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Seite 157
® igus e-chain-® systems ®
®
universal and modular
157 157
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®
easy chain Introduction Advantages Universal: mounting bracket with strain relief option Save time: simply press cables in without opening and closing crossbars
Flexible: easy lengthening and shortening at any point
Easy to fill and cost effective easy chain ®
easy chains are available with outside radius (version E) or inside radius (version Z) press-fit access. The primary reason to choose easy chains is to save time when fitting cables. The material, igumid NB, presents more application opportunities due to: elasticity, UL94-V2 classification and excellent cleanroom qualities. The one-piece design keeps the easy chain very cost effective. ®
®
®
Keep order: interior separation possible with moulded chamber design (some types) Cost effective: low price with one-piece design
Typical industries and applications
•General machinery Cleanroom applications •Electronics machines Office equipment • Vending machines Packaging machines • Machine tools
Cleanroom: suitable for cleanroom applications I PA
Flexible: torsional motion possible
Fraunhofer TEST U). DEVICE SA" eo•nn c.arw nrc.
oKe•iss
IPA Qualification Certificate - Report IG 0308-295: ISO Class 2, according to DIN EN ISO 14644-1 for easy chain , series E14.3.038 at v = 1,0 m/s ®
Certification: UL94-V2 classification Electrically conductive ESD/ATEX versions upon request With easy chain rotary and torsional motions are possible ®
42 dB(A) - value dertermined at the igus test-lab: v = 1,0 m/s unsupported, series E06.10.038.0 ®
A 158
Discover the advantages
UL94-V2 classification
www.igus.eu/best/easychain
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Seite 159
®
easy chain Selection table Series
Inner height Inner width hi [mm]
Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported Page max. length [m] ®
easy chain - version "E" "easy" design - split crossbar along the outer radius 1-chamber E03 Bi E04 E045 E06 E065 E08 E14 E200 E16 E26 E300 2-chamber E045.2 E065.2 Bi 1 Bi 2 E200.2 E26.2 E300.2 3-chamber E045.3 E065.3 Bi 1 Bi 2 Bi 3 E26.3 E300.3 4-chamber E065.4
5 7 9,4 10,7 11,3 14,6 19 24,3 32 36,5 48,5 9,4 11,3 24,3 37,1 48,5 9,4 11,3 37,1 48,5 11,3
5 - 10 7 10 - 16 10 - 20 16 10 - 50 15 - 50 57 23 - 100 75 75 7-9 9 37 - 50 48 48 9 9 47 46 9
8,7 - 13,7 13 16 - 23 16,5 - 26,5 24,8 18,2 - 58,2 27 - 62 74,4 37,5 - 115,3 92 95 23 - 27 29,3 94,4 - 120,4 117 120 37 39,3 167 170 49,3
8 10 12,5 15 15 19,3 25 35 39 50 64 12,5 15 35 50 64 12,5 15 50 64 15
10 - 28 15 - 48 18 - 38 18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 40 - 100 63 - 250 75 - 300 18 - 38 18 - 38 55 - 200 63 - 250 75 - 300 18 - 38 18 - 38 63 - 250 75 - 300 18 - 38
0,40 0,55 0,40 0,55 0,60 1,00 0,65 1,75 1,00 2,00 2,25 0,40 0,60 1,75 2,00 2,25 0,40 0,60 2,00 2,25 0,60
162 164 166 168 170 172 174 176 178 180 182 166 170 176 180 182 166 170 180 182 170
Bi 1 Bi 2 Bi 3 Bi 4
®
easy chain - version "Z" "easy" design - split crossbar along the inner radius 1-chamber Z045 Bi Z06 Z08 Z14 Z200 Z16 Z26 Z300 2-chamber Z045.2 Bi 1 Z200.2 Bi 2 Z26.2 Z300.2 3-chamber Z045.3 Bi 1 Bi 2 Bi 3 Z065.3 Z26.3 Z300.3
9,4 10,5 14,6 19 24,3 32 36,5 48,5 9,4 24,3 37,1 48,5 9,4 11,3 37,1 48,5
16 10 - 20 10 - 50 15 - 50 57 23 - 100 75 75 16 37 - 50 48 48 9 9 47 46
23 16,5 - 26,5 18,2 - 58,2 27 - 62 74,4 37,5 - 115,3 92 95 23 94,4 - 120,4 117 120 37 39,3 167 170
12,5 15 19,3 25 35 39 50 64 12,5 35 50 64 12,5 15 50 64
18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 40 - 100 63 - 250 75 - 300 18 - 38 55 - 200 63 - 250 75 - 300 18 - 38 18 - 38 63 - 250 75 - 300
0,40 0,55 1,00 0,65 1,75 1,00 2,00 2,25 0,40 1,75 2,00 2,25 0,40 0,60 2,00 2,25
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
166 168 172 174 176 178 180 182 166 176 180 182 166 170 180 182 159
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Seite 160
®
easy chain Technical data Overview Technical data ≤ 3 [m/s] / ≤ 10 [m/s ]
Speed gliding / acceleration gliding FLG FLB
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +80°C
e-chain material - permitted temperature °C, igumid NB ®
Mounting bracket* material - permitted temperature °C, igumid G
-40°C – +120°C
igumid NB = VDE 0304 IIC UL94-V2 / igumid G = VDE 0304 IIC UL94-HB
Flammability class FLG = with straight upper run
FLB = with permitted sag
*Available in igumid NB upon request, please consult igus for delivery time ®
Installation types, maximum travels
ale e-chain Series
®
Unsupported
Vertical hanging
Vertical standing
Side mounted unsupported
Rotary
Zig-zag application
E03
≤ 0,40 m
upon request
upon request
upon request
with rework
upon request
E04
≤ 0,55 m
upon request
upon request
upon request
with rework
upon request
E045/Z045
≤ 0,40 m
upon request
upon request
upon request
with rework
upon request
E06/Z06
≤ 0,55 m
upon request
upon request
upon request
with rework
upon request
E065/Z065
≤ 0,60 m
upon request
upon request
upon request
with rework
upon request
E08/Z08
≤ 1,00 m
upon request
upon request
upon request
with rework
upon request
E14/Z14
≤ 0,65 m
upon request
upon request
upon request
with rework
upon request
E200/Z200
≤ 1,75 m
≤ 10 m
≤ 1,5 m
≤ 0,5 m
with rework
upon request
E16/Z16
≤ 2,00 m
≤ 10 m
≤ 1,5 m
≤ 0,5 m
with rework
upon request
E26/Z26
≤ 2,00 m
≤ 10 m
≤ 1,5 m
≤ 0,5 m
with rework
upon request
E300/Z300
≤ 2,25 m
≤ 10 m
≤ 1,5 m
≤ 0,5 m
with rework
upon request
Request Info
1-800-453-1692 www.aboveboardelectronics.com
160 More information
www.igus.eu/easychain
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Seite 161
®
easy chain Order keys and options Options with order keys based on series E200 Standard
NC-version (no camber) without pretension
Reverse bend radius for circular movements
ESD / ATEX classified e-chains II 2 GD
Part No. Standard
Part No. NC-version
Part No. RBR
Part No. ESD-material
z
(0 IKD [IC
®
NC
E200.05.R.0
E200.05.R.0.NC
E200.05.R1/R2.0
E200.05.R.0.ESD
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Order example | Order key and colour options based on series E200 Order example for complete e-chain (1,0 m), colour black, with mounting brackets: ®
10
e-chain (1,0 m) ®
Please indicate e-chain length or number of links: 1,0 m or 22 links ®
+ Mounting brackets 1 set (+ tiewrap plates)
E200.05.100.0 2050.34PZB
Order text: 1,0 m E200.05.100.0 + 2050.34PZB
i
General igus colour options for e-chains and e-tubes
Order key
®
E200. 05. 100 .0 Z200. 05. 100 .0
®
Version "E" or "Z" Series / Type Width index (depends on Bi)
Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT Orange Grey only for e-chains .3 Yellow Dusty grey only for e-tubes .31 Light grey
Bend radius R Colour index (standard black)
Black e-chains available from stock! Delivery time for special colours: upon request
Version "E" split crossbar along outer radius Version "Z" split crossbar along outer radius
®
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 e-chains /e-tubes .14 for e-chains /e-tubes ®
®
®
®
®
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
161
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®
easy chain Series E03 Product range
E03
5
Smallest applications, simply press cables in
Series E03 | Split crossbar along the outer radius Split crossbar along outer radius
.R.0 1)
E03. 05 E03. 07 .R.0 2) E03. 10 .R.0 2)
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
5 7
8,7 10,7
| 010 | 012 | 015 | 018 | 028 | | 010 | 012 | 015 | 018 | 028 |
≈ 0,03
10
13,7
| 010 | 012 | 015 | 018 | 028 |
≈ 0,05
Weight [kg/m]
≈ 0,04
1) Crossbars do not overlap. Gap = 1 mm / 2) Crossbars do not overlap. Gap = 2 mm
Supplement Part No. with required radius (R). Example: E03.05.028.0
Dimensions
0.75
5 8
≤3 mm
0.50
FLG Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
0.50
1.00
1.00
0.75 1.50
010 28
17
R
10
015 38
D 29 31 34 K 55 60 70 The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)
.
14
2.00
012 32
162 More information
Fixed end
www.igus.eu/E03
H-8
0.50
H
Moving end
0.25
8
0
5 mm 10 mm/link 100 (1000 mm) S/ + K 2
S S/2
D
FLB
0.25
Inner height Pitch Links/m Chain length
HF = H + 10
Fill weight [kg/m]
Ba Bi
1.00
0
Ba: pin dimension approx. 0,1 - 0,3 mm wider.
018 44
028 64
37 80
47 110 Request Info
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Seite 163
®
easy chain Series E03 Accessories
E03
Mounting brackets, polymer one-piece | Pivoting Fixed end 03...1Z
Moving end 14
14
4
03...2Z 4
A
3
60° 23° Mounting bracket
Adapter plate 03.10.QF
Width Index
Part No.
.05.
03.05. 12Z
8,7
.07. .10.
03.07. 12Z 03.10. 12Z
10,7 13,7
A [mm]
full set
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
Part No. structure 03.05. 12Z A2
"MN
A2
A4
NtriEffli
1L
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.
A…must be indicated on preassembled configurations Full set Mounting bracket for selected width index
Additional Features ø 3+0.1
ø 3+0.1
' Anr NOVA
.1
6
Adapter plate for rapid installation: for all sizes of Part No. 03.10.QF The adapter has broken edges so that it can be adapted to the respective e-chain width. It is not absolutely necessary when attaching the mounting brackets. The mounting brackets can also be screwed on without the adapter plate. ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
163
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Seite 164
®
easy chain Series E04 Product range
E04
7
Low weight, simply press cables in
Series E04 | Split crossbar along the outer radius Split crossbar along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E04. 07 .R.0 1)
7
13
Weight [kg/m]
≈ 0,08
| 015 | 018 | 028 | 038 | 048 |
1) Crossbars do not overlap. Gap = 2,5 mm Special solution with opening gap 0,8 mm: Part No. E04.07.015.0.S
Supplement Part No. with required radius (R). Example: E04.07.028.0
Dimensions
Ba: pin dimension approx. 0,1 - 0,3 mm wider.
Fill weight [kg/m]
Ba Bi
1.00
0.75
Inner height Pitch Links/m Chain length
7 10
≤4,5 mm
0.50
7 mm 16,7 mm/link 60 (1002 mm) S/ + K 2
S
0.25
19
0.50
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
0.50
1.00
1.00
0.75
16,7
1.50
015 40
Moving end
R
2.00
018 46
028 66
D 45 48 58 K 85 90 125 The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)
.
164 More information
Fixed end
www.igus.eu/E04
19
H
0
HF = H + 10
0
FLB
H - 10
FLG
S/2
10
0.25
D
038 86
048 106
68 155
78 185 Request Info
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Seite 165
®
easy chain Series E04 Accessories
E04
Mounting brackets, polymer one-piece | Pivoting | More features www.igus.eu/E04 Moving end
Fixed end
040...1(PZ)
040...2(PZ)
17
15
4
4
17
A
A
8
12,5°
ø3
20°
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
.07.
040.07.12PZ
040.07.12
[mm]
A
Number of teeth
12
1
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
.01M71
A1 NitriMEMMUN
Ow' kl A2 A3 b. 'mffizmus 16'MMEMOIN
"mow
"MIN
kJ, A4 4EMEEPN
Part No. structure 040.07. 12 PZ A2
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
165
04A)-EU-D-IT-FR-156-267mi02
E045 Z045
19.06.2015
13:25 Uhr
Seite 166
®
easy chain Series E045·Z045 Product range Very small pitch, smooth running, simply press cables in
9,4
9,4
...Z045 ...E045
Series E045 | Split crossbar along the outer radius | 1 / 2 / 3-chamber design Series Z045 | Split crossbar along the inner radius | 1 / 2-chamber design Chamber design
1-chamber
Split crossbar along outer radius
Split crossbar along inner radius
E045.10.R.0 1)
Z045.10.R.0 1) * Z045.16.R.0
E045.16.R.0
Bi
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
10 16
16 23
Bi 1
Bi 2
E045.2/7.R.0 2) E045.2/9.R.0 2)
Z045.2/7.R.0 2) Z045.2/9.R.0 2) *
E045.3/9.R.0 3)
Z045.3/9.R.0 3) *
≈ 0,11 ®
7/7 9/9
23 27
2) Crossbars do not overlap. Gap = 2,25 mm
3-chamber
[kg/m]
≈ 0,09
| 018 | 028 | 038 | | 018 | 028 | 038 |
*Width available upon request, please consult igus for delivery time
1) Crossbars do not overlap. Gap = 2 mm
2-chamber
Weight
≈ 0,13
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,14
*Width available upon request, please consult igus for delivery time ®
9/9/9
37
≈ 0,17
| 018 | 028 | 038 |
Bi 1 Bi 2 Bi 3
3) Crossbars do not overlap. Gap = 2,25 mm
*Width available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: E045.16.038.0
Ba Bi
1.00
,
0.75
≤5,5 mm
9,4 12,5
Fill weight [kg/m]
Dimensions
Ba: pin dimension approx. 0,1 - 0,3 mm wider.
Inner height 9,4 mm Pitch 13 mm/link Links/m 77 (1001 mm) Chain length S/2 + K
0.50 S
0.50
0
R H
0.50
1.00
018 48,5
0.75
1.00
Moving end
R 13
1.50
028 68,5
Fixed end
22,3
2.00
038 88,5
D 44 54 64 K 85 115 150 The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)
166 More information
H - 12,5
0.25
Unsupported length FLG / FLB [m] Length of travel S [m]
12,5
0
H
FLG 0
HF = H + 10
FLB
0.25
S/2
D
www.igus.eu/E045 www.igus.eu/Z045
Request Info
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Seite 167
E045 Z045
®
easy chain Series E045·Z045 Accessories Mounting brackets, polymer one-piece | One side pivoting Moving end
Fixed end
0450...1(PZ)
0450...2(PZ) 18,25
4
4
18,25
ø3
A
B
6/90°
C
17
8
8
30°
---- CO 0 0450.10. - 0450.20. / 0 0450.30.
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
C
[mm]
[mm]
[mm]
Number of teeth
.10. .16.
0450.10.12PZ 0450.16.12PZ
0450.10.12 0450.16.12
– –
16 22
– 10
1 2
.2/7. .2/9.
0450.16.12PZ 0450.20.12PZ
0450.16.12 0450.20.12
– –
22 26
10 10
2 2
.3/7.
0450.30.12PZ
0450.30.12
22
36
20
3
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
Mounting bracket with strain relief tiewrap plate has reductions of ø 3 mm / ø 6 mm, 90°. Mounting bracket without strain relief tiewrap plate only has holes of ø 3 mm. Drilling pattern for Part No.: 0 0450.10 - 0450.20. center bores only /
0450.30. outer bores only (see figure above) Part No. structure 0450.10. 12 PZ A2
oack.
offCr.
hl A2
A4
g
Nit:.)Emmaus -**MEMEM
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
167
04A)-EU-D-IT-FR-156-267mi02
E06 Z06
19.06.2015
13:25 Uhr
Seite 168
®
easy chain Series E06·Z06 Product range Low weight, simply press cables in
El ID 10,5
10,7
Version E
Version Z
...Z06 ...E06
Series E06 | Split crossbar along the outer radius Series Z06 | Split crossbar along the inner radius
z
Split crossbar along outer radius
E06. 10
Split crossbar along inner radius
.R.0 1)
Z06. 10
E06. 16 .R.0 1) E06. 20 .R.0
.R.0 1)
Z06. 16 .R.0 1) Z06. 20 .R.0
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
10 16
16,5 22,5
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,14
20
26,5
| 018 | 028 | 038 |
≈ 0,18
Weight [kg/m]
≈ 0,16
1) Crossbars do not overlap. Gap = 5,5 mm Special solution with opening gap 3,5 mm: Part No. E06.10.018.0.S3
Supplement Part No. with required radius (R). Example: E06.10.028.0
Ba Bi
1.00
Inner height Version E 0.75
10,7/10,5 15
≤6,5 mm
0.50
FLB
S
0
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
018 51
028 71
R
20
www.igus.eu/E06
22
) 038 91
D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
168 More information
Fixed end
www.igus.eu/Z06
Request Info
H
9
Moving end 0
HF = H + 10
S/2
D
H - 15
FLG
0.25
10,7
Version Z 10,5 mm Pitch 20 mm/link Links/m 50 (1000 mm) Chain length S/2 + K
15
Fill weight [kg/m]
Dimensions
Ba: pin dimension approx. 0,2 - 0,4 mm wider.
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Seite 169
E06 Z06
®
easy chain Series E06·Z06 Accessories
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/E06 Moving end
Fixed end
060...1(PZ)
060...2(PZ)
17
8
4
10
8
10
4
A
A
90° 5,8/90°
3,2
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
[mm]
A
Number of teeth
.10. .16.
060.10.12PZ 060.16.12PZ
060.10.12 060.16.12
16,5 22,5
1 2
.20.
060.20.12PZ
060.20.12
27,0
2
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
OM.
email
OM.
45,INCIN
M A1
kijA
A2
A3
A4
)EmEmoi.
)NEEMON
-eirEmmus
Part No. structure 060.10. 12 PZ A1
It:MEMNON
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
169
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E065 Z065
19.06.2015
13:25 Uhr
Seite 170
®
easy chain Series E065·Z065 Product range Very small pitch, smooth running, simply press cables in
OD 11,3
11,3
...Z065 ...E065
Series E065 | Split crossbar along the outer radius | 1 / 2 / 3 / 4-chamber design Series Z065 | Split crossbar along the inner radius | 3-chamber design Chamber design
1-chamber
Split crossbar along outer radius
Split crossbar along inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E065.16.R.0 1)
Z065.16.R.0 1) *
16
24,8
Weight [kg/m]
≈ 0,17
| 018 | 028 | 038 |
Bi
1) Crossbars do not overlap. Gap = 2,5 mm
2-chamber Bi 1
H
E065.2/9.R.0 1)
Z065.2/9.R.0 1) *
*Width available upon request, please consult igus for delivery time ®
9/9
29,3
≈ 0,19
| 018 | 028 | 038 |
Bi 2
*Width available upon request, please consult igus for delivery time
1) Crossbars do not overlap. Gap = 2,5 mm
3-chamber
E065.3/9.R.0 1)
Z065.3/9.R.0 1)
®
39,3
| 018 | 028 | 038 |
≈ 0,22
9 / 9 / 9 / 9 49,3
| 018 | 028 | 038 |
≈ 0,25
9/9/9
Bi 1 Bi 2 Bi 3
1) Crossbars do not overlap. Gap = 2,5 mm
4-chamber
E065.4/9.R.0 1)
Z065.4/9.R.0 1) *
Bi 1 Bi 2 Bi 3 Bi 4
*Width available upon request, please consult igus for delivery time
1) Crossbars do not overlap. Gap = 2,5 mm
®
Supplement Part No. with required radius (R). Example: E065.16.038.0
Dimensions
Ba: pin dimension approx. 0,2 - 0,4 mm wider.
Fill weight [kg/m]
Ba Bi
1.00
0.75
11,3 15
≤7,0 mm
Inner height 11,3 mm Pitch 15 mm/link Links/m 67 (1005 mm) Chain length S/2 + K
0.50
FLB
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
0.50
1.00
018 51
1.00
0.75
Moving end
R 15
1.50
Fixed end
2.00
028 71
038 91
D 48 58 68 K 90 120 150 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
170 More information
22
H
0.50
HF = H + 10
0.25
15
0
H - 15
FLG
0.25
0
S S/2
D
www.igus.eu/E065 www.igus.eu/Z065
Request Info
1-800-453-1692 www.aboveboardelectronics.com
04A)-EU-D-IT-FR-156-267mi02
19.06.2015
13:25 Uhr
Seite 171
E065 Z065
®
easy chain Series E065·Z065 Accessories
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/E065 Moving end
Fixed end
0650...1(PZ)
0650...2(PZ) 10
8
4
5,8/90°
B
A
A
5,8/90°
3,2
0650.16 - 0650.9/2. /
4
8
10
B
17
3,2
0650.3/9. - 0650.4/9.
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
.16. .2/9.
0650.16.12PZ 0650.2/9.12PZ
0650.16.12 0650.2/9.12
– –
22,5 27
2 2
.3/9. .4/9.
0650.3/9.12PZ 0650.4/9.12PZ
0650.3/9.12 0650.4/9.12
22 32
37 47
3 4
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
Drilling pattern for Part No.:
0111CP
A1
ttt
0 0650.16 - 0650.9/2. center bores only /
40,0M•is
OMCP.
N.MMEMA
T6b.
kl A2
A3
MEMION
0650.3/9. - 0650.4/9 outer bores only (see figure above)
41=a kl
Part No. structure 0650.16. 12 PZ A2
A4
--/EMIENOM
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
171
04A)-EU-D-IT-FR-156-267mi02
E08 Z08
19.06.2015
13:26 Uhr
Seite 172
®
easy chain Series E08·Z08 Product range Small pitch, simply press cables in
14,6
14,7
Version E
Version Z
...Z08 ...E08
Series E08 | Split crossbar along the outer radius Series Z08 | Split crossbar along the inner radius
z
Split crossbar along outer radius
E08. 10
Split crossbar along inner radius
.R.0 1)
Z08. 10
.R.0 1)
E08. 16 .R.0 2) E08. 20 .R.0 E08. 30 .R.0
Z08. 16 .R.0 2) Z08. 20 .R.0 Z08. 30 .R.0
E08. 40 .R.0 E08. 50 .R.0
Z08. 40 .R.0 Z08. 50 .R.0
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
10 16
18,2 24,2
| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |
≈ 0,21
20 30
28,2 38,2
| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |
≈ 0,25
40 50
48,2 58,2
| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |
≈ 0,31
1) Crossbars do not overlap. Gap = 5,5 mm / 2) Crossbars do not overlap. Gap = 4,0 mm
[kg/m]
≈ 0,24 ≈ 0,28 ≈ 0,37
*Radius available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: E08.10.028.0
Dimensions
Weight
Ba: pin dimension approx. 0,3 - 0,5 mm wider.
Ba Bi
Fill weight [kg/m]
1.00
0.75
14,6/14,7 19,3
Inner height Version E 14,6
≤10 mm
FLB 0.50
FLG
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
025* 69
D K
65 120
028 75
R
Fixed end
20
I 0) 038 95
048 115
68 78 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight) *Radius available upon request, please consult igus for delivery time
28
H
0.50
19,3
0.25
H - 19,3
9
Moving end 0
88 195
®
172 More information
www.igus.eu/E08
Request Info
www.igus.eu/Z08
1-800-453-1692 www.aboveboardelectronics.com
HF = H + 15
S/2
D
R H
14,7 mm 20 mm/link 50 (1000 mm) S/ + K 2
S
0.25
0
Version Z Pitch Links/m Chain length
04A)-EU-D-IT-FR-156-267mi02
19.06.2015
13:26 Uhr
Seite 173
E08 Z08
®
easy chain Series E08·Z08 Accessories
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/08 Moving end
Fixed end
080...1(PZ) 17 5
080...2(PZ) 8
15
15
8
5
5,8/90°
5,8/90°
3,2
a
Width Index
B
A
B
A
2°
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
.10.
080.10. 12PZ
.16. .20. .30. .40.
080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ 080.50. 12PZ
0-
.50.
3°
3°
3,2
A
B
[mm]
[mm]
Number of teeth
080.10. 12
–
18,2
1
080.16. 12 080.20. 12 080.30. 12 080.40. 12
– – 22 32
24,2 28,2 38,2 48,2
2 2 3 4
080.50. 12
42
58,2
5
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
Drilling pattern for Part No.: 080.10. - 080.20. center bores only / 080.30. - 080.50. all bores (see figure above)
01C1i OM" kl A2 A1 A3 V.. -'-/MEME01 V4WEEMoin Ilt*MMENOI, OM.
400aCro A4
Part No. structure 080.10. 12 PZ A2
Nitmommmog
With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations
Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
173
04A)-EU-D-IT-FR-156-267mi02
E14 Z14
19.06.2015
13:26 Uhr
Seite 174
®
easy chain Series E14·Z14 Product range Economical size, simply press cables in
El ID 19
19
...Z14 ...E14
Series E14 | Split crossbar along the outer radius Series Z14 | Split crossbar along the inner radius Split crossbar along inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E14. 1 .R.0 E14. 2 .R.0
Z14. 1 .R.0 Z14. 2 .R.0
15 25
27 37
| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |
≈ 0,31
E14. 3 .R.0 E14. 4 .R.0
Z14. 3 .R.0 Z14. 4 .R.0
38 50
50 62
| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |
≈ 0,40
z
Split crossbar along outer radius
[kg/m]
Supplement Part No. with required radius (R). Example: E14.1.028.0
Dimensions
Weight
≈ 0,32 ≈ 0,44
Ba: pin dimension approx. 0,3 - 0,5 mm wider.
Fill weight [kg/m]
Ba Bi
1.00
0.75
19 25
≤13 mm
Inner height 20 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K
0.50
FLB
S D
FLG
Moving end
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
R H
028 81
038 101
048 121
075 175
R
Fixed end
100 225
125 275
D 86 96 106 133 158 183 K 150 185 215 300 380 455 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
174 More information
H
0.25
Unsupported length FLG / FLB [m] Length of travel S [m]
25
0
H - 25
30,5 38
0
HF = H + 10
0.25
S/2
www.igus.eu/E14
www.igus.eu/Z14
Request Info
1-800-453-1692 www.aboveboardelectronics.com
04A)-EU-D-IT-FR-156-267mi02
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13:26 Uhr
Seite 175
E14 Z14
®
easy chain Series E14·Z14 Accessories Mounting brackets, polymer one-piece | Locking | More features Moving end
Fixed end
114...1P(Z) 17 7
114...2P(Z) 7
14
17
4
B
A
A
B
14
c
1
6,5
17
www.igus.eu/E14
Width Index
► ► ► ►
1. 2. 3. 4.
=
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
114.1.12PZ 114.2.12PZ
114.1.12P 114.2.12P
– 10
26,3 36,3
2 3
114.3.12PZ 114.4.12PZ
114.3.12P 114.4.12P
23 35
49,3 61,3
4 5
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
OM.
oraCis
0.1# A1 ki jA A2 -*Emmaus VAMMEMIN
OM.
A3
A4
'-)MENNOIN
Part No. structure 114.2. 12 PZ A1
‘ 541tIMMENilli
With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations
Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
175
04A)-EU-D-IT-FR-156-267mi02
E200 Z200
19.06.2015
13:26 Uhr
Seite 176
®
easy chain E200·Z200 Product range
24,3
Medium size, simply press cables in
24,3
...Z200
...E200
Series E200 | Split crossbar along the outer radius | 1 / 2-chamber design Series Z200 | Split crossbar along the inner radius | 1 / 2-chamber design Chamber design
1-chamber
Split crossbar along outer radius
Split crossbar along inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E200.05.R.0
Z200.05.R.0
57
74,4
| 055 | 075 | 100 | 150 | 200 |
≈ 0,70
37/37 50/50
94,4 120,4
| 055 | 075 | 100 | 150 | 200 | | 055 | 075 | 100 | 150 | 200 |
≈ 0,79
Weight [kg/m]
Bi
2-chamber Bi 1
Bi 2
E200.2/35.R.0 Z200.2/35.R.0 E200.2/50.R.0 Z200.2/50.R.0
Supplement Part No. with required radius (R). Example: E200.05.150.0
Ba: pin dimension approx. 0,1 - 0,3 mm wider.
Ba Bi
20 10 8.0 6.0 4.0 2.0
≤20 mm
24,3 35
Fill weight [kg/m]
Dimensions
FLB
1.5 1.0
≈ 0,82
24,3 mm 46 mm/link 22 (1012 mm) S/ + K 2
S S/2
D
FLG
Inner height Pitch Links/m Chain length
2.0
0
R H +4
2.0
055 145
4.0
3.0
R
Fixed end 46
6.0
075 185
H
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
35
0
H - 35
Moving end 0
100 235
D 142 162 187 K 265 330 410 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)
150 335
200 435
237 565
287 725
Request Info
176 More information ► www.igus.eu/E200 ►www.igus.eu/Z200
1-800-453-1692 www.aboveboardelectronics.com
HF = H + 40
0.5
04A)-EU-D-IT-FR-156-267mi02
19.06.2015
13:26 Uhr
Seite 177
E200 Z200
®
easy chain Series E200·Z200 Accessories 656
Mounting brackets, polymer | Pivoting | Locking Moving end
Fixed end
2...3PZ(B) / 2...1PZ(B) 12/90°
17
15
10
32
2...4PZ(B) / 2...2PZ(B)
A
Ba - 3
30
A
Ba + 1
30
90°
t=7
6,1
48°
48° 90° 10 8
10
Width Index .05. .2/35. 0.2/50.
z
2
48°
40
40
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
2050.34PZB 2070.34PZB 2100.34PZB
2050.12PZB 2070.12PZB 2100.12PZB
2050.34PZ 2070.34PZ 2100.34PZ
2050.12PZ 2070.12PZ 2100.12PZ
A
90° 48°
90°
[mm]
Number of teeth
44 64 90
6 8 10
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
Full set with tiewrap plate + 10 cable tiewraps, please add index K1
11acw OX.A A1 4
NitEEffirlim
e.g. 2050.34PZBK1
Part No. structure
00.10° A2 A3 ID, Awammi. ve+,.
A4
2050. 34 PZB A1
With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations
Full set pivoting Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
177
04A)-EU-D-IT-FR-156-267mi02
E16 Z16
19.06.2015
13:26 Uhr
Seite 178
®
easy chain Series E16·Z16 Product range
32
32
Large inner height, simply press cables in
;An i A
...Z16
...E16
Series E16 | Split crossbar along the outer radius Series Z16 | Split crossbar along the inner radius Split crossbar along outer radius
Split crossbar along inner radius
.R.0 1)
E16. 2 E16. 3 .R.0 E16. 4 .R.0
Z16. 2 Z16. 3 Z16. 4 Z16. 5
E16. 5 .R.0 E16. 6 .R.0
.R.0 .R.0 1) .R.01)
.R.0 Z16. 6 .R.0 Z16. 7 .R.0
E16. 7 .R.0
*Radius available upon request, please consult igus for delivery time ®
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
Weight [kg/m]
| 125*| | 125*|
≈ 0,51
| 125*| | 125*|
≈ 0,62
| 040* | 060 | 075 | 100 | 125*| | 040* | 060 | 075 | 100 | 125*|
≈ 0,83
| 0401)|
23 36
37,5 50,5
48 63
62,5 78,5
060 | 075 | 100 | 0401)| 060 | 075 | 100 | 0401)| 060 | 075 | 100 | 040 | 060 | 075 | 100
80 100
95,5 115,3
≈ 0,57 ≈ 0,75 ≈ 0,91
1) Radius 040 only for E16.2. / Z16.3 / Z16.4 available)
Special solution with opening gap 3 mm: Part No. E16.2.100.0.N3 / Z16.2.075.0.N3
Supplement Part No. with required radius (R). Example: E16.7.100.0
Dimensions
Ba: pin dimension approx. 0,3 - 0,7 mm wider.
Ba Bi
Fill weight [kg/m]
1.00
0.75
FLB
32 39
≤25 mm
Inner height 32 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K
0.50
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
040* 119
D K
105 190
060 159
Moving end Fixed end
H
0
38
39
R
075 189
125 140 250 300 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)
100 239
125* 289
165 380
190 455
*Radius available upon request, please consult igus for delivery time (Radius 040 for E16.2. / E16.5. / Z16.3 / Z16.4 available) ®
178 More information
www.igus.eu/E16
www.igus.eu/Z16Request Info
1-800-453-1692 www.aboveboardelectronics.com
HF = H + 15
30,5
0
H - 39
FLG
0.25
S S/2
D
04A)-EU-D-IT-FR-156-267mi02
19.06.2015
13:26 Uhr
Seite 179
E16 Z16
®
easy chain Series E16·Z16 Accessories Mounting brackets, polymer one-piece | Locking | More features Moving end
Fixed end
117...1P(Z)
117...2P(Z) 17
21
5,2
A
B
A
5,2
10/90˚
Width Index
21
17
a
90°
B
17
www.igus.eu/E16
10/90˚
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
.2. .3.
117.2.12PZ 117.3.12PZ
117.2.12P 117.3.12P
12 25
35,5 48,5
3 4
.4. .5.
117.4.12PZ 117.5.12PZ
117.4.12P 117.5.12P
37 48
60,5 76,0
5 6
.6. .7.
117.6.12PZ 117.7.12PZ
117.6.12P 117.7.12P
65 85
93,0 113,0
8 10
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
OXON 111 kl kJ, _, A1 A2 A3 A4 19-1CMEMMUN 7ktmozmus 6.1CMEEMON 4EMEEPN oiffcr
graCio
k
"MOP
Part No. structure 117.2. 12 PZ A1
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
179
04A)-EU-D-IT-FR-156-267mi02
E26 Z26
19.06.2015
13:26 Uhr
Seite 180
®
easy chain Series E26·Z26 Product range
36,5
36,5
Large height, simply press cables in 2 + 3-chamber design, inner height: 37,1
...Z26
...E26
Series E26 | Split crossbar along the outer radius | 1 / 2 / 3-chamber design Series Z26 | Split crossbar along the inner radius | 1 / 2 / 3-chamber design Chamber design
a
1-chamber
Split crossbar along outer radius
Split crossbar along inner radius
E26.07.R.0
Z26.07.R.0
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
Weight [kg/m]
75
92
| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250
≈ 0,96
48/48
117
| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,14
47/48/47 167
| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,30
Bi
2-chamber Bi 1
E26.2/45.R.0 Z26.2/45.R.0
Bi 2
1 I.
3-chamber
E26.3/45.R.0 Z26.3/45.R.0
Bi 1 Bi 2 Bi 3
.H.-4F-11.
Supplement Part No. with required radius (R). Example: E26.07.150.0
Ba Bi
20
Inner height 1-chamber 36,5 mm
10 8.0 6.0 4.0 2.0
36,5 / 37,1 50
Fill weight [kg/m]
Dimensions
Ba: pin dimension approx. 0,3 - 0,5 mm wider.
≤28 mm
FLB
1.5
FLG
1.0
2/3-chamber 37,1 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain length S/2 + K
S S/2
D
2.0
0
R H +5
2.0
063 176
4.0
075 200
R
3.0
Fixed end 56
6.0
100 250
125 300
200 450
250 550
D 172 184 209 234 259 284 309 K 310 350 430 505 585 665 745 The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight)
359 900
150 350
175 400
Request Info
180 More information
H
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
50
0
H - 50
Moving end 0
www.igus.eu/E26
www.igus.eu/Z26
1-800-453-1692 www.aboveboardelectronics.com
HF = H + 35
0.5
04A)-EU-D-IT-FR-156-267mi02
19.06.2015
13:26 Uhr
Seite 181
E26 Z26
®
easy chain Series E26·Z26 Accessories 656
Mounting brackets, polymer | Pivoting | Locking Moving end
Fixed end
26...3PZ(B) / 26...1PZ(B)
17
17
16/90°
10
34
26...4PZ(B) / 26...2PZ(B)
t=8
A
Ba + 2
40
A
Ba + 2
40
t=8
90°
53°
6,1
11,5
53° 90°
17
Width Index 07. 2/45. 3/45.
z
54
54
53°
2
17 8
90° 53°
90°
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
[mm]
Number of teeth
2607.34PZB 2610.34PZB 2615.34PZB
2607.12PZB 2610.12PZB 2615.12PZB
55 80 130
7 10 15
2607.34PZ 2610.34PZ 2615.34PZ
2607.12PZ 2610.12PZ 2615.12PZ
A
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
Full set with tiewrap plate + 10 cable tiewraps, please add index K1
oraCii 00.10° A2 A3 . NtEKMENs ID, Awammu. ve+, -' -MENER0
4
11acw A1
e.g. 2607.34PZBK1
Part No. structure
A4
2607. 34 PZB A2
With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations
Full set pivoting Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
181
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E300 Z300
19.06.2015
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Seite 182
®
easy chain E300·Z300 Product range Large height, simply press cables in
UM 48,5
48,5
...Z300
...E300
Series E300 | Split crossbar along the outer radius | 1 / 2 / 3-chamber design Series Z300 | Split crossbar along the inner radius | 1 / 2 / 3-chamber design Chamber design
a
Split crossbar along outer radius
Split crossbar along inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
Weight [kg/m]
75
95
| 075 | 100 | 125 | 150 | 200 | 250 | 300
≈ 1,60
48/48
120
| 075 | 100 | 125 | 150 | 200 | 250 | 300
≈ 1,78
3-chamber E300.3/45.R.0 Z300.3/45.R.0 47/46/47 170
| 075 | 100 | 125 | 150 | 200 | 250 | 300
≈ 1,92
1-chamber E300.075.R.0
Z300.075.R.0
Bi
2-chamber E300.2/45.R.0 Z300.2/45.R.0 Bi 1
Bi 2
1
I.
Bi 1 Bi 2 Bi 3
.H.-4F-11.
---
Supplement Part No. with required radius (R). Example: E300.075.150.0
Ba Bi
20 10 8.0 6.0 4.0 2.0
≤35 mm
FLB
1.5
48,5 64
Fill weight [kg/m]
Dimensions
Ba: pin dimension approx. 0,3 - 0,5 mm wider.
FLG
1.0
Inner height Pitch Links/m Chain length
48,5 mm 67 mm/link 15 (1005 mm) S/ + K 2
S S/2
D
0
R H +5
2.0
075 214
4.0
100 264
R
3.0
Fixed end 67
6.0
125 314
150 364
H
2.0
64
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
H - 64
Moving end 07 0
200 464
250 564
300 664
D 208 233 258 283 333 383 433 K 370 450 530 610 765 920 1080 The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) Request Info
182 More information
www.igus.eu/E300
www.igus.eu/Z300
1-800-453-1692 www.aboveboardelectronics.com
HF = H + 40
0.5
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Seite 183
®
easy chain Series E300·Z300 Accessories
E300 Z300
N 656
Mounting brackets, polymer | Pivoting | Locking Moving end
Fixed end
E3...3PZ(B) / E3...1PZ(B)
17
17
16/90°
10
34
E3...4PZ(B) / E3...2PZ(B)
A
Ba + 2
40
A
Ba + 2
40
t=8
t=8
90°
53°
8,2
7
53° 90°
20
z
Width Index .075. .2/45.
0-
.3/45.
60
60
2
20 8
53°
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
E3075.34PZB E3100.34PZB
E3075.34PZ E3100.34PZ
E3075.12PZB E3100.12PZB
E3150.34PZB
E3150.34PZ
E3150.12PZB
90° 53°
90°
[mm]
Number of teeth
E3075.12PZ E3100.12PZ
53 78
7 10
E3150.12PZ
128
15
A
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
Full set with tiewrap plate + 10 cable tiewraps, please add index K1
oiewcw 01I.A A1
e.g. E3075.34PZBK1
ARMOR
ktiffcol
0MR
Part No. structure
A2
rtt A3
A4
E3075.34 PZB A2
NitEEffirlim lil*MEME0i ‘ 9*MENNOIN
illitOMENNOIN
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set pivoting Mounting bracket for selected width index
Interior separation Optional shelving for E300.3/45 and Z300.3/45 -Full-width shelf 386.54 Shelving enables subdivision of the inner space of the e-chain series E300.3/45 and Z300.3/45. This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 7 different heights. In standard configurations, shelves are installed in every other link. ®
4
MIL
X-8
Full-width shelf e-chains ®
unassembled 386.54 assembled 387.54
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
183
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Seite 184
E1 Introduction Advantages Easy to lengthen: strips can simply be snapped together
Easy shortening: just separate at each band
Cost effective, one-piece strip design for simple applications - E1 E1: e-chain modular, 1-piece strip designed for simple applications - the E1 design brings the benefits of an e-chain to applications where previously this solution was too expensive. E1 is more economic for higher volumes, quicker to assemble yet still offers great control and protection for moving cables. The igus -System E1 is very cost effective for high volumes and is especially suited to automotive applications. ®
Save time: easy to fill due to snap-open lids
Cost effective: low-price e-chain
®
Space-efficient: compact design with smooth outer contour
®
®
Typical industries and applications
• Automotive•Office solutions and technology • Automation•Electric equipment•Machinebuilding
Variants: different materials and colours available upon request
A
UL94-V2 classification
Easy attachment to the machine
E1 - e-chain in one strip - easy lengthening and shortening.. ®
184
More information
www.igus.eu/E1
04A)-EU-D-IT-FR-156-267mi02
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Seite 184
E1 Introduction Advantages Easy to lengthen: strips can simply be snapped together
Easy shortening: just separate at each band
Cost effective, one-piece strip design for simple applications - E1 E1: e-chain modular, 1-piece strip designed for simple applications - the E1 design brings the benefits of an e-chain to applications where previously this solution was too expensive. E1 is more economic for higher volumes, quicker to assemble yet still offers great control and protection for moving cables. The igus -System E1 is very cost effective for high volumes and is especially suited to automotive applications. ®
Save time: easy to fill due to snap-open lids
Cost effective: low-price e-chain
®
Space-efficient: compact design with smooth outer contour
®
®
Typical industries and applications
• Automotive•Office solutions and technology • Automation•Electric equipment•Machinebuilding
Variants: different materials and colours available upon request
A
UL94-V2 classification
Easy attachment to the machine
E1 - e-chain in one strip - easy lengthening and shortening.. ®
184
More information
www.igus.eu/E1
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Seite 185
E1 Selection table Technical data Order key Series
Inner height Inner width hi [mm] Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Segment length
Page
[mm]
E1 one-piece strip snap-open along the outer radius
E1.10.013. E1.17.021. E1.17.031. E1.17.044. E1.18.015. E1.20.015.
10 17 17 17 18 20
13 21 31 44 15 15
16,5 26 36 49 20 22
15,5 25 25 25 26 27
18 28 28 28 28 28
200 255 204 255 127,5 250
186 187 187 187 188 189
Technical data
A A
Material - permitted temperature °C, igumid NB
application-oriented, upon request
Flammability class, igumid NB
VDE 0304 IIC UL94-V2
Order example | Order key and colour options based on series E1.17
o
Order example for complete e-chain (1,0 m), colour black ®
e-chain (1,0 m) ®
E1.17.044.028.0
Please indicate chain-lengths or number of links
Order text: 1,0 m E1.17.044.028.0
T
General igus colour options for e-chains and e-tubes
Order key
®
E1 snap-open along the outer radius
®
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
E1.17.044.028.0
®
Colours Order index Colours Black Standard, from stock! .0 CI White • Slate grey only ESD material .ESD oGrey white • Grey brown only HT material .HT • Orange
• Grey •Dusty grey
only for e-chains
®
only for e-tubes
.3 .31
•
Yellow Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes ®
®
®
for e-chains /e-tubes ®
e-chains /e-tubes ®
.4 .14
Black e-chains available from stock! ®
a l m Delivery time for special colours: upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
185
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Seite 186
D
E1 Series E1.10 Product range
E1.10
10
®
e-chain in one strip, very small size
Series E1.10 | Snap-open along the outer radius Snap-open along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E1.10. 013.R.0
13
16,5
Weight [kg/Segment]
≈ 0,0164
| 018 |
Supplement Part No. with required radius (R). Example: E1.10.13.018.0
Dimensions
S S/2
D
H - 15,5
≤9 mm
15,5
Fixed end
Series
10 15,5
Moving end H
20 R
HF = H + 40
Ba Bi
Ø 4,5
Pitch 20 mm/link Chain length S/2 + K
Segment length A [mm]
No. of links/Segment
No. of Segments/m
R
018
200
10
5 (1000 mm)
H
62
E1.10. 013.R.0
D 66 K 100 The required clearance height: HF = H + 40 mm
A
-LJ-
Inner height 10 mm
-LJ- -LJ-
More radii available upon request, please consult igus for delivery time! ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
186 More information
www.igus.eu/E1.10
www.igus.eu/E1.17
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Seite 187
E1 Series E1.17 Product range
E1.17
17
®
e-chain in one strip, small size
Series E1.17 | Snap-open along the outer radius Snap-open along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E1.17. 021 .R.0 E1.17. 031 .R.0
21 31
26 36
| 028 | | 028 |
≈ 0,0478
E1.17. 044 .R.0
44
49
| 028 |
≈ 0,0695
Weight [kg/Segment]
≈ 0,0460
Supplement Part No. with required radius (R). Example: E1.17.021.028.0
Request Info
Dimensions
1-800-453-1692 www.aboveboardelectronics.com
S S/2
D
H - 25
≤15 mm
25
Fixed end
17 25
Moving end H
25,5 R
HF = H + 40
Ba Bi
Ø 4,5
Pitch 25,5 mm/link Chain length S/2 + K
Segment length A [mm]
No. of links/Segment
No. of Segments/m
R
028
E1.17. 021 .R.0
255
10
4 (1020 mm)
H
92
E1.17. 031 .R.0 E1.17. 044 .R.0
204 255
8 10
5 (1020 mm) 4 (1020 mm)
Series
A
-LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ-
Inner height 17 mm
D 76 K 120 The required clearance height: HF = H + 40 mm More radii available upon request, please consult igus for delivery time! ®
Mounting brackets for the series E1.17.021
111111110111111M Compact, universal mounting bracket for E1.17.021: Part No. E1.170.021.TS - easy attachment
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
187
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Seite 188
E1 Series E1.18 Product range
E1.18
18
®
e-chain in one strip, small size
Series E1.18 | Snap-open along the outer radius Snap-open along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E1.18. 015.R.0
15
20
Weight [kg/Segment]
≈ 0,0169
| 028 |
Supplement Part No. with required radius (R). Example: E1.18.15.028.0
Dimensions
S S/2
D
• *
'' .,*.
Series
H - 26
≤13 mm
26
Fixed end
H
25,25
R
PA
18 26
WOME
Moving end il Mal l=1
HF = H + 40
Ba Bi
Ø 4,5
Pitch 25,25 mm/link Chain length S/2 + K
MIME
Segment length A [mm]
No. of links/Segment
No. of Segments/m
R
028
101
4
10 (1010 mm)
H
92
E1.18. 015.R.0
Inner height 18 mm
D 76 K 120 The required clearance height: HF = H + 40 mm
A
-LJ- -LJ-
More radii available upon request, please consult igus for delivery time! ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
188 More information
www.igus.eu/E1.18
www.igus.eu/E1.20
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Seite 189
E1 Series E1.20 Product range
E1.20
20
®
e-chain in one strip, small size, lids open alternate sides
Series E1.20 | Snap-open along the outer radius | Lids open alternate sides Snap-open along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E1.20. 015.R.0
15
22
Weight [kg/Segment]
≈ 0,0443
| 028 |
Supplement Part No. with required radius (R). Example: E1.20.15.028.0
Dimensions
S S/2
D
H - 27
≤13 mm
27
Fixed end
Series
20 27
Moving end H
25 R
HF = H + 40
Ba Bi
Ø 4,5
Pitch 25 mm/link Chain length S/2 + K
Segment length A [mm]
No. of links/Segment
No. of Segments/m
R
028
250
10
4 (1000 mm)
H
92
E1.20. 015.R.0
Inner height 20 mm
D 76 K 120 The required clearance height: HF = H + 40 mm
A
-LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ-
More radii available upon request, please consult igus for delivery time! ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
189
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snapchain Introduction Advantages Save time: fit cable assemblies quickly in bundles, available in 2 sizes Flexible: adjust and change loops at any time Opening principle: TE14/TE26 version can be opened along the outer and TZ14/TZ26 can be opened along the inner radius Simple: favorable alternative to complex hinged cable trays Short lengths: well-suited to short lengths, ideally 5 - 10 links Flexible: can be bent in 1 or 2 directions
Fit cable assemblies quickly in bundles - snapchain igus snapchain cost effective e-chains for simple fillings. snapchains are easy to assemble and cost effective. If an easy solution for minor number of travels is required. ®
®
Typical industries and applications Switch cubicle construction Electrical equipment Computer cubicles Office furniture Wherever cables are moved infrequently
190
More information
www.igus.eu/snapchain
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Seite 191
snapchain Selection table Technical data Order key Series
Length loops
Pitch
[mm]
[mm]
Bend radius R [mm]
Page
Version TE loops open along the outer radius
Version TZ loops open along the inner radius TE14.50 TE26.120 TZ14.50 TZ26.120
50 120 50 120
30,5 56 30,5 56
028 - 125 063 - 200 028 - 125 063 - 200
192 193 192 193
Technical data
A A
Material - permitted temperature °C, igumid NB
-40°C – +80°C
Flammability class, igumid NB
VDE 0304 IIC UL94-V2
Order example | Order key and colour options based on series TE26.
a
Order example for complete e-chain (1,0 m),colour black: ®
e-chain (1,0 m) ®
TE26.120.100.0
Please indicate chain-lengths or number of links
Order text: 1,0 m TE26.120.100.0
T
Order key
Version TE openable along the outer radius Version TZ openable along the inner radius
Version "TE" or "TZ" Series / Type Length of loops Bend radius R Colour index (standard black)
General igus colour options for e-chains and e-tubes ®
TE26.120.100.0 Colours TZ26.120.100.0 • Black
®
Order index .0 Slate grey only ESD material .ESD Grey brown only HT material .HT Standard, from stock!
Grey Dusty grey
only for e-chains
®
only for e-tubes
Colours
I= White CI Grey white •Orange
.3 Yellow .31 •Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes ®
®
®
for e-chains /e-tubes ®
e-chains /e-tubes ®
.4 .14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
191
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TE14 TZ14
19.06.2015
13:26 Uhr
Seite 192
1
snapchain Series TE14·TZ14 Product range
50
Fit cable assemblies quickly in bundles, small size
Series TE14 | Loops open along the outer radius Series TZ14 | Loops open along the inner radius Openable along the outer radius
Openable along the inner radius
TE14. 50.R.0*
TZ14. 50.R.0
R Bend radii
Weight
[mm]
[kg/m]
≈ 0,15
| 028 | 038 | 048 | 075 | 100 | 125 |
*also available as RBR (Reverse Bend radius) Part No. TE14.50.Radius/Radius
Supplement Part No. with required radius (R). Example: TE14.50.100.0
Dimensions 30,5 mm/link 33 (1006,5 mm)
Chain length
S/ + 2
K
50
55,5
Pitch Links/m
i 0
25
21
30,5
Cable package max.: 18 mm
Request Info
1-800-453-1692 www.aboveboardelectronics.com
192 More information
www.igus.eu/snapchain
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Seite 193
snapchain Series TE26·TZ26 Product range
TE26 TZ26
120
Fit cable assemblies quickly in bundles, large size
Series TE26 | Loops open along the outer radius Series TZ26 | Loops open along the inner radius Openable along the outer radius
Openable along the inner radius
TE26.120.R.0*
TZ26.120.R.0
R Bend radii
Weight
[mm]
[kg/m]
≈ 0,43
| 063 | 075 | 100 | 125 | 150 | 200 |
*also available as RBR (Reverse Bend radius) Part No. TE26.120.Radius/Radius
Supplement Part No. with required radius (R). Example: TE26.120.100.0
Dimensions 56 mm/link 18 (1008 mm)
Chain length
S/ + 2
K
120
106
Pitch Links/m
50
40
56
Cable package max.: 47 mm
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
193
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Seite 194
zipper Introduction Advantages Universal: mounting bracket with strain relief option
Fast opening: zip-open along outer radius
Quiet: small pitch for lownoise, smooth running
Zip fastening e-chains and e-tubes - zipper ®
igus "zipper" e-chains and e-tubes deliver in terms of practicality and performance. The "zipper" function makes them a very useful product to reduce assembly time. The small pitch, the tough-elastic zipper-band, and the sturdy link work well in high acceleration environments. The igus "zipper" series is one of the most popular e-chain series in demanding applications. . zipper-like design for quick opening and closing of lids •For high strength and long service life •Small pitch for smooth running •If fast accessibility to cables is required ®
®
®
®
Flexible: lids can be separated and joined at each link
Keep order: interior separation possible (Series 09, 15/R15, 17/R17)
Dynamic: high accelerations 100 m/s2 and more are possible
Typical industries and applications Pick & place robots Semi-conductor machines Linear motors, actuators Measuring equipment Machine tools (zipper e-tube)
Strong: double stop dog for long unsupported travels (Series 15/R15, 17/R17)
Cleanroom Class 1 (ISO class 3) tested by the Dryden Engineering Company, California (Series 15) 58 dB(A) tested in igus lab, v = 1,0 m/s unsupported, series 09.50.028.0 ®
011
A iF product design award 2002 igus series R09 1989 igus series 15 ®
®
prod uct design award
UL94-V0 classification upon request Electrically conductive ESD/ATEX versions several series available from stock
•
194
More information
www.igus.eu/zipper
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Seite 195
zipper Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
zipper two-piece e-chains
®
Crossbars on a strip - zip-open along the outer radius
047 07 09 15 17
9,0 10,3 15,0 17,0 32,0
10 - 16 6 - 64 10 - 50 15 - 100 15 - 100
16,0 - 22,0 12,5 - 71,0 18,2 - 58,2 26,0 - 113,0 25,5 - 113,0 a'
-.••
144:g. .1.11011 41
12,5 15,0 19,3 24,0 39,0
18 - 38 18 - 48 28 - 48 38 - 180 63 - 125
0,40 0,55 1,00 1,20 1,00
198 200 204 208 212
e.
l :1 •• F .
zipper two-piece e-tubes protection against dirt and chips. Lids on a strip - zip-open along the outer radius aimm ••••••-
i
R07 R09 R15 R17
10,3 15,0 17,0 32,0
10 - 50 10 - 50 25 - 80 15 - 63
16,5 - 57,0 18,2 - 58,2 36,0 - 94,0 26,0 - 74
Request Info
15,0 19,3 24,0 39,0
38 - 48 48 - 100 63 - 180 63 - 125
0,55 1,00 1,20 1,20
202 206 210 214
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
195
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Seite 196
zipper Technical data Overview Technical data ≤ 10 [m/s] / ≤ 50 [m/s ]
Speed gliding / acceleration gliding FLG FLB
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material lower part - permitted temperature °C, igumid G Material lid - permitted temperature °C, igumid TE
-40°C – +70°C VDE 0304 IIC UL94-HB
Flammability class, igumid G FLG = with straight upper run
FLB = with permitted sag
Installation types, maximum travels
Series e-chain / e-tube
Unsupported
047
≤ 0,40 m
07
Vertical standing
Side mounted unsupported
upon request
upon request
upon request
≤ 0,55 m
upon request
upon request
upon request
09
≤ 1,0 m
upon request
upon request
upon request
15
≤ 1,2 m
upon request
upon request
upon request
17
≤ 1,0 m
upon request
upon request
upon request
R07
≤ 0,55 m
upon request
upon request
upon request
R09
≤ 1,0 m
upon request
upon request
upon request
R15
≤ 1,2 m
upon request
upon request
upon request
R17
≤ 1,0 m
upon request
upon request
upon request
®
196 More information
Vertical hanging
www.igus.eu/zipper
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Seite 197
zipper Order keys and options Options with order keys based on series 15 Standard
Part No. Standard
NC-version (no camber) without pretension
ESD / ATEX classified e-chains II 2 GD
Part No. NC-version
Part No. ESD-material
®
NC
15.025.R.0
15.025.R.0.NC
15.025.R.0.ESD
Delivery from stock
Delivery time: upon request
Delivery time: several series from stock
Order example | Order key and colour options based on series 15 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m) ®
Please indicate e-chain length or number of links: 1,0 m or 33 links ®
15.025.075.0
+ Mounting brackets 1 set (with integrated strain relief)
1025.34PZ
+ Interior separation with 2 separators assembled every 2nd link
2 x 154
Order text: 1,0 m 15.025.075.0 + 1025.34PZ + 2 x 154
General igus colour options for e-chains and e-tubes
Order key e-chain zip-open along outer radius ®
e-tube zip-open along outer radius
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
15.025.075.0 R15.025.075.0
JAI
®
Colours
Order index Colours .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT •Orange Grey only for e-chains .3 Yellow
•Black
Standard, from stock!
®
Dusty grey
only for e-tubes
.31
•Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
197
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®
zipper e-chains Series 047 Product range
047
Ill 9
Fast opening, small pitch, smooth running
®
e-chain | Series 047 | Zip-open along the outer radius e-chain zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
047. 10 .R.0 047. 16 .R.0
10 16
16 22
®
Weight [kg/m]
≈ 0,10
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,11
Supplement Part No. with required radius (R). Example: 047.10.038.0
Dimensions II
II
≤7,0 mm
0.75
i-t] t
E
Inner height 9 mm
9 12,5
Fill weight [kg/m]
Li-,
1.00
13 mm/link 77 (1001 mm)
Chain length S/2 + K
Bi Ba
0.50
Pitch Links/m
S
0.50
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
0.50
1.00
0.75
1.00
Moving end
R 13
1.50
22,3
Fixed end
2.00
018 48,5
028 68,5
D 44 54 K 85 115 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
038 88,5 64 150 Request Info
198 More information
www.igus.eu/047
H - 12,5
0.25
12,5
0
H
FLG 0
HF = H + 10
FLB
0.25
S/2
D
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Seite 199
®
zipper e-chains Series 047 Accessories 1
1
047
1
Mounting brackets, polymer one-piece | One side pivoting Moving end
Fixed end
0450...1(PZ)
0450...2(PZ)
17
18,25
4
18,25
4
8
A
B
30° 6/90°
ø3
Width Index
z
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
10.
0450.10.12PZ
0450.10.12
16.
0450.16.12PZ
0450.16.12
A
B
[mm]
[mm]
Number of teeth
16
–
1
22
10
2
Mounting bracket with strain relief tiewrap plate has reductions of ø 3 mm / ø 6 mm 90° Mounting bracket without strain relief tiewrap plate only has holes of ø 3 mm Part No. structure 0450.10. 12 PZ A2
ONClin .9" hi A2 1341t4EMEMAR A
Ammo. g M A4 lolmEmmil
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.
Request Info
A…must be indicated on preassembled configurations
1 EI
With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
199
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Seite 200
®
zipper e-chains Series 07 Product range
07
10,3
Fast opening, small pitch, smooth running
o•FTri . -
®
e-chain | Series 07 | Zip-open along the outer radius e-chain zip-open along outer radius ®
07. 06 .R.0 07. 10 .R.01) 07. 16 .R.01) 07. 20 .R.01) 07. 30 .R.01) 07. 40 .R.01)
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
06 10
12,5 16,5
| 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* |
≈ 0,13
16 20
22,5 27
| 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* |
≈ 0,16
30 40 50
37 47 57
| 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* |
≈ 0,20
Weight [kg/m]
≈ 0,14 ≈ 0,17 ≈ 0,23
07. 50 .R.01) ≈ 0,26 07. 64 .R.0 64 71 | 018 | 028 | 038 | 048 | ≈ 0,30 Supplement Part No. with required radius (R). Example: 07.40.038.0 *Radius available upon request, please consult igus for delivery time ®
1)
ESD/ATEX version available from stock
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Li-,
1.00
II
II
Inner height 10,3 mm
≤8,0 mm
0.75
FLB
S S/2
D
FLG 0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
018 51
028 71
R
Fixed end
20
038 91
048* 111
D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
86 195
*Radius 048 only for series 07.64 - for other widths available upon request, please consult igus for delivery time ®
200 More information
www.igus.eu/07
22
H
0.25
H - 15
Moving end 0
15
0
20 mm/link 50 (1000 mm)
HF = H + 10
0.25
Pitch Links/m
Chain length S/2 + K
Bi Ba
0.50
R H
i-t] 10,3 15
Fill weight [kg/m]
Dimensions
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Seite 201
®
zipper e-chains Series 07 Accessories
07
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/07 Moving end
Fixed end
060...1(PZ)
060...2(PZ) 4
10
8
5,8/90°
I I I I
A
A
5,8/90°
B
4
8
10
3,2
3,2
90°
B
17
eD
0 060.06. - 060.20. / 0 060.30. - 060.64.
Width Index 06. 10. 16. 20. 30.
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
►
060.06. 12PZ
►
060.10. 12PZ 060.16. 12PZ 060.20. 12PZ 060.30. 12PZ 060.40. 12PZ
0-
► ► ►
40.
A
B
[mm]
[mm]
Number of teeth
060.06. 12
–
12,5
1
060.10. 12 060.16. 12 060.20. 12 060.30. 12
– – – 22
16,5 22,5 27,0 37,0
1 2 2 3
060.40. 12
32
47,0
4
50. 060.50. 12PZ 060.50. 12 64. 060.64. 12PZ 060.64. 12 Drilling pattern for Part No.: 060.06. - 060.20. center bores only /
0-
ocmcs. A1
0
AMIN 7:
relA A2
42 57,0 5 56 71,0 6 060.30. - 060.64. outer bores only (see figure above)
gaol.
A3
Part No. structure 060.40. 12 PZ A1
A4
44,MEEEND 154:MEEEw —154:MEW
Nitammazo•
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
ESD/ATEX permanently conductive e-chains - several widths with delivery from stock: inner widths Bi 10 - 50, radii R 18 - 38. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
201
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Seite 202
zipper e-tubes Series R07 Product range
R07
10,3
Fast opening, enclosed zipper-band
e-tube | Series R07 | Zip-open along the outer radius e-tube zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
R07. 06 .R.0* R07. 10 .R.0
06 10
12,5 16,5
| 038 | 048 | | 038 | 048 |
≈ 0,15
R07. 16 .R.0 R07. 20 .R.0
16 20
22,5 27
| 038 | 048 | | 038 | 048 |
≈ 0,18
R07. 30 .R.0 R07. 40 .R.0 R07. 50 .R.0
30 40 50
37 47 57
| 038 | 048 | | 038 | 048 | | 038 | 048 |
≈ 0,22
Weight [kg/m]
≈ 0,16 ≈ 0,19 ≈ 0,25 ≈ 0,28
R07. 64 .R.0* 64 71 | 038 | 048 | Supplement Part No. with required radius (R). Example: R07.40.038.0 *Width available upon request, please consult igus
®
≈ 0,32 for delivery time
1.00
Inner height 10,3 mm
≤8,0 mm
0.75
E
FLB
0.50
\
0.75
1.00
0
0.50
1.00
1.50
2.00
038 91
D K
76 160
22
Th— Dl— e)
H
Fixed end
048 111
86 195 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
202 More information
20
15
R
H - 15
Moving end
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
S/2
D
HF = H + 10
0.25
FLG
20 mm/link 50 (1000 mm)
S
0
0.25
Pitch Links/m
Chain length S/2 + K
Bi Ba
0.50
0
10,3 15
Fill weight [kg/m]
Dimensions
www.igus.eu/R07
Request Info
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Seite 203
zipper e-tubes Series R07 Accessories
R07
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/R07 Moving end
Fixed end
060...1(PZ)
060...2(PZ) 4
10
8
5,8/90°
B
A
A
5,8/90°
3,2
060.06. - 060.20. /
Width Index 06.*
►
10. 16. 20. 30.
► ► ► ► ► ►
40.
4
8
10
90°
B
17
3,2
060.30. - 060.64.
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
060.06. 12PZ 060.10. 12PZ 060.16. 12PZ 060.20. 12PZ 060.30. 12PZ
060.06. 12
–
12,5
1
060.10. 12 060.16. 12 060.20. 12 060.30. 12
– – – 22
16,5 22,5 27,0 37,0
1 2 2 3
060.40. 12PZ
060.40. 12
32
47,0
4
50. 060.50. 12PZ 060.50. 12 64.* 060.64. 12PZ 060.64. 12 Drilling pattern for Part No.: 060.06. - 060.20. center bores only /
0
42 57,0 5 56 71,0 6 060.30. - 060.64. outer bores only (see figure above)
*Width available upon request, please consult igus for delivery time ®
0110, ttt A1
40,0M•is
OMCP.
N.MMEMA
T6b.
kl A2
41=a
A3
kl
MEMION
A4
Part No. structure 060.40. 12PZ A1
--/EMIENOM
With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations
Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
203
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Seite 204
®
zipper 1 e-chains I Series 09 I Product range
09
15
Fast opening, high accelerations
®
e-chain | Series 09 | Zip-open along the outer radius e-chain zip-open along outer radius ®
09. 10 .R.0 09. 16 .R.01) 09. 20 .R.01) 09. 30 .R.01) 09. 40 .R.01) 09. 50 .R.01) 1)
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
10 16
18,2 24,2
| 028 | 038 | 048 | | 028 | 038 | 048 |
≈ 0,21
20 30
28,2 38,2
| 028 | 038 | 048 | | 028 | 038 | 048 |
≈ 0,25
40 50
48,2 58,2
| 028 | 038 | 048 | | 028 | 038 | 048 |
≈ 0,31
Weight [kg/m]
≈ 0,24 ≈ 0,28 ≈ 0,34
A ESD/ATEX version available from stock
Supplement Part No. with required radius (R). Example: 09.40.048.0
Li-,
1.00
II
II
i-t] Inner height 15 mm
≤12,5 mm
0.75
FLB
15 19,3
20 mm/link 50 (1000 mm)
Chain length S/2 + K
Bi Ba
0.50
Pitch Links/m
FLG
S S/2
D
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
028 75
R
20
Fixed end
1 -e1-91— 038 95
D 68 78 K 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)
28
e) 048 115 88 195 Request Info
204 More information
www.igus.eu/09
H
0.25
19,3
0
H - 19,3
Moving end 0
HF = H + 15
Fill weight [kg/m]
Dimensions
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Seite 205
®
zipper e-chains Series 09 Accessories
09
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/09 Fixed end 080...2(PZ) 5
5,8/90°
5,8/90°
A
B
A
2° 3°
3°
3,2
3,2
Width Index
8
15
15
8
B
Moving end 080...1(PZ) 17 5
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
10. 16.
080.10. 12PZ 080.16. 12PZ
080.10. 12 080.16. 12
– –
18,2 24,2
1 2
20. 30.
080.20. 12PZ 080.30. 12PZ
080.20. 12 080.30. 12
– 22
28,2 38,2
2 3
40. 50.
080.40. 12PZ 080.50. 12PZ
080.40. 12 080.50. 12
32 42
48,2 58,2
4 5
Drilling pattern for Part No.: 080.10. - 080.20. center bores only / 080.30. - 080.50. all bores (see figure above)
orAM:71
A1
tea*
6AltrEzzo
A2
Ii1-41CMEMMUN
AZ
43K01.
A3
A4
'-MENER0
Part No. structure 080.40. 12 PZ A1
lqtkozmazoi
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set Mounting bracket for selected width index
Interior separation 1,4
101I 2
7
Slotted separator
Slotted separator B09.2
for e-chains
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
®
unassembled B09.2 assembled B09.2.1
Full-width shelf 110.X
Full-width shelf e-chains /e-tubes ®
X
This option is for applications with many thin cables with similar diameters.
unassembled 110.X 111.X assembled
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Full-width shelves Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
016 020
110.16 110.20
111.16 111.20
030 040
110.30 110.40
111.30 111.40
050
110.50
111.50
ESD/ATEX permanently conductive e-chains - several widths with delivery from stock: inner widths Bi 16 - 50, radii R 28 - 48. Full ESD product range www.igus.eu/ESD 205 ®
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Seite 206
zipper e-tubes Series R09 Product range
R09
15
Fast opening, enclosed zipper-band
e-tube | Series R09 | Zip-open along the outer radius e-tube zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
R09. 10 .R.0 R09. 16 .R.0
10 16
18,2 24,2
| 048 | 075 | 100 | | 048 | 075 | 100 |
≈ 0,23
R09. 20 .R.0 R09. 30 .R.0
20 30
28,2 38,2
| 048 | 075 | 100 | | 048 | 075 | 100 |
≈ 0,27
R09. 40 .R.0 R09. 50 .R.0
40 50
48,2 58,2
| 048 | 075 | 100 | | 048 | 075 | 100 |
≈ 0,33
Weight [kg/m]
≈ 0,26 ≈ 0,30 ≈ 0,36
Supplement Part No. with required radius (R). Example: R09.40.048.0
Li-,
1.00
II
II
i-t] Inner height 15 mm
≤12,5 mm
0.75
FLB
15 19,3
20 mm/link 50 (1000 mm)
Chain length S/2 + K
Bi Ba
0.50
Pitch Links/m
FLG
S S/2
D
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
048 115
075 169
R
20
Fixed end
-e1-91--e)
28
H
0.25
19,3
0
H - 19,3
Moving end 0
HF = H + 15
Fill weight [kg/m]
Dimensions
100 219
D 88 115 140 K 195 280 355 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight) Request Info
206 More information
www.igus.eu/R09
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Seite 207
zipper e-tubes Series R09 Accessories
R09
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/R09 Moving end
Fixed end
080...1(PZ) 17 5
080...2(PZ)
A
B
2°
A
B
5
5,8/90°
5,8/90°
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
10.
080.10. 12PZ
16. 20. 30. 40.
080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ 080.50. 12PZ
0-
50.
3°
3°
3,2
3,2
Width Index
8
15
15
8
A
B
[mm]
[mm]
Number of teeth
080.10. 12
–
18,2
1
080.16. 12 080.20. 12 080.30. 12 080.40. 12
– – 22 32
24,2 28,2 38,2 48,2
2 2 3 4
080.50. 12
42
58,2
5
Drilling pattern for Part No.: 080.10. - 080.20. center bores only / 080.30. - 080.50. all bores (see figure above)
Offc" OA A1 *MEMEND
4101011
kl A2 44EMENom
161
A3
igacr. kl A4 NitEmwro.
Part No. structure 080.40. 12 PZ A1
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
207
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Seite 208
®
zipper e-chains Series 15 Product range
15
LI 17
Fast opening, high strength
®
e-chain | Series 15 | Zip-open along the outer radius e-chain zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
15. 015 .R.0 15. 025 .R.0
15 25
26 36
| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,35
15. 038 .R.0 15. 050 .R.0
38 50
49 61
| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,46
15. 5 15. 6 15. 7
63 80 100
76 94 113
| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,63
®
.R.0 .R.0 .R.0
Weight [kg/m]
≈ 0,40 ≈ 0,52 ≈ 0,70 ≈ 0,76
Before using this series on long travels please consult igus . ®
Supplement Part No. with required radius (R). Example: 15.025.038.0
[J-1 I
2.0
I
I I
i-li Inner height 17 mm
≤15 mm
1.5
FLB
r -r
Bi Ba
1.0
Pitch Links/m
17 24
Fill weight [kg/m]
Dimensions
30,5 mm/link 33 (1006,5 mm)
Chain length S/2 + K
S
FLG
S/2
D
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
038 99
048 119
075 173
100 223
Fixed end
R
30,5
145 313
180 383
D 95 105 132 157 167 182 202 K 185 215 300 380 410 455 520 The required clearance height: HF = H + 20 mm (with 1,0 kg/m fill weight)
237 630
38
110 243
125 273
Request Info
208 More information
H - 24
0
24
0
H
Moving end
HF = H + 20
0.5
www.igus.eu/15
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Seite 209
®
zipper e-chains Series 15 Accessories
15 696
Mounting brackets, polymer one-piece | Pivoting | Locking Moving end
Fixed end
10...3P(Z) / 10...1P(Z)
17
10...4P(Z) / 10...2P(Z
16,5
7,5 14
21
17
90°
27°
1015./1025./1038./1050.**
B
6,2
A
B
A
6,5 27° 90°
105./106./107.*
27°
Width Index
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
015. 025.
1015.34PZ 1025.34PZ
1015.34P 1025.34P
1015.12PZ 1025.12PZ
1038.34PZ 1050.34PZ
1038.34P 1050.34P
1038.12PZ 1050.12PZ
038. 050.
0-
A
B
[mm]
[mm]
1015.12P 1025.12P
– 10
25,5 35,5
1038.12P 1050.12P
23 35
48,5 60,5
90° 27°
90°
5. 105. 34PZ 105. 34P 105. 12PZ 105. 12P 48 75,0 6. 106. 34PZ 106. 34P 106. 12PZ 106. 12P 65 92,0 7. 107. 34PZ 107. 34P 107. 12PZ 107. 12P 85 112,0 ** Drilling pattern for Part No. 1015./1025./1038./1050. see drawing left. Each valid for moving end and fixed end * Drilling pattern for Part No. 105./106./107. see drawing right. Each valid for moving end and fixed end
**WON AMON lac"' LT ti A1 hl..A A2 A3 r414, A4 1%-brEmmoll 19-kriMMEMIA 'iMEMEOF
Part No. structure 1025. 34 PZ A1
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set pivoting Mounting bracket for selected width index Request Info
Interior separation
1-800-453-1692 www.aboveboardelectronics.com
1,5
Slotted separator 153
Slotted separator for e-chains
Is used when vertical separation is required. Due to its slot,
®
unassembled assembled
8 1,5
153 154
Side plate for e-chains unassembled assembled
Side plate 155
®
• •
2
4,75
155 156
Full-width shelf for e-chains unassembled 110.X assembled 111.X ®
X
it allows basic vertical/horizontal shelving arrangements.
Side plate for use with full-width shelf 110.X and slotted separator153.
Full-width shelf 110.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelves Width X [mm] unassembled 015 110.15 025 110.25 038 110.38
assembled
111.15 111.25 111.38
Width X [mm] 050 063 080
unassembled
110.50 110.63 110.80
assembled
111.50 111.63 111.80
Width X [mm] 100
unassembled
assembled
110.100
111.100
209
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zipper e-tubes Series R15 Product range
R15
I
LI 17
1
I
Fast opening, enclosed zipper-band
e-tube | Series R15 | Zip-open along the outer radius e-tube zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
R15. 015 .R.0* R15. 025 .R.0
15 25
26 36
| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,40
R15. 038 .R.0 R15. 050 .R.0*
38 50
49 61
| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,51
R15. 063 .R.0 R15. 080 .R.0 R15. 100 .R.0*
63 80 100
76 94 113
| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,68
Weight [kg/m]
≈ 0,45 ≈ 0,57 ≈ 0,75 ≈ 0,81
*Width available upon request, please consult igus for delivery time. Before using this series on long travels please consult igus . ®
®
Supplement Part No. with required radius (R). Example: R15.025.063.0
[J-1 I
2.0
I
I I
i-li Inner height 17 mm
≤15 mm
1.5
FLB
r -r
Bi Ba
1.0
17 24
Fill weight [kg/m]
Dimensions
Pitch Links/m
30,5 mm/link 33 (1006,5 mm)
Chain length S/2 + K
S
FLG
S/2
D
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
063 149
075 173
100 223
110 243
Fixed end
R
30,5
H - 24
0
38
24
0
H
Moving end
HF = H + 20
0.5
125 273
145 313
180 383
D 120 132 157 167 182 202 237 K 260 300 380 410 455 520 630 The required clearance height: HF = H + 20 mm (with 1,0 kg/m fill weight) Request Info
210 More information
www.igus.eu/R15
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Seite 211
zipper e-tubes Series R15 Accessories
R15 696
Mounting brackets, polymer one-piece | Pivoting | Locking Moving end
Fixed end
10...3P(Z) / 10...1P(Z)
17
10...4P(Z) / 10...2P(Z
16,5
7,5 14
21
17
90°
27°
B
6,2
A
B
A
6,5 27°
90° 27°
1015./1025./1038./1050.**
z
105./106./107.*
27°
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
015.
1015.34PZ
1015.34P
1015.12PZ
025. 038. 050. 5.
1025.34PZ 1038.34PZ 1050.34PZ 105. 34PZ
1025.34P 1038.34P 1050.34P 105. 34P
1025.12PZ 1038.12PZ 1050.12PZ 105. 12PZ
6.
106. 34PZ
106. 34P
106. 12PZ
Width Index
A
B
[mm]
[mm]
Number of teeth
1015.12P
–
25,5
2
1025.12P 1038.12P 1050.12P 105. 12P
10 23 35 48
35,5 48,5 60,5 75,0
3 4 5 6
106. 12P
65
92,0
8
7. 107. 34PZ 107. 34P 107. 12PZ 107. 12P 85 112,0 ** Drilling pattern for Part No. 1015./1025./1038./1050. see drawing left. Each valid for moving end and fixed end * Drilling pattern for Part No. 105./106./107. see drawing right. Each valid for moving end and fixed end 40101.
Offcm
A1
A2
I A3 4wommEmmi
NOM. EMMA
I A4 Ntrzwrp.
Part No. structure 1025. 34 PZ A1
Full set pivoting Mounting bracket for selected width index Request Info
•
Slotted separator for e-tubes
I
.I. MI J
I
I L
2
8
1-800-453-1692 www.aboveboardelectronics.com
Interior separation
Jo
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
1,5
10
X
unassembled assembled
R153
Slotted separator R153 Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
R154
Full-width shelf for e-tubes unassembled 110.X assembled 111.X
Full-width shelf 110.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelves Width X [mm] 025 038
unassembled
assembled
110.25 110.38
111.25 111.38
Width X [mm] 063 080
unassembled
assembled
110.63 110.80
111.63 111.80
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
211
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Seite 212
®
zipper e-chains Series 17 Product range
17
32
Fast opening, large inner height
®
e-chain | Series 17 | Zip-open along the outer radius e-chain zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
17. 1 .R.0 17. 2 .R.0
15 25
25,5 35,5
| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |
≈ 0,52
17. 3 .R.0 17. 4 .R.0
38 50
48,5 60,5
| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |
≈ 0,65
17. 5 .R.0 17. 6 .R.0 17. 7 .R.0
63 80 100
76 93 113
| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |
≈ 0,83
®
Weight [kg/m]
≈ 0,59 ≈ 0,70 ≈ 0,92 ≈ 1,06
Supplement Part No. with required radius (R). Example: 17.2.075.0
2.0
Inner height 32 mm
r
≤28 mm
1.5
FLB
Bi Ba
1.0
32 39
Fill weight [kg/m]
Dimensions
-r
Pitch Links/m
30,5 mm/link 33 (1006,5 mm)
Chain length S/2 + K
S
FLG
D
S/2
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
R H
063 165
D K
128 260
075 189
R
30,5
Fixed end
100 239
140 165 300 380 The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)
125 289 190 455 Request Info
212 More information
www.igus.eu/17
H
0.5
Unsupported length FLG / FLB [m] Length of travel S [m]
H - 39
0
39
0
HF = H + 25
Moving end 38
1-800-453-1692 www.aboveboardelectronics.com
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Seite 213
®
zipper e-chains Series 17 Accessories
17
Mounting brackets, polymer one-piece | Locking Moving end
Fixed end
117...1P(Z)
117...2P(Z)
17
17
14
7
17
14
10/90˚
90°
B
A
B
A
10/90˚
5,2
5,2
117.1. /
7
117.2. -117.7.
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
1. 2.
117.1.12PZ 117.2.12PZ
117.1.12P 117.2.12P
– 12
25,5 35,5
3. 4.
117.3.12PZ 117.4.12PZ
117.3.12P 117.4.12P
25 37
48,5 60,5
5. 6. 7.
117.5.12PZ 117.6.12PZ 117.7.12PZ
117.5.12P 117.6.12P 117.7.12P
48 65 85
76 93 113
Drilling pattern for Part No.: 0 117.1. center bores only / 0 117.2. - 117.7. outer bores only (see figure above)
0.101111 0,A
A1
19-4)EMEK0
offo.
each. 'MCP. 011 A3 A2 AtirmEmm. 0*,
A4
Part No. structure 117.2. 12 PZ A1
-44rEEER.
*
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set locking Mounting bracket for selected width index
Interior separation | Standard | Further interior separation elements www.igus.eu/17 2
Slotted separator for 17.1 up to 17.4 unassembled 171 assembled 172
10
Slotted separator 171 (17.1 up to 17.4) Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements. Request Info
1-800-453-1692 www.aboveboardelectronics.com
1,5
2
10
Slotted separator for 17.5 bis 17.7 unassembled 173 assembled 174
Slotted separator 173 (17.5 up to 17.7)
Full-width shelf for e-chains unassembled 110.X assembled 111.X
Full-width shelf 110.X (for all widths)
®
X
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different heights.
Full-width shelves Width X [mm] unassembled 015 110.15 025 110.25 038 110.38
assembled
111.15 111.25 111.38
Width X [mm] 050 063 080
unassembled
110.50 110.63 110.80
assembled
111.50 111.63 111.80
Width X [mm] 100
unassembled
assembled
110.100
111.100
213
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Seite 214
zipper e-tubes Series R17 Product range
R17
32
Fast opening, enclosed zipper-band
e-tube | Series R17 | Zip-open along the outer radius e-tube zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
R17. 015 .R.0 R17. 025 .R.0
15 25
26 36
| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |
≈ 0,57
R17. 063 .R.0
63
74
| 063 | 075 | 100 | 125 |
≈ 0,88
Weight [kg/m]
≈ 0,64
Supplement Part No. with required radius (R). Example: R17.015.063.0
[J-1 I
2.0
I
I I
i-li Inner height 32 mm
≤28 mm
1.5
FLB
r
32 39
Fill weight [kg/m]
Dimensions
30,5 mm/link 33 (1006,5 mm)
Chain length S/2 + K
Bi Ba
1.0
Pitch Links/m
S
FLG
S/2
D
Moving end 0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
063 165
D K
128 260
075 189
R
Fixed end
100 239
140 165 300 380 The required clearance height: HF = H + 30 mm (with 1,0 kg/m fill weight)
125 289 190 455 Request Info
214 More information
www.igus.eu/R17
H
0
39
0
30,5
H - 39
30,5
HF = H + 30
0.5
1-800-453-1692 www.aboveboardelectronics.com
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Seite 215
zipper e-tubes Series R17 Accessories
R17
Mounting brackets, polymer one-piece | Locking Fixed end
Moving end
117...1P(Z)
117...2P(Z) 14
5,2
@CD
Ii
' 10
5,2
7
B
A
117.025 – 117.063
OO I
17
B
I 10
117.015
7
17
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
015. 025.
117.015.12PZ 117.025.12PZ
117.015.12P 117.025.12P
– 12
25,7 35,7
2 3
063.
117.063.12PZ
117.063.12P
48
73,7
6
Drilling pattern for Part No.: 117.015. center bores only / 117.025. -117.7. outer bores only (see figure above)
401011,
FiCIN
A1
A2
OraCIN
"WOII
A3
'-wiENEMois lektmEmsom
V4MIEMEIJI
A4
Part No. structure 117.015. 12 PZ A1
"i/EMEMPIP
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set locking Mounting bracket for selected width index
Interior separation 1,5
Slotted separator for e-tubes
Slotted separator R171 Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
unassembled R171 assembled R172
2
8
Full-width shelf for e-chains ®
X
unassembled 110.X assembled 111.X
Full-width shelf 110.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different heights. Request Info
1-800-453-1692 www.aboveboardelectronics.com
Width X [mm] 015 025
unassembled
assembled
110.15 110.25
111.15 111.25
Width X [mm] 063
unassembled
assembled
110.63
111.63
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
215
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Seite 216
E2 micro Introduction Advantages Universal: mounting bracket with strain relief option, quickflange option Strong: large, assembly-friendly pins and for long unsupported lengths Cable friendly: very smooth contours ensure the best possible cable life
Smallest inner heights and bend radii E2 micro E2 micro e-chains are very small, one- and twopiece e-chains with low weight, making them ideal for highly dynamic applications. E2 micro e-chains are optimal for smallest installation spaces, and are available in many versions. The next generation of E2 micro e-chains offers a strong square stop dog system and up to 25% longer unsupported lengths as well as 100% more fill weight at 10% lower weight (comparison to similar igus e-chains ). An e-chain -opener is included with for every series E2.1. Many accessories like interior separation elements and fixation options are available. ®
®
®
Variety of options: non snap-open or snap-open on the inner or outer radius Cost effective: very lightweight, low price Robust: square stop dog system for large fill weights (E2 micro next generation) Low noise: installed "brake" reduces noise (E2 micro next generation)
®
®
®
®
Typical industries and applications
• Models (micro e-chains ) •Automatic doors • Vehicles • Measuring machines • Electric equipment • Pick and place robots • Gene®
ral machinery
01:
iF product design award 1989 igus series 05 ®
pro-duct design
award
•
Cleanroom test upon request
An e-chain opener is included with every series E2.10 and E2.15 that can be opened, which significantly reduces installation time ®
216
More information
UL94-V2 classification - for series 03, 074, 094 (UL94-V0 upon request) Electrically conductive ESD/ATEX versions several series available from stock
www.igus.eu/E2micro
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Seite 217
E2 micro Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
iiiiism 03 04 05 045 06 1) E2C.10 E2C.15 08 2)
5,0 7,0 10,0 10,3 10,5 10,6 14,9 15,0
5 - 10 7 - 30 6 - 64 6 - 64 6 - 64 06 - 50 10 - 50 10 - 50
8,7 - 13,7 12,0 - 35,0 10,0 - 68,0 12,0 - 70,0 12,5 - 71,0 13,4 - 57,4 17,8 - 57,8 18,2 - 58,2
8,0 10,0 12,0 12,5 15,0 15,0 19,3 19,3
Unsupported max. length [m]
Page
E2 micro one-piece e-chains
®
one-piece, non snap-open
10 - 28 15 - 48 18 - 38 18 - 83 18 - 38 18 - 38 28 - 75 25 - 48
220 222 224 226 230 232 242 246
0,40 0,50 0,55 0,50 0,60 0,75 1,30 1,00
E2 micro one-piece** and two-piece e-chains
®
snap-open along the inner radius
E2i.10 074 ** 094 ** E2i.15
10,1 10,9 14,3 14,4
06 - 50 10 10 10 - 50
13,4 - 57,4 16,3 18,2 17,8 - 57,8
15,0 15,0 19,3 19,3
18 - 38 18 - 38 28 - 48 28 - 75
0,75 0,55 1,00 1,30
232 236 238 242
** One-piece, snap-open along inner radius with film-hinge
E2 micro two-piece e-chains
®
snap-open along outer radius
E2.10 B07 3) B09 4) E2.15
10,1 10,3 14,3 14,4
06 - 50 16 - 40 16 - 40 10 - 50
13,4 - 57,4 22,5 - 47,0 24,2 - 48,2 17,8 - 57,8
15,0 15,0 19,3 19,3
18 - 38 18 - 38 28 - 48 28 - 75
0,75 0,55 1,00 1,30
232 228 240 242
For new designs we recommend E2 micro next generation series: 1) E2C.10, 2) E2C.15, 3) E2.10, 4) E2.15 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
217
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Seite 218
E2 micro Technical data Overview Technical data ≤ 3 [m/s] / ≤ 10 [m/s ]
Speed gliding / acceleration gliding FLG FLB
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G Material - permitted temperature °C, igumid NB (only series 03, 074, 094)
-40°C – +80°C
Material lower part - permitted temperature °C, igumid G (only series B07, B09)
-40°C – +120°C
Material crossbar- permitted temperature °C, igumid NB (only series B07, B09)
-40°C – +80°C
igumid G = VDE 0304 IIC UL94-HB / igumid NB = VDE 0304 IIC UL94-V2
Flammability class FLG = with straight upper run
• FL
B
= with permitted sag
Installation types, maximum travels
e-chain Series
®
Unsupported
Vertical hanging
Vertical standing
Side mounted unsupported
Rotary
Zig-zag application
03
≤ 0,40 m
upon request
upon request
upon request
with rework
upon request
04
≤ 0,50 m
upon request
upon request
upon request
with rework
upon request
05
≤ 0,55 m
upon request
upon request
upon request
with rework
upon request
045
≤ 0,50 m
upon request
upon request
upon request
with rework
upon request
B07 3)
≤ 0,55 m
upon request
upon request
upon request
with rework
upon request
06 1)
≤ 0,60 m
upon request
upon request
upon request
with rework
upon request
E2C.10/E2i.10/E2.10
≤ 0,75 m
upon request
upon request
upon request
with rework
upon request
074
≤ 0,55 m
upon request
upon request
upon request
with rework
upon request
094
≤ 1,00 m
upon request
upon request
upon request
with rework
upon request
B09 4)
≤ 1,00 m
upon request
upon request
upon request
with rework
upon request
E2C.15/E2i.15/E2.15
≤ 1,3 m
upon request
upon request
upon request
with rework
upon request
082)
≤ 1,00 m
upon request
upon request
upon request
with rework
upon request
For new designs we recommend E2 micro next generation series: 1) E2C.10, 2) E2C.15, 3) E2.10, 4) E2.15
218 More information
www.igus.eu/E2micro
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Seite 219
E2 micro Order keys and options Options with order keys based on series E2.10 Standard
Part No. Standard
NC-version (no camber) without pretension
Reverse bend radius for circular movements
ESD / ATEX classified e-chains II 2 GD
Part No. NC-version
Part No. RBR
Part No. ESD-material
®
NC
[I(@ [IC E2.10.20.R.0
E2.10.20.R.0.NC
E2.10.20.R1/R2.0
E2.10.20.R.0.ESD
e-chain snap-open along outer radius
e-chain snap-open along outer radius
e-chain snap-open along outer radius
e-chain snap-open along outer radius
®
®
®
®
E2i.10.20.R.0
E2i.10.20.R.0.NC
E2i.10.20.R1/R2.0
E2i.10.20.R.0.ESD
e-chain snap-open along inner radius
e-chain snap-open along inner radius
e-chain snap-open along inner radius
e-chain snap-open along inner radius
®
®
®
®
E2C.10.20.R.0
E2C.10.20.R.0.NC
E2C.10.20.R1/R2.0
E2C.10.20.R.0.ESD
One-piece, non snap-open
One-piece, non snap-open
One-piece, non snap-open
One-piece, non snap-open
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: several series from stock
Order example | Order key and colour options based on series E2.10 Order example for complete e-chain series E2.10 (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m) ®
E2.10.20.R.0
Please indicate e-chain length or number of links: 1,0 m or 50 links ®
+ Mounting brackets 1 set (+ tiewrap plates)
E2.100.20.34PZ
+ Interior separation with 2 separators assembled every 2nd link
E2.10.2.1
Order text: 1,0 m E2.10.20.R.0 + E2.100.20.34PZ + 2 x E2.10.2.1
Order key e-chain snap-open along outer radius ®
e-chain snap-open along inner radius ®
One-piece, non snap-open
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
General igus colour options for e-chains and e-tubes ®
E2. 10.20.R.0 Colours E2i. 10.20.R.0 •Black E2C. 10.20.R.0 •Slate grey
®
Order index Colours .0 White
Standard, from stock! only ESD material
•Grey brown only HT material only for e-chains •Grey •Dusty grey only for e-tubes
®
.ESD 171Grey white .HT •Orange .3 Yellow .31 Light grey
•
Order index .1
for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
e-chains /e-tubes ®
.1S .2 .4 .14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
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Seite 220
Ei
E2 micro Series 03 Product range
03
5
Smallest applications
Series 03 | One-piece, non snap-open Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
03. 05 .R.0 03. 07 .R.0
5 7
8,7 10,7
| 010 | 012 | 015 | 018 | 028 | | 010 | 012 | 015 | 018 | 028 |
≈ 0,04
03. 10 .R.0
10
13,7
| 010 | 012 | 015 | 018 | 028 |
≈ 0,06
e-chain non snap-open ®
Weight [kg/m]
≈ 0,05
Supplement Part No. with required radius (R). Example: 03.05.028.0
Dimensions Fill weight [kg/m]
Ba Bi
1.00
5
8
Inner height 5 mm
≤3,5 mm
0.75
Pitch Links/m
10 mm/link 100 (1000 mm)
Chain length S/2 + K 0.50
FLG 0.50
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
0.50
1.00
1.00
0.75 1.50
010 28
17
R
10
2.00
012 32
015 38
D 29 31 34 K 55 60 70 The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)
220 More information
.
Fixed end
www.igus.eu/03
14
H
Moving end
0.25
H-8
0
8
0
HF = H + 10
FLB
0.25
S S/2
D
018 44
028 64
37 80
47 110 Request Info
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Seite 221
E2 micro Series 03 Accessories
03
Mounting brackets, polymer one-piece | Pivoting Fixed end 03...1Z
Moving end 14
03...2Z
14
4
4
A
3
60° Mounting bracket
Width Index .05.
23°
Adapter plate 03.10.QF
Part No. full set OP'
.07. .10.
A [mm]
03.05. 12Z
8,7
03.07. 12Z 03.10. 12Z
10,7 13,7
Part No. structure
A2
exc. Mit A4 '1EZ.EMOO
03.05. 12Z A2 Possible installation orientations for assembled mounting brackets For the preassembled mode please add index A2 or A4.
A…must be indicated on preassembled configurations Full set Mounting bracket for selected width index
Additional Features ø 3+0.1
ø 3+0.1
og rig
NV
11 l
6
Adapter plate for rapid installation: for all sizes of Part No. 03.10.QF The adapter has broken edges so that it can be adapted to the respective e-chain width. It is not absolutely necessary when attaching the mounting brackets. The mounting brackets can also be screwed on without the adapter plate. ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
221
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Seite 222
E2 micro Series 04 Product range
04
7
Low weight
Series 04 | One-piece, non snap-open e-chain non snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
04. 07 .R.0 04. 10 .R.0
7 10
12 15
| 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 |
≈ 0,07
04. 16 .R.0 04. 20 .R.0
16 20
21 25
| 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 |
≈ 0,09
04. 30 .R.0
30
35
| 015 | 018 | 028 | 038 | 048 |
≈ 0,11
®
Weight [kg/m]
≈ 0,08 ≈ 0,10
Supplement Part No. with required radius (R). Example: 04.10.028.0
Dimensions
Ba Bi
Fill weight [kg/m]
1.00
Inner height 7 mm
7 10
≤5,0 mm
0.75
Pitch Links/m
16,7 mm/link 60 (1002 mm)
Chain length S/2 + K 0.50 S
0.25
19
0.50
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
0.50
1.00
015 40
1.00
0.75
R 16,7
1.50
Moving end Fixed end
21
2.00
018 46
028 66
D 45 48 58 K 85 90 125 The required clearance height: HF = H + 5 mm (with 0,1 kg/m fill weight)
038 86
048 106
68 155
78 185 Request Info
222 More information
www.igus.eu/04
H
0
HF = H + 5
0
FLB
H - 10
FLG
S/2
10
0.25
D
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Seite 223
E2 micro Series 04 Accessories
04
Mounting brackets, polymer one-piece | Pivoting | More features www.igus.eu/04 Moving end
Fixed end
040...1(PZ)
040...2(PZ)
17
15
4
4
17
A
8
C
B
ø3 8
12,5° 20°
040.07 - 040.20. /
040.30.
z
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
.07.
040.07.12PZ
.10. .16. .20. .30.
040.10.12PZ 040.16.12PZ 040.20.12PZ 040.30.12PZ
0-
Drilling pattern for Part No.:
B
C
[mm]
[mm]
Number of teeth
040.07.12
–
12
–
1
040.10.12 040.16.12 040.20.12 040.30.12
– – – 22
15 21 25 35
– 10 10 20
1 2 2 3
0 040.07 - 040.20. center bores only /
040.30. outer bores only (see figure above) Part No. structure 040.07. 12 PZ A2
each.
OMR
A2
hl A4
-4trzsm.,
A [mm]
wiMEEMON
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
223
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Seite 224
0
E2 micro Series 05 Product range
05
10
Low weight, high dynamics, cost effective
Series 05 | One-piece, non snap-open e-chain non snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
05. 06 .R.0 05. 10 .R.0
6 10
10 14
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,06
05. 16 .R.0 05. 20 .R.0
16 20
20 24
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,07
05. 30 .R.0 05. 64 .R.0
30 64
34 68
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,09
®
Weight [kg/m]
≈ 0,07 ≈ 0,08 ≈ 0,19
Supplement Part No. with required radius (R). Example: 05.10.028.0
Dimensions Fill weight [kg/m]
Ba Bi
1.00
Inner height 10 mm
10 12
≤8,0 mm
0.75
Pitch Links/m
20 mm/link 50 (1000 mm)
Chain length S/2 + K 0.50 S
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
018 48
028 68
Moving end Fixed end 22
20
H
0
R
HF = H + 10
0
FLB
H - 12
FLG
S/2
12
0.25
D
038 88
D 54 64 74 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
.
224 More information
www.igus.eu/05
Request Info
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Seite 225
E2 micro Series 05 Accessories
05
Mounting brackets, polymer one-piece | One side pivoting Moving end 050...1
Fixed end 10
8
4
—
10
, -r
4
8
'
050...2)
1
P-
t=1
t=1
)
A
JL
z
45° 90°
07
-
i
0 050.06. - 050.20. / 0 050.30. - 050.64.
Width Index
B
- 9-0-
A
-PL
3
A
B
90°
Part No. full set
A
B
[mm]
[mm]
Number of teeth
.06. .10.
050.06.12 050.10.12
– –
10,7 14,7
– –
.16. .20.
050.16.12 050.20.12
– –
20,7 24,7
– –
.30. .64.
050.30.12 050.64.12
22 56
34,7 68,7
– –
Drilling pattern for Part No.: 0 050.06 - 050.20 center bores only /
OM.
A1
-/rEEEND
oraCia
A2
Offc" A3
l'4, b)Emmou. **massmi
A4
050.30 - 050.64. outer bores only (see figure above)
Part No. structure 050.10. 12 A1
x3.4,E.,-mmoro.
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
225
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Seite 226
E2 micro Series 045 Product range
045
0 10,3
Very small pitch, smooth running
Series 045 | One-piece, non snap-open e-chain non snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
045. 06 .R.0 045. 10 .R.0
6 10
12 16
| 018 | 028 | 038 | 083* | | 018 | 028 | 038 | 083* |
≈ 0,09
045. 16 .R.0 045. 20 .R.0
16 20
22 26
| 018 | 028 | 038 | 083* | | 018 | 028 | 038 | 083 |
≈ 0,11
045. 30 .R.0 045. 64 .R.0
30 64
36 70
| 018 | 028 | 038 | 083* | | 018 | 028 | 038 | 083* |
≈ 0,16
®
Weight [kg/m]
≈ 0,10 ≈ 0,13 ≈ 0,19
*Radius 083 only for series 045.20 - for other widths available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: 045.10.028.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Dimensions
Ba Bi
Inner height 10,3 mm
≤8,0 mm
0.75
10,3 12,5
Pitch Links/m
13 mm/link 77 (1001 mm)
Chain length S/2 + K 0.50 S
0.25
0.50
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
0.50
1.00
1.00
0.75
Fixed end
13
1.50
018 48,5
Moving end
R
2.00
028 68,5
038 88,5
083* 178,5
D 44 54 64 K 85 115 150 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
.
109 290
*Radius 083 only for series 045.20 - for other widths available upon request, please consult igus for delivery time
226 More information
www.igus.eu/045
H - 12,5
0
22,3
®
H
FLG 0
HF = H + 10
FLB
0.25
S/2
D
12,5
I
Fill weight [kg/m]
1.00
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Seite 227
E2 micro Series 045 Accessories
045
Mounting brackets, polymer one-piece | One side pivoting Moving end
Fixed end
0450...1(PZ)
0450...2(PZ) 4
18,25
18,25
4
ø3
A
B
6/90°
C
17
8
0 0450.06 – 0450.20. /
Width Index
8
30°
0450.30 - 0450.64
a
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
C
[mm]
[mm]
[mm]
Number of teeth
.06. .10.
0450.06.12PZ 0450.10.12PZ
0450.06.12 0450.10.12
– –
12 16
– –
1 1
.16. .20.
0450.16.12PZ 0450.20.12PZ
0450.16.12 0450.20.12
– –
22 26
10 10
2 2
36 70
20 50
3 6
.30. 0450.30.12PZ 0450.30.12 22 .64. 0450.64.12PZ 0450.64.12 56 Mounting bracket with strain relief tiewrap plate has reductions of ø 3 mm / ø 6 mm, 90°. Mounting bracket without strain relief tiewrap plate only has holes of ø 3 mm. Drilling pattern for Part No.: 0 0450.06 - 0450.20. center bores only /
0450.30. - 0450.64. outer bores only (see figure above) Part No. structure 0450.10. 12 PZ A2
am.
hl A2
Niltmommus
Offa
A4 '''W/MMEMPIP
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
227
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Seite 228
E2 micro Series B07 Product range
B07
10,3
Snap-open along the outer radius, cost effective For new designs we recommend E2 micro next generation: series E2.10
Series B07 | Snap-open along the outer radius from one side Snap-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
B07. 16 .R.0 B07. 20 .R.0
16 20
22,5 27
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,16
B07. 30 .R.0 B07. 40 .R.0
30 40
37 47
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,20
Weight [kg/m]
≈ 0,17 ≈ 0,23
Supplement Part No. with required radius (R). Example: B07.40.038.0
Dimensions Fill weight [kg/m]
Ba Bi
1.00
Inner height 10,3 mm
10,3 15
≤8,0 mm
0.75
Pitch Links/m
20 mm/link 50 (1000 mm)
Chain length S/2 + K 0.50
FLB
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
018 51
028 71
R
20
Fixed end
22
I0)
H
Moving end
0.25
HF = H + 10
\
0
H - 15
0
S S/2
D
15
FLG
0.25
038 91
D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)
.
228 More information
www.igus.eu/B07
Request Info
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Seite 229
E2 micro Series B07 Accessories
B07
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/B07 Moving end
Fixed end
060...1(PZ)
060...2(PZ) 4
10
8
4
5,8/90°
A
A
5,8/90°
B
8
10
3,2
90°
B
17
3,2 cD
060.16. - 060.20. /
060.30. - 060.40.
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
.16. .20.
►
060.16. 12PZ 060.20. 12PZ
060.16. 12 060.20. 12
– –
22,5 27,0
2 2
.30. .40.
►
060.30. 12PZ 060.40. 12PZ
060.30. 12 060.40. 12
22 32
37,0 47,0
3 4
0-
Drilling pattern for Part No.:
OM.
A1 -' -/MEMEND
0 060.16. - 060.20. center bores only /
060.30. - 060.40. outer bores only (see figure above)
Part No. structure 060.40. 12 PZ A1
"MN kl
A2
A3
A4
v--kmammui. '-)MENEOF Niltmommmog
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
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Seite 230
E2 micro Series 06 Product range
06
10,5
Low weight, high dynamics For new designs we recommend E2 micro next generation: series E2C.10
Series 06 | One-piece, non snap-open e-chain non snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
06. 06 .R.0 06. 10 .R.0
6 10
12,5 16,5
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,13
06. 16 .R.0 06. 20 .R.0
16 20
22,5 27
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,16
06. 30 .R.0 06. 40 .R.0 06. 50 .R.0
30 40 50
37 47 57
| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,20
®
Weight [kg/m]
≈ 0,14 ≈ 0,17 ≈ 0,23 ≈ 0,26 ≈ 0,30
06. 64 .R.0 64 71 | 018 | 028 | 038 | Supplement Part No. with required radius (R). Example: 06.10.028.0
Dimensions Fill weight [kg/m]
Ba Bi
1.00
Inner height 10,5 mm
10,5 15
≤8,0 mm
0.75
Pitch Links/m
20 mm/link 50 (1000 mm)
Chain length S/2 + K 0.50
FLB
S S/2
D
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
018 51
028 71
R
20
Fixed end
22
H
0.25
15
0
H - 15
Moving end 0
HF = H + 10
FLG
0.25
038 91
D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight) Request Info
230 More information
www.igus.eu/06
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Seite 231
E2 micro Series 06 Accessories
06
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/06 Moving end
Fixed end
060...1(PZ)
060...2(PZ) 4
10
8
5,8/90°
A
B
A
5,8/90°
3,2
060.06. - 060.20. /
4
8
10
3,2
060.30. - 060.64.
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
.06. .10.
060.06.12PZ 060.10.12PZ
.16. .20.
0-
.30. .40. .50.
0-
A
B
[mm]
[mm]
Number of teeth
060.06.12 060.10.12
– –
12,5 16,5
1 1
060.16.12PZ 060.20.12PZ
060.16.12 060.20.12
– –
22,5 27,0
2 2
060.30.12PZ 060.40.12PZ 060.50.12PZ
060.30.12 060.40.12 060.50.12
22 32 42
37,0 47,0 57,0
3 4 5
.64. 060.64.12PZ 060.64.12 Drilling pattern for Part No.: 060.06. - 060.20. center bores only /
Om" A1
AMEME01
90°
B
17
0
"MN egrA
A2
4)Emmou.
56 71,0 6 060.30. - 060.64. outer bores only (see figure above)
Part No. structure 060.10. 12 PZ A1
s
A3
A4
'-)MENEOF
Nitmommmog
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
231
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E2.10 E2i.10 E2C.10
19.06.2015
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Seite 232
E2 micro Series E2.10 Product range Next generation, strong, low noise, fast opening
...E2.10
...E2i.10
...E2C.10
10,1
10,1 10,6
E2.10
E2i.10 E2C.10
ei •
-•
(17-
Series E2.10 | Snap-open along the outer radius from both sides | Standard Series E2i.10 | Snap-open along the inner radius from both sides Series E2C.10 | One-piece, non snap-open Snap-open along outer radius
Snap-open along inner radius
One-piece, non snapopen
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E2.10. 06 .R.0 E2.10. 10 .R.0
E2i.10. 06 .R.0 E2i.10. 10 .R.0
E2C.10. 06 .R.0 E2C.10. 10 .R.0
6 10
13,4 17,4
E2.10. 16 .R.0 E2.10. 20 .R.0
E2i.10. 16 .R.0 E2i.10. 20 .R.0
16 20
E2.10. 30 .R.0 E2.10. 40 .R.0 E2.10. 50 .R.0
E2i.10. 30 .R.0 E2i.10. 40 .R.0 E2i.10. 50 .R.0
E2C.10. 16 .R.01) E2C.10. 20 .R.01) E2C.10. 30 .R.01)
30 40 50
1)
E2C.10. 40 .R.0 E2C.10. 50 .R.0
E2.10 E2i.10 E2C.10 [kg/m]
[kg/m]
[kg/m]
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,13
≈ 0,13
≈ 0,14
≈ 0,14
≈ 0,14
≈ 0,14
23,4 27,4
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,16
≈ 0,16
≈ 0,16
≈ 0,17
≈ 0,17
≈ 0,17
37,4 47,4 57,4
| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,19
≈ 0,19
≈ 0,20
≈ 0,22
≈ 0,22
≈ 0,23
≈ 0,25
≈ 0,25
≈ 0,25
A ESD/ATEX version available from stock
Supplement Part No. with required radius (R). Example: E2.10.20.038.0
Inner height E2.10 10,1 mm E2i.10 10,1 mm
Ba Bi
2.0
E2C.10
10,1/10,6 15
Fill weight [kg/m]
Dimensions
≤8,0 mm
1.5
10,6 mm
Pitch 20 mm/link Links/m 50 (1000 mm) Chain length S/2 + K
1.0 S
FLG
0
R H
1.0
1.5
2.0
1.0
2.0
3.0
4.0
018 51
028 71
Fixed end
R
22 15,5
20
H
0.5
Unsupported length FLG / FLB [m] Length of travel S [m]
H - 15
0
Moving end
15
0
HF = H + 10
FLB
0.5
S/2
D
038 91
D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight) Request Info
232 More information
www.igus.eu/E2.10
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Seite 233
E2.10 E2i.10 E2C.10
E2 micro Series E2.10 Accessories
Mounting brackets, polymer one-piece | One side* or two side pivoting | Locking Moving end E2.100..3PZ E2.100..5PZ E2.100..1PZ 15,5
Fixed end E2.100...4PZ E2.100...6PZ E2.100...2PZ
two side pivoting one side* pivoting locking 4
10
8
4
8
10
B
B
E2.100.06. - E2.100.20. 3,2
3,2 15,5
18
4
18
67,5° 67,5°
4
B
A
B
E2.100.30. - E2.100.50.
A
67,5° 3,2
67,5° * One side pivoting Pivot angle = bend radius. One side pivoting only to the inner radius whether mounted to A1 to A4!
Width Index
Part No. full set with tiewrap plates
Part No. full set with tiewrap plates
Part No. full set with tiewrap plates
A
B
[mm]
[mm]
Number of teeth
two side pivoting
one side* pivoting
locking
06. 10. 16.
E2.100.06.34PZ E2.100.10.34PZ E2.100.16.34PZ
E2.100.06.56PZ E2.100.10.56PZ
E2.100.06.12PZ E2.100.10.12PZ
– –
13,4 17,4
1 1
20. 30.
E2.100.20.34PZ E2.100.30.34PZ
E2.100.16.56PZ E2.100.20.56PZ
E2.100.16.12PZ E2.100.20.12PZ
– –
23,4 27,4
2 2
40. 50. .
E2.100.40.34PZ E2.100.50.34PZ
E2.100.30.56PZ E2.100.40.56PZ E2.100.50.56PZ
E2.100.30.12PZ E2.100.40.12PZ E2.100.50.12PZ
22 32 42
37,4 47,4 57,4
3 4 5
Part No. structure
A1
hl_A A2 xtt„mmasom
A3
hl A4
E2.100.20.34PZA1
-42)EZMir,
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
=1. 2
ø3,
Additional Features
Part No. E2.150.QF/ incl. mounting braket Part No. E2.100.20.34PZQF Request Info
7,5
The quick flange can be clipped-in laterally on all mounting brackets. Housing for hexagonal nut or cylinder head screws M3. Single: Bi + 13 Bi + 23
1-800-453-1692 www.aboveboardelectronics.com
ESD/ATEX permanently conductive e-chains - several widths with delivery from stock: inner widths Bi 16 - 30, radii R 018 - 038. Full ESD product range www.igus.eu/ESD ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
233
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Seite 234
E2 micro Series E2.10 Accessories Interior separation | New generation
E2C.10
10,1
E2.10 E2i.10
10,6
E2.10 E2i.10 E2C.10
19.06.2015
2,5
E2.10.2.1
E2.10.5.1
E2.10.2.1
E2.10.5.1
Note E2C.10: for one-piece, non snap-open please assemble the interior separation before fitting the e-chain ! As standard separators are assembled every 2 e-chain link. ®
nd
1,5
®
Standard separator,
Standard - for any application For a simple vertical subdivision on e-chains . Separators can be fitted anywhere in the e-chain cross section. No ®
for e-chains
®
®
5 1,5
iii
5
unassembled E2.10.2 assembled E2.10.2.1 Notch separator for notch crossbar unassembled E2.10.5 assembled E2.10.5.1
Request Info
snap-in option, freely movable.
Locks securely in 2,5 mm increments For exact positioning in e-chains . Recommended for sidemounted applications. Abrasion-optimised, cable-friendly ®
design.
1-800-453-1692 www.aboveboardelectronics.com
234 More information
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Seite 235
E2.10 E2i.10 E2C.10
E2 micro Series E2.10 Accessories Assembly tools | Save time Save time - interior separation assembly tool for the E2 micro next generation
GI*
•Convenient fitting of separators and shelves•Significant assembly time reduction •Grip and mount can be ordered separately and are easy to change More information
www.igus.eu/E2.1open
®
e-chain opener for the E2 micro next generation An e-chain opener is included with every series E2.10 and E2.15 that can be opened. The quick opening of the e-chain links saves significant installation time. Open a long piece of e-chain in one go. It’s the ideal tool for your own production line to save time. More information www.igus.eu/E2.1open ®
®
®
Up to 75% less wear - increase the service life of cables even further
!--1
1I '
_: ,
r-i- r-r ri nnnr
n.n r
igus separators optimally adapted to cable geometry. They increase the service life of the cables by up to 4x. ®
• Abrasion-optimised, cable-friendly design, long service life • Mounting-optimised - for simpler and faster assembly •Easy-to-use interior separation range for any application •Standard separator - no snap-in option, freely movable •Notch separator - locks securely in 2,5 mm increments •Partial horizontal subdivision is possible - series E2.15 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
235
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Seite 236
E2 micro Series 074 Product range
074
10,9
Snap-open along the inner radius, cost effective
Series 074 | Snap-open along the inner radius from one side with film-hinge Snap-open along inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
074. 10 .R.0 074. 16 .R.0
10 16
16,3 22,3
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,15
074. 20 .R.0 074. 30 .R.0*
20 30
26,3 36,3
| 018 | 028 | 038 | | 018 | 028 | 038 |
≈ 0,17
074. 40 .R.0*
40
46,3
| 018 | 028 | 038 |
≈ 0,23
Weight [kg/m]
≈ 0,16 ≈ 0,20
*Width available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: 074.10.018.0
Dimensions Fill weight [kg/m]
Ba Bi
1.00
10,9 15
Inner height 10,9 mm
≤8,5 mm
0.75
Pitch Links/m
20 mm/link 50 (1000 mm)
Chain length S/2 + K 0.50
FLB
S
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
018 51
028 71
R
20
Fixed end
22
15
0
H
9
Moving end 0
HF = H + 10
S/2
D
H - 15
FLG
0.25
038 91
D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight) Request Info
236 More information
www.igus.eu/074
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Seite 237
E2 micro Series 074 Accessories
074
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/074 Moving end
Fixed end
060...1(PZ)
060...2(PZ) 4
10
8
5,8/90°
4
A
5,8/90°
A
B
8
10
0 3,2
90°
B
17
3,2
060.10. - 060.20. / 0 060.30. - 060.40.
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
.10. .16.
060.10. 12PZ 060.16. 12PZ
060.10. 12 060.16. 12
– –
16,5 22,5
1 2
.20. .30.
060.20. 12PZ 060.30. 12PZ*
060.20. 12 060.30. 12*
– 22
27 37
2 3
.40.
060.40. 12PZ*
060.40. 12*
32
47
4
*Width available upon request, please consult igus for delivery time ®
Drilling pattern for Part No.:
Olcm A1
••-)Emomus
0 060.10. - 060.20. center bores only /
A2
"wow
A3
16 4..MENERI
01=a A4
060.30. - 060.40. outer bores only (see figure above)
Part No. structure 060.10. 12 PZ A1
Vb. -iiMENEREI
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
237
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Seite 238
u
E2 micro Series 094 Product range
094
14,3
Snap-open along the inner radius, cost effective
Series 094 | Snap-open along the inner radius from one side with film-hinge Snap-open along inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
094. 10 .R.0 094. 16 .R.0
10 16
18,2 24,2
| 028 | 038 | 048 | | 028 | 038 | 048 |
≈ 0,23
094. 20 .R.0 094. 30 .R.0
20 30
28,2 38,2
| 028 | 038 | 048 | | 028 | 038 | 048 |
≈ 0,25
094. 40 .R.0**
40
48,2
| 028 | 038 | 048 |
≈ 0,31
Weight [kg/m]
≈ 0,24 ≈ 0,28
**Width available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: 094.10.028.0
Dimensions Fill weight [kg/m]
Ba Bi
1.00
FLB
14,3 19,3
Inner height 14,3 mm
≤13 mm
0.75
Pitch Links/m
20 mm/link 50 (1000 mm)
Chain length S/2 + K
0.50
FLG
S
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
028 75
038 95
R
20
Fixed end
28
H
0.25
19,3
0
H - 19,3
Moving end 0
HF = H + 15
S/2
D
0.25
048 115
D 68 78 88 K 130 160 195 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight) Request Info
238 More information
www.igus.eu/094
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Seite 239
E2 micro Series 094 Accessories
094
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/094 Moving end
Fixed end
080...1(PZ) 17 5
080...2(PZ) 8
15
15
8
5
5,8/90°
5,8/90°
B
A
B
A
2° 3°
3°
3,2
3,2
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
.10. .16.
080.10. 12PZ 080.16. 12PZ
080.10. 12 080.16. 12
– –
18,2 24,2
1 2
.20. .30.
080.20. 12PZ 080.30. 12PZ
080.20. 12 080.30. 12
– 22
28,2 38,2
2 3
.40.
080.40. 12PZ*
080.40. 12*
32
48,2
4
*Width available upon request, please consult igus for delivery time ®
Drilling pattern for Part No.: 0 080.10. - 080.20. center bores only / 080.30. - 080.40. all bores (see figure above)
Ow" A1
••-)Emomus
A2
"wow
A3
6"b`MENNOil
.7
Part No. structure 080.10. 12 PZ A1
A4
With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations
Full set Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
239
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Seite 240
ri
E2 micro Series B09 Product range
B09
14,3
Snap-open along the outer radius, cost effective For new designs we recommend E2 micro next generation: series E2.15
Series B09 | Snap-open along the outer radius from one side Snap-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
B09. 16 .R.0 B09. 20 .R.0
16 20
24,2 28,2
| 028 | 038 | 048 | | 028 | 038 | 048 |
≈ 0,24
B09. 30 .R.0 B09. 40 .R.0
30 40
38,2 48,2
| 028 | 038 | 048 | | 028 | 038 | 048 |
≈ 0,28
Weight [kg/m]
≈ 0,25 ≈ 0,31
Supplement Part No. with required radius (R). Example: B09.40.038.0
Ba Bi
1.00
Inner height 14,3 mm
≤12,8 mm
0.75
14,3 19,3
Fill weight [kg/m]
Dimensions
FLB
Pitch Links/m
20 mm/link 50 (1000 mm)
Chain length S/2 + K
0.50
FLG
S
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
028 75
R
20
Fixed end
28
038 95
D 68 78 K 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)
048 115 88 195 Request Info
240 More information
www.igus.eu/B09
H
0.25
19,3
0
H - 19,3
Moving end 0
HF = H + 15
S/2
D
0.25
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Seite 241
E2 micro Series B09 Accessories
B09
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/B09 Moving end
Fixed end
080...1(PZ) 17 5
080...2(PZ) 8
15
15
8
5
5,8/90°
5,8/90°
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
.16. .20.
080.16. 12PZ 080.20. 12PZ
.30. .40.
080.30. 12PZ 080.40. 12PZ
a
Drilling pattern for Part No.:
Offal.
hl A1
A
B
[mm]
[mm]
Number of teeth
080.16. 12 080.20. 12
– –
24,2 28,2
2 2
080.30. 12 080.40. 12
22 32
38,2 48,2
3 4
0 080.16. - 080.20. center bores only / 080.30. - 080.40. all bores (see figure above)
eMON tt
3°
3,2
3,2
Width Index
B
A
B
A
2° 3°
A2
oilffais hl
t
A3
T4L. --mommus NAN. 'MEMEIN "MMEMPIO
A4
Part No. structure 080.40. 12 PZ A1
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set Mounting bracket for selected width index
Interior separation 1,4
114i 2
7
Slotted separator for e-chains
Slotted separator B09.2
unassembled B09.2 assembled B09.2.1
it allows basic vertical/horizontal shelving arrangements.
Full-width shelf
Full-width shelf 110.X
e-chains /e-tubes
This option is for applications with many thin cables with similar diameters.
®
®
X
unassembled 110.X 111.X assembled
Is used when vertical separation is required. Due to its slot,
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Full-width shelves Width X [mm] 010
unassembled
assembled
assembled
111.10
Width X [mm] 020
unassembled
110.10
110.20
111.20
013 016
110.13 110.16
111.13 111.16
030 040
110.30 110.40
111.30 111.40
Width X [mm] 050
unassembled
assembled
110.50
111.50
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
241
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E2.15 E2i.15 E2C.15
19.06.2015
13:27 Uhr
Seite 242
E2 micro Series E2.15 Product range
14,4
Next generation, strong, low noise, fast opening
...E2.15
..E2i.15
o
14,4
E2.15
14,9
E2i.15 E2C.15
..E2C.15
Series E2.15 | Snap-open along the outer radius from both sides | Standard Series E2i.15 | Snap-open along the inner radius from both sides Series E2C.15 | One-piece, non snap-open Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E2.15. 10 .R.0 E2i.15.10 .R.0 E2C.15.10 .R.0 E2.15. 13 .R.0 E2i.15.13 .R.0 E2C.15.13 .R.0
10 13
17,8 20,8
| 028 | 038 | 048 | | 028 | 038 | 048 |
E2.15. 16 .R.0 E2i.15.16 .R.0 E2C.15.16 .R.02) E2.15. 20 .R.0 E2i.15.20 .R.0 E2C.15.20 .R.02) E2.15. 30 .R.0 E2i.15.30 .R.0 E2C.15.30 .R.02)
16 20
23,8 27,8
| 028 | 038 | 048 | | 028 | 038 | 048 |
30 40 50
37,8 47,8 57,8
Snap-open along outer radius
Snap-open along inner radius
One-piece, non snapopen
E2.15. 40 .R.0 E2i.15.40 .R.0 E2C.15.40 .R.0 E2.15. 50 .R.0 E2i.15.50 .R.0 E2C.15.50 .R.0 1) Radius 075 only for series E2C.15.40 2)
E2.15 E2i.15 E2C.15 [kg/m]
[kg/m]
[kg/m]
– | – |
≈ 0,18
≈ 0,18
≈ 0,19
≈ 0,19
≈ 0,19
≈ 0,20
– | – |
≈ 0,20
≈ 0,20
≈ 0,20
≈ 0,21
≈ 0,21
≈ 0,21
| 028 | 038 | 048 | – | | 028 | 038 | 048 | 0751) | | 028 | 038 | 048 | – |
≈ 0,24
≈ 0,24
≈ 0,24
≈ 0,26
≈ 0,26
≈ 0,26
≈ 0,29
≈ 0,29
≈ 0,29
ESD/ATEX version available from stock
Supplement Part No. with required radius (R). Example: E2.15.20.038.0
Bi
2.0
E2C.15 1.5
a
FLB
≤12,5 mm
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
028 75
61 ,.A
038 95
Fixed end
R
1) Radius 075 only for series E2C.15.40
25 15,5
20
6we.501M7DX013D2 048 115
D 68 78 88 K 130 160 195 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)
242 More information
4111
0751) 169 115 280 Request Info
www.igus.eu/E2.15
H
0
Moving end
HF = H + 15
owamr_
FLG
S/2
H - 19,3
0
Pitch 20 mm/link Links/m 50 (1000 mm) Chain length S/2 + K
S D
0.5
14,9 mm
19,3
1.0
R H
Inner height E2.15 14,4 mm E2i.15 14,4 mm
Ba
14,4/14,9 19,3
Fill weight [kg/m]
Dimensions
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Seite 243
E2.15 E2i.15 E2C.15
E2 micro Series E2.15 Accessories
Mounting brackets, polymer one-piece | One side* or two side pivoting | Locking Moving end E2.150..3PZ E2.150..5PZ E2.150..1PZ 15,5
Fixed end E2.150...4PZ E2.150...6PZ E2.150...2PZ
two side pivoting one side* pivoting locking 5
8
12
5
8
12
B
B
E2.150.10. - E2.150.20. 3,2
3,2 15,5
5
8
12
12
42° 42°
5
8
42° B
A
A
B
E2.150.30. - E2.150.50.
42°
3,2
5,8/90°
* One side pivoting Pivot angle = bend radius. One side pivoting only to the inner radius whether mounted to A1 to A4!
Width Index
Part No. full set with tiewrap plates
Part No. full set with tiewrap plates
Part No. full set with tiewrap plates
10. 13. 16.
two side pivoting E2.150.10.34PZ E2.150.13.34PZ E2.150.16.34PZ
one side* pivoting E2.150.10.56PZ E2.150.13.56PZ
20. 30.
E2.150.20.34PZ E2.150.30.34PZ
40. 50. .
E2.150.40.34PZ E2.150.50.34PZ
A1
hl_A A2
xtt„mmasom
A
B
[mm]
[mm]
Number of teeth
locking E2.150.10.12PZ E2.150.13.12PZ
– –
17,8 20,8
1 1
E2.150.16.56PZ E2.150.20.56PZ
E2.150.16.12PZ E2.150.20.12PZ
– –
23,8 27,8
2 2
E2.150.30.56PZ E2.150.40.56PZ E2.150.50.56PZ
E2.150.30.12PZ E2.150.40.12PZ E2.150.50.12PZ
22 32 42
37,8 47,8 57,8
3 4 5
A3
hl A4
Part No. structure E2.150.20.34PZA1
'10/EMirmo,
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index
2
ø3,
Additional Features
Part No. E2.150.QF / incl. mounting braket Part No. E2.150.20.34PZQF Request Info
9,65
The quick flange can be clipped-in laterally on all mounting brackets. Housing for hexagonal nut or cylinder head screws M3. Single: Bi + 13 Bi + 23
1-800-453-1692 www.aboveboardelectronics.com
ESD/ATEX permanently conductive e-chains - several widths with delivery from stock: inner widths Bi 16 - 30, radii R 028 - 048. Full ESD product range www.igus.eu/ESD ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
243
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E2.15 E2i.15 E2C.15
19.06.2015
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Seite 244
E2 micro Series E2.15 Accessories Interior separation | New generation
E2.15.2.1
14,9
7,45
2,0
7,45
E2C.15
7,2
7,2
14,4
1 1 _MB WMA WMPINgPi ipmI' E2.15 E2i.15
E2.15.5.1
111.X
E2.15.2.1
2,5
E2.15.5.1
Note E2C.15: for one-piece, non snap-open please assemble the interior separation before fitting the e-chain ! As standard separators are assembled every 2 e-chain link. ®
nd
41:1 I IM I 1,5
®
Standard separator, for e-chains
®
unassembled E2.15.2 assembled E2.15.2.1
5
1,5
Notch separator for notch crossbar unassembled E2.15.5 assembled E2.15.5.1
5
2
®
unassembled assembled
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements. No snap-in option, freely movable.
Locks securely in 2,5 mm increments For exact positioning in e-chains . Recommended for sidemounted applications. Abrasion-optimised, cable-friendly ®
design.
Full-width shelf 110.X
Full-width shelf e-chains
X
Standard - for any application
110.X 111.X
This option is for applications with many thin cables with similar diameters.
Full-width shelves Width X [mm] 010 013
unassembled
assembled
assembled
111.10 111.13
Width X [mm] 020 030
unassembled
110.10 110.13
110.20 110.30
111.20 111.30
016
110.16
111.16
040
110.40
111.40
Request Info
Width X [mm] 050
1-800-453-1692 www.aboveboardelectronics.com
244 More information
www.igus.eu/E2.15
unassembled
assembled
110.50
111.50
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Seite 245
E2.15 E2i.15 E2C.15
E2 micro Series E2.15 Accessories Assembly tools | Save time Save time - interior separation assembly tool for the E2 micro next generation Convenient fitting of separators and shelves Significant assembly time reduction Grip and mount can be ordered separately and are easy to change More information www.igus.eu/E2.1open
®
e-chain opener for the E2 micro next generation An e-chain opener is included with every series E2.10 and E2.15 that can be opened. The quick opening of the e-chain links saves significant installation time. Open a long piece of e-chain in one go. It’s the ideal tool for your own production line to save time. More information www.igus.eu/E2.1open ®
®
•
..•
®
gin"
•Hrox.0).' 7;1
Up to 75% less wear - increase the service life of cables even further
1I i
'
!nn riri nni
n _. 11
In n rt
igus separators optimally adapted to cable geometry. They increase the service life of the cables by up to 4x. ®
•Abrasion-optimised, cable-friendly design, long service life •Mounting-optimised - for simpler and faster assembly •Easy-to-use interior separation range for any application •Standard separator - no snap-in option, freely movable •Notch separator - locks securely in 2,5 mm increments •Partial horizontal subdivision is possible - series E2.15
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
245
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Seite 246
E2 micro Series 08 Product range
08
0 15
Small pitch, high strength For new designs we recommend E2 micro next generation: series E2C.15
Series 08 | One-piece, non snap-open e-chain non snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
08. 08.
10 .R.0 13 .R.0
10 13
18,2 21,2
| 025 | 028 | 038 | 048 | | 025* | 028 | 038 | 048* |
≈ 0,21
08. 08.
16 .R.0 20 .R.0
16 20
24,2 28,2
| 025* | 028 | 038 | 048 | | 025 | 028 | 038 | 048 |
≈ 0,24
08. 08. 08.
30 .R.0 40 .R.0 50 .R.0
30 40 50
38,2 48,2 58,2
| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |
≈ 0,28
®
Weight [kg/m]
≈ 0,23 ≈ 0,25 ≈ 0,31 ≈ 0,37
*Radius available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: 08.50.038.0
Dimensions
Ba Bi
Fill weight [kg/m]
1.00
Inner height 15 mm
15 19,3
≤12 mm
0.75
FLB
Pitch Links/m
20 mm/link 50 (1000 mm)
Chain length S/2 + K
0.50
FLG
S
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
025* 69
028 75
R
20
Fixed end
038 95
D 65 68 78 K 120 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)
048 115 88 195 *Radius 025 only for Part.No. 08.10. and 08.20. Request Info
246 More information
www.igus.eu/08
28
19,3
0
9
Moving end
H
l a
0
HF = H + 15
S/2
D
H - 19,3
0.25
1-800-453-1692 www.aboveboardelectronics.com
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Seite 247
E2 micro Series 08 Accessories
08
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/08 Moving end
Fixed end
080...1(PZ) 17 5
080...2(PZ) 8
15
15
8
5
5,8/90°
5,8/90°
z
3°
3,2
3,2
Width Index
B
A
B
A
2° 3°
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
.10.
080.10. 12PZ
.13. .16. .20. .30.
080.13. 12PZ* 080.16. 12PZ 080.20. 12PZ 080.30. 12PZ
080.10. 12
–
18,2
1
080.13. 12 080.16. 12 080.20. 12 080.30. 12
– – – 22
21,2 24,2 28,2 38,2
– 2 2 3
.40. .50.
080.40. 12PZ
080.40. 12
32
48,2
4
080.50. 12PZ
080.50. 12
42
58,2
5
*Available upon request, please consult igus for delivery time ®
Drilling pattern for Part No.: 0 080.10. - 080.20. center bores only / 080.30. - 080.50. all bores (see figure above)
offal.
010.
I
A1
ON
A2
orNCIN
cs
A3 `tgAtMENEM
i/MENEUIR
A4
Part No. structure 080.50. 12 PZ A1
Nit:MENEM
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set Mounting bracket for selected width index
Interior separation 1,4
Slotted separator B09.2
for e-chains
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
®
unassembled B09.2 assembled B09.2.1
7
2
/A
Slotted separator
Full-width shelf e-chains /e-tubes
Full-width shelf 110.X
unassembled 110.X 111.X assembled
similar diameters.
®
X
This option is for applications with many thin cables with Request Info
1-800-453-1692 www.aboveboardelectronics.com
Full-width shelves Width X [mm] 010 013 016
unassembled
110.10 110.13 110.16
Width X [mm] 111.10 020 111.13 030 111.16 040
assembled
unassembled
110.20 110.30 110.40
Width X [mm] 111.20 050 111.30 111.40
assembled
unassembled
assembled
110.50
111.50
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
247
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Seite 248
E2 mini Introduction Advantages Universal: mounting bracket with strain relief option Space-efficient: small inner heights and bend radii
Small and medium sizes E2 mini E2 mini are small one- or two-piece e-chains , recommended for high dynamic applications. igus also offers a host of accessories and fixation options. "Upgrades" to openable versions are available for many types; they are interchangeable and can also serve as replacements. •Small pitch for smooth running •One- and two-piece e-chains available •Smallest inner heights and bending radii •Very lightweight, easy to assemble and cost effective ®
Smooth: dirt-repellent exterior Quiet: small pitch for smooth running
®
®
Variants: available as two-piece design, snap-open along inner radius (Series 14/F17) Variants: available as two-piece design, snap-open along outer radius (Series B15/B17)
Variants: available as two-piece design, snap-open along inner radius (Series B15i/B17i)
Typical industries and applications
• Construction machinery • Handlings • Furniture • Packaging machines • Textile machines • Vehicle construction • Woodworking machines • Glass machines • Automation • General machinery
e
Cleanroom Class 1 (ISO class 3) for series 10, tested by the Dryden Engineering Company, California
A
UL94-V2 classification - for series 14 and F17 (UL94-V0 upon request) Electrically conductive ESD/ATEX versions upon request
Special version: available as one-piece design, non snap-open (Series 10/11.031/ 11.080/11.1/11.)
248
More information
www.igus.eu/E2mini
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Seite 249
E2 mini Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Ma
r b- re) 10 11.031 11.080 11.1/11.2
18 23 28 41
Page
®
o
26 - 113 41,2 93 25,5 - 35,5
Unsupported max. length [m]
E2 mini one-piece e-chains
Ig (GI (CY 15 - 100 31 80 15 - 25
Bend radius R [mm]
non snap-open 23 28 33,4 46
01
028 - 180 045 - 070 038 040 - 100
1,20 ≈1,35 1,50 ≈1,35
252 254 256 258
E2 mini one-piece e-chains
®
14 F17
snap-open along inner radius with film-hinge
OP
1111 20 32
15 - 50 15
26 - 61 26
25 39
028 - 125 048
0,65 1,20
260 266
E2 mini two-piece e-chains
®
snap-open along outer radius
B15 B17
17 32
15 - 100 15 - 100
26,0 - 113 25,5 - 113
23 39
038 - 180 048 - 125*
1,20 1,00
262 264
E2 mini two-piece e-chains
®
snap-open along inner radius
B15i B17i
17 32
15 - 100 25 - 63
26,0 - 113 35,5 - 76
23 39
038 - 180 048 - 125*
1,20 1,00
262 264
*Radii for several widths available upon request (please see product range table). Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
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Seite 250
E2 mini Technical data Overview Technical data ≤ 3 [m/s] / ≤ 10 [m/s ]
Speed gliding / acceleration gliding FLG FLB
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G Material - permitted temperature °C, igumid NB (only series 14)
-40°C – +80°C
Material lower part - permitted temperature °C, igumid G (only series B15/B15i, B17/B17i, F17)
-40°C – +120°C
Material crossbar - permitted temperature °C, igumid NB (only series B15/B15i, B17/B17i, F17)
-40°C – +80°C
Flammability class
igumid G = VDE 0304 IIC UL94-HB / igumid NB = VDE 0304 IIC UL94-V2
FLG = with straight upper run
FLB = with permitted sag
Installation types, maximum travels
•
e-chain Series
Unsupported
10
≤ 1,20 m
upon request
upon request
upon request
11.031
≤ 1,35 m
upon request
upon request
upon request
–
upon request
11.080
≤ 1,50 m
upon request
upon request
upon request
–
upon request
11.1/11.2
≤ 1,35 m
upon request
upon request
upon request
–
upon request
14
≤ 0,65 m
upon request
upon request
upon request
with rework
upon request
B15i / B15
≤ 1,20 m
upon request
upon request
upon request
with rework
upon request
B17i / B17
≤ 1,00 m
upon request
upon request
upon request
with rework
upon request
F17
≤ 1,20 m
upon request
upon request
upon request
with rework
upon request
®
250 More information
Vertical hanging
www.igus.eu/E2mini
Vertical standing
Side mounted unsupported
Rotary
with rework
Zig-zag application
upon request
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Seite 251
E2 mini Order keys and options Options with order keys based on series B15 Standard
Part No. Standard
NC-version Reverse bend (no camber) radius for circular without pretension movements
Unsupported lengths +25% possible
ESD / ATEX classified e-chains II 2 GD
Part No. NC-version
Part No. XXL-material
Part No. ESD-material
Part No. RBR
®
NC
+25%
B15.025.R.0
B15.025.R.0.NC B15.025.R1/R2.0 B15.025.R.0.XXL B15.025.R.0.ESD
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Order example | Order key and colour options based on series B15 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m) ®
Please indicate e-chain length or number of links: 1,0 m or 33 links ®
B15.025.038.0
+ Mounting brackets 1 set (+ tiewrap plates)
1025.34PZ
+ Interior separation with 2 separators assembled every 2nd link
2 x 154
Order text: 1,0 m B15.025.038.0 + 1025.34PZ + 2 x 154
General igus colour options for e-chains and e-tubes
Order key Snap-open along outer radius Snap-open along inner radius
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
B15.025.038.0 B15i.025.038.0
®
Colours
Order index Colours .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT •Orange Grey only for e-chains .3 Yellow
•Black
A J IE
Standard, from stock!
®
Dusty grey
only for e-tubes
.31
•Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
251
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Seite 252
E2 mini Series 10 Product range
10
0 18
Strong and cost effective
Series 10 | One-piece, non snap-open e-chain non snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
10. 015 .R.0 10. 025 .R.0
15 25
26 36
| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,35
10. 038 .R.0 10. 050 .R.0
38 50
49 61
| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,46
10. 5 10. 6 10. 7
63 80 100
76 94 113
| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,63
®
.R.0 .R.0 .R.0
Weight [kg/m]
≈ 0,40 ≈ 0,52 ≈ 0,70 ≈ 0,76
Before using this series on long travels please consult igus . ®
Supplement Part No. with required radius (R). Example: 10.025.038.0
Ba Bi
2.0
≤16 mm
1.5
18 23
FLB
Chain length S/2 + K
1.0
S S/2
D
0.5 R
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
028 79
038 99
048 119
30,5
125 273
145 313
180 383
D 85 95 105 132 157 167 182 K 150 185 215 300 380 410 455 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
202 520
237 630
075 173
100 223
110 243
Request Info
252 More information
38
23
0
H
Moving end Fixed end
HF = H + 20
FLG
0
Inner height 18 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm)
H - 23
Fill weight [kg/m]
Dimensions
www.igus.eu/10
1-800-453-1692 www.aboveboardelectronics.com
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Seite 253
E2 mini Series 10 Accessories
10 696
Mounting brackets, polymer one-piece | Pivoting | Locking Moving end
Fixed end
10...3P(Z) / 10...1P(Z)
17
10...4P(Z) / 10...2P(Z
16,5
7,5 14
21
17
90°
27°
1015./1025./1038./1050.**
z
B
6,2
A
B
A
6,5 27° 90°
105./106./107.*
27°
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
015.
1015.34PZ
1015.34P
1015.12PZ
1015.12P
025. 038. 050. 5.
1025.34PZ 1038.34PZ 1050.34PZ 105. 34PZ
1025.34P 1038.34P 1050.34P 105. 34P
1025.12PZ 1038.12PZ 1050.12PZ 105. 12PZ
1025.12P 1038.12P 1050.12P 105. 12P
106. 34PZ
106. 34P
106. 12PZ
106. 12P
Width Index
0-
90° 27°
90°
A
B
[mm]
[mm]
Number of teeth
– 10
25,5 35,5
2 3
23 35
48,5 60,5
4 5
48 75 65 92 85 112 7. 107. 34PZ 107. 34P 107. 12PZ 107. 12P ** Drilling pattern for Part No. 1015./1025./1038./1050. see drawing left. Each valid for moving end and fixed end * Drilling pattern for Part No. 105./106./107. see drawing right. Each valid for moving end and fixed end 6.
kgraCio
gOICIN
A
A1
kl
A2
A3
Part No. structure 1025. 34 PZ A1
A4
154:MEEEMI -154:MEW
v)AltiEwffizoim
6 8 10
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set pivoting Mounting bracket for selected width index
Interior separation 1,5
IM
Separator 101
Separator, for e-chains
8
unassembled assembled
For a simple vertical subdivision on e-chains . Separators can be fitted anywhere in the e-chain cross section. Interior separation for series 10.015.R.0 not possible! ®
®
®
101 111
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
253
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11.031
19.06.2015
13:27 Uhr
Seite 254
E2 mini Series 11.031 Product range
23
Large inner height, asymmetric design
Series 11.031 | One-piece, non snap-open e-chain non snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
11. 031 .R.0
31
41,2
®
Weight [kg/m]
≈ 0,43
| 045 | 070 |
Supplement Part No. with required radius (R). Example: 11.031.045.0
Ba Bi
2.0
≤21 mm
1.5
Inner height 23 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm)
23 28
Fill weight [kg/m]
Dimensions
FLB
Chain length S/2 + K
1.0 S
FLG
S/2
D
Moving end 1.5
2.0
0
1.0
2.0
3.0
4.0
R H
045 123
R
H
1.0
H - 28
0.5
Unsupported length FLG / FLB [m] Length of travel S [m]
28
0
Fixed end
16,5
0
30,5 38
HF = H + 20
0.5
070 173
D 107 132 K 205 285 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight) Request Info
254 More information
www.igus.eu/11.031
1-800-453-1692 www.aboveboardelectronics.com
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Seite 255
E2 mini Series 11.031 Accessories
11.031
Mounting brackets, polymer one-piece | Pivoting Moving end
Fixed end
11...1P(Z)
11...2P(Z) 21
17
ø5,1
B
17
B
17
A
21
A
17
65° 90° 40°
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
031.
11.031.12PZ
11.031.12P
A
B
[mm]
[mm]
Number of teeth
16
42
3
Part No. structure 11.031. 12 PZ A2
la*
A2
hl A4 V4)EMEMON
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.
Request Info
I L
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
255
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11.080
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Seite 256
E2 mini Series 11.080 Product range
28
Large inner height, asymmetric design
Series 11.080 | Non snap-open. With moulded-in vertical separation e-chain non snap-open ®
11. 080 .R.0
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
80
93
Ba Bi A
| 038 |
A
B
Weight
[mm]
[mm]
[kg/m]
46
32
≈ 0,73
B
Supplement Part No. with required radius (R). Example: 11.080.038.0
Ba Bi
2.0
≤25 mm
1.5
28 33,4
Fill weight [kg/m]
Dimensions
FLB
Inner height 28 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K
1.0
FLG
S S/2
D
0.5
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
R
Fixed end
HF = H + 20
1.0
H
0.5
33,4
0
21,5
0
38
H - 33,4
Moving end 30,5
038 119
D 105 K 185 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight) Request Info
256 More information
www.igus.eu/11.080
1-800-453-1692 www.aboveboardelectronics.com
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Seite 257
E2 mini Series 11.080 Accessories
11.080
Mounting brackets, polymer one-piece | Pivoting Moving end
Fixed end 17
17
( H
A
A
B
11...2P(Z)
21
45° B
21
17
ø 5,1
11...1P(Z)
40°
90°
15°
z
Width Index 080.
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
11.080.12PZ
11.080.12P
A
B
[mm]
[mm]
Number of teeth
65
93
8
Part No. structure 11.080. 12 PZ A2 tINKCIN
A2 l'AtIMMEMI
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2
Request Info
IL
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
257
04A)-EU-D-IT-FR-156-267mi02
11.1 11.2
19.06.2015
13:27 Uhr
Seite 258
E2 mini Series 11.1·11.2 Product range
41 El
Very large inner height, small outer width, asymmetric design
Series 11.1·11.2 | One-piece, non snap-open e-chain non snap-open
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
11. 1 .R.0 11. 2 .R.0
15 25
25,5 35,5
®
Weight [kg/m]
≈ 0,50
| 040 | 063 | 075 | 100 | | 040 | 063 | 075 | 100 |
≈ 0,53
Supplement Part No. with required radius (R). Example: 11.1.040.0
Ba Bi
2.0
≤13,5/ ≤22,5 mm
1.5
FLB
41 46
Fill weight [kg/m]
Dimensions
Inner height 41 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K
1.0
FLG
S S/2
D
1.5
2.0
0
1.0
2.0
3.0
4.0
R H
040 149
063 195
30,5
075 219
D 120 143 155 K 190 260 300 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
258 More information
.www.igus.eu/11.1
Fixed end
H - 46
1.0
46
0.5
Unsupported length FLG / FLB [m] Length of travel S [m]
34,5
0
R
H
Moving end 0
HF = H + 20
0.5
100 269 180 380 Request Info
1-800-453-1692 www.aboveboardelectronics.com
04A)-EU-D-IT-FR-156-267mi02
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Seite 259
11.1 11.2
E2 mini Series 11.1·11.2 Accessories Mounting brackets, polymer one-piece | Locking Moving end
Fixed end
11...1P(Z) 17
11...2P(Z) 16,5
7,5 14
14 7,5
16,5
11
B
A
B
6,5
A
111
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
1. 2.
101.12PZ 102.12PZ
101.12P 102.12P
A
B
[mm]
[mm]
Number of teeth
– 10
26 36
2 3
Part No. structure 101. 12 PZ A4
glaCis
t
A4 NittMENERI
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A4
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
259
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Seite 260
E2 mini Series 14 Product range
14
20
Snap-open along the inner radius, enclosed outer radius
Series 14 | Snap-open along the inner radius from one side with film-hinge Snap-open along inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
14. 1 .R.0 14. 2 .R.0
15 25
26 36
| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |
≈ 0,31
14. 3 .R.0 14. 4 .R.0
38 50
49 61
| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |
≈ 0,40
Weight [kg/m]
≈ 0,32 ≈ 0,41
Supplement Part No. with required radius (R). Example: 14.2.038.0
Dimensions Fill weight [kg/m]
Ba Bi
1.00
20 25
≤16 mm
0.75
Inner height 20 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K
0.50
FLB
S D
0.25
0.50
0.75
1.00
0
0.50
1.00
1.50
2.00
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
028 81
038 101
048 121
075 175
38
R
Fixed end
• AushrimEgaroxisom 25
0
H
30,5
0
HF = H + 20
ArogirMew 47".1Nal Moving end
FLG
H - 25
0.25
S/2
100 225
125 275
D 86 96 106 133 158 183 K 150 185 215 300 380 455 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight) Request Info
260 More information
www.igus.eu/14
1-800-453-1692 www.aboveboardelectronics.com
04A)-EU-D-IT-FR-156-267mi02
19.06.2015
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Seite 261
E2 mini Series 14 Accessories
14
Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/14 Moving end
Fixed end
114...1P(Z) 17 7
114...2P(Z) 7
17
14
4
B
A
B
6,5
17
A
14
Width Index
z
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
1. 2.
114.1.12PZ 114.2.12PZ
114.1.12P 114.2.12P
– 10
26,3 36,3
2 3
3. 4.
114.3.12PZ 114.4.12PZ
114.3.12P 114.4.12P
23 35
49,3 61,3
4 5
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
OM.
oraCis
0.1# A1 ki jA A2 -*Emmaus VAMMEMIN
Part No. structure 114.2. 12 PZ A1
OM.
A3
A4
)MENNOIN
‘541tIMMENilli
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting Mounting bracket for selected width index
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
261
04A)-EU-D-IT-FR-156-267mi02
B15i B15
19.06.2015
13:27 Uhr
Seite 262
E2 mini Series B15i·B15 Product range
17
Snap-open along inner and outer radius
...B15i
17
...B15
Series B15i | Snap-open along the inner radius from one side Series B15 | Snap-open along the outer radius from one side | Standard Snap-open along inner radius
Snap-open along outer radius
Bi
Ba
R Bend radii
B15i
B15
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
B15i. 015 .R.0 B15i. 025 .R.0
B15. 015 .R.0 B15. 025 .R.0
15 25
26 36
| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180
≈ 0,35
≈ 0,35
≈ 0,40
≈ 0,40
B15i. 038 .R.0 B15i. 050 .R.0
B15. 038 .R.0 B15. 050 .R.0
38 50
49 61
| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180
≈ 0,46
≈ 0,46
≈ 0,52
≈ 0,52
B15i. 5 B15i. 6 B15i. 7
B15. 5 B15. 6 B15. 7
63 80 100
76 94 113
| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180
≈ 0,63
≈ 0,63
≈ 0,70
≈ 0,70
≈ 0,76
≈ 0,76
.R.0 .R.0 .R.0
.R.0 .R.0 .R.0
Before using this series on long travels please consult igus . ®
Supplement Part No. with required radius (R). Example: B15.025.038.0
2.0
Ba Bi
r
B15
Inner height 17 mm
≤14 mm
1.5
FLB
17 23
Fill weight [kg/m]
Dimensions
B15i
Pitch Links/m
30,5 mm/link 33 (1006,5 mm)
Chain length S/2 + K
1.0
FLG
S S/2
D
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
038 99
048 119
075 173
D K
95 185
105 215
132 300
100 223
R
30,5
145 313
180 383
157 167 182 202 380 410 455 520 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
237 630
110 243
125 273
Request Info
262 More information
H - 23
0
38
23
0
H
Moving end Fixed end
www.igus.eu/B15i
www.igus.eu/B15
1-800-453-1692 www.aboveboardelectronics.com
HF = H + 20
0.5
04A)-EU-D-IT-FR-156-267mi02
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Seite 263
B15i B15
E2 mini Series B15i·B15 Accessories 696
Mounting brackets, polymer one-piece | Pivoting | Locking Moving end
Fixed end
10...3P(Z) / 10...1P(Z)
17
7,5 14
10...4P(Z) / 10...2P(Z
16,5
21
17
90°
27°
1015./1025./1038./1050.**
B
6,2
A
B
A
6,5 27° 90°
105./106./107.*
27°
Width Index
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
015. 025.
1015.34PZ 1025.34PZ
1015.34P 1025.34P
1015.12PZ 1025.12PZ
1038.34PZ 1050.34PZ
1038.34P 1050.34P
1038.12PZ 1050.12PZ
038. 050.
0-
90° 27°
90°
A
B
[mm]
[mm]
Number of teeth
1015.12P 1025.12P
– 10
25,5 35,5
2 3
1038.12P 1050.12P
23 35
48,5 60,5
4 5
5. 105. 34PZ 105. 34P 105. 12PZ 105. 12P 48 75 6. 106. 34PZ 106. 34P 106. 12PZ 106. 12P 65 92 7. 107. 34PZ 107. 34P 107. 12PZ 107. 12P 85 112 ** Drilling pattern for Part No. 1015./1025./1038./1050. see drawing left. Each valid for moving end and fixed end * Drilling pattern for Part No. 105./106./107. see drawing right. Each valid for moving end and fixed end
44MCIN
Off hl A2 A1 l'AltrEmmus '-k4EMEMA
itia• A4
440NOIN
A3 AltliEIMMIE1111
IC
Part No. structure 1025. 34 PZ A1
i=ce
1i
6 8 10
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set pivoting Mounting bracket for selected width index Request Info
Interior separation
1-800-453-1692 www.aboveboardelectronics.com
1,5
Slotted separator 153
Slotted separator for e-chains
Is used when vertical separation is required. Due to its slot,
®
unassembled assembled
8 1,5
153 154
Side plate for e-chains unassembled assembled
Side plate 155
®
2
4,75
155 156
Full-width shelf for e-chains unassembled 110.X assembled 111.X ®
X
it allows basic vertical/horizontal shelving arrangements.
Side plate for use with full-width shelf 110.X and slotted separator153.
Full-width shelf 110.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelves Width X [mm] unassembled 015 110.15 025 110.25 038 110.38
assembled
111.15 111.25 111.38
Width X [mm] 050 063 080
unassembled
110.50 110.63 110.80
assembled
111.50 111.63 111.80
Width X [mm] 100
unassembled
assembled
110.100
111.100
263
04A)-EU-D-IT-FR-156-267mi02
B17i B17
19.06.2015
13:27 Uhr
Seite 264
E2 mini Series B17i·B17 Product range
32
Snap-open along inner and outer radius
...B17i
32
...B17
Series B17i | Snap-open along inner radius from one side Series B17 | Snap-open along the outer radius from one side | Standard Snap-open along inner radius
Snap-open along outer radius
Bi
Ba
R Bend radii
B17i
B17
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
B17i. 1 .R.0** B17i. 2 .R.0
B17. 1 .R.0 B17. 2 .R.0
15 25
25,5 35,5
≈ 0,52
≈ 0,52
≈ 0,59
≈ 0,59
B17i. 3 .R.0 B17i. 4 .R.0
B17. 3 .R.0 B17. 4 .R.0
38 50
48,5 60,5
| 0481)| 063 | 075 | 100 | 125 | 048 | 0631)| 0751)| 1001)| 1251) | 048 | 063 | 075 | 100 | 125 | 048 | 0631)| 075 | 1001)| 125
≈ 0,65
≈ 0,65
≈ 0,70
≈ 0,70
B17i. 5 .R.0 B17i. 6 .R.0** B17i. 7 .R.0**
B17. 5 .R.0 B17. 6 .R.0 B17. 7 .R.0
63 80 100
76 93 113
| 048 | 063 | 075 | 100 | 125
≈ 0,83
≈ 0,83
| 048 | 063 | 075 | 100 | 125 | 0481)| 063 | 075 | 100 | 125
≈ 0,92
≈ 0,92
≈ 1,06
≈ 1,06
**Width available upon request, please consult igus for delivery time ®
1) Radius only for series B17. For series B17i available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: B17.2.048.0 Request Info
Ba Bi
,
2.0
B17
≤28 mm
1.5
32 39
Fill weight [kg/m]
1-800-453-1692 www.aboveboardelectronics.com
Dimensions
B17i
FLB
1.0
Inner height 32 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K
S
FLG
D
0.5
S/2
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
R H
048 135
063 165
R
30,5
Fixed end
075 189
D 113 128 140 K 215 260 300 The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight) Radii for several widths available upon request (please see product range table above).
264 More information
www.igus.eu/B17i
www.igus.eu/B17
100 239
125 289
165 380
190 455
H
0.5
Unsupported length FLG / FLB [m] Length of travel S [m]
H - 39
0
39
0
HF = H + 25
Moving end 38
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Seite 265
B17i B17
E2 mini Series B17i·B17 Accessories Request Info
1-800-453-1692
Mounting brackets, polymer one-piece | Locking
www.aboveboardelectronics.com
Moving end
Fixed end
117...1P(Z)
117...2P(Z)
17
7
17
14
17
14
10/90˚
90°
B
A
B
A
10/90˚
5,2
5,2
117.1. /
7
117.2. - 117.7.
Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
1. 2.
117.1.12PZ 117.2.12PZ
117.1.12P 117.2.12P
– 12
25,5 35,5
2 3
3. 4.
117.3.12PZ 117.4.12PZ
117.3.12P 117.4.12P
25 37
48,5 60,5
4 5
5. 6. 7.
117.5.12PZ 117.6.12PZ 117.7.12PZ
117.5.12P 117.6.12P 117.7.12P
48 65 85
76 93 113
6 8 10
Drilling pattern for Part No.: O 117.1. center bores only / O 117.2. -117.7. outer bores only (see figure above)
"mow A1
(*Ma hl A2
ItAltrzszo iiAtEammu.
AZ
A3
A4
Part No. structure 117.2. 12 PZ A1
lqtkozmazoi
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set locking Mounting bracket for selected width index
Interior separation | Standard | Further interior separation elements www.igus.eu/B17 2
10 1,5
10 2
M M
Slotted separator for B17.1 up to B17.4 unassembled 171B assembled 172B
Slotted separator 171B (B17.1 up to B17.4)
Slotted separator for B17.5 bis B17.7 unassembled 173B assembled 174B
Slotted separator 173B (B17.5 up to B17.7)
Full-width shelf for e-chains unassembled 110.X assembled 111.X
Full-width shelf 110.X (for all widths)
®
X
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different heights.
Full-width shelves Width X [mm] unassembled 015 110.15 025 110.25 038 110.38
assembled
111.15 111.25 111.38
Width X [mm] 050 063 080
unassembled
110.50 110.63 110.80
assembled
111.50 111.63 111.80
Width X [mm] 100
unassembled
assembled
110.100
111.100
265
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Seite 266
E2 mini Series F17 Product range
F17
32
Large inner height, small outer width, enclosed outer radius
Series F17 | Snap-open along inner radius from one side with film-hinge Snap-open along inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
F17. 015 .R.0
15
26
Weight [kg/m]
≈ 0,52
| 048 | 063*| 075 | 100*| 125*|
*Radius available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: F17.015.048.0
Ba Bi
2.0
≤14 mm
1.5
-
-
32 39
Fill weight [kg/m]
Dimensions
Chain length S/2 + K
FLB
1.0
Inner height 32 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm)
S
FLG
S/2
D
0.5
1.0
1.5
2.0
0
1.0
2.0
3.0
4.0
R H
048 135
063* 165
R
Fixed end
075 189
D 113 128 140 K 215 260 300 The required clearance height: HF = H + 30 mm (with 0,5 kg/m fill weight) *Radius available upon request, please consult igus for delivery time ®
266 More information
www.igus.eu/F17
H
0.5
Unsupported length FLG / FLB [m] Length of travel S [m]
H - 39
0
39
0
30,5
HF = H + 30
Moving end 30,5
100* 239
125* 289
165 380
190 455
* Request Info
1-800-453-1692 www.aboveboardelectronics.com
04A)-EU-D-IT-FR-156-267mi02
19.06.2015
13:27 Uhr
Seite 267
E2 mini Series F17 Accessories
F17
Mounting brackets, polymer one-piece | Locking Fixed end
Moving end
117...1P(Z)
17
7
117...2P(Z)
14
117.015
10 B
5,2
3
1
z
Width Index 015
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
117.015.12PZ
117.015.12P
A
B
[mm]
[mm]
Number of teeth
–
27,7
2
Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB
Off<71
"MON
4goacw.
OM\
A1
A2
hl A3
kit A4 iiMMEMON
NiENEKo
`94mESMois NitEmaso.
Part No. structure 117.015. 12 PZ A1
A…must be indicated on preassembled configurations With strain relief tiewrap plates
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Full set locking Mounting bracket for selected width index
Interior separation Slotted separator for e-chains ®
unassembled assembled
8 2
la
1,5
R171 R172
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
Full-width shelf
Full-width shelf 110.X
e-chains /e-tubes
This option is for applications with many thin cables with
unassembled 110.X 111.X assembled
similar diameters. Full-width shelves can be fitted at 5 different heights.
®
X
Slotted separator R171
Full-width shelves Width X [mm] 015
unassembled
assembled
110.15
111.15
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
267
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Seite 268
E2/000 Introduction Advantages Universal: many mounting options with or without strain relief
Easy to assemble: opening system from left or right
Allrounder for a wide range of applications System E2/000 The E2/000 series is igus fourth generation in this popular range. All past experience went into this series: easy and versatile assembly combined with ruggedness - high strength paired with quieter motion - long cable life and many fixing options. The design is consistent within all E2/000 variants. It is the standard product for machine builders around the world. ®
High strength: large pin and crossbar with high locking force
Long lifetime: lateral gliding surfaces
Long unsupported lengths: due to a double, square stop dog
Typical industries and applications
•Material handling Construction machinery •Woodworking machines Glass machines Plastic machines Long travel applications in many industries Semicon • Theatre, entertainment and amusement parcs•Vehicles •General machinery
Electrically conductive ESD/ATEX versions several series available from stock
Variants: e-chain or e-tube, openable at the inner or outer radius
46 dB(A) tested in igus lab, v = 1,0 m/s unsupported, e.g. series 2600.05.075.0 ®
®
UL94-V0 classification upon request Fraunhofer
IPA
TESTED DEVIC E
IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 2, according to DIN EN ISO 14644-1 for system E2/000, series 1500.050.038.0 at v = 0,5 / 1,0 / 2,0 m/s 111Fraunhofer TESTED' DEVICE wire
IPA Qualification Certificate - Report IG 0308-295: ISO Class 3, according to DIN EN ISO 14644-1 for system E2/000, series 2500.05.055.0 at v = 2,0 m/s
268
Discover the advantages
www.igus.eu/best/E2000
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 269
E2/000 Features Accessories
180°
Snap-open crossbar, choice of snap-open on left or right
Hinged crossbar can be swiveled by more than 180° on both sides
Separators and interior separation secure even when e-chain is open
Half e-tube - Fully enclosed along the outer radius, choice of snap-open on left or right
Fast closing by hand - secure without additional locking devices
Rapid opening with a screwdriver or the e-chain opener
Open E2/000 in a flash with the e-chain opener www.igus.eu/savetime
®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips from page 656
Extender crossbars - large increase of the interior space
Aluminium"SuperTrough" - the igus standard guide trough from page 690
rol e-chain E2/000 - rolling instead of gliding. Reduce driving force
Support tray kit. For support of the lower run from page 740
®
®
®
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
269
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Seite 270
E2/000 Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
®
E2/000 e-chains Standard for system E2 snap-open along outer radius from both sides 1500 2500 2700 3500 255
21 25 35 45 24
15 - 125 25 - 125 50 - 175 50 - 250 38 - 103
28,5 - 138,5 41 - 141 66 - 194 70 - 270 54 - 119
1.11.11.111
(2:.), AQ/ACAQ)AQI
44 44
1400 2400 2600 3400
21 25 35 45
15 - 125 25 - 125 50 - 175 50 - 250
28,5 - 138,5 41 - 141 66 - 194 70 - 270
28 35 50 64 35
35 - 180 55 - 250 63 - 250 75 - 300 55 - 250
1,75 2,25 2,75 3,00 1,80
274 286 298 310 322
®
E2/000 e-chains
snap-open along inner radius from both sides
' 28 35 50 64
35 - 180 55 - 250 63 - 250 75 - 300
1,75 2,25 2,75 3,00
274 286 298 310
Half e-tubes
LO.A0_16210A01 44 *4 414 44
-=
snap-open along inner radius from both sides
1n
1450 2450 2650 3450
21 25 35 45
15 - 125 25 - 125 50 - 175 50 - 250
28,5 - 138,5 41 - 141 66 - 194 70 - 270
28 35 50 64
75 - 180 75 - 250 100 - 250 125 - 300
1,75 2,25 2,75 3,00
280 292 304 316
Full e-tubes snap-open along inner radius from both sides
)A6A0A0AOA Q rt.
Imal.4.01144.6.1.0•041.1,im
1480 2480 2680 3480
21 25 35 45
15 - 125 25 - 125 50 - 175 50 - 250
28,5 - 138,5 41 - 141 66 - 194 70 - 270
28 35 50 64
75 - 180 75 - 250 100 - 250 125 - 300
1,75 2,25 2,75 3,00 Request Info
270 More information
www.igus.eu/E2000
280 292 304 316 1-800-453-1692
www.aboveboardelectronics.com
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Seite 271
E2/000 Technical data Overview Technical data ≤ 10 [m/s] / ≤ 50 [m/s ]
Speed gliding1) / acceleration gliding1) FLG FLB
n
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G
A
Flammability class, igumid G
• FL
G
= with straight upper run
• FL
B
VDE 0304 IIC UL94-HB = with permitted sag
1) For series that snaps open along the inner radius in gliding applications, please consult igus
®
Installation types, maximum travels
41'
•
e-chain / e-tube Series
Unsupported
Gliding application1)
Vertical hanging
1400/1500/1450/1480
≤ 1,75 m
≤ 75 m
≤ 20 m
≤ 2,0 m
≤ 0,7 m
with rework
upon request
upon request
2400/2500/2450/2480
≤ 2,25 m
≤ 100 m
≤ 40 m
≤ 3,0 m
≤ 1,0 m
with rework
upon request
upon request
2600/2700/2650/2680
≤ 2,75 m
≤ 120 m
≤ 50 m
≤ 3,0 m
≤ 1,0 m
with rework
upon request
upon request
3400/3500/3450/3480
≤ 3,00 m
≤ 150 m
≤ 80 m
≤ 3,0 m
≤ 1,0 m
with rework
upon request
upon request
255
≤ 1,80 m
≤ 100 m
≤ 40 m
≤ 3,0 m
≤ 1,0 m
with rework
upon request
upon request
®
Vertical standing
Side mounted unsupported
Rotary
Zig-zag application
Unsupported length lower run
1) For series that snaps open along the inner radius in gliding applications, please consult igus
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
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Seite 272
E2/000 Order keys and options Options with order keys | based on series 2400/2500/2450/2480 Standard
Additional noise dampening with pads
NC-version (no camber) without pretension
Reverse bend radius for circular movements
Part No. Standard
Part No. Low noise (with pads)
Part No. NC-version
Part No. RBR
NC
2400.03.R.0
S2400.03.R.0
2400.03.R.0.NC
2400.03.R1/R2.0
e-chain snap-open along inner radius1)
e-chain snap-open along inner radius1)
e-chain snap-open along inner radius1)
e-chain snap-open along inner radius1)
2500.03.R.0
S2450.03.R.0
2500.03.R.0.NC
2500.03.R1/R2.0
e-chain snap-open along outer radius
Half e-tube snap-open along inner radius1)
e-chain snap-open along outer radius
e-chain snap-open along outer radius
2450.03.R.0
S2480.03.R.0
2450.03.R.0.NC
Half e-tube snap-open along inner radius1)
e-tube snap-open along inner radius1)
Half e-tube snap-open along inner radius1)
®
®
®
®
®
®
®
RBR for e-tubes please consult igus
2480.03.R.0
2480.03.R.0.NC
e-tube snap-open along inner radius1)
e-tube snap-open along inner radius1)
RBR for e-tubes please consult igus
Delivery time: upon request
Delivery time: upon request
Delivery from stock
Delivery time: upon request
1) Before using this series in gliding applications, please consult igus * Available upon request, please consult igus for delivery time!
2) upon request
®
®
Order example | based on series 2400/2500/2450/2480 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m) ®
Please indicate e-chain length or number of links: 1,0 m or 22 links ®
2500.03.100.0
+ Mounting brackets 1 set (with tiewrap plates)
2030.34PZB+
+ Interior separation with 2 separators assembled every 2nd link
2 x 211
Order text: 1,0 m 2500.03.100.0 + 2100.34PZB + 2 x Part No. 211 ®
Magnetically detectable plastic e-chains For the food- and tobacco industry
The material igumid DT is detected to the tiniest fragment all common metal detection systems Particles as small as 1.0 mm can be recognised for fragments passing at speeds of 20 m/min More information www.igus.eu/detectable-chain Request Info
1-800-453-1692 www.aboveboardelectronics.com
272 More information
www.igus.eu/E2000
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Seite 273
E2/000 Order keys and options
Unsupported lengths +25% possible
No burning-in of hot chips up to +850°C (1562°F)
ESD / ATEX classified e-chains II 2 GD
Magnetically detectable plastic e-chains
®
®
for the food- and tobacco industry
Part No. XXL-material3)
Part No. igumid HT-material only for e-tubes
Part No. ESD-material
Part No. igumid DT-Material
D
IP 003 W,LKI0 00710 €10013 OW-
+25%
2400.03.R.0.XXL
2480.03.R.0.HT
2400.03.R.0.ESD
2400.03.R.0.DT
e-chain snap-open along inner radius1)
Complete e-tube*
e-chain snap-open along inner radius1)
e-chain snap-open along inner radius1)
2500.03.R.0.XXL
2480.03HT.R.0
2500.03.R.0.ESD
2500.03.R.0.DT
e-chain snap-open along outer radius
Bottom only*
e-chain snap-open along outer radius
e-chain snap-open along outer radius
2450.03.R.0.XXL
2450.03.R.0.ESD
2450.03.R.0.DT
Half e-tube snap-open along inner radius1)
Half e-tube snap-open along inner radius1)
Half e-tube snap-open along inner radius1)
2480.03.R.0.XXL
2480.03.R.0.ESD
2480.03.R.0.DT
e-tube snap-open along inner radius1)
e-tube snap-open along inner radius1)
e-tube snap-open along inner radius1)
Delivery time: several series from stock
Delivery time upon request
®
®
Delivery time: upon request
Delivery time: upon request
3) Lower part made of XXL-material
®
®
®
®
Order key and colour options | based on series 2400/2500/2450/2480
i Order key e-chain snap-open along the outer radius ®
e-chain snap-open along the inner radius ®
Half e-tube snap-open along the inner radius Full e-tube snap-open along the inner radius
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
General igus colour options for e-chains and e-tubes ®
®
2500.03.100.0 Colours Order index Colours 2400.03.100.0 •Black White Standard, from stock! .0 2450.03.100.0 •Slate grey only ESD material .ESD = M Grey white 2480.03.100.0 Grey brown only HT material .HT Orange
• •Grey
only for e-chains
•Dusty grey
only for e-tubes
•
®
.3 r Yellow .31 • Light grey
Order index for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
e-chains /e-tubes ®
.1 .1S .2 .4 .14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
273
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®
E2/000 e-chains 1400·1500 Product range Small radii, high strength
21
21
1500
‘iJ ...1400
...1500
®
e-chains | 1400 snap-open along inner radius from both sides e-chains | 1500 snap-open along outer radius from both sides | Standard ®
z
Bi
Ba
R Bend radii
1400
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
1500. 015 .R.01) 1500. 020 .R.01)
15 20
28,5 33,5
| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180
≈ 0,46
≈ 0,46
≈ 0,47
≈ 0,47
1400. 025 .R.0 1400. 038 .R.0
1500. 025 .R.01) 1500. 038 .R.01)
25 38
38,5 51,5
| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180
≈ 0,49
≈ 0,49
≈ 0,53
≈ 0,53
1400. 050 .R.0 1400. 068 .R.0 1400. 080 .R.0
1500. 050 .R.01) 1500. 068 .R.01) 1500. 080 .R.01)
50 68 80
63,5 81,5 93,5
| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180
≈ 0,56
≈ 0,56
≈ 0,63
≈ 0,63
≈ 0,67
≈ 0,67
1400. 100 .R.0 1400. 125 .R.0
1500. 100 .R.0 1500. 125 .R.0
100 125
113,5 138,5
| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180
≈ 0,74
≈ 0,74
≈ 0,83
≈ 0,83
e-chains snap-open along the inner radius
e-chains snap-open along the outer radius
1400. 015 .R.0 1400. 020 .R.0
®
1)
®
ESD/ATEX version available from stock
Half e-tubes, series 1450 and full e-tube series 1480
from page 280
Supplement Part No. with required radius (R). Example: 1500.038.100.0
ESD/ATEX permanently conductive e-chains - 1500 several widths with delivery from stock: inner widths Bi 15 - 80, radii R 038 - 145. Full ESD product range www.igus.eu/ESD ®
®
®
®
Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.1400 for series 1400/1500. For widths Bi [mm]: 20, 50, 68, 80, 100. More information www.igus.eu/savetime ®
®
®
Request Info
11011.4.1•110:1 .0.091•081 •
1-800-453-1692 www.aboveboardelectronics.com
274 More information
www.igus.eu/1400
www.igus.eu/1500
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Seite 275
1400 1500
®
E2/000 e-chains 1400·1500 Dimensions 656
698
Ba Bi
20
1500
10 8.0 6.0 4.0 2.0
≤18 mm
21 28 1400
a
FLB
1.5
S/2
D
1.0
2.0
3.0
0
2.0
4.0
6.0
37,5
33,3
28
Unsupported length FLG / FLB [m] Length of travel S [m]
Moving end Fixed end
R
H
0
HF = H + 25
32
0.5 0
21 mm 33,3 mm/link 30 (1000 mm) S/ + K 2
S
FLG
1.0
Inner height Pitch Links/m Chain length
H - 28
Fill weight [kg/m]
Unsupported applications | Short travels
R
035
038
048
075
100
125
145
180
H
98
104
124
178
228
278
318
388
D K
99 180
102 190
112 220
139 305
164 385
189 460
209 525
244 635
The required clearance height: HF = H + 25 mm (with 0,5 kg/m fill weight) Before using series 1400 on long travels please consult igus . ®
Gliding applications | Long travels from 10 m to max. 75 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . For long travels, igus specifies series 1500 that snaps open along the outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
®
R
035
038
048
075
100
125
145
180
H2 D2+25 K2 ACL
70 99 180 –
76 102 190 –
96 112 220 –
150 139 305 –
100 340 600 179
100 495 800 305
100 540 940 340
100 690 1170 445
Before using series 1400 on long travels please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
275
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®
E2/000 e-chains 1400·1500 Accessories Mounting brackets, polymer | Pivoting | Locking
Moving end
Fixed end
18
14...4PZ / 14...2PZ 53,5 13,5
14015 - 14020
8
14...3PZ / 14...1PZ 53,5 8 14
B
12
ih ih 41,5
41,5 8,5 19,5
13,5
34°
34°
to
34° 34°
34° 34°
B
ø 11,8/90°
A
10
8
ø 6,4
14025 - 14125
34°
34°
Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set pivoting with tiewrap plates
Part No. full set locking with tiewrap plates
.015. .020.
14015.34PZ 14020.34PZ
.025. .038. .050. .068. .080.
0-
.100. .125.
A
B
[mm]
[mm]
Number of teeth
14015.12PZ 14020.12PZ
– –
28,5 33,5
2 2
14025.34PZ 14038.34PZ 14050.34PZ
14025.12PZ 14038.12PZ 14050.12PZ
13 24 36
38,5 51,5 63,5
2 4 5
14068.34PZ 14080.34PZ
14068.12PZ 14080.12PZ
54 66
81,5 93,5
7 8
14100.34PZ 14125.34PZ
14100.12PZ 14125.12PZ
86 111
113,5 138,5
10 13
Offo" A1 iiMMEMus
Offo"
AMIN
I A2
01!MON
A3
l'AlltMENEw
1111,
154t0EffiNEOIN
Part No. structure 14038. 34 PZ A1 A…must be indicated on preassembled configurations
A4
With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
'-w/EMEMOIN
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 276 More information
www.igus.eu/1400
www.igus.eu/1500
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Seite 277
1400 1500
®
E2/000 e-chains 1400·1500 Accessories Mounting brackets, polymer | Pivoting Moving end
Fixed end
15000...3PZ(B)
15000...4PZ(B)
20 12
12
MI 37,5
32
37,5
B A
A B
Eliii ,
10-57° depending on radius
mildhimmc i 1111—terii
ø 6,2
ø 5,5
ø 5,5
o) ø 6,2 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Polymer pivoting | Recommended for unsupported and gliding applications For tight installation conditions Width Index
Part No. full set pivoting with tiewrap plates without tiewrap plates
.015. .020.
– –
– –
.025. .038. 0.050.
15000.025.34PZB 15000.038.34PZB 15000.050.34PZB
15000.025.34PZ 15000.038.34PZ 15000.050.34PZ
.068. .080.
15000.068.34PZB 15000.080.34PZB
15000.068.34PZ 15000.080.34PZ
.100. 0.125.
15000.100.34PZB 15000.100.34PZ 15000.125.34PZB* 15000.125.34PZ*
A
B
[mm]
[mm]
Number of teeth
– – 12
– – 15
– – 3
25 37
20 30
4 5
55 67
40 60
6 8
80 100
10 12
87 112 *Tiewrap plate (consists of 2 x 2050.ZB) does not snap on but needs to be bolted down separately Note: mounting brackets not to assemble at the gable end
00.10"
4011acw
A1
Part No. structure 15000.038.34PZA1
A2
v-4-mammi. ve+,
A3
111 A4
112
. NitEEffirlim -iMENER0 74)*MENER0 Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
Option: steel locking Part No. 14000.12 - for e-chains and e-tubes available • Locked connections • One part (2-piece) for all e-chain widths • Electrically conductive ®
®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
6.
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
277
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®
E2/000 e-chains 1400·1500 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/1400 www.igus.eu/1500
21
9,25
2,5
9,25
X - 6 mm
21.1.1
21.2.1
21.3.1
2310.X
21.4.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
2,5
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 21.1 assembled 21.1.1
10 3
For even faster installation
Separator,
2,5 21.2
-.-
10 2,5
narrow head unassembled 21.2 assembled 21.2.1
21.3
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
unassembled 21.3 assembled 21.3.1
5 2,5
For side-mounted applications
Separator, 21.4
1,25 6,25
---
10
2,5
IX IX IX DIE
21.1
Standard - for any application
Standard separator, wide base
X -1
asymmetrical unassembled 21.4 assembled 21.4.1
Asymmetrical separator, for defined distance. No additional spacers required
Horizontal separation
Full-width shelf, lockable unassembled 2300.X assembled 2310.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height. Request Info
1-800-453-1692 www.aboveboardelectronics.com
Lockable full-width shelves Width X [mm]
unassembled assembled
2300.015 2300.025 2300.030 2300.038
040 050 057
2300.040 2310.040 075 2300.050 2310.050 077 2300.057 2310.057 080
278 More information
2310.015 2310.025 2310.030 2310.038
Width X [mm]
015 025 030 038
060 062 065 070
www.igus.eu/1400
unassembled assembled
2300.060 2300.062 2300.065 2300.070
2310.060 2310.062 2310.065 2310.070
Width X [mm] 087 090 100 103
2300.075 2310.075 110 2300.077 2310.077 120 2300.080 2310.080 125
www.igus.eu/1500
unassembled assembled
2300.87 2300.90 2300.100 2300.103
2310.087 2310.090 2310.100 2310.103
2300.110 2310.110 2300.120 2310.120 2300.125 2310.125
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Seite 279
®
E2/000 e-chains 1400·1500 Further accessories
1400 1500
E2/000 series 1400 in aircraft refuelling truck - telescopic crane with six sections
Separator with integrated strain relief
.
Strain relief separator Part No. 21.1.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run
:*ti
Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
279
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1450 1480
19.06.2015
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Seite 280
E2/000 e-tubes 1450·1480 Product range
0 21
Chip protection
...1450
...1480
Half e-tubes | 1450 snap-open along inner radius from both sides, closed along outer radius Full e-tubes | 1480 snap-open along inner radius from both sides, fully enclosed Bi
Ba
R Bend radii
1450
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
1450. 015..R.0 1480. 015..R.0 1450. 020..R.0** 1480. 020..R.0**
15 20
28,5 33,5
| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180
≈ 0,48
≈ 0,50
≈ 0,51
≈ 0,51
1450. 025..R.0 1450. 038..R.0
1480. 025..R.0 1480. 038..R.0
25 38
38,5 51,5
| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180
≈ 0,54
≈ 0,57
≈ 0,59
≈ 0,61
1450. 050..R.0 1450. 068..R.0 1450. 080..R.0
1480. 050..R.0 1480. 068..R.0 1480. 080..R.0
50 68 80
63,5 81,5 93,5
| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180
≈ 0,65
≈ 0,67
≈ 0,74
≈ 0,77
≈ 0,80
≈ 0,84
1450. 100..R.0 1450. 125..R.0
1480. 100..R.0 1480. 125..R.0
100 125
113,5 138,5
| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180
≈ 0,90
≈ 0,95
≈ 1,03
≈ 1,08
Half e-tubes snap-open along the inner radius
Full e-tubes snap-open along the inner radius
**Width available upon request, please consult igus for delivery time ®
*Radius available upon request, please consult igus for delivery time ®
For radii 035, 038, 048 the e-tube is not fully enclosed. Please consult igus . ®
Supplement Part No. with required radius (R). Example: 1450.038.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
®
®
Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.1400 for series 1450. For widths Bi [mm]: 20, 50, 68, 80, 100. More information www.igus.eu/savetime ®
®
®
280 More information
www.igus.eu/1450
www.igus.eu/1480
1480
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 281
1450 1480
E2/000 e-tubes 1450·1480 Dimensions 656 Ba Bi
20 10 8.0 6.0 4.0 2.0
r≤18 % mm 0
21 28
1450/1480
FLB
1.5
21 mm 33,3 mm/link 30 (1000 mm) S/ + K 2
S
FLG
1.0
S/2
D
0
2.0
2.0
R
3.0
37,5
33,3
4.0
H
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
28
0
Moving end Fixed end
HF = H + 25
32
0.5 0
0
Inner height Pitch Links/m Chain length
H - 28
Fill weight [kg/m]
Unsupported applications | Short travels
6.0
R
035*
038*
048*
075
100
125
145
180
H
98
104
124
178
228
278
318
388
D K
99 180
102 190
112 220
139 305
164 385
189 460
209 525
244 635
The required clearance height: HF = H + 25 mm (with 0,5 kg/m fill weight) *Radius available upon request, please consult igus for delivery time Before using series 1450/1480 on long travels please consult igus . ®
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
281
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Seite 282
E2/000 e-tubes 1450·1480 Accessories Mounting brackets, polymer | Pivoting | Locking
Moving end
Fixed end
18
14...4PZ / 14...2PZ 53,5 13,5
14015 - 14020
8
14...3PZ / 14...1PZ 53,5 8 14
B
12
ih ih 41,5
41,5 8,5 19,5
13,5
14025 - 14125
34° 34° 34°
34° 34°
B
ø 11,8/90°
A
10
8
ø 6,4
34°
34°
34°
Polymer pivoting | Recommended for unsupported applications | Standard Polymer locking | Recommended for vertical hanging and standing applications A
B
[mm]
[mm]
Number of teeth
14015.12PZ 14020.12PZ
– –
28,5 33,5
2 2
14025.34PZ 14038.34PZ 14050.34PZ
14025.12PZ 14038.12PZ 14050.12PZ
13 24 36
38,5 51,5 63,5
2 4 5
14068.34PZ 14080.34PZ
14068.12PZ 14080.12PZ
54 66
81,5 93,5
7 8
14100.34PZ 14125.34PZ
14100.12PZ 14125.12PZ
86 111
113,5 138,5
10 13
Width Index
Part No. full set pivoting with tiewrap plates
Part No. full set locking with tiewrap plates
.015. .020.
14015.34PZ 14020.34PZ
.025. .038. .050. .068. .080.
0-
.100. .125.
00ffo"
A1 viEMEMNIN
Off01.
I A2
A3
4 )EMMEois
-*mosso",
Part No. structure 14038. 34 PZ A1
OrPia
A…must be indicated on preassembled configurations
A4
With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
'-w/EMEMOIN
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 282 More information
www.igus.eu/1450
www.igus.eu/1480
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Seite 283
1450 1480
E2/000 e-tubes 1450·1480 Accessories Mounting brackets, polymer | Pivoting Moving end
Fixed end
15000...3PZ(B)
15000...4PZ(B)
20 12
12
MI 37,5
+Xi
32
37,5
B A
A B
Eliii ,
10-57° depending on radius
mildhimmc i 1111—terii
ø 6,2
ø 5,5
ø 5,5
I
0)
ø 6,2 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Polymer pivoting | Recommended for unsupported applications For tight installation conditions Width Index .015. .020. .025. .038. .050. .068. .080. .100. .125.
Part No. full set pivoting with tiewrap plates without tiewrap plates
• • • • • • • • •
– –
– –
15000.025.34PZB 15000.038.34PZB 15000.050.34PZB
15000.025.34PZ 15000.038.34PZ 15000.050.34PZ
15000.068.34PZB 15000.080.34PZB
15000.068.34PZ 15000.080.34PZ
15000.100.34PZB 15000.100.34PZ 15000.125.34PZB* 15000.125.34PZ*
A
B
[mm]
[mm]
Number of teeth
– – 12
– – 15
– – 3
25 37
20 30
4 5
55 67
40 60
6 8
80 100
10 12
87 112 *Tiewrap plate (consists of 2x2050.ZB) does not snap on but needs to be bolted down separately Note: mounting brackets not to assemble at the gable end
01MP A1 NItEEffirlim
orlffam
Part No. structure 15000.038.34PZA1
00.10"
A2 A3 . v-4-mammui. ve+, -iMENER0
112
A4 -,mosso.
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
Option: steel locking Part No. 14000.12 - for e-chains and e-tubes available • Locked connections • One part (2-piece) for all e-chain widths • Electrically conductive ®
®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
6.
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
283
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19.06.2015
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Seite 284
E2/000 e-tubes 1450·1480 Accessories
4,75
5,75
2,0
5,75
21
9,5
9,5
Interior separation
14511
111.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
5 1,5
8
unassembled 14501 assembled 14511
X
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
Full-width shelf 110.X
Full-width shelf for e-tubes
2
III
Slotted separator 14501
Slotted separator for e-tubes
unassembled 110.X assembled 111.X
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelves Width X [mm] 015 020 025
110.15 110.20
111.15 111.20
Width X [mm] 038 050
110.25
111.25
068
unassembled assembled
110.38 110.50
111.38 111.50
Width X [mm] 080 100
110.68
111.68
125
unassembled assembled
Request Info
1-800-453-1692 www.aboveboardelectronics.com
284 More information
www.igus.eu/1450
www.igus.eu/1480
unassembled assembled
110.80 110.100
111.80 111.100
110.125
111.125
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Seite 285
E2/000 e-tubes 1450·1480 Further accessories
1450 1480
Delivery of an igus readychain - here system E2/000 complete with chainflex cables fitted ®
®
®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
285
04B)-EU-D-IT-FR-268-389miniJUa
2400 2500
19.06.2015
14:57 Uhr
Seite 286
®
E2/000 e-chains 2400·2500 Product range Allrounder, high strength
...2400
25
25
2500
...2500
®
e-chains | 2400 snap-open along inner radius from both sides e-chains | 2500 snap-open along outer radius from both sides | Standard ®
e-chains snap-open along the inner radius
e-chains snap-open along the outer radius
Bi
Ba
R Bend radii
2400
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
2400. 02 .R.0 2400. 03 .R.0
2500. 02 .R.01) 2500. 03 .R.01)
25 38
41 54
| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
≈ 0,77
≈ 0,77
≈ 0,83
≈ 0,83
2400. 05 .R.0 2400. 07 .R.0
2500. 05 .R.01) 2500. 07 .R.01)
57 77
73 93
| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
≈ 0,91
≈ 0,91
≈ 1,01
≈ 1,01
2400. 09 .R.0 2400. 10 .R.0 2400. 12 .R.0
2500. 09 .R.01) 2500. 10 .R.01) 2500. 12 .R.01)
89 103 125
105 119 141
| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
≈ 1,08
≈ 1,08
≈ 1,15
≈ 1,15
≈ 1,22
≈ 1,22
®
1)
®
A ESD/ATEX version available from stock
Half e-tubes, series 2450 and full e-tube series 2480 from page 292 Non snap-open e-chains E2 medium classics, series 200 www.igus.eu/200 ®
Supplement Part No. with required radius (R). Example: 2500.03.100.0
ESD/ATEX permanently conductive e-chains - 2500 several widths with delivery from stock: inner widths Bi 25 - 125, radii R 055 - 175. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
®
®
Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.2400 for series 2400/2500. For widths Bi [mm]: 05, 07, 09 More information www.igus.eu/savetime ®
®
®
286 More information
www.igus.eu/2400
www.igus.eu/2500
04B)-EU-D-IT-FR-268-389miniJUa
19.06.2015
14:57 Uhr
Seite 287
2400 2500
®
E2/000 e-chains 2400·2500 Dimensions 656
700
Ba Bi
20
2500
10 8.0 6.0 4.0 2.0
≤23 mm 2400
a
FLB FLG
S S/2
D
1.0 0.5
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end 46
H
0
H - 35
Moving end R
35
0
25 mm 46 mm/link 22 (1012 mm) S/ + K 2
HF = H + 25
1.5
Inner height Pitch Links/m Chain length
25 35
Fill weight [kg/m]
Unsupported applications | Short travels
R
055
075
100
125
150
175
200
225
250
H
145
185
235
285
335
385
435
485
535
D K
142 265
162 330
187 410
212 485
237 565
262 645
287 725
312 800
337 880
The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight) Before using series 2400 on long travels please consult igus . ®
Gliding applications | Long travels from 10 m to max. 100 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . For long travels, igus specifies series 2500 that snaps open along the outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
®
R
055
075
100
125
150
175
200
225
250
H2 D2+25 K2 ACL
110 142 265 –
150 162 330 –
100 380 644 204
100 440 736 244
100 590 1012 364
100 755 1242 504
100 950 1472 674
100 1040 1610 754
100 1130 1794 804
Before using series 2400 on long travels please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
287
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2400 2500
19.06.2015
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Seite 288
®
E2/000 e-chains 2400·2500 Accessories Mounting brackets, polymer | Pivoting | Locking
Moving end
Fixed end
2...3PZ(B)+ / 2...1PZ(B)+ 12/90°
15
17
10
32
2...4PZ(B) / 2...2PZ(B)
A
Ba - 3
30
A
Ba + 1
30
90°
t=7
3,5
6,1
48°
48° 90° 10 8
10
2
48°
40
40
90° 48°
90°
Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
.02. .03.
2020.34PZB+ 2030.34PZB+
2020.34PZ+ 2030.34PZ+
2020.12PZB+ 2030.12PZB+
.05. .07. .09.
2050.34PZB+ 2070.34PZB+ 2090.34PZB+
2050.34PZ+ 2070.34PZ+ 2090.34PZ+
2100.34PZB+ 2125.34PZB+
2100.34PZ+ 2125.34PZ+
.10. .12.
O
0-
[mm]
Number of teeth
2020.12PZ+ 2030.12PZ+
12 25
3 4
2050.12PZB+ 2070.12PZB+ 2090.12PZB+
2050.12PZ+ 2070.12PZ+ 2090.12PZ+
44 64 77
6 8 9
2100.12PZB+ 2125.12PZB+
2100.12PZ+ 2125.12PZ+
90 112
10 12
Full set with tiewrap plate + 10 cable tiewraps, please add index K1+
A
e.g. 2020.34PZBK1+ Part No. structure
40,1kmo"
AMON
hl A2 A1 l'AltrEssus Ntrmommus
lac" A3 NiltiEffiMMON
2020. 34 PZB+ A1
ARMIN
A4
E•
4)-ilt)EMEmos
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 288 More information
www.igus.eu/2400
www.igus.eu/2500
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
04B)-EU-D-IT-FR-268-389miniJUa
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19.06.2015
14:57 Uhr
Seite 290
®
E2/000 e-chains 2400·2500 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/2400 www.igus.eu/2500
25
12,5
2,5
12,5
X - 6 mm
25.1.1
25.2.1
25.3.1
2310.X
25.4.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
2,5
/X 1 IX IX Ik DI 25.1
10 3
2,5
25.2
10
2,5
25.3
5
2,5
25.4
1,25
6,25
2,5
10
Standard - for any application
Standard separator, wide base
®
unassembled
25.1 25.1.1
assembled
For even faster installation
Separator, narrow head unassembled 25.2 assembled 25.2.1
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
unassembled
25.3 25.3.1
assembled
For side-mounted applications
Separator, asymmetrical unassembled
25.4 25.4.1
assembled
Asymmetrical separator, for defined distance. No additional spacers required.
Horizontal separation
Full-width shelf, X -1
Separator with a wide base for maximum holding strength in the e-chain .
lockable unassembled 2300.X assembled 2310.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height. Request Info
1-800-453-1692 www.aboveboardelectronics.com
Lockable full-width shelves Width X [mm]
unassembled assembled
2300.015 2300.025 2300.030 2300.038
040 050 057
2300.040 2310.040 075 2300.050 2310.050 077 2300.057 2310.057 080
290 More information
2310.015 2310.025 2310.030 2310.038
Width X [mm]
015 025 030 038
060 062 065 070
www.igus.eu/2400
unassembled assembled
2300.060 2300.062 2300.065 2300.070
2310.060 2310.062 2310.065 2310.070
Width X [mm] 087 090 100 103
2300.075 2310.075 110 2300.077 2310.077 120 2300.080 2310.080 125
www.igus.eu/2500
unassembled assembled
2300.087 2300.090 2300.100 2300.103
2310.087 2310.090 2310.100 2310.103
2300.110 2310.110 2300.120 2310.120 2300.125 2310.125
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Seite 291
2400 2500
®
e-chains 2400·2500 Further accessories Extender crossbars 44,9
90,9 25005.10.D36
41
49,4 41
25005.05.D36
ø36
35
ø36
25/41.1
2300.XX 57
103
73,2
119,2
Extender crossbars - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 36 mm.
Extender crossbars for e-chains snap-open along the inner radius
Extender crossbars for e-chains snap-open along the outer radius
Bi
Ba
[mm]
[mm]
2400. 05 D36.R.0 2400. 10 D36.R.0
2500. 05 D36.R.0 2500. 10 D36.R.0
57 103
73 119
®
®
R Bend radii [mm]
| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
*Radius 055 only possible with e-chains series 2500 ®
Supplement Part No. with required radius (R). Example: 2500.05D36.100.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Interior separation for extender crossbars
Es Elm om
_
25/41.1
A i 'iv
10
1—,
[ : 2,5
Ii
47 41
2,5
X -1
Standard separator, wide base unassembled 25/41.1 assembled 25/41.1.1 Full-width shelf, lockable unassembled 2300.X assembled 2310.X
Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Separator with integrated strain relief Strain relief separator Part No. 2020.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
112
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
291
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2450 2480
19.06.2015
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Seite 292
E2/000 e-tubes 2450·2480 Product range
25
Chip protection
OJACDAOL)i0 ILL mailmlime441•1 j
...2450
...2480
Half e-tubes| 2450 snap-open along inner radius from both sides, closed along outer radius Full e-tubes | 2480 snap-open along inner radius from both sides, fully enclosed Half e-tubes snap-open along the inner radius
Full e-tubes snap-open along the inner radius
Bi
Ba
R Bend radii
2450
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
2450. 02 .R.0 2450. 03 .R.0
2480. 02 .R.0 2480. 03 .R.0
25 38
41 54
| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
≈ 0,80
≈ 0,82
≈ 0,88
≈ 0,92
2450. 05 .R.0 2450. 07 .R.0
2480. 05 .R.0 2480. 07 .R.0
57 77
73 93
| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
≈ 0,99
≈ 1,03
≈ 1,12
≈ 1,17
2450. 09 .R.0 2450. 10 .R.0 2450. 12 .R.0
2480. 09 .R.0 2480. 10 .R.0 2480. 12 .R.0
89 103 125
105 119 141
| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
≈ 1,20
≈ 1,26
≈ 1,27
≈ 1,34
≈ 1,35
≈ 1,43
*Radius available upon request, please consult igus for delivery time ®
Radii 055: the e-tube is not completely enclosed. Please consult igus
®
Supplement Part No. with required radius (R). Example: 2450.03.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
®
®
Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.2400 for series 2450. For widths Bi [mm]: 05, 07, 09 More information www.igus.eu/savetime ®
®
®
292 More information
www.igus.eu/2450
www.igus.eu/2480
2480
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Seite 293
2450 2480
E2/000 e-tubes 2450·2480 Dimensions 656 Ba Bi
20
r% ≤23 mm
Moving end
0
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R
Fixed end 46
H
0.5
S S/2
D
35
1.0
25 mm 46 mm/link 22 (1012 mm) S/ + K 2
HF = H + 25
\
.
2450/2480
FLG
1.5
0
.
FLB
Inner height Pitch Links/m Chain length
H - 35
10 8.0 6.0 4.0 2.0
25 35
Fill weight [kg/m]
Unsupported applications | Short travels
R
055*
075
100
125
150
175
200
225
250
H
145
185
235
285
335
385
435
485
535
D K
142 265
162 330
187 410
212 485
237 565
262 645
287 725
312 800
337 880
The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight) *Radius available upon request, please consult igus for delivery time Before using series 2450/2480 on long travels please consult igus . ®
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
293
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2450 2480
19.06.2015
14:57 Uhr
Seite 294
E2/000 e-tubes 2450·2480 Accessories Mounting brackets, polymer | Pivoting | Locking
Moving end
Fixed end
2...3PZ(B)+ / 2...1PZ(B)+ 12/90°
15
17
10
32
2...4PZ(B) / 2...2PZ(B)
A
Ba - 3
30
A
Ba + 1
30
90°
t=7
3,5
6,1
48°
48° 90° 10 8
10
2
48°
40
40
90° 48°
90°
Polymer pivoting | Recommended for unsupported applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index
z
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
2020.34PZB+ 2030.34PZB+
2020.34PZ+ 2030.34PZ+
2020.12PZB+ 2030.12PZB+
.05. .07. .09.
2050.34PZB+ 2070.34PZB+ 2090.34PZB+
2050.34PZ+ 2070.34PZ+ 2090.34PZ+
.10. .12.
2100.34PZB+ 2125.34PZB+
2100.34PZ+ 2125.34PZ+
.02. .03.
[mm]
Number of teeth
2020.12PZ+ 2030.12PZ+
12 25
3 4
2050.12PZB+ 2070.12PZB+ 2090.12PZB+
2050.12PZ+ 2070.12PZ+ 2090.12PZ+
44 64 77
6 8 9
2100.12PZB+ 2125.12PZB+
2100.12PZ+ 2125.12PZ+
90 112
10 12
Full set with tiewrap plate + 10 cable tiewraps, please add index K1+
A
e.g. 2020.34PZBK1+ Part No. structure
40,1kmo"
AMON
hl A2 A1 l'AltrEssus Ntrmommus
lac" 0.1 A3 1941)Effiffii0g
2020. 34 PZB+ A1
ARMIN
A4
E•
4)-ilt)EMEmos
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 294 More information
www.igus.eu/2450
www.igus.eu/2480
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
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Seite 295
2450 2480
E2/000 e-tubes 2450·2480 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking Fixed end
2450 = 24501...1/24511...1 2480 = 24801...1/24811...1
2450 = 24501...2/24511...2 2480 = 24801...2/24811...2
12,5
Frontal view of KMA
8
10
A = Bi + 11
B = Bi + 19
ø 4,5
Bi
Moving end
9,5
20°
24,5
8,5 45,5
48
10
15 35
18°
KMA pivoting | Recommended for unsupported applications KMA locking | Recommended for vertical hanging and standing applications Width Part No. full set KMA pivoting Index with tiewrap plates without tiewrap plates
Part No. full set KMA locking with tiewrap plates without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
24501 | 24801 .02.12 24511 | 24811 .02.12ZB 24511 | 24811 .02.12 24501 | 24801 .03.12ZB 24501 | 24801 .03.12 24511 | 24811 .03.12ZB 24511 | 24811 .03.12
.02. .03.
► 24501 | 24801 .02.12ZB
36 49
44 57
2 4
.05. .07. .09.
24501 | 24801 .05.12ZB 24501 | 24801 .05.12 24511 | 24811 .05.12ZB 24511 | 24811 .05.12 68 ► 24501 | 24801 .07.12ZB 24501 | 24801 .07.12 24511 | 24811 .07.12ZB 24511 | 24811 .07.12 88 ► 24501 | 24801 .09.12ZB 24501 | 24801 .09.12 24511 | 24811 .09.12ZB 24511 | 24811 .09.12 100
76 86 108
6 7 9
.10. .12.
24501 | 24801 .10.12ZB 24501 | 24801 .10.12 24511 | 24811 .10.12ZB 24511 | 24811 .10.12 114 ► 24501 | 24801 .12.12ZB 24501 | 24801 .12.12 24511 | 24811 .1212ZB 24511 | 24811 .12.12 136
122 144
10 12
KMA pivoting KMA locking
Part No. 24501... for half e-tube series 2450 / Part No. 24801... for full e-tube series 2480 Part No. 24511... for half e-tube series 2450 / Part No. 24811... for full e-tube series 2480
(KMA = Polymer Metal Mounting Bracket)
Part No. structure 24501. 02. 12ZBA A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
Full set with strain relief tiewrap plates Width index KMA pivoting
Option: steel pivoting Part No. 2000.32 - for e-chains and e-tubes available One part (2-piece) for all e-chain widths Electrically conductive ®
.Pivoting connections
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
295
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2450 2480
19.06.2015
14:57 Uhr
Seite 296
E2/000 e-tubes 2450·2480 Accessories
24511
25
11,25 11,25
7,5
5
5
2,5
Interior separation
221.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
5
l
2
E )
.. ,. 1 ..
, 1
2,5
10
Slotted separator 24501
Slotted separator for e-tubes unassembled 24501 assembled 24511
Full-width shelf 220.X
Full-width shelf for e-tubes
X-1
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
unassembled 220.X assembled 221.X
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelves Width X [mm] 025 038
unassembled
assembled
assembled
221.25 221.38
Width X [mm] 077 090
unassembled
220.25 220.38
220.77 220.90
221.77 221.90
057
220.57
221.57
103
220.103
221.103
Width X [mm] 125
Request Info
1-800-453-1692 www.aboveboardelectronics.com
296 More information
www.igus.eu/2450
www.igus.eu/2480
unassembled
assembled
220.125
221.125
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Seite 297
2450 2480
e-tubes 2450 Further accessories Extender crossbars 44,9
90,9 25005.10.D36
41
ø36
35
49,4 41
25005.05.D36
ø36
57
103
73,2
119,2
Extender crossbars only for series 2450 - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 36 mm.
Extender crossbars for half e-tubes snap-open along the inner radius
Bi
Ba
[mm]
[mm]
2450. 05 D36.R.0 2450. 10 D36.R.0
57 103
73 119
R Bend radii [mm]
| 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
Supplement Part No. with required radius (R). Example: 2450.05D36.100.0
Separator with integrated strain relief Strain relief separator Part No. 2020.ZR can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information 10. from page 676 ®
®
Optional: support tray kit - for support of the lower run
•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options
Hi
®
More information
from page 740
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
297
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2600 2700
19.06.2015
14:57 Uhr
Seite 298
®
E2/000 e-chains 2600·2700 Product range Medium inner height, high strength
...2600
35
35
2700
...2700
®
e-chains | 2600 snap-open along inner radius from both sides e-chains | 2700 snap-open along outer radius from both sides | Standard ®
e-chains snap-open along the inner radius
e-chains snap-open along the outer radius
Bi
Ba
R Bend radii
2600
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
2600. 05 .R.0 2600. 06 .R.0
2700. 05 .R.01) 2700. 06 .R.01)
50 65
66 81
| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,17
≈ 1,17
≈ 1,24
≈ 1,24
2600. 07 .R.0 2600. 09 .R.0
2700. 07 .R.01) 2700. 09 .R.01)
75 90
91 106
| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,30
≈ 1,30
≈ 1,37
≈ 1,37
2600. 10 .R.0 2600. 12 .R.0 2600. 15 .R.0
2700. 10 .R.01) 2700. 12 .R.01) 2700. 15 .R.0
100 125 150
116 141 166
| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,39
≈ 1,39
≈ 1,48
≈ 1,48
≈ 1,62
≈ 1,62
2600. 17 .R.0
2700. 17 .R.0
175
194
| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,85
≈ 1,85
®
1)
®
A ESD/ATEX version available from stock
Half e-tubes, series 2650 and full e-tube series 2680 from page 304 Non snap-open e-chains E2 medium classics, series 26 www.igus.eu/26 ®
Supplement Part No. with required radius (R). Example: 2700.05.100.0
ESD/ATEX permanently conductive e-chains - 2700 several widths with delivery from stock: inner widths Bi 50 - 125, radii R 063 - 150. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
®
®
Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.2600 for series 2600/2700. For widths Bi [mm]: 06, 07, 09, 10 More information www.igus.eu/savetime ®
®
®
298 More information
www.igus.eu/2600
www.igus.eu/2700
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Seite 299
2600 2700
®
E2/000 e-chains 2600·2700 Dimensions 656
706
Ba Bi
20
2700
10 8.0 6.0 4.0 2.0
≤32 mm
FLB
2600
a
FLG
35 50 a
1.5
35 mm 56 mm/link 18 (1008 mm) S/ + K 2
S
0.5
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
R 56
50
0
H
Moving end
HF = H + 35
S/2
D
1.0
0
Inner height Pitch Links/m Chain length
H - 50
Fill weight [kg/m]
Unsupported applications | Short travels
R
063
075
100
125
150
175
200
250
H
176
200
250
300
350
400
450
550
D K
172 310
184 350
209 430
234 505
259 585
284 665
309 745
359 900
The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight) Before using series 2600 on long travels please consult igus . ®
Gliding applications | Long travels from 10 m to max. 120 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . For long travels, igus specifies series 2700 that snaps open along the outer radius. In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
®
R
063
075
100
125
150
175
200
250
H2 D2+25 K2 ACL
130 140 335 –
150 150 375 –
166 395 616 144
166 510 784 244
166 545 896 244
166 700 1120 374
166 805 1288 464
166 995 1624 594
Before using series 2600 on long travels please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
299
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19.06.2015
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Seite 300
®
E2/000 e-chains 2600·2700 Accessories Mounting brackets, polymer | Pivoting | Locking
Moving end
Fixed end
26...3PZ(B) / 26...1PZ(B)
17
17
16/90°
10
34
26...4PZ(B) / 26...2PZ(B)
A
Ba + 2
40 A
Ba + 2
40 t=8 6,1
90°
11,5
t=8
48-50°
48-50° 90° 2
17 8
17
48-50°
54
54
90° 48-50°
90°
Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
.05. .06.
2605.34PZB 2606.34PZB
2605.34PZ 2606.34PZ
2605.12PZB 2606.12PZB
.07. .09. .10.
2607.34PZB 2609.34PZB 2610.34PZB
2607.34PZ 2609.34PZ 2610.34PZ
2612.34PZB 2615.34PZB 2617.34PZB
.12. .15.
O
0-
.17.
[mm]
Number of teeth
2605.12PZ 2606.12PZ
30 45
5 5
2607.12PZB 2609.12PZB 2610.12PZB
2607.12PZ 2609.12PZ 2610.12PZ
55 70 80
7 9 10
2612.34PZ 2615.34PZ
2612.12PZB 2615.12PZB
2612.12PZ 2615.12PZ
105 130
12 15
2617.34PZ
2617.12PZB
2617.12PZ
155
17
Full set with tiewrap plate + 10 cable tiewraps, please add index K1
40.1011
effa.
#111WCIII
A
e.g. 2605.34PZBK1 Part No. structure 2605. 34 PZB A1
"MGR
I A1
A…must be indicated on preassembled configurations
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
kl A3 iq A4 A2 NikENNNus Atmswam. NikNENNON l' Alltirmwoom
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 300 More information
www.igus.eu/2600
www.igus.eu/2700
04B)-EU-D-IT-FR-268-389miniJUa
19.06.2015
14:57 Uhr
Seite 301
2600 2700
®
E2/000 e-chains 2600·2700 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end
Fixed end
26001...1 / 26101...1
26001...2 / 26101...2
Frontal view of KMA
Bi - 6
Bi + 8 = A Bi + 19 = B
Bi + 19 = B Bi + 8 = A
Bi + 8 = A
ø 5,5
ø 5,5
45° 45° 45°
28,5
72
72
28,5
19
45°
KMA pivoting | Recommended for unsupported and gliding applications KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting with C-profile without C-profile
Part No. full set KMA locking without C-profile with C-profile
A
B
[mm]
[mm]
.05. .06.
26001.05.12.C 26001.06.12.C
26001.05.12 26001.06.12
26101.05.12.C 26101.06.12.C
26101.05.12 26101.06.12
58 73
69 84
.07. .09. .10.
26001.07.12.C 26001.09.12.C 26001.10.12.C
26001.07.12 26001.09.12 26001.10.12
26101.07.12.C 26101.09.12.C 26101.10.12.C
26101.07.12 26101.09.12 26101.10.12
83 98 108
94 109 119
.12. .15.
26001.12.12.C 26001.15.12.C
26001.12.12 26001.15.12
26101.12.12.C 26101.15.12.C
26101.12.12 26101.15.12
133 158
144 169
.17.
26001.17.12.C
26001.17.12
26101.17.12.C
26101.17.12
183
194
KMA pivoting to one side: moving end 26101...3 / fixed end 26101...4 (KMA = Polymer Metal Mounting Bracket) Request Info
1-800-453-1692 www.aboveboardelectronics.com
Part No. structure 26001. 05. 12.C A A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
Full set with integrated C-profile Width index KMA pivoting
Option: steel locking Part No. 260.12 - for e-chains and e-tubes available One part (2-piece) for all e-chain widths Electrically conductive ®
.Locked connections
®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
301
04B)-EU-D-IT-FR-268-389miniJUa
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19.06.2015
14:58 Uhr
Seite 302
®
E2/000 e-chains 2600·2700 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/2600 www.igus.eu/2700
X - 6 mm
(X - 1 mm)
17,5
35
3,4
10 10
IL=101=0:99:0=
17,5
2,5
MEM
35.1.1
35.5.1
35.2.1
35.3.1
3210.X
35.4.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
3
35.1
s_,,, 12 4 3 35.2
v_v 12 3
I X ,• v,-c) c, c„ IN 7
3
35.4
2
7
12
3
35.5
v(3v
I
1
12 mil 3,4
NMI
assembled
35.1 35.1.1
For even faster installation
Separator, narrow head unassembled 35.2 assembled 35.2.1
narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
unassembled 35.3 assembled 35.3.1
For side-mounted applications
Separator, asymmetrical unassembled 35.4 assembled 35.4.1
Asymmetrical separator, for defined distance. No additional spacers required. Request Info
1-800-453-1692 www.aboveboardelectronics.com
Locks securely in 2,5 mm increments
lockable
Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
unmontiert montiert
35.5 35.5.1
Horizontal separation
Full-width shelf, X -1
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
For thin cables
Notch separator,
t
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled
Separator, 35.3
I Z
Standard - for any application
Standard separator, wide base
lockable unassembled 3200.X assembled 3210.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115
302 More information
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200
www.igus.eu/2600
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
www.igus.eu/2700
3200.250 3210.250
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Seite 303
2600 2700
®
e-chains 2600·2700 Further accessories Extender crossbars 63
27005.12.D58
27005.15.D58
35/62.1
35/62.1
ø58
ø58
50
62
ø58
74
138,1
113
27005.07.D58
3200.X
75 91,2
3200.X
125
150
141,2
166,2
Extender crossbars - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 58 mm. Request Info
1-800-453-1692 www.aboveboardelectronics.com
Extender crossbars for e-chains snap-open along the inner radius
Extender crossbars for e-chains snap-open along the outer radius
Bi
Ba
[mm]
[mm]
2600. 07 D58.R.0 2600. 12 D58.R.0
2700. 07 D58.R.0 2700. 12 D58.R.0
75 125
91 141
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
2600. 15 D58.R.0
2700. 15 D58.R.0
150
166
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
®
®
R Bend radii [mm]
*Radius 055 only possible with e-chains series 2700 ®
Supplement Part No. with required radius (R). Example: 2700.15D58.100.0
Interior separation for extender crossbars 3
<., c., c;?
68 62
35/62.1
. . C:=1= C=D -
ME Em IMPIM M:!!
3,4
12
X -1
Standard separator, wide base unassembled 35/62.1 assembled 35/62.1.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Separator with integrated strain relief Strain relief separator Part No. 262.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run
•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options
—_•fl _ Len
• Lium_p_ok E_IF
®
More information
from page 740
•
In
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
303
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19.06.2015
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Seite 304
E2/000 e-tubes 2650·2680 Product range
35
0
Chip protection
...2650
...2680
Half e-tubes| 2650 snap-open along inner radius from both sides, closed along outer radius Full e-tubes | 2680 snap-open along inner radius from both sides, fully enclosed Half e-tubes snap-open along the inner radius
Full e-tubes snap-open along the inner radius
Bi
Ba
R Bend radii
2650
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
2650. 05 .R.0 2650. 06 .R.0
2680. 05 .R.0 2680. 06 .R.0
50 65
66 81
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,25
≈ 1,33
≈ 1,36
≈ 1,43
2650. 07 .R.0 2650. 09 .R.0
2680. 07 .R.0 2680. 09 .R.0
75 90
91 106
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,40
≈ 1,51
≈ 1,55
≈ 1,62
2650. 10 .R.0 2650. 12 .R.0 2650. 15 .R.0
2680. 10 .R.0 2680. 12 .R.0 2680. 15 .R.0
100 125 150
116 141 166
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
≈ 1,61
≈ 1,81
≈ 1,70
≈ 1,99
≈ 1,80
≈ 2,17
2650. 17 .R.0
2680. 17 .R.0
175
194
| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250
≈ 2,00
≈ 2,35
*Radius available upon request, please consult igus for delivery time ®
Radii 063, 075: the e-tube is not completely enclosed. Please consult igus
®
Supplement Part No. with required radius (R). Example: 2650.05.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
®
®
Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.2600 for series 2650. For widths Bi [mm]: 06, 07, 09, 10 More information www.igus.eu/savetime ®
®
®
304 More information
www.igus.eu/2650
www.igus.eu/2680
2680
_
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Seite 305
2650 2680
E2/000 e-tubes 2650·2680 Dimensions 656 Ba Bi
20 10 8.0 6.0 4.0 2.0
≤32 mm
FLB
35 50
2650/2680
FLG
1.5
35 mm 56 mm/link 18 (1008 mm) S/ + K 2
S
0
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
Moving end Fixed end
R 56
50
"11.
H
VAILEno
A
0.5
HF = H + 35
S/2
D
1.0
0
Inner height Pitch Links/m Chain length
H - 50
Fill weight [kg/m]
Unsupported applications | Short travels
R
063*
075*
100
125
150
175
200
250
H
176
200
250
300
350
400
450
550
D K
172 310
184 350
209 430
234 505
259 585
284 665
309 745
359 900
The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight) *Radius available upon request, please consult igus for delivery time Before using series 2650/2680 on long travels please consult igus . ®
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
305
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19.06.2015
14:58 Uhr
Seite 306
E2/000 e-tubes 2650·2680 Accessories Mounting brackets, polymer | Pivoting | Locking
Moving end
Fixed end
26...3PZ(B) / 26...1PZ(B)
17
17
16/90°
10
34
26...4PZ(B) / 26...2PZ(B)
t=8 6,1
A
Ba + 2
40 A
Ba + 2
40
90°
11,5
t=8
48-50°
48-50° 90° 2
17 8
17
48-50°
54
54
90° 48-50°
90°
Polymer pivoting | Recommended for unsupported applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index
z
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
[mm]
.05. .06.
2605.34PZB 2606.34PZB
2605.34PZ 2606.34PZ
2605.12PZB 2606.12PZB
.07. .09. .10.
2607.34PZB 2609.34PZB 2610.34PZB
2607.34PZ 2609.34PZ 2610.34PZ
.12. .15.
2612.34PZB 2615.34PZB
.17.
2617.34PZB
Number of teeth
2605.12PZ 2606.12PZ
30 45
5 5
2607.12PZB 2609.12PZB 2610.12PZB
2607.12PZ 2609.12PZ 2610.12PZ
55 70 80
7 9 10
2612.34PZ 2615.34PZ
2612.12PZB 2615.12PZB
2612.12PZ 2615.12PZ
105 130
12 15
2617.34PZ
2617.12PZB
2617.12PZ
155
17
Full set with tiewrap plate + 10 cable tiewraps, please add index K1
A1
e.g. 2605.34PZBK1 Part No. structure 2605. 34 PZB A1
exci. #11MCIII OMNI 011 iq A4 . A2 A3 Atmswam. NkMEMERII l'AltmEmsom
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options ►from page 656 306 More information ►www.igus.eu/2650
A
www.igus.eu/2680
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Seite 307
2650 2680
E2/000 e-tubes 2650·2680 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end
Fixed end
2650 = 26500...1/26510...1 2680 = 26800...1/26810...1
2650 = 26500...2/26510...2 2680 = 26800...2/26810...2 ø 5,5
ri -
Frontal view of KMA ø 5,5
Bi + 8 = A
Bi - 6
Bi + 19 = B Bi + 8 = A
Bi + 8 = A Bi + 19 = B
1-_i
28°
15[1-Pain 28,5
72
1- 0_ 72
28,5
10° 19
KMA pivoting | Recommended for unsupported applications KMA locking | Recommended for vertical hanging and standing applications Width Part No. full set KMA pivoting Index with C-profile without C-profile .05. .06. .07. .09. .10. .12. .15. .17.
•26500 | 26800 .05.12.C 26500 | 26800 .06.12.C . •26500 | 26800 .07.12.C •26500 | 26800 .09.12.C •26500 | 26800 .10.12.C •26500 | 26800 .12.12.C •26500 | 26800 .15.12.C •26500 | 26800 .17.12.C
KMA pivoting KMA locking
Part No. full set KMA locking with C-profile without C-profile
A
B
[mm]
[mm]
26500 | 26800 .05.12 26500 | 26800 .06.12
26510 | 26810 .05.12.C 26510 | 26810 .05.12 26510 | 26810 .06.12.C 26510 | 26810 .06.12
58 73
69 84
26500 | 26800 .07.12 26500 | 26800 .09.12 26500 | 26800 .10.12
26510 | 26810 .07.12.C 26510 | 26810 .07.12 26510 | 26810 .09.12.C 26510 | 26810 .09.12 26510 | 26810 .10.12.C 26510 | 26810 .10.12
83 98 108
94 109 119
26500 | 26800 .12.12 26500 | 26800 .15.12
26510 | 26810 .12.12.C 26510 | 26810 .12.12 26510 | 26810 .15.12.C 26510 | 26810 .15.12
133 158
144 169
26500 | 26800 .17.12
26510 | 26810 .17.12.C 26510 | 26810 .17.12
183
194
Part No. 26500... for half e-tube series 2650 / Part No. 26800... for full e-tube series 2680 Part No. 26510... for half e-tube series 2650 / Part No. 26810... for full e-tube series 2680
(KMA = Polymer Metal Mounting Bracket) Request Info
1-800-453-1692 www.aboveboardelectronics.com
Part No. structure 26500. 05. 12.C A A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
Full set with integrated C-profile Width index KMA pivoting
Option: steel locking Part No. 260.12 - for e-chains and e-tubes available Locked connections One part (2-piece) for all e-chain widths Electrically conductive ®
®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options . from page 656
fAl
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
307
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Seite 308
E2/000 e-tubes 2650·2680 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/2650 www.igus.eu/2680
X - 6 mm
(X - 1 mm)
17,5
35
3,4
10 10
IL=101=0:99:0=
17,5
2,5
MEM
35.1.1
35.5.1
35.2.1
35.3.1
3210.X
35.4.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
3
35.1
s_,,, 12 4 3 35.2
v_v 12 3
I X ,• v,-c) c, c„ IN 7
3
35.4
2
7
12
3
35.5
v(3v
I
1
12 mil 3,4
NMI
assembled
35.1 35.1.1
For even faster installation
Separator, narrow head unassembled 35.2 assembled 35.2.1
narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
unassembled 35.3 assembled 35.3.1
For side-mounted applications
Separator, asymmetrical unassembled 35.4 assembled 35.4.1
Asymmetrical separator, for defined distance. No additional spacers required. Request Info
1-800-453-1692 www.aboveboardelectronics.com
Locks securely in 2,5 mm increments
lockable
Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
unmontiert montiert
35.5 35.5.1
Horizontal separation
Full-width shelf, X -1
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
For thin cables
Notch separator,
t
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled
Separator, 35.3
I Z
Standard - for any application
Standard separator, wide base
lockable unassembled 3200.X assembled 3210.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable fullwidth shelves 050
3200.050 3210.050 125
3200.125 3210.125 225
3200.225 3210.225
075 100 115
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
3200.250 3210.250
308 More information
www.igus.eu/2650
www.igus.eu/2680
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Seite 309
2650 2680
e-tubes 2650 Further accessories Extender crossbars 63
27005.12.D58
27005.15.D58
35/62.1
35/62.1
ø58
ø58
50
62
ø58
74
138,1
113
27005.07.D58
3200.X
75 91,2
3200.X
125
150
141,2
166,2
Extender crossbars only for series 2650 - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 58 mm.
Extender crossbars for half e-tubes snap-open along the inner radius
Bi
Ba
[mm]
[mm]
R Bend radii
2650. 07 D58.R.0 2650. 12 D58.R.0
75 125
91 141
| 100 | 125 | 150 | 175 | 200 | 250 | 100 | 125 | 150 | 175 | 200 | 250
2650. 15 D58.R.0
150
166
| 100 | 125 | 150 | 175 | 200 | 250
[mm]
Supplement Part No. with required radius (R). Example: 2650.15D58.100.0
Interior separation for extender crossbars 3
<., c., c;?
68 62
35/62.1
. • C:=1= C=D -
ME Em IMPIM M:!! N:m
3,4
12
X -1
Standard separator, wide base unassembled 35/62.1 assembled 35/62.1.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
309
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3400 3500
19.06.2015
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Seite 310
®
E2/000 e-chains 3400·3500 Product range Large inner height, high strength
...3400
on 45
45
...3500
®
e-chains | 3400 snap-open along inner radius from both sides e-chains | 3500 snap-open along outer radius from both sides | Standard ®
e-chains snap-open along the inner radius
e-chains snap-open along the outer radius
Bi
Ba
R Bend radii
3400
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
3400. 050 .R.0 3400. 075 .R.0
3500. 050 .R.0 3500. 075 .R.0
50 75
70 95
| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300
≈ 1,60
≈ 1,60
≈ 1,78
≈ 1,78
3400. 100 .R.0 3400. 115 .R.0
3500. 100 .R.0 3500. 115 .R.0
100 115
120 135
| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300
≈ 1,93
≈ 1,93
≈ 1,99
≈ 1,99
3400. 125 .R.0 3400. 150 .R.0 3400. 175 .R.0
3500. 125 .R.0 3500. 150 .R.0 3500. 175 .R.0
125 150 175
145 170 195
| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300
≈ 2,03
≈ 2,03
≈ 2,17
≈ 2,17
≈ 2,28
≈ 2,28
3400. 200 .R.0 3400. 225 .R.0
3500. 200 .R.0 3500. 225 .R.0
200 225
220 245
| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300
≈ 2,45
≈ 2,45
≈ 2,59
≈ 2,59
3400. 250 .R.0
3500. 250 .R.0
250
270
| 075 | 100 | 125 | 150 | 200 | 250 | 300
≈ 2,73
≈ 2,73
®
®
Half e-tubes, series 3450 and full e-tube series 3480
from page 316
Supplement Part No. with required radius (R). Example: 3500.075.200.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
®
®
Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.3400 for series 3400/3500. For widths Bi [mm]: 050, 075, 100, 115. More information www.igus.eu/savetime ®
®
®
310 More information
www.igus.eu/3400
www.igus.eu/3500
3500
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Seite 311
3400 3500
®
E2/000 e-chains 3400·3500 Dimensions 656
708
Ba Bi
20 10 8.0 6.0 4.0 2.0
a
FLB
3500
≤42 mm
45 64 3400
FLG
1.5
45 mm 67 mm/link 15 (1005 mm) S/ + K 2
S
0.5
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end 67
64
0
H
Moving end R
HF = H + 40
S/2
D
1.0
0
Inner height Pitch Links/m Chain length
H - 64
Fill weight [kg/m]
Unsupported applications | Short travels
R
075
100
125
150
200
250
300
H
214
264
314
364
464
564
664
D K
208 370
233 450
258 530
283 610
333 765
383 920
433 1080
The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) Before using series 3400 on long travels please consult igus . ®
Gliding applications | Long travels from 10 m to max. 150 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . For long travels, igus specifies series 3500 that snaps open along the outer radius. In case of travels between 6 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
®
R
075
100
125
150
200
250
300
H2 D2+25 K2 ACL
150 208 370 –
200 233 450 –
186 475 804 233
186 570 1005 303
186 780 1340 463
186 1010 1675 643
186 1150 1943 733
Before using series 3400 on long travels please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
311
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Seite 312
®
E2/000 e-chains 3400·3500 Accessories Mounting brackets, polymer | Pivoting | Locking
Moving end
Fixed end
3...3PZ(B) / 3...1PZ(B)
17
17
16/90°
10
34
3...4PZ(B) / 2...2PZ(B)
40 A
Ba
Ba
A
40 t=8
t=8
90°
53°
8,2 7
53° 90°
20
60
60
90° 53°
2
20 8
53°
90°
Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
.050. .075.
3050.34PZB 3075.34PZB
3050.34PZ 3075.34PZ
3050.12PZB 3075.12PZB
.100. .115. .125.
3100.34PZB 3115.34PZB 3125.34PZB
3100.34PZ 3115.34PZ 3125.34PZ
3150.34PZB 3175.34PZB
3150.34PZ 3175.34PZ
.150. .175.
O
0-
[mm]
Number of teeth
3050.12PZ 3075.12PZ
28 53
5 7
3100.12PZB 3115.12PZB 3125.12PZB
3100.12PZ 3115.12PZ 3125.12PZ
78 93 103
10 11 12
3150.12PZB 3175.12PZB
3150.12PZ 3175.12PZ
128 153
15 17
178 203 228
20 22 25
.200. 3200.34PZB 3200.34PZ 3200.12PZB 3200.12PZ .225. 3225.34PZB 3225.34PZ 3225.12PZB 3225.12PZ .250. 3250.34PZB 3250.34PZ 3250.12PZB 3250.12PZ Full set with tiewrap plate + 10 cable tiewraps, please add index K1 e.g. 3250.34PZBK1
Offo" A1 viEMEMNIN
AMIN
01ff0111
I A2
A3
1;AbEENEw
Part No. structure 3075. 34 PZB A1
OXON
1111,
NittMENEm
A…must be indicated on preassembled configurations
A4
With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
'-w/EMEMOIN
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 312 More information
www.igus.eu/3400
A
www.igus.eu/3500
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Seite 313
3400 3500
®
E2/000 e-chains 3400·3500 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
34001/34101....2
Bi +13 = A Bi + 24 = B
Bi + 24 = B Bi +13 = A
ø 5,5
Frontal view of KMA ø 5,5
Bi +13 = A
Fixed end
34001/34101....1
Bi
Moving end
45° 45° 45°
15
82
82
15
45°
22
KMA pivoting | Recommended for unsupported and gliding applications KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting with C-profile without C-profile
Part No. full set KMA locking without C-profile with C-profile
A
B
[mm]
[mm]
.050. .075.
34001.050.12.C 34001.050.12 34001.075.12.C 34001.075.12
34101.050.12.C 34101.050.12 34101.075.12.C 34101.075.12
63 88
74 99
.100. .115. .125.
34001.100.12.C 34001.100.12 34001.115.12.C 34001.115.12 34001.125.12.C 34001.125.12
34101.100.12.C 34101.100.12 34101.115.12.C 34101.115.12 34101.125.12.C 34101.125.12
113 128 138
124 139 149
.150. .175.
34001.150.12.C 34001.150.12 34001.175.12.C 34001.175.12
34101.150.12.C 34101.150.12 34101.175.12.C 34101.175.12
163 188
174 199
.200. 34001.200.12.C 34001.200.12 34101.200.12.C 34101.200.12 .225. 34001.225.12.C 34001.225.12 34101.225.12.C 34101.225.12 .250. 34001.250.12.C 34001.250.12 34101.250.12.C 34101.250.12 KMA pivoting to one side: moving end 34001...3 / fixed end 34001...4
213 238 263
224 249 274
(KMA = Polymer Metal Mounting Bracket) Request Info
1-800-453-1692 www.aboveboardelectronics.com
Part No. structure 34001. 075. 12.C A A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
Full set with integrated C-profile Width index KMA pivoting
Option: steel pivoting Part No. 3000.12 - for e-chains and e-tubes available ®
.Pivoting connections .One part (2-piece) for all e-chain widths .Electrically conductive ®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
313
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3400 3500
19.06.2015
14:58 Uhr
Seite 314
®
E2/000 e-chains 3400·3500 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/3400 www.igus.eu/3500
10
22,5
10
45
22,5
(X - 1 mm)
3,4
X - 6 mm
45.1.1
45.2.1
45.3.1
3210.X
45.4.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
ig x 3
45.1
14 4
Is
„s„ 45.2
t
45.3
•a
s,
9
14
L;2
unassembled assembled
CID X -1
For thin cables 45.3 45.3.1
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains .
For side-mounted applications
Separator, asymmetrical
45.4
2
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
®
unassembled assembled
3,4
o
For even faster installation
Separator, narrow base
t, , vc _.,,
3
Eli NM
assembled
45.1 45.1.1
unassembled 45.2 assembled 45.2.1
3
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled
narrow head
14
7
rX
wide base
Separator,
3
i g
Standard - for any application
Standard separator,
..
45.4 45.4.1
Asymmetrical separator, for defined distance. No additional spacers required.
Horizontal separation
Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full-width shelves Width X [mm] unassembled assembled 050 3200.050 3210.050 075 3200.075 3210.075 100 3200.100 3210.100 115
Width X [mm] unassembled assembled Width X [mm] unassembled assembled 125 3200.125 3210.125 225 3200.225 3210.225 150 3200.150 3210.150 250 3200.250 3210.250 175 3200.175 3210.175
3200.115 3210.115 200
3200.200 3210.200 Request Info
1-800-453-1692 www.aboveboardelectronics.com
314 More information
www.igus.eu/3400
www.igus.eu/3500
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 315
3400 3500
®
e-chains 3400·3500 Further accessories Extender crossbars 88
188 35005.200.D80
99,5 85
35005.100.D80
3200.XX 45/85.1
5,-)..Q.
ø80
ø80
o 100 120
200 220
Extender crossbars - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 80 mm.
Extender crossbars for e-chains snap-open along the inner radius
Extender crossbars for e-chains snap-open along the outer radius
Bi
Ba
[mm]
[mm]
3400. 100 D80.R.0 3400. 200 D80.R.0
3500. 100 D80.R.0 3500. 200 D80.R.0
100 200
120 220
®
®
R Bend radii [mm]
| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300
*Radius 075 and 100 only possible with e-chains series 3500 ®
Supplement Part No. with required radius (R). Example: 3500.100D80.200.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Interior separation for extender crossbars r7 92 85
3
-
14
C:=1= C=D 3,4
I I ME nm M! MI=Mi EMI! N:m
45/85.1
X -1
Standard separator, wide base unassembled 45/85.1 assembled 45/85.1.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link. .
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 7 different heights.
Separator with integrated strain relief Strain relief separator Part No. 301.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
315
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3450 3480
19.06.2015
14:58 Uhr
Seite 316
E2/000 e-tubes 3450·3480 Product range
45
Chip protection
...3450
...3480
Half e-tubes| 3450 snap-open along inner radius from both sides, closed along outer radius Full e-tubes | 3480 snap-open along inner radius from both sides, fully enclosed Half e-tubes snap-open along the inner radius
Full e-tubes snap-open along the inner radius
Bi
Ba
R Bend radii
3450
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
3450. 050 .R.0 3450. 075 .R.0
3480. 050 .R.0 3480. 075 .R.0
50 75
70 95
| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300
≈ 1,77
≈ 1,96
≈ 1,95
≈ 2,07
3450. 100 .R.0 3450. 115 .R.0
3480. 100 .R.0 3480. 115 .R.0
100 115
120 135
| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300
≈ 2,15
≈ 2,30
≈ 2,30
≈ 2,46
3450. 125 .R.0 3450. 150 .R.0 3450. 175 .R.0
3480. 125 .R.0 3480. 150 .R.0 3480. 175 .R.0
125 150 175
145 170 195
| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300
≈ 2,42
≈ 2,49
≈ 2,60
≈ 2,62
≈ 2,75
≈ 2,80
3450. 200 .R.0 3450. 225 .R.0
3480. 200 .R.0 3480. 225 .R.0
200 225
220 245
| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300
≈ 2,90
≈ 2,94
≈ 3,15
≈ 3,12
3450. 250 .R.0
3480. 250 .R.0
250
270
| 075* | 100* | 125 | 150 | 200 | 250 | 300
≈ 3,30
≈ 3,28
*Radius available upon request, please consult igus for delivery time ®
Radii 075, 100: the e-tube is not completely enclosed. Please consult igus
®
Supplement Part No. with required radius (R). Example: 3450.075.200.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
®
®
Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.3400 for series 3450. For widths Bi [mm]: 050, 075, 100, 115. More information www.igus.eu/savetime ®
®
®
316 More information IP' www.igus.eu/3450 IP' www.igus.eu/3480
3480
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Seite 317
E2/000 e-tubes 3450·3480 Dimensions
3450 3480
F14 656
Ba Bi
20 10 8.0 6.0 4.0 2.0
FLB
r% ≤42 mm
.
FLG
45 64
.
3450/3480
1.5
45 mm 67 mm/link 15 (1005 mm) S/ + K 2
S
0.5
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end 67
64
0
H
Moving end R
HF = H + 40
S/2
D
1.0
0
Inner height Pitch Links/m Chain length
H - 64
Fill weight [kg/m]
Unsupported applications | Short travels
R
075*
100*
125
150
200
250
300
H
214
264
314
364
464
564
664
D K
208 370
233 450
258 530
283 610
333 765
383 920
433 1080
The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) *Radius available upon request, please consult igus for delivery time Before using series 3450/3480 on long travels please consult igus . ®
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
317
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3450 3480
19.06.2015
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Seite 318
E2/000 e-tubes 3450·3480 Accessories Mounting brackets, polymer | Pivoting | Locking
Moving end
Fixed end
3...3PZ(B) / 3...1PZ(B)
17
16/90°
17
10
34
3...4PZ(B) / 2...2PZ(B)
40 A
Ba
Ba
A
40 t=8
t=8
90°
8,2
53° 90°
7
20
53°
2
20 8
60
60
90° 53°
53°
90°
Polymer pivoting | Recommended for unsupported applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
[mm]
.050. ► .075. ►
3050.34PZB 3075.34PZB
3050.34PZ 3075.34PZ
3050.12PZB 3075.12PZB
.100. ► .115. ► .125. ►
3100.34PZB 3115.34PZB 3125.34PZB
3100.34PZ 3115.34PZ 3125.34PZ
.150. ► .175. 0-
3150.34PZB 3175.34PZB
.200. ► .225. ► .250. ►
3200.34PZB 3225.34PZB 3250.34PZB
Number of teeth
3050.12PZ 3075.12PZ
28 53
5 7
3100.12PZB 3115.12PZB 3125.12PZB
3100.12PZ 3115.12PZ 3125.12PZ
78 93 103
10 11 12
3150.34PZ 3175.34PZ
3150.12PZB 3175.12PZB
3150.12PZ 3175.12PZ
128 153
15 17
3200.34PZ 3225.34PZ 3250.34PZ
3200.12PZB 3225.12PZB 3250.12PZB
3200.12PZ 3225.12PZ 3250.12PZ
178 203 228
20 22 25
Full set with tiewrap plate + 10 cable tiewraps, please add index K1
A1
I
e.g. 3250.34PZBK1 Part No. structure 3075. 34 PZB A1
Offo"
AMIN
A2
A3
l'AlltMENEw
11 11,
‘ 94t0EffiNE011,
A…must be indicated on preassembled configurations
A4
With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
' -w/EMEMOIN
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
00-
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
318 More information
www.igus.eu/3450
A
www.igus.eu/3480
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Seite 319
3450 3480
E2/000 e-tubes 3450·3480 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
3450 = 34500/34510...2 3480 = 34800/34810...2
Bi +13 = A Bi + 24 = B
Bi + 24 = B Bi +13 = A
ø 5,5
Frontal view of KMA ø 5,5
Bi +13 = A
Fixed end
3450 = 34500/34510...1 3480 = 34800/34810...1
Bi
Moving end
5° 24° 5°
15
82
82
15
22
10°
KMA pivoting | Recommended for unsupported applications KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting with C-profile without C-profile
Part No. full set KMA locking with C-profile without C-profile
• • .100. • .115. • .125. • .150. • .175. • .200. • .225. • .250. •
34500 | 34800 .050.12.C 34500 | 34800 .050.12 34500 | 34800 .075.12.C 34500 | 34800 .075.12
.050. .075.
A
B
[mm]
[mm]
34510 | 34810 .050.12.C 34510 | 34810 .050.12 34510 | 34810 .075.12.C 34510 | 34810 .075.12
63 88
74 99
34500 | 34800 .100.12.C 34500 | 34800 .100.12 34500 | 34800 .115.12.C 34500 | 34800 .115.12 34500 | 34800 .125.12.C 34500 | 34800 .125.12
34510 | 34810 .100.12.C 34510 | 34810 .100.12 34510 | 34810 .115.12.C 34510 | 34810 .115.12 34510 | 34810 .125.12.C 34510 | 34810 .125.12
113 128 138
124 139 149
34500 | 34800 .150.12.C 34500 | 34800 .150.12 34500 | 34800 .175.12.C 34500 | 34800 .175.12
34510 | 34810 .150.12.C 34510 | 34810 .150.12 34510 | 34810 .175.12.C 34510 | 34810 .175.12
163 188
174 199
34500 | 34800 .200.12.C 34500 | 34800 .200.12 34500 | 34800 .225.12.C 34500 | 34800 .225.12 34500 | 34800 .250.12.C 34500 | 34800 .250.12
34510 | 34810 .200.12.C 34510 | 34810 .200.12 34510 | 34810 .225.12.C 34510 | 34810 .225.12 34510 | 34810 .250.12.C 34510 | 34810 .250.12
213 238 263
224 249 274
KMA pivoting
Part No. 34500... for half e-tube series 3450 / Part No. 34800... for full e-tube series 3480
KMA locking
Part No. 34510... for half e-tube series 3450 / Part No. 34810... for full e-tube series 3480 Part No. structure 34500. 075. 12.C A Request Info 1-800-453-1692
(KMA = Polymer Metal Mounting Bracket)
www.aboveboardelectronics.com
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting
Option: steel pivoting Part No. 3000.12 - for e-chains and e-tubes available One part (2-piece) for all e-chain widths Electrically conductive ®
.Pivoting connections
®
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
319
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19.06.2015
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Seite 320
E2/000 e-tubes 3450·3480 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/3450 www.igus.eu/3480
(X - 1 mm)
I
1/4
22,5
3,4
22,5
10 10
---------
-
45.1.1
45.2.1
' 45
X - 6 mm
45.3.1
3210.X
45.4.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
ig x 3
45.1
14 4 3
I g
Is
vs,
•
assembled
Eli NM
45.2
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
45.2.1
For thin cables
2
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains .
For side-mounted applications
unassembled 45.4 assembled 45.4.1
cl v_
9
45.3 45.3.1
Separator, asymmetrical
45.4
14 3,4
o
For even faster installation
®
unassembled
3
rX
45.1 45.1.1
Separator, narrow base
,,_,
•
7
assembled
assembled
45.3
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled
unassembled
3
I t.
wide base
Separator, narrow head
45.2
14
Standard - for any application
Standard separator,
Horizontal separation
CID Full-width shelf,
L;2 X -1
..
Asymmetrical separator, for defined distance. No additional spacers required.
lockable unassembled 3200.X assembled 3210.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full-width shelves Width X [mm] unassembled assembled 050 3200.050 3210.050 075 3200.075 3210.075 100 3200.100 3210.100 115
Width X [mm] unassembled assembled Width X [mm] unassembled assembled 125 3200.125 3210.125 225 3200.225 3210.225 150 3200.150 3210.150 250 3200.250 3210.250 175 3200.175 3210.175
3200.115 3210.115 200
3200.200 3210.200 Request Info
1-800-453-1692 www.aboveboardelectronics.com
320 More information
www.igus.eu/3450
www.igus.eu/3480
04B)-EU-D-IT-FR-268-389miniJUa
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14:58 Uhr
Seite 321
3450 3480
e-tubes 3450 Further accessories Extender crossbars 88
188 35005.200.D80
99,5 85
35005.100.D80
3200.XX 45/85.1
5,-)..Q.
ø80
ø80
o 100 120
200 220
Extender crossbars only for series 3450 - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 80 mm.
Extender crossbars for half e-tubes snap-open along the inner radius
Bi
Ba
[mm]
[mm]
3450. 100 D80.R.0 3450. 200 D80.R.0
100 200
120 220
R Bend radii [mm]
| 125 | 150 | 200 | 250 | 300 | 125 | 150 | 200 | 250 | 300
Supplement Part No. with required radius (R). Example: 3450.100D80.200.0 Request Info
1-800-453-1692 www.aboveboardelectronics.com
Interior separation for extender crossbars r7 92 85
3
-
14
C:=1= C=D 3,4
I I ME nm M! MI=Mi EMI! N:m
45/85.1
X -1
Standard separator, wide base unassembled 45/85.1 assembled 45/85.1.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 7 different heights.
Separator with integrated strain relief Strain relief separator Part No. 34501.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
321
04B)-EU-D-IT-FR-268-389miniJUa
255
19.06.2015
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Seite 322
E2 medium Series 255 Product range
24
Small pitch, smooth running
...255
D
0 0
Series 255 | Snap-open along the outer radius from one side Snap-open along the inner radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
255. 03 .R.0 255. 05 .R.0
38 57
54 73
| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
≈ 0,81
255. 07 .R.0 255. 10 .R.0
77 103
93 119
| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250
≈ 1,01
Weight [kg/m]
Supplement Part No. with required radius (R). Example: 255.10.200.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
322 More information
www.igus.eu/255
≈ 0,90 ≈ 1,15
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Seite 323
E2 medium Series 255 Dimensions
255 656
700
20
Inner height 24 mm 10 8.0 6.0 4.0 2.0
≤22 mm Bi Ba
FLB
FLG
S S/2
D
1.0 0.5
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end 27,8
H
0
H - 35
Moving end R
35
0
HF = H + 25
1.5
Pitch 27,8 mm/link Links/m 36 (1000,8 mm) Chain length S/2 + K
24 35
Fill weight [kg/m]
Unsupported applications | Short travels
R
055
075
100
125
150
175
200
225
H +40
145
185
235
285
335
385
435
485
535
D K
114 230
134 295
159 370
184 450
209 530
234 610
259 685
284 765
309 845
250
The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)
Gliding applications | Long travels from 10 m to max. 100 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
055 110
075 150
100 100
125 100
150 100
175 100
200 100
225 100
250 100
D2+25 K2 ACL
114 230 –
134 295 –
380 612 222
495 806 322
570 945 372
665 1112 437
740 1223 497
1040 1610 *
1130 1779 822
*Values upon request
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
323
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Seite 324
E2 medium Series 255 Accessories
255
Mounting brackets, polymer | Pivoting | Locking Moving end
Fixed end
....... r i.
1
w ,
2...4PZ1(B) / 2...2PZ1(B) 17 15
..,
i _wi
10
2...3PZ1(B) / 2...1PZ1(B) 32 12/90°
p I
90°
A
t=7
6,1
..=
10
Ba - 3
30
A
Ba + 1
30
45° 90°
mg!, ..=
10 8
2
90° 45°
45°
40
40
45°
90°
Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set pivoting with tiewrap plates without tiewrap plates
Part No. full set locking with tiewrap plates without tiewrap plates
.03. .05.
2030.34PZ1B 2050.34PZ1B
2030.34PZ1 2050.34PZ1
2030.12PZ1B 2050.12PZ1B
.07. .10.
2070.34PZ1B 2100.34PZ1B
2070.34PZ1 2100.34PZ1
2070.12PZ1B 2100.12PZ1B
Full set with tiewrap plate + 10 cable tiewraps, please add index K1
AMON
A1
kstaCr
hl A2 NitrMEMENs
[mm]
Number of teeth
2030.12PZ1 2050.12PZ1
25 44
4 6
2070.12PZ1 2100.12PZ1
64 90
8 10
A
e.g. 2030.34PZ1BK1
AMID
A3
hl A4 15 4:MEME0111 NitEMEMM
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Part No. structure 2100. 34 PZB A1
.L
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
324 More information
www.igus.eu/255
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Seite 325
E2 medium Series 255 Accessories
255
2552
221.X
7
10,75
5
24
2,5
10,75
5
2,5
Interior separation
2554
2554
2210.X
2552
2554
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
2,5
1 PEI
Slotted separator for e-chains ®
E
2,5
10
X-1
unassembled assembled
2551 2552
Full-width shelf for e-tubes unassembled 220.X assembled 221.X
Standard slotted separator 2551 Due to its slot, it allows basic vertical/horizontal shelving arrangements (determining which type of separator to use depends on any potential retrofit requirements).
Full-width shelf 220.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelves Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
038 057
220.38 220.57
221.38 221.57
077 103
220.77 220.103
221.77 221.103
4
1 PEI
Slotted separator for e-chains ®
unassembled assembled
2,5
10
mum
X X-7
2553
Slotted separator 2553 Due to its slot, it allows basic vertical/horizontal shelving arrangements (determining which type of separator to use depends on any potential retrofit requirements).
2554
Shelf 2200.X
Shelf for e-chains
For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They can be fitted
®
unassembled 2200.X assembled 2210.X
at 3 different heights.
Shelves Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
018 023 028 033
2200.18 2200.23 2200.28 2200.33
2210.18 2210.23 2210.28 2210.33
038 043 048 058
2200.38 2200.43 2200.48 2200.58
2210.38 2210.43 2210.48 2210.58
068 073 088 099
2200.68 2200.73 2200.88 2200.99
2210.68 2210.73 2210.88 2210.99
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
325
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Seite 326
R100 e-tubes Introduction Advantages Universal: attachment from any side
Chip protection: smooth, chiprepellent exterior
Long lifetime: lateral gliding surfaces
Quick assembly: snap-open access along inner or the outer radius
Space-efficient: optimised ratio of inner to outer dimension
Long service life: double stop dog for long unsupported length
Protection against dirt and debris, cost effective E2 series R100 e-tubes E2 series R100 - cost effective, for applications with low and medium speeds. e-tubes R100 work in hot chip areas, in areas of dirt and dust generated by woodworking, steelmills, pulp and paper, textile, agriculture, coal-fired plants and many other hostile environments. . Very good protection against chips (including hot chips) •Robust and tightly closed •Space-efficient with optimised ratio of inner dimension to outer dimension •Modular interior separation •Universal KMA mounting brackets with attachment options from any side Typical industries and applications
• Tooling machines •Woodworking machines •All kind of industries and machines with chip, dirt and dust
Dirt repellent: covered pin/bore connection
II=
iF product design award 2000 series R117/R118
product design award
326
fa A A
More information
e-tubes with igumid HT-material for hot chips up to +850°C available upon request Electrically conductive ESD/ATEX versions upon request UL94-V0 classification upon request
www.igus.eu/R100
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Seite 327
R100 e-tubes Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
E2 e-tubes R100 hinged, snap-open along the inner radius from both sides
R117 R157 R167
21 40 50
20 - 100 40 - 200 50 - 250
32 - 112 56 - 216 68 - 268
28 50 64
63 - 180 100 - 250 100 - 300
1,20 2,25 2,50
330 334 342
E2 e-tubes R100 Standard hinged, snap-open along the outer radius from both sides
R118 R158 R168
21 40 50
25 - 80 40 - 200 50 - 200
37 - 92 56 - 216 68 - 218
Request Info
28 50 64
63 - 180 100 - 250 100 - 300
1,20 2,25 2,50
330 334 342
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
327
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Seite 328
R100 e-tubes Technical data Overview Technical data Speed gliding1) / acceleration gliding1) FLG FLB
upon request
Speed FLG / acceleration FLG
≤ 10 [m/s] / ≤ 100 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G Flammability class, igumid G FLG = with straight upper run
VDE 0304 IIC UL94-HB
FLB = with permitted sag
1) In special cases, gliding applications are also possible, please consult igus . ®
Installation types, maximum travels
Series e-tube
Unsupported
R117 / R118
≤ 1,20 m
R157 / R158 R167 / R168
Vertical standing
Side mounted unsupported
≤ 20 m
≤ 2,0 m
≤ 0,7 m
≤ 2,25 m
≤ 40 m
≤ 3,0 m
≤ 1,0 m
≤ 2,50 m
≤ 50 m
≤ 3,0 m
≤ 1,0 m
328 More information
Vertical hanging
www.igus.eu/R100
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Seite 329
R100 e-tubes Order keys and options Options with order keys based on series R167 Standard
Part No. Standard
NC-version (no camber) without pretension
No burning-in of hot chips up to +850°C (1562°F)
ESD / ATEX classified e-chains II 2 GD
Part No. NC-version
Part No. igumid HT-material
Part No. ESD-material
®
NC
168.100.R.0
168.100.R.0.NC
168.100.R.0.HT
168.100.R.0.ESD
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Order example | Order key and colour options based on series R168 Order example for complete e-tube (1,0 m), colour black, with mounting brackets and interior separation: e-tube (1,0 m)
168.100.100.0
Please indicate e-tube length or number of links: 1,0 m or 17 links
+ Mounting brackets KMA - 1set
1680.100.12
+ Interior separation with 2 separators assembled every 2nd link
2 x 1686.01
Order text: 1,0 m 168.100.100.0 + 1680.100.12 + 2 x 1686.01
General igus colour options for e-chains and e-tubes
Order key e-tube snap-open along the outer radius e-tube snap-open along the inner radius
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
168.100.100.0 Colours 167.100.100.0 • Black
j1
®
Order index Colours .0 White •Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT Orange only for e-chains .3 Yellow •Grey Standard, from stock!
®
Dusty grey
only for e-tubes
.31
Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
329
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R117 R118
19.06.2015
14:58 Uhr
Seite 330
R100 e-tubes Series R117·R118 Product range Chip protection, even against hot chips, cost effective
...R118
21
21
...R117
Series R117 | Hinged, snap-open along the inner radius from both sides Series R118 | Hinged, snap-open along the outer radius from both sides | Standard e-tubes snap-open along the inner radius
e-tubes snap-open along the outer radius
Bi
Ba
R Bend radii
R117
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
117. 020 .R.0 117. 025 .R.0
118. 020 .R.0* 118. 025 .R.0
20 25
32 37
| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,43
≈ 0,43
≈ 0,46
≈ 0,46
117. 038 .R.0 117. 048 .R.0
118. 038 .R.0* 118. 048 .R.0
38 48
50 60
| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,56
≈ 0,56
≈ 0,66
≈ 0,66
117. 063 .R.0 117. 080 .R.0 117. 100 .R.0
118. 063 .R.0* 118. 080 .R.0 118. 100 .R.0*
63 80 100
75 92 112
| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |
≈ 0,76
≈ 0,76
≈ 0,89
≈ 0,89
≈ 1,06
≈ 1,06
*Width available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: 118.080.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 118.080.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®
330 More information
www.igus.eu/R117
www.igus.eu/R118
R118
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Seite 331
R117 R118
R100 e-tubes Series R117·R118 Dimensions 656 Ba Bi
20
R118
10 8.0 6.0 4.0 2.0
≤17 mm R117
FLB
Inner height Pitch Links/m Chain length
21 mm 30,5 mm/link 33 (1000,6 mm) S/ + K 2
S
1.0
S/2
D
FLG 2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R
Fixed end 30,5
30,6
A:0Acid NIri 01 WU
R
063
075
100
110
125
145
180
H
154
178
228
248
278
318
388
28
1.0
H
37,4
Moving end 0
H - 28
0.5
HF = H + 25
1.5
0
21 28
Fill weight [kg/m]
Unsupported applications | Short travels
D 123 135 160 170 185 205 240 K 260 300 380 410 455 520 630 The required clearance height: HF = H + 25 mm (with 1,0 kg/m fill weight)
Interior separation | Standard
II
5
Vertical separator 1185.01
1,5
Separator for e-tubes
10
unassembled 1185.01 assembled 1186.01
Request Info
Vertical separators are used if a vertical subdivision of the etube interior is required. As standard vertical separators are assembled every other link.
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
331
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11"1.111 R117 R118
Seite 332
R100 e-tubes Series R117·R118 Accessories KMA mounting brackets | Attachment from any side | One side pivoting
Fixed end
Moving end
Frontal view of KMA
Bi
11800...1
A
B
11800...4
10°-28° ‘•••1
ISAR" 4
6 30.6
la° MED I
14
Pivoting option at fixed end available upon request Part No. 11800...12
37.4
KMA one side pivoting | Recommended for short travels | Standard Width Index
Part No. full set KMA one side pivoting
A
B
[mm]
[mm]
020. 025.
11800.020.14 11800.025.14
29 34
36 41
038. 048. 063.
11800.038.14 11800.048.14 11800.063.14
47 57 72
54 64 79
080. 100.
11800.080.14 11800.100.14
89 109
96 116
(KMA = Polymer Metal Mounting Bracket)
The mounting brackets are supplied with hexagon nuts and can be attached with M4 bolts, or the mounting brackets may also be attached with M4 hexagon socket DIN 912 cap bolts.
Part No. structure 11800. 020. 14 A
A
fA
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
I
IL=
A…must be indicated on preassembled configurations Full set Width index KMA pivoting
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
332 More information
www.igus.eu/R117
www.igus.eu/R118
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Seite 333
R117 R118
R100 e-tubes Series R117·R118 Accessories Mounting brackets, angled, polymer | One side pivoting Fixed end
Moving end
1180...1PZ(B)
1180 ...4PZ(B)
Bi + 12 A B
c
5,5
• NE um IN 32 6,2
5,5
I
11111
B A Bi + 12
=Am. 1 JI 1 .11111 32 6,2
10°-28°
10°-28°
12
12
Ell 20
20
Strain relief is possible on the moving end and/or the fixed end
37,4
Angled polymer bracket one side pivoting | Recommended for short travels Width Index 025. 038. 048. 063. 080. 100.
• • • • • •
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
1180.025.14PZB 1180.038.14PZB
1180.025.14PZ 1180.038.14PZ
12 25
15 20
3 4
1180.048.14PZB 1180.063.14PZB 1180.080.14PZB
1180.048.14PZ 1180.063.14PZ 1180.080.14PZ
35 50 67
30 40 60
5 6 8
1180.100.14PZB
1180.100.14PZ
87
80
10
The following parts are required for attachment of the mounting brackets: • Countersunk bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
• Hexagon nut M5 DIN 7991 • Washer 5,3 DIN 125-ST graCrs
A1 xo-trzormi.
A2 NiltiEMEME
Part No. structure 1180.048.14 PZBA1
44UKCIN
49M
A3
A4
1=0)mossoi
v-At,,Essmo.
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
I IA
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Width index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
333
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R157 R158
19.06.2015
14:58 Uhr
Seite 334
R100 e-tubes Series R157·R158 Product range Chip protection, even against hot chips, cost effective
...R158
On 40
40
...R157
Series R157 | Hinged, snap-open along the inner radius from both sides Series R158 | Hinged, snap-open along the outer radius from both sides | Standard Bi
Ba
R Bend radii
R157
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
40 50
56 66
| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |
≈ 1,21
≈ 1,21
≈ 1,30
≈ 1,30
75 88
91 104
| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |
≈ 1,50
≈ 1,50
≈ 1,57
≈ 1,57
104 116 141
| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |
≈ 1,63
≈ 1,63
158. 100 .R.0 158. 125 .R.0
88 100 125
≈ 1,71
≈ 1,71
≈ 1,92
≈ 1,92
157. 135 .R.0 157. 150 .R.0
158. 135 .R.0 158. 150 .R.0
135 150
150 166
| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |
≈ 2,10
≈ 2,10
≈ 2,13
≈ 2,13
157. 175 .R.0 157. 200 .R.0
158. 175 .R.0 158. 200 .R.0
175 200
191 216
| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |
≈ 2,34
≈ 2,34
≈ 2,55
≈ 2,55
e-tubes snap-open along the inner radius
e-tubes snap-open along the outer radius
157. 040 .R.0 1) 157. 050 .R.0
158. 040 .R.0 1) 158. 050 .R.0 158. 075 .R.0
157. 075 .R.0 157. 088 .R.0 157. 090 .R.0 2) 157. 100 .R.0 157. 125 .R.0
158. 088 .R.0 158. 090 .R.0 2)
1) Lid removable only, not hinged 2) Same dimensions as 157.088 - less recent design, no hinged option
Supplement Part No. with required radius (R). Example: 158.100.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 158.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®
334 More information
www.igus.eu/R157
www.igus.eu/R158
R158
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Seite 335
R100 e-tubes Series R157·R158 Dimensions
R157 R158
F14 656
Ba Bi R158
0
S S/2
sto
50
0.5
Moving end
1.0
0
2.0
Unsupported length FLG / FLB [m] Length of travel S [m]
0
2.0
4.0
R
3.0 6.0
12
Fixed end
46
40 mm 46 mm/link 22 (1012 mm) S/ + K 2
•
6
-4,-Atimiscommommiimmommiio--mm
R
100
125
150
175
200
250
H
250
300
350
400
450
550
D K
194 410
219 485
244 565
269 645
294 725
344 880
H
opmemowl. D
1.0
22
FLG
1.5
R157
FLB
Inner height Pitch Links/m Chain length
HF = H + 40
≤37 mm
50
10 8.0 6.0 4.0 2.0
H-50
20
40 50
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight)
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
335
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R157 R158
19.06.2015
14:58 Uhr
Seite 336
R100 e-tubes Series R157·R158 Accessories KMA mounting brackets, extended | Attachment from any side | Pivoting | Locking
Moving end
Fixed end
1580...1 / 1580...3
40
40
12
25
12
Frontal view of KMA* 45
1580...2 / 1580...4
*Quickflange upon request
A
Bi
B A
22
10°-26° 10,5
depending on radius
94
26°
29
94
KMA, extended pivoting | Recommended for short travels | Standard KMA, extended locking | Recommended for vertical hanging, standing applications Width Index .040. .050. .075. .088. .090. .100. .125. .135. .150.
• • • • • • • • • • •
z
Part No. full set KMA pivoting
Part No. full set KMA locking
A
B
[mm]
[mm]
15801.040.12 15800.050.12
15801.040.34 15800.050.34
50 60
61 71
15800.075.12 15800.088.12
15800.075.34 15800.088.34
85 98
96 109
15801.090.12 15800.100.12 15800.125.12
15801.090.34 15800.100.34 15800.125.34
98 110 135
109 121 146
15800.135.12 15800.150.12
15800.135.34 15800.150.34
145 160
156 171
.175. 15800.175.12 15800.175.34 185 196 .200. 15800.200.12 15800.200.34 210 221 Full set with assembled Quickflange, please add index QF e.g. 15800.200.12.QF. Quickflange unassembled: Part No. 15800.QF
•
KMA = Polymer Metal Mounting Bracket)
The following parts are required for attachment of the mounting brackets:
.Socket head cap bolt M5 DIN 912-8.8 .Hexagon nut M5 DIN 934-8 .Washer 5,3 DIN 125-ST
Length depends on the thickness of the attachment base
Part No. structure 15800. 100. 12 A
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
A…must be indicated on preassembled configurations Full set pivoting = 12 Width index Mounting bracket for selected width index
f
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
•
Request Info
1-800-453-1692 www.aboveboardelectronics.com
336 More information
www.igus.eu/R157
www.igus.eu/R158
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Seite 337
R157 R158
R100 e-tubes Series R157·R158 Accessories KMA mounting brackets, abbreviated | Attachment from any side | Pivoting | Locking Moving end
Fixed end
Frontal view of KMA* 45
1580...2 / 1585...2
25
1580...1 / 1585...1
*Quickflange upon request
A
B
Bi
A
B
A
22
12°-15°
10,5
12°-15°
45,4
15°
15°
29
11,1
depending on radius
KMA, abbreviated pivoting | Recommended for short travels | Standard KMA, abbreviated locking | Recommended for vertical hanging, standing applications Width Index
Part No. full set KMA pivoting
Part No. full set KMA locking
.040. ► .050. ►
1580.040.12 1580.050.12
.075. ► .088. ►
A
B
[mm]
[mm]
1585.040.12 1585.050.12
50 60
61 71
1580.075.12 1580.088.12
1585.075.12 1585.088.12
85 98
96 109
.090. .100. ► .125. ►
1580.090.12 1580.100.12 1580.125.12
1585.090.12 1585.100.12 1585.125.12
98 110 135
109 121 146
.135. ► .150. ►
1580.135.12 1580.150.12
1585.135.12 1585.150.12
145 160
156 171
.175. ► 1580.175.12 1585.175.12 185 196 .200. ► 1580.200.12 1585.200.12 210 221 Full set with assembled Quickflange, please add index QF e.g. 1580.200.12.QF. Quickflange unassembled: Part No. 15800.QF (KMA = Polymer Metal Mounting Bracket)
The following parts are required for attachment of the mounting brackets:
• •
Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Hexagon nut M5 DIN 934-8 Washer 5,3 DIN 125-ST
•
Part No. structure 1580. 100. 12 A
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
A…must be indicated on preassembled configurations Full set Width index KMA pivoting
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
337
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R157 R158
19.06.2015
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Seite 338
R100 e-tubes Series R157·R158 Accessories Mounting brackets, flange steel | Locking
Moving end
Fixed end
906.461.X.1
Frontal view of flange steel
906.461.X.2
15 x 45°
906.461.X.1 (outer link)
5
A
B = Ba - 35
Ba +1
68 51 +1
50
4 x ø4,2 t=2 7 50
60
906.461.X.2 (inner link)
85
Flange steel, locking | Recommended for short travels Width Index .050. .075.
► ►
Hole pattern
Part No. full set steel, flange
Bi
Ba
A
B
[mm]
[mm]
[mm]
[mm]
58.05 58.1
906.461.1.12* 906.461.2.12*
50 75
66 91
20 30
31 57
Mounting only with hexagon socket DIN 912 M6 and washer DIN 125, 6,3 mm *Available upon request, please consult igus for delivery time ®
Flange steel mounting brackets for E2 e-tubes
ON3 • Emso
Metallic flange brackets with common hole patterns, can easily replace alternatives, without having to alter the hole pattern. Flush mounting at both ends of the e-tube for flange mounting brackets made of steel.
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
338 More information
www.igus.eu/R157
www.igus.eu/R158
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Seite 339
R157 R158
R100 e-tubes Series R157·R158 Accessories Interior separation | Option 1 | Option 2 | (option 3 Option 1: vertical separators
next page)
Option 2: full-width shelves
10
40
5 5 5 5
IMINETIMT.111 II 11.., I I NW 1586.01
1586.01.A
1586.02
221.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
3
/II El I011 16
3
4,5
11,5
19
3
2,5
16
X-1
Separator 1585.01
Separator for e-tubes
For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.
unassembled 1585.01 assembled 1586.01
Asymmetrical separator 1585.01.A
Asymmetrical separator
For side-mounted applications. Asymmetrical separator, for defined distance. No additional spacers necessary.
unassembled 1585.01.A assembled 1586.01.A
Slotted separator 1585.02
Separator, slotted for e-tubes
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
unassembled 1585.02 assembled
1586.02
Full-width shelf 220.X
Full-width shelf for e-tubes
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different
unassembled 220.X assembled 221.X
heights.
Full-width shelf Width X [mm] 040 050 075 088
unassembled
assembled
220.40 220.50 220.75 220.88
221.40 221.50 221.75 221.88
Width X [mm] 100 125 135 150
unassembled
assembled
220.100 220.125 220.135 220.150
221.100 221.125 221.135 221.150
Request Info
Width X [mm] 175 200
unassembled
assembled
220.175 220.200
221.175 221.200
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
339
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Seite 340
R100 e-tubes Series R157·R158 Accessories Interior separation | Option 3
10
40
5 5 5 5
Option 3: shelves
1586.03
2210.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
4
=
16 2,5
IC
,=,
Middle plate 1585.03
Middle plate for e-tubes unassembled 1585.03 assembled 1586.03
Shelf 2200.X
Shelf for e-tubes
X X-7
To achieve a modular shelving the shelf 2200.X can be fitted at 5 different heights.
unassembled 2200.X assembled 2210.X
For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They can be fitted at 5 different heights.
Shelves Width X [mm] 018 023 028
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
2200.18 2200.23 2200.28
2210.18 2210.23 2210.28
043 048 058
2200.43 2200.48 2200.58
2210.43 2210.48 2210.58
088 099 124
2200.88 2200.99 2200.124
2210.88 2210.99 2210.124
033
2200.33
2210.33
068
2200.68
2210.68
149
2200.149
2210.149
038
2200.38
2210.38
073
2200.73
2210.73
Request Info
1-800-453-1692 www.aboveboardelectronics.com
340 More information
www.igus.eu/R157
www.igus.eu/R158
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Seite 341
Separator with integrated strain relief
.
Strain relief separator Part No. 1585.01.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
R157 R158
*
R100 e-tubes Series R157·R158 Further accessories
igus white e-tube series R100 in a medical application ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
341
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R167 R168
19.06.2015
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Seite 342
R100 e-tubes Series R167·R168 Product range Chip protection, even against hot chips, cost effective
...R168
50
50
...R167
Series R167 | Hinged, snap-open along the inner radius from both sides Series R168 | Hinged, snap-open along the outer radius from both sides | Standard e-tubes snap-open along the inner radius
e-tubes snap-open along the outer radius
Bi
Ba
R Bend radii
R167
[mm]
[mm]
[mm]
[kg/m]
[kg/m]
167. 050 .R.0 167. 075 .R.0
168. 050 .R.0 168. 075 .R.0
50 75
68 93
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 1,58
≈ 1,58
≈ 1,84
≈ 1,84
167. 100 .R.0 167. 115 .R.0
168. 100 .R.0 168. 115 .R.0
100 115
118 133
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 2,09
≈ 2,09
≈ 2,24
≈ 2,24
167. 125 .R.0 167. 150 .R.0 167. 175 .R.0
168. 125 .R.0* 168. 150 .R.0 168. 175 .R.0
125 150 175
143 168 193
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 2,35
≈ 2,35
≈ 2,60
≈ 2,60
≈ 2,86
≈ 2,86
167. 200 .R.0 167. 225 .R.0
168. 200 .R.0 168. 225 .R.0*
200 225
218 243
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 3,11
≈ 3,11
≈ 3,37
≈ 3,37
167. 250 .R.0
168. 250 .R.0*
250
268
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 3,62
≈ 3,62
*Width available upon request, please consult igus for delivery time ®
Supplement Part No. with required radius (R). Example: 168.100.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 168.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®
342 More information
www.igus.eu/R167
www.igus.eu/R168
R168
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Seite 343
R167 R168
R100 e-tubes Series R167·R168 Dimensions 656 Ba Bi
FLG
1.5
S S/2
D
1.0
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
!ix
R
Fixed end
IN 118
MN Vit AO ANNIMIIIMMINE 58,8
64
0
50 mm 58,8 mm/link 17 (999,6 mm) S/ + K 2
118
opoomeofiR I' Moving end
0.5 0
R167
FLB
Inner height Pitch Links/m Chain length
H
≤46 mm
HF = H + 40
R168
10 8.0 6.0 4.0 2.0
H - 64
20
50 64
Fill weight [kg/m]
Unsupported applications | Short travels
R
100
125
150
175
200
225
250
300
H
264
314
364
414
464
514
564
664
D K
220 435
245 515
270 590
295 670
320 750
345 825
370 905
420 1065
The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
343
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19.06.2015
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Seite 344
R100 e-tubes Series R167·R168 Accessories KMA mounting brackets, extended | Attachment from any side | Pivoting | Locking
Moving end
Fixed end 1680...2 / 1680...4 118
29,5
29,5
Frontal view of KMA* 45 29
LJ
I
26
6
6
1680...1 / 1680...1 118
*Quickflange upon request
12°-34° Bi
A
B
A
B
17
63 i 1 t
40
12
12,5
12
12
ommrim
40
teu
depending on radius
.•'
34°
12,5
KMA, pivoting | Recommended for short travels | Standard KMA, locking | Recommended for vertical hanging, standing applications Width Index .050. .075. .100. .115. .125. .150. .175. .200. .225.
• • • • • • • • • •
z
Part No. full set KMA pivoting
Part No. full set KMA fixed end locking*
1680.050.12 1680.075.12
A
B
[mm]
[mm]
1680.050.14 1680.075.14
62 87
74 99
1680.100.12 1680.115.12
1680.100.14 1680.115.14
112 127
124 139
1680.125.12 1680.150.12 1680.175.12
1680.125.14 1680.150.14 1680.175.14
137 162 187
149 174 199
1680.200.12 1680.225.12
1680.200.14 1680.225.14
212 237
224 249
.250. 1680.250.12 1680.250.14 262 274 Full set with assembled Quickflange, please add index QF e.g. 1680.250.12.QF. Quickflange unassembled: Part No. 16800.QF *only the fixed end is locking, the moving end is pivoting (KMA = Polymer Metal Mounting Bracket)
The following parts are required for attachment of the mounting brackets:
.Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base • Washer 5,3 DIN 125-ST • Hexagon nut M5 DIN 934-8 Part No. structure 1680. 100. 12 A
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
A…must be indicated on preassembled configurations Full set pivoting = 12 Width index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
344 More information
www.igus.eu/R167
www.igus.eu/R168
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 345
R167 R168
R100 e-tubes Series R167·R168 Accessories Mounting brackets, flange steel | Locking Moving end
Fixed end
905.050.X.1
Frontal view of flange steel
905.050.X.2
15 x 45°
GM
6
A
B = Ba - 35
Ba +1
80 64 +1
60
4 x ø4,2 t=2
..... .....,
' msso
7 60
70
905.050.X.1 (outer link)
98
905.050.X.2 (inner link)
Flange steel, pivoting | Recommended for short travels Width Index
Hole pattern
Part No. full set steel, flange
Bi
Ba
A
B
[mm]
[mm]
[mm]
[mm]
.075. .115.
68.01 68.02
905.050.1.12* 905.050.2.12*
75 115
93 133
30 50
58 98
.175.
68.03
905.050.3.12*
175
193
100
158
Mounting only with hexagon socket DIN 912 M6 and washer DIN 125, 6,3 mm *Available upon request, please consult igus for delivery time ®
Flange steel mounting brackets for E2 e-tubes
0103. kg *MENIN *
Metallic flange brackets with common hole patterns, can easily replace alternatives, without having to alter the hole pattern. Flush mounting at both ends of the e-tube for flange mounting brackets made of steel.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
4
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
345
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19.06.2015
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Seite 346
R100 e-tubes Series R167·R168 Accessories Interior separation | Option 1 | Option 2 Option 1: vertical separators
Option 2: full-width shelves
13
12
12
50
.11 ATM ITEM I 11011 NiMiN 1686.01
1686.02
321.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
3
Separator 1685.01
Separator for e-tubes unassembled 1685.01 assembled 1686.01
16
-,. ,, 16
3,4
is
3
Slotted separator 1685.02
Separator, slotted for e-tubes unassembled 1685.02 assembled 1686.02
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
Full-width shelf 320.X
Full-width shelf t
for e-tubes
X-1
For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.
unassembled 320.X assembled 321.X
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelf Width X [mm] 050 075
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
320.050 320.075
321.050 321.075
150 175
320.150 320.175
321.150 321.175
250
320.250
321.250
115 125
320.115 320.125
321.115 321.125
200 225
320.200 320.225
321.200 321.225
Request Info
1-800-453-1692 www.aboveboardelectronics.com
346 More information
www.igus.eu/R167
www.igus.eu/R168
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Seite 347
R167 R168
R100 e-tubes Series R167·R168 Accessories Interior separation | Option 3
10
50
55 5 55 5
Option 3: shelves
1686.04
1686.03
2210.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
I0 il [0 ii 4
17
4
2,5
13
X X-7
Middle plate 1685.03
Middle plate for e-tubes unassembled 1685.03 assembled 1686.03
Side plate 1685.04
Side plate
Side plate for use with shelf 2200.X and middle plate 1685.03.
for e-tubes unassembled 1685.04 assembled
1686.04
Shelf 2200.X
Shelf for e-tubes unassembled 2200.X assembled 2210.X
um
To achieve a modular shelving the shelf 2200.X can be fitted at 7 different heights.
For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They can be fitted at 7 different heights.
Shelves Width X [mm] 018
unassembled
assembled
assembled
assembled
2200.43
2210.43
Width X [mm] 088
unassembled
2210.18
Width X [mm] 043
unassembled
2200.18
2200.88
2210.88
023 028
2200.23 2200.28
2210.23 2210.28
048 058
2200.48 2200.58
2210.48 2210.58
099 124
2200.99 2200.124
2210.99 2210.124
033 038
2200.33 2200.38
2210.33 2210.38
068 073
2200.68 2200.73
2210.68 2210.73
149
2200.149
2210.149
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Separator with integrated strain relief Strain relief separator Part No. 1685.01.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
i*
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
347
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Seite 348
R e-tubes Introduction Advantages U
Universal: attachment from any side
Chip protection: smooth, chiprepellent exterior
Quick assembly: removable lids along the outer radius
Chip protection higher speeds and smooth running E2 series R e-tubes E2 series R - small pitch for higher speeds and smooth motion. igus e-tubes work in hot chip areas, in areas of dirt and dust generated by woodworking, steelmills, pulp and paper, textile, agriculture, coal plant and many other hostile environments. •Very good protection against chips (including hot chips) •Robust and tight •Space-efficient with optimised ratio of inner dimension to outer dimension •Modular interior separation •Universal KMA mounting brackets with attachment options from any side ®
Long service life: large pins for high strength
3
Quiet: small pitch for low noise, smooth operation 4 Long service life: double stop dog for long unsupported length a
•
dirt and dust e-tubes with igumid HT-material for hot chips up to +850°C available upon request iF product design award 1987 igus series R68 ®
product design award
Electrically conductive ESD/ATEX versions upon request UL94-V0 classification upon request
•
1.1
Typical industries and applications
• Tooling machines •Woodworking machines •All kind of industries and machines with chip,
■ 1
348
More information
www.igus.eu/E2R
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Seite 349
R e-tubes Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
E2 e-tubes R Removable lids along the outer radius
R48 R58 R68
25 35 45
25 - 130 50 - 200 50 - 250
36 - 141 66 - 216 68 - 268
36 50 64
60 - 250 75 - 250 100 - 300
1,50 2,30 2,50
352 358 364
E2 e-tubes in chip-area of a tooling machine. Resistant against hot metal chips up to +850°C
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
349
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Seite 350
R e-tubes Technical data Overview Technical data ≤ 3 [m/s] / ≤ 10 [m/s ]
Speed gliding1 / acceleration gliding1) FLG FLB
2
Speed FLG / acceleration FLG
≤ 10 [m/s] / ≤ 100 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G
A
Flammability class, igumid G
•
•
FLG = with straight upper run
VDE 0304 IIC UL94-HB
FLB = with permitted sag
1) For gliding applications, please consult igus . ®
Installation types, maximum travels
411 tits
OP' i "mu
e-chain / e-tube Series
Unsupported
Gliding application 1)
R48
≤ 1,30 m
R58 R68
®
Vertical hanging
Vertical standing
≤ 50 m
≤ 50 m
≤ 4,0 m
≤ 2,30 m
≤ 75 m
≤ 50 m
≤ 2,50 m
≤ 100 m
≤ 60 m
1) For gliding applications, please consult igus . ®
350 More information
www.igus.eu/E2R
Side mounted unsupported
Zig-zag application
Unsupported length lower run
≤ 1,5 m
upon request
upon request
≤ 4,0 m
≤ 2,0 m
upon request
upon request
≤ 4,0 m
≤ 2,0 m
upon request
upon request
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 351
R e-tubes Order keys and options Options with order keys based on series R58 Standard
NC-version (no camber) without pretension
No burning-in of hot chips up to +850°C (1562°F)
ESD / ATEX classified e-chains II 2 GD
Part No. Standard
Part No. NC-version
Part No. igumid HT-material
Part No. ESD-material
ID
(0 IKD Ko
®
NC
58.100.R.0
58.100.R.0.NC
58.100.R.0.HT
58.100.R.0.ESD
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Order example | Order key and colour options based on series R58 Order example for complete e-tube (1,0 m), colour black, with mounting brackets and interior separation: e-tube (1,0 m)
Please indicate e-tube length or number of links: 1,0 m or 56 links
58.100.100.0
+ Mounting brackets KMA, pivoting - 1set
580.100.12
+ Interior separation with 2 separators assembled every 2nd link
2 x 582
Order text: 1,0 m 58.100.100.0 + 580.100.12 + 2 x 582
General igus colour options for e-chains and e-tubes
Order key e-tube removable lids along outer radius
®
58.100.100.0
Colours
Order index Colours .0 White Slate grey only ESD material .ESD oGrey white Grey brown only HT material .HT Orange Grey only for e-chains .3 Yellow
Black :
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
Standard, from stock!
®
• Dusty grey
only for e-tubes
.31 •Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
351
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Seite 352
R e-tubes Series R48 Product range
R48
Protection against dirt and debris, small pitch for smooth motion
LI 25
...R48
Series R48 | Removable lids along the outer radius Removable lids along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
48.025 .R.0 48.050 .R.0
25 50
36 61
| 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | | 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 |
≈ 0,64
48.075 .R.0 48.100 .R.0
75 100
86 111
| 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | | 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 |
≈ 1,03
48.130 .R.0
130
141
| 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 |
≈ 1,46
Weight [kg/m]
Supplement Part No. with required radius (R). Example: 48.100.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 48.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®
352 More information
www.igus.eu/R48
≈ 0,84 ≈ 1,23
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 353
R e-tubes Series R48 Dimensions
R48 656
700
20 10 8.0 6.0 4.0 2.0
≤22 mm 7 Bi Ba
1.5
VS)
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
vrA
Fixed end
4
30,3
:ore
H
0
30 R
um 410ZONZHNHOBinggnii
HF = H + 20
Moving end
4.tir
7 36
0.5
H - 36
FLG
25 mm 30,3 mm/link 33 (999,9 mm) S/ + K 2
S S/2
D
FLB
1.0
0
Inner height Pitch Links/m Chain length
25 36
Fill weight [kg/m]
Unsupported applications | Short travels
R
060
075
100
125
150
175
200
250
H
156
186
236
286
336
386
436
536
D K
123 250
138 300
163 375
188 455
213 535
238 615
263 690
313 850
The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)
Gliding 1) applications | Long travels from 5 m to max. 50 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 2 and 5 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
1) For gliding applications, please consult igus . ®
R H2
060 156
075 186
100 176
125 176
150 176
175 176
200 176
250 *
D2 K2
110 250 *
125 300 *
330 545 170
450 758 270
610 970 380
730 1151 470
690 1182 *
* * *
ACL
*Values upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
353
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Seite 354
R e-tubes Series R48 Accessories
R48
KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end
Fixed end 480...2 / 485...2
Frontal view of KMA
B A
5
480...1 / 485...1
tGc(111
5
25°
Le3,4
5
la. MUD
9
9 30
27,5
7°
18
7° 36
KMA pivoting | Recommended for unsupported applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting
Part No. full set KMA locking
.025. .050.
480.025.12 480.050.12
.075. .100. .130.
480.075.12 480.100.12 480.130.12
A
B
[mm]
[mm]
485.025.12 485.050.12
45 70
55 80
485.075.12 485.100.12 485.130.12
95 120 150
105 130 160
(KMA = Polymer Metal Mounting Bracket)
The following parts are required for attachment of the mounting brackets: • Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base
• Hexagon nut M5 DIN 934-8 • Washer 5,3 DIN 125-ST Part No. structure 480. 100. 12 A A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
Full set Width index KMA pivoting
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
354 More information
www.igus.eu/R48
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 355
R e-tubes Series R48 Accessories
R48
Mounting brackets, angled, polymer | One side pivoting Fixed end
Moving end
4800...1PZ(B)
4800 ...4PZ(B)
32 6,2
5,5
32 6,2
5,5
Bi + 10 A B
Mi 7°-29°
Num
% %Oi
7°-29° I
12 20 30
12 20 39
Angled polymer bracket | One side pivoting Recommended for short and long travels Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
A
B
[mm]
[mm]
Number of teeth
.025. .050.
4800.025.12PZB 4800.050.12PZB
4800.025.12 4800.050.12
12 37
15 30
3 5
.075. .100. .130.
4800.075.12PZB 4800.100.12PZB –
4800.075.12 4800.100.12 4800.130.12
62 87 117
60 80 –
8 10 –
The following parts are required for attachment of the mounting brackets: Countersunk bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Hexagon nut M5 DIN 7991 Washer 5,3 DIN 125-ST
• .
•
praCio
41mcP *OWN , 011 A3 kl A4 A2 NiztEmswii. IttriMMEMA 'A:mammon ntrimmomm
1 111CPI A1
40
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.
Part No. structure 4800.100.12 PZBA1
I IA
A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Width index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
355
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 356
R e-tubes Series R48 Accessories
R48
Mounting brackets, steel | One side pivoting Moving end
Fixed end
482...1
482 ...2 40 7
9
9
7
t=2
A
B
A
t=2
t=2
45° 45°
8
19
19
8
Steel pivoting | One side pivoting Recommended for unsupported, vertical hanging, standing applications Width Index
Part No. full set Steel on side pivoting
A
B
[mm]
[mm]
.025. .050.
482.025 .12 482.050 .12
– 22
482.075 .12 482.100 .12 482.130 .12
47 72 102
35 60 85
.075. .100. .130.
110 140
Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled! ®
olowo° A1*
Aiwa. A2
AMP' hl A3 *
-15-ittMEEME 1%)EMENus -15-titEMEMR"
Part No. structure 482. 100. 12 A1
"lab 0111 A4 Ic-AtEEMERII
Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4. (*A1+A3 only for moving end)
I LI
A…must be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
356 More information
www.igus.eu/R48
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 357
R e-tubes Series R48 Accessories
R48
25
Interior separation
482
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
2,5
IA
Separator 481
Separator for e-tubes unassembled
8
481 482
assembled
Vertical separators are used if a vertical subdivision of the etube interior is required. As standard vertical separators are assembled every other link.
Separator with integrated strain relief Strain relief separator Part No. 481.ZR can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
357
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Seite 358
R e-tubes Series R58 Product range
R58
Protection against dirt and debris, small pitch for smooth motion
35
...R58
Series R58 | Removable lids along the outer radius Removable lids along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
58. 050 .R.0 58. 075 .R.0
50 75
66 91
| 075 | 100 | 125 | 150 | 200 | 250 | | 075 | 100 | 125 | 150 | 200 | 250 |
≈ 1,50
58. 100 .R.0 58. 125 .R.0
100 125
116 141
| 075 | 100 | 125 | 150 | 200 | 250 | | 075 | 100 | 125 | 150 | 200 | 250 |
≈ 2,04
58. 150 .R.0 58. 175 .R.0 58. 200 .R.0
150 175 200
166 191 216
| 075 | 100 | 125 | 150 | 200 | 250 | | 075 | 100 | 125 | 150 | 200 | 250 | | 075 | 100 | 125 | 150 | 200 | 250 |
≈ 2,61
Weight [kg/m]
Supplement Part No. with required radius (R). Example: 58.100.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 58.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®
358 More information
www.igus.eu/R58
≈ 1,77 ≈ 2,31 ≈ 2,88 ≈ 3,15
04B)-EU-D-IT-FR-268-389miniJUa
19.06.2015
14:59 Uhr
Seite 359
R e-tubes Series R58 Dimensions
R58 656
706
20
≤32 mm
FLB
Bi Ba
FLG
1.5
35 mm 33,3 mm/link 30 (999 mm) S/ + K 2
S S/2
D
1.0
401.16MMI R
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
33,3
Fixed end
67
•MOM=
R
075
100
125
150
200
250
H
200
250
300
350
450
550
D K
150 305
175 385
200 460
225 540
275 695
325 855
50
0
70,5
Moving end
H - 50
0.5 0
Inner height Pitch Links/m Chain length
H HF = H + 35
10 8.0 6.0 4.0 2.0
35 50
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 35 mm (with 0,5 kg/m fill weight)
Gliding 1) applications | Long travels from 5 m to max. 75 m S S/2
D2
S/2
Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 3 and 5 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
1) For gliding applications, please consult igus . ®
R H2
075 150
100 166
125 166
150 166
200 166
250 166
D2 K2
150 375 *
310 500 122
380 699 167
480 866 247
800 1265 512
1050 1665 717
ACL
*Values upon request
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
359
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Seite 360
R e-tubes Series R58 Accessories
R58
KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end
Fixed end
580...1 / 580...3
Frontal view of KMA*
580...2 / 580...4 67,1
70,5 12,5
45 29
12,5
26
5,5
*Quickflange upon request
B A
Bi
17
12
20°
15
18°
15
KMA pivoting | Recommended for unsupported applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting
Part No. full set KMA locking
.050. .075.
580.050.12 580.075.12
.100. .125. .150. .175. .200.
A
B
[mm]
[mm]
580.050.34 580.075.34
62 87
74 99
580.100.12 580.125.12 580.150.12
580.100.34 580.125.34 580.150.34
112 137 162
124 149 174
580.175.12 580.200.12
580.175.34 580.200.34
187 212
199 224
(KMA = Polymer Metal Mounting Bracket) The following parts are required for attachment of the mounting brackets:
•Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base • Washer 5,3 DIN 125-ST • Hexagon nut M5 DIN 934-8 Full set with assembled Quickflange, please add index QF e.g. Part No. 580.100.12.QF. Unassembled Quickflange: Part No. 16800.QF Part No. structure 580. 100. 12 A A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
Full set pivoting = 12 Width index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
360 More information
www.igus.eu/R58
04B)-EU-D-IT-FR-268-389miniJUa
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14:59 Uhr
Seite 361
R e-tubes Series R58 Accessories
R58
Mounting brackets, flange steel | Pivoting Fixed end
906.463.X.1
906.463.X.2
C B A
A B C
Moving end
16° 32 50
16°
47
48
38
47 43
50 40°
D C B A
Frontal view
E
7
5
5
E
A B C D
30°
7
13
15
68 82
68 82
Moving end (outer link) 906.463.X.1
ø12
ø12
30 32
(inner link) Fixed end
36 40
Moving end 906.463.X.1
906.463.X.2
Fixed end 906.463.X.2
Flange steel, pivoting | Recommended for unsupported applications Bi
A
B
C
D
E
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
50 75 Bi
90,5
78,5
58,3
24,5
116 A
104 B
83,3 C
50 D
20 30 E
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
906.463.05.2
50
906.463.1.2
75
90,5 116
78,5 104
57,5 82,5
28 45
20 30
Width Index
Hole pattern
Part No. Moving end
.050. .075. P Width Index
58.05 58.1 Hole pattern
906.463.05.1 906.463.1.1 Part No. Fixed end
.050.
58.05
.075.
58.1
Request Info
1-800-453-1692 www.aboveboardelectronics.com
011M1
'16- Om swim
Metallic flange brackets with common hole patterns, can easily replace alternatives, without having to alter the hole pattern. Flush mounting at both ends of the e-tube for flange mounting brackets made of steel.
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
361
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Seite 362
R e-tubes Series R58 Accessories
R58
Interior separation | Option 1 | Option 2
1PIENEI 111.1111SWAMI Option 2: full-width shelves
7,5
35
5 5 5 5
Option 1: vertical separators
582
588
221.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
6
for e-tubes unassembled assembled
12
6 .. .,.
581
= = = J
12 2,5
for e-tubes unassembled assembled
587 588
Slotted separator 587 Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
Full-width shelf 220.X
Full-width shelf for e-tubes
X-1
For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.
582
Separator, slotted
3
.11. 1
Separator 581
Separator
3
unassembled 220.X assembled 221.X
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different heights.
Full-width shelf Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
050 075
220.50 220.75
221.50 221.75
125 150
220.125 220.150
221.125 221.150
200
220.200
221.200
100
220.100
221.100
175
220.175
221.175
Request Info
1-800-453-1692 www.aboveboardelectronics.com
362 More information
www.igus.eu/R58
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Seite 363
R e-tubes Series R58 Accessories
R58
Interior separation | Option 3
7,5
35
5 5 5 5
Option 3: shelves
586
2210.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
4
Middle plate 585
Middle plate for e-tubes = J
L
2,5
12
X X-7
unassembled assembled
To achieve a modular shelving the shelf 2200.X can be fitted at 5 different heights.
585 586
Shelf 2200.X
Shelf for e-tubes
For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They
unassembled 2200.X assembled 2210.X
can be fitted at 5 different heights.
Shelves Width X [mm] 018 023 028
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
2200.18 2200.23 2200.28
2210.18 2210.23 2210.28
043 048 058
2200.43 2200.48 2200.58
2210.43 2210.48 2210.58
088 099 124
2200.88 2200.99 2200.124
2210.88 2210.99 2210.124
033
2200.33
2210.33
068
2200.68
2210.68
149
2200.149
2210.149
038
2200.38
2210.38
073
2200.73
2210.73
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
363
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Seite 364
R e-tubes Series R68 Product range
R68
Protection against dirt and debris, small pitch for smooth motion
45
...R68
Series R68 | Removable lids along the outer radius Removable lids along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
68. 050 .R.0 68. 075 .R.0
50 75
68 93
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 1,90
68. 100 .R.0 68. 115 .R.0
100 115
118 133
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 2,46
68. 125 .R.0 68. 150 .R.0 68. 175 .R.0
125 150 175
143 168 193
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 2,77
68. 200 .R.0 68. 225 .R.0
200 225
218 243
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 3,64
68. 250 .R.0
250
268
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |
≈ 4,23
Weight [kg/m]
Supplement Part No. with required radius (R). Example: 68.100.100.0
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 68.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®
364 More information
www.igus.eu/R68
≈ 2,18 ≈ 2,63 ≈ 3,05 ≈ 3,36 ≈ 3,92
04B)-EU-D-IT-FR-268-389miniJUa
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14:59 Uhr
Seite 365
R e-tubes Series R68 Dimensions
R68 656
708
20 10 8.0 6.0 4.0 2.0
≤42 mm
45 64 Bi Ba
FLB FLG
45 mm 36 mm/link 28 (1008 mm) S/ + K 2
S S/2
D
1.0
•Vrboffeent01 40A V anragfratell
0.5
Moving end
R
1.0
2.0
3.0
0
2.0
4.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
36
72
72
64
0-r 0
H HF = H + 40
1.5
Inner height Pitch Links/m Chain length
H - 64
Fill weight [kg/m]
Unsupported applications | Short travels
R
100
125
150
175
200
225
250
300
H
264
314
364
414
464
514
564
664
D K
186 390
211 465
236 545
261 625
286 705
311 780
336 860
386 1015
The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight)
Gliding 1) applications | Long travels from 6 m to max. 100 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 4 and 6 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
1) For gliding applications, please consult igus . ®
R H2
100 201
125 220
150 220
175 220
200 220
225 220
250 220
300 220
D2 K2
200 500 *
370 648 164
440 792 204
540 900 294
650 1116 364
700 1269 439
850 1476 514
1050 1800 664
ACL
*Values upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
365
04B)-EU-D-IT-FR-268-389miniJUa
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Seite 366
R e-tubes Series R68 Accessories
R68
KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end
Fixed end
680...1 / 680...3
Frontal view of KMA*
680...2 / 680...4
72
72
1111111 I
45 29
15 12,5
*Quickflange upon request
Bi
17
12
A
B
26
12,5 15
5,5
GM 9,5°
tar,
'must
21°
KMA pivoting | Recommended for unsupported applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting
Part No. full set KMA locking
.050. .075.
680.050.12 680.075.12
.100. .115. .125.
A
B
[mm]
[mm]
680.050.34 680.075.34
62 87
74 99
680.100.12 680.115.12 680.125.12
680.100.34 680.115.34 680.125.34
112 127 137
124 139 149
.150. .175.
680.150.12 680.175.12
680.150.34 680.175.34
162 187
174 199
.200. .225. .250.
680.200.12 680.225.12 680.250.12
680.200.34 680.225.34 680.250.34
212 237 262
224 249 274
(KMA = Polymer Metal Mounting Bracket) The following parts are required for attachment of the mounting brackets:
•Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base • Washer 5,3 DIN 125-ST • Hexagon nut M5 DIN 934-8 Full set with assembled Quickflange, please add index QF e.g. Part No. 680.100.12.QF. Unassembled Quickflange: Part No. 16800.QF Request Info
1-800-453-1692 www.aboveboardelectronics.com
Part No. structure 680. 100. 12 A A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.
Full set pivoting = 12 Width index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 366 More information
www.igus.eu/R68
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Seite 367
R e-tubes Series R68 Accessories
R68
Mounting brackets, flange steel | Pivoting Fixed end
906.462.X.1
906.462.X.2
C B A
A B C
Moving end
18° 32 53,5
55
D C B A
E
7
Frontal view
43 40
53,5
28
17
80 95
80 95
Moving end (outer link) 906.462.X.1
(inner link) Fixed end
ø16
ø16
30 32
36 38
Moving end 906.462.X.1
906.462.X.2
29,5
5
5
E
A B C D
62
7
18°
43
Fixed end 906.462.X.2
Flange steel, pivoting | Recommended for unsupported applications Bi
A
B
C
G
E
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
906.462.1.1 906.462.2.1 906.462.3.1 Part No. Fixed end
75 115 175 Bi
116
104
83,3
50
30
156 216 A
144 204 B
123,3 183,3 C
90 150 D
50 100 E
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
68.1 68.2
906.462.1.2 906.462.2.2
75 115
68.3
906.462.3.2
175
116 156 216
104 144 204
83,4 123,4 183,4
38 78 138
30 50 100
Width Index
Hole pattern
Part No. Moving end
.075. .115. .175. Width Index
68.1 68.2 68.3 Hole pattern
.075. .115. .175.
Request Info
1-800-453-1692 www.aboveboardelectronics.com
013M
4
if -+Atzmaim
Metallic flange brackets with common hole patterns, can easily replace alternatives, without having to alter the hole pattern. Flush mounting at both ends of the e-tube for flange mounting brackets made of steel.
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
367
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R68
19.06.2015
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Seite 368
R e-tubes Series R68 Accessories Interior separation | Option 1 | Option 2 Option 1: vertical separators
Option 2: full-width shelves
10,5
12
12
45
TE'mmentill Ljtommutmil R100 = 34511
311
312
321.X
312.24
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
2,5
iI 111 IE IN IN
Separator 301
Separator for e-tubes
14 8
unassembled
301
assembled
311
Separator for e-tubes (for radius R 100)
2,5
unassembled 34501 34511 assembled
14
10
Separator, slotted
2,5
for e-tubes unassembled assembled
14
14
302 312
Separator, slotted wide base* for e-tubes
2,5
unassembled 302.24 assembled 312.24
3,4
24
Separator 34511 if you select bend radius R 100 please use this separator for a vertical subdivision.
Slotted separator 302 Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
Slotted separator 302.24 If a wide space between the separators has to be kept or separators have to be fixed in their position. (*for sidemounted applications)
Full-width shelf 320.X
Full-width shelf t for e-tubes
X-1
For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.
unassembled 320.X assembled 321.X
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelf Width X [mm] 050 075 115
unassembled
assembled
320.050 320.075 320.115
321.050 321.075 321.115
Width X [mm] 150 175 200
125
320.125
321.125
225
unassembled
assembled
320.150 320.175 320.200
321.150 321.175 321.200
320.225
321.225
Request Info
Width X [mm] 250
1-800-453-1692 www.aboveboardelectronics.com
368 More information
www.igus.eu/R68
unassembled
assembled
320.250
321.250
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Seite 369
R e-tubes Series R68 Accessories
R68
Interior separation | Option 3
7,5
45
Option 3: shelves
314
313
2210.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
IM
4
Side plate 303
Side plate for e-tubes
7
In I' 4
2,5
10
X X-7
Side plate for use with shelf 2200.X and middle plate 304.
unassembled assembled
303 313
Middle plate 304
Middle plate
To achieve a modular shelving the shelf 2200.X can be fitted at 7 different heights.
for e-tubes unassembled
304
assembled
314
Shelf 2200.X
Shelf for e-tubes
For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They
unassembled 2200.X assembled 2210.X
mi
can be fitted at 5 different heights.
Shelves Width X [mm] 018 023
unassembled
assembled
assembled
assembled
2200.43 2200.48
2210.43 2210.48
Width X [mm] 088 099
unassembled
2210.18 2210.23
Width X [mm] 043 048
unassembled
2200.18 2200.23
2200.88 2200.99
2210.88 2210.99
028 033
2200.28 2200.33
2210.28 2210.33
058 068
2200.58 2200.68
2210.58 2210.68
124 149
2200.124 2200.149
2210.124 2210.149
038
2200.38
2210.38
073
2200.73
2210.73
Request Info
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igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
369
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Seite 370
RX e-tubes Introduction Advantages Flush attachment: mounting bracket with strain relief option Smooth: without undercuts, edges or gaps Dirt repellent: round contour prevents chip accumulation Keep order: interior separation available
Quick assembly: removable lids along the outer radius with embedded locking mechanism Safe: covered pin/bore connection and stop dogs
Extremely chip repellent e-tubes RX system Problem solver for energy supply systems in areas with chips - available in 4 sizes. Chips and dirt can significantly reduce the service life of cables and hoses. With RX system igus presents an extremely tough but smoothly shaped polymer e-tube that can easily be opened along the outer radius. . Round contour prevents chip accumulation . Injection-molded "sealing lip" all around . No holes, gaps or undercuts . Degree of protection (IP40) tested by TÜV . NORD CERT GmbH - series RX40 . Interior separation and support tray kit available . Covered pin/bore connection and stop dogs . "RBR"version with reverse bend radius available ®
Typical industries and applications
. Tooling machines. Any application with direct chip appearance . Applications with dirt and dust. General machinery
414
RX e-tubes - IP tested www.igus.eu/RX_tested Special equipment: electrically conductive ESD/ATEX version upon request UL94-V0 classifications upon request Optional available with igumid HT-material for hot chips up to 850°C
011 product design aware
nio
370
More information
reddot design award ■ honourable mention 2011
www.igus.eu/RX
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Seite 371
RX e-tubes Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
RX - extremely chip repellent e-tubes removable lids along the outer radius
26 / 42 32 / 52 35 / 62 41 / 73
80 100 120 140
98,4 123 147,6 172,2
56 70 84 98
80 - 175 100 - 300 120 - 150 140 - 250
RX32
123 100
0
18,5
3 22
23,5
32 52 70
RX56 172,2 140
147,6 120
3 27
28,5
*
3 33,5
32
32
4,5
4,5
o
33,5
41 73
35 62 84
27
23,5
4,5
RX48
28,5
22
26 42 56
17
4,5
3 17
374 378 382 386
RX40
98,4 80
18,5
1,7 1,8 2,1 2,3
98
RX32 RX40 RX48 RX56
Request Info
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igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
371
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RX e-tubes Technical data Overview Technical data Speed FLG / acceleration FLG
≤ 10 [m/s] / ≤ 100 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
FLG FLB
2
Material - permitted temperature °C, igumid G
A
-40°C – +120°C
Flammability class, igumid G
•
FLG = with straight upper run
■
VDE 0304 IIC UL94-HB
FLB = with permitted sag
Installation types, maximum travels
•
Unsupported
RX32
≤ 1,20 m
upon request
upon request
upon request
with rework
upon request
RX40
≤ 1,50 m
upon request
upon request
upon request
with rework
upon request
RX48
≤ 1,80 m
upon request
upon request
upon request
with rework
upon request
RX56
≤ 2,00 m
upon request
upon request
upon request
with rework
upon request
Vertical hanging
Vertical standing
Chips [g]
Time [s]
e-tube Series
35
igus product
Side mounted unsupported
180
igus product ®
140
Competitors
Zig-zag application
160
®
30
Rotary
158
Competitors
120
25
100 20
®
03
02
40
01
05
60
igus® R68
10
igus® RX40.100.100
80 15
igus RX-e-tube RX40.100.100 251.900 cycles
20
2,7
0
9,8
Test-Tube 01 250.907 cycles
Test-Tube 02* 2.600 cycles *Interruption of test after 2.600 cycles
0
Test: Drowning - various tube styles were tested under water. For the RX e-tube, it takes more than 30 sec. to fill up with water
Test: chip intrusion - various tube styles were covered with a defined quantity of chips. Only 2,7 g of chips were found inside the RX e-tube after 251.900 cycles
372 More information
62,9
®
igus e-tube 68.10.100.0 256.132 cycles
www.igus.eu/RX
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Seite 373
RX e-tubes Order keys and options Options with order keys based on series RX40 Standard
j
Reverse bend radius for circular movements
No burning-in of hot chips up to +850°C (1562° F)
ATEX / ESD classified e-chains II 2 GD
Part No. Standard
Part No. RBR
Part No. igumid HT-material
Part No. ESD-material
RX40.100.R.0
RX40.100.R1/R2.0
RX40.100.R.0.HT
RX40.100.R.0.ESD
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Request Info
®
1-800-453-1692 www.aboveboardelectronics.com
Order example | Order key and colour options based on series RX40 Order example for complete e-tube (1,0 m), colour black, with mounting brackets and interior separation: e-tube (1,0 m)
Please indicate e-tube length or number of links: 1,0 m or 25 links
RX40.100.100.0
+ Mounting brackets 1 set (+ tiewrap plates)
RX401.100.12ZB
+ Interior separation with 1 separator (central positioning) assembled every 2nd link
1 x RX40.1.1
+ Interior separation with 2 separators (lateral positioning) assembled every 2nd link
2 x RX40.2.1
Order text: 1,0 m RX40.100.100.0 + RX401.100.12ZB + 1 x RX40.1.1 + 2 x RX40.2.1
General igus colour options for e-chains and e-tubes
Order key e-tube - removable lids along outer radius
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
RX40.100.100.0
Colours Black
®
Order index Colours .0 White
Standard, from stock!
Slate grey only ESD material .ESD Grey brown only HT material .HT Grey only for e-chains .3 Dusty grey only for e-tubes .31 ®
Grey white Orange Yellow Light grey
Order index .1
for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
e-chains /e-tubes ®
Black e-chains available from stock! Delivery time for special colours: upon request ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
.1S .2 .4 .14
373
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0
RX e-tubes Series RX32 Product range
RX32
42
Extremely chip repellent, medium size
Series RX32 | Removable lids along the outer radius Removable lids along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
RX32. 080 .R.0
80
98,4
Weight [kg/m]
≈ 1,23
| 080 | 100 | 125 | 150 | 175 | 200*| 225*| 250*|
*Radius available upon request, please consult igus for delivery time! ®
Supplement Part No. with required radius (R). Example: RX32.080.080.0
Dimensions
56
Inner height 42 mm Pitch 32 mm/link Links/m 32 (1024 mm) Chain length S/2 + K S
D S/2
32
FLB
1.0
1.5
2.0
2.5
0
2.0
080
3.5
6.0
7.0
32
56
4.0
100
3.0
225*
250*
H 216 256 306 356 406 456 506 D 156 176 201 226 251 276 301 K 320 380 460 540 615 695 775 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
125
150
175
200*
556 326 850
*Radius available upon request, please consult igus for delivery time! ®
Request Info
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374 More information
www.igus.eu/RX32
HF = H + 50
0.5
H - 56
Fixed end
R
0
H
Moving end
FLG Unsupported length FLG / FLB [m] Length of travel S [m]
R
42
≤37 mm
26
Ba Bi
Fill weight [kg/m]
14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
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RX e-tubes Series RX32 Accessories
RX32
Mounting brackets, flange | Polymer locking, two-piece Moving end
Fixed end
RX321.080.1(ZB) 32
11
Frontal view of flange
RX321.080.2(ZB) 32
32
32
11
30
87
98,4
ø 4,5
1*-411*******p_a 56 32
32
32
32 11
56
11
Lateral view of igus RX32 e-tube with flange mounting brackets ®
and optional strain relief (upon request)
Two-piece mounting bracket with flange attachment
Flange mounting brackets, locking
z
Width Index .080.
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
RX321.080.12ZB
RX321.080.12
Number of teeth 8
RX321.080.12ZB A Part No. structure
A
Flange mounting brackets for flush mounting. Easy fixation. Optional M4 insert nuts. For the preassembled mode please add index A.
112
A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates Full set Width Index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
375
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RX e-tubes Series RX32 Accessories
RX32
Interior separation
3 17
17
18,5
4,5
18,5
520.XX
RX32.1.1 RX32.2.1
RX32.1
IP I 1101 ,: = 3
RX32.2
4,5
3
X -1
Slotted separator (central positioning) unassembled RX32.1 assembled RX32.1.1 Slotted separator
RX32.2 lateral positioning
Vertical separation - slotted separators: RX32.1 (central positioning) RX32.2 (lateral positioning) Vertical separation of the large filling space by cable-friendly, polymer separators. Due to their slots, basic vertical/horizontal shelving arrangements are possible. As standard separators are assembled every 2nd e-chain link.
unassembled RX32.2 assembled RX32.2.1
Horizontal separation
Full-width shelf, lockable 520.X 521.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves unassembled
assembled
520.24 520.44
521.24 521.44
Request Info
Width X [mm] 064 084
unassembled
assembled
520.64 520.84
521.64 521.84
1-800-453-1692 www.aboveboardelectronics.com
376 More information
RX32.2 lateral positioning
®
(lateral positioning)
unassembled assembled
Width X [mm] 024 044
RX32.1 central positioning
www.igus.eu/RX32
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Seite 377
RX e-tubes Series RX32 Further accessories
RX32
Hot Chips up to +850°C RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: Part No. RX32.080.080.0.HT Delivery time upon request. More information www.igus.eu/HT ®
Optional: support tray kit for support of the lower run
•Open trough design for safe guidance of the RX e-tube • Chips can fall through •Available in 2 lengths More information
www.igus.eu/RX32
1
Polymer strain relief block. For RX e-tubes flange mounting brackets.
•
Strain relief block according to your specifications Fast assembly by standard screw connection Can be mounted in the mounting bracket More information www.igus.eu/RX32
•
Supply of the main spindle in a tooling machine with igus RX e-tube. The rounded contour of the energy supply repels all kind of chips ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
377
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Seite 378
C
RX e-tubes Series RX40 Product range
RX40
52
Extremely chip repellent, medium size
Series RX40 | Removable lids along the outer radius Removable lids along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
RX40. 100 .R.0
100
123
Weight [kg/m]
≈ 1,89
| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 275 | 300
Supplement Part No. with required radius (R). Example: RX40.080.080.0
≤48 mm
70
Ba Bi
52
Inner height 52 mm Pitch 40 mm/link Links/m 25 (1000 mm) Chain length S/2 + K S
D
FLB
S/2
FLG 1.5
2.0
Unsupported length FLG / FLB [m] Length of travel S [m]
0
2.0
4.0
R
100
125
150
H D K
270 195 395
320 220 475
370 245 555
2.5
3.0
3.5
Fixed end
6.0
7.0
40
175
250
275
300
420 470 520 570 270 295 320 345 630 710 790 870 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
200
225
620 370 945
670 395 1025
Request Info
1-800-453-1692 www.aboveboardelectronics.com
378 More information
www.igus.eu/RX40
HF = H + 50
1.0
H - 70
0.5
H
Moving end R
0
40
70
14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
32
Fill weight [kg/m]
Dimensions
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RX e-tubes Series RX40 Accessories
RX40
Mounting brackets, flange | Polymer locking, two-piece Moving end
Fixed end
RX401.100.1(ZB) 40
11
Frontal view of flange
RX401.100.2(ZB) 40
40
40
38
11
108
123
ø 5,8
1*-411*******p_a 70
40
40
40
40 11
70
11
Lateral view of igus RX40 e-tube with flange mounting brackets ®
and optional strain relief (upon request)
Two-piece mounting bracket with flange attachment
Flange mounting brackets, locking
z
Width Index .100.
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
RX401.100.12ZB
RX401.100.12
Number of teeth 10
RX401.100.12ZB A Part No. structure
A
Flange mounting brackets for flush mounting. Easy fixation. Optional M4 insert nuts. For the preassembled mode please add index A.
112
A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates Full set Width Index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
379
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RX e-tubes Series RX40 Accessories
RX40
Interior separation
3 22
22
23,5
4,5
23,5
520.XX
I) 101 : I
3
RX40.1.1 RX40.2.1
RX40.1
.--.
unassembled RX40.1 assembled RX40.1.1
Vertical separation - slotted separators: RX40.1 (central positioning) RX40.2 (lateral positioning) Vertical separation of the large filling space by cable-friendly, polymer separators. Due to their slots, basic vertical/horizontal
(lateral positioning) unassembled RX40.2 assembled RX40.2.1
=
Horizontal separation
Full-width shelf, lockable unassembled assembled
520.X 521.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves unassembled
assembled
520.29 520.54
521.29 521.54
Width X [mm] 079 104
unassembled
assembled
520.79 520.104
521.79 521.104
Request Info
1-800-453-1692 www.aboveboardelectronics.com
380 More information
RX40.2 lateral positioning
®
X -1
Width X [mm] 029 054
RX40.1 central positioning
shelving arrangements are possible. As standard separators are assembled every 2nd e-chain link.
Slotted separator RX40.2
3
4,5
Slotted separator (central positioning)
RX40.2 lateral positioning
www.igus.eu/RX40
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Seite 381
RX e-tubes Series RX40 Further accessories
RX40
Hot Chips up to +850°C RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: Part No. RX40.100.100.0.HT Delivery time upon request. More information www.igus.eu/HT ®
Optional: support tray kit for support of the lower run
•Open trough design for safe guidance of the RX e-tube •Chips can fall through •Available in 2 lengths More information
www.igus.eu/RX40
1
1
Polymer strain relief block. For RX e-tubes flange mounting brackets. Strain relief block according to your specifications Fast assembly by standard screw connection Can be mounted in the mounting bracket More information www.igus.eu/RX40
Chip tests at the igus test-lab prove the excellent sealing of RX e-tube. Video online ®
www.igus.eu/RX_tested
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
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Seite 382
C
RX e-tubes Series RX48 Product range
RX48
62
Extremely chip repellent, large size
Series RX48 | Removable lids along the outer radius Removable lids along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
RX48. 120 .R.0
120
147,6
Weight [kg/m]
≈ 2,76
120 | 150 | 175*| 200*| 225*| 250*| 275*| 300*| 325*|
*Radius available upon request, please consult igus for delivery time! ®
Supplement Part No. with required radius (R). Example: RX48.120.120.0
Dimensions
Inner height 62 mm Pitch 48 mm/link Links/m 21 (1008 mm) Chain length S/2 + K S
D
FLG
S/2
48
1.5
2.0
0
2.0
120
150
4.0
175*
2.5
3.0
3.5
6.0
7.0
48
275*
300*
325*
H 324 384 434 484 534 584 634 D 234 264 289 314 339 364 389 K 475 570 650 725 805 885 960 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
200*
225*
250*
684 414 1040
734 439 1120
*Radius available upon request, please consult igus for delivery time! ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
382 More information
www.igus.eu/RX48
HF = H + 50
1.0
84
0.5
H - 84
Fixed end
R
0
H
Moving end
Unsupported length FLG / FLB [m] Length of travel S [m]
R
84
FLB
62
≤56 mm
35
Ba Bi
Fill weight [kg/m]
14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
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Seite 383
RX e-tubes Series RX48 Accessories
RX48
Mounting brackets, flange | Polymer locking, two-piece Moving end
Fixed end
RX481.120.1
RX481.120.2
48
48
48
Frontal view of flange
48
45
130
147,6
ø 6,5
1*-411*******p_a 84 48
48
48
48
Lateral view of igus RX48 e-tube with flange mounting brackets
84
®
and optional strain relief (upon request)
Two-piece mounting bracket with flange attachment
•
Flange mounting brackets, locking
z
Width Index .120.
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
upon request
RX481.120.12
Number of teeth upon request
RX481.120.12 A Part No. structure
A
Flange mounting brackets for flush mounting. Easy fixation. Optional M4 insert nuts. For the preassembled mode please add index A.
A…must be indicated on preassembled configurations Full set Width Index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
383
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Seite 384
RX e-tubes Series RX48 Accessories
RX48
Interior separation
3 27
27
28,5
4,5
28,5
520.XX
IP 1 IP 1
RX48.1.1 RX48.2.1
RX48.1
Slotted separator (central positioning) unassembled RX48.1 assembled RX48.1.1
3
Slotted separator RX48.2
(lateral positioning)
RX48.2 lateral positioning
RX48.2 lateral positioning
Vertical separation - slotted separators: RX48.1 (central positioning) RX48.2 (lateral positioning) Vertical separation of the large filling space by cable-friendly, polymer separators. Due to their slots, basic vertical/horizontal shelving arrangements are possible. As standard separators are assembled every 2nd e-chain link. ®
4,5
3
X -1
=
unassembled RX48.2 assembled RX48.2.1
Horizontal separation
Full-width shelf, lockable unassembled assembled
520.X 521.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves Width X [mm] 034 064
RX48.1 central positioning
unassembled
assembled
520.34 520.64
521.34 521.64
Width X [mm] 094 124
unassembled
assembled
520.94 520.124
521.94 521.124
Request Info
1-800-453-1692 www.aboveboardelectronics.com
384 More information
www.igus.eu/RX48
04B)-EU-D-IT-FR-268-389miniJUa
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15:00 Uhr
Seite 385
RX e-tubes Series RX48 Further accessories
RX48
Hot Chips up to +850°C RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: Part No. RX48.120.120.0.HT Delivery time upon request. More information www.igus.eu/HT ®
Optional: support tray kit for support of the lower run
•Open trough design for safe guidance of the RX e-tube •Chips can fall through •Available in 2 lengths More information
www.igus.eu/RX48
i
Polymer strain relief block. For RX e-tubes flange mounting brackets. Strain relief block according to your specifications Fast assembly by standard screw connection Can be mounted in the mounting bracket More information www.igus.eu/RX48
With the extremely chip-tight igus RX e-tube and the harnessed chainflex -cables, the lifetime of this woodworking machine could be considerably increased. Because of dust and dirt, previously installed cables failed after one month ®
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
385
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Seite 386
0
RX e-tubes Series RX56 Product range
RX56
73
Extremely chip repellent, very large size
Series RX56 | Removable lids along the outer radius Removable lids along the outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
RX56. 140 .R.0
140
172,2
Weight [kg/m]
≈ 3,83
| 140 | 175* | 200* | 225* | 250 | 275* | 300* | 325* | 350* |
*Radius available upon request, please consult igus for delivery time! ®
Supplement Part No. with required radius (R). Example: RX56.140.140.0
≤65 mm
FLB
2.0
Unsupported length FLG / FLB [m] Length of travel S [m]
0
2.0
4.0
R
140
175*
200*
H D K
378 273 555
448 308 665
498 333 745
56
Fixed end
R
3.0
3.5
6.0
7.0
2.5
56
225*
300*
325*
350*
548 598 648 698 358 383 408 433 820 900 980 1055 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)
250
275*
748 458 1135
798 483 1215
*Radius available upon request, please consult igus for delivery time! ®
.
386 More information
www.igus.eu/RX56
Request Info
1-800-453-1692 www.aboveboardelectronics.com
H
Moving end HF = H + 50
1.5
S/2
H - 98
\
1.0
S
D
98
0.5
Inner height 73 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain length S/2 + K
FLG
0
98
Ba Bi
73
14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
41
Fill weight [kg/m]
Dimensions
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Seite 387
RX e-tubes Series RX56 Accessories
RX56
Mounting brackets, flange | Polymer locking, two-piece Moving end
Fixed end
RX561.140.1
RX561.140.2
56
56
56
Frontal view of flange
56
52
ø 8,5
152
172,2
..0
• 11lig ijo. 7
1*-411*******p_a 98 56
56
56
56
Lateral view of igus RX56 e-tube with flange mounting brackets
98
®
and optional strain relief (upon request)
Two-piece mounting bracket with flange attachment
•
Flange mounting brackets, locking Width Index
Part No. full set with tiewrap plates
Part No. full set without tiewrap plates
.140.
upon request
RX561.120.12
Number of teeth upon request
RX561.120.12 A Part No. structure
A
Flange mounting brackets for flush mounting. Easy fixation. Optional M4 insert nuts. For the preassembled mode please add index A.
A…must be indicated on preassembled configurations Full set Width Index Mounting bracket for selected width index
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
387
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Seite 388
RX e-tubes Series RX56 Accessories
RX56
Interior separation
3 32
32
33,5
4,5
33,5
520.XX
RX56.1.1 RX56.2.1
RX56.1
IP 1
unassembled RX56.1 assembled RX56.1.1
3
Slotted separator
3
1 X -1
=
(lateral positioning)
RX56.2 lateral positioning
Vertical separation - slotted separators: RX56.1 (central positioning) RX56.2 (lateral positioning) Vertical separation of the large filling space by cable-friendly, polymer separators. Due to their slots, basic vertical/horizontal shelving arrangements are possible. As standard separators are assembled every 2nd e-chain link.
unassembled RX56.2 assembled RX56.2.1
Horizontal separation
Full-width shelf, lockable unassembled assembled
520.X 521.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves Width X [mm] 039 074
RX56.1 central positioning
®
RX56.2
4,5
IP
Slotted separator (central positioning)
RX56.2 lateral positioning
unassembled
assembled
520.39 520.74
521.39 521.74
Width X [mm] 109 144
unassembled
assembled
520.109 520.144
521.109 521.144
Request Info
1-800-453-1692 www.aboveboardelectronics.com
388 More information
www.igus.eu/RX56
04B)-EU-D-IT-FR-268-389miniJUa
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15:00 Uhr
Seite 389
RX e-tubes Series RX56 Further accessories
RX56
Hot Chips up to +850°C RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: Part No. RX56.140.140.0.HT Delivery time upon request. More information www.igus.eu/HT ®
Optional: support tray kit for support of the lower run
•Open trough design for safe guidance of the RX e-tube •Chips can fall through •Available in 2 lengths More information
www.igus.eu/RX56
1
1
Polymer strain relief block. For RX e-tubes flange mounting brackets. Strain relief block according to your specifications Fast assembly by standard screw connection Can be mounted in the mounting bracket More information www.igus.eu/RX56
Despite the restricted installation space, the RX e-tube is used in this compact turning machine with reverse bend radius (RBR)
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
389
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E4.1 Introduction Advantages Universal: attachment from any side Low noise: optional dampening pads
Chip protection: openable lids
Long lifetime: gliding surfaces for long travels
High stability: "undercut" design
25% faster: easy assembly with QuickLock-crossbars
®
ONE e-chain series for almost any application The E4.1 system combines all the advantages of its three predecessors. E4.1 benefits from 25 years of igus experience in 4-piece e-chains and is the best igus e-chain in the product range. The E4.1 series is stronger with the same or smaller dimensions than its predecessors. Almost all accessories and mounting dimensions are identical. With the E4.1, the service life of your application can be still increased with lower costs. •Undercut design for high lateral stability, high tensile force on long travels and for large unsupported lengths •Good for side-mounted applications •Noise dampening pads •Inner and outer links for quick assembly, with or without pretension •Dirt repellant, with smooth, wear-resistant surface and side wear pads ®
®
®
®
Typical industries and applications
• Crane •Indoor crane •Composting plants
Straight run: due to inner/outer link principle
No camber: no rework needed due to special design Precise separation: notch crossbar with visual scale
• Sewage plants • Machine tools • General mechanical engineering • Materials handling technology • Construction machinery • Any type of machines •Robotics Fraunhofer
I PA
TESTED' DEVICE
IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 2, according to DIN EN ISO 14644-1 for system E4.1, series E4.32.10.063.0.CR at v = 0,5 / 1,0 / 2,0 41 dB(A) tested at igus lab, v = 1,8 m/s unsupported, series E4.21.060.038.0 ®
Electrically conductive ESD/ATEX versions
Low noise operation: due to integrated "brakes"
390
Discover the advantages
several series available from stock e-tubes available as special design with HT material for 850°C hot chips
www.igus.eu/best/E4.1
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Seite 391
E4.1 Features Accessories
IE
11 0
New generation interior separation - even more cable-friendly
Previous interior separation - still available www.igus.eu/E4.1
KMA mounting brackets with attachment options from any side
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips ►from page 656
Guide troughs - "aluminium SuperTrough" basic and heavy duty ► from page 690
Support tray kit. For support of the lower run ► from page 740
Up to 25% more unsupported length with
QuickLock crossbar - reduce assembly
autoglide crossbars available, long travels
XXL material ►www.igus.eu/E4.1
time up to 25%
without guide troughs
The extension link design allows virtually unlimited side-by-side extension
Round or square extender crossbar - safe guiding for large hoses
+25% ≈7m
www.igus.eu/E4.1
The E4 e-chain opener reduces assembly time www.igus.eu/E4savetime ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
391
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Seite 392
E4.1 Any application with one e-chain
®
Undercut design combined with the inner/outer-link solution Smooth, cable-friendly inner surfaces
Low noise operation through integrated "brake" on the radial stop dogs
Special e-chain link contour provides low rolling noise ®
392 Discover the advantages
Smooth and wear-resistant gliding surface - no additional glide shoe
Optional noise dampening pads
www.igus.eu/best/E4.1
Option with or without pretension by reversing outer links
Straight run and fast assembly due to inner- / outer-link design
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Seite 393
E4.1 Moving energy made easy High strength and rigidity, for easy installation Perfect ESD suitability due "tongue and groove" design
Very high stability due to the undercut design
Strong crossbars with double locking
Double vertical stop dog system for larger unsupported lengths
Cable-friendly, Intergrated Iateral wear pads for a long service rounded crossbar life (also for side-mounted applications)
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
393
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Seite 394
E4.1 Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Outer height Ba [mm] ha [mm]
Bend radius R [mm]
Unsupported max. length. [m]
page
Crossbars every link e-chains for demanding applications ®
E4.21 E4.28 E4.32 E4.42 E4.56 E4.80 E4.112 E4.162 800 840 E4.350
21 28 32 42 56 80 112 162 200 204 350
30 - 140 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 200 - 600 200 - 600 100 - 563 400 - 800
44 - 154 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 102 - 652 256 - 656 260 - 660 160 - 623 540 - 940
28 42 54 64 84 108 140 195 236 236 450
38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000 250 - 1000 325 - 1000 325 - 1000 500 - 1000
2,50 2,50 3,30 4,00 5,00 6,20 6,50 6,75 8,00 8,00 6,20
398 402 408 414 420 426 432 438 442 446 450
Crossbars every 2nd link e-chains for almost any application - standard ®
H4.32 H4.42 H4.56 H4.80 H4.112
32 42 56 80 112
50 - 400 50 - 400 50 - 600 50 - 600 50 - 600
73 - 423 76 - 426 84 - 634 100 - 650 102 - 652
54 64 84 108 140
63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000
3,30 4,00 5,00 6,20 6,50
408 414 420 426 432
e-tubes fully enclosed, excellent cable protection
4 R4.28 R4.32 R4.42 R4.56 R4.80 R4.112
28 32 42 56 80 108
50 - 300 50 - 300 50 - 300 75 - 462 100 - 462 200 - 400
.-.11111
70 - 320 73 - 323 76 - 326 109 - 497 150 - 513 252 - 452
42 54 64 84 108 140
Request Info
75 - 250 125 - 300 125 - 350 135 - 500 200 - 1000 250 - 1000 1-800-453-1692 www.aboveboardelectronics.com
394 More information
www.igus.eu/E4.1
2,50 3,30 4,00 5,00 6,20 6,50
402 408 414 420 426 432
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Seite 395
E4.1 Technical data Overview Technical data ≤ 10 [m/s] / ≤ 50 [m/s ]
Gliding speed / acceleration FLG FLB
n
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G
A
Flammability class, igumid G
• FL
G
= with straight upper run
• FL
B
VDE 0304 IIC UL94-HB = with permitted sag
Installation types, maximum travels Or e-chain / e-tube Series
Unsupported
E4.21
®
Gliding
Vertical hanging
Vertical standing
Side mounted unsupported
≤ 2,5 m
≤ 120 m
≤ 40 m
≤ 3,0 m
≤ 1,0 m
E4.28/R4.28
≤ 2,5 m
≤ 200 m
≤ 80 m
≤ 5,0 m
E4.32/H4.32/R4.32
≤ 3,3 m
≤ 200 m
≤ 80 m
E4.42/H4.42/R4.42
≤ 4,0 m
≤ 300 m
E4.56/H4.56/R4.56
≤ 5,0 m
E4.80/H4.80/R4.80
•-0°4 %dr
II,
•
0......
1
Zig-zag application
Unsupported length lower run
with rework
upon request
upon request
≤ 1,2 m
with rework
upon request
upon request
≤ 5,0 m
≤ 1,5 m
with rework
upon request
upon request
≤ 100 m
≤ 6,0 m
≤ 2,0 m
with rework
upon request
upon request
≤ 400 m
≤ 100 m
≤ 6,0 m
≤ 2,5 m
with rework
upon request
upon request
≤ 6,2 m
≤ 400 m
≤ 120 m
≤ 6,0 m
≤ 3,0 m
with rework
upon request
upon request
E4.112/H4.112/R4.112 ≤ 6,5 m
≤ 450 m
≤ 120 m
≤ 6,0 m
≤ 3,0 m
with rework
upon request
upon request
with rework
upon request
upon request
Rotary
E4.162
≤ 6,75 m
≤ 450 m
≤ 120 m
≤ 6,0 m
800
≤ 8,0 m
≤ 450 m
≤ 120 m
≤ 6,0 m
≤ 6,0 m
with rework
upon request
upon request
840
≤ 8,0 m
≤ 450 m
≤ 120 m
≤ 6,0 m
≤ 6,0 m
with rework
upon request
upon request
E4.350
upon request
upon request
upon request
upon request upon request with rework
upon request
upon request
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
395
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Seite 396
E4.1 Order keys and options Options with order keys | based on series E4.56/H4.56/R4.56 Standard
Part No. Standard
Additional noise dampening with pads
QuickLock crossbar reduce assembly time up to 25%
Part No.
Part No. QuickLock crossbar for inner radius
Low noise (with pads)
Part No. QuickLock crossbar
Part No. QuickLock crossbar
for outer radius
for both radii
E4.56.30.R.0
ES4.56.30.R.0
E4.56.30QZ.R.0 E4.56.30QE.R.0 E4.56.30Q.R.0
Crossbar every link
Crossbar every link
Crossbar every link
H4.56.30.R.0
HS4.56.30.R.0
H4.56.30QZ.R.0 H4.56.30QE.R.0 H4.56.30Q.R.0
Crossbar every link
Crossbar every link
Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link
R4.56.30.R.0
RS4.56.30.R.0
e-tube, closed
e-tube, closed
Delivery from stock
Delivery time: upon request
Delivery time: upon request Request Info
Delivery time: upon request
Delivery time: upon request
1-800-453-1692 www.aboveboardelectronics.com
•
Order example | based on series E4.56/H4.56/R4.56 Order example for complete e-chain (3,0 m, with crossbars every link), colour black, mounting brackets and interior separation ®
e-chain (3,0 m) ®
Please indicate e-chain length or number of links: 3,0 m or 33 links ®
E4.56.30.300.0
+ Mounting brackets KMA - 1 set (with odd number of links and integrated C-profiles)
E4.560.30.1.12.C
+ Interior separation with 2 separators assembled every 2nd link
2 x 56.1.1
Order text: 3,0 m E4.56.30.300.0 + E4.560.30.1.12.C + 2 x Part No. 56.1.1
®
Magnetically detectable plastic e-chains for the food- and tobacco industry
CD
•The material igumid DT is detected to the tiniest fragment all common metal detection systems •Particles as small as 1.0 mm can be recognised for fragments passing at speeds of 20 m/min More information www.igus.eu/detectablechain
396 More information
www.igus.eu/E4.1
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Seite 397
E4.1 Order keys and options
Simply turn outer side link no additional work
Reverse bend Unsupported radius for circu- lengths +25% lar movements possible
No burning-in of hot chips up to 850°C (1562°F)
ESD / ATEX classified e-chains II 2 GD
Magnetically detectable plastic e-chains
Part No. NC-version
Part No. RBR
Part No. igumid HT-material
Part No. ESD-material
Part No. igumid DT-material
Part No. XXL-material 1)
®
180°=NC
0 0
®
A
+25% ≈7m
D
E4.56.30.R.0.NC E4.56.30.R1/R2.0 E4.56.30.R.0.XXL R4.56.30.R.0.HT E4.56.30.R.0.ESD E4.56.30.R.0.DT Crossbar every link
Crossbar every link
Crossbar every link
Complete e-tube2)
Crossbar every link
Crossbar every link
H4.56.30.R.0.NC H4.56.30.R1/R2.0 H4.56.30.R.0.XXL R4.56.30HT.R.0 H4.56.30.R.0.ESD H4.56.30.R.0.DT Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom
R4.56.30.R.0.NC e-tube, closed
RBR for e-tubes ® please consult igus ®
Crossbar every 2nd link Crossbar every 2nd link
R4.56.30.R.0.XXL R4.56.30HTZ.R.0 R4.56.30.R.0.ESD R4.56.30.R.0.DT e-tube, closed
Bottom only
e-tube, closed
e-tube, closed
R4.56.30HTE.R.0 Lid only
Delivery time: upon request
Delivery time: upon request
Request Info
Delivery time: several series Delivery time: from stock upon request
Delivery time: upon request
Delivery time: upon request
1) Sidebands made from XXL-material
2) Available upon request, please consult igus for delivery time!
3) for the food- and tobacco industry
®
1-800-453-1692
IA
A
www.aboveboardelectronics.com
Order key and colour options | based on series E4.56/H4.56/R4.56 Order key e-chain crossbars every link e-chain crossbars every 2nd link e-tube fully enclosed ®
®
Series / Type Inner height Width index (depends on Bi) Bend radius R Colour index (standard black)
General igus colour options for e-chains and e-tubes ®
E4.56.30.300.0 Colours H4.56.30.300.0 •Black R4.56.30.300.0 •Slate grey
®
Order index Colours .0 .ESD .HT .3 .31
Standard, from stock! only ESD material
•Grey brown only HT material only for e-chains •Grey •Dusty grey only for e-tubes
®
White Grey white Orange Yellow Light grey
Order index for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
e-chains /e-tubes ®
.1 .1S .2 .4 .14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Aluminum lid for plastic e-tube R4.1 Openable, tight, with separation notches Lid notches allow easy positioning of the interior separation Special plastic clips facilitate easy assembly Width continuously adjustable Lids snap-open along both sides Material: aluminium (EN AW-6060) Compatible with the interior separation product range. More Information www.igus.eu/alulid
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
397
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Seite 398
E4.1 Series E4.21 Product range
E4.21
21
Stable due to undercut design, small inner height
...E4.21 crossbars every link
®
e-chains | Series E4.21 crossbars every link (removable along the inner and outer radius) Part No. e-chains
®
R.1)
E4.21. 030. E4.21. 040. R.1) E4.21. 050. R.1) E4.21. 060. R.1) E4.21. 070. R.1) E4.21. 080. R.0 1)
Bi
Ba
E4.21
[mm]
[mm]
[kg/m]
Part No. e-chains
Bi
Ba
E4.21
[mm]
[mm]
[kg/m]
30 40
44 54
≈ 0,60
E4.21. 090. R.0 E4.21. 100. R.0
90 100
104 114
≈ 0,82
50 60
64 74
≈ 0,67
110 120
124 134
≈ 0,89
≈ 0,71
E4.21. 110. R.0 E4.21. 120. R.0
70 80
84 94
≈ 0,74
E4.21. 140. R.0
140
154
≈ 0,99
≈ 0,64
®
≈ 0,85 ≈ 0,92
≈ 0,78
ESD/ATEX version available from stock
Available bend radii R [mm] 038 | 048 | 063 | 075 | 100 | 150 | 200 Supplement Part No. with required radius (R). Example: E4.21.120.100.0 = e-chain with crossbars every link, inner width Bi 120 mm, radius R 100 mm, colour black ®
ESD/ATEX permanently conductive e-chains - E4.21 several widths with delivery from stock: inner widths Bi 30 - 70, radii R 48 - 100. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
398 More information
www.igus.eu/E4.21
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20.06.2015
0:39 Uhr
Seite 399
E4.1 Series E4.21 Dimensions
E4.21 656
698
Ba Bi 13
≤18 mm
Inner height Pitch Links/m Chain length
21 mm 30,5 mm/link 33 (1007 mm) S/ + K 2
S S/2
D
FLG 2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
R
Fixed end 30,5
H
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
28
0
H - 28
Moving end
HF = H + 30
FLB
21 28
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
20
Fill weight [kg/m]
Unsupported applications | Short travels
R
038
048
063
075
100
150
H
104
124
154
178
228
328
428
D K
98 185
108 215
123 260
135 300
160 380
210 535
260 690
200
The required clearance height: HF = H + 30 mm (with 1,5 kg/m fill weight)
Gliding applications | Long travels from 10 m to max. 120 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
038 76
048 96
063 126
075 152
100 135
150 135
200 135
D2+25 K2 ACL
085 185 –
095 215 –
110 260 –
120 300 –
430 640,5 270
580 945,5 370
730 1250,5 470
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
399
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Seite 400
E4.1 Series E4.21 Accessories
E4.21
KMA mounting brackets | Attachment from any side | Pivoting Fixed end E4.210...1.1
Moving end E4.210...1.2 35
35
30,5
—Ear 0g
Bi + 18 Bi + 9 Bi
Bi Bi + 9 Bi + 18
0
48°
f-rNL- Ei Ei - I - Ei Ei - I - 19 Ei - I - Ei Ei - I - 19 El -Irrn 8,5
SW7
48°
8,5
ø 4,3
KMA pivoting | Recommended for unsupported and gliding applications Width Index 030. 040. 050. 060. 070. 080.
► ► ► ► ►
Bi
Bi
Part No. full set KMA pivoting
[mm]
Width Index
E4.210. 030.1.12 E4.210. 040.1.12
30 40
090. 100.
E4.210. 090.1.12 E4.210. 100.1.12
90 100
E4.210. 050.1.12 E4.210. 060.1.12 E4.210. 070.1.12
50 60 70
110. 120. 140.
E4.210. 110.1.12 E4.210. 120.1.12 E4.210. 140.1.12
110 120 140
E4.210. 080.1.12
80
Special mounting bracket feature - E4.21 • Special design of the counterbore as a hexagon allows the inlay of the M4 nut or the hexagon screw head • Note: E4.21 mounting brackets with attachment points from all sides, must always end with an inner link (odd number of links). For the preassembled mode please add index A.
Part No. full set KMA pivoting
[mm]
E4.210.120.1.12 A Part No. structure
111
A…must be indicated on preassembled configurations
Full set Odd numbers of links Width index Series
A
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
400 More information
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Seite 401
E4.1 Series E4.21 Accessories
E4.21
Interior separation
2
T2112
min.12
111.X
T2113.Z
5,5
6,5
5
5
20
IZZ/zIft m
T2111
Note: please observe a lateral spacing of 12 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®
AI
Standard separator T2102
Separator for e-chains
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
®
E
8 1,5
unassembled T2102 assembled T2112
Notch separator T2101
Notch separator
Can be locked securely in 2 mm increments due to gaps on the crossbars of e-chains . The separator cannot slide sideways during operation.
for e-chains
®
®
unassembled T2101 assembled T2111
8
2
nil
1,5
X
Full-width shelf 110.X
Full-width shelf (30-120 mm)
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different
unassembled 110.X assembled 111.X
heights.
Full-width shelf Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
030 040 050
110.30 110.40 110.50
111.30 111.40 111.50
070 080 090
110.70 110.80 110.90
111.70 111.80 111.90
110 120
110.110 110.120
111.110 111.120
060
110.60
111.60
100
110.100
111.100
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Separator with integrated strain relief Strain relief separator Part No. T2103.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run
•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options
I SHHUll Iii I 'LTI• • 111 E! 1
®
More information
from page 740
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
401
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E4.28 R4.28
20.06.2015
0:39 Uhr
Seite 402
00
E4.1 Series E4.28 Product range
28
Stable due to undercut design, small inner height
28
TI ...E4.28 crossbars every link
...R4.28 fully enclosed
®
e-chains | Series E4.28 crossbars every link (removable along the inner and outer radius) e-tubes | Series R4.28 fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. e-chains / e-tubes
Bi
Ba
E4.28
R4.28
[mm]
[mm]
[kg/m]
[kg/m]
E4.1) – 28. 040. R.0 E4.1) R4. 28. 050. R.0
40 50
60 70
≈ 1,06
–
≈ 1,11
≈ 2,20
28. 052. R.0
52 62
72 82
≈ 1,13
–
≈ 1,17
–
70 75 87
90 95 107
≈ 1,20
–
≈ 1,23
≈ 2,32
≈ 1,28
100
120
≈ 1,37
®
E4. –
28. 062. R.0 28. 070. R.0 E4.1) R4. 28. 075. R.0 E4.1) – E4.1) –
E4.1) – 28. 087. R.0 E4.1) R4. 28. 100. R.0
*Radius not available for e-tubes 1)
Part No. e-chains / e-tubes
Bi
Ba
E4.28
[mm]
[mm]
[kg/m]
[kg/m]
E4.1) R4. 28. 125. R.0 E4. R4. 28. 150. R.0
125 150
145 170
≈1,51
≈ 2,78
≈ 1,61
≈ 3,02
175 200
195 220
≈ 1,71
≈ 3,26
≈ 1,84
≈ 3,50
225 250 275
245 270 295
≈ 1,99
≈ 3,82
≈ 2,14
≈ 3,98
–
E4. R4. 28. 175. R.0 E4. R4. 28. 200. R.0 E4. R4. 28. 225. R.0 E4. R4. 28. 250. R.0 E4. – 28. 275. R.0
≈ 2,27
–
≈ 2,54
E4. R4. 28. 300. R.0
300
320
≈ 2,39
≈ 4,46
®
R4.28
A ESD/ATEX version available from stock
Available bend radii R [mm] 055* | 063* | 075 | 100 | 125 | 150 | 175 | 200 | 250 Supplement Part No. with required radius (R). Examples: E4.28.100.100.0 = e-chain with crossbars every link, inner width Bi 100 mm, radius R 100 mm, colour black R4.28.100.100.0 = e-tube fully enclosed, inner width Bi 100 mm, radius R 100 mm, colour black ®
ESD/ATEX permanently conductive e-chains - E4.28 several widths with delivery from stock: inner widths Bi 40 - 125, radii R 55 - 125. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
402 More information
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Seite 403
E4.28 R4.28
E4.1 Series E4.28 Dimensions 656
702
Ba Bi
≤25 mm
Inner height Pitch Links/m Chain length
FLB
28 mm 46 mm/link 22 (1012 mm) S/ + K 2
S S/2
D
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
H - 42
0
46
H
Moving end R
R
055*
063*
075
100
125
150
175
200
250
H
152
168
192
242
292
342
392
442
542
D K
145 265
153 290
165 330
190 410
215 485
240 565
265 645
290 725
340 880
HF = H + 40
FLG
42
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
28 42
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 10 m to max. 200 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
055* 110
063* 126
075 150
100 158
125 158
150 158
175 158
200 158
250 158
D2+25 K2 ACL
122 265 –
130 290 –
142 330 –
350 598 150
490 782 270
530 920 300
665 1104 400
730 1242 450
935 1610 600
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
403
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20.06.2015
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Seite 404
E4.1 Series E4.28 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...280/281... * .1
Moving end ...280/281...0 * .2
30°
Bi + 12
Bi + 12 Bi + 24
58,5
Bi
Bi + 24 Bi + 12
58,5
Frontal view of KMA
30°
5,5
12,5
15
12,5
15
17
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 040. 050. 052. 062. 070. 075. 087. 100.
Ifiii...M11. _1=11_1M Part No. full set KMA pivoting
Bi
Part No. full set KMA locking
E4. – 280. 040 .D * .12 E4. R4. 280. 050 .D * .12 E4. – 280. 052 .D * .12 E4. – 280. 062 .D * .12 E4. – 280. 070 .D * .12
E4. – 281. 040 .❑ * .12 E4. R4.281. 050 .❑ * .12 E4. – 281. 052 .❑ * .12 E4. – 281. 062 .❑ * .12 E4. – 281. 070 .❑ * .12
E4. R4. 280. 075 .D * .12 E4. – 280. 087 .D * .12 E4. R4. 280. 100 .D * .12
E4. R4.281. 075 .❑ * .12 E4. – 281. 087 .❑ * .12 E4. R4.281. 100 .❑ * .12
Width Index
[mm]
40 50 52 62 70 75 87
E4. R4. 281. 125 .❑ * .12 E4. R4. 281. 150 .❑ * .12 E4. R4. 281. 175 .❑ * .12 E4. R4. 281. 200 .❑ * .12 E4. R4. 281. 225 .❑ * .12
E4. R4. 280. 250 .❑ * .12 E4. – 280. 275 .❑ * .12 E4. R4. 280. 300 .❑ * .12
E4. R4. 281. 250 .❑ * .12 E4. – 281. 275 .❑ * .12 E4. R4. 281. 300 .❑ * .12
300.
Bi
Part No. full set KMA locking
125. ► E4. R4. 280. 125 .❑ * .12 150. ► E4. R4. 280. 150 .❑ * .12 175. E4. R4. 280. 175 .❑ * .12 200. E4. R4. 280. 200 .❑ * .12 225. E4. R4. 280. 225 .❑ * .12 250. 275.
100
Part No. full set KMA pivoting
[mm]
125 150 175 200 225 250 275 300
E4.280.100. 2 .12A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
=1
®
1m
3
4
5
1 2
=2 3
4
L
A…must be indicated on preassembled configurations Full set Even numbers of links Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
404 More information
www.igus.eu/E4.28
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Seite 405
E4.28 R4.28
E4.1 Series E4.28 Accessories ®
Interior separation | New generation | Only for e-chains
(e-tubes
next page)
28
2,5
111111L=L_ 14
"r
14
Previous interior separation with optional elements www.igus.eu/E4.28
Me •• 28.1.1
215.09
2310.X
28.2.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
x
2,5
AL
10
28.1
unassembled 28.1 assembled 28.1.1
4 2,5 28.2
X
unassembled 28.2 assembled 28.2.1
10
2,5
9 _E._
-
unassembled 205.09 assembled 215.09 Full-width shelf,
X -1
lockable unassembled 2300.X assembled 2310.X
M:1
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
Spacer 205.09 Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when
®
MM
Separator with a wide base for maximum holding strength in the e-chain .
For even faster installation
Separator, narrow head
Spacer for e-chains
illk
Standard - for any application ®
44 X
1
Standard separator, wide base
spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications).
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 057
Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075
2300.050 2310.050 077 2300.057 2310.057 080
Request Info
Width X [mm] unassembled assembled 087 2300.87 2310.087 090 2300.90 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110
2300.077 2310.077 120 2300.080 2310.080 125
2300.120 2310.120 2300.125 2310.125
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
405
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E4.28 R4.28
20.06.2015
0:39 Uhr
Seite 406
E4.1 Series E4.28 Accessories Interior separation | Only for e-tubes (e-chains
®
Option 2: separation with shelves
28
9
9
5
5
5
Option 1: separation with full-width shelf
previous page)
vi,
2.
7613
7612
221.X
2210.X
min.15
Note e-tube: please observe a lateral spacing of 15 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
10
i ,-, ,, i i
2,5
10
3
Separator 7603 (e-tubes only) Is used when vertical separation is required. Due to its slot,
Separator for e-tubes unassembled 7603 assembled 7613 Full-width shelf (40-200 mm)
X-1
unassembled 220.X assembled 221.X
it allows basic vertical/horizontal shelving arrangements.
Full-width shelf 220.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelf Width X [mm] 040 050 062
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
220.40 220.50 220.62
221.40 221.50 221.62
075 087 100
220.75 220.87 220.100
221.75 221.87 221.100
150 175 200
220.150 220.175 220.200
221.150 221.175 221.200
070
220.70
221.70
125
220.125
221.125
10
Middle plate 7602 (e-tubes only)
Middle plate for e-tubes
6 ?
2,5
10
4
unassembled 7602 assembled 7612
Shelf 2200.X
Shelf (18-149 mm)
X X-7
unassembled 2200.X assembled 2210.X
1m
To achieve a modular shelving by shelf 2200.X. Can be fitted at 3 different heights.
For horizontal separation. Shelves of various widths can be fitted at 3 different heights.
Shelves Width X [mm] 018 023
unassembled
assembled
assembled
2210.18 2210.23
Width X [mm] 043 048
unassembled
2200.18 2200.23
2200.43 2200.48
2210.43 2210.48
028 033 038
2200.28 2200.33 2200.38
2210.28 2210.33 2210.38
058 068 073
2200.58 2200.68 2200.73
2210.58 2210.68 2210.73
Width X [mm] 088 099
unassembled
assembled
2200.88 2200.99
2210.088 2210.099
124 149
2200.124 2200.149
2210.124 2210.149
Request Info
406 More information
www.igus.eu/E4.28
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20.06.2015
0:39 Uhr
Seite 407
E4.1 Series E4.28 Further accessories
E4.28 R4.28
Separators with integrated strain relief Strain relief separators Part No. 28.Z (e-chains ) and Part No. 28.ZT (e-tubes) can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
®
Optional: support tray kit - for support of the lower run
••Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options ®
More information
from page 740
Due to the "undercut design" igus E4.1 series feature high lateral stability. High lateral accelerations of up to 8 m/s can be managed on this milling maschine for bicycles ®
2
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
407
04C)-EU-D-IT-FR-390-515miJU2a
E4.32 H4.32 R4.32
20.06.2015
0:39 Uhr
Seite 408
E4.1 Series E4.32 Product range
ICI CI 32
Stable due to undercut design, medium inner height
...E4.32 crossbars every link
...H4.32 crossbars every 2 link
32
...R4.32 fully enclosed
nd
®
e-chains | Series E4.32 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.32 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.32 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Bi
Ba
E4.32 H4.32 R4.32
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
E4.1) H4. R4.2) 32. 05. R.0 E4.1) H4. – 32. 06. R.0 E4.1) H4. R4. 32. 07. R.0 E4. H4. – 32. 087. R.0
50 68
73 91
1,68
1,62
1,85
1,81
1,68
–
75 87
98 110
1,85
1,70
2,11
1,92
1,73
–
E4. H4. – 32. 097. R.0 E4.1) H4. R4. 32. 10. R.0 E4. H4. R4. 32. 11. R.0 E4. H4. – 32. 112. R.0 E4. H4. R4. 32. 12. R.0 E4. H4. – 32. 137. R.0 E4.1) H4. R4. 32. 15. R.0 E4. H4. – 32. 162. R.0
97 100 108
120 123 131
1,98
1,76
–
2,00
1,78
2,38
2,06
1,80
2,45
112 125
136 148
2,07
1,81
–
2,18
1,87
2,61
137 150 162
161 173 186
2,24
1,89
–
2,33
1,94
2,84
2,36
1,95
–
E4. H4. R4. 32. 17. R.0 E4.1) H4. – 32. 18. R.0 E4. H4. – 32. 187. R.0 E4.1) H4. R4. 32. 20. R.0
168 175 187 200
191 198 211 223
2,44
1,99
3,04
2,46
2,00
–
2,51
2,03
–
2,63
2,09
3,37
Part No. e-chains / e-tubes ®
*Radius not available for e-tubes 1)
Bi
Ba
E4.32 H4.32 R4.32
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
32. 212. R.0 212 32. 23. R.0 225
236 248
2,68
2,12
–
2,78
2,17
–
E4. H4. – 32. 237. R.0 237 E4. H4. R4. 32. 25. R.0 250
261 273
2,81
2,18
–
2,95
2,25
3,85
32. 262. R.0 262 32. 28. R.0 275 32. 29. R.0 287
286 298 311
3,03
2,29
–
3,10
2,33
–
3,14
2,34
–
E4. H4. R4. 32. 30. R.0 300 E4. H4. – 32. 312. R.0 312
323 336
3,27
2,41
4,37
3,29
2,42
–
E4. H4. – E4. H4. – E4. H4. –
32. 325. R.0 325 32. 337. R.0 337 32. 350. R.0 350
348 361 373
3,39
2,47
–
3,45
2,50
–
3,68
2,61
–
E4. H4. E4. H4. E4. H4. E4. H4.
32. 362. R.0 32. 375. R.0 32. 387. R.0 32. 400. R.0
386 398 411 423
3,78
2,66
–
3,85
2,70
–
3,92
2,73
–
3,98
2,77
–
Part No. e-chains / e-tubes ®
E4. H4. – E4. H4. –
E4. H4. – E4. H4. – E4. H4. –
– – – –
362 375 387 400
ESD/ATEX version available from stock 2) Removable lid only, no hinged option
Available bend radii R [mm] 063* | 075* | 100* | 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Examples: E4.32.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.32.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black R4.32.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
ESD/ATEX permanently conductive e-chains - E4.32 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 63 - 250. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
408 More information
www.igus.eu/E4.32
20.06.2015
0:40 Uhr
Seite 409
E4.32 H4.32 R4.32
E4.1 Series E4.32 Dimensions 656 Ba Bi
4.7 ≤28 mm
FLB
FLG
704
Inner height Pitch Links/m Chain length
32 mm 56 mm/link 18 (1008 mm) S/ + K 2
S S/2
D
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
56
H - 54
0
H
Moving end R
54
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
32 54
Fill weight [kg/m]
Unsupported applications | Short travels
R
063*
075*
100*
125
150
175
200
220
250
H +20 0
180
204
254
304
354
404
454
494
554
654
D K
174 310
186 350
211 430
236 505
261 585
286 665
311 745
331 805
361 900
411 1055
HF = H + 40
04C)-EU-D-IT-FR-390-515miJU2a
300
The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 10 m to max. 200 m S S/2
D2
S/2
R
►ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 7 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
063* 126
075* 150
100* 166
125 166
150 166
175 166
200 166
220 166
250 166
300 166
D2+25 K2 ACL
146 310 –
158 350 –
370 616 160
470 784 210
500 896 240
655 1120 370
770 1288 460
900 1456 540
930 1568 570
1100 1904 690
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
409
04C)-EU-D-IT-FR-390-515miJU2a
E4.32 H4.32 R4.32
20.06.2015
0:40 Uhr
Seite 410
E4.1 Series E4.32 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...320/321... * .1
Moving end ...320/321... * .2
73
22
5,5
73
raft]II
M 1111
30°
Bi
Bi + 14
1111
Bi + 27 Bi + 14
1111
Frontal view of KMA
0
30° 1 NI
mei
ir m t
1 NI
11
12,5.. 22,5
11
k aco5
22,5
U.12,5
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 087. 09. 10. 11.
Part No. full set KMA pivoting E4. R4. 320. 05 . * .12.C E4. – 320. 06 . * .12.C E4. R4. 320. 07 . D * .12.C E4. – 320. 087. * .12.C E4. – 320. 097. * .12.C
Bi
Part No. full set KMA locking
[mm]
E4. R4. 321. 05 . * .12.C E4. – 321. 06 . * .12.C E4. R4. 321. 07 . * .12.C E4. – 321. 087. * .12.C E4. – 321. 097.0 * .12.C
50 68
_1111•11Width Index
212. 23.
Part No. full set KMA pivoting
E4. – 320. 212 . * .12.C E4. – 320. 23 . * .12.C E4. – 320. 237 . * .12.C E4. R4. 320. 25 . * .12.C E4. – 320. 262 .0 * .12.C
Bi
Part No. full set KMA locking
[mm]
E4. – E4. –
321. 212 . * .12.C 321. 23 . * .12.C E4. – 321. 237 . D * .12.C E4. R4. 321. 25 .D * .12.C E4. – 321. 262 .0 * .12.C
75 87
237. 25.
97 100 108
262. 28. 29.
112 125
30. 312.
137 150 162
325. 337. 350.
E4. – 320. 28 . * .12.C E4. – 321. 28 . * .12.C E4. – 320. 29 . * .12.C E4. – 321. 29 .D * .12.C E4. R4. 320. 30 . * .12.C E4. R4. 321. 30 . D * .12.C E4. – 320. 312 . * .12.C E4. – 321. 312 . * .12.C E4. – 320. 325 . * .12.C E4. – 321. 325 . * .12.C E4. – 320. 337 . * .12.C E4. – 321. 337 . D * .12.C E4. – 320. 350 . * .12.C E4. – 321. 350 .D * .12.C
212 225 237 250 262 275 287
137. 15. 162.
E4. R4. 320. 10 . * .12.C E4. R4. 321. 10 . * .12.C E4. R4. 320. 11 . * .12.C E4. R4. 321. 11 . * .12.C E4. – 320. 112. D * .12.C E4. – 321. 112. * .12.C E4. R4. 320. 12 . * .12.C E4. R4. 321. 12 . * .12.C E4. – 320. 137. * .12.C E4. – 321. 137. * .12.C E4. R4. 320. 15 . D * .12.C E4. R4. 321. 15 . * .12.C E4. – 320. 162. * .12.C E4. – 321. 162. * .12.C
17. 18.
E4. R4. 320. 17 . * .12.C E4. R4. 321. 17 .0 * .12.C E4. – 320. 18 . * .12.C E4. – 321. 18 . * .12.C
168 175
362. 375.
E4. – 320. 362 .0 * .12.C E4. – E4. – 320. 375 . * .12.C E4. –
321. 362 .0 * .12.C 321. 375 . * .12.C
362 375
187. 20.
E4. – 320. 187. * .12.C E4. – 321. 187. * .12.C E4. R4. 320. 20 . D * .12.C E4. R4. 321. 20 . * .12.C
187 200
387. 400.
E4. – 320. 387 . * .12.C E4. – E4. – 320. 400 . * .12.C E4. –
321. 387 .D * .12.C 321. 400 . D * .12.C
387 400
112. 12.
300 312 325 337 350
E4.320.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
A…must be indicated on preassembled configurations C-profile option
=1
®
3
4
5
Full set 1 2
Even numbers of links
=2 3
Width index
4
Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
410 More information
www.igus.eu/E4.32
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 411
E4.32 H4.32 R4.32
E4.1 Series E4.32 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.32
32
16
3,4
16
5
32.1.1
32.2.1
32.3.1
3210.X
32.4.1
32.5.1
min.30
Note e-tube: please observe a lateral spacing of 30 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
3
Standard separator, wide base
iX I IX 1 IX D:11 10 :: =
unassembled 32.1 assembled 32.1.1
12 7
Separator for QuickLock crossbar
3
unassembled 32.2 assembled 32.2.1
12 3
Separator, narrow base unassembled 32.3 assembled 32.3.1
8
3
Separator, asymmetrical
2,75
6,25
12 7
unassembled 32.4 assembled 32.4.1 Notch separator for notch crossbar
3
unassembled 32.5 assembled 32.5.1
3,4
12
X -1
Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
For side-mounted applications Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 Request Info
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
3200.250 3210.250
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
411
04C)-EU-D-IT-FR-390-515miJU2a
0:40 Uhr
Seite 412
E4.1 Series E4.32 Further accessories Extension links | Extender crossbars
Bi 1
Bi 2
73+1
12,5
45
22,5
Bi 3
Bi 3 + 12 Bi 2 + 10 Bi 1 + 12 Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12 ± 3 (Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12) + 13 ± 3 ®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
G
Round extender crossbar 0 combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
C7 s
„
0
Extender crossbars | Safe guiding for large hoses
• Suitable for hoses with a maximum outer diameter of 105 mm • Gliding with crossbars assembled along outer radius and a special guide trough • Extender crossbar0for snap-open crossbars or attached directly on the side link Part No. single part 385.15.RHD115 385.18.RD115
Max Ø [mm] hose
Form
Installation on side link
Combination with snap-open crossbars
105 105
round round
no yes
yes no
Request Info
1-800-453-1692 www.aboveboardelectronics.com
412 More information
www.igus.eu/E4.32
ø 5,5
E4.32 H4.32 R4.32
20.06.2015
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 413
E4.1 Series E4.32 Further accessories
E4.32 H4.32 R4.32
385.02 Option
Option
Option
Option
Bi-37,5 mm
385.03 Bi
Hinged crossbars | When snap-open crossbars must remain attached
• Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Many e-chains are used in this customised CNC-machine for the woodworking industry ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
413
04C)-EU-D-IT-FR-390-515miJU2a
E4.42 H4.42 R4.42
20.06.2015
0:40 Uhr
Seite 414
00
E4.1 Series E4.42 Product range
42
Stable due to undercut design, medium inner height
...E4.42 crossbars every link
...H4.42 crossbars every 2 link
42
...R4.42 fully enclosed
nd
®
e-chains | Series E4.42 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.42 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.42 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Bi
Ba
E4.42 H4.42 R4.42
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
E4.1) H4. R4.2) 42. 05. R.0 E4. H4. – 42. 06. R.0 E4. H4. R4. 42. 07. R.0 E4.1) H4. R4. 42. 087.R.0
50 68
76 94
2,10
2,05
–
2,21
2,10
–
75 87
101 114
2,24
2,12
2,53
2,30
2,15
2,64
E4. H4. – 42. 097.R.0 E4.1) H4. R4. 42. 10. R.0 E4. H4. R4. 42. 11. R.0 E4. H4. – 42. 112.R.0 E4. H4. R4. 42. 12. R.0 E4. H4. – 42. 137.R.0 E4.1) H4. R4. 42. 15. R.0 E4. H4. – 42. 162.R.0
97 100 108
120 126 134
2,35
2,17
–
2,37
2,18
2,76
2,42
2,20
2,85
112 125
139 151
2,43
2,21
–
2,52
2,26
2,98
137 150 162
164 176 189
2,57
2,28
–
2,64
2,32
3,31
2,66
2,33
–
E4. H4. R4. 42. 17. R.0 E4.1) H4. – 42. 18. R.0 E4. H4. – 42. 187.R.0 E4.1) H4. R4. 42. 20. R.0
168 175 187 200
194 201 214 226
2,73
2,36
3,48
2,75
2,37
–
2,79
2,39
–
2,90
2,44
3,79
Part No. e-chains / e-tubes ®
*Radius not available for e-tubes 1)
Part No. e-chains / e-tubes
Bi
Ba
E4.42 H4.42 R4.42
[mm]
[mm]
[kg/m]
[kg/m]
E4. H4. – 42. 212.R.0 E4. H4. – 42. 23. R.0
212 225
239 251
2,94
2,46
–
3,02
2,51
–
E4. H4. – 42. 237.R.0 E4. H4. R4. 42. 25. R.0
237 250
264 276
3,05
2,52
–
3,16
2,58
4,29
E4. H4. – 42. 262.R.0 E4. H4. – 42. 28. R.0 E4. H4. – 42. 29. R.0
262 275 287
289 301 314
3,23
2,61
–
3,29
2,64
–
3,32
2,65
–
E4. H4. R4. 42. 30. R.0 E4. H4. – 42. 312.R.0
300 312
326 339
3,42
2,71
4,78
3,44
2,72
–
E4. H4. – 42. 325.R.0 E4. H4. – 42. 337.R.0 E4. H4. – 42. 350.R.0
325 337 350
351 364 376
3,53
2,76
–
3,58
2,79
–
3,77
2,88
–
42. 362.R.0 42. 375.R.0 42. 387.R.0 42. 400.R.0
362 375 387 400
389 402 414 426
3,85
2,92
–
3,91
2,95
–
3,97
2,98
–
4,02
3,01
–
®
E4. H4. E4. H4. E4. H4. E4. H4.
– – – –
[kg/m]
ESD/ATEX version available from stock 2) Removable lid only, no hinged option
Available bend radii R [mm] 075* | 100* | 115* | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Examples: E4.42.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.42.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black R4.42.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
ESD/ATEX permanently conductive e-chains - E4.42 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 75 - 250. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
414 More information
www.igus.eu/E4.42
20.06.2015
0:40 Uhr
Seite 415
E4.42 H4.42 R4.42
E4.1 Series E4.42 Dimensions 656 Ba Bi
4.7 ≤38 mm
FLB
Inner height Pitch Links/m Chain length
42 mm 67 mm/link 15 (1005 mm) S/ + K 2
S S/2
D
FLG
708
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
67
H - 64
0
H
Moving end R
64
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
42 64
Fill weight [kg/m]
Unsupported applications | Short travels
R
075*
100*
115*
125
150
160
175
200
250
300
-0 H +25
214
264
294
314
364
384
414
464
564
664
764
D K
208 370
233 450
248 500
258 530
283 610
293 640
308 685
333 765
383 920
433 1080
483 1235
HF = H + 40
04C)-EU-D-IT-FR-390-515miJU2a
350
The required clearance height: HF = H + 40 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 300 m S S/2
D2
S/2
Fixed end
H2
K2
CL = offset fixed point Moving end
R
HRI
►ACL Guide trough with glide bar
Guide trough without glide bar Total length of guide trough
Note: for long travel (gliding) applications, please consult igus . In case of travels between 8 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
075* 150
100* 200
115* 230
125 186
150 186
160 186
175 186
200 186
250 186
300 186
350 186
D2+25 K2 ACL
174 370 –
199 450 –
435 737 200
475 804 230
570 938 300
623 1072 380
670 1139 380
780 1340 460
1030 1675 660
1150 1943 730
1500 2412 1030
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
415
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 416
E4.1 Series E4.42 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...420/421... * .1
Moving end ...420/421...0 * .2
82
82
Frontal view of KMA 6,5
E4.42 H4.42 R4.42
20.06.2015
Bi + 16
Bi
Bi + 32 Bi + 16
30°
30°
15 22,5
22,5 15
22
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications
15°W--11E- _1111•11-
Width Index 05. 06. 07. 087. 09. 10. 11.
Part No. full set KMA pivoting
E4. R4. 420. 05 .D * .12.C E4. – 420. 06 .D * .12.C E4. R4. 420. 07 .ID * .12.C E4. R4. 420. 087.D * .12.C E4. – 420. 097.D * .12.C
137. 15. 162. 17. 18. 187. 20.
Width Index
[mm]
E4. R4. 421. 05 .D * .12.C E4. – 421. 06 .❑ * .12.C E4. R4. 421. 07 .❑ * .12.C E4. R4. 421. 087.❑ * .12.C E4. – 421. 097.❑ * .12.C
E4. R4. 420. 10 .D * .12.C E4. R4. 421. 10 .❑ * .12.C .12.C . E4. R4. 420. 11 .D E4. R4. 421. 11 ❑ * * .12.C E4. – 420. 112.ID * .12.C E4. – 421. 112.❑ * .12.C E4. R4. 420. 12 .D * .12.C E4. R4. 421. 12 .❑ * .12.C .12.C . E4. – 420. 137.D E4. – 421. 137 ❑ * * .12.C E4. R4. 420. 15 .ID * .12.C E4. R4. 421. 15 .❑ * .12.C E4. – 420. 162.D * .12.C E4. – 421. 162.❑ * .12.C
112. 12.
Bi
Part No. full set KMA locking
Part No. full set KMA pivoting
212. ► E4. – 420. 212 .❑ * .12.C 23. ► E4. – 420. 23 .❑ * .12.C 237. ► E4. – 420. 237 .❑ * .12.C 25. ► E4. R4. 420. 25 .❑ * .12.C 262. ► E4. – 420. 262 .❑ * .12.C
50 68 75 87
97 100 108
Bi
Part No. full set KMA locking
421. 212 .❑ * .12.C 421. 23 .❑ * .12.C E4. – 421. 237 .❑ * .12.C E4. R4. 421. 25 .❑ * .12.C E4. – 421. 262 . * .12.C E4. – E4. –
[mm]
212 225 237 250 262 275 287
137 150 162
28. ► E4. – 420. 28 .❑ * .12.C E4. – 421. 28 .❑ * .12.C .12.C . 29. ► E4. – 420. 29 .❑ E4. – 421. 29 ❑ * * .12.C 30. ► E4. R4. 420. 30 .❑ * .12.C E4. R4. 421. 30 .❑ * .12.C 312. ► E4. – 420. 312 .❑ * .12.C E4. – 421. 312 .❑ * .12.C .12.C . 325. ► E4. – 420. 325 .❑ E4. – 421. 325 ❑ * * .12.C 337. ► E4. – 420. 337 .❑ * .12.C E4. – 421. 337 .❑ * .12.C 350. ► E4. – 420. 350 .❑ * .12.C E4. – 421. 350 .❑ * .12.C
E4. R4. 420. 17 .0 * .12.C E4. R4. 421. 17 .❑ * .12.C E4. – 420. 18 .D * .12.C E4. – 421. 18 .❑ * .12.C
168 175
362. ► E4. – 420. 362 .❑ * .12.C E4. – 375. E4. – 420. 375 .❑ * .12.C E4. –
421. 362 . * .12.C 421. 375 .❑ * .12.C
362 375
E4. – 420. 187.D * .12.C E4. – 421. 187.❑ * .12.C .12.C . E4. R4. 420. 20 .ID E4. R4. 421. 20 ❑ * * .12.C
187 200
387. 400.
E4. – 420. 387 .❑ * .12.C E4. – E4. – 420. 400 .❑ * .12.C E4. –
421. 387 .❑ * .12.C 421. 400 .❑ * .12.C
387 400
112 125
ELI
300 312 325 337 350
E4.420.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
=1
®
3
4
5
1 2
=2 3
A…must be indicated on preassembled configurations C-profile option Full set Even numbers of links Width index
4
Series
A
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
416 More information
www.igus.eu/E4.42
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 417
E4.42 H4.42 R4.42
E4.1 Series E4.42 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.42
42 21
7,5 7,5
3,4
21
5
42.1.1
42.2.1
42.3.1
3210.X
42.4.1
min.30
42.5.1
Note e-tube: please observe a lateral spacing of 30 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
3
Standard separator, wide base
it( I 4
Separator for QuickLock crossbar
3
unassembled 42.2 assembled 42.2.1
14 3
Separator, narrow base
7
Separator, asymmetrical
2,75 8,25
14
4
g
IN m :: = 3
3,4
14
mieizm
For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 42.3 assembled 42.3.1
3
Elm
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 42.1 assembled 42.1.1
14
I0 I0
Standard - for any application
X -1
unassembled 42.4 assembled 42.4.1 Notch separator for notch crossbar unassembled 42.5 assembled 42.5.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X
El
For side-mounted applications Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 Request Info
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
3200.250 3210.250
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
417
04C)-EU-D-IT-FR-390-515miJU2a
0:40 Uhr
Seite 418
E4.1 Series E4.42 Further accessories Extension links | Extender crossbars
Bi 1
Bi 2
82+1
15
48,5
22,5
Bi 3
Bi 3 + 14 Bi 2 + 12 Bi 1 + 14 Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14 ± 3 (Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14) + 16 ± 3 ®
Extension links | For extremely wide e-chains up to 3,0 m • Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FLG max. can be increased when high fill weights are required ®
Round extender crossbar 0 combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
„
C7 s O
Extender crossbars | Safe guiding for large hoses • Suitable for hoses with a maximum outer diameter of 105 mm • Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar 0 for snap-open crossbars or attached directly on the side link Part No. single part 385.15.RHD115 385.18.RD115
Max Ø [mm] hose
Form
Installation on side link
Combination with snap-open crossbars
105 105
round round
no yes
yes no
Request Info
1-800-453-1692 www.aboveboardelectronics.com
418 More information
www.igus.eu/E4.42
ø 5,5
E4.42 H4.42 R4.42
20.06.2015
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20.06.2015
0:40 Uhr
Seite 419
E4.1 Series E4.42 Further accessories
E4.42 H4.42 R4.42
385.02 Option
Option
Option
Option
Bi-37,5 mm
385.03 Bi
Hinged crossbars | When snap-open crossbars must remain attached • Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
419
04C)-EU-D-IT-FR-390-515miJU2a
E4.56 H4.56 R4.56
20.06.2015
0:40 Uhr
Seite 420
ID 0
E4.1 Series E4.56 Product range
56
Stable due to undercut design, large inner height
...E4.56 crossbars every link
...H4.56 crossbars every 2 link
56
...R4.56 fully enclosed
nd
®
e-chains | Series E4.56 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.56 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.56 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Bi
Ba
E4.56 H4.56 R4.56
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
50 65
84 99
3,60
3,59
–
3,69
3,63
–
E4.1) H4. R4.2) 56. 07. R.0 75 E4. H4. – 56. 08. R.0 87 E4. H4. R4. 56. 10. R.0 100 E4. H4. – 56. 11. R.0 112 E4.1) H4. R4. 56. 12. R.0 125 E4. H4. – 56. 13. R.0 137 E4.1) H4. R4. 56. 15. R.0 150
109 121
3,76
3,67
4,31
3,85
3,71
–
134 147 159
3,93
3,75
4,65
4,05
3,81
–
4,13
3,85
5,01
172 184
4,26
3,92
–
4,28
3,93
5,36
56. 16. R.0 162 E4. H4. R4. 56. 17. R.0 175 E4. H4. – 56. 18. R.0 187 E4.1) H4. R4. 56. 20. R.0 200 E4. H4. – 56. 21. R.0 212 E4. H4. – 56. 22. R.0 225 E4. H4. – 56. 23. R.0 237 E4.1) H4. R4. 56. 25. R.0 250
197 209 222
4,41
3,99
–
4,55
4,06
5,73
4,66
4,12
–
234 247 259 272 284 297 309
4,71
4,14
5,96
4,78
4,18
–
4,85
4,21
–
4,96
4,27
–
4,93
4,25
6,64
5,16
4,37
–
5,27
4,42
6,97
322 334
5,32
4,45
–
5,48
4,53
7,31
Part No. e-chains / e-tubes ®
E4. H4. – E4. H4. –
56. 05. R.0 56. 06. R.0
E4. H4. –
E4. H4. – E4. H4. R4. E4. H4. – E4.1) H4. R4.
56. 26. R.0 262 56. 27. R.0 275 56. 28. R.0 287 56. 30. R.0 300
*Radius not available for e-tubes 1)
Available bend radii R
[mm]
Bi
Ba
E4.56 H4.56 R4.56
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
56. 31. R.0 56. 32. R.0
312 325
347 359
5,51
4,54
–
5,62
4,60
–
E4. H4. – 56. 33. R.0 E4. H4. R4. 56. 35. R.0
337 350
372 384
5,74
4,66
–
5,88
4,73
8,00
56. 36. R.0 56. 37. R.0 56. 38. R.0
362 375 387
397 409 422
5,90
4,74
–
6,02
4,79
–
6,06
4,82
–
E4. H4. R4. 56. 40. R.0 E4. H4. – 56. 41. R.0
400 412
434 447
6,01
4,79
8,68
6,25
4,91
–
E4. H4. – E4. H4. – E4. H4. –
56. 42. R.0 56. 43. R.0 56. 45. R.0
425 437 450
459 472 484
6,37
4,97
–
6,46
5,01
–
6,65
5,11
–
E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. –
56. 46. R.0 56. 47. R.0 56. 48. R.0 56. 50. R.0 56. 51. R.0 56. 52. R.0 56. 53. R.0
462 475 487 500 512 525 537
497 509 522 534 547 559 572
6,70
5,14
9,52
6,73
5,15
–
6,80
5,19
–
6,96
5,26
–
7,01
5,29
–
7,14
5,36
–
7,23
5,40
–
E4. H4. – E4. H4. –
56. 55. R.0 56. 60. R.0
550 600
584 634
7,65
5,61
–
7,38
5,48
–
Part No. e-chains / e-tubes ®
E4. H4. – E4. H4. –
E4. H4. – E4. H4. – E4. H4. –
ESD/ATEX version available from stock 2) Removable lid only, no hinged option
135* | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500
Supplement Part No. with required radius (R). Examples: E4.56.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.56.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
R4.56.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black
ESD/ATEX permanently conductive e-chains - E4.56 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 135 - 250. Full ESD product range www.igus.eu/ESD ®
Request Info
420 More information
www.igus.eu/E4.56
1-800-453-1692 www.aboveboardelectronics.com
20.06.2015
0:40 Uhr
Seite 421
E4.56 H4.56 R4.56
E4.1 Series E4.56 Dimensions 656
FLB
710
Ba Bi
≤50 mm
Inner height Pitch Links/m Chain length
FLG
56 mm 91 mm/link 11 (1001 mm) S/ + K 2
S S/2
D
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
91
H - 84
0
H
Moving end R
84
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
56 84
Fill weight [kg/m]
Unsupported applications | Short travels
R
135*
150
175
200
240
250
300
350
400
450
500
-0 H +25
354
384
434
484
564
584
684
784
884
984
1084
D K
314 610
329 655
354 735
379 815
419 940
429 970
479 1125
529 1285
579 1440
629 1600
679 1755
HF = H + 50
04C)-EU-D-IT-FR-390-515miJU2a
The required clearance height: HF = H + 50 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 400 m S S/2
D2
S/2
Fixed end
H2
K2
CL = offset fixed point Moving end
R
HRI
►ACL Guide trough with glide bar
Guide trough without glide bar Total length of guide trough
Note: for long travel (gliding) applications, please consult igus . In case of travels between 10 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
135* 270
150 266
175 266
200 266
240 266
250 266
300 266
350 266
400 266
450 266
500 266
D2+25 K2 ACL
268 610 –
450 819 159
580 1092 259
710 1274 359
900 1547 509
980 1638 559
1180 2002 709
1440 2275 909
1530 2548 959
1700 2912 1059
1850 3276 1159
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
421
04C)-EU-D-IT-FR-390-515miJU2a
E4.56 H4.56 R4.56
20.06.2015
0:40 Uhr
Seite 422
E4.1 Series E4.56 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...560/561... * .1
Moving end ...560/561...0 * .2
125
Frontal view of KMA
9
125
', r ef
"sH7 e.'
II 'N,J I N1=,
Bi + 41
Bi
Bi + 41
Bi + 23
30°
30°
e''''..
r''==' , , IT /'=='‘, 1
r''==' 35 20
20 35
45
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 08. 10. 11. 12. 13.
Part No. full set KMA pivoting E4. – 560. 05 .❑ * .12.C E4. – 560. 06 .❑* .12.C E4. R4.560. 07 .❑* .12.C E4. – 560. 08 .❑* .12.C E4. R4.560. 10 .❑ * .12.C E4. – 560. 11 .❑ * .12.C
E4. – 561. 05 . * .12.C E4. – 561. 06 . * .12.C E4. R4. 561. 07 . * .12.C E4. – 561. 08 . * .12.C E4. R4. 561. 10 .0 * .12.C E4. – 561. 11 . * .12.C
E4. R4.560. 12 .❑ * .12.C E4. R4. 561. 12 . * .12.C E4. – 560. 13 .❑ * .12.C E4. – 561. 13 . * .12.C
15. 16.
E4. R4.560. 15 .❑ * .12.C E4. R4. 561. 15 . * .12.C E4. – 560. 16 .❑ * .12.C E4. – 561. 16 . * .12.C
17. 18. 20. 21.
E4. R4.560. 17 .❑ * .12.C E4. – 560. 18 .❑ * .12.C E4. R4.560. 20 .❑ * .12.C E4. – 560. 21 .❑* .12.C
E4. R4. 561. 17 . * .12.C E4. – 561. 18 . * .12.C E4. R4. 561. 20 .0 * .12.C E4. – 561. 21 . * .12.C
22. 23. 25. 26. 27.
E4. – 560. 22 .❑* .12.C E4. – 560. 23 .❑* .12.C E4. R4.560. 25 .❑* .12.C E4. – 560. 26 .❑* .12.C E4. R4.560. 27 .❑* .12.C E4. – 560. 28 .❑* .12.C E4. R4.560. 30 .❑* .12.C
E4. – 561. 22 . * .12.C E4. – 561. 23 . * .12.C E4. R4. 561. 25 . * .12.C E4. – 561. 26 . * .12.C E4. R4. 561. 27 . * .12.C E4. – 561. 28 . * .12.C E4. R4. 561. 30 . * .12.C
28. 30.
Bi
Part No. full set KMA locking
Part No. full set KMA pivoting
Bi
[mm]
Width Index
50 65
31. 32.
75 87
33. 35.
100 112 125
36. 37. 38.
137 150
40. 41.
162 175 187
42. 43. 45.
E4. – 560. 37 . * .12.C E4. – 561. 37 . * .12.C E4. – 560. 38 . * .12.C E4. – 561. 38 . * .12.C E4. R4.560. 40 . * .12.C E4. R4. 561. 40 . * .12.C E4. – 560. 41 . * .12.C E4. – 561. 41 . * .12.C E4. – 560. 42 . * .12.C E4. – 561. 42 . * .12.C E4. – 560. 43 . * .12.C E4. – 561. 43 . * .12.C E4. – 560. 45 . * .12.C E4. – 561. 45 . * .12.C
200 212
46. 47.
E4. R4.560. 46 .0 * .12.C E4. R4. 561. 46 .0 * .12.C E4. – 560. 47 . * .12.C E4. – 561. 47 . * .12.C
462 475
225 237 250 262 275
48. 50. 51. 52. 53.
E4. E4. E4. E4. E4.
487 500 512 525 537
287 300
55. 60.
E4. – 560. 31 . * .12.C E4. – 560. 32 . * .12.C E4. – 560. 33 . * .12.C E4. R4.560. 35 . * .12.C E4. – 560. 36 .0 * .12.C
– – – – –
560. 48 . * .12.C 560. 50 . * .12.C 560. 51 . * .12.C 560. 52 . * .12.C 560. 53 . * .12.C E4. – 560. 55 . * .12.C E4. – 560. 60 . * .12.C
Part No. full set KMA locking E4. – 561. 31 . * .12.C E4. – 561. 32 . * .12.C E4. – 561. 33 . * .12.C E4. R4. 561. 35 . * .12.C E4. – 561. 36 .0 * .12.C
E4. E4. E4. E4. E4.
– – – – –
561. 48 . * .12.C 561. 50 . * .12.C 561. 51 . * .12.C 561. 52 . * .12.C 561. 53 . * .12.C E4. – 561. 55 . * .12.C E4. – 561. 60 . * .12.C
[mm]
312 325 337 350 362 375 387 400 412 425 437 450
550 600
2 .12.C A Part No. structure E4.560.30. ❑ Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
=1
®
3
4
5
A…must be indicated on preassembled configurations C-profile option Full set
1 2
=2 3
Even numbers of links Width index
4
Series
422
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 423
E4.56 H4.56 R4.56
E4.1 Series E4.56 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.56
56 28
14
14
4,5
28
5
min.40/16
56.1.1
56.2.1
56.3.1
521.X
56.4.1
56.5.1
| e-chain : 16 mm
Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.
®
®
-.. ..
Standard separator, wide base
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 56.1 assembled 56.1.1
18 8
Separator for QuickLock crossbar
4
unassembled 56.2 assembled 56.2.1
18 4
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 56.3 assembled 56.3.1
8 4
For side-mounted applications
Separator, asymmetrical
2,5 11,5
18 8
unassembled 56.4 assembled 56.4.1 Notch separator for notch crossbar
4
unassembled 56.5 assembled 56.5.1
18 4,5
It( IX IX DI IN
4
X -1
Full-width shelf, lockable unassembled 520.X assembled 521.X
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
Request Info
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
423
04C)-EU-D-IT-FR-390-515miJU2a
E4.56 H4.56 R4.56
20.06.2015
0:40 Uhr
Seite 424
E4.1 Series E4.56 Further accessories Extension links | Extender crossbars
Bi2
Bi 1 + 19
ø9
79,5 +1
20
35
Bi3
22,5
Bi1
Bi 2 + 16
Bi 3 + 19
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19
±3
(Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18
±3
®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
G
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
Suitable for hoses with a maximum outer diameter of 245 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
0
Part No. single part
Max Ø [mm] hose
Form
450.15.RHD115 450.17.RD115
115 115
450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
150 180 195 245 150 180 195
round round square square square square square square square
0
0 Installation
0
on side link
Combination with snap-open crossbars
no yes
yes no
yes yes yes
no no no
yes no
no yes
no no
yes yes
E4 snapclip - clip-on cable binder
• For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains • The loops can be adjusted as required Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®
®
More information
®
www.igus.eu/E4.56
424 More information
www.igus.eu/E4.56
Request Info
1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 425
E4.56 H4.56 R4.56
E4.1 Series E4.56 Further accessories
•
®
®
The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
•
®
®
trA
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Heavy duty version - for very long travels or high fill weights - series 4040HD·R8840HD
..
..
High side-mount stability due to undercut High torsional rigidity and tensile strength Robust steel mounting brackets For long-term operation in very humid environments More information www.igus.eu/4040HD
igus system E4 e-chains in a container-crane. High loads and high speeds in difficult weather conditions ®
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
425
04C)-EU-D-IT-FR-390-515miJU2a
E4.80 H4.80 R4.80
20.06.2015
0:40 Uhr
Seite 426
CIO
E4.1 Series E4.80 Product range
...E4.80 crossbars every link
...H4.80 crossbars every 2 link
80
80
Stable due to undercut design, very large inner height
...R4.80 fully enclosed
nd
®
e-chains | Series E4.80 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.80 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.80 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Part No. e-chains / e-tubes ®
Bi
Ba
E4.80 H4.80 R4.80
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
E4. H4. – E4. H4. –
80. 05. R.0 80. 06. R.0
50 65
100 115
5,73
5,72
–
5,80
5,76
–
E4.1) H4. – E4. H4. –
80. 07. R.0
75 87
125 137
5,86
5,78
–
5,93
5,82
–
150 163 175
6,00
5,85
6,70
6,10
5,90
–
6,16
5,93
–
188 200
6,27
5,99
–
6,30
6,01
7,34
213 225 238
6,39
6,05
–
6,50
6,11
–
6,59
6,15
–
250 263 275 288 300 313 325
6,64
6,17
8,09
6,70
6,20
–
6,76
6,23
–
6,84
6,28
–
6,94
6,32
8,47
7,01
6,36
–
7,09
6,40
–
338 350
7,14
6,42
–
7,27
6,49
9,22
80. 08. R.0 E4. H4. R4. 80. 10. R.0 100 E4. H4. – 80. 11. R.0 112 E4.1) H4. – 80. 12. R.0 125 E4. H4. – 80. 13. R.0 137 E4.1) H4. R4. 80. 15. R.0 150 80. 16. R.0 162 E4. H4. – 80. 17. R.0 175 E4. H4. – 80. 18. R.0 187 E4.1) H4. R4. 80. 20. R.0 200 E4. H4. – 80. 21. R.0 212 E4. H4. – 80. 22. R.0 225 E4. H4. – 80. 23. R.0 237 E4.1) H4. R4. 80. 25. R.0 250 E4. H4. – 80. 26. R.0 262 E4. H4. – 80. 27. R.0 275 E4. H4. – 80. 28. R.0 287 E4.1) H4. R4. 80. 30. R.0 300 E4. H4. –
*Radius not available for e-tubes 1)
Available bend radii R
[mm]
Bi
Ba
E4.80 H4.80 R4.80
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
80. 31. R.0 80. 32. R.0
312 325
363 375
7,30
6,50
–
7,38
6,54
–
E4. H4. – 80. 33. R.0 E4. H4. R4. 80. 35. R.0
337 350
388 400
7,48
6,59
–
7,59
6,65
9,90
80. 36. R.0 80. 37. R.0 80. 38. R.0
362 375 387
413 425 438
7,61
6,66
–
7,71
6,71
–
7,74
6,73
–
E4. H4. R4. 80. 40. R.0 E4. H4. – 80. 41. R.0
400 412
450 463
7,84
6,77
10,52
7,90
6,80
–
E4. H4. – E4. H4. – E4. H4. –
80. 42. R.0 80. 43. R.0 80. 45. R.0
425 437 450
475 488 500
8,00
6,85
–
8,07
6,89
–
8,23
6,97
–
E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. –
80. 46. R.0 80. 47. R.0 80. 48. R.0 80. 50. R.0 80. 51. R.0 80. 52. R.0 80. 53. R.0
462 475 487 500 512 525 537
513 525 538 550 563 575 588
8,26
6,99
11,33
8,29
7,00
–
8,35
7,03
–
8,48
7,09
–
8,52
7,11
–
8,63
7,17
–
8,70
7,21
–
E4. H4. – E4. H4. –
80. 55. R.0 80. 60. R.0
550 600
600 650
9,05
7,38
–
9,23
7,47
–
Part No. e-chains / e-tubes ®
E4. H4. – E4. H4. –
E4. H4. – E4. H4. – E4. H4. –
ESD/ATEX version available from stock
150* | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000
Supplement Part No. with required radius (R). Examples: E4.80.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.80.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
R4.80.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black
a
.
ESD/ATEX permanently conductive e-chains - E4.80 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 200 - 300. Full ESD product range www.igus.eu/ESD
426 More information
®
Request Info
www.igus.eu/E4.80
1-800-453-1692 www.aboveboardelectronics.com
20.06.2015
0:40 Uhr
Seite 427
E4.80 H4.80 R4.80
E4.1 Series E4.80 Dimensions 656 Ba Bi
4.7 ≤72 mm
FLB FLG
712
Inner height Pitch Links/m Chain length
80 mm 111 mm/link 9 (999 mm) S/ + K 2
S S/2
D
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
111
H
0
H - 108
Moving end R
108
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
80 108
Fill weight [kg/m]
Unsupported applications | Short travels
R
150*
200
250
300
350
400
500
550
600
-0 H +25
408
508
608
708
808
908
1108
1208
1308
2108
D K
371 695
421 855
471 1010
521 1165
571 1325
621 1480
721 1795
771 1950
821 2110
1221 3365
HF = H + 60
04C)-EU-D-IT-FR-390-515miJU2a
1000
The required clearance height: HF = H + 60 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 400 m S S/2
D2
S/2
R
►ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 10 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
150* 242
200 242
250 242
300 242
350 242
400 242
500 242
550 –
600 –
1000 –
D2+25 K2 ACL
550 890 189
800 1330 389
1000 1665 539
1200 2000 689
1450 2330 889
1600 2660 989
2100 3440 1389
– –
– –
– –
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
427
04C)-EU-D-IT-FR-390-515miJU2a
E4.80 H4.80 R4.80
20.06.2015
0:40 Uhr
Seite 428
E4.1 Series E4.80 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...800/801... * .1
Moving end ...800/801...0 * .2
125
Frontal view of KMA
30°
Bi + 50
Bi
Bi + 50 Bi + 28
11
125
30°
20
35
20
35
66
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 08. 10. 11. 12.
z
Part No. full set KMA pivoting
E4. – 800. 05 . * .12.C E4. – 800. 06 . * .12.C E4. – 800. 07 .0 * .12.C E4. – 800. 08 . * .12.C E4. R4.800. 10 . * .12.C
Bi
Part No. full set KMA locking E4. – 801. 05 . * .12.C E4. – 801. 06 . * .12.C E4. – 801. 07 . * .12.C E4. – 801. 08 . * .12.C E4. – 801. 10 .0 * .12.C
[mm]
Width Index
50 65
31. 32.
75 87
33. 35.
100 112 125
36. 37. 38.
137 150
40. 41.
162 175 187
42. 43. 45.
16. 17. 18.
E4. – 800. 11 . * .12.C E4. – 801. 11 . * .12.C E4. – 800. 12 . * .12.C E4. – 801. 12 . * .12.C E4. – 800. 13 .0 * .12.C E4. – 801. 13 . * .12.C E4. R4.800. 15 . * .12.C E4. R4. 801. 15 . * .12.C E4. – 800. 16 . * .12.C E4. – 801. 16 . * .12.C E4. – 800. 17 .0 * .12.C E4. – 801. 17 . * .12.C E4. – 800. 18 . * .12.C E4. – 801. 18 . * .12.C
20. 21.
E4. R4.800. 20 . * .12.C E4. R4. 801. 20 .0 * .12.C E4. – 800. 21 . * .12.C E4. – 801. 21 . * .12.C
200 212
46. 47.
22. 23. 25. 26. 27.
E4. – 800. 22 . * .12.C E4. – 800. 23 .0 * .12.C E4. R4.800. 25 . * .12.C E4. – 800. 26 . * .12.C E4. – 800. 27 .0 * .12.C E4. – 800. 28 . * .12.C E4. R4.800. 30 . * .12.C
225 237 250 262 275
48. 50. 51. 52. 53.
287 300
55. 60.
13. 15.
28. 30.
E4. – 801. 22 . * .12.C E4. – 801. 23 .❑ * .12.C E4. R4. 801. 25 . * .12.C E4. – 801. 26 . * .12.C E4. – 801. 27 .❑ * .12.C E4. – 801. 28 . * .12.C E4. R4. 801. 30 . * .12.C
►
Part No. full set KMA pivoting E4. – 800. 31 . * .12.C E4. – 800. 32 . * .12.C E4. – 800. 33 .0 * .12.C E4. R4.800. 35 . * .12.C E4. – 800. 36 .0 * .12.C
E4. – 801. 31 . * .12.C E4. – 801. 32 . * .12.C E4. – 801. 33 .❑ * .12.C E4. R4. 801. 35 . * .12.C E4. – 801. 36 .0 * .12.C
E4. – 800. 37 . * .12.C E4. – 801. 37 . * .12.C E4. – 800. 38 . * .12.C E4. – 801. 38 . * .12.C E4. R4.800. 40 .0 * .12.C E4. R4. 801. 40 .❑ * .12.C E4. – 800. 41 . * .12.C E4. – 801. 41 . * .12.C E4. – 800. 42 . * .12.C E4. – 801. 42 . * .12.C E4. – 800. 43 .0 * .12.C E4. – 801. 43 .❑ * .12.C E4. – 800. 45 . * .12.C E4. – 801. 45 . * .12.C
►
Bi
Part No. full set KMA locking
[mm]
312 325 337 350 362 375 387 400 412 425 437 450
E4. R4.800. 46 .0 * .12.C E4. R4. 801. 46 .0 * .12.C E4. – 800. 47 . * .12.C E4. – 801. 47 . * .12.C
462 475
E4. – E4. – E4. – E4. – E4. –
487 500 512 525 537
800. 48 . * .12.C 800. 50 .0 * .12.C 800. 51 . * .12.C 800. 52 . * .12.C 800. 53 .0 * .12.C E4. – 800. 55 . * .12.C E4. – 800. 60 . * .12.C
E4. – E4. – E4. – E4. – E4. –
801. 48 . * .12.C 801. 50 .❑ * .12.C 801. 51 . * .12.C 801. 52 . * .12.C 801. 53 .❑ * .12.C E4. – 801. 55 . * .12.C E4. – 801. 60 . * .12.C
550 600
E4.800.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
=1
®
3
4
5
A…must be indicated on preassembled configurations C-profile option Full set
1 2
=2 3
Even numbers of links Width index
4
Series
428
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 429
E4.80 H4.80 R4.80
E4.1 Series E4.80 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.80
40
80
4,5
40
5
14 14 14 14
56
A
80.1.1
min.40/16
80.2.1
80.3.1
521.X
80.4.1
80.5.1
| e-chain : 16 mm
Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.
®
®
4
iN
Standard separator, wide base
ai
18
IN i IN : 4
18
4
II
8
4
--
3,5 10,5
18
x
8 4
!
18 4,5
IN
Separator with a wide base for maximum holding strength in the e-chain . ®
8
tH
Standard - for any application
X -1
unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 80.3 assembled 80.3.1
For side-mounted applications
Separator, asymmetrical unassembled 80.4 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
Request Info
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
1-800-453-1692
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
429
04C)-EU-D-IT-FR-390-515miJU2a
E4.80 H4.80 R4.80
20.06.2015
0:40 Uhr
Seite 430
E4.1 Series E4.80 Further accessories Extension links | Extender crossbars
Bi 2
20
35
ø 11
Bi 3
79,5 +1
Bi 1
Bi 1 + 25 Bi 2 + 25 Bi 3 + 25 Bi 1 + 25 + Bi 2 + 25 + Bi 3 + 25 ± 3 (Bi 1 + 25 + Bi 2 + 25 + Bi 3 + 25) + 22 ± 3 ®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
G
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
•
Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
0
Part No. single part
Max Ø [mm] hose
Form
450.15.RHD115 450.17.RD115
115 115
450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
150 200 220 270 150 200 220
round round square square square square square square square
0
0 Installation
0
on side link
Combination with snap-open crossbars
no yes
yes no
yes yes yes
no no no
yes no
no yes
no no
yes yes
E4 snapclip - clip-on cable binder
• For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains • The loops can be adjusted as required • Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®
®
More information
®
www.igus.eu/E4.80
430 More information
www.igus.eu/E4.80
Request Info
1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 431
E4.80 H4.80 R4.80
E4.1 Series E4.80 Further accessories
®
®
The igus e-chain opener reduces assembly time
•
•
e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
®
®
Optional: support tray kit - for support of the lower run
•
Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Heavy duty version - for very long travels or high fill weights - series 5050HD·R9850HD
. .
•.
High side-mount stability due to undercut High torsional rigidity and tensile strength Robust steel mounting brackets For long-term operation in very humid environments More information www.igus.eu/5050HD
Series ES4.80 as a noise-optimised version with extension links. Unsupported application with high fill weights. Harnessed with rigid hydraulic hoses. Due to the optional rubber pads, the max. noise-level can be reduced up to 9 dB(A)
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
431
04C)-EU-D-IT-FR-390-515miJU2a
E4.112 H4.112 R4.112
20.06.2015
0:40 Uhr
Seite 432
Series E4.112 Product range
112
Stable due to undercut design, new very large inner height
...E4.112 crossbars every link
...H4.112 crossbars every 2 link
108
e-chain
®
e-tube
...R4.112 fully enclosed
nd
®
e-chains | Series E4.112 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.112 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.112 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Part No. e-chains / e-tubes ®
Bi
Ba
[mm]
[mm]
Bi
Ba
[mm]
[mm]
312 325
364 377
≈ 8,11 ≈ 7,49
–
≈ 8,18 ≈ 7,52
–
337 350
389 402
≈ 8,25 ≈ 7,56
–
362 375 E4. H4. – 112. 38. R.0 387 E4. H4. R4. 112. 40. R.0 400 E4. H4. – 112. 41. R.0 412 E4. H4. – 112. 42. R.0 425 E4. H4. – 112. 43. R.0 437 E4. H4. – 112. 45. R.0 450
414 427 439
≈ 8,32 ≈ 7,60
–
≈ 8,38 ≈ 7,63
–
≈ 8,46 ≈ 7,67
–
452 464
≈ 8,63 ≈ 7,75 ≈ 11,82 ≈ 8,58 ≈ 7,73
–
477 489 502
≈ 8,77 ≈ 7,82
–
≈ 8,67 ≈ 7,77
–
≈ 8,88 ≈ 7,88
–
514 527 539 552 564 577 589
≈ 8,85 ≈ 7,86
–
≈ 8,87 ≈ 7,87
–
≈ 9,03 ≈ 7,95
–
≈ 9,09 ≈ 7,98
–
≈ 9,03 ≈ 7,95
–
≈ 9,15 ≈ 8,01
–
≈ 9,20 ≈ 8,04
–
602 652
≈ 9,47 ≈ 8,17
–
≈ 9,62 ≈ 8,25
–
E4.112 H4.112 R4.112 [kg/m] [kg/m] [kg/m]
Part No. e-chains / e-tubes E4. H4. – E4. H4. –
E4. H4. – E4. H4. –
112. 05. R.0 112. 06. R.0
50 65
102 117
≈ 6,89 ≈ 6,88
–
≈ 6,95 ≈ 6,91
–
E4. H4. – E4. H4. –
112. 07. R.0 112. 08. R.0
75 87
127 139
≈ 6,99 ≈ 6,93
–
≈ 7,05 ≈ 6,96
–
E4. H4. – E4. H4. – E4. H4. –
112. 10. R.0 100 112. 11. R.0 112 112. 12. R.0 125
152 164 177
≈ 7,10 ≈ 6,99
–
≈ 7,18 ≈ 7,03
–
≈ 7,23 ≈ 7,05
–
E4. H4. – E4. H4. –
112. 13. R.0 137 112. 15. R.0 150
189 202
≈ 7,31 ≈ 7,09
–
≈ 7,34 ≈ 7,11
–
E4. H4. – E4. H4. – E4. H4. –
112. 16. R.0 162 112. 17. R.0 175 112. 18. R.0 187
214 227 239
≈ 7,41 ≈ 7,14
–
≈ 7,49 ≈ 7,18
–
≈ 7,56 ≈ 7,22
–
E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. R4. E4. H4. – E4. H4. –
112. 20. R.0 112. 21. R.0 112. 22. R.0 112. 23. R.0 112. 25. R.0 112. 26. R.0 112. 27. R.0
200 212 225 237 250 262 275
252 264 277 289 302 314 327
≈ 7,60 ≈ 7,24 ≈ 9,26
E4. H4. – 112. 28. R.0 287 E4. H4. R4. 112. 30. R.0 300
339 352
≈ 7,64 ≈ 7,26
–
≈ 7,69 ≈ 7,28
–
≈ 7,76 ≈ 7,32
–
≈ 7,83 ≈ 7,35 ≈ 9,91 ≈ 7,89 ≈ 7,38
–
≈ 7,95 ≈ 7,41
–
≈ 7,99 ≈ 7,43
–
≈ 8,09 ≈ 7,48 ≈ 10,53
®
112. 31. R.0 112. 32. R.0 E4. H4. – 112. 33. R.0 E4. H4. R4. 112. 35. R.0 E4. H4. – 112. 36. R.0 E4. H4. – 112. 37. R.0
E4. H4. E4. H4. E4. H4. E4. H4. E4. H4. E4. H4. E4. H4.
– – – – – – –
E4. H4. – E4. H4. –
112. 46. R.0 112. 47. R.0 112. 48. R.0 112. 50. R.0
462 475 487 500 112. 51. R.0 512 112. 52. R.0 525 112. 53. R.0 537 112. 55. R.0 550 112. 60. R.0 600
E4.112 H4.112 R4.112 [kg/m] [kg/m] [kg/m]
≈ 8,38 ≈ 7,63 ≈ 11,18
*Radius not available for e-tubes
Available bend radii R
[mm]
200* | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 750 | 1000
Supplement Part No. with required radius (R). Examples: E4.112.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.112.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
R4.112.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black Request Info
1-800-453-1692 www.aboveboardelectronics.com
432 More information
www.igus.eu/E4.112
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 433
656
736
Ba Bi
Inner height e-chain 112 mm ®
≤100 mm
hi - inner height: e-chain 112 mm e-tube 108 mm ®
FLG
e-tube 108 mm 143 mm/link 7 (1001 mm) S/ + K 2
S S/2
D
HF = H + 100
FLB
Inner height Pitch Links/m Chain length
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
R
Fixed end
143
H
1.0
H - 140
Moving end 0
140
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
112/108 140
Fill weight [kg/m]
Unsupported applications | Short travels
E4.112 H4.112 R4.112
Steel
E4.1 Series E4.112 Dimensions
R
200*
250
300
350
400
450
500
550
600
750
H
545
645
745
845
945
1045
1145
1245
1345
1645
2145
D K
415 915
465 1075
515 1230
565 1390
615 1545
665 1700
715 1860
765 2015
815 2175
965 2645
1215 3430
1000
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 14 m to max. 450 m S S/2
D2
S/2
Fixed end
H2
K2
CL = offset fixed point Moving end
R
HRI
►ACL Guide trough with glide bar
Guide trough without glide bar Total length of guide trough
Note: for long travel (gliding) applications, please consult igus . In case of travels between 11 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
200* 325
250 325
300 325
350 325
400 325
450 325
500 325
550 325
600 325
750 –
1000 –
D2 900 K2 1573 ACL 450
1000 1716 500
1100 1859 550
1250 2288 650
1450 2574 800
1600 2860 900
1700 3146 950
1900 3432 1100
2050 3861 1200
– – –
– – –
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
433
04C)-EU-D-IT-FR-390-515miJU2a
E4.112 H4.112 R4.112
20.06.2015
0:40 Uhr
E4.1 Series E4.112 Accessories Steel mounting brackets | Pivoting | Locking
Moving end E4.11210.1 E4.11210.3
Fixed end E.11210.2 E4.11210.4
locking pivoting
13,5
80
80
110 15
50
110 45
45
50
Bi - 30
13,5
Bi - 49
E4.112100.21 E4.112100.41
Bi
Bi - 49
E4.112100.10 E4.112100.30
Bi - 30
Seite 434
40° 40° 40°
15
35
40° 40°
E4.112100.11 E4.112100.31
40° 40°
E4.112100.20 E4.112100.40
Steel pivoting | Recommended for unsupported, gliding and vertical hanging applications Steel locking | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.
Mounting bracket
pivoting 1 .34.VS.E E4.11210.O
Full set (both sides), ending with outer side link, screwed - standard
2 .34.VS.E E4.11210.0
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301) Part No.
Mounting bracket
locking 1 .12.VS.E E4.11210.O
Full set (both sides), ending with outer side link, screwed - standard 2 .12.VS.E E4.11210.0 Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)
Note: depending on the e-chain length, the carrier will end with 1 outer or 2 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)
1
®
1
2
=1
®
A
3
4
2
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
434 More information
www.igus.eu/E4.112
=2 3
4
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 435
E4.112 H4.112 R4.112
E4.1 Series E4.112 Accessories
112
■5
e-chain
e-tube
®
al AL--E4-14M—M- -41 6411 415.X
min.16
SIS I II — AA I
6418
6011
Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.
1M
min.32
| e-chain : 16 mm ®
®
Separator 6401 (e-chains only) For a vertical subdivision. Offers safe strength due to its wide ®
4
IIII II IM
next page)
108
piiil■ FR d l,
Interior separation | Option 1 | Separators and spacers (option 2
I -
Separator for e-chains
®
unassembled assembled
20
6
24
4
6401 6411
Separator 6001 (e-tubes only) For a vertical subdivision. Offers safe strength due to its wide
Separator for e-tubes
-
unassembled
6001
assembled
6011
base design, also when used with thick cables or hoses.
Locking separator 6408 (e-chains only) ®
Locking separator
For applications exposed to very high humidity (> 85%).
for e-chains
®
unassembled assembled
20
base design, also when used with thick cables or hoses.
6408 6418
Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting. ®
Spacer* 405.XX (e-chains only) ®
S
Spacer*
Separators can be fixed in position by spacers. The available
for e-chains
®
XX
-D-
unassembled 405.XX assembled 415.XX
-
Additional accessory
Rollclip for e-chains
Rollclip
9
®
27
interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
unassembled 489.27 assembled 490.27
Request Info
Minimises abrasion of sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose. ®
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
435
04C)-EU-D-IT-FR-390-515miJU2a
E4.112 H4.112 R4.112
20.06.2015
0:40 Uhr
Seite 436
E4.1 Series E4.112 Accessories Interior separation | Option 2 | Shelves
7
e-tube
7
10
7
®
108
e-chain
112
7
7
5
min.16
6413
421.X
6415
6015
421.X
Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.
6013 6012
min.32
| e-chain : 16 mm ®
®
r. 4
1
separator for e-chains
®
separation system without a need for dismantling the interior separators. During an installation of open slotted
unassembled 6405 assembled 6415
14
separators, the top and bottom notches cannot be occupied by shelves. e-chains only. ®
4
Open, slotted separator for e-tubes
1E . II IN
Open, slotted separator 6005
unassembled 6005 assembled 6015
14
(e-tubes only, unilateral open) Works like open, slotted separator 6405 on e-tube 1608.
Middle plate for e-chains
Middle plate 6403 (e-chains only) ®
®
To achieve a modular shelving the shelf 420.X. Can be fitted
unassembled 6403 assembled 6413
8
8
17
Open, slotted separator 6405 (unilateral open) Fast assembly - can be retrofitted into an existing interior
Open, slotted
at 15 different heights.
Middle plate for e-tubes
Middle plate 6003 (e-tubes only) Works like middle plate 6403 on e-tube 1608.
unassembled 6003 assembled 6013
:
Side plate 6002 (e-chains /e-tubes) ®
4,5
Side plate for e-chains /e-tubes
Works like middle plate. Allows modular shelving close to
®
15,5 4,5
El
the side links.
unassembled 6002 assembled 6012
Shelf 420.X
Shelf (18-149 mm)
X-8
unassembled assembled
=
For horizontal separation. Shelves of various widths can be fitted at 15 different heights.
420.X 421.X
Shelves Width X 018
unassembled assembled
420.33
421.33
Width X 075
unassembled assembled
421.18
Width X 033
unassembled assembled
420.18
023 025 028
420.23 420.25 420.28
421.23 421.25 421.28
043 050 062
420.43 420.50 420.62
421.43 421.50 421.62
088 100 125
420.88 421.88 175 420.100 421.100 187 420.125 421.125 200
436 More information
www.igus.eu/E4.112
420.75
421.75
Width X 150
Request Info
unassembled assembled
420.150 421.150 420.175 421.175 420.187 421.187 420.200 421.200 1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
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0:40 Uhr
Seite 437
E4.112 H4.112 R4.112
E4.1 Series E4.112 Further accessories
Bi 2+21,9 Bi 1-43,2
15
110
Bi 1 + Bi 2 + 52 + 12,7 ± 3
Bi 2
45 50
Bi 1
Bi 1-19,15
Bi 2-19,15
4,5
Extension links | Extender crossbars
®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
I
G
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
•
Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
•
Part No. single part
0
Max Ø [mm] hose
Form
450.15.RHD115
115
round
450.17.RD115 450.25.D150
115 150
450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
200 220 270 150 200 220
round square square square square
®
square square square
0
© Installation
o
on side link
Combination with snap-open crossbars
no yes yes
yes no no
yes yes
no no
yes no no
no yes yes
no
yes
®
The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
®
•
•
®
Request Info
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
437
04C)-EU-D-IT-FR-390-515miJU2a
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0:40 Uhr
Seite 438
0
E4.1 Series E4.162 Product range
E4.162
162
High fill weights, new large inner height
...E4.162 crossbars every link
®
e-chains | Series E4.162 crossbars every link (removable along the inner and outer radius) Part No. e-chains
Bi
Ba
E4.162
[mm]
[mm]
[kg/m]
E4.162 .20. R.0 E4.162 .25. R.0
200 250
256 306
≈ 10,45
E4.162 .30. R.0 E4.162 .32. R.0
300 325
356 381
≈ 10,99
E4.162 .35. R.0
350
406
®
Part No. e-chains
Bi
Ba
E4.162
[mm]
[mm]
[kg/m]
E4.162 . 40. R.0 E4.162 . 45. R.0
400 450
456 506
≈ 11,51
500 550
556 606
≈ 11,83
≈ 11,02
E4.162 . 50. R.0 E4.162 . 55. R.0
≈ 11,21
E4.162 . 60. R.0
600
656
≈ 12,45
≈ 10,74
®
Available bend radii R [mm] 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 750 | 1000 | Supplement Part No. with required radius (R). Example: E4.162.40.350.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 350 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
438 More information
www.igus.eu/E4.162
≈ 11,65 ≈ 12,11
20.06.2015
0:40 Uhr
Seite 439
E4.1 Series E4.162 Dimensions
E4.162 656 Ba Bi
Diagram values provisional
4.7 ≤145 mm
FLB FLG
Inner height 162 mm Pitch 200 mm/link Links/m 5 (1000 mm) Chain length S/2 + K
S S/2
D
200
4.0
8.0
12
16
20
195
Unsupported length FLG / FLB [m] Length of travel S [m]
0
Fixed end
H
Moving end R
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12
H - 195
100 90 80 70 60 50 40 30 20 10 6.0 2.0 1.0 0.5 0 0
162 195
Fill weight [kg/m]
Unsupported applications | Short travels
upon request
24
R
250
300
350
400
450
500
550
600
750
H
700
800
900
1000
1100
1200
1300
1400
1700
2200
D K
648 1190
698 1345
748 1500
798 1660
848 1815
898 1975
948 2130
998 2285
1148 2760
1398 3545
HF = H + 100
04C)-EU-D-IT-FR-390-515miJU2a
1000
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Gliding applications | Long travels from 14 m to max. 450 m S S/2
D2
S/2
R
►ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2 D2 K2 ACL
250 *
300 580
350 580
400 580
450 580
500 580
550 580
600 580
750 **
1000 **
* * *
950 1600 300
1050 1800 350
1350 2400 600
1600 2800 800
1950 3200 1100
2050 3400 1150
2400 3800 1450
** ** **
** ** **
*Values such as unsupported applications **Values upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
439
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 440
E4.1 Series E4.162 Accessories
E4.162
Steel mounting brackets | Pivoting | Locking Moving end E4.16210.3 E4.16210.1
Fixed end E4.16210.4 E4.16210.2
pivoting locking
E4.162100.41 E4.162100.21
14 130
14 130 175 20 80
175 75
75
Bi - 17
Bi - 17
E4.162100.30 E4.162100.10
40° 40° 40°
80 20
48° 48°
E4.162100.31 E4.162100.11
48° 48°
E4.162100.40 E4.162100.20
Steel pivoting | Recommended for unsupported, gliding and vertical hanging applications Steel locking | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.
Mounting bracket
pivoting 1 .34.VS.E E4.16210.O
Full set (both sides), ending with outer side link, screwed - standard
2 .34.VS.E E4.16210.0
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301) Part No.
Mounting bracket
locking 1 .12.VS.E E4.16210.O
Full set (both sides), ending with outer side link, screwed - standard 2 .12.VS.E E4.16210.0 Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)
Note: depending on the e-chain length, the carrier will end with 1 outer or 2 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)
1
®
1
2
=1
®
A
3
4
2
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
440 More information
www.igus.eu/E4.162
=2 3
4
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 441
E4.1 Series E4.162 Accessories
E4.162
Interior separation | New generation %
C7
162
20 20 20 20 20 20
C7
Lockable full-width shelves available upon request, please consult igus for delivery time! 20
®
upon request
162.1.1
min.6
Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
6
Standard separator, wide base
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
20
unassembled 162.1 assembled 162.1.1
Lockable full-width shelves available upon request, please consult igus for ®
delivery time!
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
441
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 442
E4.1 Series 800 Product range
800
200
For harsh conditions, very large inner height
7,
.,
,, ,„01.4000411/4
I
...800 crossbars every link
®
e-chains | Series 800 crossbars every link (removable along the inner and outer radius) Part No. e-chains
Bi
Ba
800
[mm]
[mm]
[kg/m]
800. 20. R.0 800. 25. R.0
200 250
260 310
≈ 15,09
800. 30. R.0 800. 32. R.0
300 325
360 385
≈ 15,89
800. 35. R.0
350
410
®
Part No. e-chains
Bi
Ba
800
[mm]
[mm]
[kg/m]
800. 40. R.0 800. 45. R.0
400 450
460 510
≈ 16,74
500 550
560 610
≈ 17,23
≈ 16,05
800. 50. R.0 800. 55. R.0
≈ 16,22
800. 60. R.0
600
660
≈ 18,19
≈ 15,50
®
Available bend radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 800.40.400.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 400 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
442 More information
www.igus.eu/800
≈ 16,88 ≈ 17,63
20.06.2015
0:40 Uhr
Seite 443
Steel
E4.1 Series 800 Dimensions 656 Ba Bi
≤184 mm
4.7
FLB
738
FLG
Inner height Pitch Links/m Chain length
200 mm 250 mm/link 4 (1000 mm) S/ + K 2
S S/2
D
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12
250
Unsupported length FLG / FLB [m] Length of travel S [m]
4.0
8.0
12
16
20
-44ertowIT4-0-rtem 236
0
Fixed end
H
Moving end R
H - 236
90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0
200 236
Fill weight [kg/m]
Unsupported applications | Short travels
800
24
R
325
350
400
450
500
600
750
H
886
936
1036
1136
1236
1436
1736
2236
D K
818 1525
843 1600
893 1760
943 1915
993 2075
1093 2385
1243 2860
1493 3645
HF = H + 100
04C)-EU-D-IT-FR-390-515miJU2a
1000
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Gliding applications | Long travels from 15 m to max. 450 m S S/2
D2
S/2
I.ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 15 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
325 580
350 580
400 580
450 580
500 580
600 580
750 580
1000 580
D2+25 1030 K2 2000 ACL 250
1080 2000 300
1380 2500 550
1610 3000 750
2000 3250 1050
2480 4000 1400
* * *
* * *
*Values upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
443
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E4.1 Series 800 Accessories
800
Steel mounting brackets | Pivoting Moving end 8000.1
Fixed end 8000.2 8000.21
31,5
64
8000.10
16,5
175
80
45,5
175 75
Bi - 50
Bi - 50
120
40° 40°
20
40° 74°
50
60° 8000.11
74° 60°
8000.20
Steel | Recommended for unsupported, gliding, vertical hanging, standing applications
O O
Part No.
Mounting bracket
pivoting
8000. 1 .12.VS.E
Full set (both sides), ending with outer side link, screwed - standard
8000. 3 .12.VS.E
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard
Stainless steel version available - please add index .E (material: stainless steel 1.4301)
1
Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links) ®
1
2
=1
®
IN
3
.
4
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
.
444 More information
www.igus.eu/800
2
=3 3
4
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Seite 445
E4.1 Series 800 Accessories
800
53 47
53
53
Interior separation
8011
min.6
6015.X
8011
Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
I111 "-r1 -', 1111 10
30
XX
Separator 8001
Separator for e-chains
®
unassembled 8001 assembled 8011
For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.
Spacer* 6005.XX Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when
Spacer* for e-chains
®
unassembled 6005.XX assembled 6015.XX
spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20 mm).
Modular E4 shelving system for series 800
• •
•
Secure guide even for large cables Easy assembly Robust, even for large cable diameters Modular Widths from 50 - 600 mm
Part No. unassembled 8001H1
Part No. assembled 8011H1
8001H2
8011H2
•
•
Snap in tab
O single-sided © double-sided Request Info
Part No. separator © 8001
© 8001
Part No. crossbar o 450.XX.A
Width
o 450.XX.A
50-600
[mm]
50-600
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
445
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Seite 446
E4.1 Series 840 Product range
840
204
For harsh conditions, very large inner height
lassiturry ...840 crossbars every link
®
e-chains | Series 840 crossbars every link (removable along the inner and outer radius) Part No. e-chains
Bi
Ba
840
[mm]
[mm]
[kg/m]
840. 13. R.0 840. 15. R.0
100 113
160 173
≈ 13,84
840. 16. R.0 840. 17. R.0
125 138
185 198
≈ 13,95
840. 18. R.0 840. 20. R.0 840. 21. R.0
150 163 175
210 223 235
≈ 14,13
840. 22. R.0 840. 23. R.0
188 200
248 260
≈ 14,27
840. 25. R.0 840. 26. R.0 840. 27. R.0
213 225 238
273 285 298
≈ 14,43
840. 28. R.0 840. 30. R.0
250 263
310 323
≈ 14,61
840. 31. R.0 840. 32. R.0 840. 33. R.0 840. 35. R.0
275 288 300 313
335 348 360 373
≈ 14,75
®
≈ 13,87 ≈ 14,04 ≈ 14,17 ≈ 14,22 ≈ 14,35 ≈ 14,49 ≈ 14,57 ≈ 14,72 ≈ 14,82 ≈ 14,91
Part No. e-chains
Bi
Ba
840
[mm]
[mm]
[kg/m]
840. 36. R.0 840. 37. R.0
325 338
385 398
≈ 15,09
840. 38. R.0 840. 40. R.0
350 363
410 423
≈ 15,15
840. 41. R.0 840. 42. R.0 840. 43. R.0
375 388 400
435 448 460
≈ 15,39
840. 45. R.0 840. 46. R.0
413 425
473 485
≈ 15,63
840. 47. R.0 840. 48. R.0 840. 50. R.0
438 450 463
498 510 523
≈ 15,72
840. 51. R.0 840. 52. R.0
475 488
535 548
≈ 15,91
840. 53. R.0 840. 55. R.0 840. 60. R.0
500 513 563
560 573 623
≈ 16,00
®
≈ 15,06
Available bend radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 840.40.400.0 = e-chain with crossbars every link, inner width Bi 363 mm, radius R 400 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
446 More information
www.igus.eu/840
≈ 15,11 ≈ 15,34 ≈ 15,50 ≈ 15,57 ≈ 15,69 ≈ 15,80 ≈ 15,87 ≈ 15,93 ≈ 16,31 ≈ 16,47
20.06.2015
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Seite 447
Steel
E4.1 Series 840 Dimensions 656 Ba Bi
4.7 ≤184 mm
FLB
738
FLG
Inner height Pitch Links/m Chain length
204 mm 250 mm/link 4 (1000 mm) S/ + K 2
S S/2
D
R
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12 0
4.0
8.0
12
16
20
250
Fixed end
1000
236
Unsupported length FLG / FLB [m] Length of travel S [m]
H
Moving end H - 236
90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0
204 236
Fill weight [kg/m]
Unsupported applications | Short travels
840
24
R
325
350
400
450
500
600
750
H
886
936
1036
1136
1236
1436
1736
2236
D K
818 1525
843 1600
893 1760
943 1915
993 2075
1093 2385
1243 2860
1493 3645
HF = H + 100
04C)-EU-D-IT-FR-390-515miJU2a
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Gliding applications | Long travels from 15 m to max. 450 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 15 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
325 580
350 580
400 580
450 580
500 580
600 580
750 580
1000 580
D2+25 1030 K2 2000 ACL 250
1080 2000 300
1380 2500 550
1610 3000 750
2000 3250 1050
2480 4000 1400
* * *
* * *
*Values upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
447
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Seite 448
E4.1 Series 840 Accessories
840
Steel mounting brackets | Pivoting Moving end 8000.1
Fixed end 8000.2 8000.21
31,5
64
8000.10
16,5
175
80
45,5
175 75
Bi - 50
Bi - 50
120
40° 40° 40°
20
74°
50
60° 8000.11
74° 60°
8000.20
Steel | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.
Mounting bracket
pivoting 1 .12.VS.E 8000.0
Full set (both sides), ending with outer side link, screwed - standard
3 .12.VS.E 8000.0
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard
Stainless steel version available - please add index .E (material: stainless steel 1.4301)
Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)
1
®
1
2
=1
®
A
3
4
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
448 More information
www.igus.eu/840
2
=3 3
4
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 449
E4.1 Series 840 Accessories
840
Interior separation
8411
415.X
8411
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
III 10
30
S XX
Separator 8401
Separator for e-chains
®
unassembled 8401 assembled 8411 Spacer* for e-chains
®
unassembled 405.XX assembled 415.XX
Request Info
For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.
Spacer* 405.XX Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
449
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Seite 450
E4.1 Series E4.350 Product range
E4.350
CI 350
®
Largest plastic e-chain - extreme inner height 350 mm C..
Q
J
...E4.350 crossbars every link
I ®
e-chains | Series E4.350 crossbars every link (removable along the inner and outer radius) Part No. e-chains
Bi
Ba
E4.350
[mm]
[mm]
[kg/m]
E4.350. 400. R.0 E4.350. 500. R.0
400 500
540 640
61,9
E4.350. 600. R.0
600
740
69,6
®
65,7
Part No. e-chains
Bi
Ba
E4.350
[mm]
[mm]
[kg/m]
E4.350. 700. R.0 E4.350. 800. R.0
700 800
840 940
73,4
®
77,2
Available bend radii R [mm] 500 | 750 | 1000 Supplement Part No. with required radius (R). Example: E4.350.500.500.0 = e-chain with crossbars every link, inner width Bi 500 mm, radius R 500 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
Largest* plastic e-chain series E4.350 now available as ESD-version Not only the material is important for a safe electrostatic discharge. The structural design is also crucial for a truly safe use. The e-chains from the E4.1 modular kit ensure a permanently constant discharge because they have a positive connection of the echain links to one another. More information www.igus.eu/ESD ®
®
®
" 42
450 More information
www.igus.eu/E4.350
igus Serie E4.350 extreme inner height: 350 mm Please ask the igus project team for additional support when specifying this series. (*issue 11/2011) Phone +49 2203 9649-800 ®
20.06.2015
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Seite 451
E4.1 Series E4.350 Dimensions
E4.350 upon request
Ba Bi
4.7 ≤315 mm
FLB FLG
R
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12
Fixed end
470
8.0
12
16
20
450
4.0
24
500
750
1000
1450
1950
2450
H
Moving end
0
-0 H +25
350 mm 470 mm/link 2 (940 mm) S/ + K 2
S S/2
D
Unsupported length FLG / FLB [m] Length of travel S [m]
R
Inner height Pitch Links/m Chain length
H - 450
650 600 550 500 450 400 350 300 250 200 150 100 50 0
350 450
Fill weight [kg/m]
Unsupported applications | Short travels
upon request
HF = H + 150
04C)-EU-D-IT-FR-390-515miJU2a
D 1430 1680 1930 K 2515 3300 4085 The required clearance height: HF = H + 150 mm
Gliding applications for long travels are available upon request, please consult igus . ®
Cleaning of a port basin in Antwerp. On a stroke of 138 meters an e-chain series E4.350 guides cables and hoses with a total fill weight of 98 kg/m ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
451
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E4.350
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Seite 452
E4.1 Series E4.350 Accessories Steel mounting brackets | Locking
Moving end
Fixed end
Steel mounting brackets Mounting brackets for serie E4.350 according to your requirements. Steel or stainless steel available (material: stainless steel 1.4301).
Robust steel mounting bracket for secure fixation and connection
452 More information
www.igus.eu/E4.350
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 453
E4.1 Series E4.350 Accessories
E4.350
Interior separation
351.1
8001H1 Clips
451.X
8001H2 Clips
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
Separator for vertical subdivision 350.1
Separator for vertical subdivision
II
For a vertical subdivision subdivision 450.X at 3 different heights.
unassembled 350.1 assembled 351.1
Shelf for horizontal subdivision 450.X
Shelf for horizontal subdivision
For horizontal separation with clips separators for vertical subdivision. Horizontal shelves of various widths can be
unassembled 450.X assembled 451.X
fitted at 3 different heights.
Horizontal shelves Width X [mm]
Width X [mm]
assembled Width X [mm] unassembled 50 450.50 451.50 65 450.65 451.65 75 450.75 451.75
225 237 250
450.225 450.237 450.250
451.225 451.237 451.250
400 412 425
450.400 450.412 450.425
451.400 451.412 451.425
87
450.87
451.87
262
450.262
451.262
437
450.437
451.437
100 112 125
450.100 450.112 450.125
451.100 451.112 451.125
275 287 300
450.275 450.287 450.300
451.275 451.287 451.300
450 462 475
450.450 450.462 450.475
451.450 451.462 451.475
137 150
450.137 450.150
451.137 451.150
312 325
450.312 450.325
451.312 451.325
487 500
450.487 450.500
451.487 451.500
162 175 187 200 212
450.162 450.175 450.187 450.200 450.212
451.162 451.175 451.187 451.200 451.212
337 350 362 375 387
450.337 450.350 450.362 450.375 450.387
451.337 451.350 451.362 451.375 451.387
512 525 537 550 600
450.512 450.525 450.537 450.550 450.600
451.512 451.525 451.537 451.550 451.600
unassembled
Request Info
assembled
unassembled
assembled
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
453
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Seite 454
E4.1 light Introduction Advantages Universal: attachment from any side Efficient: less weight, higher dynamics
High stability: "undercut" design
Easy filling: openable from both sides Precise separation: notch crossbar with visual scale Fast assembly: crossbars on both sides openable, snap-open along the inner and outer radius
Straight run: due to inner/outer link principle No camber: no rework needed due to special design Chip protection: very tightly closing lid and bottoms
High dynamics, light and cost-effective E4.1 light "All-rounder" e-chains and e-tubes for high dynamics. The E4.1 light series has been developed to combine the advantages of the E2/000 and E4.1 in one series. The strength and stability of the E4.1 system on the one hand and the easy accessibility of the E2/000 system on the other. The strength and the price of E4.1 light lies between these systems and thus constitutes a perfect alternative for you if the strength of E2/000 is insufficient and an E4.1 is oversized. Low weight and high strength 30% lighter and lower-priced than E4.1 Crossbars, lid and shelves openable on either side Very tightly fitting lids, virtually no gaps or openings •Snap-open along the inner and outer radius •Ideal ratio of internal and external dimensions through thinner outer links and optimised crossbar geometry •Inside completely accessible for easy filling ®
Typical industries and applications Machine tools • General mechanical engineering • If the strength of the E2/000 is insufficient, but an E4.1 is oversized
•
FA
Electrically conductive ESD/ATEX versions upon request Low noise operation: due to integrated "brakes"
iF product design award 2014 for series R4.1 light
frK 454
Discover the advantages
High torsional rigidity
www.igus.eu/best/E4.1L
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Seite 455
E4.1 light Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
Crossbars every link crossbars snap-open along the inner and outer radius on both sides
E4.31L E4.38L E4.48L
31 38 48
40 - 175 50 - 250 50 - 250
54 - 189 66 - 266 70 - 270
42 54 64
055 - 250 063 - 300 075 - 350
2,00 2,75 3,75
458 462 468
e-tubes, fully enclosed lids snap-open along the inner and outer radius on both sides
R4.31L R4.38L R4.48L
31 38 48
50 64 50 - 250 66 - 266 62,5 - 200 82,5 - 220
42 54 64
Request Info
075 - 250 125 - 300 125 - 350
2,00 2,75 3,75
458 462 468
1-800-453-1692 www.aboveboardelectronics.com
Snap-open crossbar with choice of snap-open on left or right for series E4.1/ R4.1 light
Chip test at the igus -lab - high chip protection in this test scenario, stop dogs completely free of chips ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
455
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Seite 456
E4.1 light Technical data Overview Technical data ≤ 5 [m/s] / ≤ 25 [m/s ]
Speed gliding1) / acceleration gliding1) FLG FLB
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G Flammability class, igumid G FLG = with straight upper run
VDE 0304 IIC UL94-HB
FLB = with permitted sag
1) Series E4.31L / R4.31L: gliding applications for long travels are available upon request, please consult igus . ®
Installation types, maximum travels
Or %a e-chains / e-tubes series
Unsupported
E4.31L / R4.31L
≤ 2,0 m
E4.38L / R4.38L E4.48L / R4.48L
®
Gliding
Vertical hanging
Vertical standing
Side mounted unsupported
upon request
≤ 40 m
≤ 2,5 m
≤ 0,6 m
≤ 2,75 m
≤ 80 m
≤ 50 m
≤3m
≤ 1,0 m
≤ 3,75 m
≤ 100 m
≤ 80 m
≤3m
≤ 1,2 m
100%
32
E4.32 54
38
54
E4.38L
100%
1=1 1=1 96% 100% 4, 4 __
100%
96%
42
E4.42 64
48
64
E4.48L
100%
100%
E4.1 light - more inner height at less outer width - save weight, increase capability
.
456 More information
www.igus.eu/E4.1L
mm2
System E4.1 light | System comparsion
E4.48L
E4.42
E4.48L.12.150.0
E4.42.12.150.0
1 9,280
9,664 IF
I
•
Installation space Available effective surface
6,000
I
A
5,250
I
Series E4.48L - more available space with less installation space, compared to series E4.42
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 457
E4.1 light Order keys and options Options with order keys based on series E4.38 light Standard
Part No. Standard
Simply turn outer side link no additional work
Reverse bend radius for circular movements
Unsupported lengths +25% possible
ESD / ATEX classified e-chains II 2 GD
Part No. NC-version
Part No. RBR
Part No. XXL-material**
Part No. ESD-material
®
180°=NC +25% ≈7m
E4.38L.12.R.0
E4.38L.12.R.0.NC E4.38L.12.R1/R2.0 E4.38L.12.R.0.XXL E4.38L.12.R.0.ESD
Crossbar every link
Crossbar every link
Crossbar every link
Crossbar every link
Crossbar every link
R4.38L.12.R.0
R4.38L.12.R.0.NC
e-tube, closed
e-tube, closed
RBR for e-tubes please consult igus
e-tube, closed
R4.38L.12.R.0.XXL R4.38L.12.R.0.ESD e-tube, closed
Delivery from stock
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
®
**Sidebands made from XXL-material
Order example | Order key and colour options based on series E4.38 light Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m)
Please indicate e-chain length or number of links: 1,0 m or 18 links
E4.38L.100.150.0
+ Mounting brackets
KMA - 1 set (with odd number of links and integrated C-profiles)
E4.380.100.2.12.C
+ Interior separation
with 2 separators assembled every 2nd link
2 x 38.1.1
®
®
Order text: 1,0 m E4.38L.100.150.0 + E4.380.100.2.12.C + 2 x Part No. 38.1.1
Order key e-chain crossbars every link e-tube, closed ®
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
General igus colour options for e-chains and e-tubes ®
E4.38L.100.150.0 Colours R4.38L.100.150.0 •Black
®
Order index Colours .0 White Slate grey only ESD material .ESD Grey white Standard, from stock!
Grey brown only HT material Grey only for e-chains Dusty grey only for e-tubes
®
.HT .3 .31
Orange Yellow Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes ®
®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
e-chains /e-tubes ®
.2 .4 .14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
457
04C)-EU-D-IT-FR-390-515miJU2a
E4.31L R4.31L
20.06.2015
0:41 Uhr
Seite 458
E4.1 light Series E4.31L·R4.31L Product range Light design, high dynamics, cost effective
...E4.31L crossbars every link
31
0
...R4.31L fully enclosed
®
e-chains | E4.31L crossbars every link (crossbars snap-open along the inner and outer radius on both sides) e-tubes | R4.31L fully enclosed (lids snap-open along the inner and outer radius on both sides) Bi
Ba E4.31L R4.31L
Part No. e-chains
Part No. e-tubes
[mm]
[mm]
[kg/m]
[kg/m]
E4.31L.040. R.0 E4.31L.050. R.0
– R4.31L.050. R.0
40 50
54 64
≈ 0,70
–
≈ 0,74
≈ 0,87
E4.31L.062. R.0 E4.31L.075. R.0
– 62,5 R4.31L.075. R.0** 75
76,5 89
≈ 0,76
–
≈ 0,78
≈ 1,01
E4.31L.087. R.0 – 87,5 101,5 E4.31L.100. R.0 R4.31L.100. R.0** 100 114 E4.31L.112. R.0** – 112,5 126,5
≈ 0,83
–
≈ 0,88
≈ 1,10
≈ 0,93
–
®
Part No. e-chains
®
Part No. e-tubes
[kg/m]
[kg/m]
E4.31L.125. R.0 R4.31L. 125. R.0** 125 139 E4.31L.137. R.0** – 137,5 151,5
≈ 0,96
≈ 1,28
≈ 0,98
–
E4.31L.150. R.0 R4.31L. 150. R.0** 150 164 E4.31L.162. R.0** – 162,5 176,5
≈ 1,00
≈ 1,40
≈ 1,04
–
E4.31L.175. R.0 R4.31L. 175. R.0** 175 189 E4.31L.187. R.0** – 187,5 201,5 E4.31L.200. R.0** R4.31L. 200. R.0** 200 214
≈ 1,13
≈ 1,55
**Width available upon request, please consult igus for delivery time! ®
®
Available bend radii R [mm] 0551)| 063*1)| 075 | 100 | 125 | 150 | 175 | 200 | 250 | Supplement Part No. with required radius (R). Examples: E4.31L.05.075.0 = e-chain with inner width Bi 50 mm, radius R 075 mm, colour black R4.31L.05.075.0 = e-tube fully enclosed with inner width Bi 50 mm, radius R 075 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
458 More information
www.igus.eu/E4.31L
Ba E4.31L R4.31L [mm]
*Radius available upon request, please consult igus for delivery time! 1) Radius not available for e-tubes
•
Bi [mm]
≈ 1,17
–
≈ 1,17
≈ 1,68
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:41 Uhr
Seite 459
E4.31L R4.31L
E4.1 light Series E4.31L·R4.31L Dimensions 656
702
Ba Bi
50 40
Diagram values provisional
30
...
≤28 mm
20 10 8.0 6.0 4.0 2.0
31 42
Fill weight [kg/m]
Unsupported applications | Short travels
Inner height Pitch Links/m Chain length
31 mm 46 mm/link 22 (1012 mm) S/ + K 2
S
FLB
S/2
D
FLG
1.5
0.5 1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Fixed end
H - 42
0.5
Unsupported length FLG / FLB [m] Length of travel S [m]
46
42
0
R
11111111111
0
2.0
4.0
6.0
8.0
H
Moving end
0
HF = H + 40
1.0
10
R
0551)
063*1)
075
100
125
150
175
200
250
H
152
168
192
242
292
342
392
442
542
D K
145 265
153 290
165 330
190 410
215 485
240 565
265 645
290 725
340 880
The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight) 1) Radius not available for e-tubes *Radius available upon request, please consult igus for delivery time! ®
Gliding applications for long travels are available upon request, please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Hot Chips up to 850°C Serie E4.1 light as closed e-tube R4.1 light, that repel hot chips up to 850º C. Some applications, depending on amount and size of the chips, left burn- and melt marks. That is no longer the case with the igus "igumid HT" material. More information www.igus.eu/HT ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
459
04C)-EU-D-IT-FR-390-515miJU2a
E4.31L R4.31L
20.06.2015
0:41 Uhr
Seite 460
E4.1 light Series E4.31L·R4.31L Accessories KMA mounting brackets | Attachment from any side | Pivoting Moving end 310/311... * .2
60
15
10 15 12
35°
Top hat rail
Bi
Top hat rail
Bi + 19 Bi + 10
[11
5,5
60
Frontal view of KMA
Bi + 10
Fixed end 310/311... * .1
35°
15 TS92.31
12 15 10
16 Traverse angle depending on radius. For e-tubes, please consult igus ®
KMA pivoting | Recommended for unsupported and gliding1) applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index
0
Part No. full set KMA pivoting
Part No. full set KMA locking
Bi
Width Index
[mm]
Part No. full set KMA pivoting
Part No. full set KMA locking
Bi [mm]
040. 050.
E4. – 310. 040 . * .12.C E4. R4. 310. 050 . * .12.C
E4. – 311. 040. * .12.C E4. R4. 311. 050. * .12.C
40 50
125. 137.
E4. R4.** 310. 125 . * .12.C E4.** – 310. 137 . * .12.C
E4. R4.** 311. 125 . * .12.C 125 E4.** – 311. 137 . * .12.C 137,5
062. 075.
E4. – 310. 062 . * .12.C E4. R4.** 310. 075 . * .12.C
E4.** – 311. 062. * .12.C 62,5 E4. R4.** 311. 075. * .12.C 75
150. 162.
E4. R4.** 310. 150 . * .12.C E4.** – 310. 162 . * .12.C
E4. R4.** 311. 150 . * .12.C 150 E4.** – 311. 162 . * .12.C 162,5
087. 100. 112.
E4. – 310. 087 . * .12.C E4. R4.** 310. 100 . * .12.C E4.** – 310. 112 . * .12.C
E4.** – 311. 087. * .12.C 87,5 E4.** R4.** 311. 100. * .12.C 100 E4.** – 311. 112. * .12.C 112,5
175. 187. 200.
E4. R4.** 310. 175 . * .12.C E4.** – 310. 187 . * .12.C E4.** R4.** 310. 200 . * .12.C
E4. R4.** 311. 175 . * .12.C 175 E4.** – 311. 187 . * .12.C 187,5 E4.** R4.** 311. 200 . * .12.C 200
(KMA = Polymer Metal Mounting Bracket) **Width available upon request, please consult igus for delivery time! ®
1) Gliding applications for long travels are available upon request, please consult igus . ®
E4.310.100. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
A…must be indicated on preassembled configurations C-profile option
=1
®
3
4
5
Full set 1 2
Even numbers of links
=2 3
Width index
4
Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
460 More information
www.igus.eu/E4.31L
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:41 Uhr
Seite 461
E4.31L R4.31L
E4.1 light Series E4.31L·R4.31L Accessories Interior separation | New generation
31
15,5
8
8
2,5
15,5
3,5
31.1.1
31.2.1
3210.X
31.3.1
min. 6
31.5.1
Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
2,5
zT pf 1
IN IN 1N
n
F
Standard separator, wide base
,,
®
unassembled assembled
10 4
n on
2,5
31.1* 31.1.1*
unassembled 31.2 assembled 31.2.1
.,p
2,5
neq
.=
®
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
u
5
-U
,
4 2,5
_ ,i
10
=
2,5
, : . . .
*Available upon request, please consult igus for delivery time!
For even faster installation
Separator, narrow head
10
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain .
X -1
unassembled assembled
31.3* 31.3.1*
*Available upon request, please consult igus for delivery time! ®
Locks securely in 3,5 mm increments
Notch separator for notch crossbar
Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
unassembled 31.5 assembled 31.5.1
Horizontal separation
Full-width shelf, lockable
Full-width shelf locks securely into separators at both ends,
unassembled 2300.X assembled 2310.X
giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 015 2300.015 2310.015 060 2300.060 2310.060 087 2300.87 2310.087 025
2300.025 2310.025 062
2300.062 2310.062 090
2300.90
2310.090
030 038 040 050
2300.030 2300.038 2300.040 2300.050
2300.065 2300.070 2300.075 2300.077
2300.100 2300.103 2300.110 2300.120
2310.100 2310.103 2310.110 2310.120
057
2300.057 2310.057 080
2310.030 2310.038 2310.040 2310.050
065 070 075 077
2310.065 2310.070 2310.075 2310.077
100 103 110 120
2300.080 2310.080 125
Request Info
2300.125 2310.125
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
461
04C)-EU-D-IT-FR-390-515miJU2a
E4.38L R4.38L
20.06.2015
0:41 Uhr
Seite 462
E4.1 light Series E4.38L·R4.38L Product range Light design, high dynamics, cost-effective
...E4.38L crossbars every link
0 38
...R4.38L fully enclosed
®
e-chains | E4.38L crossbars every link (crossbars snap-open along the inner and outer radius on both sides) e-tubes | R4.38L fully enclosed (lids snap-open along the inner and outer radius on both sides) Part No. e-chains
Part No. e-tubes
Bi
Ba
[mm]
[mm]
[kg/m]
E4.38L.050. R.0 E4.38L.062. R.0
R4.38L.050. R.0 –
50 62,5
66 78,5
≈ 1,13 ≈ 1,20
E4.38L.075. R.0 E4.38L 087. R.0
R4.38L.075. R.0 –
75 91 87,5 103,5
≈ 1,26 ≈ 1,38
E4.38L.100. R.0 E4.38L.105. R.0 E4.38L.112. R.0
R4.38L.100. R.0 – –
100 116 105 125 112,5 128,5
≈ 1,37 ≈ 1,60
E4.38L.125. R.0 E4.38L.137. R.0
R4.38L.125. R.0 –
125 141 137,5 153,5
≈ 1,50 ≈ 1,75
E4.38L.150. R.0 E4.38L.162. R.0 E4.38L.175. R.0
R4.38L.150. R.0** 150 166 – 162,5 178,5 R4.38L.175. R.0** 175 191
≈ 1,65 ≈ 1,92
®
E4.38L R4.38L
≈ 1,19 ≈ 1,30
[kg/m]
–
–
≈ 1,39
–
≈ 1,44
–
≈ 1,55 ≈ 1,69
–
–
≈ 1,74 ≈ 2,10
Bi
Ba
[mm]
[mm]
[kg/m]
[kg/m]
E4.38L.225. R.0** – E4.38L.237. R.0** –
225 241 237,5 253,5
≈ 1,97
–
≈ 2,05
–
E4.38L.250. R.0 R4.38L.250. R.0 E4.38L.262. R.0** –
250 266 262,5 278,5
≈ 2,11 ≈ 2,65
Part No. e-chains ®
Part No. e-tubes
≈ 2,15
–
E4.38L.275. R.0** – 275 291 E4.38L.287. R.0** – 287,5 303,5 E4.38L.300. R.0** R4.38L.300. R.0** 300 316
≈ 2,22
–
≈ 2,30
–
E4.38L.312. R.0** – E4.38L.325. R.0** –
312,5 328,5 325 341
≈ 2,40
–
≈ 2,47
–
E4.38L.337. R.0** – E4.38L.350. R.0** – E4.38L.362. R.0** –
337,5 353,5 350 366 362,5 378,5
≈ 2,55
–
≈ 2,57
–
≈ 2,60
–
375 391 387,5 403,5
≈ 2,65
–
≈ 2,76
–
E4.38L.187. R.0** – 187,5 203,5 E4.38L.200. R.0 R4.38L.200. R.0** 200 216
≈ 1,80
≈ 1,86 ≈ 2,29
E4.38L.375. R.0** – E4.38L.387. R.0** –
E4.38L.212. R.0** –
≈ 1,90
E4.38L.400. R.0** –
212,5 228,5
–
–
400
**Width available upon request, please consult igus for delivery time! ®
*Radius available upon request, please consult igus for delivery time! 1) Radius not available for e-tubes ®
Available bend radii R
[mm]
0631) | 0751) | 1001) | 125 | 150 | 175 | 200 | 250 | 300 | 350*|
Supplement Part No. with required radius (R). Examples: E4.38L.100.150.0 = e-chain with inner width Bi 100 mm, radius R 150 mm, colour black R4.38L.100.150.0 = e-tube fully enclosed with inner width Bi 100 mm, radius R 150 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
462 More information
www.igus.eu/E4.38L
E4.38L R4.38L
416
≈ 2,36 ≈ 3,00
≈ 2,83
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:41 Uhr
Seite 463
E4.38L R4.38L
E4.1 light Series E4.38L·R4.38L Dimensions 656
704
Unsupported applications | Short travels Ba Bi
Fill weight [kg/m]
50 40
Inner height Pitch Links/m Chain length
30 20 10 8.0 6.0 4.0 2.0
38 mm 56 mm/link 18 (1008 mm) S/ + K 2
S
FLB
FLG
1.5
38 54
≤34 mm
S/2
D
0.5 1.0
2.0
1.5
2.5
3.0
3.5
0
2.0
4.0
6.0
4.0
4.5
I
I
8.0
5.0
Fixed end
56
H - 54
0.5
Unsupported length FLG / FLB [m] Length of travel S [m] I I I I I I I I
54
0
R
H
Moving end
0
I
10
R
063 1)
075 1)
100 1)
125
150
175
200
250
300
350*
H
180
204
254
304
354
404
454
554
654
754
D K
174 310
186 350
211 430
236 505
261 585
286 665
311 745
361 900
411 1055
461 1215
HF = H + 40
1.0
The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight) 1) Radius not available for e-tubes *Radius available upon request, please consult igus for delivery time! ®
Gliding applications | Long travels from 10 m to max. 80 m S S/2
D2
S/2
R
►ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2 D2 K2 ACL
063 1) *
075 1) *
100 1) 96
125 96
150 96
175 96
200 96
250 2) –
300 2) –
350 2) –
* * *
* * *
370 616 160
470 784 210
500 896 240
655 1120 370
770 1288 460
– – –
– – –
– – –
1) Radius not available for e-tubes 2) Radius not suitable for long travel applications. Please consult igus *Values such as unsupported applications ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
463
04C)-EU-D-IT-FR-390-515miJU2a
E4.38L R4.38L
20.06.2015
0:41 Uhr
Seite 464
E4.1 light Series E4.38L·R4.38L Accessories KMA mounting brackets | Attachment from any side | Pivoting
Il
Fixed end ...380/381... * .1
Moving end 380/381...0 * .2
89,5
5,5
89,5
=mumew,m
n-
Bi + 10
35° Bi
Bi + 20 Bi + 10
Frontal view of KMA
11C011 -
35° 35
EN)OX1C1 16 22,5 23
23 22,5 16
22
Traverse angle depending on radius. For e-tubes, please consult igus ®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting
Bi
Part No. full set KMA locking
[mm]
Width Index
Part No. full set KMA pivoting
E4. R4. 381 .050. * .12.C 50 E4. – 381 .062. * .12.C 62,5
225. E4.** – 237.► E4.** –
075. 087.
E4. R4. 380.075 . * .12.C E4. – 380.087 . * .12.C
E4. R4.** 381 .075. * .12.C 75 E4. – 381 .087. * .12.C 87,5
250. 262.
E4. R4. 380.250 .❑ * .12.C E4.** – 380.262 . * .12.C
E4.** R4.** 381 .250 .D * .12.C 250 E4.** – 381 .262 . * .12.C 262,5
100. 105. 112.
E4. R4. 380.100 . * .12.C E4. – 380.105 . * .12.C E4. – 380.112 . * .12.C
E4. R4. 381 .100. * .12.C 100 E4. – 381 .105. * .12.C 105 E4.**– 381 .112. * .12.C 112,5
275. 287. 300.
E4.** – 380.275 .❑ * .12.C E4.** – 380.287 .❑ * .12.C E4.** R4.** 380.300 . * .12.C
E4.** – 381 .275 .D * .12.C 275 E4.** – 381 .287 .D * .12.C 287,5 E4.** R4.** 381 .300 . * .12.C 300
125.► E4. R4. 380.125 . * .12.C 137. E4. – 380.137 . * .12.C
E4. R4.** 381 .125. * .12.C 125 E4.**– 381 .137. * .12.C 137,5
312. 325.
E4.** – E4.** –
380.312 .❑ * .12.C 380.325 . * .12.C
E4.** – E4.** –
381 .312 .D * .12.C 312,5 381 .325 . * .12.C 325
150.► E4. R4.** 380.150 . * .12.C 162. E4. – 380.162 . * .12.C 175. E4. R4.** 380.175 . * .12.C
E4. R4.** 381 .150. * .12.C 150 E4.**– 381 .162. * .12.C 162,5 E4. R4.** 381 .175. * .12.C 175
337.► E4.** – 350. E4.** – 362. E4.** –
380.337 . * .12.C 380.350 .❑ * .12.C 380.362 . * .12.C
E4.** – E4.** – E4.** –
381 .337 . * .12.C 337,5 381 .350 .D * .12.C 350 381 .362 . * .12.C 362,5
187. 200.
E4.** – 380.187 . * .12.C E4. R4.** 380.200 . * .12.C
E4.**– 381 .187. * .12.C 187,5 E4.**R4.** 381 .200. * .12.C 200
375. 387.
E4.** – E4.** –
380.375 .❑ * .12.C 380.387 .❑ * .12.C
E4.** – E4.** –
381 .375 .D * .12.C 375 381 .387 .D * .12.C 387,5
212.
E4.** –
E4.**–
400.
E4.** –
380.400 . * .12.C
E4.** –
380.212 . * .12.C
381 .212. * .12.C 212,5
E4.** – E4.** –
Bi [mm]
050. E4. R4. 380.050 . * .12.C 062.► E4. – 380.062 . * .12.C
(KMA = Polymer Metal Mounting Bracket)
380.225 . * .12.C 380.237 . * .12.C
Part No. full set KMA locking
381 .225 . * .12.C 225 381 .237 . * .12.C 237,5
381 .400 . * .12.C 400
**Width available upon request, please consult igus for delivery time! ®
E4.380.100. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
A…must be indicated on preassembled configurations C-profile option
=1
®
3
4
5
Full set 1 2
Even numbers of links
=2 3
Width index
4
Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
464 More information
www.igus.eu/E4.38L
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:41 Uhr
Seite 465
E4.38L R4.38L
E4.1 light Series E4.38L·R4.38L Accessories Interior separation | New generation
38 19
10
10
3,4
19
5
38.1.1
38.2.1
3210.X
38.3.1
min. 8
38.5.1
Note: please observe a lateral spacing of 8 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
3
om
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 38.1 assembled 38.1.1
12 4
For even faster installation
Separator, narrow head
3
unassembled 38.2 assembled 38.2.1
12 3
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
unassembled 38.3 assembled 38.3.1
6 4
Notch separator for notch crossbar
3
unassembled 38.5 assembled 38.5.1
12
C:
=
3,4
i0 I0 I0 I0
Standard separator, wide base
X -1
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
Horizontal separation
Full-width shelf, lockable
Full-width shelf locks securely into separators at both ends,
unassembled 3200.X assembled 3210.X
giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075
3200.075 3210.075 150
3200.150 3210.150 250
100 115
3200.100 3210.100 175 3200.115 3210.115 200
3200.175 3210.175 3200.200 3210.200
Request Info
3200.250 3210.250
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
465
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E4.38L R4.38L
20.06.2015
0:41 Uhr
Seite 466
E4.1 light Series E4.38L Further accessories Extender crossbars | Large increase of the interior space
Bi - 50 Bi Ba = Bi + 16
Extender crossbars | Large increase of the interior space for the smooth guiding of larger hoses
• An extender crossbar increases the inner height by 48,5 mm • Extender crossbars one-sided: max. cable diameter-index 78 mm • Extender crossbars on both sides: max. cable diameter-index 122 mm • Extender crossbars can be assembled in various ways: one-sided, on both sides, alternating with normal crossbars and combinations of these
• Optionally openable along the inner or outer radius, swivelling • Cable-friendly design of extender crossbar • High holding force of the extender crossbar Extender crossbar possibilities
Part No. extender crossbar
Extender crossbar on inner and outer radius Extender crossbar on inner radius
E4.38L.XXXB48.R.0 E4.38L.XXXBZ48.R.0
Extender crossbar on outer radius Extender crossbar and crossbars alternating Extender crossbar and crossbars alternating on inner radius
E4.38L.XXXBE48.R.0 E4.38L.XXXHB48.R.0 E4.38L.XXXHBZ48.R.0 E4.38L.XXXHBE48.R.0 Extender crossbar and crossbars alternating on outer radius Supplement Part No. with the required width index XXX Bi and radius R. Example: E4.38L.100B48.150.0 (width index XXX Bi
see table right page)
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Request Info
466 More information
www.igus.eu/E4.38L
1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:41 Uhr
Seite 467
E4.38L R4.38L
E4.1 light Series E4.38L Further accessories Extender crossbars | Table width index XXX Bi
for series for series for series for series for series for series E4.38L.XXXB48.R.0 E4.38L.XXXBZ48.R.0 E4.38L.XXXBE48.R.0 E4.38L.XXXHB48.R.0 E4.38L.XXXHBZ48.R.0 E4.38L.XXXHBE48.R.0 XXX Bi [mm] 100
XXX Bi [mm] 100
XXX Bi [mm] 100
XXX Bi [mm] 100
XXX Bi [mm] 100
XXX Bi [mm] 100
118 125
– 125
– 125
– 125
– 125
– 125
137
137
137
137
137
137
147
–
–
–
–
–
150 158 162 175
150 – 162 175
150 – 162 175
150 – 162 175
150 – 162 175
150 – 162 175
187 200
187 200
187 200
187 200
187 200
187 200
212
212
212
212
212
212
218 225
– 225
– 225
– 225
– 225
– 225
237
237
237
237
237
237
250 262
250 –
250 –
250 –
250 –
250 –
275 287 300 312 325
– – – – –
– – – – –
– – – – –
– – – – –
– – – – –
337 350 362
– – –
– – –
– – –
– – –
– – –
375
–
–
–
–
–
387 400 412
– – –
– – –
– – –
– – –
– – –
425 437
– –
– –
– –
– –
– –
450
–
–
–
–
–
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Hot Chips up to 850°C Serie E4.1 light as closed e-tube R4.1 light, that repel hot chips up to 850º C. Some applications, depending on amount and size of the chips, left burn- and melt marks. That is no longer the case with the igus "igumid HT" material. More information www.igus.eu/HT ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
467
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20.06.2015
0:41 Uhr
Seite 468
E4.1 light Series E4.48L·R4.48L Product range
48
Light design, high dynamics, cost-effective
...E4.48L crossbars every link
...R4.48L fully enclosed
®
e-chains | E4.48L crossbars every link (crossbars snap-open along the inner and outer radius on both sides) e-tubes | R4.48L fully enclosed (lids snap-open along the inner and outer radius on both sides) Part No. e-chains
Part No. e-tubes
Bi
Ba
[mm]
[mm]
[kg/m]
[kg/m]
E4.48L.050. R.0 E4.48L.062. R.0
R4.48L.050. R.0** 50 R4.48L.062. R.0 62,5
70 82,5
≈ 1,53
≈ 1,64
≈ 1,58
–
E4.48L.075. R.0 E4.48L 087. R.0
R4.48L.075. R.0 75 95 R4.48L 087. R.0** 87,5 107,5
≈ 1,64
≈ 1,82
≈ 1,67
≈ 1,91
E4.48L.100. R.0 E4.48L.105. R.0 E4.48L.112. R.0
R4.48L.100. R.0 – –
100 120 105 125 112,5 132,5
≈ 1,73
≈ 2,01
≈ 1,74
–
≈ 1,79
–
E4.48L.125. R.0 E4.48L.137. R.0
R4.48L.125. R.0 –
125 145 137,5 157,5
≈ 1,84
≈ 2,18
≈ 1,88
–
E4.48L.150. R.0 E4.48L.162. R.0 E4.48L.175. R.0
R4.48L.150. R.0** 150 170 – 162,5 182,5 R4.48L.175. R.0 175 195
≈ 1,97
≈ 2,36
≈ 2,00
–
≈ 2,04
≈ 2,58
®
Ba [mm]
[kg/m]
[kg/m]
225 245 237,5 257,5
≈ 2,24
–
≈ 2,30
–
E4.48L.250. R.0 R4.48L.250. R.0** 250 270 E4.48L.262. R.0** – 262,5 282,5
≈ 2,35
≈ 3,08
≈ 2,39
–
E4.48L.275. R.0** – 275 295 E4.48L.287. R.0** – 287,5 307,5 E4.48L.300. R.0** R4.48L.300. R.0** 300 320
≈ 2,45
–
E4.48L.312. R.0** – E4.48L.325. R.0** –
Part No. e-tubes
®
E4.48L.225. R.0** – E4.48L.237. R.0** –
–
≈ 2,56
≈ 3,42
312,5 332,5 325 345
≈ 2,60
–
≈ 2,66
–
E4.48L.337. R.0** – E4.48L.350. R.0** – E4.48L.362. R.0** –
337,5 357,5 350 370 362,5 382,5
≈ 2,72
–
≈ 2,74
–
≈ 2,77
–
375 395 387,5 407,5
≈ 2,81
–
≈ 2,90
–
≈ 2,96
–
187,5 207,5 200 220
≈ 2,09
–
≈ 2,14
≈ 2,70
E4.48L.375. R.0** – E4.48L.387. R.0** –
E4.48L.212. R.0** –
212,5 232,5
≈ 2,18
–
E4.48L.400. R.0** –
400
**Width available upon request, please consult igus for delivery time! 1) Radius not available for e-tubes ®
0751)| 1001)| 125 | 150 | 175 | 200 | 250 | 300 | 350 |
[mm]
Supplement Part No. with required radius (R). Examples: E4.48L.175.150.0 = e-chain with inner width Bi 175 mm, radius R 150 mm, colour black R4.48L.175.150.0 = e-tube fully enclosed with inner width Bi 175 mm, radius R 150 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
468 More information
www.igus.eu/E4.48L
E4.48L R4.48L
≈ 2,51
E4.48L.187. R.0** – E4.48L.200. R.0 R4.48L.200. R.0
Available bend radii R
I
Bi [mm]
Part No. e-chains
E4.48L R4.48L
420
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Seite 469
0
E4.1 light Series E4.48L·R4.48L Dimensions 656
E4.48L R4.48L
708
Unsupported applications | Short travels Ba Bi
Fill weight [kg/m]
50 40 30
FLB
48 64
20 10 8.0 6.0 4.0 2.0
Inner height Pitch Links/m Chain length
i
≤43 mm
t
48 mm 67 mm/link 15 (1005 mm) S/ + K 2
S
FLG
1.5
S/2
D
0.5
1
1
1.0
2.0
1.5
2.5
3.0
3.5
0
1
1
1
2.0
1
4.0
1
1
6.0
4.0 1
4.5
1
8.0
5.0
Fixed end
H - 64
0.5
Unsupported length FLG / FLB [m] Length of travel S [m]
67
64
0
R
H
Moving end
0
1
HF = H + 40
1.0
10
R
0751)
1001)
125
150
175
200
250
300
350
H
214
264
314
364
414
464
564
664
764
D K
208 370
233 450
258 530
283 610
308 685
333 765
383 920
433 1080
483 1235
The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) 1) Radius not available for e-tubes
Gliding applications | Long travels from 10 m to max. 100 m S S/2
D2
S/2
R
►ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2 D2 K2 ACL
0751) *
1001) *
125 106
150 106
175 106
200 106
250 106
300 2) –
350 2) –
* * *
* * *
475 804 230
570 938 300
670 1139 380
780 1340 460
1030 1675 660
– – –
– – –
I
1) Radius not available for e-tubes 2) Radius not suitable for long travel applications. Please consult igus *Values such as unsupported applications ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
469
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20.06.2015
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Seite 470
E4.1 light Series E4.48L·R4.48L Accessories KMA mounting brackets | Attachment from any side | Pivoting
Fixed end ...480/481... * .1
Moving end 480/481...0 * .2 5,5
95
35°
Bi + 11,5
Bi
Bi + 24 Bi + 11,5
95
Frontal view of KMA
35°
16 22,5 23
23 22,5 16
22
Traverse angle depending on radius. For e-tubes, please consult igus ®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting
Bi
Part No. full set KMA locking
[mm]
Width Index
Part No. full set KMA pivoting
E4. R4.** 480.050 . * .12.C E4. R4. 480.062 . * .12.C
E4. R4.** 481 .050 . * .12.C 50 E4. R4. 481 .062 . * .12.C 62,5
225. 237.
E4.** – E4.** –
075. 087.
E4. R4. 480.075 . * .12.C E4. R4.** 480.087 .D * .12.C
E4. R4. 481 .075 . * .12.C 75 E4. R4.** 481 .087 . * .12.C 87,5
250. 262.
E4. R4.** 480.250 .❑ * .12.C E4.** – 480.262 . * .12.C
100. 105. 112.
E4. R4. 480.100 . * .12.C E4. – 480.105 . * .12.C E4. – 480.112 .D * .12.C
E4. R4.** 481 .100 . * .12.C 100 E4. – 481 .105 . * .12.C 105 E4.** – 481 .112 . * .12.C 112,5
275. 287. 300.
E4.** – 480.275 .❑ * .12.C E4.** – 480.287 .❑ * .12.C E4.** R4.** 480.300 . * .12.C
E4.** – 481 .275 .❑ * .12.C 275 E4.** – 481 .287 .❑ * .12.C 287,5 E4.** R4.** 481 .300 . * .12.C 300
125. 137.
E4. R4. 480.125 . * .12.C E4. – 480.137 . * .12.C
E4. R4.** 481 .125 . * .12.C 125 E4.** – 481 .137 . * .12.C 137,5
312. 325.
E4.** – E4.** –
480.312 .❑ * .12.C 480.325 . * .12.C
E4.** – E4.** –
481 .312 .❑ * .12.C 312,5 481 .325 . * .12.C 325
150. 162. 175.
E4. R4.** 480.150 . * .12.C E4. – 480.162 . * .12.C E4. R4. 480.175 .D * .12.C
E4. R4.** 481 .150 . * .12.C 150 E4.** – 481 .162 . * .12.C 162,5 E4. R4. 481 .175 . * .12.C 175
337. 350. 362.
E4.** – E4.** – E4.** –
480.337 . * .12.C 480.350 .❑ * .12.C 480.362 . * .12.C
E4.** – E4.** – E4.** –
481 .337 . * .12.C 337,5 481 .350 .❑ * .12.C 350 481 .362 . * .12.C 362,5
187. 200.
E4.** – 480.187 . * .12.C E4. R4. 480.200 . * .12.C
E4.** – 481 .187 . * .12.C 187,5 E4.** R4.** 481 .200 . * .12.C 200
375. 387.
E4.** – E4.** –
480.375 .❑ * .12.C 480.387 .❑ * .12.C
E4.** – E4.** –
212.
E4.** –
400.
E4.** –
480.400 . * .12.C
E4.** –
480.212 .D * .12.C
E4.** –
481 .212 . * .12.C 212,5
E4.** – E4.** –
[mm]
050. 062.
(KMA = Polymer Metal Mounting Bracket)
480.225 . * .12.C 480.237 . * .12.C
Bi
Part No. full set KMA locking
481 .225 . * .12.C 225 481 .237 . * .12.C 237,5
E4.** R4.** 481 .250 .❑ * .12.C 250 E4.** – 481 .262 . * .12.C 262,5
481 .375 .❑ * .12.C 375 481 .387 .❑ * .12.C 387,5 481 .400 . * .12.C 400
**Width available upon request, please consult igus for delivery time! ®
E4.480.100. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
A…must be indicated on preassembled configurations C-profile option
=1
®
3
4
5
Full set 1 2
Even numbers of links
=2 3
Width index
4
Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
470 More information
www.igus.eu/E4.48L
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Seite 471
E4.48L R4.48L
E4.1 light Series E4.48L·R4.48L Accessories Interior separation | New generation
48 24
12,5 12,5
3,4
24
5
48.1.1
48.2.1
3210.X
48.3.1
min. 8
48.5.1
Note: please observe a lateral spacing of 8 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
T* I, t I A- 1 3
Standard separator, wide base
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 48.1 assembled 48.1.1
14 4
For even faster installation
Separator, narrow head
3
unassembled 48.2 assembled 48.2.1
14 3
I'
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
unassembled 48.3 assembled 48.3.1
•I
7 4
Notch separator for notch crossbar
3
unassembled 48.5 assembled 48.5.1
14
C : 3,4
Ig I0 I0
Standard - for any application
ICJ X -1
Full-width shelf, lockable unassembled 3200.X assembled 3210.X
IIIIII
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075
3200.075 3210.075 150
3200.150 3210.150 250
100 115
3200.100 3210.100 175 3200.115 3210.115 200
3200.175 3210.175 3200.200 3210.200
Request Info
3200.250 3210.250
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
471
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E4.48L R4.48L
20.06.2015
0:41 Uhr
Seite 472
E4.1 light Series E4.48L Further accessories Extender crossbars | Large increase of the interior space
Bi - 50 Bi Ba = Bi + 20
Extender crossbars | Large increase of the interior space for the smooth guiding of larger hoses
• An extender crossbar increases the inner height by 48,5 mm • Extender crossbars one-sided: max. cable diameter-index 87 mm • Extender crossbars on both sides: max. cable diameter-index 130 mm • Extender crossbars can be assembled in various ways: one-sided, on both sides, alternating with normal crossbars and combinations of these
• Optionally openable along the inner or outer radius, swivelling • Cable-friendly design of extender crossbar • High holding force of the extender crossbar Extender crossbar possibilities
Part No. extender crossbar
Extender crossbar on inner and outer radius Extender crossbar on inner radius
E4.48L.XXXB48.R.0 E4.48L.XXXBZ48.R.0
Extender crossbar on outer radius Extender crossbar and crossbars alternating Extender crossbar and crossbars alternating on inner radius
E4.48L.XXXBE48.R.0 E4.48L.XXXHB48.R.0 E4.48L.XXXHBZ48.R.0 E4.48L.XXXHBE48.R.0 Extender crossbar and crossbars alternating on outer radius Supplement Part No. with the required width index XXX Bi and radius R. Example: E4.48L.175B48.150.0 (width index XXX Bi
see table right page)
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Request Info
472 More information
www.igus.eu/E4.48L
1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:41 Uhr
Seite 473
E4.48L R4.48L
E4.1 light Series E4.48L Further accessories Extender crossbars | Table width index XXX Bi
for series for series for series for series for series for series E4.48L.XXXB48.R.0 E4.48L.XXXBZ48.R.0 E4.48L.XXXBE48.R.0 E4.48L.XXXHB48.R.0 E4.48L.XXXHBZ48.R.0 E4.48L.XXXHBE48.R.0 XXX Bi [mm] 100
XXX Bi [mm] 100
XXX Bi [mm] 100
XXX Bi [mm] 100
XXX Bi [mm] 100
XXX Bi [mm] 100
118 125
– 125
– 125
– 125
– 125
– 125
137
137
137
137
137
137
147
–
–
–
–
–
150 158 162 175
150 – 162 175
150 – 162 175
150 – 162 175
150 – 162 175
150 – 162 175
187 200
187 200
187 200
187 200
187 200
187 200
212
212
212
212
212
212
218 225
– 225
– 225
– 225
– 225
– 225
237
237
237
237
237
237
250 262
250 –
250 –
250 –
250 –
250 –
275 287 300 312 325
– – – – –
– – – – –
– – – – –
– – – – –
– – – – –
337 350 362
– – –
– – –
– – –
– – –
– – –
375
–
–
–
–
–
387 400 412
– – –
– – –
– – –
– – –
– – –
425 437
– –
– –
– –
– –
– –
450
–
–
–
–
–
Request Info
1-800-453-1692 www.aboveboardelectronics.com
-V
Hot Chips up to 850°C Serie E4.1 light as closed e-tube R4.1 light, that repel hot chips up to 850º C. Some applications, depending on amount and size of the chips, left burn- and melt marks. That is no longer the case with the igus "igumid HT" material. More information www.igus.eu/HT ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
473
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Seite 474
E4/light Introduction Advantages Universal: attachment from any side Low noise: optional dampening pads
Chip protection: openable lids
Light, strong and cost-effective E4/light E4/light - low weight, large interior space and cost effective. The "light" features appear in two places: reduced thickness of the side links (for all types), and a thinner crossbar (for some types: 14240, 14340). E4/light e-chains achieve optimum price and performance solutions for many industries. E4/light types are often first choice, especially for unsupported short travels, hanging and short standing designs. ®
Long lifetime: gliding surfaces for long travels
Typical industries and applications
High stability: "undercut" design
• Machine tools • Material handling Stone cutting machines •Woodworking machines • General machinery• •Construction Vehicles machinery •Limited long travel applications
25% faster: easy assembly with QuickLock-crossbars
No camber: no rework needed due to special design Electrically conductive ESD/ATEX versions several series available from stock
Precise separation: notch crossbar with visual scale
Side-mounted unsupported High torsional rigidity
Low noise operation: due to integrated "brakes"
474
More information
System E4 4-piece design link
www.igus.eu/E4light
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
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Seite 475
E4/light Features Accessories
E4/light "undercut" design, for high stability and high loads
E4/light - high strength also for sidemounted applications
Crossbars openable on both sides
am= =En MIME Min IIII o-
•
Easy to open with screwdriver
The extension link design allows virtually unlimited side-by-side extension
KMA mounting brackets with attachment options from any side
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips from page 656
Guide troughs - aluminium SuperTrough basic and heavy duty from page 690
Support tray kit. For support of the lower run from page 740
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
475
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E4/light Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Outer height Ba [mm] ha [mm]
Bend radius R [mm]
Unsupported max. length. [m]
page
Crossbars every link e-chains for demanding applications ®
14040 14240 14550 15050 15250 1640
56 62 70 80 86 112
50 - 600 50 - 400 50 - 600 50 - 600 50 - 400 50 - 600
76 - 626 76 - 426 77 - 627 80 - 630 80 - 430 84 - 634
84 84 98 108 108 140
135 - 500 135 - 500 150 - 600 150 - 600 150 - 600 200 - 600
4,0 4,0 4,2 4,6 4,6 4,5
480 486 492 498 504 510
Crossbars every 2nd link e-chains for almost any application - standard ®
14140 14340 14650 15150 15350
56 62 70 80 86
50 - 600 50 - 400 50 - 600 50 - 600 50 - 400
76 - 626 76 - 426 77 - 627 80 - 630 80 - 430
84 84 98 108 108
135 - 500 135 - 500 150 - 600 150 - 600 150 - 600
•M•
4,0 4,0 4,2 4,6 4,6
480 486 492 498 504
e-tubes fully enclosed, excellent cable protection
R18840 R19050 R19850 R1608
56 70 80 108
75 - 462 75 - 462 75 - 462 200 - 500
101 - 489 102 - 489 105 - 493 234 - 534
84 98 108 140
Request Info
150 - 500 200 - 600 200 - 500 250 - 600
1-800-453-1692 www.aboveboardelectronics.com
476 More information
www.igus.eu/E4light
4,0 4,2 4,6 4,5
480 492 498 510
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E4/light Technical data Overview Technical data ≤ 5 [m/s] / ≤ 50 [m/s ]
Gliding speed / acceleration FLG FLB
n
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G
A
Flammability class, igumid G
• FL
G
= with straight upper run
• FL
B
VDE 0304 IIC UL94-HB = with permitted sag
Installation types, maximum travels
41' e-chain / e-tube series
Unsupported
14040/14140/R18840
®
Gliding
Vertical hanging
Vertical standing
Side mounted unsupported
≤ 4,0 m
≤ 150 m
≤ 80 m
≤ 6,0 m
≤ 2,0 m
14240/14340
≤ 4,0 m
≤ 150 m
≤ 80 m
≤ 6,0 m
14550/14650/R19050
≤ 4,2 m
≤ 250 m
≤ 90 m
15050/15150/R19850
≤ 4,6 m
≤ 250 m
15250/15350
≤ 4,6 m
1640/R1608
≤ 4,5 m
•
Zig-zag application
Unsupported length lower run
with rework
upon request
upon request
≤ 2,0 m
with rework
upon request
upon request
≤ 6,0 m
≤ 2,0 m
with rework
upon request
upon request
≤ 100 m
≤ 6,0 m
≤ 2,0 m
with rework
upon request
upon request
≤ 250 m
≤ 100 m
≤ 6,0 m
≤ 2,0 m
with rework
upon request
upon request
≤ 400 m
≤ 100 m
≤ 5,0 m
≤ 2,0 m
with rework
upon request
upon request
Rotary
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
477
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Seite 478
E4/light Order keys and options Options with order keys | based on series 14040/14140/18840 Standard
Additional noise dampening with pads
QuickLock crossbar reduce assembly time up to 25%
Part No.
Part No. QuickLock crossbar for inner radius
Part No. Standard
Low noise (with pads)
Part No. QuickLock crossbar
Part No. QuickLock crossbar
for outer radius
for both radii
0 14040.30.R.0
ES4.56.30.R.0
14040.30QZ.R.0 14040.30QE.R.0 14040.30Q.R.0
Crossbar every link
Crossbar every link
Crossbar every link
14140.30.R.0
HS4.56.30.R.0
14140.30QZ.R.0 14140.30QE.R.0 14140.30Q.R.0
Crossbar every link
Crossbar every link
Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link
18840.30.R.0
RS4.56.30.R.0
e-tube, closed
e-tube, closed
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
• Order example | based on series 14040/14140/18840 Order example for complete e-chain (3,0 m, with crossbars every link), colour black, mounting brackets and interior separation ®
e-chain (3,0 m) ®
Please indicate e-chain length or number of links: 3,0 m or 33 links ®
14040.30.300.0
+ Mounting brackets KMA - 1 set (with integrated C-profiles)
140400.30.12.C
+ Interior separation with 2 separators assembled every 2nd link
2 x 56.1.1
Order text: 3,0 m 14040.30.300.0 + 140400.30.1.12.C + 2 x Part No. 56.1.1 Request Info
1-800-453-1692 www.aboveboardelectronics.com
478 More information
.
www.igus.eu/E4light
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E4/light Order keys and options
Simply turn outer side link no additional work
Reverse bend radius for circular movements
Unsupported lengths +25% possible
No burning-in of hot chips up to 850°C (1562°F)
Part No. NC-version
Part No. RBR
Part No. XXL-material1)
Part No. igumid HT-material only for e-tubes
*CO 180°=NC
eitS,
ESD / ATEX classified e-chains O II 2 GD
®
Part No. ESD-material
E +25%
t
≈7m
14040.30.R.0.NC 14040.30.R1/R2.0 14040.30.R.0.XXL 18840.30.R.0.HT 14040.30.R.0.ESD Crossbar every link
Crossbar every link
Complete e-tube2)
Crossbar every link
Crossbar every link
14140.30.R.0.NC 14140.30.R1/R2.0 14140.30.R.0.XXL 18840.30HT.R.0 14140.30.R.0.ESD Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom
18840.30.R.0.NC e-tube, closed
RBR for e-tubes please consult igus
®
Crossbar every 2nd link
18840.30.R.0.XXL 18840.30HTZ.R.0 18840.30.R.0.ESD e-tube, closed
Bottom only
e-tube, closed
18840.30HTE.R.0 Lid only
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
1) Sidebands made from XXLmaterial
2) Available upon request, please consult igus for delivery time!
Delivery time: several series from stock
®
Order key and colour options | based on series 14040/14140/18840 General igus colour options for e-chains and e-tubes
Order key e-chain crossbars every link ®
e-chain crossbars every 2nd link e-tube fully enclosed ®
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
14040.30.300.0 14140.30.300.0 18840.30.300.0
Colours
®
Order index Colours
Black Standard, from stock! .0 Slate grey only ESD material .ESD Grey brown only HT material .HT Grey only for e-chains .3 Dusty grey only for e-tubes .31 ®
White Grey white Orange Yellow Light grey
Order index for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
e-chains /e-tubes ®
.1 .1S .2 .4 .14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
479
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Seite 480
E4/light 14040·14140·R18840 Product range "Light Design", large inner height
...14040 crossbars every link
...14140 crossbars every 2 link
56
56
...R18840 fully enclosed
nd
®
e-chains | Series 14040 crossbars every link (removable along the inner and outer radius) e-chains | Series 14140 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R18840 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
[mm]
Bi
Ba 14040 [mm] [kg/m]
05. R.0 06. R.0
50 65
76 91
≈ 2,66 ≈ 2,48
14040. 14140. 18840.1) 07. R.0 14040. 14140. – 08. R.0
75 87
101 113
≈ 2,75 ≈ 2,25 ≈ 3,20
14040. 14140. 18840. 10. R.0 100 126 14040. 14140. – 11. R.0 112 139 14040. 14140. 18840. 12. R.0 125 151
≈ 2,93 ≈ 2,61 ≈ 3,49
14040. 14140. – 13. R.0 137 164 14040. 14140. 18840. 15. R.0 150 176
≈ 3,26 ≈ 2,77
14040. 14140. – 16. R.0 162 189 14040. 14140. 18840. 17. R.0 175 201 14040. 14140. – 18. R.0 187 214
≈ 3,43 ≈ 2,86
Part No. e-chains / e-tubes ®
14040. 14140. 14040. 14140.
– –
14040. 14140. 18840. 14040. 14140. – 14040. 14140. – 14040. 14140. – 14040. 14140. 18840. 14040. 14140. – 14040. 14140. 18840.
20. R.0 21. R.0 22. R.0 23. R.0 25. R.0 26. R.0 27. R.0
200 212 225 237 250 262 275
226 239 251 264 276 289 301
14040. 14140. – 28. R.0 287 314 14040. 14140. 18840. 30. R.0 300 326
14140 18840 [kg/m] [kg/m]
≈ 2,47 ≈ 2,51 ≈ 2,84 ≈ 2,44 ≈ 3,06 ≈ 2,67
– – – –
≈ 3,12 ≈ 2,71 ≈ 3,85
–
≈ 3,32 ≈ 2,81 ≈ 4,28
–
≈3,54 ≈ 2,92 ≈ 4,54 ≈ 3,65 ≈ 2,97
–
≈ 3,67 ≈ 2,98 ≈ 4,85 ≈ 3,78 ≈ 3,04 ≈ 3,85 ≈ 3,07
– –
≈ 3,98 ≈ 3,14
–
≈ 4,07 ≈ 3,18 ≈ 5,58 ≈ 4,16 ≈ 3,22
–
≈ 4,27 ≈ 3,28 ≈ 5,85 ≈ 4,29 ≈ 3,29
–
≈ 4,51 ≈ 3,40 ≈ 6,24
Bi
Part No. e-chains / e-tubes ®
14040. 14140. 14040. 14140.
– –
[mm]
Ba 14040 [mm] [kg/m]
31. R.0 312 339 32. R.0 325 351
14140 18840 [kg/m] [kg/m]
≈ 4,57 ≈ 3,42 ≈ 4,60 ≈ 3,44
– – –
14040. 14140. – 33. R.0 337 14040. 14140. 18840. 35. R.0 350 14040. 14140. – 36. R.0 362 14040. 14140. – 37. R.0 375 14040. 14140. – 38. R.0 387
364 376
≈ 4,77 ≈ 3,53
389 401 414
≈ 4,94 ≈ 3,61
14040. 14140. 18840. 40. R.0 400 14040. 14140. – 41. R.0 412 14040. 14140. – 42. R.0 425 14040. 14140. – 43. R.0 437 14040. 14140. – 45. R.0 450
426 439
≈ 5,24 ≈ 3,76 ≈ 7,94
451 464 476
≈ 5,54 ≈ 3,92
14040. 14140. 18840. 46. R.0 462 14040. 14140. – 47. R.0 475 14040. 14140. – 48. R.0 487 14040. 14140. – 50. R.0 500 14040. 14140. – 51. R.0 512 14040. 14140. – 52. R.0 525 14040. 14140. – 53. R.0 537
489 501 514 526 539 551 564
≈ 5,70 ≈ 3,99 ≈ 8,40
14040. 14140. 14040. 14140.
– –
55. R.0 550 576 60. R.0 600 626
≈ 4,93 ≈ 3,61 ≈ 6,99 ≈ 4,95 ≈ 3,62
– –
≈ 5,04 ≈ 3,66
–
≈ 5,39 ≈ 3,84 ≈ 5,61 ≈ 3,95 ≈ 5,68 ≈ 3,98 ≈ 5,83 ≈ 4,06 ≈ 5,86 ≈ 4,08 ≈ 5,96 ≈ 4,13 ≈ 5,98 ≈ 4,14 ≈ 6,03 ≈ 4,16
[mm]
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
480 More information
www.igus.eu/14040
– –
≈ 6,98 ≈ 4,58
–
135* | 150 | 175 | 200 | 250 | 300 | 400 | 500
18840.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black
– –
≈ 6,67 ≈ 4,48
Supplement Part No. with required radius (R). Examples: 14040.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black 14140.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
– –
– – –
≈ 6,18 ≈ 4,24
*Radius not available for e-tubes 1) Removable lid only, no hinged option
Available bend radii R
– –
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Seite 481
14040 14140 R18840
E4/light 14040·14140·R18840 Dimensions 656 Ba Bi
≤50 mm
FLB
710
Inner height Pitch Links/m Chain length
56 mm 91 mm/link 11 (1001 mm) S/ + K 2
S
FLG
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
91
H
0
H - 84
Moving end R
HF = H + 50
S/2
D
84
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
56 84
Fill weight [kg/m]
Unsupported applications | Short travels
R
135*
150
175
200
250
300
400
500
-0 H+25
354
384
434
484
584
684
884
1084
D K
314 610
329 655
354 735
379 815
429 970
479 1125
579 1440
679 1755
The required clearance height: HF = H + 50 mm (with 2,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 150 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 8 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
135* 266
150 266
175 266
200 266
250 266
300 266
400 266
500 266
D2+25 K2 ACL
390 728 124
450 819 159
530 1001 209
710 1274 359
920 1638 509
1120 1911 659
1530 2548 959
1830 3185 1159
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
481
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Seite 482
E4/light 14040·14140·R18840 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Moving end 141400/189400...2 140400/188400...2 125
pivoting locking
Fixed end 141400/189400...1 140400/188400...1 125
Frontal view of KMA 45
Bi + 12
Bi - 7 Bi +12 Bi + 29
Bi
Bi + 29 Bi + 12 Bi - 7
45°
45° 45°
45° ø8,5 / t=11,2
20
20
Traverse angle depending on radius. For the use on e-tubes please consult igus
20
20
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications
05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30.
.....................
Width Index
0
Part No. full set KMA pivoting
141400. 141400.
–
05. 12.C – 06. 12.C 141400. 189400. 07. 12.C – 141400. 08. 12.C 141400. 189400. 10. 12.C – 141400. 11. 12.C 141400. 141400. 141400. 141400. 141400. 141400. 141400. 141400.
Bi
Part No. full set KMA locking 140400.
– 05. 12.C 140400. – 06. 12.C 140400. 188400.07. 12.C 140400. – 08. 12.C
Width Index
50 65
31. 141400. 32. 0- 141400.
75 87
33. 35. 10
140400. 188400.10. 12.C 100 140400. – 11. 12.C 112 189400. 12. 12.C 140400. 188400.12. 12.C 125 – – 13. 12.C 137 13. 12.C 140400. 189400. 15. 12.C 140400. 188400.15. 12.C 150 – – 16. 12.C 162 16. 12.C 140400. 189400. 17. 12.C 140400. 188400.17. 12.C 175 – – 18. 12.C 187 18. 12.C 140400. 189400. 20. 12.C 140400. 188400.20. 12.C 200 – – 21. 12.C 212 21. 12.C 140400.
– 141400. 22. 12.C – 141400. 23. 12.C 141400. 189400. 25. 12.C – 141400. 26. 12.C 141400. 189400. 27. 12.C – 141400. 28. 12.C 141400. 189400. 30. 12.C
140400. 140400.
– –
22. 12.C 225 23. 12.C 237 140400. 188400.25. 12.C 250 140400. – 26. 12.C 262 140400. 188400.27. 12.C 275 140400. – 28. 12.C 287 140400. 188400.30. 12.C 300 Request Info
a
[mm]
Part No. full set KMA pivoting
31. 12.C – 32. 12.C – 141400. 33. 12.C 141400. 189400. 35. 12.C – 141400. 36. 12.C – 141400. 37. 12.C
36. 37. 038. 141400. 40. 41.
–
141400. 141400.
42. 0- 141400. 43. 141400. 45. 10 141400. 46. 141400. 47. 0- 141400. 48. 50. 51. 52. 053.
141400. 141400. 141400. 141400. 141400.
55. 60.
141400. 141400.
482
A
140400.
– 31.12.C 140400. – 32.12.C 140400. – 33.12.C 140400. 188400. 35.12.C
– – – – – – –
48. 12.C 50. 12.C 51. 12.C 52. 12.C 53. 12.C 55. 12.C 60. 12.C
140400. 140400.
– –
140400. 140400.
– –
140400. 140400. 140400. 140400. 140400.
– – – – –
Bi [mm]
312 325 337 350
36.12.C 362 37.12.C 375 – 38.12.C 387 38. 12.C 140400. – 189400. 40. 12.C 140400. 188400. 40.12.C 400 – 41.12.C 412 41. 12.C 140400. – – 42.12.C 425 42. 12.C 140400. – – 43.12.C 437 43. 12.C 140400. – – 45.12.C 450 45. 12.C 140400. – 189400. 46. 12.C 140400. 188400. 46.12.C 462 – 47.12.C 475 47. 12.C 140400. – 48.12.C 487 50.12.C 500 51.12.C 512 52.12.C 525 53.12.C 537 55.12.C 550 60.12.C 600
1-800-453-1692 www.aboveboardelectronics.com
A
Part No. full set KMA locking
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
141400.30.12.C A Part No. structure
L
A…must be indicated on preassembled configurations C-profile option Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options 0 from page 656
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Seite 483
14040 14140 R18840
E4/light 14040·14140·R18840 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/14040
56 28
14
14
4,5
28
5
min.40/16
56.1.1
56.2.1
56.3.1
521.X
56.4.1
56.5.1
| e-chain : 16 mm
Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.
®
®
-.. ..
Standard separator, wide base
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 56.1 assembled 56.1.1
18 8
Separator for QuickLock crossbar
4
unassembled 56.2 assembled 56.2.1
18 4
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 56.3 assembled 56.3.1
8 4
For side-mounted applications
Separator, asymmetrical
2,5 11,5
18 8
unassembled 56.4 assembled 56.4.1 Notch separator for notch crossbar
4
unassembled 56.5 assembled 56.5.1
18 4,5
It( IX IX DI IN
4
X -1
Full-width shelf, lockable unassembled 520.X assembled 521.X
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
Request Info
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
1-800-453-1692
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
483
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E4/light 14040·14140·R18840 Further accessories Extension links | Extender crossbars
Bi 2
Bi 1 + 14
ø9
20
20
Bi 3
22,5
Bi 1
79,5 +1
14040 14140 R18840
20.06.2015
Bi 2 + 14
Bi 3 + 14
Bi 1 + 14 + Bi 2 + 14 + Bi 3 + 14 ± 3 (Bi 1 + 14 + Bi 2 + 14 + Bi 3 + 14) + 18 ± 3 ®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains • The unsupported length FLG max. can be increased when high fill weights are required
®
(up to 3000 mm)
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
Suitable for hoses with a maximum outer diameter of 245 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link Part No. single part
0
Max Ø [mm] hose
Form
450.15.RHD115 450.17.RD115
115 115
450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
150 180 195 245 150 180 195
round round square
0
0 Installation
square square square square square square Request Info
0
on side link
Combination with snap-open crossbars
no yes
yes no
yes yes yes
no no no
yes no
no yes
no no
yes yes
1-800-453-1692 www.aboveboardelectronics.com
484 More information
www.igus.eu/14040
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Seite 485
E4/light 14040·14140·R18840 Further accessories
14040 14140 R18840
E4 snapclip - clip-on cable binder • For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains •The loops can be adjusted as required • Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®
®
®
More information
www.igus.eu/14040
®
®
The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains • For e-chains with many crossbars the assembly is much quicker • Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
®
®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Handling unit indoor crane - long unsupported span with an igus E4 series ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
485
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E4/light 14240·14340 Product range
0 62
Stable due to undercut design, large inner height
•••
...14240 crossbars every link
...14340 crossbars every 2 link nd
ft" ®
e-chains | Series 14240 crossbars every link (removable along the inner and outer radius) e-chains | Series 14340 crossbars every 2nd link (removable along the inner and outer radius) ®
Part No. e-chains
Bi
Ba
[mm]
[mm]
[kg/m]
14240.1) 14340. 05. R.0 14240.1) 14340. 06. R.0
50 68
76 94
≈ 2,37 ≈ 2,32
14240. 14340. 07. R.0 14240. 14340. 087. R.0 14240. 14340. 097. R.0 14240.1) 14340. 10. R.0 14240. 14340. 11. R.0
75 87
101 114
≈ 2,42 ≈ 2,34
97 100 108
123 126 134
≈ 2,51 ≈ 2,38
14240. 14340. 112. R.0 14240. 14340. 12. R.0
112 125
139 151
≈ 2,55 ≈ 2,41
14240. 14340. 137. R.0 14240.1) 14340. 15. R.0 14240. 14340. 162. R.0 14240. 14340. 17. R.0
137 150 162
164 176 189
≈ 2,66 ≈ 2,46
194 201
≈ 2,79 ≈ 2,52
14240.1) 14340. 18. R.0
168 175
14240. 14340. 187. R.0 14240.1) 14340. 20. R.0
187 200
214 226
≈ 2,84 ≈ 2,55
®
1)
14240 14340
Part No. e-chains
Bi
Ba
[mm]
[mm]
[kg/m]
14240. 14340. 212. R.0 14240. 14340. 23. R.0
212 225
239 251
≈ 2,95 ≈ 2,60
14240. 14340. 237. R.0 14240. 14340. 25. R.0
237 250
264 276
≈ 3,04 ≈ 2,65
14240. 14340. 262. R.0 14240. 14340. 28. R.0 14240. 14340. 29. R.0
262 275 287
289 301 314
≈ 3,11 ≈ 2,69
14240. 14340. 30. R.0 14240. 14340. 312 R.0
300 312
326 339
≈ 3,30 ≈ 2,78
14240. 14340. 325. R.0 14240. 14340. 337. R.0 14240. 14340. 350. R.0
325 337 350
351 364 376
≈ 3,37 ≈ 2,81
14240. 14340. 362 R.0 14240. 14340. 375. R.0
362 375
389 401
≈ 3,61 ≈ 2,93
14240. 14340. 387. R.0 14240. 14340. 400. R.0
387 400
414 426
≈ 3,69 ≈ 2,97
®
[kg/m]
≈ 2,40 ≈ 2,33 ≈ 2,47 ≈ 2,36 ≈ 2,52 ≈ 2,39 ≈ 2,55 ≈ 2,40 ≈ 2,62 ≈ 2,44 ≈ 2,72 ≈ 2,49 ≈ 2,73 ≈ 2,49 ≈ 2,82 ≈ 2,53 ≈ 2,89 ≈ 2,58
14240 14340 [kg/m]
≈ 3,01 ≈ 2,63 ≈ 3,10 ≈ 2,68 ≈ 3,19 ≈ 2,72 ≈ 3,20 ≈ 2,73 ≈ 3,31 ≈ 2,79 ≈ 3,40 ≈ 2,83 ≈ 3,56 ≈ 2,91 ≈ 3,64 ≈ 2,95 ≈ 3,73 ≈ 2,99
A ESD/ATEX version available from stock
Available bend radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Examples: 14240.20.300.0 = e-chain with crossbars every link, inner width Bi 200 mm, radius R 300 mm, colour black 14340.20.300.0 = e-chain with crossbars every 2nd link, inner width Bi 200 mm, radius R 300 mm, colour black ®
®
ESD/ATEX permanently conductive e-chains - 14240 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 150 - 250. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
486 More information
www.igus.eu/14240
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14240 14340
E4/light 14240·14340 Dimensions 656
710
Ba Bi
≤56 mm
FLB
Inner height Pitch Links/m Chain length
62 mm 91 mm/link 11 (1001 mm) S/ + K 2
S
FLG
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
91
H
1.0
H - 84
Moving end R
0
HF = H + 50
S/2
D
84
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
62 84
Fill weight [kg/m]
Unsupported applications | Short travels
R
135
150
175
200
250
300
400
500
-0 H+25
354
384
434
484
584
684
884
1084
D K
314 610
329 655
354 735
379 815
429 970
479 1125
579 1440
679 1755
The required clearance height: HF = H + 50 mm (with 2,0 kg/m fill weight)
Gliding applications | Long travels from 12 m to max. 250 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 9 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
135 266
150 266
175 266
200 266
250 266
300 266
400 266
500 266
D2+25 K2 ACL
390 728 124
450 819 159
550 1001 209
710 1274 359
920 1638 509
1120 1911 659
1530 2548 959
1850 3185 1159
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
487
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E4/light 14240·14340 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Moving end 143400...2 142400...2
pivoting locking 125
Fixed end 143400...1 142400...1 125
Frontal view of KMA 45
Bi + 12
40°
Bi - 7 Bi +12 Bi + 29
Bi
Bi + 29 Bi + 12 Bi - 7
...„ ..i. ...
41113/11/11 40° 40°
%maw 40°
r1
20
20
ø8,5 / t=11,2
Traverse angle depending on radius. For the use on e-tubes please consult igus
20
20
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting
Part No. full set KMA locking
143400. 05. 12.C 143400. 06. 12.C 143400. 07. 12.C 143400. 087.12.C 143400. 097.12.C
142400. 05. 12.C 142400. 06. 12.C 142400. 07. 12.C 142400. 087.12.C 142400. 097.12.C
143400. 10. 12.C 143400. 11. 12.C 143400. 112.12.C
142400. 10. 12.C 142400. 11. 12.C 142400. 112.12.C
17. 18.
143400. 12. 12.C 143400. 137.12.C 143400. 15. 12.C 143400. 162.12.C 143400. 17. 12.C 143400. 18. 12.C
142400. 12. 12.C 142400. 137.12.C 142400. 15. 12.C 142400. 162.12.C 142400. 17. 12.C 142400. 18. 12.C
187. 20.
143400. 187.12.C 143400. 20. 12.C
142400. 187.12.C 142400. 20. 12.C
05. 06. 07. 087. 097. 10. 11. 112. 12. 137. 15. 162.
Bi [mm]
Width Index
Part No. full set KMA pivoting
50 68
212. 23.
75 87
237. 25.
97 100 108
262. 28. 29.
112 125
30. 312
137 150 162
325. 337. 350.
168 175
362 375.
143400. 312 12.C 143400. 325.12.C 143400. 337.12.C 143400. 350.12.C 143400. 362 12.C 143400. 375.12.C
187 200
387. 400.
143400. 387.12.C 143400. 400.12.C
Part No. full set KMA locking
143400. 212.12.C 143400. 23. 12.C 143400. 237.12.C 143400. 25. 12.C 143400. 262.12.C
142400. 212.12.C 142400. 23. 12.C 142400. 237.12.C 142400. 25. 12.C 142400. 262.12.C
143400. 28. 12.C 143400. 29. 12.C 143400. 30. 12.C
142400. 28. 12.C 142400. 29. 12.C 142400. 30. 12.C 142400. 312 12.C
Bi [mm]
212 225 237 250 262 275 287 300 312
142400. 325.12.C 142400. 337.12.C 142400. 350.12.C 142400. 362 12.C 142400. 375.12.C
325 337 350
142400. 387.12.C 142400. 400.12.C
387 400
362 375
143400.20.12.C A Part No. structure A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
111
C-profile option Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
488 More information
www.igus.eu/14240
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14240 14340
E4/light 14240·14340 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/14240
62 31
14
28 14
3,4
31
5
62.1.1
62.2.1
3210.X
62.5.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
3
Standard separator,
1g 11 10 t
wide base
4
unassembled assembled
4
unassembled assembled
=
62.5 62.5.1
Full-width shelf, lockable unassembled 3200.X assembled 3210.X
E:
for easy cable fitting.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
for notch crossbar
14
3,4
62.2 62.2.1
Notch separator
3
aim miEl
Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
QuickLock crossbar
14
X -1
For even faster installation
Separator for
3
:
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 62.1 assembled 62.1.1
14
RE Elm
Standard - for any application
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075 100 115
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200
Request Info
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
3200.250 3210.250
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
489
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E4/light 14240·14340 Further accessories Extension links | Extender crossbars
0
Round extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
CD
CD
Extender crossbars | Safe guiding for large hoses
•
Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
0
Part No. single part
Max Ø [mm] hose
Form
Installation on side link
Combination with snap-open crossbars
385.15.RHD115
115
385.18.RD115
115
round round
no yes
yes no
385.02 Option
Option
Option
Option
Bi-37,5 mm
385.03 Bi
Hinged crossbars | When snap-open crossbars must remain attached
• Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
490 More information
www.igus.eu/14240
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Seite 491
E4/light 14240·14340 Further accessories
14240 14340
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
E4/light e-tubes protect tubes and hoses safely against dirt and chips
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
491
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E4/light 14550·14650·R19050 Product range "Light Design", large inner height
...14650 crossbars every 2 link
...14550 crossbars every link
00 70
70
...R19050 fully enclosed
nd
®
e-chains | Series 14550 crossbars every link (removable along the inner and outer radius) e-chains | Series 14650 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R19050 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Bi
Part No. e-chains / e-tubes ®
14550. 14650. 14550. 14650.
– 05. R.0 – 06. R.0
[mm]
Ba 14550 [mm] [kg/m]
50 65
77 92
≈ 3,28 ≈ 3,27 ≈ 3,37 ≈ 3,31
®
– –
75 102 87 114
≈ 3,44 ≈ 3,35 ≈ 4,00
14550. 14650. 19050.10. R.0 14550. 14650. – 11. R.0 14550. 14650. 19050.12. R.0
100 127 112 139 125 152
≈ 3,61 ≈ 3,43 ≈ 4,33
14550. 14650. – 13. R.0 14550. 14650. 19050.15. R.0
137 164 150 177
≈ 3,94 ≈ 3,60
14550. 14650. – 16. R.0 14550. 14650. 19050.17. R.0 14550. 14650. – 18. R.0
162 189 175 202 187 214
≈ 4,09 ≈ 3,67
14550. 14650. 19050.20. R.0 14550. 14650. – 21 R.0 14550. 14650. – 22. R.0 14550. 14650. – 23. R.0 14550. 14650. 19050.25. R.0 14550. 14650. – 26. R.0 14550. 14650. 19050.27. R.0
200 212 225 237 250 262 275
≈ 4,39 ≈ 3,82 ≈ 5,64
14550. 14650. – 28. R.0 14550. 14650. 19050.30. R.0
287 314 300 327
227 239 252 264 277 289 302
≈ 3,73 ≈ 3,49
– –
≈ 3,81 ≈ 3,53 ≈ 4,70
–
≈ 3,98 ≈ 3,62 ≈ 5,04
–
≈ 4,23 ≈ 3,74 ≈ 5,41 ≈ 4,34 ≈ 3,80 ≈ 4,46 ≈ 3,86
–
≈ 4,53 ≈ 3,89
– –
≈ 4,64 ≈ 3,95
–
≈ 4,76 ≈ 4,00 ≈ 6,32 ≈ 4,85 ≈ 4,05
–
≈ 4,95 ≈ 4,10 ≈ 6,65 ≈ 5,01 ≈ 4,13
–
≈ 5,16 ≈ 4,21 ≈ 6,99
[mm]
Ba 14550 [mm] [kg/m]
14650 19050 [kg/m] [kg/m]
– 31. R.0 – 32. R.0
312 339 325 352
≈ 5,20 ≈ 4,23 ≈ 5,30 ≈ 4,28
– –
14550. 14650. – 33. R.0 14550. 14650. 19050. 35. R.0
337 364 350 377
≈ 5,42 ≈ 4,34
–
– 36. R.0 – 37. R.0 – 38. R.0
362 389 375 402 387 414
≈ 5,53 ≈ 4,39
14550. 14650. 19050. 40. R.0 14550. 14650. – 41. R.0
400 427 412 439
≈ 6,01 ≈ 4,63 ≈ 8,36
– 42. R.0 – 43. R.0 – 45. R.0
425 452 437 464 450 477
≈ 6,23 ≈ 4,74
462 475 487 500 512 525 537
≈ 6,35 ≈ 4,80 ≈ 9,21
14550. 14650. 14550. 14650.
14550. 14650. 19050.07. R.0 14550. 14650. – 08. R.0
≈ 3,52 ≈ 3,38
Bi
Part No. e-chains / e-tubes
14650 19050 [kg/m] [kg/m]
14550. 14650. 14550. 14650. 14550. 14650.
14550. 14650. 14550. 14650. 14550. 14650.
14550. 14650. 19050. 46. R.0 14550. 14650. – 47. R.0 14550. 14650. – 48. R.0 14550. 14650. – 50. R.0 14550. 14650. – 51. R.0 14550. 14650. – 52. R.0 14550. 14650. – 53. R.0 14550. 14650. 14550. 14650.
– 55. R.0 – 60. R.0
489 502 514 527 539 552 564
550 577 600 627
≈ 5,62 ≈ 4,44 ≈ 7,68 ≈ 5,63 ≈ 4,44
– –
≈ 5,74 ≈ 4,50
–
≈ 5,94 ≈ 4,60 ≈ 6,07 ≈ 4,66 ≈ 6,40 ≈ 4,83 ≈ 6,39 ≈ 4,82 ≈ 6,64 ≈ 4,95 ≈ 6,74 ≈ 5,00 ≈ 6,65 ≈ 4,95 ≈ 6,82 ≈ 5,04
[mm]
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
492 More information
www.igus.eu/14550
– –
≈ 7,57 ≈ 5,41
–
150* | 175* | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600
19050.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black
– –
≈ 7,34 ≈ 5,30
Supplement Part No. with required radius (R). Examples: 14550.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black 14650.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
– –
– – –
≈ 6,92 ≈ 5,09
*Radius not available for e-tubes
Available bend radii R
– –
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656 Ba Bi
≤62 mm
D
S/2
110
FLB
732
FLG
Inner height Pitch Links/m Chain length
70 mm 91 mm/link 11 (1001 mm) S/ + K 2
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
91
H
1.0
H - 98
Moving end R
0
HF = H + 50
S
98
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
70 98
Fill weight [kg/m]
Unsupported applications | Short travels
14550 14650 R19050
Steel
E4/light 14550·14650·R19050 Dimensions
R
150*
175*
200
250
300
350
400
450
500
600
H
398
448
498
598
698
798
898
998
1098
1298
D K
336 655
361 735
386 815
436 970
486 1125
536 1285
586 1440
636 1600
686 1755
786 2070
The required clearance height: HF = H + 50 mm (with 2,5 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 250 m S S/2
D2
S/2
R
ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 8 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
150* 266
175* 266
200 266
250 266
300 266
350 266
400 266
450 266
500 266
600
D2+25 K2 ACL
450 819 124
530 1001 159
710 1274 209
920 1638 359
1120 1911 509
1340 2184 659
1530 2548 829
1)
1830 3185 1159
2)
1)
959
2)
2) 2)
*Radius not available for e-tubes 1) Values upon request 2) Please note: For using *R 600 for long travels (gliding), please consult igus first. ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
493
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E4/light 14550·14650·R19050 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Moving end 145500/190500...2 145510/190510...2
pivoting locking
Fixed end 145500/190500...1 145510/190510...1
125
Frontal view of KMA 50
125
Bi + 14
Bi
Bi - 7 Bi + 14 Bi + 32
Bi
Bi + 32 Bi + 14 Bi - 7
40°
40° 40°
9
40° 20
20
ø9 / t=11,2
Traverse angle depending on radius. For the use on e-tubes please consult igus
20
20
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications
.....................
Width Index
Part No. full set KMA pivoting
Bi
Part No. full set KMA locking
[mm]
05. 12.C 145510. – 06. 12.C 145510. 190510.07. 12.C 145510. – 08. 12.C
50 65
145510. 190510.10. 12.C 11. 12.C 145500. – 11.12.C 145510. – 145500. 190500. 12.12.C 145510. 190510.12. 12.C 13. 12.C 145500. – 13.12.C 145510. – 145500. 190500. 15.12.C 145510. 190510.15. 12.C
100 112 125
145510. – 16. 12.C 145510. 190510.17. 12.C 145510. – 18. 12.C 145510. 190510.20. 12.C 145510. – 21. 12.C
162 175 187
20. 21
145500. – 16.12.C 145500. 190500. 17.12.C 145500. – 18.12.C 145500. 190500. 20.12.C 145500. – 21.12.C
22. 23. 25. 26. 27.
145500. 145500. 145500. 145500. 145500.
– 22.12.C – 23.12.C 190500. 25.12.C – 26.12.C 190500. 27.12.C 145500. – 28.12.C 145500. 190500. 30.12.C
145510. – 145510. –
05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18.
28. 30.
145500. – 05.12.C 145500. – 06.12.C 145500. 190500. 07.12.C 145500. – 08.12.C 145500. 190500. 10.12.C
145510. –
75 87
137 150
200 212
22. 12.C 225 23. 12.C 237 145510. 190510.25. 12.C 250 145510. – 26. 12.C 262 145510. 190510.27. 12.C 275 145510. – 28. 12.C 287 145510. 190510.30. 12.C 300
Request Info
Width Index
Part No. full set KMA pivoting
312 325
145510. – 36.12.C 37.12.C 37. 0- 146500. – 37.12.C 145510. – 38.12.C 38. 146500. – 38.12.C 145510. – 40. 146500. 190500. 40.12.C 145510. 190510. 40.12.C 41.12.C 41. 146500. – 41.12.C 145510. –
362 375 387
42. 0- 146500. – 42.12.C 43. 146500. – 43.12.C 45. 146500. – 45.12.C 46. 146500. 190500. 46.12.C 47. 0- 146500. – 47.12.C
425 437 450
48. 50. 51. 52. 053. 55. 60.
146500. 146500. 146500. 146500. 146500.
– – – – – 146500. – 146500. –
494
48.12.C 50.12.C 51.12.C 52.12.C 53.12.C 55.12.C 60.12.C
145510. –
Bi [mm]
31.12.C 145510. – 32.12.C 145510. – 33.12.C 145510. 190510. 35.12.C
31. 146500. – 31.12.C 32. 0- 146500. – 32.12.C 33. 146500. – 33.12.C 35. 146500. 190500. 35.12.C 36. 146500. – 36.12.C
145510. – 42.12.C 145510. – 43.12.C 145510. – 45.12.C 145510. 190510. 46.12.C 145510. – 47.12.C 145510. – 145510. – 145510. – 145510. – 145510. – 145510. – 145510. –
337 350
400 412
462 475
48.12.C 487 50.12.C 500 51.12.C 512 52.12.C 525 53.12.C 537 55.12.C 550 60.12.C 600
1-800-453-1692 www.aboveboardelectronics.com
A
Part No. full set KMA locking
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
145500.30.12.C A Part No. structure
L
A…must be indicated on preassembled configurations C-profile option Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 495
14550 14650 R19050
E4/light 14550·14650·R19050 Accessories Interior separation | New generation
35
70
4,5
v/z
35
50
12,5 12,5 12,5 12,5
5
70.1.1
min.40/16
70.2.1
70.3.1
521.X
70.4.1
70.5.1
| e-chain : 16 mm
Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.
®
®
4
Elm
X
18 8 4
%
18 4
%
8 4
2,5 11,5
18
%
8 4
i
18 4,5
iX iX IX [X il M
X -1
El icm
Standard separator, wide base
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 70.1 assembled 70.1.1 Separator for QuickLock crossbar unassembled 70.2 assembled 70.2.1
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 70.3 assembled 70.3.1
For side-mounted applications
Separator, asymmetrical unassembled 704 assembled 70.4.1 Notch separator for notch crossbar unassembled 70.5 assembled 70.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X
Est
Standard - for any application
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
Request Info
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
1-800-453-1692
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
495
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Seite 496
E4/light 14550·14650·R19050 Further accessories Extension links | Extender crossbars Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
• Suitable for hoses with a maximum outer diameter of 270 mm • Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar 0 for snap-open crossbars or 0 attached directly on the side link Part No. single part
Max Ø [mm] hose
Form
450.15.RHD115
115
450.17.RD115
115
round round
450.25.D150 450.30.D200
150 200
450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
220 270 150 200 220
square square square square square square square
Request Info
0 Installation on side link
0 Combination with snap-open crossbars
no yes yes
yes no no
yes yes
no no
yes no no
no yes yes
no
yes
1-800-453-1692 www.aboveboardelectronics.com
496 More information
www.igus.eu/14550
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 497
E4/light 14550·14650·R19050 Further accessories
®
®
The igus e-chain opener reduces assembly time
•
14550 14650 R19050
•
e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
®
.
®
Optional: support tray kit - for support of the lower run
•
Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
.
Spray-painting robot with system E4 e-chain in ATEX version made of igumid ESD. High accelerations of up to 6 m/s2 and high braking rates with a weight of the robot of approx. one ton ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
497
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20.06.2015
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Seite 498
E4/light 15050·15150·R19850 Product range "Light Design", large inner height
...15150 crossbars every 2 link
...15050 crossbars every link
on 80
80
...R19850 fully enclosed
nd
®
e-chains | Series 15050 crossbars every link (removable along the inner and outer radius) e-chains | Series 15150 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R19850 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Bi
Part No. e-chains / e-tubes ®
15050. 15150. 15050. 15150.
– 05. R.0 – 06. R.0
[mm]
Ba 15050 [mm] [kg/m]
50 65
80 95
15150 19850 [kg/m] [kg/m]
≈ 3,85 ≈ 3,84 ≈ 3,95 ≈ 3,88
– –
15050.1) 15150. 19850.07. R.0 – 08. R.0 15050. 15150.
75 105 87 117
≈ 4,00 ≈ 3,92 ≈ 4,46
15050. 15150. 19850.10. R.0 – 11. R.0 15050. 15150. 15050.1) 15150. 19850.12. R.0 15050. 15150. – 13. R.0 15050.1) 15150. 19850.15. R.0 15050. 15150. – 16. R.0 15050. 15150. 19850.17. R.0
100 130 112 143 125 155
≈ 4,18 ≈ 4,00 ≈ 4,74
137 168 150 180
≈ 4,51 ≈ 4,17
162 193 175 205 187 218
≈ 4,69 ≈ 4,26
200 212 225 237 250 262 275
≈ 4,93 ≈ 4,38 ≈ 6,11
15050. 15150. – 18. R.0 15050.1) 15150. 19850.20. R.0 15050. 15150. – 21. R.0 15050. 15150. – 22. R.0 15050. 15150. – 23. R.0 15050.1) 15150. 19850.25. R.0 – 26. R.0 15050. 15150. 15050. 15150. 19850.27. R.0 15050. 15150. – 28. R.0 15050.1) 15150. 19850.30. R.0
287 318 300 330
*Radius not available for e-tubes 1)
Available bend radii R
[mm]
230 243 255 268 280 293 305
≈ 4,05 ≈ 3,96 ≈ 4,31 ≈ 4,07
– –
≈ 4,38 ≈ 4,10 ≈ 5,10
–
≈ 4,58 ≈ 4,20 ≈ 5,53
–
≈ 4,80 ≈ 4,31 ≈ 5,88 ≈ 4,91 ≈ 4,37 ≈ 5,04 ≈ 4,43
–
≈ 5,10 ≈ 4,47
– –
≈ 5,24 ≈ 4,53
–
≈ 5,32 ≈ 4,58 ≈ 6,83 ≈ 5,41 ≈ 4,62
–
≈ 5,52 ≈ 4,68 ≈ 7,26 ≈ 5,54 ≈ 4,69
–
≈ 5,76 ≈ 4,80 ≈ 7,49
Bi
Part No. e-chains / e-tubes ®
[mm]
Ba 15050 [mm] [kg/m]
15150 19850 [kg/m] [kg/m]
– 31. R.0 – 32. R.0
312 343 325 355
≈ 5,80 ≈ 4,82 ≈ 5,85 ≈ 4,84
– –
15050. 15150. – 33. R.0 15050. 15150. 19850. 35. R.0
337 368 350 380
≈ 6,03 ≈ 4,93
–
– 36. R.0 – 37. R.0 – 38. R.0
362 393 375 405 387 418
≈ 6,19 ≈ 5,02
15050. 15150. 19850. 40. R.0 15050. 15150. – 41. R.0
400 430 412 443
≈ 6,49 ≈ 5,16 ≈ 9,20
– 42. R.0 – 43. R.0 – 45. R.0
425 455 437 468 450 480
≈ 6,80 ≈ 5,31
462 475 487 500 512 525 537
≈ 6,95 ≈ 5,39 ≈ 9,66
15050. 15150. 15050. 15150.
15050. 15150. 15050. 15150. 15050. 15150.
15050. 15150. 15050. 15150. 15050. 15150. 15050. 15050. 15050. 15050. 15050. 15050. 15050.
15150. 19850. 46. R.0 15150. – 47. R.0 15150. – 48. R.0 15150. – 50. R.0 15150. – 51. R.0 15150. – 52. R.0 15150. – 53. R.0
15050. 15150. 15050. 15150.
– 55. R.0 – 60. R.0
493 505 518 530 543 555 568
550 580 600 630
≈ 6,18 ≈ 5,01 ≈ 8,24 ≈ 6,20 ≈ 5,02
– –
≈ 6,29 ≈ 5,06
–
≈ 6,64 ≈ 5,24 ≈ 6,86 ≈ 5,35 ≈ 6,93 ≈ 5,38 ≈ 7,08 ≈ 5,46 ≈ 7,16 ≈ 5,49 ≈ 7,22 ≈ 5,52 ≈ 7,24 ≈ 5,53 ≈ 7,28 ≈ 5,56
– – – – – – – –
≈ 7,92 ≈ 5,87
– – –
≈ 8,12 ≈ 5,97
–
≈ 7,44 ≈ 5,63
ESD/ATEX version available from stock
150* | 200 | 250 | 300 | 350 | 400 | 500 | 600
Supplement Part No. with required radius (R). Examples: 15050.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black 15150.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
19850.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black
ESD/ATEX permanently conductive e-chains - 15050 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 150 - 250. Full ESD product range www.igus.eu/ESD ®
Request Info
498 More information
www.igus.eu/15050
1-800-453-1692 www.aboveboardelectronics.com
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Seite 499
15050 15150 R19850
E4/light 15050·15150·R19850 Dimensions 656 Ba Bi
≤72 mm
D
S/2
110
FLB
712
FLG
Inner height Pitch Links/m Chain length
80 mm 91 mm/link 11 (1001 mm) S/ + K 2
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
A al
H - 108
0
Moving end
R
Fixed end
91
ItiltGESOMEMIENNIE€01
H
ale
TIMIM 411
HF = H + 60
S
108
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
80 108
Fill weight [kg/m]
Unsupported applications | Short travels
R
150*
200
250
300
350
400
500
600
-0 H +25
408
508
608
708
808
908
1108
1308
D K
341 655
391 815
441 970
491 1125
541 1285
591 1440
691 1755
791 2070
The required clearance height: HF = H + 60 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 250 m S S/2
D2
S/2
ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 9 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
150* 242
200 242
250 242
300 242
350 242
400 242
500 242
6001) –
D2+25 K2 ACL
550 910 209
800 1274 409
950 1638 509
1200 2002 709
1550 2457 1009
1700 2730 1109
2175 3458 1484
– – –
*Radius not available for e-tubes 1) R600 not suitable for long travel applications. Please consult igus
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
499
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20.06.2015
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Seite 500
E4/light 15050·15150·R19850 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Moving end 150500/198500...2 151500/199500...2 125
pivoting locking
Fixed end 150500/198500...1 151500/199500...1 125
Frontal view of KMA 66
Bi + 20
Bi Bi +20 Bi + 37
Bi
Bi + 37 Bi + 20 Bi
45°
45° 45°
9
35
20
45°
ø9 / t=11,2
20
35
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications
z
Width Index
05. 12.C 151500. – 06. 12.C 151500. 199500. 07. 12.C 151500. – 08. 12.C
50 65
31. 32.
151500. 199500. 10. 12.C 11. 12.C 150500. – 11.12.C 151500. – 150500. 198500. 12.12.C 151500. 199500. 12. 12.C 13. 12.C 150500. – 13.12.C 151500. – 150500. 198500. 15.12.C 151500. 199500. 15. 12.C
100 112 125
151500. – 16. 12.C 151500. 199500. 17. 12.C 151500. – 18. 12.C 151500. 199500. 20. 12.C 151500. – 21. 12.C
162 175 187
42. 150500. 43. IP" 150500. 45. 150500.
20. 21.
150500. – 16.12.C 150500. 198500. 17.12.C 150500. – 18.12.C 150500. 198500. 20.12.C 150500. – 21.12.C
200 212
46. 150500. 47. OP' 150500.
22. 23. 25. 26. 27.
150500. 150500. 150500. 150500. 150500.
– 22.12.C – 23.12.C 198500. 25.12.C – 26.12.C 198500. 27.12.C 150500. – 28.12.C 150500. 198500. 30.12.C
151500. – 151500. –
05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18.
28. 30.
Part No. full set KMA pivoting
150500. – 05.12.C 150500. – 06.12.C 150500. 198500. 07.12.C 150500. – 08.12.C 150500. 198500. 10.12.C
Part No. full set KMA locking
Bi [mm]
.....................
Width Index
151500. –
75 87
137 150
22. 12.C 225 23. 12.C 237 151500. 199500. 25. 12.C 250 151500. – 26. 12.C 262 151500. 199500. 27. 12.C 275 151500. – 28. 12.C 287 151500. 199500. 30. 12.C 300 Request Info
Part No. full set KMA pivoting
150500. – 31.12.C 150500. – 32.12.C 33. IP" 150500. – 33.12.C 35. 150500. 198500. 35.12.C 36. 150500. – 36.12.C 37. OP' 150500. – 37.12.C 38. 150500. – 38.12.C 40. 150500. 198500. 40.12.C 41.
48. 50. 51. 52. 53. IP" 55. 60.
150500.
500
151500. –
31.12.C 151500. – 32.12.C 151500. – 33.12.C 151500. 199500. 35.12.C
Bi [mm]
312 325 337 350
36.12.C 362 37.12.C 375 151500. – 38.12.C 387 151500. 199500. 40.12.C 400 41.12.C 412 – 41.12.C 151500. – 42.12.C 425 – 42.12.C 151500. – 43.12.C 437 – 43.12.C 151500. – – 45.12.C 450 45.12.C 151500. – 198500. 46.12.C 151500. 199500. 46.12.C 462 – 47.12.C 475 47.12.C 151500. –
150500. 150500. 150500. 150500. 150500.
– – – – – 150500. – 150500. –
48.12.C 50.12.C 51.12.C 52.12.C 53.12.C 55.12.C 60.12.C
151500. – 151500. –
151500. – 151500. – 151500. – 151500. – 151500. – 151500. – 151500. –
48.12.C 487 50.12.C 500 51.12.C 512 52.12.C 525 53.12.C 537 55.12.C 550 60.12.C 600
1-800-453-1692 www.aboveboardelectronics.com
A
Part No. full set KMA locking
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
150500.30.12.C A Part No. structure
L
A…must be indicated on preassembled configurations C-profile option Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:42 Uhr
Seite 501
15050 15150 R19850
E4/light 15050·15150·R19850 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/15050
40 40
80
4,5
56
14 14 14 14
5
80.1.1
min.40/16
80.2.1
80.3.1
521.X
80.4.1
80.5.1
| e-chain : 16 mm
Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.
®
®
4
Standard separator, wide base
iX 1
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 80.1 assembled 80.1.1
18 8
Separator for QuickLock crossbar
4
unassembled 80.2 assembled 80.2.1
18 4
IX i x LN i 1N -._ 8
4
3,5
10,5
18 8
4
4,5
18
X -1
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 80.3 assembled 80.3.1
For side-mounted applications
Separator, asymmetrical unassembled 804 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
Request Info
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
501
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Seite 502
E4/light 15050·15150·R19850 Further accessories Extension links | Extender crossbars
Bi 2
ø 11
20
35
Bi 3
25,5
Bi 1
79,5 +1
15050 15150 R19850
20.06.2015
Bi 1 + 21 Bi 2 + 22 Bi 3 + 21 Bi 1 + 21 + Bi 2 + 22 + Bi 3 + 21 ± 3 (Bi 1 + 21 + Bi 2 + 22 + Bi 3 + 21) + 17 ± 3
®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains • The unsupported length FLG max. can be increased when high fill weights are required
®
(up to 3000 mm)
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link Part No. single part
•
0
Max Ø [mm] hose
Form
450.15.RHD115 450.17.RD115
115 115
450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
150 200 220 270 150 200 220
round round square
0
0 Installation
square square square square square square
Request Info
0
on side link
Combination with snap-open crossbars
no yes
yes no
yes yes yes
no no no
yes no
no yes
no no
yes yes
1-800-453-1692 www.aboveboardelectronics.com
502 More information
www.igus.eu/15050
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:42 Uhr
Seite 503
E4/light 15050·15150·R19850 Further accessories
15050 15150 R19850
E4 snapclip - clip-on cable binder For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains The loops can be adjusted as required Compatible with many E4 e-chains One clip and one locking band are needed for each e-chain link More information www.igus.eu/15050 ®
®
®
N ®
®
The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains . For e-chains with many crossbars the assembly is much quicker . Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
®
®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification . Easy installation onto your machine, on profiles or wall-mount brackets
igus support tray - available in 2 types and 4 options More information from page 740 ®
Circular movements (also with reverse bend radius "RBR") possible
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
503
04C)-EU-D-IT-FR-390-515miJU2a
15250 15350
20.06.2015
0:42 Uhr
Seite 504
E4/light 15250·15350 Product range
86
Stable due to undercut design, large inner height
...15350 crossbars every 2 link
...15250 crossbars every link
nd
®
e-chains | Series 15250 crossbars every link (removable along the inner and outer radius) e-chains | Series 15350 crossbars every 2nd link (removable along the inner and outer radius) ®
Part No. e-chains
Bi
Ba
[mm]
[mm]
[kg/m]
15250. 15350. 05. R.0 15250. 15350. 06. R.0
50 68
80 98
≈ 3,64 ≈ 3,56
15250. 15350. 07. R.0 15250. 15350. 087. R.0
75 87
105 117
≈ 3,74 ≈ 3,61
15250. 15350. 097. R.0 15250. 15350. 10. R.0 15250. 15350. 11. R.0
97 100 108
127 130 138
≈ 3,83 ≈ 3,65
15250. 15350. 112. R.0 15250. 15350. 12. R.0
112 125
143 155
≈ 3,88 ≈ 3,68
15250. 15350. 137. R.0 15250. 15350. 15. R.0 15250. 15350. 162. R.0
137 150 162
167 180 193
≈ 3,98 ≈ 3,73
15250. 15350. 17. R.0 15250. 15350. 18. R.0
168 175
198 205
≈ 4,11 ≈ 3,79
15250. 15350. 187. R.0 15250. 15350. 20. R.0
187 200
218 230
≈ 4,15 ≈ 3,81
®
15250 15350
Part No. e-chains
Bi
Ba
[mm]
[mm]
[kg/m]
15250. 15350. 212. R.0 15250. 15350. 23. R.0
212 225
243 255
≈ 4,26 ≈ 3,86
15250. 15350. 237. R.0 15250. 15350. 25. R.0
237 250
268 280
≈ 4,34 ≈ 3,90
15250. 15350. 262. R.0 15250. 15350. 28. R.0 15250. 15350. 29. R.0
262 275 287
293 305 318
≈ 4,47 ≈ 3,97
15250. 15350. 30. R.0 15250. 15350. 312. R.0
300 312
330 343
≈ 4,61 ≈ 4,04
15250. 15350. 325. R.0 15250. 15350. 337. R.0 15250. 15350. 350. R.0
325 337 350
355 368 380
≈ 4,69 ≈ 4,08
15250. 15350. 362. R.0 15250. 15350. 375. R.0
362 375
393 405
≈ 4,92 ≈ 4,20
15250. 15350. 387. R.0 15250. 15350. 400. R.0
387 400
418 430
≈ 5,01 ≈ 4,24
®
[kg/m]
≈ 3,72 ≈ 3,60 ≈ 3,79 ≈ 3,63 ≈ 3,85 ≈ 3,66 ≈ 3,87 ≈ 3,67 ≈ 3,95 ≈ 3,71 ≈ 4,04 ≈ 3,75 ≈ 4,06 ≈ 3,76 ≈ 4,12 ≈ 3,80 ≈ 4,23 ≈ 3,85
15250 15350
≈ 4,32 ≈ 3,89 ≈ 4,42 ≈ 3,94 ≈ 4,51 ≈ 3,99 ≈ 4,53 ≈ 4,00 ≈ 4,63 ≈ 4,05 ≈ 4,73 ≈ 4,10 ≈ 4,87 ≈ 4,17 ≈ 4,97 ≈ 4,22 ≈ 5,05 ≈ 4,26
Available bend radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Examples: 15250.20.300.0 = e-chain with crossbars every link, inner width Bi 200 mm, radius R 300 mm, colour black 15350.20.300.0 = e-chain with crossbars every 2nd link, inner width Bi 200 mm, radius R 300 mm, colour black ®
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
504 More information
www.igus.eu/15250
[kg/m]
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Seite 505
15250 15350
E4/light 15250·15350 Dimensions 656 Ba Bi
≤75 mm
110
FLB
FLG
712
Inner height Pitch Links/m Chain length
86 mm 91 mm/link 11 (1001 mm) S/ + K 2
S
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
91
ItiONINTWOMMIIN
R
150
200
250
300
350
400
500
600
-0 H +25
408
508
608
708
808
908
1108
1308
D K
341 655
391 815
441 970
491 1125
541 1285
591 1440
691 1755
791 2070
H
Moving end
R
0
H - 108
11M 411 7 P ik
HF = H + 60
S/2
D
ADM I 108
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
86 108
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 60 mm (with 3,0 kg/m fill weight)
Gliding applications | Long travels from 12 m to max. 250 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 9 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
150 242
200 242
250 242
300 242
350 242
400 242
500 242
600* *
D2+25 K2 ACL
550 910 209
800 1274 409
950 1638 509
1200 2002 709
1550 2457 1009
1700 2730 1109
2175 3458 1339
* * *
*R600 not suitable for long travel applications. Please consult igus
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
505
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20.06.2015
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Seite 506
E4/light 15250·15350 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Moving end 152500...2 153500...2
Fixed end 152500...1 153500...1
pivoting locking
-
45°
Bi
Bi + 37 Bi + 20 Bi
1
125
Bi Bi +20 Bi + 37
125
mmimmu wmgis
Ial "-
Frontal view of KMA
45° 45°
9
r
20
35
ø9 / t=11,2
= 11E1i21 35 II20
45°
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index
Part No. full set KMA pivoting
.05 .06
Part No. full set KMA locking
152500. 05. 12.C ►152500. 06. 12.C .07 ► 152500. 07. 12.C .087 152500. 087.12.C .09 152500. 09. 12.C
153500. 05. 12.C 153500. 06. 12.C 153500. 07. 12.C 153500. 087.12.C 153500. 09. 12.C
.10 .11
152500. 10. 12.C 152500. 11. 12.C .112 ► 152500. 112.12.C
153500. 10. 12.C 153500. 11. 12.C 153500. 112.12.C
152500. 12. 12.C .137 ► 152500. 137.12.C .15 ► 152500. 15. 12.C .162 152500. 162.12.C
153500. 12. 12.C 153500. 137.12.C 153500. 15. 12.C 153500. 162.12.C 153500. 17. 12.C 153500. 18. 12.C
.12
152500. 17. 12.C 152500. 18. 12.C .187 152500. 187.12.C .20 ► 152500. 20. 12.C .17 .18
153500. 187.12.C 153500. 20. 12.C
Bi [mm]
Width Index
50 65
.212 .23
75 87
.237 .25
97 100 108
.262 .28 .29
112 125
.30 .312
137 150 162
.325 .337 .350
168 175
.362 .375
187 200
.387 .400
Part No. full set KMA pivoting
Part No. full set KMA locking
152500. 212.12.C 152500. 23. 12.C 152500. 237.12.C 152500. 25. 12.C 152500. 262.12.C
153500. 212.12.C 153500. 23. 12.C 153500. 237.12.C 153500. 25. 12.C 153500. 262.12.C
152500. 28. 12.C 152500. 29. 12.C 152500. 30. 12.C
153500. 28. 12.C 153500. 29. 12.C 153500. 30. 12.C 153500. 312 12.C
152500. 312 12.C 152500. 325.12.C 152500. 337.12.C 152500. 350.12.C 152500. 362 12.C 152500. 375.12.C 152500. 387.12.C 152500. 400.12.C
Bi [mm]
212 225 237 250 262 275 287 300 312
153500. 325.12.C 153500. 337.12.C 153500. 350.12.C
325 337 350
153500. 362 12.C 153500. 375.12.C 153500. 387.12.C 153500. 400.12.C
362 375 387 400
152500.20.12.C A Part No. structure
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
L
A…must be indicated on preassembled configurations C-profile option Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
506 More information
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Seite 507
15250 15350
E4/light 15250·15350 Accessories Interior separation | New generation
43 43
86
3,4
56
14 14 14 14
5
86.1.1
86.2.1
3210.X
86.5.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
4
T
.
Standard separator,
.1P
g ,
1
.
assembled
18 .
86.1 86.1.1
Separator with a wide base for maximum holding strength in the e-chain .
For even faster installation
Separator for
.
Standard - for any application ®
unassembled
4
Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
QuickLock crossbar unassembled assembled
14 8
86.2 86.2.1
Notch separator
4
i N .
wide base
for easy cable fitting.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
for notch crossbar
.:
unassembled assembled
3,4
18
X -1
,,::,
86.5 86.5.1
Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075 100 115
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200
Request Info
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
3200.250 3210.250
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
507
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20.06.2015
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Seite 508
E4/light 15250·15350 Further accessories Extension links | Extender crossbars
0
Round extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
CD
CD
Extender crossbars | Safe guiding for large hoses
•
Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
0
Part No. single part
Max Ø [mm] hose
Form
Installation on side link
Combination with snap-open crossbars
385.15.RHD115
115
385.18.RD115
115
round round
no yes
yes no
385.02 Option
Option
Option
Option
Bi-37,5 mm
385.03 Bi
Hinged crossbars | When snap-open crossbars must remain attached
• Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
508 More information
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Seite 509
E4/light 15250·15350 Further accessories
15250 15350
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
System E4 e-chain - can be filled with cables of diameters up to 100 mm ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
509
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1
1640 R1608
E4/light Series 1640·R1608 Product range Stable due to undercut design, very large inner height
...1640 crossbars every link
00 112
108
e-chain
e-tube
®
...R1608 fully enclosed
®
e-chains | Series 1640 crossbars every link (removable along the inner and outer radius) e-tubes | Series R1608 fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. e-chains / e-tubes ®
Bi
Ba
1640
1608
[mm]
[mm]
[kg/m]
[kg/m]
1640. 1640.
– –
05. R.0 06. R.0
50 65
84 99
≈ 5,10
–
≈ 5,18
–
1640. 1640.
– –
07. R.0 08. R.0
75 87
109 121
≈ 5,27
–
≈ 5,31
–
1640. 1640. 1640.
– – –
10. R.0 11. R.0 12. R.0
100 112 125
134 146 159
≈ 5,36
–
≈ 5,45
–
≈ 5,54
–
1640. 1640.
– –
13. R.0 15. R.0
137 150
171 184
≈ 5,63
–
≈ 5,67
–
1640. 1640. 1640.
– – –
16. R.0 17. R.0 18. R.0
162 175 187
196 209 221
≈ 5,74
–
≈ 5,81
–
1640. 1640.
1608. 20. R.0 – 21. R.0
200 212
234 246
≈ 5,89
≈ 7,69
≈ 5,96
–
1640. 1640. 1640. 1640.
– 22. R.0 – 23. R.0 1608. 25. R.0 – 26. R.0
225 237 250 262
259 271 284 296
≈ 6,01
–
1640. 1640. 1640.
– 27. R.0 – 28. R.0 1608. 30. R.0
275 287 300
309 321 334
≈ 5,88
≈ 6,09 ≈ 6,15
≈ 8,39
≈ 6,20
–
≈ 6,27
–
≈ 6,29
–
≈ 6,34
≈ 9,09
Part No. e-chains / e-tubes ®
Bi
Ba
1640
1608
[mm]
[mm]
[kg/m]
[kg/m]
1640. 1640.
– –
31. R.0 32. R.0
312 325
346 359
≈ 6,41
–
≈ 6,48
–
1640. 1640.
– 33. R.0 1608. 35. R.0
337 350
371 384
≈ 6,59
–
1640. 1640. 1640.
– – –
36. R.0 37. R.0 38. R.0
362 375 387
396 409 421
≈ 6,67
–
≈ 6,71
–
≈ 6,76
–
1640. 1640.
1608. 40. R.0 – 41. R.0
400 412
434 446
≈ 6,89 ≈ 10,49 ≈ 6,99
–
1640. 1640. 1640.
– – –
42. R.0 43. R.0 45. R.0
425 437 450
459 471 484
≈ 7,08
–
≈ 7,13
–
≈ 7,17
–
1640. 1640.
– –
46. R.0 47. R.0
462 475
496 509
≈ 7,18
–
≈ 7,22
–
1640. 1640. 1640. 1640.
– 48. R.0 1608. 50. R.0 – 51. R.0 – 52. R.0
487 500 512 525
521 534 546 559
≈ 7,27
–
1640. 1640. 1640.
– – –
53. R.0 55. R.0 60. R.0
537 550 600
571 584 634
*Radius not available for e-tubes
Available bend radii R [mm] 200*| 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 Supplement Part No. with required radius (R). Examples: 1640.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black 1608.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
510 More information
www.igus.eu/1640
≈ 6,61 ≈ 9,79
≈ 7,35 ≈ 11,78 ≈ 7,36
–
≈ 7,39
–
≈ 7,49
–
≈ 7,80
–
≈ 7,92
–
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Seite 511
656
736
Ba Bi
Inner height e-chain 112 mm ®
≤100 mm
hi - inner height: e-chain 112 mm e-tube 108 mm ®
FLG
e-tube 108 mm 143 mm/link 7 (1001 mm) S/ + K 2
S S/2
D
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
R
Fixed end
143
H
1.0
H - 140
Moving end 0
R
200*
250
300
350
400
450
500
550
600
H
540
640
740
840
940
1040
1140
1240
1340
D K
485 915
535 1075
585 1230
635 1390
685 1545
735 1700
785 1860
835 2015
885 2175
HF = H + 100
FLB
Inner height Pitch Links/m Chain length
140
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
112/108 140
Fill weight [kg/m]
Unsupported applications | Short travels
1640 R1608
Steel
E4/light Series 1640·R1608 Dimensions
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 14 m to max. 400 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 9 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
200* 325
250 325
300 325
350 325
400 325
450 325
500 325
550 325
600 325
D2+25 900 K2 1573 ACL 450
1000 1716 500
1100 1859 550
1250 2288 650
1450 2574 800
1600 2860 900
1700 3146 950
1900 3432 1100
2050 3861 1200
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
511
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E4/light Series 1640·R1608 Accessories Steel mounting brackets | Pivoting Fixed end 16000.2
16000.10
16000.21
13,5
110
21,25
110
40° 40°
15
60° 74°
50
35
45
40°
Bi - 30
Bi
Bi - 30
13,5 80
50
22,5
Moving end 16000.1
74° 60° 16000.20
17
16000.11
Steel | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.
Mounting bracket
pivoting 1 .12.VS.E 16000.El
Full set (both sides), ending with outer side link, screwed - standard
3 .12.VS.E 16000.El
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)
Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)
1
®
1
2
=1
®
IA
3
4
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
512 More information
www.igus.eu/1640
2
=3 3
4
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Seite 513
1640 R1608
E4/light Series 1640·R1608 Accessories Interior separation | Option 1 | Separators and spacers (option 2
pii
5
e-chain
e-tube
®
108
112
i11 1,
next page)
SIS I II 6411 415.X
min.16
6418
6011
Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.
min.32
| e-chain : 16 mm ®
®
IIII II IM
Separator 6401 (e-chains only) For a vertical subdivision. Offers safe strength due to its wide ®
4
I -
Separator for e-chains
®
unassembled 6401 assembled 6411
20
6
24
4
Separator 6001 (e-tubes only) For a vertical subdivision. Offers safe strength due to its wide
Separator for e-tubes
-
unassembled assembled
6001
base design, also when used with thick cables or hoses.
6011
Locking separator 6408 (e-chains only) ®
Locking separator
For applications exposed to very high humidity (> 85%).
for e-chains
®
unassembled assembled
20
base design, also when used with thick cables or hoses.
6408 6418
Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting. ®
Spacer* 405.XX (e-chains only) ®
S
Spacer* for e-chains
Separators can be fixed in position by spacers. The available
®
XX
-D-
unassembled 405.XX assembled 415.XX
-
Additional accessory
Rollclip
Rollclip
for e-chains 9
®
27
interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
unassembled 489.27 assembled 490.27
Request Info
Minimises abrasion of sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose. ®
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
513
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Seite 514
E4/light Series 1640·R1608 Accessories Interior separation | Option 2 | Shelves
7
e-tube
7
10
7
®
108
e-chain
112
7
7
5
min.16
6413
421.X
6415
6015
Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.
6013 6012
421.X
min.32
| e-chain : 16 mm ®
®
r. 4
1
Fast assembly - can be retrofitted into an existing interior separation system without a need for dismantling the interior
tor for e-chains
®
unassembled 6405 assembled 6415
14
separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. e-chains only! ®
4
Open slotted separator for e-tubes
1E . II IN
Open, slotted separator 6005
unassembled 6005 assembled 6015
14
(e-tubes only, unilateral open) Works like open, slotted separator 6405 on e-tube 1608.
Middle plate for e-chains
Middle plate 6403 (e-chains only) ®
®
To achieve a modular shelving shelf 420.X. Can be fitted at
unassembled 6403 assembled 6413
8
8
17
Open, slotted separator 6405 (unilateral open)
Open slotted separa-
15 different heights.
Middle plate for e-tubes
Middle plate 6003 (e-tubes only) Works like middle plate 6403 on e-tube 1608
unassembled 6003 assembled 6013
:
Side plate 6002 (e-chains /e-tubes) ®
4,5
Side plate for e-chains /e-tubes
Works like middle plate. Allows modular shelving close to
®
15,5 4,5
El
the side links.
unassembled 6002 assembled 6012
Shelf 420.X
Shelf (18-149 mm)
X-8
unassembled assembled
=
For horizontal separation. Shelves of various widths can be fitted at 15 different heights.
420.X 421.X
Shelves Width X [mm] unassembled assembled 018 420.18 421.18
Width X [mm] unassembled assembled 033 420.33 421.33
Width X [mm] unassembled assembled 075 420.75 421.75
023 025 028
043 050 062
088 100 125
420.23 420.25 420.28
421.23 421.25 421.28
420.43 420.50 420.62
421.43 421.50 421.62
Width X [mm] unassembled assembled 150 420.150 421.150
420.88 421.88 175 420.100 421.100 187 420.125 421.125 200 Request Info
514 More information
www.igus.eu/1640
420.175 421.175 420.187 421.187 420.200 421.200 1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:42 Uhr
Seite 515
1640 R1608
E4/light Series 1640·R1608 Further accessories Extension links | Extender crossbars
Bi 2
Bi 3
80
50
13,5
Bi 1
Bi 1 + 25 Bi 2 + 22 Bi 3 + 25 Bi 1 + 25 + Bi 2 + 22 + Bi 3 + 25 ± 3 (Bi 1 + 25 + Bi 2 + 22 + Bi 3 + 25) + 22 ± 3 ®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
G
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
•
Suitable for hoses with a maximum outer diameter of 300 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
•
Part No. single part
Max Ø [mm] hose
0
Form
450.15.RHD115
115
round
450.17.RD115 450.25.D150
115 150
450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
200 250 300 150 200 250
round square square square square square square square Request Info
0
0 Installation
0
on side link
Combination with snap-open crossbars
no yes yes
yes no no
yes yes
no no
yes no no
no yes yes
no
yes
1-800-453-1692 www.aboveboardelectronics.com
E4 snapclip - clip-on cable binder
•
•
For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains The loops can be adjusted as required Compatible with many E4 e-chains One clip and one locking band are needed for each e-chain link More information www.igus.eu/1640 ®
®
•
•
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
515
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Seite 516
T3 Introduction Advantages Universal: mounting angles and strain relief option Smooth running: extremely low noise and low vibration due small pitch Modular design: t-band in one piece of 8 links r
Flexible: easy lengthening and shortening Clean: very low abrasion, suitable for cleanroom applications
Highly flexible, low-vibration t-band e-chain
®
The T3-System combines low noise operation, simple installation and economy. The side plates, which snap together, replace a conventional pin and bore connection and prevent relative movements between the joints giving extremely low wear. Nhe novel geometrical shape of the tband, means that hardly any polygon effect is generated in operation. The t-band therefore operates in a very smooth arc, giving extremely low vibration and noise. In order to reduce the manufacturing and installation costs, the t-band is made in a length of 8 links. Due to its low mass, the igus t-band, is suitable for applications with low fill weights and short strokes, combined with high speeds and accelerations. ®
Easy to use: clip-on "interior separation clips" Dynamic: for high speeds and high accelerations
Typical industries and applications Printer and plotter Cleanroom applications Production and processing of semiconductors Optics Automatic insertion machines Measuring technology
•
• •
•
Efficient: very low weight
Fraunhofer TESTED' DEVICE ..Z.1.7rea • .4.....,
IPA
IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 2, according to DIN EN ISO 14644-1 for system T3, series T3.29.050.038.0 at v = 0,5 m/s, 1 m/s, 2 m/s
igus tests at 1 m measuring distance: = 33 dB(A) ®
-1
for T3.29.050.038.0 at v = 1 m/s and 26,5 dB(A) basic sound level
516
More information
www.igus.eu/T3.29
04D)-EU-D-IT-FR-516-579miniJU2a
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Seite 517
T3 Selection table Series
Inner height hi [mm]
II I ■ r iuur MI IMMI
■1
T3.29.
Inner width Bi [mm]
Outer height ha [mm]
Bend radius R [mm]
II II /11111 l•U immr low
Unsupported max. length [m]
Page
i
Juui ,■ fl 29
Outer width Ba [mm]
30 - 140
System T3 t-shaped band e-chains
®
1■ fi iff' 55 - 165
35
038
≈ 1,45
520
T3 system on the Z-axis of a positioning system. It has very low noise and vibration
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
517
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Seite 518
T3 Technical data Overview Technical data FLG FLB
0 A
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
Material - permitted temperature °C
upon request
Flammability class
.
VDE 0304 IIC UL94-HB
FLG = with straight upper run
.
FLB = with permitted sag
®
T3 e-chains and modules for circular movement T3 e-chains for reverse bend radii (RBR) Several reverse bend radii Quiet Low wear Several mounting options Complete programme of interior separation of series T3.29 RBR: 55, 75, 100, 150. Part No. T3.29.050.38/55, T3.29.050.38/75, T3.29.050.38/100, T3.29.050.38/150. Delivery time upon request. More information www.igus.eu/circularmovement ®
T3 RBR-module for reverse bend radii Consits of 4 elements: T3 RBR e-chain , guiding system, chainflex -cables, iglidur PRT slewing ring bearing. Compact guiding module Inner or outer radius rotation For high speeds, quiet Compact dimensions Several mounting options. Part No. T3.29.070.038/055. Delivery time upon request. More information www.igus.eu/circularmovement ®
®
Request Info
®
1-800-453-1692 www.aboveboardelectronics.com
518 More information
www.igus.eu/T3.29
04D)-EU-D-IT-FR-516-579miniJU2a
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Seite 519
T3 Order keys and options Options with order keys based on series T3.29 Standard
Part No. Standard
NC-Version (no camber) without pretension
Reverse bend radius for circular movements
Part No. NC-version
Part No. RBR*
ESD / ATEX classified e-chains O II 2 GD
®
Part No. ESD-material
NC
WHAM I
MKT'
T3.29.050.R.0
T3.29.050.R.0.NC
T3.29.050.R1/R2.0
T3.29.050.R.0.ESD
*RBR possible with igus T3 RBR e-chains or T3 RBR module www.igus.eu/circularmovement ®
®
Delivery from stock
Delivery time: upon request
Delivery time: upon request
Delivery time: upon request
Order example | Order key and colour options based on series T3.29 Order example for complete e-chain (1,0 m), colour black, with mounting angles and interior separation: ®
e-chain (1,0 m) ®
T3.29.050.038.0
Please indicate e-chain length or number of links: 1,0 m or 67 links ®
+ Mounting brackets 1 set (strain relief for both sides + 2 mounting angles)
T3.29.050.12PZ
+ Interior separation with 2 separators assembled every 4nd link
2 x E6.29.11
Order text: 1,0 m T3.29.050.038.0 + T3.29.050.12 + 2 x E6.29.11
General igus colour options for e-chains and e-tubes
Order key
®
T-shaped band e-chains
®
T3.29.050.038.0
Colours
®
Order index Colours
Standard, from stock! .0 White •Black •Slate grey only ESD material .ESD Grey white • Grey brown only HT material .HT •Orange
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
j1 •Grey
•
only for e-chains
®
Dusty grey
only for e-tubes
.3
Yellow
.31
•Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
519
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Seite 520
0
T3 Series T3.29 Product range
T3.29
29
®
e-chain t-band for highly dynamic applications
gm pinswim,,,entwomi I
firJ
1MM/ 311•11•11 IMMr
MIMI 1••1 if'
1551
Series T3.29 | Crossbars removable along the inner and outer radius e-chain zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
T3.29. 030 .R.0 T3.29. 040 .R.0
30 40
55 65
| 038 | | 038 |
≈ 0,40
T3.29. 050 .R.0 T3.29. 060 .R.0
50 60
75 85
| 038 | | 038 |
≈ 0,44
T3.29. 070 .R.0 T3.29. 080 .R.0 T3.29. 090 .R.0
70 80 90
95 105 115
| 038 | | 038 | | 038 |
≈ 0,48
T3.29. 100 .R.0 T3.29. 110 .R.0
100 110
125 135
| 038 | | 038 |
≈ 0,53
®
Weight [kg/m]
≈ 0,42 ≈ 0,46 ≈ 0,50 ≈ 0,51 ≈ 0,55 ≈ 0,57
T3.29. 120 .R.0 120 145 | 038 | T3.29. 140 .R.0 140 165 | 038 | Supplement Part No. with required radius (R). Example: T3.29.100.038.0
Ba Bi
1.5 13
1.0
≤25 mm
FLB
29 35
1.25
28
Fill weight [kg/m]
Dimensions
≈ 0,59
Inner height Pitch Links/m Chain length
29 mm 15 mm/link 67 (1005 mm) S/ + K 2
0.75
S D
0
0.25
0.5
0.75
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R (min.) H (min.)
1.0
2.0
1.25
1.5 3.0
R
35,7 15
I
ELF 35,7 Fixed end
Cr
H
0
Moving end
H - 35
0.25
HF = H + 40
S/2
35
FLG
0.5
038 216
D 111 K 210 The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight) Request Info
520 More information
www.igus.eu/T3.29
1-800-453-1692 www.aboveboardelectronics.com
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Seite 521
T3 Series T3.29 Accessories
T3.29 656
Polymer bracket | Mounting angle
ø4,5
Bi -10
Fixed end T3.29...1
.030./.040./.050./ .060./.080./.100.
Bi +29
B
Bi -10
Bi +29
Moving end T3.29...2
Mounting angle with strain relief
B
Bi -10
.070./.090./.110./ .120./.140.
Bi +29
B Bi -10
Bi +29
19,2
ø4,5
19,2
Bi Bi
B
[mm] [mm]
[mm]
Number of teeth
tiewrap plate T3.29.030.12 T3.29.040.12
30 40
15 20
3 4
T3.29.050.12PZ T3.29.060.12PZ
T3.29.050.12 T3.29.060.12
50 60
30 40
5 6
070. 080. 090.
T3.29.070.12PZ T3.29.080.12PZ T3.29.090.12PZ
T3.29.070.12 T3.29.080.12 T3.29.090.12
70 80 90
15+20 60 20+30
7 8 9
100. 110.
T3.29.100.12PZ T3.29.110.12PZ
T3.29.100.12 T3.29.110.12
100 110
80 30+40
10 11
120. 140.
T3.29.120.12PZ T3.29.140.12PZ
T3.29.120.12 T3.29.140.12
120 140
40+40 60+40
12 14
For width
Part No. full set with
Part No. full set without
index 030. 040.
tiewrap plate T3.29.030.12PZ T3.29.040.12PZ
050. 060.
AMON
Part No. structure T3.29.100.12
#graCia
hl _A NtriMEEMai '-vMEMER1
Possible installation orientations for mounting brackets.
Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
521
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T3.29
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Seite 522
T3 Series T3.29 Accessories Interior separation | New generation
28
7
7,5
7,5
29
2,0
29.1.1
29.2.1
min. 1
29.5.1
2310.X
Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®
I 2(
m
2,5
8 4
wide base for e-chains
®
29.1
unassembled assembled
2,5
unassembled
2,5
.
X -1
.
Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
29.5 29.5.1
assembled
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
Locks securely in 2 mm increments
Notch separator for notch crossbar
8
®
For even faster installation
unassembled 29.2 assembled 29.2.1
8
Separator with a wide base for maximum holding strength in the e-chain .
29.1.1
Separator, narrow head
2,5
_
Standard - for any application
Standard separator,
Horizontal separation
Full-width shelf, lockable unassembled 2300.X assembled 2310.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full-width shelves Width X [mm]
unassembled assembled
2310.015 2310.025 2310.030 2310.038 2310.040 2310.050
Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075 077 2300.077 2310.077
015 025 030 038 040 050
2300.015 2300.025 2300.030 2300.038 2300.040 2300.050
057
2300.057 2310.057 080
Width X [mm] unassembled assembled 087 2300.087 2310.087 090 2300.090 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110 120 2300.120 2310.120
2300.080 2310.080 125
Request Info
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522 More information
www.igus.eu/T3.29
2300.125 2310.125
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Seite 523
T3 Series T3.29 Further accessories
T3.29
Separator with integrated strain relief Strain relief separator Part No. E6.29.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®
®
Perfect match. Cleanroom-suitable igus chainflex cables are safely guided in a T3 e-chain . 844 of all chainflex cables are ®
®
®
®
certified according to IPA ISO Class 1 or Class 2. chainflex cables with tested outer jacket material are available from stock. ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
523
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Seite 524
E3 Introduction Advantages Universal: mounting brackets and strain relief option Smooth running: small pitch for lownoise, smooth running Flexible: easy lengthening and shortening
Fast opening: zip-open mechanism along outer radius
Modular design: crossbars, interior separation and links all in one band Dynamic: for high speeds and high accelerations Cleanroom: virtually no wear or abrasion
Highly dynamic and cleanroom compatible - E3 E3 combines small pitch, smooth running, low noise, easy assembly and low cost. The spring connector element replaces the pin and bore principle and avoids relative movements between the joints. This means virtually no wear or abrasion. To reduce production and assembly costs, the spring connector is not mounted individually, but on a length of ten links. Another E3 option is for safe ESD performance. A modified spring element made of electrically conductive material, which connects the e-chain links mechanically and electrically, guaranties permanent electrical conductivity, even under high bending stress and in any position. ®
Typical industries and applications
•Semi-conductor manufacturing and handling • Pick and place robots •Optics•Materials handling technology•Measuring technology Printers and plotters•Cleanroom environments •General mechanical engineering
111111 FrTaEusnThoEferr DEVICE
IPA
IPA Qualification Certificate - Report IG 0704-400: ISO Class 1, according to DIN EN ISO 14644-1 for system E3, series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s iF product design award 2005 igus series E3.15 ®
38 dB(A) - value dertermined at the igus test-lab acc. to DIN 45635, with consideration of back®
ground noises, E3.22.060.044.0 at v = 1,8 m/s
524
More information
www.igus.eu/E3
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Seite 525
E3 Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
System E3 3-piece e-chains
®
zip-open along outer radius
E3.10 E3.15 E3.22
10 15 22
20 - 60 20 - 60 20 - 60
32 - 72 32 - 72 32 - 72
15 20 27
15 - 48 32 - 75 44 - 75
≈ 0,70 ≈ 0,90 ≈ 1,20
528 530 532
During long-term tests the system E3 with the spring band connector easily passed 15 million cycles at a bend radius of 44 mm and an acceleration of 4 g Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
525
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Seite 526
E3 Technical data Overview Technical data FLG FLB
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
Material - permitted temperature °C
. . Flammability class
FLG = with straight upper run
2
2
upon request VDE 0304 IIC UL94-HB
FLB = with permitted sag
Long-term tests in our acoustics laboratory at a speed of 1.8 m/s and an acceleration of 3 m/s2 showed reductions of 19-20 dB(A) compared to conventional e-chains . ®
.
526 More information
www.igus.eu/E3
04D)-EU-D-IT-FR-516-579miniJU2a
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Seite 527
E3 Order keys and options Options with order keys based on series E3.10 Standard
NC-version (no camber) without pretension
Part No. Standard
Part No. NC-version NC
E3.10.060.R.0
E3.10.060.R.0.NC
Delivery from stock
Delivery time: upon request
Order example | Order key and colour options based on series E3.10 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m) ®
Please indicate e-chain length or number of links: 1,0 m or 60 links ®
E3.10.060.015.0
+ Mounting brackets 1 set (strain relief for both sides + 2 mounting brackets)
E3.10.060.12
+ Interior separation with 2 separators assembled every 2nd link
2 x E3.10.11
Order text: 1,0 m E3.10.060.015.0 + E3.10.060.12 + 2 x E3.10.11
General igus colour options for e-chains and e-tubes
Order key Zip-open along outer radius
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
E3.10.060.015.0
®
Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT . Orange Grey only for e-chains .3 Yellow ®
Dusty grey
only for e-tubes
.31
Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
527
04D)-EU-D-IT-FR-516-579miniJU2a
I
19.06.2015
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Seite 528
,
E3 Series E3.10 Product range
E3.10
10
Ill
Fast opening, high accelerations
Series E3.10 | Crossbars on a strip - zip-open along the outer radius e-chain zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E3.10. 020 .R.0 E3.10. 040 .R.0
20 40
32 52
| 015 | 028 | 038*| 048*| | 015 | 028*| 038 | 048 |
≈ 0,12
E3.10. 060 .R.0
60
72
| 015 | 028*| 038 | 048*|
≈ 0,20
®
Weight [kg/m]
≈ 0,15
*Radius available upon request, please consult igus for delivery time! ®
Supplement Part No. with required radius (R). Example: E3.10.060.015.0
1.5 1.25
=,.
≤8 mm
10 15
1.0 Bi Ba
0.75
0.5
0
0.25
0
S/2
D
FLB
FLG
Moving end 0.5
0.75
1.0
1.25
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
10 mm 16,7 mm/link 60 (1002 mm) S/ + K 2
S
0.30 0.25
0
Inner height Pitch Links/m Chain length
1.0
015 60
2.0
1.5
16,7 Fixed end
R
3.0
028 86
038 106
D 50 63 73 K 85 125 155 The required clearance height: HF = H + 50 mm (with 0,1 kg/m fill weight)
048 126 83 185 Request Info
528 More information
www.igus.eu/E3.10
10 5 15 H - 15 H HF = H + 50
Fill weight [kg/m]
Dimensions
1-800-453-1692 www.aboveboardelectronics.com
04D)-EU-D-IT-FR-516-579miniJU2a
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Seite 529
E3 Series E3.10 Accessories
E3.10
KMA mounting bracket | Mounting angle | Polymer Fixed end
Moving end
E3.10.....2 10
E3.10...1 14,4
22
A B
10
Ba + 20,5 Ba + 12 10
6
5
E3.100.XXX.12 - space-saving allround KMA mounting brackets
Ø 4,2
View mounting angle
Width Index
View KMA mounting bracket
Part No. space-saving all-round
A
B
[mm]
[mm]
KMA mounting bracket
Part No. full set mounting
Part No. strain relief
Part No. full set strain relief for both sides
angle (single part)
for both sides
+ 2 mounting angles*
.020. .040.
E3.100.020.12 E3.100.040.12
28 48
36 56
E3.10.00 E3.10.00
E3.020.12 E3.040.12
E3.10.020.12 E3.10.040.12
.060.
E3.100.060.12
68
76
E3.10.00
E3.060.12
E3.10.060.12
* Note: if the mounting brackets are used, two links each side must be added to the e-chain length calculation, because the first two links are fixed by the mounting brackets. ®
8,65
6
10
ø4,5
3
12
10 ø4,5
E3.10.XXX.12 - E3 with strain relief for both sides and mounting angles
E3.00.020 - strain relief for both sides as single parts
17
4
10,25
19,8
E3.10.00 - mounting angle, single part Part No. structure
00.ffam
laCio
E3.10.040.12
ti cMEEffius NVEMER0
Possible installation orientations for mounting brackets.
Full set Width index
4
Series
Interior separation 2
r
Slotted separator for e-chains
®
5
J
L
Slotted separator E3.10.01 Vertical separators are used if a vertical subdivision of the echain interior is required. ®
unassembled E3.10.01 assembled E3.10.11 Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
529
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E3 Series E3.15 Product range
E3.15
15
Fast opening, high accelerations
Series E3.15 | Crossbars on a strip - zip-open along the outer radius e-chain zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E3.15. 020 .R.0 E3.15. 040 .R.0
20 40
32 52
| 032 | – | 048*| – | | 032 | 038 | 048 | 075 |
≈ 0,22
E3.15. 060 .R.0
60
72
| 032 | 038 | 048 | 075 |
≈ 0,32
®
Weight [kg/m]
≈ 0,25
*Radius available upon request, please consult igus for delivery time! ®
Supplement Part No. with required radius (R). Example: E3.15.060.032.0
1.5
≤13 mm
1.0 Bi Ba
0.75
FLB 0.5
15 mm 16,7 mm/link 60 (1002 mm) S/ + K 2
S S/2
D
FLG
Inner height Pitch Links/m Chain length
te" L -PIff,,, L4P-712 -le Aw4mAiw4m141_
0.25
0
0.25
0.5
0.75
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
1.0
032 99
1.25
1.5
1Z\
2.0
3.0
038 111
16,7
Fixed end
IMII
4t .irkafflragiker7k4-7kerkerA-7.048 131
D 67 73 83 K 135 155 185 The required clearance height: HF = H + 50 mm (with 0,2 kg/m fill weight)
075 185 110 270 Request Info
530 More information
www.igus.eu/E3.15
20
R
H - 20 H
Moving end
0
HF = H + 50
1.25
15 20
Fill weight [kg/m]
Dimensions
1-800-453-1692 www.aboveboardelectronics.com
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Seite 531
E3 Series E3.15 Accessories
E3.15
KMA mounting bracket | Mounting angle | Polymer Fixed end E3.15.....2
10
14,4
Moving end E3.15...1
26
A
B
10
E3.150.XXX.12 - space-saving allround KMA mounting brackets
10
20
Ba + 12
Ba + 20,5
6
7
Ø 4,2
View mounting angle
Width Index .020. .040.
Part No. space-saving all-round KMA mounting bracket E3.150.020.12 E3.150.040.12
.060.
E3.150.060.12
View KMA mounting bracket
A
B
[mm]
[mm]
28 48 68
36 56
Part No. full set mounting angle (single part) E3.15.00 E3.15.00
Part No. strain relief for both sides E3.020.12 E3.040.12
Part No. full set strain relief for both sides + 2 mounting angles* E3.15.020.12 E3.15.040.12
76
E3.15.00
E3.060.12
E3.15.060.12
* Note: if the mounting brackets are used, two links each side must be added to the e-chain length calculation, because the first two links are fixed by the mounting brackets. ®
8,65
6
ø4,5
E3.15.XXX.12 - E3 with strain relief
E3.00.020 - strain relief for
for both sides and mounting angles
both sides as single parts
$01Mais
10,25
19,8
E3.15.00 - mounting angle, single part Part No. structure E3.15.060.12
OffOR Possible installation orientations for mounting brackets.
(
104MEME1/1
22
2
10
18
ø4,5
10
4
Full set Width index
-.11t4MMENOIN
Series Request Info
1-800-453-1692 www.aboveboardelectronics.com
Interior separation 2 1
P
Slotted separator for e-chains
®
Slotted separator E3.15.01 Vertical separators are used if a vertical subdivision of the echain interior is required. ®
5
J L
unassembled E3.15.01 E3.15.11 assembled Slotted separator on a strip
Slotted separator on a strip E3.15.01.10 Five vertical separators altogether on one strip over ten echain links are mounted on the opening crossbars. In this ®
unassembled E3.15.01.10 assembled E3.15.11.10
way separate chambers are formed, protecting the cables. Dimensions same as E3.15.01.
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
531
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Seite 532
E3 Series E3.22 Product range
E3.22
22
Fast opening, high accelerations
Series E3.22 | Crossbars on a strip - zip-open along the outer radius e-chain zip-open along outer radius
Bi
Ba
R Bend radii
[mm]
[mm]
[mm]
E3.22. 020 .R.0 E3.22. 040 .R.0
20 40
32 52
| 044 | 050 | 075 | | 044 | 050 | 075 |
≈ 0,30
E3.22. 060 .R.0
60
72
| 044 | – | 075 |
≈ 0,41
®
Weight [kg/m]
≈ 0,32
Supplement Part No. with required radius (R). Example: E3.22.060.044.0
1.5
i=
1.25
=1
≤20 mm
22 27
Fill weight [kg/m]
Dimensions
1.0 0.85
Bi Ba
FLB
0.75
0.5
22 mm 16,7 mm/link 60 (1002 mm) S/ + K 2
S S/2
D
FLG
Inner height Pitch Links/m Chain length
0.25
0.5
0.75
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
0
R H
1.0
044 134
1.25
2.0
1.5
16,7
Fixed end 27
0
R
3.0
050 146
H - 27 H
Moving end 0
HF = H + 50
0.25
075 196
D 82 88 113 K 175 195 270 The required clearance height: HF = H + 50 mm (with 0,3 kg/m fill weight) Request Info
532 More information
www.igus.eu/E3.22
1-800-453-1692 www.aboveboardelectronics.com
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Seite 533
E3 Series E3.22 Accessories
E3.22
KMA mounting bracket | Mounting angle | Polymer Fixed end E3.22.....2
10 14,4
E3.220.XXX.12 - space-saving allround KMA mounting brackets
10
10
6
7
A B
40
Ba + 12
Ba + 20,5
Moving end E3.22...1
27
Ø 4,2
View mounting angle
View KMA mounting bracket
Width Index
Part No. space-saving all-round
A
B
[mm]
[mm]
Part No. full set mounting
Part No. strain relief
Part No. full set strain relief for both sides
.020. .040.
KMA mounting bracket E3.220.020.12 E3.220.040.12
28 48
36 56
angle (single part) E3.22.00 E3.22.00
for both sides E3.020.12 E3.040.12
+ 2 mounting angles* E3.22.020.12 E3.22.040.12
.060.
E3.220.060.12
68
76
E3.22.00
E3.060.12
E3.22.060.12
* Note: if the mounting brackets are used, two links each side must be added to the e-chain length calculation, because the first two links are fixed by the mounting brackets. ®
6
8,65
3
25
10
30
ø4,5
10
4
ø4,5
E3.22.XXX.12 - E3 with strain relief for both sides and mounting angles
10,25
19,8
E3.00.020 - strain relief for both sides as single parts
E3.22.00 - mounting angle, single part Part No. structure E3.22.060.12
4:111.1012
6
Possible installation orientations for mounting brackets.
016 krammui
Full set Width index
411
Series
Interior separation
IN
2
Slotted separator E3.22.01
Slotted separator for e-chains
Vertical separators are used if a vertical subdivision of the echain interior is required.
®
5
®
unassembled E3.22.01 assembled E3.22.11
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
533
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Seite 534
E6 Introduction Advantages Universal: attachment from any side Low noise: small pitch for low noise, smooth operation Long service life: minimum vibration, high strength
Dynamic: for high speeds and accelerations
Extremely low noise, vibration and abrasion, cleanroom suitable - E6 The E6 series offers numerous advantages in addition to long life. It provides extremely quiet, low-vibration operation. It minimises the polygon effect which can occur during the rolling motion of an e-chain . The ultra-low noise levels have been confirmed in a recent report by the Rheinland Technical Inspection Agency. Our extensive product range offers the right e-chain size for any application; a wide range of interior separation is also available. The same applies to mounting brackets. ®
Quick assembly: snap-open access along inner or outer radius No wear: polymer spring - no pin and bore connection
®
Typical industries and applications Modular design: can be lengthened and shortened
• Cleanroom • Printing machines • Handling & robot• Machine Tools•Measuring machines • Semiconductor industries•Medical industries • Electronic industries •General machinery
High strength: for unsupported applications
Variant: available as closed e-tube for some types
■■■■ Fraunhofer moom TESTED' DEVICE
IPA Qualification Certificate - Report IG 0704-400: ISO Class 1, according to DIN EN ISO 14644-1 for system E6, series E6.29.060.150.0.CR at v = 0,5 m/s, 2 m/s 37dB(A) - values determined at the igus testlab, (v = 1,8 m/s), series E6.29.080.075.0 ®
LEVEL 1 absorption confirmed by IPA-Fraunhofer-Institut according to SEMI E78-0998 for the E6 standard material. Special material "igumid ESD" for ESD/ATEX applications available on request. Continuously constant conductance value as there are no pin-bore connection
534
Discover the advantages
www.igus.eu/best/E6
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E6 Advantages
A linear drive provides highly dynamic feed of PCBs. This system is twice as fast as handling units with a toothed-belt drive; designed to withstand high dynamic loads, the E6 e-chains ensure a supply of power, coolant and control data with ultra-low noise and vibration ®
E6 is one of the best solutions to guide energy, data and media
Long travel and side mounted installation with the vibration-free
for plotters, due to the smooth run and the high mechanical strength
and low noise series E6.29 used in this camera application
Selected noise tests - external noise corrected measurement values e-chain Series
Averaging of the corrected sound pressure levels
Test method
igus series E6.29* igus series E6.52* igus series E6.52 Chain 1 Third-party product
≈ 37 dB(A) ≈ 41 dB(A) ≈ 46 dB(A) ≈ 77 dB(A)
unsupported v = 1,0 m/s unsupported, side mounted v = 0,5 m/s unsupported v = 2,0 m/s unsupported v = 2,0 m/s
Chain 2 Third-party product Chain 3 Third-party product
≈ 68 dB(A) ≈ 73 dB(A)
unsupported v = 2,0 m/s unsupported v = 2,0 m/s
®
®
®
®
Source: TÜV Rheinland
*Source: igus laboratory ®
Noise level ≤ 46 dB(A) A measurement conducted by the Rhineland Technical Inspection Authority (TÜV Rheinland) in May 2002 indicates a value of ≤ 46 dB(A) at 2 m/s and with an unsupported length of 1.5 m with series E6.52.100.100.0, and all this with at least 10 dB(A) sound pressure level generated by external noise. We have received an official noise certificate from the Rhineland Technical Inspection Authority (TÜV Rheinland Berlin Brandenburg) and we are happy to provide you with a copy upon request.
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
535
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E6 Cleanroom
By eliminating the pin-hole connection, the unsupported E6 has very low abrasion and is suitable for cleanrooms
Cleanroom qualification of E6 e-chains
®
In many applications where cumbersome special solutions are used, a simple standard e-chain can be used instead. A comprehensive test programme was devised and performed for both gliding use and unsupported use. For many applications, the ®
e-chains in special materials are practically abrasion-free. Detailed test results are available upon request. IPA tests confirm that standard igus e-chains meet cleanroom requirements. "Tested and certified as very good!" e-chains for cleanroom applications in the test stand Cleanroom environments demand very high wear resistance of moving parts. e-chains , for example, must be very wear resistant, in order to meet normal requirements for such a sensitive environment. ®
®
®
®
®
Frau nhofer TESTED' DEVICE
IPA Qualification Certificate - Report IG 0704-400: • Special material "cleanroom" - ISO Class 1, according to DIN EN ISO 14644-1 for series E6.29.060.150.0.CR at v = 0,5 m/s, 2,0 m/s • Standard material - ISO Class 3, according to DIN EN ISO 14644-1 for series E6.29.060.150.0 at v = 0,5 m/s, 2,0 m/s and Series E6.29.050.055.0 with inserted cables CF34.15.04, CF9.05.12, CF11.02.01.02.PBA.LC.D
536 More information
www.igus.eu/E6
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Seite 537
E6 Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
Crossbars every 2nd link e-chains for almost any application - standard ®
E6.29 E6.35 E6.40 E6.52 E6.62 E6.80L E6.80
29 35 40 52 62 80 80
30 - 140 30 - 140 40 - 300 40 - 300 50 - 400 87 - 550 50 - 600
46 - 156 50 - 160 60 - 320 64 - 324 86 - 436 115 - 578 100 - 650
35 42 54 65 84 108 108
_,... r.: :..: ,..,,, : :.,..., , ,.,
28 40 52
30 - 120 62 50 - 200
46 - 136 82 74 - 224
≈ 1,75 ≈ 1,90 ≈ 2,75 ≈ 3,00 ≈ 4,00 ≈ 2,50 ≈ 5,25
540 544 548 554 560 564 568
e-tubes
,\ _.:
R6.29 R6.40 R6.52
55 - 150 55 - 100 63 - 200 75 - 250 115 - 350 150 - 300 150 - 450
fully enclosed, excellent cable protection
35 54 65
55 - 150 63 - 200 75 - 250
≈ 1,75 ≈ 2,75 ≈ 3,00
540 548 554
Chart: study of the Laboratory of Machine Tools and Production Engineering (WZL) of the RWTH Aachen on "vibration tests in energy supply chains". Result: the "E6" energy supply system of the company igus GmbH, Cologne, is characterised by extreme low vibration and smooth running ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
537
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E6 Technical data Overview Technical data Gliding speed1) / acceleration1) FLG FLB
upon request
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
Material - permitted temperature °C
upon request
Flammability class
VDE 0304 IIC UL94-HB
FLG = with straight upper run FLB = with permitted sag 1) Gliding applications for long travels are available upon request, please consult igus . ®
Installation types, maximum travels
e-chain / e-tube Series
Unsupported
E6.29 / R6.29
≤ 1,75 m
upon request1)
≤ 30 m
≤ 2,0 m
upon request
E6.35
≤ 1,90 m
upon request1)
≤ 30 m
≤ 2,0 m
upon request
E6.40 / R6.40
≤ 2,75 m
upon request1)
≤ 30 m
≤ 2,0 m
upon request
E6.52 / R6.52
≤ 3,00 m
upon request1)
≤ 50 m
≤ 2,0 m
upon request
E6.62
≤ 4,00m
upon request1)
≤ 60 m
≤ 3,0 m
upon request
E6.80L
≤ 2,50 m
upon request1)
≤ 60 m
≤ 4,0 m
upon request
E6.80
≤ 5,25 m
upon request1)
≤ 60 m
≤ 4,0 m
upon request
®
Gliding
Vertical hanging
1) Gliding applications for long travels are available upon request, please consult igus . ®
538 More information
www.igus.eu/E6
Vertical standing
Side mounted unsupported
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E6 Order keys and options Options with order keys based on series E6.52 Standard
NC-version (no camber) without pretension
Part No. Standard
Part No. NC-version NC
MINIM VCI‘ E6.52.100.R.0
E6.52.100.R.0.NC
Delivery from stock
Delivery time: upon request
Order example | Order key and colour options based on series E6.52 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m) ®
E6.52.100.075.0
Please indicate e-chain length or number of links: 1,0 m or 34 links ®
+ Mounting brackets KMA, pivoting - 1set
E6.520.100.12
+ Interior separation with 2 separators assembled every 2nd link
2 x 38222
Order text: 1,0 m E6.52.100.075.0 + E6.520.100.12 + 2 x 38222
General igus colour options for e-chains and e-tubes
Order key e-chain crossbars every link e-tube fully enclosed ®
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
E6.52.100.075.0 R6.52.100.075.0
®
Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT •Orange Grey only for e-chains .3 Yellow ®
Dusty grey
only for e-tubes
.31
Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
539
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E6 Series E6.29·R6.29 Product range
28
29
Extremely low noise and vibration
e-chain
e-tube
®
...E6.29 crossbars every 2 link
...R6.29 fully enclosed
nd
e-chains | Series E6.29 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R6.29 fully enclosed (lids removable along the inner and outer radius) ®
Part No. e-chains / e-tubes
Bi
Ba
E6.29 R6.29
[mm]
[mm]
[kg/m]
[kg/m]
E6.29. R6.29. 030. R.0 E6.29. R6.29. 040. R.0
30 40
46 56
0,73
0,80
0,75
0,85
E6.29. R6.29. 050. R.0 E6.29. R6.29. 060. R.0 E6.29. R6.29.* 070. R.0
50 60 70
66 76 86
0,78
0,89
0,80
0,94
0,83
0,97
E6.29. R6.29. 080. R.0
80
96
0,85
1,03
®
Part No. e-chains / e-tubes
Bi
Ba
E6.29 R6.29
[mm]
[mm]
[kg/m]
[kg/m]
E6.29. R6.29.* 090. R.0 E6.29. R6.29.* 100. R.0
90 100
106 116
0,88
1,08
0,90
1,13
E6.29. R6.29. 110. R.0 E6.29. R6.29. 120. R.0 E6.29. – 140. R.0
110 120 140
126 136 156
0,93
1,18
0,95
1,22
1,00
–
®
*Width available upon request, please consult igus for delivery time! ®
Available bend radii R [mm] 055 | 075 | 100 | 150 Supplement Part No. with required radius (R). Examples: E6.29.080.100.0 = e-chain with crossbars every 2nd link, inner width Bi 80 mm, radius R 100 mm, colour black R6.29.080.100.0 = e-tube fully enclosed, inner width Bi 80 mm, radius R 100 mm, colour black ®
Ba Bi
29 mm 28 mm 22 mm/link 46 (1012 mm)
®
13
≤25 mm
*28 mm only e-chain ®
e-tube Pitch Links/m
Chain length S/2 + K S
1.0
1.5
2.0
Unsupported length FLG / FLB [m] Length of travel S [m]
2.0
055 180
4.0
075 220
2.5
3.0
3.5
6.0
7.0
R
Q
Qoo.
100 270
00
0 0L
OfrE41.01,0140)#OF
0000 000000 2 7
150 370
D 108 128 153 203 K 220 280 360 520 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)
540 More information
www.igus.eu/E6.29
70
27
Fixed end
22
www.igus.eu/R6.29
Request Info
H HF = H + 40
0.5
H - 35
0
Moving end
35
go
FLG
S/2
27
20 15
D
FLB
0
R H
Inner height e-chain
29 / 28 35
14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
28*
Fill weight [kg/m]
Dimensions
1-800-453-1692 www.aboveboardelectronics.com
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Seite 541
E6.29 R6.29
E6 Series E6.29·R6.29 Accessories 656
KMA mounting brackets | Attachment from any side | Pivoting
700
Fixed end Frontal view of KMA E6./R6. 290...1
Moving end E6./R6. 290...2 27
27
n x 22
•1
I
I
I
I 1
I
A
Bi A Bi +19,5
Bi +19,5 A Bi
1
angle corre4.t 0214M1 Traverse orim sponds to the radius! .4 4 *611111 , Wr4111111gEWIEL4grAW1
1
"f4V-171'ffir.m.VilMi
ø 4,5 / t=5,2
10
KMA pivoting | Recommended for unsupported applications | Standard Width Index
Part No. full set KMA pivoting
030. 040.
E6.290. R6.290. 030. 12 E6.290. R6.290. 040. 12 E6.290. R6.290. 050. 12
050. 060. 070.
E6.290. R6.290. 060. 12 E6.290. R6.290. 070. 12 E6.290. R6.290. 080. 12
080.
A
Bi
[mm]
[mm]
Width Index
Part No. full set KMA pivoting
40 50 60 70
30 40
090. 100.
50 60 70
110. 120. 140.
E6.290. R6.290.* 090. 12 E6.290. R6.290.* 100. 12 E6.290. R6.290. 110. 12
80 90
E6.290. R6.290. 120. 12 E6.290 – 140. 12
Bi [mm]
100 110 120 130
90 100
150
110 120 140
80
(KMA = Polymer Metal Mounting Bracket)
*Available upon request, please consult igus for delivery time! ®
E6.290.080.12A
A
A [mm]
Part No. structure A…must be indicated on preassembled configurations
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
541
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E6.29 R6.29
20.06.2015
0:00 Uhr
Seite 542
E6 Series E6.29 Accessories ®
Interior separation | New generation | Only for e-chains Previous interior separation with optional elements www.igus.eu/E6.29
28
7
7,5
7,5
29
2,0
29.1.1
29.2.1
min. 1
29.5.1
2310.X
Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link!
ix ix
®
2,5
Standard - for any application
Standard separator, wide base
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 29.1 assembled 29.1.1
8 4
For even faster installation
Separator,
2,5
t
narrow head unassembled assembled
8 2,5
29.2
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
29.2.1
Locks securely in 2 mm increments
Notch separator
Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
for notch crossbar* unassembled assembled 2,5
8
_
_.
29.5 29.5.1
Horizontal separation
Full-width shelf, X -1
..
lockable unassembled 2300.X assembled 2310.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 2300.050 2310.050 057
Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075 077 2300.077 2310.077
2300.057 2310.057 080
Width X [mm] unassembled assembled 087 2300.087 2310.087 090 2300.090 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110 120 2300.120 2310.120
2300.080 2310.080 125
Request Info
1-800-453-1692 www.aboveboardelectronics.com
542 More information
www.igus.eu/E6.29
www.igus.eu/R6.29
2300.125 2310.125
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 543
E6.29 R6.29
E6 Series R6.29 Accessories Interior separation | Only for e-tubes Previous interior separation with optional elements www.igus.eu/E6.29
28
2,0
min. 10
R6.29.11
Note: please observe a lateral spacing of 10 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®
2
Ili
Separator R6.29.01 (e-tubes only) For e-tubes R6.29. The notches on this seperator mark the
Separator, for e-tubes unassembled R6.29.01 assembled R6.29.11
6
side that fixes to the lid.
Separator with integrated strain relief Strain relief separator Part No. E6.29.02.Z (for e-chains ) and R6.29.02.Z (for e-tubes) can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®
®
®
Optional: support tray kit - for support of the lower run
•
Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
543
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 544
E6 Series E6.35 Product range
E6.35
35
Extremely low noise and vibration
...E6.35 crossbars every 2 link nd
OF.
AO.
F
•
e-chains | Series E6.35 crossbars every 2nd link (removable along the inner and outer radius) ®
Part No. e-chains
Bi
Ba
E6.35
[mm]
[mm]
[kg/m]
E6.35.030. R.0 E6.35.040. R.0
30 40
50 60
0,88
E6.35.050. R.0 E6.35.060. R.0 E6.35.070. R.0
50 60 70
70 80 90
0,92
E6.35.080. R.0
80
100
0,99
®
Part No. e-chains
Bi
Ba
E6.35
[mm]
[mm]
[kg/m]
E6.35.090. R.0 E6.35.100. R.0
90 100
110 120
1,01
E6.35.110. R.0 E6.35.120. R.0 E6.35.140. R.0
110 120 140
130 140 160
1,05
®
0,90
0,94 0,96
1,03
1,07 1,11
*Radius available upon request, please consult igus for delivery time ®
Available bend radii R [mm] 055 | 075 | 100 | 125* | 150 | Supplement Part No. with required radius (R). Example: E6.35.100.100.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 100 mm, colour black ®
Ba Bi
Chain length S/2 + K
FLB
S D
FLG
S/2
50,5
1.5
2.0
0
2.0
055 189
2.5
3.0
3.5
6.0
7.0
R
Fixed end
25
00 0
4.0
075 229
100 279
pogo° 125* 329
47,5
000 0Y7Yrrti
H HF = H + 40
1.0
42
0.5
22 20
0
H - 40
Moving end
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
Inner height 35 mm Pitch 25 mm/link Links/m 40 (1000 mm)
13
≤31 mm
35 42
14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
34
Fill weight [kg/m]
Dimensions
150 379
D 115 135 160 185 210 K 225 290 365 445 525 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight) *Radius available upon request, please consult igus for delivery time ®
544 More information
www.igus.eu/E6.35
Request Info
1-800-453-1692 www.aboveboardelectronics.com
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 545
E6 Series E6.35 Accessories
E6.35 656
KMA mounting brackets | Attachment from any side | Pivoting
n x 25
50,5
0 0 1 if
A
•
Fixed end Frontal view E6.350...1 of KMA
Moving end E6.350...2
1
1r 0 01 i 1
1
411-•-110.
A
B = Bi + 24 A = Bi + 12 Bi
I
j
17
47,5
1 1
702
I
i
1
itekijiM Ava lgAliMi
Traverse angle corresponds to the radius!
I
0
-Ii zinnnil_l
ø 5,5 / t=5,2
12,5
15
KMA pivoting | Recommended for unsupported applications | Standard Width Index
Part No. full set KMA pivoting
A
B
Bi
[mm]
[mm]
[mm]
30 40
090. 100.
E6.350.090.12
102
114
110. 120. 140.
112 122
124 134
90 100
50 60 70
E6.350.100.12 E6.350.110.12 E6.350.120.12 E6.350.140.12
132 152
144 164
Width Index
Part No. full set KMA pivoting
A
B
Bi
[mm]
[mm]
[mm]
030. 040.
E6.350.030.12
42
54
E6.350.040.12 E6.350.050.12
52 62
64 74
E6.350.060.12 E6.350.070.12 E6.350.080.12
72 82 92
84 94 104
050. 060. 070.
0-
080.
110 120 140
80
(KMA = Polymer Metal Mounting Bracket)
E6.350.100.12A
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
Part No. structure A…must be indicated on preassembled configurations Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
545
04D)-EU-D-IT-FR-516-579miniJU2a
E6.35
20.06.2015
0:00 Uhr
Seite 546
E6 Series E6.35 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E6.35
35 8,5
9
9
34
2,0
min.1
E6.35.1.1
E6.35.1.1
E6.35.2.1
E6.35.5.1
2310.X
Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®
2,5
Standard separator, wide base
i z
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled E6.35.1 assembled E6.35.1.1
8 4
I. g 1 g [:
narrow head unassembled E6.35.2
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
assembled E6.35.2.1
8
2,5
Locks securely in 2 mm increments
Notch separator
Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
for notch crossbar* unassembled E6.35.5
*Available upon request, please consult igus for delivery time ®
assembled E6.35.5.1
2,5
8
.m V mli
For even faster installation
Separator,
2,5
X -1
=
Horizontal separation
Full-width shelf, lockable unassembled 2300.X assembled 2310.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full-width shelves Width X [mm] unassembled 015 2300.015 025 2300.025 030 2300.030 038 2300.038 040 2300.040 050 2300.050 057
assembled
2310.015 2310.025 2310.030 2310.038 2310.040 2310.050
Width X [mm] unassembled 060 2300.060 062 2300.062 065 2300.065 070 2300.070 075 2300.075 077 2300.077
2300.057 2310.057 080
Request Info
assembled
2310.060 2310.062 2310.065 2310.070 2310.075 2310.077
Width X [mm] unassembled 087 2300.087 090 2300.090 100 2300.100 103 2300.103 110 2300.110 120 2300.120
2300.080 2310.080 125
1-800-453-1692 www.aboveboardelectronics.com
546 More information
www.igus.eu/E6.35
assembled
2310.087 2310.090 2310.100 2310.103 2310.110 2310.120
2300.125 2310.125
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 547
E6 Series E6.35 Further accessories
E6.35
Separator with integrated strain relief Strain relief separator Part No. E6.35.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run
•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options ®
More information
from page 740
Preassembled energy supply systems reduce assembly times significantly
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
547
04D)-EU-D-IT-FR-516-579miniJU2a
E6.40 R6.40
20.06.2015
0:00 Uhr
Seite 548
E6 Series E6.40·R6.40 Product range
CI 40
Extremely low noise and vibration
...E6.40 crossbars every 2 link
...R6.40 fully enclosed
nd
e-chains | Series E6.40 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R6.40 fully enclosed (lids removable along the inner and outer radius) ®
Part No. e-chains / e-tubes
Bi
Ba
E6.40 R6.40
[mm]
[mm]
[kg/m]
[kg/m]
E6.40. R6.40.* 040. R.0 E6.40. R6.40.* 050. R.0
40 50
60 70
≈ 1,29
–
≈ 1,33
–
E6.40. R6.40.* 052. R.0 E6.40. R6.40. 062. R.0
52 62
72 82
≈ 1,34
–
≈ 1,38
≈ 1,59
E6.40. R6.40.* 070. R.0 E6.40. R6.40. 075. R.0 E6.40. R6.40.* 087. R.0
70 75 87
90 95 107
≈ 1,41
–
≈ 1,43
≈ 1,65
≈ 1,48
E6.40. R6.40.* 100. R.0
100
120
≈ 1,53
®
Part No. e-chains / e-tubes
Bi
Ba
[mm]
[mm]
[kg/m]
[kg/m]
E6.40. R6.40.* 125. R.0 E6.40. R6.40.* 150. R.0
125 150
145 170
≈ 1,63
–
≈ 1,73
–
E6.40. R6.40.* 175. R.0 E6.40. R6.40.* 200. R.0
175 200
195 220
≈ 1,83
–
≈ 1,93
–
225 250 275
245 270 295
≈ 2,02
–
≈ 2,12
–
–
E6.40. R6.40.* 225. R.0 E6.40. R6.40.* 250. R.0 E6.40. R6.40.* 275. R.0
≈ 2,22
–
–
E6.40. R6.40.* 300. R.0
300
320
≈ 2,32
–
®
E6.40 R6.40
*Width available upon request, please consult igus for delivery time! ®
Available bend radii R [mm] 063 | 075 | 100 | 125 | 150 | 200 Supplement Part No. with required radius (R). Examples: E6.40.100.100.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 100 mm, colour black R6.40.100.100.0 = e-tube fully enclosed, inner width Bi 100 mm, radius R 100 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
548 More information
www.igus.eu/E6.40
www.igus.eu/R6.40
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20.06.2015
0:00 Uhr
Seite 549
E6.40 R6.40
E6 Series E6.40·R6.40 Dimensions 656
704
Ba Bi
r ≤36 mm
Inner height Pitch Links/m Chain length
40 mm 27,8 mm/link 36 (1001 mm) S/ + K 2
S
010 06 1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
tiO
Moving end
R 27,8
65
Fixed end
,0 to0008000m(0000 Dog Goo= labb000
R
063
075
100
125
150
200
H
224
248
298
348
398
498
D K
134 255
146 295
171 370
196 450
221 530
271 685
H HF = H + 40
FLG 0
S/2
65
H - 54
D
54
FLB
29 25
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
40 54
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)
Gliding applications for long travels are available upon request, please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
549
04D)-EU-D-IT-FR-516-579miniJU2a
E6.40 R6.40
20.06.2015
0:00 Uhr
Seite 550
E6 Series E6.40·R6.40 Accessories KMA mounting brackets | Attachment from any side | Pivoting
Moving end E6./R6. 400...2
Fixed end Frontal view E6./R6. 400...1 of KMA n x 27,8
65
E
I
22
65
1
1
A
B = Bi + 26 A = Bi + 14 Bi
I
Traverse angle corresponds to the radius!
ted Akio,
I
I
Nom wita
I
ø 5,8 / t=7,2
'riovrIIMIFIEMEIMMIN1r4W1
22,5 12,5
KMA pivoting | Recommended for unsupported applications | Standard Width Index
Part No. full set KMA pivoting (optional with C-profile)
040. 050.
E6.400. R6.400.* 040. 12.C E6.400. R6.400.* 050. 12.C E6.400. R6.400.* 052. 12.C
052. 062. 070. 075. 087.
E6.400. R6.400. 062. 12.C E6.400. R6.400.* 070. 12.C E6.400. R6.400. 075. 12.C E6.400. R6.400.* 087. 12.C
100.
E6.400. R6.400.* 100. 12.C
A
B
Bi
[mm]
[mm]
[mm]
Width Index
Part No. full set KMA pivoting (optional with C-profile)
54 64
66 76
40 50
125. 150.
66 76 84
78 88 96
52 62 70
175. 200. 225.
E6.400. R6.400.* 125. 12.C E6.400. R6.400.* 150. 12.C E6.400. R6.400.* 175. 12.C
89 101
101 113
75 87
250. 275.
E6.400. R6.400.* 200. 12.C E6.400. R6.400.* 225. 12.C E6.400. R6.400.* 250. 12.C E6.400. R6.400.* 275. 12.C
114
126
100
300.
E6.400. R6.400.* 300. 12.C
A
B
Bi
[mm]
[mm]
[mm]
139 154
151 176
125 150
189 214 239
201 226 251
175 200 225
264 289
276 301
250 275
314
326
300
*Width available upon request, please consult igus for delivery time! ®
(KMA = Polymer Metal Mounting Bracket)
E6.400.100.12.CA Part No. structure A…must be indicated on preassembled configurations
A
C-profile option
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
550 More information
www.igus.eu/E6.40
www.igus.eu/R6.40
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 551
E6.40 R6.40
E6 Series E6.40 Accessories ®
Interior separation | New generation | Only for e-chains
(e-tubes
next page)
10
10
10
40
Previous interior separation with optional elements www.igus.eu/E6.40
E6.40.1.1
E6.40.2.1
2310.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
wide base
MM
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
10 1
I
MN M=
Standard separator,
E7'-
4
For even faster installation
narrow head
; 10
[_ -
unassembled E6.40.1 assembled E6.40.1.1 Separator,
2,5
unassembled E6.40.2 assembled E6.40.2.1
=
2,5
i II
2,5
X -1
Full-width shelf, - lockable unassembled 2300.X assembled 2310.X
M:1
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full-width shelves Width X [mm] 015 025
unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 2300.015 2310.015 060 2300.060 2310.060 087 2300.087 2310.087 2300.025 2310.025 062 2300.062 2310.062 090 2300.090 2310.090
030 038
2300.030 2310.030 065 2300.038 2310.038 070
2300.065 2310.065 100 2300.070 2310.070 103
2300.100 2310.100 2300.103 2310.103
040 050 057
2300.040 2310.040 075 2300.050 2310.050 077 2300.057 2310.057 080
2300.075 2310.075 110 2300.077 2310.077 120 2300.080 2310.080 125
2300.110 2310.110 2300.120 2310.120 2300.125 2310.125
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
551
04D)-EU-D-IT-FR-516-579miniJU2a
E6.40 R6.40
20.06.2015
0:00 Uhr
Seite 552
E6 Series R6.40 Accessories Interior separation | Only for e-tubes (e-chains
previous page)
40
5 5 5 5 5 5
®
min.20
R6.40.11
Note: please observe a lateral spacing of 20 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®
Separator R6.40.01 (e-tubes only) For e-tubes R6.40. The notches on this seperator mark the
Separator, for e-tubes unassembled R6.40.01 assembled R6.40.11
8
®
X
side that fixes to the lid.
Full-width shelf 110.X
Full-width shelf e-chains /e-tubes
2
In
2
unassembled 110.X 111.X assembled
This option is for applications with many thin cables with similar diameters. For a consequent subdivision. Full-width shelves Can be fitted at 7 different heights.
Full-width shelves Width X [mm]
unassembled
assembled
050
110.50
111.50
Request Info
1-800-453-1692 www.aboveboardelectronics.com
552 More information
www.igus.eu/E6.40
www.igus.eu/R6.40
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 553
E6 Series E6.40·R6.40 Further accessories
E6.40 R6.40
Separator with integrated strain relief Strain relief separator Part No. E6.40.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus system E6 on a linear drive for high speeds ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
553
04D)-EU-D-IT-FR-516-579miniJU2a
E6.52 R6.52
20.06.2015
0:00 Uhr
Seite 554
E6 Series E6.52·R6.52 Product range
52
Extremely low noise and vibration
...E6.52 crossbars every 2 link
...R6.52 fully enclosed
nd
e-chains | Series E6.52 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R6.52 fully enclosed (lids removable along the inner and outer radius) ®
Part No. e-chains / e-tubes
Bi
Ba
E6.52 R6.52
[mm]
[mm]
[kg/m]
[kg/m]
E6.52. R6.52.* 040. R.0 E6.52. R6.52. 050. R.0
40 50
64 74
≈ 1,76
≈ 1,78
≈ 1,80
≈ 1,89
E6.52. R6.52.* 052. R.0 E6.52. R6.52.* 062. R.0
52 62
66 86
≈ 1,81
≈ 1,92
≈ 1,84
≈ 1,97
E6.52. R6.52.* 070. R.0 E6.52. R6.52. 075. R.0 E6.52. R6.52.* 087. R.0
70 75 87
94 99 111
≈ 1,87
≈ 2,07
≈ 1,89
≈ 2,12
≈ 1,94
E6.52. R6.52. 100. R.0
100
124
≈ 1,98
®
Part No. e-chains / e-tubes
Bi
Ba
[mm]
[mm]
[kg/m]
[kg/m]
E6.52. R6.52. 125. R.0 E6.52. R6.52. 150. R.0
125 150
149 174
≈ 2,07
≈ 2,57
≈ 2,17
≈ 2,80
E6.52. R6.52. 175. R.0 E6.52. R6.52 200. R.0
175 200
199 224
≈ 2,26
≈ 3,03
≈ 2,36
≈ 3,25
225 250 275
249 274 299
≈ 2,45
≈ 3,46
≈ 2,54
≈ 3,68
≈ 2,21
E6.52. R6.52.* 225. R.0 E6.52. R6.52.* 250. R.0 E6.52. R6.52.* 275. R.0
≈ 2,64
≈ 3,92
≈ 2,35
E6.52. R6.52.* 300. R.0
300
324
≈ 2,73
≈ 4,15
®
E6.52 R6.52
*Width available upon request, please consult igus for delivery time! ®
Available bend radii R [mm] 075 | 100 | 150 | 200 | 250 | Supplement Part No. with required radius (R). Examples: E6.52.100.100.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 100 mm, colour black R6.52.100.100.0 = e-tube fully enclosed, inner width Bi 100 mm, radius R 100 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
554 More information
www.igus.eu/E6.52
www.igus.eu/R6.52
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20.06.2015
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Seite 555
E6.52 R6.52
E6 Series E6.52·R6.52 Dimensions 656 Ba Bi
r ≤46 mm
Inner height Pitch Links/m Chain length
52 mm 30 mm/link 34 (1020 mm) S/ + K 2
S
4110 Lad00 1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
R
[40
Moving end
?C)
Fixed end
30
,t.twarararwarar vrar yaw 00 00 00 00 000
59
R
075
100
150
200
250
H
270
320
420
520
620
D K
155 300
180 375
230 535
280 690
330 850
H - 65
0
S/2
68
H HF = H + 40
D
65
FLB
FLG
708
35 30
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
52 65
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)
Gliding applications for long travels are available upon request, please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
555
04D)-EU-D-IT-FR-516-579miniJU2a
E6.52 R6.52
20.06.2015
0:00 Uhr
Seite 556
E6 Series E6.52·R6.52 Accessories KMA mounting brackets | Attachment from any side | Pivoting
Moving end E6./R6. 520...2
Fixed end Frontal view E6./R6. 520...1 of KMA n x 30
68
I
22
59
I
I I
I
tyI •-"/. 7l17771
I
A
B = Bi + 30 A Bi
II
Traverse angle corresponds to the radius!
I
O
I
I
1N
I
RjELWIWOME ø 6,5 / t=8,2
ii"4111411rAPAVAI WI WO WI
•
15
22,5
KMA pivoting | Recommended for unsupported applications | Standard Width Index
Part No. full set KMA pivoting (optional with C-profile)
040. 050.
E6.520. R6.520.* 040. 12.C E6.520. R6.520. 050. 12.C E6.520. R6.520.* 052. 12.C
052. 062. 070. 075. 087.
E6.520. R6.520.* 062. 12.C E6.520. R6.520.* 070. 12.C E6.520. R6.520. 075. 12.C E6.520. R6.520.* 087. 12.C
100.
E6.520. R6.520. 100. 12.C
A
B
Bi
[mm]
[mm]
[mm]
Width Index
Part No. full set KMA pivoting (optional with C-profile)
56 66 68 78
70 80 82 92
40 50
125. 150.
86 91
100 105
52 62 70
175. 200. 225.
E6.520. R6.520. 125. 12.C E6.520. R6.520. 150. 12.C E6.520. R6.520. 175. 12.C
103 116
117 130
75 87
250. 275.
E6.520. R6.520. 200. 12.C E6.520. R6.520.* 225. 12.C E6.520. R6.520.* 250. 12.C E6.520. R6.520.* 275. 12.C
100
300.
E6.520. R6.520.* 300. 12.C
A
B
Bi
[mm]
[mm]
[mm]
141 166 191 216
155 180 205 230
125 150
241 266
255 280
291 316
300 330
175 200 225 250 275 300
*Width available upon request, please consult igus for delivery time! ®
(KMA = Polymer Metal Mounting Bracket)
I I`
E6.520.100.12.CA Part No. structure
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
A…must be indicated on preassembled configurations C-profile option Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
556 More information
www.igus.eu/E6.52
www.igus.eu/R6.52
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 557
E6.52 R6.52
E6 Series E6.52 Accessories ®
Interior separation | New generation | Only for e-chains
(e-tubes
next page)
13,5
52
12,5 12,5
Previous interior separation with optional elements www.igus.eu/E6.40
E6.52.1.1
E6.52.2.1
2310.X
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
2,5
I1
=
10 4
-J
X -1
unassembled E6.52.2 assembled E6.52.2.1 Full-width shelf, lockable unassembled 2300.X assembled 2310.X
Mil
Separator with a wide base for maximum holding strength in the e-chain .
For even faster installation
narrow head
10
Standard - for any application ®
Separator,
2,5
MI=
wide base unassembled E6.52.1 assembled E6.52.1.1
2,5
z I
"
Standard separator,
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted att 3 different heights.
Lockable full-width shelves Width X [mm] 015 025
unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 2300.015 2310.015 060 2300.060 2310.060 087 2300.087 2310.087 2300.025 2310.025 062 2300.062 2310.062 090 2300.090 2310.090
030 038
2300.030 2310.030 065 2300.038 2310.038 070
2300.065 2310.065 100 2300.070 2310.070 103
2300.100 2310.100 2300.103 2310.103
040 050 057
2300.040 2310.040 075 2300.050 2310.050 077 2300.057 2310.057 080
2300.075 2310.075 110 2300.077 2310.077 120 2300.080 2310.080 125
2300.110 2310.110 2300.120 2310.120 2300.125 2310.125
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
557
04D)-EU-D-IT-FR-516-579miniJU2a
E6.52 R6.52
20.06.2015
0:00 Uhr
Seite 558
E6 Series R6.52 Accessories Interior separation | Only for e-tubes (e-chains
previous page)
52
®
min.20
R6.52.11
Note: please observe a lateral spacing of 20 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®
10
II iu 3
16
Separator R6.52.01 (e-tubes only) For e-tubes R6.52. The notches on this seperator mark the
Separator, for e-tubes unassembled R6.52.01 assembled R6.52.11
Request Info
side that fixes to the lid.
1-800-453-1692 www.aboveboardelectronics.com
558 More information
www.igus.eu/E6.52
www.igus.eu/R6.52
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 559
E6 Series E6.52·R6.52 Further accessories
E6.52 R6.52
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus system E6, pick and place robot - speed 8 m/s, acceleration 78,5 m/s ®
2
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
559
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 560
E6 Series E6.62 Product range
E6.62
0 62
Extremely low noise and vibration
...E6.62 crossbars every 2 link nd
e-chains | Series E6.62 crossbars every 2nd link (removable along the inner and outer radius) ®
Part No. e-chains
Bi
Ba
E6.62
[mm]
[mm]
[kg/m]
E6.62.05. R.0 E6.62.06. R.0
50 68
86 104
3,22
E6.62.07. R.0 E6.62.087. R.0
75 87
111 123
3,31
E6.62.097. R.0 E6.62.10. R.0 E6.62.11. R.0
97 100 108
133 136 144
3,38
E6.62.112. R.0 E6.62.12. R.0
112 125
148 161
3,43
E6.62.137. R.0 E6.62.15. R.0 E6.62.162. R.0
137 150 162
173 186 198
3,52
E6.62.17. R.0 E6.62.18. R.0
168 175
204 211
3,63
E6.62.187. R.0 E6.62.20. R.0
187 200
223 236
3,69
®
3,28
3,35
3,39 3,42
3,48
3,57 3,61
3,65
3,74
Part No. e-chains
Bi
Ba
E6.62
[mm]
[mm]
[kg/m]
E6.62.212. R.0 E6.62.23. R.0
212 225
248 261
3,78
E6.62.237. R.0 E6.62.25. R.0
237 250
273 286
3,87
E6.62.262. R.0 E6.62.28. R.0 E6.62.29. R.0
262 275 287
298 311 323
3,95
E6.62.30. R.0 E6.62.312. R.0
300 312
336 348
4,09
E6.62.325. R.0 E6.62.337. R.0 E6.62.350. R.0
325 337 350
361 373 386
4,17
E6.62.362. R.0 E6.62.375. R.0
362 375
398 411
4,30
E6.62.387. R.0 E6.62.400. R.0
387 400
423 436
4,39
®
Available bend radii R [mm] 115 | 150 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: E6.62.10.250.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 250 mm, colour black ®
iiiiiiii
Optional: support tray kit - for support of the lower run
Jinni
Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
560 More information
www.igus.eu/E6.62
3,83
3,91
4,00 4,04
4,13
4,21 4,26
4,35
4,43
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 561
E6 Series E6.62 Dimensions
E6.62 656
r
40 30 20 10 8.0 6.0
FLG
Inner height Pitch Links/m Chain length
62 mm 50 mm/link 20 (1000 mm) S/ + K 2
S D
S/2
105
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
R
Fixed end
50
771111Mrir/
105
_0 00000 00000011 M
R
115
150
200
250
300
350
H
388
458
558
658
758
858
D K
234 465
269 575
319 730
369 890
419 1045
469 1200
H HF = H + 80
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
84
0
H - 80
Moving end
44 40
4.0 2.0 1.5 1.0 0.5 0
≤54 mm
FLB
710
Ba Bi
62 84
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 80 mm (with 2,0 kg/m fill weight)
Gliding applications for long travels are available upon request, please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
561
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 562
E6 Series E6.62 Accessories
E6.62
KMA mounting brackets | Attachment from any side | Pivoting Moving end E6.620...2
Fixed end Frontal view E6.620...1 of KMA n x 30
105
45
105
• ).
1. •
I
I
•
•
.
0 I I
I
A
B = Bi + 40 A = Bi + 22 Bi
I Traverse angle corresponds to the radius!
41$0rigial ,,A
kl1 4
II I I
I 1
Li
* ø 8,5 / t=11,2
iri& _„7_4111411rAPAVAIVIVOWIVIIIWI
20
35
KMA pivoting | Recommended for unsupported applications | Standard Width Index
Part No. full set KMA pivoting (optional with C-profile)
05. 06.
E6.620.05. 12.C E6.620.06. 12.C E6.620.07. 12.C E6.620.087.12.C
07. 087. 097. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20.
Width Index
Part No. full set KMA pivoting (optional with C-profile)
A
B
Bi
[mm]
[mm]
[mm]
50 68
212. 23.
E6.620.212.12.C E6.620.23. 12.C
234 247
252 265
212 225
115 127 137
75 87 97
237. 25. 262.
E6.620.237.12.C E6.620.25. 12.C
259 272 284
277 290 302
237 250 262
122 130
140 148
100 108
28. 29.
297 309
315 327
275 287
E6.620.112.12.C E6.620.12. 12.C E6.620.137.12.C E6.620.15. 12.C E6.620.162.12.C
134 147 159
152 165 177
112 125 137
30. 312 325.
322 334 347
340 352 365
300 312 325
172 184
190 202
150 162
337. 350.
E6.620.30. 12.C E6.620.312.12.C E6.620.325.12.C E6.620.337.12.C E6.620.350.12.C
359 372
377 390
337 350
E6.620.17. 12.C E6.620.18. 12.C E6.620.187.12.C E6.620.20. 12.C
190 197 209
208 215 227
168 175 187
362 375. 387.
E6.620.362.12.C E6.620.375.12.C
384 397 409
402 415 427
362 375 387
222
240
200
400.
422
440
400
E6.620.097.12.C E6.620.10. 12.C E6.620.11. 12.C
A
B
Bi
[mm]
[mm]
[mm]
72 90
90 108
97 109 119
E6.620.262.12.C E6.620.28. 12.C E6.620.29. 12.C
E6.620.387.12.C E6.620.400.12.C
(KMA = Polymer Metal Mounting Bracket)
E6.620.10.12.CA Part No. structure A…must be indicated on preassembled configurations
A
C-profile option
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
562 More information
www.igus.eu/E6.62
1-800-453-1692 www.aboveboardelectronics.com
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 563
E6 Series E6.62 Accessories
E6.62
Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E6.62
62 31
14
28 14
3,4
31
5
62.1.1
62.2.1
3210.X
62.5.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
T
3
X IX 10 i .1.1_ : a _ _ ._ 14 4
3
14
4
3
3,4
14
X -1
._
Standard separator, wide base
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 62.1 assembled 62.1.1 Separator for QuickLock crossbar unassembled 62.2 assembled 62.2.1 Notch separator for notch crossbar* unassembled 62.5 assembled 62.5.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X
For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075 100 115
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200
Request Info
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
3200.250 3210.250
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
563
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20.06.2015
0:00 Uhr
Seite 564
E6 Series E6.80L Product range
E6.80L
80
Extremely low noise and vibration
...E6.80L crossbars every 2 link nd
e-chains | Series E6.80L crossbars every 2nd link (removable along the inner and outer radius) ®
Part No. e-chains
Bi
Ba
E6.80L
[mm]
[mm]
[kg/m]
E6.80L. 08. R.0 E6.80L. 10. R.0
87 100
115 128
3,28
E6.80L. 11. R.0 E6.80L. 12. R.0
112 125
140 153
3,38
E6.80L. 13. R.0 E6.80L. 15. R.0 E6.80L. 16. R.0
137 150 162
165 178 190
3,49
E6.80L. 17. R.0 E6.80L. 18. R.0
175 187
203 215
3,67
E6.80L. 20. R.0 E6.80L. 21. R.0 E6.80L. 22. R.0
200 212 225
228 240 253
3,79
E6.80L. 23. R.0 E6.80L. 25. R.0
237 250
265 278
3,97
E6.80L. 26. R.0 E6.80L. 27. R.0 E6.80L. 28. R.0 E6.80L. 30. R.0 E6.80L. 31. R.0
262 275 287 300 312
290 303 315 328 340
4,09
®
3,33
3,43
3,55 3,61
3,73
3,85 3,91
4,02
4,14 4,20 4,26 4,32
Part No. e-chains
Bi
Ba
E6.80L
[mm]
[mm]
[kg/m]
E6.80L. 32. R.0 E6.80L. 33. R.0
325 337
353 365
4,38
E6.80L. 35. R.0 E6.80L. 36. R.0
350 362
378 390
4,50
E6.80L. 37. R.0 E6.80L. 38. R.0 E6.80L. 40. R.0
375 387 400
403 415 428
4,62
E6.80L. 41. R.0 E6.80L. 42. R.0
412 425
440 453
4,80
E6.80L. 43. R.0 E6.80L. 45. R.0 E6.80L. 46. R.0
437 450 462
465 478 490
4,92
E6.80L. 47. R.0 E6.80L. 48. R.0
475 487
503 515
5,15
E6.80L. 50. R.0 E6.80L. 51. R.0 E6.80L. 52. R.0 E6.80L. 53. R.0 E6.80L. 55. R.0
500 512 525 537 550
528 540 553 565 578
5,27
®
Available bend radii R [mm] 150 | 175 | 200 | 250 | 300 Supplement Part No. with required radius (R). Examples: E6.80L.10.175.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 175 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
564 More information
www.igus.eu/E6.80L
4,44
4,56
4,68 4,74
4,85
5,03 5,09
5,21
5,33 5,39 5,45 5,51
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 565
E6 Series E6.80L Dimensions
E6.80L 656 Ba Bi
≤72 mm
FLB
Inner height Pitch Links/m Chain length
80 mm 65 mm/link 16 (1040 mm) S/ + K 2
S S/2
105
0.5
1.0
1.5
2.0
2.5
3.0
0
1.0
2.0
30
4.0
5.0
6.0
Unsupported length FLG / FLB [m] Length of travel S [m]
R
105
Fixed end
65
771111MMY
M _0 00000 00000011
R
150
175
200
250
300
H
516
566
616
716
816
D K
306 605
331 680
356 760
406 915
456 1075
108
0
H - 108
Moving end
H HF = H + 100
FLG
D
58 50
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
80 108
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Gliding applications for long travels are available upon request, please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
565
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:00 Uhr
Seite 566
E6 Series E6.80L Accessories
E6.80L
KMA mounting brackets | Attachment from any side | Pivoting Moving end
Fixed end Frontal view of KMA
E6.800L...2
E6.800L...1 105
105
n x 65
66
0 0
I
A
Bi
KMA
I
B = KMA + 50 A KMA
I
ttrAtiil •!Alum Nth xi&
Traverse angle corresponds to the radius!
•
I
--1"-Vororrorrrimi ø10,5 / t=11,2
35
20
KMA pivoting | Recommended for unsupported applications | Standard Part No. full set KMA pivoting (optional with C-profile)
A
KMA
[mm]
[mm]
Width Index
E6.800L. 08. 12.C E6.800L. 10. 12.C E6.800L. 11. 12.C E6.800L. 12. 12.C E6.800L. 13. 12.C E6.800L. 15. 12.C E6.800L. 16. 12.C E6.800L. 17. 12.C E6.800L. 18. 12.C E6.800L. 20. 12.C E6.800L. 21. 12.C E6.800L. 22. 12.C E6.800L. 23. 12.C E6.800L. 25. 12.C E6.800L. 26. 12.C E6.800L. 27. 12.C E6.800L. 28. 12.C E6.800L. 30. 12.C E6.800L. 31. 12.C
103 115 128 140 153 165 178 190 203 215 228 240 253 265 278 290 303 315 328
75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55.
V IV IV IV IV IVly IV IV IV IV IV IV IV IV IV IV IV IV
08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 31.
V IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV
Width Index
Part No. full set KMA pivoting (optional with C-profile)
A
KMA
[mm]
[mm]
E6.800L. 32. 12.C E6.800L. 33. 12.C E6.800L. 35. 12.C E6.800L. 36. 12.C E6.800L. 37. 12.C E6.800L. 38. 12.C E6.800L. 40. 12.C E6.800L. 41. 12.C E6.800L. 42. 12.C E6.800L. 43. 12.C E6.800L. 45. 12.C E6.800L. 46. 12.C E6.800L. 47. 12.C E6.800L. 48. 12.C E6.800L. 50. 12.C E6.800L. 51. 12.C E6.800L. 52. 12.C E6.800L. 53. 12.C E6.800L. 55. 12.C
340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 225 537
(KMA = Polymer Metal Mounting Bracket)
E6.800L.10.12.CA Part No. structure A…must be indicated on preassembled configurations
A
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
C-profile option Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
566 More information
www.igus.eu/E6.80L
1-800-453-1692 www.aboveboardelectronics.com
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Seite 567
E6 Series E6.80L Accessories
E6.80L
Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E6.80L
40 40
80
4,5
56
14 14 14 14
5
min.16
80.1.1
80.2.1
80.3.1
521.X
80.4.1
80.5.1
Note: please observe a lateral spacing of 16 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
4
iN IN i IN : ai
18 8 4
18
4
II
8
4
IN --
10,5
18
x
8 4
!
18 4,5
tH
3,5
X -1
Standard separator, wide base
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1
Request Info
1-800-453-1692 www.aboveboardelectronics.com
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
unassembled 80.3 assembled 80.3.1
For side-mounted applications
Separator, asymmetrical unassembled 80.4 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
567
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E6 Series E6.80 Product range
E6.80
80
Extremely low noise and vibration
.. •.1
.Z1 ..L
MP'
Mer-_•Irr_Mr—
...E6.80 crossbars every 2 link nd
r •
e-chains | Series E6.80 crossbars every 2nd link (removable along the inner and outer radius) ®
Part No. e-chains
Bi
Ba
E6.80
[mm]
[mm]
[kg/m]
E6.80. 05. R.0 E6.80. 06. R.0
50 65
100 115
5,21
E6.80. 07. R.0 E6.80. 08. R.0
75 87
125 137
5,33
E6.80. 10. R.0 E6.80. 11. R.0 E6.80. 12. R.0
100 112 125
150 162 175
5,45
E6.80. 13. R.0 E6.80. 15. R.0
137 150
187 200
5,62
E6.80. 16. R.0 E6.80. 17. R.0 E6.80. 18. R.0
162 175 187
212 225 237
5,74
E6.80. 20. R.0 E6.80. 21. R.0
200 212
250 262
5,92
R.0 R.0 R.0 R.0 R.0
225 237 250 262 275
275 287 300 312 325
6,04
E6.80. 28. R.0 E6.80. 30. R.0
287 300
337 350
6,33
®
E6.80. 22. E6.80. 23. E6.80. 25. E6.80. 26. E6.80. 27.
5,28
5,38
5,50 5,57
5,68
5,80 5,86
5,98
6,10 6,16 6,21 6,28
6,39
Part No. e-chains
Bi
Ba
E6.80
[mm]
[mm]
[kg/m]
E6.80. 31. R.0 E6.80. 32. R.0
312 325
362 375
6,45
E6.80. 33. R.0 E6.80. 35. R.0
337 350
387 400
6,57
E6.80. 36. R.0 E6.80. 37. R.0 E6.80. 38. R.0
362 375 387
412 425 437
6,69
E6.80. 40. R.0 E6.80. 41. R.0
400 412
450 462
6,88
E6.80. 42. R.0 E6.80. 43. R.0 E6.80. 45. R.0
425 437 450
475 487 500
6,99
E6.80. 46. R.0 E6.80. 47. R.0
462 475
512 525
7,16
R.0 R.0 R.0 R.0 R.0
487 500 512 525 537
537 550 562 575 587
7,28
E6.80. 55. R.0 E6.80. 60. R.0
550 600
600 650
7,58
®
E6.80. 48. E6.80. 50. E6.80. 51. E6.80. 52. E6.80. 53.
6,51
6,63
6,75 6,80
6,92
7,04 7,10
7,22
7,34 7,40 7,46 7,52
7,81
Available bend radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 450 Supplement Part No. with required radius (R). Examples: E6.80.10.300.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 300 mm, colour black ®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets igus® support tray - available in 2 types and 4 options More information •from page 740 Request Info
568 More information
www.igus.eu/E6.80
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Seite 569
E6 Series E6.80 Dimensions
E6.80 656 Ba Bi
r ≤72 mm
FLB FLG
712
Inner height Pitch Links/m Chain length
80 mm 65 mm/link 16 (1040 mm) S/ + K 2
S S/2
105
1.0
2.0
3.0
4.0
5.0
6.0
R
0
2.0
4.0
6.0
8.0
10
12
wopaorgosololosololorkokoi IODMOLOZOIOMMIODDL_
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
65
108
105
0
H - 108
Moving end
H HF = H + 100
D
58 50
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
80 108
Fill weight [kg/m]
Unsupported applications | Short travels
R
150
200
250
300
350
400
450
H
516
616
716
816
916
1016
1116
D K
306 605
356 760
406 920
456 1075
506 1230
556 1390
606 1545
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Gliding applications for long travels are available upon request, please consult igus . ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
569
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Seite 570
E6 Series E6.80 Accessories
E6.80
KMA mounting brackets | Attachment from any side | Pivoting Moving end
Fixed end Frontal view of KMA E6.800...1
E6.800...2 n x 65
105
0
r I
I
I
A
B = Bi + 50 A = Bi + 28 Bi
I
66
105
Ir
I
I
,tttfal A4,
oi we_
i
iri74111411rAPAIVIVIVOWIVIIIWI
* * 20 35 1=11•11
■ ø 10,5 / t=11,2
Traverse angle corresponds to the radius!
KMA pivoting | Recommended for unsupported applications | Standard
05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30.
VIVIVIVIVIVITIVIVIVIVIVIVIVIVIVIVIVIVIVIV
Width Index
Part No. full set KMA pivoting (optional with C-profile)
A
B
Bi
Bi
[mm]
Part No. full set KMA pivoting (optional with C-profile)
B
[mm]
Width Index
A
[mm]
[mm]
[mm]
[mm]
E6.800.05. 12.C E6.800.06. 12.C E6.800.07. 12.C E6.800.08. 12.C E6.800.10. 12.C E6.800.11. 12.C E6.800.12. 12.C E6.800.13. 12.C E6.800.15. 12.C E6.800.16. 12.C E6.800.17. 12.C E6.800.18. 12.C E6.800.20. 12.C E6.800.21. 12.C E6.800.22. 12.C E6.800.23. 12.C E6.800.25. 12.C E6.800.26. 12.C E6.800.27. 12.C E6.800.28. 12.C E6.800.30. 12.C
78 93 103 115 128 140 153 165 178 190 203 215 228 240 253 265 278 290 303 315 328
100 115 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 412 325 337 350
50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300
31. 32. 33. 35. 36. 037. 38. 40. 041. 42. 43. 45. 46. 047. 48. 50. 51. 52. 53. 55. 60.
E6.800.31. 12.C E6.800.32. 12.C E6.800.33. 12.C E6.800.35. 12.C E6.800.36. 12.C E6.800.37. 12.C E6.800.38. 12.C E6.800.40. 12.C E6.800.41. 12.C E6.800.42. 12.C E6.800.43. 12.C E6.800.45. 12.C E6.800.46. 12.C E6.800.47. 12.C E6.800.48. 12.C E6.800.50. 12.C E6.800.51. 12.C E6.800.52. 12.C E6.800.53. 12.C E6.800.55. 12.C E6.800.60. 12.C
340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565 578 628
362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 562 575 587 600 650
312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600
(KMA = Polymer Metal Mounting Bracket)
E6.800.10.12.CA Part No. structure
A
A…must be indicated on preassembled configurations C-profile option
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
570 More information
www.igus.eu/E6.80
1-800-453-1692 www.aboveboardelectronics.com
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Seite 571
E6 Series E6.80 Accessories
E6.80
Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E6.80
40 40
80
4,5
56
14 14 14 14
5
min.16
80.1.1
80.2.1
80.3.1
521.X
80.4.1
80.5.1
Note: please observe a lateral spacing of 16 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
4
iN
Standard separator, wide base
i
a
18
IN i IN : 4
18
4
II
8
4
--
3,5 10,5
18
x
8 4
!
18 4,5
IN
Separator with a wide base for maximum holding strength in the e-chain . ®
8
tH
Standard - for any application
X -1
unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1
Request Info
1-800-453-1692 www.aboveboardelectronics.com
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®
unassembled 80.3 assembled 80.3.1
For side-mounted applications
Separator, asymmetrical unassembled 80.4 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
571
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Seite 572
E6.1 Introduction Advantages Universal: attachment from any side
Quick assembly: crossbars openable on both sides
Very low noise: small pitch for low noise, smooth operation
Dynamic: for high speeds and high accelerations
Long service life: minimum vibration, high strength
Virtually no wear: polymer spring - no pin and bore connection
Modular design: can be shortened and lengthened
More dynamics, smoother running, easier to open, 2nd generation The E6.1 series is a development of the E6 series. While having all its advantages, like low noise and cleanroom suitability, it is even lighter, faster and quieter. In addition, its accessibility to the interior and the assembly and handling have been improved. •Crossbars are openable on both sides and removable in the inner and outer radius •Option without camber (NC) by turning the inner link •Extremely quiet due to small pitch and brake in the stop-dog system •Extremly low vibration •Low-abrasion link system (no pin and bore connection) •Virtually no polygon effect, therefore smooth rolling operation •Faster lengthening and shortening through optimised connection design •Smooth and obstacle free interior design for a long lifetime for cables and hoses •Weight savings approx. 30% compared to the system E6 •Cost-effective Typical industries and applications
• Semiconductor industry Printer industry •Applications with highest accelerations and where noise minimization and low abrasion are important Extremely low noise
IPA
572
Fraunhofer TESTE D' DEVICE
IPA
Fraunhofer TESTED' DEVICE
-ZZET.7:4
IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 1, according to DIN EN ISO 14644-1 for system E6.1, series E61.29.50.075.0 and E61.29.50.075.0.CR at v = 0,5 m/s, 1 m/s, 2 m/s
Discover the advantages
www.igus.eu/best/E6.1
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Seite 573
E6.1 Features Accessories
New generation interior separation - even more cable-friendly
Snap-open crossbar, series E61.29 choice of snap-open on left or right
KMA mounting brackets with attachment options from any side
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips from page 656
Pivoting and locking igus KMA mounting brackets are available
Support tray kit. For support of the lower run from page 740
®
System E6.1 internal tests in the igus lab Noise level dB(A)
Weight reduction 10 0,9 0,8 0,7
40
The E6.1 generation can take up higher accelerations, due to a weight reduction, making it a highly dynamic yet still extremely quiet e-chain ®
2 m/s
E6.29
2 m/s
E61.29
1 m/s
E6.29
10
1 m/s
20
E61.29
E61.29.100.R.0
E61.29
T3.29.100.R.0
T3.29
0,2 0,1
E6.29
0,4 0,3
Noise level -2dB(A)
50
30
0,6 0,5
E6.29.100.R.0
Weight [kg/m]
®
Series E61.29 tests in the igus test lab show noise levels, which are 2 dB(A) below the already class-leading noiselevels of the igus E6.29 series ®
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
573
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Seite 574
E6.1 Selection table Technical data Overview Series
Inner height hi [mm]
Inner width Outer width Bi [mm] Ba [mm]
Outer height ha [mm]
Bend radius R [mm]
Unsupported max. length [m]
Page
System E6.1 openable along both radii
E61.29
29
30 - 140
44 - 144
35
≈ 1,5
55 - 150
576
Technical data FLG FLB
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
Material - permitted temperature °C
A
upon request VDE 0304 IIC UL94-HB
Flammability class
■FL
G
= with straight upper run
■ FL
B
= with permitted sag
Installation types, maximum travels
e-chain series
Unsupported
Vertical hanging
Vertical standing
E61.29
≤ 1,5 m
≤ 25 m
≤ 2,0 m
®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
574 More information
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Seite 575
E6.1 Order keys and options Options with order keys based on series E61.29 Standard
NC-version - (no camber) Simply turn inner side link no additional work
Part No. Standard
Part No. NC-version 180°=NC
E61.29.100.R.0
E61.29.100.R.0.NC
Delivery from stock
Delivery from stock
Order example | Order key and colour options based on series E61.29
O
Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®
e-chain (1,0 m) ®
E61.29.100.075.0
Please indicate e-chain length or number of links: 1,0 m or 34 links ®
+ Mounting brackets KMA, pivoting - 1set
E61.290.100.12
+ Interior separation with 2 separators assembled every 2nd link
2 x 29.1.1
Order text: 1,0 m E61.29.100.075.0 + E61.290.100.12 + 2 x 29.1.1
General igus colour options for e-chains and e-tubes
Order key e-chain crossbars removable along both radii ®
Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)
®
E61.29.100.075.0
®
Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT Orange Grey only for e-chains .3 Yellow ®
Dusty grey
only for e-tubes
.31
Light grey
Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®
®
®
®
e-chains /e-tubes ®
.14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
575
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Seite 576
E6.1 Series E61.29 Product range
E61.29
29
Extremely low noise and vibration
__4111 r
...E61.29
-•
imr
mu-,
a
Series E61.29 | Crossbars snap-open along the inner and outer radius on both sides Part No. e-chains
Bi
Ba
E61.29
[mm]
[mm]
[kg/m]
E61.29. 030 R.0 E61.29. 040 R.0
30 40
44 54
0,558
E61.29. 050 R.0 E61.29. 060 R.0 E61.29. 070 R.0
50 60 70
64 74 84
0,608
E61.29. 080 R.0
80
94
0,682
®
Part No. e-chains
Bi
Ba
E61.29
[mm]
[mm]
[kg/m]
E61.29. 090 R.0 E61.29. 100 R.0
90 100
104 114
0,707
E61.29. 110 R.0 E61.29. 120 R.0 E61.29. 140 R.0
110 120 140
124 134 144
0,757
®
0,583
0,633 0,657
0,732
0,782 0,807
Available bend radii R [mm] 055 | 075 | 100 | 125 | 150 | Supplement Part No. with required radius (R). Examples: E61.29.050.100.0 = e-chain with inner width Bi 50 mm, radius R 100 mm, colour black ®
Ba Bi
Inner height Pitch Links/m
29 mm 22 mm/link 46 (1012 mm)
Chain length S/2 + K
FLB S
FLG
D
S/2
36
0.75 1.0
0
0.5
55 175
1.0
1.5
2.0
75 215
1.25 2.5
Ire TO`
1.5 3.0
R
• t14., -
100 265
22
- - -
Fixed end
I
125 315
D 105,5 125,5 150,5 175,5 K 220 280 360 440 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)
150 365 200,5 520 Request Info
576 More information
www.igus.eu/E61.29
36
7
H HF = H + 40
0.25 0.5
35
0
H - 35
Moving end
Unsupported length FLG / FLB [m] Length of travel S [m]
R H
13
≤25 mm
29 35
7.0 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0
28
Fill weight [kg/m]
Dimensions
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Seite 577
E6.1 Series E61.29 Accessories
E61.29 656
KMA mounting brackets | Attachment from any side | Pivoting Fixed end
Moving end
E61.290...1
E61.290...1 36 10
36
22
5
17,5
Bi
Bi
B = Bi + 19,5 A = Bi + 10
17,5
9,75
10
Frontal view of KMA 35
Traverse angle corresponds to the radius!
ø 4,5 / t=5,2
KMA pivoting | Recommended for unsupported applications | Standard Width Index
Part No. full set KMA pivoting
030 040
E61.290.030. 12
►
E61.290.040. 12 050 ► E61.290.050. 12 060 ► E61.290.060. 12 070 ► E61.290.070. 12 080 ► E61.290.080. 12 ►
A
B
Bi
[mm]
[mm]
[mm]
Width Index
Part No. full set KMA pivoting
40 50 60 70
49,5 59,5 69,5 79,5
30 40
090* 100
E61.290.090. 12
80 90
89,5 99,5
50 60 70
►
E61.290.100. 12 110* ► E61.290.110. 12 120 ► E61.290.120. 12 140 ► E61.290.140. 12 ►
A
B
Bi
[mm]
[mm]
[mm]
100 110 120 130
109,5 119,5 129,5 139,5
90 100
140
149,5
110 120 140
80
(KMA = Polymer Metal Mounting Bracket)
E61.290.050.12A
A
Part No. structure A…must be indicated on preassembled configurations
The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.
Full set Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
577
04D)-EU-D-IT-FR-516-579miniJU2a
E61.29
20.06.2015
0:00 Uhr
Seite 578
E6.1 Series E61.29 Accessories Interior separation | New generation
28
7
7,5
7,5
29
2,0
29.1.1
29.2.1
min. 1
29.5.1
2310.X
Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link!
ix ix
®
2,5
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 29.1 assembled 29.1.1
8 4
For even faster installation
Separator,
2,5
t
narrow head unassembled assembled
8 2,5
unassembled assembled 2,5
_.
29.2
X -1
..
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
29.2.1
Locks securely in 2 mm increments
Notch separator for notch crossbar*
8
_
Standard - for any application
Standard separator, wide base
Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®
29.5 29.5.1
Horizontal separation
Full-width shelf, lockable unassembled 2300.X assembled 2310.X
Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 2300.050 2310.050 057
Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075 077 2300.077 2310.077
2300.057 2310.057 080
Width X [mm] unassembled assembled 087 2300.087 2310.087 090 2300.090 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110 120 2300.120 2310.120
2300.080 2310.080 125
Request Info
1-800-453-1692 www.aboveboardelectronics.com
578 More information
www.igus.eu/E61.29
2300.125 2310.125
04D)-EU-D-IT-FR-516-579miniJU2a
20.06.2015
0:01 Uhr
Seite 579
E6.1 Series E61.29 Further accessories
E61.29
Series E6.29 crossbars can be opened along the inner and outer radius
Separator with integrated strain relief Strain relief separator Part No. E6.29.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
579
