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E6.1 Introduction Advantages Universal: attachment from any side
Quick assembly: crossbars openable on both sides
Very low noise: small pitch for low noise, smooth operation
Dynamic: for high speeds and high accelerations
Long service life: minimum vibration, high strength
Virtually no wear: polymer spring - no pin and bore connection
Modular design: can be shortened and lengthened
More dynamics, smoother running, easier to open, 2nd generation The E6.1 series is a development of the E6 series. While having all its advantages, like low noise and cleanroom suitability, it is even lighter, faster and quieter. In addition, its accessibility to the interior and the assembly and handling have been improved. •Crossbars are openable on both sides and removable in the inner and outer radius •Option without camber (NC) by turning the inner link •Extremely quiet due to small pitch and brake in the stop-dog system •Extremly low vibration •Low-abrasion link system (no pin and bore connection) •Virtually no polygon effect, therefore smooth rolling operation •Faster lengthening and shortening through optimised connection design •Smooth and obstacle free interior design for a long lifetime for cables and hoses •Weight savings approx. 30% compared to the system E6 •Cost-effective Typical industries and applications
• Semiconductor industry Printer industry •Applications with highest accelerations and where noise minimization and low abrasion are important Extremely low noise
IPA
572
Fraunhofer TESTE D' DEVICE
IPA
Fraunhofer TESTED' DEVICE
-ZZET.7:4
IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 1, according to DIN EN ISO 14644-1 for system E6.1, series E61.29.50.075.0 and E61.29.50.075.0.CR at v = 0,5 m/s, 1 m/s, 2 m/s
Discover the advantages
www.igus.eu/best/E6.1
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E6.1 Features Accessories
New generation interior separation - even more cable-friendly
Snap-open crossbar, series E61.29 choice of snap-open on left or right
KMA mounting brackets with attachment options from any side
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips from page 656
Pivoting and locking igus KMA mounting brackets are available
Support tray kit. For support of the lower run from page 740
®
System E6.1 internal tests in the igus lab Noise level dB(A)
Weight reduction 10 0,9 0,8 0,7
40
The E6.1 generation can take up higher accelerations, due to a weight reduction, making it a highly dynamic yet still extremely quiet e-chain ®
2 m/s
E6.29
2 m/s
E61.29
1 m/s
E6.29
10
1 m/s
20
E61.29
E61.29.100.R.0
E61.29
T3.29.100.R.0
T3.29
0,2 0,1
E6.29
0,4 0,3
Noise level -2dB(A)
50
30
0,6 0,5
E6.29.100.R.0
Weight [kg/m]
®
Series E61.29 tests in the igus test lab show noise levels, which are 2 dB(A) below the already class-leading noiselevels of the igus E6.29 series ®
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
573
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E6.1 Selection table Technical data Overview Series
Inner height hi [mm]
Inner width Outer width Bi [mm] Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
System E6.1 openable along both radii
E61.29
29
30 - 140
44 - 144
35
≈ 1,5
55 - 150
576
Technical data FLG FLB
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
Material - permitted temperature °C
A
upon request VDE 0304 IIC UL94-HB
Flammability class
■FL
G
= with straight upper run
■ FL
B
= with permitted sag
Installation types, maximum travels
e-chain series
Unsupported
Vertical hanging
Vertical standing
E61.29
≤ 1,5 m
≤ 25 m
≤ 2,0 m
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
574 More information
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E6.1 Order keys and options Options with order keys based on series E61.29 Standard
NC-version - (no camber) Simply turn inner side link no additional work
Part No. Standard
Part No. NC-version 180°=NC
E61.29.100.R.0
E61.29.100.R.0.NC
Delivery from stock
Delivery from stock
Order example | Order key and colour options based on series E61.29
O
Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m) ®
E61.29.100.075.0
Please indicate e-chain length or number of links: 1,0 m or 34 links ®
+ Mounting brackets KMA, pivoting - 1set
E61.290.100.12
+ Interior separation with 2 separators assembled every 2nd link
2 x 29.1.1
Order text: 1,0 m E61.29.100.075.0 + E61.290.100.12 + 2 x 29.1.1
General igus colour options for e-chains and e-tubes
Order key e-chain crossbars removable along both radii ®
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
E61.29.100.075.0
®
Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT Orange Grey only for e-chains .3 Yellow ®
Dusty grey
only for e-tubes
.31
Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
575
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Seite 576
E6.1 Series E61.29 Product range
E61.29
29
Extremely low noise and vibration
__4111 r
...E61.29
-•
imr
mu-,
a
Series E61.29 | Crossbars snap-open along the inner and outer radius on both sides Part No. e-chains
Bi
Ba
E61.29
[mm]
[mm]
[kg/m]
E61.29. 030 R.0 E61.29. 040 R.0
30 40
44 54
0,558
E61.29. 050 R.0 E61.29. 060 R.0 E61.29. 070 R.0
50 60 70
64 74 84
0,608
E61.29. 080 R.0
80
94
0,682
®
Part No. e-chains
Bi
Ba
E61.29
[mm]
[mm]
[kg/m]
E61.29. 090 R.0 E61.29. 100 R.0
90 100
104 114
0,707
E61.29. 110 R.0 E61.29. 120 R.0 E61.29. 140 R.0
110 120 140
124 134 144
0,757
®
0,583
0,633 0,657
0,732
0,782 0,807
Available bend radii R [mm] 055 | 075 | 100 | 125 | 150 | Supplement Part No. with required radius (R). Examples: E61.29.050.100.0 = e-chain with inner width Bi 50 mm, radius R 100 mm, colour black ®
Ba Bi
Inner height Pitch Links/m
29 mm 22 mm/link 46 (1012 mm)
Chain length S/2 + K
FLB S
FLG
D
S/2
36
0.75 1.0
0
0.5
55 175
1.0
1.5
2.0
75 215
1.25 2.5
Ire TO`
1.5 3.0
R
• t14., -
100 265
22
- - -
Fixed end
I
125 315
D 105,5 125,5 150,5 175,5 K 220 280 360 440 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)
150 365 200,5 520 Request Info
576 More information
www.igus.eu/E61.29
36
7
H HF = H + 40
0.25 0.5
35
0
H - 35
Moving end
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
13
≤25 mm
29 35
7.0 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0
28
Fill weight [kg/m]
Dimensions
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E6.1 Series E61.29 Accessories
E61.29 656
KMA mounting brackets | Attachment from any side | Pivoting Fixed end
Moving end
E61.290...1
E61.290...1 36 10
36
22
5
17,5
Bi
Bi
B = Bi + 19,5 A = Bi + 10
17,5
9,75
10
Frontal view of KMA 35
Traverse angle corresponds to the radius!
ø 4,5 / t=5,2
KMA pivoting | Recommended for unsupported applications | Standard Width Index
Part No. full set KMA pivoting
030 040
E61.290.030. 12
►
E61.290.040. 12 050 ► E61.290.050. 12 060 ► E61.290.060. 12 070 ► E61.290.070. 12 080 ► E61.290.080. 12 ►
A
B
Bi
[mm]
[mm]
[mm]
Width Index
Part No. full set KMA pivoting
40 50 60 70
49,5 59,5 69,5 79,5
30 40
090* 100
E61.290.090. 12
80 90
89,5 99,5
50 60 70
►
E61.290.100. 12 110* ► E61.290.110. 12 120 ► E61.290.120. 12 140 ► E61.290.140. 12 ►
A
B
Bi
[mm]
[mm]
[mm]
100 110 120 130
109,5 119,5 129,5 139,5
90 100
140
149,5
110 120 140
80
(KMA = Polymer Metal Mounting Bracket)
E61.290.050.12A
A
Part No. structure A…must be indicated on preassembled configurations
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
577
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E61.29
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Seite 578
E6.1 Series E61.29 Accessories Interior separation | New generation
28
7
7,5
7,5
29
2,0
29.1.1
29.2.1
min. 1
29.5.1
2310.X
Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link!
ix ix
®
2,5
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 29.1 assembled 29.1.1
8 4
For even faster installation
Separator,
2,5
t
narrow head unassembled assembled
8 2,5
unassembled assembled 2,5
_.
29.2
X -1
..
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
29.2.1
Locks securely in 2 mm increments
Notch separator for notch crossbar*
8
_
Standard - for any application
Standard separator, wide base
Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
29.5 29.5.1
Horizontal separation
Full-width shelf, lockable unassembled 2300.X assembled 2310.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 2300.050 2310.050 057
Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075 077 2300.077 2310.077
2300.057 2310.057 080
Width X [mm] unassembled assembled 087 2300.087 2310.087 090 2300.090 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110 120 2300.120 2310.120
2300.080 2310.080 125
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578 More information
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2300.125 2310.125
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Seite 579
E6.1 Series E61.29 Further accessories
E61.29
Series E6.29 crossbars can be opened along the inner and outer radius
Separator with integrated strain relief Strain relief separator Part No. E6.29.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
579