Igus E6 1 More Dynamics Smoother Running Easier To Open

04D)-EU-D-IT-FR-516-579miniJU2a 20.06.2015 0:00 Uhr Seite 572 E6.1 Introduction Advantages Universal: attachment fro...

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Seite 572

E6.1 Introduction Advantages Universal: attachment from any side

Quick assembly: crossbars openable on both sides

Very low noise: small pitch for low noise, smooth operation

Dynamic: for high speeds and high accelerations

Long service life: minimum vibration, high strength

Virtually no wear: polymer spring - no pin and bore connection

Modular design: can be shortened and lengthened

More dynamics, smoother running, easier to open, 2nd generation The E6.1 series is a development of the E6 series. While having all its advantages, like low noise and cleanroom suitability, it is even lighter, faster and quieter. In addition, its accessibility to the interior and the assembly and handling have been improved. •Crossbars are openable on both sides and removable in the inner and outer radius •Option without camber (NC) by turning the inner link •Extremely quiet due to small pitch and brake in the stop-dog system •Extremly low vibration •Low-abrasion link system (no pin and bore connection) •Virtually no polygon effect, therefore smooth rolling operation •Faster lengthening and shortening through optimised connection design •Smooth and obstacle free interior design for a long lifetime for cables and hoses •Weight savings approx. 30% compared to the system E6 •Cost-effective Typical industries and applications

• Semiconductor industry Printer industry •Applications with highest accelerations and where noise minimization and low abrasion are important Extremely low noise

IPA

572

Fraunhofer TESTE D' DEVICE

IPA

Fraunhofer TESTED' DEVICE

-ZZET.7:4

IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 1, according to DIN EN ISO 14644-1 for system E6.1, series E61.29.50.075.0 and E61.29.50.075.0.CR at v = 0,5 m/s, 1 m/s, 2 m/s

Discover the advantages

www.igus.eu/best/E6.1

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E6.1 Features Accessories

New generation interior separation - even more cable-friendly

Snap-open crossbar, series E61.29 choice of snap-open on left or right

KMA mounting brackets with attachment options from any side

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips from page 656

Pivoting and locking igus KMA mounting brackets are available

Support tray kit. For support of the lower run from page 740

®

System E6.1 internal tests in the igus lab Noise level dB(A)

Weight reduction 10 0,9 0,8 0,7

40

The E6.1 generation can take up higher accelerations, due to a weight reduction, making it a highly dynamic yet still extremely quiet e-chain ®

2 m/s

E6.29

2 m/s

E61.29

1 m/s

E6.29

10

1 m/s

20

E61.29

E61.29.100.R.0

E61.29

T3.29.100.R.0

T3.29

0,2 0,1

E6.29

0,4 0,3

Noise level -2dB(A)

50

30

0,6 0,5

E6.29.100.R.0

Weight [kg/m]

®

Series E61.29 tests in the igus test lab show noise levels, which are 2 dB(A) below the already class-leading noiselevels of the igus E6.29 series ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

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E6.1 Selection table Technical data Overview Series

Inner height hi [mm]

Inner width Outer width Bi [mm] Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

System E6.1 openable along both radii

E61.29

29

30 - 140

44 - 144

35

≈ 1,5

55 - 150

576

Technical data FLG FLB

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

Material - permitted temperature °C

A

upon request VDE 0304 IIC UL94-HB

Flammability class

■FL

G

= with straight upper run

■ FL

B

= with permitted sag

Installation types, maximum travels

e-chain series

Unsupported

Vertical hanging

Vertical standing

E61.29

≤ 1,5 m

≤ 25 m

≤ 2,0 m

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

574 More information

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E6.1 Order keys and options Options with order keys based on series E61.29 Standard

NC-version - (no camber) Simply turn inner side link no additional work

Part No. Standard

Part No. NC-version 180°=NC

E61.29.100.R.0

E61.29.100.R.0.NC

Delivery from stock

Delivery from stock

Order example | Order key and colour options based on series E61.29

O

Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

E61.29.100.075.0

Please indicate e-chain length or number of links: 1,0 m or 34 links ®

+ Mounting brackets KMA, pivoting - 1set

E61.290.100.12

+ Interior separation with 2 separators assembled every 2nd link

2 x 29.1.1

Order text: 1,0 m E61.29.100.075.0 + E61.290.100.12 + 2 x 29.1.1

General igus colour options for e-chains and e-tubes

Order key e-chain crossbars removable along both radii ®

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

E61.29.100.075.0

®

Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT Orange Grey only for e-chains .3 Yellow ®

Dusty grey

only for e-tubes

.31

Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

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E6.1 Series E61.29 Product range

E61.29

29

Extremely low noise and vibration

__4111 r

...E61.29

-•

imr

mu-,

a

Series E61.29 | Crossbars snap-open along the inner and outer radius on both sides Part No. e-chains

Bi

Ba

E61.29

[mm]

[mm]

[kg/m]

E61.29. 030 R.0 E61.29. 040 R.0

30 40

44 54

0,558

E61.29. 050 R.0 E61.29. 060 R.0 E61.29. 070 R.0

50 60 70

64 74 84

0,608

E61.29. 080 R.0

80

94

0,682

®

Part No. e-chains

Bi

Ba

E61.29

[mm]

[mm]

[kg/m]

E61.29. 090 R.0 E61.29. 100 R.0

90 100

104 114

0,707

E61.29. 110 R.0 E61.29. 120 R.0 E61.29. 140 R.0

110 120 140

124 134 144

0,757

®

0,583

0,633 0,657

0,732

0,782 0,807

Available bend radii R [mm] 055 | 075 | 100 | 125 | 150 | Supplement Part No. with required radius (R). Examples: E61.29.050.100.0 = e-chain with inner width Bi 50 mm, radius R 100 mm, colour black ®

Ba Bi

Inner height Pitch Links/m

29 mm 22 mm/link 46 (1012 mm)

Chain length S/2 + K

FLB S

FLG

D

S/2

36

0.75 1.0

0

0.5

55 175

1.0

1.5

2.0

75 215

1.25 2.5

Ire TO`

1.5 3.0

R

• t14., -

100 265

22

- - -

Fixed end

I

125 315

D 105,5 125,5 150,5 175,5 K 220 280 360 440 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)

150 365 200,5 520 Request Info

576 More information

www.igus.eu/E61.29

36

7

H HF = H + 40

0.25 0.5

35

0

H - 35

Moving end

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

13

≤25 mm

29 35

7.0 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0

28

Fill weight [kg/m]

Dimensions

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E6.1 Series E61.29 Accessories

E61.29 656

KMA mounting brackets | Attachment from any side | Pivoting Fixed end

Moving end

E61.290...1

E61.290...1 36 10

36

22

5

17,5

Bi

Bi

B = Bi + 19,5 A = Bi + 10

17,5

9,75

10

Frontal view of KMA 35

Traverse angle corresponds to the radius!

ø 4,5 / t=5,2

KMA pivoting | Recommended for unsupported applications | Standard Width Index

Part No. full set KMA pivoting

030 040

E61.290.030. 12



E61.290.040. 12 050 ► E61.290.050. 12 060 ► E61.290.060. 12 070 ► E61.290.070. 12 080 ► E61.290.080. 12 ►

A

B

Bi

[mm]

[mm]

[mm]

Width Index

Part No. full set KMA pivoting

40 50 60 70

49,5 59,5 69,5 79,5

30 40

090* 100

E61.290.090. 12

80 90

89,5 99,5

50 60 70



E61.290.100. 12 110* ► E61.290.110. 12 120 ► E61.290.120. 12 140 ► E61.290.140. 12 ►

A

B

Bi

[mm]

[mm]

[mm]

100 110 120 130

109,5 119,5 129,5 139,5

90 100

140

149,5

110 120 140

80

(KMA = Polymer Metal Mounting Bracket)

E61.290.050.12A

A

Part No. structure A…must be indicated on preassembled configurations

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

577

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Seite 578

E6.1 Series E61.29 Accessories Interior separation | New generation

28

7

7,5

7,5

29

2,0

29.1.1

29.2.1

min. 1

29.5.1

2310.X

Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link!

ix ix

®

2,5

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 29.1 assembled 29.1.1

8 4

For even faster installation

Separator,

2,5

t

narrow head unassembled assembled

8 2,5

unassembled assembled 2,5

_.

29.2

X -1

..

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

29.2.1

Locks securely in 2 mm increments

Notch separator for notch crossbar*

8

_

Standard - for any application

Standard separator, wide base

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

29.5 29.5.1

Horizontal separation

Full-width shelf, lockable unassembled 2300.X assembled 2310.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 2300.050 2310.050 057

Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075 077 2300.077 2310.077

2300.057 2310.057 080

Width X [mm] unassembled assembled 087 2300.087 2310.087 090 2300.090 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110 120 2300.120 2310.120

2300.080 2310.080 125

Request Info

1-800-453-1692 www.aboveboardelectronics.com

578 More information

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2300.125 2310.125

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Seite 579

E6.1 Series E61.29 Further accessories

E61.29

Series E6.29 crossbars can be opened along the inner and outer radius

Separator with integrated strain relief Strain relief separator Part No. E6.29.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

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