218
830
520
–
–
.18. 250/750
.18. 300/750
.18. 400/750
≈ 3,87
750
200
230
830
500
–
–
.20. 250/750
.20. 300/750
.20. 400/750
≈ 3,95
850
150
180
930
650
15. 150/850
15. 200/850
15. 250/850
15. 300/850
15. 400/850
≈ 3,62
850
162,5
193
930
640
16. 150/850
16. 200/850
16. 250/850
16. 300/850
16. 400/850
≈ 3,7
850
175
205
930
630
17. 150/850
17. 200/850
17. 250/850
17. 300/850
17. 400/850
≈ 3,78
850
187,5
218
930
620
–
18. 200/850
18. 250/850
18. 300/850
18. 400/850
≈ 3,87
850
200
230
930
600
–
–
20. 250/850
20. 300/850
20. 400/850
≈ 3,95
R -0 H +25
150 384
200 484
250 584
300 684
400 884
K
750
900
1050
1225
1450
Request Info
1-800-453-1692 www.aboveboardelectronics.com
twisterchain in a Type 01 guide trough for rotary ®
movements on an articulated robot - long service life: more than 1.000.000 cycles tested successfully (issue 04/2009)
640 More information
www.igus.eu/TC56
Pitch T Links/m
= 91 mm/link = 11 (1001 mm)
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 641
01
®
twisterchain Series TC56 Dimensions
TC32
644
Dimension A1 depending on outer radius AR [mm]
R 150 A1 [mm]
R 250 A1 [mm]
R 300 A1 [mm]
R 400 A1 [mm]
650
83
85
88
90
97
750 850
98 113
101 116
102 117
103 118
110 124
AR
Note: outer radius AR (see drawing) determines dimension A1!
Dimension A1 always with tolerance of ± 2,5 mm
Intermediate link
Dimensioning
The cable-optimised intermediate link increases the strength of twisterchain
Ba Bi
®
several times. It also serves as interior separaton and divides the
C
filling space into two chambers. Outer radius AR determines
A1
wi
10
≤50 mm
A1
dimension A1.
56
R 200 A1 [mm]
84
AR
).• 24,5 .4(
®
twisterchain Series TC56 Interior separation
28
56
4,5
Intermediate link
28
14
A1
14
5 Outer radius AR determines dimension A1
56.1.1
56.3.1
521.X
56.4.1
56.5.1
For this series the interior separation elements of series E4.56 may be used (except side-plates) from page 423
AR = outer radius R = bend radius
X1 = inner machine construction space X2 = outer machine construction space
Ba = outer width Bi = inner width
Request Info
H = nominal clearance height K = add-on for bend radius
A1 = distance intermediate link T = pitch
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
641
05)-EU-D-IT-FR-3D-580-655 min
TC32 TC42 TC56
19.06.2015
16:38 Uhr
Seite 642
®
twisterchain Series TC32·TC42·TC56 Accessories Steel mounting bracket for twisterchain (2nd generation) ®
Position 1
Position 2
Steel, one-piece for twisterchain (2nd generation) | Recommended for unsupported and rotatory applications ®
Für Series TC32 TC42
Part No. full set TC3200.34.VS.E TC4200.34.VS.E
Part No. position 1 TC3200.30.VS.E TC4200.30.VS.E
Part No. position 2 TC3200.40.VS.E TC4200.40.VS.E
TC56
TC5600.34.VS.E
TC5600.30.VS.E
TC5600.40.VS.E
•• ••
The guide trough must be mounted at the fixed point of the twisterchain . The following bolted connections are permitted: ®
.
.
Bore Hole: 4 x Ø 6,6 - 7 mm Mounting only with bolts: 4 x bolts M6 Other connection dimensions for mounting
One part for all e-chain widths Electrically conductive ®
Universal use Material: stainless steel 1.4301
Part No. structure TC3200.34.VS.E
IL
Stainless steel (standard) standard: bolted Full set = 34 Mounting brackets for selected e-chain type ®
Note: twisterchain e-chains must always end with an outer side link. At the moving end an outer side link always forms the first e-chain link. Please note when calculating! ®
®
®
1 Alma 2
-`4
3
Single-part order Position 1 TC3200.30.VS.E
4 5 SAMINOCIom
Request Info
Position 2 TC3200.40.VS.E
1-800-453-1692 www.aboveboardelectronics.com
642 More information
www.igus.eu/twisterchain
05)-EU-D-IT-FR-3D-580-655 min
19.06.2015
16:38 Uhr
Seite 643
®
twisterchain classic Series 2208 Accessories
2208
Steel mounting brackets for twisterchain classic (1st generation) ®
Position 1
Position 2
RLK - distance pivot point / outer mounting holes
Steel, one-piece for twisterchain classic (1st generation) | Recommended for unsupported and rotatory applications ®
For
Part No.
Part No.
• • • •
Part No.
Series
full set
position 1
position 2
2208
22080.34.VS.E
22080.30.VS.E
22080.40.VS.E
One part for all e-chain widths Electrically conductive ®
Universal use Material: stainless steel 1.4301
The guide trough must be mounted at the fixed point of the twisterchain , as shown by the drilling template in the illustration. The following bolted connections are permitted:
Part No. structure 22080. 34.VS.E
Bore Hole: 4 x Ø 6,6 - 7 mm Mounting only with bolts: 4 x bolts M6 Other connection dimensions for mounting
IL
®
•
•
Stainless steel
Standard: bolted
Full set = 34 Mounting brackets for selected e-chain type
Note: twisterchain e-chains must always end with an outer side link. At the moving end an outer side link always forms the first e-chain link. Please note when calculating! ®
®
ofsclom
Single-part order Position 1 22080. 30. E
1
2
®
3
'V4bANIMINI°' Request Info
4
®
5
Position 1 22080. 40. E
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
643
05)-EU-D-IT-FR-3D-580-655 min
TC32 TC42 TC56
19.06.2015
16:39 Uhr
Seite 644
®
twisterchain Series TC32·TC42·TC56 Accessories Guide troughs | Type 01 for twisterchain (2nd generation) ®
2nd generation of twisterchain guide troughs save time and costs - increase service life ®
Lower assembly time: save about 66% time Before 6h Today 2h (max) with the twisterchain Type 01 guide trough ®
With the type 01 twisterchain trough, the previously complex adjustment work is reduced. Assembly time is reduced from 6 hours to 2 hours. While reducing noise levels, travel speed and service life can be increased, thanks to an almost all-plastic design. Available for all twisterchain in the previous range. •Suitable for high dynamics, because of the complete guidance of the twisterchain •Much smoother and quieter motion of the twisterchain in the trough due to continuous guidance of upper run •Upper run guided in the polymer trough over the full width •Preassembled delivery possible •Easy adjustment, alignment and handling Request Info 1-800-453-1692 www.aboveboardelectronics.com •Assembly time reduced from 6 hours to 2 hours ®
®
®
®
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twisterchain Type 01 guide trough options
9XXX.31 Complete troughs
9XXX.32 Upper and lower run trough
9XXX.30 Lower run trough
(with base support, height adjustment
(without base support and height adjustment)
(with attachement angles)
and attachement angles)
Special variant: customer builds base support
Special variant: customer builds upper run trough
Type 02 guide trough for twisterchain classic (1st generation) series 2208 More information page 648 or www.igus.eu/TCtroughclassic ®
644 More information
www.igus.eu/TCtroughnew
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twisterchain TC32·TC42·TC56 Accessories Guide troughs | Type 01 | Product range
u
TC32 TC42 TC56
01
®
Product range | twisterchain guide troughs Type 01 Part No. Outer radius Series AR [mm]
TC32 / TC42
400
500
600
TC42 / TC56
650
750
Rotation angle from-up to α [°]
Part No. complete trough
Part No. Part No. upper/lower run trough lower run trough
0 - 90° 90° - 180° 180° - 270°
9XXX.31.90 .400/Bi.R 9XXX.31.180.400/Bi.R 9XXX.31.270.400/Bi.R
9XXX.32.90 .400/Bi.R 9XXX.32.180.400/Bi.R 9XXX.32.270.400/Bi.R
9XXX.30.90 .400/Bi.R 9XXX.30.180.400/Bi.R 9XXX.30.270.400/Bi.R
270° - 360° 0 - 90° 90° - 180° 180° - 270° 270° - 360°
9XXX.31.360.400/Bi.R 9XXX.31.90 .500/Bi.R 9XXX.31.180.500/Bi.R 9XXX.31.270.500/Bi.R 9XXX.31.360.500/Bi.R
9XXX.32.360.400/Bi.R 9XXX.32.90 .500/Bi.R 9XXX.32.180.500/Bi.R 9XXX.32.270.500/Bi.R 9XXX.32.360.500/Bi.R
9XXX.30.360.400/Bi.R 9XXX.30.90 .500/Bi.R 9XXX.30.180.500/Bi.R 9XXX.30.270.500/Bi.R 9XXX.30.360.500/Bi.R
0 - 90° 90° - 180° 180° - 270° 270° - 360°
9XXX.31.90 .600/Bi.R 9XXX.31.180.600/Bi.R 9XXX.31.270.600/Bi.R 9XXX.31.360.600/Bi.R
9XXX.32.90 .600/Bi.R 9XXX.32.180.600/Bi.R 9XXX.32.270.600/Bi.R 9XXX.32.360.600/Bi.R
9XXX.30.90 .600/Bi.R 9XXX.30.180.600/Bi.R 9XXX.30.270.600/Bi.R 9XXX.30.360.600/Bi.R
0 - 90° 90° - 180°
9XXX.31.90 .650/Bi.R 9XXX.31.180.650/Bi.R
9XXX.32.90 .650/Bi.R 9XXX.32.180.650/Bi.R
9XXX.30.90 .650/Bi.R 9XXX.30.180.650/Bi.R
180° - 270° 270° - 360° 0 - 90°
9XXX.31.270.650/Bi.R 9XXX.31.360.650/Bi.R 9XXX.31.90 .750/Bi.R 9XXX.31.180.750/Bi.R
9XXX.32.270.650/Bi.R 9XXX.32.360.650/Bi.R 9XXX.32.90 .750/Bi.R 9XXX.32.180.750/Bi.R
9XXX.30.270.650/Bi.R 9XXX.30.360.650/Bi.R 9XXX.30.90 .750/Bi.R 9XXX.30.180.750/Bi.R
90° - 180° 180° - 270° 270° - 360°
9XXX.31.270.750/Bi.R
9XXX.32.270.750/Bi.R
9XXX.30.270.750/Bi.R
9XXX.31.360.750/Bi.R 9XXX.31.90 .850/Bi.R 9XXX.31.180.850/Bi.R 9XXX.31.270.850/Bi.R
9XXX.32.360.750/Bi.R 9XXX.32.90 .850/Bi.R 9XXX.32.180.850/Bi.R 9XXX.32.270.850/Bi.R
9XXX.30.360.750/Bi.R 9XXX.30.90 .850/Bi.R 9XXX.30.180.850/Bi.R 9XXX.30.270.850/Bi.R
270° - 360° 9XXX.31.360.850/Bi.R Supplement Part No. 9XXX with required series (TC32, TC42, TC56), value Bi and required bend radius R 9XXX.31.180.600/06.250
9XXX.32.360.850/Bi.R
9XXX.30.360.850/Bi.R
850
0 - 90° 90° - 180° 180° - 270°
For series 2208 please use guide troughs Type 02
page 648 Request Info
1-800-453-1692 www.aboveboardelectronics.com
9TC32.31.180.600/12.250
■
■■■■■
T
9XXXX.31.180.600/Bi. R
Order key guide trough
R - bend radius, please add appropriate value Bi - width index, please add appropriate value Outer radius e-chain Rotation angle of application (90°, 180°, 270°, 360°) ®
I
Trough version Guide trough of selected series
More order examples Complete trough Lower run trough only Upper and lower run trough without base support
• • •
Part No. 94008.31.180.600/12.250 Part No. 94008.30.180.600/12.250 Part No. 94008.32.180.600/12.250
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
645
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TC32 TC42 TC56
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twisterchain Series TC32·TC42·TC56 Accessories
HF Total trough height
Guide troughs | Type 01 | Dimensions
X1 Inner machine construction space
Min. required construction space of igus
®
X2 Outer machine constr. space
Rotation axis
twisterchain -guide trough system ®
Installation Dimensions | X1 inner machine construction space and X2 outer machine construction space of guide trough AR [mm] X2 mm] TC32
X1 [mm] depending on Bi [mm] 87,5
100
108
125
137,5
150
400
480
270
250
250
220
210
200
500 600
580 680
– –
350 –
350 450
320 420
310 410
300 400
TC42 400 500 600 650
480 580 680 730
87,5 270 – – –
100 250 350 – –
108 250 350 450 –
125 220 320 420 470
137,5 210 310 410 460
150 200 300 400 450
162,5 190 290 390 440
168 190 290 390 440
175 180 280 380 430
187,5 – 280 380 420
200 – 250 350 400
750 850 TC56
830 930
– –
– – –
– – –
– – 125
560 – 137,5
550 650 150
540 640 162,5
540 640 –
530 630 175
520 620 187
500 600 200
650
730
–
–
–
470
460
450
440
–
430
420
400
750 850
830 930
– –
– –
– –
– –
560 –
550 650
540 640
– –
530 630
520 620
500 600
For series 2208 please use guide troughs Type 02
page 648
Construction height | HF depending on bend radius of twisterchain guide trough ®
R [mm] Series
100
125
150
TC32 TC42 TC56
370 380 –
420 430 –
470 480 500
175 200 250 HF Construction height [mm] 520 530 –
570 580 600 Request Info
670 680 700
300
400
– – 800
– – 1000
1-800-453-1692 www.aboveboardelectronics.com
AR = outer radius e-chain IR = inner radius e-chain R = bend radius
®
®
646 More information
X1 = inner machine construction space W1 = angle of lower run X2 = outer machine construction space W2 = angle of upper run HF = total trough height Wtotal = rotation angle of system
www.igus.eu/TCtroughnew
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Li
®
twisterchain TC32·TC42·TC56 Accessories
01
Guide troughs | Type 01 | Dimensions
TC32 TC42 TC56
Rotation angle for 360° | W2 angle of upper run [°] twisterchain guide trough ®
AR
R [mm]
Series
100
125
150
175 200 250 W2 Rotation angle [°]
300
400
400 TC32/TC42 500 TC32/TC42
90° 90°
90° 90°
90° 90°
90° 90°
90° 90°
90° 90°
90° 90°
90° 90°
600 TC32/TC42
135°
135°
135°
135°
90°
90°
90°
90°
650 TC42/TC56
135°
135°
135°
135°
90°
90°
90°
90°
750 TC42/TC56 850 TC42/TC56
135° 135°
135° 135°
135° 135°
135° 135°
135° 135°
135° 135°
90° 135°
90° 135°
[mm]
Rotation angle | W1 + Wtotal
Wtotal
Wtotal rotation W1 rotation angle of angle system [°] lower run trough [°]
120
240
W2
90° 180°
45° 90°
270°
135°
360°
180°
W1
15
°
24
15
°
0
10 0 12
0
12
0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
647
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®
twisterchain classic Series 2208 Accessories guide troughs | Type 02 for twisterchain classic (1st generation) ®
®
Type 02 guide trough for twisterchain classic (1st generation) series 2208 Guidance of the e-chain Minimised wear on the e-chain Optimal running smoothness Rotation angle up to 400° ®
®
The modular design of the guide trough makes it possible to connect a large number of e-chains , circle and bend radii by ®
using the same trough sections. If the e-chain radius changes, the trough can simply be adapted without purchasing a completely new trough. The table below will assist you in selecting ®
the right guide trough system. The specified part number includes the complete trough system.
Product range | Type 02 guide trough for twisterchain classic (1st generation) ®
2208
Part No. Outer radius Series AR [mm] - 300 - 300
Rotation angle min.-max. α [°]
Trough assembly Type 02
Trough assembly with bottom support
45 - 100 >100 - 180
92208.4.45.300/ Bi.R 92208.4.90.300/ Bi.R
not necessary not necessary
Number of support – –
- 300 >180 - 270 92208.4.135.300/Bi.R* 92208.5.135.300/Bi.R 1 - 300 >270 - 360 92208.4.180.300/Bi.R** 92208.5.180.300/Bi.R 2 Supplement Part No with the value Bi and the value of the required bend radius R 92208.5.180.600/112.150 * These troughs feature one support for the upper run / ** these troughs feature two supports for the upper run
92208.5.180.600/112.150
Y
Order key Type 02 guide trough
R - bend radius, please add appropriate value Bi - widths index, please add appropriate value Outer radius e-chain
®
Trough angle (Standard 180°, 135°, 90°, 45°) Trough version (.5. with and .4. without bottom support) Guide trough - series 2208 Request Info
1-800-453-1692 www.aboveboardelectronics.com
648 More information
www.igus.eu/TCtroughclassic
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Seite 649
2208
02
®
twisterchain classic Series 2208 Accessories guide troughs | Type 02 for twisterchain classic (1st generation) ®
®
Support for the upper run of twisterchain classic (as of 180° rotation angle) Lower edge (moving end)
40
HS
Support for upper run
Required clearance for twisterchain ®
HF
RST ≈ 45°
Axis of rotation
Fixed end
Mounting position for one support
RST 40
4
25
37
Lower edge (fixed end) 2. Support for upper run Required clearance for twisterchain ®
1. Support for upper run
70
40
RLK
The guide trough must be mounted at the fixed end of the twisterchain as shown by the drilling template.The following bolted connections are permitted:
≈ 90° ≈ 20°
®
--
Axis of rotation
Fixed end
. Bore hole: 4 x Ø 6,6 - 7 mm
Mounting only with bolts: 4 x bolt M6 .
Mounting position for two supports
Installation Dimensions | Type 02 guide trough (1st generation) 055
HF [mm] for bend radius R 063 075 100 125 150
Part No. guide trough
RST
[mm] [mm]
2208...300 265 130
195
211
92208...300
145
Series Part No.
RLK HS
235
285
335
Request Info
385
[mm]
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
649
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Seite 650
twisterband (7000° rotation) Introduction Advantages
**Base plate with strain relief
twisterband segment
Compact, modular and cost effective twisterband Rotary movements in small spaces - up to 20 times its own axis. With the very compact igus twisterband rotations can be implemented economically and with low wear and low maintenance in a confined space. Energy, data and media are kept secure. •Available in 4 sizes •Rotary movements up to 7000° (Installation position, vertical: up to 3.000°, horizontal: 7.000° and more possible) Rotary speeds up to 360°/s possible Compact, modular and lightweight Ribbons can be shortened easily Minimum installation space, fits very closely around the rotary axis •Can be reliably used in various installation positions (horizontal or vertical) •Cost effective . Easy filling chainflex cables in very limited spaces . ®
4 sizes available Some types available with interior separation*
Snap-open with film-hinge or openable with "easy" design
®
Typical industries and applications
• Cable reels •Robots (robot arms, 1/6 axis, scara robots) • Tooling machines Leisure rides • Medical equipment Radar and telescope equipment • Aerospace, test, measurement, handling, lifting and installation equipment • Wind turbines (e.g. blade adjustment)•Wherever rotary unions are used
**Base plate with strain relief **Base plates are delivered by standard. They are part of the twisterband-module!
650
More information
www.igus.eu/twisterband
product design award 2011
reddot design award •
winner 2011
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Seite 651
twisterband (7000° rotation) Selection table Seriew
Inner height Inner width hi [mm] Bi [mm]
ø X1
ø X2
R min.
R max.
[mm]
[mm]
[mm]
[mm]
Interior separation
Opening principle
Page
– – yes yes yes
"easy" design "easy" design
652 652 652 652 652
twisterband rotary movements in small spaces up to 20 times its own axis Installation position, vertical: up to 3.000°, horizontal: 7.000° and more possible
TB12.23.09 TB20.44.12 TB20.44.18 TB29.27.22 TB30.75.22
9 12 18 22 22
23 44 44 27 75
40 50 50 200 90
140 220 220 320 330
24 34 34 69 44
35 57 57 82 77
film-hinge film-hinge film-hinge
More sizes available upon request! X1 = inner machine construction space X2 = outer machine construction space Request Info
1-800-453-1692 www.aboveboardelectronics.com
twisterband features 360°... 3000°
itto stk
Film hinge: easy access and quick filling with cables and hoses
A shaft must be centrally installed for angles of rotation from 1500°
Max. rotation angle: as a rule of thumb: Each section gives 180° =
rotating and horizontal
360° more rotation
twisterband, minimum igus installation space, fits very closely
Compact, modular, cost effective up to 7.000° rotary* motions in
Can be reliably used in various installation positions (horizontal: 7.000° and
around the rotary axis
smallest spaces (*Installation position, vertical:
more possible). Limited length compensation possible
®
up to 3.000°, horizontal: 7.000° and more possible)
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
651
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twisterband
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Seite 652
twisterband Product range Dimensions
9-22 GID
Compact, modular and cost effective
twisterband | Crossbars snap-open with film-hinge or openable with "easy" design Part No. twisterband
Inner width
Inner height
TB12. 23. 09. X.01 .0 TB20. 44. 12. X.01 .0
Bi [mm] 23 44
hi [mm] 9 12
TB20. 44. 18. X.01 .0 TB29. 27. 22. X.01 .0
44 27
18 22
TB30. 75. 22. X.01 .0
75
22
X1 = inner
X1 = outer
R min.
≤R
[mm]
[mm]
24 34
35 57
34 69 44
machine construction machine construction space [mm]
Opening principle
≤d1
"easy" design
7 9
[mm]
space [mm]
ø 40 ø 50 ø 50 ø 200 ø 90
ø 140 ø 220 ø 220 ø 320 ø 330
57 82
"easy" design film-hinge film-hinge
14 17
77
film-hinge
17
Supplement Part No. with required number of ribbons X (see calculation box) e.g. TB20.44.12.6.01.0 *Base plates are delivered by standard. They are part of the twisterband-module!
oo
more twisterband sizes upon request!
r
TB20.44.12.
TB20.44.18.
40
50
50
X1
X1
X1
X2 140 mm
X2 220 mm
X2 220 mm
TB12.23.09.
200
90
X1
X1
X2 320 mm
X2 330 mm
27
75
44
Request Info
d1
22
d1
22
12
9
d1
18
44
23 d1
TB30.75.22.
TB29.27.22.
IT
1-800-453-1692 www.aboveboardelectronics.com
652 More information
www.igus.eu/twisterband
d1
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twisterband
Fill weight [kg/m]
twisterband Technical data Calculation
a
2.0 = TB30 = TB20 = TB12
Series
TB29 upon request
1.5
Speed max.
TB12. 23. TB20. 44. TB20. 44.
180°/s 180°/s 180°/s
TB29. 27. TB30. 75.
180°/s
upon request
Rmax. 1.0
Rmin.
0.5
≤d1 mm
0 0º 360º Rotation angle [°]
720º
1440º
3000º
hi
Bi
Fill weights depending of the rotation angle
Calculation: number of ribbons depending on rotation angle
II
(please always round up number of ribbons)
TB12: X ≈ Rotation angle + 2 = Example: X ≈ 1200° + 2 = Result: X ≈ 6 ribbons 360
360
TB20: X ≈ Rotation angle + 2 = Example: X ≈ 1200° + 2 = Result: X ≈ 6 ribbons 340
340
TB29: X ≈ Rotation angle + 6 = Example: X ≈ 1200° + 6 = Result: X ≈ 13 ribbons 180
180
TB30: X ≈ Rotation angle + 6 = Example: X ≈ 1200° + 6 = Result: X ≈ 13 ribbons 180
180
Bi = inner width e-chain hi = inner height e-chain
®
®
X1 = inner machine construction space X2 = outer machine construction space
R min. = min. bend radius R max.= max. bend radius
Request Info
d1 = max. cable diameter X = number of ribbons
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
653
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twisterband
19.06.2015
16:39 Uhr
Seite 654
twisterband (7000° rotation) Accessories Interior separation
TB29.27.22
TB30.75.22
22
18
22
TB20.44.18
TB30.22.2
TB20.18.2
TB30.22.2
Separators are delivered unassembled. Simply push them onto the crossbar!
9
NI
TB20.18.2
Separator for TB20.44.18 unassembled TB20.18.2
2 9
Separator for TB30.22.2
Separators For series TB20 with an inner height of 18 mm and series TB29 and TB30 (inner height: 22 mm). For installation simply open the e-chain , insert a cable and push the separator onto the crossbar. Then add more cables. The separators ®
provide a clear, cablefriendly interior separation.
TB29.27.22+TB30.75.22 unassembled
Ti
TB30.22.2
2
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Easy opening and filling of the twisterbandes with a click or with the "easy" design. Simply push separators on and add more cables. The separators provide a clear, cable-friendly interior separation.
igus twisterband TB30 for rotations of 360° and E2 mini and E2/000 e-chains in an un- and loading unit ®
®
654 More information
www.igus.eu/twisterband
An igus twisterband guides the energy of the 5-axis cutting heat in this wood working machine, safe and cost effective ®
05)-EU-D-IT-FR-3D-580-655 min
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Seite 655
twisterband
twisterband (7000° rotation) Accessories Base plates with strain relief Dimensions - base plates made of steel with strain relief for the following series:
Base plates are delivered by standard. They are part of the twisterband-module!
(for TB29.27.22 upon request)
TB12.23.09.
TB20.44.12. / TB20.44.18.
TB30.75.22.
twisterband application of two systems mounted above one another. This space-saving solution allows double filling space with a constant outer diameter of the system Request Info
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
655
