Igus E4 1 E Chain

04C)-EU-D-IT-FR-390-515miJU2a 20.06.2015 0:39 Uhr Seite 390 E4.1 Introduction Advantages Universal: attachment from ...

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04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:39 Uhr

Seite 390

E4.1 Introduction Advantages Universal: attachment from any side Low noise: optional dampening pads

Chip protection: openable lids

Long lifetime: gliding surfaces for long travels

High stability: "undercut" design

25% faster: easy assembly with QuickLock-crossbars

®

ONE e-chain series for almost any application The E4.1 system combines all the advantages of its three predecessors. E4.1 benefits from 25 years of igus experience in 4-piece e-chains and is the best igus e-chain in the product range. The E4.1 series is stronger with the same or smaller dimensions than its predecessors. Almost all accessories and mounting dimensions are identical. With the E4.1, the service life of your application can be still increased with lower costs. •Undercut design for high lateral stability, high tensile force on long travels and for large unsupported lengths •Good for side-mounted applications •Noise dampening pads •Inner and outer links for quick assembly, with or without pretension •Dirt repellant, with smooth, wear-resistant surface and side wear pads ®

®

®

®

Typical industries and applications

• Crane •Indoor crane •Composting plants

Straight run: due to inner/outer link principle

No camber: no rework needed due to special design Precise separation: notch crossbar with visual scale

• Sewage plants • Machine tools • General mechanical engineering • Materials handling technology • Construction machinery • Any type of machines •Robotics Fraunhofer

I PA

TESTED' DEVICE

IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 2, according to DIN EN ISO 14644-1 for system E4.1, series E4.32.10.063.0.CR at v = 0,5 / 1,0 / 2,0 41 dB(A) tested at igus lab, v = 1,8 m/s unsupported, series E4.21.060.038.0 ®

Electrically conductive ESD/ATEX versions

Low noise operation: due to integrated "brakes"

390

Discover the advantages

several series available from stock e-tubes available as special design with HT material for 850°C hot chips

www.igus.eu/best/E4.1

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Seite 391

E4.1 Features Accessories

IE

11 0

New generation interior separation - even more cable-friendly

Previous interior separation - still available www.igus.eu/E4.1

KMA mounting brackets with attachment options from any side

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips ►from page 656

Guide troughs - "aluminium SuperTrough" basic and heavy duty ► from page 690

Support tray kit. For support of the lower run ► from page 740

Up to 25% more unsupported length with

QuickLock crossbar - reduce assembly

autoglide crossbars available, long travels

XXL material ►www.igus.eu/E4.1

time up to 25%

without guide troughs

The extension link design allows virtually unlimited side-by-side extension

Round or square extender crossbar - safe guiding for large hoses

+25% ≈7m

www.igus.eu/E4.1

The E4 e-chain opener reduces assembly time www.igus.eu/E4savetime ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

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E4.1 Any application with one e-chain

®

Undercut design combined with the inner/outer-link solution Smooth, cable-friendly inner surfaces

Low noise operation through integrated "brake" on the radial stop dogs

Special e-chain link contour provides low rolling noise ®

392 Discover the advantages

Smooth and wear-resistant gliding surface - no additional glide shoe

Optional noise dampening pads

www.igus.eu/best/E4.1

Option with or without pretension by reversing outer links

Straight run and fast assembly due to inner- / outer-link design

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Seite 393

E4.1 Moving energy made easy High strength and rigidity, for easy installation Perfect ESD suitability due "tongue and groove" design

Very high stability due to the undercut design

Strong crossbars with double locking

Double vertical stop dog system for larger unsupported lengths

Cable-friendly, Intergrated Iateral wear pads for a long service rounded crossbar life (also for side-mounted applications)

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

393

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Seite 394

E4.1 Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Outer height Ba [mm] ha [mm]

Bend radius R [mm]

Unsupported max. length. [m]

page

Crossbars every link e-chains for demanding applications ®

E4.21 E4.28 E4.32 E4.42 E4.56 E4.80 E4.112 E4.162 800 840 E4.350

21 28 32 42 56 80 112 162 200 204 350

30 - 140 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 200 - 600 200 - 600 100 - 563 400 - 800

44 - 154 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 102 - 652 256 - 656 260 - 660 160 - 623 540 - 940

28 42 54 64 84 108 140 195 236 236 450

38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000 250 - 1000 325 - 1000 325 - 1000 500 - 1000

2,50 2,50 3,30 4,00 5,00 6,20 6,50 6,75 8,00 8,00 6,20

398 402 408 414 420 426 432 438 442 446 450

Crossbars every 2nd link e-chains for almost any application - standard ®

H4.32 H4.42 H4.56 H4.80 H4.112

32 42 56 80 112

50 - 400 50 - 400 50 - 600 50 - 600 50 - 600

73 - 423 76 - 426 84 - 634 100 - 650 102 - 652

54 64 84 108 140

63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000

3,30 4,00 5,00 6,20 6,50

408 414 420 426 432

e-tubes fully enclosed, excellent cable protection

4 R4.28 R4.32 R4.42 R4.56 R4.80 R4.112

28 32 42 56 80 108

50 - 300 50 - 300 50 - 300 75 - 462 100 - 462 200 - 400

.-.11111

70 - 320 73 - 323 76 - 326 109 - 497 150 - 513 252 - 452

42 54 64 84 108 140

Request Info

75 - 250 125 - 300 125 - 350 135 - 500 200 - 1000 250 - 1000 1-800-453-1692 www.aboveboardelectronics.com

394 More information

www.igus.eu/E4.1

2,50 3,30 4,00 5,00 6,20 6,50

402 408 414 420 426 432

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Seite 395

E4.1 Technical data Overview Technical data ≤ 10 [m/s] / ≤ 50 [m/s ]

Gliding speed / acceleration FLG FLB

n

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G

A

Flammability class, igumid G

• FL

G

= with straight upper run

• FL

B

VDE 0304 IIC UL94-HB = with permitted sag

Installation types, maximum travels Or e-chain / e-tube Series

Unsupported

E4.21

®

Gliding

Vertical hanging

Vertical standing

Side mounted unsupported

≤ 2,5 m

≤ 120 m

≤ 40 m

≤ 3,0 m

≤ 1,0 m

E4.28/R4.28

≤ 2,5 m

≤ 200 m

≤ 80 m

≤ 5,0 m

E4.32/H4.32/R4.32

≤ 3,3 m

≤ 200 m

≤ 80 m

E4.42/H4.42/R4.42

≤ 4,0 m

≤ 300 m

E4.56/H4.56/R4.56

≤ 5,0 m

E4.80/H4.80/R4.80

•-0°4 %dr

II,



0......

1

Zig-zag application

Unsupported length lower run

with rework

upon request

upon request

≤ 1,2 m

with rework

upon request

upon request

≤ 5,0 m

≤ 1,5 m

with rework

upon request

upon request

≤ 100 m

≤ 6,0 m

≤ 2,0 m

with rework

upon request

upon request

≤ 400 m

≤ 100 m

≤ 6,0 m

≤ 2,5 m

with rework

upon request

upon request

≤ 6,2 m

≤ 400 m

≤ 120 m

≤ 6,0 m

≤ 3,0 m

with rework

upon request

upon request

E4.112/H4.112/R4.112 ≤ 6,5 m

≤ 450 m

≤ 120 m

≤ 6,0 m

≤ 3,0 m

with rework

upon request

upon request

with rework

upon request

upon request

Rotary

E4.162

≤ 6,75 m

≤ 450 m

≤ 120 m

≤ 6,0 m

800

≤ 8,0 m

≤ 450 m

≤ 120 m

≤ 6,0 m

≤ 6,0 m

with rework

upon request

upon request

840

≤ 8,0 m

≤ 450 m

≤ 120 m

≤ 6,0 m

≤ 6,0 m

with rework

upon request

upon request

E4.350

upon request

upon request

upon request

upon request upon request with rework

upon request

upon request

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

395

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Seite 396

E4.1 Order keys and options Options with order keys | based on series E4.56/H4.56/R4.56 Standard

Part No. Standard

Additional noise dampening with pads

QuickLock crossbar reduce assembly time up to 25%

Part No.

Part No. QuickLock crossbar for inner radius

Low noise (with pads)

Part No. QuickLock crossbar

Part No. QuickLock crossbar

for outer radius

for both radii

E4.56.30.R.0

ES4.56.30.R.0

E4.56.30QZ.R.0 E4.56.30QE.R.0 E4.56.30Q.R.0

Crossbar every link

Crossbar every link

Crossbar every link

H4.56.30.R.0

HS4.56.30.R.0

H4.56.30QZ.R.0 H4.56.30QE.R.0 H4.56.30Q.R.0

Crossbar every link

Crossbar every link

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link

R4.56.30.R.0

RS4.56.30.R.0

e-tube, closed

e-tube, closed

Delivery from stock

Delivery time: upon request

Delivery time: upon request Request Info

Delivery time: upon request

Delivery time: upon request

1-800-453-1692 www.aboveboardelectronics.com



Order example | based on series E4.56/H4.56/R4.56 Order example for complete e-chain (3,0 m, with crossbars every link), colour black, mounting brackets and interior separation ®

e-chain (3,0 m) ®

Please indicate e-chain length or number of links: 3,0 m or 33 links ®

E4.56.30.300.0

+ Mounting brackets KMA - 1 set (with odd number of links and integrated C-profiles)

E4.560.30.1.12.C

+ Interior separation with 2 separators assembled every 2nd link

2 x 56.1.1

Order text: 3,0 m E4.56.30.300.0 + E4.560.30.1.12.C + 2 x Part No. 56.1.1

®

Magnetically detectable plastic e-chains for the food- and tobacco industry

CD

•The material igumid DT is detected to the tiniest fragment all common metal detection systems •Particles as small as 1.0 mm can be recognised for fragments passing at speeds of 20 m/min More information www.igus.eu/detectablechain

396 More information

www.igus.eu/E4.1

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Seite 397

E4.1 Order keys and options

Simply turn outer side link no additional work

Reverse bend Unsupported radius for circu- lengths +25% lar movements possible

No burning-in of hot chips up to 850°C (1562°F)

ESD / ATEX classified e-chains II 2 GD

Magnetically detectable plastic e-chains

Part No. NC-version

Part No. RBR

Part No. igumid HT-material

Part No. ESD-material

Part No. igumid DT-material

Part No. XXL-material 1)

®

180°=NC

0 0

®

A

+25% ≈7m

D

E4.56.30.R.0.NC E4.56.30.R1/R2.0 E4.56.30.R.0.XXL R4.56.30.R.0.HT E4.56.30.R.0.ESD E4.56.30.R.0.DT Crossbar every link

Crossbar every link

Crossbar every link

Complete e-tube2)

Crossbar every link

Crossbar every link

H4.56.30.R.0.NC H4.56.30.R1/R2.0 H4.56.30.R.0.XXL R4.56.30HT.R.0 H4.56.30.R.0.ESD H4.56.30.R.0.DT Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom

R4.56.30.R.0.NC e-tube, closed

RBR for e-tubes ® please consult igus ®

Crossbar every 2nd link Crossbar every 2nd link

R4.56.30.R.0.XXL R4.56.30HTZ.R.0 R4.56.30.R.0.ESD R4.56.30.R.0.DT e-tube, closed

Bottom only

e-tube, closed

e-tube, closed

R4.56.30HTE.R.0 Lid only

Delivery time: upon request

Delivery time: upon request

Request Info

Delivery time: several series Delivery time: from stock upon request

Delivery time: upon request

Delivery time: upon request

1) Sidebands made from XXL-material

2) Available upon request, please consult igus for delivery time!

3) for the food- and tobacco industry

®

1-800-453-1692

IA

A

www.aboveboardelectronics.com

Order key and colour options | based on series E4.56/H4.56/R4.56 Order key e-chain crossbars every link e-chain crossbars every 2nd link e-tube fully enclosed ®

®

Series / Type Inner height Width index (depends on Bi) Bend radius R Colour index (standard black)

General igus colour options for e-chains and e-tubes ®

E4.56.30.300.0 Colours H4.56.30.300.0 •Black R4.56.30.300.0 •Slate grey

®

Order index Colours .0 .ESD .HT .3 .31

Standard, from stock! only ESD material

•Grey brown only HT material only for e-chains •Grey •Dusty grey only for e-tubes

®

White Grey white Orange Yellow Light grey

Order index for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

e-chains /e-tubes ®

.1 .1S .2 .4 .14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Aluminum lid for plastic e-tube R4.1 Openable, tight, with separation notches Lid notches allow easy positioning of the interior separation Special plastic clips facilitate easy assembly Width continuously adjustable Lids snap-open along both sides Material: aluminium (EN AW-6060) Compatible with the interior separation product range. More Information www.igus.eu/alulid

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

397

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E4.1 Series E4.21 Product range

E4.21

21

Stable due to undercut design, small inner height

...E4.21 crossbars every link

®

e-chains | Series E4.21 crossbars every link (removable along the inner and outer radius) Part No. e-chains

®

R.1)

E4.21. 030. E4.21. 040. R.1) E4.21. 050. R.1) E4.21. 060. R.1) E4.21. 070. R.1) E4.21. 080. R.0 1)

Bi

Ba

E4.21

[mm]

[mm]

[kg/m]

Part No. e-chains

Bi

Ba

E4.21

[mm]

[mm]

[kg/m]

30 40

44 54

≈ 0,60

E4.21. 090. R.0 E4.21. 100. R.0

90 100

104 114

≈ 0,82

50 60

64 74

≈ 0,67

110 120

124 134

≈ 0,89

≈ 0,71

E4.21. 110. R.0 E4.21. 120. R.0

70 80

84 94

≈ 0,74

E4.21. 140. R.0

140

154

≈ 0,99

≈ 0,64

®

≈ 0,85 ≈ 0,92

≈ 0,78

ESD/ATEX version available from stock

Available bend radii R [mm] 038 | 048 | 063 | 075 | 100 | 150 | 200 Supplement Part No. with required radius (R). Example: E4.21.120.100.0 = e-chain with crossbars every link, inner width Bi 120 mm, radius R 100 mm, colour black ®

ESD/ATEX permanently conductive e-chains - E4.21 several widths with delivery from stock: inner widths Bi 30 - 70, radii R 48 - 100. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

398 More information

www.igus.eu/E4.21

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Seite 399

E4.1 Series E4.21 Dimensions

E4.21 656

698

Ba Bi 13

≤18 mm

Inner height Pitch Links/m Chain length

21 mm 30,5 mm/link 33 (1007 mm) S/ + K 2

S S/2

D

FLG 2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

R

Fixed end 30,5

H

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

28

0

H - 28

Moving end

HF = H + 30

FLB

21 28

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

20

Fill weight [kg/m]

Unsupported applications | Short travels

R

038

048

063

075

100

150

H

104

124

154

178

228

328

428

D K

98 185

108 215

123 260

135 300

160 380

210 535

260 690

200

The required clearance height: HF = H + 30 mm (with 1,5 kg/m fill weight)

Gliding applications | Long travels from 10 m to max. 120 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

038 76

048 96

063 126

075 152

100 135

150 135

200 135

D2+25 K2 ACL

085 185 –

095 215 –

110 260 –

120 300 –

430 640,5 270

580 945,5 370

730 1250,5 470

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

399

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E4.1 Series E4.21 Accessories

E4.21

KMA mounting brackets | Attachment from any side | Pivoting Fixed end E4.210...1.1

Moving end E4.210...1.2 35

35

30,5

—Ear 0g

Bi + 18 Bi + 9 Bi

Bi Bi + 9 Bi + 18

0

48°

f-rNL- Ei Ei - I - Ei Ei - I - 19 Ei - I - Ei Ei - I - 19 El -Irrn 8,5

SW7

48°

8,5

ø 4,3

KMA pivoting | Recommended for unsupported and gliding applications Width Index 030. 040. 050. 060. 070. 080.

► ► ► ► ►

Bi

Bi

Part No. full set KMA pivoting

[mm]

Width Index

E4.210. 030.1.12 E4.210. 040.1.12

30 40

090. 100.

E4.210. 090.1.12 E4.210. 100.1.12

90 100

E4.210. 050.1.12 E4.210. 060.1.12 E4.210. 070.1.12

50 60 70

110. 120. 140.

E4.210. 110.1.12 E4.210. 120.1.12 E4.210. 140.1.12

110 120 140

E4.210. 080.1.12

80

Special mounting bracket feature - E4.21 • Special design of the counterbore as a hexagon allows the inlay of the M4 nut or the hexagon screw head • Note: E4.21 mounting brackets with attachment points from all sides, must always end with an inner link (odd number of links). For the preassembled mode please add index A.

Part No. full set KMA pivoting

[mm]

E4.210.120.1.12 A Part No. structure

111

A…must be indicated on preassembled configurations

Full set Odd numbers of links Width index Series

A

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

400 More information

www.igus.eu/E4.21

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Seite 401

E4.1 Series E4.21 Accessories

E4.21

Interior separation

2

T2112

min.12

111.X

T2113.Z

5,5

6,5

5

5

20

IZZ/zIft m

T2111

Note: please observe a lateral spacing of 12 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®

AI

Standard separator T2102

Separator for e-chains

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

®

E

8 1,5

unassembled T2102 assembled T2112

Notch separator T2101

Notch separator

Can be locked securely in 2 mm increments due to gaps on the crossbars of e-chains . The separator cannot slide sideways during operation.

for e-chains

®

®

unassembled T2101 assembled T2111

8

2

nil

1,5

X

Full-width shelf 110.X

Full-width shelf (30-120 mm)

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different

unassembled 110.X assembled 111.X

heights.

Full-width shelf Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

030 040 050

110.30 110.40 110.50

111.30 111.40 111.50

070 080 090

110.70 110.80 110.90

111.70 111.80 111.90

110 120

110.110 110.120

111.110 111.120

060

110.60

111.60

100

110.100

111.100

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Separator with integrated strain relief Strain relief separator Part No. T2103.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run

•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options

I SHHUll Iii I 'LTI• • 111 E! 1

®

More information

from page 740

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

401

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Seite 402

00

E4.1 Series E4.28 Product range

28

Stable due to undercut design, small inner height

28

TI ...E4.28 crossbars every link

...R4.28 fully enclosed

®

e-chains | Series E4.28 crossbars every link (removable along the inner and outer radius) e-tubes | Series R4.28 fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. e-chains / e-tubes

Bi

Ba

E4.28

R4.28

[mm]

[mm]

[kg/m]

[kg/m]

E4.1) – 28. 040. R.0 E4.1) R4. 28. 050. R.0

40 50

60 70

≈ 1,06



≈ 1,11

≈ 2,20

28. 052. R.0

52 62

72 82

≈ 1,13



≈ 1,17



70 75 87

90 95 107

≈ 1,20



≈ 1,23

≈ 2,32

≈ 1,28

100

120

≈ 1,37

®

E4. –

28. 062. R.0 28. 070. R.0 E4.1) R4. 28. 075. R.0 E4.1) – E4.1) –

E4.1) – 28. 087. R.0 E4.1) R4. 28. 100. R.0

*Radius not available for e-tubes 1)

Part No. e-chains / e-tubes

Bi

Ba

E4.28

[mm]

[mm]

[kg/m]

[kg/m]

E4.1) R4. 28. 125. R.0 E4. R4. 28. 150. R.0

125 150

145 170

≈1,51

≈ 2,78

≈ 1,61

≈ 3,02

175 200

195 220

≈ 1,71

≈ 3,26

≈ 1,84

≈ 3,50

225 250 275

245 270 295

≈ 1,99

≈ 3,82

≈ 2,14

≈ 3,98



E4. R4. 28. 175. R.0 E4. R4. 28. 200. R.0 E4. R4. 28. 225. R.0 E4. R4. 28. 250. R.0 E4. – 28. 275. R.0

≈ 2,27



≈ 2,54

E4. R4. 28. 300. R.0

300

320

≈ 2,39

≈ 4,46

®

R4.28

A ESD/ATEX version available from stock

Available bend radii R [mm] 055* | 063* | 075 | 100 | 125 | 150 | 175 | 200 | 250 Supplement Part No. with required radius (R). Examples: E4.28.100.100.0 = e-chain with crossbars every link, inner width Bi 100 mm, radius R 100 mm, colour black R4.28.100.100.0 = e-tube fully enclosed, inner width Bi 100 mm, radius R 100 mm, colour black ®

ESD/ATEX permanently conductive e-chains - E4.28 several widths with delivery from stock: inner widths Bi 40 - 125, radii R 55 - 125. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

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Seite 403

E4.28 R4.28

E4.1 Series E4.28 Dimensions 656

702

Ba Bi

≤25 mm

Inner height Pitch Links/m Chain length

FLB

28 mm 46 mm/link 22 (1012 mm) S/ + K 2

S S/2

D

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

H - 42

0

46

H

Moving end R

R

055*

063*

075

100

125

150

175

200

250

H

152

168

192

242

292

342

392

442

542

D K

145 265

153 290

165 330

190 410

215 485

240 565

265 645

290 725

340 880

HF = H + 40

FLG

42

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

28 42

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 10 m to max. 200 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

055* 110

063* 126

075 150

100 158

125 158

150 158

175 158

200 158

250 158

D2+25 K2 ACL

122 265 –

130 290 –

142 330 –

350 598 150

490 782 270

530 920 300

665 1104 400

730 1242 450

935 1610 600

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

403

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20.06.2015

0:39 Uhr

Seite 404

E4.1 Series E4.28 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...280/281... * .1

Moving end ...280/281...0 * .2

30°

Bi + 12

Bi + 12 Bi + 24

58,5

Bi

Bi + 24 Bi + 12

58,5

Frontal view of KMA

30°

5,5

12,5

15

12,5

15

17

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 040. 050. 052. 062. 070. 075. 087. 100.

Ifiii...M11. _1=11_1M Part No. full set KMA pivoting

Bi

Part No. full set KMA locking

E4. – 280. 040 .D * .12 E4. R4. 280. 050 .D * .12 E4. – 280. 052 .D * .12 E4. – 280. 062 .D * .12 E4. – 280. 070 .D * .12

E4. – 281. 040 .❑ * .12 E4. R4.281. 050 .❑ * .12 E4. – 281. 052 .❑ * .12 E4. – 281. 062 .❑ * .12 E4. – 281. 070 .❑ * .12

E4. R4. 280. 075 .D * .12 E4. – 280. 087 .D * .12 E4. R4. 280. 100 .D * .12

E4. R4.281. 075 .❑ * .12 E4. – 281. 087 .❑ * .12 E4. R4.281. 100 .❑ * .12

Width Index

[mm]

40 50 52 62 70 75 87

E4. R4. 281. 125 .❑ * .12 E4. R4. 281. 150 .❑ * .12 E4. R4. 281. 175 .❑ * .12 E4. R4. 281. 200 .❑ * .12 E4. R4. 281. 225 .❑ * .12

E4. R4. 280. 250 .❑ * .12 E4. – 280. 275 .❑ * .12 E4. R4. 280. 300 .❑ * .12

E4. R4. 281. 250 .❑ * .12 E4. – 281. 275 .❑ * .12 E4. R4. 281. 300 .❑ * .12

300.

Bi

Part No. full set KMA locking

125. ► E4. R4. 280. 125 .❑ * .12 150. ► E4. R4. 280. 150 .❑ * .12 175. E4. R4. 280. 175 .❑ * .12 200. E4. R4. 280. 200 .❑ * .12 225. E4. R4. 280. 225 .❑ * .12 250. 275.

100

Part No. full set KMA pivoting

[mm]

125 150 175 200 225 250 275 300

E4.280.100. 2 .12A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

=1

®

1m

3

4

5

1 2

=2 3

4

L

A…must be indicated on preassembled configurations Full set Even numbers of links Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

404 More information

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Seite 405

E4.28 R4.28

E4.1 Series E4.28 Accessories ®

Interior separation | New generation | Only for e-chains

(e-tubes

next page)

28

2,5

111111L=L_ 14

"r

14

Previous interior separation with optional elements www.igus.eu/E4.28

Me •• 28.1.1

215.09

2310.X

28.2.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

x

2,5

AL

10

28.1

unassembled 28.1 assembled 28.1.1

4 2,5 28.2

X

unassembled 28.2 assembled 28.2.1

10

2,5

9 _E._

-

unassembled 205.09 assembled 215.09 Full-width shelf,

X -1

lockable unassembled 2300.X assembled 2310.X

M:1

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

Spacer 205.09 Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when

®

MM

Separator with a wide base for maximum holding strength in the e-chain .

For even faster installation

Separator, narrow head

Spacer for e-chains

illk

Standard - for any application ®

44 X

1

Standard separator, wide base

spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications).

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 057

Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075

2300.050 2310.050 077 2300.057 2310.057 080

Request Info

Width X [mm] unassembled assembled 087 2300.87 2310.087 090 2300.90 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110

2300.077 2310.077 120 2300.080 2310.080 125

2300.120 2310.120 2300.125 2310.125

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

405

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E4.28 R4.28

20.06.2015

0:39 Uhr

Seite 406

E4.1 Series E4.28 Accessories Interior separation | Only for e-tubes (e-chains

®

Option 2: separation with shelves

28

9

9

5

5

5

Option 1: separation with full-width shelf

previous page)

vi,

2.

7613

7612

221.X

2210.X

min.15

Note e-tube: please observe a lateral spacing of 15 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

10

i ,-, ,, i i

2,5

10

3

Separator 7603 (e-tubes only) Is used when vertical separation is required. Due to its slot,

Separator for e-tubes unassembled 7603 assembled 7613 Full-width shelf (40-200 mm)

X-1

unassembled 220.X assembled 221.X

it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 220.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelf Width X [mm] 040 050 062

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

220.40 220.50 220.62

221.40 221.50 221.62

075 087 100

220.75 220.87 220.100

221.75 221.87 221.100

150 175 200

220.150 220.175 220.200

221.150 221.175 221.200

070

220.70

221.70

125

220.125

221.125

10

Middle plate 7602 (e-tubes only)

Middle plate for e-tubes

6 ?

2,5

10

4

unassembled 7602 assembled 7612

Shelf 2200.X

Shelf (18-149 mm)

X X-7

unassembled 2200.X assembled 2210.X

1m

To achieve a modular shelving by shelf 2200.X. Can be fitted at 3 different heights.

For horizontal separation. Shelves of various widths can be fitted at 3 different heights.

Shelves Width X [mm] 018 023

unassembled

assembled

assembled

2210.18 2210.23

Width X [mm] 043 048

unassembled

2200.18 2200.23

2200.43 2200.48

2210.43 2210.48

028 033 038

2200.28 2200.33 2200.38

2210.28 2210.33 2210.38

058 068 073

2200.58 2200.68 2200.73

2210.58 2210.68 2210.73

Width X [mm] 088 099

unassembled

assembled

2200.88 2200.99

2210.088 2210.099

124 149

2200.124 2200.149

2210.124 2210.149

Request Info

406 More information

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Seite 407

E4.1 Series E4.28 Further accessories

E4.28 R4.28

Separators with integrated strain relief Strain relief separators Part No. 28.Z (e-chains ) and Part No. 28.ZT (e-tubes) can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

®

Optional: support tray kit - for support of the lower run

••Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options ®

More information

from page 740

Due to the "undercut design" igus E4.1 series feature high lateral stability. High lateral accelerations of up to 8 m/s can be managed on this milling maschine for bicycles ®

2

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

407

04C)-EU-D-IT-FR-390-515miJU2a

E4.32 H4.32 R4.32

20.06.2015

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Seite 408

E4.1 Series E4.32 Product range

ICI CI 32

Stable due to undercut design, medium inner height

...E4.32 crossbars every link

...H4.32 crossbars every 2 link

32

...R4.32 fully enclosed

nd

®

e-chains | Series E4.32 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.32 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.32 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Bi

Ba

E4.32 H4.32 R4.32

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

E4.1) H4. R4.2) 32. 05. R.0 E4.1) H4. – 32. 06. R.0 E4.1) H4. R4. 32. 07. R.0 E4. H4. – 32. 087. R.0

50 68

73 91

1,68

1,62

1,85

1,81

1,68



75 87

98 110

1,85

1,70

2,11

1,92

1,73



E4. H4. – 32. 097. R.0 E4.1) H4. R4. 32. 10. R.0 E4. H4. R4. 32. 11. R.0 E4. H4. – 32. 112. R.0 E4. H4. R4. 32. 12. R.0 E4. H4. – 32. 137. R.0 E4.1) H4. R4. 32. 15. R.0 E4. H4. – 32. 162. R.0

97 100 108

120 123 131

1,98

1,76



2,00

1,78

2,38

2,06

1,80

2,45

112 125

136 148

2,07

1,81



2,18

1,87

2,61

137 150 162

161 173 186

2,24

1,89



2,33

1,94

2,84

2,36

1,95



E4. H4. R4. 32. 17. R.0 E4.1) H4. – 32. 18. R.0 E4. H4. – 32. 187. R.0 E4.1) H4. R4. 32. 20. R.0

168 175 187 200

191 198 211 223

2,44

1,99

3,04

2,46

2,00



2,51

2,03



2,63

2,09

3,37

Part No. e-chains / e-tubes ®

*Radius not available for e-tubes 1)

Bi

Ba

E4.32 H4.32 R4.32

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

32. 212. R.0 212 32. 23. R.0 225

236 248

2,68

2,12



2,78

2,17



E4. H4. – 32. 237. R.0 237 E4. H4. R4. 32. 25. R.0 250

261 273

2,81

2,18



2,95

2,25

3,85

32. 262. R.0 262 32. 28. R.0 275 32. 29. R.0 287

286 298 311

3,03

2,29



3,10

2,33



3,14

2,34



E4. H4. R4. 32. 30. R.0 300 E4. H4. – 32. 312. R.0 312

323 336

3,27

2,41

4,37

3,29

2,42



E4. H4. – E4. H4. – E4. H4. –

32. 325. R.0 325 32. 337. R.0 337 32. 350. R.0 350

348 361 373

3,39

2,47



3,45

2,50



3,68

2,61



E4. H4. E4. H4. E4. H4. E4. H4.

32. 362. R.0 32. 375. R.0 32. 387. R.0 32. 400. R.0

386 398 411 423

3,78

2,66



3,85

2,70



3,92

2,73



3,98

2,77



Part No. e-chains / e-tubes ®

E4. H4. – E4. H4. –

E4. H4. – E4. H4. – E4. H4. –

– – – –

362 375 387 400

ESD/ATEX version available from stock 2) Removable lid only, no hinged option

Available bend radii R [mm] 063* | 075* | 100* | 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Examples: E4.32.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.32.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black R4.32.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

ESD/ATEX permanently conductive e-chains - E4.32 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 63 - 250. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

408 More information

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20.06.2015

0:40 Uhr

Seite 409

E4.32 H4.32 R4.32

E4.1 Series E4.32 Dimensions 656 Ba Bi

4.7 ≤28 mm

FLB

FLG

704

Inner height Pitch Links/m Chain length

32 mm 56 mm/link 18 (1008 mm) S/ + K 2

S S/2

D

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

56

H - 54

0

H

Moving end R

54

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

32 54

Fill weight [kg/m]

Unsupported applications | Short travels

R

063*

075*

100*

125

150

175

200

220

250

H +20 0

180

204

254

304

354

404

454

494

554

654

D K

174 310

186 350

211 430

236 505

261 585

286 665

311 745

331 805

361 900

411 1055

HF = H + 40

04C)-EU-D-IT-FR-390-515miJU2a

300

The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 10 m to max. 200 m S S/2

D2

S/2

R

►ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 7 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

063* 126

075* 150

100* 166

125 166

150 166

175 166

200 166

220 166

250 166

300 166

D2+25 K2 ACL

146 310 –

158 350 –

370 616 160

470 784 210

500 896 240

655 1120 370

770 1288 460

900 1456 540

930 1568 570

1100 1904 690

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

409

04C)-EU-D-IT-FR-390-515miJU2a

E4.32 H4.32 R4.32

20.06.2015

0:40 Uhr

Seite 410

E4.1 Series E4.32 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...320/321... * .1

Moving end ...320/321... * .2

73

22

5,5

73

raft]II

M 1111

30°

Bi

Bi + 14

1111

Bi + 27 Bi + 14

1111

Frontal view of KMA

0

30° 1 NI

mei

ir m t

1 NI

11

12,5.. 22,5

11

k aco5

22,5

U.12,5

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 087. 09. 10. 11.

Part No. full set KMA pivoting E4. R4. 320. 05 . * .12.C E4. – 320. 06 . * .12.C E4. R4. 320. 07 . D * .12.C E4. – 320. 087. * .12.C E4. – 320. 097. * .12.C

Bi

Part No. full set KMA locking

[mm]

E4. R4. 321. 05 . * .12.C E4. – 321. 06 . * .12.C E4. R4. 321. 07 . * .12.C E4. – 321. 087. * .12.C E4. – 321. 097.0 * .12.C

50 68

_1111•11Width Index

212. 23.

Part No. full set KMA pivoting

E4. – 320. 212 . * .12.C E4. – 320. 23 . * .12.C E4. – 320. 237 . * .12.C E4. R4. 320. 25 . * .12.C E4. – 320. 262 .0 * .12.C

Bi

Part No. full set KMA locking

[mm]

E4. – E4. –

321. 212 . * .12.C 321. 23 . * .12.C E4. – 321. 237 . D * .12.C E4. R4. 321. 25 .D * .12.C E4. – 321. 262 .0 * .12.C

75 87

237. 25.

97 100 108

262. 28. 29.

112 125

30. 312.

137 150 162

325. 337. 350.

E4. – 320. 28 . * .12.C E4. – 321. 28 . * .12.C E4. – 320. 29 . * .12.C E4. – 321. 29 .D * .12.C E4. R4. 320. 30 . * .12.C E4. R4. 321. 30 . D * .12.C E4. – 320. 312 . * .12.C E4. – 321. 312 . * .12.C E4. – 320. 325 . * .12.C E4. – 321. 325 . * .12.C E4. – 320. 337 . * .12.C E4. – 321. 337 . D * .12.C E4. – 320. 350 . * .12.C E4. – 321. 350 .D * .12.C

212 225 237 250 262 275 287

137. 15. 162.

E4. R4. 320. 10 . * .12.C E4. R4. 321. 10 . * .12.C E4. R4. 320. 11 . * .12.C E4. R4. 321. 11 . * .12.C E4. – 320. 112. D * .12.C E4. – 321. 112. * .12.C E4. R4. 320. 12 . * .12.C E4. R4. 321. 12 . * .12.C E4. – 320. 137. * .12.C E4. – 321. 137. * .12.C E4. R4. 320. 15 . D * .12.C E4. R4. 321. 15 . * .12.C E4. – 320. 162. * .12.C E4. – 321. 162. * .12.C

17. 18.

E4. R4. 320. 17 . * .12.C E4. R4. 321. 17 .0 * .12.C E4. – 320. 18 . * .12.C E4. – 321. 18 . * .12.C

168 175

362. 375.

E4. – 320. 362 .0 * .12.C E4. – E4. – 320. 375 . * .12.C E4. –

321. 362 .0 * .12.C 321. 375 . * .12.C

362 375

187. 20.

E4. – 320. 187. * .12.C E4. – 321. 187. * .12.C E4. R4. 320. 20 . D * .12.C E4. R4. 321. 20 . * .12.C

187 200

387. 400.

E4. – 320. 387 . * .12.C E4. – E4. – 320. 400 . * .12.C E4. –

321. 387 .D * .12.C 321. 400 . D * .12.C

387 400

112. 12.

300 312 325 337 350

E4.320.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

A…must be indicated on preassembled configurations C-profile option

=1

®

3

4

5

Full set 1 2

Even numbers of links

=2 3

Width index

4

Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

410 More information

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Seite 411

E4.32 H4.32 R4.32

E4.1 Series E4.32 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.32

32

16

3,4

16

5

32.1.1

32.2.1

32.3.1

3210.X

32.4.1

32.5.1

min.30

Note e-tube: please observe a lateral spacing of 30 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

3

Standard separator, wide base

iX I IX 1 IX D:11 10 :: =

unassembled 32.1 assembled 32.1.1

12 7

Separator for QuickLock crossbar

3

unassembled 32.2 assembled 32.2.1

12 3

Separator, narrow base unassembled 32.3 assembled 32.3.1

8

3

Separator, asymmetrical

2,75

6,25

12 7

unassembled 32.4 assembled 32.4.1 Notch separator for notch crossbar

3

unassembled 32.5 assembled 32.5.1

3,4

12

X -1

Full-width shelf, lockable unassembled 3200.X assembled 3210.X

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

For side-mounted applications Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 Request Info

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

3200.250 3210.250

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

411

04C)-EU-D-IT-FR-390-515miJU2a

0:40 Uhr

Seite 412

E4.1 Series E4.32 Further accessories Extension links | Extender crossbars

Bi 1

Bi 2

73+1

12,5

45

22,5

Bi 3

Bi 3 + 12 Bi 2 + 10 Bi 1 + 12 Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12 ± 3 (Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12) + 13 ± 3 ®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

G

Round extender crossbar 0 combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

C7 s



0

Extender crossbars | Safe guiding for large hoses

• Suitable for hoses with a maximum outer diameter of 105 mm • Gliding with crossbars assembled along outer radius and a special guide trough • Extender crossbar0for snap-open crossbars or attached directly on the side link Part No. single part 385.15.RHD115 385.18.RD115

Max Ø [mm] hose

Form

Installation on side link

Combination with snap-open crossbars

105 105

 round  round

no yes

yes no

Request Info

1-800-453-1692 www.aboveboardelectronics.com

412 More information

www.igus.eu/E4.32

ø 5,5

E4.32 H4.32 R4.32

20.06.2015

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 413

E4.1 Series E4.32 Further accessories

E4.32 H4.32 R4.32

385.02 Option

Option

Option

Option

Bi-37,5 mm

385.03 Bi

Hinged crossbars | When snap-open crossbars must remain attached

• Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Many e-chains are used in this customised CNC-machine for the woodworking industry ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

413

04C)-EU-D-IT-FR-390-515miJU2a

E4.42 H4.42 R4.42

20.06.2015

0:40 Uhr

Seite 414

00

E4.1 Series E4.42 Product range

42

Stable due to undercut design, medium inner height

...E4.42 crossbars every link

...H4.42 crossbars every 2 link

42

...R4.42 fully enclosed

nd

®

e-chains | Series E4.42 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.42 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.42 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Bi

Ba

E4.42 H4.42 R4.42

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

E4.1) H4. R4.2) 42. 05. R.0 E4. H4. – 42. 06. R.0 E4. H4. R4. 42. 07. R.0 E4.1) H4. R4. 42. 087.R.0

50 68

76 94

2,10

2,05



2,21

2,10



75 87

101 114

2,24

2,12

2,53

2,30

2,15

2,64

E4. H4. – 42. 097.R.0 E4.1) H4. R4. 42. 10. R.0 E4. H4. R4. 42. 11. R.0 E4. H4. – 42. 112.R.0 E4. H4. R4. 42. 12. R.0 E4. H4. – 42. 137.R.0 E4.1) H4. R4. 42. 15. R.0 E4. H4. – 42. 162.R.0

97 100 108

120 126 134

2,35

2,17



2,37

2,18

2,76

2,42

2,20

2,85

112 125

139 151

2,43

2,21



2,52

2,26

2,98

137 150 162

164 176 189

2,57

2,28



2,64

2,32

3,31

2,66

2,33



E4. H4. R4. 42. 17. R.0 E4.1) H4. – 42. 18. R.0 E4. H4. – 42. 187.R.0 E4.1) H4. R4. 42. 20. R.0

168 175 187 200

194 201 214 226

2,73

2,36

3,48

2,75

2,37



2,79

2,39



2,90

2,44

3,79

Part No. e-chains / e-tubes ®

*Radius not available for e-tubes 1)

Part No. e-chains / e-tubes

Bi

Ba

E4.42 H4.42 R4.42

[mm]

[mm]

[kg/m]

[kg/m]

E4. H4. – 42. 212.R.0 E4. H4. – 42. 23. R.0

212 225

239 251

2,94

2,46



3,02

2,51



E4. H4. – 42. 237.R.0 E4. H4. R4. 42. 25. R.0

237 250

264 276

3,05

2,52



3,16

2,58

4,29

E4. H4. – 42. 262.R.0 E4. H4. – 42. 28. R.0 E4. H4. – 42. 29. R.0

262 275 287

289 301 314

3,23

2,61



3,29

2,64



3,32

2,65



E4. H4. R4. 42. 30. R.0 E4. H4. – 42. 312.R.0

300 312

326 339

3,42

2,71

4,78

3,44

2,72



E4. H4. – 42. 325.R.0 E4. H4. – 42. 337.R.0 E4. H4. – 42. 350.R.0

325 337 350

351 364 376

3,53

2,76



3,58

2,79



3,77

2,88



42. 362.R.0 42. 375.R.0 42. 387.R.0 42. 400.R.0

362 375 387 400

389 402 414 426

3,85

2,92



3,91

2,95



3,97

2,98



4,02

3,01



®

E4. H4. E4. H4. E4. H4. E4. H4.

– – – –

[kg/m]

ESD/ATEX version available from stock 2) Removable lid only, no hinged option

Available bend radii R [mm] 075* | 100* | 115* | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Examples: E4.42.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.42.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black R4.42.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

ESD/ATEX permanently conductive e-chains - E4.42 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 75 - 250. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

414 More information

www.igus.eu/E4.42

20.06.2015

0:40 Uhr

Seite 415

E4.42 H4.42 R4.42

E4.1 Series E4.42 Dimensions 656 Ba Bi

4.7 ≤38 mm

FLB

Inner height Pitch Links/m Chain length

42 mm 67 mm/link 15 (1005 mm) S/ + K 2

S S/2

D

FLG

708

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

67

H - 64

0

H

Moving end R

64

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

42 64

Fill weight [kg/m]

Unsupported applications | Short travels

R

075*

100*

115*

125

150

160

175

200

250

300

-0 H +25

214

264

294

314

364

384

414

464

564

664

764

D K

208 370

233 450

248 500

258 530

283 610

293 640

308 685

333 765

383 920

433 1080

483 1235

HF = H + 40

04C)-EU-D-IT-FR-390-515miJU2a

350

The required clearance height: HF = H + 40 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 300 m S S/2

D2

S/2

Fixed end

H2

K2

CL = offset fixed point Moving end

R

HRI

►ACL Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Note: for long travel (gliding) applications, please consult igus . In case of travels between 8 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

075* 150

100* 200

115* 230

125 186

150 186

160 186

175 186

200 186

250 186

300 186

350 186

D2+25 K2 ACL

174 370 –

199 450 –

435 737 200

475 804 230

570 938 300

623 1072 380

670 1139 380

780 1340 460

1030 1675 660

1150 1943 730

1500 2412 1030

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

415

04C)-EU-D-IT-FR-390-515miJU2a

0:40 Uhr

Seite 416

E4.1 Series E4.42 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...420/421... * .1

Moving end ...420/421...0 * .2

82

82

Frontal view of KMA 6,5

E4.42 H4.42 R4.42

20.06.2015

Bi + 16

Bi

Bi + 32 Bi + 16

30°

30°

15 22,5

22,5 15

22

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications

15°W--11E- _1111•11-

Width Index 05. 06. 07. 087. 09. 10. 11.

Part No. full set KMA pivoting

E4. R4. 420. 05 .D * .12.C E4. – 420. 06 .D * .12.C E4. R4. 420. 07 .ID * .12.C E4. R4. 420. 087.D * .12.C E4. – 420. 097.D * .12.C

137. 15. 162. 17. 18. 187. 20.

Width Index

[mm]

E4. R4. 421. 05 .D * .12.C E4. – 421. 06 .❑ * .12.C E4. R4. 421. 07 .❑ * .12.C E4. R4. 421. 087.❑ * .12.C E4. – 421. 097.❑ * .12.C

E4. R4. 420. 10 .D * .12.C E4. R4. 421. 10 .❑ * .12.C .12.C . E4. R4. 420. 11 .D E4. R4. 421. 11 ❑ * * .12.C E4. – 420. 112.ID * .12.C E4. – 421. 112.❑ * .12.C E4. R4. 420. 12 .D * .12.C E4. R4. 421. 12 .❑ * .12.C .12.C . E4. – 420. 137.D E4. – 421. 137 ❑ * * .12.C E4. R4. 420. 15 .ID * .12.C E4. R4. 421. 15 .❑ * .12.C E4. – 420. 162.D * .12.C E4. – 421. 162.❑ * .12.C

112. 12.

Bi

Part No. full set KMA locking

Part No. full set KMA pivoting

212. ► E4. – 420. 212 .❑ * .12.C 23. ► E4. – 420. 23 .❑ * .12.C 237. ► E4. – 420. 237 .❑ * .12.C 25. ► E4. R4. 420. 25 .❑ * .12.C 262. ► E4. – 420. 262 .❑ * .12.C

50 68 75 87

97 100 108

Bi

Part No. full set KMA locking

421. 212 .❑ * .12.C 421. 23 .❑ * .12.C E4. – 421. 237 .❑ * .12.C E4. R4. 421. 25 .❑ * .12.C E4. – 421. 262 . * .12.C E4. – E4. –

[mm]

212 225 237 250 262 275 287

137 150 162

28. ► E4. – 420. 28 .❑ * .12.C E4. – 421. 28 .❑ * .12.C .12.C . 29. ► E4. – 420. 29 .❑ E4. – 421. 29 ❑ * * .12.C 30. ► E4. R4. 420. 30 .❑ * .12.C E4. R4. 421. 30 .❑ * .12.C 312. ► E4. – 420. 312 .❑ * .12.C E4. – 421. 312 .❑ * .12.C .12.C . 325. ► E4. – 420. 325 .❑ E4. – 421. 325 ❑ * * .12.C 337. ► E4. – 420. 337 .❑ * .12.C E4. – 421. 337 .❑ * .12.C 350. ► E4. – 420. 350 .❑ * .12.C E4. – 421. 350 .❑ * .12.C

E4. R4. 420. 17 .0 * .12.C E4. R4. 421. 17 .❑ * .12.C E4. – 420. 18 .D * .12.C E4. – 421. 18 .❑ * .12.C

168 175

362. ► E4. – 420. 362 .❑ * .12.C E4. – 375. E4. – 420. 375 .❑ * .12.C E4. –

421. 362 . * .12.C 421. 375 .❑ * .12.C

362 375

E4. – 420. 187.D * .12.C E4. – 421. 187.❑ * .12.C .12.C . E4. R4. 420. 20 .ID E4. R4. 421. 20 ❑ * * .12.C

187 200

387. 400.

E4. – 420. 387 .❑ * .12.C E4. – E4. – 420. 400 .❑ * .12.C E4. –

421. 387 .❑ * .12.C 421. 400 .❑ * .12.C

387 400

112 125

ELI

300 312 325 337 350

E4.420.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

=1

®

3

4

5

1 2

=2 3

A…must be indicated on preassembled configurations C-profile option Full set Even numbers of links Width index

4

Series

A

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

416 More information

www.igus.eu/E4.42

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 417

E4.42 H4.42 R4.42

E4.1 Series E4.42 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.42

42 21

7,5 7,5

3,4

21

5

42.1.1

42.2.1

42.3.1

3210.X

42.4.1

min.30

42.5.1

Note e-tube: please observe a lateral spacing of 30 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

3

Standard separator, wide base

it( I 4

Separator for QuickLock crossbar

3

unassembled 42.2 assembled 42.2.1

14 3

Separator, narrow base

7

Separator, asymmetrical

2,75 8,25

14

4

g

IN m :: = 3

3,4

14

mieizm

For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 42.3 assembled 42.3.1

3

Elm

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 42.1 assembled 42.1.1

14

I0 I0

Standard - for any application

X -1

unassembled 42.4 assembled 42.4.1 Notch separator for notch crossbar unassembled 42.5 assembled 42.5.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X

El

For side-mounted applications Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 Request Info

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

3200.250 3210.250

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

417

04C)-EU-D-IT-FR-390-515miJU2a

0:40 Uhr

Seite 418

E4.1 Series E4.42 Further accessories Extension links | Extender crossbars

Bi 1

Bi 2

82+1

15

48,5

22,5

Bi 3

Bi 3 + 14 Bi 2 + 12 Bi 1 + 14 Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14 ± 3 (Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14) + 16 ± 3 ®

Extension links | For extremely wide e-chains up to 3,0 m • Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FLG max. can be increased when high fill weights are required ®

Round extender crossbar 0 combined with snap-open crossbars or attached directly on the side link (View from the fixed point)



C7 s O

Extender crossbars | Safe guiding for large hoses • Suitable for hoses with a maximum outer diameter of 105 mm • Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar 0 for snap-open crossbars or attached directly on the side link Part No. single part 385.15.RHD115 385.18.RD115

Max Ø [mm] hose

Form

Installation on side link

Combination with snap-open crossbars

105 105

 round  round

no yes

yes no

Request Info

1-800-453-1692 www.aboveboardelectronics.com

418 More information

www.igus.eu/E4.42

ø 5,5

E4.42 H4.42 R4.42

20.06.2015

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 419

E4.1 Series E4.42 Further accessories

E4.42 H4.42 R4.42

385.02 Option

Option

Option

Option

Bi-37,5 mm

385.03 Bi

Hinged crossbars | When snap-open crossbars must remain attached • Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

419

04C)-EU-D-IT-FR-390-515miJU2a

E4.56 H4.56 R4.56

20.06.2015

0:40 Uhr

Seite 420

ID 0

E4.1 Series E4.56 Product range

56

Stable due to undercut design, large inner height

...E4.56 crossbars every link

...H4.56 crossbars every 2 link

56

...R4.56 fully enclosed

nd

®

e-chains | Series E4.56 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.56 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.56 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Bi

Ba

E4.56 H4.56 R4.56

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

50 65

84 99

3,60

3,59



3,69

3,63



E4.1) H4. R4.2) 56. 07. R.0 75 E4. H4. – 56. 08. R.0 87 E4. H4. R4. 56. 10. R.0 100 E4. H4. – 56. 11. R.0 112 E4.1) H4. R4. 56. 12. R.0 125 E4. H4. – 56. 13. R.0 137 E4.1) H4. R4. 56. 15. R.0 150

109 121

3,76

3,67

4,31

3,85

3,71



134 147 159

3,93

3,75

4,65

4,05

3,81



4,13

3,85

5,01

172 184

4,26

3,92



4,28

3,93

5,36

56. 16. R.0 162 E4. H4. R4. 56. 17. R.0 175 E4. H4. – 56. 18. R.0 187 E4.1) H4. R4. 56. 20. R.0 200 E4. H4. – 56. 21. R.0 212 E4. H4. – 56. 22. R.0 225 E4. H4. – 56. 23. R.0 237 E4.1) H4. R4. 56. 25. R.0 250

197 209 222

4,41

3,99



4,55

4,06

5,73

4,66

4,12



234 247 259 272 284 297 309

4,71

4,14

5,96

4,78

4,18



4,85

4,21



4,96

4,27



4,93

4,25

6,64

5,16

4,37



5,27

4,42

6,97

322 334

5,32

4,45



5,48

4,53

7,31

Part No. e-chains / e-tubes ®

E4. H4. – E4. H4. –

56. 05. R.0 56. 06. R.0

E4. H4. –

E4. H4. – E4. H4. R4. E4. H4. – E4.1) H4. R4.

56. 26. R.0 262 56. 27. R.0 275 56. 28. R.0 287 56. 30. R.0 300

*Radius not available for e-tubes 1)

Available bend radii R

[mm]

Bi

Ba

E4.56 H4.56 R4.56

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

56. 31. R.0 56. 32. R.0

312 325

347 359

5,51

4,54



5,62

4,60



E4. H4. – 56. 33. R.0 E4. H4. R4. 56. 35. R.0

337 350

372 384

5,74

4,66



5,88

4,73

8,00

56. 36. R.0 56. 37. R.0 56. 38. R.0

362 375 387

397 409 422

5,90

4,74



6,02

4,79



6,06

4,82



E4. H4. R4. 56. 40. R.0 E4. H4. – 56. 41. R.0

400 412

434 447

6,01

4,79

8,68

6,25

4,91



E4. H4. – E4. H4. – E4. H4. –

56. 42. R.0 56. 43. R.0 56. 45. R.0

425 437 450

459 472 484

6,37

4,97



6,46

5,01



6,65

5,11



E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. –

56. 46. R.0 56. 47. R.0 56. 48. R.0 56. 50. R.0 56. 51. R.0 56. 52. R.0 56. 53. R.0

462 475 487 500 512 525 537

497 509 522 534 547 559 572

6,70

5,14

9,52

6,73

5,15



6,80

5,19



6,96

5,26



7,01

5,29



7,14

5,36



7,23

5,40



E4. H4. – E4. H4. –

56. 55. R.0 56. 60. R.0

550 600

584 634

7,65

5,61



7,38

5,48



Part No. e-chains / e-tubes ®

E4. H4. – E4. H4. –

E4. H4. – E4. H4. – E4. H4. –

ESD/ATEX version available from stock 2) Removable lid only, no hinged option

135* | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500

Supplement Part No. with required radius (R). Examples: E4.56.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.56.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

R4.56.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black

ESD/ATEX permanently conductive e-chains - E4.56 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 135 - 250. Full ESD product range www.igus.eu/ESD ®

Request Info

420 More information

www.igus.eu/E4.56

1-800-453-1692 www.aboveboardelectronics.com

20.06.2015

0:40 Uhr

Seite 421

E4.56 H4.56 R4.56

E4.1 Series E4.56 Dimensions 656

FLB

710

Ba Bi

≤50 mm

Inner height Pitch Links/m Chain length

FLG

56 mm 91 mm/link 11 (1001 mm) S/ + K 2

S S/2

D

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

91

H - 84

0

H

Moving end R

84

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

56 84

Fill weight [kg/m]

Unsupported applications | Short travels

R

135*

150

175

200

240

250

300

350

400

450

500

-0 H +25

354

384

434

484

564

584

684

784

884

984

1084

D K

314 610

329 655

354 735

379 815

419 940

429 970

479 1125

529 1285

579 1440

629 1600

679 1755

HF = H + 50

04C)-EU-D-IT-FR-390-515miJU2a

The required clearance height: HF = H + 50 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 400 m S S/2

D2

S/2

Fixed end

H2

K2

CL = offset fixed point Moving end

R

HRI

►ACL Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Note: for long travel (gliding) applications, please consult igus . In case of travels between 10 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

135* 270

150 266

175 266

200 266

240 266

250 266

300 266

350 266

400 266

450 266

500 266

D2+25 K2 ACL

268 610 –

450 819 159

580 1092 259

710 1274 359

900 1547 509

980 1638 559

1180 2002 709

1440 2275 909

1530 2548 959

1700 2912 1059

1850 3276 1159

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

421

04C)-EU-D-IT-FR-390-515miJU2a

E4.56 H4.56 R4.56

20.06.2015

0:40 Uhr

Seite 422

E4.1 Series E4.56 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...560/561... * .1

Moving end ...560/561...0 * .2

125

Frontal view of KMA

9

125

', r ef

"sH7 e.'

II 'N,J I N1=,

Bi + 41

Bi

Bi + 41

Bi + 23

30°

30°

e''''..

r''==' , , IT /'=='‘, 1

r''==' 35 20

20 35

45

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 08. 10. 11. 12. 13.

Part No. full set KMA pivoting E4. – 560. 05 .❑ * .12.C E4. – 560. 06 .❑* .12.C E4. R4.560. 07 .❑* .12.C E4. – 560. 08 .❑* .12.C E4. R4.560. 10 .❑ * .12.C E4. – 560. 11 .❑ * .12.C

E4. – 561. 05 . * .12.C E4. – 561. 06 . * .12.C E4. R4. 561. 07 . * .12.C E4. – 561. 08 . * .12.C E4. R4. 561. 10 .0 * .12.C E4. – 561. 11 . * .12.C

E4. R4.560. 12 .❑ * .12.C E4. R4. 561. 12 . * .12.C E4. – 560. 13 .❑ * .12.C E4. – 561. 13 . * .12.C

15. 16.

E4. R4.560. 15 .❑ * .12.C E4. R4. 561. 15 . * .12.C E4. – 560. 16 .❑ * .12.C E4. – 561. 16 . * .12.C

17. 18. 20. 21.

E4. R4.560. 17 .❑ * .12.C E4. – 560. 18 .❑ * .12.C E4. R4.560. 20 .❑ * .12.C E4. – 560. 21 .❑* .12.C

E4. R4. 561. 17 . * .12.C E4. – 561. 18 . * .12.C E4. R4. 561. 20 .0 * .12.C E4. – 561. 21 . * .12.C

22. 23. 25. 26. 27.

E4. – 560. 22 .❑* .12.C E4. – 560. 23 .❑* .12.C E4. R4.560. 25 .❑* .12.C E4. – 560. 26 .❑* .12.C E4. R4.560. 27 .❑* .12.C E4. – 560. 28 .❑* .12.C E4. R4.560. 30 .❑* .12.C

E4. – 561. 22 . * .12.C E4. – 561. 23 . * .12.C E4. R4. 561. 25 . * .12.C E4. – 561. 26 . * .12.C E4. R4. 561. 27 . * .12.C E4. – 561. 28 . * .12.C E4. R4. 561. 30 . * .12.C

28. 30.

Bi

Part No. full set KMA locking

Part No. full set KMA pivoting

Bi

[mm]

Width Index

50 65

31. 32.

75 87

33. 35.

100 112 125

36. 37. 38.

137 150

40. 41.

162 175 187

42. 43. 45.

E4. – 560. 37 . * .12.C E4. – 561. 37 . * .12.C E4. – 560. 38 . * .12.C E4. – 561. 38 . * .12.C E4. R4.560. 40 . * .12.C E4. R4. 561. 40 . * .12.C E4. – 560. 41 . * .12.C E4. – 561. 41 . * .12.C E4. – 560. 42 . * .12.C E4. – 561. 42 . * .12.C E4. – 560. 43 . * .12.C E4. – 561. 43 . * .12.C E4. – 560. 45 . * .12.C E4. – 561. 45 . * .12.C

200 212

46. 47.

E4. R4.560. 46 .0 * .12.C E4. R4. 561. 46 .0 * .12.C E4. – 560. 47 . * .12.C E4. – 561. 47 . * .12.C

462 475

225 237 250 262 275

48. 50. 51. 52. 53.

E4. E4. E4. E4. E4.

487 500 512 525 537

287 300

55. 60.

E4. – 560. 31 . * .12.C E4. – 560. 32 . * .12.C E4. – 560. 33 . * .12.C E4. R4.560. 35 . * .12.C E4. – 560. 36 .0 * .12.C

– – – – –

560. 48 . * .12.C 560. 50 . * .12.C 560. 51 . * .12.C 560. 52 . * .12.C 560. 53 . * .12.C E4. – 560. 55 . * .12.C E4. – 560. 60 . * .12.C

Part No. full set KMA locking E4. – 561. 31 . * .12.C E4. – 561. 32 . * .12.C E4. – 561. 33 . * .12.C E4. R4. 561. 35 . * .12.C E4. – 561. 36 .0 * .12.C

E4. E4. E4. E4. E4.

– – – – –

561. 48 . * .12.C 561. 50 . * .12.C 561. 51 . * .12.C 561. 52 . * .12.C 561. 53 . * .12.C E4. – 561. 55 . * .12.C E4. – 561. 60 . * .12.C

[mm]

312 325 337 350 362 375 387 400 412 425 437 450

550 600

2 .12.C A Part No. structure E4.560.30. ❑ Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

=1

®

3

4

5

A…must be indicated on preassembled configurations C-profile option Full set

1 2

=2 3

Even numbers of links Width index

4

Series

422

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 423

E4.56 H4.56 R4.56

E4.1 Series E4.56 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.56

56 28

14

14

4,5

28

5

min.40/16

56.1.1

56.2.1

56.3.1

521.X

56.4.1

56.5.1

| e-chain : 16 mm

Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.

®

®

-.. ..

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 56.1 assembled 56.1.1

18 8

Separator for QuickLock crossbar

4

unassembled 56.2 assembled 56.2.1

18 4

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 56.3 assembled 56.3.1

8 4

For side-mounted applications

Separator, asymmetrical

2,5 11,5

18 8

unassembled 56.4 assembled 56.4.1 Notch separator for notch crossbar

4

unassembled 56.5 assembled 56.5.1

18 4,5

It( IX IX DI IN

4

X -1

Full-width shelf, lockable unassembled 520.X assembled 521.X

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

Request Info

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

423

04C)-EU-D-IT-FR-390-515miJU2a

E4.56 H4.56 R4.56

20.06.2015

0:40 Uhr

Seite 424

E4.1 Series E4.56 Further accessories Extension links | Extender crossbars

Bi2

Bi 1 + 19

ø9

79,5 +1

20

35

Bi3

22,5

Bi1

Bi 2 + 16

Bi 3 + 19

Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19

±3

(Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18

±3

®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

G

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses



Suitable for hoses with a maximum outer diameter of 245 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link

0

Part No. single part

Max Ø [mm] hose

Form

450.15.RHD115 450.17.RD115

115 115

450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

150 180 195 245 150 180 195

 round  round  square  square  square  square  square  square  square

0

0 Installation

0

on side link

Combination with snap-open crossbars

no yes

yes no

yes yes yes

no no no

yes no

no yes

no no

yes yes

E4 snapclip - clip-on cable binder

• For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains • The loops can be adjusted as required Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®

®

More information

®

www.igus.eu/E4.56

424 More information

www.igus.eu/E4.56

Request Info

1-800-453-1692 www.aboveboardelectronics.com

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 425

E4.56 H4.56 R4.56

E4.1 Series E4.56 Further accessories



®

®

The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®



®

®

trA

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Heavy duty version - for very long travels or high fill weights - series 4040HD·R8840HD

..

..

High side-mount stability due to undercut High torsional rigidity and tensile strength Robust steel mounting brackets For long-term operation in very humid environments More information www.igus.eu/4040HD

igus system E4 e-chains in a container-crane. High loads and high speeds in difficult weather conditions ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

425

04C)-EU-D-IT-FR-390-515miJU2a

E4.80 H4.80 R4.80

20.06.2015

0:40 Uhr

Seite 426

CIO

E4.1 Series E4.80 Product range

...E4.80 crossbars every link

...H4.80 crossbars every 2 link

80

80

Stable due to undercut design, very large inner height

...R4.80 fully enclosed

nd

®

e-chains | Series E4.80 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.80 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.80 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Part No. e-chains / e-tubes ®

Bi

Ba

E4.80 H4.80 R4.80

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

E4. H4. – E4. H4. –

80. 05. R.0 80. 06. R.0

50 65

100 115

5,73

5,72



5,80

5,76



E4.1) H4. – E4. H4. –

80. 07. R.0

75 87

125 137

5,86

5,78



5,93

5,82



150 163 175

6,00

5,85

6,70

6,10

5,90



6,16

5,93



188 200

6,27

5,99



6,30

6,01

7,34

213 225 238

6,39

6,05



6,50

6,11



6,59

6,15



250 263 275 288 300 313 325

6,64

6,17

8,09

6,70

6,20



6,76

6,23



6,84

6,28



6,94

6,32

8,47

7,01

6,36



7,09

6,40



338 350

7,14

6,42



7,27

6,49

9,22

80. 08. R.0 E4. H4. R4. 80. 10. R.0 100 E4. H4. – 80. 11. R.0 112 E4.1) H4. – 80. 12. R.0 125 E4. H4. – 80. 13. R.0 137 E4.1) H4. R4. 80. 15. R.0 150 80. 16. R.0 162 E4. H4. – 80. 17. R.0 175 E4. H4. – 80. 18. R.0 187 E4.1) H4. R4. 80. 20. R.0 200 E4. H4. – 80. 21. R.0 212 E4. H4. – 80. 22. R.0 225 E4. H4. – 80. 23. R.0 237 E4.1) H4. R4. 80. 25. R.0 250 E4. H4. – 80. 26. R.0 262 E4. H4. – 80. 27. R.0 275 E4. H4. – 80. 28. R.0 287 E4.1) H4. R4. 80. 30. R.0 300 E4. H4. –

*Radius not available for e-tubes 1)

Available bend radii R

[mm]

Bi

Ba

E4.80 H4.80 R4.80

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

80. 31. R.0 80. 32. R.0

312 325

363 375

7,30

6,50



7,38

6,54



E4. H4. – 80. 33. R.0 E4. H4. R4. 80. 35. R.0

337 350

388 400

7,48

6,59



7,59

6,65

9,90

80. 36. R.0 80. 37. R.0 80. 38. R.0

362 375 387

413 425 438

7,61

6,66



7,71

6,71



7,74

6,73



E4. H4. R4. 80. 40. R.0 E4. H4. – 80. 41. R.0

400 412

450 463

7,84

6,77

10,52

7,90

6,80



E4. H4. – E4. H4. – E4. H4. –

80. 42. R.0 80. 43. R.0 80. 45. R.0

425 437 450

475 488 500

8,00

6,85



8,07

6,89



8,23

6,97



E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. –

80. 46. R.0 80. 47. R.0 80. 48. R.0 80. 50. R.0 80. 51. R.0 80. 52. R.0 80. 53. R.0

462 475 487 500 512 525 537

513 525 538 550 563 575 588

8,26

6,99

11,33

8,29

7,00



8,35

7,03



8,48

7,09



8,52

7,11



8,63

7,17



8,70

7,21



E4. H4. – E4. H4. –

80. 55. R.0 80. 60. R.0

550 600

600 650

9,05

7,38



9,23

7,47



Part No. e-chains / e-tubes ®

E4. H4. – E4. H4. –

E4. H4. – E4. H4. – E4. H4. –

ESD/ATEX version available from stock

150* | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000

Supplement Part No. with required radius (R). Examples: E4.80.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.80.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

R4.80.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black

a

.

ESD/ATEX permanently conductive e-chains - E4.80 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 200 - 300. Full ESD product range www.igus.eu/ESD

426 More information

®

Request Info

www.igus.eu/E4.80

1-800-453-1692 www.aboveboardelectronics.com

20.06.2015

0:40 Uhr

Seite 427

E4.80 H4.80 R4.80

E4.1 Series E4.80 Dimensions 656 Ba Bi

4.7 ≤72 mm

FLB FLG

712

Inner height Pitch Links/m Chain length

80 mm 111 mm/link 9 (999 mm) S/ + K 2

S S/2

D

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

111

H

0

H - 108

Moving end R

108

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

80 108

Fill weight [kg/m]

Unsupported applications | Short travels

R

150*

200

250

300

350

400

500

550

600

-0 H +25

408

508

608

708

808

908

1108

1208

1308

2108

D K

371 695

421 855

471 1010

521 1165

571 1325

621 1480

721 1795

771 1950

821 2110

1221 3365

HF = H + 60

04C)-EU-D-IT-FR-390-515miJU2a

1000

The required clearance height: HF = H + 60 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 400 m S S/2

D2

S/2

R

►ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 10 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

150* 242

200 242

250 242

300 242

350 242

400 242

500 242

550 –

600 –

1000 –

D2+25 K2 ACL

550 890 189

800 1330 389

1000 1665 539

1200 2000 689

1450 2330 889

1600 2660 989

2100 3440 1389

– –

– –

– –

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

427

04C)-EU-D-IT-FR-390-515miJU2a

E4.80 H4.80 R4.80

20.06.2015

0:40 Uhr

Seite 428

E4.1 Series E4.80 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...800/801... * .1

Moving end ...800/801...0 * .2

125

Frontal view of KMA

30°

Bi + 50

Bi

Bi + 50 Bi + 28

11

125

30°

20

35

20

35

66

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 08. 10. 11. 12.

z

Part No. full set KMA pivoting

E4. – 800. 05 . * .12.C E4. – 800. 06 . * .12.C E4. – 800. 07 .0 * .12.C E4. – 800. 08 . * .12.C E4. R4.800. 10 . * .12.C

Bi

Part No. full set KMA locking E4. – 801. 05 . * .12.C E4. – 801. 06 . * .12.C E4. – 801. 07 . * .12.C E4. – 801. 08 . * .12.C E4. – 801. 10 .0 * .12.C

[mm]

Width Index

50 65

31. 32.

75 87

33. 35.

100 112 125

36. 37. 38.

137 150

40. 41.

162 175 187

42. 43. 45.

16. 17. 18.

E4. – 800. 11 . * .12.C E4. – 801. 11 . * .12.C E4. – 800. 12 . * .12.C E4. – 801. 12 . * .12.C E4. – 800. 13 .0 * .12.C E4. – 801. 13 . * .12.C E4. R4.800. 15 . * .12.C E4. R4. 801. 15 . * .12.C E4. – 800. 16 . * .12.C E4. – 801. 16 . * .12.C E4. – 800. 17 .0 * .12.C E4. – 801. 17 . * .12.C E4. – 800. 18 . * .12.C E4. – 801. 18 . * .12.C

20. 21.

E4. R4.800. 20 . * .12.C E4. R4. 801. 20 .0 * .12.C E4. – 800. 21 . * .12.C E4. – 801. 21 . * .12.C

200 212

46. 47.

22. 23. 25. 26. 27.

E4. – 800. 22 . * .12.C E4. – 800. 23 .0 * .12.C E4. R4.800. 25 . * .12.C E4. – 800. 26 . * .12.C E4. – 800. 27 .0 * .12.C E4. – 800. 28 . * .12.C E4. R4.800. 30 . * .12.C

225 237 250 262 275

48. 50. 51. 52. 53.

287 300

55. 60.

13. 15.

28. 30.

E4. – 801. 22 . * .12.C E4. – 801. 23 .❑ * .12.C E4. R4. 801. 25 . * .12.C E4. – 801. 26 . * .12.C E4. – 801. 27 .❑ * .12.C E4. – 801. 28 . * .12.C E4. R4. 801. 30 . * .12.C



Part No. full set KMA pivoting E4. – 800. 31 . * .12.C E4. – 800. 32 . * .12.C E4. – 800. 33 .0 * .12.C E4. R4.800. 35 . * .12.C E4. – 800. 36 .0 * .12.C

E4. – 801. 31 . * .12.C E4. – 801. 32 . * .12.C E4. – 801. 33 .❑ * .12.C E4. R4. 801. 35 . * .12.C E4. – 801. 36 .0 * .12.C

E4. – 800. 37 . * .12.C E4. – 801. 37 . * .12.C E4. – 800. 38 . * .12.C E4. – 801. 38 . * .12.C E4. R4.800. 40 .0 * .12.C E4. R4. 801. 40 .❑ * .12.C E4. – 800. 41 . * .12.C E4. – 801. 41 . * .12.C E4. – 800. 42 . * .12.C E4. – 801. 42 . * .12.C E4. – 800. 43 .0 * .12.C E4. – 801. 43 .❑ * .12.C E4. – 800. 45 . * .12.C E4. – 801. 45 . * .12.C



Bi

Part No. full set KMA locking

[mm]

312 325 337 350 362 375 387 400 412 425 437 450

E4. R4.800. 46 .0 * .12.C E4. R4. 801. 46 .0 * .12.C E4. – 800. 47 . * .12.C E4. – 801. 47 . * .12.C

462 475

E4. – E4. – E4. – E4. – E4. –

487 500 512 525 537

800. 48 . * .12.C 800. 50 .0 * .12.C 800. 51 . * .12.C 800. 52 . * .12.C 800. 53 .0 * .12.C E4. – 800. 55 . * .12.C E4. – 800. 60 . * .12.C

E4. – E4. – E4. – E4. – E4. –

801. 48 . * .12.C 801. 50 .❑ * .12.C 801. 51 . * .12.C 801. 52 . * .12.C 801. 53 .❑ * .12.C E4. – 801. 55 . * .12.C E4. – 801. 60 . * .12.C

550 600

E4.800.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

=1

®

3

4

5

A…must be indicated on preassembled configurations C-profile option Full set

1 2

=2 3

Even numbers of links Width index

4

Series

428

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 429

E4.80 H4.80 R4.80

E4.1 Series E4.80 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.80

40

80

4,5

40

5

14 14 14 14

56

A

80.1.1

min.40/16

80.2.1

80.3.1

521.X

80.4.1

80.5.1

| e-chain : 16 mm

Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.

®

®

4

iN

Standard separator, wide base

ai

18

IN i IN : 4

18

4

II

8

4

--

3,5 10,5

18

x

8 4

!

18 4,5

IN

Separator with a wide base for maximum holding strength in the e-chain . ®

8

tH

Standard - for any application

X -1

unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 80.3 assembled 80.3.1

For side-mounted applications

Separator, asymmetrical unassembled 80.4 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

Request Info

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

1-800-453-1692

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

429

04C)-EU-D-IT-FR-390-515miJU2a

E4.80 H4.80 R4.80

20.06.2015

0:40 Uhr

Seite 430

E4.1 Series E4.80 Further accessories Extension links | Extender crossbars

Bi 2

20

35

ø 11

Bi 3

79,5 +1

Bi 1

Bi 1 + 25 Bi 2 + 25 Bi 3 + 25 Bi 1 + 25 + Bi 2 + 25 + Bi 3 + 25 ± 3 (Bi 1 + 25 + Bi 2 + 25 + Bi 3 + 25) + 22 ± 3 ®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

G

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses





Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link

0

Part No. single part

Max Ø [mm] hose

Form

450.15.RHD115 450.17.RD115

115 115

450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

150 200 220 270 150 200 220

 round  round  square  square  square  square  square  square  square

0

0 Installation

0

on side link

Combination with snap-open crossbars

no yes

yes no

yes yes yes

no no no

yes no

no yes

no no

yes yes

E4 snapclip - clip-on cable binder

• For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains • The loops can be adjusted as required • Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®

®

More information

®

www.igus.eu/E4.80

430 More information

www.igus.eu/E4.80

Request Info

1-800-453-1692 www.aboveboardelectronics.com

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 431

E4.80 H4.80 R4.80

E4.1 Series E4.80 Further accessories

®

®

The igus e-chain opener reduces assembly time





e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®

®

®

Optional: support tray kit - for support of the lower run



Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Heavy duty version - for very long travels or high fill weights - series 5050HD·R9850HD

. .

•.

High side-mount stability due to undercut High torsional rigidity and tensile strength Robust steel mounting brackets For long-term operation in very humid environments More information www.igus.eu/5050HD

Series ES4.80 as a noise-optimised version with extension links. Unsupported application with high fill weights. Harnessed with rigid hydraulic hoses. Due to the optional rubber pads, the max. noise-level can be reduced up to 9 dB(A)

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

431

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E4.112 H4.112 R4.112

20.06.2015

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Seite 432

Series E4.112 Product range

112

Stable due to undercut design, new very large inner height

...E4.112 crossbars every link

...H4.112 crossbars every 2 link

108

e-chain

®

e-tube

...R4.112 fully enclosed

nd

®

e-chains | Series E4.112 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.112 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.112 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Part No. e-chains / e-tubes ®

Bi

Ba

[mm]

[mm]

Bi

Ba

[mm]

[mm]

312 325

364 377

≈ 8,11 ≈ 7,49



≈ 8,18 ≈ 7,52



337 350

389 402

≈ 8,25 ≈ 7,56



362 375 E4. H4. – 112. 38. R.0 387 E4. H4. R4. 112. 40. R.0 400 E4. H4. – 112. 41. R.0 412 E4. H4. – 112. 42. R.0 425 E4. H4. – 112. 43. R.0 437 E4. H4. – 112. 45. R.0 450

414 427 439

≈ 8,32 ≈ 7,60



≈ 8,38 ≈ 7,63



≈ 8,46 ≈ 7,67



452 464

≈ 8,63 ≈ 7,75 ≈ 11,82 ≈ 8,58 ≈ 7,73



477 489 502

≈ 8,77 ≈ 7,82



≈ 8,67 ≈ 7,77



≈ 8,88 ≈ 7,88



514 527 539 552 564 577 589

≈ 8,85 ≈ 7,86



≈ 8,87 ≈ 7,87



≈ 9,03 ≈ 7,95



≈ 9,09 ≈ 7,98



≈ 9,03 ≈ 7,95



≈ 9,15 ≈ 8,01



≈ 9,20 ≈ 8,04



602 652

≈ 9,47 ≈ 8,17



≈ 9,62 ≈ 8,25



E4.112 H4.112 R4.112 [kg/m] [kg/m] [kg/m]

Part No. e-chains / e-tubes E4. H4. – E4. H4. –

E4. H4. – E4. H4. –

112. 05. R.0 112. 06. R.0

50 65

102 117

≈ 6,89 ≈ 6,88



≈ 6,95 ≈ 6,91



E4. H4. – E4. H4. –

112. 07. R.0 112. 08. R.0

75 87

127 139

≈ 6,99 ≈ 6,93



≈ 7,05 ≈ 6,96



E4. H4. – E4. H4. – E4. H4. –

112. 10. R.0 100 112. 11. R.0 112 112. 12. R.0 125

152 164 177

≈ 7,10 ≈ 6,99



≈ 7,18 ≈ 7,03



≈ 7,23 ≈ 7,05



E4. H4. – E4. H4. –

112. 13. R.0 137 112. 15. R.0 150

189 202

≈ 7,31 ≈ 7,09



≈ 7,34 ≈ 7,11



E4. H4. – E4. H4. – E4. H4. –

112. 16. R.0 162 112. 17. R.0 175 112. 18. R.0 187

214 227 239

≈ 7,41 ≈ 7,14



≈ 7,49 ≈ 7,18



≈ 7,56 ≈ 7,22



E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. R4. E4. H4. – E4. H4. –

112. 20. R.0 112. 21. R.0 112. 22. R.0 112. 23. R.0 112. 25. R.0 112. 26. R.0 112. 27. R.0

200 212 225 237 250 262 275

252 264 277 289 302 314 327

≈ 7,60 ≈ 7,24 ≈ 9,26

E4. H4. – 112. 28. R.0 287 E4. H4. R4. 112. 30. R.0 300

339 352

≈ 7,64 ≈ 7,26



≈ 7,69 ≈ 7,28



≈ 7,76 ≈ 7,32



≈ 7,83 ≈ 7,35 ≈ 9,91 ≈ 7,89 ≈ 7,38



≈ 7,95 ≈ 7,41



≈ 7,99 ≈ 7,43



≈ 8,09 ≈ 7,48 ≈ 10,53

®

112. 31. R.0 112. 32. R.0 E4. H4. – 112. 33. R.0 E4. H4. R4. 112. 35. R.0 E4. H4. – 112. 36. R.0 E4. H4. – 112. 37. R.0

E4. H4. E4. H4. E4. H4. E4. H4. E4. H4. E4. H4. E4. H4.

– – – – – – –

E4. H4. – E4. H4. –

112. 46. R.0 112. 47. R.0 112. 48. R.0 112. 50. R.0

462 475 487 500 112. 51. R.0 512 112. 52. R.0 525 112. 53. R.0 537 112. 55. R.0 550 112. 60. R.0 600

E4.112 H4.112 R4.112 [kg/m] [kg/m] [kg/m]

≈ 8,38 ≈ 7,63 ≈ 11,18

*Radius not available for e-tubes

Available bend radii R

[mm]

200* | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 750 | 1000

Supplement Part No. with required radius (R). Examples: E4.112.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.112.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

R4.112.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black Request Info

1-800-453-1692 www.aboveboardelectronics.com

432 More information

www.igus.eu/E4.112

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 433

656

736

Ba Bi

Inner height e-chain 112 mm ®

≤100 mm

hi - inner height: e-chain 112 mm e-tube 108 mm ®

FLG

e-tube 108 mm 143 mm/link 7 (1001 mm) S/ + K 2

S S/2

D

HF = H + 100

FLB

Inner height Pitch Links/m Chain length

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

R

Fixed end

143

H

1.0

H - 140

Moving end 0

140

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

112/108 140

Fill weight [kg/m]

Unsupported applications | Short travels

E4.112 H4.112 R4.112

Steel

E4.1 Series E4.112 Dimensions

R

200*

250

300

350

400

450

500

550

600

750

H

545

645

745

845

945

1045

1145

1245

1345

1645

2145

D K

415 915

465 1075

515 1230

565 1390

615 1545

665 1700

715 1860

765 2015

815 2175

965 2645

1215 3430

1000

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 14 m to max. 450 m S S/2

D2

S/2

Fixed end

H2

K2

CL = offset fixed point Moving end

R

HRI

►ACL Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Note: for long travel (gliding) applications, please consult igus . In case of travels between 11 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

200* 325

250 325

300 325

350 325

400 325

450 325

500 325

550 325

600 325

750 –

1000 –

D2 900 K2 1573 ACL 450

1000 1716 500

1100 1859 550

1250 2288 650

1450 2574 800

1600 2860 900

1700 3146 950

1900 3432 1100

2050 3861 1200

– – –

– – –

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

433

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E4.112 H4.112 R4.112

20.06.2015

0:40 Uhr

E4.1 Series E4.112 Accessories Steel mounting brackets | Pivoting | Locking

Moving end E4.11210.1 E4.11210.3

Fixed end E.11210.2 E4.11210.4

locking pivoting

13,5

80

80

110 15

50

110 45

45

50

Bi - 30

13,5

Bi - 49

E4.112100.21 E4.112100.41

Bi

Bi - 49

E4.112100.10 E4.112100.30

Bi - 30

Seite 434

40° 40° 40°

15

35

40° 40°

E4.112100.11 E4.112100.31

40° 40°

E4.112100.20 E4.112100.40

Steel pivoting | Recommended for unsupported, gliding and vertical hanging applications Steel locking | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.

Mounting bracket

pivoting 1 .34.VS.E E4.11210.O

Full set (both sides), ending with outer side link, screwed - standard

2 .34.VS.E E4.11210.0

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301) Part No.

Mounting bracket

locking 1 .12.VS.E E4.11210.O

Full set (both sides), ending with outer side link, screwed - standard 2 .12.VS.E E4.11210.0 Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Note: depending on the e-chain length, the carrier will end with 1 outer or 2 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1

®

1

2

=1

®

A

3

4

2

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

434 More information

www.igus.eu/E4.112

=2 3

4

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 435

E4.112 H4.112 R4.112

E4.1 Series E4.112 Accessories

112

■5

e-chain

e-tube

®

al AL--E4-14M—M- -41 6411 415.X

min.16

SIS I II — AA I

6418

6011

Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.

1M

min.32

| e-chain : 16 mm ®

®

Separator 6401 (e-chains only) For a vertical subdivision. Offers safe strength due to its wide ®

4

IIII II IM

next page)

108

piiil■ FR d l,

Interior separation | Option 1 | Separators and spacers (option 2

I -

Separator for e-chains

®

unassembled assembled

20

6

24

4

6401 6411

Separator 6001 (e-tubes only) For a vertical subdivision. Offers safe strength due to its wide

Separator for e-tubes

-

unassembled

6001

assembled

6011

base design, also when used with thick cables or hoses.

Locking separator 6408 (e-chains only) ®

Locking separator

For applications exposed to very high humidity (> 85%).

for e-chains

®

unassembled assembled

20

base design, also when used with thick cables or hoses.

6408 6418

Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting. ®

Spacer* 405.XX (e-chains only) ®

S

Spacer*

Separators can be fixed in position by spacers. The available

for e-chains

®

XX

-D-

unassembled 405.XX assembled 415.XX

-

Additional accessory

Rollclip for e-chains

Rollclip

9

®

27

interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).

unassembled 489.27 assembled 490.27

Request Info

Minimises abrasion of sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose. ®

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

435

04C)-EU-D-IT-FR-390-515miJU2a

E4.112 H4.112 R4.112

20.06.2015

0:40 Uhr

Seite 436

E4.1 Series E4.112 Accessories Interior separation | Option 2 | Shelves

7

e-tube

7

10

7

®

108

e-chain

112

7

7

5

min.16

6413

421.X

6415

6015

421.X

Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.

6013 6012

min.32

| e-chain : 16 mm ®

®

r. 4

1

separator for e-chains

®

separation system without a need for dismantling the interior separators. During an installation of open slotted

unassembled 6405 assembled 6415

14

separators, the top and bottom notches cannot be occupied by shelves. e-chains only. ®

4

Open, slotted separator for e-tubes

1E . II IN

Open, slotted separator 6005

unassembled 6005 assembled 6015

14

(e-tubes only, unilateral open) Works like open, slotted separator 6405 on e-tube 1608.

Middle plate for e-chains

Middle plate 6403 (e-chains only) ®

®

To achieve a modular shelving the shelf 420.X. Can be fitted

unassembled 6403 assembled 6413

8

8

17

Open, slotted separator 6405 (unilateral open) Fast assembly - can be retrofitted into an existing interior

Open, slotted

at 15 different heights.

Middle plate for e-tubes

Middle plate 6003 (e-tubes only) Works like middle plate 6403 on e-tube 1608.

unassembled 6003 assembled 6013

:

Side plate 6002 (e-chains /e-tubes) ®

4,5

Side plate for e-chains /e-tubes

Works like middle plate. Allows modular shelving close to

®

15,5 4,5

El

the side links.

unassembled 6002 assembled 6012

Shelf 420.X

Shelf (18-149 mm)

X-8

unassembled assembled

=

For horizontal separation. Shelves of various widths can be fitted at 15 different heights.

420.X 421.X

Shelves Width X 018

unassembled assembled

420.33

421.33

Width X 075

unassembled assembled

421.18

Width X 033

unassembled assembled

420.18

023 025 028

420.23 420.25 420.28

421.23 421.25 421.28

043 050 062

420.43 420.50 420.62

421.43 421.50 421.62

088 100 125

420.88 421.88 175 420.100 421.100 187 420.125 421.125 200

436 More information

www.igus.eu/E4.112

420.75

421.75

Width X 150

Request Info

unassembled assembled

420.150 421.150 420.175 421.175 420.187 421.187 420.200 421.200 1-800-453-1692 www.aboveboardelectronics.com

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Seite 437

E4.112 H4.112 R4.112

E4.1 Series E4.112 Further accessories

Bi 2+21,9 Bi 1-43,2

15

110

Bi 1 + Bi 2 + 52 + 12,7 ± 3

Bi 2

45 50

Bi 1

Bi 1-19,15

Bi 2-19,15

4,5

Extension links | Extender crossbars

®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

I

G

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses





Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link



Part No. single part

0

Max Ø [mm] hose

Form

450.15.RHD115

115

 round

450.17.RD115 450.25.D150

115 150

450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

200 220 270 150 200 220

 round  square  square  square  square

®

 square  square  square

0

© Installation

o

on side link

Combination with snap-open crossbars

no yes yes

yes no no

yes yes

no no

yes no no

no yes yes

no

yes

®

The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®

®





®

Request Info

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

437

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Seite 438

0

E4.1 Series E4.162 Product range

E4.162

162

High fill weights, new large inner height

...E4.162 crossbars every link

®

e-chains | Series E4.162 crossbars every link (removable along the inner and outer radius) Part No. e-chains

Bi

Ba

E4.162

[mm]

[mm]

[kg/m]

E4.162 .20. R.0 E4.162 .25. R.0

200 250

256 306

≈ 10,45

E4.162 .30. R.0 E4.162 .32. R.0

300 325

356 381

≈ 10,99

E4.162 .35. R.0

350

406

®

Part No. e-chains

Bi

Ba

E4.162

[mm]

[mm]

[kg/m]

E4.162 . 40. R.0 E4.162 . 45. R.0

400 450

456 506

≈ 11,51

500 550

556 606

≈ 11,83

≈ 11,02

E4.162 . 50. R.0 E4.162 . 55. R.0

≈ 11,21

E4.162 . 60. R.0

600

656

≈ 12,45

≈ 10,74

®

Available bend radii R [mm] 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 750 | 1000 | Supplement Part No. with required radius (R). Example: E4.162.40.350.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 350 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

438 More information

www.igus.eu/E4.162

≈ 11,65 ≈ 12,11

20.06.2015

0:40 Uhr

Seite 439

E4.1 Series E4.162 Dimensions

E4.162 656 Ba Bi

Diagram values provisional

4.7 ≤145 mm

FLB FLG

Inner height 162 mm Pitch 200 mm/link Links/m 5 (1000 mm) Chain length S/2 + K

S S/2

D

200

4.0

8.0

12

16

20

195

Unsupported length FLG / FLB [m] Length of travel S [m]

0

Fixed end

H

Moving end R

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12

H - 195

100 90 80 70 60 50 40 30 20 10 6.0 2.0 1.0 0.5 0 0

162 195

Fill weight [kg/m]

Unsupported applications | Short travels

upon request

24

R

250

300

350

400

450

500

550

600

750

H

700

800

900

1000

1100

1200

1300

1400

1700

2200

D K

648 1190

698 1345

748 1500

798 1660

848 1815

898 1975

948 2130

998 2285

1148 2760

1398 3545

HF = H + 100

04C)-EU-D-IT-FR-390-515miJU2a

1000

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)

Gliding applications | Long travels from 14 m to max. 450 m S S/2

D2

S/2

R

►ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2 D2 K2 ACL

250 *

300 580

350 580

400 580

450 580

500 580

550 580

600 580

750 **

1000 **

* * *

950 1600 300

1050 1800 350

1350 2400 600

1600 2800 800

1950 3200 1100

2050 3400 1150

2400 3800 1450

** ** **

** ** **

*Values such as unsupported applications **Values upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

439

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 440

E4.1 Series E4.162 Accessories

E4.162

Steel mounting brackets | Pivoting | Locking Moving end E4.16210.3 E4.16210.1

Fixed end E4.16210.4 E4.16210.2

pivoting locking

E4.162100.41 E4.162100.21

14 130

14 130 175 20 80

175 75

75

Bi - 17

Bi - 17

E4.162100.30 E4.162100.10

40° 40° 40°

80 20

48° 48°

E4.162100.31 E4.162100.11

48° 48°

E4.162100.40 E4.162100.20

Steel pivoting | Recommended for unsupported, gliding and vertical hanging applications Steel locking | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.

Mounting bracket

pivoting 1 .34.VS.E E4.16210.O

Full set (both sides), ending with outer side link, screwed - standard

2 .34.VS.E E4.16210.0

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301) Part No.

Mounting bracket

locking 1 .12.VS.E E4.16210.O

Full set (both sides), ending with outer side link, screwed - standard 2 .12.VS.E E4.16210.0 Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Note: depending on the e-chain length, the carrier will end with 1 outer or 2 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1

®

1

2

=1

®

A

3

4

2

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

440 More information

www.igus.eu/E4.162

=2 3

4

04C)-EU-D-IT-FR-390-515miJU2a

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0:40 Uhr

Seite 441

E4.1 Series E4.162 Accessories

E4.162

Interior separation | New generation %

C7

162

20 20 20 20 20 20

C7

Lockable full-width shelves available upon request, please consult igus for delivery time! 20

®

upon request

162.1.1

min.6

Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

6

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

20

unassembled 162.1 assembled 162.1.1

Lockable full-width shelves available upon request, please consult igus for ®

delivery time!

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

441

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Seite 442

E4.1 Series 800 Product range

800

200

For harsh conditions, very large inner height

7,

.,

,, ,„01.4000411/4

I

...800 crossbars every link

®

e-chains | Series 800 crossbars every link (removable along the inner and outer radius) Part No. e-chains

Bi

Ba

800

[mm]

[mm]

[kg/m]

800. 20. R.0 800. 25. R.0

200 250

260 310

≈ 15,09

800. 30. R.0 800. 32. R.0

300 325

360 385

≈ 15,89

800. 35. R.0

350

410

®

Part No. e-chains

Bi

Ba

800

[mm]

[mm]

[kg/m]

800. 40. R.0 800. 45. R.0

400 450

460 510

≈ 16,74

500 550

560 610

≈ 17,23

≈ 16,05

800. 50. R.0 800. 55. R.0

≈ 16,22

800. 60. R.0

600

660

≈ 18,19

≈ 15,50

®

Available bend radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 800.40.400.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 400 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

442 More information

www.igus.eu/800

≈ 16,88 ≈ 17,63

20.06.2015

0:40 Uhr

Seite 443

Steel

E4.1 Series 800 Dimensions 656 Ba Bi

≤184 mm

4.7

FLB

738

FLG

Inner height Pitch Links/m Chain length

200 mm 250 mm/link 4 (1000 mm) S/ + K 2

S S/2

D

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12

250

Unsupported length FLG / FLB [m] Length of travel S [m]

4.0

8.0

12

16

20

-44ertowIT4-0-rtem 236

0

Fixed end

H

Moving end R

H - 236

90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0

200 236

Fill weight [kg/m]

Unsupported applications | Short travels

800

24

R

325

350

400

450

500

600

750

H

886

936

1036

1136

1236

1436

1736

2236

D K

818 1525

843 1600

893 1760

943 1915

993 2075

1093 2385

1243 2860

1493 3645

HF = H + 100

04C)-EU-D-IT-FR-390-515miJU2a

1000

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)

Gliding applications | Long travels from 15 m to max. 450 m S S/2

D2

S/2

I.ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 15 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

325 580

350 580

400 580

450 580

500 580

600 580

750 580

1000 580

D2+25 1030 K2 2000 ACL 250

1080 2000 300

1380 2500 550

1610 3000 750

2000 3250 1050

2480 4000 1400

* * *

* * *

*Values upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

443

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 444

E4.1 Series 800 Accessories

800

Steel mounting brackets | Pivoting Moving end 8000.1

Fixed end 8000.2 8000.21

31,5

64

8000.10

16,5

175

80

45,5

175 75

Bi - 50

Bi - 50

120

40° 40°

20

40° 74°

50

60° 8000.11

74° 60°

8000.20

Steel | Recommended for unsupported, gliding, vertical hanging, standing applications

O O

Part No.

Mounting bracket

pivoting

8000. 1 .12.VS.E

Full set (both sides), ending with outer side link, screwed - standard

8000. 3 .12.VS.E

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard

Stainless steel version available - please add index .E (material: stainless steel 1.4301)

1

Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links) ®

1

2

=1

®

IN

3

.

4

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

.

444 More information

www.igus.eu/800

2

=3 3

4

04C)-EU-D-IT-FR-390-515miJU2a

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0:40 Uhr

Seite 445

E4.1 Series 800 Accessories

800

53 47

53

53

Interior separation

8011

min.6

6015.X

8011

Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

I111 "-r1 -', 1111 10

30

XX

Separator 8001

Separator for e-chains

®

unassembled 8001 assembled 8011

For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.

Spacer* 6005.XX Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when

Spacer* for e-chains

®

unassembled 6005.XX assembled 6015.XX

spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20 mm).

Modular E4 shelving system for series 800

• •



Secure guide even for large cables Easy assembly Robust, even for large cable diameters Modular Widths from 50 - 600 mm

Part No. unassembled 8001H1

Part No. assembled 8011H1

8001H2

8011H2





Snap in tab

O single-sided © double-sided Request Info

Part No. separator © 8001

© 8001

Part No. crossbar o 450.XX.A

Width

o 450.XX.A

50-600

[mm]

50-600

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

445

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Seite 446

E4.1 Series 840 Product range

840

204

For harsh conditions, very large inner height

lassiturry ...840 crossbars every link

®

e-chains | Series 840 crossbars every link (removable along the inner and outer radius) Part No. e-chains

Bi

Ba

840

[mm]

[mm]

[kg/m]

840. 13. R.0 840. 15. R.0

100 113

160 173

≈ 13,84

840. 16. R.0 840. 17. R.0

125 138

185 198

≈ 13,95

840. 18. R.0 840. 20. R.0 840. 21. R.0

150 163 175

210 223 235

≈ 14,13

840. 22. R.0 840. 23. R.0

188 200

248 260

≈ 14,27

840. 25. R.0 840. 26. R.0 840. 27. R.0

213 225 238

273 285 298

≈ 14,43

840. 28. R.0 840. 30. R.0

250 263

310 323

≈ 14,61

840. 31. R.0 840. 32. R.0 840. 33. R.0 840. 35. R.0

275 288 300 313

335 348 360 373

≈ 14,75

®

≈ 13,87 ≈ 14,04 ≈ 14,17 ≈ 14,22 ≈ 14,35 ≈ 14,49 ≈ 14,57 ≈ 14,72 ≈ 14,82 ≈ 14,91

Part No. e-chains

Bi

Ba

840

[mm]

[mm]

[kg/m]

840. 36. R.0 840. 37. R.0

325 338

385 398

≈ 15,09

840. 38. R.0 840. 40. R.0

350 363

410 423

≈ 15,15

840. 41. R.0 840. 42. R.0 840. 43. R.0

375 388 400

435 448 460

≈ 15,39

840. 45. R.0 840. 46. R.0

413 425

473 485

≈ 15,63

840. 47. R.0 840. 48. R.0 840. 50. R.0

438 450 463

498 510 523

≈ 15,72

840. 51. R.0 840. 52. R.0

475 488

535 548

≈ 15,91

840. 53. R.0 840. 55. R.0 840. 60. R.0

500 513 563

560 573 623

≈ 16,00

®

≈ 15,06

Available bend radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 840.40.400.0 = e-chain with crossbars every link, inner width Bi 363 mm, radius R 400 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

446 More information

www.igus.eu/840

≈ 15,11 ≈ 15,34 ≈ 15,50 ≈ 15,57 ≈ 15,69 ≈ 15,80 ≈ 15,87 ≈ 15,93 ≈ 16,31 ≈ 16,47

20.06.2015

0:40 Uhr

Seite 447

Steel

E4.1 Series 840 Dimensions 656 Ba Bi

4.7 ≤184 mm

FLB

738

FLG

Inner height Pitch Links/m Chain length

204 mm 250 mm/link 4 (1000 mm) S/ + K 2

S S/2

D

R

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12 0

4.0

8.0

12

16

20

250

Fixed end

1000

236

Unsupported length FLG / FLB [m] Length of travel S [m]

H

Moving end H - 236

90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0

204 236

Fill weight [kg/m]

Unsupported applications | Short travels

840

24

R

325

350

400

450

500

600

750

H

886

936

1036

1136

1236

1436

1736

2236

D K

818 1525

843 1600

893 1760

943 1915

993 2075

1093 2385

1243 2860

1493 3645

HF = H + 100

04C)-EU-D-IT-FR-390-515miJU2a

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)

Gliding applications | Long travels from 15 m to max. 450 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 15 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

325 580

350 580

400 580

450 580

500 580

600 580

750 580

1000 580

D2+25 1030 K2 2000 ACL 250

1080 2000 300

1380 2500 550

1610 3000 750

2000 3250 1050

2480 4000 1400

* * *

* * *

*Values upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

447

04C)-EU-D-IT-FR-390-515miJU2a

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0:40 Uhr

Seite 448

E4.1 Series 840 Accessories

840

Steel mounting brackets | Pivoting Moving end 8000.1

Fixed end 8000.2 8000.21

31,5

64

8000.10

16,5

175

80

45,5

175 75

Bi - 50

Bi - 50

120

40° 40° 40°

20

74°

50

60° 8000.11

74° 60°

8000.20

Steel | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.

Mounting bracket

pivoting 1 .12.VS.E 8000.0

Full set (both sides), ending with outer side link, screwed - standard

3 .12.VS.E 8000.0

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard

Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1

®

1

2

=1

®

A

3

4

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

448 More information

www.igus.eu/840

2

=3 3

4

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 449

E4.1 Series 840 Accessories

840

Interior separation

8411

415.X

8411

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

III 10

30

S XX

Separator 8401

Separator for e-chains

®

unassembled 8401 assembled 8411 Spacer* for e-chains

®

unassembled 405.XX assembled 415.XX

Request Info

For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.

Spacer* 405.XX Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

449

04C)-EU-D-IT-FR-390-515miJU2a

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0:40 Uhr

Seite 450

E4.1 Series E4.350 Product range

E4.350

CI 350

®

Largest plastic e-chain - extreme inner height 350 mm C..

Q

J

...E4.350 crossbars every link

I ®

e-chains | Series E4.350 crossbars every link (removable along the inner and outer radius) Part No. e-chains

Bi

Ba

E4.350

[mm]

[mm]

[kg/m]

E4.350. 400. R.0 E4.350. 500. R.0

400 500

540 640

61,9

E4.350. 600. R.0

600

740

69,6

®

65,7

Part No. e-chains

Bi

Ba

E4.350

[mm]

[mm]

[kg/m]

E4.350. 700. R.0 E4.350. 800. R.0

700 800

840 940

73,4

®

77,2

Available bend radii R [mm] 500 | 750 | 1000 Supplement Part No. with required radius (R). Example: E4.350.500.500.0 = e-chain with crossbars every link, inner width Bi 500 mm, radius R 500 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

Largest* plastic e-chain series E4.350 now available as ESD-version Not only the material is important for a safe electrostatic discharge. The structural design is also crucial for a truly safe use. The e-chains from the E4.1 modular kit ensure a permanently constant discharge because they have a positive connection of the echain links to one another. More information www.igus.eu/ESD ®

®

®

" 42

450 More information

www.igus.eu/E4.350

igus Serie E4.350 extreme inner height: 350 mm Please ask the igus project team for additional support when specifying this series. (*issue 11/2011) Phone +49 2203 9649-800 ®

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Seite 451

E4.1 Series E4.350 Dimensions

E4.350 upon request

Ba Bi

4.7 ≤315 mm

FLB FLG

R

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12

Fixed end

470

8.0

12

16

20

450

4.0

24

500

750

1000

1450

1950

2450

H

Moving end

0

-0 H +25

350 mm 470 mm/link 2 (940 mm) S/ + K 2

S S/2

D

Unsupported length FLG / FLB [m] Length of travel S [m]

R

Inner height Pitch Links/m Chain length

H - 450

650 600 550 500 450 400 350 300 250 200 150 100 50 0

350 450

Fill weight [kg/m]

Unsupported applications | Short travels

upon request

HF = H + 150

04C)-EU-D-IT-FR-390-515miJU2a

D 1430 1680 1930 K 2515 3300 4085 The required clearance height: HF = H + 150 mm

Gliding applications for long travels are available upon request, please consult igus . ®

Cleaning of a port basin in Antwerp. On a stroke of 138 meters an e-chain series E4.350 guides cables and hoses with a total fill weight of 98 kg/m ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

451

04C)-EU-D-IT-FR-390-515miJU2a

E4.350

20.06.2015

0:40 Uhr

Seite 452

E4.1 Series E4.350 Accessories Steel mounting brackets | Locking

Moving end

Fixed end

Steel mounting brackets Mounting brackets for serie E4.350 according to your requirements. Steel or stainless steel available (material: stainless steel 1.4301).

Robust steel mounting bracket for secure fixation and connection

452 More information

www.igus.eu/E4.350

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 453

E4.1 Series E4.350 Accessories

E4.350

Interior separation

351.1

8001H1 Clips

451.X

8001H2 Clips

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

Separator for vertical subdivision 350.1

Separator for vertical subdivision

II

For a vertical subdivision subdivision 450.X at 3 different heights.

unassembled 350.1 assembled 351.1

Shelf for horizontal subdivision 450.X

Shelf for horizontal subdivision

For horizontal separation with clips separators for vertical subdivision. Horizontal shelves of various widths can be

unassembled 450.X assembled 451.X

fitted at 3 different heights.

Horizontal shelves Width X [mm]

Width X [mm]

assembled Width X [mm] unassembled 50 450.50 451.50 65 450.65 451.65 75 450.75 451.75

225 237 250

450.225 450.237 450.250

451.225 451.237 451.250

400 412 425

450.400 450.412 450.425

451.400 451.412 451.425

87

450.87

451.87

262

450.262

451.262

437

450.437

451.437

100 112 125

450.100 450.112 450.125

451.100 451.112 451.125

275 287 300

450.275 450.287 450.300

451.275 451.287 451.300

450 462 475

450.450 450.462 450.475

451.450 451.462 451.475

137 150

450.137 450.150

451.137 451.150

312 325

450.312 450.325

451.312 451.325

487 500

450.487 450.500

451.487 451.500

162 175 187 200 212

450.162 450.175 450.187 450.200 450.212

451.162 451.175 451.187 451.200 451.212

337 350 362 375 387

450.337 450.350 450.362 450.375 450.387

451.337 451.350 451.362 451.375 451.387

512 525 537 550 600

450.512 450.525 450.537 450.550 450.600

451.512 451.525 451.537 451.550 451.600

unassembled

Request Info

assembled

unassembled

assembled

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

453