Igus Catalog

plastics..

EU-Cover_ECS light_06-2015.indd 1-3

®

Subject to technical alterations. MAT0072320.20 Issue 06.2015

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© 2015 igus® GmbH

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igus® GmbH Spicher Str. 1a 51147 Cologne Phone +49-2203 9649-800 Fax +49-2203 9649-222 [email protected] www.igus.eu

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For free! Learn more about trends and innovations from igus® motion plastics® world. Register now: www.igus.eu/newsletter

®

Ask for fully harnessed and preassembled readychains® – increase your cash-flow and profit immediately. www.readychain.eu

...e-chains and -systems...7.2015...plastics for longer life

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igus® is certified in accordance with ISO 9001:2008 and ISO/TS 16949:2009 in the field of energy supply systems, cables and harnessing, as well as plastic bearings.

systems

Online shopping – 24h !

®

iguseu/24 /9001:2008 /16949:2009 /readychain /newsletter iguseu •

e-chains and -systems ... 7.2015 ...

Ordering and deliveries weekdays from 7.00 am - 8.00 pm, Saturday from 8.00 am - 12.00 pm. No minimum order quantities, no surcharges. Quick delivery. www.igus.eu Phone +49-2203 9649-800 Fax -222

e-chain...

iguseu/8pm

16.06.2015 14:20:06

24

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7000º 850º 10 Rotation

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igus® headquarters in Cologne - development, production and marketing from a single location

the-chain energy supply made easy. For any industry. For any application, any type of motion and in any industry - igus® the-chain greatly simplifies energy and media supply. More than 100,000 products from stock help finding the right solution for your specific needs. From individual components from stock to complete, ready-to-install "readychain®" energy supply systems within days - igus® the-chain follows your production. the-chain initiative combines a constantly growing range of new energy supply solutions for any motion with simple product selection. Millions of different energy supply systems are available world wide, a number that is growing daily. But you may only need one or two of these. We are therefore making the specification and selection of these products easier than ever. the-chain means configuring and ordering within minutes, shipment within hours, and reliability for many years. We are constantly upgrading our product range - with the intent of supplying any customer with the best energy supply system solution on the basis of our e-chain® construction kit - fully matching the customer needs - as individual components or a complete system, even installation on site.

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Design and calculation tools, applications, diagrams Designing with igus®, igus® readychain®, igus® installation service

Cost-effective, easy to fill e-chains®

from page

94 from page

easy chain®, system E1, snapchain

156

Zip-open, easy to fill e-chains® and e-tubes

from page

zipper e-chains and e-tubes ®

Allrounder e-chains® and e-tubes, snap-open, micro, mini, medium sizes E2 micro, mini, E2/000

Dirt- and debris protection, snap-open e-tubes E2 e-tubes - series R, series R100 and series RX

Universal E4 modular kit, e-chains® and e-tubes for any application System E4 - series E4.1, E4.1 light and E4/light

Cleanroom e-chains® and e-tubes, low noise, low vibration System T3, E3, E6 and E6.1

Multi-axis e-chains® for robotic or multi-axis movements triflex® R, easy triflex®, triflex®, twisterchain®, twisterband

Strain relief... clamps, tiewrap plates, clips, etc.

194 from page

216 from page

326 from page

390 from page

516 from page

580 from page

chainfix strain relief

656

Guide trough systems

from page

Aluminium SuperTrough, steel guide trough, support tray kit guidefast, guidelite, tubular trough RS, snap-in trough SP

682

Long travel applications - special solutions

from page

E4/4HD, P4, rol e-chains®, autoglide, guidelok horizontal, basic flizz®, micro flizz®, PPDS, modular projects

768

Special solutions and systems for vertical and other movements

from page

guidelok slimline F, liftband, e-spool, c-chain® 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 1

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Available from stock. Delivery time* in 24h or today! *Delivery time means time until shipping of goods (after technical release)

No minimum order value! No surcharges! You can find our prices online at www.igus.eu

Guarantee Beyond the legal warranty we also vouch for wear and tear. With a warranty certificate!

0

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"8 to 8 plus Saturday" service Monday to Friday 8:00 am to 8:00 pm and Saturday from 8:00 am to 12:00 pm

plastics for longer life® - increase the service-life of your machines with igus® e-chains® Reducing maintenance, while cutting costs and extending service-life, everything delivered from stock immediately - this is the objective behind all igus® products. This catalogue contains more than 100,000 products available from stock or at short delivery times, and starting from a batch size of one. We look forward to your call or email. Orders can be placed until 8:00 pm local time. Phone +49 2203 9649-800 "Emergency-Service" around the clock. 100,000 products from stock. No minimum order quantities, no surcharges.

Phone +49 2203 9649-800 Fax +49 2203 9649-222

igus® is certified in accordance with DIN EN ISO 9001:2008 and ISO/TS 16949:2009 in the field of energy chains® with cables and harnessing, as well as plastic plain bearings.

Onlineshop www.igus.eu

© igus® GmbH - 06/2015

Hotline

Product finder, configurator, online catalogues, CAD modules and many more. Order around-the-clock!

24h/100.000 9001:2008 16949:2009

DIN EN ISO ISO/TS

3

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igus® the-chain moving energy made easy e-chains® are the umbilical cord of modern machines. They are constantly moving and supply power, data and energy. igus® has been developing, producing and testing polymer e-chains® since 1971. Our expert knowledge is being continuously refined with the help of our customers to constantly improve our product range. Universal applications for igus® e-chains® ● Many possibilities in terms of movement and length ● To carry sensitive bus, data cables and fibre optics cables and energy sources such as electricity, gas, air and liquids ● To accommodate very high dynamic loads and service life requirements ● Handle very different environments and climates ● Space-saving installation ● High speeds and accelerations can be achieved ● Modular systems allow quick assembly and retrofit Save time and money when purchasing and utilising e-chains®! ● lnnovative products that can be assembled quickly ● Rapid delivery time - saves you storage costs ● Large range of products - find the right solution immediately ● System quotes, including made-to-measure production and "turnkey" assembly ● Rapid system design and support with an ever-growing close-knit network of local sales engineers worldwide online gl Video www.igus.eu/the-chain

A The award-winning igus® e-chainsystems® are certified and tested

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igus® interior separation systems significantly lengthen the service life of cables and enable neat layout of e-chains®. Filling guidelines from page 126

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Optimum service life for cables - reduce cable wear with igus® polymer crossbars

Assembled to your

Proven strength - tested in the igus® laboratory

exact requirements

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chainflex® lasts. Or your money back. Your production processes must remain trouble-free, and that means your energy supply systems too. This requires fully reliable operation by all relevant components, including cables. igus® was the first company to develop complete e-chainsystems®. igus® chainflex® cables and e-chains® are offered together from a single source with a system guarantee depending on the application involved using design principles based on knowledge of cables and exhaustive test series since 1989. igus® chainflex® cables and e-chains® prevent machine downtime in plants all over the world today. 7 rules for making a good cable 1. Strain-relieved core Empty space arises at the core of the cable depending on the number and cross-section of the conductors. This core space should be filled to the greatest possible extent with a proper rope (not with commonly used fillers or dummy wires made of waste material). This reliably braces the surrounding strands and prevents them from sliding into the middle of the cable. 2. Stranding Experience has shown that the strand structure should be as flexible as possible. Although very thin individual strands result in very flexible conductors, these are highly susceptible to damage. Extensive test series have helped to determine which combination of wire diameter, strand pitch and strand direction optimises bending resistance. 3. Core insulation Insulating materials must be designed so that they do not stick together once inside the cable. Furthermore, the insulation should brace the individual wires of the cable. To this end, we use only the best PVC and TPE extruded at high pressure and proven in millions of kilometres of wire forming part of e-chain® applications.

Guarantee statements in the area of plant engineering are often associated with considerable risks. With our unique igus® guarantee for ALL chainflex® cables we are providing predictable security for 36 full months, or up to 10 million double strokes (5 million double strokes for the very cost-effective chainflex® M cables).

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2 1

3 4 5

Conventional "flexible" cable (left) and igus® chainflex® - special cable with 7 rules for a moving cable (right)

6 7

4. Braids Braids must have an optimised, short pitch around a stable, strain-resistant core. To co-exist properly with the insulating materials, braids must allow movement over a certain range. Starting from a quantity of 12 cores stranding in bundles should be applied. 5. Inner jacket A gusset-filling, extruded inner jacket should be used instead of low-cost non-woven fabric, filler or tracer. This permits secure longitudinal routing of the braid. It also prevents the braid from loosening and drifting. 6. Shielding The shield should generally have a taut structure with an optimised angle of twist about an extruded inner jacket. Loose, open structures or, worse still, purely circumferential windings notably reduce electromagnetic protection and can fail easily as a result of wire breakage. A taut shield braid makes the underlying cable more resistant to torsional strain. 7. Outer jacket An external jacket made of optimised materials can meet a wide range of specifications: From UV resistance through low-temperature flexibility and oil resistance to cost-effectiveness. However, all external jackets should have the following in common: highly resistant to abrasion without sticking and highly flexible while still supportive. In addition, all external jackets should be extruded at high pressure (gusset-filling). QuickPin 2.0 - online connectorcable-configurator page 23 Order separate catalogue online

*www.igus.eu/chainflex

or phone +49 2203 9649-0 7 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 7

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igus® readychain® ready made e-chainsystems®

8 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 8

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Eliminate storage costs for cables, e-chains® and plugs Our short and guaranteed delivery periods enable you to dispense entirely with storage of cables, plugs and add-ons.

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readychain® "basic" Simple, harnessed e-chainsystems® including installed cables without plug connections, labelled and tail-lengths according to your specifications.

Delivery time*: 3 days

Shorten turnaround times by half Thanks to sophisticated logistics, igus® is able to supply complete systems within 10 days to almost any part of the world. Flexible response to order fluctuations With readychains®, you remain prepared for all phases of an economic cycle. Fluctuations in your capacity utilization are absorbed by our product logistics. Reduce the number of subcontractors and related orders by 75% One order, one invoice, one delivery, one partner. You no longer need to procure countless individual components from a host of subcontractors; we know how to acquire the right parts quickly and economically. readychain® "standard" Minimise your machine downtime External purchases of numerous individual components not only make your systems more susceptible to malfunction but also make trouble-shooting more difficult. readychains® provide you with standardised systems. Every system is tested at out facility prior to delivery. igus® is certified in accordance with DIN EN ISO 9001:2008 and ISO/TS 16949:2009 in the field of energy chains® with cables and harnessing, as well as plastic plain bearings www.igus.eu/readychain Video online www.igus.eu/RC_movie

Simple, harnessed e-chainsystems® including installed cables with all plug connections, labelled and tail-lengths according to your specifications.

Delivery time*: 3-5 days Figure left: readychain® "project" A harnessed e-chainsystem® different cables and hoses, as well as plugs, connectors, tail-lengths and other components according to your specifications. Special shafts and plain bearings machined according to your specifications.

Delivery time*: 10 days *Delivery time means time until shipping of goods (after technical release)

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Quality from the igus® laboratory tested and proven every day Applications involving high duty cycles, speeds and accelerations or demanding environmental conditions require proven systems especially when it comes to e-chains®, cables, polymer bearings and linear systems. igus® regularly conducts tests at its own laboratory under realistic conditions. Every year, we conduct more than 15,000 for e-chains®, cables and polymer bearings. These tests focus on push/pull forces, friction values, wear rates, drive forces and abrasion under all possible conditions at diverse speeds. Influential factors like dirt, weathering, cold and impact are examined. Tests are also performed on electric cables and hydraulic and pneumatic hoses. Our laboratory is at your disposal. If we don’t have data for your type of application, we can conduct a representative test to your requirements. Video online www.igus.eu/testlab

0

igus® system warranty every application is different. igus® warranty certificates will be issued for your application individual-

1,750 m2 igus® lab . The largest test lab in the e-chain® industry with 65 e-chain® test machines and about 7,515 test results per year. 253 simultaneous tests for e-chain®and chainflex® cables with more than 10 billion e-chain® cycles (in the e-chains® and chainflex®

ly. Ask for igus® warranty: "chain, cable, guarantee"

lab per year) are the basis of guaranteed secure energy supply systems for all industries and installation types

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igus® ESD-tests on the production line

Electronic check and archiving for every e-chain® production

igus® cables are also tested for torsion properties

Noise level test inside an igus® acoustic cell

igus® dynamic bending test

Long term wear test of igus® P4 profile-rol e-chains®

Push/pull forces, speed up to 10 m/s, acceleration up to 200 m/s2 are tested by igus®

Long travel test field - 125 m travel length, speed 300 m/min

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All products are tested and available from a single source - examples of test certificates and quality seals for igus® products

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Quick and reliable. igus® delivery service.

8 to 8 plus Saturday service Over 100,000 products ex-stock! Order just 1m of chainflex® cable, just one e-chain® link or one bearing without surcharges. Invoices and acknowledgements are available by post, fax or e-mail. There are 2,700 employees in Germany and 36 international subsidiaries and offices in 80 nations to guarantee a rapid delivery worldwide. ● Delivery and consultation daily from 8 am to 8 pm, Saturday from 8 am to 12 pm ● No minimum order values ● No surcharges ● Order tracking on the Internet right up to the point of delivery ● Simple returns procedure

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i-net customer information system At www.igus.eu track your orders in real time with igus® i-net. Just request a password, log into i-net and track your jobstatus via a webcam. igus® i-net shipment tracking permits a monitoring of deliveries from igus® outlet right up to your doorstep. ● Detailed order data including an overview of target and actual deadlines ● Order confirmation via post, fax or e-mail as required ● Track your orders via webcam igus® delivery service - no minimum order quantities, no surcharges. www.igus.eu/deliveryservice

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12 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 12

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Available from stock. Deliverytime* 24h or today!

Delivery time* 24-48h

Delivery time* 3-5 work days

Delivery time* 10 work days

*Delivery time means time until shipping of goods (after technical release)

Individual components

Customised e-chainsystems®

Simple prefabricated systems

Complex prefabricated systems

For example: One e-chain® link, 6 m of e-chain®, 3 strain-relief elements

For example: 11.46 m of e-chains® with interior separators, mounting brackets and strain relief elements according to your specifications. Also with loose accessories as chainflex®-cables, guiding troughs, mounting brackets and strain reliefs

For example: readychain® "basic" Simple customised e-chainsystems® including installed cables without plug connections, labeled and taillengths according to your specifications

For example: readychain® "project" Complex customised e-chainsystem ® including cables as well as plug connections, mounting brackets, taillengths and other components according to your specifications

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The igus® story from 1964 until today.

1965 First iglidur® slide element: plug valve for the company Pierburg

Innovative igus® solutions for a lubrication-free future In 2015, igus® is launching 155 new products for moving applications. These "motion plastics®" offer designers enhanced technology and purchasers lower prices. The igus® story begins on October 15th, 1964 with Günter Blase in a double garage in Cologne-Mülheim. In its first 20 years, igus® operated as a supplier of technical plastic components. In 1983, son Frank Blase started to concentrate on full products like e-chainsystems® and Polymer Bearings and established a separate marketing department. Between 1985 and today, igus® expanded from 40 over 2,700 staff members distributed all over the world. igus® will continue to invest in expansion in the coming years. Modern materials have opened up further opportunities for innovative products. From a garage to the global market with tribopolymers Over the years, the tribopolymer specialist igus® has continuously expanded its in-house research and development work. Today, "motion plastics®" machine components that drive, support and supply are researched in around two billion test cycles a year in the sector’s largest test laboratory, measuring 1,750 m2. This benefits customers directly as the test results can be used for tasks such as confi guration and service life calculations with the aid of online tools. igus® also uses the ongoing research and development work to enhance the service lives of the products while simultaneously optimising their costs. The approach has proven highly successful: the two main customers from the early years have now multiplied into around 200,000 "plastics for longer life®" igus® end customers all over the world - who can receive their goods in as little as 24 hours.

1971 First e-chain® (series 20)

1980 First Polymer Bearings catalogue, 8 pages

1991 xigus 1.0 electronic catalogue

1995 readychain®, with the slogan "ChainCable Guarantee"

1979 First e-chain® catalogue, 2 pages

1989 First chainflex® cable CF1

1993 drylin® R linear round shaft guide systems

1997 drylin® T linear guide systems

1989 E4 e-tubes, to open on both sides

1994 first igubal® rod end

65

75

Company founders Günter and Margret Blase in front of their "double garage" from 1964

1977 Relocation to the Locher Mühle in Bergisch Gladbach

85

90

95

1994 Relocation to the new igus® factory in Cologne

160 10

3 27 1.000

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2001 System E6 e-chains®

2003 triflex® R 3D e-chains®

2005 iglidur® PRT slewing ring bearing

2007 System E4.1 e-chain®

2008 E4.350 – largest polymer e-chain®

2009 RX e-tube – chip-proof

2010 twisterband: turn 7000 °

2011 E4.1 light – Allrounder e-chain® for high dynamics

2012 Alternative to cable drums: e-spool modular kit

2013 Guide upward: liftband

2014 ISO Class-1 certified cleanroom e-chain®

2001 drylin® N minature linear guide systems

2003 drylin® W modular linear guide systems

2006 System P4 rol e-chain®

2007 drylin® ZLW tooth belt axes

2008 xiros® polymer ball bearings

2009 guidelok horizontal – for long travels

2010 pikchain®, for Pick & Place

2011 GLSL-F – safe vertical guide of e-chains®

2012 flip open chain links on triflex® TRLF

2013 stripback cable with CFRIP® tear strip

2014 iglidur® A160 tribo adhesive liner

2009 robolink® joints

2010 E2/000 – chain opener

2011 drylin® E – linear axes with stepper motor

2012 double row xiros® polymer ball bearing

2013 new FoodGrade material iglidur® A181

2014 Costeffective chainflex® M cables

2010 drylin® lead screw nut with anti-backlash

2011 iglidur® N54 – the "green" bearing

2012 drylin® SLN minature linear axes

2013 High efficiency: dryspin® lead screw drives

10

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08

09

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2009 extension by around 60% of factory in Cologne

2012 2nd factoryextension in Cologne

2014

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The flexible igus®-factory

The environment at igus® is fully open - anyone can contact anyone else directly, everyone works at identical desks, has the same work equipment, the same choice of meals at the cafeteria and the same bathroom facilities

Investments in better technology and faster delivery times Catalogue items have to be on stock, to assemble modules according to customer requests within hours and ship. igus® send out from stock in 24 hours or at the same day. We deliver from batch size one and have no minimum order value. igus® are continuing their growth trend and is focusing more than ever on sophisticated yet simpler solutions for all innovations and investments. Nine facilities worldwide were expanded 2012 by between 50% and 250% last year, the factory in Cologne allready expanded by 60% in 2009 and is being expanded by more 10,000 m2 in 2013, and innovation speed stepped up to 155 product innovations (2015). New capacities are being created particularly in the readychain® factory, which is already designed to produce about 50,000 pre-assembled cables per month.

For us, customers have the same significance as the sun to life on earth. The sun gives light, warmth and energy - our customers give us ideas, work and money

Figure right: 50.000 m2 igus Factory in Cologne. We supply 100,000 products from stock in 24 hours or on the same day, from a quantity of one and without minimum quantity surcharges

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Excerpt of architect’s briefing... "In October 1988, igus® acquired a plot sized about 40,000 m2 in the Porz-Lind district of Cologne. This will be the future site of development, production, sales, administration and planning. As the centre of all activities, this location will serve as the new igus® headquarters. igus® has made preparations for fast growth, fast change and flexible response in all areas... Offering the necessary facilities and

technology, the new "igus® premises" will also be designed to promote staff performance. The interior and exterior will be designed to reflect the enterprise’s products and key philosophy: innovation - service - reliability, the customer being comparable to a solar system’s centre orbited by all igus® staff and igus® entities dedicated toward solving the customer’s problems."

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QuickLink - igus® e-chains® on the internet i] eseenon

IgUS plastics for longer life Products

Services

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Series 2400. snap open along the inner radius 1 Double stop dug system for long unsupported :caning syStern for quick opening of 2 Or the c z : - :12r left or right direction 3. HID: ;er ."! :I force of clamp 4 Lateral giioing SurtaPea for side-rwOunted operation 5. Tested and proven frenly seated mounting bracket 6 Strain relief cart be integrated in the mounting bracket 7. Series 2400 and 2450 snap-open in the inner radius & Series 24S0 Half-enclosed E.Tube flip-open on both sides at the inner radius & Fully enclosed E-Tube Series 2480 flip-open at the inner radius 10 Multifunctional modular interior separation 11 Easy mounting by optimized pins

www.igus.eu Find more information and tools for every product in this catalogue, there is a special QuickLink or direct online pointer to further useful details, data and facts. These include: ● Application videos and pictures ● Assembly instructions ● 3D-CAD files ● DXF data ● Comparisons and selection aids ● Online configuration tools ● Online wizard for calculations of service life ● PDF-data and other formats for download: EPLAN-Download ● Personal support ● Catalogue, CD and sample ordering forms

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Example: www.igus.eu/2400 Create your complete e-chain® with cables. A complete e-chainsystem® with a few mouse clicks www.igus.eu/configurator

18 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 18

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"Search" igus® e-chain® product finder ● Find the right e-chain ® quickly and easily by entering known application data and parameters.

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"Calculate e-chain® length" e-chain® length calculation. ● Calculate the e-chain ® length and see all installation dimensions

"Configure" e-chain® interior separator configuration ● Quickly and easily determine interior separation for the selected e-chain® by Drag & Drop. ● The configuration can be transfered automatically to your part list.

"Generate 3D file" igus® e-chain® CAD library ● Download and save CAD data free of charge without having to register ● Data on all products are updated and extended on a regular basis ● Nearly 30 3D and 2D formats are available. www.igus-CAD.com

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igus® the-chain find the best energy supply system quickly and easily the-chain: e-chain® and cables for your motion (beta version) 4-14 Horizontal' moverneM

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none Oil resistance of the cables none

the-chain: e-chains® and cables for my application - one website for any installation type www.igus.eu/the-chain quickly and easily helps you find the right e-chain® and cables for various types of motion. Simply select between horizontal, vertical, circular and undefined motions. Enter the required application parameters with a few clicks and immediately obtain an overview of matching e-chains® and cables. ● Quickly find the right e-chains® and cables ● Combined product selection aid for e-chains® and cables ● Quick and easy selection by motion type ● Direct access to the online catalogue Online-tool www.igus.eu/the-chain

20 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 20

19.06.15 16:30

igus® online - your desired cable in 3 minutes using the chainflex® custom cable configurator

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igus® revolutionises the production of custom cables that are not shown in any catalogue Based on the "igus® chainflex® supply organization", igus® is now in a position to supply customers with an almost infinite variety of customised cables and to manufacture to igus® tested quality with a fast turnaround. This programme combines igus® tested chainflex® quality from the chainflex®/e-chain® lab (more than 1,750 m2 floorspace) with the specific requirements of our customers. The chainflex® custom cable online tool provides the option to select: ● the cable type ● the configuration ● the shielding ● the jacket material ● the colour ● the custom labeling The custom chainflex® cable can be ordered within 3 minutes starting at 300 m, and is shipped within 3 weeks.

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Online-tool www.igus.eu/chainflexcc

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21 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 21

19.06.15 16:30

igus® online configurator for interior separation QuickChaini 00

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Change the e-chain® and accurately select the correct width and layout in the configurator

igus® online configurator for interior separation Quickly and accurately find the correct e-chain® and chainflex® cable combination With the interior shelving configurator you design the complete filling of an e-chain® easily and quickly and generate a 3D CAD file with one click. ● Interior shelving configuration with logical check of minimum bend radius ● No manual calculation and crosscheck of the chainflex® cable diameter and e-chain® cross section is required ● Download e-chain® partlist with interior shelving and cables in Excel format Online-tool www.igus.eu/quickchain100

22 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 22

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Quick & easy pin-out configurator - QuickPin 2.0 QuickPin 2.0 - connector-cable configurator, directly integrated in EPLAN P8 In just 3 minutes you can choose from more than 1,040 chainflex® cables and 3,000 connector components, configure cables online, order directly and generate an EPLAN electric P8 macro ● Create a configuration directly from EPLAN ● Opening of existing configuration ● Verification of cable configuration ● Acquisition of existing configuration via the download manager for cable macros ● Available in EPLAN P8 ● Quick and easy configuration and ordering of chainflex® cables and connectors. Just by mouse click and drag & drop ● Circular plug-in connector, squared plugin connectors, sensor connector M8/M12, D-Sub and free cable ending possible ● Just a click to transfer the configured cable to the shopping basket and inquire, order or save for a later order ● Possibility to recall inquired cables from order history for new inquiries ● Online pricing, including copper surcharge ● Save design work: free of charge delivery of EPLAN electric P8 marcro of the configurated cable ● Harnessing from one source -100 % tested ● Details of your personal contact person available on the spot ● No installation required ● Many languages available ● Individual connector specification or components by manufacturers part numbers available

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01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 23

22.06.15 12:48

CAD online/offline... The 3D CAD system is now also available offline 4gus piasdcs for longer Ere' WI

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Now available: QuickCAD offline version

QuickCAD offline version For limited internet access QuickCad is now also available as an offline version. ● Generation of 3D CAD models in 32 file formats ● CAD direct insertion driver for faster data transfer to various CAD systems (e.g. AutoCad, Inventor, Solidworks, CATIA, etc.) ● Quick and easy creation of 2D derivatives ● Integrated 2D and 3D CAD viewer ● Generation of 3D PDF datasheets ● 2D and 3D CAD files can be directly integrated in PDF files ● Available in 16 languages ● Runs without installation ● For quick downloading of course, as ever before, all CAD data are available to you without registration at www.igus-cad.com

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Online-tool www.igus.eu/quickcad-download

24 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 24

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igus® applications many example applications with igus® e-chainsystems® from next page

For your tablet - igus® WebGuide app Fast and intuitive access to the desired product, allowed by reducing the required information to a minimum. Full integration with on-line configurators, videos and CAD data. Find - review - configure - order at a touch. The app is available for free at Apple’s app store and at the Google Play store. More information www.igus.eu/webguide

Legal information: The information in this catalogue, and the data in the Design section in particular, is based on our current knowledge of the products described. No legally binding assurance in respect of characteristics or suitability for a specifically application can be derived from it. igus® is unable to assume liability of any nature for damage, loss or injury resulting from application of the products. We recommend that you always check suitability of the products for a specific intended application in a practically oriented test. Please consult igus®. For reasons relating to ongoing technical developments, we reserve the right to implement technical modifications and improvement of the products at any time. All catalogue dimensions and values apply only to standard material igumid G. Subject to printing errors. The terms "igus", "readychain", "readycable", "c-chain", "chainflex", "e-chain", "e-chainsystem", "energy chain system", "energy chain", "e-ketten", "e-kettensysteme", "flizz", "easy chain", "triflex", "twisterchain", "robolink", "igubal", "iglidur", "drylin", "xiros", , "speedigus", "dryspin", "xirodur", "invis", "vector", "manus", "dry-tech", "fixflex", "CFRIP", "motion plastics" and "plastics for longer life" are legally protected trademarks for igus® GmbH/Cologne in the Federal Republic of Germany and, where applicable, in some foreign countries.

25 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 25

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Applications installation types Solutions with igus® e-chainsystems® igus® e-chainsystems® guide and protect moving cables and hoses on automated equipment. They can be used in a wide variety of applications, some examples follow. More exciting examples at www.igus.eu/work Video online www.vector-award.com

The world's largest plastic e-chain® (as of 05/2015), the igus® E4.1 series E4.350. Equipped with rollers, it travels reliably and energy efficiently. In this case on a slurry vacuum application. 150 m travel, 100 kg/m filling weight

26 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 26

19.06.15 16:30

Series E4.1 with side-mounted clip band as a guide for a suction hose. Partiallly unsupported lower run

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Standing application of an E2/000 e-chain® with opening crossbars for guidance of large hoses

T--

1

Several igus® e-chains® for various requirements on this torch cutting machine

A host of standing igus® E2/000 e-chains® reliably supply this machining center

igus® E4 e-tubes - unsupported, standing, or nested supply this CNC machine. Fill weight up to 24 kg/m and

The igus® E4 clamp e-chain® additionally guides an igus® E2/000 e-chain® filled with cables

v = 50 m/s

27 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 27

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Applications installation types

Data gloves with easy chain® series E03 - protect the sensors which makes it easier to take off and put on the gloves. Inner height of 5 mm

28 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 28

19.06.15 16:31

Two fully harnessed igus® E2/000 e-chains® with high fill weight, side mounted

Unsupported application with harnessed igus ® se-chainsystem® E4

igus® E2/000 - high stability in this elevator with an height of 160 m

igus® series R68 works in an apple-sorting-machine humidity and dirt

I i 1

Standing application with igus® system E4 using locking KMA mounting brackets

Driving simulator - high fill weights (60 kg/m) using igus® E4 system

29 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 29

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Applications long strokes

The worldwide longest e-chain®® travel of 615 m with igus®® rol e-chains®® and chainfl chainflex ex®® cables in a power plant

30 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 30

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System E6, side mounted, in high-speed camera positioning system - high speeds and low vibrations

Long travel length with the igus® super-alu-trough in a cold store

igus® steel guide trough used in a shelf conveyor application, series 3500 and chainflex® cables

igus® steel guide trough used in a long travel robotics application

e-chain® series 4040RHD rol e-chain® in an igus® super-alu-trough = up to 75% less driving power

Travel up to 195 m with the igus® system E4, safely guided in an igus® steel trough

A-1 31

01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 31

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Applications machine tools

Portal milling machine with fully closed E4 e-tube with special 850°C hot hot chips chips - no problem special material igumid igumid HT. 850°C

32 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 32

19.06.15 16:31

Series E4.42 in a machine tool, completely assembled with igus® chainflex® cables

readychain® with combined motions on tooling machines. Turnkey delivery with special parts for your machine

E2/000 dirt resistant e-chain®, which saves installation space - here machine tool for workpieces

Machine•tool gantry with various E4 e-chains® - fast movements and high duty cycle

E4 e-chain® used here in curved sections with a 45 m travel distance

Short travel lengths and high accelerations with igus® series E2 mini

33 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 33

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Applications cranes & offshore

OpenHydro tidal turbine generates electric power through the inflow and outflow of water at low and high tide. Series 4040 protects the deployed chainflex® cables during the lifting and lowering movements of the turbine and also protects them against aggressive ambient conditions. The travel distance is approx. 20 meters in a vertical direction above and under water with the robust e-chain® guided in a steel trough. The vertical travel is transformed into a horizontal stroke by turning through 90 degrees

34 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 34

19.06.15 16:31

Seawater resistant super-alu-trough in a RTG crane long travel with the igus® E4 system

Stable guidance without oscillation. Long travel with 32 m, crane operating speed 80 m/min.

E4 as ZigZag on a crane. The igus® E4-series guaran-

igus® E4 with extension link at a ship loader for coal unloading - travel 105 m, speed 240 m/min, load 53 kg/m

tee very high uptime of the facility

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Installation of an E4.1 e-chain® series 800 in an igus® steel guide trough

e-chain® on the mast of a shelf conveyor rolls from one aluminium guide trough to the opposite one

35 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 35

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Applications high speed & smooth running

Long travel and side mounted installation using the vibration-free and low noise series E6.29 in this camera application

36 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 36

19.06.15 16:31

I

System E6 in a pick and place robot. - handles injection molded CD covers in a split second

E6 accelerates the work sequences in the case of this application for wafer handling - a = 4 m/s2, v = 6 m/s

igus® series E3.15 side mounted in a flat-bed scanner

System E6 - high acceleration (8 g) and ESD safety

Nested e-chains® reduce vibrations and improve milling accuracy series E6.62

Low-noise low vibrations with E6 - designed to withstand high dynamic loads

37 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 37

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Applications - circular & multi-axis movements

ex®® R e-chains®® igus®® trifl triflex

38 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 38

19.06.15 16:32

E4 RBR - application in a telescope - cold temperatures and snow - failsafe

Laser measuring telescope with triflex® R. Rotary motion in both directions ≤ 310° possible at high speeds ≤ 20 m/s

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An igus® twisterband guides the energy of the 5-axis cutting heat in this wood working machine, safe and cost-effective

Circular movement with igus® system E4 - safe energy supply on cranes

triflex® R in a magnesium die-casting industry (heat, dirt, oil, metal chips, dust, etc.) - failsafe

E2 mini, series B15 - the motor spindle has a swivelling range of approx. 210°

39 01)-D-EU-IT-FR-VORSPANN-001-039-MUTTER-06an.indd 39

19.06.15 16:32

02)-D-EU-QUICK-040-093min08

19.06.2015

21:40 Uhr

Seite 40

Products overview 

Easy to fill and cost effective

Cost effective

e-chains® version E

e-chains® version Z

e-chains® with strip design

easy chain® | "easy" design

easy chain® | "easy" design

E1 | snap-open

5-48,5

Split crossbar along the outer radius. Some series available with multiple chamber design from page 158

9,4-48,5

Split crossbar along the inner radius. Some series available with multiple chamber design from page 158

10-20

For simple applications. Crossbars snap-open along the outer radius. Quick to fill from page 184



For smallest spaces - small inner heights and bend radii e-chains®, one-piece design

e-chains®, one- and two-piece design

e-chains®, two-piece design

E2 micro | non snap-open

E2 micro | snap-open

E2 micro | snap-open

MEM -

• 5-15

For smallest spaces. Very small inner heights and bend radii. Non snap-open from page 216





10,1-14,4

?VI 1,11_10101, Crossbars snap-open along the inner radius from one side. E2 micro next generation snap-open from both sides along the inner radius from page 216

10,1-14,4

Crossbars snap-open along the outer radius from one side. E2 micro next generation snap-open from both sides along the outer radius from page 216

Allrounder for a wide range of applications

e-chains®, two-piece design

e-chains®

e-chains®

E2 mini | snap-open

E2/000 | snap-open

E2/000 | snap-open

17-32

Double stop dog system. Crossbars snap-open along the inner radius from one side from page 248



21-45

High strength, quiet motion. Crossbars snap-open along the inner radius from both sides from page 268

40 Find the perfect e-chain® quickly online

www.igus.eu/finder

21-45

High strength, quiet motion. Crossbars snap-open along the outer radius from both sides from page 268

19.06.2015

21:41 Uhr

Seite 41

Continuation For simple applications  Zip fastening e-chains® and e-tubes



e-chains® for bundles

e-chains®

e-tubes

snapchain | adjustable loops

zipper | openable

zipper | openable

50-120

Fit cable assemblies quickly in bundles. Loops open along the inner radius TZ or outer radius TE from page 190

Li 9-32

Quick opening and closing. Crossbars on a strip. Zip-open along the outer radius from page 194

Li 10,3-32

Fully enclosed. Quick opening and closing. Lids on a strip. Zip-open along the outer radius from page 194



Small and medium sizes e-chains®, one-piece design

e-chains®, one-piece design

e-chains®, two-piece design

E2 mini | non snap-open

E2 mini | snap-open

E2 mini | snap-open

111111w !mow hiPia

• 18-41

Large pins and double stop dog system. Non snap-open from page 248

20-32

Crossbars snap-open along the inner radius from one side with film-hinge. Closed along the outer radius from page 248



17-32

Double stop dog system. Crossbars snap-open along the outer radius from one side from page 248

Chip protection

Half e-tubes

e-tubes

E2 e-tubes

E2/000 | snap-open

E2/000 | snap-open

R100 | snap-open

21-45

High strength, quiet motion. Crossbars snap-open along the inner radius from both sides from page 268

Find e-chains® for any movement

21-45

High strength, quiet motion. Lids nap-open along the inner radius from both sides from page 268

www.igus.eu/the-chain

21-50



Protection against dirt and debris, cost effective. Hinged lids, snapopen along the inner radius from both sides from page 326

41

Selection by product

02)-D-EU-QUICK-040-093min08

02)-D-EU-QUICK-040-093min08

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21:41 Uhr

Seite 42

Products overview Protection against dirt, dust and chips



E2 e-tubes

E2 e-tubes

e-tubes

R100 | snap-open

R | openable

RX | openable

21-50

1111(-0NIP

Protection against dirt and debris, cost effective. Hinged lids, snapopen along the outer radius from both sides from page 326

25-45

Chip protection at higher speeds and smooth running. Lids removable along the outer radius from page 348

E4.1 light - high dynamics, light and cost effective



41-73

Extremely chip repellent. round contour prevents chip accumulation. Lids removable along the outer radius from page 370

E4/light - light...

Crossbars every link

e-tubes

Crossbars every link

E4.1 light | snap-open

E4.1 light | snap-open

E4/light | openable

Light, cost effective. Crossbars snap-open along the inner and outer radius on both sides from page 454

CI 31-48

Highly dynamic



31-48

Light, fully enclosed, Lids snapopen along the inner and outer radius on both sides from page 454

56-86

For particulary demanding applications. Crossbars removable along the inner and outer radius fom page 474

E6 - extremely low noise, minimum vibration, cleanroom

e-chains®

e-chains®

e-tubes

E3 | openable

E6 | openable

R6 | openable

WINII IMAM Extremely quiet - 38 dB(A), crossbars on a strip. Zip-open along the outer radius from page 524

Li 10-22

29-80

Extremely quiet - 37 dB(A), low vibration, cleanroom ISO Class 1. Crossbars removable along the inner and outer radius from page 534

42 Find the perfect e-chain® quickly online

CE

www.igus.eu/finder

29-52

Fully enclosed, extremely quiet 37 dB(A), low vibration, cleanroom ISO Class 1. Lids removable along the inner and outer radius from page 534

02)-D-EU-QUICK-040-093min08

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21:41 Uhr

Seite 43

Continuation



E4.1 - ONE e-chain® series for almost any application Crossbars every link

Crossbars every 2nd link

e-tubes

E4.1 | openable

H4.1 | openable

R4.1 | snap-open

.4

sicarl 21-350

For particulary demanding applications. Crossbars removable along the inner and outer radius fom page 390

32-80

For almost any application, standard. Crossbars removable along the inner and outer radius fom page 390



...strong and cost effective Crossbars every 2nd link

E4/light | openable

28-112

Fully enclosed. Hinged lids, snapopen along the outer radius from one side. Removable bottoms along the inner radius fom page 390

Highly flexible

e-tubes

e-chains® T-band

E4/light | snap-open

T3 | openable



I

56-86

For almost any application, standard. Crossbars removable along the inner and outer radius fom page 474

56-80

Fully enclosed. Hinged lids, snapopen along the outer radius from one side. Removable bottoms along the inner radius fom page 474

29

Low-noise, cost effective. Crossbars removable along the inner and outer radius OP. from page 516

E6.1 - even lighter, quieter Robotic- and multi-axis e-chains® and e-tubes e-chains®

Multi-axis e-tubes

Multi-axis e-chains®

E6.1 | openable

triflex® R TRC | non openable

triflex® R TRE | "easy" design

29

Even extremely quiet, less vibration, less weight. Openable along both radii from page 572

Find e-chains® for any movement

Fully enclosed design, chip-resistant. With smooth and robust exterior OP. from page 586

www.igus.eu/the-chain



"easy" design, for easy filling. Simply press cables in from page 588

43

02)-D-EU-QUICK-040-093min08

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21:41 Uhr

Seite 44

Products overview  Robotic- and multi-axis e-chains

®



and e-tubes

Multi-axis e-tubes

Multi-axis e-chains®

Multi-axis e-chains®

triflex® R TRCF | openable

triflex® R TRL | "easy" design

triflex® R TRLF | openable

Fully enclosed design, with snap lock mechanism, chip-resistant. Openable by hand from page 590

Rotary motion



Light version with "easy" design, cost effective. Simply press cables in from page 592

Light version with snap lock mechanism. For quick filling. Openable by hand from page 594



chainfix strain relief, clamps

Rotary e-chains®

For C-profiles

For C-profiles

twisterband | closely rotate

Clamps | CFX | CFXL

Multi-Clamps

114 zbk.; 9-22

Rotary movements in small spaces. Crossbars snap-open with film-hinge or openable with "easy" design from page 650

Adjustable CFX standard clamps and CFXL with Save time, space and money. Compact and wide base for maximum holding force. Galvanised modular. For small outer diameters page 667 or stainless steel (Material 1.4301) from page 662

 For e-chain® links

For C-profiles / top hat rail 15

For C-profiles / top hat rail 35

Strain relief separators

Strain relief element

Nuggets

Separator with integrated strain relief. Easy strain Stepped strain relief element with integrated teeth. Simple strain relief with harnessed cable tiewraps relief at the first or last e-chain® link with cable Strain relief outside of the e-chain® cross section for the C-profile or top hat rail 35 page 679 tiewraps from page 676 from page 678

44 Find the perfect e-chain® quickly online

www.igus.eu/finder

02)-D-EU-QUICK-040-093min08

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21:41 Uhr

Seite 45

Continuation For multi-axis-applications  Multi-axis, fully enclosed  Circular movements Multi-axis e-chains®

Multi-axis e-tubes

Circular e-chains®

easy triflex® | "easy" design

triflex® | fully enclosed

twisterchain® | Openable

gat • 13-38,5

For simple multi-axis applications. easy" design. Simply press cables in. Easy filling from 2 sides from page 608

16-75

Fully enclosed for simple multi-axis applications from page 618

28-56



Robust, quiet, for high loads. Circular and spiral movements up to 540°. Crossbars removable along the inner and outer radius from page 630



Further chainfix strain relief options For C-profiles / mounting brackets

For C-profiles / crossbars

For C-profiles / crossbars

Tiewrap plates | universal

Tiewrap plates | optional

Clips

Tiewrap plates as single parts. Screwed on KMA 4 options:1) With clip-on connection for C-profile. 2 options: 1) Clip-on strain relief for the C-profile. with C-profile or can be clipped into the mounting 2) Integrated for E2 R e-tubes, 3) Clip-on fixed 2) Clip-on strain relief for opening crossbars bracket from page 670 crossbars. 3) Clip-on opening crossbars from from page 674 page 672





Aluminium SuperTroughs

For C-profiles

For general loads

For heavy loads

Strain relief connector system

Aluminium SuperTrough | basic

Aluminium SuperTrough | heavy duty

c(70 t000l =.(1.0 • goo dbce 1 k:A 0 L11

A

CFB - modular, polymer strain relief connector system integrates into the C-profile. For many cables in a confined space ► from page 680

Find e-chains® for any movement

77-236

igus® standard guide trough. Very simple, modular installation from page 690

www.igus.eu/the-chain

87-236

Recommended for heavy duty use. Online-catalogue www.igus.eu/alu-guide

45

02)-D-EU-QUICK-040-093min08

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Seite 46

Products overview Steel guide trough



Futher guide trough systems

For extreme loads

For support of the lower run

Energy supply for crane girders

Steel guide troughs

Support tray

guidefast

56-112

For applications in harsh environ- Support tray kit for support of the lower run, cost Cost effective energy supply for crane girders ments. Huge product range effective, one-piece. Complete system, ready to and indoor cranes, quick and easy to install. Fits from page 714 install from page 740 virtually any standard crane girder from page 746

Heavy duty e-chains® for long travel applications



Grooved rollers

Crossbars every link

e-tubes

profile-rol e-chains®

E4/4HD | openable

E4/4HD | snap-open

P4 | openable

ME

56-80

Heavy duty for particularly high fill weights on long travels. Crossbars removable along the inner and outer radius from page 770





e-tubes heavy duty

HD rol e-chain® | snap-open

to 56-80

Heavy duty, fully enclosed. Hinged lids, snap-open along the outer radius from one side. Removable bottoms along the inner radius from page 770

=1'

E2/000 rol e-chains®



32-80



Reduce energy consumption by 57%. For very long travels, high speeds. Crossbars removable along the inner and outer radius from page 786

autoglide - self-guiding

e-chains®

Self-guiding e-chains®

E2/000 rol e-chain® | snap-open

autoglide option 01 | openable

BE

56-80

Rolling instead of gliding. Heavy duty, fully enclosed for very long travels with high fill weights. Hinged lids, snap-open along the outer radius from one side from page 806

21-45

For long travels up to 150 m energy-efficient and cost effective. Crossbars snap-open along the outer radius from both sides from page 822

46 Find the perfect e-chain® quickly online

www.igus.eu/finder

32-56

Self-guiding E4.1 e-chains®. Crossbars in the inner radius with molded-on autoglide grooves. Crossbars removable along the inner and outer radius from page 832

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Continuation

 For light loads

For very light loads

For light loads

guidelite

System RS | Tubular troughs

System SP | Snap-in troughs

For long travels up to 150 m quick and cost effective. Very lightweight due polymer components from page 750

56-112

Resistant to dirt. Easy assembly and cost effective from page 756

56-112

Very small trough. Easy assembly and cost effective from page 762



E4 rol e-chains® standard and heavy duty version Crossbars every link

e-tubes

rol e-chain® | openable

rol e-chain® | snap-open

Crossbars every link heavy duty HD rol e-chain® | openable

311

32-80

Rolling instead of gliding. For very demanding applications. Crossbars removable along the inner and outer radius from page 806

32-80

Rolling instead of gliding, fully enclosed. Hinged lids, snap-open along the outer radius from one side. Removable bottoms along the inner radius from page 806

32-80

Rolling instead of gliding. Heavy duty, for very long travels with high fill weights. Crossbars removable along the inner and outer radius from page 806

 Self-guiding e-chains®

Self-guiding e-chains®

Self-guiding e-chains®

autoglide option 02 | snap-open

autoglide option 03 | "easy" design

autoglide option 04 | snap-open

-i-U L)2degl25-45

Self-guiding E2/000 e-chains®. Crossbars in the inner radius with molded-on autoglide grooves. Snap-open along the inner radius from both sides from page 840

Find e-chains® for any movement

32-25

easy chain® design, split crossbar along the outer radius. Injectionmoulded igus® autoglide combs along the inner radius from page 848

www.igus.eu/the-chain

_Li 1 Ti 10, 01 44.1404.41112V , %rod 25-35

Special glide shoes provide a safe guiding for the E2/000. Crossbars snap-open along the inner- or outer radius from both sides from page 852

47

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Seite 48

Products overview Special solutions and systems for long travel applications Upper run guides

Covered guidance

e-chains® in aluminium profiles

guidelok horizontal

basic flizz®

micro flizz®

Upper run guide for long travels, unsupported in Cost effective, enclosed solution for long travels, critical chip areas. Up to 50 m possible from e.g. waste-water treatment plants from page page 860 862

• 11-13

Unsupported e-chains® in aluminium profiles. Master long travels with the smallest e-chains® without failures from page 864

Special solutions and systems for vertical and other movements



vertical guidance

Vertical / horizontal / diagonal

Continuously revolving

liftband

e-spool

c-chain®

Modular, silent, space saving. igus® vertical The cable drum without a slip ring. Route many Continuously revolving energy supply system guidance for energy, data and mediaGuide up different cables in very small spaces from page made of standardised modular components. No to a height of 13 m with limited installation space 882 unused return travel paths from page 890 from page 880

 Design and calculate e-chains®

Automatically fill e-chains®

Calculate lifetime of e-chains®

QuickChain 100

QuickFill

QuickLife

0,ckC,..1.100 —•

=

• 11 e"-

This tool will help you to plan your e-chain®, from cables to energy supply systems www.igus.eu/web/quickchain100

1"-

1.•

•

-

•

rm.

.•••••=1.

M

.

• - ---=`,= 4 - Cir

.•-••••

Interior separation tool. Optimise the available Trust the reliability of the information provided by space in your e-chain® our lifetime calculator ► www.igus.eu/web/quicklife www.igus.eu/web/quickfill

48 Find the perfect e-chain® quickly online

www.igus.eu/finder

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Seite 49

Technical details



Special solutions

Electronic diagnostics tool

Engineering-service

vertical guidance

PPDS

Modular system for projects

guidelok slimline F

Condition monitoring PPDS (Push Pull Force For extremely heavy duty applications and "special Detection System). Emergency shut-off or alarm solutions from stock" from page 874 in response to a potential system overload from page 872

Safe vertical guidance up to 50 m. For e-chains® in high-speed storage and retrieval units. No swinging of the e-chain®, high reliability through guiding rails from page 878



igus® online-tools - easy to use, no registration required Find & compare e-chains®

Configure e-chains®

QuickChain

QuickChain 13

Configure e-chains® for long travels from 10 m to 60 m QuickChain 60 laff

••••••

-77



.d.cry g a

7 '117' '7=

Quickly find your required e-chain®. You just specify Quickly and easily find an e-chain® for unsupported Create complex energy supplies for long travels the inner dimensions applications up to 13 m travel from 10 m to 60 m in minutes I I www.igus.eu/web/quickchain60 www.igus.eu/web/quickchain www.igus.eu/web/quickchain13 ►

 e-chain® and cables for all motion types

Select robotic equipment

the-chain

QuickRobot

Generate 3D-CAD models for e-chains® with rotary motion QuickCad rotary motion

1,_,, CL--4

Simply find the right e-chain® and cable for all Easy selection of the e-chain® components for Configure e-chains® and cables for complex 3D motion types www.igus.eu/web/the-chain your robot system movements in this 3D configurator www.igus.eu/web/quickrobot www.igus.eu/web/quickcad

Find e-chains® for any movement

www.igus.eu/the-chain

49

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Seite 50

®

Technical details 1 easy chain Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

Inner height hi [mm] + ≤ ø [mm] hi

Inner width Bi [mm] from - to

Outer height ha [mm]

≤ø max.

ha Bi

U n

Outer width Ba [mm] from - to

kiEl kd tlE1

Bend radius R [mm] from - to R

Ba

easy chain® - easy to fill and cost effective Version E | "easy" design - split crossbars along the outer radius

0

E03 E04 E045 E045.2 E045.3 E06 E065 E065.2 E065.3 E065.4 E08 E14 E200 E200.2 E16 E26 E26.2 E26.3 E300 E300.2 E300.3

5 7 9,4 9,4 9,4 10,7 11,3 11,3 11,3 11,3 14,6 19 24,3 24,3 32 36,5 37,1 37,1 48,5 48,5 48,5

ø3 ø 4,5 ø 5,5 ø 5,5 ø 5,5 ø 6,5 ø7 ø7 ø7 ø7 ø 10 ø 13 ø 20 ø 20 ø 25 ø 28 ø 20 ø 20 ø 35 ø 18 ø 18

5 - 10 7 10 - 16 14 - 18 27 10 - 20 16 18 17 36 10 - 50 15 - 50 57 74 - 100 23 - 100 75 96 142 75 96 140

8 10 12,5 12,5 12,5 15 15 15 15 15 19,3 25 35 35 39 50 50 50 64 64 64

8,7 - 13,7 13 16 - 23 23 - 27 37 16,5 - 26,5 24,8 29,3 39,3 49,3 18,2 - 58,2 27 - 62 74,4 94,4 - 120,4 37,5 - 115,3 92 117 167 95 120 170

10 - 28 15 - 48 18 - 38 18 - 38 18 - 38 18 - 38 18 - 38 18 - 38 18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 55 - 200 40 - 100 63 - 250 63 - 250 63 - 250 75 - 300 75 - 300 75 - 300

12,5 12,5 15 15 19,3 25 35 35 39 50 50 50 64 64 64

23 23 16,5- 26,5 39,3 18,2- 58,2 27- 62 74,4 94,4- 120,4 37,5- 115,3 92 117 167 95 120 170

18 - 38 18 - 38 18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 55 - 200 40 - 100 63 - 250 63 - 250 63 - 250 75 - 300 75 - 300 75 - 300

Version Z | "easy" design - split crossbars along the inner radius

0

50

Z045 Z045.2 Z06 Z065.3 Z08 Z14 Z200 Z200.2 Z16 Z26 Z26.2 Z26.3 Z300 Z300.2 Z300.3

Find the perfect e-chain® quickly online

9,4 9,4 10,5 11,3 14,7 19 24,3 24,3 32 36,5 37,1 37,1 48,5 48,5 48,5

ø 5,5 ø 5,5 ø 6,5 ø7 ø 10 ø 13 ø 20 ø 20 ø 25 ø 28 ø 20 ø 20 ø 35 ø 18 ø 18

16 14 10 - 16 27 10 - 50 15 - 50 57 74 - 100 23 - 100 75 96 142 75 96 140

www.igus.eu/finder

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Continuation

0,24 0,35 0,25 0,25 0,25 0,45 0,45 0,45 0,45 0,45 0,7 0,5 2 2 0,7 4 4 4 8 8 8

0,4 0,55 0,4 0,4 0,4 0,55 0,6 0,6 0,6 0,6 1 0,65 1,75 1,75 1 2 2 2 2,25 2,25 2,25

– – – – – – – – – – – – – – – – – – – – –

– – ● ● ● – ● ● ● ● – – – ● – – ● ● – ● ●

– – – – – – – – – – – – – – – – – – – – –

13 13 20 15 20 30,5 46 46 30,5 56 56 56 67 67 67

0,25 0,25 0,45 0,45 0,7 0,5 2 2 0,7 4 4 4 8 8 8

0,4 0,4 0,55 0,6 1 0,65 1,75 1,75 1 2 2 2 2,25 2,25 2,25

– – – – – – – – – – – – – – –

● ● – ● – – – ● – – ● ● – ● ●

– – – – – – – – – – – – – – –

Find e-chains® for any movement

At

Z::

– – – – – – – – – – – – – – – – – – – – ●

 ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

■ ● ■ ■ ■ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

– – – – – – – – – – – – – – ●

▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

■ ■ ● ● ● ● ● ● ● ● ● ● ● ● ●

ECID EEEI EEED

www.igus.eu/the-chain

Price index

••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• •••

Page

162 164 166 166 166 168 170 170 170 170 172 174 176 176 178 180 180 180 182 182 182

166 166 168 170 172 174 176 176 178 180 180 180 182 182 182

51

Technical details

10 16,7 13 13 13 20 15 15 15 15 20 30,5 46 46 30,5 56 56 56 67 67 67

%.emeace

Low noise

IbpD..

m

UL-V2 / V0

A m

Cleanroom

kg

0i

Interior separation options

ESD/ATEX igus.eu/esd

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

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Technical details E1 snapchain zipper Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

Inner height hi [mm] + ≤ ø [mm] hi

Inner width Bi [mm] from - to

Outer height ha [mm]

≤ø max.

Outer width Ba [mm] from - to

ha

Bend radius R [mm] from - to R 14.

Ba

Bi

E1 - cost effective, one-piece strip design for simple applications e-chains® | Crossbars snap-open along the outer radius E1.10 E1.17 E1.18 E1.20

10 17 18 20

ø9 ø 15 ø 16 ø 18

13 21 - 44 15 15

15,5 25 26 27

16,5 26 - 49 20 22

18 28 28 28

snapchain - fit cable assemblies quickly in bundles Version TE | Loops open along the outer radius TE14.50 TE26.120

Loop length: Loop length:

50 mm – 120 mm –

– –

– –

28 - 125 63 - 200

50 mm – 120 mm –

– –

– –

28 - 125 63 - 200

12,5 15 19,3 24 39

16 - 22 12,5 - 71 18,2 - 58,2 26 - 113 25,5 - 113

18 - 38 18 - 48 28 - 48 38 - 180 63 - 125

15 19,3 24 39

16,5 - 57 18,2 - 58,2 36 - 94 26 - 74

38 - 48 48 - 100 63 - 180 63 - 125

Version TZ | Loops open along the inner radius TZ14.50 TZ26.120

Loop length: Loop length:

zipper - zip fastening e-chains® and e-tubes e-chains® | Crossbars on a strip - zip-open along the outer radius 047 07 09 15 17

9 10,3 15 17 32

ø7 ø8 ø 12,5 ø 15 ø 28

10 - 16 6 - 64 10 - 50 15 - 100 15 - 100

e-tubes | Lids on a strip - zip-open along the outer radius R07 R09 R15 R17

52

Find the perfect e-chain® quickly online

10,3 15 17 32

ø8 ø 12,5 ø 15 ø 28

10 - 50 10 - 50 25 - 80 15 - 63

www.igus.eu/finder

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20 25,5 25,25 25

upon request upon request upon request upon request

Low noise

UL-V2 / V0

kg

m

Interior separation options

Cleanroom

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation Page

...

EZ1

m

Price index

– – – –

– – – –

– – – –

– – – –

– – – –

   

● ● ● ●

▲ ▲ ▲ ▲

● ● ● ●

... ... ...

186 187 188 189

30,5 56

– –

– –

– –

– –

– –

– –

– –

– –

▲ ▲

● ●

30,5 56

– –

– –

– –

– –

– –

– –

– –

– –

▲ ▲

● ●

..• ...

192 193

13 20 20 30,5 30,5

0,25 0,4 0,7 1,5 1

0,4 0,55 1 1,2 1

– – – – –

– – ● ● ●

– – ● ● ●

– – – – –

▲ ▲2) ■ ▲2) ■ ▲ ▲

● ● ● ● ●

▲ ▲ ▲ ▲ ▲

■ ■ ■ ■ ■

... 6I0 S.• SO. ...

198 200 204 208 212

20 20 30,5 30,5

0,4 0,7 1,5 1,5

0,55 1 1,2 1,2

– – – –

– – ● ●

– – ● ●

– – – –

▲ ▲ ▲ ▲

● ● ● ●

▲ ▲ ▲ ▲

■ ■ ■ ■

S.. S.• S.• ..•

202 206 210 214

192 193

2) ESD-option, available from stock. Delivery time in 24h or today!

Find e-chains® for any movement

www.igus.eu/the-chain

53

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Technical details E2 micro E2 mini Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

Inner height hi [mm] + ≤ ø [mm] hi

Inner width Bi [mm] from - to

Outer height ha [mm]

≤ø max.

Outer width Ba [mm] from - to

ha

Bend radius R [mm] from - to R 14.

Ba

Bi

E2 micro - small inner heights and bend radii e-chains® | Non snap-open

■

03 04 05 045 06 1) E2C.10 E2C.15 08 2)

5 7 10 10,3 10,5 10,6 14,9 15

ø 3,5 ø5 ø8 ø8 ø8 ø8 ø 12,5 ø 12

5 - 10 7 - 30 6 - 64 6 - 64 6 - 64 6 - 50 10 - 50 10 - 50

8 10 12 12,5 15 15 19,3 19,3

8,7 - 13,7 12 - 35 10 - 68 12 - 70 12,5 - 71 13,4 - 57,4 17,8 - 57,8 18,2 - 58,2

10 - 28 15 - 48 18 - 38 18 - 83 18 - 38 18 - 38 28 - 75 25 - 48

13,4 - 57,4 16,3 18,2 17,8 - 57,8

18 - 38 18 - 38 28 - 48 28 - 48

e-chains® | Crossbars snap-open along the inner radius from one/both sides E2i.10 074** 094** E2i.15

=PP

10,1 10,9 14,3 14,4

ø8 ø 8,7 ø 12 ø 12,5

6 - 50 10 10 10 - 50

15 15 19,3 19,3

e-chains® | Crossbars snap-open along the outer radius from one/both sides

milmi 0

E2.10 B07 3) B09 4) E2.15

10,1 10,3 14,3 14,4

ø8 ø8 ø 12 ø 12,5

6 - 50 16 - 40 16 - 40 10 - 50

15 15 19,3 19,3

13,4 - 57,4 22,5 - 47 24,2 - 48,2 17,8 - 57,8

18 - 38 18 - 38 28 - 48 28 - 48

ø 16 ø 21 ø 25 ø 22,5

15 - 100 31 80 15 - 25

23 28 33,4 46

26 - 113 41,2 93 25,5 - 35,5

28 - 180 45 - 70 38 40 - 100

26 - 61 26 - 113 35,5 - 76 26

28 - 125 38 - 180 48 - 125*** 48

26 - 113 25,5 - 113

38 - 180 48 - 125***

E2 mini - small and medium sizes e-chains® | Non snap-open

r~-

■

10 11.031 11.080 11.1/11.2

18 23 28 41

e-chains® | Crossbars snap-open along the inner radius from one side 14** B15i B17i F17**

20 17 32 32

ø 16 ø 14 ø 28 ø 14

15 - 50 15 - 100 25 - 63 15

25 23 39 39

e-chains® | Crossbars snap-open along the outer radius from one side B15 B17

17 32

ø 14 ø 28

15 - 100 15 - 100

23 39

For new designs we recommend E2 micro next generation series: 1) E2C.10, 2) E2C.15, 3) E2.10, 4) E2.15 ** One-piece, snap-open along the inner radius with film-hinge *** Radii for several widths available upon request (please see product range table of the respective series)

54

Find the perfect e-chain® quickly online

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02)-D-EU-QUICK-040-093min08

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Seite 55

m

At

Low noise

oat,

4itmo1.. A %.•••••• ===

UL-V2 / V0

eI,

4litlol—P. 'atc m

Interior separation options

Cleanroom

kg

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation Price index

Page

= 6 -t. •••

10 16,7 20 13 20 20 20 20

0,24 0,35 0,375 0,25 0,48 0,7 1,25 0,75

0,4 0,5 0,55 0,5 0,6 0,75 1,3 1

– – – – – – – –

– – – ▲ ▲ ▲ – –

– – – – – – – –

– – – – – – – –

 ▲ ▲ ▲ ▲ ▲ ▲ ▲

       

● ▲ ▲ ▲ ▲ ▲ ▲ ▲

■ ● ● ■ ● ● ● ●

20 20 20 20

0,7 0,4 0,7 1,25

0,75 0,55 1 1,3

– – – –

▲ – – –

– – – –

– – – –

▲   ▲

 ● ● 

▲ ● ● ▲

● ● ● ●

••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• •••

20 20 20 20

0,7 0,4 0,7 1,25

0,75 0,55 1 1,3

– – – –

▲ – ● –

– – ● –

– – – –

▲   ▲

 ● ● 

▲ ▲ ▲ ▲

● ■ ■ ●

••• ••• ••• •••

232 228 240 242

30,5 30,5 30,5 30,5

1,5 1,5 1,5 1,5

1,2 1,35 1,5 1,35

– – – –

● – – –

– – – –

– – – –

▲ ▲ ▲ ▲

●   

▲ ▲ ▲ ▲

● ● ● ●

••• ••• ••• •••

252 254 256 258

30,5 30,5 30,5 30,5

0,5 1,5 1 1,5

0,65 1,2 1 1,2

– – – –

– ● ● ●

– ● ● ●

– – – –

▲ ▲ ▲ ▲

■ ●  

● ▲ ▲ ●

● ● ● ●

••• ••• ••• •••

260 262 264 266

30,5 30,5

1,5 1

1,2 1

– –

● ●

● ●

– –

▲ ▲

● 

▲ ▲

● ●

••• •••

262 264

Find e-chains® for any movement

www.igus.eu/the-chain

220 222 224 226 230 232 242 246 232 236 238 242

55

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Technical details E2/000 Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

Inner height hi [mm] + ≤ ø [mm] hi

Inner width Bi [mm] from - to

Outer height ha [mm]

≤ø max.

Outer width Ba [mm] from - to

ha

Bend radius R [mm] from - to R

Ba

Bi

E2/000 - allrounder for a wide range of applications e-chains® | Crossbars snap-open along the inner radius from both sides 1400 2400 2600 3400

21 25 35 45

ø 18 ø 23 ø 32 ø 42

15 - 125 25 - 125 50 - 175 50 - 250

28 35 50 64

28,5 - 138,5 41 - 141 66 - 194 70 - 270

35 - 180 55 - 250 63 - 250 75 - 300

28,5 - 138,5 41 - 141 66 - 194 70 - 270 54 - 119

35 - 180 55 - 250 63 - 250 75 - 300 55 - 250

28 35 50 64

28,5 - 138,5 41 - 141 66 - 194 70 - 270

75 - 180 75 - 250 100 - 250 125 - 300

28 35 50 64

28,5 -138,5 41 - 141 66 - 194 70 - 270

75 - 180 75 - 250 100 - 250 125 - 300

e-chains® | Crossbars snap-open along the outer radius from both sides 1500 2500 2700 3500 255

21 25 35 45 24

ø 18 ø 23 ø 32 ø 42 ø 22

15 - 125 25 - 125 50 - 175 50 - 250 38 - 103

28 35 50 64 35

Half e-tubes | Crossbars snap-open along the inner radius from both sides 1450 2450 2650 3450

21 25 35 45

ø 18 ø 23 ø 32 ø 42

15 - 125 25 - 125 50 - 175 50 - 250

e-tubes | Lids snap-open along the inner radius from both sides

NIL

56

1480 2480 2680 3480

Find the perfect e-chain® quickly online

21 25 35 45

ø 18 ø 23 ø 32 ø 42

15 - 125 25 - 125 50 - 175 50 - 250

www.igus.eu/finder

02)-D-EU-QUICK-040-093min08

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Low noise

UL-V2 / V0

kg

m

Interior separation options

Cleanroom

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation Page

...

EZ1

m

Price index

33,3 46 56 67

2 5 8 13

1,75 2,25 2,75 3

75 1) 100 1) 120 1) 150 1)

● ● ● ●

● ● ● ●

– ● ● ●

▲ ▲ ▲ ▲

■ ■ ● ●

▲ ▲ ▲ ▲

● ● ● ●

... ... ... ...

274 286 298 310

33,3 46 56 67 27,8

2 5 8 13 2

1,75 2,25 2,75 3 1,8

75 100 120 150 100

● ● ● ● ●

● ● ● ● ●

– ● ● ● ●

▲2) ■ ▲2) ■ ▲2) ■ ▲ ▲

■ ■ ● ● ●

▲ ▲ ▲ ▲ ▲

● ● ● ● ■

... ... ... ... ...

274 286 298 310 322

33,3 46 56 67

2 5 8 13

1,75 2,25 2,75 3

75 1) 100 1) 120 1) 150 1)

● ● ● ●

● ● ● ●

– ▲ ● ●

● ● ● ▲

■ ■ ● ●

▲ ▲ ▲ ▲

● ● ● ●

... ... ... ...

280 292 304 316

33,3 46 56 67

2 5 8 13

1,75 2,25 2,75 3

75 1) 100 1) 120 1) 150 1)

● ● ● ●

● ● ● ●

– ▲ ● ●

▲ ▲ ▲ ▲

■ ■ ● ●

▲ ▲ ▲ ▲

   

... ... ... ...

280 292 304 316

1) Conditionally suitable in inner radii

Find e-chains® for any movement

2) ESD-option, available from stock. Delivery time in 24h or today!

www.igus.eu/the-chain

57

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I

21:42 Uhr

I

Seite 58

II

Technical details e-tubes R100 R RX Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

Inner height hi [mm] + ≤ ø [mm]

Inner width Bi [mm] from - to

Outer height ha [mm]

Outer width Ba [mm] from - to

klE1 11 kEl

uM

hi

≤ø max.

Bend radius R [mm] from - to

ha

R Ba

Bi

E2 R100 - protection against dirt and debris, cost effective e-tubes R100 | Hinged lids, snap-open along the inner radius from both sides R117 R157 R167

21 40 50

ø 17 ø 37 ø 46

20 - 100 40 - 200 50 - 250

28 50 64

32 - 112 56 - 216 68 - 268

63 - 180 100 - 250 100 - 300

e-tubes R100 | Hinged lids, snap-open along the outer radius from both sides | Standard R118 R158 R168

21 40 50

ø 17 ø 37 ø 46

25 - 80 40 - 200 50 - 200

28 50 64

37 - 92 56 - 216 68 - 218

63 - 180 100 - 250 100 - 300

E2 R - chip protection at higher speeds and smooth running e-tubes R | Removable lids along the outer radius

Mil LJ

R48 R58 R68

25 35 45

ø 22 ø 32 ø 42

25 - 130 50 - 200 50 - 250

36 50 64

36 - 141 66 - 216 68 - 268

60 - 250 75 - 250 100 - 300

80 100 120 140

56 70 84 98

98,4 123 147,5 172,2

80 - 150 100 - 300 120 - 150 140

RX - extremely chip repellent e-tubes e-tubes RX | Removable lids along the outer radius

0

58

RX32 RX40 RX48 RX56

Find the perfect e-chain® quickly online

42 52 62 73

ø 37 ø 48 ø 56 ø 65

www.igus.eu/finder

02)-D-EU-QUICK-040-093min08

19.06.2015

21:42 Uhr

Seite 59

Low noise

UL-V2 / V0

kg

m

Interior separation options

Cleanroom

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation Page

...

EZI

m

Price index

30,5 46 58,8

1,5 8 10

1,2 2,25 2,5

– – –

● ● ●

– ● ●

– ● ●

– ▲ ▲

  

▲ ▲ ▲

  

... ... ...

330 334 342

30,5 46 58,8

1,5 8 10

1,2 2,25 2,5

– – –

● ● ●

– ● ●

– ● ●

– ▲ ▲

  

▲ ▲ ▲

  

... ... ...

330 334 342

30,3 33,3 36

1 8 10

1,5 2,3 2,5

50 75 100

● ● ●

▲ ● ●

– ● ●

▲ ▲ ▲

  

▲ ▲ ▲

● ● ●

... ... ...

352 358 364

32 40 48 56

4 6 9 11

1,7 1,8 2,1 2,3

– – – –

– – ● ●

– – ● ●

– – – –

▲ ▲ ▲ ▲

   

▲ ▲ ▲ ▲

● ● ● ●

... ... ... ...

374 378 382 386

Find e-chains® for any movement

www.igus.eu/the-chain

59

02)-D-EU-QUICK-040-093min08

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Seite 60

Technical details I E4.1 Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable Standeni

Opening principle

Series / Product

uMI

Inner height hi [mm] + ≤ ø [mm]

Inner width Bi [mm] from - to

Outer height ha [mm]

klE1 p ECI hi

≤ø max.

Outer width Ba [mm] from - to

ha

Bi

Bend radius R [mm] from - to R

Ba

1 ft

E4.1 - ONE e-chain® series for almost any application

e-chains® | Crossbars every link - removable along the inner and outer radius - toughest version E4.21 E4.28 E4.32 E4.42 E4.56 E4.80 E4.112 E4.162 800 840 E4.350

21 28 32 42 56 80 112 162 200 204 350

ø 18 ø 25 ø 28 ø 38 ø 50 ø 72 ø 100 ø 145 ø 184 ø 184 ø 315

30 - 140 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 200 - 600 200 - 600 100 - 563 400 - 800

28 42 54 64 84 108 140 195 236 236 450

44 - 154 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 102 - 652 256 - 656 260 - 660 160 - 623 540 - 940

38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000 250 - 1000 325 - 1000 325 - 1000 500 - 1000

e-chains® | Crossbars every 2nd link - removable along the inner and outer radius - standard version H4.32 H4.42 H4.56 H4.80 H4.112

32 ø 28 42 ø 38 56 ø 50 80 ø 72 112 ø 100

50 50 50 50 50

- 400 - 400 - 600 - 600 - 600

54 64 84 108 140

73 - 423 76 - 426 84 - 634 100 - 650 102 - 652

63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000

e-tubes | Fully enclosed - hinged lids, snap-open along the outer radius from one side R4.28 R4.32 R4.42 R4.56 R4.80 R4.112

60

Find the perfect e-chain® quickly online

28 ø 25 32 ø 28 42 ø 38 56 ø 50 80 ø 72 108 ø 100

50 - 300 50 - 300 50 - 300 75 - 462 150 - 462 200 - 500

42 54 64 84 108 140

www.igus.eu/finder

70 - 320 73 - 323 76 - 326 109 - 497 200 - 513 252 - 552

75 - 250 125 - 300 125 - 350 150 - 500 200 - 1000 250 - 1000

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Seite 61

Low noise

UL-V2 / V0

kg

m

Interior separation options

Cleanroom

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation

30,5 46 56 67 91 111 143 200 250 250 470

4 10 15 37 62,5 80 85 90 90 90 600

2,5 2,5 3,3 4 5 6,2 6,5 6,8 8 8 6,2

120 200 200 300 400 400 450 450 450 450 –

● ● ● ● ● ● ● ● ● ● ●

● ● – – – – – – – – –

– ● ● ● ● ● ● ● ● – ●

▲2) ■ ▲ ■ ▲2) ■ ▲ ▲2) ■ ▲ ■ ▲2) ■ ▲ ▲2) ■ ▲ ▲2) ■ ▲ ▲■ ▲ ▲  ▲  ▲  ▲ –

56 67 91 111 143

15 37 62,5 80 85

3,3 4 5 6,2 6,5

200 300 400 400 450

● ● ● ● ●

– – – – –

● ● ● ● ●

▲■ ▲■ ▲■ ▲■ ▲■

46 56 67 91 111 143

10 15 37 62,5 80 85

2,5 3,3 4 5 6,2 6,5

200 200 300 400 400 450

● ● ● ● ● ●

● – – – – –

● ● ● ● ● ●

▲■ ▲■ ▲■ ▲■ ▲■ ▲■

Page

...

EZ1

m

Price index

▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲

▲■ ▲■ ▲■ ▲■ ▲■ ▲■ ▲■ ■ ■ ■ –

000 000 000 000 000 ..• ..• 000 000 000

398 402 408 414 420 426 432 438 442 446 450

■ ▲ ▲ ▲ ▲

▲■ ▲ ▲ ▲ ▲

▲■ ▲■ ▲■ ▲■ ▲■

000 000 000 ..• ..•

408 414 420 426 432

▲ ▲■ ▲ ▲ ▲ ▲

▲ ▲ ▲ ▲ ▲ ▲

▲■ ▲■ ▲■ ▲■ ▲■ ▲■

..• ..• ..• ..• ..• ..•

402 408 414 420 426 432

2) ESD-option, available from stock. Delivery time in 24h or today!

Find e-chains® for any movement

www.igus.eu/the-chain

61

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Seite 62

Technical details E4.1 light E4/light Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

on

Inner height hi [mm] + ≤ ø [mm]

Inner width Bi [mm] from - to

Outer height ha [mm]

Outer width Ba [mm] from - to

LIEI 11 ECI hi

≤ø max.

ha

Bend radius R [mm] from - to R 14.

Ba

Bi

E4.1 light - high dynamics, light and cost effective e-chains® | Crossbars snap-open along the inner and outer radius on both sides E4.31L E4.38L E4.48L

31 38 48

ø 28 ø 34 ø 43

40 - 175 50 - 250 50 - 250

42 54 64

54 - 189 66 - 266 70 - 270

055 - 250 063 - 300 075 - 350

e-tubes | Fully enclosed - lids snap-open along the inner and outer radius on both sides R4.31L R4.38L R4.48L

31 38 48

ø 28 ø 34 ø 43

50 50 - 250 62,5 - 200

42 54 64

64 66 - 266 82,5 - 220

075 - 250 125 - 300 125 - 350

E4/light - light, strong and cost effective e-chains® | Crossbars every link - removable along the inner and outer radius - robust version

Mt1 I

14040 14240 14550 15050 15250 1640

56 ø 50 62 ø 56 70 ø 62 80 ø 72 86 ø 75 112 ø 100

50 - 600 50 - 400 50 - 600 50 - 600 50 - 400 50 - 600

84 84 98 108 108 140

76 - 626 76 - 426 77 - 627 80 - 630 80 - 430 84 - 634

135 - 500 135 - 500 150 - 600 150 - 600 150 - 600 200 - 600

e-chains® | Crossbars every 2nd link - removable along the inner and outer radius - standard version 14140 14340 14650 15150 15350

56 62 70 80 86

ø 50 ø 56 ø 62 ø 72 ø 75

50 - 600 50 - 400 50 - 600 50 - 600 50 - 400

84 84 98 108 108

76 - 626 76 - 426 77 - 627 80 - 630 80 - 430

135 - 500 135 - 500 150 - 600 150 - 600 150 - 600

e-tubes | Fully enclosed - hinged lids, snap-open along the outer radius from one side 18840 19050 19850 1608

62

Find the perfect e-chain® quickly online

56 ø 50 70 ø 62 80 ø 72 108 ø 100

75 - 462 75 - 462 75 - 462 200 - 500

84 98 108 140

www.igus.eu/finder

101 - 489 102 - 489 105 - 493 234 - 534

150 - 500 200 - 600 200 - 600 250 - 600

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Seite 63

Low noise

UL-V2 / V0

kg

m

Interior separation options

Cleanroom

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation Page

...

EZ1

m

Price index

46 56 67

7 13 26

2,00 2,75 3,75

80 80 100

● ● ●

– – –

● ● ●

▲ ▲ ▲

– – –

▲ ▲ ▲

▲■ ▲■ ▲■

000 000 000

458 462 468

46 56 67

7 13 26

2,00 2,75 3,75

80 80 100

● ● ●

– – –

● ● ●

▲ ▲ ▲

– – –

▲ ▲ ▲

▲■ ▲■ ▲■

000 000 000

458 462 468

91 91 91 91 91 143

40 40 55 55 55 50

4 4 4,2 4,6 4,6 4,5

150 150 250 250 250 400

● ● ● ● ● ●

– – – – – –

● ● ● ● ● ●

▲■ ▲2) ■ ▲■ ▲2) ■ ▲■ ▲■

     

▲ ▲ ▲ ▲ ▲ ▲

● ● ● ● ● ●

000 000 000 000 000 000

480 486 492 498 504 510

91 91 91 91 91

40 40 55 55 55

4 4 4,2 4,6 4,6

150 150 250 250 250

● ● ● ● ●

– – – – –

● ● ● ● ●

▲■ ▲■ ▲■ ▲■ ▲■

    

▲ ▲ ▲ ▲ ▲

● ● ● ● ●

000 ..• ..• ..• 000

480 486 492 498 504

91 91 91 143

40 55 55 50

4 4,2 4,6 4,5

150 250 250 400

● ● ● ●

– – – –

● ● ● ●

▲■ ▲■ ▲■ ▲■

   

▲ ▲ ▲ ▲

● ● ● ●

000 ..• ..• ..•

480 492 498 510

2) ESD-option, available from stock. Delivery time in 24h or today!

Find e-chains® for any movement

www.igus.eu/the-chain

63

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Seite 64

Technical details T3 E3 E6 E6.1 Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

u

Inner height hi [mm] + ≤ ø [mm] hi

≤ø max.

Inner width Bi [mm] from - to

Outer height ha [mm]

11

Outer width Ba [mm] from - to

Bend radius R [mm] from - to

ha

R 14.

Ba

Bi

T3 - highly flexible, low-vibration T-band e-chain® e-chains® | Crossbars removable along the inner and outer radius T3.29

29

ø 25

30 - 140

35

55 - 165

38

15 20 27

32 - 72 32 - 72 32 - 72

15 - 48 32 - 75 44 - 75

E3 - highly dynamic and cleanroom compatible e-chain® | Crossbars on a strip - zip-open along the outer radius

A

E3.10 E3.15 E3.22

10 15 22

ø8 ø 13 ø 20

20 - 60 20 - 60 20 - 60

E6 - extremely low noise 37dB(A), low vibration, low abrasion, cleanroom suitable e-chains® | Crossbars every other link - removable along the inner and outer radius E6.29 E6.35 E6.40 E6.52 E6.62 E6.80L E6.80

29 35 40 52 62 80 80

ø 25 ø 31 ø 36 ø 46 ø 54 ø 72 ø 72

30 30 40 40 50 87 50

- 140 - 140 - 300 - 300 - 400 - 550 - 600

35 42 54 65 84 108 108

46 - 156 50 - 160 60 - 320 64 - 324 86 - 436 115 - 578 100 - 650

55 - 150 55 - 150 63 - 200 75 - 250 115 - 350 150 - 300 150 - 450

46 - 136 70 - 145 74 - 199

55 - 150 63 - 200 75 - 250

e-tubes | Fully enclosed - lids removable along the inner and outer radius

.77T= _TM I I 11111111

R6.29 R6.40 R6.52

28 40 52

ø 25 ø 36 ø 46

30 - 120 50 - 125 50 - 175

35 54 66

E6.1 - higher dynamics, smoother running, easier to open, 2nd generation e-chains® | Crossbars every other link - removable along the inner and outer radius E61.29

29

ø 25

30 - 140

35

MIS 64

Find the perfect e-chain® quickly online

www.igus.eu/finder

44 - 144

55 - 150

02)-D-EU-QUICK-040-093min08

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Seite 65

Low noise

UL-V2 / V0

kg

m

Interior separation options

Cleanroom

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation Page

...

EZI

m

Price index

15

1

1,45

–

●

●

●

▲

■■

▲

■■

000

520

16,7 16,7 16,7

0,3 0,7 0,85

0,7 0,9 1,2

– – –

● ● ●

– ▲ ▲

– – –

– – –

■■ ■■ ■■

▲ ▲ ▲

■■ ■■ ■■

000 000 000

528 530 532

22 25 27,8 30 50 65 65

3 6 10 15 43 25 55

1,75 1,9 2,75 3 4 2,5 5,25

– – 60 1) 80 1) 100 1) – 120 1)

● ● ● ● ● ● ●

● ● ● ● ● – –

● ● ● ● ● ● ●

▲ ▲ ▲ ▲ ▲ ▲ ▲

■■ ■■ ■■ ■■ ■■ ■■ ■■

▲ ▲ ▲ ▲ ▲ ▲ ▲

■■ ■■ ■■ ■■ ■■ ■■ ■■

..• 000 000 000 000 000 000

540 544 548 554 560 564 568

22 27,8 30

3 10 15

1,75 2,75 3

– 60 1) 80 1)

● ● ●

– – –

– – –

▲ ▲ ▲

■■ ■■ ■■

▲ ▲ ▲

■■ ■■ ■■

000 ..• ..•

540 548 554

22

3,5

1,5

–

●

●

●

▲

■■

▲

■■

..•

576

1) In preparation / upon request

Find e-chains® for any movement

www.igus.eu/the-chain

65

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Seite 66

Technical details I triflex R ®

Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

uMI

Inner height hi [mm] + ≤ ø [mm]

Inner width Bi [mm] from - to

Outer height ha [mm]

klE1 p ECI hi

≤ø max.

Outer width Ba [mm] from - to

ha

Bi

Bend radius R [mm] from - to R 14.

Ba

triflex® R - multi-axis movement, e.g. for robots e-tubes TRC | Fully enclosed design, non openable - chip-resistant TRC.30 TRC.40 TRC.60 TRC.70 TRC.85 TRC.100 TRC.125

12/10 ø 10 15/13 ø 13 22,5/19,5 ø 20,5 28/24 ø 26 33/28 ø 31 37,5/32,5 ø 35,5 43,3/43,3 ø 41

12/10 15/13 22,5/19,5 28/24 33/28 37,5/32,5 43,3/43,3

ø 34,5 Ø 43

ø 65 ø 81 ø 94,5 ø 108 ø 135

ø 34,5 Ø 43 ø 65 ø 81 ø 94,5 ø 108 ø 135

50 58 87 110 135 145 182

ø 34,5 ø 43 ø 65 ø 81 ø 94,5 ø 108 ø 135

50 58 87 110 135 145 182

e-chains® TRE | "easy" design, for easy filling - simply press cables in TRE.30 TRE.40 TRE.60 TRE.70 TRE.85 TRE.100 TRE.125

12/10 ø 10 15/13 ø 13 22,5/19,5 ø 20,5 28/24 ø 26 33/28 ø 31 37,5/32,5 ø 35,5 43,3/43,3 ø 41

12/10 15/13 22,5/19,5 28/24 33/28 37,5/32,5 43,3/43,3

ø 34,5 ø 43 ø 65 ø 81 ø 94,5 ø 108 ø 135

e-tubes TRCF | Fully enclosed design, with snap lock mechanism - chip-resistant 32,8 ø 30 30 37,5 ø 35,5 34,5

TRCF.85 TRCF.100

ø 94,5 ø 108

ø 94,5 ø 108

135 145

e-chains® TRL | Light version with "easy" design, cost effective - simply press cables in TRL.30 TRL.40 TRL.60 TRL.70 TRL.100

12/10 ø 10 15/13 ø 13 22,5/19,5 ø 20,5 28/24 ø 26 37,5/32,5 ø 35,5

12/10 15/13 22,5/19,5 28/24 37,5/32,5

ø 34,5 ø 45 ø 65 ø 81 ø 108

ø 34,5 ø 45 ø 65 ø 81 ø 108

50 58 87 110 145

ø 70,2 ø 94,5 ø 108

100 135 145

e-chains® TRLF | Light version with snap lock mechanism - for quick filling TRLF.65 TRLF.85 TRLF.100

66

Find the perfect e-chain® quickly online

24,4 ø 22 24,4 32,8 ø 30 32,8 37,5 ø 35,5 37,5

ø 70,2 ø 94,5 ø 108

www.igus.eu/finder

02)-D-EU-QUICK-040-093min08

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Seite 67

Low noise

UL-V2 / V0

kg

m

Interior separation options

Cleanroom

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation Page

...

EZ1

m

Price index

11,3 13,9 20,4 25,6 30,6 34,5 44,6

– – – – – – –

– – – – – – –

– – – – – – –

● ● ● ● ● ● ●

– – – – – – –

– – – – – – –

1) ▲2) ▲2) ▲2) ▲ ▲ 

      

● ● ● ● ● ● ●

● ● ● ● ● ● ●

000 000 000 ..• ..• 000

587 587 587 587 587 587 587

11,3 13,9 20,4 25,6 30,6 34,5 44,6

– – – – – – –

– – – – – – –

– – – – – – –

● ● ● ● ● ● ●

– – – – – – –

– – – – – – –

– – – – – – –

      

● ● ● ● ● ● ●

● ● ● ● ● ● ●

..• 000 ..• ..• ..• ..• ..•

589 589 589 589 589 589 589

31 34,5

– –

– –

– –

● ●

– –

– –

1) 1)

 

● ●

● ●

..• ..•

591 591

11,3 13,9 20,4 25,6 34,5

– – – – –

– – – – –

– – – – –

● ● ● ● ●

– – – – –

– – – – –

1) 1) 1) 1) 1)

    

● ● ● ● ●

● ● ● ● ●

..• ..• ..• ..• ..•

593 593 593 593 593

23,1 31 34,5

– – –

– – –

– – –

● ● ●

– – –

– – –

– – –

  

● ● ●

● ● ●

..• ..• ..•

595 595 595

1) In preparation / upon request

Find e-chains® for any movement

2) ESD-option, available from stock. Delivery time in 24h or today!

www.igus.eu/the-chain

67

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Seite 68

®

®

Technical details easy triflex | triflex Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

Inner height hi [mm] + ≤ ø [mm] hi

Inner width Bi [mm] from - to

Outer height ha [mm]

≤ø max.

Outer width Ba [mm] from - to

ha

Bend radius R [mm] from - to R

Ba

Bi

1ft

easy triflex® - for simple multi-axis-applications, easy filling from 2 sides e-chains® | "easy" design, for easy filling - simply press cables in E332.25 E332.32 E332.50 E332.75 E333.25 E333.32 E333.50 E333.75

•

25 32 50 75 25 32 50 75

ø 09 ø 12 ø 21 ø 33 ø 09 ø 12 ø 21 ø 33

25 32 50 75 25 32 50 75

34 50 68 96 34 50 68 96

34 50 68 96 34 50 68 96

48 - 200 75 - 250 100- 250 140- 300 48 - 200 75 - 250 100- 250 140- 300

26 50 68 96 26 50 68 96

26 50 68 96 26 50 68 96

38 - 100 75 - 250 100- 250 140- 300 38 - 100 75 - 250 100- 250 140- 300

68 68

68 68

100- 250 100- 250

triflex® - enclosed for simple multi-axis applications e-tubes | Fully enclosed design, non openable - chip-resistant 332.16 332.32 332.50 332.75 333.16 333.32 333.50 333.75

16 32 50 75 16 32 50 75

ø 14 ø 28 ø 45 ø 67 ø 14 ø 28 ø 45 ø 67

16 32 50 75 16 32 50 75

e-tubes | Fully enclosed design, openable - chip-resistant 352.50 353.50

68

Find the perfect e-chain® quickly online

50 50

ø 45 ø 45

50 50

www.igus.eu/finder

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Low noise

UL-V2 / V0

kg

m

Interior separation options

Cleanroom

Long travel ≤ [m]

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation Page

...

EZ1

m

Price index

14,5 25 30 36 14,5 25 30 36

– – – – – – – –

– – – – – – – –

– – – – – – – –

● ● ● ● ● ● ● ●

– – – – – – – –

– – – – – – – –

▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲

       

● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ●

000 000 000 000 ..• ..• 000 ..•

612/613 612/613 612/613 612/613 614 614 614 614

13,3 25 30 36 13,3 25 30 36

– – – – – – – –

– – – – – – – –

– – – – – – –

– ● ● ● – ● ● ●

– – – – – – – –

– – – – – – – –

▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲

       

▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲

       

..• ..• ..• ..• ..• ..• ..• ..•

622/624 622/634 622/624 622/624 625 625 625 625

30 30

– –

– –

– –

● ●

– –

– –

▲ ▲

 

▲ ▲

 

..• ..•

622/624 625

Find e-chains® for any movement

www.igus.eu/the-chain

69

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Seite 70

®

Technical details twisterchain twisterband Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

on

Inner height hi [mm] + ≤ ø [mm]

Inner width Bi [mm] from - to

Outer height ha [mm]

Outer width Ba [mm] from - to

LIEI 11 ECI hi

≤ø max.

Bend radius R [mm] from - to

ha

R 14.

Ba

Bi

twisterchain® - circular and spiral movements up to 540° e-chains® | Crossbars removable along the inner and outer radius 2208* TC32 TC42 TC56

28 32 42 56

ø 25 ø 28 ø 38 ø 50

52,5 - 112,5 87,5 - 150 87,5 - 200 125 - 200

42 54 64 84

80 - 140 55- 150 108,5 - 171 100- 250 110,5 - 223 100- 250 155,0 - 230 150- 400

twisterband - rotary movements in small spaces up to 7000°** e-chains® | Crossbars snap-open with film-hinge or openable with "easy" design TB12.23.09 TB20.44.12 TB20.44.18 TB29.27.22 TB30.75.22

9 12 18 22 22

ø7 ø9 ø 14 ø 17 ø 17

23 44 44 27 75

– – – – –

– – – – –

R min. R max.

24 34 34 69 44

35 57 57 82 77

1

* twisterchain® classic (1st generation) ** Installation position, vertical: up to 3.000°, horizontal: 7.000° and more possible

twisterchain® save time and costs better guidance for circular motion - increase service life! Guide trough system - Type 01

With the twisterchain® guide trough Type 01, complex adjustment work is minimised. Assembly time is reduced from 6h to 2h. While reducing noise levels, travel speed and service life can be increased, thanks to an almost all-plastic design. More information from page 644 or www.igus.eu/TCtroughnew. Guide trough Type 02 for series 2208 from page 648

70

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Low noise

UL-V2 / V0

Interior separation options

Cleanroom

Long travel ≤ [m]

– – – –

– – – –

● ● ● ●

● ● ● ●

● ● ● ●

▲ ▲ ▲ ▲

   

▲ ▲ ▲ ▲

● ● ● ●

000 000 000 000

634 636 638 640

0,75 0,5 1,25 1 1,25 1 1,3 1,15 1,3 1,15

– – – – –

– – – – –

– – ● ● ●

– – – – –

– – – – –

    

▲ ▲ ▲ ▲ ▲

    

● ● ● ● ●

000 ..• ..• ..• 000

652 652 652 652 652

...

m

– – – – –

Page

1,5 2 3,6 5

kg

44 56 67 91

Price index

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Fill weight ≤ [kg/m] 180° 360°

Separators

Pitch [mm]

ESD/ATEX igus.eu/esd

Continuation

1 4 6 8

Rotary motion with "RBR" (Reverse Bend Radius)

"RBR" is "reverse bend radius" and means that the e-chain® can bend in two directions. Each igus® e-chain® can incorporate RBR designs, with the exception of several radii, for the etubes. Most rotary motions can be achieved with the RBR option. Angles of rotation up to 540° are possible www.igus.eu/rotary

Find e-chains® for any movement

www.igus.eu/the-chain

71

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Seite 72

Technical details chainfix strain relief igus® strain relief

ø [mm] from - to

Product

Clamps and stainless steel clamps - for maximum holding force

4401

CFX 1) Single, double, triple standard clamps CFXL 1) Single, double, triple clamps with wide base for maximum holding force Saddle elements - bottom and stacker saddles chainfix Multi-Clamps 1)

6 - 42 6 - 42 6 - 42 6 -12

Tiewrap plates - universal, bolted or clip-on

cm;

Option 1A: Tiewrap plates as single part series 2000 + cable tiewraps Option 1B: Tiewrap plates as single part series 3000 + cable tiewraps

≤ ø 36 ≤ ø 36

Tiewrap plates - optional variants Option 2: Tiewrap plates with clip-on connection for the C-profile Option 3: Integrated strain relief for E2 e-tubes - series R Option 4: Tiewrap plates for fixed crossbars Option 5: Tiewrap plates for opening crossbars

Clips - high holding force, plug-in Option 1: for all e-chains® with C-profiles and also suitable for integration into KMA mounting brackets Option 2: Clip-on strain relief for opening crossbars

4 - 24 4 - 24

Strain relief separators - with integrated teeth Separator with integrated strain relief - easy strain relief with tiewrap

20 - 30

lir Strain relief element - outside of the e-chain® cross section Easy strain relief for cables, even in enclosed tubes. With integrated teeth, stepped

Nuggets - for top hat rail and C-profile Option 1: Simple universal cable fixation, for diameter of Ø 20 mm and Ø 30 mm Option 2: Fastening through clipping onto standard top hat rail

≤ 30 ≤ 20

Strain relief connector system - modular and customised CFB polymer strain relief connector system, many cables in a very confined space

1) Standard material: galvanised steel. Also available as stainless steel-version (material stainless steel: 1.4301)

72

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4,3 - 14

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Seite 73

Continuation For series easy chain®

For series E2/000

For series E2 e-tubes

For series For series E4.1 / E4.1 light E4/light

For series E6 / E6.1

Page

– – – –

X X X X

– – – –

X X X X

X X X X

X X X X

664 665 666 667

– –

X X

– –

X X

X X

X X

670 671

X X

X X

X X

X X

X X

X X

672 672 673 673

– – X –

X – X X

– X – –

X – – X

X – – X

X – – X

674

–

X

–

X

X

X

676

–

–

–

X

X

X

–

X

–

X

–

–

678

–

X

–

X

X

X

679

–

X

–

X

X

X

679

Please contact igus® for idividual designing

X = available for this series

675

680

– = not available

Find e-chains® for any movement

www.igus.eu/the-chain

73

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Seite 74

Legend

● Aluminium  Galvanised steel ■ Stainless steel upon request ▲ Galvanised steel/polymer

Series / Product

Outer height trough side part [mm]

Technical details Guide trough systems Long travel applications Series zipper

Series E2 mini

Series E2/000

Series E2 e-tubes

1) Conditionally suitable in inner radii

e Super-alu-trough - basic version, for general use basic - for general loads - standard

970.30.SL | 970.31.SL 970.30.SL | 970.32.SL 971.30.SL | 971.31.SL 972.02.30.SL | 972.02.31.SL 972.30.SL | 972.31.SL 972.30.SL | 972.32.SL 973.30.SL | 973.31.SL 974.30.SL | 974.31.SL 975.30.SL | 975.31.SL

77 77 87 117 117 117 144 184 236

15/R15 – – – – – – – –

10/B15 – – – – – – – –

– 1400 1)/1450 1)/1480 1)/1500 2400 1)/2450 1)/2480 1)/2500/255 – – 2600 1)/2650 1)/2680 1)/2700 3400 1)/3450 1)/3480 1)/3500 – –

– – R48 – – R58 R68 – –

Super-alu-trough - heavy duty version, for heavy duty use heavy duty - for heavy loads 971.30.SL | 971.31.SL 972.02.30.SL | 972.02.31.SL 972.30.SL | 972.31.SL 972.30.SL | 972.32.SL 973.30.SL | 973.31.SL 974.30.SL | 974.31.SL 975.30.SL | 975.31.SL

87 117 117 117 144 184 236

– – – – – – –

– – – – – – –

2400 1)/2450 1)/2480 1)/2500/255 – – 2600 1)/2650 1)/2680 1)/2700 3400 1)/3450 1)/3480 1)/3500 – –

R48 – – R58 R68 – –

Steel guide trough - very strong and rugged for heavy duty applications Steel - for extreme loads 92.30 | 92.31 95.30 | 95.31 99.30 | 99.31 97.30 | 97.31 93.30 | 93.31 94.30 | 94.31 94.14450.30 | 94.14450.31 96.30 | 96.31 98.30 | 98.31 90.30 | 90.31

70 100 100 130 130 170 170 220 300 480

– – – – – – – – – –

– – – – – – – – – –

2400 1)/2450 1)/2480 1)/2500/255 2600 1)/2650 1)/2680 1)/2700 – – 3400 1)/3450 1)/3480 1)/3500 – – – – –

Steel guide trough - one-piece, u-shaped, special15/R15 solution for series 10/B15 – 10, B15, 15 91.10 - 91.71

74

Find the perfect e-chain® quickly online

48

www.igus.eu/finder

– R58 – – R68 – – – – – –

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Seite 75

Continuation System E4.1

System E4.1 light

System E4/light

System E6 please consult igus® for long travels

Material of side parts

Price index

– E4.21 – E4.28/R4.28 E4.32/H4.32/R4.32 – E4.42/H4.42/R4.42 E4.56/H4.456/R4.56 E4.80/H4.80/R4.80

– – – – E4.38L/R4.38L – E4.48L/R4.48L – –

– – – – – – – 14040/14140/18840/14240/14340 15050/15150/19850/15250/15350

– – E6.29/R6.29 E6.35 E6.40/R6.40 – E6.52/R6.52 E6.62 E6.80

● ● ● ● ● ● ● ● ●

cm, woe ... ... ... ... ..• ... I..

– E4.28/R4.28 E4.32/H4.32/R4.32 – E4.42/H4.42/R4.42 E4.56/H4.456/R4.56 E4.80/H4.80/R4.80

– – E4.38L/R4.38L – E4.48L/R4.48L – –

– – – – – 14040/14140/18840/14240/14340 15050/15150/19850/15250/15350

E6.29/R6.29 E6.35 E6.40/R6.40 – E6.52/R6.52 E6.62 E6.80

● ● ● ● ● ● ●

eee eee eee ... ... ..•

– – E4.28/R4.28 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.456/R4.56 – E4.80/H4.80/R480 E4.112/H4.112/R4.112 –

– – – E4.38L/R4.38L E4.48L/R4.48L – – – –

– – – – – 14040/14140/14240/14340/18840 14550/14650/R19050 15050/15150/19850 1640/1608 800/840

E6.29/R6.29 – E6.35 E6.40/R6.40 E6.52/R6.52 E6.62 – E6.80 – –

–

–

–

–

         

■ ■ ■ ■ ■ ■ ■ ■ ■ ■

 ■

Find e-chains® for any movement

www.igus.eu/the-chain

Page / Link

(see legend)

eee ... ... ... ..• ... I.. ... woe ... ...

696 698 700 702 704 706 708 710 712

www.igus.eu/alu-guide www.igus.eu/alu-guide www.igus.eu/alu-guide www.igus.eu/alu-guide www.igus.eu/alu-guide www.igus.eu/alu-guide www.igus.eu/alu-guide

720 722 724 726 728 730 732 734 736 738

719

75

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Legend

❏ Steel, powder coated  Galvanised steel ■ Stainless steel upon request ▲ Galvanised steel/polymer

Outer height Trough side part [mm]

Technical details Further guide troughs systems Series / Product

Series zipper

Series E2 mini

Series E2/000

Series E2 e-tubes

Support tray kit - for support of the lower run Support tray - Type 01 S9.010/011.05. S9.010/011.07. S9.010/011.10. S9.010/011.15.

43 43 43 43

– – – –

– – – –

2500.../2700.../ 2500.../2700.../ 2500.../2700.../ 2700.../

– – – –

53 53 53 53

– – – –

– – – –

3400.../ 3400.../ 3400.../ 3400.../

– – – –

Support tray - Type 02 S9.020/021.10. S9.020/021.15. S9.020/021.20. S9.020/021.25.

guidefast - energy supply for crane girders, cost effective For crane girders and indoor cranes GF91.30/31.025 GF91.30/31.050 GF92.30/31.05 GF92.30/31.07 GF92.30/31.10 GF95.30/31.05 GF95.30/31.07 GF95.30/31.10

113 113 113 113 113 113 113 113

– – – – – – – –

– – – – – – – –

1500 500 2500/255 2500/255 2500/255 2700 2700 2700

– – – – – – – –

guidelite - long travels up to 150 m quick and cost effective For light loads

RI

9GL.64.50.450.XX 9GL.64.50.LLL

145 145

– –

– –

2500 / 2700 / 3500 1500/ 2500 / 2700 / 3500

– –

Tubular trough system RS - lets light and chips through For very light loads 92.70 / 92.71 93.70 / 93.71 95.70 / 95.71

90 146 126,3

– – –

– – –

2500/255 3500 2700

– – –

Snap-in trough system SP - simple and cost effective For light loads 91.930 92.930 93.930 95.930

76

55,5 76,6 138,6 106,6

Find the perfect e-chain® quickly online

15/R15 – – –

10/B15 – – –

– 2500/255 3500 2700

www.igus.eu/finder

– – – –

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Continuation System E4.1

System E4.1 light

System E4/light

System E6/E6.1

Material (see legend)

Price index

Page

please consult igus® for long travels

E4.21/E4.28/E4.32 E4.21/E4.28/E4.32 E4.21/E4.28/E4.32 E4.28/E4.32

E4.38L/R4.38L E4.38L/R4.38L E4.38L/R4.38L E4.38L/R4.38L

– – – –

E6.29/E61.29/E6.35/E6.40 E6.29/E61.29/E6.35/E6.40 E6.29/E61.29/E6.35/E6.40 E6.40

❏ ❏ ❏ ❏

E4.42/E4.56/E4.80 E4.42/E4.56/E4.80 E4.42/E4.56/E4.80 E4.42/E4.56/E4.80

E4.48L/R4.48L E4.48L/R4.48L E4.48L/R4.48L E4.48L/R4.48L

14040/14240/14550/15050/15250 14040/14240/14550/15050/15250 14040/14240/14550/15050/15250 14040/14240/14550/15050/15250

E6.52/E6.62/E6.80 E6.52/E6.62/E6.80 E6.52/E6.62/E6.80 E6.52/E6.62/E6.80

❏ ❏ ❏ ❏

... S.• S.• S.• ..• S.• S.• S..

– – – – – – – –

– – – – – – – –

– – – – – – – –

– – – – – – – –

       

S.• S.• S.• S.• S.• ..• S.. S.•

749 749 749 749 749 749 749 749

▲ ▲

S.• S.•

753 755

E4.21/E4.28/E4.32 E4.21/E4.28/E4.32

742 742 742 742

744 744 744 744

– – –

– – –

– – –

– – –

▲ ▲ ▲

S.• S.. S.•

758 759 760

– – – –

– – – –

– – – –

– – – –

▲ ▲ ▲ ▲

S.• ..• S.. S.•

764 765 766 767

Find e-chains® for any movement

www.igus.eu/the-chain

77

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Seite 78

Technical details e-chains® for long travel applications... Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

Inner height hi [mm] + ≤ ø [mm] hi

Inner width Bi [mm] from - to

Outer height ha [mm]

≤ø max.

Outer width Ba [mm] from - to

Bend radius R [mm] from - to

ha

R 14.

Ba

Bi

E4/4HD heavy duty - for extremely high fill weights on long travels e-chains® | Crossbars every link - removable along the inner and outer radius - extra robust

MIN I MID I

4040HD 5050HD

56 80

ø 50 ø 74

50 - 600 50 - 600

84 108

104 - 654 110 - 660

135 - 300 200 - 500

e-tubes | Fully enclosed - hinged lids, snap-open along the outer radius from one side - extra robust 8840HD 9850HD

56 80

ø 50 ø 74

75 - 462 75 - 462

84 108

129 - 516 135 - 522

150 - 300 200 - 500

P4 profile-rol e-chain® - reduce energy consumption by 57% e-chains® | Crossbars every link - removable along the inner and outer radius

I

P4.32 P4.42 P4.56 P4.80

32 42 56 80

ø 28 ø 38 ø 50 ø 72

100 - 200 100 - 200 187 - 400 187 - 400

54 64 84 108

132 - 232 154 - 254 257 - 470 263 - 476

150 - 250 100 - 350 250 - 350 250 - 350

rol e-chain® - long travels up to 800 m, rolling instead of gliding e-chains® | Removable crossbars along the inner and outer radius 2828R 3838R 4040R 5050R

32 42 56 80

ø 28 ø 38 ø 50 ø 72

50 - 400 50 - 400 50 - 600 50 - 600

54 64 84 108

74 - 424 77 - 427 86 - 636 100 - 650

125 - 300** 150 - 350** 200 - 400** 250 - 500**

e-tubes | Fully enclosed - hinged lids, snap-open along the outer radius from one side 7728R 7838R 8840R 9850R

32 42 56 80

ø 28 ø 38 ø 50 ø 72

50 - 300 50 - 300 75 - 462 75 - 462

54 64 84 108

74 - 324 77 - 427 111 - 499 125 - 513

150 - 300 200 - 350 300 - 400 300 - 500

rol e-chain® RHD heavy duty - particularly high fill weights e-chains® | Crossbars every link - removable along the inner and outer radius

I

4040RHD 5050RHD

56 80

ø 50 ø 72

50 - 600 50 - 600

84 108

104 - 654 110 - 660

300 - 400 250 - 500

e-tubes | Fully enclosed - hinged lids, snap-open along the outer radius from one side

Mr

8840RHD 9850RHD

56 80

ø 50 ø 72

57 - 125 73 - 141

84 108

**Smaller bend radii (only for e-chains®) available upon request, please consult igus® for delivery time.

78

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www.igus.eu/finder

129 - 516 135 - 522

300 - 400 300 - 500

19.06.2015

21:43 Uhr

Seite 79

E4/4HD P4 rol e-chain® L3t m

.

at.),=. ft

„ = ==

i t

Maw

UL-V2 / V0

Cleanroom

,

(1112

Interior separation options

ESD/ATEX igus.eu/esd

kg

Long travel ≤ [m]

Shelves

ru n

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

Continuation Low noise

02)-D-EU-QUICK-040-093min08

9

16 60

– –

> 350 > 500

● ●

● ●

● ●

 

 

▲ ▲

– –

91 91

16 60

– –

> 350 > 500

● ●

● ●

● ●

 

 

▲ ▲

– –

56 67 91 100

6 7 13 30

– – – –

> 500 > 600 > 800 > 800

● ● ● ●

● ● ● ●

● ● ● ●

   

▲ ▲ ▲ ▲

▲ ▲ ▲ ▲

– – – –

56 67 91 100

6 7 13 16

– – – –

> 250 > 330 > 500 > 600

● ● ● ●

● ● ● ●

● ● ● ●

   

   

▲ ▲ ▲ ▲

– – – –

55 67 91 100

6 7 13 16

– – – –

> 250 > 330 > 500 > 600

● ● ● ●

● ● ● ●

● ● ● ●

   

   

▲ ▲ ▲ ▲

– – – –

91 100

16 30

– –

> 600 > 800

● ●

● ●

● ●

 

 

▲ ▲

– –

91 100

16 30

– –

> 600 > 800

● ●

● ●

● ●

 

 

▲ ▲

– –

www.igus.eu/the-chain

Page

6A "

91 91

Find e-chains® for any movement

Price index

... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...

774 780

774 780

790 794 798 802

810 812 814 818

810 812 814 818

816 820

816 820

79

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Seite 80

Technical details e-chains® for long travel applications... Legend ● Standard  Limited suitablility ▲ Options ■ Especially suitable

Opening principle

Series / Product

Inner height hi [mm] + ≤ ø [mm] hi

Inner width Bi [mm] from - to

Outer height ha [mm]

≤ø max.

Outer width Ba [mm] from - to

ha

R Ba

Bi

Bend radius R [mm] from - to

14.

E2/000 rol e-chain® - long travels up to 150 m energy-efficient, cost effective e-chains® | Crossbars snap-open along the outer radius from both sides 2700R 3500R

35 45

ø 32 ø 42

50 - 175 50 - 250

50 64

66 - 194 70 - 270

150 125 - 200

136 - 286 139 - 289 184 - 284

100 - 300 125 - 350 150 - 500

autoglide - save on long travels, self-guiding e-chains® Version 01 - E4.1 | Removable crossbars along the inner and outer radius E4.32AG E4.42AG E4.56AG

32 42 56

ø 28 ø 38 ø 50

112 - 262 112 - 262 150 - 250

54 64 84

Version 02 - E2/000 | Crossbars snap-open along the inner radius from both sides 2400AG 2600AG 3400AG

25 35 45

ø 23 ø 32 ø 42

57 - 77 50 - 75 75 - 100

35 50 64

73 - 93 66 - 91 95 - 120

075 - 250 075 - 250 100 - 300

60 60

065 - 100 075 - 100

Version 03 - "easy" design | Split crossbar along the outer radius EA16 EA25

32 25

ø 28,5 48 ø 22,5 50

39 25,2

Version 04 - E2/000 with special glide elements | Crossbars snap-open along the inner- or outer radius 2400/2500.AG 2600/2700.AG

80

Find the perfect e-chain® quickly online

25 35

ø 23 ø 32

57 - 125 50 - 250

35 50

www.igus.eu/finder

73 - 141 66 - 194

055 - 250 075 - 250

19.06.2015

21:43 Uhr

Seite 81

E2/000 rol e-chain® autoglide UL-V2 / V0

Cleanroom

Interior separation options

ESD/ATEX igus.eu/esd

Long travel ≤ [m]

Price index

Page

Shelves

Unsupported length FLB ≤ [m]

Full-width shelves

Unsupported fill weight ≤ [kg/m]

Separators

Pitch [mm]

Continuation Low noise

02)-D-EU-QUICK-040-093min08

56 67

2,5 5,0 - 8,0**

– –

150 150

● ●

● ●

● ●

 

 

▲ ▲

– –

000 000

826 828

56 67 91

5,0 - 7,0** 4,0 - 9,6** 6,4 - 12**

– – –

60 70 80

● ● ●

● ● ●

● ● ●

  

  

▲ ▲ ▲

– – –

000 000 000

834 836 838

46 56 67

2,0 2,5 5,0 - 8,0**

– – –

40 60 70

● ● ●

● ● ●

● ● ●

  

  

▲ ▲ ▲

– – –

000 000 000

842 844 846

30,5 25

4,0 4,0

– –

20 20

● ●

● ●

● ●

 

 

▲ ▲

– –

..• 000

850 851

46 56

1,6 2,0

– –

20 30

● ●

● ●

● ●

 

 

▲ ▲

– –

000 000

854 856

**depending on radius

kg

...

m

Find e-chains® for any movement

www.igus.eu/the-chain

81

02)-D-EU-QUICK-040-093min08

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21:43 Uhr

Seite 82

Technical details Special solutions and systems for... Legend of materials

Description

● Aluminium, sea water-resistant  Galvanised steel ■ Stainless steel upon request ▲ Galvanised steel/polymer

guidelok horizontal - upper run guide, self-supporting in chip areas ● Cost effective solution ● Travels, unsupported up to 50 m possible ● Chips cannot get stuck between upper and lower run ● Modular system with few parts ● Large increase of "self-supporting" length of e-chains® ● Lower push/pull forces (smaller e-chains®, self-supporting and rollers = energy efficient) ● Lower cost than most steel e-chains® or gliding systems ● Open guide trough design, chips can fall through

basic flizz® - enclosed solution, e.g. waste-water treatment plants ● Low-maintenance system for travels up to 100 m ● Protection against weather and dirt exposure ● Cost effective and fully enclosed complete solution ● Standardised and modular design ● Easy wall or floor mounting options ● Cables cannot entangle, hang, or tear ● No slip-ring contact ● Cables or hoses can be easily retrofitted on demand ● Reduce power costs ● No additional drives needed

micro flizz® - small e-chains® in aluminium profile ● Compact system for a secure guidance of power, data and air ● Maintenancefree alternative for busbar ● e-chain® is guided in a special slot, no gliding ● Accelerations up to 50 m/s2 and speeds up to 6 m/s ● Fast assembly ● Less space required ● Smooth running due to ball bearings in the guide carriages

PPDS - Push Pull Force Detection System - condition monitoring

as

● Electronic diagnostics tool ● Online monitoring of the displacement forces ● The PPDS system measures the forces on the e-chain® several times per second ● If a variance occurs the plant can be automatically stopped with the help of the PPDS system ● Easy installation by means of non-interchangeable connectors ● Easy programming using the membrane keypad directly at the device ● Compact housing, strong, corrosion resistant

Modular system for projects - "special solutions from stock" ● Modular standard system ● Faster quotations, faster project planning ● Detailed service manuals and documentation ● Time and cost savings ● Safe function ● System warranty available upon request, for individual applications ● PPDS-tow arm with electronic push/pull force monitoring ● Fixed end modules ● Extreme glide elements ● HD trough systems with different assembly kit designs, matching the respective application and stress levels

82

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02)-D-EU-QUICK-040-093min08

19.06.2015

21:43 Uhr

Seite 83

...long travel applications Typical industries and applications

.Continuation Travel ≤ [m]

• Machine tools • Applications in the chip area . Wherever a gliding application is not recommended

. Sludge scrapers . Longitudinal scrapers . Sand

Travel speed ≤ [m/s]

Price index

Page

≈ 50

≈2

≈ 100

≈2

000

862

≈ 120

≈8

000

864

≈ 800

≈ 10

SIM

872

860

catchers ● Grease trap ● Waste-water treatment ● Plating facilities ● Cranes ● Plant construction ● Locks

Rack feeder Indoor cranes Industrial gates Work stations Sewage treatment plants Camera systems Sliding doors . Operator panels Measure systems Studio equipment Conveyor technique

Malfunction-sensitive plants, such as conveyor systems in power plants • Waste incineration systems Chemical plants . Crane building . Generally with long travel distances that have high fail-safe requirements For long travel applications, if tensile and compressive force monitoring is needed

874

• Cranes • •Shipbuiling Offshore• Maritime • and many other industries

Find e-chains® for any movement

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83

02)-D-EU-QUICK-040-093min08

19.06.2015

21:43 Uhr

Seite 84

Technical details Special solutions and systems for ... Legend of materials

Description

● Aluminium, sea water-resistant  Galvanised steel ■ Stainless steel upon request ▲ Galvanised steel/polymer

guidelok slimline F - safe vertical guidance ● Up to 7 m/s and 10 m/s2 ● Up to 80% less trough required, saving costs and weight ● For hanging systems up to 50 m ● No swinging of the e-chain®, high reliability due to the locking mechanism ● Faster and easier installation ● Reduced noise ● Easy access for servicing ● Energy and data and all kinds of media are safely guided

liftband - guide to a height of 13 m with limited installation space Modular, silent, space saving ● Vertical guidance for energy, data and media ● Available in 2 sizes - inner width 25 mm and 32 mm ● 2 radii available - 175 mm and 250 mm ● Alternative to zig-zag solution ● Lighter and smaller installation space ● Vertical applications implemented with ease ● Max. expansion length: 13 m ● Simply press cables up to a diameter of 9/12 mm* into the e-chain® ● Pull cables up to 11/15* mm into the e-chain® (*depends on series)

e-spool - the cable drum without a slip ring ● Routing many different cables in a small space ● Different media and diameters possible in one drum ● No tensile load on the cables ● Energy supply possible in all directions (horizontal, vertical, diagonal) ● Space-saving, no "e-chain® junction" - e-chain® rolled into the home position, access paths remain free ● Cable diameters up to 17 mm ● Cables can be retrospectively added or changed ● Alternative to zig-zag solutions ● Max. deployment and retract speed: 1 m/s

c-chain® - continuously revolving energy supply ● Energy, data and media in a single module, continuously revolving instead of moving backwards and forwards thanks to c-chain® modules ● No unused return travel paths ● Compact modular system ready to install ● Energy supply plus BUS cable and pneumatic ● Travel length up to 50 m

84

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19.06.2015

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Seite 85

...vertical and other movements Typical industries and applications

Travel ≤ [m]

• Storage and retrieval units Lifts Elevators . Construction and crane lifts . Hoists

• Stage technology • Indoor cranes . Mobile telescoping antennas

• Telescopic applications• Light / stage equipment . Space-saving alternative to zigzag applications

• Handling systems • Filling and retrieval equipment • Feeders • Pick and place • Interlinkage systems • Portals • Intelligent conveyor belts and transport systems • Stacking, sorting, paletising

Find e-chains® for any movement

Selection by inner heights

www.igus.eu/the-chain

Travel speed ≤ [m/s]

Price index

Page

≈ 50

≈7

SIM

878

≈ 13

≈1

SO*

880

≈ 14

≈1

SO*

882

≈ 50

≈3

SOO

890

85

02)-D-EU-QUICK-040-093min08

19.06.2015

Selection hi

Series

5 - 10 mm 5 03 5 E03 7 04 7 E04 9 TB12.23.09 9 047 9,4 E045 9,4 E045.2 9,4 E045.3 9,4 Z045 9,4 Z045.2 9,4 Z045.3 10 E1.10 10 05 10 E3.10 10,1 - 16 mm 10,1 E2.10 10,1 E2i.10 10,3 045 10,3 B07 10,3 07 10,3 R07 10,5 06 10,6 E2C.10 10,7 E06 10,7 Z06 10,9 074 11,3 E065 11,3 E065.2 11,3 E065.3 11,3 Z065 11,3 Z065.2 11,3 Z065.3 12 TRC.30 12 TRE.30 12 TRL.30 12 TB20.44.12 13 E333.25 13 E332.25 14,3 B09 14,4 E2.15 14,4 E2i.15 14,6 E08 14,7 Z08 14,9 E2C.15 15 094 15 08 15 E3.15 15 TRC.40 15 TRE.40 15 TRL.40 15 09 15 R09 16 332.16 17 - 23 mm 17 E1.17 17 B15 17 B15i 17 E333.32 17 E332.32 17 15 17 R15 18 E1.18 18 10 18 TE14 18 TZ14

86

Product E2 micro easy chain® E2 micro easy chain® twisterband zipper easy chain® easy chain® easy chain® easy chain® easy chain® easy chain® E1 E2 micro E3

21:43 Uhr

Seite 86

by inner heights Page 220 162 222 164 652 198 166 166 166 166 166 166 186 224 528

E2 micro E2 micro E2 micro E2 micro zipper zipper e-tube E2 micro E2 micro easy chain® easy chain® E2 micro easy chain® easy chain® easy chain® easy chain® easy chain® easy chain® triflex® R triflex® R triflex® R twisterband easy triflex® easy triflex® E2 micro E2 micro E2 micro easy chain® easy chain® E2 micro E2 micro E2 micro E3 triflex® R triflex® R triflex® R zipper zipper e-tube triflex®

232 232 226 228 200 202 230 232 168 168 236 170 170 170 170 170 170 586 588 592 652 614 612/613 240 242 242 172 172 242 238 246 530 586 588 592 204 206 622/624

E1 E2 mini E2 mini easy triflex® easy triflex® zipper zipper e-tube E1 E2 mini snapchain snapchain

187 262 262 614 612/613 208 210 188 252 192 192

Find the perfect e-chain® quickly online

hi Series 18 TB20.44.18 19 E14 19 Z14 20 E1.20 20 14 21 117 21 118 21 1400 21 1500 21 1450 21 1480 21 E4.21 22 E3.22 22 TB29.27.22 22 TB30.75.22 22,5 TRC.60 22,5 TRE.60 22,5 TRL.60 23 11.031 24 - 29 mm 24 255 24,3 E200 24,3 E200.2 24,3 Z200 24,3 Z200.2 24,4 TRLF.65 25 2400AG 25 EA25 25 2400.AG 25 48 25 2400 25 2500 25 2450 25 2480 26 E333.50 26 E332.50 28 11.080 28 E4.28 28 R4.28 28 TRC.70 28 TRE.70 28 TRL.70 28 2208 29 E6.29 29 R6.29 29 E61.29 29 T3.29 31 - 35 mm 31 E4.31L 31 R4.31L 32 E4.32AG 32 EA16 32 B17 32 B17i 32 F17 32 E4.32 32 H4.32 32 R4.32 32 E16 32 Z16 32 P4.32 32 2828R 32 7728R 32 333.32 32 332.32 32 TC32 32 17

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Chi Product twisterband easy chain® easy chain® E1 E2 mini E2 e-tube R100 E2 e-tube R100 E2/000 E2/000 E2/000 E2/000 e-tube E4.1 E3 twisterband twisterband triflex® R triflex® R triflex® R E2 mini

Inner height

Page 652 174 174 189 260 330 330 274 274 280 280 398 532 652 652 586 588 592 254

E2/000 easy chain® easy chain® easy chain® easy chain® triflex® R autoglide autoglide autoglide E2 e-tube R E2/000 E2/000 E2/000 E2/000 e-tube easy triflex® easy triflex® E2 mini E4.1 E4.1 e-tube triflex® R triflex® R triflex® R twisterchain® E6 E6 e-tube E6.1 T3 Band

322 176 176 176 176 594 842 851 854 352 286 286 292 292 614 612/613 256 402 402 586 588 592 634 540 540 576 520

E4.1 light E4.1 light e-tube autoglide autoglide E2 mini E2 mini E2 mini E4.1 E4.1 E4.1 e-tube easy chain® easy chain® rol e-chain® rol e-chain® rol e-chain® triflex® triflex® twisterchain® zipper

458 458 834 850 264 264 266 408 408 408 178 178 791 810 810 625 622/624 636 212

19.06.2015

21:43 Uhr

Seite 87

Selection by product, series and page

hi Series 32 R17 32,8 TRCF.85 32,8 TRLF.85 33 TRC.85 33 TRE.85 35 2600AG 35 2600.AG 35 2650.AG 35 2680.AG 35 2700.AG 35 58 35 2600 35 2700 35 2650 35 2700R 35 2680 35 E6.35 36,5 - 48,5 mm 36,5 E26 36,5 Z26 37,1 E26.2 37,1 E26.3 37,1 Z26.2 37,1 Z26.3 37,5 TRC.100 37,5 TRE.100 37,5 TRCF.100 37,5 TRL.100 37,5 TRLF.100 38 E4.38L 38 R4.38L 38,5 E333.75 38,5 E332.75 40 157 40 158 40 E6.40 40 R6.40 41 11.1 41 11.2 42 E4.42AG 42 E4.42 42 H4.42 42 R4.42 42 P4.42 42 3838R 42 7838R 42 RX32 42 TC42 43,3 TRC.125 43,3 TRE.125 45 3400AG 45 68 45 3400 45 3500 45 3450 45 3500R 45 3480 47 TE26 47 TZ26 48 E4.48L 48 R4.48L 48,5 E300 48,5 E300.2 48,5 E300.3 48,5 Z300 48,5 Z300.2 48,5 Z300.3

Product zipper e-tube triflex® R triflex® R triflex® R triflex® R autoglide autoglide autoglide autoglide autoglide E2 e-tube R E2/000 E2/000 E2/000 E2/000 rol e-chain® E2/000 e-tube E6

Page 214 590 594 586 588 844 856 856 856 856 358 298 298 304 826 304 544

easy chain® 180 easy chain® 180 easy chain® 180 ® easy chain 180 ® easy chain 180 ® easy chain 180 triflex® R 586 triflex® R 588 triflex® R 590 triflex® R 592 ® triflex R 594 E4.1 light 462 E4.1 light e-tube 462 easy triflex® 614 easy triflex® 612/613 E2 e-tube R100 334 E2 e-tube R100 334 E6 548 E6 e-tube 548 E2 mini 258 E2 mini 258 autoglide 836 E4.1 414 E4.1 414 E4.1 e-tube 414 rol e-chain® 794 rol e-chain® 812 rol e-chain® 812 RX e-tube 374 ® twisterchain 638 triflex® R 586 triflex® R 588 autoglide 846 E2 e-tube R 364 E2/000 310 E2/000 310 E2/000 316 E2/000 rol e-chain® 828 E2/000 e-tube 316 snapchain 193 snapchain 193 E4.1 light 468 E4.1 light e-tube 468 easy chain® 182 easy chain® 182 ® easy chain 182 ® easy chain 182 easy chain® 182 easy chain® 182

Find e-chains® for any movement

hi

Series

50 - 56 mm 50 167 50 168 50 332.50 50 352.50 50 333.50 50 353.50 52 E6.52 52 R6.52 52 RX40 56 E4.56AG 56 E4.56 56 H4.56 56 R4.56 56 4040HD 56 8840HD 56 14040 56 14140 56 18840 56 P4.56 56 4040R 56 8840R 56 4040RHD 56 8840RHD 56 TC56 62 - 86 mm 62 14240 62 14340 62 E6.62 62 RX48 70 14550 70 14650 70 19050 73 RX56 75 333.75 75 332.75 80 E4.80 80 H4.80 80 R4.80 80 5050HD 80 9850HD 80 15050 80 15150 80 19850 80 E6.80L 80 E6.80 80 P4.80 80 5050R 80 9850R 80 5050RHD 80 9850RHD 86 15250 86 15350 108 - 350 mm 108 1608 112 E4.112 112 H4.112 112 R4.112 112 1640 162 E4.162 200 800 204 840 350 E4.350

www.igus.eu/the-chain

Product

N Page

E2 e-tube R100 E2 e-tube R100 triflex® triflex® triflex® triflex® E6 E6 e-tube RX e-tube autoglide E4.1 E4.1 E4.1 e-tube E4/4 HD E4/4 HD e-tube E4/light E4/light E4/light e-tube rol e-chain® rol e-chain® rol e-chain® rol e-chain® rol e-chain® twisterchain®

342 342 624 624 625 625 554 554 378 838 420 420 420 774 774 480 480 480 798 814 814 816 816 640

E4/light E4/light E6 RX e-tube E4/light E4/light E4/light e-tube RX e-tube triflex® triflex® E4.1 E4.1 E4.1 e-tube E4/4 HD E4/4 HD e-tube E4/light E4/light E4/light e-tube E6 E6 rol e-chain® rol e-chain® rol e-chain® rol e-chain® rol e-chain® E4/light E4/light

486 486 560 382 492 492 492 386 625 622/624 426 426 426 780 780 498 498 498 564 568 802 818 818 820 820 504 504

E4/light e-tube E4.1 E4.1 E4.1 E4/light E4.1 E4.1 E4.1 E4.1

510 432 432 432 510 438 442 446 450

1) maximal height

87

Selection by inner heights

02)-D-EU-QUICK-040-093min08

02)-D-EU-QUICK-040-093min08

19.06.2015

Selection Series

Product

03 04 05 06 07 08 09 10 14 15 17 045 047 48 58 68 074 094 117 118 157 158 167 168 255 800 840 1400 1450 1480 1500 1608 1640 2208 2400 2450 2480 2500 2600 2650 2680 2700 3400 3450 3480 3500 11.031 11.080 14040 14140 14240 14340

E2 micro E2 micro E2 micro E2 micro zipper E2 micro zipper E2 mini E2 mini zipper zipper E2 micro zipper E2 e-tube R E2 e-tube R E2 e-tube R E2 micro E2 micro E2 e-tube R100 E2 e-tube R100 E2 e-tube R100 E2 e-tube R100 E2 e-tube R100 E2 e-tube R100 E2/000 E4.1 E4.1 E2/000 E2/000 E2/000 e-tube E2/000 E4/light e-tube E4/light twisterchain® E2/000 E2/000 E2/000 e-tube E2/000 E2/000 E2/000 E2/000 e-tube E2/000 E2/000 E2/000 E2/000 e-tube E2/000 E2 mini E2 mini E4/light E4/light E4/light E4/light

88

Page 220 222 224 230 200 246 204 252 260 208 212 226 198 352 358 364 236 238 330 330 334 334 342 342 322 442 446 274 280 280 274 510 510 634 286 292 292 286 298 304 304 298 310 316 316 310 254 256 480 480 486 486

21:43 Uhr

Seite 88

by product, series and page

Series

Product

14550 14650 15050 15150 15250 15350 18840 19050 19850 11.1 11.2 907.645 907.837 2400.AG 2400AG 2600.AG 2600AG 2650.AG 2680.AG 2700.AG 2700R 2828R 332.16 332.32 332.50 332.75 333.32 333.50 333.75 3400AG 3500R 352.50 353.50 3838R 4040HD 4040R 4040RHD 5050HD 5050R 5050RHD 7728R 7838R 8840HD 8840R 8840RHD 9850HD 9850R 9850RHD autoglide B07 B09 B15

E4/light 492 E4/light 492 E4/light 498 E4/light 498 E4/light 504 E4/light 504 E4/light e-tube 480 E4/light e-tube 492 E4/light e-tube 498 E2 mini 258 E2 mini 258 guidelok horizontal 860 guidelok horizontal 860 autoglide 854 autoglide 842 autoglide 856 autoglide 844 autoglide 856 autoglide 856 autoglide 856 E2/000 rol 826 rol e-chain® 810 triflex® 622/624 triflex® 622/624 triflex® 624 triflex® 622/624 triflex® 625 triflex® 625 triflex® 625 autoglide 846 E2/000 rol 828 triflex® 624 triflex® 625 rol e-chain® 812 E4/4 HD 774 rol e-chain® 814 rol e-chain® 816 E4/4 HD 780 rol e-chain® 818 rol e-chain® 820 rol e-chain® 810 rol e-chain® 812 E4/4 HD e-tube 774 rol e-chain® 814 rol e-chain® 816 E4/4 HD e-tube 780 rol e-chain® 818 rol e-chain® 820 autoglide 830 E2 micro 228 E2 micro 240 E2 mini 262

Find the perfect e-chain® quickly online

Page

Series

Product

B15i B17 B17i basic flizz® CC.21 CC.28 CC.32 CC.42 CC.56 CC.80 c-chain® CFB Clamps Clip E03 E04 E045 E045.2 E045.3 E06 E065 E065.2 E065.3 E08 E1.10 E1.17 E1.18 E1.20 E14 E16 E2.10 E2.15 E200 E200.2 E26 E26.2 E26.3 E2C.10 E2C.15 E2i.10 E2i.15 E3.10 E3.15 E3.22 E300 E300.2 E300.3 E332.25 E332.32 E332.50 E332.75 E333.25

E2 mini E2 mini E2 mini basic flizz® c-chain® c-chain® c-chain® c-chain® c-chain® c-chain® c-chain® chainfix chainfix chainfix easy chain® easy chain® easy chain® easy chain® easy chain® easy chain® easy chain® easy chain® easy chain® easy chain® E1 E1 E1 E1 easy chain® easy chain® E2 micro E2 micro easy chain® easy chain® easy chain® easy chain® easy chain® E2 micro E2 micro E2 micro E2 micro E3 E3 E3 easy chain® easy chain® easy chain® easy triflex® easy triflex® easy triflex® easy triflex® easy triflex®

www.igus.eu/finder

Page 262 264 264 862 890 890 890 890 890 890 890 680 664 674 162 164 166 166 166 168 170 170 170 172 186 187 188 189 174 178 232 242 176 176 180 180 180 232 242 232 242 528 530 532 182 182 182 612/613 612/613 612/613 612/613 614

19.06.2015

21:43 Uhr

Seite 89

Contents

Series

Product

Page

E333.32 easy triflex® 614 E333.50 easy triflex® 614 E333.75 easy triflex® 614 E4.112 E4.1 432 E4.162 E4.1 438 E4.21 E4.1 398 E4.28 E4.1 402 E4.31L E4.1 light 458 E4.32 E4.1 408 E4.32AG autoglide 834 E4.350 E4.1 450 E4.38L E4.1 light 462 E4.42 E4.1 414 E4.42AG autoglide 836 E4.48L E4.1 light 468 E4.56 E4.1 420 E4.56AG autoglide 838 E4.80 E4.1 426 E6.29 E6 540 E6.35 E6 544 E6.40 E6 548 E6.52 E6 554 E6.62 E6 560 E6.80 E6 568 E6.80L E6 564 E61.29 E6.1 576 EA16 autoglide 850 EA25 autoglide 851 F17 E2 mini 266 FTA.B.01 Floating Moving Arm 872 GLSL.F.255 guidelok 878 GLSL.F.255 guidelok 878 guidefast guidefast 746 guidelite guidelite 750 guidelok horizontal guidelok 860 guidelok slimline F guidelok 878 H4.112 E4.1 432 H4.32 E4.1 408 H4.42 E4.1 414 H4.56 E4.1 420 H4.80 E4.1 426 IE92.30 basic flizz® 862 IE92.31 basic flizz® 862 LB.E332 liftband 881 liftband liftband 880 MF06 micro flizz® 866 MF08 micro flizz® 868 MF10 micro flizz® 869 micro flizz® micro flizz® 864 Nugget chainfix 679 P4.32 rol e-chain® 791 P4.42 rol e-chain® 794

Series

Product

P4.56 P4.80 PPDS R07 R09 R15 R17 R4.112 R4.28 R4.31L R4.32 R4.38L R4.42 R4.48L R4.56 R4.80 R6.29 R6.40 R6.52 RX32 RX40 RX48 RX56 SP2.600 SP2.700 SP2.850 SPHD1.600 SPHD1.700 SPHD1.850 SPHD2.600 SPHD2.700 SPHD2.850 Strain relief separator Strain relief, chainfix Support tray T3.29 TB12.23.09 TB20.44.12 TB20.44.18 TB29.27.22 TB30.75.22 TC32 TC42 TC56 TE14 TE26 Tiewrap plates TRC.100 TRC.125 TRC.30

rol e-chain® 798 rol e-chain® 802 Condition Monitoring 872 zipper e-tube 202 zipper e-tube 206 zipper e-tube 210 zipper e-tube 214 E4.1 432 E4.1 e-tube 402 E4.1 light e-tube 458 E4.1 e-tube 408 E4.1 light e-tube 462 E4.1 e-tube 414 E4.1 light e-tube 468 E4.1 e-tube 420 E4.1 e-tube 426 E6 e-tube 540 E6 e-tube 548 E6 e-tube 554 RX e-tube 374 RX e-tube 378 RX e-tube 382 RX e-tube 386 e-spool 886 e-spool 886 e-spool 886 e-spool 887 e-spool 887 e-spool 887 e-spool 887 e-spool 887 e-spool 887

Find e-chains® for any movement

Page

chainfix

658

chainfix Guide troughs T3 Band twisterband twisterband twisterband twisterband twisterband twisterchain® twisterchain® twisterchain® snapchain snapchain chainfix triflex® R triflex® R triflex® R

676 740 520 652 652 652 652 652 636 638 640 192 193 670 586 586 586

www.igus.eu/the-chain

Series

Product

TRC.40 triflex® R TRC.60 triflex® R TRC.70 triflex® R TRC.85 triflex® R TRCF.100 triflex® R TRCF.85 triflex® R TRE.100 triflex® R TRE.125 triflex® R TRE.30 triflex® R TRE.40 triflex® R TRE.60 triflex® R TRE.70 triflex® R TRE.85 triflex® R TRL.100 triflex® R TRL.30 triflex® R TRL.40 triflex® R TRL.60 triflex® R TRL.70 triflex® R TRLF.100 triflex® R TRLF.65 triflex® R TRLF.85 triflex® R Trough, -snap-in Guide troughs Trough, -steel Guide troughs Trough, -Super-Alu Guide troughs Trough, -turbular Guide troughs TZ14 snapchain TZ26 snapchain Z045 easy chain® Z045.2 easy chain® Z045.3 easy chain® Z06 easy chain® Z065 easy chain® Z065.2 easy chain® Z065.3 easy chain® Z08 easy chain® Z14 easy chain® Z16 easy chain® Z200 easy chain® Z200.2 easy chain® Z26 easy chain® Z26.2 easy chain® Z26.3 easy chain® Z300 easy chain® Z300.2 easy chain® Z300.3 easy chain®

*

Page 586 586 586 586 590 590 588 588 588 588 588 588 588 592 592 592 592 592 594 594 594 762 714 690 756 192 193 166 166 166 168 170 170 170 172 174 178 176 176 180 180 180 182 182 182

89

Selection by series

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Contents Design and calculation tools, applications, diagrams, harnessing, readychains® the-chain | Designing with igus® ..............................page 97 igus® Terms | Alphabetical order .............................. page 98 Calculation | e-chain®-lengths and camber ..............page 99 Applications Unsupported | Short travels ...........................from page 100 Unsupported | Noise-optimised .............................page 103 Quick overview and preselection | Fill weights....from page 104 Load diagrams | FLG | FLB...............................from page 106 Gliding | Long travels.......................................from page 112 Application | Vertical hanging ..........................from page 116 Application | Vertical standing..................................page 118 Application | Zig-zag | liftband..................................page 119 Application | Side-mounted ............................from page 120 Application | Rotary motion.............................from page 122 Guide troughs | Rotary motion........................from page 124

Distribution rules and strain relief Distribution rules | Cable, Hose Packages..... from page 126 Strain relief elements | chainfix ...................... from page 130 Technical data, standards, material data Technical environment | igus® material data ........... page 132 Technical environment| Material igumid ................. page 133 Technical environment| ESD & ATEX ............ from page 134 Technical environment| Cleanroom ........................ page 136 Technical environment| Dirty environment .............. page 137 Technical environment| Material data | Colours ...... page 138 Technical environment| Chemical resistance.......... page 139 Certification | Standards and certificates ................ page 140 readychain® | Assembled e-chainsystems® ... from page 141 readycable® | Harnessed cables in 24-48h ... from page 150 Installation service | Save time and money ... from page 152

easy chain®, E1, snapchain easy chain® ................. 158 E03.................................162 E04.................................164 E045 / Z045 ...................166 E06 / Z06 .......................168 E065 / Z065 ...................170

E08 / Z08 .......................172 E14 / Z14 .......................174 E200 / Z200 ...................176 E16 / Z16 .......................178 E26 / Z26 .......................180 E300 / Z300 ...................182

E1 ................................. 184 E1.10..............................186 E1.17..............................187 E1.18..............................188 E1.20..............................189

snapchain ................... 190 TE14...............................192 TZ14 ..............................193 TE26...............................192 TZ26. ..............................193

zipper zip-open e-chains® and zip-open e-tubes zipper ........................... 194 047 (e-chains ) .................198 07 (e-chains ) .................200 ®

®

R07 09 R09

15 R15 (e-tubes)....................206 17 (e-tubes)....................202

(e-chains®) .................208

(e-chains®) .................204

(e-tubes)....................210

R17

(e-tubes)....................214

(e-chains®) .................212

E2 micro, mini, E2/000 micro ............................ 216 03 ..................................220 04 ..................................222 05 ..................................224 045 ................................226 B07 ................................322 06 ..................................230 E2C.10/E2i.10/E2.10 ....232

074 ................................236 094 ................................238 B09 ................................240 E2.15/E2i.15/E2C.15 ....242 08 ..................................246 mini .............................. 248 10 ..................................252 11.031 ...........................254

11.080 ...........................256 11.1 / 11.2 .....................258 14 ..................................260 B15i / B15 .....................262 B17i / B17 .....................264 F17 ................................266 E2/000 ..........................268 1400 / 1500 (e-chains )......274

1450 / 1480 (e-tubes) ........280 2400 / 2500 (e-chains )......286 2450 / 2480 (e-tubes) .......292 2600 / 2700 (e-chains ) .....298 2650 / 2680 (e-tubes) ........304 3400 / 3500 (e-chains ) .....310 3450 / 3480 (e-tubes) ........316 255 ................................322

E2 R e-tubes ................348 R48 .................................352 R58 .................................358 R68 .................................364

RX e-tubes ................... 370 RX32 ...............................374 RX40 ...............................378 RX48 ...............................382

RX56 ...............................386

®

®

®

®

e-tubes R100, R, RX E2 R100 e-tubes ..........326 R117 / R118 ...................330 R157 / R158 ...................334 R167 / R168 ...................342

E4.1, E4.1 light, E4/light System E4 ................... 384 E4.1 .............................. 390 E4.21............................. 398 E4.28/R4.28.................. 402 E4.32/H4.32/R4.32 ...... 408 E4.42/H4.42/R4.42 ...... 414 E4.56/H4.56/R4.56 ...... 420

E4.80/H4.80/R4.80....... 426 E4.112/H4.112/R4.112 . 432 E4.162 ........................... 438 800 ................................ 442 840 ................................ 446 E4.350........................... 450 E4.1 light ...................... 454

E4.31L/R4.31L ............. 458 15050/15150/19850 .... 498 E4.38L/R4.38L ............. 462 15250/15350 ............... 504 E4.48L/R4.48L ............. 468 1640/1608 .................... 510 E4/light ........................ 474 14040/14140/18840 .... 480 14240/14340 ................ 486 14550/14650/19050 ... 492

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T3, E3, E6, E6.1 - extremely low noise operation, cleanroom T3 ................................. 516 T3.29 .............................520 E3 ................................. 524 E3.10 .............................528 E3.15 .............................530

E3.22 .............................532 E6 ................................. 534 E6.29/R6.29...................540 E6.35..............................544 E6.40/R6.40...................548

E6.52/R6.52...................554 E61.29............................576 E6.62..............................560 E6.80L............................564 E6.80..............................568 E6.1 .............................. 572

triflex® R, easy triflex®, triflex®,twisterchain®,twisterband triflex® R ...................... 580 TRC............................... 586 TRE ............................... 588 TRCF............................. 590 TRL................................ 592 TRLF ............................ 594 easy triflex® ................. 608

E332 1-moving direction ..............612 E332 2-moving directions .......613 E333 3-moving directions ...... 614 triflex® ...........................618 332/352 1-moving direction ......622 333/352 2-moving directions.... 624 333/353 3-moving directions.....625

twisterchain® ............... 630 2208 ............................. 634 TC32 ............................ 636 TC42 ............................ 634 TC56 ............................ 640 twisterband ..................650 TB12 .............................652

TB20 .............................652 TB29 .............................652 TB30 .............................652

igus® chainfix strain relief CFX single, double, triple standard clamps .................... 664 CFXL single, double, triple standard clamps for maximum holding force ..............................................665 Saddle elements ..............................................................666 chainfix multi-clamps....................................................... 667 Standard C-profiles and C-profiles with increased holding force........................... 668

Universal tiewrap plates................................................... 670 Tiewrap plates for C-profile.............................................. 672 Clips ................................................................................ 674 Strain relief separators .......................................................676 Strain relief elements..........................................................678 Nuggets ......................................................................... 679 CFB polymer strain relief connector system .................... 680

Alu SuperTrough, steel guide trough and further guide trough systems Alu SuperTrough........... 690 970.30. | 970.31. ............ 696 970.30. | 970.32. ............ 698 971.30. | 971.31. ............ 700 972.02.30. | 972.02.31... 702 972.30. | 972.31. ............ 704 972.30. | 972.32. ............ 706 973.30. | 973.31. ............ 708

93.30 | 93.31. ................. 728 94.30 | 94.31. ................. 730 94.14450.30 | 94.14450.31 ................... 732 96.30 | 96.31. ................. 734 98.30 | 98.31. ................. 736 90.30 | 90.31. ................. 738 Fixed end module, steel... 718

91.10 - 91.71. ................. 719 Further igus® guide trough systems.............. 740 Support tray......................740 guidefast .......................... 746 guidelite............................ 750 Turbular trough RS. ......... 756 Snap-in trough SP........... 762

rol e-chain® ....................... 806 autoglide 01- E4.1 .......... 834 E2/000 rol e-chain® ......... 822 autoglide 02- E2/000 ..... 842

autoglide 03- easy chain® ... 850 autoglide 04 - glide elements ... 854

974.30. | 974.31. ............ 710 975.30. | 975.31. ............ 712 Fixed end module, alu......694 Steel guide trough........ 714 92.30 | 92.31. ................. 720 95.30 | 95.31. ................. 722 99.30 | 99.31. ................. 724 97.30 | 97.31. ................. 726

e-chains® for long travel applications E4/4HD.............................770 P4 .....................................786

Special solutions and systems for long travel applications guidelok horizontal .......... 860 basic flizz® ........................ 862

micro flizz® ........................ 864 PPDS ............................... 872

System-project ............... 874

guidelok slimline F .......... 878

liftband ............................. 880 e-spool ............................ 882 c-chain® ........................... 890

Find e-chains® for any movement

www.igus.eu/the-chain

91

Content

Special solutions and systems for vertical and other movements

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Pictograms ®

Accessability of e-chains and e-tubes "easy" design simply press cables in

Removable lids along the outer radius

triflex® R - Fully enclosed design, non openable

zipper principle zip-open along the outer radius

Crossbars snap-open along the outer radius from both sides

Removable crossbars along the inner and outer radius

triflex® R - "easy"Design - simply press cables in

Crossbars snap-open along the inner radius from one side

Crossbars snap-open along the inner radius from both sides

Hinged lids, snapopen along the outer radius from one side

triflex® R - light version with "easy" design simply press cables

Crossbars snap-open along the outer radius from one side

Removable lids along the outer radius

Simple filling from 2 sides with "easy" design

triflex® R - version with snap lock mechanism

Pictograms Unsupported short travels 41101s, "%nom

■

One-piece design, non snap-open

z

Recommended standard

igus® calculation

Low price category

Mounting brackets

Medium price category

Highest price category

Gliding long travels

igus® information

Application vertical hanging

igus® order examples

chainfix Strain relief

Application vertical standing

igus® web www.igus.eu

Interior separation

Application zig-zag

Delivery time

Guide troughs

Application side-mounted

Order key

NC-No camber version

Application rotary motion

Temperature

Low-noise version

Continuously revolving e-chains®

ED

Acceleration / Speed

Quick version

ULApproval

ESDcertificate

Application nested

Weights

Other Cleanroom-Certificate

Application side by side

Preferred series

Application horizontal and vertical

92

Price index

6

Find the perfect e-chain® quickly online

II.

iF product design award

www.igus.eu/finder

Quicklinks Quicklinks for more information and additional features on each page. Visit directly your chosen product online - for example www.igus.eu/E4.56 and you´ll find more details, 3D-CADfiles, DXF-files, PDF-downloads, application examples and many more for your chosen igus® product.

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Selection guide

Ba Bi

Sizing e-chains®

1

Determine the size of the e-chain based on the specified installation space of your machine and/or of the selected filling (such as the number of cables/outer diameter of cable). kg E4

Determine fill weight Determine fill weight of (cables and/or media hoses) in [kg/m] using chainflex® quick selection or manufacturer specification.

[m]

Determine length of travel

3

Compare the fill weight calculated in (point ) to the maximum fill weight of the selected e-chain® and check suitability for unsupported application.

[m]

1 2

Unsupported length

4

The maximum unsupported length initially depends on the fill weight and the e-chain selected. At the same time, there are three different levels of unsupported length: 0 FLG - recommended range of application FLB - permitted sag Critical sag: should never allowed! Twice the value of the unsupported length determines the maximum travel in the unsupported type of operation. For evaluation the weight of the cables to be carried must be known, then an exact evaluation can be made using a diagram on the introductory page of the selected product. You will find the values for FLG and FLB in table form on the following pages of this chapter and for each series in the catalogue. They are necessary for: •Finding the fill weight and length of travel for the appropriate e-chain® •Identifying the maximum load of the e-chain® used.

3

®

If the application works self-supporting, then the selection follows the following criteria:

5

I6

Opening principle The quick finder gives an overview of the possibilities to fill the e-chain®. Bend radius R Determine the possible bend radius R [mm] of the e-chain® with respect to the cable diameter.

111

to,dm1` )) R

Interior separation is possible with… Separators Full-width shelves Shelves

me

mm•

:g:i

The price index gives you the possibility of making price comparisons of similar sizes within the range. Low Medium Highest

I8 000 9

hi ha

®

2

7

®

designing e-chains

•1 II

000

Additional criteria For selection criteria such as pitch, permissible temperatures etc., please refer to our quick finder.

Find e-chains® for any movement

6.0 4.0 2.0

FLB

1.5

FLG

1.0 0.5

v

0

0 0.5 1 0

1

2

1.5 2 2.5 3

4

5

The following options are available if there is no possibility of self-supporting e-chain® application:

A

1 or

B

You can choose the next and more stronger e-chain®, that can be operated unsupported. Option You can design your application to be gliding.

You can contact us directly or fax us your e-chain® requests! We will respond immediately!

e-chain® Part No: ________ . ________ . ________ .____ Alternative e-chain®-dimensions: hi: ________ Bi: ________ ha: ________ Ba: _______ Fill weight: __________________________________ kg/m Length of travel: _______________________________ m Your Phone: ______________________________________ Your Fax: _________________________________________ Phone. +49 2203 9649-800 Fax +49 2203 9649-222 Internet www.igus.eu/finder

www.igus.eu/the-chain

93

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designing with igus ®

calculation tools, diagrams, applications

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Table of Contents Designing with igus® Introduction the-chain | Designing with igus®

page

97

igus terms | Alphabetical order

page

98

Calculation | e-chain -lengths and camber

page

99

®

®

Applications Unsupported | Short travels

from page 100

Unsupported | Noise-optimised

page

Quick overview and preselection | Fill weights

from page 104

Unsupported straight FLG | Unsupported with sag FLB | Load diagrams

from page 106

Gliding | Long travels

from page 112

Vertical hanging | Application

from page 116

Vertical standing | guidelok slimline F | Application

page

118

Zig-zag | liftband | Application

page

119

Side-mounted | Application

from page 120

Rotary motion | RBR | Application

from page 122

Rotary motion | RBR | Guide troughs

from page 124

103

Distribution rules and strain relief Distribution rules | Cable and hose packages

from page 126

chainfix | Strain relief elements

from page 130

Technical data, standards, material data igus® material data | Technical environment

page

132

Material igumid | Technical environment

page

133

ESD & ATEX | Technical environment

from page 134

Cleanroom and ESD | Technical environment

page

136

Dirty environment | Technical environment

page

137

igumid material data | Colours | Technical environment

page

138

Chemical resistance | Technical environment

page

139

Certification | Standards and certificates

page

140

igus® readychain® readychain® | Ready-to-install assembled e-chainsystems®

from page 141

readycable® | Harnessed cables in 24-48h

from page 150

igus installation service including guarantee ®

.

Installation service | Save time and money

96

More Information

from page 152

www.igus.eu

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the-chain Designing with igus® An all-in-one energy supply system - the-chain There are many options to supply your equipment and systems with energy and data. But there is hardly a solution as universal and durable as the e-chainsystem®. Whether you have a circular motion, a suspended or upright application, a long travel distance, high loads or large cables and hoses - igus® plastic e-chains® will help you solve nearly any type of energy supply

~~ 4 ~_ ~ ~~

problem, quickly, safely and with ease. Whether you wish to reliably guide many large hoses for any type of media, sensitive fibre optic signals over long distances, disruption-free data in torsional movements, or only air at high accelerations, igus® can supply you with the matching energy supply system in addition to the optimally matched chainfle® cables. By tapping into the extensive igus® construction kit, you will find the solution to match your needs and application: from the individual components to the completed installation at your facility. We have developed a online tool to help you find these resources with greater ease www.igus.eu/the-chain. Should you have trouble finding exactly the product you need, our engineers are always at your disposal to help you design the-chain.

Laboratory and practical experience Our calculations and analyses are based on the result of ongoing practical tests in our technical center and our experience with moving applications. The focal points of our tests are push pull/forces, friction values and abrasion under widely varying conditions and speeds, as well as factors such as dirt, weathering or impact. We test all system components such as cables, hoses, strain relief and other accessories, in addition to the e-chains® or e-tubes and guide troughs.

More than 1750 m2 igus® testlab - up to 15.000 tests per year

More Information

www.igus.eu/the-chain

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 97

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igus® terms Alphabetical order Application icons Unsupported short travels 40/b

I isms Gliding tit

long travels Vertical hanging Vertical standing Zig-zag

Side-mounted

Short cuts and description α ΔM a

= short cuts and description = deviation of the center point = acceleration

[°] [mm] [m/s2]

AR Ba

= outer radius, e-chain® = outer e-chain® width = inner e-chain® width = guide trough outer width

[mm] [mm]

= guide trough inner width = over length e-chain® radius in final position = over length for long travels gliding = unsupported length with sag = unsupported straight lengt]

[mm] [mm] [mm]

Bi BRa BRi D D2 FLB FLG FLU

= FZmax = H = = H2 ha = HF hi

Rotary motion

HRa HRi IR

Continuously revolving e-chains®

K K2

Horizontal and vertical Nested

totr

Side by

VsPs. side Combined motions

igus® formula SFLB = 2 x FLB SFLG = 2 x FLG BRI = Ba + 4 HRI ≥ 2 x ha K = π x R + (2 x T) LK = S/2 + ΔM + K

LK n

unsupported lower run maximum fill weight nominal clearance height

installation height with lowered mounting outer e-chain® height = required clearance height = inner e-chain® height = outer trough height = inner trough height = inner radius, e-chain® (twisterchain®)

[mm] [mm]

[m] [m] [m] [kg/m] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

= add-on for bend radius (K is taken from the data tables of the individual series) [mm] = further add-on if the mounting bracket location is set lower (for long travels) = e-chain® length = number of links

[mm] [mm] [1]

nMon = number of installation sets (left/right) nRi = number of trough-sets (left/right) R = bend radius

[1] [1] [mm]

RBR S S/2 T v

= = = = =

[mm] [mm] [mm] [mm] [m/s]

X1 X2

= inner machine-construction space (twisterchain®) = outer radius e-chain®, including clearance (twisterchain®)

reverse bend radius length of travel half length of travel pitch speed (travel)

ACL = offset fixed point

[mm] [mm] [mm]

= calculation of maximum travel length, unsupported with sag = calculation of maximum travel length, unsupported straight = calculation of the minimum guide trough width = calculation of the minimum guide trough height

LK = S/2 + K [m]

= add-on for bend radius = calculation of e-chain® lengths, fixed end is outside the center of travel (FLG, FLB and ΔM) = calculation of e-chain® lengths. For all types of applications, fixed end in the center of travel,-

LK = S/2 + K2 [m]

except rotary movements and most long travels = calculation of e-chain® lengths for long travels, fixed end in the center of travel

98

More Information

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Calculation e-chain®-lengths and camber Calculation of e-chain® lengths If the fixed end of the e-chain® is located in the center of the travel, the e-chain® length LK is calculated by using half the length of travel and adding the value K for the curved length. (You can obtain the value K from the tables in the catalogue.) Placing the Fixed End in the center of the travel is the most cost effective solution because it requires the shortest e-chain®, cables and hoses.

LK = S/2 + K

This formula is generally valid for all types of applications if the fixed end is in the center of the travel. Exceptions: rotary movements and most long travels.

S

S/2

S/2

R

a

The fixed end in the center of the travel is the most favorable solution

LK = e-chain® length S = length of travel S/ 2 = half length of travel R = bend radius ΔM = deviation from the center point K = add-on for bend radius

K = π x R + (2 x T) (K is taken from the data tables of the individual igus® series)

LK = S/2 + ΔM + K

This formula is valid if the fixed end is outside the center of the travel.

S/2

S

S/2

R ΔM Camber Camber is the curve of the upper run along its unsupported length. All igus® e-chains® are manufactured with camber, special no camber e-chains® are available on request. The camber allows for longer unsupported lengths and increases service life and operating safety. In the Installation dimensions section of each respective e-chain® description, you will find the measurement HF , which specifies the necessary clearance height, taking the camber into account. Upon request, we can deliver e-chains® without camber for restricted space applications - however, these no camber e-chains® do not have the same load-bearing capacity. Please consult igus®.

vosi. •04t! '/////

/////////////////////////////////////)//

Principle of camber for igus® e-chains® HF = required installation height

More Information

HF

H

EWIFIBEIBEIEIBEIBEIBEISSErft

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 99

a

No Camber - special NC e-chains® with no camber also available. Please consult igus® H = nominal clearance height HF = required clearance height

The necessary clearance height depends on the camber of the e-chain®. Find values for the necessary clearance height HF on each product page

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Unsupported Short travels

The FLG type of installation always generates the longest service life and can be operated with the max. values for speed and acceleration

Example for unsupported straight FLG FLB

S/2

R

H

HF

R

H

HF

FLG

S/2 S

S

Unsupported applications If the upper run of the e-chain® operates without touching the lower run over the entire travel, it is called an unsupported application. The distance between moving end and the beginning of the 01 02 03

01) Unsupported with straight upper run FLG 02) Unsupported with permitted sag FLB 03) Critical sag

radius curve of the e-chain® is called the unsupported length. The unsupported application is the most common. igus® e-chains® are very well suited for high dynamics and long service life. The maximum unsupported length is dependent upon the fill weight and the type of e-chain® or e-tube. As a result, we differentiate among three types of unsupported length:

01) Unsupported with straight upper run FLG The e-chain® is unsupported FLG when the upper run still has camber, is straight or has a maximum sag of 1/2 of the e-chain® link height. Installing the e-chain® in FLG is always recommended. The e-chain® runs smoothly without additional vibration.

02) Unsupported with permitted sag FLB The e-chain® is unsupported FLB when the sag is more than 1/2 e-chain® link height and less than the smallest available radius of this e-chain® series. In most applications the e-chain® can be used unsupported FLB without any problems. There are restrictions concerning the maximum speed and acceleration.

03) Critical sag When the sag of the e-chain® is higher than allowed for FLB, it is in critical sag. Using an e-chain® in critical sag should be avoided or solved with special solutions. Applications may reach the area of critical sag after long service times. The e-chain® should be replaced in these cases. Please contact us!

100

More Information

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Unsupported Short travels

For every igus® e-chain® or e-tube, you will find the values for FLG and FLB in two locations: on the following pages in this chapter as an overview and within every individual series’ chapter. These values are essential for: ● Finding a suitable e-chain® for your fill weight and travel distance ● Identifying the maximum load for the selected e-chain®

Example of unsupported permissible, FLB

What to do if the unsupported length is insufficient If your application, fill weight and travel fall outside the unsupported length parameters of the desired e-chain®, you have the following options: ● Select a stronger igus® e-chain® ● Support the e-chain® in the unsupported area (this possibility has restrictions for acceleration, speed and noise as a consequence - three fundamental examples are detailed to below please consult igus® if you are considering this possibility - we will gladly provide you with a detailed proposal) ● Use a multiband e-chain® or nest two igus® e-chains® inside one another (please consult igus® regarding these options) ● Design the travel distance as a gliding application

A

9 R

1/4 S

B

2xR

R

1/4 S

2/6 S

2xR

1/6 S

Support of the FLG area. A) The overall straight, unsupported travel can be increased here by a maximum of 50% of the FLG and in case of option B) by a maximum of 100%

C) Support of the FLB area. The overall travel distance can be extended to a maximum of 100% from FLB

More Information

www.igus.eu

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C

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Unsupported Short travels Speed, acceleration and service life

FLG service life Z

For unsupported applications, the acceleration a, is the critical parameter. High acceleration can cause the e-chain® to vibrate and reduce its ser-

We recommend pivoting mounting brackets as standard! We recommend

Cycles [mio.]

15

10

locking mounting brackets as standard if high speeds > 20 m/s or accelerations > 20 m/s2

vice life. This is a particular danger if the e-chain® already has a sag greater than the FLG value. Max. values for acceleration, speed and service life are achieved only with e-chains® incorporating

5

0 0

5

10

15

20

Acceleration a [m/s2]

Standard values on service life for FLG, dependent on acceleration

celeration

FLB service life Z Cycles [mio.]

igus® standard values of maximal speed and ac-

15 10

Unsupported FLG FLB v max. [m/s] 20 3 v peak [m/s] 50 –

5

a max. a peak

0

[m/s2]

200 6

[m/s2] 784 – Standard value of FLG service life: 10 million cycles

7

the FLG design. FLG designed e-chainsystems® can sustain very high loads. To date, a peak acceleration of 784 m/s2 has been achieved during continuous use. Through ongoing testing in the igus® laboratory and from practical experience, standard values for service life have been formulated. Our tests confirm that these standard values apply to all igus® e-chains® and e-tubes. It is crucial to determine whether the application

6

5

will be designed as unsupported straight FLG or unsupported, with sag FLB.

0

2

4

6

8

Acceleration a [m/s2]

Standard values on service life for FLB, dependent on acceleration

Mounting surfaces Unsupported igus® e-chains® normally require some type of surface on which the lower portion of the e-chain® runs. A wide range of configurations is available, as the drawings on the right demonstrate. Many material options are feasible: metals, polymers, stone, wood, concrete, glass, etc. We also have solutions to minimise the noise generated by the e-chain® lower portion. Please consult igus®. When selecting the running surface, be sure dirt and debris cannot collect in the e-chain® path.

Mounting brackets Different surfaces and guide troughs are possible

,011:11:111111

We recommend pivoting mounting brackets as standard for unsupported applications. Pivoting mounting brackets compensate for the camber, can be installed more easily and decrease the load on the first e-chain® link in operation. Exception: if the acceleration is greater than 20 m/s2 or if the height is limited to the HF measurement, locking mounting brackets keep the e-chain® under the HF measurement.

Unsupported lower run

FLU

AIME

FLU = unsupported lower run

102

e-chains® without support along the lower run have restricted use. The value FLU usually must be determined in a test by igus®. The maximum permissible amount of the projection depends on the fill weight, the selected e-chain®, the dynamics, and other factors, because the various combinations of these parameters can produce very different results. If the lower run of the e-chain® cannot be supported over the whole travel, please consult igus®.

More Information

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 102

www.igus.eu 19.06.15 23:52

Unsupported Noise-optimised Minimise noise levels with igus® e-chainsystems® The igus® programme offers you optimal noise-reduction e-chains®. The table below briefly illustrates the differences in noise level among various e-chains®. In addition to the e-chain®, the running surface, the dynamics and the cable and hose package play a role in overall noise generation. Have our specialists design the quietest e-chainsystem® for your application, for example.

A reduction of 3 dB(A) sounds like a 50% reduction in the noise level to the human ear

System T3 ≤ 33 dB(A) Optimal smoothness of motion was the prime development goal, as well as making it an economic solution. The igus® T3 e-chain® is very flexible and runs -due to the special geometry- very smooth. A measurement indicates a value of ≤ 33 dB(A) at 1 m/s and with an unsupported length with series T3.29.050.038.0, and all this with a sound pressure level generated by external noise.

System E3 ≤ 38 dB(A) Long-term tests in the igus® acoustic laboratory showed reductions of 19-20 db(A) compared with standard e-chains®, measured at a speed of 1.8 m/s and an acceleration of 3 m/s2. Figure determined in the igus® laboratory in accordance with DIN 45635, taking into consideration background noises, for the series E3.22.060.044.0.

System E6 ≤ 46 dB(A) A measurement conducted by the Rhineland Technical Inspection Authority (TÜV Rheinland) in May 2002 indicates a value of ≤ 46 dB(A) at 2 m/s and with an unsupported length of 1.5 m with series E6.52.10.100.0, and all this with at least 10 dB(A) sound pressure level generated by external noise. The system E6 runs very smoothly due to its small pitch.

System E4 ≤ 46 dB(A) A measurement by the Rhineland Technical Inspection Authority (TÜV Rheinland) for system E4/101, series 221.10.200.0 indicates a value of 46 dB(A) at 1,5 m/s with an unsupported length. Due to the special rubber pads (in red pictured) of the system E4, the noise will be extremly damped. The standard version of E4 is already very reduced in noise due to their special designed stop dog.

Selected noise tests - external noise corrected measurement values e-chain®

System

Averaging of the corrected sound pressure levels

Test method unsupported

igus® T3.29 igus® E3.22 igus® E6.52

T3 E3 E6

≈ 33 dB(A) ≈ 38 dB(A) ≈ 46 dB(A)

1,0 m/s 1,8 m/s 2,0 m/s

igus® 221 igus® ES4.42 igus® E4.42 igus® 255 igus® e-band

E4/00 E4.1 E4.1 E2 medium e-band

≈ 46 dB(A) ≈ 46 dB(A) ≈ 50 dB(A) ≈ 53 dB(A) ≈ 59 dB(A)

1,5 m/s 1,0 m/s 1,0 m/s 1,5 m/s 1,5 m/s

Chain 1 - third party product Chain 2 - third party product Chain 3 - third party product

≈ 77 dB(A) ≈ 68 dB(A) ≈ 73 dB(A)

2,0 m/s 2,0 m/s 2,0 m/s

Source: TÜV Rheinland, except series E3.22 - source: igus® laboratory Request Info

More Information

TUV We have received an official certificate from the Rhineland Technical Inspection Authority (TÜV Rheinland Berlin-Brandenburg) and we are able to provide you with a copy on request

1-800-453-1692 www.aboveboardelectronics.com

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 103

103 19.06.15 23:52

Quick overview ≤ 3,0 kg/m fill weights Unsupported length vs. fill weight vs. inner height Unsupported length [m]

0,25 0,40

0,5

03

045

0,35

E045

0,5

0,75

Fill weight [kg/m]

1

1,5

2

3

hi [mm]

E03 04 05

047

E04 E06

074 M 07/B07

E065 E14

E3.10 M

0,75

06 E2.10 094

14 E3.15

09/B09

08

1 E16

E08 E3.22

15 R117

B15

B17

F17

11.031

10

17 E2.15 R48 T3.29

1,5

11.080 11.1

1,75

I-

Preselection for the following series

2

2,5

3

easy chain® zipper

page 58 page 194

E2 micro E2 mini E2/000 E2 R100

page page page page

E2 R RX E4.1

page 348 page 370 page 390

E4.1 light E4/light E6 E6.1 E3

page page page page page page

T3

1

216 248 268 326

454 474 516 524 534 572

Note: this matrix is just a preselection. Exact values can be found in the chapters of the chosen series and on the next pages. 4

4,5

5

6 7 8

104 Find the values

11.2

1 M 1400 255 E200

E6.29

255 M

5 10 7 10 20 10 15 20 10 15 20 30 35 15 20 25 30 35 40 45 50 20 25 25 30 20 25 30 35 40 50 60 20 25 30 35 40 45 50 60 70 80 20 25 30 40 45 50 40 45 50 55 60 70 80 90 100 110 55 80 80 90 110 160 200 205

in every individual series chapter!

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 104

19.06.15 23:52

Quick overview ≤ 3,5 kg/m fill weights Unsupported length vs. fill weight vs. inner height Unsupported length [m]

3,5

4

5

8

10

13

15

25

30

35

Fill weight [kg/m] 40

45

50

55

60

80

90

hi [mm]

E4.162 800 840

5 10 7 10 20 10 15 20 10 15 20 30 35 15 20 25 30 35 40 45 50 20 25 25 30 20 25 30 35 40 50 60 20 25 30 35 40 45 50 60 70 80 20 25 30 40 45 50 40 45 50 55 60 70 80 90 100 110 55 80 80 90 110 160 200 205

0,40

0,5

0,75

1

1,5

E61.29 M

RX32 RX40 MM 1,75

2400 2

E26

E6.35

E4.31L R58 R157 E300 RX48

E4.21 E4.28 2600 2,5

E6.40 E4.38L R68 R167 RX56 -

E6.80L M

E4.32 M

3 3400

E6.52

E4.48L E4.42 M

4 14040 14240

E6.62 14550 15050 15250

4,5 1640

E4.56

5 E6.80

E4.80 6 E4.112 7 8

Find the values

in every individual series chapter!

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 105

105 19.06.15 23:52

Unsupported straight FLG Fill weights up to 1,5 kg/m 1.6

1.4

R

H

FLG

1.5

HF

Fill weight [kg/m]

Load diagram for unsupported use

R117/118

1.3

S/2

S

E2.15

1.2 15 · 10 · B15/B15i · 11.031 · 11.1/11.2

1.1 1.0 0.9

E3.22 11.080 17 · B17/B17i

0.8

08 ZO8 -1(tale E08/Z08 · E16/Z16

lE

09 -G302 · R09 · 08 · B09 · 094 0 -E02-084.

0.7

R48

0.6

E2.10 · E3.15 E14/Z14 · 14 IET4eZ14.14. E06/Z06 · E065 · 06 IECOOM03-E055-00 07 · R07 · B07 · 074 i07-M07-M07-074.

0.5 0.4

T3.29

E04 · 04 · 05

0.3 047 · 03 · 045 047-03-(X0

· E045/Z045 0.2 E03 my-m0

0.1 E3.10

0

0

0.1

0.2

0.3

0.4

0.5

0.8

1.0

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

Unsupported length FLG [m] Length of travel S [m] 0

0.2

0.4

0.6

2.0

3.0

Important information ● Fill weight - Weight of all cables and hoses, including contents (for media hoses) within the e-chain®, typically given [kg/m] ● FLG - unsupported e-chain® with straight upper run ● FLB - unsupported e-chain® with permitted sag

These values are essential for: •Finding a suitable e-chain® for your fill weight and travel distance •Identifying the max. load for the selected e-chain®. If you cannot meet your application demands using these parameters, keep in mind these specifi-

● To the right of the FLB graph of the diagram, the application is shown in critical sag, which must be avoided!

cations are conservative maximum values. In individual cases, they can be exceeded by up to 30%. Special solutions are also possible. Please consult igus®

106 Find the values for FLG and FLB also 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 106

in every individual series chapter! 19.06.15 23:52

Unsupported with sag FLB Fill weights up to 1,5 kg/m 1.6

1.4

R

H

FLB

1.5

HF

Fill weight [kg/m]

Load diagram for unsupported use

R117/118 NT 177017119

1.3

S/2

S

15 · 10 · B15/B15i lg -10-M1E9E1En

E2.15

11.080 v.093 . ·T11.1/11.2 1.17111.2

1.2

11.031 1711.0311

1.1 1.0

17 ·-B17/B17i 177 CA 70017o

0.9

E3.22

0.8 _IEOWM08 E08/Z08 -E'OE/M16 · E16/Z16

1 1 09 · R09 · 08 -B06-064. · B09 · 094 106-M06-

0.7

R48

0.6

E3.15 E14/Z14 · 14 IEWMA14.

0.5

06 · E06/Z06 i0O-EOVECO 07 · R07 · B07 · 074 7-M07-B07-074. 0.4 .7, E04 · 04 · 05 IEW-C4-0.6

E065

0.3

E2.10 T3.29

047 · 03 (X.7-a$3 0.2 E03 · E045/Z045 E03-ECAZ0204,1,

0.1

E3.10 045

0

0

0.1

0.2

0.3

0.4

0.5

0.8

1.0

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

Unsupported length FLB [m] Length of travel S [m] 0

0.2

0.4

0.6

2.0

3.0

The maximum travel -

Series diagrams

always amounts to 2 x FLG or FLB if the fixed end is in the center of the travel. In this case, the following applies: e-chain® length: LK = S/2 + K S = length of travel

You will find both diagrams for each series listed individually in the catalogue

R = bend radius H = nominal clearance height HF = required clearance height K = π x R + (2 x T) add-on for bend radius

Find the values for FLG and FLB also 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 107

easy chain® MI= zipper MI= E2 micro MEM E2 mini

E2 / RX T3 MI= E3

in every individual series chapter!

►page 158 ►page 194 ►page 216 ►page 248 ►page 326 ►page 516 ►page 524 107 19.06.15 23:52

Unsupported straight FLG Fill weights up to 9,0 kg/m 10

8.0

R

H

FLG

HF

Fill weight [kg/m]

Load diagram for unsupported use

R58 ·RIVORT R157/R158 \ MO 60

S

E300/Z300 moomoo

6.0

S/2

E4.31L · R4.31L E6.35

RX56

4.0 2600/2700/2650/2680 RX48

RX32 Mm 2.0 E6.29 R6.29 E020 ·ROM E61.29 EM

2400/2500/2450/2480

1.5 E200/Z200 255 E.2000200· 235 1400/1500/1450/1480 E26/Z26 E200R20 1.0 E4.21

0.5

0 0 0.5 Unsupported length FLG [m] Length of travel S [m]

1.0

1.5

2.0

2.5

3.0

0

2.0

3.0

4.0

5.0

6.0

1.0

Important information ● Fill weight - Weight of all cables and hoses, including contents (for media hoses) within the e-chain®, typically given [kg/m] ● FLG - unsupported e-chain® with straight upper run ● FLB - unsupported e-chain® with permitted sag

These values are essential for: Finding a suitable e-chain® for your fill weight and travel distance • Identifying the max. load for the selected e-chain®. If you cannot meet your application demands using these parameters, keep in mind these specifi-

● To the right of the FLB graph of the diagram, the application is shown in critical sag, which must be avoided!

cations are conservative maximum values. In individual cases, they can be exceeded by up to 30%. Special solutions are also possible. Please consult igus®

108 Find the values for FLG and FLB also 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 108

in every individual series chapter! 19.06.15 23:52

Unsupported with sag FLB Fill weights up to 9,0 kg/m 10

8.0

R

H

FLB

48 RX48

HF

Fill weight [kg/m]

Load diagram for unsupported use

S

Rge· R167/mas R58 R157/R158

\

S/2

EaC01300 E300/Z300 k.*Th 26,21 ri n E4.31L · R4.31L

E6.35 6.0

RX40

2400/2may_ 2400/2500/2450/2480

4.0

00/2700/28501090 2600/2700/2650/2680

Ewim E26/Z26 EL20 · R6.29 E6.29 400fi gootd6,50,1 480 1400/1500/1450/1480

2.0

RX32 mm

EVI E61.29 1.5

1E200m00 E200/Z200 · 255

1.0

76,21 E4.21 0.5

0 0 0.5 Unsupported length FLB [m]

1.0

1.5

2.0

2.5

3.0

2.0

3.0

4.0

5.0

6.0

Length of travel S [m] 0

1.0

The maximum travel -

Series diagrams

always amounts to 2 x FLG or FLB if the fixed end is in the center of the travel. In this case, the following applies: e-chain® length: LK = S/2 + K S = length of travel

You will find both diagrams for each series listed individually in the catalogue

R = bend radius H = nominal clearance height HF = required clearance height K = π x R + (2 x T) add-on for bend radius

Find the values for FLG and FLB also 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 109

easy chain® E2/000 E2 / RX E4.1 E4.1 light E6 E6.1

in every individual series chapter!

►page 158 ►page 268 ►page 326 ►page 390 ►page 454 ►page 534 ►page 572 109 19.06.15 23:52

Unsupported straight FLG Fill weights up to 90 kg/m 90 75 65

N.

800 800 · e40 840 E4.112 E4.162

71

E4.56

1A

55

2

S/2

S

15250/15350 'd15050/15150/R19850 606701 erda©/Ged NED ·1626002M60 1640/R1608 E6.80 MEM COR· EOM \ I I I

50 45

R

H

E4.80 Eilk 60

FLG

--... HF

Fill weight [kg/m]

Load diagram for unsupported use

71]14550/14650/R19050 kozota kagormooda

xxl \ 04001414006318840 114040/14140/R18840 14240/14340 174240014m

40

E4.42 35 Taco 30 E4.48L/R4.48L . LABLOGMBL 25

)

E6.80L TMSOL

\

20 15

E4.32 .a.32

\

E6.62 EOM

3400/3500/3450/3480 o.toonacciacgooueo

10

\

E4.38L/R4.38L \4,8LG4,81-

E4.28 8.0 6.0

6,, , \\L \ RX56

E6.40

4.0

r \

E61.52

2.0

\

E6.52 · R6.52 ECMR0.

1

1\

1.5

,

1.0

R68 · R167/R168 GESG370H18

0.5 0

,

L\ 0

0.5

1.0

1.5

I

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

8.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

16.0

Unsupported length FLG [m] Length of travel S [m] 0

1.0

2.0

3.0

Important information ● Fill weight - Weight of all cables and hoses, including contents (for media hoses) within the e-chain®, typically given [kg/m] ● FLG - unsupported e-chain® with straight upper run ● FLB - unsupported e-chain® with permitted sag

These values are essential for: •Finding a suitable e-chain® for your fill weight and travel distance •Identifying the max. load for the selected e-chain®. If you cannot meet your application demands using these parameters, keep in mind these specifi-

● To the right of the FLB graph of the diagram, the application is shown in critical sag, which must be avoided!

cations are conservative maximum values. In individual cases, they can be exceeded by up to 30%. Special solutions are also possible. Please consult igus®

110 Find the values for FLG and FLB also 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 110

in every individual series chapter! 19.06.15 23:52

Unsupported with sag FLB Fill weights up to 90 kg/m 90 75 E4.56 65 65 24.

a

60

e&E4a N

E4.112

1111

800 800 · £240 840

515m R

H

E4.80

E6.80 ; 25.80 15050/15150/R19850 · lossamsso 15250/15350 lsozogslayaslesso 1640/R1608 50 ; CMOOGna08 \ 14550/14650/R19050 T1556001456003 T 5260 45 E6.62 ; 25.52

\

scas 35 TE4.42 30 25

E4.48L/R4.48L .1fsassons.4aL E6.80L .L 120sa

S/2

S

55

40

-

FLB

E4.162 255155 HF

Fill weight [kg/m]

Load diagram for unsupported use

14040/14140/R18840 5050g5150 14240/14340 152450T 4scommme

I

IL \\ \

20

E6.52 ·mos R6.52 ;25.62 1,,I\ ' IL 3400/3500/3450/3480 ,.....!.. k vmo kx NI , 10 E4.38L/R4.38L N sa.ssuna.se3L 141 8.0 15

6.0 RX56

t,Pme E4.28 RX48 .4.11E4.29‘

4.0 2.0 1.5

R68 R167/R168 as ·maasplas E61.52 1 1 251.62 \ \\ ' E6.40 SiEa.ac:

1.0

11 .

IL Ec8211, \ E4.32

1

0.5 0

0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5 7.0 8.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

Unsupported length FLB [m] Length of travel S [m] 0

1.0

2.0

3.0

16.0

The maximum travel -

Series diagrams

always amounts to 2 x FLG or FLB if the fixed end is in the center of the travel. In this case, the following applies: e-chain® length: LK = S/2 + K S = length of travel

You will find both diagrams for each series listed individually in the catalogue

R = bend radius H = nominal clearance height HF = required clearance height K = π x R + (2 x T) add-on for bend radius

Find the values for FLG and FLB also 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 111

E2/000 E2 / RX E4.1 E4.1 light E4/light E6 E6.1

in every individual series chapter!

page 268

►page 326 page 390 ►page 454 ►page 474 page 534 ►page 572

111 19.06.15 23:52

Gliding Long travels

a

Gliding applications principle

inner width Bi to bend radius R

For long travels, the upper run of the igus® e-chains® rests on the lower run. The upper run glides partially on the lower run and partially at the same height on a glide bar. The diagrams below

The minimum inner width of an e-chain® on long travels depends on its bend radius.

show this. For lateral guidance, a guide trough is necessary. If the stationary mounting bracket and the fixed end of the cables and hoses can be placed in the center, the e-chain® length is

igus® specifies:

calculated as follows: LK = S/2 + K2. Depending on the technical data and the selected e-chain®, the mounting point of the moving end of the e-chain®

Recommended ratio of

Bimin. ≥ R/4

must be lowered on some units (lowered mounting height). In our system analysis for long travels, we give exact details for your specific application. Example of lowered mounting height

LK = S/2 + K2 LK = e-chain® length S = length of travel S/ = half length of travel 2 R = bend radius CL = offset fixed point HRi = trough inner height H2 = installation height* D2 = over length for long travels gliding K2 = add-on*

Long travel with E4 rol e-chain®, guided in a igus® steel guide trough

*with lowered mounting

S

ACL

Guide trough with glide bar

K2 R

HRI

CL = offset fixed point

R

Advantages for lowered moving end ● Space saving

D2

S/2

H2

S/2

Guide trough without glide bar

Total length of guide trough

The function of an e-chainsystem® for gliding applications (schematically). The fixed end of the e-chain® is located in the center of the travel distance

● Longer travels ● Higher service life

S S/2

S/2

•

R

HRI

Total length of guide trough

H2

K2 R

For a configuration involving two opposed e-chains®, the travel is measured as shown and can be used when there are high loads or restricted space

112

More Information

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 112

www.igus.eu 19.06.15 23:52

Gliding Long travels

z

Advantages for long travel applications with igus® e-chains® ● Travels over 800 m ● 6 m/s speed (up to 10 m/s possible after consulation with igus®)

Gliding applications = pivoting mounting brackets

● Service life of 10 years and more with igus® e-chainsystems® ● Fill weights up to 70 kg/m

1

Further advantages of the design are

•Many different types of cables and hoses can operate side by side in the same system (i.e. electrical, data, fibre optic cables with hydraulic and pneumatic hoses) •Space-saving installation • Quiet operation •High accelerations • Durable in wind, weather, dirt, and chemicals Simple assembly of the modular system on the spot •

E4 e-chain® with extension links for many cables and large hoses on a long

Rapid assembly and replacement of cables and

travel application

hoses

Design assistance, free of charge

Please call us and with-

We recommend that igus® calculate every gliding application for you. We will always offer the most cost effective solution, taking the technical requirements and operating safety into consider-

in hours you will receive a detailed system proposal

ation. The system solution designed by us is also automatically given an igus® system guarantee. To be able to advise you accurately, we require the following specifications: •Travel [m]• Travel speed [m/min] or [m/s] •Acceleration [m/s2] •Fill weight [kg/m] •Maximum cable/hose outer diameter [mm] •Type and number of cables and hoses •Required bend radius [mm] • Cycle frequency (n/day or n/hour) •Technical environment.

1

Longest igus® travel of 615 m with rol e-chain® and chainflex®-cables

Request Info

More Information

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 113

1-800-453-1692 www.aboveboardelectronics.com

113 19.06.15 23:52

Gliding Long travels

a

Long travels with igus® guide troughs Guide troughs are used for long travels. They allow igus® e-chain® and e-tubes to continue

If the fixed point is in the center of the travel, use half of the guide trough

smooth, low-friction operation in these long-travel situations. Principle sketches are shown on this

with glide bars and the other half of the guide trough without glide bars

page. The height of the trough must be at least twice that of the e-chain® link height. The sides must provide a chamfered opening. The trough inner width is the same as the e-chain® outer width, plus 4 mm (on igus® Alu SuperTroughs) BRi = Ba + 4. Along the side of the trough, where the upper run cannot glide on the lower run, glide bars must be installed. We recommend the use of

Various igus® guide trough systems are available - guide troughs page 682

polymer glide bars from igus®. They are optimally matched to the e-chain® material and achieve the lowest values for friction, noise and wear. Guide troughs with and without glide bars can be obtained for almost all igus® e-chain®. Important: when assembling the trough parts, the follow-

ing points must be given particular attention: •Properly align all trough parts upon installation •All screw heads should be flush with the trough •Smooth levelled transition between the end of the e-chain® and the glide bars •Solid connection with the glide surface. These points must be observed when using assembly-friendly igus® guide troughs. U

Ba = e-chain® outer width Bi = e-chain® inner width ha = e-chain® outer height HRi = inner trough height BRi = inner trough width

(Alu SuperTrough)

B

ha

A

HRi

ha HRi

(depending on Ba)

HRi ≥ 2 x ha BRi = Ba + 4

BRi = Ba + 4 Ba Bi

ha

BRi = Ba + 4 Ba Bi

BRi = Ba + 5 (Steel guide trough)

•Alu SuperTrough-set Glide bar

•Installation set basic •C-profile

A) Aluminium SuperTrough without glide bars - upper run glides on the lower run B) Aluminium SuperTrough with glide bars. We recommend the use of igus® polymer glide bars. They are optimally matched to the e-chain® material and achieve the lowest values for friction, noise and wear.

Glide friction values for e-chains® made of igumid G and various glide bars igumid igus® polymer G glide bar Friction 0,19 value dynamic Request Info

114

Glide sheet steel 0,45

1-800-453-1692

Anodised aluminium 0,54

Stainless steel (material: 1.4301) 0,48 Source: igus®-Labor

More Information www.igus.eu www.aboveboardelectronics.com

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19.06.15 23:52

Gliding Long travels

a

Travel speeds and accelerations Travel speeds up to 6 m/s in continuous operation are possible and in use on current applications. In special cases, up to 10 m/s possi-

Corrosion-free igus® guide troughs are available in the material:

ble after consulation with igus®. For example, E4 e-chains® achieve speeds of 22 m/s and accelerations of 784 m/s2 in crash test units.

● Normally galvanised ● Stainless steel material 1.4571/1.4404, upon request ● Seawater resistant

(Only a few thousand cycles per year are required in this situation.) Acceleration plays a large role in the calculation. Differentiations must be made between normal operational acceleration and a sudden jolt of acceleration such as unexpected stops or so-called "E-stops." Even in these situations, igus® e-chains® prove to be very durable.

Service life We offer service life calculations for your application based on our extensive gliding application

● Aluminium

Automated storage/retrieval system with system E2 and chainflex® cables travels up to 80 m and speed of 4.5 m/s

experience. As developers of polymer plain bearings, we possess vast material behavior knowledge which we apply to the development of e-chains® as well. Units with 200 m travels have been in operation for 8 years with minimum maintenance. Units up to 60 m travels have been in operation for 15 years with almost no maintenance. (Please consult igus® for references and calculations for your project.) The maintenance-free aspects of igus® e-chainsystems® over long periods and under harsh operating conditions is often the deciding factor in choosing igus®. Our system guarantee (depends on the application) provides additional peace of mind.

Technical environment Long travel applications using igus® e-chains® run in water, in dirt, in the tropics, in explosion risk areas (with special design features) and many other conditions. Guide troughs can be supplied in corrosion-free materials. You will find more details in the Technical Environment section of this chapter.

Long travel "off the reel." Up to 100 m travel pre-assembled and ready to install

Calculation Comprehensive tests place us in the position of knowing our products capabilities. Important factors in these tests are: Push/pull forces under both ambient and extreme temperatures Humidity and dirt Friction values of the polymers, alone and against various glide surfaces Behavior of electrical conduits under push/pull conditions Behavior of hydraulic and media hoses under push/pull conditions Service life, and noise generation. If we cannot calculate your application based on these factors, we can carry out a test for you in our laborato-

•

•

•

•

• •

ry. Please consult igus®.

Technical data - gliding applications 600 m - 800 m Travel max. 10 m/s Travel speed max. 50 m/s2 Travel acceleration max. Depending on the application, please check with igus® Fill weight maximum 70 kg/m Depending on the application, please check with igus®

More Information

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 115

115 19.06.15 23:52

Vertical hanging Application Vertical, hanging applications In accordance with the principle of hanging applications, heights of over 100 m are possible with igus® e-chains®. e-chains® with interior sep-

We recommend locking mounting brackets for hanging applications.

aration allow many different types of cables and hoses to operate together in the same system without becoming entangled.

Cables and hoses Two important factors in vertical hanging applications are how the cables and hoses lay in the e-chain® and and how they are secured at the end points: all cables and hoses must be hung so that they bear their own weight. The e-chain®

In most cases, vertical motion applications do not require lateral guidance

fulfills the function of orderly conduit bundling only Hanging applications with heights over 100 m are possible with e-chains®

and should not absorb any further tensile forces. igus® interior separation elements should be used for distinct division of all cables and hoses. The

A

cables and hoses must be secured carefully to both end points of the e-chain®. The strain relief must be designed so that the opposite run can-

B

not catch. Safe strain relief and clear separation of the cables and hoses are the basic prerequisites for hanging installations. Cables must be Lateral acceleration can

able to move freely and bear their own weight.

occur in two directions guidance is necessary

Vertical motion with lateral acceleration If lateral acceleration occurs, lateral guidance of the e-chain® must be provided in most cases. The diagram shows the principle of such guid-

Hanging installation with one-sided U-profile and igus® e-chains®

ance. Partial guidance is also an option - however, it must at least cover the area in which the e-chain® may sway. Lateral acceleration can occur in two directions. The lateral guidance must be installed accordingly. If you have a choice, the layout in Figure A is preferred. Additional guidance along the side of the e-chain® helps to sta-

Y Z

bilise the igus® e-chain® further.

X

Principle of a hanging igus® e-chain® with lateral guidance, lateral accelerations in both directions are contained

116

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www.igus.eu 19.06.15 23:52

Vertical hanging guidelok slimline F Application No Camber version with igus® special NC e-chains® A normal igus® e-chain® with camber is suitable for hanging use if enough space is available. Camber contributes to quiet operation of the e-chain®, required by the slightly bulbous appearance a little more space. If there is no room - as is frequently the case for storage and retrieval

With E4.1 it’s easy to create a NC-version. Simply turn e-chain® outer link 180°

41:1DrIvl )

systems in narrow aisles - a no camber e-chain® must be ordered. igus® offers numerous NC versions without camber. NC version by simply turning the outer link at E4.1 system. With igus® E4.1 it’s easy to create a NC-version. Simple turn e-chain® outer link. Order example: E4.32.10.175.0.NC (NC = no camber). The E4.1 system is one of igus® best solutions for hanging applications Technical data - vertical hanging Travel height max. v max. a max.

100 m 20 m/s 50 m/s2

Hanging and standing igus® dependent on height and strength of the e-chain® dependent on height and strength of the e-chain®

e-chainsystems® can reach different points

Special solution: guidelok slimline F safe vertical guidance

• • • •

Up to 7 m/s and 10 m/s2 Up to 80% less trough required, saving costs and weight For hanging systems up to 50 m No swinging of

•

the e-chain®, high reliability due to the locking mechanism and guiding rails Faster and easier installation Reduced noise Easy access

• •

for servicing Energy and data and all kinds of media are safely guided

More information

igus® guidelok slimline F vertical guidance in a high-bay warehouse

from page 878

More Information

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 117

117 19.06.15 23:52

Vertical standing Application Vertical standing applications Standing applications are standard on many machines and plants. Cables will be guided safely in vertical strokes.

We recommend locking mounting brackets for standing applications

Mounting brackets The mounting brackets must be attached so that the e-chain® cannot bow out. The igus® programme offers locking or one-sided, locking mounting brackets for almost all types of e-chains®. Locking KMA mounting brackets are highly recommended because they can be attached flush to the machine.

Cables and hoses Locking igus® KMA mounting brackets with flush mounting

Cables and hoses must be laid in the e-chain® so that they can bend freely. For precise guidance of the cables and hoses, we strongly recommend igus® interior separation elements. Cables must be strain relieved at both ends.

Lateral acceleration If lateral acceleration occurs, the e-chain® should be supported along the outer radius. For higher e-chain® heights, it is generally recommended that at least the first three links on the outOptions for a standing application with support of the first e-chain® links: on the right, with U-shaped

er radius be supported. For maximum heights and weights, the whole distance must often be supported. Due to the wide variety of combinations involving weights, stroke heights, e-chain® types and bend radii, we strongly recommend

guidance - on the left, with the support of the first e-chain® links

you make use of our consulting services. U-shaped supported igus® e-tube for high lateral acceleration

Combined movements Combined vertical and horizontal movements are possible with igus® e-chains® for a cost-saving solution.

Technical data - vertical standing applications Max. stroke height - without support Standing igus® e-chainsystems® can reach different points

Max. stroke height - with support of the first e-chain® links Max. stroke height - with full support v max. (dependent upon stroke height and weight) a max. (dependent upon stroke height and weight)

118

More Information

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 118

≈4m ≈6m ≈ 20 m 20 m/s 50 m/s2

www.igus.eu 19.06.15 23:52

Zig-zag liftband Application

z We recommend pivoting mounting brackets for zigzag applications

De-commissioning of a nuclear power station. Zig-zag application with igus® e-chains®

Zig-zag design The modular design of igus® e-chains® facilitates this space-saving and unconventional solution. For modern platform technology, such as performance stages, a variety of cables and hoses which adjust the stage height must be accommodated. Lack of space almost invariably presents difficulties. The photo above shows an e-chain® in a zig-zag configuration produced by incorporating reverse bend radii or RBR. The unextended e-chain® is stored in a basket. If the platform is raised, the e-chain® unfolds, generating little or no noise. This construction is possible with the E4.1 system as well as many other types. Please consult igus® for these kinds of applications.

111111 /

II 1101,11011M

R.101]1]1111111

Space-saving installation travel heights of more than 20 m possible

Technical data - zig-zag 40 m Travel max. 0,4 m/s v max. a max. 1,0 m/s2

More upon request Depending on the application, please check with igus® Depending on the application, please check with igus®

Special solution: liftband - guide up to a height of 13 m with limited installation space Modular, silent, space saving - vertical guidance for energy, data and media. High vertical applications that have plenty of space horizontally but allow only for little system height can be implemented with the liftband. Available in 2 sizes Alternative to Zig-Zag Lighter and smaller installation space solution•

•

•

•Vertical applications implemented with ease • Max. expansion length: 13 m More information from page 880 Request Info

More Information

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 119

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119 19.06.15 23:52

Side-mounted Application Side-mounted with or without support igus® e-chains® placed on their side can be used unsupported to a limited extent. The turned unsupported length in this case is dependent on the

We recommend locking mounting brackets for side-mounted applications

following factors: • Fill weight • Width of the e-chain®• Bend radius•Parallel placement. The greater the fill weight of the e-chain®, the

a

shorter the available unsupported length. When placed on its side, the e-chain® width, in effect, becomes the height. As this height increases, the e-chainsystem® becomes proportionally more

Side-mounted e-chains® are strongly recommended if the installation height is restricted

stable. Small bend radii provide greater strength. If further movement in a second axis is added to the parallel motion of two e-chains®, the unsupported length is impaired. For applications with

=

igus® e-chain®, side-mounted, supported system E4

low fill weight, the standard mounting brackets are adequate. If, however, the fill weight is high and the travels are long, the e-chain® must then

be supported either in whole or in part. Due to the variety of application possibilities, we strongly recommend you make use of our consulting services.

Fill weight [kg/m]

Example load diagrams for e-chains® side-mounted at 90°

Standard values for unsupported lengths, side-mounted, upon request. The unsupported lengths can be extended by supporting

A

System E4.1 - 90° unsupported

30 25

E4.56

20

E4.42

10

ner on the traveling column machine. The Y and Z axes have a travel of 8,000 mm and 1,750 mm at a speed

E4.32

5.0

E4.28

0 0

0.5

1.0

1.5

2.0

2.5

3.0

Total e-chain® length [m]

Fill weight [kg/m]

A

E4.80

35

15

E4 e-chains® assembled in an unsupported man-

of 25 meters per minute

40

7.0

3400

6.0

System E2/000 - 90° unsupported

5.0 4.0

MENEM=M imel===M=M MWM=1111M7 MmMM... =NM 2600

3.0

2400

2.0 1.0

1400

0 0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

Total e-chain® length [m]

the links next to the mounting brackets

The unsupported lengths can be extended by supporting the links next to the mounting brackets. Please consult igus® for more series and details

120

More Information IP' www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 120

19.06.15 23:52

Side-mounted Application

igus® system E4 with partial support

Unsupported - system E4 System E4/light e-tube in direct chip area

Long travel, gliding Side-mounted e-chains® can travel over 100 m with adequate guidance. All e-chain® types are designed to operate gliding on their side. The corresponding glide surface is usually an igus® polymer, stainless steel or galvanised steel, depending on how high the demands on the travel speed and service life are. Roller and ball bearings or additional gliding elements are not necessary for igus® e-chains®.

Cables and hoses Cables and hoses must be guided so that the e-chainsystem® can move freely at all times. The igus® modular separation options offers numerous possibilities, such as vertical separators and spacers, to keep these cables and hoses separated and bend freely for maximum service life. igus® will gladly provide an application analysis, free of charge. A

C

D

)13 -)0 -)0 ) B

a

)

hi.

A-B

•

C-D

a

I

§

Principle of a guide trough for long travel, side-mounted Request Info

More Information

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 121

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121 19.06.15 23:52

Rotary motion RBR Application Rotary motion with RBR

0

RBR is reverse bend radius and means that the e-chain® can bend in two directions. Each igus®

We reccomend pivoting mounting brackets for most applications with ro-

e-chain® can incorporate RBR designs, with the exception of several radii, for the e-tubes R117 to R9850 and for the series 07, 09, 14, 15, and 17.

tary motions

The RBR does not necessarily need to be identical to the normal bend radius R of an e-chain®. For example: Part No. E4.32.15.100/425.0, describes a series E4.32 e-chain® with an inner Stationary part

width of 150 mm, standard bend radius of R = 100 mm and RBR of 425 mm. Most rotary Beginning of travel

RBR-rotary movement with igus® system E4, installed on a crane

End of travel

motions can be achieved with the RBR option. Angles of rotation up to 540° have been realised. Below is an example of rotary motion using an RBR e-chain®. Please consult igus® for your particular application. Rotary movements require less installation height. The e-chains® glide mostly on surfaces made of polymer, stainless steel or steel and are guided through channels into a rotary movement. (See side mounted for further design tips.) Bend radii, circular radii and e-chain® widths are variable with this product line

Rotary motion with standard e-chains® Rotary motion with a standard igus® e-chain® igus

igus

igus

igus

igus

igus

igus igus

igus igus

igus

igus

igus

The photo to the left shows an application which was achieved using standard e-chains® (in this case, standard means that the e-chain® only

igus

igus

igus

igus

bends in one direction). Such solutions are pos-

igus

igus

igus

igus

igus

igus

sible if a great deal of space is available and if the angles of rotation are limited to a maximum of 450°. All igus® e-chains®, e-tubes and chainflex® cables are appropriate for this situation.

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus igus

igus igus

igus igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus

igus igus

Circular motion of 180° with standard e-chain® on a crane turret drive

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Standard e-chain® 3500.075.200.0, angle of rotation 225°

122

Technical data - rotary motion RBR max. angle of rotation 540°

More upon request

v max. a max.

Depending on the application, please check with igus® Depending on the application, please check with igus®

More Information

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 122

2,0 m/s 20 m/s2

www.igus.eu/rbr-configurator 19.06.15 23:52

Rotary motion RBR Application 1

1

a

Guide trough systems RM and MRM for RBR solutions next page

System E2 medium with 360° RBR rotary motion on a robot

Product range for rotary motions with RBR e-chains® with RBR are available as standard from stock for the complete triflex® range. In addition, we supply a number of e-chains® which are equipped as standard with RBR. For all other types, RBR means custom-made, and we will be more than willing to offer you this option. igus® e-chains® with RBR, available as standard

triflex® R, easy triflex® and triflex®. The e-chain® series appearing in the table are RBR versions available from stock. Almost all igus® e-chains® can be delivered as a RBR version. Please contact us for any special enquiry!

● chainflex® cables with TPE-outer jacket are specially suited for e-chains® with RBR option ● Please use for e-chains® with RBR-option a strain relief only for the moving end

Vertical rotary motion of an E2 e-chain®

Table of RBR e-chains® available from stock Part. No. 03.05.10/70 05.16.018/018 06.20.018/018 06.30.018/018 06.64.018/018 10.1.028/028

Series E2 micro E2 micro E2 micro E2 micro E2 micro E2 mini

Part. No. 10.4.038/600 10.4.048/048 10.4.048/400 10.4.075/220 1400.050.075/075.0 1500.038.075/450.0

Series E2 mini E2 mini E2 mini E2 mini E2/000 E2/000

10.1.038/600 10.1.048/048 10.1.075/220 10.2.028/028 10.2.038/600

E2 mini E2 mini E2 mini E2 mini E2 mini

2400.09.055/250 250.05.060/060 250.07.060/060 2700.15.150/090 B15i.050.100/460

E2/000 E2 medium E2 medium E2/000 E2 mini

10.2.048/048 10.2.075/220 10.3.028/028 10.3.038/600 10.3.048/048

E2 mini E2 mini E2 mini E2 mini E2 mini

E/Z14.1.038/038 E/Z14.2.038/038 E/Z14.3.038/038

easy chain® easy chain® easy chain®

10.3.075/220 10.4.028/028

E2 mini E2 mini

E/Z14.3.075/075 E/Z14.4.038/038 TE14.50.028/028 TE26.120.063/063

easy chain® easy chain® snapchain snapchain

Request Info

More Information

The e-chain® series appearing in the table are RBR versions available from stock. Almost all igus® e-chains® can be delivered as a RBR version. Please contact us for any special enquiry!

1-800-453-1692

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03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 123

0

123 19.06.15 23:52

Rotary motion RBR Guide troughs igus® guide troughs - standard modular system RM For rotary motions up to 540° igus® offers a modular system of guiding trough systems. Those systems are divided into an inner and an outer ring. Since one ring is moving together with the e-chain® there is no relative movement between e-chain® and trough, so the wear is reduced to an absolute minimum. Depeding on the application they are made from galvanised steel or

Rotary motion with RBR, diameter 6000 mm, with RBR, the inner ring rotates

stainless steel.

igus® system RM - guide troughs for rotary motion applications

Realise 900° and more with igus® Multi Rotation Modules (MRM) igus® Multi Rotation Modules help to realise rotating movements up to 900° and more. Thanks to stackable add-on modules the angle of rotation can be extended "virtually" indefinitely. The Multi Rotation Modules are ideally suited also for rotary motions with high fill weights and limited space. ● Several individual systems are stacked on each other and form a complete system ● The maximum rotation of the individual levels can be easily added, thereby enabling rotary Typical application areas: offshore, stacker/reclaimer, bucket-wheel excavators, rotary cranes, other rotating applications

motions up to 900 degrees and more ● Compact design enables the operation even in tight spaces, extendable "at will" ● High fill weights possible ● e-chains® can be freely assembled ● Peripheral speeds up to 1 m/s ● One layer for rotation movements up to 540°, two layers for up to 900°, higher rotation angle possible with more layers

Functional principle

Option cover plate

● Is the defined rotation angle of the lower layer reached, the next upper module is carried along automatically due to an integrated connection system ● The construction minimises potential interference. The Multi-Rotation Module-System is ideal for rotary applications, heavy loads and for harsh environments ● Unlike other systems using sliding contacts, the e-chain® can also guide hoses for air, gas

+360° +360° to- 540° IM

124

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03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 124

or fluids, as well as bus and fibre optic cables

40

Request Info

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www.igus.eu/rbr-configurator 19.06.15 23:52

1

1

1

twisterchain® twisterband e-spool c-chain® Circular and spiral movements up to 540° - twisterchain® Higher loads and smoother running •igus® 2nd generation of twisterchain® circular e-chains® significantly improved smoothness, stability and strength The twisterchain® has a modular con-

•

•

•

struction for width, height and radius Stronger with intermediate link - more fill weight possible 25% less weight than existing twisterchain® Rotary speeds up to 1 m/s and more, rotary/spiral movements up to 540° •Highly dynamic and smoother running (with the guide trough Type 01)

•

More information from page 630

Rotary movements in small spaces - twisterband Compact Cost effective Low wear and low maintenance in a confined space Energy (in the process), data and media are kept secure Rotary movements up to 7000° (Installation position, vertical: up to 3000°, horizontal: 7000° and more possible)

Rotary speeds up to 360°/s possible Minimum installation space, fits closely around the rotary axis Can be reliably used in various installation positions (horizontal or vertical) Compact, modular and lightweight

More information

all from page 650

Special solution: e-spool - the cable drum without a slip ring

• Route many different cables in very narrow spaces •Different media and diameters possible in one drum •No tensile load of the cables •Energy supply in all possible directions (horizontal, vertical, diagonal) •Space-saving, no "e-chain junction" - e-chain rolled into the home position, access paths remain free • Cable diameters up to 17 mm •Cables can be retrospectively added or changed • Alternative to zig-zag solutions •Max. deployment and retract speed: 1 m/s ®

®

a.

More information from page 882

Special solution: c-chain® - continuously revolving energy supply system made of standardised modular components •Energy, data and media in a single module, continuously revolving instead of moving backwards and forwards thanks to c-chain® modules • No unused return travel •Compact modular system ready to install • Energy guide plus BUS cable and pneumatic •Travel length up to 50 m

a.

More information from page 890

Request Info

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www.igus.eu/twisterchain www.igus.eu/twisterband www.igus.eu/e-spool www.igus.eu/c-chain 125 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 125

19.06.15 23:52

Distribution rules Cable and hose packages I

General rules for cables and hoses in igus® e-chains®

Rules for: ● Maximum conduit diameters

The key advantage of an igus® e-chainsystem® is the safe accommodation of various forms of data cables and energy suppliers in one system.

● Separation ● Bend radius

We recommend the optimal separation layout of the cables and hoses in the e-chain®, but you, the customer, are still afforded the final choice. It is possible, for instance, to maintain minimum

Electrical cables need at least 10% reserve space

distances between bus and motor cables and mix pneumatics, electric and hydraulics in the same compartments. In addition to the quality of the cables used, the arrangement of each conduit within the e-chain® and the space allowed, are important for the service life of the system.

all around, hydraulic hoses need 20%

Hydraulics and electric cables are separated from one another in this example

Various separation options enable the adaptation of the e-chains® to the specific requirements of each respective application. In this chapter, we

give you detailed recommendations. Due to the variety of the application parameters, we strongly recommend you take advantage of our free consultation services. Simply give us a list of your cable requirements (or merely the required electrical or other services) and you will receive our recommendation by the end of the next business day.

Ba Bi

≤ ø mm

hi ha

Maximum cable and hose diameters

The maximum conduit diameter is specified for each series on its respective page

The maximum cable and/or hose diameter corresponds to the inner height of the selected e-chain®/ e-tube, with additional minimum clearance. This minimum clearance would be, for example, 10% for electrical round cables, 20% for hydraulic hoses. An e-chain® is ideal if a minimum lateral gap to the next cable or hose has been factored in. Depending on the nature of the cables, the dynamics, and the expected service life, more clearance must be allowed. In specific cases, clearances may be altered further. Please consult igus.

e-chain® interior separation Cables and hoses with very different diameters should be laid separately. The separation is achieved using modular separators. Cables and hoses must under no circumstances have the opportunity to tangle. Therefore, the clearance height of a compartment with several similar cables or hoses next to one another must not amount to more than one and a half times the cable/hose diameter.

Orderly cables with igus® interior separation

126

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Distribution rules Cable and hose packages Reasons for distribution rules The cables and hoses must be laid so that they can move freely at all times and so that no tensile force is exerted at the radius of the e-chains®. For high-speed applications and high cycles, cables or hoses must not be laid on top of each other without horizontal separation. The standard values for this are: travel speed over 0.5 m/s and cycles over 10,000 p.a. igus® interior separation offers a safe solution for this situation.

D1 d1

D1 + D2 > 1,2 x hi

terials must not be allowed to stick together. If necessary, they must be laid separately. All igus® chainflex® cables can be combined with each and other brands of cable or hose. The cables and hoses should always be fixed at the moving end. The fixed end should always involve strain relief.

d2

d1 + d2 ≤1,2 x hi

10% min 2 mm 10% 10% min 1 mm min 1 mm

0,g

Further guidelines for distribution The cable or hose weight should be symmetrically distributed along the width of the e-chain®. Cables and hoses with different outer jacket ma-

Distribution rules:

D2

10% min 2 mm

--410% min 1 mm

10% min 1 mm

Clearance space "all around" for round electrical cables

Exceptions are made only for certain hydraulic hoses with length compensation issues or oth-

d1 + d2 > 1,2 x hi Rule 1: if d1 + d2 > 1,2 x e-chain® inner height, no separation between the two cables/ hoses is necessary. Two cables/hoses should never be left unguided on top of one another or be allowed to become tangled.

d1 + d2 ≤ 1,2 x hi Rule 2: if d1 + d2 ≤ 1,2 x e-chain® inner height, a vertical separator or a horizontal shelf must be used to reduce the inner height, thereby preventing the entanglement of d1 and d2.

er high pressure hoses (i.e. hydraulic hoses). Generally, the faster and more frequently the e-chain® operates, the more important the exact positioning of the cables and hoses inside the e-chain® becomes. Due to the wide variety of the possibilities, we strongly recommend you take advantage of our free consultation services for your specific applications. igus® tip: interior separation configurator

www.igus.eu/quickchain100

cables/hoses Clearance space in % Electrical round cables 10 Electrical flat cables 10 Pneumatics 5-10 Hydraulics 20

Bend radius R The bend radius of our e-chain® depends on the thickest or stiffest cable or hose in your application. The bend radii of the e-chains® should be adjusted to the recommendations of the cable

Media hoses

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 127

R

radii for cables and hoses refers to use at normal temperatures - other bend radii may be recommended. Please ask your cable or hose supplier for details. We recommend complete e-chainsystems® - where bend radii for all cables and

More Information

15-20

Please note: dont fill e-chains® and e-tubes more than 80% of the cross-section!

or hose manufacturer. The selection of a larger radius than the minimum will positively affect service life. The specification of minimum bend

R

R

hoses, interior separation and service life are optimally matched. igus® chainflex® cables permit the smallest bend radius of 4 x d for one million strokes.

igus® all-around clearance space for various

e-chain® with extension links supports a smaller e-chain® with electric cables

Pinciple sketch - bend radius R

127 19.06.15 23:52

Distribution rules Cable and hose packages

EN ll :a

Round electrical cables

ro

-,1VW111

For electrical cables, the round cable is a safe, modular and cost effective solution for e-chainsystems®. We recommend the following criteria for selecting the proper round electrical cables:

Small minimum bend radii and mounting heights • Strain relief integrated directly into the Vrerirril • mounting bracket • Uncomplicated installation process - no hanging, laying out, etc, of cables • Long service life at minimum bend radius •Service life expectations for your application (short or long travel, hanging, etc.) • Test data on service life from realistic tests • Flexible shields for shielded cables • Abrasion-resistant and non-adhesive outer jackets •Large selection to avoid Corkscrewing: an effect of improper cable and hose placement in an e-chain®

expensive custom designs. For bus cables and fibre optic cable, special attention must be paid to how effective transmission rates and shielding remain after millions of cycles at the minimum bend radius.

Installation and strain relief of round electrical cables 1) The cables must be laid straight, without twisting. Cables must not be uncoiled from the top of the spool. igus® chainflex® cables are immediately ready for placement directly into the e-chain®. They need not be disconnected or laid out before installation. 2) The cables must be laid so that each individual cable can move freely from side to side. 3) The cables must be able to move freely along the radius. This must be double-checked if the upper run operates at the cable’s maximum bend radius. 4) The division of the e-chains® interior using igus® interior separators or shelves is necessary if several cables and/or hoses with varying diameters are laid out. It is important to prevent cables and hoses from tangling. 5) For cables and hoses with different jacket materials, it is important to prevent them from "sticking" to one another. If necessary, they should be separated. igus® chainflex® cables can be combined with all others. 6) Round electrical cables must be secured with strain relief at both ends. In exceptional cases, the cables may be fixed with strain relief at the moving end of the e-chain® only. A gap of 10-30 x cable diameter between the end of the bend segment and the fixed point is recommended for most cables. chainflex® cables can, on the

1=Nttalial

other hand, be secured directly to the mounting bracket with strain relief (this has been confirmed with testing).

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We will be pleased to provide you with recommendations for complete e-chainsystems®: bend radii of all cables and hoses, interior separation and service life are then optimised.

Cables must be able to bend freely. chainflex cables can be strain-relieved directly at the mounting bracket ®

128

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Distribution rules Cable and hose packages

a

Pneumatic hoses In principle, the same rules apply for pneumatic hoses as for round cables. In practice, it has been demonstrated that pneumatic hoses are less sus-

● Pneumatic hoses The igus® programme also

ceptible to wear. After consultation, they can be laid together more closely than the "10% clearance all-around" rule. A double-sided strain relief is required under these conditions. For pneumatic hoses made of rubber, we recommend strictly

offers polymer pneumatic hoses called chainflex® Air ● Flat cables Outer jackets made of rubber must be specified particularly carefully, because of potentially high friction ● Hydraulic hoses Hydraulic hoses need more space: 20% all-around clear-

following the "10% clearance" rule because they tend to adhere to each other and to other cables and hoses.

Flat cables Flat cables must be able to move freely along the bend radius. Two flat cables next to one another

ance Fully pre-assembled e-chainsystem® with several pneumatic and hydraulic hoses

should be kept apart with separators. If two flat cables are laid on top of one another, we strongly recommend the use of horizontal igus® shelving. Flat and round cables should be laid separately in the e-chain®. Strain relief should be attached at both ends. Flat cables are only conditionally recommended for use in e-chains®.

Hydraulic hoses When designing hydraulic hoses in e-chains®, special attention should be paid to the expansion of the hoses when pressurised. Sufficient room must be left in the e-chain® for this as well as the possible larger external diameter of the hoses under pressure. It is important for selected hoses to be sufficiently flexible (i.e. meet bend radius specified by the e-chain®). The gliding ability and abrasion-resistant surface of the hoses are also important. All crossbars and shelves in the igus® e-chain® minimise abrasion of hoses through wide, rounded and smooth surfaces. Normally, hoses with textile braiding are more flexible than hoses made of steel wire, while maintaining smaller outer diameters and better fatigue strength under reverse-travel stresses. As lateral movements of the hydraulic hoses within the e-chain® can lead to increased abrasion of the hose material, they should be secured in position with vertical separators, but not forced. Special locking separators, which grip the opening crossbars of the e-chain®, as well as the use of spacers, prevent lateral shifting of the separators - they also ensure the hoses stay put in cases of strong vibration and impact on the e-chain®.

Strain Relief Hydraulic hoses are most often stretched lengthwise during operation. This must be taken into account when applying strain relief. More hose length is factored in to allow the hose to "breathe", or "floating" strain relief must be implemented. In some cases, one-sided strain relief on the moving end can be tolerated.

Rollclip In almost all cases, the broad, smooth and rounded surfaces of all igus® e-chains® are sufficient to protect hydraulic hoses from abrasion. In extreme cases, the igus® Rollclip can be installed. The hoses come in contact with a series of polymer cylinders which rotate. Extreme cases include particularly soft materials, particularly narrow bend radii or highly dynamic loads. Over 95% of all applications can be solved without Rollclips.

More Information

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 129

igus® Rollclip, detachable

129 19.06.15 23:52

chainfix Strain relief elements Strain relief for electrical cables Strain relief can consist of standard elements or can be custom-made. For most applications, our standard programme of C-profiles with mounting

Ideally, the cables/hoses should be strain relieved at both ends of the e-chain®. At the very least, they must be strain relieved at the moving end

brackets and space-saving chainfix clamps can be used. We also offer simple strain relief solutions using cable tiewraps and tiewrap plates. In ideal cases, the cables should be secured at both ends of the e-chain® with strain relief (in a

of the e-chain®.

few instances, strain relief at the moving end of the e-chain® is sufficient - please consult igus® for these cases).

Minimum gap of the strain relief and the beginning of the bend radius Tests on our premises and in field applications have shown strain relief located at the last bend point of the e-chain® has no influence over the durability of igus® chainflex® cables. It is possible, therefore, to integrate the strain relief with the mounting bracket. This space-saving option for strain relief is offered by igus® for almost all e-chains®

Ideal installation of cables in e-chains®. chainflex® cables can be directly strain-relieved in the mounting bracket (minimum gap to the last rotating e-chain® link is not necessary)

• igus® chainfix strain relief in mounting bracket in practice - used here for cables and hoses

130

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chainfix Strain relief elements Features of chainfix clamps Optimal igus® chainfix housing with reduced height •Long service life for dynamic applications thanks to improved clamping elements •Integration with KMA mounting brackets - saves both time and space during installation and available for complete systems with cables and strain relief Improved housing foot clamp for easy fit into C-profile Black housing and setscrews for attractive appearance Setscrews, tightened with Allen wrench, for easy installation Mark of the installation direction Now with better fixation due to optimised design

•

•

• •

•

Tiewrap plates as individual parts Separate parts in switch cabinet construction or machine assembly •Strain relief accessory for igus® e-chainsystems® • Attachment to mounting brackets • Integration into the C-profile of KMA (polymer/metal mounting brackets)

Tiewrap plates with clip-on connection for the C-profile The plates 3050.ZC and 3075.ZC can be clipped directly into the C-profile without bolts or any extra hardware. Clip-on tiewrap plates can be released and repositioned with just a screwdriver used as a lever. 4 options available: •Tiewrap plates with clip-on connection for the C-profile •Integrated strain relief for E2 e-tubes - series R • Tiewrap plates for fixed crossbars •Tiewrap plates for opening crossbars

chainfix clip - modular snap-on strain relief device chainfix clip is a series of clamps and bottom parts made of plastic for cable diameters ranging from 4 mm to 24 mm. chainfix Clip is available for C-profiles, also suitable for assembly in the KMA mounting brackets and clip-on strain relief for cross bars • Quick installation without any tools • 2 and 3 layers on top of one another possible •Each layer can be detached and changed later on

•High tensile forces in case of single-layer installation, decreasing with the number of layers

Strain relief separator

• Can be integrated in mounting bracket •Strain-relief separator can be positioned as required • Double strain relief possible •Easy installation, cost effective •For most series from stock Strain relief element outside of the e-chain® cross section

• Easy strain relief for cables, even in enclosed tubes •Stepped strain relief - good access when retrofitting several cables with strain reliefs • Matching for e-chains® and e-tubes •Easy retrofit assembly possible •Simple installation into top-hat rails and C-profile on KMA mounting brackets

U-

chainfix nugget - for top hat rail and C-profile Option 1: universal cable fixation, for diameter with Ø 20 mm and Ø 30 mm Option 2: fastening through clipping onto standard top hat rail

•The smart helper for electricians in the machine building industry•Accessory for all KMA with integrated C-profile • Strain relief for top hat rail • Easy to assemble, without any screws and tools • Adjustable to every e-chain filling • Very small space requirement • Easy strain relief ®

due to fixation with pre-harnessed cable strap

Request Info

1-800-453-1692 www.aboveboardelectronics.com

More Information

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 131

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C°

igus® material data Technical environment

igus® materials ● igumid G ● igumid NB ● igumid ESD ● igumid TE ● igumid GE ● igumid DT Find technical data about igus® materials, temperatures and chemical resistance from page 138

igus® factory - automatic compounding and conveyor belt for igumid G

plastics for longer life® - igus® know-how in polymer materials Each year, igus® engineers develop more than one hundred new plastic compounds and test igus®-products in more than 15,000 experiments per year. That’s how in recent years they have built an extensive database of the tribological properties of polymers. This database makes it possible for us to assess better most of the applications in advance and provide our customer with confidence during use. Our calculations and analyses are based on the result of ongoing practical tests in our technical center and our experience with gliding applications. The focal points of our tests are push/pull forces, friction values and abrasion under widely varying conditions and speeds, as well as factors such as dirt, weathering or impact and bumps. We test Technical environment: ● Fire resistance ● Radiation ● Weathering ● Cold, heat ● Explosion areas ● Vacuum

all system components such as cables, hoses, strain relief and other accessories, in addition to the e-chains® or e-tubes and guide troughs.

Technical environment The igumid G material, from which igus® e-chains® are made, possesses the following wide-ranging features to cope with a variety of environments: the ability to handle pressure and strenuous

● Hot chips ● Dirt, dust ● Cleanroom

loads, abrasion resistance, sturdiness, stable behavior at high and low temperatures, and suitability for outdoor use. Numerous application examples, from refrigerator blocks to steel mills, prove this. In extreme cases, we also offer modifications and other igus® compounds as a solu-

● Chemicals

tion. Please consult igus®.

Magnetically detectable plastic e-chains® •For the food- and tobacco industry

The material igumid DT is detected to the tiniest fragment all common metal detection systems and can therefore be selected automatically •Particles as small as 1.0 mm can be recognised for fragments passing at speeds of 20 m/min More information www.igus.eu/detectable-chain

132

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CD

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i C°

Material igumid Technical environment Flammability of igumid G

6

The flame-retardant characteristics of igumid G can be described using various classifications: test aprocedure VDE 0304 parts 3-5.70 - clas-

Flammability class igumid G ● UL94-HB (Standard)

sification llc. Tested according to UL94 "Standard Tests for Flammability of Plastic Materials for Parts in Devices and Appliances" classification 94 HB for 3.2 and 1.6 mm thickness of the body. Tested according to DIN 4102 "Fire Behavior of

igumid NB ● UL94-V2 (Standard) ● UL94-V0 (upon request)

Building Materials and Parts" classification materials class B-2. For further requirements, please consult igus® for special solutions, such as materials with self-extinguishing properties (UL94-V2 or UL94-V0). All e-chains® (except for the easy chains® and series 14, F17) are made of from igumid G.

Flammability of igumid NB

Series 4040R rol e-chain® on a coal unloading system - travel 190 m, speed 0,5 m/s, fill weight 8,05 kg/m

All easy e-chains® and series 14, F17 e-chains®

igumid G ● UV-resistant! ● Temperature range from -40°C (40°F) up to +120°C (248°F)

are made from the flame-retardant igumid NB material. These e-chains® have the following flame-retardant classifications: ● UL94 classification - V2 ● VDE 0304 Parts 3-5.70 classification - llb ● DIN 4102 flammability of materials - B2 ● Please consult igus® for material availability of V0

Temperature resistance igumid G is very suitable for outdoor applications. In our experience, the mechanical properties of the e-chain® are not impaired. igumid G is also UV-resistant. igus® e-chains® are used in applications as cold as -40°C (40°F). Installation may be eventually compromised at temperatures below -25°C (-13°F). In such cases, we offer special solutions made from cold-elastic materials. 120°C (248°F) continuous temperatures are

Live broadcast from the Winter Olympics in Lillehammer, 75 m travel at -25°C (-13°F)

possible. However, the mechanical values are reduced and the service life is impaired.

Resistance to radiation igus® offers several solutions for high-radiation areas. igumid G is very resistant to high-energy radiation. Under gamma radiation, in the range of 8 x 104 rd, the mechanical properties of igumid G change very little. Please consult igus®.

More Information IP' www.igus.eu 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 133

133 19.06.15 23:52

ESD & ATEX Technical environment Measurements of the electrical surface leakage resistance for igus® e-chains® with the special material igumid GC were made already in 1992 by the igus® GmbH together with the

● ESD - avoidance of static charges in the field of manufacturing process-

PTB (Physikalisch-Technische-Bundesanstalt) in Braunschweig, supplemented by addition-

es of electronic components or assemblies ● ATEX - prevention of explosive static charge in hazardous environment

al certifications in 1998 and 1999 according to DIN 53482 and the guidelines for static electricity "ZH1/200" of the Federation of Trade Associations. In the course of further innovation, the material igumid ESD was certified by the PTB (Physikalisch-Technische-Bundesanstalt) in May 2002. The material igumid ESD combines in its properties the requirements of the ESD as well as ATEX criteria. In some mechanical requirements, 100% of the produced ESD e-chains® are checked for their continuous con-

the igumid ESD surpasses even the standard material igumid and has been tested with over 10 million cycles in the igus® technology center.

ductivity from one end to the other

a

Your benefits with ESD products

Product range of ESD e-chains® from stock

● ESD material tested with over 10 million cycles for the highest requirements ● Snap-open e-chains® with mounting brackets and interior separation in ESD and ATEX design available from stock

zipper 07 Bi 10 - 50 mm

● Standardised product - igumid ESD with PTB certificate ● Proven over years of use in explosion-proof areas

09 Bi 16 - 50 mm E2/000 1500 Bi 15 - 80 mm

● Short delivery times 8:00 am to 8:00 pm - ordering and delivery service

2500 2700

Bi 25 - 125 mm Bi 50 - 125 mm

E4.1 E4.21 E4.28 E4.32

Bi 30 - 70 mm Bi 40 - 125 mm Bi 50 - 200 mm

E4.42 Bi 50 - 200 mm E4.56 Bi 75 - 300 mm E4.80 Bi 75 - 300 mm triflex® R TRC TRC.40 Ba 43 mm

Conductivity of igus® products from igumid ESD In contrast to temporarily acting applied conductive surface coatings or volatile incorporated antistatic agents, the additives grant a long lasting and maintenance-free conductivity. An e-chain® is not sufficient to ensure sufficient conductivity, if only the individual components exhibit conductivity, but the whole e-chain® from one to the other end must have a continuous conductivity. All products in this catalogue are optimised in this regard and the continuous conductivity is measured and documented prior to delivery by a 100% test. Only e-chains® that have passed this test are provided with the test seal and delivered. Colour* of igumid ESD products similar to RAL7015, slate-grey to secure distinguishability with standard materials. (*Exception: cover zipper e-chains® series 07/09 - here black in colour)

TRC.60 Ba 65 mm TRC.70 Ba 81 mm

134

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03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 134

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ESD & ATEX Technical environment More information on igus® ESD e-chains® - classification

II 2 GD

General safety information: these additional Operating Instructions apply to the explosion-protected versions of our e-chains® of Type ESD in colour grey (similar to RAL 7015). They supplement the Installation Instructions for the standard e-chains® and the catalogue information. The information in these instructions relates only to data impacting on explosion protection. The technical information in the Installation Instructions for the standard e-chains® and the category information still apply unchanged unless these Instructions explicitly exclude or replace the relevant information. Required documentation and other documents are filed with the following institute pursuant to the ATEX Directive: Physikalisch-Technische Bundesanstalt (PTB) Braunschweig and Berlin Bundesallee 100 • 38116 Braunschweig/Germany Assembly, removal and installation: please follow the information in the Installation Instructions for the standard e-chains® and the catalogue information on assembly , removal and installation for trouble-free operation. igus® ESD e-chains® must be grounded with appropriate measures in accordance with drawing number 18392.2 in order to discharge any electrostatic charges occurring. Assembly, installation, commissioning and maintenance may be performed only by personnel trained in explosion protection! Please also note the corresponding national safety regulations and the relevant national regulations in respect of explosion protection during installation and operation. Commissioning: before commissioning the system, check that the system has been installed correctly in accordance with the Installation Instructions for the standard e-chains® and the cata-

igumid G -

II 3 GD

igus® e-chains® made of standard material igumid G correspond to the German federal office of Physics and Technology (PTB) to classification Ex II 3 GD according to ATEX-RL 94/9/EG. II 2 GD igumid ESD igus® e-chains® made of igumid ESD correspond according to the German federal office of Physics and Technology (PTB) to classification Ex II 2 GD according ATEX-RL 94/9/EG

L__

D)

TD)

logue information.Correct grounding must be checked in particular in the case of ESD e-chains®.

igus® igumid ESD with PTB certificate

Maintenance: igus® e-chains® are maintenance-free. Correct grounding of the e-chains® must be inspected at regular intervals. (*in case of large projects a customised maintenance plans can

We have received an official certificate from the German National Standards Labora-

become an issue and will be created if necessary )

tory (PTB) on material igumid ESD and we are able

Mounting brackets (moving end and fixed end) electrically conductive (e.g. ESD material or metal)

to provide you with a copy on request.

e-chain® ESD material

--I- I i///7, io~yi Electrically conductive base surface or guide troughs electrically conductive (i.e. metal)

1: 19//

//

e-chain® ESD material

Order separate catalogue for igus® ESD e-chains® or Connection of an e-chain® in accordance with ATEX Directive 94/9/EC

More Information

www.igus.eu/esd

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 135

find the full product range online www.igus.eu/esd

135 19.06.15 23:52

Cleanroom and ESD Technical environment Safe and clean with e-chains® Cleanroom qualification of igus® e-chains® In many applications where cumbersome special solutions are used, a simple standard e-chain® can be used instead. A comprehensive test programme was devised and performed for both gliding use and unsupported use. For many applications, the e-chains® in special materials are practically abrasion-free. Detailed test results are available upon request. IPA tests confirm that standard igus® e-chains® meet cleanroom requirements. "Tested and certified as very good!" e-chains® for cleanroom applications in the test stand cleanroom environments demand very high wear resistance of moving parts. e-chains®, for example, must

MUM: ME 11 ROO

I PA

Fraunhofer TESTED' DEVICE CaNal.

be very wear resistant, in order to meet normal requirements for such a sensitive environment.

IPA Fraunhofer Institute has tested the following igus® series according to DIN EN ISO 14644-1 Class per DIN EN ISO 14644-1 ISO Class 1 ISO Class 1 ISO Class 1

Equivalent to US Fed.Std. 209E no comparable classification no comparable classification no comparable classification

Classification Series E61.29.50.075.0 E3.15.040.075.0 E6.29.060.150.0.CR*

Report Number IG 1303-640-1 IG 0704-400 IG 0704-400

Speed 0,5 / 1,0 / 2,0 0,5 / 1,0 / 2,0 0,5 / 1,0 / 2,0

ISO Class 2

no comparable classification

1500.050.038.0

IG 1303-640-1

0,5 / 1,0 / 2,0

ISO Class 2 ISO Class 2 ISO Class 2

no comparable classification no comparable classification no comparable classification

E4.32.10.063.0.CR* T3.29.050.038.0 E14.3.038.0

IG 1303-640-1 IG 1303-640-1 IG 0308-295

0,5 / 1,0 / 2,0 0,5 / 1,0 / 2,0 1,0

ISO Class 3 ISO Class 3

ISO Class 1 ISO Class 1

ISO Class 5

ISO Class 3

2500.05.055.0 E6.29.060.150.0 E4.32.10.063.0

IG 0308-295 IG 0704-400 IG 1303-640-1

2,0 0,5 / 1,0 / 2,0 0,5 / 1,0 / 2,0

[m/s]

Particle generation measurement

Particle >0,2μm pro min

*special material cleanroom

Result: particle generation E14.3.038.0

Measuring point 1 Measuring point 3 Measuring point 2 Measuring point 4

ISO Class 2 acc. DIN EN ISO 14644-1 for E14.3.038.0

Measuring period [min]

Field strength measurement

Field strength [V/cm]

Absorption LEVEL 1 confirmed by IPA-Fraunhofer-Institut according to SEMI E78-0998 for the E6 standard material. Continuously constant conductance value as there are no pin-bore connection (no air gaps).

Measuring [V/cm] E-field reference strength (upon neutralisation) 1. Value (4 hours) 2. Value (20 hours) 3. Value (28 hours) 4. Value (44 hours) 5. Value (48 hours)

Result: field strength E6.29.050.055.0

136 More Information

Level 1 ESD-compatibility acc. to SEMI E78-0998 for E14.3.038.0 and E6.29.050.055.0

Measuring point

www.igus.eu/cleanroom

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Dirty environments Technical environment Splatter, hot chips

U

Laboratory tests and numerous field applications have proved that igus® e-chains® and e-tubes

igus® - experience with: dust, dirt, mud, compost, wood, textile fibres, paper

reliably protect cables in welding robots and machine tools since 20 years. e-tubes made from the igus® igumid HT material are resistant against hot chips up to 850°C (1,562°F), no chips stick. This opens new possibilities for replacing more complex and expensive steel tubes. Product range: all standard E2 and E4 e-tube sizes, upon request. Please note: igumid G in direct contact with large amounts of melted aluminium is not recommended.

dust, abrasive paste, cooling agents, glass dust, glass splinters, coal dust, sand, corundum and much more. igus® e-tubes in the chip area of machine tools

Dirt, dust, chips Materials and design make igus® e-chains® excellent problem-solvers in harsh environments. Experience and application references are available upon request. Please consult igus® with your application.

Vacuum igus® e-chains® made of igumid G can be used in vacuum applications. Very little outgassing oc-

Also hot asphalt is no problem for igus® e-tubes

e-tubes that repel hot chips, up to 850 ºC with the igus® igumid HT material www.igus.eu/HT

curs. Chemical resistance igumid G is resistant to fuel, lubricants, oils, fats, alcohol, ester, ketone, and aliphatic and aromatic hydrocarbons. Oxidants and acids are damaging. The table page 139 shows an excerpt of the resistance to chemicals. Acid-resistant e-chains® are available upon request. System E4 in an incinerating plant safe also in abrasive dirt and dust

Coolant resistance

igus® tests: e-chains® and chainflex® cables are tested for resistance against chemicals and oils in longterm tests

e-chains® and e-tubes have proven resistant to cooling agents. However, we are always willing to perform individual tests if you have particular problems or advanced developments. Table on resistance to chemicals page 139

Compost sludge - numerous related references available upon request

More Information

www.igus.eu

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Material data igumid Colours Technical environment Material data igumid Material data table

Units of measure

Mechanical properties Yield stress (dry/wet) Elongation at break (dry/wet) Elasticity module (tensile test) Limit of elasticity (bending) Bending strength Hardness Shore D General properties

igumid G

igumid NB

igumid ESD

igumid TE

igumid GE

MPa %

190/130 004/006

78/40 20/210

* *

* *

* *

MPa MPa MPa –

9000/7000 7.800 240 79

2900/1200 3.000 120 79

* 9.500 230 83

* 1.290 55 72

* 7200 200 80

1,37 1,4 5,6

1,14 3,4 7,6

1,2 1,9 7,3

1,02 0,8 1,6

1,46 0,7 4

Density g/m3 Absorption of humidity 23/50 RF % by weight % by weight Max. water absorption Electical properties Specific transitional resistance Ω*cm

>1011

>1011

<109

>1011

>1011

Surface resistance ROA

>1011

>1011

<109

>1011

>1011

Thermal properties Lower application temperature Upper long-term application temp. Upper short-term application temp.

Ω °C / °F °C / °F °C / °F

Material certificates Fire resistance as per UL94

-40°C / -40°F -40°C / -40°F -40°C / -40°F -40°C / -40°F -40°C / -40°F 120°C / 248°F 80°C / 176°F 80°C / 176°F 70°C / 158°F 120°C / 248°F 180°C / 356°F 170°C / 338°F 150°C / 302°F 140°C / 284°F 200°C / 392°F

– – – –

HB ++ ++ ++

V2 ++ ++ ++

HB ++ ++ ++

HB ++ ++ ++

HB ++ x ++

2002/96/EG (WEEE) Colour

–

++

++

++

++

–

acc. to RAL, approx.

–

Silicone-free Halogen-free 2002/95/EG (RoHS)

■ ≈RAL9004 ■ ≈RAL9004 ■ ≈RAL7015 ■ ≈RAL9004

≈RAL9004

++ = yes x = no *Values upon request

Colours and special solutions Product prices are always based on the colour black. e-chains® in any colour shown in the colour selection chart are subject to a percentage based colour surcharge. Any other colours that are not shown in the chart are individually calculated depending on the article and quantity, insofar as this is technically possible. As a rule, coloured e-chains® are not available from stock. Delivery lead-time and surcharges for coloured e-chains® are available upon request. As a rule, all specifications related to stability (for instance unsupported lengths) and material characteristics apply only to black e-chains®. The characteristics of coloured e-chains® may differ. This also applies to all e-chains® from special materials, such as conducting e-chains® made from igumid ESD material or other special materials. For technical reasons HT and ESD materials cannot be supplied in other colours.

e-chain® colour variations with RAL-numbers Black Slate grey Grey brown Grey Dusty grey

Standard, from stock!

≈ RAL 9004

ESD material only

≈ RAL 7015

HT material only

≈ RAL 8019

special colour, e-chains® only ≈ RAL 7023 special colour, e-tubes only

≈ RAL 7037

Index .0 Index .ESD Index .HT Index .3

White

special colour

≈ RAL 9003

Grey white Orange Yellow

special colour

≈ RAL 9002

special colour

≈ RAL 2003

special colour

≈ RAL 1018

Index .1 Index .1S Index .2 Index .4

Index .31

Light grey

special colour

≈ RAL 7035

Index .14

Black e-chains® available from stock! Delivery time* for special colours: from 5 work days. *Delivery time means time until shipping of goods (after technical release)

138 More Information

www.igus.eu/plasticsforlongerlife

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Chemical resistance Technical environment Chemical Resistance of igumid Medium Acetic acid Acetone Ammonia (aqueous) Benzole Bitumen Boric acid (aqueous) Butyric acid Calcium chloride (aqueous) Caustic potash Chlorinated hydrocarbons Chlorine water Chromic acid (aqueous) Colour

Concentration Weight % 2

igumid G / NB ++

igumid TE +

100 10 100 100 10

++ ++ ++ + ++

++ ++ ++ – +

100 Sat. aq. sol.

+ ++ ++ ++ –

– ++ ++ + –

+ ++ ++ ++ ++

– ++ ++ ++ ++

10 Sat. aq. sol.

Diesel oil

1 100

Fats, cooking Fluorinated hydrocarbons Formaldehyde (aqueous) Formic acid (aqueous) Gasoline Hydraulic oils Hydrochloric acid Hydrochloric acid Hydrochloric acid

+

+ ++ ++ + – –

– ++

– ++

++ ++ ++

++ ++ ++

++ ++

++ ++

++ ++ ++ ++

++ ++ ++ –

50

++ ++ ++ ++ ++

++ ++ ++ ++ ++

Resistance classes ++ = resistant + = conditionally resistant

10

+ ++ ++

++ ++ –

– = non-resistant Sat. aq. sol. = saturated aqueous solution

100

100 100

Potassium sulphate (aqueous) Propane gas Sodium carbonate (aqueous)

60 100

Tartaric acid Vaseline Zinc sulfate (aqueous)

More Information

al-specific. All specifications apply to black e-chains®

+ ++ ++ + –

10

Polyester resins (with styrene) Potassium carbonate (aqueous)

values determined by laboratory tests and are materi-

2 100

Ink, printing ink

Mineral oil Oil, cooking Oil, lubricating oil Oleic acid Paraffin oil Perchlorethylene

The values specified are

30

pH2 2

Mercury Methyl acetate Milk

U

www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 139

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Certifying Standards and certificates DIN EN ISO 9001:2008 and ISO/TS 16949:2009 igus® is certified in accordance with DIN EN ISO 9001:2008 and ISO/TS 16949:2009 in the field of energy chains® with cables and harnessing, as well as plastic plain bearings.

ESD/ATEX Quality inspection of every igus® e-chain® production

igus® e-chains® made of standard material igumid G correspond to the German federal office of Physics and Technology (PTB) to classification Ex II 3 GD according to ATEX-RL 94/9/EG. igus® e-chains® made of igumid ESD correspond according to the German federal office of Physics and Technology (PTB) to classification Ex II 2 GD according ATEX-RL 94/9/EG.

[No) IPA Cleanroom

Fraunkrit TESTED' DEVICE

A lot of e-chains® are suitable for the use in cleanrooms according to DIN EN ISO 14644-1. Confirmed by the IPA Fraunhofer Institute. Test location for igus® ESD e-chains®

UL, CSA, CEI, CE and VDE All igumid-materials for e-chains® and e-tubes have got the UL-material approval. The material igumid NB has got the fire protection class approval IIb according to the test VDE 0304 Part 3/5.70, the approval V2 according UL94 and the construction material class B2 according DIN 4102.

Interbus, CC-Link and DESINA chainflex®- cables are produced according to a lot of international standards. Interbus certification: for Interbus certification of certain CF11 bus chainflex® cables with many certificates for e.g. DESINA

cables. CC-Link: CC Link is a Fieldbus established by Mitsubishi Electric Automation. igus® chainflex® CFBUS.035 is CC Link certified. DESINA: many chainflex® cables are Desina-compliant.

A •=ri CerdfledINa141

CC-Link

Clearly quieter igus® e-chainsystems® are clearly quieter. In the acoustic laboratory of the TÜV and the igus® GmbH different e-chains® were compared (see also noise-optimised e-chains® page 103).

RoHS Noise level tests in igus own acoustic laboratory

®

igumid The material igumid is free from toxins, according 2002/95/EC (RoHS).

iF Design Award 32 iF Design-Awards since 1987 ►www.igus.eu/iF

140

• I: pmduct desjgnaward

2014

More Information ►www.igus.eu

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 140

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® igus ® readychain® & readycable ®

®

®

Ready-to-install Ready-to-install energy supply systems. Cables with connectors. Minimise process costs. Everything from a single source.

141 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 141

19.06.15 23:52

readychain® Ready-to-install assembled e-chainsystems® Assembled energy supply systems, connectors and cables from igus®. Everything from one source, directly from the manufacturer, delivered quickly to your machine

II i ;

jot, A.14 1191 r

IL '"I

11 ,1 P

Ready to install systems, from connectors through assembled cables up to complex energy supply modules, delivered in 1-10 days

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Customer specific production

From one off to mass production

readychains® - increase your capacities and cash flow quickly with igus

Reduce the number of suppliers and orders by 75% with igus®

● Lower the overhead costs

● One order, one invoice, one delivery

● Cut your throughput times from days to hours ● Respond flexibly to order variations ● Utilise igus® manufacturing capacities and our know-how in cable assembly

● A partner for minimal machine downtimes ● All readychain® components are subject to an extensive quality control and function testing

142 More Information

www.igus.eu/readychain

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 142

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readychain® You decide, igus® delivers You decide the degree of harnessing Any degree of harnessing is possible •S .

We harness from simple e-chainsystems® with inserted chainflex® cables to complex systems. These systems may include all cables and hoses (pneumatic, hydraulic), patch plugs, inner partitions, connecting elements and connecting parts as requested.

You decide the size Any size is possible Up-to-date production processes, custom-build or serial production. Fast and cost effective delivery.

From batch size 1 ........................................................................................................ to serial production

You decide the travel Choose the travel readychains® offers the whole spectrum of possible travels of the igus® e-chains®. We harness anything from extremely short to long travels. Safe transportation guarantees damage-free delivery of all lengths.

From short .................................................................................................................................. to long travel

Standardised readychain®-packages

readychain® basic

readychain® standard

readychain® project

igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 143

143 19.06.15 23:52

readychain® The igus® readychain® factory Up to 1,000 orders/week, over 3,000 m2 floor space, "chain-cable-guarantee" since 1989. 3 shifts, 13 project engineers, 127 employees just for assembling

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In the igus® readychain® factory, we assemble customised e-chainsystems®. All under one roof. All from one source

Up-to-date production processes, custom-build or serial production

Full Service from system acceptance to installation

11 readychain® factories worldwide

Customised cable assembling

144 More Information

www.igus.eu/readychain

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 144

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readychain® Modular, quick and ready-to-install

Everything from one source

0

The readychain system includes pre-assembled, customised e-chainsystems®.The "plug in and ready" solutions are configured, manufactured and delivered according to individual customer specifications. The use of the mounting rack can ®

yield benefits even at low volumes.

Flexible components The telescoping supports and braces of the readychain® rack allow flexible adaptation to the installation needs on site. Changes in mass production can be easily undertaken. By using modular parts, additional components can also be easily attached to the rack.

Sustainable use

0

Save 80% at prototyping. Assembly transport rack for ready-to-install energy supply systems.

The components of the readychain® rack are galvanised and thus designed for a long life. Each rack is constructed within a few hours. The individual elements can be reused at any time removing the need to dispose of custom made parts, such as conventional welded transport racks.

Precise fitting "Plug & Play" All interfaces and attachments are designed in such a way that the installation of the e-chain® can be managed quickly and easily. The complete package includes the matching plugs and connectors, plates, sensor actuator boxes, linear bearings, links to the central lubrication, etc., all reducing the installation time considerably.

igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 145

145 19.06.15 23:52

readychain® Connectors, cables and accessories igus® connectors

Round plug connector kit

Square plug connector kit

Tools and accessories

igus® readycable®

Drive systems: 3,200 cables

Catalogue standards: video-/vision-/bus technology

Catalogue standards: network/ethernet/FOC/Field bus

Catalogue standards: CF.INI initiator cables up to 4 x d

igus® hoses and attachments

/30 Configured online with hose cable configurator...

...to meet your needs Request Info

146 More Information ► www.igus.eu/readychain 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 146

1-800-453-1692 www.aboveboardelectronics.com

19.06.15 23:52

readychain® Configured, fitted, with system guarantee

b System acceptance

Project phase

Initial acceptance of prototype

~.

igus® installation

readychain® service ● We visit you ● Define interfaces ● Logistics planning ● Cycle integration ● Time schedule System acceptance on your machine

readychain® service ● Component selection ● Interface optimizations ● Documentation ● Integrated project management ● Cost optimization

Project planning

readychain® Skype service* ● Initial acceptance from your work place ● Build your prototype with an igus® project engineer, live in your meeting ● Your requests for changes explained with a model or visit us for acceptance in production *only available in Germany

Prototype including transport rack

readychain® installation ● System installation by igus® specialists ● igus® supervision service for own installation ● Transparent, fixed price

Installation on site

igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 147

147 19.06.15 23:52

readychain® Cable assembly Capacity for 600,000 assembled cables a year, more than 18,000 test programmes, 1,800 test adapters

Process reliability, crimp force monitored, automated, time-optimised

Computer-based high-voltage testing and inspection of all assembled cables

Modern machinery - automatic stripper-crimper

Global Warranty

IT! Special cable assemblies

148 More Information

Worldwide system guarantee

www.igus.eu/readychain

03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 148

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readychain® igus® - everything from stock In our warehouse the material waits for your order and not your order for the materials! e-chains®...

...chainflex® cables...

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...harnessing

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90,000 e-chain® components

3 million meter of cables on stock

3,500 connector components

74 , M.11100-3144

Hundreds of meters of guide troughs

1,750 m2 test lab - more than 15,000 tests every year

Quickly within reach

Numerous strain relief solutions

More than 8,000 cables per week

Just in time supply

igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 149

149 19.06.15 23:52

readycable® Harnessed cables in 24-48h readycable® - harnessed cables in 24-48h or today

Heidenhain

Allen Bradley B&R

Jetter

Baumüller

Lenze

Beckhoff

LTi DRiVES

Berger Lahr

NUM Omron

Control Techniques Danaher Motion

Rexroth

ELAU

SEW

Fagor

Siemens

Fanuc

Stöber

● igus® offers more than 3,200 harnessed cables for drive systems according to 22 different manufacturers ● Servo, Power and Signal-/encoder cables ● No cutting costs, no minimum order quantity, no costs for packaging ● Cable length according to customer requirements ● Smallest bend radius from 7.5 x d ● Reduce storage cost and increase cashflow ● Available in 24h or today

Electrical cables with connectors according to your needs with QuickPin 2.0

77

QuickPin 2.0

+ 150 More Information

Connector-cable configurator integrated directly in EPLAN P8 www.igus.eu/quickpin

elecinc18

www.igus.eu/readychain

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readycable® M molded readycable® M - injection-molded connectors As individual as your project - injection-molded connectors from igus® ● Various sizes: M8, M12, M23, M40, USB 3.0 etc. ● Sizes M23+M40 with SpeedTec® quickrelease fastener ● Angled versions ● According to UL/CSA standard ● Individual customer logo possible ● ESD material for ATEX-areas ● Tamper-proof ● Tight according to IP66/67 already before the molding process ● 360° shielded ● Space and weight saving

Professionally injection molded - molding M23

Assembled to your specifications

100% tested: test field

100% tested - digital continuity test

igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 151

151 19.06.15 23:52

® igus installation service including guarantee ®

Improve technology and reduce costs with complete igus®® systems

152 More MoreInformation Information www.igus.eu/installations www.igus.eu/installations 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 152

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Installation service Save time and money Save time and money - installation and maintenance of your e-chainsystem® New installation ● Installation of a tailored e-chainsystem® on-site at your facility or your new plant ● Documentation and planning of the project at your construction site ● Configuration of the system interfaces and consulting by igus® engineering ● Fast and error-free installation on your machine ● Everything from a single source - including customised system guarantee

Conversion / Modernisation / Retrofit ● Modernisation and implementation concept for the conversion of existing energy supply systems to e-chainsystems® ● To expand the capability ● Reduction of costs and energy consumption ● Increased service life ● Increased plant reliability and availability

Inspection ● Assessment of the technical condition of the your energy supply system ● Determination of the repair and maintenance requirements ● Reporting of deficiencies, risks and optimisation proposals ● Documentation of the plant condition in the inspection report

Maintenance ● Preventive maintenance of more complex e-chainsystems® proactively recognise and address any damage or issues, therefore extending the service life of your system ● Adjustments on e-chains®, cables and strain reliefs ● Measurement, assessment, and documentation in the maintenance handbook

Repair / Service ● Prompt, flexible, and professional exchange and service on echainsystems® and their components

igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 153

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Installation service Save time and money From a single source - components, service, and reliability Your reliable plant "Improving technology and reducing costs"

=

System guarantee up to 36 months (depending on application)

ar Supervisor and service

New installation

Installation and support

igus® installation service Repair service

Repair service

Modernisation and retrofit

igus® e-chains®

igus® chainflex® cables

igus® harnessed system

J \_

Tested: igus® lab, Cologne

Development and production: igus® GmbH, Cologne

154 More Information

www.igus.eu/installations

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Installation service Save time and money

Prompt, error-free installation by specialised igus® engineers

Predictable fixed prices for installation and maintenance

● Cuts down on installation time and costs, increases service life, avoids accidents

● Cuts down on your admin effort for planning and purchasing

Predictable installation schedule for your system on your plant

Quick response with our certified partners in your area

● Helps you with your scheduling and contributes toward plant availability

● Keeps travel and response times short and cuts down on costs

Short-notice, flexible installation appointments even on weekends or nights

Everything from a single source from the manufacturer - including customised system guarantee!

● When you need immediate support or when the scheduled appointment is delayed. Simply give us a call and we will

● We will be at your side! Ranging from the initial review to the system configuration, the delivery, and including the on-site

find a solution

installation of the system on your plant ● You can refocus on your core business

igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu 03)-D-EU-IT-FR-DESIGN-094-155-MUTTER03.indd 155

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® igus e-chain-® systems ®

®

universal and modular

157 157

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®

easy chain Introduction Advantages Universal: mounting bracket with strain relief option Save time: simply press cables in without opening and closing crossbars

Flexible: easy lengthening and shortening at any point

Easy to fill and cost effective easy chain ®

easy chains are available with outside radius (version E) or inside radius (version Z) press-fit access. The primary reason to choose easy chains is to save time when fitting cables. The material, igumid NB, presents more application opportunities due to: elasticity, UL94-V2 classification and excellent cleanroom qualities. The one-piece design keeps the easy chain very cost effective. ®

®

®

Keep order: interior separation possible with moulded chamber design (some types) Cost effective: low price with one-piece design

Typical industries and applications

•General machinery Cleanroom applications •Electronics machines Office equipment • Vending machines Packaging machines • Machine tools

Cleanroom: suitable for cleanroom applications I PA

Flexible: torsional motion possible

Fraunhofer TEST U). DEVICE SA" eo•nn c.arw nrc.

oKe•iss

IPA Qualification Certificate - Report IG 0308-295: ISO Class 2, according to DIN EN ISO 14644-1 for easy chain , series E14.3.038 at v = 1,0 m/s ®

Certification: UL94-V2 classification Electrically conductive ESD/ATEX versions upon request With easy chain rotary and torsional motions are possible ®

42 dB(A) - value dertermined at the igus test-lab: v = 1,0 m/s unsupported, series E06.10.038.0 ®

A 158

Discover the advantages

UL94-V2 classification

www.igus.eu/best/easychain

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®

easy chain Selection table Series

Inner height Inner width hi [mm]

Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported Page max. length [m] ®

easy chain - version "E" "easy" design - split crossbar along the outer radius 1-chamber E03 Bi E04 E045 E06 E065 E08 E14 E200 E16 E26 E300 2-chamber E045.2 E065.2 Bi 1 Bi 2 E200.2 E26.2 E300.2 3-chamber E045.3 E065.3 Bi 1 Bi 2 Bi 3 E26.3 E300.3 4-chamber E065.4

5 7 9,4 10,7 11,3 14,6 19 24,3 32 36,5 48,5 9,4 11,3 24,3 37,1 48,5 9,4 11,3 37,1 48,5 11,3

5 - 10 7 10 - 16 10 - 20 16 10 - 50 15 - 50 57 23 - 100 75 75 7-9 9 37 - 50 48 48 9 9 47 46 9

8,7 - 13,7 13 16 - 23 16,5 - 26,5 24,8 18,2 - 58,2 27 - 62 74,4 37,5 - 115,3 92 95 23 - 27 29,3 94,4 - 120,4 117 120 37 39,3 167 170 49,3

8 10 12,5 15 15 19,3 25 35 39 50 64 12,5 15 35 50 64 12,5 15 50 64 15

10 - 28 15 - 48 18 - 38 18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 40 - 100 63 - 250 75 - 300 18 - 38 18 - 38 55 - 200 63 - 250 75 - 300 18 - 38 18 - 38 63 - 250 75 - 300 18 - 38

0,40 0,55 0,40 0,55 0,60 1,00 0,65 1,75 1,00 2,00 2,25 0,40 0,60 1,75 2,00 2,25 0,40 0,60 2,00 2,25 0,60

162 164 166 168 170 172 174 176 178 180 182 166 170 176 180 182 166 170 180 182 170

Bi 1 Bi 2 Bi 3 Bi 4

®

easy chain - version "Z" "easy" design - split crossbar along the inner radius 1-chamber Z045 Bi Z06 Z08 Z14 Z200 Z16 Z26 Z300 2-chamber Z045.2 Bi 1 Z200.2 Bi 2 Z26.2 Z300.2 3-chamber Z045.3 Bi 1 Bi 2 Bi 3 Z065.3 Z26.3 Z300.3

9,4 10,5 14,6 19 24,3 32 36,5 48,5 9,4 24,3 37,1 48,5 9,4 11,3 37,1 48,5

16 10 - 20 10 - 50 15 - 50 57 23 - 100 75 75 16 37 - 50 48 48 9 9 47 46

23 16,5 - 26,5 18,2 - 58,2 27 - 62 74,4 37,5 - 115,3 92 95 23 94,4 - 120,4 117 120 37 39,3 167 170

12,5 15 19,3 25 35 39 50 64 12,5 35 50 64 12,5 15 50 64

18 - 38 18 - 38 28 - 48 28 - 125 55 - 200 40 - 100 63 - 250 75 - 300 18 - 38 55 - 200 63 - 250 75 - 300 18 - 38 18 - 38 63 - 250 75 - 300

0,40 0,55 1,00 0,65 1,75 1,00 2,00 2,25 0,40 1,75 2,00 2,25 0,40 0,60 2,00 2,25

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

166 168 172 174 176 178 180 182 166 176 180 182 166 170 180 182 159

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®

easy chain Technical data Overview Technical data ≤ 3 [m/s] / ≤ 10 [m/s ]

Speed gliding / acceleration gliding FLG FLB

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +80°C

e-chain material - permitted temperature °C, igumid NB ®

Mounting bracket* material - permitted temperature °C, igumid G

-40°C – +120°C

igumid NB = VDE 0304 IIC UL94-V2 / igumid G = VDE 0304 IIC UL94-HB

Flammability class FLG = with straight upper run

FLB = with permitted sag

*Available in igumid NB upon request, please consult igus for delivery time ®

Installation types, maximum travels

ale e-chain Series

®

Unsupported

Vertical hanging

Vertical standing

Side mounted unsupported

Rotary

Zig-zag application

E03

≤ 0,40 m

upon request

upon request

upon request

with rework

upon request

E04

≤ 0,55 m

upon request

upon request

upon request

with rework

upon request

E045/Z045

≤ 0,40 m

upon request

upon request

upon request

with rework

upon request

E06/Z06

≤ 0,55 m

upon request

upon request

upon request

with rework

upon request

E065/Z065

≤ 0,60 m

upon request

upon request

upon request

with rework

upon request

E08/Z08

≤ 1,00 m

upon request

upon request

upon request

with rework

upon request

E14/Z14

≤ 0,65 m

upon request

upon request

upon request

with rework

upon request

E200/Z200

≤ 1,75 m

≤ 10 m

≤ 1,5 m

≤ 0,5 m

with rework

upon request

E16/Z16

≤ 2,00 m

≤ 10 m

≤ 1,5 m

≤ 0,5 m

with rework

upon request

E26/Z26

≤ 2,00 m

≤ 10 m

≤ 1,5 m

≤ 0,5 m

with rework

upon request

E300/Z300

≤ 2,25 m

≤ 10 m

≤ 1,5 m

≤ 0,5 m

with rework

upon request

Request Info

1-800-453-1692 www.aboveboardelectronics.com

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®

easy chain Order keys and options Options with order keys based on series E200 Standard

NC-version (no camber) without pretension

Reverse bend radius for circular movements

ESD / ATEX classified e-chains II 2 GD

Part No. Standard

Part No. NC-version

Part No. RBR

Part No. ESD-material

z

(0 IKD [IC

®

NC

E200.05.R.0

E200.05.R.0.NC

E200.05.R1/R2.0

E200.05.R.0.ESD

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Order example | Order key and colour options based on series E200 Order example for complete e-chain (1,0 m), colour black, with mounting brackets: ®

10

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 22 links ®

+ Mounting brackets 1 set (+ tiewrap plates)

E200.05.100.0 2050.34PZB

Order text: 1,0 m E200.05.100.0 + 2050.34PZB

i

General igus colour options for e-chains and e-tubes

Order key

®

E200. 05. 100 .0 Z200. 05. 100 .0

®

Version "E" or "Z" Series / Type Width index (depends on Bi)

Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT Orange Grey only for e-chains .3 Yellow Dusty grey only for e-tubes .31 Light grey

Bend radius R Colour index (standard black)

Black e-chains available from stock! Delivery time for special colours: upon request

Version "E" split crossbar along outer radius Version "Z" split crossbar along outer radius

®

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 e-chains /e-tubes .14 for e-chains /e-tubes ®

®

®

®

®

®

Request Info

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igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

161

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Seite 162

®

easy chain Series E03 Product range

E03

5

Smallest applications, simply press cables in

Series E03 | Split crossbar along the outer radius Split crossbar along outer radius

.R.0 1)

E03. 05 E03. 07 .R.0 2) E03. 10 .R.0 2)

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

5 7

8,7 10,7

| 010 | 012 | 015 | 018 | 028 | | 010 | 012 | 015 | 018 | 028 |

≈ 0,03

10

13,7

| 010 | 012 | 015 | 018 | 028 |

≈ 0,05

Weight [kg/m]

≈ 0,04

1) Crossbars do not overlap. Gap = 1 mm / 2) Crossbars do not overlap. Gap = 2 mm

Supplement Part No. with required radius (R). Example: E03.05.028.0

Dimensions

0.75

5 8

≤3 mm

0.50

FLG Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

0.50

1.00

1.00

0.75 1.50

010 28

17

R

10

015 38

D 29 31 34 K 55 60 70 The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)

.

14

2.00

012 32

162 More information

Fixed end

www.igus.eu/E03

H-8

0.50

H

Moving end

0.25

8

0

5 mm 10 mm/link 100 (1000 mm) S/ + K 2

S S/2

D

FLB

0.25

Inner height Pitch Links/m Chain length

HF = H + 10

Fill weight [kg/m]

Ba Bi

1.00

0

Ba: pin dimension approx. 0,1 - 0,3 mm wider.

018 44

028 64

37 80

47 110 Request Info

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Seite 163

®

easy chain Series E03 Accessories

E03

Mounting brackets, polymer one-piece | Pivoting Fixed end 03...1Z

Moving end 14

14

4

03...2Z 4

A

3

60° 23° Mounting bracket

Adapter plate 03.10.QF

Width Index

Part No.

.05.

03.05. 12Z

8,7

.07. .10.

03.07. 12Z 03.10. 12Z

10,7 13,7

A [mm]

full set

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

Part No. structure 03.05. 12Z A2

"MN

A2

A4

NtriEffli

1L

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.

A…must be indicated on preassembled configurations Full set Mounting bracket for selected width index

Additional Features ø 3+0.1

ø 3+0.1

' Anr NOVA

.1

6

Adapter plate for rapid installation: for all sizes of Part No. 03.10.QF The adapter has broken edges so that it can be adapted to the respective e-chain width. It is not absolutely necessary when attaching the mounting brackets. The mounting brackets can also be screwed on without the adapter plate. ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

163

04A)-EU-D-IT-FR-156-267mi02

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Seite 164

®

easy chain Series E04 Product range

E04

7

Low weight, simply press cables in

Series E04 | Split crossbar along the outer radius Split crossbar along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E04. 07 .R.0 1)

7

13

Weight [kg/m]

≈ 0,08

| 015 | 018 | 028 | 038 | 048 |

1) Crossbars do not overlap. Gap = 2,5 mm Special solution with opening gap 0,8 mm: Part No. E04.07.015.0.S

Supplement Part No. with required radius (R). Example: E04.07.028.0

Dimensions

Ba: pin dimension approx. 0,1 - 0,3 mm wider.

Fill weight [kg/m]

Ba Bi

1.00

0.75

Inner height Pitch Links/m Chain length

7 10

≤4,5 mm

0.50

7 mm 16,7 mm/link 60 (1002 mm) S/ + K 2

S

0.25

19

0.50

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

0.50

1.00

1.00

0.75

16,7

1.50

015 40

Moving end

R

2.00

018 46

028 66

D 45 48 58 K 85 90 125 The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)

.

164 More information

Fixed end

www.igus.eu/E04

19

H

0

HF = H + 10

0

FLB

H - 10

FLG

S/2

10

0.25

D

038 86

048 106

68 155

78 185 Request Info

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Seite 165

®

easy chain Series E04 Accessories

E04

Mounting brackets, polymer one-piece | Pivoting | More features www.igus.eu/E04 Moving end

Fixed end

040...1(PZ)

040...2(PZ)

17

15

4

4

17

A

A

8

12,5°

ø3

20°

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

.07.

040.07.12PZ

040.07.12

[mm]

A

Number of teeth

12

1

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

.01M71

A1 NitriMEMMUN

Ow' kl A2 A3 b. 'mffizmus 16'MMEMOIN

"mow

"MIN

kJ, A4 4EMEEPN

Part No. structure 040.07. 12 PZ A2

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

165

04A)-EU-D-IT-FR-156-267mi02

E045 Z045

19.06.2015

13:25 Uhr

Seite 166

®

easy chain Series E045·Z045 Product range Very small pitch, smooth running, simply press cables in

9,4

9,4

...Z045 ...E045

Series E045 | Split crossbar along the outer radius | 1 / 2 / 3-chamber design Series Z045 | Split crossbar along the inner radius | 1 / 2-chamber design Chamber design

1-chamber

Split crossbar along outer radius

Split crossbar along inner radius

E045.10.R.0 1)

Z045.10.R.0 1) * Z045.16.R.0

E045.16.R.0

Bi

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

10 16

16 23

Bi 1

Bi 2

E045.2/7.R.0 2) E045.2/9.R.0 2)

Z045.2/7.R.0 2) Z045.2/9.R.0 2) *

E045.3/9.R.0 3)

Z045.3/9.R.0 3) *

≈ 0,11 ®

7/7 9/9

23 27

2) Crossbars do not overlap. Gap = 2,25 mm

3-chamber

[kg/m]

≈ 0,09

| 018 | 028 | 038 | | 018 | 028 | 038 |

*Width available upon request, please consult igus for delivery time

1) Crossbars do not overlap. Gap = 2 mm

2-chamber

Weight

≈ 0,13

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,14

*Width available upon request, please consult igus for delivery time ®

9/9/9

37

≈ 0,17

| 018 | 028 | 038 |

Bi 1 Bi 2 Bi 3

3) Crossbars do not overlap. Gap = 2,25 mm

*Width available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: E045.16.038.0

Ba Bi

1.00

,

0.75

≤5,5 mm

9,4 12,5

Fill weight [kg/m]

Dimensions

Ba: pin dimension approx. 0,1 - 0,3 mm wider.

Inner height 9,4 mm Pitch 13 mm/link Links/m 77 (1001 mm) Chain length S/2 + K

0.50 S

0.50

0

R H

0.50

1.00

018 48,5

0.75

1.00

Moving end

R 13

1.50

028 68,5

Fixed end

22,3

2.00

038 88,5

D 44 54 64 K 85 115 150 The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)

166 More information

H - 12,5

0.25

Unsupported length FLG / FLB [m] Length of travel S [m]

12,5

0

H

FLG 0

HF = H + 10

FLB

0.25

S/2

D

www.igus.eu/E045 www.igus.eu/Z045

Request Info

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Seite 167

E045 Z045

®

easy chain Series E045·Z045 Accessories Mounting brackets, polymer one-piece | One side pivoting Moving end

Fixed end

0450...1(PZ)

0450...2(PZ) 18,25

4

4

18,25

ø3

A

B

6/90°

C

17

8

8

30°

---- CO 0 0450.10. - 0450.20. / 0 0450.30.

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

C

[mm]

[mm]

[mm]

Number of teeth

.10. .16.

0450.10.12PZ 0450.16.12PZ

0450.10.12 0450.16.12

– –

16 22

– 10

1 2

.2/7. .2/9.

0450.16.12PZ 0450.20.12PZ

0450.16.12 0450.20.12

– –

22 26

10 10

2 2

.3/7.

0450.30.12PZ

0450.30.12

22

36

20

3

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

Mounting bracket with strain relief tiewrap plate has reductions of ø 3 mm / ø 6 mm, 90°. Mounting bracket without strain relief tiewrap plate only has holes of ø 3 mm. Drilling pattern for Part No.: 0 0450.10 - 0450.20. center bores only /

0450.30. outer bores only (see figure above) Part No. structure 0450.10. 12 PZ A2

oack.

offCr.

hl A2

A4

g

Nit:.)Emmaus -**MEMEM

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

167

04A)-EU-D-IT-FR-156-267mi02

E06 Z06

19.06.2015

13:25 Uhr

Seite 168

®

easy chain Series E06·Z06 Product range Low weight, simply press cables in

El ID 10,5

10,7

Version E

Version Z

...Z06 ...E06

Series E06 | Split crossbar along the outer radius Series Z06 | Split crossbar along the inner radius

z

Split crossbar along outer radius

E06. 10

Split crossbar along inner radius

.R.0 1)

Z06. 10

E06. 16 .R.0 1) E06. 20 .R.0

.R.0 1)

Z06. 16 .R.0 1) Z06. 20 .R.0

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

10 16

16,5 22,5

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,14

20

26,5

| 018 | 028 | 038 |

≈ 0,18

Weight [kg/m]

≈ 0,16

1) Crossbars do not overlap. Gap = 5,5 mm Special solution with opening gap 3,5 mm: Part No. E06.10.018.0.S3

Supplement Part No. with required radius (R). Example: E06.10.028.0

Ba Bi

1.00

Inner height Version E 0.75

10,7/10,5 15

≤6,5 mm

0.50

FLB

S

0

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

018 51

028 71

R

20

www.igus.eu/E06

22

) 038 91

D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

168 More information

Fixed end

www.igus.eu/Z06

Request Info

H

9

Moving end 0

HF = H + 10

S/2

D

H - 15

FLG

0.25

10,7

Version Z 10,5 mm Pitch 20 mm/link Links/m 50 (1000 mm) Chain length S/2 + K

15

Fill weight [kg/m]

Dimensions

Ba: pin dimension approx. 0,2 - 0,4 mm wider.

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Seite 169

E06 Z06

®

easy chain Series E06·Z06 Accessories

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/E06 Moving end

Fixed end

060...1(PZ)

060...2(PZ)

17

8

4

10

8

10

4

A

A

90° 5,8/90°

3,2

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

[mm]

A

Number of teeth

.10. .16.

060.10.12PZ 060.16.12PZ

060.10.12 060.16.12

16,5 22,5

1 2

.20.

060.20.12PZ

060.20.12

27,0

2

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

OM.

email

OM.

45,INCIN

M A1

kijA

A2

A3

A4

)EmEmoi.

)NEEMON

-eirEmmus

Part No. structure 060.10. 12 PZ A1

It:MEMNON

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

169

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E065 Z065

19.06.2015

13:25 Uhr

Seite 170

®

easy chain Series E065·Z065 Product range Very small pitch, smooth running, simply press cables in

OD 11,3

11,3

...Z065 ...E065

Series E065 | Split crossbar along the outer radius | 1 / 2 / 3 / 4-chamber design Series Z065 | Split crossbar along the inner radius | 3-chamber design Chamber design

1-chamber

Split crossbar along outer radius

Split crossbar along inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E065.16.R.0 1)

Z065.16.R.0 1) *

16

24,8

Weight [kg/m]

≈ 0,17

| 018 | 028 | 038 |

Bi

1) Crossbars do not overlap. Gap = 2,5 mm

2-chamber Bi 1

H

E065.2/9.R.0 1)

Z065.2/9.R.0 1) *

*Width available upon request, please consult igus for delivery time ®

9/9

29,3

≈ 0,19

| 018 | 028 | 038 |

Bi 2

*Width available upon request, please consult igus for delivery time

1) Crossbars do not overlap. Gap = 2,5 mm

3-chamber

E065.3/9.R.0 1)

Z065.3/9.R.0 1)

®

39,3

| 018 | 028 | 038 |

≈ 0,22

9 / 9 / 9 / 9 49,3

| 018 | 028 | 038 |

≈ 0,25

9/9/9

Bi 1 Bi 2 Bi 3

1) Crossbars do not overlap. Gap = 2,5 mm

4-chamber

E065.4/9.R.0 1)

Z065.4/9.R.0 1) *

Bi 1 Bi 2 Bi 3 Bi 4

*Width available upon request, please consult igus for delivery time

1) Crossbars do not overlap. Gap = 2,5 mm

®

Supplement Part No. with required radius (R). Example: E065.16.038.0

Dimensions

Ba: pin dimension approx. 0,2 - 0,4 mm wider.

Fill weight [kg/m]

Ba Bi

1.00

0.75

11,3 15

≤7,0 mm

Inner height 11,3 mm Pitch 15 mm/link Links/m 67 (1005 mm) Chain length S/2 + K

0.50

FLB

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

0.50

1.00

018 51

1.00

0.75

Moving end

R 15

1.50

Fixed end

2.00

028 71

038 91

D 48 58 68 K 90 120 150 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

170 More information

22

H

0.50

HF = H + 10

0.25

15

0

H - 15

FLG

0.25

0

S S/2

D

www.igus.eu/E065 www.igus.eu/Z065

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Seite 171

E065 Z065

®

easy chain Series E065·Z065 Accessories

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/E065 Moving end

Fixed end

0650...1(PZ)

0650...2(PZ) 10

8

4

5,8/90°

B

A

A

5,8/90°

3,2

0650.16 - 0650.9/2. /

4

8

10

B

17

3,2

0650.3/9. - 0650.4/9.

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

.16. .2/9.

0650.16.12PZ 0650.2/9.12PZ

0650.16.12 0650.2/9.12

– –

22,5 27

2 2

.3/9. .4/9.

0650.3/9.12PZ 0650.4/9.12PZ

0650.3/9.12 0650.4/9.12

22 32

37 47

3 4

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

Drilling pattern for Part No.:

0111CP

A1

ttt

0 0650.16 - 0650.9/2. center bores only /

40,0M•is

OMCP.

N.MMEMA

T6b.

kl A2

A3

MEMION

0650.3/9. - 0650.4/9 outer bores only (see figure above)

41=a kl

Part No. structure 0650.16. 12 PZ A2

A4

--/EMIENOM

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

171

04A)-EU-D-IT-FR-156-267mi02

E08 Z08

19.06.2015

13:26 Uhr

Seite 172

®

easy chain Series E08·Z08 Product range Small pitch, simply press cables in

14,6

14,7

Version E

Version Z

...Z08 ...E08

Series E08 | Split crossbar along the outer radius Series Z08 | Split crossbar along the inner radius

z

Split crossbar along outer radius

E08. 10

Split crossbar along inner radius

.R.0 1)

Z08. 10

.R.0 1)

E08. 16 .R.0 2) E08. 20 .R.0 E08. 30 .R.0

Z08. 16 .R.0 2) Z08. 20 .R.0 Z08. 30 .R.0

E08. 40 .R.0 E08. 50 .R.0

Z08. 40 .R.0 Z08. 50 .R.0

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

10 16

18,2 24,2

| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |

≈ 0,21

20 30

28,2 38,2

| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |

≈ 0,25

40 50

48,2 58,2

| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |

≈ 0,31

1) Crossbars do not overlap. Gap = 5,5 mm / 2) Crossbars do not overlap. Gap = 4,0 mm

[kg/m]

≈ 0,24 ≈ 0,28 ≈ 0,37

*Radius available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: E08.10.028.0

Dimensions

Weight

Ba: pin dimension approx. 0,3 - 0,5 mm wider.

Ba Bi

Fill weight [kg/m]

1.00

0.75

14,6/14,7 19,3

Inner height Version E 14,6

≤10 mm

FLB 0.50

FLG

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

025* 69

D K

65 120

028 75

R

Fixed end

20

I 0) 038 95

048 115

68 78 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight) *Radius available upon request, please consult igus for delivery time

28

H

0.50

19,3

0.25

H - 19,3

9

Moving end 0

88 195

®

172 More information

www.igus.eu/E08

Request Info

www.igus.eu/Z08

1-800-453-1692 www.aboveboardelectronics.com

HF = H + 15

S/2

D

R H

14,7 mm 20 mm/link 50 (1000 mm) S/ + K 2

S

0.25

0

Version Z Pitch Links/m Chain length

04A)-EU-D-IT-FR-156-267mi02

19.06.2015

13:26 Uhr

Seite 173

E08 Z08

®

easy chain Series E08·Z08 Accessories

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/08 Moving end

Fixed end

080...1(PZ) 17 5

080...2(PZ) 8

15

15

8

5

5,8/90°

5,8/90°

3,2

a

Width Index

B

A

B

A

2°

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

.10.

080.10. 12PZ

.16. .20. .30. .40.

080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ 080.50. 12PZ

0-

.50.

3°

3°

3,2

A

B

[mm]

[mm]

Number of teeth

080.10. 12

–

18,2

1

080.16. 12 080.20. 12 080.30. 12 080.40. 12

– – 22 32

24,2 28,2 38,2 48,2

2 2 3 4

080.50. 12

42

58,2

5

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

Drilling pattern for Part No.: 080.10. - 080.20. center bores only / 080.30. - 080.50. all bores (see figure above)

01C1i OM" kl A2 A1 A3 V.. -'-/MEME01 V4WEEMoin Ilt*MMENOI, OM.

400aCro A4

Part No. structure 080.10. 12 PZ A2

Nitmommmog

With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations

Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

173

04A)-EU-D-IT-FR-156-267mi02

E14 Z14

19.06.2015

13:26 Uhr

Seite 174

®

easy chain Series E14·Z14 Product range Economical size, simply press cables in

El ID 19

19

...Z14 ...E14

Series E14 | Split crossbar along the outer radius Series Z14 | Split crossbar along the inner radius Split crossbar along inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E14. 1 .R.0 E14. 2 .R.0

Z14. 1 .R.0 Z14. 2 .R.0

15 25

27 37

| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |

≈ 0,31

E14. 3 .R.0 E14. 4 .R.0

Z14. 3 .R.0 Z14. 4 .R.0

38 50

50 62

| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |

≈ 0,40

z

Split crossbar along outer radius

[kg/m]

Supplement Part No. with required radius (R). Example: E14.1.028.0

Dimensions

Weight

≈ 0,32 ≈ 0,44

Ba: pin dimension approx. 0,3 - 0,5 mm wider.

Fill weight [kg/m]

Ba Bi

1.00

0.75

19 25

≤13 mm

Inner height 20 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K

0.50

FLB

S D

FLG

Moving end

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

R H

028 81

038 101

048 121

075 175

R

Fixed end

100 225

125 275

D 86 96 106 133 158 183 K 150 185 215 300 380 455 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

174 More information

H

0.25

Unsupported length FLG / FLB [m] Length of travel S [m]

25

0

H - 25

30,5 38

0

HF = H + 10

0.25

S/2

www.igus.eu/E14

www.igus.eu/Z14

Request Info

1-800-453-1692 www.aboveboardelectronics.com

04A)-EU-D-IT-FR-156-267mi02

19.06.2015

13:26 Uhr

Seite 175

E14 Z14

®

easy chain Series E14·Z14 Accessories Mounting brackets, polymer one-piece | Locking | More features Moving end

Fixed end

114...1P(Z) 17 7

114...2P(Z) 7

14

17

4

B

A

A

B

14

c

1

6,5

17

www.igus.eu/E14

Width Index

► ► ► ►

1. 2. 3. 4.

=

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

114.1.12PZ 114.2.12PZ

114.1.12P 114.2.12P

– 10

26,3 36,3

2 3

114.3.12PZ 114.4.12PZ

114.3.12P 114.4.12P

23 35

49,3 61,3

4 5

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

OM.

oraCis

0.1# A1 ki jA A2 -*Emmaus VAMMEMIN

OM.

A3

A4

'-)MENNOIN

Part No. structure 114.2. 12 PZ A1

‘ 541tIMMENilli

With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations

Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

175

04A)-EU-D-IT-FR-156-267mi02

E200 Z200

19.06.2015

13:26 Uhr

Seite 176

®

easy chain E200·Z200 Product range

24,3

Medium size, simply press cables in

24,3

...Z200

...E200

Series E200 | Split crossbar along the outer radius | 1 / 2-chamber design Series Z200 | Split crossbar along the inner radius | 1 / 2-chamber design Chamber design

1-chamber

Split crossbar along outer radius

Split crossbar along inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E200.05.R.0

Z200.05.R.0

57

74,4

| 055 | 075 | 100 | 150 | 200 |

≈ 0,70

37/37 50/50

94,4 120,4

| 055 | 075 | 100 | 150 | 200 | | 055 | 075 | 100 | 150 | 200 |

≈ 0,79

Weight [kg/m]

Bi

2-chamber Bi 1

Bi 2

E200.2/35.R.0 Z200.2/35.R.0 E200.2/50.R.0 Z200.2/50.R.0

Supplement Part No. with required radius (R). Example: E200.05.150.0

Ba: pin dimension approx. 0,1 - 0,3 mm wider.

Ba Bi

20 10 8.0 6.0 4.0 2.0

≤20 mm

24,3 35

Fill weight [kg/m]

Dimensions

FLB

1.5 1.0

≈ 0,82

24,3 mm 46 mm/link 22 (1012 mm) S/ + K 2

S S/2

D

FLG

Inner height Pitch Links/m Chain length

2.0

0

R H +4

2.0

055 145

4.0

3.0

R

Fixed end 46

6.0

075 185

H

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

35

0

H - 35

Moving end 0

100 235

D 142 162 187 K 265 330 410 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)

150 335

200 435

237 565

287 725

Request Info

176 More information ► www.igus.eu/E200 ►www.igus.eu/Z200

1-800-453-1692 www.aboveboardelectronics.com

HF = H + 40

0.5

04A)-EU-D-IT-FR-156-267mi02

19.06.2015

13:26 Uhr

Seite 177

E200 Z200

®

easy chain Series E200·Z200 Accessories 656

Mounting brackets, polymer | Pivoting | Locking Moving end

Fixed end

2...3PZ(B) / 2...1PZ(B) 12/90°

17

15

10

32

2...4PZ(B) / 2...2PZ(B)

A

Ba - 3

30

A

Ba + 1

30

90°

t=7

6,1

48°

48° 90° 10 8

10

Width Index .05. .2/35. 0.2/50.

z

2

48°

40

40

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

2050.34PZB 2070.34PZB 2100.34PZB

2050.12PZB 2070.12PZB 2100.12PZB

2050.34PZ 2070.34PZ 2100.34PZ

2050.12PZ 2070.12PZ 2100.12PZ

A

90° 48°

90°

[mm]

Number of teeth

44 64 90

6 8 10

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

Full set with tiewrap plate + 10 cable tiewraps, please add index K1

11acw OX.A A1 4

NitEEffirlim

e.g. 2050.34PZBK1

Part No. structure

00.10° A2 A3 ID, Awammi. ve+,.

A4

2050. 34 PZB A1

With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations

Full set pivoting Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

177

04A)-EU-D-IT-FR-156-267mi02

E16 Z16

19.06.2015

13:26 Uhr

Seite 178

®

easy chain Series E16·Z16 Product range

32

32

Large inner height, simply press cables in

;An i A

...Z16

...E16

Series E16 | Split crossbar along the outer radius Series Z16 | Split crossbar along the inner radius Split crossbar along outer radius

Split crossbar along inner radius

.R.0 1)

E16. 2 E16. 3 .R.0 E16. 4 .R.0

Z16. 2 Z16. 3 Z16. 4 Z16. 5

E16. 5 .R.0 E16. 6 .R.0

.R.0 .R.0 1) .R.01)

.R.0 Z16. 6 .R.0 Z16. 7 .R.0

E16. 7 .R.0

*Radius available upon request, please consult igus for delivery time ®

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

Weight [kg/m]

| 125*| | 125*|

≈ 0,51

| 125*| | 125*|

≈ 0,62

| 040* | 060 | 075 | 100 | 125*| | 040* | 060 | 075 | 100 | 125*|

≈ 0,83

| 0401)|

23 36

37,5 50,5

48 63

62,5 78,5

060 | 075 | 100 | 0401)| 060 | 075 | 100 | 0401)| 060 | 075 | 100 | 040 | 060 | 075 | 100

80 100

95,5 115,3

≈ 0,57 ≈ 0,75 ≈ 0,91

1) Radius 040 only for E16.2. / Z16.3 / Z16.4 available)

Special solution with opening gap 3 mm: Part No. E16.2.100.0.N3 / Z16.2.075.0.N3

Supplement Part No. with required radius (R). Example: E16.7.100.0

Dimensions

Ba: pin dimension approx. 0,3 - 0,7 mm wider.

Ba Bi

Fill weight [kg/m]

1.00

0.75

FLB

32 39

≤25 mm

Inner height 32 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K

0.50

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

040* 119

D K

105 190

060 159

Moving end Fixed end

H

0

38

39

R

075 189

125 140 250 300 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

100 239

125* 289

165 380

190 455

*Radius available upon request, please consult igus for delivery time (Radius 040 for E16.2. / E16.5. / Z16.3 / Z16.4 available) ®

178 More information

www.igus.eu/E16

www.igus.eu/Z16Request Info

1-800-453-1692 www.aboveboardelectronics.com

HF = H + 15

30,5

0

H - 39

FLG

0.25

S S/2

D

04A)-EU-D-IT-FR-156-267mi02

19.06.2015

13:26 Uhr

Seite 179

E16 Z16

®

easy chain Series E16·Z16 Accessories Mounting brackets, polymer one-piece | Locking | More features Moving end

Fixed end

117...1P(Z)

117...2P(Z) 17

21

5,2

A

B

A

5,2

10/90˚

Width Index

21

17

a

90°

B

17

www.igus.eu/E16

10/90˚

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

.2. .3.

117.2.12PZ 117.3.12PZ

117.2.12P 117.3.12P

12 25

35,5 48,5

3 4

.4. .5.

117.4.12PZ 117.5.12PZ

117.4.12P 117.5.12P

37 48

60,5 76,0

5 6

.6. .7.

117.6.12PZ 117.7.12PZ

117.6.12P 117.7.12P

65 85

93,0 113,0

8 10

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

OXON 111 kl kJ, _, A1 A2 A3 A4 19-1CMEMMUN 7ktmozmus 6.1CMEEMON 4EMEEPN oiffcr

graCio

k

"MOP

Part No. structure 117.2. 12 PZ A1

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

179

04A)-EU-D-IT-FR-156-267mi02

E26 Z26

19.06.2015

13:26 Uhr

Seite 180

®

easy chain Series E26·Z26 Product range

36,5

36,5

Large height, simply press cables in 2 + 3-chamber design, inner height: 37,1

...Z26

...E26

Series E26 | Split crossbar along the outer radius | 1 / 2 / 3-chamber design Series Z26 | Split crossbar along the inner radius | 1 / 2 / 3-chamber design Chamber design

a

1-chamber

Split crossbar along outer radius

Split crossbar along inner radius

E26.07.R.0

Z26.07.R.0

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

Weight [kg/m]

75

92

| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250

≈ 0,96

48/48

117

| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,14

47/48/47 167

| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,30

Bi

2-chamber Bi 1

E26.2/45.R.0 Z26.2/45.R.0

Bi 2

1 I.

3-chamber

E26.3/45.R.0 Z26.3/45.R.0

Bi 1 Bi 2 Bi 3

.H.-4F-11.

Supplement Part No. with required radius (R). Example: E26.07.150.0

Ba Bi

20

Inner height 1-chamber 36,5 mm

10 8.0 6.0 4.0 2.0

36,5 / 37,1 50

Fill weight [kg/m]

Dimensions

Ba: pin dimension approx. 0,3 - 0,5 mm wider.

≤28 mm

FLB

1.5

FLG

1.0

2/3-chamber 37,1 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain length S/2 + K

S S/2

D

2.0

0

R H +5

2.0

063 176

4.0

075 200

R

3.0

Fixed end 56

6.0

100 250

125 300

200 450

250 550

D 172 184 209 234 259 284 309 K 310 350 430 505 585 665 745 The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight)

359 900

150 350

175 400

Request Info

180 More information

H

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

50

0

H - 50

Moving end 0

www.igus.eu/E26

www.igus.eu/Z26

1-800-453-1692 www.aboveboardelectronics.com

HF = H + 35

0.5

04A)-EU-D-IT-FR-156-267mi02

19.06.2015

13:26 Uhr

Seite 181

E26 Z26

®

easy chain Series E26·Z26 Accessories 656

Mounting brackets, polymer | Pivoting | Locking Moving end

Fixed end

26...3PZ(B) / 26...1PZ(B)

17

17

16/90°

10

34

26...4PZ(B) / 26...2PZ(B)

t=8

A

Ba + 2

40

A

Ba + 2

40

t=8

90°

53°

6,1

11,5

53° 90°

17

Width Index 07. 2/45. 3/45.

z

54

54

53°

2

17 8

90° 53°

90°

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

[mm]

Number of teeth

2607.34PZB 2610.34PZB 2615.34PZB

2607.12PZB 2610.12PZB 2615.12PZB

55 80 130

7 10 15

2607.34PZ 2610.34PZ 2615.34PZ

2607.12PZ 2610.12PZ 2615.12PZ

A

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

Full set with tiewrap plate + 10 cable tiewraps, please add index K1

oraCii 00.10° A2 A3 . NtEKMENs ID, Awammu. ve+, -' -MENER0

4

11acw A1

e.g. 2607.34PZBK1

Part No. structure

A4

2607. 34 PZB A2

With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations

Full set pivoting Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

181

04A)-EU-D-IT-FR-156-267mi02

E300 Z300

19.06.2015

13:26 Uhr

Seite 182

®

easy chain E300·Z300 Product range Large height, simply press cables in

UM 48,5

48,5

...Z300

...E300

Series E300 | Split crossbar along the outer radius | 1 / 2 / 3-chamber design Series Z300 | Split crossbar along the inner radius | 1 / 2 / 3-chamber design Chamber design

a

Split crossbar along outer radius

Split crossbar along inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

Weight [kg/m]

75

95

| 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 1,60

48/48

120

| 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 1,78

3-chamber E300.3/45.R.0 Z300.3/45.R.0 47/46/47 170

| 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 1,92

1-chamber E300.075.R.0

Z300.075.R.0

Bi

2-chamber E300.2/45.R.0 Z300.2/45.R.0 Bi 1

Bi 2

1

I.

Bi 1 Bi 2 Bi 3

.H.-4F-11.

---

Supplement Part No. with required radius (R). Example: E300.075.150.0

Ba Bi

20 10 8.0 6.0 4.0 2.0

≤35 mm

FLB

1.5

48,5 64

Fill weight [kg/m]

Dimensions

Ba: pin dimension approx. 0,3 - 0,5 mm wider.

FLG

1.0

Inner height Pitch Links/m Chain length

48,5 mm 67 mm/link 15 (1005 mm) S/ + K 2

S S/2

D

0

R H +5

2.0

075 214

4.0

100 264

R

3.0

Fixed end 67

6.0

125 314

150 364

H

2.0

64

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

H - 64

Moving end 07 0

200 464

250 564

300 664

D 208 233 258 283 333 383 433 K 370 450 530 610 765 920 1080 The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) Request Info

182 More information

www.igus.eu/E300

www.igus.eu/Z300

1-800-453-1692 www.aboveboardelectronics.com

HF = H + 40

0.5

04A)-EU-D-IT-FR-156-267mi02

19.06.2015

13:26 Uhr

Seite 183

®

easy chain Series E300·Z300 Accessories

E300 Z300

N 656

Mounting brackets, polymer | Pivoting | Locking Moving end

Fixed end

E3...3PZ(B) / E3...1PZ(B)

17

17

16/90°

10

34

E3...4PZ(B) / E3...2PZ(B)

A

Ba + 2

40

A

Ba + 2

40

t=8

t=8

90°

53°

8,2

7

53° 90°

20

z

Width Index .075. .2/45.

0-

.3/45.

60

60

2

20 8

53°

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

E3075.34PZB E3100.34PZB

E3075.34PZ E3100.34PZ

E3075.12PZB E3100.12PZB

E3150.34PZB

E3150.34PZ

E3150.12PZB

90° 53°

90°

[mm]

Number of teeth

E3075.12PZ E3100.12PZ

53 78

7 10

E3150.12PZ

128

15

A

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

Full set with tiewrap plate + 10 cable tiewraps, please add index K1

oiewcw 01I.A A1

e.g. E3075.34PZBK1

ARMOR

ktiffcol

0MR

Part No. structure

A2

rtt A3

A4

E3075.34 PZB A2

NitEEffirlim lil*MEME0i ‘ 9*MENNOIN

illitOMENNOIN

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set pivoting Mounting bracket for selected width index

Interior separation Optional shelving for E300.3/45 and Z300.3/45 -Full-width shelf 386.54 Shelving enables subdivision of the inner space of the e-chain series E300.3/45 and Z300.3/45. This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 7 different heights. In standard configurations, shelves are installed in every other link. ®

4

MIL

X-8

Full-width shelf e-chains ®

unassembled 386.54 assembled 387.54

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

183

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Seite 184

E1 Introduction Advantages Easy to lengthen: strips can simply be snapped together

Easy shortening: just separate at each band

Cost effective, one-piece strip design for simple applications - E1 E1: e-chain modular, 1-piece strip designed for simple applications - the E1 design brings the benefits of an e-chain to applications where previously this solution was too expensive. E1 is more economic for higher volumes, quicker to assemble yet still offers great control and protection for moving cables. The igus -System E1 is very cost effective for high volumes and is especially suited to automotive applications. ®

Save time: easy to fill due to snap-open lids

Cost effective: low-price e-chain

®

Space-efficient: compact design with smooth outer contour

®

®

Typical industries and applications

• Automotive•Office solutions and technology • Automation•Electric equipment•Machinebuilding

Variants: different materials and colours available upon request

A

UL94-V2 classification

Easy attachment to the machine

E1 - e-chain in one strip - easy lengthening and shortening.. ®

184

More information

www.igus.eu/E1

04A)-EU-D-IT-FR-156-267mi02

19.06.2015

13:26 Uhr

Seite 184

E1 Introduction Advantages Easy to lengthen: strips can simply be snapped together

Easy shortening: just separate at each band

Cost effective, one-piece strip design for simple applications - E1 E1: e-chain modular, 1-piece strip designed for simple applications - the E1 design brings the benefits of an e-chain to applications where previously this solution was too expensive. E1 is more economic for higher volumes, quicker to assemble yet still offers great control and protection for moving cables. The igus -System E1 is very cost effective for high volumes and is especially suited to automotive applications. ®

Save time: easy to fill due to snap-open lids

Cost effective: low-price e-chain

®

Space-efficient: compact design with smooth outer contour

®

®

Typical industries and applications

• Automotive•Office solutions and technology • Automation•Electric equipment•Machinebuilding

Variants: different materials and colours available upon request

A

UL94-V2 classification

Easy attachment to the machine

E1 - e-chain in one strip - easy lengthening and shortening.. ®

184

More information

www.igus.eu/E1

04A)-EU-D-IT-FR-156-267mi02

19.06.2015

13:26 Uhr

Seite 185

E1 Selection table Technical data Order key Series

Inner height Inner width hi [mm] Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Segment length

Page

[mm]

E1 one-piece strip snap-open along the outer radius

E1.10.013. E1.17.021. E1.17.031. E1.17.044. E1.18.015. E1.20.015.

10 17 17 17 18 20

13 21 31 44 15 15

16,5 26 36 49 20 22

15,5 25 25 25 26 27

18 28 28 28 28 28

200 255 204 255 127,5 250

186 187 187 187 188 189

Technical data

A A

Material - permitted temperature °C, igumid NB

application-oriented, upon request

Flammability class, igumid NB

VDE 0304 IIC UL94-V2

Order example | Order key and colour options based on series E1.17

o

Order example for complete e-chain (1,0 m), colour black ®

e-chain (1,0 m) ®

E1.17.044.028.0

Please indicate chain-lengths or number of links

Order text: 1,0 m E1.17.044.028.0

T

General igus colour options for e-chains and e-tubes

Order key

®

E1 snap-open along the outer radius

®

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

E1.17.044.028.0

®

Colours Order index Colours Black Standard, from stock! .0 CI White • Slate grey only ESD material .ESD oGrey white • Grey brown only HT material .HT • Orange

• Grey •Dusty grey

only for e-chains

®

only for e-tubes

.3 .31

•

Yellow Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes ®

®

®

for e-chains /e-tubes ®

e-chains /e-tubes ®

.4 .14

Black e-chains available from stock! ®

a l m Delivery time for special colours: upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

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Seite 186

D

E1 Series E1.10 Product range

E1.10

10

®

e-chain in one strip, very small size

Series E1.10 | Snap-open along the outer radius Snap-open along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E1.10. 013.R.0

13

16,5

Weight [kg/Segment]

≈ 0,0164

| 018 |

Supplement Part No. with required radius (R). Example: E1.10.13.018.0

Dimensions

S S/2

D

H - 15,5

≤9 mm

15,5

Fixed end

Series

10 15,5

Moving end H

20 R

HF = H + 40

Ba Bi

Ø 4,5

Pitch 20 mm/link Chain length S/2 + K

Segment length A [mm]

No. of links/Segment

No. of Segments/m

R

018

200

10

5 (1000 mm)

H

62

E1.10. 013.R.0

D 66 K 100 The required clearance height: HF = H + 40 mm

A

-LJ-

Inner height 10 mm

-LJ- -LJ-

More radii available upon request, please consult igus for delivery time! ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

186 More information

www.igus.eu/E1.10

www.igus.eu/E1.17

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Seite 187

E1 Series E1.17 Product range

E1.17

17

®

e-chain in one strip, small size

Series E1.17 | Snap-open along the outer radius Snap-open along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E1.17. 021 .R.0 E1.17. 031 .R.0

21 31

26 36

| 028 | | 028 |

≈ 0,0478

E1.17. 044 .R.0

44

49

| 028 |

≈ 0,0695

Weight [kg/Segment]

≈ 0,0460

Supplement Part No. with required radius (R). Example: E1.17.021.028.0

Request Info

Dimensions

1-800-453-1692 www.aboveboardelectronics.com

S S/2

D

H - 25

≤15 mm

25

Fixed end

17 25

Moving end H

25,5 R

HF = H + 40

Ba Bi

Ø 4,5

Pitch 25,5 mm/link Chain length S/2 + K

Segment length A [mm]

No. of links/Segment

No. of Segments/m

R

028

E1.17. 021 .R.0

255

10

4 (1020 mm)

H

92

E1.17. 031 .R.0 E1.17. 044 .R.0

204 255

8 10

5 (1020 mm) 4 (1020 mm)

Series

A

-LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ-

Inner height 17 mm

D 76 K 120 The required clearance height: HF = H + 40 mm More radii available upon request, please consult igus for delivery time! ®

Mounting brackets for the series E1.17.021

111111110111111M Compact, universal mounting bracket for E1.17.021: Part No. E1.170.021.TS - easy attachment

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

187

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Seite 188

E1 Series E1.18 Product range

E1.18

18

®

e-chain in one strip, small size

Series E1.18 | Snap-open along the outer radius Snap-open along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E1.18. 015.R.0

15

20

Weight [kg/Segment]

≈ 0,0169

| 028 |

Supplement Part No. with required radius (R). Example: E1.18.15.028.0

Dimensions

S S/2

D

• *

'' .,*.

Series

H - 26

≤13 mm

26

Fixed end

H

25,25

R

PA

18 26

WOME

Moving end il Mal l=1

HF = H + 40

Ba Bi

Ø 4,5

Pitch 25,25 mm/link Chain length S/2 + K

MIME

Segment length A [mm]

No. of links/Segment

No. of Segments/m

R

028

101

4

10 (1010 mm)

H

92

E1.18. 015.R.0

Inner height 18 mm

D 76 K 120 The required clearance height: HF = H + 40 mm

A

-LJ- -LJ-

More radii available upon request, please consult igus for delivery time! ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

188 More information

www.igus.eu/E1.18

www.igus.eu/E1.20

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Seite 189

E1 Series E1.20 Product range

E1.20

20

®

e-chain in one strip, small size, lids open alternate sides

Series E1.20 | Snap-open along the outer radius | Lids open alternate sides Snap-open along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E1.20. 015.R.0

15

22

Weight [kg/Segment]

≈ 0,0443

| 028 |

Supplement Part No. with required radius (R). Example: E1.20.15.028.0

Dimensions

S S/2

D

H - 27

≤13 mm

27

Fixed end

Series

20 27

Moving end H

25 R

HF = H + 40

Ba Bi

Ø 4,5

Pitch 25 mm/link Chain length S/2 + K

Segment length A [mm]

No. of links/Segment

No. of Segments/m

R

028

250

10

4 (1000 mm)

H

92

E1.20. 015.R.0

Inner height 20 mm

D 76 K 120 The required clearance height: HF = H + 40 mm

A

-LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ- -LJ-

More radii available upon request, please consult igus for delivery time! ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

189

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Seite 190

snapchain Introduction Advantages Save time: fit cable assemblies quickly in bundles, available in 2 sizes Flexible: adjust and change loops at any time Opening principle: TE14/TE26 version can be opened along the outer and TZ14/TZ26 can be opened along the inner radius Simple: favorable alternative to complex hinged cable trays Short lengths: well-suited to short lengths, ideally 5 - 10 links Flexible: can be bent in 1 or 2 directions

Fit cable assemblies quickly in bundles - snapchain igus snapchain cost effective e-chains for simple fillings. snapchains are easy to assemble and cost effective. If an easy solution for minor number of travels is required. ®

®

Typical industries and applications Switch cubicle construction Electrical equipment Computer cubicles Office furniture Wherever cables are moved infrequently

190

More information

www.igus.eu/snapchain

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Seite 191

snapchain Selection table Technical data Order key Series

Length loops

Pitch

[mm]

[mm]

Bend radius R [mm]

Page

Version TE loops open along the outer radius

Version TZ loops open along the inner radius TE14.50 TE26.120 TZ14.50 TZ26.120

50 120 50 120

30,5 56 30,5 56

028 - 125 063 - 200 028 - 125 063 - 200

192 193 192 193

Technical data

A A

Material - permitted temperature °C, igumid NB

-40°C – +80°C

Flammability class, igumid NB

VDE 0304 IIC UL94-V2

Order example | Order key and colour options based on series TE26.

a

Order example for complete e-chain (1,0 m),colour black: ®

e-chain (1,0 m) ®

TE26.120.100.0

Please indicate chain-lengths or number of links

Order text: 1,0 m TE26.120.100.0

T

Order key

Version TE openable along the outer radius Version TZ openable along the inner radius

Version "TE" or "TZ" Series / Type Length of loops Bend radius R Colour index (standard black)

General igus colour options for e-chains and e-tubes ®

TE26.120.100.0 Colours TZ26.120.100.0 • Black

®

Order index .0 Slate grey only ESD material .ESD Grey brown only HT material .HT Standard, from stock!

Grey Dusty grey

only for e-chains

®

only for e-tubes

Colours

I= White CI Grey white •Orange

.3 Yellow .31 •Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes ®

®

®

for e-chains /e-tubes ®

e-chains /e-tubes ®

.4 .14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

191

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TE14 TZ14

19.06.2015

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Seite 192

1

snapchain Series TE14·TZ14 Product range

50

Fit cable assemblies quickly in bundles, small size

Series TE14 | Loops open along the outer radius Series TZ14 | Loops open along the inner radius Openable along the outer radius

Openable along the inner radius

TE14. 50.R.0*

TZ14. 50.R.0

R Bend radii

Weight

[mm]

[kg/m]

≈ 0,15

| 028 | 038 | 048 | 075 | 100 | 125 |

*also available as RBR (Reverse Bend radius) Part No. TE14.50.Radius/Radius

Supplement Part No. with required radius (R). Example: TE14.50.100.0

Dimensions 30,5 mm/link 33 (1006,5 mm)

Chain length

S/ + 2

K

50

55,5

Pitch Links/m

i 0

25

21

30,5

Cable package max.: 18 mm

Request Info

1-800-453-1692 www.aboveboardelectronics.com

192 More information

www.igus.eu/snapchain

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Seite 193

snapchain Series TE26·TZ26 Product range

TE26 TZ26

120

Fit cable assemblies quickly in bundles, large size

Series TE26 | Loops open along the outer radius Series TZ26 | Loops open along the inner radius Openable along the outer radius

Openable along the inner radius

TE26.120.R.0*

TZ26.120.R.0

R Bend radii

Weight

[mm]

[kg/m]

≈ 0,43

| 063 | 075 | 100 | 125 | 150 | 200 |

*also available as RBR (Reverse Bend radius) Part No. TE26.120.Radius/Radius

Supplement Part No. with required radius (R). Example: TE26.120.100.0

Dimensions 56 mm/link 18 (1008 mm)

Chain length

S/ + 2

K

120

106

Pitch Links/m

50

40

56

Cable package max.: 47 mm

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

193

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Seite 194

zipper Introduction Advantages Universal: mounting bracket with strain relief option

Fast opening: zip-open along outer radius

Quiet: small pitch for lownoise, smooth running

Zip fastening e-chains and e-tubes - zipper ®

igus "zipper" e-chains and e-tubes deliver in terms of practicality and performance. The "zipper" function makes them a very useful product to reduce assembly time. The small pitch, the tough-elastic zipper-band, and the sturdy link work well in high acceleration environments. The igus "zipper" series is one of the most popular e-chain series in demanding applications. . zipper-like design for quick opening and closing of lids •For high strength and long service life •Small pitch for smooth running •If fast accessibility to cables is required ®

®

®

®

Flexible: lids can be separated and joined at each link

Keep order: interior separation possible (Series 09, 15/R15, 17/R17)

Dynamic: high accelerations 100 m/s2 and more are possible

Typical industries and applications Pick & place robots Semi-conductor machines Linear motors, actuators Measuring equipment Machine tools (zipper e-tube)

Strong: double stop dog for long unsupported travels (Series 15/R15, 17/R17)

Cleanroom Class 1 (ISO class 3) tested by the Dryden Engineering Company, California (Series 15) 58 dB(A) tested in igus lab, v = 1,0 m/s unsupported, series 09.50.028.0 ®

011

A iF product design award 2002 igus series R09 1989 igus series 15 ®

®

prod uct design award

UL94-V0 classification upon request Electrically conductive ESD/ATEX versions several series available from stock

•

194

More information

www.igus.eu/zipper

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Seite 195

zipper Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

zipper two-piece e-chains

®

Crossbars on a strip - zip-open along the outer radius

047 07 09 15 17

9,0 10,3 15,0 17,0 32,0

10 - 16 6 - 64 10 - 50 15 - 100 15 - 100

16,0 - 22,0 12,5 - 71,0 18,2 - 58,2 26,0 - 113,0 25,5 - 113,0 a'

-.••

144:g. .1.11011 41

12,5 15,0 19,3 24,0 39,0

18 - 38 18 - 48 28 - 48 38 - 180 63 - 125

0,40 0,55 1,00 1,20 1,00

198 200 204 208 212

e.

l :1 •• F .

zipper two-piece e-tubes protection against dirt and chips. Lids on a strip - zip-open along the outer radius aimm ••••••-

i

R07 R09 R15 R17

10,3 15,0 17,0 32,0

10 - 50 10 - 50 25 - 80 15 - 63

16,5 - 57,0 18,2 - 58,2 36,0 - 94,0 26,0 - 74

Request Info

15,0 19,3 24,0 39,0

38 - 48 48 - 100 63 - 180 63 - 125

0,55 1,00 1,20 1,20

202 206 210 214

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

195

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Seite 196

zipper Technical data Overview Technical data ≤ 10 [m/s] / ≤ 50 [m/s ]

Speed gliding / acceleration gliding FLG FLB

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material lower part - permitted temperature °C, igumid G Material lid - permitted temperature °C, igumid TE

-40°C – +70°C VDE 0304 IIC UL94-HB

Flammability class, igumid G FLG = with straight upper run

FLB = with permitted sag

Installation types, maximum travels

Series e-chain / e-tube

Unsupported

047

≤ 0,40 m

07

Vertical standing

Side mounted unsupported

upon request

upon request

upon request

≤ 0,55 m

upon request

upon request

upon request

09

≤ 1,0 m

upon request

upon request

upon request

15

≤ 1,2 m

upon request

upon request

upon request

17

≤ 1,0 m

upon request

upon request

upon request

R07

≤ 0,55 m

upon request

upon request

upon request

R09

≤ 1,0 m

upon request

upon request

upon request

R15

≤ 1,2 m

upon request

upon request

upon request

R17

≤ 1,0 m

upon request

upon request

upon request

®

196 More information

Vertical hanging

www.igus.eu/zipper

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Seite 197

zipper Order keys and options Options with order keys based on series 15 Standard

Part No. Standard

NC-version (no camber) without pretension

ESD / ATEX classified e-chains II 2 GD

Part No. NC-version

Part No. ESD-material

®

NC

15.025.R.0

15.025.R.0.NC

15.025.R.0.ESD

Delivery from stock

Delivery time: upon request

Delivery time: several series from stock

Order example | Order key and colour options based on series 15 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

15.025.075.0

+ Mounting brackets 1 set (with integrated strain relief)

1025.34PZ

+ Interior separation with 2 separators assembled every 2nd link

2 x 154

Order text: 1,0 m 15.025.075.0 + 1025.34PZ + 2 x 154

General igus colour options for e-chains and e-tubes

Order key e-chain zip-open along outer radius ®

e-tube zip-open along outer radius

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

15.025.075.0 R15.025.075.0

JAI

®

Colours

Order index Colours .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT •Orange Grey only for e-chains .3 Yellow

•Black

Standard, from stock!

®

Dusty grey

only for e-tubes

.31

•Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

197

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Seite 198

®

zipper e-chains Series 047 Product range

047

Ill 9

Fast opening, small pitch, smooth running

®

e-chain | Series 047 | Zip-open along the outer radius e-chain zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

047. 10 .R.0 047. 16 .R.0

10 16

16 22

®

Weight [kg/m]

≈ 0,10

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,11

Supplement Part No. with required radius (R). Example: 047.10.038.0

Dimensions II

II

≤7,0 mm

0.75

i-t] t

E

Inner height 9 mm

9 12,5

Fill weight [kg/m]

Li-,

1.00

13 mm/link 77 (1001 mm)

Chain length S/2 + K

Bi Ba

0.50

Pitch Links/m

S

0.50

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

0.50

1.00

0.75

1.00

Moving end

R 13

1.50

22,3

Fixed end

2.00

018 48,5

028 68,5

D 44 54 K 85 115 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

038 88,5 64 150 Request Info

198 More information

www.igus.eu/047

H - 12,5

0.25

12,5

0

H

FLG 0

HF = H + 10

FLB

0.25

S/2

D

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Seite 199

®

zipper e-chains Series 047 Accessories 1

1

047

1

Mounting brackets, polymer one-piece | One side pivoting Moving end

Fixed end

0450...1(PZ)

0450...2(PZ)

17

18,25

4

18,25

4

8

A

B

30° 6/90°

ø3

Width Index

z

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

10.

0450.10.12PZ

0450.10.12

16.

0450.16.12PZ

0450.16.12

A

B

[mm]

[mm]

Number of teeth

16

–

1

22

10

2

Mounting bracket with strain relief tiewrap plate has reductions of ø 3 mm / ø 6 mm 90° Mounting bracket without strain relief tiewrap plate only has holes of ø 3 mm Part No. structure 0450.10. 12 PZ A2

ONClin .9" hi A2 1341t4EMEMAR A

Ammo. g M A4 lolmEmmil

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.

Request Info

A…must be indicated on preassembled configurations

1 EI

With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

199

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Seite 200

®

zipper e-chains Series 07 Product range

07

10,3

Fast opening, small pitch, smooth running

o•FTri . -

®

e-chain | Series 07 | Zip-open along the outer radius e-chain zip-open along outer radius ®

07. 06 .R.0 07. 10 .R.01) 07. 16 .R.01) 07. 20 .R.01) 07. 30 .R.01) 07. 40 .R.01)

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

06 10

12,5 16,5

| 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* |

≈ 0,13

16 20

22,5 27

| 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* |

≈ 0,16

30 40 50

37 47 57

| 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* | | 018 | 028 | 038 | 048* |

≈ 0,20

Weight [kg/m]

≈ 0,14 ≈ 0,17 ≈ 0,23

07. 50 .R.01) ≈ 0,26 07. 64 .R.0 64 71 | 018 | 028 | 038 | 048 | ≈ 0,30 Supplement Part No. with required radius (R). Example: 07.40.038.0 *Radius available upon request, please consult igus for delivery time ®

1)

ESD/ATEX version available from stock

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Li-,

1.00

II

II

Inner height 10,3 mm

≤8,0 mm

0.75

FLB

S S/2

D

FLG 0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

018 51

028 71

R

Fixed end

20

038 91

048* 111

D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

86 195

*Radius 048 only for series 07.64 - for other widths available upon request, please consult igus for delivery time ®

200 More information

www.igus.eu/07

22

H

0.25

H - 15

Moving end 0

15

0

20 mm/link 50 (1000 mm)

HF = H + 10

0.25

Pitch Links/m

Chain length S/2 + K

Bi Ba

0.50

R H

i-t] 10,3 15

Fill weight [kg/m]

Dimensions

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Seite 201

®

zipper e-chains Series 07 Accessories

07

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/07 Moving end

Fixed end

060...1(PZ)

060...2(PZ) 4

10

8

5,8/90°

I I I I

A

A

5,8/90°

B

4

8

10

3,2

3,2

90°

B

17

eD

0 060.06. - 060.20. / 0 060.30. - 060.64.

Width Index 06. 10. 16. 20. 30.

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

►

060.06. 12PZ

►

060.10. 12PZ 060.16. 12PZ 060.20. 12PZ 060.30. 12PZ 060.40. 12PZ

0-

► ► ►

40.

A

B

[mm]

[mm]

Number of teeth

060.06. 12

–

12,5

1

060.10. 12 060.16. 12 060.20. 12 060.30. 12

– – – 22

16,5 22,5 27,0 37,0

1 2 2 3

060.40. 12

32

47,0

4

50. 060.50. 12PZ 060.50. 12 64. 060.64. 12PZ 060.64. 12 Drilling pattern for Part No.: 060.06. - 060.20. center bores only /

0-

ocmcs. A1

0

AMIN 7:

relA A2

42 57,0 5 56 71,0 6 060.30. - 060.64. outer bores only (see figure above)

gaol.

A3

Part No. structure 060.40. 12 PZ A1

A4

44,MEEEND 154:MEEEw —154:MEW

Nitammazo•

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

ESD/ATEX permanently conductive e-chains - several widths with delivery from stock: inner widths Bi 10 - 50, radii R 18 - 38. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

201

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Seite 202

zipper e-tubes Series R07 Product range

R07

10,3

Fast opening, enclosed zipper-band

e-tube | Series R07 | Zip-open along the outer radius e-tube zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

R07. 06 .R.0* R07. 10 .R.0

06 10

12,5 16,5

| 038 | 048 | | 038 | 048 |

≈ 0,15

R07. 16 .R.0 R07. 20 .R.0

16 20

22,5 27

| 038 | 048 | | 038 | 048 |

≈ 0,18

R07. 30 .R.0 R07. 40 .R.0 R07. 50 .R.0

30 40 50

37 47 57

| 038 | 048 | | 038 | 048 | | 038 | 048 |

≈ 0,22

Weight [kg/m]

≈ 0,16 ≈ 0,19 ≈ 0,25 ≈ 0,28

R07. 64 .R.0* 64 71 | 038 | 048 | Supplement Part No. with required radius (R). Example: R07.40.038.0 *Width available upon request, please consult igus

®

≈ 0,32 for delivery time

1.00

Inner height 10,3 mm

≤8,0 mm

0.75

E

FLB

0.50

\

0.75

1.00

0

0.50

1.00

1.50

2.00

038 91

D K

76 160

22

Th— Dl— e)

H

Fixed end

048 111

86 195 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

202 More information

20

15

R

H - 15

Moving end

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

S/2

D

HF = H + 10

0.25

FLG

20 mm/link 50 (1000 mm)

S

0

0.25

Pitch Links/m

Chain length S/2 + K

Bi Ba

0.50

0

10,3 15

Fill weight [kg/m]

Dimensions

www.igus.eu/R07

Request Info

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Seite 203

zipper e-tubes Series R07 Accessories

R07

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/R07 Moving end

Fixed end

060...1(PZ)

060...2(PZ) 4

10

8

5,8/90°

B

A

A

5,8/90°

3,2

060.06. - 060.20. /

Width Index 06.*

►

10. 16. 20. 30.

► ► ► ► ► ►

40.

4

8

10

90°

B

17

3,2

060.30. - 060.64.

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

060.06. 12PZ 060.10. 12PZ 060.16. 12PZ 060.20. 12PZ 060.30. 12PZ

060.06. 12

–

12,5

1

060.10. 12 060.16. 12 060.20. 12 060.30. 12

– – – 22

16,5 22,5 27,0 37,0

1 2 2 3

060.40. 12PZ

060.40. 12

32

47,0

4

50. 060.50. 12PZ 060.50. 12 64.* 060.64. 12PZ 060.64. 12 Drilling pattern for Part No.: 060.06. - 060.20. center bores only /

0

42 57,0 5 56 71,0 6 060.30. - 060.64. outer bores only (see figure above)

*Width available upon request, please consult igus for delivery time ®

0110, ttt A1

40,0M•is

OMCP.

N.MMEMA

T6b.

kl A2

41=a

A3

kl

MEMION

A4

Part No. structure 060.40. 12PZ A1

--/EMIENOM

With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations

Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

203

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Seite 204

®

zipper 1 e-chains I Series 09 I Product range

09

15

Fast opening, high accelerations

®

e-chain | Series 09 | Zip-open along the outer radius e-chain zip-open along outer radius ®

09. 10 .R.0 09. 16 .R.01) 09. 20 .R.01) 09. 30 .R.01) 09. 40 .R.01) 09. 50 .R.01) 1)

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

10 16

18,2 24,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,21

20 30

28,2 38,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,25

40 50

48,2 58,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,31

Weight [kg/m]

≈ 0,24 ≈ 0,28 ≈ 0,34

A ESD/ATEX version available from stock

Supplement Part No. with required radius (R). Example: 09.40.048.0

Li-,

1.00

II

II

i-t] Inner height 15 mm

≤12,5 mm

0.75

FLB

15 19,3

20 mm/link 50 (1000 mm)

Chain length S/2 + K

Bi Ba

0.50

Pitch Links/m

FLG

S S/2

D

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

028 75

R

20

Fixed end

1 -e1-91— 038 95

D 68 78 K 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

28

e) 048 115 88 195 Request Info

204 More information

www.igus.eu/09

H

0.25

19,3

0

H - 19,3

Moving end 0

HF = H + 15

Fill weight [kg/m]

Dimensions

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Seite 205

®

zipper e-chains Series 09 Accessories

09

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/09 Fixed end 080...2(PZ) 5

5,8/90°

5,8/90°

A

B

A

2° 3°

3°

3,2

3,2

Width Index

8

15

15

8

B

Moving end 080...1(PZ) 17 5

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

10. 16.

080.10. 12PZ 080.16. 12PZ

080.10. 12 080.16. 12

– –

18,2 24,2

1 2

20. 30.

080.20. 12PZ 080.30. 12PZ

080.20. 12 080.30. 12

– 22

28,2 38,2

2 3

40. 50.

080.40. 12PZ 080.50. 12PZ

080.40. 12 080.50. 12

32 42

48,2 58,2

4 5

Drilling pattern for Part No.: 080.10. - 080.20. center bores only / 080.30. - 080.50. all bores (see figure above)

orAM:71

A1

tea*

6AltrEzzo

A2

Ii1-41CMEMMUN

AZ

43K01.

A3

A4

'-MENER0

Part No. structure 080.40. 12 PZ A1

lqtkozmazoi

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set Mounting bracket for selected width index

Interior separation 1,4

101I 2

7

Slotted separator

Slotted separator B09.2

for e-chains

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

®

unassembled B09.2 assembled B09.2.1

Full-width shelf 110.X

Full-width shelf e-chains /e-tubes ®

X

This option is for applications with many thin cables with similar diameters.

unassembled 110.X 111.X assembled

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Full-width shelves Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

016 020

110.16 110.20

111.16 111.20

030 040

110.30 110.40

111.30 111.40

050

110.50

111.50

ESD/ATEX permanently conductive e-chains - several widths with delivery from stock: inner widths Bi 16 - 50, radii R 28 - 48. Full ESD product range www.igus.eu/ESD 205 ®

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Seite 206

zipper e-tubes Series R09 Product range

R09

15

Fast opening, enclosed zipper-band

e-tube | Series R09 | Zip-open along the outer radius e-tube zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

R09. 10 .R.0 R09. 16 .R.0

10 16

18,2 24,2

| 048 | 075 | 100 | | 048 | 075 | 100 |

≈ 0,23

R09. 20 .R.0 R09. 30 .R.0

20 30

28,2 38,2

| 048 | 075 | 100 | | 048 | 075 | 100 |

≈ 0,27

R09. 40 .R.0 R09. 50 .R.0

40 50

48,2 58,2

| 048 | 075 | 100 | | 048 | 075 | 100 |

≈ 0,33

Weight [kg/m]

≈ 0,26 ≈ 0,30 ≈ 0,36

Supplement Part No. with required radius (R). Example: R09.40.048.0

Li-,

1.00

II

II

i-t] Inner height 15 mm

≤12,5 mm

0.75

FLB

15 19,3

20 mm/link 50 (1000 mm)

Chain length S/2 + K

Bi Ba

0.50

Pitch Links/m

FLG

S S/2

D

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

048 115

075 169

R

20

Fixed end

-e1-91--e)

28

H

0.25

19,3

0

H - 19,3

Moving end 0

HF = H + 15

Fill weight [kg/m]

Dimensions

100 219

D 88 115 140 K 195 280 355 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight) Request Info

206 More information

www.igus.eu/R09

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Seite 207

zipper e-tubes Series R09 Accessories

R09

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/R09 Moving end

Fixed end

080...1(PZ) 17 5

080...2(PZ)

A

B

2°

A

B

5

5,8/90°

5,8/90°

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

10.

080.10. 12PZ

16. 20. 30. 40.

080.16. 12PZ 080.20. 12PZ 080.30. 12PZ 080.40. 12PZ 080.50. 12PZ

0-

50.

3°

3°

3,2

3,2

Width Index

8

15

15

8

A

B

[mm]

[mm]

Number of teeth

080.10. 12

–

18,2

1

080.16. 12 080.20. 12 080.30. 12 080.40. 12

– – 22 32

24,2 28,2 38,2 48,2

2 2 3 4

080.50. 12

42

58,2

5

Drilling pattern for Part No.: 080.10. - 080.20. center bores only / 080.30. - 080.50. all bores (see figure above)

Offc" OA A1 *MEMEND

4101011

kl A2 44EMENom

161

A3

igacr. kl A4 NitEmwro.

Part No. structure 080.40. 12 PZ A1

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

207

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Seite 208

®

zipper e-chains Series 15 Product range

15

LI 17

Fast opening, high strength

®

e-chain | Series 15 | Zip-open along the outer radius e-chain zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

15. 015 .R.0 15. 025 .R.0

15 25

26 36

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,35

15. 038 .R.0 15. 050 .R.0

38 50

49 61

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,46

15. 5 15. 6 15. 7

63 80 100

76 94 113

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,63

®

.R.0 .R.0 .R.0

Weight [kg/m]

≈ 0,40 ≈ 0,52 ≈ 0,70 ≈ 0,76

Before using this series on long travels please consult igus . ®

Supplement Part No. with required radius (R). Example: 15.025.038.0

[J-1 I

2.0

I

I I

i-li Inner height 17 mm

≤15 mm

1.5

FLB

r -r

Bi Ba

1.0

Pitch Links/m

17 24

Fill weight [kg/m]

Dimensions

30,5 mm/link 33 (1006,5 mm)

Chain length S/2 + K

S

FLG

S/2

D

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

038 99

048 119

075 173

100 223

Fixed end

R

30,5

145 313

180 383

D 95 105 132 157 167 182 202 K 185 215 300 380 410 455 520 The required clearance height: HF = H + 20 mm (with 1,0 kg/m fill weight)

237 630

38

110 243

125 273

Request Info

208 More information

H - 24

0

24

0

H

Moving end

HF = H + 20

0.5

www.igus.eu/15

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Seite 209

®

zipper e-chains Series 15 Accessories

15 696

Mounting brackets, polymer one-piece | Pivoting | Locking Moving end

Fixed end

10...3P(Z) / 10...1P(Z)

17

10...4P(Z) / 10...2P(Z

16,5

7,5 14

21

17

90°

27°

1015./1025./1038./1050.**

B

6,2

A

B

A

6,5 27° 90°

105./106./107.*

27°

Width Index

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

015. 025.

1015.34PZ 1025.34PZ

1015.34P 1025.34P

1015.12PZ 1025.12PZ

1038.34PZ 1050.34PZ

1038.34P 1050.34P

1038.12PZ 1050.12PZ

038. 050.

0-

A

B

[mm]

[mm]

1015.12P 1025.12P

– 10

25,5 35,5

1038.12P 1050.12P

23 35

48,5 60,5

90° 27°

90°

5. 105. 34PZ 105. 34P 105. 12PZ 105. 12P 48 75,0 6. 106. 34PZ 106. 34P 106. 12PZ 106. 12P 65 92,0 7. 107. 34PZ 107. 34P 107. 12PZ 107. 12P 85 112,0 ** Drilling pattern for Part No. 1015./1025./1038./1050. see drawing left. Each valid for moving end and fixed end * Drilling pattern for Part No. 105./106./107. see drawing right. Each valid for moving end and fixed end

**WON AMON lac"' LT ti A1 hl..A A2 A3 r414, A4 1%-brEmmoll 19-kriMMEMIA 'iMEMEOF

Part No. structure 1025. 34 PZ A1

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set pivoting Mounting bracket for selected width index Request Info

Interior separation

1-800-453-1692 www.aboveboardelectronics.com

1,5

Slotted separator 153

Slotted separator for e-chains

Is used when vertical separation is required. Due to its slot,

®

unassembled assembled

8 1,5

153 154

Side plate for e-chains unassembled assembled

Side plate 155

®

• •

2

4,75

155 156

Full-width shelf for e-chains unassembled 110.X assembled 111.X ®

X

it allows basic vertical/horizontal shelving arrangements.

Side plate for use with full-width shelf 110.X and slotted separator153.

Full-width shelf 110.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelves Width X [mm] unassembled 015 110.15 025 110.25 038 110.38

assembled

111.15 111.25 111.38

Width X [mm] 050 063 080

unassembled

110.50 110.63 110.80

assembled

111.50 111.63 111.80

Width X [mm] 100

unassembled

assembled

110.100

111.100

209

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Seite 210

zipper e-tubes Series R15 Product range

R15

I

LI 17

1

I

Fast opening, enclosed zipper-band

e-tube | Series R15 | Zip-open along the outer radius e-tube zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

R15. 015 .R.0* R15. 025 .R.0

15 25

26 36

| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,40

R15. 038 .R.0 R15. 050 .R.0*

38 50

49 61

| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,51

R15. 063 .R.0 R15. 080 .R.0 R15. 100 .R.0*

63 80 100

76 94 113

| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,68

Weight [kg/m]

≈ 0,45 ≈ 0,57 ≈ 0,75 ≈ 0,81

*Width available upon request, please consult igus for delivery time. Before using this series on long travels please consult igus . ®

®

Supplement Part No. with required radius (R). Example: R15.025.063.0

[J-1 I

2.0

I

I I

i-li Inner height 17 mm

≤15 mm

1.5

FLB

r -r

Bi Ba

1.0

17 24

Fill weight [kg/m]

Dimensions

Pitch Links/m

30,5 mm/link 33 (1006,5 mm)

Chain length S/2 + K

S

FLG

S/2

D

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

063 149

075 173

100 223

110 243

Fixed end

R

30,5

H - 24

0

38

24

0

H

Moving end

HF = H + 20

0.5

125 273

145 313

180 383

D 120 132 157 167 182 202 237 K 260 300 380 410 455 520 630 The required clearance height: HF = H + 20 mm (with 1,0 kg/m fill weight) Request Info

210 More information

www.igus.eu/R15

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04A)-EU-D-IT-FR-156-267mi02

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Seite 211

zipper e-tubes Series R15 Accessories

R15 696

Mounting brackets, polymer one-piece | Pivoting | Locking Moving end

Fixed end

10...3P(Z) / 10...1P(Z)

17

10...4P(Z) / 10...2P(Z

16,5

7,5 14

21

17

90°

27°

B

6,2

A

B

A

6,5 27°

90° 27°

1015./1025./1038./1050.**

z

105./106./107.*

27°

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

015.

1015.34PZ

1015.34P

1015.12PZ

025. 038. 050. 5.

1025.34PZ 1038.34PZ 1050.34PZ 105. 34PZ

1025.34P 1038.34P 1050.34P 105. 34P

1025.12PZ 1038.12PZ 1050.12PZ 105. 12PZ

6.

106. 34PZ

106. 34P

106. 12PZ

Width Index

A

B

[mm]

[mm]

Number of teeth

1015.12P

–

25,5

2

1025.12P 1038.12P 1050.12P 105. 12P

10 23 35 48

35,5 48,5 60,5 75,0

3 4 5 6

106. 12P

65

92,0

8

7. 107. 34PZ 107. 34P 107. 12PZ 107. 12P 85 112,0 ** Drilling pattern for Part No. 1015./1025./1038./1050. see drawing left. Each valid for moving end and fixed end * Drilling pattern for Part No. 105./106./107. see drawing right. Each valid for moving end and fixed end 40101.

Offcm

A1

A2

I A3 4wommEmmi

NOM. EMMA

I A4 Ntrzwrp.

Part No. structure 1025. 34 PZ A1

Full set pivoting Mounting bracket for selected width index Request Info

•

Slotted separator for e-tubes

I

.I. MI J

I

I L

2

8

1-800-453-1692 www.aboveboardelectronics.com

Interior separation

Jo

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

1,5

10

X

unassembled assembled

R153

Slotted separator R153 Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

R154

Full-width shelf for e-tubes unassembled 110.X assembled 111.X

Full-width shelf 110.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelves Width X [mm] 025 038

unassembled

assembled

110.25 110.38

111.25 111.38

Width X [mm] 063 080

unassembled

assembled

110.63 110.80

111.63 111.80

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

211

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®

zipper e-chains Series 17 Product range

17

32

Fast opening, large inner height

®

e-chain | Series 17 | Zip-open along the outer radius e-chain zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

17. 1 .R.0 17. 2 .R.0

15 25

25,5 35,5

| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |

≈ 0,52

17. 3 .R.0 17. 4 .R.0

38 50

48,5 60,5

| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |

≈ 0,65

17. 5 .R.0 17. 6 .R.0 17. 7 .R.0

63 80 100

76 93 113

| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |

≈ 0,83

®

Weight [kg/m]

≈ 0,59 ≈ 0,70 ≈ 0,92 ≈ 1,06

Supplement Part No. with required radius (R). Example: 17.2.075.0

2.0

Inner height 32 mm

r

≤28 mm

1.5

FLB

Bi Ba

1.0

32 39

Fill weight [kg/m]

Dimensions

-r

Pitch Links/m

30,5 mm/link 33 (1006,5 mm)

Chain length S/2 + K

S

FLG

D

S/2

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

R H

063 165

D K

128 260

075 189

R

30,5

Fixed end

100 239

140 165 300 380 The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)

125 289 190 455 Request Info

212 More information

www.igus.eu/17

H

0.5

Unsupported length FLG / FLB [m] Length of travel S [m]

H - 39

0

39

0

HF = H + 25

Moving end 38

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Seite 213

®

zipper e-chains Series 17 Accessories

17

Mounting brackets, polymer one-piece | Locking Moving end

Fixed end

117...1P(Z)

117...2P(Z)

17

17

14

7

17

14

10/90˚

90°

B

A

B

A

10/90˚

5,2

5,2

117.1. /

7

117.2. -117.7.

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

1. 2.

117.1.12PZ 117.2.12PZ

117.1.12P 117.2.12P

– 12

25,5 35,5

3. 4.

117.3.12PZ 117.4.12PZ

117.3.12P 117.4.12P

25 37

48,5 60,5

5. 6. 7.

117.5.12PZ 117.6.12PZ 117.7.12PZ

117.5.12P 117.6.12P 117.7.12P

48 65 85

76 93 113

Drilling pattern for Part No.: 0 117.1. center bores only / 0 117.2. - 117.7. outer bores only (see figure above)

0.101111 0,A

A1

19-4)EMEK0

offo.

each. 'MCP. 011 A3 A2 AtirmEmm. 0*,

A4

Part No. structure 117.2. 12 PZ A1

-44rEEER.

*

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set locking Mounting bracket for selected width index

Interior separation | Standard | Further interior separation elements www.igus.eu/17 2

Slotted separator for 17.1 up to 17.4 unassembled 171 assembled 172

10

Slotted separator 171 (17.1 up to 17.4) Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements. Request Info

1-800-453-1692 www.aboveboardelectronics.com

1,5

2

10

Slotted separator for 17.5 bis 17.7 unassembled 173 assembled 174

Slotted separator 173 (17.5 up to 17.7)

Full-width shelf for e-chains unassembled 110.X assembled 111.X

Full-width shelf 110.X (for all widths)

®

X

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different heights.

Full-width shelves Width X [mm] unassembled 015 110.15 025 110.25 038 110.38

assembled

111.15 111.25 111.38

Width X [mm] 050 063 080

unassembled

110.50 110.63 110.80

assembled

111.50 111.63 111.80

Width X [mm] 100

unassembled

assembled

110.100

111.100

213

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Seite 214

zipper e-tubes Series R17 Product range

R17

32

Fast opening, enclosed zipper-band

e-tube | Series R17 | Zip-open along the outer radius e-tube zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

R17. 015 .R.0 R17. 025 .R.0

15 25

26 36

| 063 | 075 | 100 | 125 | | 063 | 075 | 100 | 125 |

≈ 0,57

R17. 063 .R.0

63

74

| 063 | 075 | 100 | 125 |

≈ 0,88

Weight [kg/m]

≈ 0,64

Supplement Part No. with required radius (R). Example: R17.015.063.0

[J-1 I

2.0

I

I I

i-li Inner height 32 mm

≤28 mm

1.5

FLB

r

32 39

Fill weight [kg/m]

Dimensions

30,5 mm/link 33 (1006,5 mm)

Chain length S/2 + K

Bi Ba

1.0

Pitch Links/m

S

FLG

S/2

D

Moving end 0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

063 165

D K

128 260

075 189

R

Fixed end

100 239

140 165 300 380 The required clearance height: HF = H + 30 mm (with 1,0 kg/m fill weight)

125 289 190 455 Request Info

214 More information

www.igus.eu/R17

H

0

39

0

30,5

H - 39

30,5

HF = H + 30

0.5

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Seite 215

zipper e-tubes Series R17 Accessories

R17

Mounting brackets, polymer one-piece | Locking Fixed end

Moving end

117...1P(Z)

117...2P(Z) 14

5,2

@CD

Ii

' 10

5,2

7

B

A

117.025 – 117.063

OO I

17

B

I 10

117.015

7

17

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

015. 025.

117.015.12PZ 117.025.12PZ

117.015.12P 117.025.12P

– 12

25,7 35,7

2 3

063.

117.063.12PZ

117.063.12P

48

73,7

6

Drilling pattern for Part No.: 117.015. center bores only / 117.025. -117.7. outer bores only (see figure above)

401011,

FiCIN

A1

A2

OraCIN

"WOII

A3

'-wiENEMois lektmEmsom

V4MIEMEIJI

A4

Part No. structure 117.015. 12 PZ A1

"i/EMEMPIP

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set locking Mounting bracket for selected width index

Interior separation 1,5

Slotted separator for e-tubes

Slotted separator R171 Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

unassembled R171 assembled R172

2

8

Full-width shelf for e-chains ®

X

unassembled 110.X assembled 111.X

Full-width shelf 110.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different heights. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Width X [mm] 015 025

unassembled

assembled

110.15 110.25

111.15 111.25

Width X [mm] 063

unassembled

assembled

110.63

111.63

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

215

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Seite 216

E2 micro Introduction Advantages Universal: mounting bracket with strain relief option, quickflange option Strong: large, assembly-friendly pins and for long unsupported lengths Cable friendly: very smooth contours ensure the best possible cable life

Smallest inner heights and bend radii E2 micro E2 micro e-chains are very small, one- and twopiece e-chains with low weight, making them ideal for highly dynamic applications. E2 micro e-chains are optimal for smallest installation spaces, and are available in many versions. The next generation of E2 micro e-chains offers a strong square stop dog system and up to 25% longer unsupported lengths as well as 100% more fill weight at 10% lower weight (comparison to similar igus e-chains ). An e-chain -opener is included with for every series E2.1. Many accessories like interior separation elements and fixation options are available. ®

®

®

Variety of options: non snap-open or snap-open on the inner or outer radius Cost effective: very lightweight, low price Robust: square stop dog system for large fill weights (E2 micro next generation) Low noise: installed "brake" reduces noise (E2 micro next generation)

®

®

®

®

Typical industries and applications

• Models (micro e-chains ) •Automatic doors • Vehicles • Measuring machines • Electric equipment • Pick and place robots • Gene®

ral machinery

01:

iF product design award 1989 igus series 05 ®

pro-duct design

award

•

Cleanroom test upon request

An e-chain opener is included with every series E2.10 and E2.15 that can be opened, which significantly reduces installation time ®

216

More information

UL94-V2 classification - for series 03, 074, 094 (UL94-V0 upon request) Electrically conductive ESD/ATEX versions several series available from stock

www.igus.eu/E2micro

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Seite 217

E2 micro Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

iiiiism 03 04 05 045 06 1) E2C.10 E2C.15 08 2)

5,0 7,0 10,0 10,3 10,5 10,6 14,9 15,0

5 - 10 7 - 30 6 - 64 6 - 64 6 - 64 06 - 50 10 - 50 10 - 50

8,7 - 13,7 12,0 - 35,0 10,0 - 68,0 12,0 - 70,0 12,5 - 71,0 13,4 - 57,4 17,8 - 57,8 18,2 - 58,2

8,0 10,0 12,0 12,5 15,0 15,0 19,3 19,3

Unsupported max. length [m]

Page

E2 micro one-piece e-chains

®

one-piece, non snap-open

10 - 28 15 - 48 18 - 38 18 - 83 18 - 38 18 - 38 28 - 75 25 - 48

220 222 224 226 230 232 242 246

0,40 0,50 0,55 0,50 0,60 0,75 1,30 1,00

E2 micro one-piece** and two-piece e-chains

®

snap-open along the inner radius

E2i.10 074 ** 094 ** E2i.15

10,1 10,9 14,3 14,4

06 - 50 10 10 10 - 50

13,4 - 57,4 16,3 18,2 17,8 - 57,8

15,0 15,0 19,3 19,3

18 - 38 18 - 38 28 - 48 28 - 75

0,75 0,55 1,00 1,30

232 236 238 242

** One-piece, snap-open along inner radius with film-hinge

E2 micro two-piece e-chains

®

snap-open along outer radius

E2.10 B07 3) B09 4) E2.15

10,1 10,3 14,3 14,4

06 - 50 16 - 40 16 - 40 10 - 50

13,4 - 57,4 22,5 - 47,0 24,2 - 48,2 17,8 - 57,8

15,0 15,0 19,3 19,3

18 - 38 18 - 38 28 - 48 28 - 75

0,75 0,55 1,00 1,30

232 228 240 242

For new designs we recommend E2 micro next generation series: 1) E2C.10, 2) E2C.15, 3) E2.10, 4) E2.15 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

217

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Seite 218

E2 micro Technical data Overview Technical data ≤ 3 [m/s] / ≤ 10 [m/s ]

Speed gliding / acceleration gliding FLG FLB

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G Material - permitted temperature °C, igumid NB (only series 03, 074, 094)

-40°C – +80°C

Material lower part - permitted temperature °C, igumid G (only series B07, B09)

-40°C – +120°C

Material crossbar- permitted temperature °C, igumid NB (only series B07, B09)

-40°C – +80°C

igumid G = VDE 0304 IIC UL94-HB / igumid NB = VDE 0304 IIC UL94-V2

Flammability class FLG = with straight upper run

• FL

B

= with permitted sag

Installation types, maximum travels

e-chain Series

®

Unsupported

Vertical hanging

Vertical standing

Side mounted unsupported

Rotary

Zig-zag application

03

≤ 0,40 m

upon request

upon request

upon request

with rework

upon request

04

≤ 0,50 m

upon request

upon request

upon request

with rework

upon request

05

≤ 0,55 m

upon request

upon request

upon request

with rework

upon request

045

≤ 0,50 m

upon request

upon request

upon request

with rework

upon request

B07 3)

≤ 0,55 m

upon request

upon request

upon request

with rework

upon request

06 1)

≤ 0,60 m

upon request

upon request

upon request

with rework

upon request

E2C.10/E2i.10/E2.10

≤ 0,75 m

upon request

upon request

upon request

with rework

upon request

074

≤ 0,55 m

upon request

upon request

upon request

with rework

upon request

094

≤ 1,00 m

upon request

upon request

upon request

with rework

upon request

B09 4)

≤ 1,00 m

upon request

upon request

upon request

with rework

upon request

E2C.15/E2i.15/E2.15

≤ 1,3 m

upon request

upon request

upon request

with rework

upon request

082)

≤ 1,00 m

upon request

upon request

upon request

with rework

upon request

For new designs we recommend E2 micro next generation series: 1) E2C.10, 2) E2C.15, 3) E2.10, 4) E2.15

218 More information

www.igus.eu/E2micro

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Seite 219

E2 micro Order keys and options Options with order keys based on series E2.10 Standard

Part No. Standard

NC-version (no camber) without pretension

Reverse bend radius for circular movements

ESD / ATEX classified e-chains II 2 GD

Part No. NC-version

Part No. RBR

Part No. ESD-material

®

NC

[I(@ [IC E2.10.20.R.0

E2.10.20.R.0.NC

E2.10.20.R1/R2.0

E2.10.20.R.0.ESD

e-chain snap-open along outer radius

e-chain snap-open along outer radius

e-chain snap-open along outer radius

e-chain snap-open along outer radius

®

®

®

®

E2i.10.20.R.0

E2i.10.20.R.0.NC

E2i.10.20.R1/R2.0

E2i.10.20.R.0.ESD

e-chain snap-open along inner radius

e-chain snap-open along inner radius

e-chain snap-open along inner radius

e-chain snap-open along inner radius

®

®

®

®

E2C.10.20.R.0

E2C.10.20.R.0.NC

E2C.10.20.R1/R2.0

E2C.10.20.R.0.ESD

One-piece, non snap-open

One-piece, non snap-open

One-piece, non snap-open

One-piece, non snap-open

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: several series from stock

Order example | Order key and colour options based on series E2.10 Order example for complete e-chain series E2.10 (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

E2.10.20.R.0

Please indicate e-chain length or number of links: 1,0 m or 50 links ®

+ Mounting brackets 1 set (+ tiewrap plates)

E2.100.20.34PZ

+ Interior separation with 2 separators assembled every 2nd link

E2.10.2.1

Order text: 1,0 m E2.10.20.R.0 + E2.100.20.34PZ + 2 x E2.10.2.1

Order key e-chain snap-open along outer radius ®

e-chain snap-open along inner radius ®

One-piece, non snap-open

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

General igus colour options for e-chains and e-tubes ®

E2. 10.20.R.0 Colours E2i. 10.20.R.0 •Black E2C. 10.20.R.0 •Slate grey

®

Order index Colours .0 White

Standard, from stock! only ESD material

•Grey brown only HT material only for e-chains •Grey •Dusty grey only for e-tubes

®

.ESD 171Grey white .HT •Orange .3 Yellow .31 Light grey

•

Order index .1

for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

e-chains /e-tubes ®

.1S .2 .4 .14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

219

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Seite 220

Ei

E2 micro Series 03 Product range

03

5

Smallest applications

Series 03 | One-piece, non snap-open Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

03. 05 .R.0 03. 07 .R.0

5 7

8,7 10,7

| 010 | 012 | 015 | 018 | 028 | | 010 | 012 | 015 | 018 | 028 |

≈ 0,04

03. 10 .R.0

10

13,7

| 010 | 012 | 015 | 018 | 028 |

≈ 0,06

e-chain non snap-open ®

Weight [kg/m]

≈ 0,05

Supplement Part No. with required radius (R). Example: 03.05.028.0

Dimensions Fill weight [kg/m]

Ba Bi

1.00

5

8

Inner height 5 mm

≤3,5 mm

0.75

Pitch Links/m

10 mm/link 100 (1000 mm)

Chain length S/2 + K 0.50

FLG 0.50

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

0.50

1.00

1.00

0.75 1.50

010 28

17

R

10

2.00

012 32

015 38

D 29 31 34 K 55 60 70 The required clearance height: HF = H + 10 mm (with 0,1 kg/m fill weight)

220 More information

.

Fixed end

www.igus.eu/03

14

H

Moving end

0.25

H-8

0

8

0

HF = H + 10

FLB

0.25

S S/2

D

018 44

028 64

37 80

47 110 Request Info

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Seite 221

E2 micro Series 03 Accessories

03

Mounting brackets, polymer one-piece | Pivoting Fixed end 03...1Z

Moving end 14

03...2Z

14

4

4

A

3

60° Mounting bracket

Width Index .05.

23°

Adapter plate 03.10.QF

Part No. full set OP'

.07. .10.

A [mm]

03.05. 12Z

8,7

03.07. 12Z 03.10. 12Z

10,7 13,7

Part No. structure

A2

exc. Mit A4 '1EZ.EMOO

03.05. 12Z A2 Possible installation orientations for assembled mounting brackets For the preassembled mode please add index A2 or A4.

A…must be indicated on preassembled configurations Full set Mounting bracket for selected width index

Additional Features ø 3+0.1

ø 3+0.1

og rig

NV

11 l

6

Adapter plate for rapid installation: for all sizes of Part No. 03.10.QF The adapter has broken edges so that it can be adapted to the respective e-chain width. It is not absolutely necessary when attaching the mounting brackets. The mounting brackets can also be screwed on without the adapter plate. ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

221

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Seite 222

E2 micro Series 04 Product range

04

7

Low weight

Series 04 | One-piece, non snap-open e-chain non snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

04. 07 .R.0 04. 10 .R.0

7 10

12 15

| 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 |

≈ 0,07

04. 16 .R.0 04. 20 .R.0

16 20

21 25

| 015 | 018 | 028 | 038 | 048 | | 015 | 018 | 028 | 038 | 048 |

≈ 0,09

04. 30 .R.0

30

35

| 015 | 018 | 028 | 038 | 048 |

≈ 0,11

®

Weight [kg/m]

≈ 0,08 ≈ 0,10

Supplement Part No. with required radius (R). Example: 04.10.028.0

Dimensions

Ba Bi

Fill weight [kg/m]

1.00

Inner height 7 mm

7 10

≤5,0 mm

0.75

Pitch Links/m

16,7 mm/link 60 (1002 mm)

Chain length S/2 + K 0.50 S

0.25

19

0.50

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

0.50

1.00

015 40

1.00

0.75

R 16,7

1.50

Moving end Fixed end

21

2.00

018 46

028 66

D 45 48 58 K 85 90 125 The required clearance height: HF = H + 5 mm (with 0,1 kg/m fill weight)

038 86

048 106

68 155

78 185 Request Info

222 More information

www.igus.eu/04

H

0

HF = H + 5

0

FLB

H - 10

FLG

S/2

10

0.25

D

1-800-453-1692 www.aboveboardelectronics.com

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Seite 223

E2 micro Series 04 Accessories

04

Mounting brackets, polymer one-piece | Pivoting | More features www.igus.eu/04 Moving end

Fixed end

040...1(PZ)

040...2(PZ)

17

15

4

4

17

A

8

C

B

ø3 8

12,5° 20°

040.07 - 040.20. /

040.30.

z

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

.07.

040.07.12PZ

.10. .16. .20. .30.

040.10.12PZ 040.16.12PZ 040.20.12PZ 040.30.12PZ

0-

Drilling pattern for Part No.:

B

C

[mm]

[mm]

Number of teeth

040.07.12

–

12

–

1

040.10.12 040.16.12 040.20.12 040.30.12

– – – 22

15 21 25 35

– 10 10 20

1 2 2 3

0 040.07 - 040.20. center bores only /

040.30. outer bores only (see figure above) Part No. structure 040.07. 12 PZ A2

each.

OMR

A2

hl A4

-4trzsm.,

A [mm]

wiMEEMON

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

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223

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Seite 224

0

E2 micro Series 05 Product range

05

10

Low weight, high dynamics, cost effective

Series 05 | One-piece, non snap-open e-chain non snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

05. 06 .R.0 05. 10 .R.0

6 10

10 14

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,06

05. 16 .R.0 05. 20 .R.0

16 20

20 24

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,07

05. 30 .R.0 05. 64 .R.0

30 64

34 68

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,09

®

Weight [kg/m]

≈ 0,07 ≈ 0,08 ≈ 0,19

Supplement Part No. with required radius (R). Example: 05.10.028.0

Dimensions Fill weight [kg/m]

Ba Bi

1.00

Inner height 10 mm

10 12

≤8,0 mm

0.75

Pitch Links/m

20 mm/link 50 (1000 mm)

Chain length S/2 + K 0.50 S

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

018 48

028 68

Moving end Fixed end 22

20

H

0

R

HF = H + 10

0

FLB

H - 12

FLG

S/2

12

0.25

D

038 88

D 54 64 74 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

.

224 More information

www.igus.eu/05

Request Info

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Seite 225

E2 micro Series 05 Accessories

05

Mounting brackets, polymer one-piece | One side pivoting Moving end 050...1

Fixed end 10

8

4

—

10

, -r

4

8

'

050...2)

1

P-

t=1

t=1

)

A

JL

z

45° 90°

07

-

i

0 050.06. - 050.20. / 0 050.30. - 050.64.

Width Index

B

- 9-0-

A

-PL

3

A

B

90°

Part No. full set

A

B

[mm]

[mm]

Number of teeth

.06. .10.

050.06.12 050.10.12

– –

10,7 14,7

– –

.16. .20.

050.16.12 050.20.12

– –

20,7 24,7

– –

.30. .64.

050.30.12 050.64.12

22 56

34,7 68,7

– –

Drilling pattern for Part No.: 0 050.06 - 050.20 center bores only /

OM.

A1

-/rEEEND

oraCia

A2

Offc" A3

l'4, b)Emmou. **massmi

A4

050.30 - 050.64. outer bores only (see figure above)

Part No. structure 050.10. 12 A1

x3.4,E.,-mmoro.

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

225

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Seite 226

E2 micro Series 045 Product range

045

0 10,3

Very small pitch, smooth running

Series 045 | One-piece, non snap-open e-chain non snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

045. 06 .R.0 045. 10 .R.0

6 10

12 16

| 018 | 028 | 038 | 083* | | 018 | 028 | 038 | 083* |

≈ 0,09

045. 16 .R.0 045. 20 .R.0

16 20

22 26

| 018 | 028 | 038 | 083* | | 018 | 028 | 038 | 083 |

≈ 0,11

045. 30 .R.0 045. 64 .R.0

30 64

36 70

| 018 | 028 | 038 | 083* | | 018 | 028 | 038 | 083* |

≈ 0,16

®

Weight [kg/m]

≈ 0,10 ≈ 0,13 ≈ 0,19

*Radius 083 only for series 045.20 - for other widths available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: 045.10.028.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Dimensions

Ba Bi

Inner height 10,3 mm

≤8,0 mm

0.75

10,3 12,5

Pitch Links/m

13 mm/link 77 (1001 mm)

Chain length S/2 + K 0.50 S

0.25

0.50

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

0.50

1.00

1.00

0.75

Fixed end

13

1.50

018 48,5

Moving end

R

2.00

028 68,5

038 88,5

083* 178,5

D 44 54 64 K 85 115 150 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

.

109 290

*Radius 083 only for series 045.20 - for other widths available upon request, please consult igus for delivery time

226 More information

www.igus.eu/045

H - 12,5

0

22,3

®

H

FLG 0

HF = H + 10

FLB

0.25

S/2

D

12,5

I

Fill weight [kg/m]

1.00

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Seite 227

E2 micro Series 045 Accessories

045

Mounting brackets, polymer one-piece | One side pivoting Moving end

Fixed end

0450...1(PZ)

0450...2(PZ) 4

18,25

18,25

4

ø3

A

B

6/90°

C

17

8

0 0450.06 – 0450.20. /

Width Index

8

30°

0450.30 - 0450.64

a

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

C

[mm]

[mm]

[mm]

Number of teeth

.06. .10.

0450.06.12PZ 0450.10.12PZ

0450.06.12 0450.10.12

– –

12 16

– –

1 1

.16. .20.

0450.16.12PZ 0450.20.12PZ

0450.16.12 0450.20.12

– –

22 26

10 10

2 2

36 70

20 50

3 6

.30. 0450.30.12PZ 0450.30.12 22 .64. 0450.64.12PZ 0450.64.12 56 Mounting bracket with strain relief tiewrap plate has reductions of ø 3 mm / ø 6 mm, 90°. Mounting bracket without strain relief tiewrap plate only has holes of ø 3 mm. Drilling pattern for Part No.: 0 0450.06 - 0450.20. center bores only /

0450.30. - 0450.64. outer bores only (see figure above) Part No. structure 0450.10. 12 PZ A2

am.

hl A2

Niltmommus

Offa

A4 '''W/MMEMPIP

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

227

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Seite 228

E2 micro Series B07 Product range

B07

10,3

Snap-open along the outer radius, cost effective For new designs we recommend E2 micro next generation: series E2.10

Series B07 | Snap-open along the outer radius from one side Snap-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

B07. 16 .R.0 B07. 20 .R.0

16 20

22,5 27

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,16

B07. 30 .R.0 B07. 40 .R.0

30 40

37 47

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,20

Weight [kg/m]

≈ 0,17 ≈ 0,23

Supplement Part No. with required radius (R). Example: B07.40.038.0

Dimensions Fill weight [kg/m]

Ba Bi

1.00

Inner height 10,3 mm

10,3 15

≤8,0 mm

0.75

Pitch Links/m

20 mm/link 50 (1000 mm)

Chain length S/2 + K 0.50

FLB

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

018 51

028 71

R

20

Fixed end

22

I0)

H

Moving end

0.25

HF = H + 10

\

0

H - 15

0

S S/2

D

15

FLG

0.25

038 91

D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight)

.

228 More information

www.igus.eu/B07

Request Info

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Seite 229

E2 micro Series B07 Accessories

B07

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/B07 Moving end

Fixed end

060...1(PZ)

060...2(PZ) 4

10

8

4

5,8/90°

A

A

5,8/90°

B

8

10

3,2

90°

B

17

3,2 cD

060.16. - 060.20. /

060.30. - 060.40.

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

.16. .20.

►

060.16. 12PZ 060.20. 12PZ

060.16. 12 060.20. 12

– –

22,5 27,0

2 2

.30. .40.

►

060.30. 12PZ 060.40. 12PZ

060.30. 12 060.40. 12

22 32

37,0 47,0

3 4

0-

Drilling pattern for Part No.:

OM.

A1 -' -/MEMEND

0 060.16. - 060.20. center bores only /

060.30. - 060.40. outer bores only (see figure above)

Part No. structure 060.40. 12 PZ A1

"MN kl

A2

A3

A4

v--kmammui. '-)MENEOF Niltmommmog

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

229

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Seite 230

E2 micro Series 06 Product range

06

10,5

Low weight, high dynamics For new designs we recommend E2 micro next generation: series E2C.10

Series 06 | One-piece, non snap-open e-chain non snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

06. 06 .R.0 06. 10 .R.0

6 10

12,5 16,5

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,13

06. 16 .R.0 06. 20 .R.0

16 20

22,5 27

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,16

06. 30 .R.0 06. 40 .R.0 06. 50 .R.0

30 40 50

37 47 57

| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,20

®

Weight [kg/m]

≈ 0,14 ≈ 0,17 ≈ 0,23 ≈ 0,26 ≈ 0,30

06. 64 .R.0 64 71 | 018 | 028 | 038 | Supplement Part No. with required radius (R). Example: 06.10.028.0

Dimensions Fill weight [kg/m]

Ba Bi

1.00

Inner height 10,5 mm

10,5 15

≤8,0 mm

0.75

Pitch Links/m

20 mm/link 50 (1000 mm)

Chain length S/2 + K 0.50

FLB

S S/2

D

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

018 51

028 71

R

20

Fixed end

22

H

0.25

15

0

H - 15

Moving end 0

HF = H + 10

FLG

0.25

038 91

D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight) Request Info

230 More information

www.igus.eu/06

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Seite 231

E2 micro Series 06 Accessories

06

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/06 Moving end

Fixed end

060...1(PZ)

060...2(PZ) 4

10

8

5,8/90°

A

B

A

5,8/90°

3,2

060.06. - 060.20. /

4

8

10

3,2

060.30. - 060.64.

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

.06. .10.

060.06.12PZ 060.10.12PZ

.16. .20.

0-

.30. .40. .50.

0-

A

B

[mm]

[mm]

Number of teeth

060.06.12 060.10.12

– –

12,5 16,5

1 1

060.16.12PZ 060.20.12PZ

060.16.12 060.20.12

– –

22,5 27,0

2 2

060.30.12PZ 060.40.12PZ 060.50.12PZ

060.30.12 060.40.12 060.50.12

22 32 42

37,0 47,0 57,0

3 4 5

.64. 060.64.12PZ 060.64.12 Drilling pattern for Part No.: 060.06. - 060.20. center bores only /

Om" A1

AMEME01

90°

B

17

0

"MN egrA

A2

4)Emmou.

56 71,0 6 060.30. - 060.64. outer bores only (see figure above)

Part No. structure 060.10. 12 PZ A1

s

A3

A4

'-)MENEOF

Nitmommmog

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

231

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E2.10 E2i.10 E2C.10

19.06.2015

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Seite 232

E2 micro Series E2.10 Product range Next generation, strong, low noise, fast opening

...E2.10

...E2i.10

...E2C.10

10,1

10,1 10,6

E2.10

E2i.10 E2C.10

ei •

-•

(17-

Series E2.10 | Snap-open along the outer radius from both sides | Standard Series E2i.10 | Snap-open along the inner radius from both sides Series E2C.10 | One-piece, non snap-open Snap-open along outer radius

Snap-open along inner radius

One-piece, non snapopen

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E2.10. 06 .R.0 E2.10. 10 .R.0

E2i.10. 06 .R.0 E2i.10. 10 .R.0

E2C.10. 06 .R.0 E2C.10. 10 .R.0

6 10

13,4 17,4

E2.10. 16 .R.0 E2.10. 20 .R.0

E2i.10. 16 .R.0 E2i.10. 20 .R.0

16 20

E2.10. 30 .R.0 E2.10. 40 .R.0 E2.10. 50 .R.0

E2i.10. 30 .R.0 E2i.10. 40 .R.0 E2i.10. 50 .R.0

E2C.10. 16 .R.01) E2C.10. 20 .R.01) E2C.10. 30 .R.01)

30 40 50

1)

E2C.10. 40 .R.0 E2C.10. 50 .R.0

E2.10 E2i.10 E2C.10 [kg/m]

[kg/m]

[kg/m]

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,13

≈ 0,13

≈ 0,14

≈ 0,14

≈ 0,14

≈ 0,14

23,4 27,4

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,16

≈ 0,16

≈ 0,16

≈ 0,17

≈ 0,17

≈ 0,17

37,4 47,4 57,4

| 018 | 028 | 038 | | 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,19

≈ 0,19

≈ 0,20

≈ 0,22

≈ 0,22

≈ 0,23

≈ 0,25

≈ 0,25

≈ 0,25

A ESD/ATEX version available from stock

Supplement Part No. with required radius (R). Example: E2.10.20.038.0

Inner height E2.10 10,1 mm E2i.10 10,1 mm

Ba Bi

2.0

E2C.10

10,1/10,6 15

Fill weight [kg/m]

Dimensions

≤8,0 mm

1.5

10,6 mm

Pitch 20 mm/link Links/m 50 (1000 mm) Chain length S/2 + K

1.0 S

FLG

0

R H

1.0

1.5

2.0

1.0

2.0

3.0

4.0

018 51

028 71

Fixed end

R

22 15,5

20

H

0.5

Unsupported length FLG / FLB [m] Length of travel S [m]

H - 15

0

Moving end

15

0

HF = H + 10

FLB

0.5

S/2

D

038 91

D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight) Request Info

232 More information

www.igus.eu/E2.10

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Seite 233

E2.10 E2i.10 E2C.10

E2 micro Series E2.10 Accessories

Mounting brackets, polymer one-piece | One side* or two side pivoting | Locking Moving end E2.100..3PZ E2.100..5PZ E2.100..1PZ 15,5

Fixed end E2.100...4PZ E2.100...6PZ E2.100...2PZ

two side pivoting one side* pivoting locking 4

10

8

4

8

10

B

B

E2.100.06. - E2.100.20. 3,2

3,2 15,5

18

4

18

67,5° 67,5°

4

B

A

B

E2.100.30. - E2.100.50.

A

67,5° 3,2

67,5° * One side pivoting Pivot angle = bend radius. One side pivoting only to the inner radius whether mounted to A1 to A4!

Width Index

Part No. full set with tiewrap plates

Part No. full set with tiewrap plates

Part No. full set with tiewrap plates

A

B

[mm]

[mm]

Number of teeth

two side pivoting

one side* pivoting

locking

06. 10. 16.

E2.100.06.34PZ E2.100.10.34PZ E2.100.16.34PZ

E2.100.06.56PZ E2.100.10.56PZ

E2.100.06.12PZ E2.100.10.12PZ

– –

13,4 17,4

1 1

20. 30.

E2.100.20.34PZ E2.100.30.34PZ

E2.100.16.56PZ E2.100.20.56PZ

E2.100.16.12PZ E2.100.20.12PZ

– –

23,4 27,4

2 2

40. 50. .

E2.100.40.34PZ E2.100.50.34PZ

E2.100.30.56PZ E2.100.40.56PZ E2.100.50.56PZ

E2.100.30.12PZ E2.100.40.12PZ E2.100.50.12PZ

22 32 42

37,4 47,4 57,4

3 4 5

Part No. structure

A1

hl_A A2 xtt„mmasom

A3

hl A4

E2.100.20.34PZA1

-42)EZMir,

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

=1. 2

ø3,

Additional Features

Part No. E2.150.QF/ incl. mounting braket Part No. E2.100.20.34PZQF Request Info

7,5

The quick flange can be clipped-in laterally on all mounting brackets. Housing for hexagonal nut or cylinder head screws M3. Single: Bi + 13 Bi + 23

1-800-453-1692 www.aboveboardelectronics.com

ESD/ATEX permanently conductive e-chains - several widths with delivery from stock: inner widths Bi 16 - 30, radii R 018 - 038. Full ESD product range www.igus.eu/ESD ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

233

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Seite 234

E2 micro Series E2.10 Accessories Interior separation | New generation

E2C.10

10,1

E2.10 E2i.10

10,6

E2.10 E2i.10 E2C.10

19.06.2015

2,5

E2.10.2.1

E2.10.5.1

E2.10.2.1

E2.10.5.1

Note E2C.10: for one-piece, non snap-open please assemble the interior separation before fitting the e-chain ! As standard separators are assembled every 2 e-chain link. ®

nd

1,5

®

Standard separator,

Standard - for any application For a simple vertical subdivision on e-chains . Separators can be fitted anywhere in the e-chain cross section. No ®

for e-chains

®

®

5 1,5

iii

5

unassembled E2.10.2 assembled E2.10.2.1 Notch separator for notch crossbar unassembled E2.10.5 assembled E2.10.5.1

Request Info

snap-in option, freely movable.

Locks securely in 2,5 mm increments For exact positioning in e-chains . Recommended for sidemounted applications. Abrasion-optimised, cable-friendly ®

design.

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234 More information

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Seite 235

E2.10 E2i.10 E2C.10

E2 micro Series E2.10 Accessories Assembly tools | Save time Save time - interior separation assembly tool for the E2 micro next generation

GI*

•Convenient fitting of separators and shelves•Significant assembly time reduction •Grip and mount can be ordered separately and are easy to change More information

www.igus.eu/E2.1open

®

e-chain opener for the E2 micro next generation An e-chain opener is included with every series E2.10 and E2.15 that can be opened. The quick opening of the e-chain links saves significant installation time. Open a long piece of e-chain in one go. It’s the ideal tool for your own production line to save time. More information www.igus.eu/E2.1open ®

®

®

Up to 75% less wear - increase the service life of cables even further

!--1

1I '

_: ,

r-i- r-r ri nnnr

n.n r

igus separators optimally adapted to cable geometry. They increase the service life of the cables by up to 4x. ®

• Abrasion-optimised, cable-friendly design, long service life • Mounting-optimised - for simpler and faster assembly •Easy-to-use interior separation range for any application •Standard separator - no snap-in option, freely movable •Notch separator - locks securely in 2,5 mm increments •Partial horizontal subdivision is possible - series E2.15 Request Info

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igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

235

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Seite 236

E2 micro Series 074 Product range

074

10,9

Snap-open along the inner radius, cost effective

Series 074 | Snap-open along the inner radius from one side with film-hinge Snap-open along inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

074. 10 .R.0 074. 16 .R.0

10 16

16,3 22,3

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,15

074. 20 .R.0 074. 30 .R.0*

20 30

26,3 36,3

| 018 | 028 | 038 | | 018 | 028 | 038 |

≈ 0,17

074. 40 .R.0*

40

46,3

| 018 | 028 | 038 |

≈ 0,23

Weight [kg/m]

≈ 0,16 ≈ 0,20

*Width available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: 074.10.018.0

Dimensions Fill weight [kg/m]

Ba Bi

1.00

10,9 15

Inner height 10,9 mm

≤8,5 mm

0.75

Pitch Links/m

20 mm/link 50 (1000 mm)

Chain length S/2 + K 0.50

FLB

S

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

018 51

028 71

R

20

Fixed end

22

15

0

H

9

Moving end 0

HF = H + 10

S/2

D

H - 15

FLG

0.25

038 91

D 56 66 76 K 100 130 160 The required clearance height: HF = H + 10 mm (with 0,2 kg/m fill weight) Request Info

236 More information

www.igus.eu/074

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Seite 237

E2 micro Series 074 Accessories

074

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/074 Moving end

Fixed end

060...1(PZ)

060...2(PZ) 4

10

8

5,8/90°

4

A

5,8/90°

A

B

8

10

0 3,2

90°

B

17

3,2

060.10. - 060.20. / 0 060.30. - 060.40.

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

.10. .16.

060.10. 12PZ 060.16. 12PZ

060.10. 12 060.16. 12

– –

16,5 22,5

1 2

.20. .30.

060.20. 12PZ 060.30. 12PZ*

060.20. 12 060.30. 12*

– 22

27 37

2 3

.40.

060.40. 12PZ*

060.40. 12*

32

47

4

*Width available upon request, please consult igus for delivery time ®

Drilling pattern for Part No.:

Olcm A1

••-)Emomus

0 060.10. - 060.20. center bores only /

A2

"wow

A3

16 4..MENERI

01=a A4

060.30. - 060.40. outer bores only (see figure above)

Part No. structure 060.10. 12 PZ A1

Vb. -iiMENEREI

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

237

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Seite 238

u

E2 micro Series 094 Product range

094

14,3

Snap-open along the inner radius, cost effective

Series 094 | Snap-open along the inner radius from one side with film-hinge Snap-open along inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

094. 10 .R.0 094. 16 .R.0

10 16

18,2 24,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,23

094. 20 .R.0 094. 30 .R.0

20 30

28,2 38,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,25

094. 40 .R.0**

40

48,2

| 028 | 038 | 048 |

≈ 0,31

Weight [kg/m]

≈ 0,24 ≈ 0,28

**Width available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: 094.10.028.0

Dimensions Fill weight [kg/m]

Ba Bi

1.00

FLB

14,3 19,3

Inner height 14,3 mm

≤13 mm

0.75

Pitch Links/m

20 mm/link 50 (1000 mm)

Chain length S/2 + K

0.50

FLG

S

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

028 75

038 95

R

20

Fixed end

28

H

0.25

19,3

0

H - 19,3

Moving end 0

HF = H + 15

S/2

D

0.25

048 115

D 68 78 88 K 130 160 195 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight) Request Info

238 More information

www.igus.eu/094

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Seite 239

E2 micro Series 094 Accessories

094

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/094 Moving end

Fixed end

080...1(PZ) 17 5

080...2(PZ) 8

15

15

8

5

5,8/90°

5,8/90°

B

A

B

A

2° 3°

3°

3,2

3,2

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

.10. .16.

080.10. 12PZ 080.16. 12PZ

080.10. 12 080.16. 12

– –

18,2 24,2

1 2

.20. .30.

080.20. 12PZ 080.30. 12PZ

080.20. 12 080.30. 12

– 22

28,2 38,2

2 3

.40.

080.40. 12PZ*

080.40. 12*

32

48,2

4

*Width available upon request, please consult igus for delivery time ®

Drilling pattern for Part No.: 0 080.10. - 080.20. center bores only / 080.30. - 080.40. all bores (see figure above)

Ow" A1

••-)Emomus

A2

"wow

A3

6"b`MENNOil

.7

Part No. structure 080.10. 12 PZ A1

A4

With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations

Full set Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

239

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Seite 240

ri

E2 micro Series B09 Product range

B09

14,3

Snap-open along the outer radius, cost effective For new designs we recommend E2 micro next generation: series E2.15

Series B09 | Snap-open along the outer radius from one side Snap-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

B09. 16 .R.0 B09. 20 .R.0

16 20

24,2 28,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,24

B09. 30 .R.0 B09. 40 .R.0

30 40

38,2 48,2

| 028 | 038 | 048 | | 028 | 038 | 048 |

≈ 0,28

Weight [kg/m]

≈ 0,25 ≈ 0,31

Supplement Part No. with required radius (R). Example: B09.40.038.0

Ba Bi

1.00

Inner height 14,3 mm

≤12,8 mm

0.75

14,3 19,3

Fill weight [kg/m]

Dimensions

FLB

Pitch Links/m

20 mm/link 50 (1000 mm)

Chain length S/2 + K

0.50

FLG

S

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

028 75

R

20

Fixed end

28

038 95

D 68 78 K 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

048 115 88 195 Request Info

240 More information

www.igus.eu/B09

H

0.25

19,3

0

H - 19,3

Moving end 0

HF = H + 15

S/2

D

0.25

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Seite 241

E2 micro Series B09 Accessories

B09

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/B09 Moving end

Fixed end

080...1(PZ) 17 5

080...2(PZ) 8

15

15

8

5

5,8/90°

5,8/90°

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

.16. .20.

080.16. 12PZ 080.20. 12PZ

.30. .40.

080.30. 12PZ 080.40. 12PZ

a

Drilling pattern for Part No.:

Offal.

hl A1

A

B

[mm]

[mm]

Number of teeth

080.16. 12 080.20. 12

– –

24,2 28,2

2 2

080.30. 12 080.40. 12

22 32

38,2 48,2

3 4

0 080.16. - 080.20. center bores only / 080.30. - 080.40. all bores (see figure above)

eMON tt

3°

3,2

3,2

Width Index

B

A

B

A

2° 3°

A2

oilffais hl

t

A3

T4L. --mommus NAN. 'MEMEIN "MMEMPIO

A4

Part No. structure 080.40. 12 PZ A1

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set Mounting bracket for selected width index

Interior separation 1,4

114i 2

7

Slotted separator for e-chains

Slotted separator B09.2

unassembled B09.2 assembled B09.2.1

it allows basic vertical/horizontal shelving arrangements.

Full-width shelf

Full-width shelf 110.X

e-chains /e-tubes

This option is for applications with many thin cables with similar diameters.

®

®

X

unassembled 110.X 111.X assembled

Is used when vertical separation is required. Due to its slot,

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Full-width shelves Width X [mm] 010

unassembled

assembled

assembled

111.10

Width X [mm] 020

unassembled

110.10

110.20

111.20

013 016

110.13 110.16

111.13 111.16

030 040

110.30 110.40

111.30 111.40

Width X [mm] 050

unassembled

assembled

110.50

111.50

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

241

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E2.15 E2i.15 E2C.15

19.06.2015

13:27 Uhr

Seite 242

E2 micro Series E2.15 Product range

14,4

Next generation, strong, low noise, fast opening

...E2.15

..E2i.15

o

14,4

E2.15

14,9

E2i.15 E2C.15

..E2C.15

Series E2.15 | Snap-open along the outer radius from both sides | Standard Series E2i.15 | Snap-open along the inner radius from both sides Series E2C.15 | One-piece, non snap-open Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E2.15. 10 .R.0 E2i.15.10 .R.0 E2C.15.10 .R.0 E2.15. 13 .R.0 E2i.15.13 .R.0 E2C.15.13 .R.0

10 13

17,8 20,8

| 028 | 038 | 048 | | 028 | 038 | 048 |

E2.15. 16 .R.0 E2i.15.16 .R.0 E2C.15.16 .R.02) E2.15. 20 .R.0 E2i.15.20 .R.0 E2C.15.20 .R.02) E2.15. 30 .R.0 E2i.15.30 .R.0 E2C.15.30 .R.02)

16 20

23,8 27,8

| 028 | 038 | 048 | | 028 | 038 | 048 |

30 40 50

37,8 47,8 57,8

Snap-open along outer radius

Snap-open along inner radius

One-piece, non snapopen

E2.15. 40 .R.0 E2i.15.40 .R.0 E2C.15.40 .R.0 E2.15. 50 .R.0 E2i.15.50 .R.0 E2C.15.50 .R.0 1) Radius 075 only for series E2C.15.40 2)

E2.15 E2i.15 E2C.15 [kg/m]

[kg/m]

[kg/m]

– | – |

≈ 0,18

≈ 0,18

≈ 0,19

≈ 0,19

≈ 0,19

≈ 0,20

– | – |

≈ 0,20

≈ 0,20

≈ 0,20

≈ 0,21

≈ 0,21

≈ 0,21

| 028 | 038 | 048 | – | | 028 | 038 | 048 | 0751) | | 028 | 038 | 048 | – |

≈ 0,24

≈ 0,24

≈ 0,24

≈ 0,26

≈ 0,26

≈ 0,26

≈ 0,29

≈ 0,29

≈ 0,29

ESD/ATEX version available from stock

Supplement Part No. with required radius (R). Example: E2.15.20.038.0

Bi

2.0

E2C.15 1.5

a

FLB

≤12,5 mm

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

028 75

61 ,.A

038 95

Fixed end

R

1) Radius 075 only for series E2C.15.40

25 15,5

20

6we.501M7DX013D2 048 115

D 68 78 88 K 130 160 195 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

242 More information

4111

0751) 169 115 280 Request Info

www.igus.eu/E2.15

H

0

Moving end

HF = H + 15

owamr_

FLG

S/2

H - 19,3

0

Pitch 20 mm/link Links/m 50 (1000 mm) Chain length S/2 + K

S D

0.5

14,9 mm

19,3

1.0

R H

Inner height E2.15 14,4 mm E2i.15 14,4 mm

Ba

14,4/14,9 19,3

Fill weight [kg/m]

Dimensions

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Seite 243

E2.15 E2i.15 E2C.15

E2 micro Series E2.15 Accessories

Mounting brackets, polymer one-piece | One side* or two side pivoting | Locking Moving end E2.150..3PZ E2.150..5PZ E2.150..1PZ 15,5

Fixed end E2.150...4PZ E2.150...6PZ E2.150...2PZ

two side pivoting one side* pivoting locking 5

8

12

5

8

12

B

B

E2.150.10. - E2.150.20. 3,2

3,2 15,5

5

8

12

12

42° 42°

5

8

42° B

A

A

B

E2.150.30. - E2.150.50.

42°

3,2

5,8/90°

* One side pivoting Pivot angle = bend radius. One side pivoting only to the inner radius whether mounted to A1 to A4!

Width Index

Part No. full set with tiewrap plates

Part No. full set with tiewrap plates

Part No. full set with tiewrap plates

10. 13. 16.

two side pivoting E2.150.10.34PZ E2.150.13.34PZ E2.150.16.34PZ

one side* pivoting E2.150.10.56PZ E2.150.13.56PZ

20. 30.

E2.150.20.34PZ E2.150.30.34PZ

40. 50. .

E2.150.40.34PZ E2.150.50.34PZ

A1

hl_A A2

xtt„mmasom

A

B

[mm]

[mm]

Number of teeth

locking E2.150.10.12PZ E2.150.13.12PZ

– –

17,8 20,8

1 1

E2.150.16.56PZ E2.150.20.56PZ

E2.150.16.12PZ E2.150.20.12PZ

– –

23,8 27,8

2 2

E2.150.30.56PZ E2.150.40.56PZ E2.150.50.56PZ

E2.150.30.12PZ E2.150.40.12PZ E2.150.50.12PZ

22 32 42

37,8 47,8 57,8

3 4 5

A3

hl A4

Part No. structure E2.150.20.34PZA1

'10/EMirmo,

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Mounting bracket for selected width index

2

ø3,

Additional Features

Part No. E2.150.QF / incl. mounting braket Part No. E2.150.20.34PZQF Request Info

9,65

The quick flange can be clipped-in laterally on all mounting brackets. Housing for hexagonal nut or cylinder head screws M3. Single: Bi + 13 Bi + 23

1-800-453-1692 www.aboveboardelectronics.com

ESD/ATEX permanently conductive e-chains - several widths with delivery from stock: inner widths Bi 16 - 30, radii R 028 - 048. Full ESD product range www.igus.eu/ESD ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

243

04A)-EU-D-IT-FR-156-267mi02

E2.15 E2i.15 E2C.15

19.06.2015

13:27 Uhr

Seite 244

E2 micro Series E2.15 Accessories Interior separation | New generation

E2.15.2.1

14,9

7,45

2,0

7,45

E2C.15

7,2

7,2

14,4

1 1 _MB WMA WMPINgPi ipmI' E2.15 E2i.15

E2.15.5.1

111.X

E2.15.2.1

2,5

E2.15.5.1

Note E2C.15: for one-piece, non snap-open please assemble the interior separation before fitting the e-chain ! As standard separators are assembled every 2 e-chain link. ®

nd

41:1 I IM I 1,5

®

Standard separator, for e-chains

®

unassembled E2.15.2 assembled E2.15.2.1

5

1,5

Notch separator for notch crossbar unassembled E2.15.5 assembled E2.15.5.1

5

2

®

unassembled assembled

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements. No snap-in option, freely movable.

Locks securely in 2,5 mm increments For exact positioning in e-chains . Recommended for sidemounted applications. Abrasion-optimised, cable-friendly ®

design.

Full-width shelf 110.X

Full-width shelf e-chains

X

Standard - for any application

110.X 111.X

This option is for applications with many thin cables with similar diameters.

Full-width shelves Width X [mm] 010 013

unassembled

assembled

assembled

111.10 111.13

Width X [mm] 020 030

unassembled

110.10 110.13

110.20 110.30

111.20 111.30

016

110.16

111.16

040

110.40

111.40

Request Info

Width X [mm] 050

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244 More information

www.igus.eu/E2.15

unassembled

assembled

110.50

111.50

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Seite 245

E2.15 E2i.15 E2C.15

E2 micro Series E2.15 Accessories Assembly tools | Save time Save time - interior separation assembly tool for the E2 micro next generation Convenient fitting of separators and shelves Significant assembly time reduction Grip and mount can be ordered separately and are easy to change More information www.igus.eu/E2.1open

®

e-chain opener for the E2 micro next generation An e-chain opener is included with every series E2.10 and E2.15 that can be opened. The quick opening of the e-chain links saves significant installation time. Open a long piece of e-chain in one go. It’s the ideal tool for your own production line to save time. More information www.igus.eu/E2.1open ®

®

•

..•

®

gin"

•Hrox.0).' 7;1

Up to 75% less wear - increase the service life of cables even further

1I i

'

!nn riri nni

n _. 11

In n rt

igus separators optimally adapted to cable geometry. They increase the service life of the cables by up to 4x. ®

•Abrasion-optimised, cable-friendly design, long service life •Mounting-optimised - for simpler and faster assembly •Easy-to-use interior separation range for any application •Standard separator - no snap-in option, freely movable •Notch separator - locks securely in 2,5 mm increments •Partial horizontal subdivision is possible - series E2.15

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

245

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Seite 246

E2 micro Series 08 Product range

08

0 15

Small pitch, high strength For new designs we recommend E2 micro next generation: series E2C.15

Series 08 | One-piece, non snap-open e-chain non snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

08. 08.

10 .R.0 13 .R.0

10 13

18,2 21,2

| 025 | 028 | 038 | 048 | | 025* | 028 | 038 | 048* |

≈ 0,21

08. 08.

16 .R.0 20 .R.0

16 20

24,2 28,2

| 025* | 028 | 038 | 048 | | 025 | 028 | 038 | 048 |

≈ 0,24

08. 08. 08.

30 .R.0 40 .R.0 50 .R.0

30 40 50

38,2 48,2 58,2

| 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 | | 025* | 028 | 038 | 048 |

≈ 0,28

®

Weight [kg/m]

≈ 0,23 ≈ 0,25 ≈ 0,31 ≈ 0,37

*Radius available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: 08.50.038.0

Dimensions

Ba Bi

Fill weight [kg/m]

1.00

Inner height 15 mm

15 19,3

≤12 mm

0.75

FLB

Pitch Links/m

20 mm/link 50 (1000 mm)

Chain length S/2 + K

0.50

FLG

S

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

025* 69

028 75

R

20

Fixed end

038 95

D 65 68 78 K 120 130 160 The required clearance height: HF = H + 15 mm (with 0,3 kg/m fill weight)

048 115 88 195 *Radius 025 only for Part.No. 08.10. and 08.20. Request Info

246 More information

www.igus.eu/08

28

19,3

0

9

Moving end

H

l a

0

HF = H + 15

S/2

D

H - 19,3

0.25

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Seite 247

E2 micro Series 08 Accessories

08

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/08 Moving end

Fixed end

080...1(PZ) 17 5

080...2(PZ) 8

15

15

8

5

5,8/90°

5,8/90°

z

3°

3,2

3,2

Width Index

B

A

B

A

2° 3°

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

.10.

080.10. 12PZ

.13. .16. .20. .30.

080.13. 12PZ* 080.16. 12PZ 080.20. 12PZ 080.30. 12PZ

080.10. 12

–

18,2

1

080.13. 12 080.16. 12 080.20. 12 080.30. 12

– – – 22

21,2 24,2 28,2 38,2

– 2 2 3

.40. .50.

080.40. 12PZ

080.40. 12

32

48,2

4

080.50. 12PZ

080.50. 12

42

58,2

5

*Available upon request, please consult igus for delivery time ®

Drilling pattern for Part No.: 0 080.10. - 080.20. center bores only / 080.30. - 080.50. all bores (see figure above)

offal.

010.

I

A1

ON

A2

orNCIN

cs

A3 `tgAtMENEM

i/MENEUIR

A4

Part No. structure 080.50. 12 PZ A1

Nit:MENEM

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set Mounting bracket for selected width index

Interior separation 1,4

Slotted separator B09.2

for e-chains

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

®

unassembled B09.2 assembled B09.2.1

7

2

/A

Slotted separator

Full-width shelf e-chains /e-tubes

Full-width shelf 110.X

unassembled 110.X 111.X assembled

similar diameters.

®

X

This option is for applications with many thin cables with Request Info

1-800-453-1692 www.aboveboardelectronics.com

Full-width shelves Width X [mm] 010 013 016

unassembled

110.10 110.13 110.16

Width X [mm] 111.10 020 111.13 030 111.16 040

assembled

unassembled

110.20 110.30 110.40

Width X [mm] 111.20 050 111.30 111.40

assembled

unassembled

assembled

110.50

111.50

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

247

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Seite 248

E2 mini Introduction Advantages Universal: mounting bracket with strain relief option Space-efficient: small inner heights and bend radii

Small and medium sizes E2 mini E2 mini are small one- or two-piece e-chains , recommended for high dynamic applications. igus also offers a host of accessories and fixation options. "Upgrades" to openable versions are available for many types; they are interchangeable and can also serve as replacements. •Small pitch for smooth running •One- and two-piece e-chains available •Smallest inner heights and bending radii •Very lightweight, easy to assemble and cost effective ®

Smooth: dirt-repellent exterior Quiet: small pitch for smooth running

®

®

Variants: available as two-piece design, snap-open along inner radius (Series 14/F17) Variants: available as two-piece design, snap-open along outer radius (Series B15/B17)

Variants: available as two-piece design, snap-open along inner radius (Series B15i/B17i)

Typical industries and applications

• Construction machinery • Handlings • Furniture • Packaging machines • Textile machines • Vehicle construction • Woodworking machines • Glass machines • Automation • General machinery

e

Cleanroom Class 1 (ISO class 3) for series 10, tested by the Dryden Engineering Company, California

A

UL94-V2 classification - for series 14 and F17 (UL94-V0 upon request) Electrically conductive ESD/ATEX versions upon request

Special version: available as one-piece design, non snap-open (Series 10/11.031/ 11.080/11.1/11.)

248

More information

www.igus.eu/E2mini

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Seite 249

E2 mini Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Ma

r b- re) 10 11.031 11.080 11.1/11.2

18 23 28 41

Page

®

o

26 - 113 41,2 93 25,5 - 35,5

Unsupported max. length [m]

E2 mini one-piece e-chains

Ig (GI (CY 15 - 100 31 80 15 - 25

Bend radius R [mm]

non snap-open 23 28 33,4 46

01

028 - 180 045 - 070 038 040 - 100

1,20 ≈1,35 1,50 ≈1,35

252 254 256 258

E2 mini one-piece e-chains

®

14 F17

snap-open along inner radius with film-hinge

OP

1111 20 32

15 - 50 15

26 - 61 26

25 39

028 - 125 048

0,65 1,20

260 266

E2 mini two-piece e-chains

®

snap-open along outer radius

B15 B17

17 32

15 - 100 15 - 100

26,0 - 113 25,5 - 113

23 39

038 - 180 048 - 125*

1,20 1,00

262 264

E2 mini two-piece e-chains

®

snap-open along inner radius

B15i B17i

17 32

15 - 100 25 - 63

26,0 - 113 35,5 - 76

23 39

038 - 180 048 - 125*

1,20 1,00

262 264

*Radii for several widths available upon request (please see product range table). Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

249

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Seite 250

E2 mini Technical data Overview Technical data ≤ 3 [m/s] / ≤ 10 [m/s ]

Speed gliding / acceleration gliding FLG FLB

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G Material - permitted temperature °C, igumid NB (only series 14)

-40°C – +80°C

Material lower part - permitted temperature °C, igumid G (only series B15/B15i, B17/B17i, F17)

-40°C – +120°C

Material crossbar - permitted temperature °C, igumid NB (only series B15/B15i, B17/B17i, F17)

-40°C – +80°C

Flammability class

igumid G = VDE 0304 IIC UL94-HB / igumid NB = VDE 0304 IIC UL94-V2

FLG = with straight upper run

FLB = with permitted sag

Installation types, maximum travels

•

e-chain Series

Unsupported

10

≤ 1,20 m

upon request

upon request

upon request

11.031

≤ 1,35 m

upon request

upon request

upon request

–

upon request

11.080

≤ 1,50 m

upon request

upon request

upon request

–

upon request

11.1/11.2

≤ 1,35 m

upon request

upon request

upon request

–

upon request

14

≤ 0,65 m

upon request

upon request

upon request

with rework

upon request

B15i / B15

≤ 1,20 m

upon request

upon request

upon request

with rework

upon request

B17i / B17

≤ 1,00 m

upon request

upon request

upon request

with rework

upon request

F17

≤ 1,20 m

upon request

upon request

upon request

with rework

upon request

®

250 More information

Vertical hanging

www.igus.eu/E2mini

Vertical standing

Side mounted unsupported

Rotary

with rework

Zig-zag application

upon request

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Seite 251

E2 mini Order keys and options Options with order keys based on series B15 Standard

Part No. Standard

NC-version Reverse bend (no camber) radius for circular without pretension movements

Unsupported lengths +25% possible

ESD / ATEX classified e-chains II 2 GD

Part No. NC-version

Part No. XXL-material

Part No. ESD-material

Part No. RBR

®

NC

+25%

B15.025.R.0

B15.025.R.0.NC B15.025.R1/R2.0 B15.025.R.0.XXL B15.025.R.0.ESD

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Order example | Order key and colour options based on series B15 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 33 links ®

B15.025.038.0

+ Mounting brackets 1 set (+ tiewrap plates)

1025.34PZ

+ Interior separation with 2 separators assembled every 2nd link

2 x 154

Order text: 1,0 m B15.025.038.0 + 1025.34PZ + 2 x 154

General igus colour options for e-chains and e-tubes

Order key Snap-open along outer radius Snap-open along inner radius

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

B15.025.038.0 B15i.025.038.0

®

Colours

Order index Colours .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT •Orange Grey only for e-chains .3 Yellow

•Black

A J IE

Standard, from stock!

®

Dusty grey

only for e-tubes

.31

•Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

251

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Seite 252

E2 mini Series 10 Product range

10

0 18

Strong and cost effective

Series 10 | One-piece, non snap-open e-chain non snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

10. 015 .R.0 10. 025 .R.0

15 25

26 36

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,35

10. 038 .R.0 10. 050 .R.0

38 50

49 61

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,46

10. 5 10. 6 10. 7

63 80 100

76 94 113

| 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | | 028 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,63

®

.R.0 .R.0 .R.0

Weight [kg/m]

≈ 0,40 ≈ 0,52 ≈ 0,70 ≈ 0,76

Before using this series on long travels please consult igus . ®

Supplement Part No. with required radius (R). Example: 10.025.038.0

Ba Bi

2.0

≤16 mm

1.5

18 23

FLB

Chain length S/2 + K

1.0

S S/2

D

0.5 R

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

028 79

038 99

048 119

30,5

125 273

145 313

180 383

D 85 95 105 132 157 167 182 K 150 185 215 300 380 410 455 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

202 520

237 630

075 173

100 223

110 243

Request Info

252 More information

38

23

0

H

Moving end Fixed end

HF = H + 20

FLG

0

Inner height 18 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm)

H - 23

Fill weight [kg/m]

Dimensions

www.igus.eu/10

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Seite 253

E2 mini Series 10 Accessories

10 696

Mounting brackets, polymer one-piece | Pivoting | Locking Moving end

Fixed end

10...3P(Z) / 10...1P(Z)

17

10...4P(Z) / 10...2P(Z

16,5

7,5 14

21

17

90°

27°

1015./1025./1038./1050.**

z

B

6,2

A

B

A

6,5 27° 90°

105./106./107.*

27°

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

015.

1015.34PZ

1015.34P

1015.12PZ

1015.12P

025. 038. 050. 5.

1025.34PZ 1038.34PZ 1050.34PZ 105. 34PZ

1025.34P 1038.34P 1050.34P 105. 34P

1025.12PZ 1038.12PZ 1050.12PZ 105. 12PZ

1025.12P 1038.12P 1050.12P 105. 12P

106. 34PZ

106. 34P

106. 12PZ

106. 12P

Width Index

0-

90° 27°

90°

A

B

[mm]

[mm]

Number of teeth

– 10

25,5 35,5

2 3

23 35

48,5 60,5

4 5

48 75 65 92 85 112 7. 107. 34PZ 107. 34P 107. 12PZ 107. 12P ** Drilling pattern for Part No. 1015./1025./1038./1050. see drawing left. Each valid for moving end and fixed end * Drilling pattern for Part No. 105./106./107. see drawing right. Each valid for moving end and fixed end 6.

kgraCio

gOICIN

A

A1

kl

A2

A3

Part No. structure 1025. 34 PZ A1

A4

154:MEEEMI -154:MEW

v)AltiEwffizoim

6 8 10

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set pivoting Mounting bracket for selected width index

Interior separation 1,5

IM

Separator 101

Separator, for e-chains

8

unassembled assembled

For a simple vertical subdivision on e-chains . Separators can be fitted anywhere in the e-chain cross section. Interior separation for series 10.015.R.0 not possible! ®

®

®

101 111

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

253

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11.031

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Seite 254

E2 mini Series 11.031 Product range

23

Large inner height, asymmetric design

Series 11.031 | One-piece, non snap-open e-chain non snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

11. 031 .R.0

31

41,2

®

Weight [kg/m]

≈ 0,43

| 045 | 070 |

Supplement Part No. with required radius (R). Example: 11.031.045.0

Ba Bi

2.0

≤21 mm

1.5

Inner height 23 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm)

23 28

Fill weight [kg/m]

Dimensions

FLB

Chain length S/2 + K

1.0 S

FLG

S/2

D

Moving end 1.5

2.0

0

1.0

2.0

3.0

4.0

R H

045 123

R

H

1.0

H - 28

0.5

Unsupported length FLG / FLB [m] Length of travel S [m]

28

0

Fixed end

16,5

0

30,5 38

HF = H + 20

0.5

070 173

D 107 132 K 205 285 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight) Request Info

254 More information

www.igus.eu/11.031

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Seite 255

E2 mini Series 11.031 Accessories

11.031

Mounting brackets, polymer one-piece | Pivoting Moving end

Fixed end

11...1P(Z)

11...2P(Z) 21

17

ø5,1

B

17

B

17

A

21

A

17

65° 90° 40°

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

031.

11.031.12PZ

11.031.12P

A

B

[mm]

[mm]

Number of teeth

16

42

3

Part No. structure 11.031. 12 PZ A2

la*

A2

hl A4 V4)EMEMON

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2 or A4.

Request Info

I L

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

255

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11.080

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Seite 256

E2 mini Series 11.080 Product range

28

Large inner height, asymmetric design

Series 11.080 | Non snap-open. With moulded-in vertical separation e-chain non snap-open ®

11. 080 .R.0

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

80

93

Ba Bi A

| 038 |

A

B

Weight

[mm]

[mm]

[kg/m]

46

32

≈ 0,73

B

Supplement Part No. with required radius (R). Example: 11.080.038.0

Ba Bi

2.0

≤25 mm

1.5

28 33,4

Fill weight [kg/m]

Dimensions

FLB

Inner height 28 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K

1.0

FLG

S S/2

D

0.5

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

R

Fixed end

HF = H + 20

1.0

H

0.5

33,4

0

21,5

0

38

H - 33,4

Moving end 30,5

038 119

D 105 K 185 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight) Request Info

256 More information

www.igus.eu/11.080

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Seite 257

E2 mini Series 11.080 Accessories

11.080

Mounting brackets, polymer one-piece | Pivoting Moving end

Fixed end 17

17

( H

A

A

B

11...2P(Z)

21

45° B

21

17

ø 5,1

11...1P(Z)

40°

90°

15°

z

Width Index 080.

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

11.080.12PZ

11.080.12P

A

B

[mm]

[mm]

Number of teeth

65

93

8

Part No. structure 11.080. 12 PZ A2 tINKCIN

A2 l'AtIMMEMI

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A2

Request Info

IL

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

257

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11.1 11.2

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Seite 258

E2 mini Series 11.1·11.2 Product range

41 El

Very large inner height, small outer width, asymmetric design

Series 11.1·11.2 | One-piece, non snap-open e-chain non snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

11. 1 .R.0 11. 2 .R.0

15 25

25,5 35,5

®

Weight [kg/m]

≈ 0,50

| 040 | 063 | 075 | 100 | | 040 | 063 | 075 | 100 |

≈ 0,53

Supplement Part No. with required radius (R). Example: 11.1.040.0

Ba Bi

2.0

≤13,5/ ≤22,5 mm

1.5

FLB

41 46

Fill weight [kg/m]

Dimensions

Inner height 41 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K

1.0

FLG

S S/2

D

1.5

2.0

0

1.0

2.0

3.0

4.0

R H

040 149

063 195

30,5

075 219

D 120 143 155 K 190 260 300 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

258 More information

.www.igus.eu/11.1

Fixed end

H - 46

1.0

46

0.5

Unsupported length FLG / FLB [m] Length of travel S [m]

34,5

0

R

H

Moving end 0

HF = H + 20

0.5

100 269 180 380 Request Info

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Seite 259

11.1 11.2

E2 mini Series 11.1·11.2 Accessories Mounting brackets, polymer one-piece | Locking Moving end

Fixed end

11...1P(Z) 17

11...2P(Z) 16,5

7,5 14

14 7,5

16,5

11

B

A

B

6,5

A

111

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

1. 2.

101.12PZ 102.12PZ

101.12P 102.12P

A

B

[mm]

[mm]

Number of teeth

– 10

26 36

2 3

Part No. structure 101. 12 PZ A4

glaCis

t

A4 NittMENERI

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A4

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set locking Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

259

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Seite 260

E2 mini Series 14 Product range

14

20

Snap-open along the inner radius, enclosed outer radius

Series 14 | Snap-open along the inner radius from one side with film-hinge Snap-open along inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

14. 1 .R.0 14. 2 .R.0

15 25

26 36

| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |

≈ 0,31

14. 3 .R.0 14. 4 .R.0

38 50

49 61

| 028 | 038 | 048 | 075 | 100 | 125 | | 028 | 038 | 048 | 075 | 100 | 125 |

≈ 0,40

Weight [kg/m]

≈ 0,32 ≈ 0,41

Supplement Part No. with required radius (R). Example: 14.2.038.0

Dimensions Fill weight [kg/m]

Ba Bi

1.00

20 25

≤16 mm

0.75

Inner height 20 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K

0.50

FLB

S D

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

028 81

038 101

048 121

075 175

38

R

Fixed end

• AushrimEgaroxisom 25

0

H

30,5

0

HF = H + 20

ArogirMew 47".1Nal Moving end

FLG

H - 25

0.25

S/2

100 225

125 275

D 86 96 106 133 158 183 K 150 185 215 300 380 455 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight) Request Info

260 More information

www.igus.eu/14

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Seite 261

E2 mini Series 14 Accessories

14

Mounting brackets, polymer one-piece | Locking | More features www.igus.eu/14 Moving end

Fixed end

114...1P(Z) 17 7

114...2P(Z) 7

17

14

4

B

A

B

6,5

17

A

14

Width Index

z

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

1. 2.

114.1.12PZ 114.2.12PZ

114.1.12P 114.2.12P

– 10

26,3 36,3

2 3

3. 4.

114.3.12PZ 114.4.12PZ

114.3.12P 114.4.12P

23 35

49,3 61,3

4 5

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

OM.

oraCis

0.1# A1 ki jA A2 -*Emmaus VAMMEMIN

Part No. structure 114.2. 12 PZ A1

OM.

A3

A4

)MENNOIN

‘541tIMMENilli

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting Mounting bracket for selected width index

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

261

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B15i B15

19.06.2015

13:27 Uhr

Seite 262

E2 mini Series B15i·B15 Product range

17

Snap-open along inner and outer radius

...B15i

17

...B15

Series B15i | Snap-open along the inner radius from one side Series B15 | Snap-open along the outer radius from one side | Standard Snap-open along inner radius

Snap-open along outer radius

Bi

Ba

R Bend radii

B15i

B15

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

B15i. 015 .R.0 B15i. 025 .R.0

B15. 015 .R.0 B15. 025 .R.0

15 25

26 36

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

≈ 0,35

≈ 0,35

≈ 0,40

≈ 0,40

B15i. 038 .R.0 B15i. 050 .R.0

B15. 038 .R.0 B15. 050 .R.0

38 50

49 61

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

≈ 0,46

≈ 0,46

≈ 0,52

≈ 0,52

B15i. 5 B15i. 6 B15i. 7

B15. 5 B15. 6 B15. 7

63 80 100

76 94 113

| 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180 | 038 | 048 | 075 | 100 | 110 | 125 | 145 | 180

≈ 0,63

≈ 0,63

≈ 0,70

≈ 0,70

≈ 0,76

≈ 0,76

.R.0 .R.0 .R.0

.R.0 .R.0 .R.0

Before using this series on long travels please consult igus . ®

Supplement Part No. with required radius (R). Example: B15.025.038.0

2.0

Ba Bi

r

B15

Inner height 17 mm

≤14 mm

1.5

FLB

17 23

Fill weight [kg/m]

Dimensions

B15i

Pitch Links/m

30,5 mm/link 33 (1006,5 mm)

Chain length S/2 + K

1.0

FLG

S S/2

D

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

038 99

048 119

075 173

D K

95 185

105 215

132 300

100 223

R

30,5

145 313

180 383

157 167 182 202 380 410 455 520 The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

237 630

110 243

125 273

Request Info

262 More information

H - 23

0

38

23

0

H

Moving end Fixed end

www.igus.eu/B15i

www.igus.eu/B15

1-800-453-1692 www.aboveboardelectronics.com

HF = H + 20

0.5

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Seite 263

B15i B15

E2 mini Series B15i·B15 Accessories 696

Mounting brackets, polymer one-piece | Pivoting | Locking Moving end

Fixed end

10...3P(Z) / 10...1P(Z)

17

7,5 14

10...4P(Z) / 10...2P(Z

16,5

21

17

90°

27°

1015./1025./1038./1050.**

B

6,2

A

B

A

6,5 27° 90°

105./106./107.*

27°

Width Index

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

015. 025.

1015.34PZ 1025.34PZ

1015.34P 1025.34P

1015.12PZ 1025.12PZ

1038.34PZ 1050.34PZ

1038.34P 1050.34P

1038.12PZ 1050.12PZ

038. 050.

0-

90° 27°

90°

A

B

[mm]

[mm]

Number of teeth

1015.12P 1025.12P

– 10

25,5 35,5

2 3

1038.12P 1050.12P

23 35

48,5 60,5

4 5

5. 105. 34PZ 105. 34P 105. 12PZ 105. 12P 48 75 6. 106. 34PZ 106. 34P 106. 12PZ 106. 12P 65 92 7. 107. 34PZ 107. 34P 107. 12PZ 107. 12P 85 112 ** Drilling pattern for Part No. 1015./1025./1038./1050. see drawing left. Each valid for moving end and fixed end * Drilling pattern for Part No. 105./106./107. see drawing right. Each valid for moving end and fixed end

44MCIN

Off hl A2 A1 l'AltrEmmus '-k4EMEMA

itia• A4

440NOIN

A3 AltliEIMMIE1111

IC

Part No. structure 1025. 34 PZ A1

i=ce

1i

6 8 10

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set pivoting Mounting bracket for selected width index Request Info

Interior separation

1-800-453-1692 www.aboveboardelectronics.com

1,5

Slotted separator 153

Slotted separator for e-chains

Is used when vertical separation is required. Due to its slot,

®

unassembled assembled

8 1,5

153 154

Side plate for e-chains unassembled assembled

Side plate 155

®

2

4,75

155 156

Full-width shelf for e-chains unassembled 110.X assembled 111.X ®

X

it allows basic vertical/horizontal shelving arrangements.

Side plate for use with full-width shelf 110.X and slotted separator153.

Full-width shelf 110.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelves Width X [mm] unassembled 015 110.15 025 110.25 038 110.38

assembled

111.15 111.25 111.38

Width X [mm] 050 063 080

unassembled

110.50 110.63 110.80

assembled

111.50 111.63 111.80

Width X [mm] 100

unassembled

assembled

110.100

111.100

263

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B17i B17

19.06.2015

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Seite 264

E2 mini Series B17i·B17 Product range

32

Snap-open along inner and outer radius

...B17i

32

...B17

Series B17i | Snap-open along inner radius from one side Series B17 | Snap-open along the outer radius from one side | Standard Snap-open along inner radius

Snap-open along outer radius

Bi

Ba

R Bend radii

B17i

B17

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

B17i. 1 .R.0** B17i. 2 .R.0

B17. 1 .R.0 B17. 2 .R.0

15 25

25,5 35,5

≈ 0,52

≈ 0,52

≈ 0,59

≈ 0,59

B17i. 3 .R.0 B17i. 4 .R.0

B17. 3 .R.0 B17. 4 .R.0

38 50

48,5 60,5

| 0481)| 063 | 075 | 100 | 125 | 048 | 0631)| 0751)| 1001)| 1251) | 048 | 063 | 075 | 100 | 125 | 048 | 0631)| 075 | 1001)| 125

≈ 0,65

≈ 0,65

≈ 0,70

≈ 0,70

B17i. 5 .R.0 B17i. 6 .R.0** B17i. 7 .R.0**

B17. 5 .R.0 B17. 6 .R.0 B17. 7 .R.0

63 80 100

76 93 113

| 048 | 063 | 075 | 100 | 125

≈ 0,83

≈ 0,83

| 048 | 063 | 075 | 100 | 125 | 0481)| 063 | 075 | 100 | 125

≈ 0,92

≈ 0,92

≈ 1,06

≈ 1,06

**Width available upon request, please consult igus for delivery time ®

1) Radius only for series B17. For series B17i available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: B17.2.048.0 Request Info

Ba Bi

,

2.0

B17

≤28 mm

1.5

32 39

Fill weight [kg/m]

1-800-453-1692 www.aboveboardelectronics.com

Dimensions

B17i

FLB

1.0

Inner height 32 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain length S/2 + K

S

FLG

D

0.5

S/2

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

R H

048 135

063 165

R

30,5

Fixed end

075 189

D 113 128 140 K 215 260 300 The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight) Radii for several widths available upon request (please see product range table above).

264 More information

www.igus.eu/B17i

www.igus.eu/B17

100 239

125 289

165 380

190 455

H

0.5

Unsupported length FLG / FLB [m] Length of travel S [m]

H - 39

0

39

0

HF = H + 25

Moving end 38

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Seite 265

B17i B17

E2 mini Series B17i·B17 Accessories Request Info

1-800-453-1692

Mounting brackets, polymer one-piece | Locking

www.aboveboardelectronics.com

Moving end

Fixed end

117...1P(Z)

117...2P(Z)

17

7

17

14

17

14

10/90˚

90°

B

A

B

A

10/90˚

5,2

5,2

117.1. /

7

117.2. - 117.7.

Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

1. 2.

117.1.12PZ 117.2.12PZ

117.1.12P 117.2.12P

– 12

25,5 35,5

2 3

3. 4.

117.3.12PZ 117.4.12PZ

117.3.12P 117.4.12P

25 37

48,5 60,5

4 5

5. 6. 7.

117.5.12PZ 117.6.12PZ 117.7.12PZ

117.5.12P 117.6.12P 117.7.12P

48 65 85

76 93 113

6 8 10

Drilling pattern for Part No.: O 117.1. center bores only / O 117.2. -117.7. outer bores only (see figure above)

"mow A1

(*Ma hl A2

ItAltrzszo iiAtEammu.

AZ

A3

A4

Part No. structure 117.2. 12 PZ A1

lqtkozmazoi

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set locking Mounting bracket for selected width index

Interior separation | Standard | Further interior separation elements www.igus.eu/B17 2

10 1,5

10 2

M M

Slotted separator for B17.1 up to B17.4 unassembled 171B assembled 172B

Slotted separator 171B (B17.1 up to B17.4)

Slotted separator for B17.5 bis B17.7 unassembled 173B assembled 174B

Slotted separator 173B (B17.5 up to B17.7)

Full-width shelf for e-chains unassembled 110.X assembled 111.X

Full-width shelf 110.X (for all widths)

®

X

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different heights.

Full-width shelves Width X [mm] unassembled 015 110.15 025 110.25 038 110.38

assembled

111.15 111.25 111.38

Width X [mm] 050 063 080

unassembled

110.50 110.63 110.80

assembled

111.50 111.63 111.80

Width X [mm] 100

unassembled

assembled

110.100

111.100

265

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Seite 266

E2 mini Series F17 Product range

F17

32

Large inner height, small outer width, enclosed outer radius

Series F17 | Snap-open along inner radius from one side with film-hinge Snap-open along inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

F17. 015 .R.0

15

26

Weight [kg/m]

≈ 0,52

| 048 | 063*| 075 | 100*| 125*|

*Radius available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: F17.015.048.0

Ba Bi

2.0

≤14 mm

1.5

-

-

32 39

Fill weight [kg/m]

Dimensions

Chain length S/2 + K

FLB

1.0

Inner height 32 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm)

S

FLG

S/2

D

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

R H

048 135

063* 165

R

Fixed end

075 189

D 113 128 140 K 215 260 300 The required clearance height: HF = H + 30 mm (with 0,5 kg/m fill weight) *Radius available upon request, please consult igus for delivery time ®

266 More information

www.igus.eu/F17

H

0.5

Unsupported length FLG / FLB [m] Length of travel S [m]

H - 39

0

39

0

30,5

HF = H + 30

Moving end 30,5

100* 239

125* 289

165 380

190 455

* Request Info

1-800-453-1692 www.aboveboardelectronics.com

04A)-EU-D-IT-FR-156-267mi02

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Seite 267

E2 mini Series F17 Accessories

F17

Mounting brackets, polymer one-piece | Locking Fixed end

Moving end

117...1P(Z)

17

7

117...2P(Z)

14

117.015

10 B

5,2

3

1

z

Width Index 015

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

117.015.12PZ

117.015.12P

A

B

[mm]

[mm]

Number of teeth

–

27,7

2

Material mounting bracket - igumid G, temperature: -40° up to +120°C, VDE 0304 IIC UL94-HB

Off<71

"MON

4goacw.

OM\

A1

A2

hl A3

kit A4 iiMMEMON

NiENEKo

`94mESMois NitEmaso.

Part No. structure 117.015. 12 PZ A1

A…must be indicated on preassembled configurations With strain relief tiewrap plates

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Full set locking Mounting bracket for selected width index

Interior separation Slotted separator for e-chains ®

unassembled assembled

8 2

la

1,5

R171 R172

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf

Full-width shelf 110.X

e-chains /e-tubes

This option is for applications with many thin cables with

unassembled 110.X 111.X assembled

similar diameters. Full-width shelves can be fitted at 5 different heights.

®

X

Slotted separator R171

Full-width shelves Width X [mm] 015

unassembled

assembled

110.15

111.15

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

267

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Seite 268

E2/000 Introduction Advantages Universal: many mounting options with or without strain relief

Easy to assemble: opening system from left or right

Allrounder for a wide range of applications System E2/000 The E2/000 series is igus fourth generation in this popular range. All past experience went into this series: easy and versatile assembly combined with ruggedness - high strength paired with quieter motion - long cable life and many fixing options. The design is consistent within all E2/000 variants. It is the standard product for machine builders around the world. ®

High strength: large pin and crossbar with high locking force

Long lifetime: lateral gliding surfaces

Long unsupported lengths: due to a double, square stop dog

Typical industries and applications

•Material handling Construction machinery •Woodworking machines Glass machines Plastic machines Long travel applications in many industries Semicon • Theatre, entertainment and amusement parcs•Vehicles •General machinery

Electrically conductive ESD/ATEX versions several series available from stock

Variants: e-chain or e-tube, openable at the inner or outer radius

46 dB(A) tested in igus lab, v = 1,0 m/s unsupported, e.g. series 2600.05.075.0 ®

®

UL94-V0 classification upon request Fraunhofer

IPA

TESTED DEVIC E

IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 2, according to DIN EN ISO 14644-1 for system E2/000, series 1500.050.038.0 at v = 0,5 / 1,0 / 2,0 m/s 111Fraunhofer TESTED' DEVICE wire

IPA Qualification Certificate - Report IG 0308-295: ISO Class 3, according to DIN EN ISO 14644-1 for system E2/000, series 2500.05.055.0 at v = 2,0 m/s

268

Discover the advantages

www.igus.eu/best/E2000

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Seite 269

E2/000 Features Accessories

180°

Snap-open crossbar, choice of snap-open on left or right

Hinged crossbar can be swiveled by more than 180° on both sides

Separators and interior separation secure even when e-chain is open

Half e-tube - Fully enclosed along the outer radius, choice of snap-open on left or right

Fast closing by hand - secure without additional locking devices

Rapid opening with a screwdriver or the e-chain opener

Open E2/000 in a flash with the e-chain opener www.igus.eu/savetime

®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips from page 656

Extender crossbars - large increase of the interior space

Aluminium"SuperTrough" - the igus standard guide trough from page 690

rol e-chain E2/000 - rolling instead of gliding. Reduce driving force

Support tray kit. For support of the lower run from page 740

®

®

®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

269

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Seite 270

E2/000 Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

®

E2/000 e-chains Standard for system E2 snap-open along outer radius from both sides 1500 2500 2700 3500 255

21 25 35 45 24

15 - 125 25 - 125 50 - 175 50 - 250 38 - 103

28,5 - 138,5 41 - 141 66 - 194 70 - 270 54 - 119

1.11.11.111

(2:.), AQ/ACAQ)AQI

44 44

1400 2400 2600 3400

21 25 35 45

15 - 125 25 - 125 50 - 175 50 - 250

28,5 - 138,5 41 - 141 66 - 194 70 - 270

28 35 50 64 35

35 - 180 55 - 250 63 - 250 75 - 300 55 - 250

1,75 2,25 2,75 3,00 1,80

274 286 298 310 322

®

E2/000 e-chains

snap-open along inner radius from both sides

' 28 35 50 64

35 - 180 55 - 250 63 - 250 75 - 300

1,75 2,25 2,75 3,00

274 286 298 310

Half e-tubes

LO.A0_16210A01 44 *4 414 44

-=

snap-open along inner radius from both sides

1n

1450 2450 2650 3450

21 25 35 45

15 - 125 25 - 125 50 - 175 50 - 250

28,5 - 138,5 41 - 141 66 - 194 70 - 270

28 35 50 64

75 - 180 75 - 250 100 - 250 125 - 300

1,75 2,25 2,75 3,00

280 292 304 316

Full e-tubes snap-open along inner radius from both sides

)A6A0A0AOA Q rt.

Imal.4.01144.6.1.0•041.1,im

1480 2480 2680 3480

21 25 35 45

15 - 125 25 - 125 50 - 175 50 - 250

28,5 - 138,5 41 - 141 66 - 194 70 - 270

28 35 50 64

75 - 180 75 - 250 100 - 250 125 - 300

1,75 2,25 2,75 3,00 Request Info

270 More information

www.igus.eu/E2000

280 292 304 316 1-800-453-1692

www.aboveboardelectronics.com

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Seite 271

E2/000 Technical data Overview Technical data ≤ 10 [m/s] / ≤ 50 [m/s ]

Speed gliding1) / acceleration gliding1) FLG FLB

n

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G

A

Flammability class, igumid G

• FL

G

= with straight upper run

• FL

B

VDE 0304 IIC UL94-HB = with permitted sag

1) For series that snaps open along the inner radius in gliding applications, please consult igus

®

Installation types, maximum travels

41'

•

e-chain / e-tube Series

Unsupported

Gliding application1)

Vertical hanging

1400/1500/1450/1480

≤ 1,75 m

≤ 75 m

≤ 20 m

≤ 2,0 m

≤ 0,7 m

with rework

upon request

upon request

2400/2500/2450/2480

≤ 2,25 m

≤ 100 m

≤ 40 m

≤ 3,0 m

≤ 1,0 m

with rework

upon request

upon request

2600/2700/2650/2680

≤ 2,75 m

≤ 120 m

≤ 50 m

≤ 3,0 m

≤ 1,0 m

with rework

upon request

upon request

3400/3500/3450/3480

≤ 3,00 m

≤ 150 m

≤ 80 m

≤ 3,0 m

≤ 1,0 m

with rework

upon request

upon request

255

≤ 1,80 m

≤ 100 m

≤ 40 m

≤ 3,0 m

≤ 1,0 m

with rework

upon request

upon request

®

Vertical standing

Side mounted unsupported

Rotary

Zig-zag application

Unsupported length lower run

1) For series that snaps open along the inner radius in gliding applications, please consult igus

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

271

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Seite 272

E2/000 Order keys and options Options with order keys | based on series 2400/2500/2450/2480 Standard

Additional noise dampening with pads

NC-version (no camber) without pretension

Reverse bend radius for circular movements

Part No. Standard

Part No. Low noise (with pads)

Part No. NC-version

Part No. RBR

NC

2400.03.R.0

S2400.03.R.0

2400.03.R.0.NC

2400.03.R1/R2.0

e-chain snap-open along inner radius1)

e-chain snap-open along inner radius1)

e-chain snap-open along inner radius1)

e-chain snap-open along inner radius1)

2500.03.R.0

S2450.03.R.0

2500.03.R.0.NC

2500.03.R1/R2.0

e-chain snap-open along outer radius

Half e-tube snap-open along inner radius1)

e-chain snap-open along outer radius

e-chain snap-open along outer radius

2450.03.R.0

S2480.03.R.0

2450.03.R.0.NC

Half e-tube snap-open along inner radius1)

e-tube snap-open along inner radius1)

Half e-tube snap-open along inner radius1)

®

®

®

®

®

®

®

RBR for e-tubes please consult igus

2480.03.R.0

2480.03.R.0.NC

e-tube snap-open along inner radius1)

e-tube snap-open along inner radius1)

RBR for e-tubes please consult igus

Delivery time: upon request

Delivery time: upon request

Delivery from stock

Delivery time: upon request

1) Before using this series in gliding applications, please consult igus * Available upon request, please consult igus for delivery time!

2) upon request

®

®

Order example | based on series 2400/2500/2450/2480 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 22 links ®

2500.03.100.0

+ Mounting brackets 1 set (with tiewrap plates)

2030.34PZB+

+ Interior separation with 2 separators assembled every 2nd link

2 x 211

Order text: 1,0 m 2500.03.100.0 + 2100.34PZB + 2 x Part No. 211 ®

Magnetically detectable plastic e-chains For the food- and tobacco industry

The material igumid DT is detected to the tiniest fragment all common metal detection systems Particles as small as 1.0 mm can be recognised for fragments passing at speeds of 20 m/min More information www.igus.eu/detectable-chain Request Info

1-800-453-1692 www.aboveboardelectronics.com

272 More information

www.igus.eu/E2000

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Seite 273

E2/000 Order keys and options

Unsupported lengths +25% possible

No burning-in of hot chips up to +850°C (1562°F)

ESD / ATEX classified e-chains II 2 GD

Magnetically detectable plastic e-chains

®

®

for the food- and tobacco industry

Part No. XXL-material3)

Part No. igumid HT-material only for e-tubes

Part No. ESD-material

Part No. igumid DT-Material

D

IP 003 W,LKI0 00710 €10013 OW-

+25%

2400.03.R.0.XXL

2480.03.R.0.HT

2400.03.R.0.ESD

2400.03.R.0.DT

e-chain snap-open along inner radius1)

Complete e-tube*

e-chain snap-open along inner radius1)

e-chain snap-open along inner radius1)

2500.03.R.0.XXL

2480.03HT.R.0

2500.03.R.0.ESD

2500.03.R.0.DT

e-chain snap-open along outer radius

Bottom only*

e-chain snap-open along outer radius

e-chain snap-open along outer radius

2450.03.R.0.XXL

2450.03.R.0.ESD

2450.03.R.0.DT

Half e-tube snap-open along inner radius1)

Half e-tube snap-open along inner radius1)

Half e-tube snap-open along inner radius1)

2480.03.R.0.XXL

2480.03.R.0.ESD

2480.03.R.0.DT

e-tube snap-open along inner radius1)

e-tube snap-open along inner radius1)

e-tube snap-open along inner radius1)

Delivery time: several series from stock

Delivery time upon request

®

®

Delivery time: upon request

Delivery time: upon request

3) Lower part made of XXL-material

®

®

®

®

Order key and colour options | based on series 2400/2500/2450/2480

i Order key e-chain snap-open along the outer radius ®

e-chain snap-open along the inner radius ®

Half e-tube snap-open along the inner radius Full e-tube snap-open along the inner radius

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

General igus colour options for e-chains and e-tubes ®

®

2500.03.100.0 Colours Order index Colours 2400.03.100.0 •Black White Standard, from stock! .0 2450.03.100.0 •Slate grey only ESD material .ESD = M Grey white 2480.03.100.0 Grey brown only HT material .HT Orange

• •Grey

only for e-chains

•Dusty grey

only for e-tubes

•

®

.3 r Yellow .31 • Light grey

Order index for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

e-chains /e-tubes ®

.1 .1S .2 .4 .14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

273

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1400 1500

19.06.2015

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Seite 274

®

E2/000 e-chains 1400·1500 Product range Small radii, high strength

21

21

1500

‘iJ ...1400

...1500

®

e-chains | 1400 snap-open along inner radius from both sides e-chains | 1500 snap-open along outer radius from both sides | Standard ®

z

Bi

Ba

R Bend radii

1400

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

1500. 015 .R.01) 1500. 020 .R.01)

15 20

28,5 33,5

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

≈ 0,46

≈ 0,46

≈ 0,47

≈ 0,47

1400. 025 .R.0 1400. 038 .R.0

1500. 025 .R.01) 1500. 038 .R.01)

25 38

38,5 51,5

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

≈ 0,49

≈ 0,49

≈ 0,53

≈ 0,53

1400. 050 .R.0 1400. 068 .R.0 1400. 080 .R.0

1500. 050 .R.01) 1500. 068 .R.01) 1500. 080 .R.01)

50 68 80

63,5 81,5 93,5

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

≈ 0,56

≈ 0,56

≈ 0,63

≈ 0,63

≈ 0,67

≈ 0,67

1400. 100 .R.0 1400. 125 .R.0

1500. 100 .R.0 1500. 125 .R.0

100 125

113,5 138,5

| 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180 | 035 | 038 | 048 | 075 | 100 | 125 | 145 | 180

≈ 0,74

≈ 0,74

≈ 0,83

≈ 0,83

e-chains snap-open along the inner radius

e-chains snap-open along the outer radius

1400. 015 .R.0 1400. 020 .R.0

®

1)

®

ESD/ATEX version available from stock

Half e-tubes, series 1450 and full e-tube series 1480

from page 280

Supplement Part No. with required radius (R). Example: 1500.038.100.0

ESD/ATEX permanently conductive e-chains - 1500 several widths with delivery from stock: inner widths Bi 15 - 80, radii R 038 - 145. Full ESD product range www.igus.eu/ESD ®

®

®

®

Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.1400 for series 1400/1500. For widths Bi [mm]: 20, 50, 68, 80, 100. More information www.igus.eu/savetime ®

®

®

Request Info

11011.4.1•110:1 .0.091•081 •

1-800-453-1692 www.aboveboardelectronics.com

274 More information

www.igus.eu/1400

www.igus.eu/1500

04B)-EU-D-IT-FR-268-389miniJUa

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Seite 275

1400 1500

®

E2/000 e-chains 1400·1500 Dimensions 656

698

Ba Bi

20

1500

10 8.0 6.0 4.0 2.0

≤18 mm

21 28 1400

a

FLB

1.5

S/2

D

1.0

2.0

3.0

0

2.0

4.0

6.0

37,5

33,3

28

Unsupported length FLG / FLB [m] Length of travel S [m]

Moving end Fixed end

R

H

0

HF = H + 25

32

0.5 0

21 mm 33,3 mm/link 30 (1000 mm) S/ + K 2

S

FLG

1.0

Inner height Pitch Links/m Chain length

H - 28

Fill weight [kg/m]

Unsupported applications | Short travels

R

035

038

048

075

100

125

145

180

H

98

104

124

178

228

278

318

388

D K

99 180

102 190

112 220

139 305

164 385

189 460

209 525

244 635

The required clearance height: HF = H + 25 mm (with 0,5 kg/m fill weight) Before using series 1400 on long travels please consult igus . ®

Gliding applications | Long travels from 10 m to max. 75 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . For long travels, igus specifies series 1500 that snaps open along the outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

®

R

035

038

048

075

100

125

145

180

H2 D2+25 K2 ACL

70 99 180 –

76 102 190 –

96 112 220 –

150 139 305 –

100 340 600 179

100 495 800 305

100 540 940 340

100 690 1170 445

Before using series 1400 on long travels please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

275

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Seite 276

®

E2/000 e-chains 1400·1500 Accessories Mounting brackets, polymer | Pivoting | Locking

Moving end

Fixed end

18

14...4PZ / 14...2PZ 53,5 13,5

14015 - 14020

8

14...3PZ / 14...1PZ 53,5 8 14

B

12

ih ih 41,5

41,5 8,5 19,5

13,5

34°

34°

to

34° 34°

34° 34°

B

ø 11,8/90°

A

10

8

ø 6,4

14025 - 14125

34°

34°

Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set pivoting with tiewrap plates

Part No. full set locking with tiewrap plates

.015. .020.

14015.34PZ 14020.34PZ

.025. .038. .050. .068. .080.

0-

.100. .125.

A

B

[mm]

[mm]

Number of teeth

14015.12PZ 14020.12PZ

– –

28,5 33,5

2 2

14025.34PZ 14038.34PZ 14050.34PZ

14025.12PZ 14038.12PZ 14050.12PZ

13 24 36

38,5 51,5 63,5

2 4 5

14068.34PZ 14080.34PZ

14068.12PZ 14080.12PZ

54 66

81,5 93,5

7 8

14100.34PZ 14125.34PZ

14100.12PZ 14125.12PZ

86 111

113,5 138,5

10 13

Offo" A1 iiMMEMus

Offo"

AMIN

I A2

01!MON

A3

l'AlltMENEw

1111,

154t0EffiNEOIN

Part No. structure 14038. 34 PZ A1 A…must be indicated on preassembled configurations

A4

With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

'-w/EMEMOIN

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 276 More information

www.igus.eu/1400

www.igus.eu/1500

04B)-EU-D-IT-FR-268-389miniJUa

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Seite 277

1400 1500

®

E2/000 e-chains 1400·1500 Accessories Mounting brackets, polymer | Pivoting Moving end

Fixed end

15000...3PZ(B)

15000...4PZ(B)

20 12

12

MI 37,5

32

37,5

B A

A B

Eliii ,

10-57° depending on radius

mildhimmc i 1111—terii

ø 6,2

ø 5,5

ø 5,5

o) ø 6,2 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Polymer pivoting | Recommended for unsupported and gliding applications For tight installation conditions Width Index

Part No. full set pivoting with tiewrap plates without tiewrap plates

.015. .020.

– –

– –

.025. .038. 0.050.

15000.025.34PZB 15000.038.34PZB 15000.050.34PZB

15000.025.34PZ 15000.038.34PZ 15000.050.34PZ

.068. .080.

15000.068.34PZB 15000.080.34PZB

15000.068.34PZ 15000.080.34PZ

.100. 0.125.

15000.100.34PZB 15000.100.34PZ 15000.125.34PZB* 15000.125.34PZ*

A

B

[mm]

[mm]

Number of teeth

– – 12

– – 15

– – 3

25 37

20 30

4 5

55 67

40 60

6 8

80 100

10 12

87 112 *Tiewrap plate (consists of 2 x 2050.ZB) does not snap on but needs to be bolted down separately Note: mounting brackets not to assemble at the gable end

00.10"

4011acw

A1

Part No. structure 15000.038.34PZA1

A2

v-4-mammi. ve+,

A3

111 A4

112

. NitEEffirlim -iMENER0 74)*MENER0 Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

Option: steel locking Part No. 14000.12 - for e-chains and e-tubes available • Locked connections • One part (2-piece) for all e-chain widths • Electrically conductive ®

®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

6.

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

277

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Seite 278

®

E2/000 e-chains 1400·1500 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/1400 www.igus.eu/1500

21

9,25

2,5

9,25

X - 6 mm

21.1.1

21.2.1

21.3.1

2310.X

21.4.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

2,5

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 21.1 assembled 21.1.1

10 3

For even faster installation

Separator,

2,5 21.2

-.-

10 2,5

narrow head unassembled 21.2 assembled 21.2.1

21.3

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 21.3 assembled 21.3.1

5 2,5

For side-mounted applications

Separator, 21.4

1,25 6,25

---

10

2,5

IX IX IX DIE

21.1

Standard - for any application

Standard separator, wide base

X -1

asymmetrical unassembled 21.4 assembled 21.4.1

Asymmetrical separator, for defined distance. No additional spacers required

Horizontal separation

Full-width shelf, lockable unassembled 2300.X assembled 2310.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Lockable full-width shelves Width X [mm]

unassembled assembled

2300.015 2300.025 2300.030 2300.038

040 050 057

2300.040 2310.040 075 2300.050 2310.050 077 2300.057 2310.057 080

278 More information

2310.015 2310.025 2310.030 2310.038

Width X [mm]

015 025 030 038

060 062 065 070

www.igus.eu/1400

unassembled assembled

2300.060 2300.062 2300.065 2300.070

2310.060 2310.062 2310.065 2310.070

Width X [mm] 087 090 100 103

2300.075 2310.075 110 2300.077 2310.077 120 2300.080 2310.080 125

www.igus.eu/1500

unassembled assembled

2300.87 2300.90 2300.100 2300.103

2310.087 2310.090 2310.100 2310.103

2300.110 2310.110 2300.120 2310.120 2300.125 2310.125

04B)-EU-D-IT-FR-268-389miniJUa

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Seite 279

®

E2/000 e-chains 1400·1500 Further accessories

1400 1500

E2/000 series 1400 in aircraft refuelling truck - telescopic crane with six sections

Separator with integrated strain relief

.

Strain relief separator Part No. 21.1.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run

:*ti

Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

279

04B)-EU-D-IT-FR-268-389miniJUa

1450 1480

19.06.2015

14:57 Uhr

Seite 280

E2/000 e-tubes 1450·1480 Product range

0 21

Chip protection

...1450

...1480

Half e-tubes | 1450 snap-open along inner radius from both sides, closed along outer radius Full e-tubes | 1480 snap-open along inner radius from both sides, fully enclosed Bi

Ba

R Bend radii

1450

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

1450. 015..R.0 1480. 015..R.0 1450. 020..R.0** 1480. 020..R.0**

15 20

28,5 33,5

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

≈ 0,48

≈ 0,50

≈ 0,51

≈ 0,51

1450. 025..R.0 1450. 038..R.0

1480. 025..R.0 1480. 038..R.0

25 38

38,5 51,5

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

≈ 0,54

≈ 0,57

≈ 0,59

≈ 0,61

1450. 050..R.0 1450. 068..R.0 1450. 080..R.0

1480. 050..R.0 1480. 068..R.0 1480. 080..R.0

50 68 80

63,5 81,5 93,5

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

≈ 0,65

≈ 0,67

≈ 0,74

≈ 0,77

≈ 0,80

≈ 0,84

1450. 100..R.0 1450. 125..R.0

1480. 100..R.0 1480. 125..R.0

100 125

113,5 138,5

| 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180 | 035* | 038* | 048* | 075 | 100 | 125 | 145 | 180

≈ 0,90

≈ 0,95

≈ 1,03

≈ 1,08

Half e-tubes snap-open along the inner radius

Full e-tubes snap-open along the inner radius

**Width available upon request, please consult igus for delivery time ®

*Radius available upon request, please consult igus for delivery time ®

For radii 035, 038, 048 the e-tube is not fully enclosed. Please consult igus . ®

Supplement Part No. with required radius (R). Example: 1450.038.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

®

®

Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.1400 for series 1450. For widths Bi [mm]: 20, 50, 68, 80, 100. More information www.igus.eu/savetime ®

®

®

280 More information

www.igus.eu/1450

www.igus.eu/1480

1480

04B)-EU-D-IT-FR-268-389miniJUa

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Seite 281

1450 1480

E2/000 e-tubes 1450·1480 Dimensions 656 Ba Bi

20 10 8.0 6.0 4.0 2.0

r≤18 % mm 0

21 28

1450/1480

FLB

1.5

21 mm 33,3 mm/link 30 (1000 mm) S/ + K 2

S

FLG

1.0

S/2

D

0

2.0

2.0

R

3.0

37,5

33,3

4.0

H

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

28

0

Moving end Fixed end

HF = H + 25

32

0.5 0

0

Inner height Pitch Links/m Chain length

H - 28

Fill weight [kg/m]

Unsupported applications | Short travels

6.0

R

035*

038*

048*

075

100

125

145

180

H

98

104

124

178

228

278

318

388

D K

99 180

102 190

112 220

139 305

164 385

189 460

209 525

244 635

The required clearance height: HF = H + 25 mm (with 0,5 kg/m fill weight) *Radius available upon request, please consult igus for delivery time Before using series 1450/1480 on long travels please consult igus . ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

281

04B)-EU-D-IT-FR-268-389miniJUa

1450 1480

19.06.2015

14:57 Uhr

Seite 282

E2/000 e-tubes 1450·1480 Accessories Mounting brackets, polymer | Pivoting | Locking

Moving end

Fixed end

18

14...4PZ / 14...2PZ 53,5 13,5

14015 - 14020

8

14...3PZ / 14...1PZ 53,5 8 14

B

12

ih ih 41,5

41,5 8,5 19,5

13,5

14025 - 14125

34° 34° 34°

34° 34°

B

ø 11,8/90°

A

10

8

ø 6,4

34°

34°

34°

Polymer pivoting | Recommended for unsupported applications | Standard Polymer locking | Recommended for vertical hanging and standing applications A

B

[mm]

[mm]

Number of teeth

14015.12PZ 14020.12PZ

– –

28,5 33,5

2 2

14025.34PZ 14038.34PZ 14050.34PZ

14025.12PZ 14038.12PZ 14050.12PZ

13 24 36

38,5 51,5 63,5

2 4 5

14068.34PZ 14080.34PZ

14068.12PZ 14080.12PZ

54 66

81,5 93,5

7 8

14100.34PZ 14125.34PZ

14100.12PZ 14125.12PZ

86 111

113,5 138,5

10 13

Width Index

Part No. full set pivoting with tiewrap plates

Part No. full set locking with tiewrap plates

.015. .020.

14015.34PZ 14020.34PZ

.025. .038. .050. .068. .080.

0-

.100. .125.

00ffo"

A1 viEMEMNIN

Off01.

I A2

A3

4 )EMMEois

-*mosso",

Part No. structure 14038. 34 PZ A1

OrPia

A…must be indicated on preassembled configurations

A4

With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

'-w/EMEMOIN

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 282 More information

www.igus.eu/1450

www.igus.eu/1480

04B)-EU-D-IT-FR-268-389miniJUa

19.06.2015

14:57 Uhr

Seite 283

1450 1480

E2/000 e-tubes 1450·1480 Accessories Mounting brackets, polymer | Pivoting Moving end

Fixed end

15000...3PZ(B)

15000...4PZ(B)

20 12

12

MI 37,5

+Xi

32

37,5

B A

A B

Eliii ,

10-57° depending on radius

mildhimmc i 1111—terii

ø 6,2

ø 5,5

ø 5,5

I

0)

ø 6,2 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Polymer pivoting | Recommended for unsupported applications For tight installation conditions Width Index .015. .020. .025. .038. .050. .068. .080. .100. .125.

Part No. full set pivoting with tiewrap plates without tiewrap plates

• • • • • • • • •

– –

– –

15000.025.34PZB 15000.038.34PZB 15000.050.34PZB

15000.025.34PZ 15000.038.34PZ 15000.050.34PZ

15000.068.34PZB 15000.080.34PZB

15000.068.34PZ 15000.080.34PZ

15000.100.34PZB 15000.100.34PZ 15000.125.34PZB* 15000.125.34PZ*

A

B

[mm]

[mm]

Number of teeth

– – 12

– – 15

– – 3

25 37

20 30

4 5

55 67

40 60

6 8

80 100

10 12

87 112 *Tiewrap plate (consists of 2x2050.ZB) does not snap on but needs to be bolted down separately Note: mounting brackets not to assemble at the gable end

01MP A1 NItEEffirlim

orlffam

Part No. structure 15000.038.34PZA1

00.10"

A2 A3 . v-4-mammui. ve+, -iMENER0

112

A4 -,mosso.

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

Option: steel locking Part No. 14000.12 - for e-chains and e-tubes available • Locked connections • One part (2-piece) for all e-chain widths • Electrically conductive ®

®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

6.

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

283

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E2/000 e-tubes 1450·1480 Accessories

4,75

5,75

2,0

5,75

21

9,5

9,5

Interior separation

14511

111.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

5 1,5

8

unassembled 14501 assembled 14511

X

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 110.X

Full-width shelf for e-tubes

2

III

Slotted separator 14501

Slotted separator for e-tubes

unassembled 110.X assembled 111.X

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelves Width X [mm] 015 020 025

110.15 110.20

111.15 111.20

Width X [mm] 038 050

110.25

111.25

068

unassembled assembled

110.38 110.50

111.38 111.50

Width X [mm] 080 100

110.68

111.68

125

unassembled assembled

Request Info

1-800-453-1692 www.aboveboardelectronics.com

284 More information

www.igus.eu/1450

www.igus.eu/1480

unassembled assembled

110.80 110.100

111.80 111.100

110.125

111.125

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E2/000 e-tubes 1450·1480 Further accessories

1450 1480

Delivery of an igus readychain - here system E2/000 complete with chainflex cables fitted ®

®

®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

285

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Seite 286

®

E2/000 e-chains 2400·2500 Product range Allrounder, high strength

...2400

25

25

2500

...2500

®

e-chains | 2400 snap-open along inner radius from both sides e-chains | 2500 snap-open along outer radius from both sides | Standard ®

e-chains snap-open along the inner radius

e-chains snap-open along the outer radius

Bi

Ba

R Bend radii

2400

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

2400. 02 .R.0 2400. 03 .R.0

2500. 02 .R.01) 2500. 03 .R.01)

25 38

41 54

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,77

≈ 0,77

≈ 0,83

≈ 0,83

2400. 05 .R.0 2400. 07 .R.0

2500. 05 .R.01) 2500. 07 .R.01)

57 77

73 93

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,91

≈ 0,91

≈ 1,01

≈ 1,01

2400. 09 .R.0 2400. 10 .R.0 2400. 12 .R.0

2500. 09 .R.01) 2500. 10 .R.01) 2500. 12 .R.01)

89 103 125

105 119 141

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 1,08

≈ 1,08

≈ 1,15

≈ 1,15

≈ 1,22

≈ 1,22

®

1)

®

A ESD/ATEX version available from stock

Half e-tubes, series 2450 and full e-tube series 2480 from page 292 Non snap-open e-chains E2 medium classics, series 200 www.igus.eu/200 ®

Supplement Part No. with required radius (R). Example: 2500.03.100.0

ESD/ATEX permanently conductive e-chains - 2500 several widths with delivery from stock: inner widths Bi 25 - 125, radii R 055 - 175. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

®

®

Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.2400 for series 2400/2500. For widths Bi [mm]: 05, 07, 09 More information www.igus.eu/savetime ®

®

®

286 More information

www.igus.eu/2400

www.igus.eu/2500

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Seite 287

2400 2500

®

E2/000 e-chains 2400·2500 Dimensions 656

700

Ba Bi

20

2500

10 8.0 6.0 4.0 2.0

≤23 mm 2400

a

FLB FLG

S S/2

D

1.0 0.5

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end 46

H

0

H - 35

Moving end R

35

0

25 mm 46 mm/link 22 (1012 mm) S/ + K 2

HF = H + 25

1.5

Inner height Pitch Links/m Chain length

25 35

Fill weight [kg/m]

Unsupported applications | Short travels

R

055

075

100

125

150

175

200

225

250

H

145

185

235

285

335

385

435

485

535

D K

142 265

162 330

187 410

212 485

237 565

262 645

287 725

312 800

337 880

The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight) Before using series 2400 on long travels please consult igus . ®

Gliding applications | Long travels from 10 m to max. 100 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . For long travels, igus specifies series 2500 that snaps open along the outer radius. In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

®

R

055

075

100

125

150

175

200

225

250

H2 D2+25 K2 ACL

110 142 265 –

150 162 330 –

100 380 644 204

100 440 736 244

100 590 1012 364

100 755 1242 504

100 950 1472 674

100 1040 1610 754

100 1130 1794 804

Before using series 2400 on long travels please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

287

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®

E2/000 e-chains 2400·2500 Accessories Mounting brackets, polymer | Pivoting | Locking

Moving end

Fixed end

2...3PZ(B)+ / 2...1PZ(B)+ 12/90°

15

17

10

32

2...4PZ(B) / 2...2PZ(B)

A

Ba - 3

30

A

Ba + 1

30

90°

t=7

3,5

6,1

48°

48° 90° 10 8

10

2

48°

40

40

90° 48°

90°

Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

.02. .03.

2020.34PZB+ 2030.34PZB+

2020.34PZ+ 2030.34PZ+

2020.12PZB+ 2030.12PZB+

.05. .07. .09.

2050.34PZB+ 2070.34PZB+ 2090.34PZB+

2050.34PZ+ 2070.34PZ+ 2090.34PZ+

2100.34PZB+ 2125.34PZB+

2100.34PZ+ 2125.34PZ+

.10. .12.

O

0-

[mm]

Number of teeth

2020.12PZ+ 2030.12PZ+

12 25

3 4

2050.12PZB+ 2070.12PZB+ 2090.12PZB+

2050.12PZ+ 2070.12PZ+ 2090.12PZ+

44 64 77

6 8 9

2100.12PZB+ 2125.12PZB+

2100.12PZ+ 2125.12PZ+

90 112

10 12

Full set with tiewrap plate + 10 cable tiewraps, please add index K1+

A

e.g. 2020.34PZBK1+ Part No. structure

40,1kmo"

AMON

hl A2 A1 l'AltrEssus Ntrmommus

lac" A3 NiltiEffiMMON

2020. 34 PZB+ A1

ARMIN

A4

E•

4)-ilt)EMEmos

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 288 More information

www.igus.eu/2400

www.igus.eu/2500

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

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Seite 290

®

E2/000 e-chains 2400·2500 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/2400 www.igus.eu/2500

25

12,5

2,5

12,5

X - 6 mm

25.1.1

25.2.1

25.3.1

2310.X

25.4.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

2,5

/X 1 IX IX Ik DI 25.1

10 3

2,5

25.2

10

2,5

25.3

5

2,5

25.4

1,25

6,25

2,5

10

Standard - for any application

Standard separator, wide base

®

unassembled

25.1 25.1.1

assembled

For even faster installation

Separator, narrow head unassembled 25.2 assembled 25.2.1

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled

25.3 25.3.1

assembled

For side-mounted applications

Separator, asymmetrical unassembled

25.4 25.4.1

assembled

Asymmetrical separator, for defined distance. No additional spacers required.

Horizontal separation

Full-width shelf, X -1

Separator with a wide base for maximum holding strength in the e-chain .

lockable unassembled 2300.X assembled 2310.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Lockable full-width shelves Width X [mm]

unassembled assembled

2300.015 2300.025 2300.030 2300.038

040 050 057

2300.040 2310.040 075 2300.050 2310.050 077 2300.057 2310.057 080

290 More information

2310.015 2310.025 2310.030 2310.038

Width X [mm]

015 025 030 038

060 062 065 070

www.igus.eu/2400

unassembled assembled

2300.060 2300.062 2300.065 2300.070

2310.060 2310.062 2310.065 2310.070

Width X [mm] 087 090 100 103

2300.075 2310.075 110 2300.077 2310.077 120 2300.080 2310.080 125

www.igus.eu/2500

unassembled assembled

2300.087 2300.090 2300.100 2300.103

2310.087 2310.090 2310.100 2310.103

2300.110 2310.110 2300.120 2310.120 2300.125 2310.125

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Seite 291

2400 2500

®

e-chains 2400·2500 Further accessories Extender crossbars 44,9

90,9 25005.10.D36

41

49,4 41

25005.05.D36

ø36

35

ø36

25/41.1

2300.XX 57

103

73,2

119,2

Extender crossbars - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 36 mm.

Extender crossbars for e-chains snap-open along the inner radius

Extender crossbars for e-chains snap-open along the outer radius

Bi

Ba

[mm]

[mm]

2400. 05 D36.R.0 2400. 10 D36.R.0

2500. 05 D36.R.0 2500. 10 D36.R.0

57 103

73 119

®

®

R Bend radii [mm]

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

*Radius 055 only possible with e-chains series 2500 ®

Supplement Part No. with required radius (R). Example: 2500.05D36.100.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Interior separation for extender crossbars

Es Elm om

_

25/41.1

A i 'iv

10

1—,

[ : 2,5

Ii

47 41

2,5

X -1

Standard separator, wide base unassembled 25/41.1 assembled 25/41.1.1 Full-width shelf, lockable unassembled 2300.X assembled 2310.X

Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Separator with integrated strain relief Strain relief separator Part No. 2020.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

112

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

291

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2450 2480

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Seite 292

E2/000 e-tubes 2450·2480 Product range

25

Chip protection

OJACDAOL)i0 ILL mailmlime441•1 j

...2450

...2480

Half e-tubes| 2450 snap-open along inner radius from both sides, closed along outer radius Full e-tubes | 2480 snap-open along inner radius from both sides, fully enclosed Half e-tubes snap-open along the inner radius

Full e-tubes snap-open along the inner radius

Bi

Ba

R Bend radii

2450

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

2450. 02 .R.0 2450. 03 .R.0

2480. 02 .R.0 2480. 03 .R.0

25 38

41 54

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,80

≈ 0,82

≈ 0,88

≈ 0,92

2450. 05 .R.0 2450. 07 .R.0

2480. 05 .R.0 2480. 07 .R.0

57 77

73 93

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,99

≈ 1,03

≈ 1,12

≈ 1,17

2450. 09 .R.0 2450. 10 .R.0 2450. 12 .R.0

2480. 09 .R.0 2480. 10 .R.0 2480. 12 .R.0

89 103 125

105 119 141

| 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055* | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 1,20

≈ 1,26

≈ 1,27

≈ 1,34

≈ 1,35

≈ 1,43

*Radius available upon request, please consult igus for delivery time ®

Radii 055: the e-tube is not completely enclosed. Please consult igus

®

Supplement Part No. with required radius (R). Example: 2450.03.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

®

®

Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.2400 for series 2450. For widths Bi [mm]: 05, 07, 09 More information www.igus.eu/savetime ®

®

®

292 More information

www.igus.eu/2450

www.igus.eu/2480

2480

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Seite 293

2450 2480

E2/000 e-tubes 2450·2480 Dimensions 656 Ba Bi

20

r% ≤23 mm

Moving end

0

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R

Fixed end 46

H

0.5

S S/2

D

35

1.0

25 mm 46 mm/link 22 (1012 mm) S/ + K 2

HF = H + 25

\

.

2450/2480

FLG

1.5

0

.

FLB

Inner height Pitch Links/m Chain length

H - 35

10 8.0 6.0 4.0 2.0

25 35

Fill weight [kg/m]

Unsupported applications | Short travels

R

055*

075

100

125

150

175

200

225

250

H

145

185

235

285

335

385

435

485

535

D K

142 265

162 330

187 410

212 485

237 565

262 645

287 725

312 800

337 880

The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight) *Radius available upon request, please consult igus for delivery time Before using series 2450/2480 on long travels please consult igus . ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

293

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Seite 294

E2/000 e-tubes 2450·2480 Accessories Mounting brackets, polymer | Pivoting | Locking

Moving end

Fixed end

2...3PZ(B)+ / 2...1PZ(B)+ 12/90°

15

17

10

32

2...4PZ(B) / 2...2PZ(B)

A

Ba - 3

30

A

Ba + 1

30

90°

t=7

3,5

6,1

48°

48° 90° 10 8

10

2

48°

40

40

90° 48°

90°

Polymer pivoting | Recommended for unsupported applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index

z

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

2020.34PZB+ 2030.34PZB+

2020.34PZ+ 2030.34PZ+

2020.12PZB+ 2030.12PZB+

.05. .07. .09.

2050.34PZB+ 2070.34PZB+ 2090.34PZB+

2050.34PZ+ 2070.34PZ+ 2090.34PZ+

.10. .12.

2100.34PZB+ 2125.34PZB+

2100.34PZ+ 2125.34PZ+

.02. .03.

[mm]

Number of teeth

2020.12PZ+ 2030.12PZ+

12 25

3 4

2050.12PZB+ 2070.12PZB+ 2090.12PZB+

2050.12PZ+ 2070.12PZ+ 2090.12PZ+

44 64 77

6 8 9

2100.12PZB+ 2125.12PZB+

2100.12PZ+ 2125.12PZ+

90 112

10 12

Full set with tiewrap plate + 10 cable tiewraps, please add index K1+

A

e.g. 2020.34PZBK1+ Part No. structure

40,1kmo"

AMON

hl A2 A1 l'AltrEssus Ntrmommus

lac" 0.1 A3 1941)Effiffii0g

2020. 34 PZB+ A1

ARMIN

A4

E•

4)-ilt)EMEmos

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 294 More information

www.igus.eu/2450

www.igus.eu/2480

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

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Seite 295

2450 2480

E2/000 e-tubes 2450·2480 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking Fixed end

2450 = 24501...1/24511...1 2480 = 24801...1/24811...1

2450 = 24501...2/24511...2 2480 = 24801...2/24811...2

12,5

Frontal view of KMA

8

10

A = Bi + 11

B = Bi + 19

ø 4,5

Bi

Moving end

9,5

20°

24,5

8,5 45,5

48

10

15 35

18°

KMA pivoting | Recommended for unsupported applications KMA locking | Recommended for vertical hanging and standing applications Width Part No. full set KMA pivoting Index with tiewrap plates without tiewrap plates

Part No. full set KMA locking with tiewrap plates without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

24501 | 24801 .02.12 24511 | 24811 .02.12ZB 24511 | 24811 .02.12 24501 | 24801 .03.12ZB 24501 | 24801 .03.12 24511 | 24811 .03.12ZB 24511 | 24811 .03.12

.02. .03.

► 24501 | 24801 .02.12ZB

36 49

44 57

2 4

.05. .07. .09.

24501 | 24801 .05.12ZB 24501 | 24801 .05.12 24511 | 24811 .05.12ZB 24511 | 24811 .05.12 68 ► 24501 | 24801 .07.12ZB 24501 | 24801 .07.12 24511 | 24811 .07.12ZB 24511 | 24811 .07.12 88 ► 24501 | 24801 .09.12ZB 24501 | 24801 .09.12 24511 | 24811 .09.12ZB 24511 | 24811 .09.12 100

76 86 108

6 7 9

.10. .12.

24501 | 24801 .10.12ZB 24501 | 24801 .10.12 24511 | 24811 .10.12ZB 24511 | 24811 .10.12 114 ► 24501 | 24801 .12.12ZB 24501 | 24801 .12.12 24511 | 24811 .1212ZB 24511 | 24811 .12.12 136

122 144

10 12

KMA pivoting KMA locking

Part No. 24501... for half e-tube series 2450 / Part No. 24801... for full e-tube series 2480 Part No. 24511... for half e-tube series 2450 / Part No. 24811... for full e-tube series 2480

(KMA = Polymer Metal Mounting Bracket)

Part No. structure 24501. 02. 12ZBA A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

Full set with strain relief tiewrap plates Width index KMA pivoting

Option: steel pivoting Part No. 2000.32 - for e-chains and e-tubes available One part (2-piece) for all e-chain widths Electrically conductive ®

.Pivoting connections

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

295

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Seite 296

E2/000 e-tubes 2450·2480 Accessories

24511

25

11,25 11,25

7,5

5

5

2,5

Interior separation

221.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

5

l

2

E )

.. ,. 1 ..

, 1

2,5

10

Slotted separator 24501

Slotted separator for e-tubes unassembled 24501 assembled 24511

Full-width shelf 220.X

Full-width shelf for e-tubes

X-1

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

unassembled 220.X assembled 221.X

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelves Width X [mm] 025 038

unassembled

assembled

assembled

221.25 221.38

Width X [mm] 077 090

unassembled

220.25 220.38

220.77 220.90

221.77 221.90

057

220.57

221.57

103

220.103

221.103

Width X [mm] 125

Request Info

1-800-453-1692 www.aboveboardelectronics.com

296 More information

www.igus.eu/2450

www.igus.eu/2480

unassembled

assembled

220.125

221.125

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Seite 297

2450 2480

e-tubes 2450 Further accessories Extender crossbars 44,9

90,9 25005.10.D36

41

ø36

35

49,4 41

25005.05.D36

ø36

57

103

73,2

119,2

Extender crossbars only for series 2450 - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 36 mm.

Extender crossbars for half e-tubes snap-open along the inner radius

Bi

Ba

[mm]

[mm]

2450. 05 D36.R.0 2450. 10 D36.R.0

57 103

73 119

R Bend radii [mm]

| 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

Supplement Part No. with required radius (R). Example: 2450.05D36.100.0

Separator with integrated strain relief Strain relief separator Part No. 2020.ZR can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information 10. from page 676 ®

®

Optional: support tray kit - for support of the lower run

•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options

Hi

®

More information

from page 740

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

297

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2600 2700

19.06.2015

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Seite 298

®

E2/000 e-chains 2600·2700 Product range Medium inner height, high strength

...2600

35

35

2700

...2700

®

e-chains | 2600 snap-open along inner radius from both sides e-chains | 2700 snap-open along outer radius from both sides | Standard ®

e-chains snap-open along the inner radius

e-chains snap-open along the outer radius

Bi

Ba

R Bend radii

2600

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

2600. 05 .R.0 2600. 06 .R.0

2700. 05 .R.01) 2700. 06 .R.01)

50 65

66 81

| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,17

≈ 1,17

≈ 1,24

≈ 1,24

2600. 07 .R.0 2600. 09 .R.0

2700. 07 .R.01) 2700. 09 .R.01)

75 90

91 106

| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,30

≈ 1,30

≈ 1,37

≈ 1,37

2600. 10 .R.0 2600. 12 .R.0 2600. 15 .R.0

2700. 10 .R.01) 2700. 12 .R.01) 2700. 15 .R.0

100 125 150

116 141 166

| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,39

≈ 1,39

≈ 1,48

≈ 1,48

≈ 1,62

≈ 1,62

2600. 17 .R.0

2700. 17 .R.0

175

194

| 063 | 075 | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,85

≈ 1,85

®

1)

®

A ESD/ATEX version available from stock

Half e-tubes, series 2650 and full e-tube series 2680 from page 304 Non snap-open e-chains E2 medium classics, series 26 www.igus.eu/26 ®

Supplement Part No. with required radius (R). Example: 2700.05.100.0

ESD/ATEX permanently conductive e-chains - 2700 several widths with delivery from stock: inner widths Bi 50 - 125, radii R 063 - 150. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

®

®

Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.2600 for series 2600/2700. For widths Bi [mm]: 06, 07, 09, 10 More information www.igus.eu/savetime ®

®

®

298 More information

www.igus.eu/2600

www.igus.eu/2700

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Seite 299

2600 2700

®

E2/000 e-chains 2600·2700 Dimensions 656

706

Ba Bi

20

2700

10 8.0 6.0 4.0 2.0

≤32 mm

FLB

2600

a

FLG

35 50 a

1.5

35 mm 56 mm/link 18 (1008 mm) S/ + K 2

S

0.5

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

R 56

50

0

H

Moving end

HF = H + 35

S/2

D

1.0

0

Inner height Pitch Links/m Chain length

H - 50

Fill weight [kg/m]

Unsupported applications | Short travels

R

063

075

100

125

150

175

200

250

H

176

200

250

300

350

400

450

550

D K

172 310

184 350

209 430

234 505

259 585

284 665

309 745

359 900

The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight) Before using series 2600 on long travels please consult igus . ®

Gliding applications | Long travels from 10 m to max. 120 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . For long travels, igus specifies series 2700 that snaps open along the outer radius. In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

®

R

063

075

100

125

150

175

200

250

H2 D2+25 K2 ACL

130 140 335 –

150 150 375 –

166 395 616 144

166 510 784 244

166 545 896 244

166 700 1120 374

166 805 1288 464

166 995 1624 594

Before using series 2600 on long travels please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

299

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Seite 300

®

E2/000 e-chains 2600·2700 Accessories Mounting brackets, polymer | Pivoting | Locking

Moving end

Fixed end

26...3PZ(B) / 26...1PZ(B)

17

17

16/90°

10

34

26...4PZ(B) / 26...2PZ(B)

A

Ba + 2

40 A

Ba + 2

40 t=8 6,1

90°

11,5

t=8

48-50°

48-50° 90° 2

17 8

17

48-50°

54

54

90° 48-50°

90°

Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

.05. .06.

2605.34PZB 2606.34PZB

2605.34PZ 2606.34PZ

2605.12PZB 2606.12PZB

.07. .09. .10.

2607.34PZB 2609.34PZB 2610.34PZB

2607.34PZ 2609.34PZ 2610.34PZ

2612.34PZB 2615.34PZB 2617.34PZB

.12. .15.

O

0-

.17.

[mm]

Number of teeth

2605.12PZ 2606.12PZ

30 45

5 5

2607.12PZB 2609.12PZB 2610.12PZB

2607.12PZ 2609.12PZ 2610.12PZ

55 70 80

7 9 10

2612.34PZ 2615.34PZ

2612.12PZB 2615.12PZB

2612.12PZ 2615.12PZ

105 130

12 15

2617.34PZ

2617.12PZB

2617.12PZ

155

17

Full set with tiewrap plate + 10 cable tiewraps, please add index K1

40.1011

effa.

#111WCIII

A

e.g. 2605.34PZBK1 Part No. structure 2605. 34 PZB A1

"MGR

I A1

A…must be indicated on preassembled configurations

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

kl A3 iq A4 A2 NikENNNus Atmswam. NikNENNON l' Alltirmwoom

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 300 More information

www.igus.eu/2600

www.igus.eu/2700

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Seite 301

2600 2700

®

E2/000 e-chains 2600·2700 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end

Fixed end

26001...1 / 26101...1

26001...2 / 26101...2

Frontal view of KMA

Bi - 6

Bi + 8 = A Bi + 19 = B

Bi + 19 = B Bi + 8 = A

Bi + 8 = A

ø 5,5

ø 5,5

45° 45° 45°

28,5

72

72

28,5

19

45°

KMA pivoting | Recommended for unsupported and gliding applications KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting with C-profile without C-profile

Part No. full set KMA locking without C-profile with C-profile

A

B

[mm]

[mm]

.05. .06.

26001.05.12.C 26001.06.12.C

26001.05.12 26001.06.12

26101.05.12.C 26101.06.12.C

26101.05.12 26101.06.12

58 73

69 84

.07. .09. .10.

26001.07.12.C 26001.09.12.C 26001.10.12.C

26001.07.12 26001.09.12 26001.10.12

26101.07.12.C 26101.09.12.C 26101.10.12.C

26101.07.12 26101.09.12 26101.10.12

83 98 108

94 109 119

.12. .15.

26001.12.12.C 26001.15.12.C

26001.12.12 26001.15.12

26101.12.12.C 26101.15.12.C

26101.12.12 26101.15.12

133 158

144 169

.17.

26001.17.12.C

26001.17.12

26101.17.12.C

26101.17.12

183

194

KMA pivoting to one side: moving end 26101...3 / fixed end 26101...4 (KMA = Polymer Metal Mounting Bracket) Request Info

1-800-453-1692 www.aboveboardelectronics.com

Part No. structure 26001. 05. 12.C A A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

Full set with integrated C-profile Width index KMA pivoting

Option: steel locking Part No. 260.12 - for e-chains and e-tubes available One part (2-piece) for all e-chain widths Electrically conductive ®

.Locked connections

®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

301

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Seite 302

®

E2/000 e-chains 2600·2700 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/2600 www.igus.eu/2700

X - 6 mm

(X - 1 mm)

17,5

35

3,4

10 10

IL=101=0:99:0=

17,5

2,5

MEM

35.1.1

35.5.1

35.2.1

35.3.1

3210.X

35.4.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

3

35.1

s_,,, 12 4 3 35.2

v_v 12 3

I X ,• v,-c) c, c„ IN 7

3

35.4

2

7

12

3

35.5

v(3v

I

1

12 mil 3,4

NMI

assembled

35.1 35.1.1

For even faster installation

Separator, narrow head unassembled 35.2 assembled 35.2.1

narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 35.3 assembled 35.3.1

For side-mounted applications

Separator, asymmetrical unassembled 35.4 assembled 35.4.1

Asymmetrical separator, for defined distance. No additional spacers required. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Locks securely in 2,5 mm increments

lockable

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unmontiert montiert

35.5 35.5.1

Horizontal separation

Full-width shelf, X -1

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Notch separator,

t

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled

Separator, 35.3

I Z

Standard - for any application

Standard separator, wide base

lockable unassembled 3200.X assembled 3210.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115

302 More information

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200

www.igus.eu/2600

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

www.igus.eu/2700

3200.250 3210.250

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Seite 303

2600 2700

®

e-chains 2600·2700 Further accessories Extender crossbars 63

27005.12.D58

27005.15.D58

35/62.1

35/62.1

ø58

ø58

50

62

ø58

74

138,1

113

27005.07.D58

3200.X

75 91,2

3200.X

125

150

141,2

166,2

Extender crossbars - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 58 mm. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Extender crossbars for e-chains snap-open along the inner radius

Extender crossbars for e-chains snap-open along the outer radius

Bi

Ba

[mm]

[mm]

2600. 07 D58.R.0 2600. 12 D58.R.0

2700. 07 D58.R.0 2700. 12 D58.R.0

75 125

91 141

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

2600. 15 D58.R.0

2700. 15 D58.R.0

150

166

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

®

®

R Bend radii [mm]

*Radius 055 only possible with e-chains series 2700 ®

Supplement Part No. with required radius (R). Example: 2700.15D58.100.0

Interior separation for extender crossbars 3

<., c., c;?

68 62

35/62.1

. . C:=1= C=D -

ME Em IMPIM M:!!

3,4

12

X -1

Standard separator, wide base unassembled 35/62.1 assembled 35/62.1.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X

Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Separator with integrated strain relief Strain relief separator Part No. 262.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run

•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options

—_•fl _ Len

• Lium_p_ok E_IF

®

More information

from page 740

•

In

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

303

04B)-EU-D-IT-FR-268-389miniJUa

2650 2680

19.06.2015

14:58 Uhr

Seite 304

E2/000 e-tubes 2650·2680 Product range

35

0

Chip protection

...2650

...2680

Half e-tubes| 2650 snap-open along inner radius from both sides, closed along outer radius Full e-tubes | 2680 snap-open along inner radius from both sides, fully enclosed Half e-tubes snap-open along the inner radius

Full e-tubes snap-open along the inner radius

Bi

Ba

R Bend radii

2650

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

2650. 05 .R.0 2650. 06 .R.0

2680. 05 .R.0 2680. 06 .R.0

50 65

66 81

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,25

≈ 1,33

≈ 1,36

≈ 1,43

2650. 07 .R.0 2650. 09 .R.0

2680. 07 .R.0 2680. 09 .R.0

75 90

91 106

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,40

≈ 1,51

≈ 1,55

≈ 1,62

2650. 10 .R.0 2650. 12 .R.0 2650. 15 .R.0

2680. 10 .R.0 2680. 12 .R.0 2680. 15 .R.0

100 125 150

116 141 166

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 1,61

≈ 1,81

≈ 1,70

≈ 1,99

≈ 1,80

≈ 2,17

2650. 17 .R.0

2680. 17 .R.0

175

194

| 063* | 075* | 100 | 125 | 150 | 175 | 200 | 250

≈ 2,00

≈ 2,35

*Radius available upon request, please consult igus for delivery time ®

Radii 063, 075: the e-tube is not completely enclosed. Please consult igus

®

Supplement Part No. with required radius (R). Example: 2650.05.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

®

®

Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.2600 for series 2650. For widths Bi [mm]: 06, 07, 09, 10 More information www.igus.eu/savetime ®

®

®

304 More information

www.igus.eu/2650

www.igus.eu/2680

2680

_

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Seite 305

2650 2680

E2/000 e-tubes 2650·2680 Dimensions 656 Ba Bi

20 10 8.0 6.0 4.0 2.0

≤32 mm

FLB

35 50

2650/2680

FLG

1.5

35 mm 56 mm/link 18 (1008 mm) S/ + K 2

S

0

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

Moving end Fixed end

R 56

50

"11.

H

VAILEno

A

0.5

HF = H + 35

S/2

D

1.0

0

Inner height Pitch Links/m Chain length

H - 50

Fill weight [kg/m]

Unsupported applications | Short travels

R

063*

075*

100

125

150

175

200

250

H

176

200

250

300

350

400

450

550

D K

172 310

184 350

209 430

234 505

259 585

284 665

309 745

359 900

The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight) *Radius available upon request, please consult igus for delivery time Before using series 2650/2680 on long travels please consult igus . ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

305

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Seite 306

E2/000 e-tubes 2650·2680 Accessories Mounting brackets, polymer | Pivoting | Locking

Moving end

Fixed end

26...3PZ(B) / 26...1PZ(B)

17

17

16/90°

10

34

26...4PZ(B) / 26...2PZ(B)

t=8 6,1

A

Ba + 2

40 A

Ba + 2

40

90°

11,5

t=8

48-50°

48-50° 90° 2

17 8

17

48-50°

54

54

90° 48-50°

90°

Polymer pivoting | Recommended for unsupported applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index

z

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

[mm]

.05. .06.

2605.34PZB 2606.34PZB

2605.34PZ 2606.34PZ

2605.12PZB 2606.12PZB

.07. .09. .10.

2607.34PZB 2609.34PZB 2610.34PZB

2607.34PZ 2609.34PZ 2610.34PZ

.12. .15.

2612.34PZB 2615.34PZB

.17.

2617.34PZB

Number of teeth

2605.12PZ 2606.12PZ

30 45

5 5

2607.12PZB 2609.12PZB 2610.12PZB

2607.12PZ 2609.12PZ 2610.12PZ

55 70 80

7 9 10

2612.34PZ 2615.34PZ

2612.12PZB 2615.12PZB

2612.12PZ 2615.12PZ

105 130

12 15

2617.34PZ

2617.12PZB

2617.12PZ

155

17

Full set with tiewrap plate + 10 cable tiewraps, please add index K1

A1

e.g. 2605.34PZBK1 Part No. structure 2605. 34 PZB A1

exci. #11MCIII OMNI 011 iq A4 . A2 A3 Atmswam. NkMEMERII l'AltmEmsom

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options ►from page 656 306 More information ►www.igus.eu/2650

A

www.igus.eu/2680

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Seite 307

2650 2680

E2/000 e-tubes 2650·2680 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end

Fixed end

2650 = 26500...1/26510...1 2680 = 26800...1/26810...1

2650 = 26500...2/26510...2 2680 = 26800...2/26810...2 ø 5,5

ri -

Frontal view of KMA ø 5,5

Bi + 8 = A

Bi - 6

Bi + 19 = B Bi + 8 = A

Bi + 8 = A Bi + 19 = B

1-_i

28°

15[1-Pain 28,5

72

1- 0_ 72

28,5

10° 19

KMA pivoting | Recommended for unsupported applications KMA locking | Recommended for vertical hanging and standing applications Width Part No. full set KMA pivoting Index with C-profile without C-profile .05. .06. .07. .09. .10. .12. .15. .17.

•26500 | 26800 .05.12.C 26500 | 26800 .06.12.C . •26500 | 26800 .07.12.C •26500 | 26800 .09.12.C •26500 | 26800 .10.12.C •26500 | 26800 .12.12.C •26500 | 26800 .15.12.C •26500 | 26800 .17.12.C

KMA pivoting KMA locking

Part No. full set KMA locking with C-profile without C-profile

A

B

[mm]

[mm]

26500 | 26800 .05.12 26500 | 26800 .06.12

26510 | 26810 .05.12.C 26510 | 26810 .05.12 26510 | 26810 .06.12.C 26510 | 26810 .06.12

58 73

69 84

26500 | 26800 .07.12 26500 | 26800 .09.12 26500 | 26800 .10.12

26510 | 26810 .07.12.C 26510 | 26810 .07.12 26510 | 26810 .09.12.C 26510 | 26810 .09.12 26510 | 26810 .10.12.C 26510 | 26810 .10.12

83 98 108

94 109 119

26500 | 26800 .12.12 26500 | 26800 .15.12

26510 | 26810 .12.12.C 26510 | 26810 .12.12 26510 | 26810 .15.12.C 26510 | 26810 .15.12

133 158

144 169

26500 | 26800 .17.12

26510 | 26810 .17.12.C 26510 | 26810 .17.12

183

194

Part No. 26500... for half e-tube series 2650 / Part No. 26800... for full e-tube series 2680 Part No. 26510... for half e-tube series 2650 / Part No. 26810... for full e-tube series 2680

(KMA = Polymer Metal Mounting Bracket) Request Info

1-800-453-1692 www.aboveboardelectronics.com

Part No. structure 26500. 05. 12.C A A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

Full set with integrated C-profile Width index KMA pivoting

Option: steel locking Part No. 260.12 - for e-chains and e-tubes available Locked connections One part (2-piece) for all e-chain widths Electrically conductive ®

®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options . from page 656

fAl

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

307

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Seite 308

E2/000 e-tubes 2650·2680 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/2650 www.igus.eu/2680

X - 6 mm

(X - 1 mm)

17,5

35

3,4

10 10

IL=101=0:99:0=

17,5

2,5

MEM

35.1.1

35.5.1

35.2.1

35.3.1

3210.X

35.4.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

3

35.1

s_,,, 12 4 3 35.2

v_v 12 3

I X ,• v,-c) c, c„ IN 7

3

35.4

2

7

12

3

35.5

v(3v

I

1

12 mil 3,4

NMI

assembled

35.1 35.1.1

For even faster installation

Separator, narrow head unassembled 35.2 assembled 35.2.1

narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 35.3 assembled 35.3.1

For side-mounted applications

Separator, asymmetrical unassembled 35.4 assembled 35.4.1

Asymmetrical separator, for defined distance. No additional spacers required. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Locks securely in 2,5 mm increments

lockable

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unmontiert montiert

35.5 35.5.1

Horizontal separation

Full-width shelf, X -1

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Notch separator,

t

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled

Separator, 35.3

I Z

Standard - for any application

Standard separator, wide base

lockable unassembled 3200.X assembled 3210.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable fullwidth shelves 050

3200.050 3210.050 125

3200.125 3210.125 225

3200.225 3210.225

075 100 115

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

3200.250 3210.250

308 More information

www.igus.eu/2650

www.igus.eu/2680

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Seite 309

2650 2680

e-tubes 2650 Further accessories Extender crossbars 63

27005.12.D58

27005.15.D58

35/62.1

35/62.1

ø58

ø58

50

62

ø58

74

138,1

113

27005.07.D58

3200.X

75 91,2

3200.X

125

150

141,2

166,2

Extender crossbars only for series 2650 - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 58 mm.

Extender crossbars for half e-tubes snap-open along the inner radius

Bi

Ba

[mm]

[mm]

R Bend radii

2650. 07 D58.R.0 2650. 12 D58.R.0

75 125

91 141

| 100 | 125 | 150 | 175 | 200 | 250 | 100 | 125 | 150 | 175 | 200 | 250

2650. 15 D58.R.0

150

166

| 100 | 125 | 150 | 175 | 200 | 250

[mm]

Supplement Part No. with required radius (R). Example: 2650.15D58.100.0

Interior separation for extender crossbars 3

<., c., c;?

68 62

35/62.1

. • C:=1= C=D -

ME Em IMPIM M:!! N:m

3,4

12

X -1

Standard separator, wide base unassembled 35/62.1 assembled 35/62.1.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X

Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

309

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3400 3500

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Seite 310

®

E2/000 e-chains 3400·3500 Product range Large inner height, high strength

...3400

on 45

45

...3500

®

e-chains | 3400 snap-open along inner radius from both sides e-chains | 3500 snap-open along outer radius from both sides | Standard ®

e-chains snap-open along the inner radius

e-chains snap-open along the outer radius

Bi

Ba

R Bend radii

3400

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

3400. 050 .R.0 3400. 075 .R.0

3500. 050 .R.0 3500. 075 .R.0

50 75

70 95

| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 1,60

≈ 1,60

≈ 1,78

≈ 1,78

3400. 100 .R.0 3400. 115 .R.0

3500. 100 .R.0 3500. 115 .R.0

100 115

120 135

| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 1,93

≈ 1,93

≈ 1,99

≈ 1,99

3400. 125 .R.0 3400. 150 .R.0 3400. 175 .R.0

3500. 125 .R.0 3500. 150 .R.0 3500. 175 .R.0

125 150 175

145 170 195

| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 2,03

≈ 2,03

≈ 2,17

≈ 2,17

≈ 2,28

≈ 2,28

3400. 200 .R.0 3400. 225 .R.0

3500. 200 .R.0 3500. 225 .R.0

200 225

220 245

| 075 | 100 | 125 | 150 | 200 | 250 | 300 | 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 2,45

≈ 2,45

≈ 2,59

≈ 2,59

3400. 250 .R.0

3500. 250 .R.0

250

270

| 075 | 100 | 125 | 150 | 200 | 250 | 300

≈ 2,73

≈ 2,73

®

®

Half e-tubes, series 3450 and full e-tube series 3480

from page 316

Supplement Part No. with required radius (R). Example: 3500.075.200.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

®

®

Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.3400 for series 3400/3500. For widths Bi [mm]: 050, 075, 100, 115. More information www.igus.eu/savetime ®

®

®

310 More information

www.igus.eu/3400

www.igus.eu/3500

3500

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Seite 311

3400 3500

®

E2/000 e-chains 3400·3500 Dimensions 656

708

Ba Bi

20 10 8.0 6.0 4.0 2.0

a

FLB

3500

≤42 mm

45 64 3400

FLG

1.5

45 mm 67 mm/link 15 (1005 mm) S/ + K 2

S

0.5

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end 67

64

0

H

Moving end R

HF = H + 40

S/2

D

1.0

0

Inner height Pitch Links/m Chain length

H - 64

Fill weight [kg/m]

Unsupported applications | Short travels

R

075

100

125

150

200

250

300

H

214

264

314

364

464

564

664

D K

208 370

233 450

258 530

283 610

333 765

383 920

433 1080

The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) Before using series 3400 on long travels please consult igus . ®

Gliding applications | Long travels from 10 m to max. 150 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . For long travels, igus specifies series 3500 that snaps open along the outer radius. In case of travels between 6 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

®

R

075

100

125

150

200

250

300

H2 D2+25 K2 ACL

150 208 370 –

200 233 450 –

186 475 804 233

186 570 1005 303

186 780 1340 463

186 1010 1675 643

186 1150 1943 733

Before using series 3400 on long travels please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

311

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Seite 312

®

E2/000 e-chains 3400·3500 Accessories Mounting brackets, polymer | Pivoting | Locking

Moving end

Fixed end

3...3PZ(B) / 3...1PZ(B)

17

17

16/90°

10

34

3...4PZ(B) / 2...2PZ(B)

40 A

Ba

Ba

A

40 t=8

t=8

90°

53°

8,2 7

53° 90°

20

60

60

90° 53°

2

20 8

53°

90°

Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

.050. .075.

3050.34PZB 3075.34PZB

3050.34PZ 3075.34PZ

3050.12PZB 3075.12PZB

.100. .115. .125.

3100.34PZB 3115.34PZB 3125.34PZB

3100.34PZ 3115.34PZ 3125.34PZ

3150.34PZB 3175.34PZB

3150.34PZ 3175.34PZ

.150. .175.

O

0-

[mm]

Number of teeth

3050.12PZ 3075.12PZ

28 53

5 7

3100.12PZB 3115.12PZB 3125.12PZB

3100.12PZ 3115.12PZ 3125.12PZ

78 93 103

10 11 12

3150.12PZB 3175.12PZB

3150.12PZ 3175.12PZ

128 153

15 17

178 203 228

20 22 25

.200. 3200.34PZB 3200.34PZ 3200.12PZB 3200.12PZ .225. 3225.34PZB 3225.34PZ 3225.12PZB 3225.12PZ .250. 3250.34PZB 3250.34PZ 3250.12PZB 3250.12PZ Full set with tiewrap plate + 10 cable tiewraps, please add index K1 e.g. 3250.34PZBK1

Offo" A1 viEMEMNIN

AMIN

01ff0111

I A2

A3

1;AbEENEw

Part No. structure 3075. 34 PZB A1

OXON

1111,

NittMENEm

A…must be indicated on preassembled configurations

A4

With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

'-w/EMEMOIN

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 312 More information

www.igus.eu/3400

A

www.igus.eu/3500

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Seite 313

3400 3500

®

E2/000 e-chains 3400·3500 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

34001/34101....2

Bi +13 = A Bi + 24 = B

Bi + 24 = B Bi +13 = A

ø 5,5

Frontal view of KMA ø 5,5

Bi +13 = A

Fixed end

34001/34101....1

Bi

Moving end

45° 45° 45°

15

82

82

15

45°

22

KMA pivoting | Recommended for unsupported and gliding applications KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting with C-profile without C-profile

Part No. full set KMA locking without C-profile with C-profile

A

B

[mm]

[mm]

.050. .075.

34001.050.12.C 34001.050.12 34001.075.12.C 34001.075.12

34101.050.12.C 34101.050.12 34101.075.12.C 34101.075.12

63 88

74 99

.100. .115. .125.

34001.100.12.C 34001.100.12 34001.115.12.C 34001.115.12 34001.125.12.C 34001.125.12

34101.100.12.C 34101.100.12 34101.115.12.C 34101.115.12 34101.125.12.C 34101.125.12

113 128 138

124 139 149

.150. .175.

34001.150.12.C 34001.150.12 34001.175.12.C 34001.175.12

34101.150.12.C 34101.150.12 34101.175.12.C 34101.175.12

163 188

174 199

.200. 34001.200.12.C 34001.200.12 34101.200.12.C 34101.200.12 .225. 34001.225.12.C 34001.225.12 34101.225.12.C 34101.225.12 .250. 34001.250.12.C 34001.250.12 34101.250.12.C 34101.250.12 KMA pivoting to one side: moving end 34001...3 / fixed end 34001...4

213 238 263

224 249 274

(KMA = Polymer Metal Mounting Bracket) Request Info

1-800-453-1692 www.aboveboardelectronics.com

Part No. structure 34001. 075. 12.C A A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

Full set with integrated C-profile Width index KMA pivoting

Option: steel pivoting Part No. 3000.12 - for e-chains and e-tubes available ®

.Pivoting connections .One part (2-piece) for all e-chain widths .Electrically conductive ®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

313

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Seite 314

®

E2/000 e-chains 3400·3500 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/3400 www.igus.eu/3500

10

22,5

10

45

22,5

(X - 1 mm)

3,4

X - 6 mm

45.1.1

45.2.1

45.3.1

3210.X

45.4.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

ig x 3

45.1

14 4

Is

„s„ 45.2

t

45.3

•a

s,

9

14

L;2

unassembled assembled

CID X -1

For thin cables 45.3 45.3.1

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains .

For side-mounted applications

Separator, asymmetrical

45.4

2

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

®

unassembled assembled

3,4

o

For even faster installation

Separator, narrow base

t, , vc _.,,

3

Eli NM

assembled

45.1 45.1.1

unassembled 45.2 assembled 45.2.1

3

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled

narrow head

14

7

rX

wide base

Separator,

3

i g

Standard - for any application

Standard separator,

..

45.4 45.4.1

Asymmetrical separator, for defined distance. No additional spacers required.

Horizontal separation

Full-width shelf, lockable unassembled 3200.X assembled 3210.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full-width shelves Width X [mm] unassembled assembled 050 3200.050 3210.050 075 3200.075 3210.075 100 3200.100 3210.100 115

Width X [mm] unassembled assembled Width X [mm] unassembled assembled 125 3200.125 3210.125 225 3200.225 3210.225 150 3200.150 3210.150 250 3200.250 3210.250 175 3200.175 3210.175

3200.115 3210.115 200

3200.200 3210.200 Request Info

1-800-453-1692 www.aboveboardelectronics.com

314 More information

www.igus.eu/3400

www.igus.eu/3500

04B)-EU-D-IT-FR-268-389miniJUa

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Seite 315

3400 3500

®

e-chains 3400·3500 Further accessories Extender crossbars 88

188 35005.200.D80

99,5 85

35005.100.D80

3200.XX 45/85.1

5,-)..Q.

ø80

ø80

o 100 120

200 220

Extender crossbars - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 80 mm.

Extender crossbars for e-chains snap-open along the inner radius

Extender crossbars for e-chains snap-open along the outer radius

Bi

Ba

[mm]

[mm]

3400. 100 D80.R.0 3400. 200 D80.R.0

3500. 100 D80.R.0 3500. 200 D80.R.0

100 200

120 220

®

®

R Bend radii [mm]

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

*Radius 075 and 100 only possible with e-chains series 3500 ®

Supplement Part No. with required radius (R). Example: 3500.100D80.200.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Interior separation for extender crossbars r7 92 85

3

-

14

C:=1= C=D 3,4

I I ME nm M! MI=Mi EMI! N:m

45/85.1

X -1

Standard separator, wide base unassembled 45/85.1 assembled 45/85.1.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X

Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link. .

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 7 different heights.

Separator with integrated strain relief Strain relief separator Part No. 301.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

315

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3450 3480

19.06.2015

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Seite 316

E2/000 e-tubes 3450·3480 Product range

45

Chip protection

...3450

...3480

Half e-tubes| 3450 snap-open along inner radius from both sides, closed along outer radius Full e-tubes | 3480 snap-open along inner radius from both sides, fully enclosed Half e-tubes snap-open along the inner radius

Full e-tubes snap-open along the inner radius

Bi

Ba

R Bend radii

3450

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

3450. 050 .R.0 3450. 075 .R.0

3480. 050 .R.0 3480. 075 .R.0

50 75

70 95

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 1,77

≈ 1,96

≈ 1,95

≈ 2,07

3450. 100 .R.0 3450. 115 .R.0

3480. 100 .R.0 3480. 115 .R.0

100 115

120 135

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 2,15

≈ 2,30

≈ 2,30

≈ 2,46

3450. 125 .R.0 3450. 150 .R.0 3450. 175 .R.0

3480. 125 .R.0 3480. 150 .R.0 3480. 175 .R.0

125 150 175

145 170 195

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 2,42

≈ 2,49

≈ 2,60

≈ 2,62

≈ 2,75

≈ 2,80

3450. 200 .R.0 3450. 225 .R.0

3480. 200 .R.0 3480. 225 .R.0

200 225

220 245

| 075* | 100* | 125 | 150 | 200 | 250 | 300 | 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 2,90

≈ 2,94

≈ 3,15

≈ 3,12

3450. 250 .R.0

3480. 250 .R.0

250

270

| 075* | 100* | 125 | 150 | 200 | 250 | 300

≈ 3,30

≈ 3,28

*Radius available upon request, please consult igus for delivery time ®

Radii 075, 100: the e-tube is not completely enclosed. Please consult igus

®

Supplement Part No. with required radius (R). Example: 3450.075.200.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

®

®

Open e-chains in a flash with the igus e-chain opener Reduce assembly time from 33 to 2 sec. with the igus e-chain opener. Open a long piece of e-chain in one go. Part No. 908.254.3400 for series 3450. For widths Bi [mm]: 050, 075, 100, 115. More information www.igus.eu/savetime ®

®

®

316 More information IP' www.igus.eu/3450 IP' www.igus.eu/3480

3480

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Seite 317

E2/000 e-tubes 3450·3480 Dimensions

3450 3480

F14 656

Ba Bi

20 10 8.0 6.0 4.0 2.0

FLB

r% ≤42 mm

.

FLG

45 64

.

3450/3480

1.5

45 mm 67 mm/link 15 (1005 mm) S/ + K 2

S

0.5

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end 67

64

0

H

Moving end R

HF = H + 40

S/2

D

1.0

0

Inner height Pitch Links/m Chain length

H - 64

Fill weight [kg/m]

Unsupported applications | Short travels

R

075*

100*

125

150

200

250

300

H

214

264

314

364

464

564

664

D K

208 370

233 450

258 530

283 610

333 765

383 920

433 1080

The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) *Radius available upon request, please consult igus for delivery time Before using series 3450/3480 on long travels please consult igus . ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

317

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3450 3480

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Seite 318

E2/000 e-tubes 3450·3480 Accessories Mounting brackets, polymer | Pivoting | Locking

Moving end

Fixed end

3...3PZ(B) / 3...1PZ(B)

17

16/90°

17

10

34

3...4PZ(B) / 2...2PZ(B)

40 A

Ba

Ba

A

40 t=8

t=8

90°

8,2

53° 90°

7

20

53°

2

20 8

60

60

90° 53°

53°

90°

Polymer pivoting | Recommended for unsupported applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

[mm]

.050. ► .075. ►

3050.34PZB 3075.34PZB

3050.34PZ 3075.34PZ

3050.12PZB 3075.12PZB

.100. ► .115. ► .125. ►

3100.34PZB 3115.34PZB 3125.34PZB

3100.34PZ 3115.34PZ 3125.34PZ

.150. ► .175. 0-

3150.34PZB 3175.34PZB

.200. ► .225. ► .250. ►

3200.34PZB 3225.34PZB 3250.34PZB

Number of teeth

3050.12PZ 3075.12PZ

28 53

5 7

3100.12PZB 3115.12PZB 3125.12PZB

3100.12PZ 3115.12PZ 3125.12PZ

78 93 103

10 11 12

3150.34PZ 3175.34PZ

3150.12PZB 3175.12PZB

3150.12PZ 3175.12PZ

128 153

15 17

3200.34PZ 3225.34PZ 3250.34PZ

3200.12PZB 3225.12PZB 3250.12PZB

3200.12PZ 3225.12PZ 3250.12PZ

178 203 228

20 22 25

Full set with tiewrap plate + 10 cable tiewraps, please add index K1

A1

I

e.g. 3250.34PZBK1 Part No. structure 3075. 34 PZB A1

Offo"

AMIN

A2

A3

l'AlltMENEw

11 11,

‘ 94t0EffiNE011,

A…must be indicated on preassembled configurations

A4

With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

' -w/EMEMOIN

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

00-

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

318 More information

www.igus.eu/3450

A

www.igus.eu/3480

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Seite 319

3450 3480

E2/000 e-tubes 3450·3480 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

3450 = 34500/34510...2 3480 = 34800/34810...2

Bi +13 = A Bi + 24 = B

Bi + 24 = B Bi +13 = A

ø 5,5

Frontal view of KMA ø 5,5

Bi +13 = A

Fixed end

3450 = 34500/34510...1 3480 = 34800/34810...1

Bi

Moving end

5° 24° 5°

15

82

82

15

22

10°

KMA pivoting | Recommended for unsupported applications KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting with C-profile without C-profile

Part No. full set KMA locking with C-profile without C-profile

• • .100. • .115. • .125. • .150. • .175. • .200. • .225. • .250. •

34500 | 34800 .050.12.C 34500 | 34800 .050.12 34500 | 34800 .075.12.C 34500 | 34800 .075.12

.050. .075.

A

B

[mm]

[mm]

34510 | 34810 .050.12.C 34510 | 34810 .050.12 34510 | 34810 .075.12.C 34510 | 34810 .075.12

63 88

74 99

34500 | 34800 .100.12.C 34500 | 34800 .100.12 34500 | 34800 .115.12.C 34500 | 34800 .115.12 34500 | 34800 .125.12.C 34500 | 34800 .125.12

34510 | 34810 .100.12.C 34510 | 34810 .100.12 34510 | 34810 .115.12.C 34510 | 34810 .115.12 34510 | 34810 .125.12.C 34510 | 34810 .125.12

113 128 138

124 139 149

34500 | 34800 .150.12.C 34500 | 34800 .150.12 34500 | 34800 .175.12.C 34500 | 34800 .175.12

34510 | 34810 .150.12.C 34510 | 34810 .150.12 34510 | 34810 .175.12.C 34510 | 34810 .175.12

163 188

174 199

34500 | 34800 .200.12.C 34500 | 34800 .200.12 34500 | 34800 .225.12.C 34500 | 34800 .225.12 34500 | 34800 .250.12.C 34500 | 34800 .250.12

34510 | 34810 .200.12.C 34510 | 34810 .200.12 34510 | 34810 .225.12.C 34510 | 34810 .225.12 34510 | 34810 .250.12.C 34510 | 34810 .250.12

213 238 263

224 249 274

KMA pivoting

Part No. 34500... for half e-tube series 3450 / Part No. 34800... for full e-tube series 3480

KMA locking

Part No. 34510... for half e-tube series 3450 / Part No. 34810... for full e-tube series 3480 Part No. structure 34500. 075. 12.C A Request Info 1-800-453-1692

(KMA = Polymer Metal Mounting Bracket)

www.aboveboardelectronics.com

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

A…must be indicated on preassembled configurations Full set with integrated C-profile Width index KMA pivoting

Option: steel pivoting Part No. 3000.12 - for e-chains and e-tubes available One part (2-piece) for all e-chain widths Electrically conductive ®

.Pivoting connections

®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

319

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Seite 320

E2/000 e-tubes 3450·3480 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/3450 www.igus.eu/3480

(X - 1 mm)

I

1/4

22,5

3,4

22,5

10 10

---------

-

45.1.1

45.2.1

' 45

X - 6 mm

45.3.1

3210.X

45.4.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

ig x 3

45.1

14 4 3

I g

Is

vs,

•

assembled

Eli NM

45.2

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

45.2.1

For thin cables

2

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains .

For side-mounted applications

unassembled 45.4 assembled 45.4.1

cl v_

9

45.3 45.3.1

Separator, asymmetrical

45.4

14 3,4

o

For even faster installation

®

unassembled

3

rX

45.1 45.1.1

Separator, narrow base

,,_,

•

7

assembled

assembled

45.3

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled

unassembled

3

I t.

wide base

Separator, narrow head

45.2

14

Standard - for any application

Standard separator,

Horizontal separation

CID Full-width shelf,

L;2 X -1

..

Asymmetrical separator, for defined distance. No additional spacers required.

lockable unassembled 3200.X assembled 3210.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full-width shelves Width X [mm] unassembled assembled 050 3200.050 3210.050 075 3200.075 3210.075 100 3200.100 3210.100 115

Width X [mm] unassembled assembled Width X [mm] unassembled assembled 125 3200.125 3210.125 225 3200.225 3210.225 150 3200.150 3210.150 250 3200.250 3210.250 175 3200.175 3210.175

3200.115 3210.115 200

3200.200 3210.200 Request Info

1-800-453-1692 www.aboveboardelectronics.com

320 More information

www.igus.eu/3450

www.igus.eu/3480

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Seite 321

3450 3480

e-tubes 3450 Further accessories Extender crossbars 88

188 35005.200.D80

99,5 85

35005.100.D80

3200.XX 45/85.1

5,-)..Q.

ø80

ø80

o 100 120

200 220

Extender crossbars only for series 3450 - large increase of the interior space for the smooth guiding of larger hoses. Suitable for hoses with an outer diameter of max. 80 mm.

Extender crossbars for half e-tubes snap-open along the inner radius

Bi

Ba

[mm]

[mm]

3450. 100 D80.R.0 3450. 200 D80.R.0

100 200

120 220

R Bend radii [mm]

| 125 | 150 | 200 | 250 | 300 | 125 | 150 | 200 | 250 | 300

Supplement Part No. with required radius (R). Example: 3450.100D80.200.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Interior separation for extender crossbars r7 92 85

3

-

14

C:=1= C=D 3,4

I I ME nm M! MI=Mi EMI! N:m

45/85.1

X -1

Standard separator, wide base unassembled 45/85.1 assembled 45/85.1.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X

Standard separator, wide base For maximum holding strength and safe standing. In standard configuration separators are assembled every 2nd link.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 7 different heights.

Separator with integrated strain relief Strain relief separator Part No. 34501.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

321

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255

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Seite 322

E2 medium Series 255 Product range

24

Small pitch, smooth running

...255

D

0 0

Series 255 | Snap-open along the outer radius from one side Snap-open along the inner radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

255. 03 .R.0 255. 05 .R.0

38 57

54 73

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 0,81

255. 07 .R.0 255. 10 .R.0

77 103

93 119

| 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

≈ 1,01

Weight [kg/m]

Supplement Part No. with required radius (R). Example: 255.10.200.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

322 More information

www.igus.eu/255

≈ 0,90 ≈ 1,15

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Seite 323

E2 medium Series 255 Dimensions

255 656

700

20

Inner height 24 mm 10 8.0 6.0 4.0 2.0

≤22 mm Bi Ba

FLB

FLG

S S/2

D

1.0 0.5

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end 27,8

H

0

H - 35

Moving end R

35

0

HF = H + 25

1.5

Pitch 27,8 mm/link Links/m 36 (1000,8 mm) Chain length S/2 + K

24 35

Fill weight [kg/m]

Unsupported applications | Short travels

R

055

075

100

125

150

175

200

225

H +40

145

185

235

285

335

385

435

485

535

D K

114 230

134 295

159 370

184 450

209 530

234 610

259 685

284 765

309 845

250

The required clearance height: HF = H + 25 mm (with 1,5 kg/m fill weight)

Gliding applications | Long travels from 10 m to max. 100 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

055 110

075 150

100 100

125 100

150 100

175 100

200 100

225 100

250 100

D2+25 K2 ACL

114 230 –

134 295 –

380 612 222

495 806 322

570 945 372

665 1112 437

740 1223 497

1040 1610 *

1130 1779 822

*Values upon request

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

323

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Seite 324

E2 medium Series 255 Accessories

255

Mounting brackets, polymer | Pivoting | Locking Moving end

Fixed end

....... r i.

1

w ,

2...4PZ1(B) / 2...2PZ1(B) 17 15

..,

i _wi

10

2...3PZ1(B) / 2...1PZ1(B) 32 12/90°

p I

90°

A

t=7

6,1

..=

10

Ba - 3

30

A

Ba + 1

30

45° 90°

mg!, ..=

10 8

2

90° 45°

45°

40

40

45°

90°

Polymer pivoting | Recommended for unsupported and gliding applications | Standard Polymer locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set pivoting with tiewrap plates without tiewrap plates

Part No. full set locking with tiewrap plates without tiewrap plates

.03. .05.

2030.34PZ1B 2050.34PZ1B

2030.34PZ1 2050.34PZ1

2030.12PZ1B 2050.12PZ1B

.07. .10.

2070.34PZ1B 2100.34PZ1B

2070.34PZ1 2100.34PZ1

2070.12PZ1B 2100.12PZ1B

Full set with tiewrap plate + 10 cable tiewraps, please add index K1

AMON

A1

kstaCr

hl A2 NitrMEMENs

[mm]

Number of teeth

2030.12PZ1 2050.12PZ1

25 44

4 6

2070.12PZ1 2100.12PZ1

64 90

8 10

A

e.g. 2030.34PZ1BK1

AMID

A3

hl A4 15 4:MEME0111 NitEMEMM

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Part No. structure 2100. 34 PZB A1

.L

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set pivoting = 34 Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

324 More information

www.igus.eu/255

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Seite 325

E2 medium Series 255 Accessories

255

2552

221.X

7

10,75

5

24

2,5

10,75

5

2,5

Interior separation

2554

2554

2210.X

2552

2554

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

2,5

1 PEI

Slotted separator for e-chains ®

E

2,5

10

X-1

unassembled assembled

2551 2552

Full-width shelf for e-tubes unassembled 220.X assembled 221.X

Standard slotted separator 2551 Due to its slot, it allows basic vertical/horizontal shelving arrangements (determining which type of separator to use depends on any potential retrofit requirements).

Full-width shelf 220.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelves Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

038 057

220.38 220.57

221.38 221.57

077 103

220.77 220.103

221.77 221.103

4

1 PEI

Slotted separator for e-chains ®

unassembled assembled

2,5

10

mum

X X-7

2553

Slotted separator 2553 Due to its slot, it allows basic vertical/horizontal shelving arrangements (determining which type of separator to use depends on any potential retrofit requirements).

2554

Shelf 2200.X

Shelf for e-chains

For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They can be fitted

®

unassembled 2200.X assembled 2210.X

at 3 different heights.

Shelves Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

018 023 028 033

2200.18 2200.23 2200.28 2200.33

2210.18 2210.23 2210.28 2210.33

038 043 048 058

2200.38 2200.43 2200.48 2200.58

2210.38 2210.43 2210.48 2210.58

068 073 088 099

2200.68 2200.73 2200.88 2200.99

2210.68 2210.73 2210.88 2210.99

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

325

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Seite 326

R100 e-tubes Introduction Advantages Universal: attachment from any side

Chip protection: smooth, chiprepellent exterior

Long lifetime: lateral gliding surfaces

Quick assembly: snap-open access along inner or the outer radius

Space-efficient: optimised ratio of inner to outer dimension

Long service life: double stop dog for long unsupported length

Protection against dirt and debris, cost effective E2 series R100 e-tubes E2 series R100 - cost effective, for applications with low and medium speeds. e-tubes R100 work in hot chip areas, in areas of dirt and dust generated by woodworking, steelmills, pulp and paper, textile, agriculture, coal-fired plants and many other hostile environments. . Very good protection against chips (including hot chips) •Robust and tightly closed •Space-efficient with optimised ratio of inner dimension to outer dimension •Modular interior separation •Universal KMA mounting brackets with attachment options from any side Typical industries and applications

• Tooling machines •Woodworking machines •All kind of industries and machines with chip, dirt and dust

Dirt repellent: covered pin/bore connection

II=

iF product design award 2000 series R117/R118

product design award

326

fa A A

More information

e-tubes with igumid HT-material for hot chips up to +850°C available upon request Electrically conductive ESD/ATEX versions upon request UL94-V0 classification upon request

www.igus.eu/R100

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Seite 327

R100 e-tubes Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

E2 e-tubes R100 hinged, snap-open along the inner radius from both sides

R117 R157 R167

21 40 50

20 - 100 40 - 200 50 - 250

32 - 112 56 - 216 68 - 268

28 50 64

63 - 180 100 - 250 100 - 300

1,20 2,25 2,50

330 334 342

E2 e-tubes R100 Standard hinged, snap-open along the outer radius from both sides

R118 R158 R168

21 40 50

25 - 80 40 - 200 50 - 200

37 - 92 56 - 216 68 - 218

Request Info

28 50 64

63 - 180 100 - 250 100 - 300

1,20 2,25 2,50

330 334 342

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

327

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Seite 328

R100 e-tubes Technical data Overview Technical data Speed gliding1) / acceleration gliding1) FLG FLB

upon request

Speed FLG / acceleration FLG

≤ 10 [m/s] / ≤ 100 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G Flammability class, igumid G FLG = with straight upper run

VDE 0304 IIC UL94-HB

FLB = with permitted sag

1) In special cases, gliding applications are also possible, please consult igus . ®

Installation types, maximum travels

Series e-tube

Unsupported

R117 / R118

≤ 1,20 m

R157 / R158 R167 / R168

Vertical standing

Side mounted unsupported

≤ 20 m

≤ 2,0 m

≤ 0,7 m

≤ 2,25 m

≤ 40 m

≤ 3,0 m

≤ 1,0 m

≤ 2,50 m

≤ 50 m

≤ 3,0 m

≤ 1,0 m

328 More information

Vertical hanging

www.igus.eu/R100

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Seite 329

R100 e-tubes Order keys and options Options with order keys based on series R167 Standard

Part No. Standard

NC-version (no camber) without pretension

No burning-in of hot chips up to +850°C (1562°F)

ESD / ATEX classified e-chains II 2 GD

Part No. NC-version

Part No. igumid HT-material

Part No. ESD-material

®

NC

168.100.R.0

168.100.R.0.NC

168.100.R.0.HT

168.100.R.0.ESD

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Order example | Order key and colour options based on series R168 Order example for complete e-tube (1,0 m), colour black, with mounting brackets and interior separation: e-tube (1,0 m)

168.100.100.0

Please indicate e-tube length or number of links: 1,0 m or 17 links

+ Mounting brackets KMA - 1set

1680.100.12

+ Interior separation with 2 separators assembled every 2nd link

2 x 1686.01

Order text: 1,0 m 168.100.100.0 + 1680.100.12 + 2 x 1686.01

General igus colour options for e-chains and e-tubes

Order key e-tube snap-open along the outer radius e-tube snap-open along the inner radius

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

168.100.100.0 Colours 167.100.100.0 • Black

j1

®

Order index Colours .0 White •Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT Orange only for e-chains .3 Yellow •Grey Standard, from stock!

®

Dusty grey

only for e-tubes

.31

Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

329

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R117 R118

19.06.2015

14:58 Uhr

Seite 330

R100 e-tubes Series R117·R118 Product range Chip protection, even against hot chips, cost effective

...R118

21

21

...R117

Series R117 | Hinged, snap-open along the inner radius from both sides Series R118 | Hinged, snap-open along the outer radius from both sides | Standard e-tubes snap-open along the inner radius

e-tubes snap-open along the outer radius

Bi

Ba

R Bend radii

R117

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

117. 020 .R.0 117. 025 .R.0

118. 020 .R.0* 118. 025 .R.0

20 25

32 37

| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,43

≈ 0,43

≈ 0,46

≈ 0,46

117. 038 .R.0 117. 048 .R.0

118. 038 .R.0* 118. 048 .R.0

38 48

50 60

| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,56

≈ 0,56

≈ 0,66

≈ 0,66

117. 063 .R.0 117. 080 .R.0 117. 100 .R.0

118. 063 .R.0* 118. 080 .R.0 118. 100 .R.0*

63 80 100

75 92 112

| 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 | | 063 | 075 | 100 | 110 | 125 | 145 | 180 |

≈ 0,76

≈ 0,76

≈ 0,89

≈ 0,89

≈ 1,06

≈ 1,06

*Width available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: 118.080.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 118.080.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®

330 More information

www.igus.eu/R117

www.igus.eu/R118

R118

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Seite 331

R117 R118

R100 e-tubes Series R117·R118 Dimensions 656 Ba Bi

20

R118

10 8.0 6.0 4.0 2.0

≤17 mm R117

FLB

Inner height Pitch Links/m Chain length

21 mm 30,5 mm/link 33 (1000,6 mm) S/ + K 2

S

1.0

S/2

D

FLG 2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R

Fixed end 30,5

30,6

A:0Acid NIri 01 WU

R

063

075

100

110

125

145

180

H

154

178

228

248

278

318

388

28

1.0

H

37,4

Moving end 0

H - 28

0.5

HF = H + 25

1.5

0

21 28

Fill weight [kg/m]

Unsupported applications | Short travels

D 123 135 160 170 185 205 240 K 260 300 380 410 455 520 630 The required clearance height: HF = H + 25 mm (with 1,0 kg/m fill weight)

Interior separation | Standard

II

5

Vertical separator 1185.01

1,5

Separator for e-tubes

10

unassembled 1185.01 assembled 1186.01

Request Info

Vertical separators are used if a vertical subdivision of the etube interior is required. As standard vertical separators are assembled every other link.

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

331

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11"1.111 R117 R118

Seite 332

R100 e-tubes Series R117·R118 Accessories KMA mounting brackets | Attachment from any side | One side pivoting

Fixed end

Moving end

Frontal view of KMA

Bi

11800...1

A

B

11800...4

10°-28° ‘•••1

ISAR" 4

6 30.6

la° MED I

14

Pivoting option at fixed end available upon request Part No. 11800...12

37.4

KMA one side pivoting | Recommended for short travels | Standard Width Index

Part No. full set KMA one side pivoting

A

B

[mm]

[mm]

020. 025.

11800.020.14 11800.025.14

29 34

36 41

038. 048. 063.

11800.038.14 11800.048.14 11800.063.14

47 57 72

54 64 79

080. 100.

11800.080.14 11800.100.14

89 109

96 116

(KMA = Polymer Metal Mounting Bracket)

The mounting brackets are supplied with hexagon nuts and can be attached with M4 bolts, or the mounting brackets may also be attached with M4 hexagon socket DIN 912 cap bolts.

Part No. structure 11800. 020. 14 A

A

fA

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

I

IL=

A…must be indicated on preassembled configurations Full set Width index KMA pivoting

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

332 More information

www.igus.eu/R117

www.igus.eu/R118

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Seite 333

R117 R118

R100 e-tubes Series R117·R118 Accessories Mounting brackets, angled, polymer | One side pivoting Fixed end

Moving end

1180...1PZ(B)

1180 ...4PZ(B)

Bi + 12 A B

c

5,5

• NE um IN 32 6,2

5,5

I

11111

B A Bi + 12

=Am. 1 JI 1 .11111 32 6,2

10°-28°

10°-28°

12

12

Ell 20

20

Strain relief is possible on the moving end and/or the fixed end

37,4

Angled polymer bracket one side pivoting | Recommended for short travels Width Index 025. 038. 048. 063. 080. 100.

• • • • • •

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

1180.025.14PZB 1180.038.14PZB

1180.025.14PZ 1180.038.14PZ

12 25

15 20

3 4

1180.048.14PZB 1180.063.14PZB 1180.080.14PZB

1180.048.14PZ 1180.063.14PZ 1180.080.14PZ

35 50 67

30 40 60

5 6 8

1180.100.14PZB

1180.100.14PZ

87

80

10

The following parts are required for attachment of the mounting brackets: • Countersunk bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base

• Hexagon nut M5 DIN 7991 • Washer 5,3 DIN 125-ST graCrs

A1 xo-trzormi.

A2 NiltiEMEME

Part No. structure 1180.048.14 PZBA1

44UKCIN

49M

A3

A4

1=0)mossoi

v-At,,Essmo.

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

I IA

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Width index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

333

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R157 R158

19.06.2015

14:58 Uhr

Seite 334

R100 e-tubes Series R157·R158 Product range Chip protection, even against hot chips, cost effective

...R158

On 40

40

...R157

Series R157 | Hinged, snap-open along the inner radius from both sides Series R158 | Hinged, snap-open along the outer radius from both sides | Standard Bi

Ba

R Bend radii

R157

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

40 50

56 66

| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |

≈ 1,21

≈ 1,21

≈ 1,30

≈ 1,30

75 88

91 104

| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |

≈ 1,50

≈ 1,50

≈ 1,57

≈ 1,57

104 116 141

| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |

≈ 1,63

≈ 1,63

158. 100 .R.0 158. 125 .R.0

88 100 125

≈ 1,71

≈ 1,71

≈ 1,92

≈ 1,92

157. 135 .R.0 157. 150 .R.0

158. 135 .R.0 158. 150 .R.0

135 150

150 166

| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |

≈ 2,10

≈ 2,10

≈ 2,13

≈ 2,13

157. 175 .R.0 157. 200 .R.0

158. 175 .R.0 158. 200 .R.0

175 200

191 216

| 100 | 125 | 150 | 175 | 200 | 250 | | 100 | 125 | 150 | 175 | 200 | 250 |

≈ 2,34

≈ 2,34

≈ 2,55

≈ 2,55

e-tubes snap-open along the inner radius

e-tubes snap-open along the outer radius

157. 040 .R.0 1) 157. 050 .R.0

158. 040 .R.0 1) 158. 050 .R.0 158. 075 .R.0

157. 075 .R.0 157. 088 .R.0 157. 090 .R.0 2) 157. 100 .R.0 157. 125 .R.0

158. 088 .R.0 158. 090 .R.0 2)

1) Lid removable only, not hinged 2) Same dimensions as 157.088 - less recent design, no hinged option

Supplement Part No. with required radius (R). Example: 158.100.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 158.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®

334 More information

www.igus.eu/R157

www.igus.eu/R158

R158

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Seite 335

R100 e-tubes Series R157·R158 Dimensions

R157 R158

F14 656

Ba Bi R158

0

S S/2

sto

50

0.5

Moving end

1.0

0

2.0

Unsupported length FLG / FLB [m] Length of travel S [m]

0

2.0

4.0

R

3.0 6.0

12

Fixed end

46

40 mm 46 mm/link 22 (1012 mm) S/ + K 2

•

6

-4,-Atimiscommommiimmommiio--mm

R

100

125

150

175

200

250

H

250

300

350

400

450

550

D K

194 410

219 485

244 565

269 645

294 725

344 880

H

opmemowl. D

1.0

22

FLG

1.5

R157

FLB

Inner height Pitch Links/m Chain length

HF = H + 40

≤37 mm

50

10 8.0 6.0 4.0 2.0

H-50

20

40 50

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight)

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

335

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R157 R158

19.06.2015

14:58 Uhr

Seite 336

R100 e-tubes Series R157·R158 Accessories KMA mounting brackets, extended | Attachment from any side | Pivoting | Locking

Moving end

Fixed end

1580...1 / 1580...3

40

40

12

25

12

Frontal view of KMA* 45

1580...2 / 1580...4

*Quickflange upon request

A

Bi

B A

22

10°-26° 10,5

depending on radius

94

26°

29

94

KMA, extended pivoting | Recommended for short travels | Standard KMA, extended locking | Recommended for vertical hanging, standing applications Width Index .040. .050. .075. .088. .090. .100. .125. .135. .150.

• • • • • • • • • • •

z

Part No. full set KMA pivoting

Part No. full set KMA locking

A

B

[mm]

[mm]

15801.040.12 15800.050.12

15801.040.34 15800.050.34

50 60

61 71

15800.075.12 15800.088.12

15800.075.34 15800.088.34

85 98

96 109

15801.090.12 15800.100.12 15800.125.12

15801.090.34 15800.100.34 15800.125.34

98 110 135

109 121 146

15800.135.12 15800.150.12

15800.135.34 15800.150.34

145 160

156 171

.175. 15800.175.12 15800.175.34 185 196 .200. 15800.200.12 15800.200.34 210 221 Full set with assembled Quickflange, please add index QF e.g. 15800.200.12.QF. Quickflange unassembled: Part No. 15800.QF

•

KMA = Polymer Metal Mounting Bracket)

The following parts are required for attachment of the mounting brackets:

.Socket head cap bolt M5 DIN 912-8.8 .Hexagon nut M5 DIN 934-8 .Washer 5,3 DIN 125-ST

Length depends on the thickness of the attachment base

Part No. structure 15800. 100. 12 A

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

A…must be indicated on preassembled configurations Full set pivoting = 12 Width index Mounting bracket for selected width index

f

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

•

Request Info

1-800-453-1692 www.aboveboardelectronics.com

336 More information

www.igus.eu/R157

www.igus.eu/R158

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14:58 Uhr

Seite 337

R157 R158

R100 e-tubes Series R157·R158 Accessories KMA mounting brackets, abbreviated | Attachment from any side | Pivoting | Locking Moving end

Fixed end

Frontal view of KMA* 45

1580...2 / 1585...2

25

1580...1 / 1585...1

*Quickflange upon request

A

B

Bi

A

B

A

22

12°-15°

10,5

12°-15°

45,4

15°

15°

29

11,1

depending on radius

KMA, abbreviated pivoting | Recommended for short travels | Standard KMA, abbreviated locking | Recommended for vertical hanging, standing applications Width Index

Part No. full set KMA pivoting

Part No. full set KMA locking

.040. ► .050. ►

1580.040.12 1580.050.12

.075. ► .088. ►

A

B

[mm]

[mm]

1585.040.12 1585.050.12

50 60

61 71

1580.075.12 1580.088.12

1585.075.12 1585.088.12

85 98

96 109

.090. .100. ► .125. ►

1580.090.12 1580.100.12 1580.125.12

1585.090.12 1585.100.12 1585.125.12

98 110 135

109 121 146

.135. ► .150. ►

1580.135.12 1580.150.12

1585.135.12 1585.150.12

145 160

156 171

.175. ► 1580.175.12 1585.175.12 185 196 .200. ► 1580.200.12 1585.200.12 210 221 Full set with assembled Quickflange, please add index QF e.g. 1580.200.12.QF. Quickflange unassembled: Part No. 15800.QF (KMA = Polymer Metal Mounting Bracket)

The following parts are required for attachment of the mounting brackets:

• •

Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Hexagon nut M5 DIN 934-8 Washer 5,3 DIN 125-ST

•

Part No. structure 1580. 100. 12 A

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

A…must be indicated on preassembled configurations Full set Width index KMA pivoting

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

337

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R157 R158

19.06.2015

14:58 Uhr

Seite 338

R100 e-tubes Series R157·R158 Accessories Mounting brackets, flange steel | Locking

Moving end

Fixed end

906.461.X.1

Frontal view of flange steel

906.461.X.2

15 x 45°

906.461.X.1 (outer link)

5

A

B = Ba - 35

Ba +1

68 51 +1

50

4 x ø4,2 t=2 7 50

60

906.461.X.2 (inner link)

85

Flange steel, locking | Recommended for short travels Width Index .050. .075.

► ►

Hole pattern

Part No. full set steel, flange

Bi

Ba

A

B

[mm]

[mm]

[mm]

[mm]

58.05 58.1

906.461.1.12* 906.461.2.12*

50 75

66 91

20 30

31 57

Mounting only with hexagon socket DIN 912 M6 and washer DIN 125, 6,3 mm *Available upon request, please consult igus for delivery time ®

Flange steel mounting brackets for E2 e-tubes

ON3 • Emso

Metallic flange brackets with common hole patterns, can easily replace alternatives, without having to alter the hole pattern. Flush mounting at both ends of the e-tube for flange mounting brackets made of steel.

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

338 More information

www.igus.eu/R157

www.igus.eu/R158

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Seite 339

R157 R158

R100 e-tubes Series R157·R158 Accessories Interior separation | Option 1 | Option 2 | (option 3 Option 1: vertical separators

next page)

Option 2: full-width shelves

10

40

5 5 5 5

IMINETIMT.111 II 11.., I I NW 1586.01

1586.01.A

1586.02

221.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

3

/II El I011 16

3

4,5

11,5

19

3

2,5

16

X-1

Separator 1585.01

Separator for e-tubes

For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.

unassembled 1585.01 assembled 1586.01

Asymmetrical separator 1585.01.A

Asymmetrical separator

For side-mounted applications. Asymmetrical separator, for defined distance. No additional spacers necessary.

unassembled 1585.01.A assembled 1586.01.A

Slotted separator 1585.02

Separator, slotted for e-tubes

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

unassembled 1585.02 assembled

1586.02

Full-width shelf 220.X

Full-width shelf for e-tubes

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different

unassembled 220.X assembled 221.X

heights.

Full-width shelf Width X [mm] 040 050 075 088

unassembled

assembled

220.40 220.50 220.75 220.88

221.40 221.50 221.75 221.88

Width X [mm] 100 125 135 150

unassembled

assembled

220.100 220.125 220.135 220.150

221.100 221.125 221.135 221.150

Request Info

Width X [mm] 175 200

unassembled

assembled

220.175 220.200

221.175 221.200

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

339

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R157 R158

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Seite 340

R100 e-tubes Series R157·R158 Accessories Interior separation | Option 3

10

40

5 5 5 5

Option 3: shelves

1586.03

2210.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

4

=

16 2,5

IC

,=,

Middle plate 1585.03

Middle plate for e-tubes unassembled 1585.03 assembled 1586.03

Shelf 2200.X

Shelf for e-tubes

X X-7

To achieve a modular shelving the shelf 2200.X can be fitted at 5 different heights.

unassembled 2200.X assembled 2210.X

For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They can be fitted at 5 different heights.

Shelves Width X [mm] 018 023 028

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

2200.18 2200.23 2200.28

2210.18 2210.23 2210.28

043 048 058

2200.43 2200.48 2200.58

2210.43 2210.48 2210.58

088 099 124

2200.88 2200.99 2200.124

2210.88 2210.99 2210.124

033

2200.33

2210.33

068

2200.68

2210.68

149

2200.149

2210.149

038

2200.38

2210.38

073

2200.73

2210.73

Request Info

1-800-453-1692 www.aboveboardelectronics.com

340 More information

www.igus.eu/R157

www.igus.eu/R158

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Seite 341

Separator with integrated strain relief

.

Strain relief separator Part No. 1585.01.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

R157 R158

*

R100 e-tubes Series R157·R158 Further accessories

igus white e-tube series R100 in a medical application ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

341

04B)-EU-D-IT-FR-268-389miniJUa

R167 R168

19.06.2015

14:59 Uhr

Seite 342

R100 e-tubes Series R167·R168 Product range Chip protection, even against hot chips, cost effective

...R168

50

50

...R167

Series R167 | Hinged, snap-open along the inner radius from both sides Series R168 | Hinged, snap-open along the outer radius from both sides | Standard e-tubes snap-open along the inner radius

e-tubes snap-open along the outer radius

Bi

Ba

R Bend radii

R167

[mm]

[mm]

[mm]

[kg/m]

[kg/m]

167. 050 .R.0 167. 075 .R.0

168. 050 .R.0 168. 075 .R.0

50 75

68 93

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 1,58

≈ 1,58

≈ 1,84

≈ 1,84

167. 100 .R.0 167. 115 .R.0

168. 100 .R.0 168. 115 .R.0

100 115

118 133

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 2,09

≈ 2,09

≈ 2,24

≈ 2,24

167. 125 .R.0 167. 150 .R.0 167. 175 .R.0

168. 125 .R.0* 168. 150 .R.0 168. 175 .R.0

125 150 175

143 168 193

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 2,35

≈ 2,35

≈ 2,60

≈ 2,60

≈ 2,86

≈ 2,86

167. 200 .R.0 167. 225 .R.0

168. 200 .R.0 168. 225 .R.0*

200 225

218 243

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 3,11

≈ 3,11

≈ 3,37

≈ 3,37

167. 250 .R.0

168. 250 .R.0*

250

268

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 3,62

≈ 3,62

*Width available upon request, please consult igus for delivery time ®

Supplement Part No. with required radius (R). Example: 168.100.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 168.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®

342 More information

www.igus.eu/R167

www.igus.eu/R168

R168

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Seite 343

R167 R168

R100 e-tubes Series R167·R168 Dimensions 656 Ba Bi

FLG

1.5

S S/2

D

1.0

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

!ix

R

Fixed end

IN 118

MN Vit AO ANNIMIIIMMINE 58,8

64

0

50 mm 58,8 mm/link 17 (999,6 mm) S/ + K 2

118

opoomeofiR I' Moving end

0.5 0

R167

FLB

Inner height Pitch Links/m Chain length

H

≤46 mm

HF = H + 40

R168

10 8.0 6.0 4.0 2.0

H - 64

20

50 64

Fill weight [kg/m]

Unsupported applications | Short travels

R

100

125

150

175

200

225

250

300

H

264

314

364

414

464

514

564

664

D K

220 435

245 515

270 590

295 670

320 750

345 825

370 905

420 1065

The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

343

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19.06.2015

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Seite 344

R100 e-tubes Series R167·R168 Accessories KMA mounting brackets, extended | Attachment from any side | Pivoting | Locking

Moving end

Fixed end 1680...2 / 1680...4 118

29,5

29,5

Frontal view of KMA* 45 29

LJ

I

26

6

6

1680...1 / 1680...1 118

*Quickflange upon request

12°-34° Bi

A

B

A

B

17

63 i 1 t

40

12

12,5

12

12

ommrim

40

teu

depending on radius

.•'

34°

12,5

KMA, pivoting | Recommended for short travels | Standard KMA, locking | Recommended for vertical hanging, standing applications Width Index .050. .075. .100. .115. .125. .150. .175. .200. .225.

• • • • • • • • • •

z

Part No. full set KMA pivoting

Part No. full set KMA fixed end locking*

1680.050.12 1680.075.12

A

B

[mm]

[mm]

1680.050.14 1680.075.14

62 87

74 99

1680.100.12 1680.115.12

1680.100.14 1680.115.14

112 127

124 139

1680.125.12 1680.150.12 1680.175.12

1680.125.14 1680.150.14 1680.175.14

137 162 187

149 174 199

1680.200.12 1680.225.12

1680.200.14 1680.225.14

212 237

224 249

.250. 1680.250.12 1680.250.14 262 274 Full set with assembled Quickflange, please add index QF e.g. 1680.250.12.QF. Quickflange unassembled: Part No. 16800.QF *only the fixed end is locking, the moving end is pivoting (KMA = Polymer Metal Mounting Bracket)

The following parts are required for attachment of the mounting brackets:

.Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base • Washer 5,3 DIN 125-ST • Hexagon nut M5 DIN 934-8 Part No. structure 1680. 100. 12 A

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

A…must be indicated on preassembled configurations Full set pivoting = 12 Width index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

344 More information

www.igus.eu/R167

www.igus.eu/R168

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Seite 345

R167 R168

R100 e-tubes Series R167·R168 Accessories Mounting brackets, flange steel | Locking Moving end

Fixed end

905.050.X.1

Frontal view of flange steel

905.050.X.2

15 x 45°

GM

6

A

B = Ba - 35

Ba +1

80 64 +1

60

4 x ø4,2 t=2

..... .....,

' msso

7 60

70

905.050.X.1 (outer link)

98

905.050.X.2 (inner link)

Flange steel, pivoting | Recommended for short travels Width Index

Hole pattern

Part No. full set steel, flange

Bi

Ba

A

B

[mm]

[mm]

[mm]

[mm]

.075. .115.

68.01 68.02

905.050.1.12* 905.050.2.12*

75 115

93 133

30 50

58 98

.175.

68.03

905.050.3.12*

175

193

100

158

Mounting only with hexagon socket DIN 912 M6 and washer DIN 125, 6,3 mm *Available upon request, please consult igus for delivery time ®

Flange steel mounting brackets for E2 e-tubes

0103. kg *MENIN *

Metallic flange brackets with common hole patterns, can easily replace alternatives, without having to alter the hole pattern. Flush mounting at both ends of the e-tube for flange mounting brackets made of steel.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

4

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

345

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Seite 346

R100 e-tubes Series R167·R168 Accessories Interior separation | Option 1 | Option 2 Option 1: vertical separators

Option 2: full-width shelves

13

12

12

50

.11 ATM ITEM I 11011 NiMiN 1686.01

1686.02

321.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

3

Separator 1685.01

Separator for e-tubes unassembled 1685.01 assembled 1686.01

16

-,. ,, 16

3,4

is

3

Slotted separator 1685.02

Separator, slotted for e-tubes unassembled 1685.02 assembled 1686.02

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 320.X

Full-width shelf t

for e-tubes

X-1

For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.

unassembled 320.X assembled 321.X

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelf Width X [mm] 050 075

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

320.050 320.075

321.050 321.075

150 175

320.150 320.175

321.150 321.175

250

320.250

321.250

115 125

320.115 320.125

321.115 321.125

200 225

320.200 320.225

321.200 321.225

Request Info

1-800-453-1692 www.aboveboardelectronics.com

346 More information

www.igus.eu/R167

www.igus.eu/R168

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Seite 347

R167 R168

R100 e-tubes Series R167·R168 Accessories Interior separation | Option 3

10

50

55 5 55 5

Option 3: shelves

1686.04

1686.03

2210.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

I0 il [0 ii 4

17

4

2,5

13

X X-7

Middle plate 1685.03

Middle plate for e-tubes unassembled 1685.03 assembled 1686.03

Side plate 1685.04

Side plate

Side plate for use with shelf 2200.X and middle plate 1685.03.

for e-tubes unassembled 1685.04 assembled

1686.04

Shelf 2200.X

Shelf for e-tubes unassembled 2200.X assembled 2210.X

um

To achieve a modular shelving the shelf 2200.X can be fitted at 7 different heights.

For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They can be fitted at 7 different heights.

Shelves Width X [mm] 018

unassembled

assembled

assembled

assembled

2200.43

2210.43

Width X [mm] 088

unassembled

2210.18

Width X [mm] 043

unassembled

2200.18

2200.88

2210.88

023 028

2200.23 2200.28

2210.23 2210.28

048 058

2200.48 2200.58

2210.48 2210.58

099 124

2200.99 2200.124

2210.99 2210.124

033 038

2200.33 2200.38

2210.33 2210.38

068 073

2200.68 2200.73

2210.68 2210.73

149

2200.149

2210.149

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Separator with integrated strain relief Strain relief separator Part No. 1685.01.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

i*

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

347

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Seite 348

R e-tubes Introduction Advantages U

Universal: attachment from any side

Chip protection: smooth, chiprepellent exterior

Quick assembly: removable lids along the outer radius

Chip protection higher speeds and smooth running E2 series R e-tubes E2 series R - small pitch for higher speeds and smooth motion. igus e-tubes work in hot chip areas, in areas of dirt and dust generated by woodworking, steelmills, pulp and paper, textile, agriculture, coal plant and many other hostile environments. •Very good protection against chips (including hot chips) •Robust and tight •Space-efficient with optimised ratio of inner dimension to outer dimension •Modular interior separation •Universal KMA mounting brackets with attachment options from any side ®

Long service life: large pins for high strength

3

Quiet: small pitch for low noise, smooth operation 4 Long service life: double stop dog for long unsupported length a

•

dirt and dust e-tubes with igumid HT-material for hot chips up to +850°C available upon request iF product design award 1987 igus series R68 ®

product design award

Electrically conductive ESD/ATEX versions upon request UL94-V0 classification upon request

•

1.1

Typical industries and applications

• Tooling machines •Woodworking machines •All kind of industries and machines with chip,

■ 1

348

More information

www.igus.eu/E2R

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Seite 349

R e-tubes Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

E2 e-tubes R Removable lids along the outer radius

R48 R58 R68

25 35 45

25 - 130 50 - 200 50 - 250

36 - 141 66 - 216 68 - 268

36 50 64

60 - 250 75 - 250 100 - 300

1,50 2,30 2,50

352 358 364

E2 e-tubes in chip-area of a tooling machine. Resistant against hot metal chips up to +850°C

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

349

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Seite 350

R e-tubes Technical data Overview Technical data ≤ 3 [m/s] / ≤ 10 [m/s ]

Speed gliding1 / acceleration gliding1) FLG FLB

2

Speed FLG / acceleration FLG

≤ 10 [m/s] / ≤ 100 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G

A

Flammability class, igumid G

•

•

FLG = with straight upper run

VDE 0304 IIC UL94-HB

FLB = with permitted sag

1) For gliding applications, please consult igus . ®

Installation types, maximum travels

411 tits

OP' i "mu

e-chain / e-tube Series

Unsupported

Gliding application 1)

R48

≤ 1,30 m

R58 R68

®

Vertical hanging

Vertical standing

≤ 50 m

≤ 50 m

≤ 4,0 m

≤ 2,30 m

≤ 75 m

≤ 50 m

≤ 2,50 m

≤ 100 m

≤ 60 m

1) For gliding applications, please consult igus . ®

350 More information

www.igus.eu/E2R

Side mounted unsupported

Zig-zag application

Unsupported length lower run

≤ 1,5 m

upon request

upon request

≤ 4,0 m

≤ 2,0 m

upon request

upon request

≤ 4,0 m

≤ 2,0 m

upon request

upon request

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Seite 351

R e-tubes Order keys and options Options with order keys based on series R58 Standard

NC-version (no camber) without pretension

No burning-in of hot chips up to +850°C (1562°F)

ESD / ATEX classified e-chains II 2 GD

Part No. Standard

Part No. NC-version

Part No. igumid HT-material

Part No. ESD-material

ID

(0 IKD Ko

®

NC

58.100.R.0

58.100.R.0.NC

58.100.R.0.HT

58.100.R.0.ESD

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Order example | Order key and colour options based on series R58 Order example for complete e-tube (1,0 m), colour black, with mounting brackets and interior separation: e-tube (1,0 m)

Please indicate e-tube length or number of links: 1,0 m or 56 links

58.100.100.0

+ Mounting brackets KMA, pivoting - 1set

580.100.12

+ Interior separation with 2 separators assembled every 2nd link

2 x 582

Order text: 1,0 m 58.100.100.0 + 580.100.12 + 2 x 582

General igus colour options for e-chains and e-tubes

Order key e-tube removable lids along outer radius

®

58.100.100.0

Colours

Order index Colours .0 White Slate grey only ESD material .ESD oGrey white Grey brown only HT material .HT Orange Grey only for e-chains .3 Yellow

Black :

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

Standard, from stock!

®

• Dusty grey

only for e-tubes

.31 •Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

351

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Seite 352

R e-tubes Series R48 Product range

R48

Protection against dirt and debris, small pitch for smooth motion

LI 25

...R48

Series R48 | Removable lids along the outer radius Removable lids along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

48.025 .R.0 48.050 .R.0

25 50

36 61

| 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | | 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 |

≈ 0,64

48.075 .R.0 48.100 .R.0

75 100

86 111

| 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 | | 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 |

≈ 1,03

48.130 .R.0

130

141

| 060 | 075 | 100 | 125 | 150 | 175 | 200 | 250 |

≈ 1,46

Weight [kg/m]

Supplement Part No. with required radius (R). Example: 48.100.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 48.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®

352 More information

www.igus.eu/R48

≈ 0,84 ≈ 1,23

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Seite 353

R e-tubes Series R48 Dimensions

R48 656

700

20 10 8.0 6.0 4.0 2.0

≤22 mm 7 Bi Ba

1.5

VS)

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

vrA

Fixed end

4

30,3

:ore

H

0

30 R

um 410ZONZHNHOBinggnii

HF = H + 20

Moving end

4.tir

7 36

0.5

H - 36

FLG

25 mm 30,3 mm/link 33 (999,9 mm) S/ + K 2

S S/2

D

FLB

1.0

0

Inner height Pitch Links/m Chain length

25 36

Fill weight [kg/m]

Unsupported applications | Short travels

R

060

075

100

125

150

175

200

250

H

156

186

236

286

336

386

436

536

D K

123 250

138 300

163 375

188 455

213 535

238 615

263 690

313 850

The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

Gliding 1) applications | Long travels from 5 m to max. 50 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 2 and 5 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

1) For gliding applications, please consult igus . ®

R H2

060 156

075 186

100 176

125 176

150 176

175 176

200 176

250 *

D2 K2

110 250 *

125 300 *

330 545 170

450 758 270

610 970 380

730 1151 470

690 1182 *

* * *

ACL

*Values upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

353

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Seite 354

R e-tubes Series R48 Accessories

R48

KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end

Fixed end 480...2 / 485...2

Frontal view of KMA

B A

5

480...1 / 485...1

tGc(111

5

25°

Le3,4

5

la. MUD

9

9 30

27,5

7°

18

7° 36

KMA pivoting | Recommended for unsupported applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting

Part No. full set KMA locking

.025. .050.

480.025.12 480.050.12

.075. .100. .130.

480.075.12 480.100.12 480.130.12

A

B

[mm]

[mm]

485.025.12 485.050.12

45 70

55 80

485.075.12 485.100.12 485.130.12

95 120 150

105 130 160

(KMA = Polymer Metal Mounting Bracket)

The following parts are required for attachment of the mounting brackets: • Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base

• Hexagon nut M5 DIN 934-8 • Washer 5,3 DIN 125-ST Part No. structure 480. 100. 12 A A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

Full set Width index KMA pivoting

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

354 More information

www.igus.eu/R48

04B)-EU-D-IT-FR-268-389miniJUa

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Seite 355

R e-tubes Series R48 Accessories

R48

Mounting brackets, angled, polymer | One side pivoting Fixed end

Moving end

4800...1PZ(B)

4800 ...4PZ(B)

32 6,2

5,5

32 6,2

5,5

Bi + 10 A B

Mi 7°-29°

Num

% %Oi

7°-29° I

12 20 30

12 20 39

Angled polymer bracket | One side pivoting Recommended for short and long travels Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

[mm]

[mm]

Number of teeth

.025. .050.

4800.025.12PZB 4800.050.12PZB

4800.025.12 4800.050.12

12 37

15 30

3 5

.075. .100. .130.

4800.075.12PZB 4800.100.12PZB –

4800.075.12 4800.100.12 4800.130.12

62 87 117

60 80 –

8 10 –

The following parts are required for attachment of the mounting brackets: Countersunk bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base Hexagon nut M5 DIN 7991 Washer 5,3 DIN 125-ST

• .

•

praCio

41mcP *OWN , 011 A3 kl A4 A2 NiztEmswii. IttriMMEMA 'A:mammon ntrimmomm

1 111CPI A1

40

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4.

Part No. structure 4800.100.12 PZBA1

I IA

A…must be indicated on preassembled configurations With strain relief tiewrap plates Full set Width index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

355

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Seite 356

R e-tubes Series R48 Accessories

R48

Mounting brackets, steel | One side pivoting Moving end

Fixed end

482...1

482 ...2 40 7

9

9

7

t=2

A

B

A

t=2

t=2

45° 45°

8

19

19

8

Steel pivoting | One side pivoting Recommended for unsupported, vertical hanging, standing applications Width Index

Part No. full set Steel on side pivoting

A

B

[mm]

[mm]

.025. .050.

482.025 .12 482.050 .12

– 22

482.075 .12 482.100 .12 482.130 .12

47 72 102

35 60 85

.075. .100. .130.

110 140

Note: By ordering steel mounting brackets in combination with an e-chain / e-tube, they will be delivered assembled! ®

olowo° A1*

Aiwa. A2

AMP' hl A3 *

-15-ittMEEME 1%)EMENus -15-titEMEMR"

Part No. structure 482. 100. 12 A1

"lab 0111 A4 Ic-AtEEMERII

Possible installation orientations for assembled mounting brackets. For the preassembled mode please add index A1... A4. (*A1+A3 only for moving end)

I LI

A…must be indicated on preassembled configurations Full set with strain relief tiewrap plates Width index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

356 More information

www.igus.eu/R48

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Seite 357

R e-tubes Series R48 Accessories

R48

25

Interior separation

482

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

2,5

IA

Separator 481

Separator for e-tubes unassembled

8

481 482

assembled

Vertical separators are used if a vertical subdivision of the etube interior is required. As standard vertical separators are assembled every other link.

Separator with integrated strain relief Strain relief separator Part No. 481.ZR can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

357

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Seite 358

R e-tubes Series R58 Product range

R58

Protection against dirt and debris, small pitch for smooth motion

35

...R58

Series R58 | Removable lids along the outer radius Removable lids along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

58. 050 .R.0 58. 075 .R.0

50 75

66 91

| 075 | 100 | 125 | 150 | 200 | 250 | | 075 | 100 | 125 | 150 | 200 | 250 |

≈ 1,50

58. 100 .R.0 58. 125 .R.0

100 125

116 141

| 075 | 100 | 125 | 150 | 200 | 250 | | 075 | 100 | 125 | 150 | 200 | 250 |

≈ 2,04

58. 150 .R.0 58. 175 .R.0 58. 200 .R.0

150 175 200

166 191 216

| 075 | 100 | 125 | 150 | 200 | 250 | | 075 | 100 | 125 | 150 | 200 | 250 | | 075 | 100 | 125 | 150 | 200 | 250 |

≈ 2,61

Weight [kg/m]

Supplement Part No. with required radius (R). Example: 58.100.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 58.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®

358 More information

www.igus.eu/R58

≈ 1,77 ≈ 2,31 ≈ 2,88 ≈ 3,15

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Seite 359

R e-tubes Series R58 Dimensions

R58 656

706

20

≤32 mm

FLB

Bi Ba

FLG

1.5

35 mm 33,3 mm/link 30 (999 mm) S/ + K 2

S S/2

D

1.0

401.16MMI R

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

33,3

Fixed end

67

•MOM=

R

075

100

125

150

200

250

H

200

250

300

350

450

550

D K

150 305

175 385

200 460

225 540

275 695

325 855

50

0

70,5

Moving end

H - 50

0.5 0

Inner height Pitch Links/m Chain length

H HF = H + 35

10 8.0 6.0 4.0 2.0

35 50

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 35 mm (with 0,5 kg/m fill weight)

Gliding 1) applications | Long travels from 5 m to max. 75 m S S/2

D2

S/2

Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 3 and 5 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

1) For gliding applications, please consult igus . ®

R H2

075 150

100 166

125 166

150 166

200 166

250 166

D2 K2

150 375 *

310 500 122

380 699 167

480 866 247

800 1265 512

1050 1665 717

ACL

*Values upon request

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

359

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Seite 360

R e-tubes Series R58 Accessories

R58

KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end

Fixed end

580...1 / 580...3

Frontal view of KMA*

580...2 / 580...4 67,1

70,5 12,5

45 29

12,5

26

5,5

*Quickflange upon request

B A

Bi

17

12

20°

15

18°

15

KMA pivoting | Recommended for unsupported applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting

Part No. full set KMA locking

.050. .075.

580.050.12 580.075.12

.100. .125. .150. .175. .200.

A

B

[mm]

[mm]

580.050.34 580.075.34

62 87

74 99

580.100.12 580.125.12 580.150.12

580.100.34 580.125.34 580.150.34

112 137 162

124 149 174

580.175.12 580.200.12

580.175.34 580.200.34

187 212

199 224

(KMA = Polymer Metal Mounting Bracket) The following parts are required for attachment of the mounting brackets:

•Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base • Washer 5,3 DIN 125-ST • Hexagon nut M5 DIN 934-8 Full set with assembled Quickflange, please add index QF e.g. Part No. 580.100.12.QF. Unassembled Quickflange: Part No. 16800.QF Part No. structure 580. 100. 12 A A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

Full set pivoting = 12 Width index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

360 More information

www.igus.eu/R58

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Seite 361

R e-tubes Series R58 Accessories

R58

Mounting brackets, flange steel | Pivoting Fixed end

906.463.X.1

906.463.X.2

C B A

A B C

Moving end

16° 32 50

16°

47

48

38

47 43

50 40°

D C B A

Frontal view

E

7

5

5

E

A B C D

30°

7

13

15

68 82

68 82

Moving end (outer link) 906.463.X.1

ø12

ø12

30 32

(inner link) Fixed end

36 40

Moving end 906.463.X.1

906.463.X.2

Fixed end 906.463.X.2

Flange steel, pivoting | Recommended for unsupported applications Bi

A

B

C

D

E

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

50 75 Bi

90,5

78,5

58,3

24,5

116 A

104 B

83,3 C

50 D

20 30 E

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

906.463.05.2

50

906.463.1.2

75

90,5 116

78,5 104

57,5 82,5

28 45

20 30

Width Index

Hole pattern

Part No. Moving end

.050. .075. P Width Index

58.05 58.1 Hole pattern

906.463.05.1 906.463.1.1 Part No. Fixed end

.050.

58.05

.075.

58.1

Request Info

1-800-453-1692 www.aboveboardelectronics.com

011M1

'16- Om swim

Metallic flange brackets with common hole patterns, can easily replace alternatives, without having to alter the hole pattern. Flush mounting at both ends of the e-tube for flange mounting brackets made of steel.

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

361

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Seite 362

R e-tubes Series R58 Accessories

R58

Interior separation | Option 1 | Option 2

1PIENEI 111.1111SWAMI Option 2: full-width shelves

7,5

35

5 5 5 5

Option 1: vertical separators

582

588

221.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

6

for e-tubes unassembled assembled

12

6 .. .,.

581

= = = J

12 2,5

for e-tubes unassembled assembled

587 588

Slotted separator 587 Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 220.X

Full-width shelf for e-tubes

X-1

For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.

582

Separator, slotted

3

.11. 1

Separator 581

Separator

3

unassembled 220.X assembled 221.X

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 5 different heights.

Full-width shelf Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

050 075

220.50 220.75

221.50 221.75

125 150

220.125 220.150

221.125 221.150

200

220.200

221.200

100

220.100

221.100

175

220.175

221.175

Request Info

1-800-453-1692 www.aboveboardelectronics.com

362 More information

www.igus.eu/R58

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Seite 363

R e-tubes Series R58 Accessories

R58

Interior separation | Option 3

7,5

35

5 5 5 5

Option 3: shelves

586

2210.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

4

Middle plate 585

Middle plate for e-tubes = J

L

2,5

12

X X-7

unassembled assembled

To achieve a modular shelving the shelf 2200.X can be fitted at 5 different heights.

585 586

Shelf 2200.X

Shelf for e-tubes

For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They

unassembled 2200.X assembled 2210.X

can be fitted at 5 different heights.

Shelves Width X [mm] 018 023 028

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

2200.18 2200.23 2200.28

2210.18 2210.23 2210.28

043 048 058

2200.43 2200.48 2200.58

2210.43 2210.48 2210.58

088 099 124

2200.88 2200.99 2200.124

2210.88 2210.99 2210.124

033

2200.33

2210.33

068

2200.68

2210.68

149

2200.149

2210.149

038

2200.38

2210.38

073

2200.73

2210.73

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

363

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Seite 364

R e-tubes Series R68 Product range

R68

Protection against dirt and debris, small pitch for smooth motion

45

...R68

Series R68 | Removable lids along the outer radius Removable lids along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

68. 050 .R.0 68. 075 .R.0

50 75

68 93

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 1,90

68. 100 .R.0 68. 115 .R.0

100 115

118 133

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 2,46

68. 125 .R.0 68. 150 .R.0 68. 175 .R.0

125 150 175

143 168 193

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 2,77

68. 200 .R.0 68. 225 .R.0

200 225

218 243

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 | | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 3,64

68. 250 .R.0

250

268

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 300 |

≈ 4,23

Weight [kg/m]

Supplement Part No. with required radius (R). Example: 68.100.100.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Hot Chips up to +850°C e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: full e-tube made of igumid HT: Part No. 68.100.100.0.HT (for long travels upon request) Delivery time upon request. More information www.igus.eu/HT ®

364 More information

www.igus.eu/R68

≈ 2,18 ≈ 2,63 ≈ 3,05 ≈ 3,36 ≈ 3,92

04B)-EU-D-IT-FR-268-389miniJUa

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14:59 Uhr

Seite 365

R e-tubes Series R68 Dimensions

R68 656

708

20 10 8.0 6.0 4.0 2.0

≤42 mm

45 64 Bi Ba

FLB FLG

45 mm 36 mm/link 28 (1008 mm) S/ + K 2

S S/2

D

1.0

•Vrboffeent01 40A V anragfratell

0.5

Moving end

R

1.0

2.0

3.0

0

2.0

4.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

36

72

72

64

0-r 0

H HF = H + 40

1.5

Inner height Pitch Links/m Chain length

H - 64

Fill weight [kg/m]

Unsupported applications | Short travels

R

100

125

150

175

200

225

250

300

H

264

314

364

414

464

514

564

664

D K

186 390

211 465

236 545

261 625

286 705

311 780

336 860

386 1015

The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight)

Gliding 1) applications | Long travels from 6 m to max. 100 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 4 and 6 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

1) For gliding applications, please consult igus . ®

R H2

100 201

125 220

150 220

175 220

200 220

225 220

250 220

300 220

D2 K2

200 500 *

370 648 164

440 792 204

540 900 294

650 1116 364

700 1269 439

850 1476 514

1050 1800 664

ACL

*Values upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

365

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Seite 366

R e-tubes Series R68 Accessories

R68

KMA mounting brackets | Attachment from any side | Pivoting | Locking Moving end

Fixed end

680...1 / 680...3

Frontal view of KMA*

680...2 / 680...4

72

72

1111111 I

45 29

15 12,5

*Quickflange upon request

Bi

17

12

A

B

26

12,5 15

5,5

GM 9,5°

tar,

'must

21°

KMA pivoting | Recommended for unsupported applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting

Part No. full set KMA locking

.050. .075.

680.050.12 680.075.12

.100. .115. .125.

A

B

[mm]

[mm]

680.050.34 680.075.34

62 87

74 99

680.100.12 680.115.12 680.125.12

680.100.34 680.115.34 680.125.34

112 127 137

124 139 149

.150. .175.

680.150.12 680.175.12

680.150.34 680.175.34

162 187

174 199

.200. .225. .250.

680.200.12 680.225.12 680.250.12

680.200.34 680.225.34 680.250.34

212 237 262

224 249 274

(KMA = Polymer Metal Mounting Bracket) The following parts are required for attachment of the mounting brackets:

•Socket head cap bolt M5 DIN 912-8.8 Length depends on the thickness of the attachment base • Washer 5,3 DIN 125-ST • Hexagon nut M5 DIN 934-8 Full set with assembled Quickflange, please add index QF e.g. Part No. 680.100.12.QF. Unassembled Quickflange: Part No. 16800.QF Request Info

1-800-453-1692 www.aboveboardelectronics.com

Part No. structure 680. 100. 12 A A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket.For the preassembled mode please add index A.

Full set pivoting = 12 Width index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 366 More information

www.igus.eu/R68

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Seite 367

R e-tubes Series R68 Accessories

R68

Mounting brackets, flange steel | Pivoting Fixed end

906.462.X.1

906.462.X.2

C B A

A B C

Moving end

18° 32 53,5

55

D C B A

E

7

Frontal view

43 40

53,5

28

17

80 95

80 95

Moving end (outer link) 906.462.X.1

(inner link) Fixed end

ø16

ø16

30 32

36 38

Moving end 906.462.X.1

906.462.X.2

29,5

5

5

E

A B C D

62

7

18°

43

Fixed end 906.462.X.2

Flange steel, pivoting | Recommended for unsupported applications Bi

A

B

C

G

E

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

906.462.1.1 906.462.2.1 906.462.3.1 Part No. Fixed end

75 115 175 Bi

116

104

83,3

50

30

156 216 A

144 204 B

123,3 183,3 C

90 150 D

50 100 E

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

68.1 68.2

906.462.1.2 906.462.2.2

75 115

68.3

906.462.3.2

175

116 156 216

104 144 204

83,4 123,4 183,4

38 78 138

30 50 100

Width Index

Hole pattern

Part No. Moving end

.075. .115. .175. Width Index

68.1 68.2 68.3 Hole pattern

.075. .115. .175.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

013M

4

if -+Atzmaim

Metallic flange brackets with common hole patterns, can easily replace alternatives, without having to alter the hole pattern. Flush mounting at both ends of the e-tube for flange mounting brackets made of steel.

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

367

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R68

19.06.2015

14:59 Uhr

Seite 368

R e-tubes Series R68 Accessories Interior separation | Option 1 | Option 2 Option 1: vertical separators

Option 2: full-width shelves

10,5

12

12

45

TE'mmentill Ljtommutmil R100 = 34511

311

312

321.X

312.24

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

2,5

iI 111 IE IN IN

Separator 301

Separator for e-tubes

14 8

unassembled

301

assembled

311

Separator for e-tubes (for radius R 100)

2,5

unassembled 34501 34511 assembled

14

10

Separator, slotted

2,5

for e-tubes unassembled assembled

14

14

302 312

Separator, slotted wide base* for e-tubes

2,5

unassembled 302.24 assembled 312.24

3,4

24

Separator 34511 if you select bend radius R 100 please use this separator for a vertical subdivision.

Slotted separator 302 Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

Slotted separator 302.24 If a wide space between the separators has to be kept or separators have to be fixed in their position. (*for sidemounted applications)

Full-width shelf 320.X

Full-width shelf t for e-tubes

X-1

For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.

unassembled 320.X assembled 321.X

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelf Width X [mm] 050 075 115

unassembled

assembled

320.050 320.075 320.115

321.050 321.075 321.115

Width X [mm] 150 175 200

125

320.125

321.125

225

unassembled

assembled

320.150 320.175 320.200

321.150 321.175 321.200

320.225

321.225

Request Info

Width X [mm] 250

1-800-453-1692 www.aboveboardelectronics.com

368 More information

www.igus.eu/R68

unassembled

assembled

320.250

321.250

04B)-EU-D-IT-FR-268-389miniJUa

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Seite 369

R e-tubes Series R68 Accessories

R68

Interior separation | Option 3

7,5

45

Option 3: shelves

314

313

2210.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

IM

4

Side plate 303

Side plate for e-tubes

7

In I' 4

2,5

10

X X-7

Side plate for use with shelf 2200.X and middle plate 304.

unassembled assembled

303 313

Middle plate 304

Middle plate

To achieve a modular shelving the shelf 2200.X can be fitted at 7 different heights.

for e-tubes unassembled

304

assembled

314

Shelf 2200.X

Shelf for e-tubes

For applications involving many cables with different diameters, shelves can be fitted at alternate heights. They

unassembled 2200.X assembled 2210.X

mi

can be fitted at 5 different heights.

Shelves Width X [mm] 018 023

unassembled

assembled

assembled

assembled

2200.43 2200.48

2210.43 2210.48

Width X [mm] 088 099

unassembled

2210.18 2210.23

Width X [mm] 043 048

unassembled

2200.18 2200.23

2200.88 2200.99

2210.88 2210.99

028 033

2200.28 2200.33

2210.28 2210.33

058 068

2200.58 2200.68

2210.58 2210.68

124 149

2200.124 2200.149

2210.124 2210.149

038

2200.38

2210.38

073

2200.73

2210.73

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

369

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Seite 370

RX e-tubes Introduction Advantages Flush attachment: mounting bracket with strain relief option Smooth: without undercuts, edges or gaps Dirt repellent: round contour prevents chip accumulation Keep order: interior separation available

Quick assembly: removable lids along the outer radius with embedded locking mechanism Safe: covered pin/bore connection and stop dogs

Extremely chip repellent e-tubes RX system Problem solver for energy supply systems in areas with chips - available in 4 sizes. Chips and dirt can significantly reduce the service life of cables and hoses. With RX system igus presents an extremely tough but smoothly shaped polymer e-tube that can easily be opened along the outer radius. . Round contour prevents chip accumulation . Injection-molded "sealing lip" all around . No holes, gaps or undercuts . Degree of protection (IP40) tested by TÜV . NORD CERT GmbH - series RX40 . Interior separation and support tray kit available . Covered pin/bore connection and stop dogs . "RBR"version with reverse bend radius available ®

Typical industries and applications

. Tooling machines. Any application with direct chip appearance . Applications with dirt and dust. General machinery

414

RX e-tubes - IP tested www.igus.eu/RX_tested Special equipment: electrically conductive ESD/ATEX version upon request UL94-V0 classifications upon request Optional available with igumid HT-material for hot chips up to 850°C

011 product design aware

nio

370

More information

reddot design award ■ honourable mention 2011

www.igus.eu/RX

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Seite 371

RX e-tubes Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

RX - extremely chip repellent e-tubes removable lids along the outer radius

26 / 42 32 / 52 35 / 62 41 / 73

80 100 120 140

98,4 123 147,6 172,2

56 70 84 98

80 - 175 100 - 300 120 - 150 140 - 250

RX32

123 100

0

18,5

3 22

23,5

32 52 70

RX56 172,2 140

147,6 120

3 27

28,5

*

3 33,5

32

32

4,5

4,5

o

33,5

41 73

35 62 84

27

23,5

4,5

RX48

28,5

22

26 42 56

17

4,5

3 17

374 378 382 386

RX40

98,4 80

18,5

1,7 1,8 2,1 2,3

98

RX32 RX40 RX48 RX56

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

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Seite 372

RX e-tubes Technical data Overview Technical data Speed FLG / acceleration FLG

≤ 10 [m/s] / ≤ 100 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

FLG FLB

2

Material - permitted temperature °C, igumid G

A

-40°C – +120°C

Flammability class, igumid G

•

FLG = with straight upper run

■

VDE 0304 IIC UL94-HB

FLB = with permitted sag

Installation types, maximum travels

•

Unsupported

RX32

≤ 1,20 m

upon request

upon request

upon request

with rework

upon request

RX40

≤ 1,50 m

upon request

upon request

upon request

with rework

upon request

RX48

≤ 1,80 m

upon request

upon request

upon request

with rework

upon request

RX56

≤ 2,00 m

upon request

upon request

upon request

with rework

upon request

Vertical hanging

Vertical standing

Chips [g]

Time [s]

e-tube Series

35

igus product

Side mounted unsupported

180

igus product ®

140

Competitors

Zig-zag application

160

®

30

Rotary

158

Competitors

120

25

100 20

®

03

02

40

01

05

60

igus® R68

10

igus® RX40.100.100

80 15

igus RX-e-tube RX40.100.100 251.900 cycles

20

2,7

0

9,8

Test-Tube 01 250.907 cycles

Test-Tube 02* 2.600 cycles *Interruption of test after 2.600 cycles

0

Test: Drowning - various tube styles were tested under water. For the RX e-tube, it takes more than 30 sec. to fill up with water

Test: chip intrusion - various tube styles were covered with a defined quantity of chips. Only 2,7 g of chips were found inside the RX e-tube after 251.900 cycles

372 More information

62,9

®

igus e-tube 68.10.100.0 256.132 cycles

www.igus.eu/RX

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Seite 373

RX e-tubes Order keys and options Options with order keys based on series RX40 Standard

j

Reverse bend radius for circular movements

No burning-in of hot chips up to +850°C (1562° F)

ATEX / ESD classified e-chains II 2 GD

Part No. Standard

Part No. RBR

Part No. igumid HT-material

Part No. ESD-material

RX40.100.R.0

RX40.100.R1/R2.0

RX40.100.R.0.HT

RX40.100.R.0.ESD

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Request Info

®

1-800-453-1692 www.aboveboardelectronics.com

Order example | Order key and colour options based on series RX40 Order example for complete e-tube (1,0 m), colour black, with mounting brackets and interior separation: e-tube (1,0 m)

Please indicate e-tube length or number of links: 1,0 m or 25 links

RX40.100.100.0

+ Mounting brackets 1 set (+ tiewrap plates)

RX401.100.12ZB

+ Interior separation with 1 separator (central positioning) assembled every 2nd link

1 x RX40.1.1

+ Interior separation with 2 separators (lateral positioning) assembled every 2nd link

2 x RX40.2.1

Order text: 1,0 m RX40.100.100.0 + RX401.100.12ZB + 1 x RX40.1.1 + 2 x RX40.2.1

General igus colour options for e-chains and e-tubes

Order key e-tube - removable lids along outer radius

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

RX40.100.100.0

Colours Black

®

Order index Colours .0 White

Standard, from stock!

Slate grey only ESD material .ESD Grey brown only HT material .HT Grey only for e-chains .3 Dusty grey only for e-tubes .31 ®

Grey white Orange Yellow Light grey

Order index .1

for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

e-chains /e-tubes ®

Black e-chains available from stock! Delivery time for special colours: upon request ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

.1S .2 .4 .14

373

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0

RX e-tubes Series RX32 Product range

RX32

42

Extremely chip repellent, medium size

Series RX32 | Removable lids along the outer radius Removable lids along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

RX32. 080 .R.0

80

98,4

Weight [kg/m]

≈ 1,23

| 080 | 100 | 125 | 150 | 175 | 200*| 225*| 250*|

*Radius available upon request, please consult igus for delivery time! ®

Supplement Part No. with required radius (R). Example: RX32.080.080.0

Dimensions

56

Inner height 42 mm Pitch 32 mm/link Links/m 32 (1024 mm) Chain length S/2 + K S

D S/2

32

FLB

1.0

1.5

2.0

2.5

0

2.0

080

3.5

6.0

7.0

32

56

4.0

100

3.0

225*

250*

H 216 256 306 356 406 456 506 D 156 176 201 226 251 276 301 K 320 380 460 540 615 695 775 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)

125

150

175

200*

556 326 850

*Radius available upon request, please consult igus for delivery time! ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

374 More information

www.igus.eu/RX32

HF = H + 50

0.5

H - 56

Fixed end

R

0

H

Moving end

FLG Unsupported length FLG / FLB [m] Length of travel S [m]

R

42

≤37 mm

26

Ba Bi

Fill weight [kg/m]

14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0

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Seite 375

RX e-tubes Series RX32 Accessories

RX32

Mounting brackets, flange | Polymer locking, two-piece Moving end

Fixed end

RX321.080.1(ZB) 32

11

Frontal view of flange

RX321.080.2(ZB) 32

32

32

11

30

87

98,4

ø 4,5

1*-411*******p_a 56 32

32

32

32 11

56

11

Lateral view of igus RX32 e-tube with flange mounting brackets ®

and optional strain relief (upon request)

Two-piece mounting bracket with flange attachment

Flange mounting brackets, locking

z

Width Index .080.

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

RX321.080.12ZB

RX321.080.12

Number of teeth 8

RX321.080.12ZB A Part No. structure

A

Flange mounting brackets for flush mounting. Easy fixation. Optional M4 insert nuts. For the preassembled mode please add index A.

112

A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates Full set Width Index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

375

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Seite 376

RX e-tubes Series RX32 Accessories

RX32

Interior separation

3 17

17

18,5

4,5

18,5

520.XX

RX32.1.1 RX32.2.1

RX32.1

IP I 1101 ,: = 3

RX32.2

4,5

3

X -1

Slotted separator (central positioning) unassembled RX32.1 assembled RX32.1.1 Slotted separator

RX32.2 lateral positioning

Vertical separation - slotted separators: RX32.1 (central positioning) RX32.2 (lateral positioning) Vertical separation of the large filling space by cable-friendly, polymer separators. Due to their slots, basic vertical/horizontal shelving arrangements are possible. As standard separators are assembled every 2nd e-chain link.

unassembled RX32.2 assembled RX32.2.1

Horizontal separation

Full-width shelf, lockable 520.X 521.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full-width shelves unassembled

assembled

520.24 520.44

521.24 521.44

Request Info

Width X [mm] 064 084

unassembled

assembled

520.64 520.84

521.64 521.84

1-800-453-1692 www.aboveboardelectronics.com

376 More information

RX32.2 lateral positioning

®

(lateral positioning)

unassembled assembled

Width X [mm] 024 044

RX32.1 central positioning

www.igus.eu/RX32

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Seite 377

RX e-tubes Series RX32 Further accessories

RX32

Hot Chips up to +850°C RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: Part No. RX32.080.080.0.HT Delivery time upon request. More information www.igus.eu/HT ®

Optional: support tray kit for support of the lower run

•Open trough design for safe guidance of the RX e-tube • Chips can fall through •Available in 2 lengths More information

www.igus.eu/RX32

1

Polymer strain relief block. For RX e-tubes flange mounting brackets.

•

Strain relief block according to your specifications Fast assembly by standard screw connection Can be mounted in the mounting bracket More information www.igus.eu/RX32

•

Supply of the main spindle in a tooling machine with igus RX e-tube. The rounded contour of the energy supply repels all kind of chips ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

377

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Seite 378

C

RX e-tubes Series RX40 Product range

RX40

52

Extremely chip repellent, medium size

Series RX40 | Removable lids along the outer radius Removable lids along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

RX40. 100 .R.0

100

123

Weight [kg/m]

≈ 1,89

| 100 | 125 | 150 | 175 | 200 | 225 | 250 | 275 | 300

Supplement Part No. with required radius (R). Example: RX40.080.080.0

≤48 mm

70

Ba Bi

52

Inner height 52 mm Pitch 40 mm/link Links/m 25 (1000 mm) Chain length S/2 + K S

D

FLB

S/2

FLG 1.5

2.0

Unsupported length FLG / FLB [m] Length of travel S [m]

0

2.0

4.0

R

100

125

150

H D K

270 195 395

320 220 475

370 245 555

2.5

3.0

3.5

Fixed end

6.0

7.0

40

175

250

275

300

420 470 520 570 270 295 320 345 630 710 790 870 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)

200

225

620 370 945

670 395 1025

Request Info

1-800-453-1692 www.aboveboardelectronics.com

378 More information

www.igus.eu/RX40

HF = H + 50

1.0

H - 70

0.5

H

Moving end R

0

40

70

14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0

32

Fill weight [kg/m]

Dimensions

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Seite 379

RX e-tubes Series RX40 Accessories

RX40

Mounting brackets, flange | Polymer locking, two-piece Moving end

Fixed end

RX401.100.1(ZB) 40

11

Frontal view of flange

RX401.100.2(ZB) 40

40

40

38

11

108

123

ø 5,8

1*-411*******p_a 70

40

40

40

40 11

70

11

Lateral view of igus RX40 e-tube with flange mounting brackets ®

and optional strain relief (upon request)

Two-piece mounting bracket with flange attachment

Flange mounting brackets, locking

z

Width Index .100.

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

RX401.100.12ZB

RX401.100.12

Number of teeth 10

RX401.100.12ZB A Part No. structure

A

Flange mounting brackets for flush mounting. Easy fixation. Optional M4 insert nuts. For the preassembled mode please add index A.

112

A…must be indicated on preassembled configurations With integrated strain relief tiewrap plates Full set Width Index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

379

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Seite 380

RX e-tubes Series RX40 Accessories

RX40

Interior separation

3 22

22

23,5

4,5

23,5

520.XX

I) 101 : I

3

RX40.1.1 RX40.2.1

RX40.1

.--.

unassembled RX40.1 assembled RX40.1.1

Vertical separation - slotted separators: RX40.1 (central positioning) RX40.2 (lateral positioning) Vertical separation of the large filling space by cable-friendly, polymer separators. Due to their slots, basic vertical/horizontal

(lateral positioning) unassembled RX40.2 assembled RX40.2.1

=

Horizontal separation

Full-width shelf, lockable unassembled assembled

520.X 521.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full-width shelves unassembled

assembled

520.29 520.54

521.29 521.54

Width X [mm] 079 104

unassembled

assembled

520.79 520.104

521.79 521.104

Request Info

1-800-453-1692 www.aboveboardelectronics.com

380 More information

RX40.2 lateral positioning

®

X -1

Width X [mm] 029 054

RX40.1 central positioning

shelving arrangements are possible. As standard separators are assembled every 2nd e-chain link.

Slotted separator RX40.2

3

4,5

Slotted separator (central positioning)

RX40.2 lateral positioning

www.igus.eu/RX40

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Seite 381

RX e-tubes Series RX40 Further accessories

RX40

Hot Chips up to +850°C RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: Part No. RX40.100.100.0.HT Delivery time upon request. More information www.igus.eu/HT ®

Optional: support tray kit for support of the lower run

•Open trough design for safe guidance of the RX e-tube •Chips can fall through •Available in 2 lengths More information

www.igus.eu/RX40

1

1

Polymer strain relief block. For RX e-tubes flange mounting brackets. Strain relief block according to your specifications Fast assembly by standard screw connection Can be mounted in the mounting bracket More information www.igus.eu/RX40

Chip tests at the igus test-lab prove the excellent sealing of RX e-tube. Video online ®

www.igus.eu/RX_tested

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

381

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C

RX e-tubes Series RX48 Product range

RX48

62

Extremely chip repellent, large size

Series RX48 | Removable lids along the outer radius Removable lids along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

RX48. 120 .R.0

120

147,6

Weight [kg/m]

≈ 2,76

120 | 150 | 175*| 200*| 225*| 250*| 275*| 300*| 325*|

*Radius available upon request, please consult igus for delivery time! ®

Supplement Part No. with required radius (R). Example: RX48.120.120.0

Dimensions

Inner height 62 mm Pitch 48 mm/link Links/m 21 (1008 mm) Chain length S/2 + K S

D

FLG

S/2

48

1.5

2.0

0

2.0

120

150

4.0

175*

2.5

3.0

3.5

6.0

7.0

48

275*

300*

325*

H 324 384 434 484 534 584 634 D 234 264 289 314 339 364 389 K 475 570 650 725 805 885 960 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)

200*

225*

250*

684 414 1040

734 439 1120

*Radius available upon request, please consult igus for delivery time! ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

382 More information

www.igus.eu/RX48

HF = H + 50

1.0

84

0.5

H - 84

Fixed end

R

0

H

Moving end

Unsupported length FLG / FLB [m] Length of travel S [m]

R

84

FLB

62

≤56 mm

35

Ba Bi

Fill weight [kg/m]

14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0

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Seite 383

RX e-tubes Series RX48 Accessories

RX48

Mounting brackets, flange | Polymer locking, two-piece Moving end

Fixed end

RX481.120.1

RX481.120.2

48

48

48

Frontal view of flange

48

45

130

147,6

ø 6,5

1*-411*******p_a 84 48

48

48

48

Lateral view of igus RX48 e-tube with flange mounting brackets

84

®

and optional strain relief (upon request)

Two-piece mounting bracket with flange attachment

•

Flange mounting brackets, locking

z

Width Index .120.

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

upon request

RX481.120.12

Number of teeth upon request

RX481.120.12 A Part No. structure

A

Flange mounting brackets for flush mounting. Easy fixation. Optional M4 insert nuts. For the preassembled mode please add index A.

A…must be indicated on preassembled configurations Full set Width Index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

383

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Seite 384

RX e-tubes Series RX48 Accessories

RX48

Interior separation

3 27

27

28,5

4,5

28,5

520.XX

IP 1 IP 1

RX48.1.1 RX48.2.1

RX48.1

Slotted separator (central positioning) unassembled RX48.1 assembled RX48.1.1

3

Slotted separator RX48.2

(lateral positioning)

RX48.2 lateral positioning

RX48.2 lateral positioning

Vertical separation - slotted separators: RX48.1 (central positioning) RX48.2 (lateral positioning) Vertical separation of the large filling space by cable-friendly, polymer separators. Due to their slots, basic vertical/horizontal shelving arrangements are possible. As standard separators are assembled every 2nd e-chain link. ®

4,5

3

X -1

=

unassembled RX48.2 assembled RX48.2.1

Horizontal separation

Full-width shelf, lockable unassembled assembled

520.X 521.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full-width shelves Width X [mm] 034 064

RX48.1 central positioning

unassembled

assembled

520.34 520.64

521.34 521.64

Width X [mm] 094 124

unassembled

assembled

520.94 520.124

521.94 521.124

Request Info

1-800-453-1692 www.aboveboardelectronics.com

384 More information

www.igus.eu/RX48

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Seite 385

RX e-tubes Series RX48 Further accessories

RX48

Hot Chips up to +850°C RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: Part No. RX48.120.120.0.HT Delivery time upon request. More information www.igus.eu/HT ®

Optional: support tray kit for support of the lower run

•Open trough design for safe guidance of the RX e-tube •Chips can fall through •Available in 2 lengths More information

www.igus.eu/RX48

i

Polymer strain relief block. For RX e-tubes flange mounting brackets. Strain relief block according to your specifications Fast assembly by standard screw connection Can be mounted in the mounting bracket More information www.igus.eu/RX48

With the extremely chip-tight igus RX e-tube and the harnessed chainflex -cables, the lifetime of this woodworking machine could be considerably increased. Because of dust and dirt, previously installed cables failed after one month ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

385

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Seite 386

0

RX e-tubes Series RX56 Product range

RX56

73

Extremely chip repellent, very large size

Series RX56 | Removable lids along the outer radius Removable lids along the outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

RX56. 140 .R.0

140

172,2

Weight [kg/m]

≈ 3,83

| 140 | 175* | 200* | 225* | 250 | 275* | 300* | 325* | 350* |

*Radius available upon request, please consult igus for delivery time! ®

Supplement Part No. with required radius (R). Example: RX56.140.140.0

≤65 mm

FLB

2.0

Unsupported length FLG / FLB [m] Length of travel S [m]

0

2.0

4.0

R

140

175*

200*

H D K

378 273 555

448 308 665

498 333 745

56

Fixed end

R

3.0

3.5

6.0

7.0

2.5

56

225*

300*

325*

350*

548 598 648 698 358 383 408 433 820 900 980 1055 The required clearance height: HF = H + 50 mm (with 0,5 kg/m fill weight)

250

275*

748 458 1135

798 483 1215

*Radius available upon request, please consult igus for delivery time! ®

.

386 More information

www.igus.eu/RX56

Request Info

1-800-453-1692 www.aboveboardelectronics.com

H

Moving end HF = H + 50

1.5

S/2

H - 98

\

1.0

S

D

98

0.5

Inner height 73 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain length S/2 + K

FLG

0

98

Ba Bi

73

14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0

41

Fill weight [kg/m]

Dimensions

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RX e-tubes Series RX56 Accessories

RX56

Mounting brackets, flange | Polymer locking, two-piece Moving end

Fixed end

RX561.140.1

RX561.140.2

56

56

56

Frontal view of flange

56

52

ø 8,5

152

172,2

..0

• 11lig ijo. 7

1*-411*******p_a 98 56

56

56

56

Lateral view of igus RX56 e-tube with flange mounting brackets

98

®

and optional strain relief (upon request)

Two-piece mounting bracket with flange attachment

•

Flange mounting brackets, locking Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

.140.

upon request

RX561.120.12

Number of teeth upon request

RX561.120.12 A Part No. structure

A

Flange mounting brackets for flush mounting. Easy fixation. Optional M4 insert nuts. For the preassembled mode please add index A.

A…must be indicated on preassembled configurations Full set Width Index Mounting bracket for selected width index

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

387

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Seite 388

RX e-tubes Series RX56 Accessories

RX56

Interior separation

3 32

32

33,5

4,5

33,5

520.XX

RX56.1.1 RX56.2.1

RX56.1

IP 1

unassembled RX56.1 assembled RX56.1.1

3

Slotted separator

3

1 X -1

=

(lateral positioning)

RX56.2 lateral positioning

Vertical separation - slotted separators: RX56.1 (central positioning) RX56.2 (lateral positioning) Vertical separation of the large filling space by cable-friendly, polymer separators. Due to their slots, basic vertical/horizontal shelving arrangements are possible. As standard separators are assembled every 2nd e-chain link.

unassembled RX56.2 assembled RX56.2.1

Horizontal separation

Full-width shelf, lockable unassembled assembled

520.X 521.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full-width shelves Width X [mm] 039 074

RX56.1 central positioning

®

RX56.2

4,5

IP

Slotted separator (central positioning)

RX56.2 lateral positioning

unassembled

assembled

520.39 520.74

521.39 521.74

Width X [mm] 109 144

unassembled

assembled

520.109 520.144

521.109 521.144

Request Info

1-800-453-1692 www.aboveboardelectronics.com

388 More information

www.igus.eu/RX56

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Seite 389

RX e-tubes Series RX56 Further accessories

RX56

Hot Chips up to +850°C RX e-tubes that repel hot chips up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. This is no longer the case with the igus "igumid HT" material. Order example: Part No. RX56.140.140.0.HT Delivery time upon request. More information www.igus.eu/HT ®

Optional: support tray kit for support of the lower run

•Open trough design for safe guidance of the RX e-tube •Chips can fall through •Available in 2 lengths More information

www.igus.eu/RX56

1

1

Polymer strain relief block. For RX e-tubes flange mounting brackets. Strain relief block according to your specifications Fast assembly by standard screw connection Can be mounted in the mounting bracket More information www.igus.eu/RX56

Despite the restricted installation space, the RX e-tube is used in this compact turning machine with reverse bend radius (RBR)

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

389

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E4.1 Introduction Advantages Universal: attachment from any side Low noise: optional dampening pads

Chip protection: openable lids

Long lifetime: gliding surfaces for long travels

High stability: "undercut" design

25% faster: easy assembly with QuickLock-crossbars

®

ONE e-chain series for almost any application The E4.1 system combines all the advantages of its three predecessors. E4.1 benefits from 25 years of igus experience in 4-piece e-chains and is the best igus e-chain in the product range. The E4.1 series is stronger with the same or smaller dimensions than its predecessors. Almost all accessories and mounting dimensions are identical. With the E4.1, the service life of your application can be still increased with lower costs. •Undercut design for high lateral stability, high tensile force on long travels and for large unsupported lengths •Good for side-mounted applications •Noise dampening pads •Inner and outer links for quick assembly, with or without pretension •Dirt repellant, with smooth, wear-resistant surface and side wear pads ®

®

®

®

Typical industries and applications

• Crane •Indoor crane •Composting plants

Straight run: due to inner/outer link principle

No camber: no rework needed due to special design Precise separation: notch crossbar with visual scale

• Sewage plants • Machine tools • General mechanical engineering • Materials handling technology • Construction machinery • Any type of machines •Robotics Fraunhofer

I PA

TESTED' DEVICE

IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 2, according to DIN EN ISO 14644-1 for system E4.1, series E4.32.10.063.0.CR at v = 0,5 / 1,0 / 2,0 41 dB(A) tested at igus lab, v = 1,8 m/s unsupported, series E4.21.060.038.0 ®

Electrically conductive ESD/ATEX versions

Low noise operation: due to integrated "brakes"

390

Discover the advantages

several series available from stock e-tubes available as special design with HT material for 850°C hot chips

www.igus.eu/best/E4.1

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Seite 391

E4.1 Features Accessories

IE

11 0

New generation interior separation - even more cable-friendly

Previous interior separation - still available www.igus.eu/E4.1

KMA mounting brackets with attachment options from any side

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips ►from page 656

Guide troughs - "aluminium SuperTrough" basic and heavy duty ► from page 690

Support tray kit. For support of the lower run ► from page 740

Up to 25% more unsupported length with

QuickLock crossbar - reduce assembly

autoglide crossbars available, long travels

XXL material ►www.igus.eu/E4.1

time up to 25%

without guide troughs

The extension link design allows virtually unlimited side-by-side extension

Round or square extender crossbar - safe guiding for large hoses

+25% ≈7m

www.igus.eu/E4.1

The E4 e-chain opener reduces assembly time www.igus.eu/E4savetime ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

391

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Seite 392

E4.1 Any application with one e-chain

®

Undercut design combined with the inner/outer-link solution Smooth, cable-friendly inner surfaces

Low noise operation through integrated "brake" on the radial stop dogs

Special e-chain link contour provides low rolling noise ®

392 Discover the advantages

Smooth and wear-resistant gliding surface - no additional glide shoe

Optional noise dampening pads

www.igus.eu/best/E4.1

Option with or without pretension by reversing outer links

Straight run and fast assembly due to inner- / outer-link design

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Seite 393

E4.1 Moving energy made easy High strength and rigidity, for easy installation Perfect ESD suitability due "tongue and groove" design

Very high stability due to the undercut design

Strong crossbars with double locking

Double vertical stop dog system for larger unsupported lengths

Cable-friendly, Intergrated Iateral wear pads for a long service rounded crossbar life (also for side-mounted applications)

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

393

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Seite 394

E4.1 Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Outer height Ba [mm] ha [mm]

Bend radius R [mm]

Unsupported max. length. [m]

page

Crossbars every link e-chains for demanding applications ®

E4.21 E4.28 E4.32 E4.42 E4.56 E4.80 E4.112 E4.162 800 840 E4.350

21 28 32 42 56 80 112 162 200 204 350

30 - 140 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 200 - 600 200 - 600 100 - 563 400 - 800

44 - 154 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 102 - 652 256 - 656 260 - 660 160 - 623 540 - 940

28 42 54 64 84 108 140 195 236 236 450

38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000 250 - 1000 325 - 1000 325 - 1000 500 - 1000

2,50 2,50 3,30 4,00 5,00 6,20 6,50 6,75 8,00 8,00 6,20

398 402 408 414 420 426 432 438 442 446 450

Crossbars every 2nd link e-chains for almost any application - standard ®

H4.32 H4.42 H4.56 H4.80 H4.112

32 42 56 80 112

50 - 400 50 - 400 50 - 600 50 - 600 50 - 600

73 - 423 76 - 426 84 - 634 100 - 650 102 - 652

54 64 84 108 140

63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000

3,30 4,00 5,00 6,20 6,50

408 414 420 426 432

e-tubes fully enclosed, excellent cable protection

4 R4.28 R4.32 R4.42 R4.56 R4.80 R4.112

28 32 42 56 80 108

50 - 300 50 - 300 50 - 300 75 - 462 100 - 462 200 - 400

.-.11111

70 - 320 73 - 323 76 - 326 109 - 497 150 - 513 252 - 452

42 54 64 84 108 140

Request Info

75 - 250 125 - 300 125 - 350 135 - 500 200 - 1000 250 - 1000 1-800-453-1692 www.aboveboardelectronics.com

394 More information

www.igus.eu/E4.1

2,50 3,30 4,00 5,00 6,20 6,50

402 408 414 420 426 432

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Seite 395

E4.1 Technical data Overview Technical data ≤ 10 [m/s] / ≤ 50 [m/s ]

Gliding speed / acceleration FLG FLB

n

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G

A

Flammability class, igumid G

• FL

G

= with straight upper run

• FL

B

VDE 0304 IIC UL94-HB = with permitted sag

Installation types, maximum travels Or e-chain / e-tube Series

Unsupported

E4.21

®

Gliding

Vertical hanging

Vertical standing

Side mounted unsupported

≤ 2,5 m

≤ 120 m

≤ 40 m

≤ 3,0 m

≤ 1,0 m

E4.28/R4.28

≤ 2,5 m

≤ 200 m

≤ 80 m

≤ 5,0 m

E4.32/H4.32/R4.32

≤ 3,3 m

≤ 200 m

≤ 80 m

E4.42/H4.42/R4.42

≤ 4,0 m

≤ 300 m

E4.56/H4.56/R4.56

≤ 5,0 m

E4.80/H4.80/R4.80

•-0°4 %dr

II,

•

0......

1

Zig-zag application

Unsupported length lower run

with rework

upon request

upon request

≤ 1,2 m

with rework

upon request

upon request

≤ 5,0 m

≤ 1,5 m

with rework

upon request

upon request

≤ 100 m

≤ 6,0 m

≤ 2,0 m

with rework

upon request

upon request

≤ 400 m

≤ 100 m

≤ 6,0 m

≤ 2,5 m

with rework

upon request

upon request

≤ 6,2 m

≤ 400 m

≤ 120 m

≤ 6,0 m

≤ 3,0 m

with rework

upon request

upon request

E4.112/H4.112/R4.112 ≤ 6,5 m

≤ 450 m

≤ 120 m

≤ 6,0 m

≤ 3,0 m

with rework

upon request

upon request

with rework

upon request

upon request

Rotary

E4.162

≤ 6,75 m

≤ 450 m

≤ 120 m

≤ 6,0 m

800

≤ 8,0 m

≤ 450 m

≤ 120 m

≤ 6,0 m

≤ 6,0 m

with rework

upon request

upon request

840

≤ 8,0 m

≤ 450 m

≤ 120 m

≤ 6,0 m

≤ 6,0 m

with rework

upon request

upon request

E4.350

upon request

upon request

upon request

upon request upon request with rework

upon request

upon request

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

395

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Seite 396

E4.1 Order keys and options Options with order keys | based on series E4.56/H4.56/R4.56 Standard

Part No. Standard

Additional noise dampening with pads

QuickLock crossbar reduce assembly time up to 25%

Part No.

Part No. QuickLock crossbar for inner radius

Low noise (with pads)

Part No. QuickLock crossbar

Part No. QuickLock crossbar

for outer radius

for both radii

E4.56.30.R.0

ES4.56.30.R.0

E4.56.30QZ.R.0 E4.56.30QE.R.0 E4.56.30Q.R.0

Crossbar every link

Crossbar every link

Crossbar every link

H4.56.30.R.0

HS4.56.30.R.0

H4.56.30QZ.R.0 H4.56.30QE.R.0 H4.56.30Q.R.0

Crossbar every link

Crossbar every link

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link

R4.56.30.R.0

RS4.56.30.R.0

e-tube, closed

e-tube, closed

Delivery from stock

Delivery time: upon request

Delivery time: upon request Request Info

Delivery time: upon request

Delivery time: upon request

1-800-453-1692 www.aboveboardelectronics.com

•

Order example | based on series E4.56/H4.56/R4.56 Order example for complete e-chain (3,0 m, with crossbars every link), colour black, mounting brackets and interior separation ®

e-chain (3,0 m) ®

Please indicate e-chain length or number of links: 3,0 m or 33 links ®

E4.56.30.300.0

+ Mounting brackets KMA - 1 set (with odd number of links and integrated C-profiles)

E4.560.30.1.12.C

+ Interior separation with 2 separators assembled every 2nd link

2 x 56.1.1

Order text: 3,0 m E4.56.30.300.0 + E4.560.30.1.12.C + 2 x Part No. 56.1.1

®

Magnetically detectable plastic e-chains for the food- and tobacco industry

CD

•The material igumid DT is detected to the tiniest fragment all common metal detection systems •Particles as small as 1.0 mm can be recognised for fragments passing at speeds of 20 m/min More information www.igus.eu/detectablechain

396 More information

www.igus.eu/E4.1

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Seite 397

E4.1 Order keys and options

Simply turn outer side link no additional work

Reverse bend Unsupported radius for circu- lengths +25% lar movements possible

No burning-in of hot chips up to 850°C (1562°F)

ESD / ATEX classified e-chains II 2 GD

Magnetically detectable plastic e-chains

Part No. NC-version

Part No. RBR

Part No. igumid HT-material

Part No. ESD-material

Part No. igumid DT-material

Part No. XXL-material 1)

®

180°=NC

0 0

®

A

+25% ≈7m

D

E4.56.30.R.0.NC E4.56.30.R1/R2.0 E4.56.30.R.0.XXL R4.56.30.R.0.HT E4.56.30.R.0.ESD E4.56.30.R.0.DT Crossbar every link

Crossbar every link

Crossbar every link

Complete e-tube2)

Crossbar every link

Crossbar every link

H4.56.30.R.0.NC H4.56.30.R1/R2.0 H4.56.30.R.0.XXL R4.56.30HT.R.0 H4.56.30.R.0.ESD H4.56.30.R.0.DT Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom

R4.56.30.R.0.NC e-tube, closed

RBR for e-tubes ® please consult igus ®

Crossbar every 2nd link Crossbar every 2nd link

R4.56.30.R.0.XXL R4.56.30HTZ.R.0 R4.56.30.R.0.ESD R4.56.30.R.0.DT e-tube, closed

Bottom only

e-tube, closed

e-tube, closed

R4.56.30HTE.R.0 Lid only

Delivery time: upon request

Delivery time: upon request

Request Info

Delivery time: several series Delivery time: from stock upon request

Delivery time: upon request

Delivery time: upon request

1) Sidebands made from XXL-material

2) Available upon request, please consult igus for delivery time!

3) for the food- and tobacco industry

®

1-800-453-1692

IA

A

www.aboveboardelectronics.com

Order key and colour options | based on series E4.56/H4.56/R4.56 Order key e-chain crossbars every link e-chain crossbars every 2nd link e-tube fully enclosed ®

®

Series / Type Inner height Width index (depends on Bi) Bend radius R Colour index (standard black)

General igus colour options for e-chains and e-tubes ®

E4.56.30.300.0 Colours H4.56.30.300.0 •Black R4.56.30.300.0 •Slate grey

®

Order index Colours .0 .ESD .HT .3 .31

Standard, from stock! only ESD material

•Grey brown only HT material only for e-chains •Grey •Dusty grey only for e-tubes

®

White Grey white Orange Yellow Light grey

Order index for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

e-chains /e-tubes ®

.1 .1S .2 .4 .14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Aluminum lid for plastic e-tube R4.1 Openable, tight, with separation notches Lid notches allow easy positioning of the interior separation Special plastic clips facilitate easy assembly Width continuously adjustable Lids snap-open along both sides Material: aluminium (EN AW-6060) Compatible with the interior separation product range. More Information www.igus.eu/alulid

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

397

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Seite 398

E4.1 Series E4.21 Product range

E4.21

21

Stable due to undercut design, small inner height

...E4.21 crossbars every link

®

e-chains | Series E4.21 crossbars every link (removable along the inner and outer radius) Part No. e-chains

®

R.1)

E4.21. 030. E4.21. 040. R.1) E4.21. 050. R.1) E4.21. 060. R.1) E4.21. 070. R.1) E4.21. 080. R.0 1)

Bi

Ba

E4.21

[mm]

[mm]

[kg/m]

Part No. e-chains

Bi

Ba

E4.21

[mm]

[mm]

[kg/m]

30 40

44 54

≈ 0,60

E4.21. 090. R.0 E4.21. 100. R.0

90 100

104 114

≈ 0,82

50 60

64 74

≈ 0,67

110 120

124 134

≈ 0,89

≈ 0,71

E4.21. 110. R.0 E4.21. 120. R.0

70 80

84 94

≈ 0,74

E4.21. 140. R.0

140

154

≈ 0,99

≈ 0,64

®

≈ 0,85 ≈ 0,92

≈ 0,78

ESD/ATEX version available from stock

Available bend radii R [mm] 038 | 048 | 063 | 075 | 100 | 150 | 200 Supplement Part No. with required radius (R). Example: E4.21.120.100.0 = e-chain with crossbars every link, inner width Bi 120 mm, radius R 100 mm, colour black ®

ESD/ATEX permanently conductive e-chains - E4.21 several widths with delivery from stock: inner widths Bi 30 - 70, radii R 48 - 100. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

398 More information

www.igus.eu/E4.21

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Seite 399

E4.1 Series E4.21 Dimensions

E4.21 656

698

Ba Bi 13

≤18 mm

Inner height Pitch Links/m Chain length

21 mm 30,5 mm/link 33 (1007 mm) S/ + K 2

S S/2

D

FLG 2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

R

Fixed end 30,5

H

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

28

0

H - 28

Moving end

HF = H + 30

FLB

21 28

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

20

Fill weight [kg/m]

Unsupported applications | Short travels

R

038

048

063

075

100

150

H

104

124

154

178

228

328

428

D K

98 185

108 215

123 260

135 300

160 380

210 535

260 690

200

The required clearance height: HF = H + 30 mm (with 1,5 kg/m fill weight)

Gliding applications | Long travels from 10 m to max. 120 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

038 76

048 96

063 126

075 152

100 135

150 135

200 135

D2+25 K2 ACL

085 185 –

095 215 –

110 260 –

120 300 –

430 640,5 270

580 945,5 370

730 1250,5 470

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

399

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Seite 400

E4.1 Series E4.21 Accessories

E4.21

KMA mounting brackets | Attachment from any side | Pivoting Fixed end E4.210...1.1

Moving end E4.210...1.2 35

35

30,5

—Ear 0g

Bi + 18 Bi + 9 Bi

Bi Bi + 9 Bi + 18

0

48°

f-rNL- Ei Ei - I - Ei Ei - I - 19 Ei - I - Ei Ei - I - 19 El -Irrn 8,5

SW7

48°

8,5

ø 4,3

KMA pivoting | Recommended for unsupported and gliding applications Width Index 030. 040. 050. 060. 070. 080.

► ► ► ► ►

Bi

Bi

Part No. full set KMA pivoting

[mm]

Width Index

E4.210. 030.1.12 E4.210. 040.1.12

30 40

090. 100.

E4.210. 090.1.12 E4.210. 100.1.12

90 100

E4.210. 050.1.12 E4.210. 060.1.12 E4.210. 070.1.12

50 60 70

110. 120. 140.

E4.210. 110.1.12 E4.210. 120.1.12 E4.210. 140.1.12

110 120 140

E4.210. 080.1.12

80

Special mounting bracket feature - E4.21 • Special design of the counterbore as a hexagon allows the inlay of the M4 nut or the hexagon screw head • Note: E4.21 mounting brackets with attachment points from all sides, must always end with an inner link (odd number of links). For the preassembled mode please add index A.

Part No. full set KMA pivoting

[mm]

E4.210.120.1.12 A Part No. structure

111

A…must be indicated on preassembled configurations

Full set Odd numbers of links Width index Series

A

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

400 More information

www.igus.eu/E4.21

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Seite 401

E4.1 Series E4.21 Accessories

E4.21

Interior separation

2

T2112

min.12

111.X

T2113.Z

5,5

6,5

5

5

20

IZZ/zIft m

T2111

Note: please observe a lateral spacing of 12 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®

AI

Standard separator T2102

Separator for e-chains

Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.

®

E

8 1,5

unassembled T2102 assembled T2112

Notch separator T2101

Notch separator

Can be locked securely in 2 mm increments due to gaps on the crossbars of e-chains . The separator cannot slide sideways during operation.

for e-chains

®

®

unassembled T2101 assembled T2111

8

2

nil

1,5

X

Full-width shelf 110.X

Full-width shelf (30-120 mm)

This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different

unassembled 110.X assembled 111.X

heights.

Full-width shelf Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

030 040 050

110.30 110.40 110.50

111.30 111.40 111.50

070 080 090

110.70 110.80 110.90

111.70 111.80 111.90

110 120

110.110 110.120

111.110 111.120

060

110.60

111.60

100

110.100

111.100

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Separator with integrated strain relief Strain relief separator Part No. T2103.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run

•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options

I SHHUll Iii I 'LTI• • 111 E! 1

®

More information

from page 740

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

401

04C)-EU-D-IT-FR-390-515miJU2a

E4.28 R4.28

20.06.2015

0:39 Uhr

Seite 402

00

E4.1 Series E4.28 Product range

28

Stable due to undercut design, small inner height

28

TI ...E4.28 crossbars every link

...R4.28 fully enclosed

®

e-chains | Series E4.28 crossbars every link (removable along the inner and outer radius) e-tubes | Series R4.28 fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. e-chains / e-tubes

Bi

Ba

E4.28

R4.28

[mm]

[mm]

[kg/m]

[kg/m]

E4.1) – 28. 040. R.0 E4.1) R4. 28. 050. R.0

40 50

60 70

≈ 1,06

–

≈ 1,11

≈ 2,20

28. 052. R.0

52 62

72 82

≈ 1,13

–

≈ 1,17

–

70 75 87

90 95 107

≈ 1,20

–

≈ 1,23

≈ 2,32

≈ 1,28

100

120

≈ 1,37

®

E4. –

28. 062. R.0 28. 070. R.0 E4.1) R4. 28. 075. R.0 E4.1) – E4.1) –

E4.1) – 28. 087. R.0 E4.1) R4. 28. 100. R.0

*Radius not available for e-tubes 1)

Part No. e-chains / e-tubes

Bi

Ba

E4.28

[mm]

[mm]

[kg/m]

[kg/m]

E4.1) R4. 28. 125. R.0 E4. R4. 28. 150. R.0

125 150

145 170

≈1,51

≈ 2,78

≈ 1,61

≈ 3,02

175 200

195 220

≈ 1,71

≈ 3,26

≈ 1,84

≈ 3,50

225 250 275

245 270 295

≈ 1,99

≈ 3,82

≈ 2,14

≈ 3,98

–

E4. R4. 28. 175. R.0 E4. R4. 28. 200. R.0 E4. R4. 28. 225. R.0 E4. R4. 28. 250. R.0 E4. – 28. 275. R.0

≈ 2,27

–

≈ 2,54

E4. R4. 28. 300. R.0

300

320

≈ 2,39

≈ 4,46

®

R4.28

A ESD/ATEX version available from stock

Available bend radii R [mm] 055* | 063* | 075 | 100 | 125 | 150 | 175 | 200 | 250 Supplement Part No. with required radius (R). Examples: E4.28.100.100.0 = e-chain with crossbars every link, inner width Bi 100 mm, radius R 100 mm, colour black R4.28.100.100.0 = e-tube fully enclosed, inner width Bi 100 mm, radius R 100 mm, colour black ®

ESD/ATEX permanently conductive e-chains - E4.28 several widths with delivery from stock: inner widths Bi 40 - 125, radii R 55 - 125. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

402 More information

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20.06.2015

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Seite 403

E4.28 R4.28

E4.1 Series E4.28 Dimensions 656

702

Ba Bi

≤25 mm

Inner height Pitch Links/m Chain length

FLB

28 mm 46 mm/link 22 (1012 mm) S/ + K 2

S S/2

D

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

H - 42

0

46

H

Moving end R

R

055*

063*

075

100

125

150

175

200

250

H

152

168

192

242

292

342

392

442

542

D K

145 265

153 290

165 330

190 410

215 485

240 565

265 645

290 725

340 880

HF = H + 40

FLG

42

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

28 42

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 10 m to max. 200 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

055* 110

063* 126

075 150

100 158

125 158

150 158

175 158

200 158

250 158

D2+25 K2 ACL

122 265 –

130 290 –

142 330 –

350 598 150

490 782 270

530 920 300

665 1104 400

730 1242 450

935 1610 600

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

403

04C)-EU-D-IT-FR-390-515miJU2a

E4.28 R4.28

20.06.2015

0:39 Uhr

Seite 404

E4.1 Series E4.28 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...280/281... * .1

Moving end ...280/281...0 * .2

30°

Bi + 12

Bi + 12 Bi + 24

58,5

Bi

Bi + 24 Bi + 12

58,5

Frontal view of KMA

30°

5,5

12,5

15

12,5

15

17

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 040. 050. 052. 062. 070. 075. 087. 100.

Ifiii...M11. _1=11_1M Part No. full set KMA pivoting

Bi

Part No. full set KMA locking

E4. – 280. 040 .D * .12 E4. R4. 280. 050 .D * .12 E4. – 280. 052 .D * .12 E4. – 280. 062 .D * .12 E4. – 280. 070 .D * .12

E4. – 281. 040 .❑ * .12 E4. R4.281. 050 .❑ * .12 E4. – 281. 052 .❑ * .12 E4. – 281. 062 .❑ * .12 E4. – 281. 070 .❑ * .12

E4. R4. 280. 075 .D * .12 E4. – 280. 087 .D * .12 E4. R4. 280. 100 .D * .12

E4. R4.281. 075 .❑ * .12 E4. – 281. 087 .❑ * .12 E4. R4.281. 100 .❑ * .12

Width Index

[mm]

40 50 52 62 70 75 87

E4. R4. 281. 125 .❑ * .12 E4. R4. 281. 150 .❑ * .12 E4. R4. 281. 175 .❑ * .12 E4. R4. 281. 200 .❑ * .12 E4. R4. 281. 225 .❑ * .12

E4. R4. 280. 250 .❑ * .12 E4. – 280. 275 .❑ * .12 E4. R4. 280. 300 .❑ * .12

E4. R4. 281. 250 .❑ * .12 E4. – 281. 275 .❑ * .12 E4. R4. 281. 300 .❑ * .12

300.

Bi

Part No. full set KMA locking

125. ► E4. R4. 280. 125 .❑ * .12 150. ► E4. R4. 280. 150 .❑ * .12 175. E4. R4. 280. 175 .❑ * .12 200. E4. R4. 280. 200 .❑ * .12 225. E4. R4. 280. 225 .❑ * .12 250. 275.

100

Part No. full set KMA pivoting

[mm]

125 150 175 200 225 250 275 300

E4.280.100. 2 .12A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

=1

®

1m

3

4

5

1 2

=2 3

4

L

A…must be indicated on preassembled configurations Full set Even numbers of links Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

404 More information

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Seite 405

E4.28 R4.28

E4.1 Series E4.28 Accessories ®

Interior separation | New generation | Only for e-chains

(e-tubes

next page)

28

2,5

111111L=L_ 14

"r

14

Previous interior separation with optional elements www.igus.eu/E4.28

Me •• 28.1.1

215.09

2310.X

28.2.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

x

2,5

AL

10

28.1

unassembled 28.1 assembled 28.1.1

4 2,5 28.2

X

unassembled 28.2 assembled 28.2.1

10

2,5

9 _E._

-

unassembled 205.09 assembled 215.09 Full-width shelf,

X -1

lockable unassembled 2300.X assembled 2310.X

M:1

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

Spacer 205.09 Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when

®

MM

Separator with a wide base for maximum holding strength in the e-chain .

For even faster installation

Separator, narrow head

Spacer for e-chains

illk

Standard - for any application ®

44 X

1

Standard separator, wide base

spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications).

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 057

Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075

2300.050 2310.050 077 2300.057 2310.057 080

Request Info

Width X [mm] unassembled assembled 087 2300.87 2310.087 090 2300.90 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110

2300.077 2310.077 120 2300.080 2310.080 125

2300.120 2310.120 2300.125 2310.125

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

405

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E4.28 R4.28

20.06.2015

0:39 Uhr

Seite 406

E4.1 Series E4.28 Accessories Interior separation | Only for e-tubes (e-chains

®

Option 2: separation with shelves

28

9

9

5

5

5

Option 1: separation with full-width shelf

previous page)

vi,

2.

7613

7612

221.X

2210.X

min.15

Note e-tube: please observe a lateral spacing of 15 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

10

i ,-, ,, i i

2,5

10

3

Separator 7603 (e-tubes only) Is used when vertical separation is required. Due to its slot,

Separator for e-tubes unassembled 7603 assembled 7613 Full-width shelf (40-200 mm)

X-1

unassembled 220.X assembled 221.X

it allows basic vertical/horizontal shelving arrangements.

Full-width shelf 220.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.

Full-width shelf Width X [mm] 040 050 062

unassembled

assembled

Width X [mm]

unassembled

assembled

Width X [mm]

unassembled

assembled

220.40 220.50 220.62

221.40 221.50 221.62

075 087 100

220.75 220.87 220.100

221.75 221.87 221.100

150 175 200

220.150 220.175 220.200

221.150 221.175 221.200

070

220.70

221.70

125

220.125

221.125

10

Middle plate 7602 (e-tubes only)

Middle plate for e-tubes

6 ?

2,5

10

4

unassembled 7602 assembled 7612

Shelf 2200.X

Shelf (18-149 mm)

X X-7

unassembled 2200.X assembled 2210.X

1m

To achieve a modular shelving by shelf 2200.X. Can be fitted at 3 different heights.

For horizontal separation. Shelves of various widths can be fitted at 3 different heights.

Shelves Width X [mm] 018 023

unassembled

assembled

assembled

2210.18 2210.23

Width X [mm] 043 048

unassembled

2200.18 2200.23

2200.43 2200.48

2210.43 2210.48

028 033 038

2200.28 2200.33 2200.38

2210.28 2210.33 2210.38

058 068 073

2200.58 2200.68 2200.73

2210.58 2210.68 2210.73

Width X [mm] 088 099

unassembled

assembled

2200.88 2200.99

2210.088 2210.099

124 149

2200.124 2200.149

2210.124 2210.149

Request Info

406 More information

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Seite 407

E4.1 Series E4.28 Further accessories

E4.28 R4.28

Separators with integrated strain relief Strain relief separators Part No. 28.Z (e-chains ) and Part No. 28.ZT (e-tubes) can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®

®

®

Optional: support tray kit - for support of the lower run

••Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options ®

More information

from page 740

Due to the "undercut design" igus E4.1 series feature high lateral stability. High lateral accelerations of up to 8 m/s can be managed on this milling maschine for bicycles ®

2

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

407

04C)-EU-D-IT-FR-390-515miJU2a

E4.32 H4.32 R4.32

20.06.2015

0:39 Uhr

Seite 408

E4.1 Series E4.32 Product range

ICI CI 32

Stable due to undercut design, medium inner height

...E4.32 crossbars every link

...H4.32 crossbars every 2 link

32

...R4.32 fully enclosed

nd

®

e-chains | Series E4.32 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.32 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.32 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Bi

Ba

E4.32 H4.32 R4.32

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

E4.1) H4. R4.2) 32. 05. R.0 E4.1) H4. – 32. 06. R.0 E4.1) H4. R4. 32. 07. R.0 E4. H4. – 32. 087. R.0

50 68

73 91

1,68

1,62

1,85

1,81

1,68

–

75 87

98 110

1,85

1,70

2,11

1,92

1,73

–

E4. H4. – 32. 097. R.0 E4.1) H4. R4. 32. 10. R.0 E4. H4. R4. 32. 11. R.0 E4. H4. – 32. 112. R.0 E4. H4. R4. 32. 12. R.0 E4. H4. – 32. 137. R.0 E4.1) H4. R4. 32. 15. R.0 E4. H4. – 32. 162. R.0

97 100 108

120 123 131

1,98

1,76

–

2,00

1,78

2,38

2,06

1,80

2,45

112 125

136 148

2,07

1,81

–

2,18

1,87

2,61

137 150 162

161 173 186

2,24

1,89

–

2,33

1,94

2,84

2,36

1,95

–

E4. H4. R4. 32. 17. R.0 E4.1) H4. – 32. 18. R.0 E4. H4. – 32. 187. R.0 E4.1) H4. R4. 32. 20. R.0

168 175 187 200

191 198 211 223

2,44

1,99

3,04

2,46

2,00

–

2,51

2,03

–

2,63

2,09

3,37

Part No. e-chains / e-tubes ®

*Radius not available for e-tubes 1)

Bi

Ba

E4.32 H4.32 R4.32

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

32. 212. R.0 212 32. 23. R.0 225

236 248

2,68

2,12

–

2,78

2,17

–

E4. H4. – 32. 237. R.0 237 E4. H4. R4. 32. 25. R.0 250

261 273

2,81

2,18

–

2,95

2,25

3,85

32. 262. R.0 262 32. 28. R.0 275 32. 29. R.0 287

286 298 311

3,03

2,29

–

3,10

2,33

–

3,14

2,34

–

E4. H4. R4. 32. 30. R.0 300 E4. H4. – 32. 312. R.0 312

323 336

3,27

2,41

4,37

3,29

2,42

–

E4. H4. – E4. H4. – E4. H4. –

32. 325. R.0 325 32. 337. R.0 337 32. 350. R.0 350

348 361 373

3,39

2,47

–

3,45

2,50

–

3,68

2,61

–

E4. H4. E4. H4. E4. H4. E4. H4.

32. 362. R.0 32. 375. R.0 32. 387. R.0 32. 400. R.0

386 398 411 423

3,78

2,66

–

3,85

2,70

–

3,92

2,73

–

3,98

2,77

–

Part No. e-chains / e-tubes ®

E4. H4. – E4. H4. –

E4. H4. – E4. H4. – E4. H4. –

– – – –

362 375 387 400

ESD/ATEX version available from stock 2) Removable lid only, no hinged option

Available bend radii R [mm] 063* | 075* | 100* | 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Examples: E4.32.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.32.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black R4.32.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

ESD/ATEX permanently conductive e-chains - E4.32 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 63 - 250. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

408 More information

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20.06.2015

0:40 Uhr

Seite 409

E4.32 H4.32 R4.32

E4.1 Series E4.32 Dimensions 656 Ba Bi

4.7 ≤28 mm

FLB

FLG

704

Inner height Pitch Links/m Chain length

32 mm 56 mm/link 18 (1008 mm) S/ + K 2

S S/2

D

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

56

H - 54

0

H

Moving end R

54

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

32 54

Fill weight [kg/m]

Unsupported applications | Short travels

R

063*

075*

100*

125

150

175

200

220

250

H +20 0

180

204

254

304

354

404

454

494

554

654

D K

174 310

186 350

211 430

236 505

261 585

286 665

311 745

331 805

361 900

411 1055

HF = H + 40

04C)-EU-D-IT-FR-390-515miJU2a

300

The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 10 m to max. 200 m S S/2

D2

S/2

R

►ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 7 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

063* 126

075* 150

100* 166

125 166

150 166

175 166

200 166

220 166

250 166

300 166

D2+25 K2 ACL

146 310 –

158 350 –

370 616 160

470 784 210

500 896 240

655 1120 370

770 1288 460

900 1456 540

930 1568 570

1100 1904 690

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

409

04C)-EU-D-IT-FR-390-515miJU2a

E4.32 H4.32 R4.32

20.06.2015

0:40 Uhr

Seite 410

E4.1 Series E4.32 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...320/321... * .1

Moving end ...320/321... * .2

73

22

5,5

73

raft]II

M 1111

30°

Bi

Bi + 14

1111

Bi + 27 Bi + 14

1111

Frontal view of KMA

0

30° 1 NI

mei

ir m t

1 NI

11

12,5.. 22,5

11

k aco5

22,5

U.12,5

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 087. 09. 10. 11.

Part No. full set KMA pivoting E4. R4. 320. 05 . * .12.C E4. – 320. 06 . * .12.C E4. R4. 320. 07 . D * .12.C E4. – 320. 087. * .12.C E4. – 320. 097. * .12.C

Bi

Part No. full set KMA locking

[mm]

E4. R4. 321. 05 . * .12.C E4. – 321. 06 . * .12.C E4. R4. 321. 07 . * .12.C E4. – 321. 087. * .12.C E4. – 321. 097.0 * .12.C

50 68

_1111•11Width Index

212. 23.

Part No. full set KMA pivoting

E4. – 320. 212 . * .12.C E4. – 320. 23 . * .12.C E4. – 320. 237 . * .12.C E4. R4. 320. 25 . * .12.C E4. – 320. 262 .0 * .12.C

Bi

Part No. full set KMA locking

[mm]

E4. – E4. –

321. 212 . * .12.C 321. 23 . * .12.C E4. – 321. 237 . D * .12.C E4. R4. 321. 25 .D * .12.C E4. – 321. 262 .0 * .12.C

75 87

237. 25.

97 100 108

262. 28. 29.

112 125

30. 312.

137 150 162

325. 337. 350.

E4. – 320. 28 . * .12.C E4. – 321. 28 . * .12.C E4. – 320. 29 . * .12.C E4. – 321. 29 .D * .12.C E4. R4. 320. 30 . * .12.C E4. R4. 321. 30 . D * .12.C E4. – 320. 312 . * .12.C E4. – 321. 312 . * .12.C E4. – 320. 325 . * .12.C E4. – 321. 325 . * .12.C E4. – 320. 337 . * .12.C E4. – 321. 337 . D * .12.C E4. – 320. 350 . * .12.C E4. – 321. 350 .D * .12.C

212 225 237 250 262 275 287

137. 15. 162.

E4. R4. 320. 10 . * .12.C E4. R4. 321. 10 . * .12.C E4. R4. 320. 11 . * .12.C E4. R4. 321. 11 . * .12.C E4. – 320. 112. D * .12.C E4. – 321. 112. * .12.C E4. R4. 320. 12 . * .12.C E4. R4. 321. 12 . * .12.C E4. – 320. 137. * .12.C E4. – 321. 137. * .12.C E4. R4. 320. 15 . D * .12.C E4. R4. 321. 15 . * .12.C E4. – 320. 162. * .12.C E4. – 321. 162. * .12.C

17. 18.

E4. R4. 320. 17 . * .12.C E4. R4. 321. 17 .0 * .12.C E4. – 320. 18 . * .12.C E4. – 321. 18 . * .12.C

168 175

362. 375.

E4. – 320. 362 .0 * .12.C E4. – E4. – 320. 375 . * .12.C E4. –

321. 362 .0 * .12.C 321. 375 . * .12.C

362 375

187. 20.

E4. – 320. 187. * .12.C E4. – 321. 187. * .12.C E4. R4. 320. 20 . D * .12.C E4. R4. 321. 20 . * .12.C

187 200

387. 400.

E4. – 320. 387 . * .12.C E4. – E4. – 320. 400 . * .12.C E4. –

321. 387 .D * .12.C 321. 400 . D * .12.C

387 400

112. 12.

300 312 325 337 350

E4.320.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

A…must be indicated on preassembled configurations C-profile option

=1

®

3

4

5

Full set 1 2

Even numbers of links

=2 3

Width index

4

Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

410 More information

www.igus.eu/E4.32

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 411

E4.32 H4.32 R4.32

E4.1 Series E4.32 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.32

32

16

3,4

16

5

32.1.1

32.2.1

32.3.1

3210.X

32.4.1

32.5.1

min.30

Note e-tube: please observe a lateral spacing of 30 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

3

Standard separator, wide base

iX I IX 1 IX D:11 10 :: =

unassembled 32.1 assembled 32.1.1

12 7

Separator for QuickLock crossbar

3

unassembled 32.2 assembled 32.2.1

12 3

Separator, narrow base unassembled 32.3 assembled 32.3.1

8

3

Separator, asymmetrical

2,75

6,25

12 7

unassembled 32.4 assembled 32.4.1 Notch separator for notch crossbar

3

unassembled 32.5 assembled 32.5.1

3,4

12

X -1

Full-width shelf, lockable unassembled 3200.X assembled 3210.X

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

For side-mounted applications Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 Request Info

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

3200.250 3210.250

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

411

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 412

E4.1 Series E4.32 Further accessories Extension links | Extender crossbars

Bi 1

Bi 2

73+1

12,5

45

22,5

Bi 3

Bi 3 + 12 Bi 2 + 10 Bi 1 + 12 Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12 ± 3 (Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12) + 13 ± 3 ®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

G

Round extender crossbar 0 combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

C7 s

„

0

Extender crossbars | Safe guiding for large hoses

• Suitable for hoses with a maximum outer diameter of 105 mm • Gliding with crossbars assembled along outer radius and a special guide trough • Extender crossbar0for snap-open crossbars or attached directly on the side link Part No. single part 385.15.RHD115 385.18.RD115

Max Ø [mm] hose

Form

Installation on side link

Combination with snap-open crossbars

105 105

 round  round

no yes

yes no

Request Info

1-800-453-1692 www.aboveboardelectronics.com

412 More information

www.igus.eu/E4.32

ø 5,5

E4.32 H4.32 R4.32

20.06.2015

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 413

E4.1 Series E4.32 Further accessories

E4.32 H4.32 R4.32

385.02 Option

Option

Option

Option

Bi-37,5 mm

385.03 Bi

Hinged crossbars | When snap-open crossbars must remain attached

• Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Many e-chains are used in this customised CNC-machine for the woodworking industry ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

413

04C)-EU-D-IT-FR-390-515miJU2a

E4.42 H4.42 R4.42

20.06.2015

0:40 Uhr

Seite 414

00

E4.1 Series E4.42 Product range

42

Stable due to undercut design, medium inner height

...E4.42 crossbars every link

...H4.42 crossbars every 2 link

42

...R4.42 fully enclosed

nd

®

e-chains | Series E4.42 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.42 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.42 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Bi

Ba

E4.42 H4.42 R4.42

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

E4.1) H4. R4.2) 42. 05. R.0 E4. H4. – 42. 06. R.0 E4. H4. R4. 42. 07. R.0 E4.1) H4. R4. 42. 087.R.0

50 68

76 94

2,10

2,05

–

2,21

2,10

–

75 87

101 114

2,24

2,12

2,53

2,30

2,15

2,64

E4. H4. – 42. 097.R.0 E4.1) H4. R4. 42. 10. R.0 E4. H4. R4. 42. 11. R.0 E4. H4. – 42. 112.R.0 E4. H4. R4. 42. 12. R.0 E4. H4. – 42. 137.R.0 E4.1) H4. R4. 42. 15. R.0 E4. H4. – 42. 162.R.0

97 100 108

120 126 134

2,35

2,17

–

2,37

2,18

2,76

2,42

2,20

2,85

112 125

139 151

2,43

2,21

–

2,52

2,26

2,98

137 150 162

164 176 189

2,57

2,28

–

2,64

2,32

3,31

2,66

2,33

–

E4. H4. R4. 42. 17. R.0 E4.1) H4. – 42. 18. R.0 E4. H4. – 42. 187.R.0 E4.1) H4. R4. 42. 20. R.0

168 175 187 200

194 201 214 226

2,73

2,36

3,48

2,75

2,37

–

2,79

2,39

–

2,90

2,44

3,79

Part No. e-chains / e-tubes ®

*Radius not available for e-tubes 1)

Part No. e-chains / e-tubes

Bi

Ba

E4.42 H4.42 R4.42

[mm]

[mm]

[kg/m]

[kg/m]

E4. H4. – 42. 212.R.0 E4. H4. – 42. 23. R.0

212 225

239 251

2,94

2,46

–

3,02

2,51

–

E4. H4. – 42. 237.R.0 E4. H4. R4. 42. 25. R.0

237 250

264 276

3,05

2,52

–

3,16

2,58

4,29

E4. H4. – 42. 262.R.0 E4. H4. – 42. 28. R.0 E4. H4. – 42. 29. R.0

262 275 287

289 301 314

3,23

2,61

–

3,29

2,64

–

3,32

2,65

–

E4. H4. R4. 42. 30. R.0 E4. H4. – 42. 312.R.0

300 312

326 339

3,42

2,71

4,78

3,44

2,72

–

E4. H4. – 42. 325.R.0 E4. H4. – 42. 337.R.0 E4. H4. – 42. 350.R.0

325 337 350

351 364 376

3,53

2,76

–

3,58

2,79

–

3,77

2,88

–

42. 362.R.0 42. 375.R.0 42. 387.R.0 42. 400.R.0

362 375 387 400

389 402 414 426

3,85

2,92

–

3,91

2,95

–

3,97

2,98

–

4,02

3,01

–

®

E4. H4. E4. H4. E4. H4. E4. H4.

– – – –

[kg/m]

ESD/ATEX version available from stock 2) Removable lid only, no hinged option

Available bend radii R [mm] 075* | 100* | 115* | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Examples: E4.42.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.42.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black R4.42.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

ESD/ATEX permanently conductive e-chains - E4.42 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 75 - 250. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

414 More information

www.igus.eu/E4.42

20.06.2015

0:40 Uhr

Seite 415

E4.42 H4.42 R4.42

E4.1 Series E4.42 Dimensions 656 Ba Bi

4.7 ≤38 mm

FLB

Inner height Pitch Links/m Chain length

42 mm 67 mm/link 15 (1005 mm) S/ + K 2

S S/2

D

FLG

708

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

67

H - 64

0

H

Moving end R

64

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

42 64

Fill weight [kg/m]

Unsupported applications | Short travels

R

075*

100*

115*

125

150

160

175

200

250

300

-0 H +25

214

264

294

314

364

384

414

464

564

664

764

D K

208 370

233 450

248 500

258 530

283 610

293 640

308 685

333 765

383 920

433 1080

483 1235

HF = H + 40

04C)-EU-D-IT-FR-390-515miJU2a

350

The required clearance height: HF = H + 40 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 300 m S S/2

D2

S/2

Fixed end

H2

K2

CL = offset fixed point Moving end

R

HRI

►ACL Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Note: for long travel (gliding) applications, please consult igus . In case of travels between 8 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

075* 150

100* 200

115* 230

125 186

150 186

160 186

175 186

200 186

250 186

300 186

350 186

D2+25 K2 ACL

174 370 –

199 450 –

435 737 200

475 804 230

570 938 300

623 1072 380

670 1139 380

780 1340 460

1030 1675 660

1150 1943 730

1500 2412 1030

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

415

04C)-EU-D-IT-FR-390-515miJU2a

0:40 Uhr

Seite 416

E4.1 Series E4.42 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...420/421... * .1

Moving end ...420/421...0 * .2

82

82

Frontal view of KMA 6,5

E4.42 H4.42 R4.42

20.06.2015

Bi + 16

Bi

Bi + 32 Bi + 16

30°

30°

15 22,5

22,5 15

22

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications

15°W--11E- _1111•11-

Width Index 05. 06. 07. 087. 09. 10. 11.

Part No. full set KMA pivoting

E4. R4. 420. 05 .D * .12.C E4. – 420. 06 .D * .12.C E4. R4. 420. 07 .ID * .12.C E4. R4. 420. 087.D * .12.C E4. – 420. 097.D * .12.C

137. 15. 162. 17. 18. 187. 20.

Width Index

[mm]

E4. R4. 421. 05 .D * .12.C E4. – 421. 06 .❑ * .12.C E4. R4. 421. 07 .❑ * .12.C E4. R4. 421. 087.❑ * .12.C E4. – 421. 097.❑ * .12.C

E4. R4. 420. 10 .D * .12.C E4. R4. 421. 10 .❑ * .12.C .12.C . E4. R4. 420. 11 .D E4. R4. 421. 11 ❑ * * .12.C E4. – 420. 112.ID * .12.C E4. – 421. 112.❑ * .12.C E4. R4. 420. 12 .D * .12.C E4. R4. 421. 12 .❑ * .12.C .12.C . E4. – 420. 137.D E4. – 421. 137 ❑ * * .12.C E4. R4. 420. 15 .ID * .12.C E4. R4. 421. 15 .❑ * .12.C E4. – 420. 162.D * .12.C E4. – 421. 162.❑ * .12.C

112. 12.

Bi

Part No. full set KMA locking

Part No. full set KMA pivoting

212. ► E4. – 420. 212 .❑ * .12.C 23. ► E4. – 420. 23 .❑ * .12.C 237. ► E4. – 420. 237 .❑ * .12.C 25. ► E4. R4. 420. 25 .❑ * .12.C 262. ► E4. – 420. 262 .❑ * .12.C

50 68 75 87

97 100 108

Bi

Part No. full set KMA locking

421. 212 .❑ * .12.C 421. 23 .❑ * .12.C E4. – 421. 237 .❑ * .12.C E4. R4. 421. 25 .❑ * .12.C E4. – 421. 262 . * .12.C E4. – E4. –

[mm]

212 225 237 250 262 275 287

137 150 162

28. ► E4. – 420. 28 .❑ * .12.C E4. – 421. 28 .❑ * .12.C .12.C . 29. ► E4. – 420. 29 .❑ E4. – 421. 29 ❑ * * .12.C 30. ► E4. R4. 420. 30 .❑ * .12.C E4. R4. 421. 30 .❑ * .12.C 312. ► E4. – 420. 312 .❑ * .12.C E4. – 421. 312 .❑ * .12.C .12.C . 325. ► E4. – 420. 325 .❑ E4. – 421. 325 ❑ * * .12.C 337. ► E4. – 420. 337 .❑ * .12.C E4. – 421. 337 .❑ * .12.C 350. ► E4. – 420. 350 .❑ * .12.C E4. – 421. 350 .❑ * .12.C

E4. R4. 420. 17 .0 * .12.C E4. R4. 421. 17 .❑ * .12.C E4. – 420. 18 .D * .12.C E4. – 421. 18 .❑ * .12.C

168 175

362. ► E4. – 420. 362 .❑ * .12.C E4. – 375. E4. – 420. 375 .❑ * .12.C E4. –

421. 362 . * .12.C 421. 375 .❑ * .12.C

362 375

E4. – 420. 187.D * .12.C E4. – 421. 187.❑ * .12.C .12.C . E4. R4. 420. 20 .ID E4. R4. 421. 20 ❑ * * .12.C

187 200

387. 400.

E4. – 420. 387 .❑ * .12.C E4. – E4. – 420. 400 .❑ * .12.C E4. –

421. 387 .❑ * .12.C 421. 400 .❑ * .12.C

387 400

112 125

ELI

300 312 325 337 350

E4.420.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

=1

®

3

4

5

1 2

=2 3

A…must be indicated on preassembled configurations C-profile option Full set Even numbers of links Width index

4

Series

A

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

416 More information

www.igus.eu/E4.42

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 417

E4.42 H4.42 R4.42

E4.1 Series E4.42 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.42

42 21

7,5 7,5

3,4

21

5

42.1.1

42.2.1

42.3.1

3210.X

42.4.1

min.30

42.5.1

Note e-tube: please observe a lateral spacing of 30 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

3

Standard separator, wide base

it( I 4

Separator for QuickLock crossbar

3

unassembled 42.2 assembled 42.2.1

14 3

Separator, narrow base

7

Separator, asymmetrical

2,75 8,25

14

4

g

IN m :: = 3

3,4

14

mieizm

For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 42.3 assembled 42.3.1

3

Elm

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 42.1 assembled 42.1.1

14

I0 I0

Standard - for any application

X -1

unassembled 42.4 assembled 42.4.1 Notch separator for notch crossbar unassembled 42.5 assembled 42.5.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X

El

For side-mounted applications Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 Request Info

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

3200.250 3210.250

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

417

04C)-EU-D-IT-FR-390-515miJU2a

0:40 Uhr

Seite 418

E4.1 Series E4.42 Further accessories Extension links | Extender crossbars

Bi 1

Bi 2

82+1

15

48,5

22,5

Bi 3

Bi 3 + 14 Bi 2 + 12 Bi 1 + 14 Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14 ± 3 (Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14) + 16 ± 3 ®

Extension links | For extremely wide e-chains up to 3,0 m • Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FLG max. can be increased when high fill weights are required ®

Round extender crossbar 0 combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

„

C7 s O

Extender crossbars | Safe guiding for large hoses • Suitable for hoses with a maximum outer diameter of 105 mm • Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar 0 for snap-open crossbars or attached directly on the side link Part No. single part 385.15.RHD115 385.18.RD115

Max Ø [mm] hose

Form

Installation on side link

Combination with snap-open crossbars

105 105

 round  round

no yes

yes no

Request Info

1-800-453-1692 www.aboveboardelectronics.com

418 More information

www.igus.eu/E4.42

ø 5,5

E4.42 H4.42 R4.42

20.06.2015

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 419

E4.1 Series E4.42 Further accessories

E4.42 H4.42 R4.42

385.02 Option

Option

Option

Option

Bi-37,5 mm

385.03 Bi

Hinged crossbars | When snap-open crossbars must remain attached • Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

419

04C)-EU-D-IT-FR-390-515miJU2a

E4.56 H4.56 R4.56

20.06.2015

0:40 Uhr

Seite 420

ID 0

E4.1 Series E4.56 Product range

56

Stable due to undercut design, large inner height

...E4.56 crossbars every link

...H4.56 crossbars every 2 link

56

...R4.56 fully enclosed

nd

®

e-chains | Series E4.56 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.56 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.56 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Bi

Ba

E4.56 H4.56 R4.56

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

50 65

84 99

3,60

3,59

–

3,69

3,63

–

E4.1) H4. R4.2) 56. 07. R.0 75 E4. H4. – 56. 08. R.0 87 E4. H4. R4. 56. 10. R.0 100 E4. H4. – 56. 11. R.0 112 E4.1) H4. R4. 56. 12. R.0 125 E4. H4. – 56. 13. R.0 137 E4.1) H4. R4. 56. 15. R.0 150

109 121

3,76

3,67

4,31

3,85

3,71

–

134 147 159

3,93

3,75

4,65

4,05

3,81

–

4,13

3,85

5,01

172 184

4,26

3,92

–

4,28

3,93

5,36

56. 16. R.0 162 E4. H4. R4. 56. 17. R.0 175 E4. H4. – 56. 18. R.0 187 E4.1) H4. R4. 56. 20. R.0 200 E4. H4. – 56. 21. R.0 212 E4. H4. – 56. 22. R.0 225 E4. H4. – 56. 23. R.0 237 E4.1) H4. R4. 56. 25. R.0 250

197 209 222

4,41

3,99

–

4,55

4,06

5,73

4,66

4,12

–

234 247 259 272 284 297 309

4,71

4,14

5,96

4,78

4,18

–

4,85

4,21

–

4,96

4,27

–

4,93

4,25

6,64

5,16

4,37

–

5,27

4,42

6,97

322 334

5,32

4,45

–

5,48

4,53

7,31

Part No. e-chains / e-tubes ®

E4. H4. – E4. H4. –

56. 05. R.0 56. 06. R.0

E4. H4. –

E4. H4. – E4. H4. R4. E4. H4. – E4.1) H4. R4.

56. 26. R.0 262 56. 27. R.0 275 56. 28. R.0 287 56. 30. R.0 300

*Radius not available for e-tubes 1)

Available bend radii R

[mm]

Bi

Ba

E4.56 H4.56 R4.56

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

56. 31. R.0 56. 32. R.0

312 325

347 359

5,51

4,54

–

5,62

4,60

–

E4. H4. – 56. 33. R.0 E4. H4. R4. 56. 35. R.0

337 350

372 384

5,74

4,66

–

5,88

4,73

8,00

56. 36. R.0 56. 37. R.0 56. 38. R.0

362 375 387

397 409 422

5,90

4,74

–

6,02

4,79

–

6,06

4,82

–

E4. H4. R4. 56. 40. R.0 E4. H4. – 56. 41. R.0

400 412

434 447

6,01

4,79

8,68

6,25

4,91

–

E4. H4. – E4. H4. – E4. H4. –

56. 42. R.0 56. 43. R.0 56. 45. R.0

425 437 450

459 472 484

6,37

4,97

–

6,46

5,01

–

6,65

5,11

–

E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. –

56. 46. R.0 56. 47. R.0 56. 48. R.0 56. 50. R.0 56. 51. R.0 56. 52. R.0 56. 53. R.0

462 475 487 500 512 525 537

497 509 522 534 547 559 572

6,70

5,14

9,52

6,73

5,15

–

6,80

5,19

–

6,96

5,26

–

7,01

5,29

–

7,14

5,36

–

7,23

5,40

–

E4. H4. – E4. H4. –

56. 55. R.0 56. 60. R.0

550 600

584 634

7,65

5,61

–

7,38

5,48

–

Part No. e-chains / e-tubes ®

E4. H4. – E4. H4. –

E4. H4. – E4. H4. – E4. H4. –

ESD/ATEX version available from stock 2) Removable lid only, no hinged option

135* | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500

Supplement Part No. with required radius (R). Examples: E4.56.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.56.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

R4.56.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black

ESD/ATEX permanently conductive e-chains - E4.56 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 135 - 250. Full ESD product range www.igus.eu/ESD ®

Request Info

420 More information

www.igus.eu/E4.56

1-800-453-1692 www.aboveboardelectronics.com

20.06.2015

0:40 Uhr

Seite 421

E4.56 H4.56 R4.56

E4.1 Series E4.56 Dimensions 656

FLB

710

Ba Bi

≤50 mm

Inner height Pitch Links/m Chain length

FLG

56 mm 91 mm/link 11 (1001 mm) S/ + K 2

S S/2

D

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

91

H - 84

0

H

Moving end R

84

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

56 84

Fill weight [kg/m]

Unsupported applications | Short travels

R

135*

150

175

200

240

250

300

350

400

450

500

-0 H +25

354

384

434

484

564

584

684

784

884

984

1084

D K

314 610

329 655

354 735

379 815

419 940

429 970

479 1125

529 1285

579 1440

629 1600

679 1755

HF = H + 50

04C)-EU-D-IT-FR-390-515miJU2a

The required clearance height: HF = H + 50 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 400 m S S/2

D2

S/2

Fixed end

H2

K2

CL = offset fixed point Moving end

R

HRI

►ACL Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Note: for long travel (gliding) applications, please consult igus . In case of travels between 10 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

135* 270

150 266

175 266

200 266

240 266

250 266

300 266

350 266

400 266

450 266

500 266

D2+25 K2 ACL

268 610 –

450 819 159

580 1092 259

710 1274 359

900 1547 509

980 1638 559

1180 2002 709

1440 2275 909

1530 2548 959

1700 2912 1059

1850 3276 1159

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

421

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E4.56 H4.56 R4.56

20.06.2015

0:40 Uhr

Seite 422

E4.1 Series E4.56 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...560/561... * .1

Moving end ...560/561...0 * .2

125

Frontal view of KMA

9

125

', r ef

"sH7 e.'

II 'N,J I N1=,

Bi + 41

Bi

Bi + 41

Bi + 23

30°

30°

e''''..

r''==' , , IT /'=='‘, 1

r''==' 35 20

20 35

45

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 08. 10. 11. 12. 13.

Part No. full set KMA pivoting E4. – 560. 05 .❑ * .12.C E4. – 560. 06 .❑* .12.C E4. R4.560. 07 .❑* .12.C E4. – 560. 08 .❑* .12.C E4. R4.560. 10 .❑ * .12.C E4. – 560. 11 .❑ * .12.C

E4. – 561. 05 . * .12.C E4. – 561. 06 . * .12.C E4. R4. 561. 07 . * .12.C E4. – 561. 08 . * .12.C E4. R4. 561. 10 .0 * .12.C E4. – 561. 11 . * .12.C

E4. R4.560. 12 .❑ * .12.C E4. R4. 561. 12 . * .12.C E4. – 560. 13 .❑ * .12.C E4. – 561. 13 . * .12.C

15. 16.

E4. R4.560. 15 .❑ * .12.C E4. R4. 561. 15 . * .12.C E4. – 560. 16 .❑ * .12.C E4. – 561. 16 . * .12.C

17. 18. 20. 21.

E4. R4.560. 17 .❑ * .12.C E4. – 560. 18 .❑ * .12.C E4. R4.560. 20 .❑ * .12.C E4. – 560. 21 .❑* .12.C

E4. R4. 561. 17 . * .12.C E4. – 561. 18 . * .12.C E4. R4. 561. 20 .0 * .12.C E4. – 561. 21 . * .12.C

22. 23. 25. 26. 27.

E4. – 560. 22 .❑* .12.C E4. – 560. 23 .❑* .12.C E4. R4.560. 25 .❑* .12.C E4. – 560. 26 .❑* .12.C E4. R4.560. 27 .❑* .12.C E4. – 560. 28 .❑* .12.C E4. R4.560. 30 .❑* .12.C

E4. – 561. 22 . * .12.C E4. – 561. 23 . * .12.C E4. R4. 561. 25 . * .12.C E4. – 561. 26 . * .12.C E4. R4. 561. 27 . * .12.C E4. – 561. 28 . * .12.C E4. R4. 561. 30 . * .12.C

28. 30.

Bi

Part No. full set KMA locking

Part No. full set KMA pivoting

Bi

[mm]

Width Index

50 65

31. 32.

75 87

33. 35.

100 112 125

36. 37. 38.

137 150

40. 41.

162 175 187

42. 43. 45.

E4. – 560. 37 . * .12.C E4. – 561. 37 . * .12.C E4. – 560. 38 . * .12.C E4. – 561. 38 . * .12.C E4. R4.560. 40 . * .12.C E4. R4. 561. 40 . * .12.C E4. – 560. 41 . * .12.C E4. – 561. 41 . * .12.C E4. – 560. 42 . * .12.C E4. – 561. 42 . * .12.C E4. – 560. 43 . * .12.C E4. – 561. 43 . * .12.C E4. – 560. 45 . * .12.C E4. – 561. 45 . * .12.C

200 212

46. 47.

E4. R4.560. 46 .0 * .12.C E4. R4. 561. 46 .0 * .12.C E4. – 560. 47 . * .12.C E4. – 561. 47 . * .12.C

462 475

225 237 250 262 275

48. 50. 51. 52. 53.

E4. E4. E4. E4. E4.

487 500 512 525 537

287 300

55. 60.

E4. – 560. 31 . * .12.C E4. – 560. 32 . * .12.C E4. – 560. 33 . * .12.C E4. R4.560. 35 . * .12.C E4. – 560. 36 .0 * .12.C

– – – – –

560. 48 . * .12.C 560. 50 . * .12.C 560. 51 . * .12.C 560. 52 . * .12.C 560. 53 . * .12.C E4. – 560. 55 . * .12.C E4. – 560. 60 . * .12.C

Part No. full set KMA locking E4. – 561. 31 . * .12.C E4. – 561. 32 . * .12.C E4. – 561. 33 . * .12.C E4. R4. 561. 35 . * .12.C E4. – 561. 36 .0 * .12.C

E4. E4. E4. E4. E4.

– – – – –

561. 48 . * .12.C 561. 50 . * .12.C 561. 51 . * .12.C 561. 52 . * .12.C 561. 53 . * .12.C E4. – 561. 55 . * .12.C E4. – 561. 60 . * .12.C

[mm]

312 325 337 350 362 375 387 400 412 425 437 450

550 600

2 .12.C A Part No. structure E4.560.30. ❑ Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

=1

®

3

4

5

A…must be indicated on preassembled configurations C-profile option Full set

1 2

=2 3

Even numbers of links Width index

4

Series

422

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

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Seite 423

E4.56 H4.56 R4.56

E4.1 Series E4.56 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.56

56 28

14

14

4,5

28

5

min.40/16

56.1.1

56.2.1

56.3.1

521.X

56.4.1

56.5.1

| e-chain : 16 mm

Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.

®

®

-.. ..

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 56.1 assembled 56.1.1

18 8

Separator for QuickLock crossbar

4

unassembled 56.2 assembled 56.2.1

18 4

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 56.3 assembled 56.3.1

8 4

For side-mounted applications

Separator, asymmetrical

2,5 11,5

18 8

unassembled 56.4 assembled 56.4.1 Notch separator for notch crossbar

4

unassembled 56.5 assembled 56.5.1

18 4,5

It( IX IX DI IN

4

X -1

Full-width shelf, lockable unassembled 520.X assembled 521.X

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

Request Info

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

423

04C)-EU-D-IT-FR-390-515miJU2a

E4.56 H4.56 R4.56

20.06.2015

0:40 Uhr

Seite 424

E4.1 Series E4.56 Further accessories Extension links | Extender crossbars

Bi2

Bi 1 + 19

ø9

79,5 +1

20

35

Bi3

22,5

Bi1

Bi 2 + 16

Bi 3 + 19

Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19

±3

(Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18

±3

®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

G

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses

•

Suitable for hoses with a maximum outer diameter of 245 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link

0

Part No. single part

Max Ø [mm] hose

Form

450.15.RHD115 450.17.RD115

115 115

450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

150 180 195 245 150 180 195

 round  round  square  square  square  square  square  square  square

0

0 Installation

0

on side link

Combination with snap-open crossbars

no yes

yes no

yes yes yes

no no no

yes no

no yes

no no

yes yes

E4 snapclip - clip-on cable binder

• For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains • The loops can be adjusted as required Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®

®

More information

®

www.igus.eu/E4.56

424 More information

www.igus.eu/E4.56

Request Info

1-800-453-1692 www.aboveboardelectronics.com

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 425

E4.56 H4.56 R4.56

E4.1 Series E4.56 Further accessories

•

®

®

The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®

•

®

®

trA

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Heavy duty version - for very long travels or high fill weights - series 4040HD·R8840HD

..

..

High side-mount stability due to undercut High torsional rigidity and tensile strength Robust steel mounting brackets For long-term operation in very humid environments More information www.igus.eu/4040HD

igus system E4 e-chains in a container-crane. High loads and high speeds in difficult weather conditions ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

425

04C)-EU-D-IT-FR-390-515miJU2a

E4.80 H4.80 R4.80

20.06.2015

0:40 Uhr

Seite 426

CIO

E4.1 Series E4.80 Product range

...E4.80 crossbars every link

...H4.80 crossbars every 2 link

80

80

Stable due to undercut design, very large inner height

...R4.80 fully enclosed

nd

®

e-chains | Series E4.80 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.80 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.80 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Part No. e-chains / e-tubes ®

Bi

Ba

E4.80 H4.80 R4.80

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

E4. H4. – E4. H4. –

80. 05. R.0 80. 06. R.0

50 65

100 115

5,73

5,72

–

5,80

5,76

–

E4.1) H4. – E4. H4. –

80. 07. R.0

75 87

125 137

5,86

5,78

–

5,93

5,82

–

150 163 175

6,00

5,85

6,70

6,10

5,90

–

6,16

5,93

–

188 200

6,27

5,99

–

6,30

6,01

7,34

213 225 238

6,39

6,05

–

6,50

6,11

–

6,59

6,15

–

250 263 275 288 300 313 325

6,64

6,17

8,09

6,70

6,20

–

6,76

6,23

–

6,84

6,28

–

6,94

6,32

8,47

7,01

6,36

–

7,09

6,40

–

338 350

7,14

6,42

–

7,27

6,49

9,22

80. 08. R.0 E4. H4. R4. 80. 10. R.0 100 E4. H4. – 80. 11. R.0 112 E4.1) H4. – 80. 12. R.0 125 E4. H4. – 80. 13. R.0 137 E4.1) H4. R4. 80. 15. R.0 150 80. 16. R.0 162 E4. H4. – 80. 17. R.0 175 E4. H4. – 80. 18. R.0 187 E4.1) H4. R4. 80. 20. R.0 200 E4. H4. – 80. 21. R.0 212 E4. H4. – 80. 22. R.0 225 E4. H4. – 80. 23. R.0 237 E4.1) H4. R4. 80. 25. R.0 250 E4. H4. – 80. 26. R.0 262 E4. H4. – 80. 27. R.0 275 E4. H4. – 80. 28. R.0 287 E4.1) H4. R4. 80. 30. R.0 300 E4. H4. –

*Radius not available for e-tubes 1)

Available bend radii R

[mm]

Bi

Ba

E4.80 H4.80 R4.80

[mm]

[mm]

[kg/m]

[kg/m]

[kg/m]

80. 31. R.0 80. 32. R.0

312 325

363 375

7,30

6,50

–

7,38

6,54

–

E4. H4. – 80. 33. R.0 E4. H4. R4. 80. 35. R.0

337 350

388 400

7,48

6,59

–

7,59

6,65

9,90

80. 36. R.0 80. 37. R.0 80. 38. R.0

362 375 387

413 425 438

7,61

6,66

–

7,71

6,71

–

7,74

6,73

–

E4. H4. R4. 80. 40. R.0 E4. H4. – 80. 41. R.0

400 412

450 463

7,84

6,77

10,52

7,90

6,80

–

E4. H4. – E4. H4. – E4. H4. –

80. 42. R.0 80. 43. R.0 80. 45. R.0

425 437 450

475 488 500

8,00

6,85

–

8,07

6,89

–

8,23

6,97

–

E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. –

80. 46. R.0 80. 47. R.0 80. 48. R.0 80. 50. R.0 80. 51. R.0 80. 52. R.0 80. 53. R.0

462 475 487 500 512 525 537

513 525 538 550 563 575 588

8,26

6,99

11,33

8,29

7,00

–

8,35

7,03

–

8,48

7,09

–

8,52

7,11

–

8,63

7,17

–

8,70

7,21

–

E4. H4. – E4. H4. –

80. 55. R.0 80. 60. R.0

550 600

600 650

9,05

7,38

–

9,23

7,47

–

Part No. e-chains / e-tubes ®

E4. H4. – E4. H4. –

E4. H4. – E4. H4. – E4. H4. –

ESD/ATEX version available from stock

150* | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000

Supplement Part No. with required radius (R). Examples: E4.80.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.80.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

R4.80.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black

a

.

ESD/ATEX permanently conductive e-chains - E4.80 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 200 - 300. Full ESD product range www.igus.eu/ESD

426 More information

®

Request Info

www.igus.eu/E4.80

1-800-453-1692 www.aboveboardelectronics.com

20.06.2015

0:40 Uhr

Seite 427

E4.80 H4.80 R4.80

E4.1 Series E4.80 Dimensions 656 Ba Bi

4.7 ≤72 mm

FLB FLG

712

Inner height Pitch Links/m Chain length

80 mm 111 mm/link 9 (999 mm) S/ + K 2

S S/2

D

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

111

H

0

H - 108

Moving end R

108

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

80 108

Fill weight [kg/m]

Unsupported applications | Short travels

R

150*

200

250

300

350

400

500

550

600

-0 H +25

408

508

608

708

808

908

1108

1208

1308

2108

D K

371 695

421 855

471 1010

521 1165

571 1325

621 1480

721 1795

771 1950

821 2110

1221 3365

HF = H + 60

04C)-EU-D-IT-FR-390-515miJU2a

1000

The required clearance height: HF = H + 60 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 400 m S S/2

D2

S/2

R

►ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 10 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

150* 242

200 242

250 242

300 242

350 242

400 242

500 242

550 –

600 –

1000 –

D2+25 K2 ACL

550 890 189

800 1330 389

1000 1665 539

1200 2000 689

1450 2330 889

1600 2660 989

2100 3440 1389

– –

– –

– –

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

427

04C)-EU-D-IT-FR-390-515miJU2a

E4.80 H4.80 R4.80

20.06.2015

0:40 Uhr

Seite 428

E4.1 Series E4.80 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Fixed end ...800/801... * .1

Moving end ...800/801...0 * .2

125

Frontal view of KMA

30°

Bi + 50

Bi

Bi + 50 Bi + 28

11

125

30°

20

35

20

35

66

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 08. 10. 11. 12.

z

Part No. full set KMA pivoting

E4. – 800. 05 . * .12.C E4. – 800. 06 . * .12.C E4. – 800. 07 .0 * .12.C E4. – 800. 08 . * .12.C E4. R4.800. 10 . * .12.C

Bi

Part No. full set KMA locking E4. – 801. 05 . * .12.C E4. – 801. 06 . * .12.C E4. – 801. 07 . * .12.C E4. – 801. 08 . * .12.C E4. – 801. 10 .0 * .12.C

[mm]

Width Index

50 65

31. 32.

75 87

33. 35.

100 112 125

36. 37. 38.

137 150

40. 41.

162 175 187

42. 43. 45.

16. 17. 18.

E4. – 800. 11 . * .12.C E4. – 801. 11 . * .12.C E4. – 800. 12 . * .12.C E4. – 801. 12 . * .12.C E4. – 800. 13 .0 * .12.C E4. – 801. 13 . * .12.C E4. R4.800. 15 . * .12.C E4. R4. 801. 15 . * .12.C E4. – 800. 16 . * .12.C E4. – 801. 16 . * .12.C E4. – 800. 17 .0 * .12.C E4. – 801. 17 . * .12.C E4. – 800. 18 . * .12.C E4. – 801. 18 . * .12.C

20. 21.

E4. R4.800. 20 . * .12.C E4. R4. 801. 20 .0 * .12.C E4. – 800. 21 . * .12.C E4. – 801. 21 . * .12.C

200 212

46. 47.

22. 23. 25. 26. 27.

E4. – 800. 22 . * .12.C E4. – 800. 23 .0 * .12.C E4. R4.800. 25 . * .12.C E4. – 800. 26 . * .12.C E4. – 800. 27 .0 * .12.C E4. – 800. 28 . * .12.C E4. R4.800. 30 . * .12.C

225 237 250 262 275

48. 50. 51. 52. 53.

287 300

55. 60.

13. 15.

28. 30.

E4. – 801. 22 . * .12.C E4. – 801. 23 .❑ * .12.C E4. R4. 801. 25 . * .12.C E4. – 801. 26 . * .12.C E4. – 801. 27 .❑ * .12.C E4. – 801. 28 . * .12.C E4. R4. 801. 30 . * .12.C

►

Part No. full set KMA pivoting E4. – 800. 31 . * .12.C E4. – 800. 32 . * .12.C E4. – 800. 33 .0 * .12.C E4. R4.800. 35 . * .12.C E4. – 800. 36 .0 * .12.C

E4. – 801. 31 . * .12.C E4. – 801. 32 . * .12.C E4. – 801. 33 .❑ * .12.C E4. R4. 801. 35 . * .12.C E4. – 801. 36 .0 * .12.C

E4. – 800. 37 . * .12.C E4. – 801. 37 . * .12.C E4. – 800. 38 . * .12.C E4. – 801. 38 . * .12.C E4. R4.800. 40 .0 * .12.C E4. R4. 801. 40 .❑ * .12.C E4. – 800. 41 . * .12.C E4. – 801. 41 . * .12.C E4. – 800. 42 . * .12.C E4. – 801. 42 . * .12.C E4. – 800. 43 .0 * .12.C E4. – 801. 43 .❑ * .12.C E4. – 800. 45 . * .12.C E4. – 801. 45 . * .12.C

►

Bi

Part No. full set KMA locking

[mm]

312 325 337 350 362 375 387 400 412 425 437 450

E4. R4.800. 46 .0 * .12.C E4. R4. 801. 46 .0 * .12.C E4. – 800. 47 . * .12.C E4. – 801. 47 . * .12.C

462 475

E4. – E4. – E4. – E4. – E4. –

487 500 512 525 537

800. 48 . * .12.C 800. 50 .0 * .12.C 800. 51 . * .12.C 800. 52 . * .12.C 800. 53 .0 * .12.C E4. – 800. 55 . * .12.C E4. – 800. 60 . * .12.C

E4. – E4. – E4. – E4. – E4. –

801. 48 . * .12.C 801. 50 .❑ * .12.C 801. 51 . * .12.C 801. 52 . * .12.C 801. 53 .❑ * .12.C E4. – 801. 55 . * .12.C E4. – 801. 60 . * .12.C

550 600

E4.800.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

=1

®

3

4

5

A…must be indicated on preassembled configurations C-profile option Full set

1 2

=2 3

Even numbers of links Width index

4

Series

428

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 429

E4.80 H4.80 R4.80

E4.1 Series E4.80 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.80

40

80

4,5

40

5

14 14 14 14

56

A

80.1.1

min.40/16

80.2.1

80.3.1

521.X

80.4.1

80.5.1

| e-chain : 16 mm

Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.

®

®

4

iN

Standard separator, wide base

ai

18

IN i IN : 4

18

4

II

8

4

--

3,5 10,5

18

x

8 4

!

18 4,5

IN

Separator with a wide base for maximum holding strength in the e-chain . ®

8

tH

Standard - for any application

X -1

unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 80.3 assembled 80.3.1

For side-mounted applications

Separator, asymmetrical unassembled 80.4 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

Request Info

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

1-800-453-1692

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

429

04C)-EU-D-IT-FR-390-515miJU2a

E4.80 H4.80 R4.80

20.06.2015

0:40 Uhr

Seite 430

E4.1 Series E4.80 Further accessories Extension links | Extender crossbars

Bi 2

20

35

ø 11

Bi 3

79,5 +1

Bi 1

Bi 1 + 25 Bi 2 + 25 Bi 3 + 25 Bi 1 + 25 + Bi 2 + 25 + Bi 3 + 25 ± 3 (Bi 1 + 25 + Bi 2 + 25 + Bi 3 + 25) + 22 ± 3 ®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

G

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses

•

•

Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link

0

Part No. single part

Max Ø [mm] hose

Form

450.15.RHD115 450.17.RD115

115 115

450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

150 200 220 270 150 200 220

 round  round  square  square  square  square  square  square  square

0

0 Installation

0

on side link

Combination with snap-open crossbars

no yes

yes no

yes yes yes

no no no

yes no

no yes

no no

yes yes

E4 snapclip - clip-on cable binder

• For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains • The loops can be adjusted as required • Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®

®

More information

®

www.igus.eu/E4.80

430 More information

www.igus.eu/E4.80

Request Info

1-800-453-1692 www.aboveboardelectronics.com

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 431

E4.80 H4.80 R4.80

E4.1 Series E4.80 Further accessories

®

®

The igus e-chain opener reduces assembly time

•

•

e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®

®

®

Optional: support tray kit - for support of the lower run

•

Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Heavy duty version - for very long travels or high fill weights - series 5050HD·R9850HD

. .

•.

High side-mount stability due to undercut High torsional rigidity and tensile strength Robust steel mounting brackets For long-term operation in very humid environments More information www.igus.eu/5050HD

Series ES4.80 as a noise-optimised version with extension links. Unsupported application with high fill weights. Harnessed with rigid hydraulic hoses. Due to the optional rubber pads, the max. noise-level can be reduced up to 9 dB(A)

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

431

04C)-EU-D-IT-FR-390-515miJU2a

E4.112 H4.112 R4.112

20.06.2015

0:40 Uhr

Seite 432

Series E4.112 Product range

112

Stable due to undercut design, new very large inner height

...E4.112 crossbars every link

...H4.112 crossbars every 2 link

108

e-chain

®

e-tube

...R4.112 fully enclosed

nd

®

e-chains | Series E4.112 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.112 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.112 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Part No. e-chains / e-tubes ®

Bi

Ba

[mm]

[mm]

Bi

Ba

[mm]

[mm]

312 325

364 377

≈ 8,11 ≈ 7,49

–

≈ 8,18 ≈ 7,52

–

337 350

389 402

≈ 8,25 ≈ 7,56

–

362 375 E4. H4. – 112. 38. R.0 387 E4. H4. R4. 112. 40. R.0 400 E4. H4. – 112. 41. R.0 412 E4. H4. – 112. 42. R.0 425 E4. H4. – 112. 43. R.0 437 E4. H4. – 112. 45. R.0 450

414 427 439

≈ 8,32 ≈ 7,60

–

≈ 8,38 ≈ 7,63

–

≈ 8,46 ≈ 7,67

–

452 464

≈ 8,63 ≈ 7,75 ≈ 11,82 ≈ 8,58 ≈ 7,73

–

477 489 502

≈ 8,77 ≈ 7,82

–

≈ 8,67 ≈ 7,77

–

≈ 8,88 ≈ 7,88

–

514 527 539 552 564 577 589

≈ 8,85 ≈ 7,86

–

≈ 8,87 ≈ 7,87

–

≈ 9,03 ≈ 7,95

–

≈ 9,09 ≈ 7,98

–

≈ 9,03 ≈ 7,95

–

≈ 9,15 ≈ 8,01

–

≈ 9,20 ≈ 8,04

–

602 652

≈ 9,47 ≈ 8,17

–

≈ 9,62 ≈ 8,25

–

E4.112 H4.112 R4.112 [kg/m] [kg/m] [kg/m]

Part No. e-chains / e-tubes E4. H4. – E4. H4. –

E4. H4. – E4. H4. –

112. 05. R.0 112. 06. R.0

50 65

102 117

≈ 6,89 ≈ 6,88

–

≈ 6,95 ≈ 6,91

–

E4. H4. – E4. H4. –

112. 07. R.0 112. 08. R.0

75 87

127 139

≈ 6,99 ≈ 6,93

–

≈ 7,05 ≈ 6,96

–

E4. H4. – E4. H4. – E4. H4. –

112. 10. R.0 100 112. 11. R.0 112 112. 12. R.0 125

152 164 177

≈ 7,10 ≈ 6,99

–

≈ 7,18 ≈ 7,03

–

≈ 7,23 ≈ 7,05

–

E4. H4. – E4. H4. –

112. 13. R.0 137 112. 15. R.0 150

189 202

≈ 7,31 ≈ 7,09

–

≈ 7,34 ≈ 7,11

–

E4. H4. – E4. H4. – E4. H4. –

112. 16. R.0 162 112. 17. R.0 175 112. 18. R.0 187

214 227 239

≈ 7,41 ≈ 7,14

–

≈ 7,49 ≈ 7,18

–

≈ 7,56 ≈ 7,22

–

E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. R4. E4. H4. – E4. H4. –

112. 20. R.0 112. 21. R.0 112. 22. R.0 112. 23. R.0 112. 25. R.0 112. 26. R.0 112. 27. R.0

200 212 225 237 250 262 275

252 264 277 289 302 314 327

≈ 7,60 ≈ 7,24 ≈ 9,26

E4. H4. – 112. 28. R.0 287 E4. H4. R4. 112. 30. R.0 300

339 352

≈ 7,64 ≈ 7,26

–

≈ 7,69 ≈ 7,28

–

≈ 7,76 ≈ 7,32

–

≈ 7,83 ≈ 7,35 ≈ 9,91 ≈ 7,89 ≈ 7,38

–

≈ 7,95 ≈ 7,41

–

≈ 7,99 ≈ 7,43

–

≈ 8,09 ≈ 7,48 ≈ 10,53

®

112. 31. R.0 112. 32. R.0 E4. H4. – 112. 33. R.0 E4. H4. R4. 112. 35. R.0 E4. H4. – 112. 36. R.0 E4. H4. – 112. 37. R.0

E4. H4. E4. H4. E4. H4. E4. H4. E4. H4. E4. H4. E4. H4.

– – – – – – –

E4. H4. – E4. H4. –

112. 46. R.0 112. 47. R.0 112. 48. R.0 112. 50. R.0

462 475 487 500 112. 51. R.0 512 112. 52. R.0 525 112. 53. R.0 537 112. 55. R.0 550 112. 60. R.0 600

E4.112 H4.112 R4.112 [kg/m] [kg/m] [kg/m]

≈ 8,38 ≈ 7,63 ≈ 11,18

*Radius not available for e-tubes

Available bend radii R

[mm]

200* | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 750 | 1000

Supplement Part No. with required radius (R). Examples: E4.112.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.112.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

R4.112.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black Request Info

1-800-453-1692 www.aboveboardelectronics.com

432 More information

www.igus.eu/E4.112

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:40 Uhr

Seite 433

656

736

Ba Bi

Inner height e-chain 112 mm ®

≤100 mm

hi - inner height: e-chain 112 mm e-tube 108 mm ®

FLG

e-tube 108 mm 143 mm/link 7 (1001 mm) S/ + K 2

S S/2

D

HF = H + 100

FLB

Inner height Pitch Links/m Chain length

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

R

Fixed end

143

H

1.0

H - 140

Moving end 0

140

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

112/108 140

Fill weight [kg/m]

Unsupported applications | Short travels

E4.112 H4.112 R4.112

Steel

E4.1 Series E4.112 Dimensions

R

200*

250

300

350

400

450

500

550

600

750

H

545

645

745

845

945

1045

1145

1245

1345

1645

2145

D K

415 915

465 1075

515 1230

565 1390

615 1545

665 1700

715 1860

765 2015

815 2175

965 2645

1215 3430

1000

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 14 m to max. 450 m S S/2

D2

S/2

Fixed end

H2

K2

CL = offset fixed point Moving end

R

HRI

►ACL Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Note: for long travel (gliding) applications, please consult igus . In case of travels between 11 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

200* 325

250 325

300 325

350 325

400 325

450 325

500 325

550 325

600 325

750 –

1000 –

D2 900 K2 1573 ACL 450

1000 1716 500

1100 1859 550

1250 2288 650

1450 2574 800

1600 2860 900

1700 3146 950

1900 3432 1100

2050 3861 1200

– – –

– – –

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

433

04C)-EU-D-IT-FR-390-515miJU2a

E4.112 H4.112 R4.112

20.06.2015

0:40 Uhr

E4.1 Series E4.112 Accessories Steel mounting brackets | Pivoting | Locking

Moving end E4.11210.1 E4.11210.3

Fixed end E.11210.2 E4.11210.4

locking pivoting

13,5

80

80

110 15

50

110 45

45

50

Bi - 30

13,5

Bi - 49

E4.112100.21 E4.112100.41

Bi

Bi - 49

E4.112100.10 E4.112100.30

Bi - 30

Seite 434

40° 40° 40°

15

35

40° 40°

E4.112100.11 E4.112100.31

40° 40°

E4.112100.20 E4.112100.40

Steel pivoting | Recommended for unsupported, gliding and vertical hanging applications Steel locking | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.

Mounting bracket

pivoting 1 .34.VS.E E4.11210.O

Full set (both sides), ending with outer side link, screwed - standard

2 .34.VS.E E4.11210.0

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301) Part No.

Mounting bracket

locking 1 .12.VS.E E4.11210.O

Full set (both sides), ending with outer side link, screwed - standard 2 .12.VS.E E4.11210.0 Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Note: depending on the e-chain length, the carrier will end with 1 outer or 2 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1

®

1

2

=1

®

A

3

4

2

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

434 More information

www.igus.eu/E4.112

=2 3

4

04C)-EU-D-IT-FR-390-515miJU2a

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0:40 Uhr

Seite 435

E4.112 H4.112 R4.112

E4.1 Series E4.112 Accessories

112

■5

e-chain

e-tube

®

al AL--E4-14M—M- -41 6411 415.X

min.16

SIS I II — AA I

6418

6011

Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.

1M

min.32

| e-chain : 16 mm ®

®

Separator 6401 (e-chains only) For a vertical subdivision. Offers safe strength due to its wide ®

4

IIII II IM

next page)

108

piiil■ FR d l,

Interior separation | Option 1 | Separators and spacers (option 2

I -

Separator for e-chains

®

unassembled assembled

20

6

24

4

6401 6411

Separator 6001 (e-tubes only) For a vertical subdivision. Offers safe strength due to its wide

Separator for e-tubes

-

unassembled

6001

assembled

6011

base design, also when used with thick cables or hoses.

Locking separator 6408 (e-chains only) ®

Locking separator

For applications exposed to very high humidity (> 85%).

for e-chains

®

unassembled assembled

20

base design, also when used with thick cables or hoses.

6408 6418

Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting. ®

Spacer* 405.XX (e-chains only) ®

S

Spacer*

Separators can be fixed in position by spacers. The available

for e-chains

®

XX

-D-

unassembled 405.XX assembled 415.XX

-

Additional accessory

Rollclip for e-chains

Rollclip

9

®

27

interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).

unassembled 489.27 assembled 490.27

Request Info

Minimises abrasion of sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose. ®

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

435

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E4.112 H4.112 R4.112

20.06.2015

0:40 Uhr

Seite 436

E4.1 Series E4.112 Accessories Interior separation | Option 2 | Shelves

7

e-tube

7

10

7

®

108

e-chain

112

7

7

5

min.16

6413

421.X

6415

6015

421.X

Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.

6013 6012

min.32

| e-chain : 16 mm ®

®

r. 4

1

separator for e-chains

®

separation system without a need for dismantling the interior separators. During an installation of open slotted

unassembled 6405 assembled 6415

14

separators, the top and bottom notches cannot be occupied by shelves. e-chains only. ®

4

Open, slotted separator for e-tubes

1E . II IN

Open, slotted separator 6005

unassembled 6005 assembled 6015

14

(e-tubes only, unilateral open) Works like open, slotted separator 6405 on e-tube 1608.

Middle plate for e-chains

Middle plate 6403 (e-chains only) ®

®

To achieve a modular shelving the shelf 420.X. Can be fitted

unassembled 6403 assembled 6413

8

8

17

Open, slotted separator 6405 (unilateral open) Fast assembly - can be retrofitted into an existing interior

Open, slotted

at 15 different heights.

Middle plate for e-tubes

Middle plate 6003 (e-tubes only) Works like middle plate 6403 on e-tube 1608.

unassembled 6003 assembled 6013

:

Side plate 6002 (e-chains /e-tubes) ®

4,5

Side plate for e-chains /e-tubes

Works like middle plate. Allows modular shelving close to

®

15,5 4,5

El

the side links.

unassembled 6002 assembled 6012

Shelf 420.X

Shelf (18-149 mm)

X-8

unassembled assembled

=

For horizontal separation. Shelves of various widths can be fitted at 15 different heights.

420.X 421.X

Shelves Width X 018

unassembled assembled

420.33

421.33

Width X 075

unassembled assembled

421.18

Width X 033

unassembled assembled

420.18

023 025 028

420.23 420.25 420.28

421.23 421.25 421.28

043 050 062

420.43 420.50 420.62

421.43 421.50 421.62

088 100 125

420.88 421.88 175 420.100 421.100 187 420.125 421.125 200

436 More information

www.igus.eu/E4.112

420.75

421.75

Width X 150

Request Info

unassembled assembled

420.150 421.150 420.175 421.175 420.187 421.187 420.200 421.200 1-800-453-1692 www.aboveboardelectronics.com

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Seite 437

E4.112 H4.112 R4.112

E4.1 Series E4.112 Further accessories

Bi 2+21,9 Bi 1-43,2

15

110

Bi 1 + Bi 2 + 52 + 12,7 ± 3

Bi 2

45 50

Bi 1

Bi 1-19,15

Bi 2-19,15

4,5

Extension links | Extender crossbars

®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

I

G

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses

•

•

Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link

•

Part No. single part

0

Max Ø [mm] hose

Form

450.15.RHD115

115

 round

450.17.RD115 450.25.D150

115 150

450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

200 220 270 150 200 220

 round  square  square  square  square

®

 square  square  square

0

© Installation

o

on side link

Combination with snap-open crossbars

no yes yes

yes no no

yes yes

no no

yes no no

no yes yes

no

yes

®

The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®

®

•

•

®

Request Info

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

437

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Seite 438

0

E4.1 Series E4.162 Product range

E4.162

162

High fill weights, new large inner height

...E4.162 crossbars every link

®

e-chains | Series E4.162 crossbars every link (removable along the inner and outer radius) Part No. e-chains

Bi

Ba

E4.162

[mm]

[mm]

[kg/m]

E4.162 .20. R.0 E4.162 .25. R.0

200 250

256 306

≈ 10,45

E4.162 .30. R.0 E4.162 .32. R.0

300 325

356 381

≈ 10,99

E4.162 .35. R.0

350

406

®

Part No. e-chains

Bi

Ba

E4.162

[mm]

[mm]

[kg/m]

E4.162 . 40. R.0 E4.162 . 45. R.0

400 450

456 506

≈ 11,51

500 550

556 606

≈ 11,83

≈ 11,02

E4.162 . 50. R.0 E4.162 . 55. R.0

≈ 11,21

E4.162 . 60. R.0

600

656

≈ 12,45

≈ 10,74

®

Available bend radii R [mm] 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 750 | 1000 | Supplement Part No. with required radius (R). Example: E4.162.40.350.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 350 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

438 More information

www.igus.eu/E4.162

≈ 11,65 ≈ 12,11

20.06.2015

0:40 Uhr

Seite 439

E4.1 Series E4.162 Dimensions

E4.162 656 Ba Bi

Diagram values provisional

4.7 ≤145 mm

FLB FLG

Inner height 162 mm Pitch 200 mm/link Links/m 5 (1000 mm) Chain length S/2 + K

S S/2

D

200

4.0

8.0

12

16

20

195

Unsupported length FLG / FLB [m] Length of travel S [m]

0

Fixed end

H

Moving end R

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12

H - 195

100 90 80 70 60 50 40 30 20 10 6.0 2.0 1.0 0.5 0 0

162 195

Fill weight [kg/m]

Unsupported applications | Short travels

upon request

24

R

250

300

350

400

450

500

550

600

750

H

700

800

900

1000

1100

1200

1300

1400

1700

2200

D K

648 1190

698 1345

748 1500

798 1660

848 1815

898 1975

948 2130

998 2285

1148 2760

1398 3545

HF = H + 100

04C)-EU-D-IT-FR-390-515miJU2a

1000

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)

Gliding applications | Long travels from 14 m to max. 450 m S S/2

D2

S/2

R

►ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2 D2 K2 ACL

250 *

300 580

350 580

400 580

450 580

500 580

550 580

600 580

750 **

1000 **

* * *

950 1600 300

1050 1800 350

1350 2400 600

1600 2800 800

1950 3200 1100

2050 3400 1150

2400 3800 1450

** ** **

** ** **

*Values such as unsupported applications **Values upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

439

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 440

E4.1 Series E4.162 Accessories

E4.162

Steel mounting brackets | Pivoting | Locking Moving end E4.16210.3 E4.16210.1

Fixed end E4.16210.4 E4.16210.2

pivoting locking

E4.162100.41 E4.162100.21

14 130

14 130 175 20 80

175 75

75

Bi - 17

Bi - 17

E4.162100.30 E4.162100.10

40° 40° 40°

80 20

48° 48°

E4.162100.31 E4.162100.11

48° 48°

E4.162100.40 E4.162100.20

Steel pivoting | Recommended for unsupported, gliding and vertical hanging applications Steel locking | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.

Mounting bracket

pivoting 1 .34.VS.E E4.16210.O

Full set (both sides), ending with outer side link, screwed - standard

2 .34.VS.E E4.16210.0

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301) Part No.

Mounting bracket

locking 1 .12.VS.E E4.16210.O

Full set (both sides), ending with outer side link, screwed - standard 2 .12.VS.E E4.16210.0 Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Note: depending on the e-chain length, the carrier will end with 1 outer or 2 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1

®

1

2

=1

®

A

3

4

2

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

440 More information

www.igus.eu/E4.162

=2 3

4

04C)-EU-D-IT-FR-390-515miJU2a

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0:40 Uhr

Seite 441

E4.1 Series E4.162 Accessories

E4.162

Interior separation | New generation %

C7

162

20 20 20 20 20 20

C7

Lockable full-width shelves available upon request, please consult igus for delivery time! 20

®

upon request

162.1.1

min.6

Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

6

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

20

unassembled 162.1 assembled 162.1.1

Lockable full-width shelves available upon request, please consult igus for ®

delivery time!

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

441

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Seite 442

E4.1 Series 800 Product range

800

200

For harsh conditions, very large inner height

7,

.,

,, ,„01.4000411/4

I

...800 crossbars every link

®

e-chains | Series 800 crossbars every link (removable along the inner and outer radius) Part No. e-chains

Bi

Ba

800

[mm]

[mm]

[kg/m]

800. 20. R.0 800. 25. R.0

200 250

260 310

≈ 15,09

800. 30. R.0 800. 32. R.0

300 325

360 385

≈ 15,89

800. 35. R.0

350

410

®

Part No. e-chains

Bi

Ba

800

[mm]

[mm]

[kg/m]

800. 40. R.0 800. 45. R.0

400 450

460 510

≈ 16,74

500 550

560 610

≈ 17,23

≈ 16,05

800. 50. R.0 800. 55. R.0

≈ 16,22

800. 60. R.0

600

660

≈ 18,19

≈ 15,50

®

Available bend radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 800.40.400.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 400 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

442 More information

www.igus.eu/800

≈ 16,88 ≈ 17,63

20.06.2015

0:40 Uhr

Seite 443

Steel

E4.1 Series 800 Dimensions 656 Ba Bi

≤184 mm

4.7

FLB

738

FLG

Inner height Pitch Links/m Chain length

200 mm 250 mm/link 4 (1000 mm) S/ + K 2

S S/2

D

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12

250

Unsupported length FLG / FLB [m] Length of travel S [m]

4.0

8.0

12

16

20

-44ertowIT4-0-rtem 236

0

Fixed end

H

Moving end R

H - 236

90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0

200 236

Fill weight [kg/m]

Unsupported applications | Short travels

800

24

R

325

350

400

450

500

600

750

H

886

936

1036

1136

1236

1436

1736

2236

D K

818 1525

843 1600

893 1760

943 1915

993 2075

1093 2385

1243 2860

1493 3645

HF = H + 100

04C)-EU-D-IT-FR-390-515miJU2a

1000

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)

Gliding applications | Long travels from 15 m to max. 450 m S S/2

D2

S/2

I.ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 15 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

325 580

350 580

400 580

450 580

500 580

600 580

750 580

1000 580

D2+25 1030 K2 2000 ACL 250

1080 2000 300

1380 2500 550

1610 3000 750

2000 3250 1050

2480 4000 1400

* * *

* * *

*Values upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

443

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 444

E4.1 Series 800 Accessories

800

Steel mounting brackets | Pivoting Moving end 8000.1

Fixed end 8000.2 8000.21

31,5

64

8000.10

16,5

175

80

45,5

175 75

Bi - 50

Bi - 50

120

40° 40°

20

40° 74°

50

60° 8000.11

74° 60°

8000.20

Steel | Recommended for unsupported, gliding, vertical hanging, standing applications

O O

Part No.

Mounting bracket

pivoting

8000. 1 .12.VS.E

Full set (both sides), ending with outer side link, screwed - standard

8000. 3 .12.VS.E

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard

Stainless steel version available - please add index .E (material: stainless steel 1.4301)

1

Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links) ®

1

2

=1

®

IN

3

.

4

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

.

444 More information

www.igus.eu/800

2

=3 3

4

04C)-EU-D-IT-FR-390-515miJU2a

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0:40 Uhr

Seite 445

E4.1 Series 800 Accessories

800

53 47

53

53

Interior separation

8011

min.6

6015.X

8011

Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

I111 "-r1 -', 1111 10

30

XX

Separator 8001

Separator for e-chains

®

unassembled 8001 assembled 8011

For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.

Spacer* 6005.XX Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when

Spacer* for e-chains

®

unassembled 6005.XX assembled 6015.XX

spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20 mm).

Modular E4 shelving system for series 800

• •

•

Secure guide even for large cables Easy assembly Robust, even for large cable diameters Modular Widths from 50 - 600 mm

Part No. unassembled 8001H1

Part No. assembled 8011H1

8001H2

8011H2

•

•

Snap in tab

O single-sided © double-sided Request Info

Part No. separator © 8001

© 8001

Part No. crossbar o 450.XX.A

Width

o 450.XX.A

50-600

[mm]

50-600

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

445

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Seite 446

E4.1 Series 840 Product range

840

204

For harsh conditions, very large inner height

lassiturry ...840 crossbars every link

®

e-chains | Series 840 crossbars every link (removable along the inner and outer radius) Part No. e-chains

Bi

Ba

840

[mm]

[mm]

[kg/m]

840. 13. R.0 840. 15. R.0

100 113

160 173

≈ 13,84

840. 16. R.0 840. 17. R.0

125 138

185 198

≈ 13,95

840. 18. R.0 840. 20. R.0 840. 21. R.0

150 163 175

210 223 235

≈ 14,13

840. 22. R.0 840. 23. R.0

188 200

248 260

≈ 14,27

840. 25. R.0 840. 26. R.0 840. 27. R.0

213 225 238

273 285 298

≈ 14,43

840. 28. R.0 840. 30. R.0

250 263

310 323

≈ 14,61

840. 31. R.0 840. 32. R.0 840. 33. R.0 840. 35. R.0

275 288 300 313

335 348 360 373

≈ 14,75

®

≈ 13,87 ≈ 14,04 ≈ 14,17 ≈ 14,22 ≈ 14,35 ≈ 14,49 ≈ 14,57 ≈ 14,72 ≈ 14,82 ≈ 14,91

Part No. e-chains

Bi

Ba

840

[mm]

[mm]

[kg/m]

840. 36. R.0 840. 37. R.0

325 338

385 398

≈ 15,09

840. 38. R.0 840. 40. R.0

350 363

410 423

≈ 15,15

840. 41. R.0 840. 42. R.0 840. 43. R.0

375 388 400

435 448 460

≈ 15,39

840. 45. R.0 840. 46. R.0

413 425

473 485

≈ 15,63

840. 47. R.0 840. 48. R.0 840. 50. R.0

438 450 463

498 510 523

≈ 15,72

840. 51. R.0 840. 52. R.0

475 488

535 548

≈ 15,91

840. 53. R.0 840. 55. R.0 840. 60. R.0

500 513 563

560 573 623

≈ 16,00

®

≈ 15,06

Available bend radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 840.40.400.0 = e-chain with crossbars every link, inner width Bi 363 mm, radius R 400 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

446 More information

www.igus.eu/840

≈ 15,11 ≈ 15,34 ≈ 15,50 ≈ 15,57 ≈ 15,69 ≈ 15,80 ≈ 15,87 ≈ 15,93 ≈ 16,31 ≈ 16,47

20.06.2015

0:40 Uhr

Seite 447

Steel

E4.1 Series 840 Dimensions 656 Ba Bi

4.7 ≤184 mm

FLB

738

FLG

Inner height Pitch Links/m Chain length

204 mm 250 mm/link 4 (1000 mm) S/ + K 2

S S/2

D

R

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12 0

4.0

8.0

12

16

20

250

Fixed end

1000

236

Unsupported length FLG / FLB [m] Length of travel S [m]

H

Moving end H - 236

90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0

204 236

Fill weight [kg/m]

Unsupported applications | Short travels

840

24

R

325

350

400

450

500

600

750

H

886

936

1036

1136

1236

1436

1736

2236

D K

818 1525

843 1600

893 1760

943 1915

993 2075

1093 2385

1243 2860

1493 3645

HF = H + 100

04C)-EU-D-IT-FR-390-515miJU2a

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)

Gliding applications | Long travels from 15 m to max. 450 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 15 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

325 580

350 580

400 580

450 580

500 580

600 580

750 580

1000 580

D2+25 1030 K2 2000 ACL 250

1080 2000 300

1380 2500 550

1610 3000 750

2000 3250 1050

2480 4000 1400

* * *

* * *

*Values upon request Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

447

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Seite 448

E4.1 Series 840 Accessories

840

Steel mounting brackets | Pivoting Moving end 8000.1

Fixed end 8000.2 8000.21

31,5

64

8000.10

16,5

175

80

45,5

175 75

Bi - 50

Bi - 50

120

40° 40° 40°

20

74°

50

60° 8000.11

74° 60°

8000.20

Steel | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.

Mounting bracket

pivoting 1 .12.VS.E 8000.0

Full set (both sides), ending with outer side link, screwed - standard

3 .12.VS.E 8000.0

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard

Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1

®

1

2

=1

®

A

3

4

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

448 More information

www.igus.eu/840

2

=3 3

4

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Seite 449

E4.1 Series 840 Accessories

840

Interior separation

8411

415.X

8411

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

III 10

30

S XX

Separator 8401

Separator for e-chains

®

unassembled 8401 assembled 8411 Spacer* for e-chains

®

unassembled 405.XX assembled 415.XX

Request Info

For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.

Spacer* 405.XX Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

449

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Seite 450

E4.1 Series E4.350 Product range

E4.350

CI 350

®

Largest plastic e-chain - extreme inner height 350 mm C..

Q

J

...E4.350 crossbars every link

I ®

e-chains | Series E4.350 crossbars every link (removable along the inner and outer radius) Part No. e-chains

Bi

Ba

E4.350

[mm]

[mm]

[kg/m]

E4.350. 400. R.0 E4.350. 500. R.0

400 500

540 640

61,9

E4.350. 600. R.0

600

740

69,6

®

65,7

Part No. e-chains

Bi

Ba

E4.350

[mm]

[mm]

[kg/m]

E4.350. 700. R.0 E4.350. 800. R.0

700 800

840 940

73,4

®

77,2

Available bend radii R [mm] 500 | 750 | 1000 Supplement Part No. with required radius (R). Example: E4.350.500.500.0 = e-chain with crossbars every link, inner width Bi 500 mm, radius R 500 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

Largest* plastic e-chain series E4.350 now available as ESD-version Not only the material is important for a safe electrostatic discharge. The structural design is also crucial for a truly safe use. The e-chains from the E4.1 modular kit ensure a permanently constant discharge because they have a positive connection of the echain links to one another. More information www.igus.eu/ESD ®

®

®

" 42

450 More information

www.igus.eu/E4.350

igus Serie E4.350 extreme inner height: 350 mm Please ask the igus project team for additional support when specifying this series. (*issue 11/2011) Phone +49 2203 9649-800 ®

20.06.2015

0:40 Uhr

Seite 451

E4.1 Series E4.350 Dimensions

E4.350 upon request

Ba Bi

4.7 ≤315 mm

FLB FLG

R

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12

Fixed end

470

8.0

12

16

20

450

4.0

24

500

750

1000

1450

1950

2450

H

Moving end

0

-0 H +25

350 mm 470 mm/link 2 (940 mm) S/ + K 2

S S/2

D

Unsupported length FLG / FLB [m] Length of travel S [m]

R

Inner height Pitch Links/m Chain length

H - 450

650 600 550 500 450 400 350 300 250 200 150 100 50 0

350 450

Fill weight [kg/m]

Unsupported applications | Short travels

upon request

HF = H + 150

04C)-EU-D-IT-FR-390-515miJU2a

D 1430 1680 1930 K 2515 3300 4085 The required clearance height: HF = H + 150 mm

Gliding applications for long travels are available upon request, please consult igus . ®

Cleaning of a port basin in Antwerp. On a stroke of 138 meters an e-chain series E4.350 guides cables and hoses with a total fill weight of 98 kg/m ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

451

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E4.350

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Seite 452

E4.1 Series E4.350 Accessories Steel mounting brackets | Locking

Moving end

Fixed end

Steel mounting brackets Mounting brackets for serie E4.350 according to your requirements. Steel or stainless steel available (material: stainless steel 1.4301).

Robust steel mounting bracket for secure fixation and connection

452 More information

www.igus.eu/E4.350

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 453

E4.1 Series E4.350 Accessories

E4.350

Interior separation

351.1

8001H1 Clips

451.X

8001H2 Clips

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

Separator for vertical subdivision 350.1

Separator for vertical subdivision

II

For a vertical subdivision subdivision 450.X at 3 different heights.

unassembled 350.1 assembled 351.1

Shelf for horizontal subdivision 450.X

Shelf for horizontal subdivision

For horizontal separation with clips separators for vertical subdivision. Horizontal shelves of various widths can be

unassembled 450.X assembled 451.X

fitted at 3 different heights.

Horizontal shelves Width X [mm]

Width X [mm]

assembled Width X [mm] unassembled 50 450.50 451.50 65 450.65 451.65 75 450.75 451.75

225 237 250

450.225 450.237 450.250

451.225 451.237 451.250

400 412 425

450.400 450.412 450.425

451.400 451.412 451.425

87

450.87

451.87

262

450.262

451.262

437

450.437

451.437

100 112 125

450.100 450.112 450.125

451.100 451.112 451.125

275 287 300

450.275 450.287 450.300

451.275 451.287 451.300

450 462 475

450.450 450.462 450.475

451.450 451.462 451.475

137 150

450.137 450.150

451.137 451.150

312 325

450.312 450.325

451.312 451.325

487 500

450.487 450.500

451.487 451.500

162 175 187 200 212

450.162 450.175 450.187 450.200 450.212

451.162 451.175 451.187 451.200 451.212

337 350 362 375 387

450.337 450.350 450.362 450.375 450.387

451.337 451.350 451.362 451.375 451.387

512 525 537 550 600

450.512 450.525 450.537 450.550 450.600

451.512 451.525 451.537 451.550 451.600

unassembled

Request Info

assembled

unassembled

assembled

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

453

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Seite 454

E4.1 light Introduction Advantages Universal: attachment from any side Efficient: less weight, higher dynamics

High stability: "undercut" design

Easy filling: openable from both sides Precise separation: notch crossbar with visual scale Fast assembly: crossbars on both sides openable, snap-open along the inner and outer radius

Straight run: due to inner/outer link principle No camber: no rework needed due to special design Chip protection: very tightly closing lid and bottoms

High dynamics, light and cost-effective E4.1 light "All-rounder" e-chains and e-tubes for high dynamics. The E4.1 light series has been developed to combine the advantages of the E2/000 and E4.1 in one series. The strength and stability of the E4.1 system on the one hand and the easy accessibility of the E2/000 system on the other. The strength and the price of E4.1 light lies between these systems and thus constitutes a perfect alternative for you if the strength of E2/000 is insufficient and an E4.1 is oversized. Low weight and high strength 30% lighter and lower-priced than E4.1 Crossbars, lid and shelves openable on either side Very tightly fitting lids, virtually no gaps or openings •Snap-open along the inner and outer radius •Ideal ratio of internal and external dimensions through thinner outer links and optimised crossbar geometry •Inside completely accessible for easy filling ®

Typical industries and applications Machine tools • General mechanical engineering • If the strength of the E2/000 is insufficient, but an E4.1 is oversized

•

FA

Electrically conductive ESD/ATEX versions upon request Low noise operation: due to integrated "brakes"

iF product design award 2014 for series R4.1 light

frK 454

Discover the advantages

High torsional rigidity

www.igus.eu/best/E4.1L

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 455

E4.1 light Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

Crossbars every link crossbars snap-open along the inner and outer radius on both sides

E4.31L E4.38L E4.48L

31 38 48

40 - 175 50 - 250 50 - 250

54 - 189 66 - 266 70 - 270

42 54 64

055 - 250 063 - 300 075 - 350

2,00 2,75 3,75

458 462 468

e-tubes, fully enclosed lids snap-open along the inner and outer radius on both sides

R4.31L R4.38L R4.48L

31 38 48

50 64 50 - 250 66 - 266 62,5 - 200 82,5 - 220

42 54 64

Request Info

075 - 250 125 - 300 125 - 350

2,00 2,75 3,75

458 462 468

1-800-453-1692 www.aboveboardelectronics.com

Snap-open crossbar with choice of snap-open on left or right for series E4.1/ R4.1 light

Chip test at the igus -lab - high chip protection in this test scenario, stop dogs completely free of chips ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

455

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Seite 456

E4.1 light Technical data Overview Technical data ≤ 5 [m/s] / ≤ 25 [m/s ]

Speed gliding1) / acceleration gliding1) FLG FLB

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G Flammability class, igumid G FLG = with straight upper run

VDE 0304 IIC UL94-HB

FLB = with permitted sag

1) Series E4.31L / R4.31L: gliding applications for long travels are available upon request, please consult igus . ®

Installation types, maximum travels

Or %a e-chains / e-tubes series

Unsupported

E4.31L / R4.31L

≤ 2,0 m

E4.38L / R4.38L E4.48L / R4.48L

®

Gliding

Vertical hanging

Vertical standing

Side mounted unsupported

upon request

≤ 40 m

≤ 2,5 m

≤ 0,6 m

≤ 2,75 m

≤ 80 m

≤ 50 m

≤3m

≤ 1,0 m

≤ 3,75 m

≤ 100 m

≤ 80 m

≤3m

≤ 1,2 m

100%

32

E4.32 54

38

54

E4.38L

100%

1=1 1=1 96% 100% 4, 4 __

100%

96%

42

E4.42 64

48

64

E4.48L

100%

100%

E4.1 light - more inner height at less outer width - save weight, increase capability

.

456 More information

www.igus.eu/E4.1L

mm2

System E4.1 light | System comparsion

E4.48L

E4.42

E4.48L.12.150.0

E4.42.12.150.0

1 9,280

9,664 IF

I

•

Installation space Available effective surface

6,000

I

A

5,250

I

Series E4.48L - more available space with less installation space, compared to series E4.42

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Seite 457

E4.1 light Order keys and options Options with order keys based on series E4.38 light Standard

Part No. Standard

Simply turn outer side link no additional work

Reverse bend radius for circular movements

Unsupported lengths +25% possible

ESD / ATEX classified e-chains II 2 GD

Part No. NC-version

Part No. RBR

Part No. XXL-material**

Part No. ESD-material

®

180°=NC +25% ≈7m

E4.38L.12.R.0

E4.38L.12.R.0.NC E4.38L.12.R1/R2.0 E4.38L.12.R.0.XXL E4.38L.12.R.0.ESD

Crossbar every link

Crossbar every link

Crossbar every link

Crossbar every link

Crossbar every link

R4.38L.12.R.0

R4.38L.12.R.0.NC

e-tube, closed

e-tube, closed

RBR for e-tubes please consult igus

e-tube, closed

R4.38L.12.R.0.XXL R4.38L.12.R.0.ESD e-tube, closed

Delivery from stock

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

®

**Sidebands made from XXL-material

Order example | Order key and colour options based on series E4.38 light Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m)

Please indicate e-chain length or number of links: 1,0 m or 18 links

E4.38L.100.150.0

+ Mounting brackets

KMA - 1 set (with odd number of links and integrated C-profiles)

E4.380.100.2.12.C

+ Interior separation

with 2 separators assembled every 2nd link

2 x 38.1.1

®

®

Order text: 1,0 m E4.38L.100.150.0 + E4.380.100.2.12.C + 2 x Part No. 38.1.1

Order key e-chain crossbars every link e-tube, closed ®

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

General igus colour options for e-chains and e-tubes ®

E4.38L.100.150.0 Colours R4.38L.100.150.0 •Black

®

Order index Colours .0 White Slate grey only ESD material .ESD Grey white Standard, from stock!

Grey brown only HT material Grey only for e-chains Dusty grey only for e-tubes

®

.HT .3 .31

Orange Yellow Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes ®

®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

e-chains /e-tubes ®

.2 .4 .14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

457

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E4.31L R4.31L

20.06.2015

0:41 Uhr

Seite 458

E4.1 light Series E4.31L·R4.31L Product range Light design, high dynamics, cost effective

...E4.31L crossbars every link

31

0

...R4.31L fully enclosed

®

e-chains | E4.31L crossbars every link (crossbars snap-open along the inner and outer radius on both sides) e-tubes | R4.31L fully enclosed (lids snap-open along the inner and outer radius on both sides) Bi

Ba E4.31L R4.31L

Part No. e-chains

Part No. e-tubes

[mm]

[mm]

[kg/m]

[kg/m]

E4.31L.040. R.0 E4.31L.050. R.0

– R4.31L.050. R.0

40 50

54 64

≈ 0,70

–

≈ 0,74

≈ 0,87

E4.31L.062. R.0 E4.31L.075. R.0

– 62,5 R4.31L.075. R.0** 75

76,5 89

≈ 0,76

–

≈ 0,78

≈ 1,01

E4.31L.087. R.0 – 87,5 101,5 E4.31L.100. R.0 R4.31L.100. R.0** 100 114 E4.31L.112. R.0** – 112,5 126,5

≈ 0,83

–

≈ 0,88

≈ 1,10

≈ 0,93

–

®

Part No. e-chains

®

Part No. e-tubes

[kg/m]

[kg/m]

E4.31L.125. R.0 R4.31L. 125. R.0** 125 139 E4.31L.137. R.0** – 137,5 151,5

≈ 0,96

≈ 1,28

≈ 0,98

–

E4.31L.150. R.0 R4.31L. 150. R.0** 150 164 E4.31L.162. R.0** – 162,5 176,5

≈ 1,00

≈ 1,40

≈ 1,04

–

E4.31L.175. R.0 R4.31L. 175. R.0** 175 189 E4.31L.187. R.0** – 187,5 201,5 E4.31L.200. R.0** R4.31L. 200. R.0** 200 214

≈ 1,13

≈ 1,55

**Width available upon request, please consult igus for delivery time! ®

®

Available bend radii R [mm] 0551)| 063*1)| 075 | 100 | 125 | 150 | 175 | 200 | 250 | Supplement Part No. with required radius (R). Examples: E4.31L.05.075.0 = e-chain with inner width Bi 50 mm, radius R 075 mm, colour black R4.31L.05.075.0 = e-tube fully enclosed with inner width Bi 50 mm, radius R 075 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

458 More information

www.igus.eu/E4.31L

Ba E4.31L R4.31L [mm]

*Radius available upon request, please consult igus for delivery time! 1) Radius not available for e-tubes

•

Bi [mm]

≈ 1,17

–

≈ 1,17

≈ 1,68

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 459

E4.31L R4.31L

E4.1 light Series E4.31L·R4.31L Dimensions 656

702

Ba Bi

50 40

Diagram values provisional

30

...

≤28 mm

20 10 8.0 6.0 4.0 2.0

31 42

Fill weight [kg/m]

Unsupported applications | Short travels

Inner height Pitch Links/m Chain length

31 mm 46 mm/link 22 (1012 mm) S/ + K 2

S

FLB

S/2

D

FLG

1.5

0.5 1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

Fixed end

H - 42

0.5

Unsupported length FLG / FLB [m] Length of travel S [m]

46

42

0

R

11111111111

0

2.0

4.0

6.0

8.0

H

Moving end

0

HF = H + 40

1.0

10

R

0551)

063*1)

075

100

125

150

175

200

250

H

152

168

192

242

292

342

392

442

542

D K

145 265

153 290

165 330

190 410

215 485

240 565

265 645

290 725

340 880

The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight) 1) Radius not available for e-tubes *Radius available upon request, please consult igus for delivery time! ®

Gliding applications for long travels are available upon request, please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Hot Chips up to 850°C Serie E4.1 light as closed e-tube R4.1 light, that repel hot chips up to 850º C. Some applications, depending on amount and size of the chips, left burn- and melt marks. That is no longer the case with the igus "igumid HT" material. More information www.igus.eu/HT ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

459

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E4.31L R4.31L

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Seite 460

E4.1 light Series E4.31L·R4.31L Accessories KMA mounting brackets | Attachment from any side | Pivoting Moving end 310/311... * .2

60

15

10 15 12

35°

Top hat rail

Bi

Top hat rail

Bi + 19 Bi + 10

[11

5,5

60

Frontal view of KMA

Bi + 10

Fixed end 310/311... * .1

35°

15 TS92.31

12 15 10

16 Traverse angle depending on radius. For e-tubes, please consult igus ®

KMA pivoting | Recommended for unsupported and gliding1) applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index

0

Part No. full set KMA pivoting

Part No. full set KMA locking

Bi

Width Index

[mm]

Part No. full set KMA pivoting

Part No. full set KMA locking

Bi [mm]

040. 050.

E4. – 310. 040 . * .12.C E4. R4. 310. 050 . * .12.C

E4. – 311. 040. * .12.C E4. R4. 311. 050. * .12.C

40 50

125. 137.

E4. R4.** 310. 125 . * .12.C E4.** – 310. 137 . * .12.C

E4. R4.** 311. 125 . * .12.C 125 E4.** – 311. 137 . * .12.C 137,5

062. 075.

E4. – 310. 062 . * .12.C E4. R4.** 310. 075 . * .12.C

E4.** – 311. 062. * .12.C 62,5 E4. R4.** 311. 075. * .12.C 75

150. 162.

E4. R4.** 310. 150 . * .12.C E4.** – 310. 162 . * .12.C

E4. R4.** 311. 150 . * .12.C 150 E4.** – 311. 162 . * .12.C 162,5

087. 100. 112.

E4. – 310. 087 . * .12.C E4. R4.** 310. 100 . * .12.C E4.** – 310. 112 . * .12.C

E4.** – 311. 087. * .12.C 87,5 E4.** R4.** 311. 100. * .12.C 100 E4.** – 311. 112. * .12.C 112,5

175. 187. 200.

E4. R4.** 310. 175 . * .12.C E4.** – 310. 187 . * .12.C E4.** R4.** 310. 200 . * .12.C

E4. R4.** 311. 175 . * .12.C 175 E4.** – 311. 187 . * .12.C 187,5 E4.** R4.** 311. 200 . * .12.C 200

(KMA = Polymer Metal Mounting Bracket) **Width available upon request, please consult igus for delivery time! ®

1) Gliding applications for long travels are available upon request, please consult igus . ®

E4.310.100. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

A…must be indicated on preassembled configurations C-profile option

=1

®

3

4

5

Full set 1 2

Even numbers of links

=2 3

Width index

4

Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

460 More information

www.igus.eu/E4.31L

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Seite 461

E4.31L R4.31L

E4.1 light Series E4.31L·R4.31L Accessories Interior separation | New generation

31

15,5

8

8

2,5

15,5

3,5

31.1.1

31.2.1

3210.X

31.3.1

min. 6

31.5.1

Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

2,5

zT pf 1

IN IN 1N

n

F

Standard separator, wide base

,,

®

unassembled assembled

10 4

n on

2,5

31.1* 31.1.1*

unassembled 31.2 assembled 31.2.1

.,p

2,5

neq

.=

®

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

u

5

-U

,

4 2,5

_ ,i

10

=

2,5

, : . . .

*Available upon request, please consult igus for delivery time!

For even faster installation

Separator, narrow head

10

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain .

X -1

unassembled assembled

31.3* 31.3.1*

*Available upon request, please consult igus for delivery time! ®

Locks securely in 3,5 mm increments

Notch separator for notch crossbar

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 31.5 assembled 31.5.1

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 2300.X assembled 2310.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 015 2300.015 2310.015 060 2300.060 2310.060 087 2300.87 2310.087 025

2300.025 2310.025 062

2300.062 2310.062 090

2300.90

2310.090

030 038 040 050

2300.030 2300.038 2300.040 2300.050

2300.065 2300.070 2300.075 2300.077

2300.100 2300.103 2300.110 2300.120

2310.100 2310.103 2310.110 2310.120

057

2300.057 2310.057 080

2310.030 2310.038 2310.040 2310.050

065 070 075 077

2310.065 2310.070 2310.075 2310.077

100 103 110 120

2300.080 2310.080 125

Request Info

2300.125 2310.125

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

461

04C)-EU-D-IT-FR-390-515miJU2a

E4.38L R4.38L

20.06.2015

0:41 Uhr

Seite 462

E4.1 light Series E4.38L·R4.38L Product range Light design, high dynamics, cost-effective

...E4.38L crossbars every link

0 38

...R4.38L fully enclosed

®

e-chains | E4.38L crossbars every link (crossbars snap-open along the inner and outer radius on both sides) e-tubes | R4.38L fully enclosed (lids snap-open along the inner and outer radius on both sides) Part No. e-chains

Part No. e-tubes

Bi

Ba

[mm]

[mm]

[kg/m]

E4.38L.050. R.0 E4.38L.062. R.0

R4.38L.050. R.0 –

50 62,5

66 78,5

≈ 1,13 ≈ 1,20

E4.38L.075. R.0 E4.38L 087. R.0

R4.38L.075. R.0 –

75 91 87,5 103,5

≈ 1,26 ≈ 1,38

E4.38L.100. R.0 E4.38L.105. R.0 E4.38L.112. R.0

R4.38L.100. R.0 – –

100 116 105 125 112,5 128,5

≈ 1,37 ≈ 1,60

E4.38L.125. R.0 E4.38L.137. R.0

R4.38L.125. R.0 –

125 141 137,5 153,5

≈ 1,50 ≈ 1,75

E4.38L.150. R.0 E4.38L.162. R.0 E4.38L.175. R.0

R4.38L.150. R.0** 150 166 – 162,5 178,5 R4.38L.175. R.0** 175 191

≈ 1,65 ≈ 1,92

®

E4.38L R4.38L

≈ 1,19 ≈ 1,30

[kg/m]

–

–

≈ 1,39

–

≈ 1,44

–

≈ 1,55 ≈ 1,69

–

–

≈ 1,74 ≈ 2,10

Bi

Ba

[mm]

[mm]

[kg/m]

[kg/m]

E4.38L.225. R.0** – E4.38L.237. R.0** –

225 241 237,5 253,5

≈ 1,97

–

≈ 2,05

–

E4.38L.250. R.0 R4.38L.250. R.0 E4.38L.262. R.0** –

250 266 262,5 278,5

≈ 2,11 ≈ 2,65

Part No. e-chains ®

Part No. e-tubes

≈ 2,15

–

E4.38L.275. R.0** – 275 291 E4.38L.287. R.0** – 287,5 303,5 E4.38L.300. R.0** R4.38L.300. R.0** 300 316

≈ 2,22

–

≈ 2,30

–

E4.38L.312. R.0** – E4.38L.325. R.0** –

312,5 328,5 325 341

≈ 2,40

–

≈ 2,47

–

E4.38L.337. R.0** – E4.38L.350. R.0** – E4.38L.362. R.0** –

337,5 353,5 350 366 362,5 378,5

≈ 2,55

–

≈ 2,57

–

≈ 2,60

–

375 391 387,5 403,5

≈ 2,65

–

≈ 2,76

–

E4.38L.187. R.0** – 187,5 203,5 E4.38L.200. R.0 R4.38L.200. R.0** 200 216

≈ 1,80

≈ 1,86 ≈ 2,29

E4.38L.375. R.0** – E4.38L.387. R.0** –

E4.38L.212. R.0** –

≈ 1,90

E4.38L.400. R.0** –

212,5 228,5

–

–

400

**Width available upon request, please consult igus for delivery time! ®

*Radius available upon request, please consult igus for delivery time! 1) Radius not available for e-tubes ®

Available bend radii R

[mm]

0631) | 0751) | 1001) | 125 | 150 | 175 | 200 | 250 | 300 | 350*|

Supplement Part No. with required radius (R). Examples: E4.38L.100.150.0 = e-chain with inner width Bi 100 mm, radius R 150 mm, colour black R4.38L.100.150.0 = e-tube fully enclosed with inner width Bi 100 mm, radius R 150 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

462 More information

www.igus.eu/E4.38L

E4.38L R4.38L

416

≈ 2,36 ≈ 3,00

≈ 2,83

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:41 Uhr

Seite 463

E4.38L R4.38L

E4.1 light Series E4.38L·R4.38L Dimensions 656

704

Unsupported applications | Short travels Ba Bi

Fill weight [kg/m]

50 40

Inner height Pitch Links/m Chain length

30 20 10 8.0 6.0 4.0 2.0

38 mm 56 mm/link 18 (1008 mm) S/ + K 2

S

FLB

FLG

1.5

38 54

≤34 mm

S/2

D

0.5 1.0

2.0

1.5

2.5

3.0

3.5

0

2.0

4.0

6.0

4.0

4.5

I

I

8.0

5.0

Fixed end

56

H - 54

0.5

Unsupported length FLG / FLB [m] Length of travel S [m] I I I I I I I I

54

0

R

H

Moving end

0

I

10

R

063 1)

075 1)

100 1)

125

150

175

200

250

300

350*

H

180

204

254

304

354

404

454

554

654

754

D K

174 310

186 350

211 430

236 505

261 585

286 665

311 745

361 900

411 1055

461 1215

HF = H + 40

1.0

The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight) 1) Radius not available for e-tubes *Radius available upon request, please consult igus for delivery time! ®

Gliding applications | Long travels from 10 m to max. 80 m S S/2

D2

S/2

R

►ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2 D2 K2 ACL

063 1) *

075 1) *

100 1) 96

125 96

150 96

175 96

200 96

250 2) –

300 2) –

350 2) –

* * *

* * *

370 616 160

470 784 210

500 896 240

655 1120 370

770 1288 460

– – –

– – –

– – –

1) Radius not available for e-tubes 2) Radius not suitable for long travel applications. Please consult igus *Values such as unsupported applications ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

463

04C)-EU-D-IT-FR-390-515miJU2a

E4.38L R4.38L

20.06.2015

0:41 Uhr

Seite 464

E4.1 light Series E4.38L·R4.38L Accessories KMA mounting brackets | Attachment from any side | Pivoting

Il

Fixed end ...380/381... * .1

Moving end 380/381...0 * .2

89,5

5,5

89,5

=mumew,m

n-

Bi + 10

35° Bi

Bi + 20 Bi + 10

Frontal view of KMA

11C011 -

35° 35

EN)OX1C1 16 22,5 23

23 22,5 16

22

Traverse angle depending on radius. For e-tubes, please consult igus ®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting

Bi

Part No. full set KMA locking

[mm]

Width Index

Part No. full set KMA pivoting

E4. R4. 381 .050. * .12.C 50 E4. – 381 .062. * .12.C 62,5

225. E4.** – 237.► E4.** –

075. 087.

E4. R4. 380.075 . * .12.C E4. – 380.087 . * .12.C

E4. R4.** 381 .075. * .12.C 75 E4. – 381 .087. * .12.C 87,5

250. 262.

E4. R4. 380.250 .❑ * .12.C E4.** – 380.262 . * .12.C

E4.** R4.** 381 .250 .D * .12.C 250 E4.** – 381 .262 . * .12.C 262,5

100. 105. 112.

E4. R4. 380.100 . * .12.C E4. – 380.105 . * .12.C E4. – 380.112 . * .12.C

E4. R4. 381 .100. * .12.C 100 E4. – 381 .105. * .12.C 105 E4.**– 381 .112. * .12.C 112,5

275. 287. 300.

E4.** – 380.275 .❑ * .12.C E4.** – 380.287 .❑ * .12.C E4.** R4.** 380.300 . * .12.C

E4.** – 381 .275 .D * .12.C 275 E4.** – 381 .287 .D * .12.C 287,5 E4.** R4.** 381 .300 . * .12.C 300

125.► E4. R4. 380.125 . * .12.C 137. E4. – 380.137 . * .12.C

E4. R4.** 381 .125. * .12.C 125 E4.**– 381 .137. * .12.C 137,5

312. 325.

E4.** – E4.** –

380.312 .❑ * .12.C 380.325 . * .12.C

E4.** – E4.** –

381 .312 .D * .12.C 312,5 381 .325 . * .12.C 325

150.► E4. R4.** 380.150 . * .12.C 162. E4. – 380.162 . * .12.C 175. E4. R4.** 380.175 . * .12.C

E4. R4.** 381 .150. * .12.C 150 E4.**– 381 .162. * .12.C 162,5 E4. R4.** 381 .175. * .12.C 175

337.► E4.** – 350. E4.** – 362. E4.** –

380.337 . * .12.C 380.350 .❑ * .12.C 380.362 . * .12.C

E4.** – E4.** – E4.** –

381 .337 . * .12.C 337,5 381 .350 .D * .12.C 350 381 .362 . * .12.C 362,5

187. 200.

E4.** – 380.187 . * .12.C E4. R4.** 380.200 . * .12.C

E4.**– 381 .187. * .12.C 187,5 E4.**R4.** 381 .200. * .12.C 200

375. 387.

E4.** – E4.** –

380.375 .❑ * .12.C 380.387 .❑ * .12.C

E4.** – E4.** –

381 .375 .D * .12.C 375 381 .387 .D * .12.C 387,5

212.

E4.** –

E4.**–

400.

E4.** –

380.400 . * .12.C

E4.** –

380.212 . * .12.C

381 .212. * .12.C 212,5

E4.** – E4.** –

Bi [mm]

050. E4. R4. 380.050 . * .12.C 062.► E4. – 380.062 . * .12.C

(KMA = Polymer Metal Mounting Bracket)

380.225 . * .12.C 380.237 . * .12.C

Part No. full set KMA locking

381 .225 . * .12.C 225 381 .237 . * .12.C 237,5

381 .400 . * .12.C 400

**Width available upon request, please consult igus for delivery time! ®

E4.380.100. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

A…must be indicated on preassembled configurations C-profile option

=1

®

3

4

5

Full set 1 2

Even numbers of links

=2 3

Width index

4

Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

464 More information

www.igus.eu/E4.38L

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

0:41 Uhr

Seite 465

E4.38L R4.38L

E4.1 light Series E4.38L·R4.38L Accessories Interior separation | New generation

38 19

10

10

3,4

19

5

38.1.1

38.2.1

3210.X

38.3.1

min. 8

38.5.1

Note: please observe a lateral spacing of 8 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

3

om

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 38.1 assembled 38.1.1

12 4

For even faster installation

Separator, narrow head

3

unassembled 38.2 assembled 38.2.1

12 3

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 38.3 assembled 38.3.1

6 4

Notch separator for notch crossbar

3

unassembled 38.5 assembled 38.5.1

12

C:

=

3,4

i0 I0 I0 I0

Standard separator, wide base

X -1

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 3200.X assembled 3210.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075

3200.075 3210.075 150

3200.150 3210.150 250

100 115

3200.100 3210.100 175 3200.115 3210.115 200

3200.175 3210.175 3200.200 3210.200

Request Info

3200.250 3210.250

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

465

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E4.38L R4.38L

20.06.2015

0:41 Uhr

Seite 466

E4.1 light Series E4.38L Further accessories Extender crossbars | Large increase of the interior space

Bi - 50 Bi Ba = Bi + 16

Extender crossbars | Large increase of the interior space for the smooth guiding of larger hoses

• An extender crossbar increases the inner height by 48,5 mm • Extender crossbars one-sided: max. cable diameter-index 78 mm • Extender crossbars on both sides: max. cable diameter-index 122 mm • Extender crossbars can be assembled in various ways: one-sided, on both sides, alternating with normal crossbars and combinations of these

• Optionally openable along the inner or outer radius, swivelling • Cable-friendly design of extender crossbar • High holding force of the extender crossbar Extender crossbar possibilities

Part No. extender crossbar

Extender crossbar on inner and outer radius Extender crossbar on inner radius

E4.38L.XXXB48.R.0 E4.38L.XXXBZ48.R.0

Extender crossbar on outer radius Extender crossbar and crossbars alternating Extender crossbar and crossbars alternating on inner radius

E4.38L.XXXBE48.R.0 E4.38L.XXXHB48.R.0 E4.38L.XXXHBZ48.R.0 E4.38L.XXXHBE48.R.0 Extender crossbar and crossbars alternating on outer radius Supplement Part No. with the required width index XXX Bi and radius R. Example: E4.38L.100B48.150.0 (width index XXX Bi

see table right page)

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Request Info

466 More information

www.igus.eu/E4.38L

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20.06.2015

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Seite 467

E4.38L R4.38L

E4.1 light Series E4.38L Further accessories Extender crossbars | Table width index XXX Bi

for series for series for series for series for series for series E4.38L.XXXB48.R.0 E4.38L.XXXBZ48.R.0 E4.38L.XXXBE48.R.0 E4.38L.XXXHB48.R.0 E4.38L.XXXHBZ48.R.0 E4.38L.XXXHBE48.R.0 XXX Bi [mm] 100

XXX Bi [mm] 100

XXX Bi [mm] 100

XXX Bi [mm] 100

XXX Bi [mm] 100

XXX Bi [mm] 100

118 125

– 125

– 125

– 125

– 125

– 125

137

137

137

137

137

137

147

–

–

–

–

–

150 158 162 175

150 – 162 175

150 – 162 175

150 – 162 175

150 – 162 175

150 – 162 175

187 200

187 200

187 200

187 200

187 200

187 200

212

212

212

212

212

212

218 225

– 225

– 225

– 225

– 225

– 225

237

237

237

237

237

237

250 262

250 –

250 –

250 –

250 –

250 –

275 287 300 312 325

– – – – –

– – – – –

– – – – –

– – – – –

– – – – –

337 350 362

– – –

– – –

– – –

– – –

– – –

375

–

–

–

–

–

387 400 412

– – –

– – –

– – –

– – –

– – –

425 437

– –

– –

– –

– –

– –

450

–

–

–

–

–

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Hot Chips up to 850°C Serie E4.1 light as closed e-tube R4.1 light, that repel hot chips up to 850º C. Some applications, depending on amount and size of the chips, left burn- and melt marks. That is no longer the case with the igus "igumid HT" material. More information www.igus.eu/HT ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

467

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E4.48L R4.48L

20.06.2015

0:41 Uhr

Seite 468

E4.1 light Series E4.48L·R4.48L Product range

48

Light design, high dynamics, cost-effective

...E4.48L crossbars every link

...R4.48L fully enclosed

®

e-chains | E4.48L crossbars every link (crossbars snap-open along the inner and outer radius on both sides) e-tubes | R4.48L fully enclosed (lids snap-open along the inner and outer radius on both sides) Part No. e-chains

Part No. e-tubes

Bi

Ba

[mm]

[mm]

[kg/m]

[kg/m]

E4.48L.050. R.0 E4.48L.062. R.0

R4.48L.050. R.0** 50 R4.48L.062. R.0 62,5

70 82,5

≈ 1,53

≈ 1,64

≈ 1,58

–

E4.48L.075. R.0 E4.48L 087. R.0

R4.48L.075. R.0 75 95 R4.48L 087. R.0** 87,5 107,5

≈ 1,64

≈ 1,82

≈ 1,67

≈ 1,91

E4.48L.100. R.0 E4.48L.105. R.0 E4.48L.112. R.0

R4.48L.100. R.0 – –

100 120 105 125 112,5 132,5

≈ 1,73

≈ 2,01

≈ 1,74

–

≈ 1,79

–

E4.48L.125. R.0 E4.48L.137. R.0

R4.48L.125. R.0 –

125 145 137,5 157,5

≈ 1,84

≈ 2,18

≈ 1,88

–

E4.48L.150. R.0 E4.48L.162. R.0 E4.48L.175. R.0

R4.48L.150. R.0** 150 170 – 162,5 182,5 R4.48L.175. R.0 175 195

≈ 1,97

≈ 2,36

≈ 2,00

–

≈ 2,04

≈ 2,58

®

Ba [mm]

[kg/m]

[kg/m]

225 245 237,5 257,5

≈ 2,24

–

≈ 2,30

–

E4.48L.250. R.0 R4.48L.250. R.0** 250 270 E4.48L.262. R.0** – 262,5 282,5

≈ 2,35

≈ 3,08

≈ 2,39

–

E4.48L.275. R.0** – 275 295 E4.48L.287. R.0** – 287,5 307,5 E4.48L.300. R.0** R4.48L.300. R.0** 300 320

≈ 2,45

–

E4.48L.312. R.0** – E4.48L.325. R.0** –

Part No. e-tubes

®

E4.48L.225. R.0** – E4.48L.237. R.0** –

–

≈ 2,56

≈ 3,42

312,5 332,5 325 345

≈ 2,60

–

≈ 2,66

–

E4.48L.337. R.0** – E4.48L.350. R.0** – E4.48L.362. R.0** –

337,5 357,5 350 370 362,5 382,5

≈ 2,72

–

≈ 2,74

–

≈ 2,77

–

375 395 387,5 407,5

≈ 2,81

–

≈ 2,90

–

≈ 2,96

–

187,5 207,5 200 220

≈ 2,09

–

≈ 2,14

≈ 2,70

E4.48L.375. R.0** – E4.48L.387. R.0** –

E4.48L.212. R.0** –

212,5 232,5

≈ 2,18

–

E4.48L.400. R.0** –

400

**Width available upon request, please consult igus for delivery time! 1) Radius not available for e-tubes ®

0751)| 1001)| 125 | 150 | 175 | 200 | 250 | 300 | 350 |

[mm]

Supplement Part No. with required radius (R). Examples: E4.48L.175.150.0 = e-chain with inner width Bi 175 mm, radius R 150 mm, colour black R4.48L.175.150.0 = e-tube fully enclosed with inner width Bi 175 mm, radius R 150 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

468 More information

www.igus.eu/E4.48L

E4.48L R4.48L

≈ 2,51

E4.48L.187. R.0** – E4.48L.200. R.0 R4.48L.200. R.0

Available bend radii R

I

Bi [mm]

Part No. e-chains

E4.48L R4.48L

420

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Seite 469

0

E4.1 light Series E4.48L·R4.48L Dimensions 656

E4.48L R4.48L

708

Unsupported applications | Short travels Ba Bi

Fill weight [kg/m]

50 40 30

FLB

48 64

20 10 8.0 6.0 4.0 2.0

Inner height Pitch Links/m Chain length

i

≤43 mm

t

48 mm 67 mm/link 15 (1005 mm) S/ + K 2

S

FLG

1.5

S/2

D

0.5

1

1

1.0

2.0

1.5

2.5

3.0

3.5

0

1

1

1

2.0

1

4.0

1

1

6.0

4.0 1

4.5

1

8.0

5.0

Fixed end

H - 64

0.5

Unsupported length FLG / FLB [m] Length of travel S [m]

67

64

0

R

H

Moving end

0

1

HF = H + 40

1.0

10

R

0751)

1001)

125

150

175

200

250

300

350

H

214

264

314

364

414

464

564

664

764

D K

208 370

233 450

258 530

283 610

308 685

333 765

383 920

433 1080

483 1235

The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight) 1) Radius not available for e-tubes

Gliding applications | Long travels from 10 m to max. 100 m S S/2

D2

S/2

R

►ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2 D2 K2 ACL

0751) *

1001) *

125 106

150 106

175 106

200 106

250 106

300 2) –

350 2) –

* * *

* * *

475 804 230

570 938 300

670 1139 380

780 1340 460

1030 1675 660

– – –

– – –

I

1) Radius not available for e-tubes 2) Radius not suitable for long travel applications. Please consult igus *Values such as unsupported applications ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

469

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Seite 470

E4.1 light Series E4.48L·R4.48L Accessories KMA mounting brackets | Attachment from any side | Pivoting

Fixed end ...480/481... * .1

Moving end 480/481...0 * .2 5,5

95

35°

Bi + 11,5

Bi

Bi + 24 Bi + 11,5

95

Frontal view of KMA

35°

16 22,5 23

23 22,5 16

22

Traverse angle depending on radius. For e-tubes, please consult igus ®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting

Bi

Part No. full set KMA locking

[mm]

Width Index

Part No. full set KMA pivoting

E4. R4.** 480.050 . * .12.C E4. R4. 480.062 . * .12.C

E4. R4.** 481 .050 . * .12.C 50 E4. R4. 481 .062 . * .12.C 62,5

225. 237.

E4.** – E4.** –

075. 087.

E4. R4. 480.075 . * .12.C E4. R4.** 480.087 .D * .12.C

E4. R4. 481 .075 . * .12.C 75 E4. R4.** 481 .087 . * .12.C 87,5

250. 262.

E4. R4.** 480.250 .❑ * .12.C E4.** – 480.262 . * .12.C

100. 105. 112.

E4. R4. 480.100 . * .12.C E4. – 480.105 . * .12.C E4. – 480.112 .D * .12.C

E4. R4.** 481 .100 . * .12.C 100 E4. – 481 .105 . * .12.C 105 E4.** – 481 .112 . * .12.C 112,5

275. 287. 300.

E4.** – 480.275 .❑ * .12.C E4.** – 480.287 .❑ * .12.C E4.** R4.** 480.300 . * .12.C

E4.** – 481 .275 .❑ * .12.C 275 E4.** – 481 .287 .❑ * .12.C 287,5 E4.** R4.** 481 .300 . * .12.C 300

125. 137.

E4. R4. 480.125 . * .12.C E4. – 480.137 . * .12.C

E4. R4.** 481 .125 . * .12.C 125 E4.** – 481 .137 . * .12.C 137,5

312. 325.

E4.** – E4.** –

480.312 .❑ * .12.C 480.325 . * .12.C

E4.** – E4.** –

481 .312 .❑ * .12.C 312,5 481 .325 . * .12.C 325

150. 162. 175.

E4. R4.** 480.150 . * .12.C E4. – 480.162 . * .12.C E4. R4. 480.175 .D * .12.C

E4. R4.** 481 .150 . * .12.C 150 E4.** – 481 .162 . * .12.C 162,5 E4. R4. 481 .175 . * .12.C 175

337. 350. 362.

E4.** – E4.** – E4.** –

480.337 . * .12.C 480.350 .❑ * .12.C 480.362 . * .12.C

E4.** – E4.** – E4.** –

481 .337 . * .12.C 337,5 481 .350 .❑ * .12.C 350 481 .362 . * .12.C 362,5

187. 200.

E4.** – 480.187 . * .12.C E4. R4. 480.200 . * .12.C

E4.** – 481 .187 . * .12.C 187,5 E4.** R4.** 481 .200 . * .12.C 200

375. 387.

E4.** – E4.** –

480.375 .❑ * .12.C 480.387 .❑ * .12.C

E4.** – E4.** –

212.

E4.** –

400.

E4.** –

480.400 . * .12.C

E4.** –

480.212 .D * .12.C

E4.** –

481 .212 . * .12.C 212,5

E4.** – E4.** –

[mm]

050. 062.

(KMA = Polymer Metal Mounting Bracket)

480.225 . * .12.C 480.237 . * .12.C

Bi

Part No. full set KMA locking

481 .225 . * .12.C 225 481 .237 . * .12.C 237,5

E4.** R4.** 481 .250 .❑ * .12.C 250 E4.** – 481 .262 . * .12.C 262,5

481 .375 .❑ * .12.C 375 481 .387 .❑ * .12.C 387,5 481 .400 . * .12.C 400

**Width available upon request, please consult igus for delivery time! ®

E4.480.100. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.

1 2

A…must be indicated on preassembled configurations C-profile option

=1

®

3

4

5

Full set 1 2

Even numbers of links

=2 3

Width index

4

Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

470 More information

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E4.48L R4.48L

E4.1 light Series E4.48L·R4.48L Accessories Interior separation | New generation

48 24

12,5 12,5

3,4

24

5

48.1.1

48.2.1

3210.X

48.3.1

min. 8

48.5.1

Note: please observe a lateral spacing of 8 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

T* I, t I A- 1 3

Standard separator, wide base

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 48.1 assembled 48.1.1

14 4

For even faster installation

Separator, narrow head

3

unassembled 48.2 assembled 48.2.1

14 3

I'

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 48.3 assembled 48.3.1

•I

7 4

Notch separator for notch crossbar

3

unassembled 48.5 assembled 48.5.1

14

C : 3,4

Ig I0 I0

Standard - for any application

ICJ X -1

Full-width shelf, lockable unassembled 3200.X assembled 3210.X

IIIIII

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075

3200.075 3210.075 150

3200.150 3210.150 250

100 115

3200.100 3210.100 175 3200.115 3210.115 200

3200.175 3210.175 3200.200 3210.200

Request Info

3200.250 3210.250

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

471

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20.06.2015

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Seite 472

E4.1 light Series E4.48L Further accessories Extender crossbars | Large increase of the interior space

Bi - 50 Bi Ba = Bi + 20

Extender crossbars | Large increase of the interior space for the smooth guiding of larger hoses

• An extender crossbar increases the inner height by 48,5 mm • Extender crossbars one-sided: max. cable diameter-index 87 mm • Extender crossbars on both sides: max. cable diameter-index 130 mm • Extender crossbars can be assembled in various ways: one-sided, on both sides, alternating with normal crossbars and combinations of these

• Optionally openable along the inner or outer radius, swivelling • Cable-friendly design of extender crossbar • High holding force of the extender crossbar Extender crossbar possibilities

Part No. extender crossbar

Extender crossbar on inner and outer radius Extender crossbar on inner radius

E4.48L.XXXB48.R.0 E4.48L.XXXBZ48.R.0

Extender crossbar on outer radius Extender crossbar and crossbars alternating Extender crossbar and crossbars alternating on inner radius

E4.48L.XXXBE48.R.0 E4.48L.XXXHB48.R.0 E4.48L.XXXHBZ48.R.0 E4.48L.XXXHBE48.R.0 Extender crossbar and crossbars alternating on outer radius Supplement Part No. with the required width index XXX Bi and radius R. Example: E4.48L.175B48.150.0 (width index XXX Bi

see table right page)

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Request Info

472 More information

www.igus.eu/E4.48L

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Seite 473

E4.48L R4.48L

E4.1 light Series E4.48L Further accessories Extender crossbars | Table width index XXX Bi

for series for series for series for series for series for series E4.48L.XXXB48.R.0 E4.48L.XXXBZ48.R.0 E4.48L.XXXBE48.R.0 E4.48L.XXXHB48.R.0 E4.48L.XXXHBZ48.R.0 E4.48L.XXXHBE48.R.0 XXX Bi [mm] 100

XXX Bi [mm] 100

XXX Bi [mm] 100

XXX Bi [mm] 100

XXX Bi [mm] 100

XXX Bi [mm] 100

118 125

– 125

– 125

– 125

– 125

– 125

137

137

137

137

137

137

147

–

–

–

–

–

150 158 162 175

150 – 162 175

150 – 162 175

150 – 162 175

150 – 162 175

150 – 162 175

187 200

187 200

187 200

187 200

187 200

187 200

212

212

212

212

212

212

218 225

– 225

– 225

– 225

– 225

– 225

237

237

237

237

237

237

250 262

250 –

250 –

250 –

250 –

250 –

275 287 300 312 325

– – – – –

– – – – –

– – – – –

– – – – –

– – – – –

337 350 362

– – –

– – –

– – –

– – –

– – –

375

–

–

–

–

–

387 400 412

– – –

– – –

– – –

– – –

– – –

425 437

– –

– –

– –

– –

– –

450

–

–

–

–

–

Request Info

1-800-453-1692 www.aboveboardelectronics.com

-V

Hot Chips up to 850°C Serie E4.1 light as closed e-tube R4.1 light, that repel hot chips up to 850º C. Some applications, depending on amount and size of the chips, left burn- and melt marks. That is no longer the case with the igus "igumid HT" material. More information www.igus.eu/HT ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

473

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Seite 474

E4/light Introduction Advantages Universal: attachment from any side Low noise: optional dampening pads

Chip protection: openable lids

Light, strong and cost-effective E4/light E4/light - low weight, large interior space and cost effective. The "light" features appear in two places: reduced thickness of the side links (for all types), and a thinner crossbar (for some types: 14240, 14340). E4/light e-chains achieve optimum price and performance solutions for many industries. E4/light types are often first choice, especially for unsupported short travels, hanging and short standing designs. ®

Long lifetime: gliding surfaces for long travels

Typical industries and applications

High stability: "undercut" design

• Machine tools • Material handling Stone cutting machines •Woodworking machines • General machinery• •Construction Vehicles machinery •Limited long travel applications

25% faster: easy assembly with QuickLock-crossbars

No camber: no rework needed due to special design Electrically conductive ESD/ATEX versions several series available from stock

Precise separation: notch crossbar with visual scale

Side-mounted unsupported High torsional rigidity

Low noise operation: due to integrated "brakes"

474

More information

System E4 4-piece design link

www.igus.eu/E4light

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Seite 475

E4/light Features Accessories

E4/light "undercut" design, for high stability and high loads

E4/light - high strength also for sidemounted applications

Crossbars openable on both sides

am= =En MIME Min IIII o-

•

Easy to open with screwdriver

The extension link design allows virtually unlimited side-by-side extension

KMA mounting brackets with attachment options from any side

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips from page 656

Guide troughs - aluminium SuperTrough basic and heavy duty from page 690

Support tray kit. For support of the lower run from page 740

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

475

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Seite 476

E4/light Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Outer height Ba [mm] ha [mm]

Bend radius R [mm]

Unsupported max. length. [m]

page

Crossbars every link e-chains for demanding applications ®

14040 14240 14550 15050 15250 1640

56 62 70 80 86 112

50 - 600 50 - 400 50 - 600 50 - 600 50 - 400 50 - 600

76 - 626 76 - 426 77 - 627 80 - 630 80 - 430 84 - 634

84 84 98 108 108 140

135 - 500 135 - 500 150 - 600 150 - 600 150 - 600 200 - 600

4,0 4,0 4,2 4,6 4,6 4,5

480 486 492 498 504 510

Crossbars every 2nd link e-chains for almost any application - standard ®

14140 14340 14650 15150 15350

56 62 70 80 86

50 - 600 50 - 400 50 - 600 50 - 600 50 - 400

76 - 626 76 - 426 77 - 627 80 - 630 80 - 430

84 84 98 108 108

135 - 500 135 - 500 150 - 600 150 - 600 150 - 600

•M•

4,0 4,0 4,2 4,6 4,6

480 486 492 498 504

e-tubes fully enclosed, excellent cable protection

R18840 R19050 R19850 R1608

56 70 80 108

75 - 462 75 - 462 75 - 462 200 - 500

101 - 489 102 - 489 105 - 493 234 - 534

84 98 108 140

Request Info

150 - 500 200 - 600 200 - 500 250 - 600

1-800-453-1692 www.aboveboardelectronics.com

476 More information

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4,0 4,2 4,6 4,5

480 492 498 510

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Seite 477

E4/light Technical data Overview Technical data ≤ 5 [m/s] / ≤ 50 [m/s ]

Gliding speed / acceleration FLG FLB

n

2

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

-40°C – +120°C

Material - permitted temperature °C, igumid G

A

Flammability class, igumid G

• FL

G

= with straight upper run

• FL

B

VDE 0304 IIC UL94-HB = with permitted sag

Installation types, maximum travels

41' e-chain / e-tube series

Unsupported

14040/14140/R18840

®

Gliding

Vertical hanging

Vertical standing

Side mounted unsupported

≤ 4,0 m

≤ 150 m

≤ 80 m

≤ 6,0 m

≤ 2,0 m

14240/14340

≤ 4,0 m

≤ 150 m

≤ 80 m

≤ 6,0 m

14550/14650/R19050

≤ 4,2 m

≤ 250 m

≤ 90 m

15050/15150/R19850

≤ 4,6 m

≤ 250 m

15250/15350

≤ 4,6 m

1640/R1608

≤ 4,5 m

•

Zig-zag application

Unsupported length lower run

with rework

upon request

upon request

≤ 2,0 m

with rework

upon request

upon request

≤ 6,0 m

≤ 2,0 m

with rework

upon request

upon request

≤ 100 m

≤ 6,0 m

≤ 2,0 m

with rework

upon request

upon request

≤ 250 m

≤ 100 m

≤ 6,0 m

≤ 2,0 m

with rework

upon request

upon request

≤ 400 m

≤ 100 m

≤ 5,0 m

≤ 2,0 m

with rework

upon request

upon request

Rotary

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

477

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Seite 478

E4/light Order keys and options Options with order keys | based on series 14040/14140/18840 Standard

Additional noise dampening with pads

QuickLock crossbar reduce assembly time up to 25%

Part No.

Part No. QuickLock crossbar for inner radius

Part No. Standard

Low noise (with pads)

Part No. QuickLock crossbar

Part No. QuickLock crossbar

for outer radius

for both radii

0 14040.30.R.0

ES4.56.30.R.0

14040.30QZ.R.0 14040.30QE.R.0 14040.30Q.R.0

Crossbar every link

Crossbar every link

Crossbar every link

14140.30.R.0

HS4.56.30.R.0

14140.30QZ.R.0 14140.30QE.R.0 14140.30Q.R.0

Crossbar every link

Crossbar every link

Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link

18840.30.R.0

RS4.56.30.R.0

e-tube, closed

e-tube, closed

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

• Order example | based on series 14040/14140/18840 Order example for complete e-chain (3,0 m, with crossbars every link), colour black, mounting brackets and interior separation ®

e-chain (3,0 m) ®

Please indicate e-chain length or number of links: 3,0 m or 33 links ®

14040.30.300.0

+ Mounting brackets KMA - 1 set (with integrated C-profiles)

140400.30.12.C

+ Interior separation with 2 separators assembled every 2nd link

2 x 56.1.1

Order text: 3,0 m 14040.30.300.0 + 140400.30.1.12.C + 2 x Part No. 56.1.1 Request Info

1-800-453-1692 www.aboveboardelectronics.com

478 More information

.

www.igus.eu/E4light

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Seite 479

E4/light Order keys and options

Simply turn outer side link no additional work

Reverse bend radius for circular movements

Unsupported lengths +25% possible

No burning-in of hot chips up to 850°C (1562°F)

Part No. NC-version

Part No. RBR

Part No. XXL-material1)

Part No. igumid HT-material only for e-tubes

*CO 180°=NC

eitS,

ESD / ATEX classified e-chains O II 2 GD

®

Part No. ESD-material

E +25%

t

≈7m

14040.30.R.0.NC 14040.30.R1/R2.0 14040.30.R.0.XXL 18840.30.R.0.HT 14040.30.R.0.ESD Crossbar every link

Crossbar every link

Complete e-tube2)

Crossbar every link

Crossbar every link

14140.30.R.0.NC 14140.30.R1/R2.0 14140.30.R.0.XXL 18840.30HT.R.0 14140.30.R.0.ESD Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom

18840.30.R.0.NC e-tube, closed

RBR for e-tubes please consult igus

®

Crossbar every 2nd link

18840.30.R.0.XXL 18840.30HTZ.R.0 18840.30.R.0.ESD e-tube, closed

Bottom only

e-tube, closed

18840.30HTE.R.0 Lid only

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

1) Sidebands made from XXLmaterial

2) Available upon request, please consult igus for delivery time!

Delivery time: several series from stock

®

Order key and colour options | based on series 14040/14140/18840 General igus colour options for e-chains and e-tubes

Order key e-chain crossbars every link ®

e-chain crossbars every 2nd link e-tube fully enclosed ®

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

14040.30.300.0 14140.30.300.0 18840.30.300.0

Colours

®

Order index Colours

Black Standard, from stock! .0 Slate grey only ESD material .ESD Grey brown only HT material .HT Grey only for e-chains .3 Dusty grey only for e-tubes .31 ®

White Grey white Orange Yellow Light grey

Order index for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

for e-chains /e-tubes ®

e-chains /e-tubes ®

.1 .1S .2 .4 .14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

479

04C)-EU-D-IT-FR-390-515miJU2a

14040 14140 R18840

20.06.2015

0:41 Uhr

Seite 480

E4/light 14040·14140·R18840 Product range "Light Design", large inner height

...14040 crossbars every link

...14140 crossbars every 2 link

56

56

...R18840 fully enclosed

nd

®

e-chains | Series 14040 crossbars every link (removable along the inner and outer radius) e-chains | Series 14140 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R18840 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

[mm]

Bi

Ba 14040 [mm] [kg/m]

05. R.0 06. R.0

50 65

76 91

≈ 2,66 ≈ 2,48

14040. 14140. 18840.1) 07. R.0 14040. 14140. – 08. R.0

75 87

101 113

≈ 2,75 ≈ 2,25 ≈ 3,20

14040. 14140. 18840. 10. R.0 100 126 14040. 14140. – 11. R.0 112 139 14040. 14140. 18840. 12. R.0 125 151

≈ 2,93 ≈ 2,61 ≈ 3,49

14040. 14140. – 13. R.0 137 164 14040. 14140. 18840. 15. R.0 150 176

≈ 3,26 ≈ 2,77

14040. 14140. – 16. R.0 162 189 14040. 14140. 18840. 17. R.0 175 201 14040. 14140. – 18. R.0 187 214

≈ 3,43 ≈ 2,86

Part No. e-chains / e-tubes ®

14040. 14140. 14040. 14140.

– –

14040. 14140. 18840. 14040. 14140. – 14040. 14140. – 14040. 14140. – 14040. 14140. 18840. 14040. 14140. – 14040. 14140. 18840.

20. R.0 21. R.0 22. R.0 23. R.0 25. R.0 26. R.0 27. R.0

200 212 225 237 250 262 275

226 239 251 264 276 289 301

14040. 14140. – 28. R.0 287 314 14040. 14140. 18840. 30. R.0 300 326

14140 18840 [kg/m] [kg/m]

≈ 2,47 ≈ 2,51 ≈ 2,84 ≈ 2,44 ≈ 3,06 ≈ 2,67

– – – –

≈ 3,12 ≈ 2,71 ≈ 3,85

–

≈ 3,32 ≈ 2,81 ≈ 4,28

–

≈3,54 ≈ 2,92 ≈ 4,54 ≈ 3,65 ≈ 2,97

–

≈ 3,67 ≈ 2,98 ≈ 4,85 ≈ 3,78 ≈ 3,04 ≈ 3,85 ≈ 3,07

– –

≈ 3,98 ≈ 3,14

–

≈ 4,07 ≈ 3,18 ≈ 5,58 ≈ 4,16 ≈ 3,22

–

≈ 4,27 ≈ 3,28 ≈ 5,85 ≈ 4,29 ≈ 3,29

–

≈ 4,51 ≈ 3,40 ≈ 6,24

Bi

Part No. e-chains / e-tubes ®

14040. 14140. 14040. 14140.

– –

[mm]

Ba 14040 [mm] [kg/m]

31. R.0 312 339 32. R.0 325 351

14140 18840 [kg/m] [kg/m]

≈ 4,57 ≈ 3,42 ≈ 4,60 ≈ 3,44

– – –

14040. 14140. – 33. R.0 337 14040. 14140. 18840. 35. R.0 350 14040. 14140. – 36. R.0 362 14040. 14140. – 37. R.0 375 14040. 14140. – 38. R.0 387

364 376

≈ 4,77 ≈ 3,53

389 401 414

≈ 4,94 ≈ 3,61

14040. 14140. 18840. 40. R.0 400 14040. 14140. – 41. R.0 412 14040. 14140. – 42. R.0 425 14040. 14140. – 43. R.0 437 14040. 14140. – 45. R.0 450

426 439

≈ 5,24 ≈ 3,76 ≈ 7,94

451 464 476

≈ 5,54 ≈ 3,92

14040. 14140. 18840. 46. R.0 462 14040. 14140. – 47. R.0 475 14040. 14140. – 48. R.0 487 14040. 14140. – 50. R.0 500 14040. 14140. – 51. R.0 512 14040. 14140. – 52. R.0 525 14040. 14140. – 53. R.0 537

489 501 514 526 539 551 564

≈ 5,70 ≈ 3,99 ≈ 8,40

14040. 14140. 14040. 14140.

– –

55. R.0 550 576 60. R.0 600 626

≈ 4,93 ≈ 3,61 ≈ 6,99 ≈ 4,95 ≈ 3,62

– –

≈ 5,04 ≈ 3,66

–

≈ 5,39 ≈ 3,84 ≈ 5,61 ≈ 3,95 ≈ 5,68 ≈ 3,98 ≈ 5,83 ≈ 4,06 ≈ 5,86 ≈ 4,08 ≈ 5,96 ≈ 4,13 ≈ 5,98 ≈ 4,14 ≈ 6,03 ≈ 4,16

[mm]

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

480 More information

www.igus.eu/14040

– –

≈ 6,98 ≈ 4,58

–

135* | 150 | 175 | 200 | 250 | 300 | 400 | 500

18840.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black

– –

≈ 6,67 ≈ 4,48

Supplement Part No. with required radius (R). Examples: 14040.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black 14140.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

– –

– – –

≈ 6,18 ≈ 4,24

*Radius not available for e-tubes 1) Removable lid only, no hinged option

Available bend radii R

– –

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

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Seite 481

14040 14140 R18840

E4/light 14040·14140·R18840 Dimensions 656 Ba Bi

≤50 mm

FLB

710

Inner height Pitch Links/m Chain length

56 mm 91 mm/link 11 (1001 mm) S/ + K 2

S

FLG

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

91

H

0

H - 84

Moving end R

HF = H + 50

S/2

D

84

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

56 84

Fill weight [kg/m]

Unsupported applications | Short travels

R

135*

150

175

200

250

300

400

500

-0 H+25

354

384

434

484

584

684

884

1084

D K

314 610

329 655

354 735

379 815

429 970

479 1125

579 1440

679 1755

The required clearance height: HF = H + 50 mm (with 2,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 150 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 8 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

135* 266

150 266

175 266

200 266

250 266

300 266

400 266

500 266

D2+25 K2 ACL

390 728 124

450 819 159

530 1001 209

710 1274 359

920 1638 509

1120 1911 659

1530 2548 959

1830 3185 1159

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

481

04C)-EU-D-IT-FR-390-515miJU2a

14040 14140 R18840

20.06.2015

0:41 Uhr

Seite 482

E4/light 14040·14140·R18840 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Moving end 141400/189400...2 140400/188400...2 125

pivoting locking

Fixed end 141400/189400...1 140400/188400...1 125

Frontal view of KMA 45

Bi + 12

Bi - 7 Bi +12 Bi + 29

Bi

Bi + 29 Bi + 12 Bi - 7

45°

45° 45°

45° ø8,5 / t=11,2

20

20

Traverse angle depending on radius. For the use on e-tubes please consult igus

20

20

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications

05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30.

.....................

Width Index

0

Part No. full set KMA pivoting

141400. 141400.

–

05. 12.C – 06. 12.C 141400. 189400. 07. 12.C – 141400. 08. 12.C 141400. 189400. 10. 12.C – 141400. 11. 12.C 141400. 141400. 141400. 141400. 141400. 141400. 141400. 141400.

Bi

Part No. full set KMA locking 140400.

– 05. 12.C 140400. – 06. 12.C 140400. 188400.07. 12.C 140400. – 08. 12.C

Width Index

50 65

31. 141400. 32. 0- 141400.

75 87

33. 35. 10

140400. 188400.10. 12.C 100 140400. – 11. 12.C 112 189400. 12. 12.C 140400. 188400.12. 12.C 125 – – 13. 12.C 137 13. 12.C 140400. 189400. 15. 12.C 140400. 188400.15. 12.C 150 – – 16. 12.C 162 16. 12.C 140400. 189400. 17. 12.C 140400. 188400.17. 12.C 175 – – 18. 12.C 187 18. 12.C 140400. 189400. 20. 12.C 140400. 188400.20. 12.C 200 – – 21. 12.C 212 21. 12.C 140400.

– 141400. 22. 12.C – 141400. 23. 12.C 141400. 189400. 25. 12.C – 141400. 26. 12.C 141400. 189400. 27. 12.C – 141400. 28. 12.C 141400. 189400. 30. 12.C

140400. 140400.

– –

22. 12.C 225 23. 12.C 237 140400. 188400.25. 12.C 250 140400. – 26. 12.C 262 140400. 188400.27. 12.C 275 140400. – 28. 12.C 287 140400. 188400.30. 12.C 300 Request Info

a

[mm]

Part No. full set KMA pivoting

31. 12.C – 32. 12.C – 141400. 33. 12.C 141400. 189400. 35. 12.C – 141400. 36. 12.C – 141400. 37. 12.C

36. 37. 038. 141400. 40. 41.

–

141400. 141400.

42. 0- 141400. 43. 141400. 45. 10 141400. 46. 141400. 47. 0- 141400. 48. 50. 51. 52. 053.

141400. 141400. 141400. 141400. 141400.

55. 60.

141400. 141400.

482

A

140400.

– 31.12.C 140400. – 32.12.C 140400. – 33.12.C 140400. 188400. 35.12.C

– – – – – – –

48. 12.C 50. 12.C 51. 12.C 52. 12.C 53. 12.C 55. 12.C 60. 12.C

140400. 140400.

– –

140400. 140400.

– –

140400. 140400. 140400. 140400. 140400.

– – – – –

Bi [mm]

312 325 337 350

36.12.C 362 37.12.C 375 – 38.12.C 387 38. 12.C 140400. – 189400. 40. 12.C 140400. 188400. 40.12.C 400 – 41.12.C 412 41. 12.C 140400. – – 42.12.C 425 42. 12.C 140400. – – 43.12.C 437 43. 12.C 140400. – – 45.12.C 450 45. 12.C 140400. – 189400. 46. 12.C 140400. 188400. 46.12.C 462 – 47.12.C 475 47. 12.C 140400. – 48.12.C 487 50.12.C 500 51.12.C 512 52.12.C 525 53.12.C 537 55.12.C 550 60.12.C 600

1-800-453-1692 www.aboveboardelectronics.com

A

Part No. full set KMA locking

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

141400.30.12.C A Part No. structure

L

A…must be indicated on preassembled configurations C-profile option Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options 0 from page 656

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 483

14040 14140 R18840

E4/light 14040·14140·R18840 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/14040

56 28

14

14

4,5

28

5

min.40/16

56.1.1

56.2.1

56.3.1

521.X

56.4.1

56.5.1

| e-chain : 16 mm

Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.

®

®

-.. ..

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 56.1 assembled 56.1.1

18 8

Separator for QuickLock crossbar

4

unassembled 56.2 assembled 56.2.1

18 4

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 56.3 assembled 56.3.1

8 4

For side-mounted applications

Separator, asymmetrical

2,5 11,5

18 8

unassembled 56.4 assembled 56.4.1 Notch separator for notch crossbar

4

unassembled 56.5 assembled 56.5.1

18 4,5

It( IX IX DI IN

4

X -1

Full-width shelf, lockable unassembled 520.X assembled 521.X

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

Request Info

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

1-800-453-1692

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

483

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Seite 484

E4/light 14040·14140·R18840 Further accessories Extension links | Extender crossbars

Bi 2

Bi 1 + 14

ø9

20

20

Bi 3

22,5

Bi 1

79,5 +1

14040 14140 R18840

20.06.2015

Bi 2 + 14

Bi 3 + 14

Bi 1 + 14 + Bi 2 + 14 + Bi 3 + 14 ± 3 (Bi 1 + 14 + Bi 2 + 14 + Bi 3 + 14) + 18 ± 3 ®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains • The unsupported length FLG max. can be increased when high fill weights are required

®

(up to 3000 mm)

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses

•

Suitable for hoses with a maximum outer diameter of 245 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link Part No. single part

0

Max Ø [mm] hose

Form

450.15.RHD115 450.17.RD115

115 115

450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

150 180 195 245 150 180 195

 round  round  square

0

0 Installation

 square  square  square  square  square  square Request Info

0

on side link

Combination with snap-open crossbars

no yes

yes no

yes yes yes

no no no

yes no

no yes

no no

yes yes

1-800-453-1692 www.aboveboardelectronics.com

484 More information

www.igus.eu/14040

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 485

E4/light 14040·14140·R18840 Further accessories

14040 14140 R18840

E4 snapclip - clip-on cable binder • For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains •The loops can be adjusted as required • Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®

®

®

More information

www.igus.eu/14040

®

®

The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains • For e-chains with many crossbars the assembly is much quicker • Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®

®

®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Handling unit indoor crane - long unsupported span with an igus E4 series ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

485

04C)-EU-D-IT-FR-390-515miJU2a

14240 14340

20.06.2015

0:41 Uhr

Seite 486

E4/light 14240·14340 Product range

0 62

Stable due to undercut design, large inner height

•••

...14240 crossbars every link

...14340 crossbars every 2 link nd

ft" ®

e-chains | Series 14240 crossbars every link (removable along the inner and outer radius) e-chains | Series 14340 crossbars every 2nd link (removable along the inner and outer radius) ®

Part No. e-chains

Bi

Ba

[mm]

[mm]

[kg/m]

14240.1) 14340. 05. R.0 14240.1) 14340. 06. R.0

50 68

76 94

≈ 2,37 ≈ 2,32

14240. 14340. 07. R.0 14240. 14340. 087. R.0 14240. 14340. 097. R.0 14240.1) 14340. 10. R.0 14240. 14340. 11. R.0

75 87

101 114

≈ 2,42 ≈ 2,34

97 100 108

123 126 134

≈ 2,51 ≈ 2,38

14240. 14340. 112. R.0 14240. 14340. 12. R.0

112 125

139 151

≈ 2,55 ≈ 2,41

14240. 14340. 137. R.0 14240.1) 14340. 15. R.0 14240. 14340. 162. R.0 14240. 14340. 17. R.0

137 150 162

164 176 189

≈ 2,66 ≈ 2,46

194 201

≈ 2,79 ≈ 2,52

14240.1) 14340. 18. R.0

168 175

14240. 14340. 187. R.0 14240.1) 14340. 20. R.0

187 200

214 226

≈ 2,84 ≈ 2,55

®

1)

14240 14340

Part No. e-chains

Bi

Ba

[mm]

[mm]

[kg/m]

14240. 14340. 212. R.0 14240. 14340. 23. R.0

212 225

239 251

≈ 2,95 ≈ 2,60

14240. 14340. 237. R.0 14240. 14340. 25. R.0

237 250

264 276

≈ 3,04 ≈ 2,65

14240. 14340. 262. R.0 14240. 14340. 28. R.0 14240. 14340. 29. R.0

262 275 287

289 301 314

≈ 3,11 ≈ 2,69

14240. 14340. 30. R.0 14240. 14340. 312 R.0

300 312

326 339

≈ 3,30 ≈ 2,78

14240. 14340. 325. R.0 14240. 14340. 337. R.0 14240. 14340. 350. R.0

325 337 350

351 364 376

≈ 3,37 ≈ 2,81

14240. 14340. 362 R.0 14240. 14340. 375. R.0

362 375

389 401

≈ 3,61 ≈ 2,93

14240. 14340. 387. R.0 14240. 14340. 400. R.0

387 400

414 426

≈ 3,69 ≈ 2,97

®

[kg/m]

≈ 2,40 ≈ 2,33 ≈ 2,47 ≈ 2,36 ≈ 2,52 ≈ 2,39 ≈ 2,55 ≈ 2,40 ≈ 2,62 ≈ 2,44 ≈ 2,72 ≈ 2,49 ≈ 2,73 ≈ 2,49 ≈ 2,82 ≈ 2,53 ≈ 2,89 ≈ 2,58

14240 14340 [kg/m]

≈ 3,01 ≈ 2,63 ≈ 3,10 ≈ 2,68 ≈ 3,19 ≈ 2,72 ≈ 3,20 ≈ 2,73 ≈ 3,31 ≈ 2,79 ≈ 3,40 ≈ 2,83 ≈ 3,56 ≈ 2,91 ≈ 3,64 ≈ 2,95 ≈ 3,73 ≈ 2,99

A ESD/ATEX version available from stock

Available bend radii R [mm] 135 | 150 | 175 | 200 | 250 | 300 | 400 | 500 Supplement Part No. with required radius (R). Examples: 14240.20.300.0 = e-chain with crossbars every link, inner width Bi 200 mm, radius R 300 mm, colour black 14340.20.300.0 = e-chain with crossbars every 2nd link, inner width Bi 200 mm, radius R 300 mm, colour black ®

®

ESD/ATEX permanently conductive e-chains - 14240 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 150 - 250. Full ESD product range www.igus.eu/ESD ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

486 More information

www.igus.eu/14240

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Seite 487

14240 14340

E4/light 14240·14340 Dimensions 656

710

Ba Bi

≤56 mm

FLB

Inner height Pitch Links/m Chain length

62 mm 91 mm/link 11 (1001 mm) S/ + K 2

S

FLG

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

91

H

1.0

H - 84

Moving end R

0

HF = H + 50

S/2

D

84

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

62 84

Fill weight [kg/m]

Unsupported applications | Short travels

R

135

150

175

200

250

300

400

500

-0 H+25

354

384

434

484

584

684

884

1084

D K

314 610

329 655

354 735

379 815

429 970

479 1125

579 1440

679 1755

The required clearance height: HF = H + 50 mm (with 2,0 kg/m fill weight)

Gliding applications | Long travels from 12 m to max. 250 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 9 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

135 266

150 266

175 266

200 266

250 266

300 266

400 266

500 266

D2+25 K2 ACL

390 728 124

450 819 159

550 1001 209

710 1274 359

920 1638 509

1120 1911 659

1530 2548 959

1850 3185 1159

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

487

04C)-EU-D-IT-FR-390-515miJU2a

14240 14340

20.06.2015

0:41 Uhr

Seite 488

E4/light 14240·14340 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Moving end 143400...2 142400...2

pivoting locking 125

Fixed end 143400...1 142400...1 125

Frontal view of KMA 45

Bi + 12

40°

Bi - 7 Bi +12 Bi + 29

Bi

Bi + 29 Bi + 12 Bi - 7

...„ ..i. ...

41113/11/11 40° 40°

%maw 40°

r1

20

20

ø8,5 / t=11,2

Traverse angle depending on radius. For the use on e-tubes please consult igus

20

20

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting

Part No. full set KMA locking

143400. 05. 12.C 143400. 06. 12.C 143400. 07. 12.C 143400. 087.12.C 143400. 097.12.C

142400. 05. 12.C 142400. 06. 12.C 142400. 07. 12.C 142400. 087.12.C 142400. 097.12.C

143400. 10. 12.C 143400. 11. 12.C 143400. 112.12.C

142400. 10. 12.C 142400. 11. 12.C 142400. 112.12.C

17. 18.

143400. 12. 12.C 143400. 137.12.C 143400. 15. 12.C 143400. 162.12.C 143400. 17. 12.C 143400. 18. 12.C

142400. 12. 12.C 142400. 137.12.C 142400. 15. 12.C 142400. 162.12.C 142400. 17. 12.C 142400. 18. 12.C

187. 20.

143400. 187.12.C 143400. 20. 12.C

142400. 187.12.C 142400. 20. 12.C

05. 06. 07. 087. 097. 10. 11. 112. 12. 137. 15. 162.

Bi [mm]

Width Index

Part No. full set KMA pivoting

50 68

212. 23.

75 87

237. 25.

97 100 108

262. 28. 29.

112 125

30. 312

137 150 162

325. 337. 350.

168 175

362 375.

143400. 312 12.C 143400. 325.12.C 143400. 337.12.C 143400. 350.12.C 143400. 362 12.C 143400. 375.12.C

187 200

387. 400.

143400. 387.12.C 143400. 400.12.C

Part No. full set KMA locking

143400. 212.12.C 143400. 23. 12.C 143400. 237.12.C 143400. 25. 12.C 143400. 262.12.C

142400. 212.12.C 142400. 23. 12.C 142400. 237.12.C 142400. 25. 12.C 142400. 262.12.C

143400. 28. 12.C 143400. 29. 12.C 143400. 30. 12.C

142400. 28. 12.C 142400. 29. 12.C 142400. 30. 12.C 142400. 312 12.C

Bi [mm]

212 225 237 250 262 275 287 300 312

142400. 325.12.C 142400. 337.12.C 142400. 350.12.C 142400. 362 12.C 142400. 375.12.C

325 337 350

142400. 387.12.C 142400. 400.12.C

387 400

362 375

143400.20.12.C A Part No. structure A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

111

C-profile option Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

488 More information

www.igus.eu/14240

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Seite 489

14240 14340

E4/light 14240·14340 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/14240

62 31

14

28 14

3,4

31

5

62.1.1

62.2.1

3210.X

62.5.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

3

Standard separator,

1g 11 10 t

wide base

4

unassembled assembled

4

unassembled assembled

=

62.5 62.5.1

Full-width shelf, lockable unassembled 3200.X assembled 3210.X

E:

for easy cable fitting.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

for notch crossbar

14

3,4

62.2 62.2.1

Notch separator

3

aim miEl

Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

QuickLock crossbar

14

X -1

For even faster installation

Separator for

3

:

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 62.1 assembled 62.1.1

14

RE Elm

Standard - for any application

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075 100 115

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200

Request Info

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

3200.250 3210.250

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

489

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20.06.2015

0:41 Uhr

Seite 490

E4/light 14240·14340 Further accessories Extension links | Extender crossbars

0

Round extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

CD

CD

Extender crossbars | Safe guiding for large hoses

•

Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link

0

Part No. single part

Max Ø [mm] hose

Form

Installation on side link

Combination with snap-open crossbars

385.15.RHD115

115

385.18.RD115

115

 round  round

no yes

yes no

385.02 Option

Option

Option

Option

Bi-37,5 mm

385.03 Bi

Hinged crossbars | When snap-open crossbars must remain attached

• Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

490 More information

www.igus.eu/14240

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Seite 491

E4/light 14240·14340 Further accessories

14240 14340

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

E4/light e-tubes protect tubes and hoses safely against dirt and chips

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

491

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Seite 492

E4/light 14550·14650·R19050 Product range "Light Design", large inner height

...14650 crossbars every 2 link

...14550 crossbars every link

00 70

70

...R19050 fully enclosed

nd

®

e-chains | Series 14550 crossbars every link (removable along the inner and outer radius) e-chains | Series 14650 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R19050 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Bi

Part No. e-chains / e-tubes ®

14550. 14650. 14550. 14650.

– 05. R.0 – 06. R.0

[mm]

Ba 14550 [mm] [kg/m]

50 65

77 92

≈ 3,28 ≈ 3,27 ≈ 3,37 ≈ 3,31

®

– –

75 102 87 114

≈ 3,44 ≈ 3,35 ≈ 4,00

14550. 14650. 19050.10. R.0 14550. 14650. – 11. R.0 14550. 14650. 19050.12. R.0

100 127 112 139 125 152

≈ 3,61 ≈ 3,43 ≈ 4,33

14550. 14650. – 13. R.0 14550. 14650. 19050.15. R.0

137 164 150 177

≈ 3,94 ≈ 3,60

14550. 14650. – 16. R.0 14550. 14650. 19050.17. R.0 14550. 14650. – 18. R.0

162 189 175 202 187 214

≈ 4,09 ≈ 3,67

14550. 14650. 19050.20. R.0 14550. 14650. – 21 R.0 14550. 14650. – 22. R.0 14550. 14650. – 23. R.0 14550. 14650. 19050.25. R.0 14550. 14650. – 26. R.0 14550. 14650. 19050.27. R.0

200 212 225 237 250 262 275

≈ 4,39 ≈ 3,82 ≈ 5,64

14550. 14650. – 28. R.0 14550. 14650. 19050.30. R.0

287 314 300 327

227 239 252 264 277 289 302

≈ 3,73 ≈ 3,49

– –

≈ 3,81 ≈ 3,53 ≈ 4,70

–

≈ 3,98 ≈ 3,62 ≈ 5,04

–

≈ 4,23 ≈ 3,74 ≈ 5,41 ≈ 4,34 ≈ 3,80 ≈ 4,46 ≈ 3,86

–

≈ 4,53 ≈ 3,89

– –

≈ 4,64 ≈ 3,95

–

≈ 4,76 ≈ 4,00 ≈ 6,32 ≈ 4,85 ≈ 4,05

–

≈ 4,95 ≈ 4,10 ≈ 6,65 ≈ 5,01 ≈ 4,13

–

≈ 5,16 ≈ 4,21 ≈ 6,99

[mm]

Ba 14550 [mm] [kg/m]

14650 19050 [kg/m] [kg/m]

– 31. R.0 – 32. R.0

312 339 325 352

≈ 5,20 ≈ 4,23 ≈ 5,30 ≈ 4,28

– –

14550. 14650. – 33. R.0 14550. 14650. 19050. 35. R.0

337 364 350 377

≈ 5,42 ≈ 4,34

–

– 36. R.0 – 37. R.0 – 38. R.0

362 389 375 402 387 414

≈ 5,53 ≈ 4,39

14550. 14650. 19050. 40. R.0 14550. 14650. – 41. R.0

400 427 412 439

≈ 6,01 ≈ 4,63 ≈ 8,36

– 42. R.0 – 43. R.0 – 45. R.0

425 452 437 464 450 477

≈ 6,23 ≈ 4,74

462 475 487 500 512 525 537

≈ 6,35 ≈ 4,80 ≈ 9,21

14550. 14650. 14550. 14650.

14550. 14650. 19050.07. R.0 14550. 14650. – 08. R.0

≈ 3,52 ≈ 3,38

Bi

Part No. e-chains / e-tubes

14650 19050 [kg/m] [kg/m]

14550. 14650. 14550. 14650. 14550. 14650.

14550. 14650. 14550. 14650. 14550. 14650.

14550. 14650. 19050. 46. R.0 14550. 14650. – 47. R.0 14550. 14650. – 48. R.0 14550. 14650. – 50. R.0 14550. 14650. – 51. R.0 14550. 14650. – 52. R.0 14550. 14650. – 53. R.0 14550. 14650. 14550. 14650.

– 55. R.0 – 60. R.0

489 502 514 527 539 552 564

550 577 600 627

≈ 5,62 ≈ 4,44 ≈ 7,68 ≈ 5,63 ≈ 4,44

– –

≈ 5,74 ≈ 4,50

–

≈ 5,94 ≈ 4,60 ≈ 6,07 ≈ 4,66 ≈ 6,40 ≈ 4,83 ≈ 6,39 ≈ 4,82 ≈ 6,64 ≈ 4,95 ≈ 6,74 ≈ 5,00 ≈ 6,65 ≈ 4,95 ≈ 6,82 ≈ 5,04

[mm]

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

492 More information

www.igus.eu/14550

– –

≈ 7,57 ≈ 5,41

–

150* | 175* | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600

19050.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black

– –

≈ 7,34 ≈ 5,30

Supplement Part No. with required radius (R). Examples: 14550.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black 14650.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

– –

– – –

≈ 6,92 ≈ 5,09

*Radius not available for e-tubes

Available bend radii R

– –

04C)-EU-D-IT-FR-390-515miJU2a

20.06.2015

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Seite 493

656 Ba Bi

≤62 mm

D

S/2

110

FLB

732

FLG

Inner height Pitch Links/m Chain length

70 mm 91 mm/link 11 (1001 mm) S/ + K 2

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

91

H

1.0

H - 98

Moving end R

0

HF = H + 50

S

98

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

70 98

Fill weight [kg/m]

Unsupported applications | Short travels

14550 14650 R19050

Steel

E4/light 14550·14650·R19050 Dimensions

R

150*

175*

200

250

300

350

400

450

500

600

H

398

448

498

598

698

798

898

998

1098

1298

D K

336 655

361 735

386 815

436 970

486 1125

536 1285

586 1440

636 1600

686 1755

786 2070

The required clearance height: HF = H + 50 mm (with 2,5 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 250 m S S/2

D2

S/2

R

ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 8 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

150* 266

175* 266

200 266

250 266

300 266

350 266

400 266

450 266

500 266

600

D2+25 K2 ACL

450 819 124

530 1001 159

710 1274 209

920 1638 359

1120 1911 509

1340 2184 659

1530 2548 829

1)

1830 3185 1159

2)

1)

959

2)

2) 2)

*Radius not available for e-tubes 1) Values upon request 2) Please note: For using *R 600 for long travels (gliding), please consult igus first. ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

493

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20.06.2015

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Seite 494

E4/light 14550·14650·R19050 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Moving end 145500/190500...2 145510/190510...2

pivoting locking

Fixed end 145500/190500...1 145510/190510...1

125

Frontal view of KMA 50

125

Bi + 14

Bi

Bi - 7 Bi + 14 Bi + 32

Bi

Bi + 32 Bi + 14 Bi - 7

40°

40° 40°

9

40° 20

20

ø9 / t=11,2

Traverse angle depending on radius. For the use on e-tubes please consult igus

20

20

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications

.....................

Width Index

Part No. full set KMA pivoting

Bi

Part No. full set KMA locking

[mm]

05. 12.C 145510. – 06. 12.C 145510. 190510.07. 12.C 145510. – 08. 12.C

50 65

145510. 190510.10. 12.C 11. 12.C 145500. – 11.12.C 145510. – 145500. 190500. 12.12.C 145510. 190510.12. 12.C 13. 12.C 145500. – 13.12.C 145510. – 145500. 190500. 15.12.C 145510. 190510.15. 12.C

100 112 125

145510. – 16. 12.C 145510. 190510.17. 12.C 145510. – 18. 12.C 145510. 190510.20. 12.C 145510. – 21. 12.C

162 175 187

20. 21

145500. – 16.12.C 145500. 190500. 17.12.C 145500. – 18.12.C 145500. 190500. 20.12.C 145500. – 21.12.C

22. 23. 25. 26. 27.

145500. 145500. 145500. 145500. 145500.

– 22.12.C – 23.12.C 190500. 25.12.C – 26.12.C 190500. 27.12.C 145500. – 28.12.C 145500. 190500. 30.12.C

145510. – 145510. –

05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18.

28. 30.

145500. – 05.12.C 145500. – 06.12.C 145500. 190500. 07.12.C 145500. – 08.12.C 145500. 190500. 10.12.C

145510. –

75 87

137 150

200 212

22. 12.C 225 23. 12.C 237 145510. 190510.25. 12.C 250 145510. – 26. 12.C 262 145510. 190510.27. 12.C 275 145510. – 28. 12.C 287 145510. 190510.30. 12.C 300

Request Info

Width Index

Part No. full set KMA pivoting

312 325

145510. – 36.12.C 37.12.C 37. 0- 146500. – 37.12.C 145510. – 38.12.C 38. 146500. – 38.12.C 145510. – 40. 146500. 190500. 40.12.C 145510. 190510. 40.12.C 41.12.C 41. 146500. – 41.12.C 145510. –

362 375 387

42. 0- 146500. – 42.12.C 43. 146500. – 43.12.C 45. 146500. – 45.12.C 46. 146500. 190500. 46.12.C 47. 0- 146500. – 47.12.C

425 437 450

48. 50. 51. 52. 053. 55. 60.

146500. 146500. 146500. 146500. 146500.

– – – – – 146500. – 146500. –

494

48.12.C 50.12.C 51.12.C 52.12.C 53.12.C 55.12.C 60.12.C

145510. –

Bi [mm]

31.12.C 145510. – 32.12.C 145510. – 33.12.C 145510. 190510. 35.12.C

31. 146500. – 31.12.C 32. 0- 146500. – 32.12.C 33. 146500. – 33.12.C 35. 146500. 190500. 35.12.C 36. 146500. – 36.12.C

145510. – 42.12.C 145510. – 43.12.C 145510. – 45.12.C 145510. 190510. 46.12.C 145510. – 47.12.C 145510. – 145510. – 145510. – 145510. – 145510. – 145510. – 145510. –

337 350

400 412

462 475

48.12.C 487 50.12.C 500 51.12.C 512 52.12.C 525 53.12.C 537 55.12.C 550 60.12.C 600

1-800-453-1692 www.aboveboardelectronics.com

A

Part No. full set KMA locking

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

145500.30.12.C A Part No. structure

L

A…must be indicated on preassembled configurations C-profile option Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

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Seite 495

14550 14650 R19050

E4/light 14550·14650·R19050 Accessories Interior separation | New generation

35

70

4,5

v/z

35

50

12,5 12,5 12,5 12,5

5

70.1.1

min.40/16

70.2.1

70.3.1

521.X

70.4.1

70.5.1

| e-chain : 16 mm

Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.

®

®

4

Elm

X

18 8 4

%

18 4

%

8 4

2,5 11,5

18

%

8 4

i

18 4,5

iX iX IX [X il M

X -1

El icm

Standard separator, wide base

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 70.1 assembled 70.1.1 Separator for QuickLock crossbar unassembled 70.2 assembled 70.2.1

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 70.3 assembled 70.3.1

For side-mounted applications

Separator, asymmetrical unassembled 704 assembled 70.4.1 Notch separator for notch crossbar unassembled 70.5 assembled 70.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X

Est

Standard - for any application

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

Request Info

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

1-800-453-1692

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

495

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 496

E4/light 14550·14650·R19050 Further accessories Extension links | Extender crossbars Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses

• Suitable for hoses with a maximum outer diameter of 270 mm • Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar 0 for snap-open crossbars or 0 attached directly on the side link Part No. single part

Max Ø [mm] hose

Form

450.15.RHD115

115

450.17.RD115

115

 round  round

450.25.D150 450.30.D200

150 200

450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

220 270 150 200 220

 square  square  square  square  square  square  square

Request Info

0 Installation on side link

0 Combination with snap-open crossbars

no yes yes

yes no no

yes yes

no no

yes no no

no yes yes

no

yes

1-800-453-1692 www.aboveboardelectronics.com

496 More information

www.igus.eu/14550

04C)-EU-D-IT-FR-390-515miJU2a

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Seite 497

E4/light 14550·14650·R19050 Further accessories

®

®

The igus e-chain opener reduces assembly time

•

14550 14650 R19050

•

e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®

®

.

®

Optional: support tray kit - for support of the lower run

•

Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

.

Spray-painting robot with system E4 e-chain in ATEX version made of igumid ESD. High accelerations of up to 6 m/s2 and high braking rates with a weight of the robot of approx. one ton ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

497

04C)-EU-D-IT-FR-390-515miJU2a

15050 15150 R19850

20.06.2015

0:42 Uhr

Seite 498

E4/light 15050·15150·R19850 Product range "Light Design", large inner height

...15150 crossbars every 2 link

...15050 crossbars every link

on 80

80

...R19850 fully enclosed

nd

®

e-chains | Series 15050 crossbars every link (removable along the inner and outer radius) e-chains | Series 15150 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R19850 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®

Bi

Part No. e-chains / e-tubes ®

15050. 15150. 15050. 15150.

– 05. R.0 – 06. R.0

[mm]

Ba 15050 [mm] [kg/m]

50 65

80 95

15150 19850 [kg/m] [kg/m]

≈ 3,85 ≈ 3,84 ≈ 3,95 ≈ 3,88

– –

15050.1) 15150. 19850.07. R.0 – 08. R.0 15050. 15150.

75 105 87 117

≈ 4,00 ≈ 3,92 ≈ 4,46

15050. 15150. 19850.10. R.0 – 11. R.0 15050. 15150. 15050.1) 15150. 19850.12. R.0 15050. 15150. – 13. R.0 15050.1) 15150. 19850.15. R.0 15050. 15150. – 16. R.0 15050. 15150. 19850.17. R.0

100 130 112 143 125 155

≈ 4,18 ≈ 4,00 ≈ 4,74

137 168 150 180

≈ 4,51 ≈ 4,17

162 193 175 205 187 218

≈ 4,69 ≈ 4,26

200 212 225 237 250 262 275

≈ 4,93 ≈ 4,38 ≈ 6,11

15050. 15150. – 18. R.0 15050.1) 15150. 19850.20. R.0 15050. 15150. – 21. R.0 15050. 15150. – 22. R.0 15050. 15150. – 23. R.0 15050.1) 15150. 19850.25. R.0 – 26. R.0 15050. 15150. 15050. 15150. 19850.27. R.0 15050. 15150. – 28. R.0 15050.1) 15150. 19850.30. R.0

287 318 300 330

*Radius not available for e-tubes 1)

Available bend radii R

[mm]

230 243 255 268 280 293 305

≈ 4,05 ≈ 3,96 ≈ 4,31 ≈ 4,07

– –

≈ 4,38 ≈ 4,10 ≈ 5,10

–

≈ 4,58 ≈ 4,20 ≈ 5,53

–

≈ 4,80 ≈ 4,31 ≈ 5,88 ≈ 4,91 ≈ 4,37 ≈ 5,04 ≈ 4,43

–

≈ 5,10 ≈ 4,47

– –

≈ 5,24 ≈ 4,53

–

≈ 5,32 ≈ 4,58 ≈ 6,83 ≈ 5,41 ≈ 4,62

–

≈ 5,52 ≈ 4,68 ≈ 7,26 ≈ 5,54 ≈ 4,69

–

≈ 5,76 ≈ 4,80 ≈ 7,49

Bi

Part No. e-chains / e-tubes ®

[mm]

Ba 15050 [mm] [kg/m]

15150 19850 [kg/m] [kg/m]

– 31. R.0 – 32. R.0

312 343 325 355

≈ 5,80 ≈ 4,82 ≈ 5,85 ≈ 4,84

– –

15050. 15150. – 33. R.0 15050. 15150. 19850. 35. R.0

337 368 350 380

≈ 6,03 ≈ 4,93

–

– 36. R.0 – 37. R.0 – 38. R.0

362 393 375 405 387 418

≈ 6,19 ≈ 5,02

15050. 15150. 19850. 40. R.0 15050. 15150. – 41. R.0

400 430 412 443

≈ 6,49 ≈ 5,16 ≈ 9,20

– 42. R.0 – 43. R.0 – 45. R.0

425 455 437 468 450 480

≈ 6,80 ≈ 5,31

462 475 487 500 512 525 537

≈ 6,95 ≈ 5,39 ≈ 9,66

15050. 15150. 15050. 15150.

15050. 15150. 15050. 15150. 15050. 15150.

15050. 15150. 15050. 15150. 15050. 15150. 15050. 15050. 15050. 15050. 15050. 15050. 15050.

15150. 19850. 46. R.0 15150. – 47. R.0 15150. – 48. R.0 15150. – 50. R.0 15150. – 51. R.0 15150. – 52. R.0 15150. – 53. R.0

15050. 15150. 15050. 15150.

– 55. R.0 – 60. R.0

493 505 518 530 543 555 568

550 580 600 630

≈ 6,18 ≈ 5,01 ≈ 8,24 ≈ 6,20 ≈ 5,02

– –

≈ 6,29 ≈ 5,06

–

≈ 6,64 ≈ 5,24 ≈ 6,86 ≈ 5,35 ≈ 6,93 ≈ 5,38 ≈ 7,08 ≈ 5,46 ≈ 7,16 ≈ 5,49 ≈ 7,22 ≈ 5,52 ≈ 7,24 ≈ 5,53 ≈ 7,28 ≈ 5,56

– – – – – – – –

≈ 7,92 ≈ 5,87

– – –

≈ 8,12 ≈ 5,97

–

≈ 7,44 ≈ 5,63

ESD/ATEX version available from stock

150* | 200 | 250 | 300 | 350 | 400 | 500 | 600

Supplement Part No. with required radius (R). Examples: 15050.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black 15150.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®

®

19850.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black

ESD/ATEX permanently conductive e-chains - 15050 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 150 - 250. Full ESD product range www.igus.eu/ESD ®

Request Info

498 More information

www.igus.eu/15050

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Seite 499

15050 15150 R19850

E4/light 15050·15150·R19850 Dimensions 656 Ba Bi

≤72 mm

D

S/2

110

FLB

712

FLG

Inner height Pitch Links/m Chain length

80 mm 91 mm/link 11 (1001 mm) S/ + K 2

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

A al

H - 108

0

Moving end

R

Fixed end

91

ItiltGESOMEMIENNIE€01

H

ale

TIMIM 411

HF = H + 60

S

108

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

80 108

Fill weight [kg/m]

Unsupported applications | Short travels

R

150*

200

250

300

350

400

500

600

-0 H +25

408

508

608

708

808

908

1108

1308

D K

341 655

391 815

441 970

491 1125

541 1285

591 1440

691 1755

791 2070

The required clearance height: HF = H + 60 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 12 m to max. 250 m S S/2

D2

S/2

ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 9 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

150* 242

200 242

250 242

300 242

350 242

400 242

500 242

6001) –

D2+25 K2 ACL

550 910 209

800 1274 409

950 1638 509

1200 2002 709

1550 2457 1009

1700 2730 1109

2175 3458 1484

– – –

*Radius not available for e-tubes 1) R600 not suitable for long travel applications. Please consult igus

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

499

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20.06.2015

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Seite 500

E4/light 15050·15150·R19850 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Moving end 150500/198500...2 151500/199500...2 125

pivoting locking

Fixed end 150500/198500...1 151500/199500...1 125

Frontal view of KMA 66

Bi + 20

Bi Bi +20 Bi + 37

Bi

Bi + 37 Bi + 20 Bi

45°

45° 45°

9

35

20

45°

ø9 / t=11,2

20

35

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications

z

Width Index

05. 12.C 151500. – 06. 12.C 151500. 199500. 07. 12.C 151500. – 08. 12.C

50 65

31. 32.

151500. 199500. 10. 12.C 11. 12.C 150500. – 11.12.C 151500. – 150500. 198500. 12.12.C 151500. 199500. 12. 12.C 13. 12.C 150500. – 13.12.C 151500. – 150500. 198500. 15.12.C 151500. 199500. 15. 12.C

100 112 125

151500. – 16. 12.C 151500. 199500. 17. 12.C 151500. – 18. 12.C 151500. 199500. 20. 12.C 151500. – 21. 12.C

162 175 187

42. 150500. 43. IP" 150500. 45. 150500.

20. 21.

150500. – 16.12.C 150500. 198500. 17.12.C 150500. – 18.12.C 150500. 198500. 20.12.C 150500. – 21.12.C

200 212

46. 150500. 47. OP' 150500.

22. 23. 25. 26. 27.

150500. 150500. 150500. 150500. 150500.

– 22.12.C – 23.12.C 198500. 25.12.C – 26.12.C 198500. 27.12.C 150500. – 28.12.C 150500. 198500. 30.12.C

151500. – 151500. –

05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18.

28. 30.

Part No. full set KMA pivoting

150500. – 05.12.C 150500. – 06.12.C 150500. 198500. 07.12.C 150500. – 08.12.C 150500. 198500. 10.12.C

Part No. full set KMA locking

Bi [mm]

.....................

Width Index

151500. –

75 87

137 150

22. 12.C 225 23. 12.C 237 151500. 199500. 25. 12.C 250 151500. – 26. 12.C 262 151500. 199500. 27. 12.C 275 151500. – 28. 12.C 287 151500. 199500. 30. 12.C 300 Request Info

Part No. full set KMA pivoting

150500. – 31.12.C 150500. – 32.12.C 33. IP" 150500. – 33.12.C 35. 150500. 198500. 35.12.C 36. 150500. – 36.12.C 37. OP' 150500. – 37.12.C 38. 150500. – 38.12.C 40. 150500. 198500. 40.12.C 41.

48. 50. 51. 52. 53. IP" 55. 60.

150500.

500

151500. –

31.12.C 151500. – 32.12.C 151500. – 33.12.C 151500. 199500. 35.12.C

Bi [mm]

312 325 337 350

36.12.C 362 37.12.C 375 151500. – 38.12.C 387 151500. 199500. 40.12.C 400 41.12.C 412 – 41.12.C 151500. – 42.12.C 425 – 42.12.C 151500. – 43.12.C 437 – 43.12.C 151500. – – 45.12.C 450 45.12.C 151500. – 198500. 46.12.C 151500. 199500. 46.12.C 462 – 47.12.C 475 47.12.C 151500. –

150500. 150500. 150500. 150500. 150500.

– – – – – 150500. – 150500. –

48.12.C 50.12.C 51.12.C 52.12.C 53.12.C 55.12.C 60.12.C

151500. – 151500. –

151500. – 151500. – 151500. – 151500. – 151500. – 151500. – 151500. –

48.12.C 487 50.12.C 500 51.12.C 512 52.12.C 525 53.12.C 537 55.12.C 550 60.12.C 600

1-800-453-1692 www.aboveboardelectronics.com

A

Part No. full set KMA locking

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

150500.30.12.C A Part No. structure

L

A…must be indicated on preassembled configurations C-profile option Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

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Seite 501

15050 15150 R19850

E4/light 15050·15150·R19850 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/15050

40 40

80

4,5

56

14 14 14 14

5

80.1.1

min.40/16

80.2.1

80.3.1

521.X

80.4.1

80.5.1

| e-chain : 16 mm

Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.

®

®

4

Standard separator, wide base

iX 1

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 80.1 assembled 80.1.1

18 8

Separator for QuickLock crossbar

4

unassembled 80.2 assembled 80.2.1

18 4

IX i x LN i 1N -._ 8

4

3,5

10,5

18 8

4

4,5

18

X -1

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®

unassembled 80.3 assembled 80.3.1

For side-mounted applications

Separator, asymmetrical unassembled 804 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

Request Info

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

501

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Seite 502

E4/light 15050·15150·R19850 Further accessories Extension links | Extender crossbars

Bi 2

ø 11

20

35

Bi 3

25,5

Bi 1

79,5 +1

15050 15150 R19850

20.06.2015

Bi 1 + 21 Bi 2 + 22 Bi 3 + 21 Bi 1 + 21 + Bi 2 + 22 + Bi 3 + 21 ± 3 (Bi 1 + 21 + Bi 2 + 22 + Bi 3 + 21) + 17 ± 3

®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains • The unsupported length FLG max. can be increased when high fill weights are required

®

(up to 3000 mm)

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses

•

Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link Part No. single part

•

0

Max Ø [mm] hose

Form

450.15.RHD115 450.17.RD115

115 115

450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

150 200 220 270 150 200 220

 round  round  square

0

0 Installation

 square  square  square  square  square  square

Request Info

0

on side link

Combination with snap-open crossbars

no yes

yes no

yes yes yes

no no no

yes no

no yes

no no

yes yes

1-800-453-1692 www.aboveboardelectronics.com

502 More information

www.igus.eu/15050

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Seite 503

E4/light 15050·15150·R19850 Further accessories

15050 15150 R19850

E4 snapclip - clip-on cable binder For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains The loops can be adjusted as required Compatible with many E4 e-chains One clip and one locking band are needed for each e-chain link More information www.igus.eu/15050 ®

®

®

N ®

®

The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains . For e-chains with many crossbars the assembly is much quicker . Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®

®

®

®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification . Easy installation onto your machine, on profiles or wall-mount brackets

igus support tray - available in 2 types and 4 options More information from page 740 ®

Circular movements (also with reverse bend radius "RBR") possible

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

503

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15250 15350

20.06.2015

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Seite 504

E4/light 15250·15350 Product range

86

Stable due to undercut design, large inner height

...15350 crossbars every 2 link

...15250 crossbars every link

nd

®

e-chains | Series 15250 crossbars every link (removable along the inner and outer radius) e-chains | Series 15350 crossbars every 2nd link (removable along the inner and outer radius) ®

Part No. e-chains

Bi

Ba

[mm]

[mm]

[kg/m]

15250. 15350. 05. R.0 15250. 15350. 06. R.0

50 68

80 98

≈ 3,64 ≈ 3,56

15250. 15350. 07. R.0 15250. 15350. 087. R.0

75 87

105 117

≈ 3,74 ≈ 3,61

15250. 15350. 097. R.0 15250. 15350. 10. R.0 15250. 15350. 11. R.0

97 100 108

127 130 138

≈ 3,83 ≈ 3,65

15250. 15350. 112. R.0 15250. 15350. 12. R.0

112 125

143 155

≈ 3,88 ≈ 3,68

15250. 15350. 137. R.0 15250. 15350. 15. R.0 15250. 15350. 162. R.0

137 150 162

167 180 193

≈ 3,98 ≈ 3,73

15250. 15350. 17. R.0 15250. 15350. 18. R.0

168 175

198 205

≈ 4,11 ≈ 3,79

15250. 15350. 187. R.0 15250. 15350. 20. R.0

187 200

218 230

≈ 4,15 ≈ 3,81

®

15250 15350

Part No. e-chains

Bi

Ba

[mm]

[mm]

[kg/m]

15250. 15350. 212. R.0 15250. 15350. 23. R.0

212 225

243 255

≈ 4,26 ≈ 3,86

15250. 15350. 237. R.0 15250. 15350. 25. R.0

237 250

268 280

≈ 4,34 ≈ 3,90

15250. 15350. 262. R.0 15250. 15350. 28. R.0 15250. 15350. 29. R.0

262 275 287

293 305 318

≈ 4,47 ≈ 3,97

15250. 15350. 30. R.0 15250. 15350. 312. R.0

300 312

330 343

≈ 4,61 ≈ 4,04

15250. 15350. 325. R.0 15250. 15350. 337. R.0 15250. 15350. 350. R.0

325 337 350

355 368 380

≈ 4,69 ≈ 4,08

15250. 15350. 362. R.0 15250. 15350. 375. R.0

362 375

393 405

≈ 4,92 ≈ 4,20

15250. 15350. 387. R.0 15250. 15350. 400. R.0

387 400

418 430

≈ 5,01 ≈ 4,24

®

[kg/m]

≈ 3,72 ≈ 3,60 ≈ 3,79 ≈ 3,63 ≈ 3,85 ≈ 3,66 ≈ 3,87 ≈ 3,67 ≈ 3,95 ≈ 3,71 ≈ 4,04 ≈ 3,75 ≈ 4,06 ≈ 3,76 ≈ 4,12 ≈ 3,80 ≈ 4,23 ≈ 3,85

15250 15350

≈ 4,32 ≈ 3,89 ≈ 4,42 ≈ 3,94 ≈ 4,51 ≈ 3,99 ≈ 4,53 ≈ 4,00 ≈ 4,63 ≈ 4,05 ≈ 4,73 ≈ 4,10 ≈ 4,87 ≈ 4,17 ≈ 4,97 ≈ 4,22 ≈ 5,05 ≈ 4,26

Available bend radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 Supplement Part No. with required radius (R). Examples: 15250.20.300.0 = e-chain with crossbars every link, inner width Bi 200 mm, radius R 300 mm, colour black 15350.20.300.0 = e-chain with crossbars every 2nd link, inner width Bi 200 mm, radius R 300 mm, colour black ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

504 More information

www.igus.eu/15250

[kg/m]

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Seite 505

15250 15350

E4/light 15250·15350 Dimensions 656 Ba Bi

≤75 mm

110

FLB

FLG

712

Inner height Pitch Links/m Chain length

86 mm 91 mm/link 11 (1001 mm) S/ + K 2

S

1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

91

ItiONINTWOMMIIN

R

150

200

250

300

350

400

500

600

-0 H +25

408

508

608

708

808

908

1108

1308

D K

341 655

391 815

441 970

491 1125

541 1285

591 1440

691 1755

791 2070

H

Moving end

R

0

H - 108

11M 411 7 P ik

HF = H + 60

S/2

D

ADM I 108

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

86 108

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 60 mm (with 3,0 kg/m fill weight)

Gliding applications | Long travels from 12 m to max. 250 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 9 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

150 242

200 242

250 242

300 242

350 242

400 242

500 242

600* *

D2+25 K2 ACL

550 910 209

800 1274 409

950 1638 509

1200 2002 709

1550 2457 1009

1700 2730 1109

2175 3458 1339

* * *

*R600 not suitable for long travel applications. Please consult igus

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

505

04C)-EU-D-IT-FR-390-515miJU2a

15250 15350

20.06.2015

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Seite 506

E4/light 15250·15350 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking

Moving end 152500...2 153500...2

Fixed end 152500...1 153500...1

pivoting locking

-

45°

Bi

Bi + 37 Bi + 20 Bi

1

125

Bi Bi +20 Bi + 37

125

mmimmu wmgis

Ial "-

Frontal view of KMA

45° 45°

9

r

20

35

ø9 / t=11,2

= 11E1i21 35 II20

45°

Traverse angle depending on radius. For the use on e-tubes please consult igus

®

KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index

Part No. full set KMA pivoting

.05 .06

Part No. full set KMA locking

152500. 05. 12.C ►152500. 06. 12.C .07 ► 152500. 07. 12.C .087 152500. 087.12.C .09 152500. 09. 12.C

153500. 05. 12.C 153500. 06. 12.C 153500. 07. 12.C 153500. 087.12.C 153500. 09. 12.C

.10 .11

152500. 10. 12.C 152500. 11. 12.C .112 ► 152500. 112.12.C

153500. 10. 12.C 153500. 11. 12.C 153500. 112.12.C

152500. 12. 12.C .137 ► 152500. 137.12.C .15 ► 152500. 15. 12.C .162 152500. 162.12.C

153500. 12. 12.C 153500. 137.12.C 153500. 15. 12.C 153500. 162.12.C 153500. 17. 12.C 153500. 18. 12.C

.12

152500. 17. 12.C 152500. 18. 12.C .187 152500. 187.12.C .20 ► 152500. 20. 12.C .17 .18

153500. 187.12.C 153500. 20. 12.C

Bi [mm]

Width Index

50 65

.212 .23

75 87

.237 .25

97 100 108

.262 .28 .29

112 125

.30 .312

137 150 162

.325 .337 .350

168 175

.362 .375

187 200

.387 .400

Part No. full set KMA pivoting

Part No. full set KMA locking

152500. 212.12.C 152500. 23. 12.C 152500. 237.12.C 152500. 25. 12.C 152500. 262.12.C

153500. 212.12.C 153500. 23. 12.C 153500. 237.12.C 153500. 25. 12.C 153500. 262.12.C

152500. 28. 12.C 152500. 29. 12.C 152500. 30. 12.C

153500. 28. 12.C 153500. 29. 12.C 153500. 30. 12.C 153500. 312 12.C

152500. 312 12.C 152500. 325.12.C 152500. 337.12.C 152500. 350.12.C 152500. 362 12.C 152500. 375.12.C 152500. 387.12.C 152500. 400.12.C

Bi [mm]

212 225 237 250 262 275 287 300 312

153500. 325.12.C 153500. 337.12.C 153500. 350.12.C

325 337 350

153500. 362 12.C 153500. 375.12.C 153500. 387.12.C 153500. 400.12.C

362 375 387 400

152500.20.12.C A Part No. structure

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

L

A…must be indicated on preassembled configurations C-profile option Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

506 More information

www.igus.eu/15250

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Seite 507

15250 15350

E4/light 15250·15350 Accessories Interior separation | New generation

43 43

86

3,4

56

14 14 14 14

5

86.1.1

86.2.1

3210.X

86.5.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

4

T

.

Standard separator,

.1P

g ,

1

.

assembled

18 .

86.1 86.1.1

Separator with a wide base for maximum holding strength in the e-chain .

For even faster installation

Separator for

.

Standard - for any application ®

unassembled

4

Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

QuickLock crossbar unassembled assembled

14 8

86.2 86.2.1

Notch separator

4

i N .

wide base

for easy cable fitting.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

for notch crossbar

.:

unassembled assembled

3,4

18

X -1

,,::,

86.5 86.5.1

Full-width shelf, lockable unassembled 3200.X assembled 3210.X

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075 100 115

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200

Request Info

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

3200.250 3210.250

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

507

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15250 15350

20.06.2015

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Seite 508

E4/light 15250·15350 Further accessories Extension links | Extender crossbars

0

Round extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

CD

CD

Extender crossbars | Safe guiding for large hoses

•

Suitable for hoses with a maximum outer diameter of 115 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link

0

Part No. single part

Max Ø [mm] hose

Form

Installation on side link

Combination with snap-open crossbars

385.15.RHD115

115

385.18.RD115

115

 round  round

no yes

yes no

385.02 Option

Option

Option

Option

Bi-37,5 mm

385.03 Bi

Hinged crossbars | When snap-open crossbars must remain attached

• Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

508 More information

www.igus.eu/15250

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Seite 509

E4/light 15250·15350 Further accessories

15250 15350

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

System E4 e-chain - can be filled with cables of diameters up to 100 mm ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

509

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Seite 510

1

1640 R1608

E4/light Series 1640·R1608 Product range Stable due to undercut design, very large inner height

...1640 crossbars every link

00 112

108

e-chain

e-tube

®

...R1608 fully enclosed

®

e-chains | Series 1640 crossbars every link (removable along the inner and outer radius) e-tubes | Series R1608 fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. e-chains / e-tubes ®

Bi

Ba

1640

1608

[mm]

[mm]

[kg/m]

[kg/m]

1640. 1640.

– –

05. R.0 06. R.0

50 65

84 99

≈ 5,10

–

≈ 5,18

–

1640. 1640.

– –

07. R.0 08. R.0

75 87

109 121

≈ 5,27

–

≈ 5,31

–

1640. 1640. 1640.

– – –

10. R.0 11. R.0 12. R.0

100 112 125

134 146 159

≈ 5,36

–

≈ 5,45

–

≈ 5,54

–

1640. 1640.

– –

13. R.0 15. R.0

137 150

171 184

≈ 5,63

–

≈ 5,67

–

1640. 1640. 1640.

– – –

16. R.0 17. R.0 18. R.0

162 175 187

196 209 221

≈ 5,74

–

≈ 5,81

–

1640. 1640.

1608. 20. R.0 – 21. R.0

200 212

234 246

≈ 5,89

≈ 7,69

≈ 5,96

–

1640. 1640. 1640. 1640.

– 22. R.0 – 23. R.0 1608. 25. R.0 – 26. R.0

225 237 250 262

259 271 284 296

≈ 6,01

–

1640. 1640. 1640.

– 27. R.0 – 28. R.0 1608. 30. R.0

275 287 300

309 321 334

≈ 5,88

≈ 6,09 ≈ 6,15

≈ 8,39

≈ 6,20

–

≈ 6,27

–

≈ 6,29

–

≈ 6,34

≈ 9,09

Part No. e-chains / e-tubes ®

Bi

Ba

1640

1608

[mm]

[mm]

[kg/m]

[kg/m]

1640. 1640.

– –

31. R.0 32. R.0

312 325

346 359

≈ 6,41

–

≈ 6,48

–

1640. 1640.

– 33. R.0 1608. 35. R.0

337 350

371 384

≈ 6,59

–

1640. 1640. 1640.

– – –

36. R.0 37. R.0 38. R.0

362 375 387

396 409 421

≈ 6,67

–

≈ 6,71

–

≈ 6,76

–

1640. 1640.

1608. 40. R.0 – 41. R.0

400 412

434 446

≈ 6,89 ≈ 10,49 ≈ 6,99

–

1640. 1640. 1640.

– – –

42. R.0 43. R.0 45. R.0

425 437 450

459 471 484

≈ 7,08

–

≈ 7,13

–

≈ 7,17

–

1640. 1640.

– –

46. R.0 47. R.0

462 475

496 509

≈ 7,18

–

≈ 7,22

–

1640. 1640. 1640. 1640.

– 48. R.0 1608. 50. R.0 – 51. R.0 – 52. R.0

487 500 512 525

521 534 546 559

≈ 7,27

–

1640. 1640. 1640.

– – –

53. R.0 55. R.0 60. R.0

537 550 600

571 584 634

*Radius not available for e-tubes

Available bend radii R [mm] 200*| 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 Supplement Part No. with required radius (R). Examples: 1640.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black 1608.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

510 More information

www.igus.eu/1640

≈ 6,61 ≈ 9,79

≈ 7,35 ≈ 11,78 ≈ 7,36

–

≈ 7,39

–

≈ 7,49

–

≈ 7,80

–

≈ 7,92

–

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Seite 511

656

736

Ba Bi

Inner height e-chain 112 mm ®

≤100 mm

hi - inner height: e-chain 112 mm e-tube 108 mm ®

FLG

e-tube 108 mm 143 mm/link 7 (1001 mm) S/ + K 2

S S/2

D

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

R

Fixed end

143

H

1.0

H - 140

Moving end 0

R

200*

250

300

350

400

450

500

550

600

H

540

640

740

840

940

1040

1140

1240

1340

D K

485 915

535 1075

585 1230

635 1390

685 1545

735 1700

785 1860

835 2015

885 2175

HF = H + 100

FLB

Inner height Pitch Links/m Chain length

140

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

112/108 140

Fill weight [kg/m]

Unsupported applications | Short travels

1640 R1608

Steel

E4/light Series 1640·R1608 Dimensions

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight) *Radius not available for e-tubes

Gliding applications | Long travels from 14 m to max. 400 m S S/2

D2

S/2

►ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

CL = offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 9 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®

R H2

200* 325

250 325

300 325

350 325

400 325

450 325

500 325

550 325

600 325

D2+25 900 K2 1573 ACL 450

1000 1716 500

1100 1859 550

1250 2288 650

1450 2574 800

1600 2860 900

1700 3146 950

1900 3432 1100

2050 3861 1200

*Radius not available for e-tubes Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

511

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Seite 512

E4/light Series 1640·R1608 Accessories Steel mounting brackets | Pivoting Fixed end 16000.2

16000.10

16000.21

13,5

110

21,25

110

40° 40°

15

60° 74°

50

35

45

40°

Bi - 30

Bi

Bi - 30

13,5 80

50

22,5

Moving end 16000.1

74° 60° 16000.20

17

16000.11

Steel | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.

Mounting bracket

pivoting 1 .12.VS.E 16000.El

Full set (both sides), ending with outer side link, screwed - standard

3 .12.VS.E 16000.El

Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)

1

®

1

2

=1

®

IA

3

4

5

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

512 More information

www.igus.eu/1640

2

=3 3

4

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Seite 513

1640 R1608

E4/light Series 1640·R1608 Accessories Interior separation | Option 1 | Separators and spacers (option 2

pii

5

e-chain

e-tube

®

108

112

i11 1,

next page)

SIS I II 6411 415.X

min.16

6418

6011

Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.

min.32

| e-chain : 16 mm ®

®

IIII II IM

Separator 6401 (e-chains only) For a vertical subdivision. Offers safe strength due to its wide ®

4

I -

Separator for e-chains

®

unassembled 6401 assembled 6411

20

6

24

4

Separator 6001 (e-tubes only) For a vertical subdivision. Offers safe strength due to its wide

Separator for e-tubes

-

unassembled assembled

6001

base design, also when used with thick cables or hoses.

6011

Locking separator 6408 (e-chains only) ®

Locking separator

For applications exposed to very high humidity (> 85%).

for e-chains

®

unassembled assembled

20

base design, also when used with thick cables or hoses.

6408 6418

Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting. ®

Spacer* 405.XX (e-chains only) ®

S

Spacer* for e-chains

Separators can be fixed in position by spacers. The available

®

XX

-D-

unassembled 405.XX assembled 415.XX

-

Additional accessory

Rollclip

Rollclip

for e-chains 9

®

27

interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).

unassembled 489.27 assembled 490.27

Request Info

Minimises abrasion of sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose. ®

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

513

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Seite 514

E4/light Series 1640·R1608 Accessories Interior separation | Option 2 | Shelves

7

e-tube

7

10

7

®

108

e-chain

112

7

7

5

min.16

6413

421.X

6415

6015

Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.

6013 6012

421.X

min.32

| e-chain : 16 mm ®

®

r. 4

1

Fast assembly - can be retrofitted into an existing interior separation system without a need for dismantling the interior

tor for e-chains

®

unassembled 6405 assembled 6415

14

separators. During an installation of open slotted separators, the top and bottom notches cannot be occupied by shelves. e-chains only! ®

4

Open slotted separator for e-tubes

1E . II IN

Open, slotted separator 6005

unassembled 6005 assembled 6015

14

(e-tubes only, unilateral open) Works like open, slotted separator 6405 on e-tube 1608.

Middle plate for e-chains

Middle plate 6403 (e-chains only) ®

®

To achieve a modular shelving shelf 420.X. Can be fitted at

unassembled 6403 assembled 6413

8

8

17

Open, slotted separator 6405 (unilateral open)

Open slotted separa-

15 different heights.

Middle plate for e-tubes

Middle plate 6003 (e-tubes only) Works like middle plate 6403 on e-tube 1608

unassembled 6003 assembled 6013

:

Side plate 6002 (e-chains /e-tubes) ®

4,5

Side plate for e-chains /e-tubes

Works like middle plate. Allows modular shelving close to

®

15,5 4,5

El

the side links.

unassembled 6002 assembled 6012

Shelf 420.X

Shelf (18-149 mm)

X-8

unassembled assembled

=

For horizontal separation. Shelves of various widths can be fitted at 15 different heights.

420.X 421.X

Shelves Width X [mm] unassembled assembled 018 420.18 421.18

Width X [mm] unassembled assembled 033 420.33 421.33

Width X [mm] unassembled assembled 075 420.75 421.75

023 025 028

043 050 062

088 100 125

420.23 420.25 420.28

421.23 421.25 421.28

420.43 420.50 420.62

421.43 421.50 421.62

Width X [mm] unassembled assembled 150 420.150 421.150

420.88 421.88 175 420.100 421.100 187 420.125 421.125 200 Request Info

514 More information

www.igus.eu/1640

420.175 421.175 420.187 421.187 420.200 421.200 1-800-453-1692 www.aboveboardelectronics.com

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Seite 515

1640 R1608

E4/light Series 1640·R1608 Further accessories Extension links | Extender crossbars

Bi 2

Bi 3

80

50

13,5

Bi 1

Bi 1 + 25 Bi 2 + 22 Bi 3 + 25 Bi 1 + 25 + Bi 2 + 22 + Bi 3 + 25 ± 3 (Bi 1 + 25 + Bi 2 + 22 + Bi 3 + 25) + 22 ± 3 ®

Extension links | For extremely wide e-chains up to 3,0 m

• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®

G

Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)

Extender crossbars | Safe guiding for large hoses

•

•

Suitable for hoses with a maximum outer diameter of 300 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link

•

Part No. single part

Max Ø [mm] hose

0

Form

450.15.RHD115

115

 round

450.17.RD115 450.25.D150

115 150

450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250

200 250 300 150 200 250

 round  square  square  square  square  square  square  square Request Info

0

0 Installation

0

on side link

Combination with snap-open crossbars

no yes yes

yes no no

yes yes

no no

yes no no

no yes yes

no

yes

1-800-453-1692 www.aboveboardelectronics.com

E4 snapclip - clip-on cable binder

•

•

For side-mounted applications Serves as a clip-on, lateral guide for hoses and cables on e-chains The loops can be adjusted as required Compatible with many E4 e-chains One clip and one locking band are needed for each e-chain link More information www.igus.eu/1640 ®

®

•

•

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

515

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23:59 Uhr

Seite 516

T3 Introduction Advantages Universal: mounting angles and strain relief option Smooth running: extremely low noise and low vibration due small pitch Modular design: t-band in one piece of 8 links r

Flexible: easy lengthening and shortening Clean: very low abrasion, suitable for cleanroom applications

Highly flexible, low-vibration t-band e-chain

®

The T3-System combines low noise operation, simple installation and economy. The side plates, which snap together, replace a conventional pin and bore connection and prevent relative movements between the joints giving extremely low wear. Nhe novel geometrical shape of the tband, means that hardly any polygon effect is generated in operation. The t-band therefore operates in a very smooth arc, giving extremely low vibration and noise. In order to reduce the manufacturing and installation costs, the t-band is made in a length of 8 links. Due to its low mass, the igus t-band, is suitable for applications with low fill weights and short strokes, combined with high speeds and accelerations. ®

Easy to use: clip-on "interior separation clips" Dynamic: for high speeds and high accelerations

Typical industries and applications Printer and plotter Cleanroom applications Production and processing of semiconductors Optics Automatic insertion machines Measuring technology

•

• •

•

Efficient: very low weight

Fraunhofer TESTED' DEVICE ..Z.1.7rea • .4.....,

IPA

IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 2, according to DIN EN ISO 14644-1 for system T3, series T3.29.050.038.0 at v = 0,5 m/s, 1 m/s, 2 m/s

igus tests at 1 m measuring distance: = 33 dB(A) ®

-1

for T3.29.050.038.0 at v = 1 m/s and 26,5 dB(A) basic sound level

516

More information

www.igus.eu/T3.29

04D)-EU-D-IT-FR-516-579miniJU2a

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23:59 Uhr

Seite 517

T3 Selection table Series

Inner height hi [mm]

II I ■ r iuur MI IMMI

■1

T3.29.

Inner width Bi [mm]

Outer height ha [mm]

Bend radius R [mm]

II II /11111 l•U immr low

Unsupported max. length [m]

Page

i

Juui ,■ fl 29

Outer width Ba [mm]

30 - 140

System T3 t-shaped band e-chains

®

1■ fi iff' 55 - 165

35

038

≈ 1,45

520

T3 system on the Z-axis of a positioning system. It has very low noise and vibration

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

517

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Seite 518

T3 Technical data Overview Technical data FLG FLB

0 A

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

Material - permitted temperature °C

upon request

Flammability class

.

VDE 0304 IIC UL94-HB

FLG = with straight upper run

.

FLB = with permitted sag

®

T3 e-chains and modules for circular movement T3 e-chains for reverse bend radii (RBR) Several reverse bend radii Quiet Low wear Several mounting options Complete programme of interior separation of series T3.29 RBR: 55, 75, 100, 150. Part No. T3.29.050.38/55, T3.29.050.38/75, T3.29.050.38/100, T3.29.050.38/150. Delivery time upon request. More information www.igus.eu/circularmovement ®

T3 RBR-module for reverse bend radii Consits of 4 elements: T3 RBR e-chain , guiding system, chainflex -cables, iglidur PRT slewing ring bearing. Compact guiding module Inner or outer radius rotation For high speeds, quiet Compact dimensions Several mounting options. Part No. T3.29.070.038/055. Delivery time upon request. More information www.igus.eu/circularmovement ®

®

Request Info

®

1-800-453-1692 www.aboveboardelectronics.com

518 More information

www.igus.eu/T3.29

04D)-EU-D-IT-FR-516-579miniJU2a

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23:59 Uhr

Seite 519

T3 Order keys and options Options with order keys based on series T3.29 Standard

Part No. Standard

NC-Version (no camber) without pretension

Reverse bend radius for circular movements

Part No. NC-version

Part No. RBR*

ESD / ATEX classified e-chains O II 2 GD

®

Part No. ESD-material

NC

WHAM I

MKT'

T3.29.050.R.0

T3.29.050.R.0.NC

T3.29.050.R1/R2.0

T3.29.050.R.0.ESD

*RBR possible with igus T3 RBR e-chains or T3 RBR module www.igus.eu/circularmovement ®

®

Delivery from stock

Delivery time: upon request

Delivery time: upon request

Delivery time: upon request

Order example | Order key and colour options based on series T3.29 Order example for complete e-chain (1,0 m), colour black, with mounting angles and interior separation: ®

e-chain (1,0 m) ®

T3.29.050.038.0

Please indicate e-chain length or number of links: 1,0 m or 67 links ®

+ Mounting brackets 1 set (strain relief for both sides + 2 mounting angles)

T3.29.050.12PZ

+ Interior separation with 2 separators assembled every 4nd link

2 x E6.29.11

Order text: 1,0 m T3.29.050.038.0 + T3.29.050.12 + 2 x E6.29.11

General igus colour options for e-chains and e-tubes

Order key

®

T-shaped band e-chains

®

T3.29.050.038.0

Colours

®

Order index Colours

Standard, from stock! .0 White •Black •Slate grey only ESD material .ESD Grey white • Grey brown only HT material .HT •Orange

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

j1 •Grey

•

only for e-chains

®

Dusty grey

only for e-tubes

.3

Yellow

.31

•Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

519

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Seite 520

0

T3 Series T3.29 Product range

T3.29

29

®

e-chain t-band for highly dynamic applications

gm pinswim,,,entwomi I

firJ

1MM/ 311•11•11 IMMr

MIMI 1••1 if'

1551

Series T3.29 | Crossbars removable along the inner and outer radius e-chain zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

T3.29. 030 .R.0 T3.29. 040 .R.0

30 40

55 65

| 038 | | 038 |

≈ 0,40

T3.29. 050 .R.0 T3.29. 060 .R.0

50 60

75 85

| 038 | | 038 |

≈ 0,44

T3.29. 070 .R.0 T3.29. 080 .R.0 T3.29. 090 .R.0

70 80 90

95 105 115

| 038 | | 038 | | 038 |

≈ 0,48

T3.29. 100 .R.0 T3.29. 110 .R.0

100 110

125 135

| 038 | | 038 |

≈ 0,53

®

Weight [kg/m]

≈ 0,42 ≈ 0,46 ≈ 0,50 ≈ 0,51 ≈ 0,55 ≈ 0,57

T3.29. 120 .R.0 120 145 | 038 | T3.29. 140 .R.0 140 165 | 038 | Supplement Part No. with required radius (R). Example: T3.29.100.038.0

Ba Bi

1.5 13

1.0

≤25 mm

FLB

29 35

1.25

28

Fill weight [kg/m]

Dimensions

≈ 0,59

Inner height Pitch Links/m Chain length

29 mm 15 mm/link 67 (1005 mm) S/ + K 2

0.75

S D

0

0.25

0.5

0.75

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R (min.) H (min.)

1.0

2.0

1.25

1.5 3.0

R

35,7 15

I

ELF 35,7 Fixed end

Cr

H

0

Moving end

H - 35

0.25

HF = H + 40

S/2

35

FLG

0.5

038 216

D 111 K 210 The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight) Request Info

520 More information

www.igus.eu/T3.29

1-800-453-1692 www.aboveboardelectronics.com

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Seite 521

T3 Series T3.29 Accessories

T3.29 656

Polymer bracket | Mounting angle

ø4,5

Bi -10

Fixed end T3.29...1

.030./.040./.050./ .060./.080./.100.

Bi +29

B

Bi -10

Bi +29

Moving end T3.29...2

Mounting angle with strain relief

B

Bi -10

.070./.090./.110./ .120./.140.

Bi +29

B Bi -10

Bi +29

19,2

ø4,5

19,2

Bi Bi

B

[mm] [mm]

[mm]

Number of teeth

tiewrap plate T3.29.030.12 T3.29.040.12

30 40

15 20

3 4

T3.29.050.12PZ T3.29.060.12PZ

T3.29.050.12 T3.29.060.12

50 60

30 40

5 6

070. 080. 090.

T3.29.070.12PZ T3.29.080.12PZ T3.29.090.12PZ

T3.29.070.12 T3.29.080.12 T3.29.090.12

70 80 90

15+20 60 20+30

7 8 9

100. 110.

T3.29.100.12PZ T3.29.110.12PZ

T3.29.100.12 T3.29.110.12

100 110

80 30+40

10 11

120. 140.

T3.29.120.12PZ T3.29.140.12PZ

T3.29.120.12 T3.29.140.12

120 140

40+40 60+40

12 14

For width

Part No. full set with

Part No. full set without

index 030. 040.

tiewrap plate T3.29.030.12PZ T3.29.040.12PZ

050. 060.

AMON

Part No. structure T3.29.100.12

#graCia

hl _A NtriMEEMai '-vMEMER1

Possible installation orientations for mounting brackets.

Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

521

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T3.29

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Seite 522

T3 Series T3.29 Accessories Interior separation | New generation

28

7

7,5

7,5

29

2,0

29.1.1

29.2.1

min. 1

29.5.1

2310.X

Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®

I 2(

m

2,5

8 4

wide base for e-chains

®

29.1

unassembled assembled

2,5

unassembled

2,5

.

X -1

.

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

29.5 29.5.1

assembled

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

Locks securely in 2 mm increments

Notch separator for notch crossbar

8

®

For even faster installation

unassembled 29.2 assembled 29.2.1

8

Separator with a wide base for maximum holding strength in the e-chain .

29.1.1

Separator, narrow head

2,5

_

Standard - for any application

Standard separator,

Horizontal separation

Full-width shelf, lockable unassembled 2300.X assembled 2310.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full-width shelves Width X [mm]

unassembled assembled

2310.015 2310.025 2310.030 2310.038 2310.040 2310.050

Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075 077 2300.077 2310.077

015 025 030 038 040 050

2300.015 2300.025 2300.030 2300.038 2300.040 2300.050

057

2300.057 2310.057 080

Width X [mm] unassembled assembled 087 2300.087 2310.087 090 2300.090 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110 120 2300.120 2310.120

2300.080 2310.080 125

Request Info

1-800-453-1692 www.aboveboardelectronics.com

522 More information

www.igus.eu/T3.29

2300.125 2310.125

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Seite 523

T3 Series T3.29 Further accessories

T3.29

Separator with integrated strain relief Strain relief separator Part No. E6.29.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®

®

Perfect match. Cleanroom-suitable igus chainflex cables are safely guided in a T3 e-chain . 844 of all chainflex cables are ®

®

®

®

certified according to IPA ISO Class 1 or Class 2. chainflex cables with tested outer jacket material are available from stock. ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

523

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Seite 524

E3 Introduction Advantages Universal: mounting brackets and strain relief option Smooth running: small pitch for lownoise, smooth running Flexible: easy lengthening and shortening

Fast opening: zip-open mechanism along outer radius

Modular design: crossbars, interior separation and links all in one band Dynamic: for high speeds and high accelerations Cleanroom: virtually no wear or abrasion

Highly dynamic and cleanroom compatible - E3 E3 combines small pitch, smooth running, low noise, easy assembly and low cost. The spring connector element replaces the pin and bore principle and avoids relative movements between the joints. This means virtually no wear or abrasion. To reduce production and assembly costs, the spring connector is not mounted individually, but on a length of ten links. Another E3 option is for safe ESD performance. A modified spring element made of electrically conductive material, which connects the e-chain links mechanically and electrically, guaranties permanent electrical conductivity, even under high bending stress and in any position. ®

Typical industries and applications

•Semi-conductor manufacturing and handling • Pick and place robots •Optics•Materials handling technology•Measuring technology Printers and plotters•Cleanroom environments •General mechanical engineering

111111 FrTaEusnThoEferr DEVICE

IPA

IPA Qualification Certificate - Report IG 0704-400: ISO Class 1, according to DIN EN ISO 14644-1 for system E3, series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s iF product design award 2005 igus series E3.15 ®

38 dB(A) - value dertermined at the igus test-lab acc. to DIN 45635, with consideration of back®

ground noises, E3.22.060.044.0 at v = 1,8 m/s

524

More information

www.igus.eu/E3

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Seite 525

E3 Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

System E3 3-piece e-chains

®

zip-open along outer radius

E3.10 E3.15 E3.22

10 15 22

20 - 60 20 - 60 20 - 60

32 - 72 32 - 72 32 - 72

15 20 27

15 - 48 32 - 75 44 - 75

≈ 0,70 ≈ 0,90 ≈ 1,20

528 530 532

During long-term tests the system E3 with the spring band connector easily passed 15 million cycles at a bend radius of 44 mm and an acceleration of 4 g Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

525

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Seite 526

E3 Technical data Overview Technical data FLG FLB

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

Material - permitted temperature °C

. . Flammability class

FLG = with straight upper run

2

2

upon request VDE 0304 IIC UL94-HB

FLB = with permitted sag

Long-term tests in our acoustics laboratory at a speed of 1.8 m/s and an acceleration of 3 m/s2 showed reductions of 19-20 dB(A) compared to conventional e-chains . ®

.

526 More information

www.igus.eu/E3

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Seite 527

E3 Order keys and options Options with order keys based on series E3.10 Standard

NC-version (no camber) without pretension

Part No. Standard

Part No. NC-version NC

E3.10.060.R.0

E3.10.060.R.0.NC

Delivery from stock

Delivery time: upon request

Order example | Order key and colour options based on series E3.10 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 60 links ®

E3.10.060.015.0

+ Mounting brackets 1 set (strain relief for both sides + 2 mounting brackets)

E3.10.060.12

+ Interior separation with 2 separators assembled every 2nd link

2 x E3.10.11

Order text: 1,0 m E3.10.060.015.0 + E3.10.060.12 + 2 x E3.10.11

General igus colour options for e-chains and e-tubes

Order key Zip-open along outer radius

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

E3.10.060.015.0

®

Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT . Orange Grey only for e-chains .3 Yellow ®

Dusty grey

only for e-tubes

.31

Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

527

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Seite 528

,

E3 Series E3.10 Product range

E3.10

10

Ill

Fast opening, high accelerations

Series E3.10 | Crossbars on a strip - zip-open along the outer radius e-chain zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E3.10. 020 .R.0 E3.10. 040 .R.0

20 40

32 52

| 015 | 028 | 038*| 048*| | 015 | 028*| 038 | 048 |

≈ 0,12

E3.10. 060 .R.0

60

72

| 015 | 028*| 038 | 048*|

≈ 0,20

®

Weight [kg/m]

≈ 0,15

*Radius available upon request, please consult igus for delivery time! ®

Supplement Part No. with required radius (R). Example: E3.10.060.015.0

1.5 1.25

=,.

≤8 mm

10 15

1.0 Bi Ba

0.75

0.5

0

0.25

0

S/2

D

FLB

FLG

Moving end 0.5

0.75

1.0

1.25

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

10 mm 16,7 mm/link 60 (1002 mm) S/ + K 2

S

0.30 0.25

0

Inner height Pitch Links/m Chain length

1.0

015 60

2.0

1.5

16,7 Fixed end

R

3.0

028 86

038 106

D 50 63 73 K 85 125 155 The required clearance height: HF = H + 50 mm (with 0,1 kg/m fill weight)

048 126 83 185 Request Info

528 More information

www.igus.eu/E3.10

10 5 15 H - 15 H HF = H + 50

Fill weight [kg/m]

Dimensions

1-800-453-1692 www.aboveboardelectronics.com

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Seite 529

E3 Series E3.10 Accessories

E3.10

KMA mounting bracket | Mounting angle | Polymer Fixed end

Moving end

E3.10.....2 10

E3.10...1 14,4

22

A B

10

Ba + 20,5 Ba + 12 10

6

5

E3.100.XXX.12 - space-saving allround KMA mounting brackets

Ø 4,2

View mounting angle

Width Index

View KMA mounting bracket

Part No. space-saving all-round

A

B

[mm]

[mm]

KMA mounting bracket

Part No. full set mounting

Part No. strain relief

Part No. full set strain relief for both sides

angle (single part)

for both sides

+ 2 mounting angles*

.020. .040.

E3.100.020.12 E3.100.040.12

28 48

36 56

E3.10.00 E3.10.00

E3.020.12 E3.040.12

E3.10.020.12 E3.10.040.12

.060.

E3.100.060.12

68

76

E3.10.00

E3.060.12

E3.10.060.12

* Note: if the mounting brackets are used, two links each side must be added to the e-chain length calculation, because the first two links are fixed by the mounting brackets. ®

8,65

6

10

ø4,5

3

12

10 ø4,5

E3.10.XXX.12 - E3 with strain relief for both sides and mounting angles

E3.00.020 - strain relief for both sides as single parts

17

4

10,25

19,8

E3.10.00 - mounting angle, single part Part No. structure

00.ffam

laCio

E3.10.040.12

ti cMEEffius NVEMER0

Possible installation orientations for mounting brackets.

Full set Width index

4

Series

Interior separation 2

r

Slotted separator for e-chains

®

5

J

L

Slotted separator E3.10.01 Vertical separators are used if a vertical subdivision of the echain interior is required. ®

unassembled E3.10.01 assembled E3.10.11 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

529

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Seite 530

E3 Series E3.15 Product range

E3.15

15

Fast opening, high accelerations

Series E3.15 | Crossbars on a strip - zip-open along the outer radius e-chain zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E3.15. 020 .R.0 E3.15. 040 .R.0

20 40

32 52

| 032 | – | 048*| – | | 032 | 038 | 048 | 075 |

≈ 0,22

E3.15. 060 .R.0

60

72

| 032 | 038 | 048 | 075 |

≈ 0,32

®

Weight [kg/m]

≈ 0,25

*Radius available upon request, please consult igus for delivery time! ®

Supplement Part No. with required radius (R). Example: E3.15.060.032.0

1.5

≤13 mm

1.0 Bi Ba

0.75

FLB 0.5

15 mm 16,7 mm/link 60 (1002 mm) S/ + K 2

S S/2

D

FLG

Inner height Pitch Links/m Chain length

te" L -PIff,,, L4P-712 -le Aw4mAiw4m141_

0.25

0

0.25

0.5

0.75

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

1.0

032 99

1.25

1.5

1Z\

2.0

3.0

038 111

16,7

Fixed end

IMII

4t .irkafflragiker7k4-7kerkerA-7.048 131

D 67 73 83 K 135 155 185 The required clearance height: HF = H + 50 mm (with 0,2 kg/m fill weight)

075 185 110 270 Request Info

530 More information

www.igus.eu/E3.15

20

R

H - 20 H

Moving end

0

HF = H + 50

1.25

15 20

Fill weight [kg/m]

Dimensions

1-800-453-1692 www.aboveboardelectronics.com

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Seite 531

E3 Series E3.15 Accessories

E3.15

KMA mounting bracket | Mounting angle | Polymer Fixed end E3.15.....2

10

14,4

Moving end E3.15...1

26

A

B

10

E3.150.XXX.12 - space-saving allround KMA mounting brackets

10

20

Ba + 12

Ba + 20,5

6

7

Ø 4,2

View mounting angle

Width Index .020. .040.

Part No. space-saving all-round KMA mounting bracket E3.150.020.12 E3.150.040.12

.060.

E3.150.060.12

View KMA mounting bracket

A

B

[mm]

[mm]

28 48 68

36 56

Part No. full set mounting angle (single part) E3.15.00 E3.15.00

Part No. strain relief for both sides E3.020.12 E3.040.12

Part No. full set strain relief for both sides + 2 mounting angles* E3.15.020.12 E3.15.040.12

76

E3.15.00

E3.060.12

E3.15.060.12

* Note: if the mounting brackets are used, two links each side must be added to the e-chain length calculation, because the first two links are fixed by the mounting brackets. ®

8,65

6

ø4,5

E3.15.XXX.12 - E3 with strain relief

E3.00.020 - strain relief for

for both sides and mounting angles

both sides as single parts

$01Mais

10,25

19,8

E3.15.00 - mounting angle, single part Part No. structure E3.15.060.12

OffOR Possible installation orientations for mounting brackets.

(

104MEME1/1

22

2

10

18

ø4,5

10

4

Full set Width index

-.11t4MMENOIN

Series Request Info

1-800-453-1692 www.aboveboardelectronics.com

Interior separation 2 1

P

Slotted separator for e-chains

®

Slotted separator E3.15.01 Vertical separators are used if a vertical subdivision of the echain interior is required. ®

5

J L

unassembled E3.15.01 E3.15.11 assembled Slotted separator on a strip

Slotted separator on a strip E3.15.01.10 Five vertical separators altogether on one strip over ten echain links are mounted on the opening crossbars. In this ®

unassembled E3.15.01.10 assembled E3.15.11.10

way separate chambers are formed, protecting the cables. Dimensions same as E3.15.01.

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

531

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Seite 532

E3 Series E3.22 Product range

E3.22

22

Fast opening, high accelerations

Series E3.22 | Crossbars on a strip - zip-open along the outer radius e-chain zip-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

E3.22. 020 .R.0 E3.22. 040 .R.0

20 40

32 52

| 044 | 050 | 075 | | 044 | 050 | 075 |

≈ 0,30

E3.22. 060 .R.0

60

72

| 044 | – | 075 |

≈ 0,41

®

Weight [kg/m]

≈ 0,32

Supplement Part No. with required radius (R). Example: E3.22.060.044.0

1.5

i=

1.25

=1

≤20 mm

22 27

Fill weight [kg/m]

Dimensions

1.0 0.85

Bi Ba

FLB

0.75

0.5

22 mm 16,7 mm/link 60 (1002 mm) S/ + K 2

S S/2

D

FLG

Inner height Pitch Links/m Chain length

0.25

0.5

0.75

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

0

R H

1.0

044 134

1.25

2.0

1.5

16,7

Fixed end 27

0

R

3.0

050 146

H - 27 H

Moving end 0

HF = H + 50

0.25

075 196

D 82 88 113 K 175 195 270 The required clearance height: HF = H + 50 mm (with 0,3 kg/m fill weight) Request Info

532 More information

www.igus.eu/E3.22

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Seite 533

E3 Series E3.22 Accessories

E3.22

KMA mounting bracket | Mounting angle | Polymer Fixed end E3.22.....2

10 14,4

E3.220.XXX.12 - space-saving allround KMA mounting brackets

10

10

6

7

A B

40

Ba + 12

Ba + 20,5

Moving end E3.22...1

27

Ø 4,2

View mounting angle

View KMA mounting bracket

Width Index

Part No. space-saving all-round

A

B

[mm]

[mm]

Part No. full set mounting

Part No. strain relief

Part No. full set strain relief for both sides

.020. .040.

KMA mounting bracket E3.220.020.12 E3.220.040.12

28 48

36 56

angle (single part) E3.22.00 E3.22.00

for both sides E3.020.12 E3.040.12

+ 2 mounting angles* E3.22.020.12 E3.22.040.12

.060.

E3.220.060.12

68

76

E3.22.00

E3.060.12

E3.22.060.12

* Note: if the mounting brackets are used, two links each side must be added to the e-chain length calculation, because the first two links are fixed by the mounting brackets. ®

6

8,65

3

25

10

30

ø4,5

10

4

ø4,5

E3.22.XXX.12 - E3 with strain relief for both sides and mounting angles

10,25

19,8

E3.00.020 - strain relief for both sides as single parts

E3.22.00 - mounting angle, single part Part No. structure E3.22.060.12

4:111.1012

6

Possible installation orientations for mounting brackets.

016 krammui

Full set Width index

411

Series

Interior separation

IN

2

Slotted separator E3.22.01

Slotted separator for e-chains

Vertical separators are used if a vertical subdivision of the echain interior is required.

®

5

®

unassembled E3.22.01 assembled E3.22.11

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

533

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23:59 Uhr

Seite 534

E6 Introduction Advantages Universal: attachment from any side Low noise: small pitch for low noise, smooth operation Long service life: minimum vibration, high strength

Dynamic: for high speeds and accelerations

Extremely low noise, vibration and abrasion, cleanroom suitable - E6 The E6 series offers numerous advantages in addition to long life. It provides extremely quiet, low-vibration operation. It minimises the polygon effect which can occur during the rolling motion of an e-chain . The ultra-low noise levels have been confirmed in a recent report by the Rheinland Technical Inspection Agency. Our extensive product range offers the right e-chain size for any application; a wide range of interior separation is also available. The same applies to mounting brackets. ®

Quick assembly: snap-open access along inner or outer radius No wear: polymer spring - no pin and bore connection

®

Typical industries and applications Modular design: can be lengthened and shortened

• Cleanroom • Printing machines • Handling & robot• Machine Tools•Measuring machines • Semiconductor industries•Medical industries • Electronic industries •General machinery

High strength: for unsupported applications

Variant: available as closed e-tube for some types

■■■■ Fraunhofer moom TESTED' DEVICE

IPA Qualification Certificate - Report IG 0704-400: ISO Class 1, according to DIN EN ISO 14644-1 for system E6, series E6.29.060.150.0.CR at v = 0,5 m/s, 2 m/s 37dB(A) - values determined at the igus testlab, (v = 1,8 m/s), series E6.29.080.075.0 ®

LEVEL 1 absorption confirmed by IPA-Fraunhofer-Institut according to SEMI E78-0998 for the E6 standard material. Special material "igumid ESD" for ESD/ATEX applications available on request. Continuously constant conductance value as there are no pin-bore connection

534

Discover the advantages

www.igus.eu/best/E6

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Seite 535

E6 Advantages

A linear drive provides highly dynamic feed of PCBs. This system is twice as fast as handling units with a toothed-belt drive; designed to withstand high dynamic loads, the E6 e-chains ensure a supply of power, coolant and control data with ultra-low noise and vibration ®

E6 is one of the best solutions to guide energy, data and media

Long travel and side mounted installation with the vibration-free

for plotters, due to the smooth run and the high mechanical strength

and low noise series E6.29 used in this camera application

Selected noise tests - external noise corrected measurement values e-chain Series

Averaging of the corrected sound pressure levels

Test method

igus series E6.29* igus series E6.52* igus series E6.52 Chain 1 Third-party product

≈ 37 dB(A) ≈ 41 dB(A) ≈ 46 dB(A) ≈ 77 dB(A)

unsupported v = 1,0 m/s unsupported, side mounted v = 0,5 m/s unsupported v = 2,0 m/s unsupported v = 2,0 m/s

Chain 2 Third-party product Chain 3 Third-party product

≈ 68 dB(A) ≈ 73 dB(A)

unsupported v = 2,0 m/s unsupported v = 2,0 m/s

®

®

®

®

Source: TÜV Rheinland

*Source: igus laboratory ®

Noise level ≤ 46 dB(A) A measurement conducted by the Rhineland Technical Inspection Authority (TÜV Rheinland) in May 2002 indicates a value of ≤ 46 dB(A) at 2 m/s and with an unsupported length of 1.5 m with series E6.52.100.100.0, and all this with at least 10 dB(A) sound pressure level generated by external noise. We have received an official noise certificate from the Rhineland Technical Inspection Authority (TÜV Rheinland Berlin Brandenburg) and we are happy to provide you with a copy upon request.

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

535

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Seite 536

E6 Cleanroom

By eliminating the pin-hole connection, the unsupported E6 has very low abrasion and is suitable for cleanrooms

Cleanroom qualification of E6 e-chains

®

In many applications where cumbersome special solutions are used, a simple standard e-chain can be used instead. A comprehensive test programme was devised and performed for both gliding use and unsupported use. For many applications, the ®

e-chains in special materials are practically abrasion-free. Detailed test results are available upon request. IPA tests confirm that standard igus e-chains meet cleanroom requirements. "Tested and certified as very good!" e-chains for cleanroom applications in the test stand Cleanroom environments demand very high wear resistance of moving parts. e-chains , for example, must be very wear resistant, in order to meet normal requirements for such a sensitive environment. ®

®

®

®

®

Frau nhofer TESTED' DEVICE

IPA Qualification Certificate - Report IG 0704-400: • Special material "cleanroom" - ISO Class 1, according to DIN EN ISO 14644-1 for series E6.29.060.150.0.CR at v = 0,5 m/s, 2,0 m/s • Standard material - ISO Class 3, according to DIN EN ISO 14644-1 for series E6.29.060.150.0 at v = 0,5 m/s, 2,0 m/s and Series E6.29.050.055.0 with inserted cables CF34.15.04, CF9.05.12, CF11.02.01.02.PBA.LC.D

536 More information

www.igus.eu/E6

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0:00 Uhr

Seite 537

E6 Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

Crossbars every 2nd link e-chains for almost any application - standard ®

E6.29 E6.35 E6.40 E6.52 E6.62 E6.80L E6.80

29 35 40 52 62 80 80

30 - 140 30 - 140 40 - 300 40 - 300 50 - 400 87 - 550 50 - 600

46 - 156 50 - 160 60 - 320 64 - 324 86 - 436 115 - 578 100 - 650

35 42 54 65 84 108 108

_,... r.: :..: ,..,,, : :.,..., , ,.,

28 40 52

30 - 120 62 50 - 200

46 - 136 82 74 - 224

≈ 1,75 ≈ 1,90 ≈ 2,75 ≈ 3,00 ≈ 4,00 ≈ 2,50 ≈ 5,25

540 544 548 554 560 564 568

e-tubes

,\ _.:

R6.29 R6.40 R6.52

55 - 150 55 - 100 63 - 200 75 - 250 115 - 350 150 - 300 150 - 450

fully enclosed, excellent cable protection

35 54 65

55 - 150 63 - 200 75 - 250

≈ 1,75 ≈ 2,75 ≈ 3,00

540 548 554

Chart: study of the Laboratory of Machine Tools and Production Engineering (WZL) of the RWTH Aachen on "vibration tests in energy supply chains". Result: the "E6" energy supply system of the company igus GmbH, Cologne, is characterised by extreme low vibration and smooth running ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

537

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Seite 538

E6 Technical data Overview Technical data Gliding speed1) / acceleration1) FLG FLB

upon request

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

Material - permitted temperature °C

upon request

Flammability class

VDE 0304 IIC UL94-HB

FLG = with straight upper run FLB = with permitted sag 1) Gliding applications for long travels are available upon request, please consult igus . ®

Installation types, maximum travels

e-chain / e-tube Series

Unsupported

E6.29 / R6.29

≤ 1,75 m

upon request1)

≤ 30 m

≤ 2,0 m

upon request

E6.35

≤ 1,90 m

upon request1)

≤ 30 m

≤ 2,0 m

upon request

E6.40 / R6.40

≤ 2,75 m

upon request1)

≤ 30 m

≤ 2,0 m

upon request

E6.52 / R6.52

≤ 3,00 m

upon request1)

≤ 50 m

≤ 2,0 m

upon request

E6.62

≤ 4,00m

upon request1)

≤ 60 m

≤ 3,0 m

upon request

E6.80L

≤ 2,50 m

upon request1)

≤ 60 m

≤ 4,0 m

upon request

E6.80

≤ 5,25 m

upon request1)

≤ 60 m

≤ 4,0 m

upon request

®

Gliding

Vertical hanging

1) Gliding applications for long travels are available upon request, please consult igus . ®

538 More information

www.igus.eu/E6

Vertical standing

Side mounted unsupported

04D)-EU-D-IT-FR-516-579miniJU2a

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Seite 539

E6 Order keys and options Options with order keys based on series E6.52 Standard

NC-version (no camber) without pretension

Part No. Standard

Part No. NC-version NC

MINIM VCI‘ E6.52.100.R.0

E6.52.100.R.0.NC

Delivery from stock

Delivery time: upon request

Order example | Order key and colour options based on series E6.52 Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

E6.52.100.075.0

Please indicate e-chain length or number of links: 1,0 m or 34 links ®

+ Mounting brackets KMA, pivoting - 1set

E6.520.100.12

+ Interior separation with 2 separators assembled every 2nd link

2 x 38222

Order text: 1,0 m E6.52.100.075.0 + E6.520.100.12 + 2 x 38222

General igus colour options for e-chains and e-tubes

Order key e-chain crossbars every link e-tube fully enclosed ®

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

E6.52.100.075.0 R6.52.100.075.0

®

Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT •Orange Grey only for e-chains .3 Yellow ®

Dusty grey

only for e-tubes

.31

Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

539

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E6.29 R6.29

20.06.2015

0:00 Uhr

Seite 540

E6 Series E6.29·R6.29 Product range

28

29

Extremely low noise and vibration

e-chain

e-tube

®

...E6.29 crossbars every 2 link

...R6.29 fully enclosed

nd

e-chains | Series E6.29 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R6.29 fully enclosed (lids removable along the inner and outer radius) ®

Part No. e-chains / e-tubes

Bi

Ba

E6.29 R6.29

[mm]

[mm]

[kg/m]

[kg/m]

E6.29. R6.29. 030. R.0 E6.29. R6.29. 040. R.0

30 40

46 56

0,73

0,80

0,75

0,85

E6.29. R6.29. 050. R.0 E6.29. R6.29. 060. R.0 E6.29. R6.29.* 070. R.0

50 60 70

66 76 86

0,78

0,89

0,80

0,94

0,83

0,97

E6.29. R6.29. 080. R.0

80

96

0,85

1,03

®

Part No. e-chains / e-tubes

Bi

Ba

E6.29 R6.29

[mm]

[mm]

[kg/m]

[kg/m]

E6.29. R6.29.* 090. R.0 E6.29. R6.29.* 100. R.0

90 100

106 116

0,88

1,08

0,90

1,13

E6.29. R6.29. 110. R.0 E6.29. R6.29. 120. R.0 E6.29. – 140. R.0

110 120 140

126 136 156

0,93

1,18

0,95

1,22

1,00

–

®

*Width available upon request, please consult igus for delivery time! ®

Available bend radii R [mm] 055 | 075 | 100 | 150 Supplement Part No. with required radius (R). Examples: E6.29.080.100.0 = e-chain with crossbars every 2nd link, inner width Bi 80 mm, radius R 100 mm, colour black R6.29.080.100.0 = e-tube fully enclosed, inner width Bi 80 mm, radius R 100 mm, colour black ®

Ba Bi

29 mm 28 mm 22 mm/link 46 (1012 mm)

®

13

≤25 mm

*28 mm only e-chain ®

e-tube Pitch Links/m

Chain length S/2 + K S

1.0

1.5

2.0

Unsupported length FLG / FLB [m] Length of travel S [m]

2.0

055 180

4.0

075 220

2.5

3.0

3.5

6.0

7.0

R

Q

Qoo.

100 270

00

0 0L

OfrE41.01,0140)#OF

0000 000000 2 7

150 370

D 108 128 153 203 K 220 280 360 520 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)

540 More information

www.igus.eu/E6.29

70

27

Fixed end

22

www.igus.eu/R6.29

Request Info

H HF = H + 40

0.5

H - 35

0

Moving end

35

go

FLG

S/2

27

20 15

D

FLB

0

R H

Inner height e-chain

29 / 28 35

14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0

28*

Fill weight [kg/m]

Dimensions

1-800-453-1692 www.aboveboardelectronics.com

04D)-EU-D-IT-FR-516-579miniJU2a

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0:00 Uhr

Seite 541

E6.29 R6.29

E6 Series E6.29·R6.29 Accessories 656

KMA mounting brackets | Attachment from any side | Pivoting

700

Fixed end Frontal view of KMA E6./R6. 290...1

Moving end E6./R6. 290...2 27

27

n x 22

•1

I

I

I

I 1

I

A

Bi A Bi +19,5

Bi +19,5 A Bi

1

angle corre4.t 0214M1 Traverse orim sponds to the radius! .4 4 *611111 , Wr4111111gEWIEL4grAW1

1

"f4V-171'ffir.m.VilMi

ø 4,5 / t=5,2

10

KMA pivoting | Recommended for unsupported applications | Standard Width Index

Part No. full set KMA pivoting

030. 040.

E6.290. R6.290. 030. 12 E6.290. R6.290. 040. 12 E6.290. R6.290. 050. 12

050. 060. 070.

E6.290. R6.290. 060. 12 E6.290. R6.290. 070. 12 E6.290. R6.290. 080. 12

080.

A

Bi

[mm]

[mm]

Width Index

Part No. full set KMA pivoting

40 50 60 70

30 40

090. 100.

50 60 70

110. 120. 140.

E6.290. R6.290.* 090. 12 E6.290. R6.290.* 100. 12 E6.290. R6.290. 110. 12

80 90

E6.290. R6.290. 120. 12 E6.290 – 140. 12

Bi [mm]

100 110 120 130

90 100

150

110 120 140

80

(KMA = Polymer Metal Mounting Bracket)

*Available upon request, please consult igus for delivery time! ®

E6.290.080.12A

A

A [mm]

Part No. structure A…must be indicated on preassembled configurations

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

541

04D)-EU-D-IT-FR-516-579miniJU2a

E6.29 R6.29

20.06.2015

0:00 Uhr

Seite 542

E6 Series E6.29 Accessories ®

Interior separation | New generation | Only for e-chains Previous interior separation with optional elements www.igus.eu/E6.29

28

7

7,5

7,5

29

2,0

29.1.1

29.2.1

min. 1

29.5.1

2310.X

Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link!

ix ix

®

2,5

Standard - for any application

Standard separator, wide base

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 29.1 assembled 29.1.1

8 4

For even faster installation

Separator,

2,5

t

narrow head unassembled assembled

8 2,5

29.2

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

29.2.1

Locks securely in 2 mm increments

Notch separator

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

for notch crossbar* unassembled assembled 2,5

8

_

_.

29.5 29.5.1

Horizontal separation

Full-width shelf, X -1

..

lockable unassembled 2300.X assembled 2310.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 2300.050 2310.050 057

Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075 077 2300.077 2310.077

2300.057 2310.057 080

Width X [mm] unassembled assembled 087 2300.087 2310.087 090 2300.090 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110 120 2300.120 2310.120

2300.080 2310.080 125

Request Info

1-800-453-1692 www.aboveboardelectronics.com

542 More information

www.igus.eu/E6.29

www.igus.eu/R6.29

2300.125 2310.125

04D)-EU-D-IT-FR-516-579miniJU2a

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Seite 543

E6.29 R6.29

E6 Series R6.29 Accessories Interior separation | Only for e-tubes Previous interior separation with optional elements www.igus.eu/E6.29

28

2,0

min. 10

R6.29.11

Note: please observe a lateral spacing of 10 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®

2

Ili

Separator R6.29.01 (e-tubes only) For e-tubes R6.29. The notches on this seperator mark the

Separator, for e-tubes unassembled R6.29.01 assembled R6.29.11

6

side that fixes to the lid.

Separator with integrated strain relief Strain relief separator Part No. E6.29.02.Z (for e-chains ) and R6.29.02.Z (for e-tubes) can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®

®

®

Optional: support tray kit - for support of the lower run

•

Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

543

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Seite 544

E6 Series E6.35 Product range

E6.35

35

Extremely low noise and vibration

...E6.35 crossbars every 2 link nd

OF.

AO.

F

•

e-chains | Series E6.35 crossbars every 2nd link (removable along the inner and outer radius) ®

Part No. e-chains

Bi

Ba

E6.35

[mm]

[mm]

[kg/m]

E6.35.030. R.0 E6.35.040. R.0

30 40

50 60

0,88

E6.35.050. R.0 E6.35.060. R.0 E6.35.070. R.0

50 60 70

70 80 90

0,92

E6.35.080. R.0

80

100

0,99

®

Part No. e-chains

Bi

Ba

E6.35

[mm]

[mm]

[kg/m]

E6.35.090. R.0 E6.35.100. R.0

90 100

110 120

1,01

E6.35.110. R.0 E6.35.120. R.0 E6.35.140. R.0

110 120 140

130 140 160

1,05

®

0,90

0,94 0,96

1,03

1,07 1,11

*Radius available upon request, please consult igus for delivery time ®

Available bend radii R [mm] 055 | 075 | 100 | 125* | 150 | Supplement Part No. with required radius (R). Example: E6.35.100.100.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 100 mm, colour black ®

Ba Bi

Chain length S/2 + K

FLB

S D

FLG

S/2

50,5

1.5

2.0

0

2.0

055 189

2.5

3.0

3.5

6.0

7.0

R

Fixed end

25

00 0

4.0

075 229

100 279

pogo° 125* 329

47,5

000 0Y7Yrrti

H HF = H + 40

1.0

42

0.5

22 20

0

H - 40

Moving end

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

Inner height 35 mm Pitch 25 mm/link Links/m 40 (1000 mm)

13

≤31 mm

35 42

14 13 12 11 10 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0

34

Fill weight [kg/m]

Dimensions

150 379

D 115 135 160 185 210 K 225 290 365 445 525 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight) *Radius available upon request, please consult igus for delivery time ®

544 More information

www.igus.eu/E6.35

Request Info

1-800-453-1692 www.aboveboardelectronics.com

04D)-EU-D-IT-FR-516-579miniJU2a

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Seite 545

E6 Series E6.35 Accessories

E6.35 656

KMA mounting brackets | Attachment from any side | Pivoting

n x 25

50,5

0 0 1 if

A

•

Fixed end Frontal view E6.350...1 of KMA

Moving end E6.350...2

1

1r 0 01 i 1

1

411-•-110.

A

B = Bi + 24 A = Bi + 12 Bi

I

j

17

47,5

1 1

702

I

i

1

itekijiM Ava lgAliMi

Traverse angle corresponds to the radius!

I

0

-Ii zinnnil_l

ø 5,5 / t=5,2

12,5

15

KMA pivoting | Recommended for unsupported applications | Standard Width Index

Part No. full set KMA pivoting

A

B

Bi

[mm]

[mm]

[mm]

30 40

090. 100.

E6.350.090.12

102

114

110. 120. 140.

112 122

124 134

90 100

50 60 70

E6.350.100.12 E6.350.110.12 E6.350.120.12 E6.350.140.12

132 152

144 164

Width Index

Part No. full set KMA pivoting

A

B

Bi

[mm]

[mm]

[mm]

030. 040.

E6.350.030.12

42

54

E6.350.040.12 E6.350.050.12

52 62

64 74

E6.350.060.12 E6.350.070.12 E6.350.080.12

72 82 92

84 94 104

050. 060. 070.

0-

080.

110 120 140

80

(KMA = Polymer Metal Mounting Bracket)

E6.350.100.12A

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

Part No. structure A…must be indicated on preassembled configurations Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

545

04D)-EU-D-IT-FR-516-579miniJU2a

E6.35

20.06.2015

0:00 Uhr

Seite 546

E6 Series E6.35 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E6.35

35 8,5

9

9

34

2,0

min.1

E6.35.1.1

E6.35.1.1

E6.35.2.1

E6.35.5.1

2310.X

Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®

2,5

Standard separator, wide base

i z

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled E6.35.1 assembled E6.35.1.1

8 4

I. g 1 g [:

narrow head unassembled E6.35.2

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

assembled E6.35.2.1

8

2,5

Locks securely in 2 mm increments

Notch separator

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

for notch crossbar* unassembled E6.35.5

*Available upon request, please consult igus for delivery time ®

assembled E6.35.5.1

2,5

8

.m V mli

For even faster installation

Separator,

2,5

X -1

=

Horizontal separation

Full-width shelf, lockable unassembled 2300.X assembled 2310.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full-width shelves Width X [mm] unassembled 015 2300.015 025 2300.025 030 2300.030 038 2300.038 040 2300.040 050 2300.050 057

assembled

2310.015 2310.025 2310.030 2310.038 2310.040 2310.050

Width X [mm] unassembled 060 2300.060 062 2300.062 065 2300.065 070 2300.070 075 2300.075 077 2300.077

2300.057 2310.057 080

Request Info

assembled

2310.060 2310.062 2310.065 2310.070 2310.075 2310.077

Width X [mm] unassembled 087 2300.087 090 2300.090 100 2300.100 103 2300.103 110 2300.110 120 2300.120

2300.080 2310.080 125

1-800-453-1692 www.aboveboardelectronics.com

546 More information

www.igus.eu/E6.35

assembled

2310.087 2310.090 2310.100 2310.103 2310.110 2310.120

2300.125 2310.125

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

0:00 Uhr

Seite 547

E6 Series E6.35 Further accessories

E6.35

Separator with integrated strain relief Strain relief separator Part No. E6.35.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run

•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options ®

More information

from page 740

Preassembled energy supply systems reduce assembly times significantly

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

547

04D)-EU-D-IT-FR-516-579miniJU2a

E6.40 R6.40

20.06.2015

0:00 Uhr

Seite 548

E6 Series E6.40·R6.40 Product range

CI 40

Extremely low noise and vibration

...E6.40 crossbars every 2 link

...R6.40 fully enclosed

nd

e-chains | Series E6.40 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R6.40 fully enclosed (lids removable along the inner and outer radius) ®

Part No. e-chains / e-tubes

Bi

Ba

E6.40 R6.40

[mm]

[mm]

[kg/m]

[kg/m]

E6.40. R6.40.* 040. R.0 E6.40. R6.40.* 050. R.0

40 50

60 70

≈ 1,29

–

≈ 1,33

–

E6.40. R6.40.* 052. R.0 E6.40. R6.40. 062. R.0

52 62

72 82

≈ 1,34

–

≈ 1,38

≈ 1,59

E6.40. R6.40.* 070. R.0 E6.40. R6.40. 075. R.0 E6.40. R6.40.* 087. R.0

70 75 87

90 95 107

≈ 1,41

–

≈ 1,43

≈ 1,65

≈ 1,48

E6.40. R6.40.* 100. R.0

100

120

≈ 1,53

®

Part No. e-chains / e-tubes

Bi

Ba

[mm]

[mm]

[kg/m]

[kg/m]

E6.40. R6.40.* 125. R.0 E6.40. R6.40.* 150. R.0

125 150

145 170

≈ 1,63

–

≈ 1,73

–

E6.40. R6.40.* 175. R.0 E6.40. R6.40.* 200. R.0

175 200

195 220

≈ 1,83

–

≈ 1,93

–

225 250 275

245 270 295

≈ 2,02

–

≈ 2,12

–

–

E6.40. R6.40.* 225. R.0 E6.40. R6.40.* 250. R.0 E6.40. R6.40.* 275. R.0

≈ 2,22

–

–

E6.40. R6.40.* 300. R.0

300

320

≈ 2,32

–

®

E6.40 R6.40

*Width available upon request, please consult igus for delivery time! ®

Available bend radii R [mm] 063 | 075 | 100 | 125 | 150 | 200 Supplement Part No. with required radius (R). Examples: E6.40.100.100.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 100 mm, colour black R6.40.100.100.0 = e-tube fully enclosed, inner width Bi 100 mm, radius R 100 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

548 More information

www.igus.eu/E6.40

www.igus.eu/R6.40

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20.06.2015

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Seite 549

E6.40 R6.40

E6 Series E6.40·R6.40 Dimensions 656

704

Ba Bi

r ≤36 mm

Inner height Pitch Links/m Chain length

40 mm 27,8 mm/link 36 (1001 mm) S/ + K 2

S

010 06 1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

tiO

Moving end

R 27,8

65

Fixed end

,0 to0008000m(0000 Dog Goo= labb000

R

063

075

100

125

150

200

H

224

248

298

348

398

498

D K

134 255

146 295

171 370

196 450

221 530

271 685

H HF = H + 40

FLG 0

S/2

65

H - 54

D

54

FLB

29 25

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

40 54

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)

Gliding applications for long travels are available upon request, please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

549

04D)-EU-D-IT-FR-516-579miniJU2a

E6.40 R6.40

20.06.2015

0:00 Uhr

Seite 550

E6 Series E6.40·R6.40 Accessories KMA mounting brackets | Attachment from any side | Pivoting

Moving end E6./R6. 400...2

Fixed end Frontal view E6./R6. 400...1 of KMA n x 27,8

65

E

I

22

65

1

1

A

B = Bi + 26 A = Bi + 14 Bi

I

Traverse angle corresponds to the radius!

ted Akio,

I

I

Nom wita

I

ø 5,8 / t=7,2

'riovrIIMIFIEMEIMMIN1r4W1

22,5 12,5

KMA pivoting | Recommended for unsupported applications | Standard Width Index

Part No. full set KMA pivoting (optional with C-profile)

040. 050.

E6.400. R6.400.* 040. 12.C E6.400. R6.400.* 050. 12.C E6.400. R6.400.* 052. 12.C

052. 062. 070. 075. 087.

E6.400. R6.400. 062. 12.C E6.400. R6.400.* 070. 12.C E6.400. R6.400. 075. 12.C E6.400. R6.400.* 087. 12.C

100.

E6.400. R6.400.* 100. 12.C

A

B

Bi

[mm]

[mm]

[mm]

Width Index

Part No. full set KMA pivoting (optional with C-profile)

54 64

66 76

40 50

125. 150.

66 76 84

78 88 96

52 62 70

175. 200. 225.

E6.400. R6.400.* 125. 12.C E6.400. R6.400.* 150. 12.C E6.400. R6.400.* 175. 12.C

89 101

101 113

75 87

250. 275.

E6.400. R6.400.* 200. 12.C E6.400. R6.400.* 225. 12.C E6.400. R6.400.* 250. 12.C E6.400. R6.400.* 275. 12.C

114

126

100

300.

E6.400. R6.400.* 300. 12.C

A

B

Bi

[mm]

[mm]

[mm]

139 154

151 176

125 150

189 214 239

201 226 251

175 200 225

264 289

276 301

250 275

314

326

300

*Width available upon request, please consult igus for delivery time! ®

(KMA = Polymer Metal Mounting Bracket)

E6.400.100.12.CA Part No. structure A…must be indicated on preassembled configurations

A

C-profile option

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

550 More information

www.igus.eu/E6.40

www.igus.eu/R6.40

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

0:00 Uhr

Seite 551

E6.40 R6.40

E6 Series E6.40 Accessories ®

Interior separation | New generation | Only for e-chains

(e-tubes

next page)

10

10

10

40

Previous interior separation with optional elements www.igus.eu/E6.40

E6.40.1.1

E6.40.2.1

2310.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

wide base

MM

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

10 1

I

MN M=

Standard separator,

E7'-

4

For even faster installation

narrow head

; 10

[_ -

unassembled E6.40.1 assembled E6.40.1.1 Separator,

2,5

unassembled E6.40.2 assembled E6.40.2.1

=

2,5

i II

2,5

X -1

Full-width shelf, - lockable unassembled 2300.X assembled 2310.X

M:1

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full-width shelves Width X [mm] 015 025

unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 2300.015 2310.015 060 2300.060 2310.060 087 2300.087 2310.087 2300.025 2310.025 062 2300.062 2310.062 090 2300.090 2310.090

030 038

2300.030 2310.030 065 2300.038 2310.038 070

2300.065 2310.065 100 2300.070 2310.070 103

2300.100 2310.100 2300.103 2310.103

040 050 057

2300.040 2310.040 075 2300.050 2310.050 077 2300.057 2310.057 080

2300.075 2310.075 110 2300.077 2310.077 120 2300.080 2310.080 125

2300.110 2310.110 2300.120 2310.120 2300.125 2310.125

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

551

04D)-EU-D-IT-FR-516-579miniJU2a

E6.40 R6.40

20.06.2015

0:00 Uhr

Seite 552

E6 Series R6.40 Accessories Interior separation | Only for e-tubes (e-chains

previous page)

40

5 5 5 5 5 5

®

min.20

R6.40.11

Note: please observe a lateral spacing of 20 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®

Separator R6.40.01 (e-tubes only) For e-tubes R6.40. The notches on this seperator mark the

Separator, for e-tubes unassembled R6.40.01 assembled R6.40.11

8

®

X

side that fixes to the lid.

Full-width shelf 110.X

Full-width shelf e-chains /e-tubes

2

In

2

unassembled 110.X 111.X assembled

This option is for applications with many thin cables with similar diameters. For a consequent subdivision. Full-width shelves Can be fitted at 7 different heights.

Full-width shelves Width X [mm]

unassembled

assembled

050

110.50

111.50

Request Info

1-800-453-1692 www.aboveboardelectronics.com

552 More information

www.igus.eu/E6.40

www.igus.eu/R6.40

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

0:00 Uhr

Seite 553

E6 Series E6.40·R6.40 Further accessories

E6.40 R6.40

Separator with integrated strain relief Strain relief separator Part No. E6.40.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification

•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus system E6 on a linear drive for high speeds ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

553

04D)-EU-D-IT-FR-516-579miniJU2a

E6.52 R6.52

20.06.2015

0:00 Uhr

Seite 554

E6 Series E6.52·R6.52 Product range

52

Extremely low noise and vibration

...E6.52 crossbars every 2 link

...R6.52 fully enclosed

nd

e-chains | Series E6.52 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R6.52 fully enclosed (lids removable along the inner and outer radius) ®

Part No. e-chains / e-tubes

Bi

Ba

E6.52 R6.52

[mm]

[mm]

[kg/m]

[kg/m]

E6.52. R6.52.* 040. R.0 E6.52. R6.52. 050. R.0

40 50

64 74

≈ 1,76

≈ 1,78

≈ 1,80

≈ 1,89

E6.52. R6.52.* 052. R.0 E6.52. R6.52.* 062. R.0

52 62

66 86

≈ 1,81

≈ 1,92

≈ 1,84

≈ 1,97

E6.52. R6.52.* 070. R.0 E6.52. R6.52. 075. R.0 E6.52. R6.52.* 087. R.0

70 75 87

94 99 111

≈ 1,87

≈ 2,07

≈ 1,89

≈ 2,12

≈ 1,94

E6.52. R6.52. 100. R.0

100

124

≈ 1,98

®

Part No. e-chains / e-tubes

Bi

Ba

[mm]

[mm]

[kg/m]

[kg/m]

E6.52. R6.52. 125. R.0 E6.52. R6.52. 150. R.0

125 150

149 174

≈ 2,07

≈ 2,57

≈ 2,17

≈ 2,80

E6.52. R6.52. 175. R.0 E6.52. R6.52 200. R.0

175 200

199 224

≈ 2,26

≈ 3,03

≈ 2,36

≈ 3,25

225 250 275

249 274 299

≈ 2,45

≈ 3,46

≈ 2,54

≈ 3,68

≈ 2,21

E6.52. R6.52.* 225. R.0 E6.52. R6.52.* 250. R.0 E6.52. R6.52.* 275. R.0

≈ 2,64

≈ 3,92

≈ 2,35

E6.52. R6.52.* 300. R.0

300

324

≈ 2,73

≈ 4,15

®

E6.52 R6.52

*Width available upon request, please consult igus for delivery time! ®

Available bend radii R [mm] 075 | 100 | 150 | 200 | 250 | Supplement Part No. with required radius (R). Examples: E6.52.100.100.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 100 mm, colour black R6.52.100.100.0 = e-tube fully enclosed, inner width Bi 100 mm, radius R 100 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

554 More information

www.igus.eu/E6.52

www.igus.eu/R6.52

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

0:00 Uhr

Seite 555

E6.52 R6.52

E6 Series E6.52·R6.52 Dimensions 656 Ba Bi

r ≤46 mm

Inner height Pitch Links/m Chain length

52 mm 30 mm/link 34 (1020 mm) S/ + K 2

S

4110 Lad00 1.0

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

Unsupported length FLG / FLB [m] Length of travel S [m]

R

[40

Moving end

?C)

Fixed end

30

,t.twarararwarar vrar yaw 00 00 00 00 000

59

R

075

100

150

200

250

H

270

320

420

520

620

D K

155 300

180 375

230 535

280 690

330 850

H - 65

0

S/2

68

H HF = H + 40

D

65

FLB

FLG

708

35 30

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

52 65

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)

Gliding applications for long travels are available upon request, please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

555

04D)-EU-D-IT-FR-516-579miniJU2a

E6.52 R6.52

20.06.2015

0:00 Uhr

Seite 556

E6 Series E6.52·R6.52 Accessories KMA mounting brackets | Attachment from any side | Pivoting

Moving end E6./R6. 520...2

Fixed end Frontal view E6./R6. 520...1 of KMA n x 30

68

I

22

59

I

I I

I

tyI •-"/. 7l17771

I

A

B = Bi + 30 A Bi

II

Traverse angle corresponds to the radius!

I

O

I

I

1N

I

RjELWIWOME ø 6,5 / t=8,2

ii"4111411rAPAVAI WI WO WI

•

15

22,5

KMA pivoting | Recommended for unsupported applications | Standard Width Index

Part No. full set KMA pivoting (optional with C-profile)

040. 050.

E6.520. R6.520.* 040. 12.C E6.520. R6.520. 050. 12.C E6.520. R6.520.* 052. 12.C

052. 062. 070. 075. 087.

E6.520. R6.520.* 062. 12.C E6.520. R6.520.* 070. 12.C E6.520. R6.520. 075. 12.C E6.520. R6.520.* 087. 12.C

100.

E6.520. R6.520. 100. 12.C

A

B

Bi

[mm]

[mm]

[mm]

Width Index

Part No. full set KMA pivoting (optional with C-profile)

56 66 68 78

70 80 82 92

40 50

125. 150.

86 91

100 105

52 62 70

175. 200. 225.

E6.520. R6.520. 125. 12.C E6.520. R6.520. 150. 12.C E6.520. R6.520. 175. 12.C

103 116

117 130

75 87

250. 275.

E6.520. R6.520. 200. 12.C E6.520. R6.520.* 225. 12.C E6.520. R6.520.* 250. 12.C E6.520. R6.520.* 275. 12.C

100

300.

E6.520. R6.520.* 300. 12.C

A

B

Bi

[mm]

[mm]

[mm]

141 166 191 216

155 180 205 230

125 150

241 266

255 280

291 316

300 330

175 200 225 250 275 300

*Width available upon request, please consult igus for delivery time! ®

(KMA = Polymer Metal Mounting Bracket)

I I`

E6.520.100.12.CA Part No. structure

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

A…must be indicated on preassembled configurations C-profile option Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

556 More information

www.igus.eu/E6.52

www.igus.eu/R6.52

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

0:00 Uhr

Seite 557

E6.52 R6.52

E6 Series E6.52 Accessories ®

Interior separation | New generation | Only for e-chains

(e-tubes

next page)

13,5

52

12,5 12,5

Previous interior separation with optional elements www.igus.eu/E6.40

E6.52.1.1

E6.52.2.1

2310.X

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

2,5

I1

=

10 4

-J

X -1

unassembled E6.52.2 assembled E6.52.2.1 Full-width shelf, lockable unassembled 2300.X assembled 2310.X

Mil

Separator with a wide base for maximum holding strength in the e-chain .

For even faster installation

narrow head

10

Standard - for any application ®

Separator,

2,5

MI=

wide base unassembled E6.52.1 assembled E6.52.1.1

2,5

z I

"

Standard separator,

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted att 3 different heights.

Lockable full-width shelves Width X [mm] 015 025

unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 2300.015 2310.015 060 2300.060 2310.060 087 2300.087 2310.087 2300.025 2310.025 062 2300.062 2310.062 090 2300.090 2310.090

030 038

2300.030 2310.030 065 2300.038 2310.038 070

2300.065 2310.065 100 2300.070 2310.070 103

2300.100 2310.100 2300.103 2310.103

040 050 057

2300.040 2310.040 075 2300.050 2310.050 077 2300.057 2310.057 080

2300.075 2310.075 110 2300.077 2310.077 120 2300.080 2310.080 125

2300.110 2310.110 2300.120 2310.120 2300.125 2310.125

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

557

04D)-EU-D-IT-FR-516-579miniJU2a

E6.52 R6.52

20.06.2015

0:00 Uhr

Seite 558

E6 Series R6.52 Accessories Interior separation | Only for e-tubes (e-chains

previous page)

52

®

min.20

R6.52.11

Note: please observe a lateral spacing of 20 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®

10

II iu 3

16

Separator R6.52.01 (e-tubes only) For e-tubes R6.52. The notches on this seperator mark the

Separator, for e-tubes unassembled R6.52.01 assembled R6.52.11

Request Info

side that fixes to the lid.

1-800-453-1692 www.aboveboardelectronics.com

558 More information

www.igus.eu/E6.52

www.igus.eu/R6.52

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Seite 559

E6 Series E6.52·R6.52 Further accessories

E6.52 R6.52

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

igus system E6, pick and place robot - speed 8 m/s, acceleration 78,5 m/s ®

2

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

559

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Seite 560

E6 Series E6.62 Product range

E6.62

0 62

Extremely low noise and vibration

...E6.62 crossbars every 2 link nd

e-chains | Series E6.62 crossbars every 2nd link (removable along the inner and outer radius) ®

Part No. e-chains

Bi

Ba

E6.62

[mm]

[mm]

[kg/m]

E6.62.05. R.0 E6.62.06. R.0

50 68

86 104

3,22

E6.62.07. R.0 E6.62.087. R.0

75 87

111 123

3,31

E6.62.097. R.0 E6.62.10. R.0 E6.62.11. R.0

97 100 108

133 136 144

3,38

E6.62.112. R.0 E6.62.12. R.0

112 125

148 161

3,43

E6.62.137. R.0 E6.62.15. R.0 E6.62.162. R.0

137 150 162

173 186 198

3,52

E6.62.17. R.0 E6.62.18. R.0

168 175

204 211

3,63

E6.62.187. R.0 E6.62.20. R.0

187 200

223 236

3,69

®

3,28

3,35

3,39 3,42

3,48

3,57 3,61

3,65

3,74

Part No. e-chains

Bi

Ba

E6.62

[mm]

[mm]

[kg/m]

E6.62.212. R.0 E6.62.23. R.0

212 225

248 261

3,78

E6.62.237. R.0 E6.62.25. R.0

237 250

273 286

3,87

E6.62.262. R.0 E6.62.28. R.0 E6.62.29. R.0

262 275 287

298 311 323

3,95

E6.62.30. R.0 E6.62.312. R.0

300 312

336 348

4,09

E6.62.325. R.0 E6.62.337. R.0 E6.62.350. R.0

325 337 350

361 373 386

4,17

E6.62.362. R.0 E6.62.375. R.0

362 375

398 411

4,30

E6.62.387. R.0 E6.62.400. R.0

387 400

423 436

4,39

®

Available bend radii R [mm] 115 | 150 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: E6.62.10.250.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 250 mm, colour black ®

iiiiiiii

Optional: support tray kit - for support of the lower run

Jinni

Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

560 More information

www.igus.eu/E6.62

3,83

3,91

4,00 4,04

4,13

4,21 4,26

4,35

4,43

04D)-EU-D-IT-FR-516-579miniJU2a

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Seite 561

E6 Series E6.62 Dimensions

E6.62 656

r

40 30 20 10 8.0 6.0

FLG

Inner height Pitch Links/m Chain length

62 mm 50 mm/link 20 (1000 mm) S/ + K 2

S D

S/2

105

2.0

3.0

4.0

5.0

6.0

0

2.0

4.0

6.0

8.0

10

12

R

Fixed end

50

771111Mrir/

105

_0 00000 00000011 M

R

115

150

200

250

300

350

H

388

458

558

658

758

858

D K

234 465

269 575

319 730

369 890

419 1045

469 1200

H HF = H + 80

1.0

Unsupported length FLG / FLB [m] Length of travel S [m]

84

0

H - 80

Moving end

44 40

4.0 2.0 1.5 1.0 0.5 0

≤54 mm

FLB

710

Ba Bi

62 84

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 80 mm (with 2,0 kg/m fill weight)

Gliding applications for long travels are available upon request, please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

561

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Seite 562

E6 Series E6.62 Accessories

E6.62

KMA mounting brackets | Attachment from any side | Pivoting Moving end E6.620...2

Fixed end Frontal view E6.620...1 of KMA n x 30

105

45

105

• ).

1. •

I

I

•

•

.

0 I I

I

A

B = Bi + 40 A = Bi + 22 Bi

I Traverse angle corresponds to the radius!

41$0rigial ,,A

kl1 4

II I I

I 1

Li

* ø 8,5 / t=11,2

iri& _„7_4111411rAPAVAIVIVOWIVIIIWI

20

35

KMA pivoting | Recommended for unsupported applications | Standard Width Index

Part No. full set KMA pivoting (optional with C-profile)

05. 06.

E6.620.05. 12.C E6.620.06. 12.C E6.620.07. 12.C E6.620.087.12.C

07. 087. 097. 10. 11. 112. 12. 137. 15. 162. 17. 18. 187. 20.

Width Index

Part No. full set KMA pivoting (optional with C-profile)

A

B

Bi

[mm]

[mm]

[mm]

50 68

212. 23.

E6.620.212.12.C E6.620.23. 12.C

234 247

252 265

212 225

115 127 137

75 87 97

237. 25. 262.

E6.620.237.12.C E6.620.25. 12.C

259 272 284

277 290 302

237 250 262

122 130

140 148

100 108

28. 29.

297 309

315 327

275 287

E6.620.112.12.C E6.620.12. 12.C E6.620.137.12.C E6.620.15. 12.C E6.620.162.12.C

134 147 159

152 165 177

112 125 137

30. 312 325.

322 334 347

340 352 365

300 312 325

172 184

190 202

150 162

337. 350.

E6.620.30. 12.C E6.620.312.12.C E6.620.325.12.C E6.620.337.12.C E6.620.350.12.C

359 372

377 390

337 350

E6.620.17. 12.C E6.620.18. 12.C E6.620.187.12.C E6.620.20. 12.C

190 197 209

208 215 227

168 175 187

362 375. 387.

E6.620.362.12.C E6.620.375.12.C

384 397 409

402 415 427

362 375 387

222

240

200

400.

422

440

400

E6.620.097.12.C E6.620.10. 12.C E6.620.11. 12.C

A

B

Bi

[mm]

[mm]

[mm]

72 90

90 108

97 109 119

E6.620.262.12.C E6.620.28. 12.C E6.620.29. 12.C

E6.620.387.12.C E6.620.400.12.C

(KMA = Polymer Metal Mounting Bracket)

E6.620.10.12.CA Part No. structure A…must be indicated on preassembled configurations

A

C-profile option

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

562 More information

www.igus.eu/E6.62

1-800-453-1692 www.aboveboardelectronics.com

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

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Seite 563

E6 Series E6.62 Accessories

E6.62

Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E6.62

62 31

14

28 14

3,4

31

5

62.1.1

62.2.1

3210.X

62.5.1

No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®

T

3

X IX 10 i .1.1_ : a _ _ ._ 14 4

3

14

4

3

3,4

14

X -1

._

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 62.1 assembled 62.1.1 Separator for QuickLock crossbar unassembled 62.2 assembled 62.2.1 Notch separator for notch crossbar* unassembled 62.5 assembled 62.5.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X

For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075 100 115

3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200

Request Info

3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200

3200.250 3210.250

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

563

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Seite 564

E6 Series E6.80L Product range

E6.80L

80

Extremely low noise and vibration

...E6.80L crossbars every 2 link nd

e-chains | Series E6.80L crossbars every 2nd link (removable along the inner and outer radius) ®

Part No. e-chains

Bi

Ba

E6.80L

[mm]

[mm]

[kg/m]

E6.80L. 08. R.0 E6.80L. 10. R.0

87 100

115 128

3,28

E6.80L. 11. R.0 E6.80L. 12. R.0

112 125

140 153

3,38

E6.80L. 13. R.0 E6.80L. 15. R.0 E6.80L. 16. R.0

137 150 162

165 178 190

3,49

E6.80L. 17. R.0 E6.80L. 18. R.0

175 187

203 215

3,67

E6.80L. 20. R.0 E6.80L. 21. R.0 E6.80L. 22. R.0

200 212 225

228 240 253

3,79

E6.80L. 23. R.0 E6.80L. 25. R.0

237 250

265 278

3,97

E6.80L. 26. R.0 E6.80L. 27. R.0 E6.80L. 28. R.0 E6.80L. 30. R.0 E6.80L. 31. R.0

262 275 287 300 312

290 303 315 328 340

4,09

®

3,33

3,43

3,55 3,61

3,73

3,85 3,91

4,02

4,14 4,20 4,26 4,32

Part No. e-chains

Bi

Ba

E6.80L

[mm]

[mm]

[kg/m]

E6.80L. 32. R.0 E6.80L. 33. R.0

325 337

353 365

4,38

E6.80L. 35. R.0 E6.80L. 36. R.0

350 362

378 390

4,50

E6.80L. 37. R.0 E6.80L. 38. R.0 E6.80L. 40. R.0

375 387 400

403 415 428

4,62

E6.80L. 41. R.0 E6.80L. 42. R.0

412 425

440 453

4,80

E6.80L. 43. R.0 E6.80L. 45. R.0 E6.80L. 46. R.0

437 450 462

465 478 490

4,92

E6.80L. 47. R.0 E6.80L. 48. R.0

475 487

503 515

5,15

E6.80L. 50. R.0 E6.80L. 51. R.0 E6.80L. 52. R.0 E6.80L. 53. R.0 E6.80L. 55. R.0

500 512 525 537 550

528 540 553 565 578

5,27

®

Available bend radii R [mm] 150 | 175 | 200 | 250 | 300 Supplement Part No. with required radius (R). Examples: E6.80L.10.175.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 175 mm, colour black ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

564 More information

www.igus.eu/E6.80L

4,44

4,56

4,68 4,74

4,85

5,03 5,09

5,21

5,33 5,39 5,45 5,51

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

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Seite 565

E6 Series E6.80L Dimensions

E6.80L 656 Ba Bi

≤72 mm

FLB

Inner height Pitch Links/m Chain length

80 mm 65 mm/link 16 (1040 mm) S/ + K 2

S S/2

105

0.5

1.0

1.5

2.0

2.5

3.0

0

1.0

2.0

30

4.0

5.0

6.0

Unsupported length FLG / FLB [m] Length of travel S [m]

R

105

Fixed end

65

771111MMY

M _0 00000 00000011

R

150

175

200

250

300

H

516

566

616

716

816

D K

306 605

331 680

356 760

406 915

456 1075

108

0

H - 108

Moving end

H HF = H + 100

FLG

D

58 50

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

80 108

Fill weight [kg/m]

Unsupported applications | Short travels

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)

Gliding applications for long travels are available upon request, please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

565

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

0:00 Uhr

Seite 566

E6 Series E6.80L Accessories

E6.80L

KMA mounting brackets | Attachment from any side | Pivoting Moving end

Fixed end Frontal view of KMA

E6.800L...2

E6.800L...1 105

105

n x 65

66

0 0

I

A

Bi

KMA

I

B = KMA + 50 A KMA

I

ttrAtiil •!Alum Nth xi&

Traverse angle corresponds to the radius!

•

I

--1"-Vororrorrrimi ø10,5 / t=11,2

35

20

KMA pivoting | Recommended for unsupported applications | Standard Part No. full set KMA pivoting (optional with C-profile)

A

KMA

[mm]

[mm]

Width Index

E6.800L. 08. 12.C E6.800L. 10. 12.C E6.800L. 11. 12.C E6.800L. 12. 12.C E6.800L. 13. 12.C E6.800L. 15. 12.C E6.800L. 16. 12.C E6.800L. 17. 12.C E6.800L. 18. 12.C E6.800L. 20. 12.C E6.800L. 21. 12.C E6.800L. 22. 12.C E6.800L. 23. 12.C E6.800L. 25. 12.C E6.800L. 26. 12.C E6.800L. 27. 12.C E6.800L. 28. 12.C E6.800L. 30. 12.C E6.800L. 31. 12.C

103 115 128 140 153 165 178 190 203 215 228 240 253 265 278 290 303 315 328

75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300

32. 33. 35. 36. 37. 38. 40. 41. 42. 43. 45. 46. 47. 48. 50. 51. 52. 53. 55.

V IV IV IV IV IVly IV IV IV IV IV IV IV IV IV IV IV IV

08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30. 31.

V IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV IV

Width Index

Part No. full set KMA pivoting (optional with C-profile)

A

KMA

[mm]

[mm]

E6.800L. 32. 12.C E6.800L. 33. 12.C E6.800L. 35. 12.C E6.800L. 36. 12.C E6.800L. 37. 12.C E6.800L. 38. 12.C E6.800L. 40. 12.C E6.800L. 41. 12.C E6.800L. 42. 12.C E6.800L. 43. 12.C E6.800L. 45. 12.C E6.800L. 46. 12.C E6.800L. 47. 12.C E6.800L. 48. 12.C E6.800L. 50. 12.C E6.800L. 51. 12.C E6.800L. 52. 12.C E6.800L. 53. 12.C E6.800L. 55. 12.C

340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565

312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 225 537

(KMA = Polymer Metal Mounting Bracket)

E6.800L.10.12.CA Part No. structure A…must be indicated on preassembled configurations

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

C-profile option Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

566 More information

www.igus.eu/E6.80L

1-800-453-1692 www.aboveboardelectronics.com

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

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Seite 567

E6 Series E6.80L Accessories

E6.80L

Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E6.80L

40 40

80

4,5

56

14 14 14 14

5

min.16

80.1.1

80.2.1

80.3.1

521.X

80.4.1

80.5.1

Note: please observe a lateral spacing of 16 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

4

iN IN i IN : ai

18 8 4

18

4

II

8

4

IN --

10,5

18

x

8 4

!

18 4,5

tH

3,5

X -1

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1

Request Info

1-800-453-1692 www.aboveboardelectronics.com

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 80.3 assembled 80.3.1

For side-mounted applications

Separator, asymmetrical unassembled 80.4 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

567

04D)-EU-D-IT-FR-516-579miniJU2a

20.06.2015

0:00 Uhr

Seite 568

E6 Series E6.80 Product range

E6.80

80

Extremely low noise and vibration

.. •.1

.Z1 ..L

MP'

Mer-_•Irr_Mr—

...E6.80 crossbars every 2 link nd

r •

e-chains | Series E6.80 crossbars every 2nd link (removable along the inner and outer radius) ®

Part No. e-chains

Bi

Ba

E6.80

[mm]

[mm]

[kg/m]

E6.80. 05. R.0 E6.80. 06. R.0

50 65

100 115

5,21

E6.80. 07. R.0 E6.80. 08. R.0

75 87

125 137

5,33

E6.80. 10. R.0 E6.80. 11. R.0 E6.80. 12. R.0

100 112 125

150 162 175

5,45

E6.80. 13. R.0 E6.80. 15. R.0

137 150

187 200

5,62

E6.80. 16. R.0 E6.80. 17. R.0 E6.80. 18. R.0

162 175 187

212 225 237

5,74

E6.80. 20. R.0 E6.80. 21. R.0

200 212

250 262

5,92

R.0 R.0 R.0 R.0 R.0

225 237 250 262 275

275 287 300 312 325

6,04

E6.80. 28. R.0 E6.80. 30. R.0

287 300

337 350

6,33

®

E6.80. 22. E6.80. 23. E6.80. 25. E6.80. 26. E6.80. 27.

5,28

5,38

5,50 5,57

5,68

5,80 5,86

5,98

6,10 6,16 6,21 6,28

6,39

Part No. e-chains

Bi

Ba

E6.80

[mm]

[mm]

[kg/m]

E6.80. 31. R.0 E6.80. 32. R.0

312 325

362 375

6,45

E6.80. 33. R.0 E6.80. 35. R.0

337 350

387 400

6,57

E6.80. 36. R.0 E6.80. 37. R.0 E6.80. 38. R.0

362 375 387

412 425 437

6,69

E6.80. 40. R.0 E6.80. 41. R.0

400 412

450 462

6,88

E6.80. 42. R.0 E6.80. 43. R.0 E6.80. 45. R.0

425 437 450

475 487 500

6,99

E6.80. 46. R.0 E6.80. 47. R.0

462 475

512 525

7,16

R.0 R.0 R.0 R.0 R.0

487 500 512 525 537

537 550 562 575 587

7,28

E6.80. 55. R.0 E6.80. 60. R.0

550 600

600 650

7,58

®

E6.80. 48. E6.80. 50. E6.80. 51. E6.80. 52. E6.80. 53.

6,51

6,63

6,75 6,80

6,92

7,04 7,10

7,22

7,34 7,40 7,46 7,52

7,81

Available bend radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 450 Supplement Part No. with required radius (R). Examples: E6.80.10.300.0 = e-chain with crossbars every 2nd link, inner width Bi 100 mm, radius R 300 mm, colour black ®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets igus® support tray - available in 2 types and 4 options More information •from page 740 Request Info

568 More information

www.igus.eu/E6.80

1-800-453-1692 www.aboveboardelectronics.com

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Seite 569

E6 Series E6.80 Dimensions

E6.80 656 Ba Bi

r ≤72 mm

FLB FLG

712

Inner height Pitch Links/m Chain length

80 mm 65 mm/link 16 (1040 mm) S/ + K 2

S S/2

105

1.0

2.0

3.0

4.0

5.0

6.0

R

0

2.0

4.0

6.0

8.0

10

12

wopaorgosololosololorkokoi IODMOLOZOIOMMIODDL_

Unsupported length FLG / FLB [m] Length of travel S [m]

Fixed end

65

108

105

0

H - 108

Moving end

H HF = H + 100

D

58 50

85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0

80 108

Fill weight [kg/m]

Unsupported applications | Short travels

R

150

200

250

300

350

400

450

H

516

616

716

816

916

1016

1116

D K

306 605

356 760

406 920

456 1075

506 1230

556 1390

606 1545

The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)

Gliding applications for long travels are available upon request, please consult igus . ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

569

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Seite 570

E6 Series E6.80 Accessories

E6.80

KMA mounting brackets | Attachment from any side | Pivoting Moving end

Fixed end Frontal view of KMA E6.800...1

E6.800...2 n x 65

105

0

r I

I

I

A

B = Bi + 50 A = Bi + 28 Bi

I

66

105

Ir

I

I

,tttfal A4,

oi we_

i

iri74111411rAPAIVIVIVOWIVIIIWI

* * 20 35 1=11•11

■ ø 10,5 / t=11,2

Traverse angle corresponds to the radius!

KMA pivoting | Recommended for unsupported applications | Standard

05. 06. 07. 08. 10. 11. 12. 13. 15. 16. 17. 18. 20. 21. 22. 23. 25. 26. 27. 28. 30.

VIVIVIVIVIVITIVIVIVIVIVIVIVIVIVIVIVIVIVIV

Width Index

Part No. full set KMA pivoting (optional with C-profile)

A

B

Bi

Bi

[mm]

Part No. full set KMA pivoting (optional with C-profile)

B

[mm]

Width Index

A

[mm]

[mm]

[mm]

[mm]

E6.800.05. 12.C E6.800.06. 12.C E6.800.07. 12.C E6.800.08. 12.C E6.800.10. 12.C E6.800.11. 12.C E6.800.12. 12.C E6.800.13. 12.C E6.800.15. 12.C E6.800.16. 12.C E6.800.17. 12.C E6.800.18. 12.C E6.800.20. 12.C E6.800.21. 12.C E6.800.22. 12.C E6.800.23. 12.C E6.800.25. 12.C E6.800.26. 12.C E6.800.27. 12.C E6.800.28. 12.C E6.800.30. 12.C

78 93 103 115 128 140 153 165 178 190 203 215 228 240 253 265 278 290 303 315 328

100 115 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300 412 325 337 350

50 65 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 262 275 287 300

31. 32. 33. 35. 36. 037. 38. 40. 041. 42. 43. 45. 46. 047. 48. 50. 51. 52. 53. 55. 60.

E6.800.31. 12.C E6.800.32. 12.C E6.800.33. 12.C E6.800.35. 12.C E6.800.36. 12.C E6.800.37. 12.C E6.800.38. 12.C E6.800.40. 12.C E6.800.41. 12.C E6.800.42. 12.C E6.800.43. 12.C E6.800.45. 12.C E6.800.46. 12.C E6.800.47. 12.C E6.800.48. 12.C E6.800.50. 12.C E6.800.51. 12.C E6.800.52. 12.C E6.800.53. 12.C E6.800.55. 12.C E6.800.60. 12.C

340 353 365 378 390 403 415 428 440 453 465 478 490 503 515 528 540 553 565 578 628

362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 562 575 587 600 650

312 325 337 350 362 375 387 400 412 425 437 450 462 475 487 500 512 525 537 550 600

(KMA = Polymer Metal Mounting Bracket)

E6.800.10.12.CA Part No. structure

A

A…must be indicated on preassembled configurations C-profile option

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

570 More information

www.igus.eu/E6.80

1-800-453-1692 www.aboveboardelectronics.com

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Seite 571

E6 Series E6.80 Accessories

E6.80

Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E6.80

40 40

80

4,5

56

14 14 14 14

5

min.16

80.1.1

80.2.1

80.3.1

521.X

80.4.1

80.5.1

Note: please observe a lateral spacing of 16 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®

4

iN

Standard separator, wide base

i

a

18

IN i IN : 4

18

4

II

8

4

--

3,5 10,5

18

x

8 4

!

18 4,5

IN

Separator with a wide base for maximum holding strength in the e-chain . ®

8

tH

Standard - for any application

X -1

unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1

Request Info

1-800-453-1692 www.aboveboardelectronics.com

For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®

for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 80.3 assembled 80.3.1

For side-mounted applications

Separator, asymmetrical unassembled 80.4 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X

Asymmetrical separator, for defined distance. No additional spacers required.

Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®

Recommended for side-mounted applications.

Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125

520.065 520.075 520.100 520.125

521.065 521.075 521.100 521.125

175 200 225 250

520.175 520.200 520.225 520.250

521.175 521.200 521.225 521.250

350 375 387 450

520.350 520.375 520.387 520.450

521.350 520.375 520.387 521.450

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

571

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Seite 572

E6.1 Introduction Advantages Universal: attachment from any side

Quick assembly: crossbars openable on both sides

Very low noise: small pitch for low noise, smooth operation

Dynamic: for high speeds and high accelerations

Long service life: minimum vibration, high strength

Virtually no wear: polymer spring - no pin and bore connection

Modular design: can be shortened and lengthened

More dynamics, smoother running, easier to open, 2nd generation The E6.1 series is a development of the E6 series. While having all its advantages, like low noise and cleanroom suitability, it is even lighter, faster and quieter. In addition, its accessibility to the interior and the assembly and handling have been improved. •Crossbars are openable on both sides and removable in the inner and outer radius •Option without camber (NC) by turning the inner link •Extremely quiet due to small pitch and brake in the stop-dog system •Extremly low vibration •Low-abrasion link system (no pin and bore connection) •Virtually no polygon effect, therefore smooth rolling operation •Faster lengthening and shortening through optimised connection design •Smooth and obstacle free interior design for a long lifetime for cables and hoses •Weight savings approx. 30% compared to the system E6 •Cost-effective Typical industries and applications

• Semiconductor industry Printer industry •Applications with highest accelerations and where noise minimization and low abrasion are important Extremely low noise

IPA

572

Fraunhofer TESTE D' DEVICE

IPA

Fraunhofer TESTED' DEVICE

-ZZET.7:4

IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 1, according to DIN EN ISO 14644-1 for system E6.1, series E61.29.50.075.0 and E61.29.50.075.0.CR at v = 0,5 m/s, 1 m/s, 2 m/s

Discover the advantages

www.igus.eu/best/E6.1

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Seite 573

E6.1 Features Accessories

New generation interior separation - even more cable-friendly

Snap-open crossbar, series E61.29 choice of snap-open on left or right

KMA mounting brackets with attachment options from any side

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips from page 656

Pivoting and locking igus KMA mounting brackets are available

Support tray kit. For support of the lower run from page 740

®

System E6.1 internal tests in the igus lab Noise level dB(A)

Weight reduction 10 0,9 0,8 0,7

40

The E6.1 generation can take up higher accelerations, due to a weight reduction, making it a highly dynamic yet still extremely quiet e-chain ®

2 m/s

E6.29

2 m/s

E61.29

1 m/s

E6.29

10

1 m/s

20

E61.29

E61.29.100.R.0

E61.29

T3.29.100.R.0

T3.29

0,2 0,1

E6.29

0,4 0,3

Noise level -2dB(A)

50

30

0,6 0,5

E6.29.100.R.0

Weight [kg/m]

®

Series E61.29 tests in the igus test lab show noise levels, which are 2 dB(A) below the already class-leading noiselevels of the igus E6.29 series ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

573

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Seite 574

E6.1 Selection table Technical data Overview Series

Inner height hi [mm]

Inner width Outer width Bi [mm] Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Unsupported max. length [m]

Page

System E6.1 openable along both radii

E61.29

29

30 - 140

44 - 144

35

≈ 1,5

55 - 150

576

Technical data FLG FLB

Speed FLG / acceleration FLG

≤ 20 [m/s] / ≤ 200 [m/s ]

Speed FLB / acceleration FLB

≤ 3 [m/s] / ≤ 6 [m/s ]

2

2

Material - permitted temperature °C

A

upon request VDE 0304 IIC UL94-HB

Flammability class

■FL

G

= with straight upper run

■ FL

B

= with permitted sag

Installation types, maximum travels

e-chain series

Unsupported

Vertical hanging

Vertical standing

E61.29

≤ 1,5 m

≤ 25 m

≤ 2,0 m

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

574 More information

www.igus.eu/E6.1

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Seite 575

E6.1 Order keys and options Options with order keys based on series E61.29 Standard

NC-version - (no camber) Simply turn inner side link no additional work

Part No. Standard

Part No. NC-version 180°=NC

E61.29.100.R.0

E61.29.100.R.0.NC

Delivery from stock

Delivery from stock

Order example | Order key and colour options based on series E61.29

O

Order example for complete e-chain (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

E61.29.100.075.0

Please indicate e-chain length or number of links: 1,0 m or 34 links ®

+ Mounting brackets KMA, pivoting - 1set

E61.290.100.12

+ Interior separation with 2 separators assembled every 2nd link

2 x 29.1.1

Order text: 1,0 m E61.29.100.075.0 + E61.290.100.12 + 2 x 29.1.1

General igus colour options for e-chains and e-tubes

Order key e-chain crossbars removable along both radii ®

Series / Type Width index (depends on Bi) Bend radius R Colour index (standard black)

®

E61.29.100.075.0

®

Colours Order index Colours Black Standard, from stock! .0 White Slate grey only ESD material .ESD Grey white Grey brown only HT material .HT Orange Grey only for e-chains .3 Yellow ®

Dusty grey

only for e-tubes

.31

Light grey

Order index .1 for e-chains /e-tubes .1S for e-chains /e-tubes .2 for e-chains /e-tubes .4 for e-chains /e-tubes ®

®

®

®

e-chains /e-tubes ®

.14

Black e-chains available from stock! Delivery time for special colours: upon request ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

575

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Seite 576

E6.1 Series E61.29 Product range

E61.29

29

Extremely low noise and vibration

__4111 r

...E61.29

-•

imr

mu-,

a

Series E61.29 | Crossbars snap-open along the inner and outer radius on both sides Part No. e-chains

Bi

Ba

E61.29

[mm]

[mm]

[kg/m]

E61.29. 030 R.0 E61.29. 040 R.0

30 40

44 54

0,558

E61.29. 050 R.0 E61.29. 060 R.0 E61.29. 070 R.0

50 60 70

64 74 84

0,608

E61.29. 080 R.0

80

94

0,682

®

Part No. e-chains

Bi

Ba

E61.29

[mm]

[mm]

[kg/m]

E61.29. 090 R.0 E61.29. 100 R.0

90 100

104 114

0,707

E61.29. 110 R.0 E61.29. 120 R.0 E61.29. 140 R.0

110 120 140

124 134 144

0,757

®

0,583

0,633 0,657

0,732

0,782 0,807

Available bend radii R [mm] 055 | 075 | 100 | 125 | 150 | Supplement Part No. with required radius (R). Examples: E61.29.050.100.0 = e-chain with inner width Bi 50 mm, radius R 100 mm, colour black ®

Ba Bi

Inner height Pitch Links/m

29 mm 22 mm/link 46 (1012 mm)

Chain length S/2 + K

FLB S

FLG

D

S/2

36

0.75 1.0

0

0.5

55 175

1.0

1.5

2.0

75 215

1.25 2.5

Ire TO`

1.5 3.0

R

• t14., -

100 265

22

- - -

Fixed end

I

125 315

D 105,5 125,5 150,5 175,5 K 220 280 360 440 The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight)

150 365 200,5 520 Request Info

576 More information

www.igus.eu/E61.29

36

7

H HF = H + 40

0.25 0.5

35

0

H - 35

Moving end

Unsupported length FLG / FLB [m] Length of travel S [m]

R H

13

≤25 mm

29 35

7.0 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0

28

Fill weight [kg/m]

Dimensions

1-800-453-1692 www.aboveboardelectronics.com

04D)-EU-D-IT-FR-516-579miniJU2a

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Seite 577

E6.1 Series E61.29 Accessories

E61.29 656

KMA mounting brackets | Attachment from any side | Pivoting Fixed end

Moving end

E61.290...1

E61.290...1 36 10

36

22

5

17,5

Bi

Bi

B = Bi + 19,5 A = Bi + 10

17,5

9,75

10

Frontal view of KMA 35

Traverse angle corresponds to the radius!

ø 4,5 / t=5,2

KMA pivoting | Recommended for unsupported applications | Standard Width Index

Part No. full set KMA pivoting

030 040

E61.290.030. 12

►

E61.290.040. 12 050 ► E61.290.050. 12 060 ► E61.290.060. 12 070 ► E61.290.070. 12 080 ► E61.290.080. 12 ►

A

B

Bi

[mm]

[mm]

[mm]

Width Index

Part No. full set KMA pivoting

40 50 60 70

49,5 59,5 69,5 79,5

30 40

090* 100

E61.290.090. 12

80 90

89,5 99,5

50 60 70

►

E61.290.100. 12 110* ► E61.290.110. 12 120 ► E61.290.120. 12 140 ► E61.290.140. 12 ►

A

B

Bi

[mm]

[mm]

[mm]

100 110 120 130

109,5 119,5 129,5 139,5

90 100

140

149,5

110 120 140

80

(KMA = Polymer Metal Mounting Bracket)

E61.290.050.12A

A

Part No. structure A…must be indicated on preassembled configurations

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

Full set Width index Series

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

577

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20.06.2015

0:00 Uhr

Seite 578

E6.1 Series E61.29 Accessories Interior separation | New generation

28

7

7,5

7,5

29

2,0

29.1.1

29.2.1

min. 1

29.5.1

2310.X

Note: please observe a lateral spacing of 1 mm to the side links. As standard separators are assembled every 2nd e-chain link!

ix ix

®

2,5

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 29.1 assembled 29.1.1

8 4

For even faster installation

Separator,

2,5

t

narrow head unassembled assembled

8 2,5

unassembled assembled 2,5

_.

29.2

X -1

..

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

29.2.1

Locks securely in 2 mm increments

Notch separator for notch crossbar*

8

_

Standard - for any application

Standard separator, wide base

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

29.5 29.5.1

Horizontal separation

Full-width shelf, lockable unassembled 2300.X assembled 2310.X

Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 2300.050 2310.050 057

Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075 077 2300.077 2310.077

2300.057 2310.057 080

Width X [mm] unassembled assembled 087 2300.087 2310.087 090 2300.090 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110 120 2300.120 2310.120

2300.080 2310.080 125

Request Info

1-800-453-1692 www.aboveboardelectronics.com

578 More information

www.igus.eu/E61.29

2300.125 2310.125

04D)-EU-D-IT-FR-516-579miniJU2a

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Seite 579

E6.1 Series E61.29 Further accessories

E61.29

Series E6.29 crossbars can be opened along the inner and outer radius

Separator with integrated strain relief Strain relief separator Part No. E6.29.02.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation For the use in the first or last e-chain link Easy to assemble without any screws. More information from page 676 ®

®

Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

579

05)-EU-D-IT-FR-3D-580-655 min

580

19.06.2015

16:37 Uhr

Seite 580

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 581

igus multi-axis e-chains

®

®

robotic and circular movements: triflex | twisterchain | twisterband | ®

®

581

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

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Seite 582

For multi-axis movements and robots - triflex R ®

triflex R (R for "round") is the third generation of multi-axis e-chains . Some of the key design characteristics of triflex R e-chains include: Approximately ±10° twist per link High tensile strength of the ball-and-socket joint Optional fibre rod for spring loading No support elements e.g. steel cables, spring suspensions etc. necessary triflex R available in 5 versions from stock Wide range of accessories Optional retraction systems for a reliable cable guidance, prevents loop formation in the working area ®

®

®

• • • •

®

®

• •

triflex TRE TRL TRCF TRL TRLF

®

R available in 5 versions "easy" design, easy to fill from outside light weight, with "easy" design closed design with snap lock mechanism light weight, with "easy" design light-variant with snap lock mechanism

."-idg191111"immi 11_ 010--FL

Typical industries and applications The first choice for multiaxis-robots Machine tools Handling machines - 6-axis Conveyor systems Packaging machines General mechanical engineering, etc.

A

Series TRC - electrically conductive ESD/ATEX version upon request UL94-V2 classifications

II. product d41.9. • WPFd

®

®

2013 for igus series TRLF ®

•

582

iF product design award 2004 for igus series TRC 2007 for igus series TRL

Discover the advantages

www.igus.eu/best/TL

www.igus.eu/best/TR

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 583

®

triflex R Technical data Applications Technical data

0 A

Speed / acceleration

upon request

Material - permitted temperature °C, igumid G (TRLF/TRCF)

-40°C – +120°C -40°C – +80°C

Material - permitted temperature °C, igumid NB (TRC/TRE/TRL)

A

Flammability class, igumid G (TRLF/TRCF)

VDE 0304 IIC UL94-HB

Flammability class, igumid NB (TRC/TRE/TRL)

VDE 0304 IIC UL94-V2

igus triflex R TRLF - lightweight version,easy openable by hand or screwdriver

igus triflex R TRCF - closed multi-axis e-tube, openable with a screwdriver

triflex RS for a low profile e-chain guide. Integrated spring rods generate the directed pretension so that loops do not form in the working area. Video at www.igus.eu/RS_movie

Pneumatic retraction system triflex RSP - prevents loop formation in the working area

®

®

®

®

Contents, selection table

next page

®

®

®

583

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

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Seite 584

®

triflex R Selection table Series

Inner height Bi 1 Bi 2

Outer width Ba [mm]

Bend radii R [mm]

Bi 1

r

max. cable ø d1 d2

d1

TRC.30 TRC.40 TRC.60 TRC.70 TRC.85 TRC.100 TRC.1252)

12 10 15 13 22,5 19,5 28 24 33 28 37,5 32,5 43,3 43,3

10 13 20,5 26 31 35,5 41

8 11 17,5 22 26 30,5 41

34,5 43 65 81 94,5 108 135

50 58 87 110 135 145 182

Bi 1

I N TRE.30 TRE.40 TRE.60 TRE.70 TRE.85 TRE.100 TRE.1252)

12 10 15 13 22,5 19,5 28 24 33 28 37,5 32,5 43,3 43,3

101) 81) 131) 111) 20,51) 17,51) 261) 221) 311) 261) 35,51) 30,51) 411) 411)

34,5 43 65 81 94,5 108 135

50 58 87 110 135 145 182

TRCF.85 TRCF.100

30 34,3

11,3 13,9 20,4 25,6 30,6 34,5 44,6

89 72 49 39 33 29 23

– –

28 32,3

– –

94,5 108

135 145

30,6 34,5

33 29

1) For quick and easy insertion / removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value. 2) Max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm only, if lengthening and shortening of a filled triflex R is required ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

584

0

587 587 587 587 587 587 587

589 589 589 589 589 589 589

dirt-resistant, smooth and robust exterior

Bi

d1

89 72 49 39 33 29 23

Series TRCF enclosed design with snap lock mechanism

d1 Ba

d1

11,3 13,9 20,4 25,6 30,6 34,5 44,6

fast installation of cables and hoses, simply press cables in

Bi 2

d2

Page

Series TRE "easy" design

Ba

d1

Links per m

dirt-resistant, smooth and robust exterior

Bi 2

d2

[mm]

Series TRC closed design

Ba

ton (

Pitch

Assembly video available online at

www.igus.eu/triflexR_assembly

591 591

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 585

®

triflex R Selection table Series

Inner height Bi 1 Bi 2

Outer width Ba [mm]

Bend radii R [mm]

Bi 1

d1

TRL.303) TRL.40 TRL.60 TRL.70 TRL.100

12,5 15 23 28 38

Pitch

Links per m

[mm]

Page

Series TRL the "light" variant of the "easy" design

d1 Ba

d1

max. cable ø d1 d2

simply press cables in 11 – – – –

101) 81) 131) – 20,51) – 261) – 35,51) –

34,5 45 65 81 108

50 58 87 110 145

11,3 13,9 20,4 25,6 34,5

89 72 49 39 29

593 593 593 593 593

1) For quick and easy insertion / removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value. 3) TRL 30 with 2-chamber sytem

Series TRLF light variant with snap lock mechanism

d1

d1

TRLF.65 TRLF.85 TRLF.100

Bi

Ba

d1

light and cost effective 24,4 32,8 37,5

– – –

22 30 35,5

– – –

70,2 94,5 108

100 135 145

23,1 30,6 34,4

44 33 29

Request Info

595 595 595

1-800-453-1692 www.aboveboardelectronics.com

0110rMtItr--1 ®

triflex R retraction systems RSP - pneumatic retraction system for ø-size 60 up to 125 mm

triflex RSP | For TRC·TRE·TRCF

602

®

RS - modular retraction system for ø-size 40 up to 100 mm

triflex RS ®

604

| For TRC·TRE

RSE - cost effective retraction system for ø-size 40 mm

triflex RSE | For TRC·TRE ®

More information

www.igus.eu/triflex-RSE

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

online

585

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 586

®

triflex R Series TRC Introduction Advantages 1

1

TRC - closed, chip-resistant design

High tensile strength thanks to special ball-and-socket design

Multi-axis movement twist up to ± 10° per link possible in longitudinal axis

Impact-resistant, dirt-repelling, rugged and abrasion-resistant

Easy lengthening and shortening injection-molded component

1

Closed and chip-resistant TRC Secure, closed and chip-resistant energy supply for multi-axis movements . Smooth and robust exterior .High torsional strength • Easy to shorten and lengthen Typical industries and applications For axis 3 to 6 on robots Multi-axis machine tools Wet and cold cells Painting applications and ESD Sand and dust exposure

High strength - thanks to exterior stop dogs Electrically conductive ESD/ATEX versions several series available from stock

Small bend radii and short pitch

iF product design award 2004 igus series TRC ®

Easy attachment and intelligent accessories for the robot/machine

586

Prod uct design award n04 •

More information 10. www.igus.eu/TRC

05)-EU-D-IT-FR-3D-580-655 min

Th Bi 1

7 d1

Ba

d2

19.06.2015

16:37 Uhr

Seite 587

®

triflex R Series TRC Product range

TRC 596

Robotic applications, closed, chip-resistant

Bi 2

...TRC Closed design

e-tubes | Series TRC | Fully enclosed design, non openable Bi 1

Bi 2

Ba

R

d1

d2

Pitch

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

12 15

10 13

34,5 43

050 058

10 13

8 11

11,3 13,9

89 72

≈ 0,27

22,5 28

19,5 24

65 81

087 110

20,5 26

17,5 22

20,4 25,6

49 39

≈ 0,85

33 37,5 43,3

28 32,5 43,3

94,5 108 135

135 145 182

31 35,5 41

26 30,5 41 2)

30,6 34,5 44,6

33 29 23

≈ 1,75

Series TRC "closed" 4) A

TRC.30. 050 .0 TRC.40. 058 .0 3) A TRC.60. 087 .0 3) A TRC.70. 110 .0 3) A TRC.85. 135 .0 4) A TRC.100.145 .0 4) A TRC.125.182 .0

Links/m

Weight [kg/m]

≈ 0,37 ≈ 1,32 ≈ 2,38 ≈ 4,70

2) Max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm only, if lengthening and shortening of a filled triflex R is required 3) A ESD/ATEX version available from stock 4) A ESD/ATEX version available upon request, please consult igus for delivery time ®

®

43,3

37,5 32,5

28

33

43,3

TRC.60

Ba ø 81

Ba ø 135

Ba ø 108

Ba ø 94,5

28

13 TRC.40

19,5

15

12 10

TRC.30

22,5

Ba ø 65 Ba ø 43

Ba ø 34,5

24

Dimensions

Ø41 mm

Ø36 mm**

TRC.70 TRC.85 TRC.100

TRC.125

ESD/ATEX permanently conductive e-chains - several widths with delivery from stock. www.igus.eu/ESD

k\ Full ESD product range

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

triflex R accessories Standard and light mounting brackets Mounting brackets with swivel bearing Protectors Gliding feed-throughs without and with swivel bearing TRE.LOCK clips Heavy duty connections Compact connections Quick exchange kits RSP pneumatic retraction system RS modular retraction system Fibre rod modules Installation kits Protective jackets More information from page 596

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

587

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 588

®

triflex R Series TRE Introduction Advantages TRE - "easy" designsimply press cables in

High tensile strength thanks to special ball-and-socket design

Multi-axis movement twist up to ± 10° per link possible in longitudinal axis

Easy to fill simply press cables in - TRE Easy to fill energy supply for multi-axis movements High torsional strength Easy to lengthen and shorten B-Series - 4 x higher torsional forces C-Series und TRE.125 - fast assembly due to pin connection and spherical igubal spherical bearing permits 50% higher tensile forces

®

Easy opening mechanism for easy filling with cable and hose packages

Easy lengthening and shortening injection-molded component

High strength - thanks to exterior stop dogs

Typical industries and applications For axis 3 to 6 on robots Spot welding and pick and place applications Various applications Guiding of laser control cables When fast cable replacements are a key issue

Small bend radii and short pitch

Series TRE - electrically conductive ESD/ATEX version upon request

Easy attachment and intelligent accessories for the robot/machine

588

More information

Save time - easy disassembly tool for triflex TRE ®

B-series available

www.igus.eu/TRE

05)-EU-D-IT-FR-3D-580-655 min

Bi 1

d1

16:37 Uhr

Seite 589

®

triflex R Series TRE Product range

Ba

d2

19.06.2015

TRE 596

Robotic applications, easy filling

Bi 2

...TRE simply press cables in

iak ®

e-chains | Series TRE | "easy" design - simply press cables in Series TRE "easy" design

Bi 1

Bi 2

Ba

R

d1 1)

d21)

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

– –

12 15

10 13

34,5 43

050 058

10 13

8 11

11,3 13,9

89 72

≈ 0,26

– –

22,5 28

19,5 24

65 81

087 110

20,5 26

17,5 22

20,4 25,6

49 39

≈ 0,83

– TRE. 100.145.0.C –

33 37,5 43,3

28 32,5 43,3

94,5 108 135

135 145 182

31 35,5 41

26 30,5 41 2)

30,6 34,5 44,6

33 29 23

≈ 1,67

Series TRE C-version 4) A

TRE. 30. 050 .0 TRE. 40. 058 .0.B 4) A TRE. 60. 087 .0.B 4) A TRE. 70. 110 .0.B 4) A TRE. 85. 135 .0.B 4) A TRE. 100.145 .0.B 4) A TRE. 125.182 .0

Pitch Links/m Weight [mm]

[kg/m]

≈ 0,36 ≈ 1,30 ≈ 2,35 ≈ 4.40

1) For quick and easy insertion / removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value 2) Max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm only, if lengthening and shortening of a filled triflex R is required 4) A ESD/ATEX version available upon request, please consult igus for delivery time. Version B - 4 x higher torsion forces Version C - Quick assembly, 50% higher forces ®

®

37,5

43,3

32,5

43,3

22,5 TRE.60

Ba ø 135

Ba ø 108

33

TRE.40

24

TRE.30

19,5

13

10

12

15

Ba ø 34,5

Ba ø 81

28

Ba ø 65 Ba ø 43

Ba ø 94,5

28

Dimensions

Ø41 mm

Ø36 mm**

TRE.70 TRE.85 TRE.100

®

Save time - easy disassembly tool for triflex TRE (B-series) . Disassembly tool for triflex R B-versions in 4 sizes. Significant assembly ®

time reduction Easy disassembling at each position of TRE B-series even whilst full More Information www.igus.eu/triflex_B_assembly

Part No.

TRE.125

For series

MAT0050175 TRE.40.B MAT0051135 TRE.60.B / TRE.70.B MAT0050170 TRE.85.B MAT0050172 TRE.100.B

®

triflex R accessories . Standard and light mounting brackets Mounting brackets with swivel bearing Protectors. Gliding feed-throughs without and with swivel bearing. TRE.LOCK clips . Heavy duty connections . Compact connections . Quick exchange kits . RSP pneumatic retraction system RS modular retraction system . Fibre rod modules dill11)0.114 Installation kits

Protective jackets More information from page 596 Request Info

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

589

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 590

®

triflex R Series TRCF Introduction Advantages TRCF - closed design with snap lock mechanism

High tensile strength thanks to special ball-and-socket design

Multi-axis movement twist up to ± 10° per link possible in longitudinal axis

Simply flip open for large, stiff hoses or many cables

Easy lengthening and shortening

Impact-resistant and dirt-repelling

3-chamber design for interior separation

Closed with snap lock mechanism TRCF Simply flip open by hand or with a screwdriver for large, stiff hoses or many cables Enclosed version, for use with dirt and chip exposure 3 chamber design for ideal cable distribution and media separation Easy to lengthen and shorten Extensive accessory product range available Defined minimum bending radius and torsion stop dog for optimum cable protection Snap lock mechanism for fast opening - video online www.igus.eu/TRLFlip Typical industries and applications For axis 3 to 6 on robots Painting applications Large hydraulic hoses Screw and rivet feeds Tool changer applications

Small bend radii and short pitch Save time - easy disassembly tool for triflex

®

TRCF available

Cost effective and light mounting bracket with strain relief or intermediate link

590

More information

www.igus.eu/TRCF

Flip open, insert cable, close with snap lock mechanism - and ready!

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 591

®

triflex R Series TRCF Product range Ba Bi

TRCF 596

Closed design, dirt-resistant, quick filling

...TRCF Closed design with snap lock mechanism

e-tubes | Series TRCF | Fully enclosed design, with snap lock mechanism Series TRCF - closed with snap lock mechanism

Bi 1

Ba

R

d1

Pitch

[mm]

[mm]

[mm]

[mm]

[mm]

TRCF. 85. 135 .0 TRCF. 100.145 .0

30 34,3

94,5 108

135 145

28 32,3

30,6 34,5

Request Info

Links/m

Weight [kg/m]

33 29

≈ 2,1 ≈ 2,7

1-800-453-1692 www.aboveboardelectronics.com

More widths available upon request, please consult igus for delivery time. ®

ø 28

Ba ø 108 ø 96,5

Ba ø 94,5 ø 84,5

Dimensions

Snap lock mechanism for quick filling. Video online

Bi 34,3

Bi 30

ø 24,5

TRCF.85

www.igus.eu/TRLFlip

TRCF.100

®

Save time - easy disassembly tool for triflex TRCF

Part No.

For series

Disassembly tool for triflex R B-versions in 2 versions Significant assembly time reduction Easy disassembling at each position of TRCF-series even whilst full More Information www.igus.eu/triflex_assembly

MAT0050170

TRCF.85

MAT0050172

TRCF.100

®

®

triflex R accessories Standard and light mounting brackets Mounting brackets with swivel bearing Protectors Gliding feed-throughs without and with swivel bearing TRE.LOCK clips Heavy duty connections Compact connections Quick exchange kits RSP pneumatic retraction system RS modular retraction system Fibre rod modules Installation kits Protective jackets More information from page 596

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

591

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 592

®

triflex R Series TRL Introduction Advantages 1

1

TRL - light and cost effective with "easy" design

High tensile strength thanks to special ball-and-socket design

Multi-axis movement twist up to ± 10° per link possible in longitudinal axis

Easy opening mechanism for easy filling with cable and hose packages

Easy lengthening and shortening injection-molded component

1

Light and cost effective TRL Very easy to fill . • Economical multi-axis e-chain

®

Typical industries and applications For axis 2 to 3 on robots Bundling cables on operator controls Filament feeds on 3D printers Multi-axis linear actuators Office applications

Extremely light due to one-piece design

iF product design award 2007 igus series TRL ®

prod uct design award

Small bend radii and short pitch

21)07

•

Cost effective and light mounting bracket with strain relief or intermediate link

592

More information

for less de-

manding applications • Easy to lengthen and shorten

www.igus.eu/TRL

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 593

01 1 d1

®

triflex R Series TRL Product range

d1

d1

TRL 596

Robotic applications, light and cost effective

Ba Bi

...TRL Light with "easy" design

®

e-chains | Series TRL | Light version with "easy" design - simply press cables in Series TRL "light" TRL. 30. 050 .0 TRL. 40. 058 .0 TRL. 60. 087 .0 TRL. 70. 110 .0 TRL. 100.145 .0

2)

Bi 1

Bi 2

Ba

R

d1 1)

d21)

Pitch

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

12,5 15 23

11 –

34,5 45

050 058

10 13

8 –

11,3 13,9

89 72

≈ 0,15

– –

65 81

087 110

20,5 26

– –

20,4 25,6

49 39

≈ 0,40

–

108

145

35,5

–

34,5

29

≈ 1,20

28 38

Links/m

Weight [kg/m]

≈ 0,20 ≈ 0,70

1) For quick and easy insertion / removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value. 2) Only with 2-chamber sytem

=

TRL.60

Ba ø 108

ø25,4

38

TRL.40

ø19

Ba ø 81

Ba ø 65

ø15,2

28

TRL.30

ø12

23

Ba ø 45 15

Ba ø 34,5 12,5 11

Dimensions

TRL.70 TRL.100

•

• Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

triflex R accessories Standard and light mounting brackets Mounting brackets with swivel bearing Protectors Gliding feed-throughs without and with swivel bearing TRE.LOCK clips Heavy duty connections Compact connections Quick exchange kits RSP pneumatic retraction system RS modular retraction system Fibre rod modules Installation kits Protective jackets More information from page 596

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

593

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 594

®

triflex R Series TRLF Introduction Advantages 1

1

TRLF - light and cost effective with snap lock mechanism

High tensile strength thanks to special ball-and-socket design

Multi-axis movement twist up to ± 10° per link possible in longitudinal axis

1

Light variant with snap lock mechanism TRLF . Simply flip open by hand or with a screwdriver For large, stiff hoses or many cables . . Economical multi-axis e-chain for less de®

Simply flip open for large, stiff hoses or many cables

Easy lengthening and shortening

Extremely light

manding applications . Easy to lengthen and shorten . Snap lock mechanism for fast opening - video online www.igus.eu/TRLF Typical industries and applications Painting hoses . . Riveting feeds Special machine construction . . Multi-axis linear actuators

3-chamber design for interior separation

Small bend radii and short pitch

Cost effective and light mounting bracket with strain relief or intermediate link

Flip open, insert cable, close with snap lock mechanism - and ready!

iF product design award 2013 igus series TRLF ®

prpd uc d esig n award

2 013

594

More information

.

www.igus.eu/TRLF

05)-EU-D-IT-FR-3D-580-655 min

d1

16:37 Uhr

Seite 595

®

triflex R Series TRLF Product range

d1

d1

19.06.2015

TRLF

Robotic applications, quick filling of larger hoses and cables

Ba Bi

596

...TRLF Light with snap lock mechanism

®

e-chains | Series TRLF | Light version with snap lock mechanism Series TRLF light with snap lock

Bi 1

Ba

R

d1

Pitch

[mm]

[mm]

[mm]

[mm]

[mm]

TRLF. 65. 100 .0 TRLF. 85. 135 .0

24,4 32,8

70,2 94,5

100 135

22 30

23,1 30,6

44 33

≈ 0,79

TRLF. 100.145 .0

37,5

108

145

35,5

34,5

29

≈ 1,90

Links/m

Weight [kg/m]

≈ 1,45

ø 25

Bi 37,5

Bi 32,8

ø 21,9

Ba ø 108 ø 100

Ba ø 94,5 ø 87,5

ø 16,3

Bi 24,4

Ba ø 70,2 ø 65

Dimensions

TRLF.65 TRLF.85

TRLF.100

Request Info

Snap lock mechanism for quick filling. Video online www.igus.eu/TRLF

1-800-453-1692 www.aboveboardelectronics.com

®

triflex R accessories Standard and light mounting brackets Mounting brackets with swivel bearing Protectors Gliding feed-throughs without and with swivel bearing TRE.LOCK clips Heavy duty connections Compact connections Quick exchange kits RSP pneumatic retraction system RS modular retraction system Fibre rod modules Installation kits Protective jackets More information from page 596

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

595

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 596

Standard ®

triflex R TRC·TRE·TRCF·TRL·TRLF Accessories

triflex R ®

Standard mounting bracket With strain relief

Intermediate link

Without strain relief

TR.XX.02

TR.XX.02 B

B

D

C

C

E

øF

D

øF

Recommended for TRC/TRE/TRCF, also compatible with TRL/TRLF Mounting bracket with strain relief and also available as intermediate link

E

TR.XX.01 A

Standard mounting bracket | Standard fixation onto the robot/machine

ø

Standard mounting bracket with strain relief

0 Standard mounting bracket without strain relief

Index

Part No. with strain relief

30. 40.

TR.40.01. M6 1) A 2)

Please use a light-mounting bracket

60. 65.

TR.60.01. M8 1) A 2)

70. 85. 100. 125.

TR.70.01. M8 1) A 2) TR.85.01. M8 1) A 3) TR.100.01.M8 1) A 3) –

ø

Part No. without strain relief /

Index

or as intermediate link

Please use a light-mounting bracket

B

C

D

E

F

[mm]

[mm]

[mm]

[mm]

Ø [mm]

– 17,8

– 21

– 13,5

– 27

– 85

– 6,5

25 –

35 –

20 –

40 –

126 –

9 –

25 40 38

35 35 35

20 20 20

40 40 40

126 153 153

9 9 9

TR.125.XX - dimensions please see drawing below

30.

Please use a light-mounting bracket

40. 60.

TR.40.02. M6 1)

2)

TR.60.02. M8 1)

2)

65. 70. 85. 100.

Please use a light-mounting bracket

125.

A [mm]

A

B

C

D

E

F

[mm]

[mm]

[mm]

[mm]

[mm]

Ø [mm]

–

–

–

–

–

–

17,8 25

21 35

13,5 20

27 40

85 126

6,5 9

TR.85.02. M8 1) A 3) TR.100.02.M8 1) A 3)

– 25 40 38

– 35 35 35

– 20 20 20

– 40 40 40

– 126 153 153

– 9 9 9

TR.125.02.M8 1) A 3)

TR.125.XX - dimensions please see drawing below

TR.70.02. M8 1)

2)

Strain relief is possible on the moving end and/or the fixed end. Standard: trough holes in Ø F - 1) Option: with insert nuts, steel, M6/M8 2) A ESD version available fom stock 3) ESD version available upon request, please consult igus for delivery time ®

40

ø152

TR.125.XX

ø152

190

ø122,6

TR.100.XX

153

ø122,6

153

TR.85.XX

126

TR.70.XX

ø190

ø6 60

60

4

ø6

4

4

ø3

126

2,5

ø82

TR.60.XX

4

85

TR.40.XX

ø6

ø6 60

60 64

1-800-453-1692 www.aboveboardelectronics.com

596 More information

www.igus.eu/triflexR

40

Request Info

0

ø9

0 0

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:37 Uhr

Seite 597

Light

®

triflex R TRC·TRE·TRCF·TRL·TRLF Accessories

T;M:rn 11111111

triflex R ®

Light-mounting bracket Short strain relief

Intermediate link

TL.XX.01.Z1 B

Long strain relief

TL.XX.01.Z0

TL.XX.01.Z2

A

A

C

Recommended for TRL/TRLF, also compatible with TRC/TRE/TRCF Mounting bracket with strain relief

D

D

øE

and also available as intermediate link

Light mounting bracket | Light fixation onto the robot/machine

Et Light mounting bracket with strain relief

ø

Part No. with short strain relief

Part No. with long strain relief

30. 40.

TL.30.01 .Z1 TL.40.01 .Z1*

60. 65. 70. 85. 100.

Index

125.

C

D

E

[mm]

[mm]

[mm]

– TL.40.01 .Z2

13 14

12,5 12,5

– 20

24 36

4,5 5,8

TL.60.01 .Z1* TL.65.01 .Z1*

TL.60.01 .Z2 –

20 27

17 13,5

27 –

48 64

5,8 6,5

TL.70.01 .Z1* TL.85.01 .Z1* TL.100.01.Z1*

TL.70.01 .Z2 – TL.100.01.Z2

27 30 30

17,5 26,5 22,5

27,5 – 42,5

64 64 64

6,5 6,5 6,5

–

–

–

–

–

30.

Part No. without strain relief / or as intermediate link TL.30.01 .Z0

13

12,5

–

24

4,5

40. 60.

TL.40.01 .Z0 TL.60.01 .Z0

14 20

12,5 17

20 27

36 48

5,8 5,8

65. 70. 85. 100.

TL.65.01 .Z0 TL.70.01 .Z0 TL.85.01 .Z0 TL.100.01.Z0

27 27 30 30

13,5 17,5 26,5 22,5

– 27,5 – 42,5

64 64 64 64

6,5 6,5 6,5 6,5

–

–

–

–

–

Index

bracket without strain relief

B [mm]

Please use a standard mounting bracket

ø

Light mounting

A [mm]

125.

Please use a standard mounting bracket

A

B

C

D

E

[mm]

[mm]

[mm]

[mm]

[mm]

*For moving end (ball) suitable only series TRL/TRLF

45

60

50 84

Request Info

ø6,5

70

70 105

105

TL.100.XX

130 100

ø6,5

TL.85.XX

130 100

96 70

ø5,5

TL.70.XX

96 70

TL.65.XX

TL.60.XX

80 58

44

56

TL.30.XX TL.40.XX

ø6,5

90 134

ø6,5

90 134

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

597

05)-EU-D-IT-FR-3D-580-655 min

triflex R ®

19.06.2015

16:37 Uhr

Seite 598

®

triflex R Series TRC·TRE·TRCF·TRL·TRLF Accessories Mounting brackets with swivel bearing | Protectors

Mounting bracket with strain relief TR.XX.03

Mounting bracket without strain relief TR.XX.04

G D

A

• Extra motion for extreme flexing

F

F

A

E

E

D

requirements • For extremely sensitive bend radii • Pivoted bearing with a maintenance-

B

C

B

C

free igubal ball-and-socket joint ®

Mounting brackets | With swivel bearing | For TRC·TRE·TRCF·TRL·TRLF

ø Index

Part No. mounting bracket

Part No. mounting bracket

A

B

C

D

E

F

G

[mm]

[mm]

[mm]

[mm]

[mm]

Ø [mm]

Ø [mm]

with strain relief

without strain relief

30. 40.

– TR.40.03

– TR.40.04

– 105

– 89

– 47

– 8,4

– 4,1

– 65

– 51,8

60. 70. 85.

TR.60.03 TR.70.03 TR.85.03

TR.60.04 TR.70.04 TR.85.04

152 152 179

118 118 118

65 65 65

10,5 10,5 10,5

5,5 5,5 5,5

87,5 87,5 87,5

73,5 73,5 88

100. 125.

TR.100.03 –

TR.100.04 –

179 –

118 –

65 –

10,5 –

5,5 –

87,5 –

88 –

Protectors | For TRC·TRE·TRCF

• Extra safety under extreme operating conditions • To achieve long life cycles under heavy loads • Optional protectors can be fitted at the contact points • Easy assembly and quick replacement Shock-resistant • Light •Easy gliding over edges • Free positioning across two e-chain links • Protector with quick lock fastener available ®

ø 30.

Art. Nr. protector with screw connection –

Art. Nr. protector with quick lock fastener –

–

–

40. 60. 70. 85. ► 100. ►

TR.40.10 TR.60.10 TR.70.10 TR.85.10 TR.100.10

TR.40.30 TR.60.30 TR.70.30 TR.85.30 TR.100.30

27 40 50 59 67

55 80 102 118 133

125.

TR.125.10

–

82

170

Index

A

ØD

[mm]

[mm]

A

Request Info

598 More information

www.igus.eu/triflexR

1-800-453-1692 www.aboveboardelectronics.com

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 599

®

triflex R Series TRC·TRE·TRCF Accessories

triflex R ®

Gliding feed-throughs | Without and with swivel bearing TR.30.05* TR.40.05 / TR.60.05 / TR.70.05 / TR.85.05

TR.100.05 / TR.125.05 E

E

øG

øC

B

Gliding feed-throughs without swivel bearing provide a flexible guide Not defined axially Combineable with protectors to limit available range of motion For TRC·TRE·TRCF e-chains

F

A

F

A

øG øC

D

B

D

®

*without drawing, upon request

TR.40.07

TR.60.07 / TR.70.07 / TR.85.07 G

H

G

Gliding feed-through with swivel bearing for optimised motion of the triflex R e-chain Pivoted mouting with maintenancefree igubal spherical bearings For TRC·TRE·TRCF e-chains

F

A

øC

F

A

øC

H

®

B

E

E D

B

®

®

®

Gliding feed-throughs | Without swivel bearing | For TRC·TRE·TRCF

ø Index 30. 40.

A Part No. gliding feed-throughs [mm] without swivel bearing TL.30.05* 56 TR.40.05.M6 1) 85 TR.60.05.M8 1) TR.70.05.M8 1) TR.85.05.M8 1)

60. 70. 85. 100. 125.

TR.100.05.M8 1) TR.125.05.M8 1)

*(without drawing, technical drawing upon request

126 153 153 162,5 179

C ø [mm]

D

E

F

[mm]

B

Ø [mm]

Ø [mm]

[mm]

G ø [mm]

60 84,5

36 46

28 32

14 21

36 27

5,8 6,5

126 155 155 169,5 190

70 86 100 115 142

50 70 84 85 84

32 35 35 28 40

40 40 40 40 64

9 9 9 8,5 9

Standard: trough holes in Ø G

1) Option: with insert nuts, steel, M6/M8

Gliding feed-throughs | With swivel bearing | For TRC·TRE·TRCF

ø

Part No. gliding feed-throughs with swivel bearing

A

B

C

D

E

F

G

H

Index

[mm]

[mm]

Ø [mm]

[mm]

[mm]

Ø [mm]

[mm]

[mm]

30. 40. 60. 70. 85.

– TR.40.07 TR.60.07 TR.70.07 TR.85.07

– 108 156 183 183

– 89 118 118 118

– 46 70 86 100

– 32 50 70 84

– 47 65 65 65

– 65 87,5 87,5 87,5

– 8,4 10,5 10,5 10,5

– 4,1 5,5 5,5 5,5

100. 125.

– –

– –

– –

– –

– –

–

– –

–

– –

Request Info –

1-800-453-1692 –

www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

599

05)-EU-D-IT-FR-3D-580-655 min

triflex R ®

19.06.2015

16:38 Uhr

Seite 600

®

triflex R Series TRC·TRE·TRCF Accessories TRE.LOCK clips | chainfix clamps

®

triflex R TRE.LOCK clips | For TRE • The TRE.XX.LOCK clip is used to ensure a secure fit for the mounting bracket on TRE versions

. TRE.XX.LOCK clips are automatically supplied with each mounting bracket - please use the following Part No. for reordering

ø Index

Part No. TRE.LOCK clips*

.30 .40 .60

TRE.30/40.LOCK TRE.30/40.LOCK TRE.60.LOCK

.70 .85 .100 .125

TRE.70.LOCK TRE.70.LOCK TRE.100.LOCK TRE.125.LOCK

*only for series TRE

chainfix Strain relief | Single clamp housing, incl. bottom saddles | For TRC·TRE·TRCF • chainfix clamps reliably absorb push and tensile forces even with larger cable diameters • Specifically recommended when using solid welding cables and rigid hydraulic hoses • Available in steel or stainless steel (Material stainless steel: 1.4301/AISI 304) . For use with heavy duty connection TR.XX.20 / TR.XX.23 and quick exchange kit TR.XX.22

B+2

H

[mm] [mm]

Part No. Part No. ø steel stainless steel* [mm]

B+2

H

B

[mm] [mm]

CFX12.1 CFX12.1.E CFX14.1 CFX14.1.E

06 - 12 12 - 14

16 18

54 50

CFX26.1 CFX26.1.E CFX30.1 CFX30.1.E

22 - 26 26 - 30

30 34

67 71

CFX16.1 CFX16.1.E CFX18.1 CFX18.1.E

14 - 16 16 - 18

20 22

52 54

CFX34.1 CFX34.1.E CFX38.1 CFX38.1.E

30 - 34 34 - 38

38 42

75 79

CFX20.1 CFX20.1.E CFX22.1 CFX22.1.E

18 - 20 20 - 22

24 26

56 58

CFX42.1 CFX42.1.E

38 - 42

46

83

H

Part No. Part No. ø steel stainless steel* [mm]

*Material stainless steel: 1.4301/AISI 304

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

®

chainflex robot cables: CFROBOT & CF77.UL.D PUR control cable CFROBOT: • Available from stock •UL and CSA certified •From 1 m, no minimum order quantity • ±180° on 1 m •tested for 3.000.000 cycles CF77.UL.D PUR control cable: • Available from stock • ± 180° twistable •For twistable applications. More information

www.igus.eu/chainflex Request Info

600 More information

www.igus.eu/triflexR

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05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 601

®

triflex R Series TRC·TRE·TRCF Accessories

triflex R ®

Heavy duty connections | Compact connections | Quick exchange kits Heavy duty connections | For TRC·TRE·TRCF

.For cables with large cross section .For heavy hydraulic hoses .Optional: additional bend radius support .Double C-profile for igus CFX clamps .igus chainfix clamps must be ordered separately ®

®

ø Index 60. 70. 85.

P. i0

100. 125.

0.

page left

Part No. heavy duty connection Standard

Part No. heavy duty connection with radius support

TR.60 .20. 30 / 32 / 341) TR.70 .20. 30 / 32 / 341) TR.85 .20. 30 / 32 / 341) TR.100.20. 30 / 32 / 341)

TR.60 .23. 30 / 32 / 341) TR.70 .23. 30 / 32 / 341) TR.85 .23. 30 / 32 / 341) TR.100.23. 30 / 32 / 341)

TR.125.20. 30 / 32 / 341)

TR.125.23. 30 / 32 / 341)

Standard: clamp for axis 6: Ø 30 mm

1) Please add the appropriate index Ø 30, 32, 34 mm. Example: TR.100.20.30

Technical drawing upon request!

Compact connections | For TRC·TRE·TRCF

.Available in 2 options per size (with/without strain relief) .Safe and simple securing of the cables with cable ties .Possible also with strain relief in the application ø Index 40. 60. 70. 85. 100.

Part No. compact connection with strain relief TR.40. 21.01.30 / 32 / 341)

Part No. compact connection without strain relief TR.40. 21.02.30 / 32 / 341)

TR.60. 21.01.30 / 32 / 341) TR.70. 21.01.30 / 32 / 341) TR.85. 21.01.30 / 32 / 341)

TR.60. 21.02.30 / 32 / 341) TR.70. 21.02.30 / 32 / 341) TR.85. 21.02.30 / 32 / 341)

TR.100.21.01.30 / 32 / 341)

TR.100.21.02.30 / 32 / 341)

Standard: clamp for axis 6: Ø 30 mm

1) Please add the appropriate index Ø 30, 32, 34 mm. TR.100.21.01.30

Technical drawing upon request! Request Info

Quick exchange kits | For TRC·TRE·TRCF

1-800-453-1692 www.aboveboardelectronics.com

.Quick exchange within seconds .One-time-only alignment .Exchange of th triflex R unit incl. cables without any tools .igus chainfix clamps must be ordered separately page left ®

®

ø Index 60. 70. 85. 100.

i0 0.

Part No. quick exchange kit TR.60 .22. 30 / 32 / 34* TR.70 .22. 30 / 32 / 34* TR.85 .22. 30 / 32 / 34* TR.100.22. 30 / 32 / 34*

Standard: clamp for axis 6: Ø 30 mm

1) Please add the appropriate index Ø 30, 32, 34 mm. Example: TR.100.22.30

Technical drawing upon request!

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

601

05)-EU-D-IT-FR-3D-580-655 min

triflex R ®

19.06.2015

16:38 Uhr

Seite 602

®

triflex R Series TRC·TRE·TRCF Accessories RSP | Pneumatic retraction system | For TRC·TRE·TRCF

Pneumatic retraction system triflex RSP

Up to 780 mm stroke with TRC, TRE and TRCF e-chains possible ®

(matching e-chains must be ordered separately) ®

®

Increased protection against failure by optional end position monitoring

Prevent creation of loops on the robot head, with continuously adjustable retraction force with RSP. Intelligent retraction system for multi-axial robot applications. Expansion lengths of up to 780 mm enable a secure guidance of the cables and hoses, even with large arm diameters and very complex movements. The retraction forces can be adjusted with the help of a pneumatic cylinder. Whether light or heavy fillings, long or short robot arms - with the igus RSP retraction system the retraction force can always be adjusted according to the individual application. Even larger triflex R e-chains can be . guided safely up to ø 125 mm . Almost constant force path over the complete travel, even with heavy fillings . The end position can be monitored and thereby damage can be prevented Larger retraction forces than RS system . . Mounting options for numerous robot types and manufacturers with adapter consoles . For 3-6 axis on industrial robots . Hardly any energy consumption due to integrated air reservoir

Standard pneumatic components for easy integration

Pressure compensation unit for an adjustable retraction force

®

®

MI

Open and clear system, slim design

11

Individual connection possibilities using adapter consoles Double retraction distance in relation to the overall length

*I*.

Optional accessories online www.igus.eu/triflexR

...' : :,-" -'-' • .

Adjustment unit - accurate adjustment of the installation position

Adapter consoles for custom installation option

Axis 6 mounting for triflex R fixing brackets ®

RSE - cost effective retraction system | For TRC·TRE More information 602 More information

www.igus.eu/triflex-RSE

www.igus.eu/triflex-RSP

®

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 603

®

triflex R Series TRC·TRE·TRCF Accessories Dimensions

triflex R ®

RSP - R(etraction) S(ystem) P(neumatic) TR.RSP.XX.L

TR.RSP.XX.R

Pressure compensation unit

-

Fixed point

• .11

i

IP

=114

0

II

Product range | Pneumatic retraction system RSP | For TRC·TRE·TRCF

ø

Weight 2)

RS fixed point left

RS fixed point right

Retraction path

A

B

C

D

E

Index

ax. [mm] 1)

[mm]

[mm]

[mm]

[mm]

[mm]

[kg]

60. 70.

TR.RSP.60.L TR.RSP.70.L

TR.RSP.60.R TR.RSP.70.R

580 580

792 792

396 396

177 177

277 277

135 135

16,1 16,2

85. 100. 125.

TR.RSP.85.L TR.RSP.100.L TR.RSP.125.L

TR.RSP.85.R TR.RSP.100.R TR.RSP.125.R

620 620 780

836 845 1043

461 467 570

213 213 245

306 306 405

135 135 135

19,4 19,5 24,1

Pressure compensation unit, mounting bracket and gliding feed-through are included in the delivery (matching e-chains must be ordered separately) 1) These are the maximum values. During normal operation a usage of more than 70% is inadvisable in order to keep a reserve ready 2) Plus 2,3 kg for pressure compensation unit ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

Product range | Matching e-chains for RSP

ø Index

Part No. TRC closed

Part No. TRE "easy" design

Part No. TRCF closed with snap lock mechanism

e-chains standard length* [mm] ®

60.

TRC.RSP.60.087. LLLL.0 TRE.RSP.60.087. LLLL.0.B –

500 1000 1500 2000

70. 85. 100. 125.

TRC.RSP.70.110. LLLL.0 TRC.RSP.85.135. LLLL.0 TRC.RSP.100.145.LLLL.0 TRC.RSP.125.182.LLLL.0

500 500 500 500

TRE.RSP.70.110. LLLL.0.B TRE.RSP.85.135. LLLL.0.B TRE.RSP.100.145.LLLL.0.B TRE.RSP.125.182.LLLL.0.B

– TRCF.RSP.85.135. LLLL.0 TRCF.RSP.100.145.LLLL.0 –

1000 1000 1000 1000

1500 1500 1500 1500

2000 2000 2000 2000

*Standard lengths (extra length from the gliding feed-through - outside the system) - special lengths on request

Please complete the standard lengths (measured from the gliding feed-through) using the robot arm length from axis 3. Example: TRC.RSP.60.087.500.0

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

603

05)-EU-D-IT-FR-3D-580-655 min

triflex R ®

19.06.2015

16:38 Uhr

Seite 604

®

triflex R Series TRC·TRE Accessories RS | Modular retraction system | For TRC·TRE Up to 670 mm retraction path with triflex RS possible ®

Gliding feed-through for a close and parallel guidance to the robotic arm

Modular retraction system triflex RS ®

triflex RS is a retraction system for robots with medium and high payload. With triflex RS, the multidimensionally moving triflex R e-chain is routed in parallel to the robot arm. Integrated spring rods produce a directed pretension, so there is no formation of undesirable loops in the working range of the robot hand. This also allows applications to be implemented in very limited space. triflex RS offers the possibility to realise the energy supply for tools safely and without stressing the cables, thus contributing decisively to minimise downtimes. •Space-saving, due to small interfering contours, closely routed on the robot arm •A system solution proven and tested ten thousand times •Universally applicable •Integrated fibre rods - no external mechanical components such as springs or steel cables required! ®

®

®

Mounting brackets for secure fastening

For TRC and TRE (matching e-chains must be ordered separately) ®

Single module, spacesaving and quickly mounted on robot

End stop for a defined, free movement

®

®

Retraction force through integrated fibre rods

Optional accessories online www.igus.eu/triflexR

Cover - for additional mounting space and extreme movements

Adjustment unit - accurate adjustment of the installation position

Adapter consoles for custom installation option

Axis 6 mounting for triflex R fixing brackets

RSE - cost effective retraction system | For TRC·TRE More information 10. www.igus.eu/triflex-RSE 604 More information

www.igus.eu/triflex-RS

®

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 605

®

triflex R Series TRC·TRE Accessories Dimensions

triflex R ®

RS - R(etraction) S(ystem) TR.RS.40.L

TR.RS.40.R

TR.RS.XX.L

Fixed point

TR.RS.XX.R

Fixed point

Illustration applicable for triflex RS index: 40

Illustration applicable for triflex RS index: 60 / 70 / 85 / 100

®

®

Product range | Modular retraction system RS | For TRC·TRE

ø

RS fixed Index point left

RS fixed point right

Retraction path

A

B

C

D

Weight

max. [mm] 1)

[mm]

[mm]

[mm]

[mm]

[kg]

Retrofit kit Weight cover, optional [kg]

40. 60.

TR.RS.40.L TR.RS.60.L

TR.RS.40.R TR.RS.60.R

460 550

576 900

301 528

95 150

51 65

3,5 8,7

TR.RS.40.COVER 2,3 TR.RS.60.COVER 5,2

70. 85.

TR.RS.70.L TR.RS.85.L

TR.RS.70.R TR.RS.85.R

620 670

900 900

545 565

167 167

65 65

9,2 9,5

TR.RS.70.COVER 5,2 TR.RS.85.COVER 5,2

100.

TR.RS.100.L

TR.RS.100.R

580

938

614

167

108

11,5

TR.RS.100.COVER 5,5

1) These are the maximum values. During normal operation a usage of more than 70% is inadvisable in order to keep a reserve ready. (matching e-chains must be ordered separately) ®

®

Product range | Matching e-chains for RS

ø Index

Part No. TRC closed

Part No. TRE "easy" design

e-chains standard length* [mm]

40. 60.

TRC.RS.40.058. LLLL.0 TRC.RS.60.087. LLLL.0

TRE.RS.40.058. LLLL.0.B TRE.RS.60.087. LLLL.0.B

500 1000 1500 2000 500 1000 1500 2000

70. 85.

TRC.RS.70.110. LLLL.0 TRC.RS.85.135. LLLL.0

TRE.RS.70.110. LLLL.0.B TRE.RS.85.135. LLLL.0.B

500 1000 1500 2000 500 1000 1500 2000

100.

TRC.RS.100.145.LLLL.0

TRE.RS.100.145.LLLL.0.B

500 1000 1500 2000

®

*Standard lengths (extra length from the gliding feed-through - outside the system) - special lengths on request

Please complete the standard lengths (measured from the gliding feed-through) using the robot arm length from axis 3. Example: TRC.RS.60.087.500.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

605

05)-EU-D-IT-FR-3D-580-655 min

triflex R ®

19.06.2015

16:38 Uhr

Seite 606

Series TRC·TRE Accessories Fibre rod modules | Installation kits

Product range - fibre rod modules Part No. fibre rod modules for TRC / TRE

Length approx. [m]

Fibre rod modules for a directional pretension of the e-chain | For TRC·TRE ®

We supply fully assembled fibre rod modules for triflex R e-chain , series TRC and TRE. The integrated fibre rods generate a directional pretension of the e-chain . This system creates a unique choice of combinations for the energy supply system on the end axes of industrial robots. The fibre rod module guides the unsupported e-chain to the front, parallel to the robot arm. ®

TRC.40

TRE.40

TRC.F.40.1000.1.0 TRC.F.40.0900.1.0

TRE.F.40.1000.1.0.B TRE.F.40.0900.1.0.B

1,0 0,9

TRC.F.40.0800.1.0*

TRE.F.40.0800.1.0.B*

0,8

TRC.F.40.0700.1.0

TRE.F.40.0700.1.0.B

0,7

TRC.F.40.0600.1.0 TRC.F.40.0500.1.0 TRC.F.40.0400.1.0 TRC.60

TRE.F.40.0600.1.0.B TRE.F.40.0500.1.0.B TRE.F.40.0400.1.0.B TRE.60

0,6 0,5 0,4

TRC.F.60.1400.1.0 TRC.F.60.1200.1.0

TRE.F.60.1400.1.0.B TRE.F.60.1200.1.0.B

1,4 1,2

TRC.F.60.1000.1.0*

TRE.F.60.1000.1.0.B*

1,0

TRC.F.60.0800.1.0 TRC.F.60.0600.1.0

TRE.F.60.0800.1.0.B TRE.F.60.0600.1.0.B

0,8 0,6

TRC.F.60.0400.1.0

TRE.F.60.0400.1.0.B

0,4

TRC.70 TRC.F.70.1800.1.0

TRE.70 TRE.F.70.1800.1.0.B

1,8

TRC.F.70.1600.1.0 TRC.F.70.1400.1.0 TRC.F.70.1200.1.0* TRC.F.70.1000.1.0 TRC.F.70.0800.1.0

TRE.F.70.1600.1.0.B TRE.F.70.1400.1.0.B TRE.F.70.1200.1.0.B* TRE.F.70.1000.1.0.B TRE.F.70.0800.1.0.B

1,6 1,4 1,2 1,0 0,8

TRC.85 TRC.F.85.2000.1.0 TRC.F.85.1800.1.0

TRE.85 TRE.F.85.2000.1.0.B TRE.F.85.1800.1.0.B

2,0 1,8

TRC.F.85.1600.1.0

TRE.F.85.1600.1.0.B

1,6

TRC.F.85.1400.1.0* TRC.F.85.1200.1.0 TRC.F.85.1000.1.0

TRE.F.85.1400.1.0.B* TRE.F.85.1200.1.0.B TRE.F.85.1000.1.0.B

1,4 1,2 1,0

TRC.F.85.0800.1.0 TRC.100

TRE.F.85.0800.1.0.B TRE.100

0,8

TRC.F.100.2000.1.0 TRC.F.100.1800.1.0 TRC.F.100.1400.1.0* TRC.F.100.1600.1.0 TRC.F.100.1200.1.0 TRC.F.100.1000.1.0 TRC.125

TRE.F.100.2000.1.0.B/.C1) TRE.F.100.1800.1.0.B/.C1) TRE.F.100.1400.1.0.B/.C1* TRE.F.100.1600.1.0.B/.C1 TRE.F.100.1200.1.0.B/.C1 TRE.F.100.1000.1.0.B/.C1 TRE.125

2,0 1,8 1,4 1,6 1,2 1,0

TRC.F.125.2000.1.0 TRC.F.125.1800.1.0* TRC.F.125.1400.1.0 TRC.F.125.1600.1.0

TRE.F.125.2000.1.0 TRE.F.125.1800.1.0* TRE.F.125.1400.1.0 TRE.F.125.1600.1.0

2,0 1,8 1,4 1,6

Index .40 .60 .70

TRC.F.125.1200.1.0 TRC.F.125.1000.1.0

TRE.F.125.1200.1.0 TRE.F.125.1000.1.0

1,2 1,0

.85 .100

®

®

Mo

du le l

en

Stainless steel angle tube with attachment brackets and module retainer. Freely positionable. The energy supply system can be quickly and easily adapted to the new programming sequences of the robot. Sizes 40 / 60 with 2 mounting brackets - with 3 mounting brackets starting at size 70.

B

C

A

D

E

Product range - universal mounting kit Part No.

IP'

A

B

D

E

C

[mm]

[mm]

[mm]

[mm]

[mm]

40 40 75

30 30 80

475 475 875

325 325 575

8,4 8,4 12,5

TR.85.80 75 TR.100.80 75

80 80

875 875

575 575

12,5 12,5

TR.40.80 TR.60.80 TR.70.80

Size index 125 available upon request Request Info

606 More information

www.igus.eu/triflexR

gth

Universal mounting kit | For TRC·TRE

ø

*Recommended length max. fibre rod module 1) For the C-Series please add the appropriate index .C

®

1-800-453-1692 www.aboveboardelectronics.com

05)-EU-D-IT-FR-3D-580-655 min

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Seite 607

Series TRC·TRE·TRCF·TRL·TRLF Accessories

triflex R ®

Protective jackets Standard protective jacket | For TRC·TRE·TRCF·TRL·TRLF

• Base support: fabric • Plastic coating: plastic • Easy to replace via longitudinally positioned velcro fastenings • Elastic sealing strips • Silicon-free • Standard lengths available ex stock • For paint job or sealing applications

ø

Part No. TR.XX.16

Standard lengths*

Index 40.

TR.40.16. YYY

500 1000 1500 2000

60. 70. 85. 100.

TR.60.16. YYY TR.70.16. YYY TR.85.16. YYY TR.100.16.YYY

500 500 500 500

0-

[mm]

1000 1000 1000 1000

1500 1500 1500 1500

2000 2000 2000 2000

125. TR.125.16.YYY 500 1000 1500 2000 YYY - supplement Part No. with the required standard length. Example: TR.60.16.500 *Special lengths upon request

TR.XX.16

Heat shield protective jacket | For TRC·TRE·TRCF·TRL·TRLF

• Made from heat resistant, abrasion resistant Kevlar weave • With aluminium laminate • With zip-closure • Velcro fasteners at the beginning and end • Protects from perspiration and metal spatter briefly up to 540°C • Heavy duty design • Easy to exchange or retrofit • Silicone-free • Asbestos-free • Standard lengths from stock

ø

Part No. TR.XX.18

Standard lengths*

TR.40.18. YYY

500 1000 1500 2000

60. 70. 85.

TR.60.18. YYY TR.70.18. YYY TR.85.18. YYY

500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000

100.

TR.100.18.YYY

500 1000 1500 2000

Index 40.

[mm]

125. TR.125.18.YYY 500 1000 1500 2000 YYY - supplement Part No. with the required standard length. Example: TR.60.18.500 *Special lengths upon request

TR.XX.18

Wear-resistant shield | For TRC·TRE·TRCF·TRL·TRLF

• Black leather material with zip-closure • Velcro fasteners at the beginning and end • Extremely high abrasion resistance • For use in temperatures from -40°C to + 100°C • Silicone-free • Asbestos-free • Standard lengths from stock • Very flexible • Easy to exchange or retrofit

ø Index 40. 60. 70. 85. 100.

0-

Part No. TR.XX.19

Standard lengths* [mm]

TR.40.19. YYY

500 1000 1500 2000

TR.60.19. YYY TR.70.19. YYY TR.85.19. YYY TR.100.19.YYY

500 500 500 500

1000 1000 1000 1000

1500 1500 1500 1500

2000 2000 2000 2000

125. 0- TR.125.19.YYY 500 1000 1500 2000 YYY - supplement Part No. with the required standard length. Example: TR.60.19.500 *Special lengths upon request Request Info

TR.XX.19

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

607

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Seite 608

®

easy triflex Introduction Advantages Split KMA: mounting bracket with integrated strain relief Flexible: lengthening and shortening at any given point Robust: patented "pushbutton-principle"

iF product design award 2000 series easy triflex ®

Simple: easy filling from 2 sides with "easy" design Easy: simply press in cable along the inner or outer radius Customizable: different bend radii and directions can be combined Movable: 3-axis motions in machinery of all kinds

For simple multi-axis applications, easy filling from 2 sides - easy triflex

®

The easy triflex series was developed to allow safe energy supply in multi-dimensional movements. In doing so the flexibility of a hose was combined with the stability of an e-chain and its defined radii. With the easy triflex the installation of cables and hoses is very easy. With flexible crossbars the cables can be simply pushed into the e-chain® from above or below. The unique modular programme allows you to follow very complex movements. For example: combine 1-axis, 2-axis and 3-axis movement links in one e-chain . ®

®

®

®

Typical industries and applications

• Machine tools • •Handling equipment •Material handling •Plastics machinery•Construction Robots machines • Vehicles •Machinery of all kinds • Medical equipment •Office furniture Torsional motion possible

608

More information

UL94-V2 classifications

www.igus.eu/easytriflex

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Seite 609

®

easy triflex Selection table Series

Inner height Bi 1/Bi 2 [mm]

Inner width Bi 3 [mm]

Outer width/ height Ba [mm]

Bend radii R [mm]

Pitch

Page

[mm]

Single-axis movement for multi-axis applications, easy filling from 2 sides

E332.25 E332.32 E332.50 E332.75

13 17 26 38,5

25 32 50 75

34 50 68 96

048 - 200 075 - 250 100 - 250 140 - 300

14,5 25 30 36

612 612 612 612

14,5 25 30 36

613 613 613 613

14,5 25 30 36

614 614 614 614

Double-axis movement with RBR (reverse bend radius) for multi-axis applications, easy filling from 2 sides E332.25 E332.32 E332.50 E332.75

13 17 26 38,5

25 32 50 75

34 50 68 96

048 - 200 075 - 250 100 - 250 140 - 300

Triple-axis movement with RBR (reverse bend radius) for multi-axis applications, easy filling from 2 sides E333.25 E333.32 E333.50 E333.75

13 17 26 38,5

25 32 50 75

34 50 68 96 Request Info

048 - 200 075 - 250 100 - 250 140 - 300 1-800-453-1692

www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

609

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Seite 610

®

easy triflex Technical data Overview Technical data

el a 6

Speed / acceleration

upon request

Material - permitted temperature °C, igumid NB

-40°C – +80°C

Flammability class, igumid NB

VDE 0304 IIC UL94-V2

Order example | Order key and colour options based on series E333 Order example for complete e-chain (1,0 m), colour black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 28 links ®

+ Mounting brackets 1 set mounting bracket with strain relief

E333.75.200/200.0 333.75.12PZ

Order text: 1,0 m E333.75.200/200.0 + 333.75.12PZ

T

E332.75.2.200.0

Order key

Single-axis movement

Series Width index

Series E332 for easy filling from 2 sides with Bi 75 mm inner width and R 200 mm radius, colour black

Bend radius R Standard colour black

T

Order key

= Part No. E332.2.75.200.0

E332.75.2.200/200.0

Series Width index

Double-axis movement

Bend radius R Bend radius RBR Standard colour black

T

Order key

Series E332 for easy filling from 2 sides with Bi 75 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. E332.2.75.200/200.0

E333.75.200/200.0

Series Width index Bend radius R Bend radius RBR Standard colour black

Triple-axis movement Seies E333 for easy filling from 2 sides with Bi 75 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. E332.75.200/200.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

610 More information

www.igus.eu/easytriflex

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Seite 611

®

easy triflex Applications

Robots with igus easy triflex e-chains on an assembly line ®

®

®

igus easy triflex e-chains for multi-dimensional movements on a production line ®

®

®

igus easy triflex e-chains also for easy applications - here an aesthetic application ®

®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

611

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Seite 612

34-96

E332 E333

®

easy triflex Series E332 Product range Single-axis movement | "easy"-Design - easy filling from 2 sides

Series E332 | Single-axis movement Bi1/Bi2

Bi3

Ba

R Bend radii

[mm]

[mm]

[mm]

[mm]

E332. 25.2 .R.0 E332. 32.2 .R.0

13 17

25 32

34 50

| 048 | 075 | 100 | 125 | 150 | 175 | 200 | 075 | 100 | 125 | 150 | 200 | 250

E332. 50.2 .R.0 E332. 75.2 .R.0

26 38,5

50 75

68 96

| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300

Easy filling from 2 sides

Pitch

Weight

[mm]

[kg/m]

14,5 25

≈ 0,70

30 36

≈ 1,40

≈ 0,90 ≈ 2,35

Supplement Part No. with required radius R. Example: E332.75.2.200.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Dimensions

Bi 3

Ba

Moving end

pit Jr Itriplvittm,

Ba

Fixed end

.141kAit J '

≤9

048 075 100 125 150 175 200 130 185 235 285 335 385 435

E332.50.2

D K R H D K R

095 195 075 200 130 305 100

125 280 100 250 155 385 125

150 360 125 300 180 465 150

175 440 150 350 205 545 200

200 515 200 450 255 700 250

E332.75.2

H D K R

270 195 435 140

320 220 520 175

375 245 590 200

470 295 750 250

570 345 910 300

H D K

380 450 500 600 700 240 275 300 350 400 550 660 740 900 1060

E332.32.2

≤ 12

≤ 21

≤ 33

E332.25 E332.32 E332.50 E332.75

R H

E332.25.2

Bi 1

H - Ba

E

T R

H

411111

Bi 2

S S/2

D

612 More information

225 250 595 675 250 550 305 865

www.igus.eu/E332

Series E332.25.2.

Series E332.32.2.

Ba [mm] T [mm/link] E [mm] Links/m Chain length

Ba [mm] T [mm/link] E [mm] Links/m Chain length

34 14,5 10 69 (1000,5 mm) S/ + K 2

50 25 20 40 (1000 mm) S/ + K 2

Series E332.50.2.

Series E332.75.2.

Ba [mm] T [mm/link]

Ba [mm] T [mm/link]

68 30 25

E [mm] Links/m 34 (1020 mm) Chain length S/2 + K

www.igus.eu/E333

96 36 25

E [mm] Links/m 28 (1008 mm) Chain length S/2 + K

05)-EU-D-IT-FR-3D-580-655 min

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Seite 613

34-96

E332 E333

®

easy triflex Series E332 Product range Double-axis movement | "easy"-Design - easy filling from 2 sides

Series E332 | Double-axis movement | With RBR (reverse bend radius) Easy filling from 2 sides

Bi1/Bi2

Bi3

Ba

R Bend radii

[mm]

[mm]

[mm]

[mm]

13 17

25 32

34 50

| 048 | 075 | 100 | 125 | 150 | 175 | 200 | 075 | 100 | 125 | 150 | 200 | 250

50 75

68 96

| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300

E332.25.2 .R/R.0 E332.32.2 .R/R.0

E332.50.2 .R/R.0 26 E332.75.2 .R/R.0 38,5

Pitch

Weight

[mm]

[kg/m]

14,5 25

≈ 0,70

30 36

≈ 1,40

≈ 0,90 ≈ 2,35

Supplement Part No. with required radius R. Example: E332.75.2.200/200.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Dimensions

Bi 3

Bi 2

S S/2

D

Ba

Fixed end 1

L•

V, I

≤9

048 075 100 125 150 175 200 130 185 235 285 335 385 435

E332.50.2

D K R H D K R

095 195 075 200 130 305 100

125 280 100 250 155 385 125

150 360 125 300 180 465 150

175 440 150 350 205 545 200

200 515 200 450 255 700 250

E332.75.2

H D K R

270 195 435 140

320 220 520 175

375 245 590 200

470 295 750 250

570 345 910 300

H D K

380 450 500 600 700 240 275 300 350 400 550 660 740 900 1060

E332.32.2

≤ 12

≤ 21

≤ 33

E332.25 E332.32 E332.50 E332.75

R H

E332.25.2

Bi 1

H - Ba

E

T R

H

Ba

Moving end

225 250 595 675 250 550 305 865

Series E332.25.2.

Series E332.32.2.

Ba [mm] T [mm/link] E [mm] Links/m Chain length

Ba [mm] T [mm/link] E [mm] Links/m Chain length

34 14,5 10 69 (1000,5 mm) S/ + K 2

50 25 20 40 (1000 mm) S/ + K 2

Series E332.50.2.

Series E332.75.2.

Ba [mm] T [mm/link]

Ba [mm] T [mm/link]

68 30 25

E [mm] Links/m 34 (1020 mm) Chain length S/2 + K

96 36 25

E [mm] Links/m 28 (1008 mm) Chain length S/2 + K

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

613

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Seite 614

34-96

E332 E333

®

easy triflex Series E333 Product range Triple-axis movement | "easy"-Design - easy filling from 2 sides

Series E333 | Triple-axis movement | With RBR (reverse bend radius) Bi1/Bi2

Bi3

Ba

R Bend radii

[mm]

[mm]

[mm]

[mm]

E333. 25 .R/R.0 E333. 32 .R/R.0

13 17

25 32

34 50

| 048 | 075 | 100 | 125 | 150 | 175 | 200 | 075 | 100 | 125 | 150 | 200 | 250

E333. 50 .R/R.0 E333. 75 .R/R.0

26 38,5

50 75

68 96

| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300

Easy filling from 2 sides

Pitch

Weight

[mm]

[kg/m]

14,5 25

≈ 0,70

30 36

≈ 1,40

≈ 0,90 ≈ 2,35

The bend radii are doubled in the case of the series E333 ! Supplement Part No. with required radius R. Example: E333.75.200/200.0

Dimensions

Bi 2 Ba

Moving end

Bi 1

The bend radii are doubled in the case of the series E333!

H

R*

E

H - Ba

T

Bi 3

S S/2

D

Ba

Fixed end ≤9

≤ 12

≤ 21

≤ 33

E333.25 E333.32 E333.50 E333.75

R H

048 075 100 125 150 175 200 230 335 435 535 635 735 835

E333.50.

D K R H D K R

145 350 075 350 205 545 100

200 515 100 450 255 700 125

250 675 125 550 305 860 150

300 350 830 990 150 200 650 850 355 455 1020 1300 200 250

E333.75.

H D K R

470 295 750 140

570 345 910 175

670 395 1070 200

870 1070 495 595 1380 1690 250 300

H D K

660 800 900 1100 1300 380 450 500 600 700 990 1210 1400 1700 2000

E333.25.

E333.32.

614 More information

400 450 1150 1300 250 1050 555 1605

www.igus.eu/E332

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Series E333.25

Series E333.32

Ba [mm] T [mm/link] E [mm] Links/m Chain length

Ba [mm] T [mm/link] E [mm] Links/m Chain length

34 14,5 10 69 (1000,5 mm) S/ + K 2

50 25 20 40 (1000 mm) S/ + K 2

Series E333.50

Series E333.75

Ba [mm] T [mm/link]

Ba [mm] T [mm/link]

68 30 25

E [mm] Links/m 34 (1020 mm) Chain length S/2 + K

www.igus.eu/E333

96 36 25

E [mm] Links/m 28 (1008 mm) Chain length S/2 + K

05)-EU-D-IT-FR-3D-580-655 min

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Seite 615

E332 E333

®

easy triflex Series E332·E333 Accessories KMA mounting brackets | Attachment on all sides | One side pivoting Moving end 333...1PZ(B)

Fixed end 333...2PZ(B)

E

E

A D

D A

8

K

10

19° 19°

B

B C

C

KMA, one side pivoting Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

A

B

C

D

E

F

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

Number of teeth

25.2 / 25.

– 333.25.12PZ 43 7 22 52 4,5 333.32.12PZB 333.32.12PZ 66 15 46 82 6,5 15 32.2 / 32. 50.2 / 50. 333.50.12PZB 333.50.12PZ 84 15 50 100 6,5 15 75.2 / 75. 333.75.12PZB 333.75.12PZ 109 15 55 125 6,5 15 Note series E333: the mounting brackets are only available for e-chains with even number of chain links!

3 5 7

®

Part No. structure 333.75.12PZBA

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

A…must be indicated on preassembled configurations With assembled strain relief tiewrap plates

III

Full set = 12 Mounting brackets for selected e-chain type ®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are availablefrom stock. The complete chainfix range with order options from page 656

A

.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

615

05)-EU-D-IT-FR-3D-580-655 min

E332 E333

19.06.2015

16:38 Uhr

Seite 616

®

easy triflex Series E332·E333 Accessories Mounting brackets, flange steel | Pivoting

Fixed end 330...2

Moving end 330...1

Frontal view of flange steel F

G

T

30° 30°

A

L

M

C

10° 10°

E

E

Flange steel | Pivoting Width Index

Part No. full set

25.2 / 25.

330.25.12 330.32.12

32.2 / 32. 50.2 / 50. 75.2 / 75.

A

M

C

L

T

E

F

G

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

44 66

55 84

29 44

55 88

1,5 2

10,5 20

6,5 7

9 9

330.50.12 84 102 62 106 2 25 7 330.75.12 109 127 90 131 2 25 7 Note series E333: the mounting brackets are only available for e-chains with even number of chain links!

9 9

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

M.

Part No. structure 330. 75. 12 Full set = 12

Front attachment option using steel flange mounting brackets.

‘94tEMEME

Width Mounting brackets for selected e-chain type ®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

616 More information

www.igus.eu/E332

www.igus.eu/E333

05)-EU-D-IT-FR-3D-580-655 min

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16:38 Uhr

Seite 617

E332 E333

®

easy triflex Series E332·E333 Accessories Mounting brackets, angled, steel | Pivoting Fixed end

Moving end 338...1

A H

I A

F

338...2

B

J

90°

D

70°

G

E C

5°

Angled steel bracket | Pivoting Width Index

Part No. full set

A

B

C

D

E

F

G

H

I

J

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

25.2 / 25.

338.25.12 338.32.12

17 24

6,25 5,5

28 47

6 8

16 24

14 20

5,5 7

33,8 49

31 45

8,5 11

338.50.12 42 5,5 77 12 35 24 9 67 62 338.75.12 65 5,5 77 12 35 24 9 95 90 Note series E333: the mounting brackets are only available for e-chains with even number of chain links!

15 15

32.2 / 32. 50.2 / 50. 75.2 / 75.

®

"Ma 4.MEMENIN

401.1a

Part No. structure 338. 75. 12

Oracw

hl NitmEmomm.

Full set = 12

iMEMERil

Width

Possible installation orientations for assembled mounting brackets.

Mounting brackets for selected e-chain type ®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

617

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Seite 618

®

triflex Introduction Advantages Universal: KMA, flanged and angled mounting brackets available Customizable: combinations of varying bend radii and moving axes Protection: completely enclosed protection against dirt and chips Modular: combination of triple axis fully enclosed Series and snap open series possible Variation: series 352 and 353 snap-open, 50 mm cross-section Effective: cost effective design for complex movements

01: iF product design award

II

1992 igus series triflex ®

®

pro-duct design award

Flexible: lengthening and shortening at any given point

•

Enclosed for simple multi-axis applications - triflex ®

triflex - e-chain for multi-axis motion. The triflex series was developed to allow safe energy supply in the case of multi-dimensional movements. In doing so the flexibility of a hose was combined with the strength of an e-chain and its defined radii. The unique modular programme allows you to follow very complex movements. For example: combine 1-axis, 2-axis and 3-axis movement links in one e-chain . ®

®

®

®

®

Typical industries and applications

•Machine tools•Robots•Handling equipment•Material handling•Plastics machinery•Construction machines • Vehicles • Machinery of all kinds • Medical equipment ii Office furniture Torsional motion possible

618

More information

www.igus.eu/Triflex

05)-EU-D-IT-FR-3D-580-655 min

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16:38 Uhr

Seite 619

®

triflex Selection table Series

Inner width/height Bi [mm]

Outer width/height Ba [mm]

Bend radii R [mm]

Pitch

Page

[mm]

Single-axis movement Series 332 fully enclosed protection against dirt and chips. *Series 352 snap-open

332.16 332.32 332.50 332.75 352.50*

16 32 50 75 50

26 50 68 96 68

-%teN 332.16 332.32 332.50 332.75 352.50*

16 32 50 75 50

038 - 100 075 - 250 100 - 250 140 - 300 100 - 250

13,3 25 30 36 30

622 622 622 622 622

13,3 25 30 36 30

624 624 624 624 624

13,3 25 30 36 30

625 625 625 625 625

Double-axis movement with RBR (reverse bend radius) Series 332 fully enclosed protection against dirt and chips. *Series 352 snap-open

26 50 68 96 68

038 - 100 075 - 250 100 - 250 140 - 300 100 - 250

Triple-axis movement

migAs• 333.16 333.32 333.50 333.75 353.50*

16 32 50 75 50

with RBR (reverse bend radius) Series 333 fully enclosed protection against dirt and chips. *Series 353 snap-open

26 50 68 96 68

Request Info

038 - 100 075 - 250 100 - 250 140 - 300 100 - 250

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

619

05)-EU-D-IT-FR-3D-580-655 min

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Seite 620

®

triflex Technical data Overview Technical data

G A 6

Speed / acceleration

upon request

Material - permitted temperature °C, igumid G

-40°C – +120°C

Flammability class, igumid G

VDE 0304 IIC UL94-HB

Order example | Order key and colour options based on series 332 Order example for complete e-chain (1,0 m), colour black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 28 links ®

332.75.200/200.0

+ Mounting brackets 1 set mounting bracket with strain relief

333.75.12PZ

+ Interior separation with 2 separators assembled every 2nd link

351

Order text: 1,0 m 333.75.200/200.0 + 333.75.12PZ + 351

Order key

332.75.200.0 352.50.200.0

Series Width index

Single-axis movement Series 332 fully enclosed with Bi 75 mm inner width and R 200 mm radius, colour black = Part No. 332.75.200.0 Series 352 snap-open with Bi 50 mm inner width and R 200 mm radius, colour black = Part No. 352.50.200.0

Bend radius R Standard colour black

Order key

332.75.200/200.0 352.75.200/200.0

Bend radius R Bend radius RBR Standard colour black

Order key

Series 332 fully enclosed with Bi 75 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. 332.75.200/200.0 Series 352 snap-open with Bi 50 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. 352.50.200/200.0

Series Width index

T

Double-axis movement

333.75.200/200.0 353.75.200/200.0

Series Width index Bend radius R

Triple-axis movement Series 333 fully enclosed with Bi 75 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. 333.75.200/200.0 Series 353 snap-open with Bi 50 mm inner width and R 200 mm radius, RBR 200 mm, colour black = Part No. 353.50.200/200.0

Bend radius RBR Standard colour black

Request Info

620 More information

www.igus.eu/triflex

1-800-453-1692 www.aboveboardelectronics.com

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 621

®

triflex Applications

Various triflex e-tubes on the inside of a machining center ®

igus triflex for 3 movement directions combined with triflex for 1 movement direction ®

®

®

igus triflex 332 as unsupported link from machines to control desk ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

621

05)-EU-D-IT-FR-3D-580-655 min

332 352

19.06.2015

16:38 Uhr

Seite 622

®

triflex Series 332·352 Product range

EU 16-75

Single-axis movement | 332 fully enclosed | 352 snap-open

Series 332 | 352 | Single-axis movement Series 332 fully enclosed

Series 352 snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

332. 16 .R.0 332. 32 .R.0

– –

16 32

26 50

| 038 | 048 | 075 | 100 | 075 | 100 | 125 | 150 | 200 | 250

50 75

68 96

| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300

332. 50 .R.0 332. 75 .R.0

352. 50 .R.0 –

Pitch

Weight

[mm]

[kg/m]

13,3 25

0,33

30 36

1,40

0,90

2,35

Supplement Part No. with required radius R. Example: 332.75.200.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Dimensions

Ba Bi S S/2

T ttes.

11

E

R

Fixed end

.11,Ait pit Jr 4triplyttam, R H

038 048 075 100 105 125 180 230

332.50/352.50

D K R H D K R

070 200 075 200 130 305 100

080 230 100 250 155 385 125

105 315 125 300 180 465 150

130 400 150 350 205 545 200

200 450 255 700 250

332.75

H D K R

270 195 435 140

320 220 520 175

375 245 590 200

470 295 750 250

570 345 910 300

H D K

380 450 500 600 700 240 275 300 350 400 550 660 740 900 1060

332.16

332.32

622 More information

≤ 14 mm

Ba

,

≤ 67 ≤ 45 ≤ 28

7

Moving end

H - Ba

411141

H

D

332.16 332.32 332./352.50 332.75

www.igus.eu/332

250 550 305 865

Series 332.16

Series 332.32

Ba [mm] T [mm/link] E [mm] Links/m Chain length

Ba [mm] T [mm/link] E [mm] Links/m Chain length

26 13,3 10 76 (1011 mm) S/ + K 2

50 25 20 40 (1000 mm) S/ + K 2

Series 332.50/352.50 Series 332.75 Ba [mm] T [mm/link]

68 30 25

E [mm] Links/m 34 (1020 mm) Chain length S/2 + K

www.igus.eu/352

Ba [mm] T [mm/link]

96 36 25

E [mm] Links/m 28 (1008 mm) Chain length S/2 + K

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 623

332 352

®

triflex Series 332·352 Dimensions Unsupported applications | Short travels - for single axis only!

Fill weight [kg/m]

Unsupported length 332.32

Fill weight [kg/m]

Unsupported length 332.16 1.00

0.75

0.50

2.0

1.5

1.0

FLB FLB

0.25

FLG

0.5

FLG 0

0

0.25

0.50

0.75

1.00

0

0.50

1.00

1.50

2.00

Unsupported length FLG / FLB [m] Length of travel S [m]

0

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

Unsupported length 332.75 Fill weight [kg/m]

Fill weight [kg/m]

Unsupported length 332.50/352.50

0

2.0

1.5

2.0

FLB

1.5

FLB FLG

1.0

1.0

FLG 0.5

0.5

0

0

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

0

0

0.5

1.0

1.5

2.0

0

1.0

2.0

3.0

4.0

Unsupported length FLG / FLB [m] Length of travel S [m]

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

623

05)-EU-D-IT-FR-3D-580-655 min

333 353

19.06.2015

16:38 Uhr

Seite 624

®

triflex Series 332·352 Product range

EU 16-75

Double-axis movement | 332 fully enclosed | 352 snap-open

Series 332 | 352 | Double-axis movement | With RBR (reverse bend radius) Series 332 fully enclosed

Series 352 snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

332. 16.R/R.0 332. 32.R/R.0

-

16 32

26 50

| 038 | 048 | 075 | 100 | 075 | 100 | 125 | 150 | 200 | 250

50 75

68 96

| 100 | 125 | 150 | 200 | 250 | 140 | 175 | 200 | 250 | 300

332. 50.R/R.0 352. 50.R/R.0 332. 75.R/R.0 -

Pitch

Weight

[mm]

[kg/m]

13,3 25

0,33

30 36

1,40

0,90

2,35

Supplement Part No. with required radius R Example: 332.75.200/200.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Dimensions

Ba Bi S S/2

D

Iry r sine r R H

038 048 075 100 105 125 180 230

332.50/352.50

D K R H D K R

070 200 075 200 130 305 100

080 230 100 250 155 385 125

105 315 125 300 180 465 150

130 400 150 350 205 545 200

200 450 255 700 250

332.75

H D K R

270 195 435 140

320 220 520 175

375 245 590 200

470 295 750 250

570 345 910 300

H D K

380 450 500 600 700 240 275 300 350 400 550 660 740 900 1060

332.16

332.32

≤ 14 mm

Ba

.fipt Impaki1411 21411141e1111

H

H - Ba

E

Fixed end

'Akvi

≤ 67 ≤ 45 ≤ 28

Moving end

IVII- 161 414111 41:-40 T .47 R 4

332.16 332.32 332./352.50 332.75

250 550 305 865

Series 332.16

Series 332.32

Ba [mm] T [mm/link] E [mm] Links/m Chain length

Ba [mm] T [mm/link] E [mm] Links/m Chain length

26 13,3 10 76 (1011 mm) S/ + K 2

50 25 20 40 (1000 mm) S/ + K 2

Series 332.50/352.50 Series 332.75 Ba [mm] T [mm/link]

68 30 25

E [mm] Links/m 34 (1020 mm) Chain length S/2 + K

Ba [mm] T [mm/link]

96 36 25

E [mm] Links/m 28 (1008 mm) Chain length S/2 + K

624 More information www.igus.eu/332 www.igus.eu/333 www.igus.eu/352 www.igus.eu/353

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 625

®

triflex Series 333 ·353 Product range

333 353

EU 16-75

Triple-axis movement | 333 fully enclosed | 353 snap-open

Series 333 | 353 | Triple-axis movement | With RBR (reverse bend radius) Series 332 fully enclosed

Series 353 snap-open

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

333. 16 .R/R.0 333. 32 .R/R.0

-

16 32

26 50

| 038 | 048 | 075 | 100 | 075 | 100 | 125 | 150 | 200 | 250

333. 50 .R/R.0 353. 50 .R/R.0 50 68 | 100 | 125 | 150 | 200 | 250 333. 75 .R/R.0 75 96 | 140 | 175 | 200 | 250 | 300 The bend radii are doubled in the case of the series 333/353! Supplement Part No. with required radius R Example: 333.75.200/200.0

Dimensions

[kg/m]

13,3 25

0,33

30 36

1,40

0,90

2,35

≤ 67 ≤ 45 ≤ 28

Moving end

The bend radii are doubled in the

R* case of the series 333/353!

H

E

H - Ba

T

Weight

[mm]

Ba Bi

S S/2

D

Pitch

≤ 14 mm

Ba

Fixed end

-14 1414R H

038 048 075 100 180 220 330 430

333.50./353.50.

D K R H D K R

105 320 075 350 205 545 100

125 380 100 450 255 700 125

180 550 125 550 305 860 150

230 710 150 650 355 1020 200

200 850 455 1300 250

333.75.

H D K R

470 295 750 140

570 345 910 175

670 395 1070 200

870 495 1380 250

1070 595 1690 300

H D K

660 800 900 1100 1300 380 450 500 600 700 990 1210 1400 1700 2000

333.16.

333.32.

Request Info

333.16 333.32 333./353.50 333.75

250 1050 555 1605

Series 333.16

Series 333.32

Ba [mm] T [mm/link] E [mm] Links/m Chain length

Ba [mm] T [mm/link] E [mm] Links/m Chain length

26 13,3 10 76 (1011 mm) S/ + K 2

50 25 20 40 (1000 mm) S/ + K 2

Series 333.50/353.50 Series 333.75 Ba [mm] T [mm/link]

68 30 25

E [mm] Links/m 34 (1020 mm) Chain length S/2 + K

Ba [mm] T [mm/link]

96 36 25

E [mm] Links/m 28 (1008 mm) Chain length S/2 + K

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

625

05)-EU-D-IT-FR-3D-580-655 min

332 333 352 353

19.06.2015

16:38 Uhr

Seite 626

®

triflex Series 332·333·352·353 Accessories KMA mounting brackets | Attachment on all sides | One side pivoting

Moving end 333...1PZ(B)

Fixed end 333...2PZ(B)

E

E

A D

D A

8

K

10

19° 19°

B

B C

C

KMA, one side pivoting Width Index

Part No. full set with tiewrap plates

Part No. full set without tiewrap plates

32.

333.32.12PZB 333.50.12PZB 333.75.12PZB

50. 75.

A

B

C

D

E

K

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

Number of teeth

333.32.12PZ 333.50.12PZ

66 84

15 15

46 50

82 100

6,5 6,5

15 15

3 5

333.75.12PZ

109

15

55

125

6,5

15

7

Note series 333: the mounting brackets are only available for e-chains with even number of chain links! ®

Part No. structure 333.75. 12 PZBA

A

The attachment orientations are set automatically in the choice of the KMA mounting bracket. For the preassembled mode please add index A.

A…must be indicated on preassembled configurations With assembled strain relief tiewrap plates

il l

Full set = 12 Mounting brackets for selected e-chain type ®

IN

.

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

626 More information www.igus.eu/332 www.igus.eu/333 www.igus.eu/352 www.igus.eu/353

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 627

332 333 352 353

®

triflex Series 332·333·352·353 Accessories Mounting brackets, flange steel | Pivoting Fixed end 330...2

Moving end 330...1

Frontal view of flange steel F

G

T

30° 30°

A

L

M

C

10° 10°

E

E

Flange steel, pivoting Width Index

Part No. full set

16.

330.16.12 330.32.12

32. 50. 75.

A

M

C

L

T

E

F

G

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

35 66

53 84

21 44

57 88

1 2

10 20

4,5 7

6 9

330.50.12 84 102 62 106 2 25 7 330.75.12 109 127 90 131 2 25 7 Note series 333: the mounting brackets are only available for e-chains with even number of chain links!

9 9

®

Part No. structure 330. 75. 12

Full set = 12

Front attachment option using steel flange mounting brackets.

Width Mounting brackets for selected e-chain type ®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

627

05)-EU-D-IT-FR-3D-580-655 min

332 333 352 353

19.06.2015

16:38 Uhr

Seite 628

®

triflex Series 332·333·352·353 Accessories Mounting brackets, angled, steel | Pivoting

Fixed end

Moving end 338...1

A H

I A

F

338...2

B

J

90°

D

70°

G

E C

5°

Angled steel bracket | Pivoting Width Index

Part No. full set

A

B

C

D

E

F

G

H

I

J

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

16.

338.16.12 12 3 25 5 10 11 4,5 25 23 338.32.12 24 5,5 47 8 24 20 7 49 45 32. 50. 338.50.12 42 5,5 77 12 35 24 9 67 62 75. 338.75.12 65 5,5 77 12 35 24 9 95 90 Note series 333: the mounting brackets are only available for e-chains with even number of chain links!

6 11 15 15

®

Olowa" 'MEMEtis

"MOON

4giacri

"ma.

hl 11,1 NitmEmmi. Wit:Mormompo Nittmazzow

Part No. structure 338. 75. 12 Full set = 12 Width

Possible installation orientations for assembled mounting brackets.

Mounting brackets for selected e-chain type ®

Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info

1-800-453-1692 www.aboveboardelectronics.com

628 More information www.igus.eu/332 www.igus.eu/333 www.igus.eu/352 www.igus.eu/353

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 629

®

triflex Series 332·333·352·353 Accessories

333

75

50

32

Interior separation

351

As standard separators are assembled every

IML 36,8 32

2

8

2

53,6 50

8

376

e-chain link. ®

Vertical separators

332.32/333.32

Modular separators are available as interior separation for the igus triflex system. They can be used for both vertical ®

332

unassembled assembled

333

332.50/333.50/ 352.50/353.50

III III' 3

2nd

332 333 352 353

350 351

unassembled assembled

®

and horizontal subdivision. If the separators are assembled every other link and turned 90°, the e-tube can be subdivided into four segments. We recommend ordering the e-tube preassembled, as subsequent assembly of separators is only possible after dismantling the e-tube. Please note that assembled separators have a different part number than unassembled separators.

78,8 75

332.75/333.75

18

unassembled assembled

375 376

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

629

05)-EU-D-IT-FR-3D-580-655 min

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16:38 Uhr

Seite 630

®

twisterchain Introduction Advantages Circular and spiral movements up to 540° possible

Cable-friendly, smooth interior

Crossbars snap-open along inner radius

Modular, variable width, height and radius

Stronger: more fill weight possible due to intermediate link

Highly dynamic and smoother running (Type 01 guide trough)

Tougher, quieter, for higher loads. Circular and spiral movements up to 540° Higher loads and smoother running - igus 2nd generation of twisterchain circular e-chains significantly improved smoothness, strength and strength. The twisterchain has a modular construction for width, height and radius and therefore provides very flexible use in applications where rotating movements up to 540° are required. Stronger due to intermediate link - more fill weight possible 25% less weight than existing twisterchain Rotary speeds up to 1 m/s and more, rotary/spiral movements up to 540° Highly dynamic and smoother running (with the Type 01 guide trough ) Cable-friendly, smooth interior Crossbars snap-open along inner radius Over 1 million cycles tested successfully in the igus laboratory (03/2010) ®

®

®

®

®

®

Typical industries and applications Robots, handling machines Packaging machines Circular movements up to 540° possible (with special attachments)

630

More information

Glass machines

General mechanical engineering

UL94-V0 classifications upon request

www.igus.eu/twisterchain

05)-EU-D-IT-FR-3D-580-655 min

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16:38 Uhr

Seite 631

®

twisterchain Introduction min. 80 mm

External limitation

X2 IR

Machine

AR

α X1

min. 25 mm

twisterchain definition ®

U pper lim Upper

In the case of machine elements which both move to the left and to the right following a circular path, the rotation angle can be determined by adding the two angles!

itation limitene

R

T

H

AR T

HF

IR

Fixed end

K

AR = outer radius, e-chain IR = inner radius, e-chain R = bend radius

® ®

X1 = inner machine construction space X2 = outer machine construction space T = pitch

HF = height incl. 50 mm clearance H = nominal clearance height K = add-on for bend radius

hi = inner height e-chain ha = outer height e-chain α = rotation angle

® ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

631

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 632

®

twisterchain Selection table Series

Inner height hi [mm]

2208.* TC32 TC42 TC56

28 32 42 56

Inner width Bi [mm]

Outer width Ba [mm]

Outer height

52,5 - 112,5 80 - 140 87,5 - 150 108,5 - 171 87,5 - 200 110,5 - 223 125 - 200 155 - 230

Bend radii R [mm]

Circular radii AR [mm]

Page

[mm]

42 54 64 84

055 - 150 100 - 250 100 - 250 150 - 400

300 400 - 600 400 - 850 650 - 850

634 636 638 640

*twisterchain classic (1st generation), openable from both sides ®

®

twisterchain

for circular movements up to 540°, crossbars removable along the inner and outer radius

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

Quickly generate complete twisterchain models with guide trough and accessories www.igus-cad.com Prepare 3D-models with only the input of chosen e-chain radius and installation area Free positioning of the e-chain moving end along the travel path Optional generation of twisterchain as single part or with guide trough and base support Fast download of the CAD files without registration CAD models in 11 different 3D CAD formats and 8 different 2D CAD formats ®

®

®

632 More information

www.igus.eu/twisterchain

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 633

®

twisterchain Technical data Order key Technical data

El U A

Speed / acceleration

upon request

Material - permitted temperature °C, igumid G

-40°C – +120°C

Flammability class, igumid G

VDE 0304 IIC UL94-HB

Order example | Order key and colour options based on series TC56

0

Order example for complete e-chain (1,0 m), colour black, with mounting brackets: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 11 links ®

+ Mounting brackets 1 set

TC56.12.250/650.0 TC5600.34.VS.E

Order text: 1,0 m TC32.12.250/650.0 + TC5600.34.VS.E

T

Order key

TC56.12.250/650.0

Series Inner height

TC56.12.250/650.0 = e-chain snap-open along inner radius from both sides ®

Width index (depends on Bi) Bend radius R Outer radius AR

Bi 125 mm inner width, R 250 mm bend radius / AR 650 mm outer radius, colour black

Standard colour black Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

633

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 634

I

®

I

twisterchain classic* Series 2208 Product range

2208

0 28

Series 2208 | Crossbars removable along the inner and outer radius R 055

R 063

R 075

R 100

R 125

R 150

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

Bi

Ba

AR

IR

[mm]

[mm]

[mm]

[mm]

Weight [kg/m]

2208... .052.055/300.0 .052.063/300.0 .052.075/300 .0 .052.100/300.0 .052.125/300.0 .052.150/300.0

52,5

80

300

227

≈ 1,20

2208... –

–

.062.075/300 .0 .062.100/300.0 .062.125/300.0 .062.150/300.0

62,5

90

300

217

≈ 1,24

2208... –

–

–

.074.100/300.0 .074.125/300.0 .074.150/300.0

74,5

102

300

205

≈ 1,29

2208... –

–

–

.087.100/300.0 .087.125/300.0 .087.150/300.0

87,5

115

300

192

≈ 1,35

2208... –

–

–

.112.125/300.0 .112.150/300.0 112,5

140

300

167

≈ 1,46

*twisterchain classic (1st generation) ®

R K

055 265

063 290

075 330

100 410

125 485

150 565

Pitch T Links/m

= 44 mm/link = 23 (1012 mm)

Combined spiral and rotary movement - igus twisterchain classic (1st generation) ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

634 More information

www.igus.eu/2208

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 635

®

twisterchain classic* Series 2208 Dimensions

02

2208

648

Ba Bi

28

≤25 mm

42

Dimensioning

Fixed end

®

28

14

2,5

14

twisterchain classic* Series 2208 Interior separation

28.1.1

215.09

2310.X

28.2.1

For this series the interior separation elements of series E4.28 may be used (except side-plates) from page 406

0

AR = outer radius, e-chain IR = inner radius, e-chain

® ®

Ba = outer width, e-chain Bi = inner width, e-chain

®

®

R = bend radius, e-chain K = add-on for bend radius ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

635

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

®

16:38 Uhr

1

Seite 636

1

0

twisterchain Series TC32 Product range

TC32

32

Circular and spiral movements up to 540° possible Series TC32 | Crossbars removable along the inner and outer radius AR

Bi

Ba

X2

X1

[mm]

[mm]

[mm]

[mm]

[mm]

R 100 [mm] TC32...

R 125 [mm] TC32...

R 150 [mm] TC32...

R 175 [mm] TC32...

R 200 [mm] TC32...

R 250 [mm] TC32...

Weight [kg/m]

400

87,5

108,5

480

270

087.100/400

087.125/400

087.150/400

087.175/400

087.200/400

087.250/400

≈ 1,82

400

100

121

480

250

–

–

10. 150/400

10. 175/400

10. 200/400

10. 250/400

≈ 1,90

400

108

129

480

250

–

–

–

11. 175/400

11. 200/400

11. 250/400

≈ 1,95

400

125

146

480

220

–

–

–

12. 175/400

12. 200/400

12. 250/400

≈ 2,05

400

137,5

158,5

480

210

–

–

–

–

–

137.250/400

≈ 2,13

400

150

171

480

200

–

–

–

–

–

15. 250/400

≈ 2,21

500

100

121

580

350

.10. 100/500

10. 125/500

10. 150/500

10. 175/500

10. 200/500

10. 250/500

≈ 1,90

500

108

129

580

350

–

11. 125/500

11. 150/500

11. 175/500

11. 200/500

11. 250/500

≈ 1,95

500

125

146

580

320

–

12. 125/500

12. 150/500

12. 175/500

12. 200/500

12. 250/500

≈ 2,05

500

137,5

158,5

580

310

–

–

137.150/500

137.175/500

137.200/500

137.250/500

≈ 2,13

500

150

171

580

300

–

–

15. 150/500

15. 175/500

15. 200/500

15. 250/500

≈ 2,21

600

108

129

680

450

.11. 100/600

11. 125/600

11. 150/600

–

–

–

≈ 1,95

600

125

146

680

420

–

12. 125/600

12. 150/600

12. 175/600

12. 200/600

12. 250/600

≈ 2,05

600

137,5

158,5

680

410

–

137.125/600

137.150/600

137.175/600

137.200/600

137.250/600

≈ 2,13

600

150

171

680

400

–

–

15. 150/600

15. 175/600

15. 200/600

15. 250/600

≈ 2,21

R H +20 0 K

100 254 465

125 304 550

150 354 620

175 404 700

200 454 780

250 554 940

Pitch T Links/m

= 56 mm/link = 18 (1008 mm)

twisterchain 2nd generation - over 1 million cycles tested successfully in the igus laboratory (03/2010) ®

®

Request Info

636 More information

www.igus.eu/TC32

1-800-453-1692 www.aboveboardelectronics.com

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 637

01

®

twisterchain Series TC32 Dimensions

TC32

644

Dimension A1 depending on outer radius AR [mm]

R 100 A1 [mm]

R 125 A1 [mm]

R 150 A1 [mm]

R 175 A1 [mm]

R 200 A1 [mm]

R 250 A1 [mm]

400

51

51

52

53

53

58

500 600

65 79

65 80

66 81

67 81

69 82

71 85

AR

Note: outer radius AR (see drawing) determines dimension A1!

Dimension A1 always with tolerance of ± 2,5 mm

Dimensioning

The cable-optimised intermediate link increases the strength of twisterchain

Ba Bi

®

several times. It also serves as interior separaton and divides the

8

filling space into two chambers. Outer radius AR determines

1

≤28 mm

A1

dimension A1.

32

Intermediate link

54

AR

17,5

®

twisterchain Series TC32 Interior separation

16

A1

32

3,4

16

5

Outer radius AR determines dimension A1

Intermediate link

32.1.1

32.3.1

3210.X

32.4.1

32.5.1

For this series the interior separation elements of series E4.32 may be used (except side-plates) from page 411

AR = outer radius R = bend radius

X1 = inner machine construction space X2 = outer machine construction space

Ba = outer width Bi = inner width

Request Info

H = nominal clearance height K = add-on for bend radius

A1 = distance intermediate link T = pitch

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

637

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 638

®

twisterchain Series TC42 Product range

TC42

CI 42

Circular and spiral movements up to 540° possible Series TC42 | Crossbars removable along the inner and outer radius AR

Bi

Ba

X2

X1

[mm]

[mm]

[mm]

[mm]

[mm]

R 100 [mm] TC42...

R 125 [mm] TC42...

R 150 [mm] TC42...

R 175 [mm] TC42...

R 200 [mm] TC42...

R 250 [mm] TC42...

400 400 400 400 400 400 400 400 400 500 500 500 500 500 500 500 500 500 500 600 600 600 600 600 600 600 600 600 650 650 650 650 650 650 650 650 750 750 750 750 750 750 750 850 850 850 850 850 850

87,5 100 108 125 137,5 150 162,5 168 175 100 108 125 137,5 150 162,5 168 175 187,5 200 108 125 137,5 150 162,5 168 175 187,5 200 125 137,5 150 162,5 168 175 187,5 200 137,5 150 162,5 168 175 187,5 200 150 162,5 168 175 187,5 200

110,5 123 131 148 160,5 173 185,5 191 198 123 131 148 160,5 173 185,5 191 198 210,5 223 131 148 160,5 173 185,5 191 198 210,5 223 148 160,5 173 185,5 191 198 210,5 223 160,5 173 185,5 191 198 210,5 223 173 185,5 191 198 210,5 223

480 480 480 480 480 480 480 480 480 580 580 580 580 580 580 580 580 580 580 680 680 680 680 680 680 680 680 680 730 730 730 730 730 730 730 730 830 830 830 830 830 830 830 930 930 930 930 930 930

270 250 250 220 210 200 190 190 180 350 350 320 310 300 290 290 280 280 250 450 420 410 400 390 390 380 380 350 470 460 450 440 430 430 420 400 560 550 540 540 530 520 500 650 640 630 630 620 600

087.100/400 10. 100/400 – – – – – – – 10. 100/500 – – – – – – – – – 11. 100/600 12. 100/600 137.100/600 15. 100/600 – – – – – 12. 100/650 137.100/650 15. 100/650 – – – – – 137.100/750 15. 100/750 – – – – – 15. 100/850 162.100/850 17. 100/850 – – –

087.125/400 10. 125/400 11. 125/400 12. 125/400 137.125/400 – – – – 10. 125/500 11. 125/500 12. 125/500 – – – – – – – 11. 125/600 12. 125/600 137.125/600 15. 125/600 162.125/600 – – – – 12. 125/650 137.125/650 15. 125/650 162.125/650 17. 125/650 – – – 137.125/750 15. 125/750 162.125/750 17. 125/750 18. 125/750 187.125/750 20. 125/750 15. 125/850 162.125/850 17. 125/850 18. 125/850 187.125/850 20. 125/850

087.150/400 10. 150/400 11. 150/400 12. 150/400 137.150/400 – – – – 10. 150/500 11. 150/500 12. 150/500 137.150/500 15. 150/500 162.150/500 – – – – 11. 150/600 12. 150/600 137.150/600 15. 150/600 162.150/600 17. 150/600 18. 150/600 187.150/600 20. 150/600 12. 150/650 137.150/650 15. 150/650 162.150/650 17. 150/650 18. 150/650 187.150/650 20. 150/650 137.150/750 15. 150/750 162.150/750 17. 150/750 18. 150/750 187.150/750 20. 150/750 15. 150/850 162.150/850 17. 150/850 18. 150/850 187.150/850 20. 150/850

087.175/400 10. 175/400 11. 175/400 12. 175/400 137.175/400 15. 175/400 – – – 10. 175/500 11. 175/500 12. 175/500 137.175/500 15. 175/500 162.175/500 17. 175/500 – – – 11. 175/600 12. 175/600 137.175/600 15. 175/600 162.175/600 17. 175/600 18. 175/600 187.175/600 20. 175/600 12. 175/650 137.175/650 15. 175/650 162.175/650 17. 175/650 18. 175/650 187.175/650 20. 175/650 137.175/750 15. 175/750 162.175/750 17. 175/750 18. 175/750 187.175/750 20. 175/750 15. 175/850 162.175/850 17. 175/850 18. 175/850 187.175/850 20. 175/850

087.200/400 10. 200/400 11. 200/400 12. 200/400 137.200/400 15. 200/400 162.200/400 – – 10. 200/500 11. 200/500 12. 200/500 137.200/500 15. 200/500 162.200/500 17. 200/500 18. 200/500 187.200/500 20. 200/500 11. 200/600 12. 200/600 137.200/600 15. 200/600 162.200/600 17. 200/600 18. 200/600 187.200/600 20. 200/600 12. 200/650 137.200/650 15. 200/650 162.200/650 17. 200/650 18. 200/650 187.200/650 20. 200/650 137.200/750 15. 200/750 162.200/750 17. 200/750 18. 200/750 187.200/750 20. 200/750 15. 200/850 162.200/850 17. 200/850 18. 200/850 187.200/850 20. 200/850

087.250/400 10. 250/400 11. 250/400 12. 250/400 137.250/400 15. 250/400 162.250/400 17. 250/400 18. 250/400 10. 250/500 11. 250/500 12. 250/500 137.250/500 15. 250/500 162.250/500 17. 250/500 18. 250/500 187.250/500 20. 250/500 – 12. 250/600 137.250/600 15. 250/600 162.250/600 17. 250/600 18. 250/600 187.250/600 20. 250/600 12. 250/650 137.250/650 15. 250/650 162.250/650 17. 250/650 18. 250/650 187.250/650 20. 250/650 137.250/750 15. 250/750 162.250/750 17. 250/750 18. 250/750 187.250/750 20. 250/750 15. 250/850 162.250/850 17. 250/850 18. 250/850 187.250/850 20. 250/850

R -0 H +25

100 267

125 317

150 367

175 417

200 467

250 567

K

500

650

725

800

875

1050

638 More information

www.igus.eu/TC42

Pitch T Links/m

Weight [kg/m] ≈ 1,97 ≈ 2,03 ≈ 2,07 ≈ 2,16 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,03 ≈ 2,07 ≈ 2,16 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54 ≈ 2,07 ≈ 2,16 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54 ≈ 2,16 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54 ≈ 2,22 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54 ≈ 2,29 ≈ 2,35 ≈ 2,38 ≈ 2,41 ≈ 2,48 ≈ 2,54

= 67 mm/link = 15 (1005 mm) Request Info

1-800-453-1692 www.aboveboardelectronics.com

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 639

01

®

twisterchain Series TC42 Dimensions

TC42

644

Dimension A1 depending on outer radius AR [mm]

R 100 A1 [mm]

R 125 A1 [mm]

R 150 A1 [mm]

R 175 A1 [mm]

R 200 A1 [mm]

R 250 A1 [mm]

400

49

50

51

53

54

58

500 600

64 79

65 79

66 80

67 81

68 82

71 85

650

86

87

87

88

89

92

750

101

101

102

103

104

106

850

116

116

117

118

118

120

for4lit 7,_ii

AR

. %* •

,

Note: outer radius AR (see drawing) determines dimension A1!

Dimension A1 always with tolerance of ± 2,5 mm

Dimensioning

The cable-optimised intermediate link increases the strength of twisterchain

Ba Bi

®

several times. It also serves as interior separaton and divides the

8

filling space into two chambers. Outer radius AR determines

A1

≤38 mm

A1

dimension A1.

42

Intermediate link

64

AR

19,5 .4(

®

twisterchain Series TC42 Interior separation

Intermediate link

21

42

3,4

21

A1

5 7,5 7,5

Outer radius AR determines dimension A1

42.1.1

42.3.1

3210.X

42.4.1

42.5.1

For this series the interior separation elements of series E4.42 may be used (except side-plates) from page 417

AR = outer radius R = bend radius

X1 = inner machine construction space X2 = outer machine construction space

Ba = outer width Bi = inner width

Request Info

H = nominal clearance height K = add-on for bend radius

A1 = distance intermediate link T = pitch

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

639

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 640

®

twisterchain Series TC56 Product range

TC56

0 56

Circular and spiral movements up to 540° possible Series TC56 | Crossbars removable along the inner and outer radius AR

Bi

Ba

X2

X1

[mm]

[mm]

[mm]

[mm]

[mm]

R 150 [mm] TC56...

R 200 [mm] TC56...

R 250 [mm] TC56...

R 300 [mm] TC56...

R 400 [mm] TC56...

Weight [kg/m]

650

125

155

730

470

12. 150/650

12. 200/650

12. 250/650

12. 300/650

–

≈ 3,45

650

137,5

168

730

460

–

13. 200/650

13. 250/650

13. 300/650

13. 400/650

≈ 3,54

650

150

180

730

450

–

–

15. 250/650

15. 300/650

15. 400/650

≈ 3,62

650

162,5

193

730

440

–

–

16. 250/650

16. 300/650

16. 400/650

≈ 3,7

650

175

205

730

430

–

–

–

17. 300/650

17. 400/650

≈ 3,78

650

187,5

218

730

420

–

–

–

18. 300/650

18. 400/650

≈ 3,87

650

200

230

730

400

–

–

–

–

20. 400/650

≈ 3,95

750

137,5

168

830

560

.13. 150/750

.13. 200/750

.13. 250/750

.13. 300/750

–

≈ 3,54

750

150

180

830

550

–

.15. 200/750

.15. 250/750

.15. 300/750

.15. 400/750

≈ 3,62

750

162,5

193

830

540

–

.16. 200/750

.16. 250/750

.16. 300/750

.16. 400/750

≈ 3,7

750

175

205

830

530

–

–

.17. 250/750

.17. 300/750

.17. 400/750

≈ 3,78

750

187,5

218

830

520

–

–

.18. 250/750

.18. 300/750

.18. 400/750

≈ 3,87

750

200

230

830

500

–

–

.20. 250/750

.20. 300/750

.20. 400/750

≈ 3,95

850

150

180

930

650

15. 150/850

15. 200/850

15. 250/850

15. 300/850

15. 400/850

≈ 3,62

850

162,5

193

930

640

16. 150/850

16. 200/850

16. 250/850

16. 300/850

16. 400/850

≈ 3,7

850

175

205

930

630

17. 150/850

17. 200/850

17. 250/850

17. 300/850

17. 400/850

≈ 3,78

850

187,5

218

930

620

–

18. 200/850

18. 250/850

18. 300/850

18. 400/850

≈ 3,87

850

200

230

930

600

–

–

20. 250/850

20. 300/850

20. 400/850

≈ 3,95

R -0 H +25

150 384

200 484

250 584

300 684

400 884

K

750

900

1050

1225

1450

Request Info

1-800-453-1692 www.aboveboardelectronics.com

twisterchain in a Type 01 guide trough for rotary ®

movements on an articulated robot - long service life: more than 1.000.000 cycles tested successfully (issue 04/2009)

640 More information

www.igus.eu/TC56

Pitch T Links/m

= 91 mm/link = 11 (1001 mm)

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 641

01

®

twisterchain Series TC56 Dimensions

TC32

644

Dimension A1 depending on outer radius AR [mm]

R 150 A1 [mm]

R 250 A1 [mm]

R 300 A1 [mm]

R 400 A1 [mm]

650

83

85

88

90

97

750 850

98 113

101 116

102 117

103 118

110 124

AR

Note: outer radius AR (see drawing) determines dimension A1!

Dimension A1 always with tolerance of ± 2,5 mm

Intermediate link

Dimensioning

The cable-optimised intermediate link increases the strength of twisterchain

Ba Bi

®

several times. It also serves as interior separaton and divides the

C

filling space into two chambers. Outer radius AR determines

A1

wi

10

≤50 mm

A1

dimension A1.

56

R 200 A1 [mm]

84

AR

).• 24,5 .4(

®

twisterchain Series TC56 Interior separation

28

56

4,5

Intermediate link

28

14

A1

14

5 Outer radius AR determines dimension A1

56.1.1

56.3.1

521.X

56.4.1

56.5.1

For this series the interior separation elements of series E4.56 may be used (except side-plates) from page 423

AR = outer radius R = bend radius

X1 = inner machine construction space X2 = outer machine construction space

Ba = outer width Bi = inner width

Request Info

H = nominal clearance height K = add-on for bend radius

A1 = distance intermediate link T = pitch

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

641

05)-EU-D-IT-FR-3D-580-655 min

TC32 TC42 TC56

19.06.2015

16:38 Uhr

Seite 642

®

twisterchain Series TC32·TC42·TC56 Accessories Steel mounting bracket for twisterchain (2nd generation) ®

Position 1

Position 2

Steel, one-piece for twisterchain (2nd generation) | Recommended for unsupported and rotatory applications ®

Für Series TC32 TC42

Part No. full set TC3200.34.VS.E TC4200.34.VS.E

Part No. position 1 TC3200.30.VS.E TC4200.30.VS.E

Part No. position 2 TC3200.40.VS.E TC4200.40.VS.E

TC56

TC5600.34.VS.E

TC5600.30.VS.E

TC5600.40.VS.E

•• ••

The guide trough must be mounted at the fixed point of the twisterchain . The following bolted connections are permitted: ®

.

.

Bore Hole: 4 x Ø 6,6 - 7 mm Mounting only with bolts: 4 x bolts M6 Other connection dimensions for mounting

One part for all e-chain widths Electrically conductive ®

Universal use Material: stainless steel 1.4301

Part No. structure TC3200.34.VS.E

IL

Stainless steel (standard) standard: bolted Full set = 34 Mounting brackets for selected e-chain type ®

Note: twisterchain e-chains must always end with an outer side link. At the moving end an outer side link always forms the first e-chain link. Please note when calculating! ®

®

®

1 Alma 2

-`4

3

Single-part order Position 1 TC3200.30.VS.E

4 5 SAMINOCIom

Request Info

Position 2 TC3200.40.VS.E

1-800-453-1692 www.aboveboardelectronics.com

642 More information

www.igus.eu/twisterchain

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:38 Uhr

Seite 643

®

twisterchain classic Series 2208 Accessories

2208

Steel mounting brackets for twisterchain classic (1st generation) ®

Position 1

Position 2

RLK - distance pivot point / outer mounting holes

Steel, one-piece for twisterchain classic (1st generation) | Recommended for unsupported and rotatory applications ®

For

Part No.

Part No.

• • • •

Part No.

Series

full set

position 1

position 2

2208

22080.34.VS.E

22080.30.VS.E

22080.40.VS.E

One part for all e-chain widths Electrically conductive ®

Universal use Material: stainless steel 1.4301

The guide trough must be mounted at the fixed point of the twisterchain , as shown by the drilling template in the illustration. The following bolted connections are permitted:

Part No. structure 22080. 34.VS.E

Bore Hole: 4 x Ø 6,6 - 7 mm Mounting only with bolts: 4 x bolts M6 Other connection dimensions for mounting

IL

®

•

•

Stainless steel

Standard: bolted

Full set = 34 Mounting brackets for selected e-chain type

Note: twisterchain e-chains must always end with an outer side link. At the moving end an outer side link always forms the first e-chain link. Please note when calculating! ®

®

ofsclom

Single-part order Position 1 22080. 30. E

1

2

®

3

'V4bANIMINI°' Request Info

4

®

5

Position 1 22080. 40. E

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

643

05)-EU-D-IT-FR-3D-580-655 min

TC32 TC42 TC56

19.06.2015

16:39 Uhr

Seite 644

®

twisterchain Series TC32·TC42·TC56 Accessories Guide troughs | Type 01 for twisterchain (2nd generation) ®

2nd generation of twisterchain guide troughs save time and costs - increase service life ®

Lower assembly time: save about 66% time Before 6h Today 2h (max) with the twisterchain Type 01 guide trough ®

With the type 01 twisterchain trough, the previously complex adjustment work is reduced. Assembly time is reduced from 6 hours to 2 hours. While reducing noise levels, travel speed and service life can be increased, thanks to an almost all-plastic design. Available for all twisterchain in the previous range. •Suitable for high dynamics, because of the complete guidance of the twisterchain •Much smoother and quieter motion of the twisterchain in the trough due to continuous guidance of upper run •Upper run guided in the polymer trough over the full width •Preassembled delivery possible •Easy adjustment, alignment and handling Request Info 1-800-453-1692 www.aboveboardelectronics.com •Assembly time reduced from 6 hours to 2 hours ®

®

®

®

®

twisterchain Type 01 guide trough options

9XXX.31 Complete troughs

9XXX.32 Upper and lower run trough

9XXX.30 Lower run trough

(with base support, height adjustment

(without base support and height adjustment)

(with attachement angles)

and attachement angles)

Special variant: customer builds base support

Special variant: customer builds upper run trough

Type 02 guide trough for twisterchain classic (1st generation) series 2208 More information page 648 or www.igus.eu/TCtroughclassic ®

644 More information

www.igus.eu/TCtroughnew

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:39 Uhr

Seite 645

®

twisterchain TC32·TC42·TC56 Accessories Guide troughs | Type 01 | Product range

u

TC32 TC42 TC56

01

®

Product range | twisterchain guide troughs Type 01 Part No. Outer radius Series AR [mm]

TC32 / TC42

400

500

600

TC42 / TC56

650

750

Rotation angle from-up to α [°]

Part No. complete trough

Part No. Part No. upper/lower run trough lower run trough

0 - 90° 90° - 180° 180° - 270°

9XXX.31.90 .400/Bi.R 9XXX.31.180.400/Bi.R 9XXX.31.270.400/Bi.R

9XXX.32.90 .400/Bi.R 9XXX.32.180.400/Bi.R 9XXX.32.270.400/Bi.R

9XXX.30.90 .400/Bi.R 9XXX.30.180.400/Bi.R 9XXX.30.270.400/Bi.R

270° - 360° 0 - 90° 90° - 180° 180° - 270° 270° - 360°

9XXX.31.360.400/Bi.R 9XXX.31.90 .500/Bi.R 9XXX.31.180.500/Bi.R 9XXX.31.270.500/Bi.R 9XXX.31.360.500/Bi.R

9XXX.32.360.400/Bi.R 9XXX.32.90 .500/Bi.R 9XXX.32.180.500/Bi.R 9XXX.32.270.500/Bi.R 9XXX.32.360.500/Bi.R

9XXX.30.360.400/Bi.R 9XXX.30.90 .500/Bi.R 9XXX.30.180.500/Bi.R 9XXX.30.270.500/Bi.R 9XXX.30.360.500/Bi.R

0 - 90° 90° - 180° 180° - 270° 270° - 360°

9XXX.31.90 .600/Bi.R 9XXX.31.180.600/Bi.R 9XXX.31.270.600/Bi.R 9XXX.31.360.600/Bi.R

9XXX.32.90 .600/Bi.R 9XXX.32.180.600/Bi.R 9XXX.32.270.600/Bi.R 9XXX.32.360.600/Bi.R

9XXX.30.90 .600/Bi.R 9XXX.30.180.600/Bi.R 9XXX.30.270.600/Bi.R 9XXX.30.360.600/Bi.R

0 - 90° 90° - 180°

9XXX.31.90 .650/Bi.R 9XXX.31.180.650/Bi.R

9XXX.32.90 .650/Bi.R 9XXX.32.180.650/Bi.R

9XXX.30.90 .650/Bi.R 9XXX.30.180.650/Bi.R

180° - 270° 270° - 360° 0 - 90°

9XXX.31.270.650/Bi.R 9XXX.31.360.650/Bi.R 9XXX.31.90 .750/Bi.R 9XXX.31.180.750/Bi.R

9XXX.32.270.650/Bi.R 9XXX.32.360.650/Bi.R 9XXX.32.90 .750/Bi.R 9XXX.32.180.750/Bi.R

9XXX.30.270.650/Bi.R 9XXX.30.360.650/Bi.R 9XXX.30.90 .750/Bi.R 9XXX.30.180.750/Bi.R

90° - 180° 180° - 270° 270° - 360°

9XXX.31.270.750/Bi.R

9XXX.32.270.750/Bi.R

9XXX.30.270.750/Bi.R

9XXX.31.360.750/Bi.R 9XXX.31.90 .850/Bi.R 9XXX.31.180.850/Bi.R 9XXX.31.270.850/Bi.R

9XXX.32.360.750/Bi.R 9XXX.32.90 .850/Bi.R 9XXX.32.180.850/Bi.R 9XXX.32.270.850/Bi.R

9XXX.30.360.750/Bi.R 9XXX.30.90 .850/Bi.R 9XXX.30.180.850/Bi.R 9XXX.30.270.850/Bi.R

270° - 360° 9XXX.31.360.850/Bi.R Supplement Part No. 9XXX with required series (TC32, TC42, TC56), value Bi and required bend radius R 9XXX.31.180.600/06.250

9XXX.32.360.850/Bi.R

9XXX.30.360.850/Bi.R

850

0 - 90° 90° - 180° 180° - 270°

For series 2208 please use guide troughs Type 02

page 648 Request Info

1-800-453-1692 www.aboveboardelectronics.com

9TC32.31.180.600/12.250

■

■■■■■

T

9XXXX.31.180.600/Bi. R

Order key guide trough

R - bend radius, please add appropriate value Bi - width index, please add appropriate value Outer radius e-chain Rotation angle of application (90°, 180°, 270°, 360°) ®

I

Trough version Guide trough of selected series

More order examples Complete trough Lower run trough only Upper and lower run trough without base support

• • •

Part No. 94008.31.180.600/12.250 Part No. 94008.30.180.600/12.250 Part No. 94008.32.180.600/12.250

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

645

05)-EU-D-IT-FR-3D-580-655 min

TC32 TC42 TC56

19.06.2015

16:39 Uhr

Seite 646

®

twisterchain Series TC32·TC42·TC56 Accessories

HF Total trough height

Guide troughs | Type 01 | Dimensions

X1 Inner machine construction space

Min. required construction space of igus

®

X2 Outer machine constr. space

Rotation axis

twisterchain -guide trough system ®

Installation Dimensions | X1 inner machine construction space and X2 outer machine construction space of guide trough AR [mm] X2 mm] TC32

X1 [mm] depending on Bi [mm] 87,5

100

108

125

137,5

150

400

480

270

250

250

220

210

200

500 600

580 680

– –

350 –

350 450

320 420

310 410

300 400

TC42 400 500 600 650

480 580 680 730

87,5 270 – – –

100 250 350 – –

108 250 350 450 –

125 220 320 420 470

137,5 210 310 410 460

150 200 300 400 450

162,5 190 290 390 440

168 190 290 390 440

175 180 280 380 430

187,5 – 280 380 420

200 – 250 350 400

750 850 TC56

830 930

– –

– – –

– – –

– – 125

560 – 137,5

550 650 150

540 640 162,5

540 640 –

530 630 175

520 620 187

500 600 200

650

730

–

–

–

470

460

450

440

–

430

420

400

750 850

830 930

– –

– –

– –

– –

560 –

550 650

540 640

– –

530 630

520 620

500 600

For series 2208 please use guide troughs Type 02

page 648

Construction height | HF depending on bend radius of twisterchain guide trough ®

R [mm] Series

100

125

150

TC32 TC42 TC56

370 380 –

420 430 –

470 480 500

175 200 250 HF Construction height [mm] 520 530 –

570 580 600 Request Info

670 680 700

300

400

– – 800

– – 1000

1-800-453-1692 www.aboveboardelectronics.com

AR = outer radius e-chain IR = inner radius e-chain R = bend radius

®

®

646 More information

X1 = inner machine construction space W1 = angle of lower run X2 = outer machine construction space W2 = angle of upper run HF = total trough height Wtotal = rotation angle of system

www.igus.eu/TCtroughnew

05)-EU-D-IT-FR-3D-580-655 min

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16:39 Uhr

Seite 647

Li

®

twisterchain TC32·TC42·TC56 Accessories

01

Guide troughs | Type 01 | Dimensions

TC32 TC42 TC56

Rotation angle for 360° | W2 angle of upper run [°] twisterchain guide trough ®

AR

R [mm]

Series

100

125

150

175 200 250 W2 Rotation angle [°]

300

400

400 TC32/TC42 500 TC32/TC42

90° 90°

90° 90°

90° 90°

90° 90°

90° 90°

90° 90°

90° 90°

90° 90°

600 TC32/TC42

135°

135°

135°

135°

90°

90°

90°

90°

650 TC42/TC56

135°

135°

135°

135°

90°

90°

90°

90°

750 TC42/TC56 850 TC42/TC56

135° 135°

135° 135°

135° 135°

135° 135°

135° 135°

135° 135°

90° 135°

90° 135°

[mm]

Rotation angle | W1 + Wtotal

Wtotal

Wtotal rotation W1 rotation angle of angle system [°] lower run trough [°]

120

240

W2

90° 180°

45° 90°

270°

135°

360°

180°

W1

15

°

24

15

°

0

10 0 12

0

12

0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

647

05)-EU-D-IT-FR-3D-580-655 min

2208

19.06.2015

16:39 Uhr

Seite 648

®

twisterchain classic Series 2208 Accessories guide troughs | Type 02 for twisterchain classic (1st generation) ®

®

Type 02 guide trough for twisterchain classic (1st generation) series 2208 Guidance of the e-chain Minimised wear on the e-chain Optimal running smoothness Rotation angle up to 400° ®

®

The modular design of the guide trough makes it possible to connect a large number of e-chains , circle and bend radii by ®

using the same trough sections. If the e-chain radius changes, the trough can simply be adapted without purchasing a completely new trough. The table below will assist you in selecting ®

the right guide trough system. The specified part number includes the complete trough system.

Product range | Type 02 guide trough for twisterchain classic (1st generation) ®

2208

Part No. Outer radius Series AR [mm] - 300 - 300

Rotation angle min.-max. α [°]

Trough assembly Type 02

Trough assembly with bottom support

45 - 100 >100 - 180

92208.4.45.300/ Bi.R 92208.4.90.300/ Bi.R

not necessary not necessary

Number of support – –

- 300 >180 - 270 92208.4.135.300/Bi.R* 92208.5.135.300/Bi.R 1 - 300 >270 - 360 92208.4.180.300/Bi.R** 92208.5.180.300/Bi.R 2 Supplement Part No with the value Bi and the value of the required bend radius R 92208.5.180.600/112.150 * These troughs feature one support for the upper run / ** these troughs feature two supports for the upper run

92208.5.180.600/112.150

Y

Order key Type 02 guide trough

R - bend radius, please add appropriate value Bi - widths index, please add appropriate value Outer radius e-chain

®

Trough angle (Standard 180°, 135°, 90°, 45°) Trough version (.5. with and .4. without bottom support) Guide trough - series 2208 Request Info

1-800-453-1692 www.aboveboardelectronics.com

648 More information

www.igus.eu/TCtroughclassic

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

16:39 Uhr

Seite 649

2208

02

®

twisterchain classic Series 2208 Accessories guide troughs | Type 02 for twisterchain classic (1st generation) ®

®

Support for the upper run of twisterchain classic (as of 180° rotation angle) Lower edge (moving end)

40

HS

Support for upper run

Required clearance for twisterchain ®

HF

RST ≈ 45°

Axis of rotation

Fixed end

Mounting position for one support

RST 40

4

25

37

Lower edge (fixed end) 2. Support for upper run Required clearance for twisterchain ®

1. Support for upper run

70

40

RLK

The guide trough must be mounted at the fixed end of the twisterchain as shown by the drilling template.The following bolted connections are permitted:

≈ 90° ≈ 20°

®

--

Axis of rotation

Fixed end

. Bore hole: 4 x Ø 6,6 - 7 mm

Mounting only with bolts: 4 x bolt M6 .

Mounting position for two supports

Installation Dimensions | Type 02 guide trough (1st generation) 055

HF [mm] for bend radius R 063 075 100 125 150

Part No. guide trough

RST

[mm] [mm]

2208...300 265 130

195

211

92208...300

145

Series Part No.

RLK HS

235

285

335

Request Info

385

[mm]

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

649

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Seite 650

twisterband (7000° rotation) Introduction Advantages

**Base plate with strain relief

twisterband segment

Compact, modular and cost effective twisterband Rotary movements in small spaces - up to 20 times its own axis. With the very compact igus twisterband rotations can be implemented economically and with low wear and low maintenance in a confined space. Energy, data and media are kept secure. •Available in 4 sizes •Rotary movements up to 7000° (Installation position, vertical: up to 3.000°, horizontal: 7.000° and more possible) Rotary speeds up to 360°/s possible Compact, modular and lightweight Ribbons can be shortened easily Minimum installation space, fits very closely around the rotary axis •Can be reliably used in various installation positions (horizontal or vertical) •Cost effective . Easy filling chainflex cables in very limited spaces . ®

4 sizes available Some types available with interior separation*

Snap-open with film-hinge or openable with "easy" design

®

Typical industries and applications

• Cable reels •Robots (robot arms, 1/6 axis, scara robots) • Tooling machines Leisure rides • Medical equipment Radar and telescope equipment • Aerospace, test, measurement, handling, lifting and installation equipment • Wind turbines (e.g. blade adjustment)•Wherever rotary unions are used

**Base plate with strain relief **Base plates are delivered by standard. They are part of the twisterband-module!

650

More information

www.igus.eu/twisterband

product design award 2011

reddot design award •

winner 2011

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

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Seite 651

twisterband (7000° rotation) Selection table Seriew

Inner height Inner width hi [mm] Bi [mm]

ø X1

ø X2

R min.

R max.

[mm]

[mm]

[mm]

[mm]

Interior separation

Opening principle

Page

– – yes yes yes

"easy" design "easy" design

652 652 652 652 652

twisterband rotary movements in small spaces up to 20 times its own axis Installation position, vertical: up to 3.000°, horizontal: 7.000° and more possible

TB12.23.09 TB20.44.12 TB20.44.18 TB29.27.22 TB30.75.22

9 12 18 22 22

23 44 44 27 75

40 50 50 200 90

140 220 220 320 330

24 34 34 69 44

35 57 57 82 77

film-hinge film-hinge film-hinge

More sizes available upon request! X1 = inner machine construction space X2 = outer machine construction space Request Info

1-800-453-1692 www.aboveboardelectronics.com

twisterband features 360°... 3000°

itto stk

Film hinge: easy access and quick filling with cables and hoses

A shaft must be centrally installed for angles of rotation from 1500°

Max. rotation angle: as a rule of thumb: Each section gives 180° =

rotating and horizontal

360° more rotation

twisterband, minimum igus installation space, fits very closely

Compact, modular, cost effective up to 7.000° rotary* motions in

Can be reliably used in various installation positions (horizontal: 7.000° and

around the rotary axis

smallest spaces (*Installation position, vertical:

more possible). Limited length compensation possible

®

up to 3.000°, horizontal: 7.000° and more possible)

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

651

05)-EU-D-IT-FR-3D-580-655 min

twisterband

19.06.2015

16:39 Uhr

Seite 652

twisterband Product range Dimensions

9-22 GID

Compact, modular and cost effective

twisterband | Crossbars snap-open with film-hinge or openable with "easy" design Part No. twisterband

Inner width

Inner height

TB12. 23. 09. X.01 .0 TB20. 44. 12. X.01 .0

Bi [mm] 23 44

hi [mm] 9 12

TB20. 44. 18. X.01 .0 TB29. 27. 22. X.01 .0

44 27

18 22

TB30. 75. 22. X.01 .0

75

22

X1 = inner

X1 = outer

R min.

≤R

[mm]

[mm]

24 34

35 57

34 69 44

machine construction machine construction space [mm]

Opening principle

≤d1

"easy" design

7 9

[mm]

space [mm]

ø 40 ø 50 ø 50 ø 200 ø 90

ø 140 ø 220 ø 220 ø 320 ø 330

57 82

"easy" design film-hinge film-hinge

14 17

77

film-hinge

17

Supplement Part No. with required number of ribbons X (see calculation box) e.g. TB20.44.12.6.01.0 *Base plates are delivered by standard. They are part of the twisterband-module!

oo

more twisterband sizes upon request!

r

TB20.44.12.

TB20.44.18.

40

50

50

X1

X1

X1

X2 140 mm

X2 220 mm

X2 220 mm

TB12.23.09.

200

90

X1

X1

X2 320 mm

X2 330 mm

27

75

44

Request Info

d1

22

d1

22

12

9

d1

18

44

23 d1

TB30.75.22.

TB29.27.22.

IT

1-800-453-1692 www.aboveboardelectronics.com

652 More information

www.igus.eu/twisterband

d1

05)-EU-D-IT-FR-3D-580-655 min

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Seite 653

twisterband

Fill weight [kg/m]

twisterband Technical data Calculation

a

2.0 = TB30 = TB20 = TB12

Series

TB29 upon request

1.5

Speed max.

TB12. 23. TB20. 44. TB20. 44.

180°/s 180°/s 180°/s

TB29. 27. TB30. 75.

180°/s

upon request

Rmax. 1.0

Rmin.

0.5

≤d1 mm

0 0º 360º Rotation angle [°]

720º

1440º

3000º

hi

Bi

Fill weights depending of the rotation angle

Calculation: number of ribbons depending on rotation angle

II

(please always round up number of ribbons)

TB12: X ≈ Rotation angle + 2 = Example: X ≈ 1200° + 2 = Result: X ≈ 6 ribbons 360

360

TB20: X ≈ Rotation angle + 2 = Example: X ≈ 1200° + 2 = Result: X ≈ 6 ribbons 340

340

TB29: X ≈ Rotation angle + 6 = Example: X ≈ 1200° + 6 = Result: X ≈ 13 ribbons 180

180

TB30: X ≈ Rotation angle + 6 = Example: X ≈ 1200° + 6 = Result: X ≈ 13 ribbons 180

180

Bi = inner width e-chain hi = inner height e-chain

®

®

X1 = inner machine construction space X2 = outer machine construction space

R min. = min. bend radius R max.= max. bend radius

Request Info

d1 = max. cable diameter X = number of ribbons

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

653

05)-EU-D-IT-FR-3D-580-655 min

twisterband

19.06.2015

16:39 Uhr

Seite 654

twisterband (7000° rotation) Accessories Interior separation

TB29.27.22

TB30.75.22

22

18

22

TB20.44.18

TB30.22.2

TB20.18.2

TB30.22.2

Separators are delivered unassembled. Simply push them onto the crossbar!

9

NI

TB20.18.2

Separator for TB20.44.18 unassembled TB20.18.2

2 9

Separator for TB30.22.2

Separators For series TB20 with an inner height of 18 mm and series TB29 and TB30 (inner height: 22 mm). For installation simply open the e-chain , insert a cable and push the separator onto the crossbar. Then add more cables. The separators ®

provide a clear, cablefriendly interior separation.

TB29.27.22+TB30.75.22 unassembled

Ti

TB30.22.2

2

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Easy opening and filling of the twisterbandes with a click or with the "easy" design. Simply push separators on and add more cables. The separators provide a clear, cable-friendly interior separation.

igus twisterband TB30 for rotations of 360° and E2 mini and E2/000 e-chains in an un- and loading unit ®

®

654 More information

www.igus.eu/twisterband

An igus twisterband guides the energy of the 5-axis cutting heat in this wood working machine, safe and cost effective ®

05)-EU-D-IT-FR-3D-580-655 min

19.06.2015

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Seite 655

twisterband

twisterband (7000° rotation) Accessories Base plates with strain relief Dimensions - base plates made of steel with strain relief for the following series:

Base plates are delivered by standard. They are part of the twisterband-module!

(for TB29.27.22 upon request)

TB12.23.09.

TB20.44.12. / TB20.44.18.

TB30.75.22.

twisterband application of two systems mounted above one another. This space-saving solution allows double filling space with a constant outer diameter of the system Request Info

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

655

06)-EU-D-IT-FR-CFX-RINN-656-767

656

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17:28 Uhr

Seite 656

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

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Seite 657

® igus chainfix

®

strain relief

657

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:28 Uhr

chainfix strain relief Introduction ®

igus chainfix strain relief. Flexible, secure and fast. Strain relief from igus specifically developed for use in e-chains and dynamic applications. The combination of chainflex cable materials in contact with the polymer strain relief components of igus chainfix are designed for maximum holding force and long cable life. For a wide variety of applications igus is the best solution from chainfix strain relief for long travels or harsh environments or chainfix nuggets, for simple and inexpensive strain relief. igus chainfix strain relief components are successfully in use by thousands of customers around the world. ®

®

®

®

®

®

658

.

More information

www.igus.eu/chainfix

Seite 658

06)-EU-D-IT-FR-CFX-RINN-656-767

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Seite 659

chainfix strain relief Selection table Clamps and stainless steel clamps - for maximum holding forces

Page 664 665 666

CFX* Single, double, triple standard clamps CFXL* Single, double, triple clamps with wide base for maximum holding forces Saddle elements - bottom and stacker saddles chainfix Multi-Clamps*

667

C-profiles Standard C-profiles Part No. CF.92.42. (to be integrated into KMA!) C-profiles Part No. CF.92.52. with increased holding force (mounting in front of e-chain ) ®

Tiewrap plates - universal, bolted or clip-on Option 1A: tiewrap plates as single part "Series 2000" + cable tiewraps Option 1B: tiewrap plates as single part "Series 3000" + cable tiewraps

Tiewrap plates - optional variants Option 2: tiewrap plates with clip-on connection for the C-profile Option 3: integrated strain relief for E2 e-tubes - series R Option 4: tiewrap plates for fixed crossbars Option 5: tiewrap plates for opening crossbars

Clips - high holding forces, plug-in Option 1: for all e-chains with C-profiles and also suitable for assembly in the KMA mounting brackets ®

Option 2: clip-on strain relief for opening crossbars

Strain relief separators - with integrated teeth Separator with integrated strain relief easy strain relief with tiewrap

®

Strain relief element - outside of the e-chain cross section Easy strain relief for cables, even in enclosed tubes.

Page 668 668

Page 670 671

Page 672 672 673 673 Page 674 675 Page 676

Page 678

With integrated teeth, stepped

Nuggets - for top hat rail and C-profile Option 1: simple and universal cable fixation, for diameter of Ø 20 mm and Ø 30 mm Option 2: fastening through clipping onto standard top hat rail

Strain relief connector system - modular and customised CFB polymer strain relief connector system,

Page 679 679 Page 680

many cables in a very confined space

*Standard material: galvanised steel. Also available as stainless steel-version (material stainless steel: 1.4301/AISI 304)

659

06)-EU-D-IT-FR-CFX-RINN-656-767

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Seite 660

chainfix strain relief Select your strain relief system chainfix

e-chain Series

®

Clamps CFX CFXL

triflex easy triflex triflex easy chain E/Z200 E/Z26 E/Z300 E2/000 1400/1500 1450/1480 2400/2500 2450/2480 2600/2700 2650/2680 3400/3500 3450/3480 255 E2 R117/118 R157/158 R167/168 R48 R58 R68 E4.1 E4.21 E4.28/R4.28 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 E4.112 E4.162 800 840 E4.1 light E4.31L/R4.31L E4.38L/R4.38L E4.48L/R4.48L E4/light 14040/14140/18840 14240/14340 14550/14650/19050 15050/15150/19850 15250/15350 1640/R1608 E6 E6.29 R6.29 E6.35 E6.40 E6.52 R6.52 E6.62 E6.80L E6.80 E6.1 E61.29

Clip C-profile

Clip crossbars

Nugget

Strain relief separator

Strain relief element, stepped

®

®

®

X 1) X 1)

– –

– –

– –

– –

– –

– –

X 1) X 1) X 1)

– – –

– – –

– – –

– – –

– – –

– – –

X 1) X 1) X 1) X 1) X X X X –

X 1) X 1) X 1) X 1) X 1) X 1) X 1) X 1) –

– – – – X X X X –

– – – – – – – – –

– – – – X X X X –

21.1.Z – 2020.Z 2020.ZR 262.Z – 301.Z 34501.Z –

– – – – CFV.42.C CFV.42.C CFV.42.C CFV.42.C –

X 1) X 1) X 1) X 1) X 1) X 1)

X 1) X 1) X 1) X 1) X 1) X 1)

– – – – – –

– – – – – –

– – – – – –

– 1585.01.Z 1685.01.Z 481.ZR – –

– – – – – –

X 1) X 1) X X X X X 1) X 1) X 1) X 1)

X 1) X 1) X 1) X 1) X 1) X 1) X 1) X 1) X 1) –

– – X X X X – – – –

– – – – X X X – – –

– – X X X X – – – –

T2103.Z 28.Z / 28.ZT – – – – – – – –

– – CFV.42.C CFV.42.C CFV.80.C CFV.80.C – – – –

X X X

X 1) X 1) X 1)

– X X

– – –

X X X

– – –

CFV.31.N15 CFV.42.C CFV.42.C

X X X X X X

X 1) X 1) X 1) X 1) X 1) X 1)

X X X X X –

X – X X – X

X X X – – –

– – – – – –

– – – – – –

X 1) X 1) X 1) X X X X X X

X 1) X 1) X 1) X 1) X 1) X 1) X 1) X 1) X 1)

– – – X X X X X X

– – – – – – – X X

– – – X X X X X X

E6.29.02.Z – E6.35.02.Z E6.40.02.Z – – – – –

– – – – – – – – –

X 1)

X 1)

–

–

–

E6.29.02.Z

20XX.ZB

®

■

= recommended strain relief for selected e-chain 1) assembled in front of the e-chain . CFXL clamps are always assembled in front of the e-chain in a seperate C-profile CF.92.52.XX ®

®

®

Request Info

660

More information

www.igus.eu/chainfix

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

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17:28 Uhr

Seite 661

chainfix strain relief Select your strain relief system chainfix tiewrap plates Single part 2000

Single part 3000

Clip-on for C-profile

Fixed crossbar

Crossbar

For triflex 2)

For E2 e-tube

®

– –

– –

– –

– –

– –

E33X.XX.2 33X.XX

– –

20XX.ZB – –

– 30XX.ZB 30XX.ZB

– – –

2050.Z – –

– – –

– – –

– – –

20XX.ZB 20XX.ZB 20XX.ZB 20XX.ZB – – – – 20XX.ZB

– – – – 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB –

– – – – 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC –

– – 2050.Z – 2050.Z – 30XX.Z – –

– – – – – – – – –

– – – – – – – – –

20XX.ZB – – 20XX.ZB – –

– – – – – –

– – – – – –

– – – – – –

– – – – – –

– – – – – –

– – – – 5850.Z 30XX.Z

20XX.ZB 20XX.ZB – – – – – – – –

– – 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB –

– – 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC – – – –

– – – – – – – – – –

– 2050.Z 3850.ZS 3850.ZS 45XX.ZS 45XX.ZS 45XX.ZS – – –

– – – – – – – – – –

– – – – – – – – – –

– – –

– 30XX.ZB 30XX.ZB

– 30XX.ZC 30XX.ZC

– – –

– 3850.ZS 3850.ZS

– – –

– – –

– – – – – –

30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB

30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC –

– – – – – –

45XX.ZS 3850.ZS 45XX.ZS 45XX.ZS 3850.ZS 45XX.ZS

– – – – – –

– – – – – –

20XX.ZB 20XX.ZB 20XX.ZB 20XX.ZB – – – – –

– – – – 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB 30XX.ZB

– – – – 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC 30XX.ZC

– – – – – – – – –

– – – – 2050.Z – 3850.ZS 45XX.ZS 45XX.ZS

– – – – – – – – –

– – – – – – – – –

–

–

–

–

–

–

–

3) Half e-tube only 2) you’ll find on the product page of each e-chain series ®

– – – – 2050.Z 2050.Z 3) 30XX.ZS 30XX.ZS 3) –

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

661

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Seite 662

chainfix strain relief Clamps Advantages

chainfix

To be integrated into KMA monting bracket

For up to three cables stacked

Reduced installation height, space saving

Excellent durability for dynamic applications

More secure, faster assembly igus chainfix clamps ®

.. .. .. .

chainfix clamps - flexible, secure and fast Integration with KMA mounting brackets and C-profile host-option Easy to read the Part no. and marking of the correct installation direction Reduced installation height due to optimal housing height (compared to conventional clamps up to 15 mm) Space- and time-saving assembly Delivery options for complete systems with cables and preassembled strain relief Improved base for easy fit on the C-profile Setscrews, tightened with Allen wrench, for easy installation Durability for dynamic applications through improved stacker elements: optimised stacker saddles, captive by retaining lugs The long contact surface of the stacker elements improves the clamp’s stability The high rigidity of the stacker elements significantly increases the reliability Built-in ribs to the stacker elements - no disconnection of cables from the strain relief Optional: CFXL clamps with increased holding force for heavy duty applications (CFXL are always assembled in front of the e-chain - Not integrated into KMA mounting brackets with C-profilehost option!)

662

®

.

More information

www.igus.eu/cfx_clamp

06)-EU-D-IT-FR-CFX-RINN-656-767

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Seite 663

chainfix strain relief Clamps

chainfix

Product range and materials

•Steel clamp: clamp and screw black painted steel •Stainless steel clamp: clamp and screw: blank (material 1.4301/AISI 304) •Stacker elements: bottom saddle and stacker saddle (material igumid G) •C-profiles: steel (material galvanised steel) or stainless steel (material 1.4301/AISI 304) available

For the following igus series ®

E2/000 • 2400/2500/2450/2480

• 2600/2700/2650/2680 • 3400/3500/3450/3480 E4.1

Installation Height If the e-chain glides on itself for long travels, the screw heads of the strain relief at the fixed end of the e-chain must have a distance of at least 10 mm from the top of the e-chain . This restriction means that not all strain relief elements may be possible at the fixed end of long e-chains . For unsupported e-chains strain relief elements can be safely used. ®

®

®

®

®

• E4.32/H4.32/R4.32 • E4.42/H4.42/R4.42 • E4.56/H4.56/R4.56 • E4.80/H4.80/R4.80 • E4.112/H4.112/R4.112 • E4.162 E4.1 light

• E4.38L/R4.38L • E4.48L/R4.48L E4/light

• 14040/14140/18840 • 14240/14340 • 14550/14650/19050 • 15050/15150/19850 • 15250/15350 Please note

E6

•In the ideal case the cables are attached to both ends of the e-chain . ®

As a minimum they need to be attached at the moving end of the e-chain ! ®

•When using chainfix clamps on C-profiles in the mounting bracket for the series: E4.32/H4.32/R4.32, E4.38L/R4.38L a shortened bottom saddle must be used •For shortened bottom saddles supplement Part No. with index "K" Example: Part No. CFX12.1K

igus CFX - chainfix housing with reduced height ®

KMA mounting bracket with integrated C-profile and chainfix clamps Request Info

• E6.40 • E6.52 / R6.52 • E6.62 • E6.80L • E6.80 E6.1

• E61.29

Saves both time and space during installation of igus chainfix clamps ®

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

663

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Seite 664

chainfix strain relief CFX clamps CFX

min. 10 mm

B

H

CFX

12

chainfix

19.06.2015

CF.92.42. CFX C-profile can be integrated into KMA! The dimensions given for H in the tables are based on the maximum cable diameter. Cables with smaller diameters may result in lower overall clamp housing heights. Tightening torque 1.5 Nm for CFX clamps

CFX | Standard clamps with standard base Suitable for C-profiles CF.92.42.XX - can be integrated into KMA with C-profile host-option! CFX - single clamp housing, incl. bottom saddles Part No. Part No. ≤ø steel stainless steel* [mm]

B+2

H

[mm]

[mm]

Part No. Part No. ≤ø steel stainless steel* [mm]

B+2

H

[mm]

[mm]

CFX12.1

CFX12.1.E

06 - 12 16

54

CFX26.1

CFX26.1.E

22 - 26 30

67

CFX14.1 CFX16.1

CFX14.1.E CFX16.1.E

12 - 14 18 14 - 16 20

50 52

CFX30.1 CFX34.1

CFX30.1.E CFX34.1.E

26 - 30 34 30 - 34 38

71 75

CFX18.1 CFX20.1 CFX22.1

CFX18.1.E CFX20.1.E CFX22.1.E

16 - 18 22 18 - 20 24 20 - 22 26

54 56 58

CFX38.1 CFX42.1

CFX38.1.E CFX42.1.E

34 - 38 42 38 - 42 46

79 83

1a 4

I—

614

, wille+)4.1

*Material stainless steel: 1.4301/AISI 304

CFX - double clamp housing, incl. bottom and stacker saddles Part No. Part No. ≤ø steel stainless steel* [mm]

B+2

H

[mm]

[mm]

Part No. Part No. ≤ø steel stainless steel* [mm]

B+2

H

[mm]

[mm]

CFX12.2

CFX12.2.E 06 - 12 16

72

CFX22.2

CFX22.2.E 20 - 22 26

90

CFX14.2

CFX14.2.E 12 - 14 18

74

CFX26.2

CFX26.2.E 22 - 26 30

109

CFX16.2 CFX18.2 CFX20.2

CFX16.2.E 14 - 16 20 CFX18.2.E 16 - 18 22 CFX20.2.E 18 - 20 24

78 82 86

CFX30.2 CFX34.2

CFX30.2.E 26 - 30 34 CFX34.2.E 30 - 34 38

117 125

*Material stainless steel: 1.4301/AISI 304

CFX - triple clamp housing, incl. bottom and stacker saddles Part No. Part No. ≤ø steel stainless steel* [mm] CFX12.3 CFX14.3 CFX16.3

B+2

H

[mm]

[mm]

Part No. Part No. ≤ø steel stainless steel* [mm]

-MI

CFX12.3.E 06 - 12 16 CFX14.3.E 12 - 14 18 CFX16.3.E 14 - 16 20

100 96 102

CFX18.3 CFX20.3 CFX22.3

B+2

H

[mm]

[mm]

CFX18.3.E 16 - 18 22 CFX20.3.E 18 - 20 24 CFX22.3.E 20 - 22 26

108 114 120

*Material stainless steel: 1.4301/AISI 304

Suitable C-profiles for CFX clamps Part No. CF.92.42.

page 668 Request Info

1-800-453-1692 www.aboveboardelectronics.com

664 More information

www.igus.eu/cfx_clamp

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Seite 665

chainfix strain relief Optional CFXL clamps

chainfix

CFXL CFX B 18

H

CFXL CFX

C-profile assembled in front of KMA ! CF.92.52. CFXL The dimensions given for H in the tables are based on the maximum cable diameter. Cables with smaller diameters may result in lower overall clamp housing heights. Tightening torque 1.5 Nm for CFXL clamps

CFXL | Clamps with wide base for increased holding force Suitable for C-profiles CF.92.52.XX - C-profile assembled in front of KMA ! NO integration! CFXL - single clamp housing, incl. bottom saddles Part No. Part No. ≤ø steel stainless steel* [mm]

B+2

H

[mm]

[mm]

Part No. Part No. ≤ø steel stainless steel* [mm]

CFXL12.1 CFXL12.1.E 06 - 12 16

60

CFXL26.1 CFXL26.1.E 22 - 26 30

73

CFXL14.1 CFXL14.1.E 12 - 14 18 CFXL16.1 CFXL16.1.E 14 - 16 20

56 58

CFXL30.1 CFXL30.1.E 26 - 30 34 CFXL34.1 CFXL34.1.E 30 - 34 38

77 81

CFXL18.1 CFXL18.1.E 16 - 18 22 CFXL20.1 CFXL20.1.E 18 - 20 24 CFXL22.1 CFXL22.1.E 20 - 22 26

60 62 64

CFXL38.1 CFXL38.1.E 34 - 38 42 CFXL42.1 CFXL42.1.E 38 - 42 46

85 89

B+2

H

[mm]

[mm]

u~

*Material stainless steel: 1.4301/AISI 304

CFXL - double clamp housing, incl. bottom and stacker saddles Part No. Part No. ≤ø steel stainless steel* [mm]

B+2

H

[mm]

[mm]

Part No. Part No. ≤ø steel stainless steel* [mm]

CFXL12.2 CFXL12.2.E 06 - 12 16

78

CFXL22.2 CFXL22.2.E 20 - 22 26

86

CFXL14.2 CFXL14.2.E 12 - 14 18

80

CFXL26.2 CFXL26.2.E 22 - 26 30

115

CFXL16.2 CFXL16.2.E 14 - 16 20 CFXL18.2 CFXL18.2.E 16 - 18 22 CFXL20.2 CFXL20.2.E 18 - 20 24

84 86 92

CFXL30.2 CFXL30.2.E 26 - 30 34 CFXL34.2 CFXL34.2.E 30 - 34 38

123 131

B+2

H

[mm]

[mm]

*Material stainless steel: 1.4301/AISI 304

CFXL - triple clamp housing, incl. bottom and stacker saddles Part No. Part No. ≤ø steel stainless steel* [mm] CFXL12.3 CFXL14.3 CFXL16.3

– – –

B+2

H

[mm]

[mm]

06 - 12 16 12 - 14 18 14 - 16 20

106 102 108

Part No. Part No. ≤ø steel stainless steel* [mm] CFXL18.3 CFXL20.3 CFXL22.3

– – –

B+2

H

[mm]

[mm]

16 - 18 22 18 - 20 24 20 - 22 26

114 120 126

*Material stainless steel: 1.4301/AISI 304

Suitable C-profiles for CFXL clamps Part No. CF.92.52. Request Info

page 668 1-800-453-1692

www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

665

06)-EU-D-IT-FR-CFX-RINN-656-767

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Seite 666

chainfix strain relief Clamps Saddle elements

chainfix

chainfix clamps - stacker elements

. Built-in ribs for security of cables in the strain relief Optimised stacker saddles, captivated by 0locking spring and with . spring groove for a simplified and precise installation

.Conventional stacker saddles .Long contact surface improves the clamp’s stability .More secure due to high stiffness .Suitable for CFX-and CFXL-clamps

CGXX | Bottom saddles to slide into the clamp housing as single part 45

CDXX | Conventional stacker saddles for all for all double and triple clamps as single part 2

45 3

2

MAL

CD.XX.C | Optimised stacker saddles for all double and triple clamps as single part 2

45 3

spring groove

2

locking spring

Part No. Part No. CGXX CDXX

Part No. CDXX.C

For clamps

bottom saddle

stacker saddle

stacker saddle

CG12 CG14 CG16

CD12 CD14 CD16

CD.12.C CD.14.C CD.16.C

CFX/CFXL12.X CFX/CFXL14.X CFX/CFXL16.X

CG18 CG20 CG22

CD18 CD20 CD22

CD.18.C CD.20.C CD.22.C

CFX/CFXL18.X CFX/CFXL20.X CFX/CFXL22.X

≤ø

For clamps

≤ø

Part No. Part No. CGXX CDXX

Part No. CDXX.C

bottom saddle

stacker saddle

stacker saddle

06 - 12 12 - 14 14 - 16

CG26 CG30 CG34

CD26 CD30 CD34

CD.26.C CD.30.C CD.34.C

CFX/CFXL26.X CFX/CFXL30.X CFX/CFXL34.X

22 - 26 26 - 30 30 - 34

16 - 18 18 - 20 20 - 22

CG38 CG42

– –

– –

CFX/CFXL38.X CFX/CFXL42.X

34 - 38 38 - 42

[mm]

[mm]

Please note: when using chainfix clamps on C-profile in the mounting bracket for series E4.32/H4.32/R4.32, E4.38L/R4.38L a shortened bottom saddle has to be used. The Part No. for this is "K" example: Part No. CFX12.1K Request Info

1-800-453-1692 www.aboveboardelectronics.com

666 More information

www.igus.eu/cfx_clamp

www.igus.eu/multiclamp

06)-EU-D-IT-FR-CFX-RINN-656-767

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17:28 Uhr

Seite 667

chainfix strain relief Multi-Clamps

chainfix

Characteristics of igus chainfix Multi-Clamps Now more modular options of the proven igus chainfix strain relief elements with more components Universal strain relief - various assembly options Saves both time and space during installation Compact and modular For small outer diameters Cost effective ®

®

CFX12 | Multi-Clamps, universal strain relief

*1 I

1

x CFX12.1.Z1

CFX12.2.Z1

CFX12.2.Z2

Part No.

CFX12.2.Z3

CFX12.3.Z1

CFX12.3.Z2

CFX12.3.Z3

CFX12.3.Z4

≤ø

Part No. stacker saddles - single parts

CFX12.1.Z1 CFX12.2.Z1

X (2-piece) X (2-piece)

– X (1-piece)

CFX12.2.Z2 CFX12.2.Z3 CFX12.3.Z1 CFX12.3.Z2 CFX12.3.Z3 CFX12.3.Z4

X (2-piece) – X (2-piece) X (1-piece) X (1-piece) –

– – X (2-piece) X (2-piece) – X (1-piece)

[mm]

PI – –

X X

(1-piece) (2-piece) –

X X X

(1-piece) (1-piece) (2-piece)

Universal bottom and stacker saddles

– – – – – – X (1-piece) –

6 6 6 + 12 6+8 6 6 + 12 6 + 12 6 + 10

Standard material: galvanised steel. For the stainless steel version (material 1.4301/AISI 304) supplement Part No. with Index "E" example: Part No. CFX.12.3.Z1.E

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

667

06)-EU-D-IT-FR-CFX-RINN-656-767

chainfix

19.06.2015

17:28 Uhr

chainfix strain relief C-profiles

Standard C-profiles Part No. CF.92.42.XX For all igus CFX clamps and KMA-mounting brackets with C-profile host-option Standard material: galvanised steel Part No. CF.92.42. XX (XX = length in mm) Also available as stainless steel version (Material: 1.4301/AISI 304) please add Index .E, example: Part No. CF.92.42. XX .E Length tolerances of ±1 mm possible!

• • • •

Seite 668

®

KMA compatible!

Standard C-profile Part No. CF.92.42. | For conventional applications Can be integrated into KMA with C-profile host-option!

1,5

XX

12

11

25

Optional | For heavy duty applications C-profiles Part No. CF.92.52.XX For all igus CFXL clamps With increased holding force - even for harsh applications Standard material: galvanised steel Part No. CF.92.52. XX (XX = length in mm) Also available as stainless steel version (Material: 1.4301/AISI 304) please add Index .E, example: Part No. CF.92.52. XX .E Length tolerances of ±5 mm possible! ®

Assembly in front of KMA!

C-profile Part No. CF.92.52. | With increased holding force for harsh conditions Assembly in front of the e-chain - NO integration into KMA! ®

17 4,5

0 0

1,75±0,1

XX

35 Request Info

1-800-453-1692 www.aboveboardelectronics.com

668 More information

www.igus.eu/chainfix

18

16

10,5

25

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:28 Uhr

Seite 669

chainfix strain relief Testing methods

chainfix

igus test: comparison of three different strain reliefs. Result: triple tensile strength of igus chainfix clamps in comparison with conventional products ®

®

igus tensile strength test with CFX clamps ®

igus strain relief devices are tested under real world conditions, taking various parameters into account Whether under the influence of fluids like water or oil, or at different ambient temperatures, the interaction of chainfix systems with different jacket materials of cables and hoses of course plays a big role in the in-house tests. ®

Tensile strength tests with chainflex cables ®

Tensile strength tests of igus clamps with cable tiewraps ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

669

06)-EU-D-IT-FR-CFX-RINN-656-767

chainfix

19.06.2015

17:28 Uhr

Seite 670

chainfix strain relief Tiewrap plates Universal

Option 1A: chainfix tiewrap plate series 2000 as single part •Available as individual component •Screwed on KMA* with C-profile (*polymer metal mounting bracket) •Can be fitted to the mounting bracket •Single part can be used for the manufacturing of switchgear cabinets or for the assembly of machines •Accessory for igus e-chainsystems ®

7

Series 2000 | Tiewrap plate as single part

5

®

For the following igus series

A

e3

B

easy chain

®

2 6,2

12/90°

8

Single tiewrap plate

38

14

®

2

18 25

2

(n-1) x 10

E2/000

• 1400/1500/1450/1480 • 2400/2500/2450/2480 • 255 E2 R100/R

• R117/R118 • R48

Shown

8

• E200/Z200

assembled

E4.1

• E4.21

Part No.

Number of teeth

A

B

C

Center bore

[mm]

[mm]

[mm]

– = no / + = yes

2020.ZB 2030.ZB 2040.ZB

3 4 5

30 40 50

15 20 30

– – –

– – –

• E6.29/R6.29 • E6.35 • E6.40

2050.ZB

6

60

40

–

–

E6.1

2070.ZB 2090.ZB (= 2030.ZB + 2040.ZB)

8

80

60

–

–

9

90

–

–

–

2100.ZB 2125.ZB

10

100

80

–

–

(= 2050.ZB + 2050.ZB)

12

120

–

–

–

E61.29

Cable tiewraps as single part Cable tiewraps

Width x length

≤ø

[mm]

[mm]

Holding force resistance [N]

4,8 x 150

36

222 N

(100-piece bag)

CFB.001

Request Info

1-800-453-1692 www.aboveboardelectronics.com

670 More information

www.igus.eu/tiewrap_plate

E6

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:28 Uhr

Seite 671

chainfix strain relief Tiewrap plates Universal

chainfix

Option 1B: chainfix tiewrap plate series 3000 as single part Available as individual component Screwed on KMA* with C-profile (*polymer metal mounting bracket) Can be fitted to the mounting bracket Single part can be used for the manufacturing of switchgear cabinets or for the assembly of machines Accessory for igus e-chainsystems ®

®

8

Series 3000 | Tiewrap plate as single part

6

•

A

2

C

6,2

12/90°

12

Single tiewrap plate

44

18

B

2

28 35

2

Shown

8

(n-1) x 10

assembled

Number of teeth

A

B

C

Center bore

[mm]

[mm]

[mm]

– = no / + = yes

3050.ZB 3075.ZB 3100.ZB

5 7 10

50 75 100

30 55 80

– – –

– – –

3115.ZB

11

115

95

–

–

3125.ZB 3150.ZB 3175.ZB

12 15 17

125 150 175

105 130 155

– – –

– – –

3200.ZB 3225.ZB

20 22

200 225

180 205

90 102,5

+ +

3250.ZB

25

250

230

115

+

Part No.

Cable tiewraps as single part Cable tiewraps (100-piece bag)

CFB.001

Width x length

≤ø

[mm]

[mm]

4,8 x 150

36

Holding force resistance [N] 222 N

.. .. ... ... .. .. ... ... ...

For the following igus series ®

easy chain

®

E26/Z26 E300/Z300 E2/000 2600/2700/2650/2680 3400/3500/3450/3480

E4.1 E4.32/H4.32/R4.32 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 E4.112/H4.112/R4.112 E4.162 800 840

E4.1 light E4.38L/R4.38L E4.48L/R4.48L E4/light 14040/14140/18840 14240/14340

14550/14650/19050 15050/15150/19850 15250/15350 1640/1608 E6 E6.52/R6.52 E6.62 E6.80L / E6.80 E6.1 E61.29

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

671

06)-EU-D-IT-FR-CFX-RINN-656-767

chainfix

19.06.2015

17:28 Uhr

Seite 672

chainfix strain relief Tiewrap plates Optional

Option 2: chainfix tiewrap plates with clip-on connection for the C-profile Can be clipped into the KMA C-profile Easy to assemble without any screws Easy to remove with screwdriver nevertheless safe stop Single part can be used for the manufacturing of switchgear cabinets or for the assembly of machines Accessory for igus e-chainsystems ®

®

Option 2 | Tiewrap plate with clip-on connection for C-profile

e,

Part No.

C-profile For all mounting brackets

Width

3050.ZC 3075.ZC

[mm]

Number of teeth

50 75

5 7

®

with C-profile

Option 3: chainfix tiewrap plates with integrated strain relief for E2 e-tubes - series R Strain relief disappears completely in the e-tube Easy to assemble without any screws Single part can be used for the manufacturing of switchgear cabinets or for the assembly of machines Accessory for igus e-chainsystems ®

For the following igus series

•.-t•

i

jj

ll II.

.1

®

Option 3 | Tiewrap plate for E2 e-tubes of series R

For the following igus series ®

Width

Part No. 3050.Z* 3075.Z 5850.Z

[mm]

Number of teeth

For series

50 75 46

5 7 4

R68 R68 R58

E2 R • R58 • R68

*only possible from e-chain width 100 mm and larger ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

672 More information

www.igus.eu/tiewrap_plate

06)-EU-D-IT-FR-CFX-RINN-656-767

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Seite 673

chainfix strain relief Tiewrap plates Optional

Option 4: chainfix tiewrap plates for fixed crossbars and Option 5: chainfix tiewrap plate for opening crossbars Can be fitted to fixed and opening crossbars For many cables Strain relief for stacked cables If the KMA is too small for the C-profile Easy to assemble without any screws Accessory for igus e-chainsystems ®

chainfix

I.4 1'4 :T-T - t-T

®

Option 4 | Tiewrap plate for fixed crossbars

For the following igus series ®

Part No.

Width [mm]

Number of teeth

For series

easy chain

®

2050.Z 3050.Z

60 50

6 5

E/Z200, 2400/2500, 2600/2700 3400/3500

3075.Z

74

7

3400/3500

Option 5 | Tiewrap plate for opening crossbars

• E/Z200 E2/000 • 2400/2500 • 2600/2700 .3400/3500 For the following igus series ®

Part No.

Width [mm]

Number of teeth

For series

E2/000 2650 3400/3500

2050.Z 3035.ZS 3050.ZS

60 35 50

6 3 5

2650, E4.28, E6.52 3400/3500 3400/3500

3075.ZS 3850.ZS

75 48

7 5

3400/3500 E4/H4/R4.32, E4/H4/R4.42,

4550.ZS

48

5

14240/14340, 15250/15350, E6.62 E4/H4/R4.56, E4/H4/R4.80, E4/H4/R4.112, 14040/14140/18840,14550/14650/19050, 15050/15150/19850, E6.80L, E6.80, 1640/1608

4575.ZS

74

7

E4/H4/R4.56, E4/H4/R4.80, E4/H4/R4.112, 14040/14140/18840, 14550/14650/19050, 15050/15150/19850, E6.80L, E6.80,1640/1608

Request Info

1-800-453-1692 www.aboveboardelectronics.com

• • E4.1 • E4.28 • E4.32/H4.32/R4.32 .E4.42/H4.42/R4.42 • E4.56/H4.56/R4.56 .E4.80/H4.80/R4.80 • E4.112/H4.112/R4.112 E4/light .14040/14140/18840 • 14240/14340 • 14550/14650/19050 .15050/15150/19850 • 15250/15350 .1640/1608 E6 • E6.52 / R6.52 .E6.62 • E6.80L • E6.80 E6.1 • E61.29

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

673

06)-EU-D-IT-FR-CFX-RINN-656-767

chainfix

19.06.2015

17:28 Uhr

Seite 674

chainfix strain relief Clip-on solutions

Option 1: chainfix clips - modular clip-on strain relief for the C-profile Available for all igus e-chains with C-profiles Also suitable for assembly in the KMA mounting brackets Polymer, for cable diameters ranging from 4 mm to 24 mm Quick assembly without any tools 2 and 3 layers on top of one another possible Each layer can be detached and changed later on ®

®

Option 1 | Clip-on strain relief for the C-profile

65

Clamp - Part No. CFC-XX-M ≤ø

A

B

C

D

E

[mm]

[mm]

[mm]

[mm]

[mm]

CFC-08-M CFC-12-M

04 - 08 08 - 12

14,5 23,7

13 24

5,5 10

7,5 14

30 36

CFC-16-M CFC-20-M

12 - 16 16 - 20

32,4 43,2

32,5 39,1

13,6 17,6

18,9 11,5

42 45

CFC-24-M

20 - 24

54

49

22

27

50

E

C

A

D

A

B

M

Bottom part - Part No. CFC-XX-C ≤ø

A

B

C

D

E

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

CFC-08-C

04 - 08

14,5

12,5

5,5

7

24

CFC-12-C CFC-16-C CFC-20-C CFC-24-C

08 - 12 12 - 16 16 - 20 20 - 24

23,8 32,4 43,2 54

18 23,6 24,6 29

11 13,6 17,6 22

7 10 7 7

28 32 36 39

Part No.

E

A

D

B

C

A

Request Info

1-800-453-1692 www.aboveboardelectronics.com

674 More information

www.igus.eu/cfx_clip

®

C-profile For all mounting brackets

[mm]

Part No.

For the following igus series

with C-profile

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:28 Uhr

Seite 675

chainfix strain relief Clip-on solutions

chainfix

Option 2: chainfix clips - clip-on strain relief for opening crossbars Available for all e-chains with opening crossbars Part No. 450.XX. Polymer, for cable diameters ranging from 8 mm to 12 mm Quick assembly without any tools 2 and 3 layers on top of one another possible Each layer can be detached and changed later on

• • • • •

®

Option 2 | Clip-on strain relief for opening crossbars

66

Clamp - Part No. CFC-XX-M Part No. CFC-12-M

For the following igus series ®

E4.1

≤ø

A

B

C

D

E

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

08 - 1

23,7

24

10

14

36

• • • • • • • • • • •

E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 E4.112/H4.112/R4.112 840

E4/light 14040/14140

A

E

14550/14650 15050/15150 1640

A

B

C

E6

D

HU

E6.80L

E6.80 E6.1 E61.29

Bottom part - Part No. CFC-XX-B Part No. CFC-12-B

≤ø

A

B

C

D

E

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

08 - 12

23,8

21

13

8

38

E

D Request Info

rl©

A

B

C

A

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

675

06)-EU-D-IT-FR-CFX-RINN-656-767

chainfix

19.06.2015

17:28 Uhr

Seite 676

chainfix strain relief Clip-on solutions

lc 1111 C

MI

strain relief separators - separator with integrated strain relief teeth To be used assembled either at the first or last e-chain link Accessory for igus e-chainsystems For restricted space conditions Easy to assemble without any screws The number is dependant on the cable (diameter, type) and available space ®

®

®

Strain relief separator | with integrated teeth

For the following igus series

Bi

®

E2/000

C

• 1400/1500 • 2400/2500 • 2450/2480 • 2600/2700 • 3400/3500 • 3450/3480 E2 R100/R • R157/R158 • R167/R168 • R48 E4.1 • E4.21 • E4.28/R4.28 T3 • T3.29 E6 • E6.29 • R6.29 • E6.35 • E6.40 E6.1 • E61.29

C B

D max.

Part No.

A

For series

Number of teeth

A

B

C

D

[mm]

[mm]

[mm]

[mm]

21.1.Z 2020.Z

1400/1500 2400/2500

2 2

10 10

4 4

– –

6 6

2020.ZR 262.Z 301.Z

2450/2480 2600/2700 3400/3500

2 3 3

10 10 18

4 4 4

– – –

6 6 14

34501.Z 1585.01.Z

3450/3480 R157/R158

3 3

14 22

4 4

– –

10 18

1685.01.Z 481.ZR T2103.Z

R167/R168 R48 E4.21

4 2 2

22 10 8

4 3,5 4

– 10 1

18 6,5 4

28.Z 28.ZT

E4.28 R4.28

2 2

10 10

4 4

– 15

6 6

E6.29.02.Z E6.29.02.Z R6.29.02.Z *New

T3.29 E6.29/E61.29 R6.29

2 2 2

8 8 10

4 4 4

1 1 10

4 4 4

E6.35.02.Z E6.40.02.Z 8

E6.35 E6.40

3 3

8 13

4 4

1 –

4 8

*New in this catalogue

f

_rez, ......4,

avo.• 676 More information

Strain relief separators are assembled either at the first or last e-chain

®

link. For an intermediate strain relief they can alternatively be assembled in the e-chain ®

Request Info

www.igus.eu/cfx_separator

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 677

chainfix strain relief Clip-on solutions

chainfix

Strain relief separators | Product range overwiew 4

,..

* IL 10

•

4

1400/1500

R157/R158

E2/000 e-chains

E2 e-tubes

®

21.1.Z

-

unassembl. 10

4

assembled

21.1.Z 21.1.Z.1

unassembl.1585.01.Z assembled1586.01.Z

10

22

4

2400/2500

R167/R168

E2/000 e-chains

E2 e-tubes

®

o

unassembl.

iJ

10 MI

10

4

assembled

2020.Z 2120.Z

2450/2480

t

0

0

unassembl. 2020.ZR 10

4 1 0 0

assembled

2120.ZR

a PPP

10 MI

10

4

assembled

262.Z 263.Z

unassembl.

301.Z

assembled

311.Z

4 ..r

.•••. r^.=--

10

4

.... .

op

.

AI •

10

28.ZT

unassembl.

10

•

10

assembled

®

unassembl.E6.29.02.Z 10

assembled E6.29.12.Z

E6.29/E61.29

n

unassembl.E6.29.02.Z J

10

assembled E6.29.12.Z

R6.29 *New E6 e-tubes ®

unassembl.R6.29.02.Z 10

9

4

do

a a

E4.1 e-tubes

-.

T3 e-chains

,

4

R4.28

1 1

assembled

T3.29

II

8 Mi

28.Z 28.Z.1

T2113.Z

®

E4.1 e-chains unassembl.

assembled

E6/E6.1 e-chains 1

®

28.Z

10

MI

ill

34511.Z

E4.28 .-ems.

j

dm

unassembl. 34501.Z assembled

®

4 Y.

E2/000 e-tubes 13

unassembl. T2103.Z

a

3450/3480

14

E4.1 e-chains

0

. I 8

481.ZR 482.ZR

0

fl

,.,

assembled

E4.21

l

4 -

E2/000 e-chains

4

unassembl. 10

8 =

®

13

E2 e-tubes

10

3400/3500

18

R48

.1 •

E2/000 e-chains

®

unassembl.

*T. , 1120 4

2600/2700

t

assembled1686.01.Z

3,5

E2/000 e-tubes

e i 10 MI

unassembl.1685.01.Z 10

22

28.ZT 28.ZT.1

8

*New in this catalogue

assembled R6.29.12.Z

E6.35

,

E6 e-chains

®

0=0 0=0

i .1. MI

unassembl.E6.35.02.Z 10

4 +

p=p

l a

=

assembled E6.35.12.Z

E6.40 E6 e-chains

®

-r i

An.

13

Request Info

.,—. 10

unassembl.E6.40.02.Z assembled E6.40.12.Z

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

677

06)-EU-D-IT-FR-CFX-RINN-656-767

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Seite 678

chainfix strain relief Clip-on solutions

chainfix

Strain relief element outside of the e-chain cross section Easy strain relief for cables, even in enclosed tubes Stepped strain relief - good access when retrofitting several cables For e-chains and e-tubes Easy retrofit possible Simple installation into top hat rail 15 (TS92.31) and C-profile on KMA mounting brackets ®

®

•

Strain relief element with integrated teeth | Stepped

For the following igus series ®

For e-chain Series

CFV.31.N15

E4.31L/R4.31L

31

Top hat rail 15 (TS92.31)

2600/2700/2650/2680

35 45

KMA* with C-profile

32

Part No. Strain relief element

®

For innerheight hi [mm]

For use on

E2/000

CFV.31.N15

12

11,6

CFV.42.C 46,2

3400/3500/3450/3480 E4.32/H4.32/R4.32 CFV.42.C

16

28

CFV.80.C

E4.42/H4.42/R4.42 E4.38L/R4.38L E4.48L/R4.48L E4.56/H4.56/R4.56

76,2

E4.80/H4.80/R4.80

KMA* with C-profile KMA* with C-profile

32 42

KMA* with C-profile KMA* with C-profile KMA* with C-profile

38 48 56

• 2600/2700 • 2650/2680 • 3400/3500 • 3450/3480 E4.1 • E4.32/H4.32/R4.32 • E4.42/H4.42/R4.42 • E4.56/H4.56/R4.56 • E4.80/H4.80/R4.80 E4.1 light • E4.31L/R4.31L • E4.38L/R4.38L • E4.48L/R4.48L

KMA* with C-profile KMA* with C-profile

80

CFV.80.C

16

28

*KMA = Plastic Metal Mounting Bracket

Fits into e-chains and e-tubes. Strain relief element outside of the e-chain cross-section. Stepwise strain relief without space ®

®

Easily clipped into the C-profile or top-hat rail from above - also useful for static applications in control panels, etc.

issues - even with different connectors Request Info

1-800-453-1692 www.aboveboardelectronics.com

678 More information

www.igus.eu/CFV

www.igus.eu/nuggets

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 679

chainfix strain relief Clip-on solutions

chainfix

Option 1: chainfix nuggets for the C-profile and Option 2: chainfix nuggets for the top hat rail 35 Option 1: universal cable fixation in C-profile Option 2: clip onto a top hat rail 35 Simple strain relief with cable tiewraps Minimum space required Easy to assemble without any screws and tools Adjustable to every e-chain filling

• • • • • •

®

Option 1 | chainfix nuggets for the C-profile

For the following igus series ®

≤ø

Part No.

For C-profiles

A

[mm]

[mm]

CFN.20 CFN.30.52

92.42.../92.42...E 92.52.../92.52...E

20 30

10,8 16,4

C-profile For all mounting brackets with C-profile

A

A

Option 2 | chainfix nuggets for the top hat rail

For the following igus series ®

≤ø

A

Part No.

For top hat rail

[mm]

[mm]

CFN.20.N35

Top hat rail 35

20

20,0

Top hat rail Top hat rail 35

•

A

A

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

679

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 680

chainfix strain relief Strain relief connector system

chainfix

CFB - modular, polymer strain relief connector system to be mounted onto the C-profile Customised strain relief solutions can be offered 2 variations available Fast assembly by standard screw connection Can be mounted in the mounting bracket or in front of the e-chain Customised production from 1 piece Low priced and effective

®

CFB 907.881. | Polymer strain relief connector system Parts list Description

0 Outer fixing block Clamping bar

0 Threaded bolt with plate 0 Hexagon nut M8

0 C-profile (part of KMA) 0 Strain relief block

T

Part No.

Please contact igus for individual designing ®

Quantity

CFB20.1 907.881.1.XXX

Nx2 2

907.825.2.LLL MAT 0040012

2 2

92.42.XXX customer-specific

1 1

Order key

907.881.XXX.N N = Number of layers fixing blocks XXX= Bi (mounting bracket) - 3 mm Part No. with version 881

CFB 907.825. | Polymer strain relief connector system Parts list Description

0 Outer fixing block 0 Clamping bar 0 Threaded bolt with plate 0 Hexagon nut M8 0 C-profile (part of KMA) 0 Strain relief block 0 Strain relief block 0 Inner fixing block

i?

Part No.

Please contact igus for individual designing ®

Quantity

CFB20.1

Nx2

907.825.1.XXX 907.825.2.LLL MAT 0040012 92.42.XXX customer-specific customer-specific CFB20.2

2 3 3 1 1 1 N

Order key

907.825.XXX.N N = number of layers fixing blocks ii, XXX= Bi (mounting bracket) - 3 mm Part No. with version 825 Request Info

680 More information

www.igus.eu/CFB

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

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Seite 681

chainfix strain relief Strain relief connector system

CFB 907.881.XXX.N

12,5

B PU* = (XXX - 25)

4

12

12

N* 20 + 23

H PU = N* 20 + 2

LLL = N* 20 + 13

XXX= Bi (mounting bracket) - 3 mm

*max. 165 mm

chainfix

12,5

Bi (mounting bracket) + 5

27,4

Modular plug-in elements

XXX= Bi (mounting bracket) - 3 mm

*max. 165 mm

12,5

B PU* = (XXX - 37)/2

12

B PU* = (XXX -37)/2

4

12

N* 20 + 23

H PU = N* 20 + 2

LLL = N* 20 + 13

CFB 907.825.XXX.N

12,5

Modular plug-in elements

26,4

Bi (mounting bracket) + 5

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Delivery time upon request, in case of customer-specific fabrication! igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

681

06)-EU-D-IT-FR-CFX-RINN-656-767

682

19.06.2015

17:29 Uhr

Seite 682

guide trough systems ugh systems

aluminium SuperTrough | steel guide trough | support tray | guidefast | guidelite | tubular trough | snap-in trough |

aluminium SuperTrough | steel guide trough | support tray | guidefast | guidelite | tubular trough | snap-in trough |

683

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

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Seite 684

Guide troughs Aluminium Steel ®

The igus standard guide trough aluminium SuperTrough

.Huge programme available for almost all igus e-chains .Very simple, modular assembly .Side-mounted glide strips for wear protection in high-speed .Corrosion resistant, seawater resistant aluminium profile .Flexible assembly - Fastening on substructure independent ®

®

of profile lengths and butt joints

.Plastic glide bar made of PE .Bottom clamp can be mounted -inside or outside- directly on the bottom or on the c-profile

.heavy duty bracket option for high load applications: you can configure the heavy duty version at our online-catalogue www.igus.eu/alu-guide Conductivity according to DIN EN 61537 - standard

from page 690

Very stable and tough for heavy duty applications - steel guide trough

.Very stable and tough guide trough made of steel for high load applications

.Easy assembly due to installation set for joint and attachment surface connection

.Simple fastening directly on the ground or with c-profiles .Big range, two piece design, adjustable to e-chain width .Available in galvanised steel and stainless steel .Low friction - glide bar made of PE .Fixed end module option, for fast and easy mounting - without ®

any drilling available

.Conductivity according to DIN EN 61537 - standard from page 714

684 More information

www.igus.eu/guide

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 685

Guide troughs Further trough systems For support of the lower run support tray kit

• Simple one-piece support trays • Complete system, ready to install • No more costly self-made designs • Easy installation onto your machine, on profiles or wall-mount brackets

from page 740

For crane girders and indoor cranes guidefast guide trough

• Save up to 80% installation time • Fits virtually any standard crane girder • Permanently installed cable can be fixed to the trough brackets • With polymer glide bars for centre fed applications • Conductivity according to DIN EN 61537 ( standard with special connector)

from page 746

Long travels up to 150 m quick and cost effective - guidelite

• Saving time through fast assembly • Very lightweight polymer components • Cost effective • Corrossion-resistant • Construction kit solution from page 750

Lets light and dirt through tubular trough system RS

• Resistant to dirt - wear debris falls through • More open than sheet metal constructions • Easy and fast assembly and cost effective • Easy and space saving delivery from page 756

Simple and cost effective snap-in trough system SP

• Smaller than conventional troughs • Easy and fast assembly • No sharp metal edges in the internal area because of covered joints • Cost effective from page 762

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

685

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 686

Guide troughs Long travels Introduction igus guide troughs ®

Guide troughs are used for long travels. They allow to continue smooth, low-friction operation in these long-travel situations. If the fixed end is installed in the center of the travel ("center-fixed"), the e-chains glide on themselves for half the travel. For the other half, we recommend glide bars, which are assembled in the trough and on which the e-chains glide. igus guide troughs are available from stock with these highly abrasion-resistant polymer glide bars, which are optimised to work with igus e-chains in terms of noise, abrasion and friction. ®

®

®

®

®

Trough type igus offers guide troughs made of corrosion-resistant aluminium, steel or stainless steel. The trough type to be used depends on the application conditions and the requirements of the customer. We recommend the igus standard aluminium SuperTrough. ®

®

Various guide trough systems are available

Glide bars Glide bars made of igulen are optimally matched to the e-chain

®

material and achieve the lowest values for friction, noise and wear. Glide bars must be used, if the fixed point is in the center of the travel. It means: use half of the guide trough with glide bars and the other half of the guide trough without glide bars (see picture in the lower right corner!). : A

-4i1131.1±.%

Delivery condition

T'A 0

nO1 I

The troughs are delivered in 2 meter sections. Special lengths up to 6 m are possible. The left and right side parts are installed on location with the appropriate distance - depending on the width of the igus e-chain . The necessary width is shown by the dimension BRI on the guide trough pages. The e-chain sides can be linked with the base ®

®

_,,,i0•-.--- L"----7'-- ' ,"--:-'b -=:.- i.;,11

1111114

®

by screwing, welding or a special igus installation set. The fixation module for the igus aluminium SuperTrough is a quick fix for mounting the stationary end of an e-chain with a KMA-mounting bracket. With this module a fast and easy mounting onto the aluminium SuperTrough is possible without any drilling. ®

®

mr- •

igus troughs delivered from stock ®

®

w Trough without glide bars e-chain glides on e-chain ®

®

686 More information

Trough with glide bars e-chain glides on glide bars ®

www.igus.eu/guide

Center fixed: 1/2 travel with glide bars - 1/2 travel without glide bars

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 687

Alu

Guide troughs Long travels Introduction

Steel

•714

690 BRi = Ba + 4 Ba Bi

For long travels, the upper run of the igus e-chains rests on the lower run. The upper run glides partially on the lower run and partially at the same height on a glide bar. The diagrams below show this. For lateral ®

®

ha

guidance, a guide trough is necessary. If the stationary mounting bracket and the fixed end of the cables and hoses can be placed in the center, the e-chain length is calculated as follows: Lk = S/2 + K2. The shortest e-chain length is attained by the axial feeder module. The length of the e-chain then corresponds to about half the travel

HRi

®

®

ha

®

distance. Depending on the technical data and the selected e-chain , ®

the mounting point of the moving end of the e-chain must be lowered on some units. In our system analysis for long travels, we give exact details for your specific application. ®

Aluminum SuperTrough without glide bars - upper run glides on the lower run

Selection criteria Following parameters are required for the design of a trough system:

•e-chain type (Series, width Bi, radius R)•Travel and travel speed •Fill weight •Acceleration and/or lagging •Lateral accelerations • ®

BRi = Ba + 4 Ba Bi

Environmental conditions

ha

Design and installation of the guide trough

HRi

The guide trough is an important element in long travel applications. Usually, the height of the trough must be at least twice that of the echain link height: HRI ≥ 2 x ha. The sides must provide a chamfered opening. The trough inner width is the same as the e-chain outer width, plus 4 mm (BRi = Ba + 4). Along the side of the trough, where the upper run cannot glide on the lower run, glide bars must be installed. ®

®

We recommend the use of polymer glide bars from igus . They are optimally matched to the e-chain material and achieve the lowest values for friction, noise and wear. Guide troughs with and without ®

®

Aluminum SuperTrough with glide bars - from the middle of the travel the upper run glides off on the glide bar

glide bars can be obtained for almost all igus e-chains . Important: when assembling the trough parts, the following points must be ®

®

•

given particular attention: Properly align all trough parts upon installation All screw heads should be flush with the trough Smooth levelled transition between the end of the e-chain and the glide bars • Solid connection with the glide surface. These points

•

e-chain length

Lk = S/2 + K2

Inner trough height

HRi ≥ 2 x ha

®

•

®

Inner width, Alu SuperTrough BRi = Ba + 4

must be observed when using assembly-friendly igus guide troughs. ®

(Ba + 5 steel guide trough)

S S/2

S/2

D2

P-ACL

Guide trough with glide bar

Guide trough without glide bar

Total length of guide trough

•

Trough set Installation set Glide bar 0 C-Profile

Ba = outer width e-chains Bi = inner width e-chains R = bend radius ACL= offset fixed point

® ®

S S/2 BRi BRa

= length of travel = half length of travel = inner trough width = outer trough width

HRi = inner trough height HRa = outer trough height ha = outer e-chain height Lk = e-chain length ®

®

H2 = mounting height (if the moving end is set lower) D2 = over length - long travels, gliding K2 = further add-on (if the moving end is set lower)

HF = required clearance height

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

R

HRI

H2

K2

687

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Guide troughs Long travels C-profiles

C-profiles Part No. 92.52.XX For all igus aluminium SuperTrough and steel guide troughs With increased holding force - even for tough applications Standard material: galvanised steel Part No. 92.52.XX (XX - length in mm) C-profile available in galvanised steel. Optional: stainless steel material V2A, material 1.4301 (AISI 304). For AISI 304 please add index "E" to the Part No. 92.52.E Length tolerances of ±5 mm possible! ®

C-profile Part No. 92.52.XX | With increased holding force also for harsh conditions 17 4,5

C E

1,75±0,1

XX

35

C-profiles Part No. 92.52.XX - for all igus aluminium SuperTrough and steel guide troughs ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

688 More information

www.igus.eu/guide

18

< <

16

10,5

0 0

25

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Seite 689

IZI 0 Iml . Alu

Guide troughs Applications

690

Steel

714

igus has experience with all kind of installations and travels. Very long travels up to 615 m help save energy costs using igus echains , chainflex cables and guide troughs. Together with the igus accessories, they have long lifetimes even in tough weather ®

®

®

®

®

conditions, environmental pollutions or in areas of dust and dirt

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

689

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Seite 690

Aluminium SuperTrough Introduction Advantages Huge programme: aluminium profile (standard: 2 m section) available for almost all igus e-chains seawater resistant and corrosion resistant ®

®

Wear-reducing: glide strip protect from wear on the sides

Fast connection: Interface connector basic, polymer, easy assembly, no tools needed Wear-reducing Polymer glide bar Easy click-on assembly Noise-reducing: silencer profile, rubber option Simple fastening: bottom clamp basic, attached inwards or outwards, fast and easy Simple fastening: C-profile, for bottom clamps heavy duty bracket option: you can configure the heavy duty version at our onlinecatalogue www.igus.eu/alu-guide Simple connection: fixed end module option, for fast and easy mounting - without any drilling

®

The igus standard - aluminium SuperTrough The aluminium SuperTrough is a modular guide trough system for long travels (gliding application). Aluminium SuperTrough is available in low cost basic versions and can be upgraded for heavy duty applications. This modular usage makes it the igus recommended standard trough system. Very simple, modular assembly Corrosion resistant, seawater resistant aluminium profile Flexible assembly - fastening on substructure independent of profile lengths and butt joints Misalignment-free installation - no screwing or welding of the profiles required Conductivity according to DIN EN 61537 - standard ®

• • • • •

Installation Guide-PDF with detailed assembly information 690

More information

www.igus.eu/alu-guide

www.igus.eu/installation-guide-pdf

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Seite 691

ur

Aluminium SuperTrough Selection table Series Part No.

Outer trough height HRa [mm]

Installation set* Part No.

Alu

Side part material

Page

basic version, Standard for general use

970.30.SL | 970.31.SL 970.30.SL | 970.32.SL 971.30.SL | 971.31.SL 972.02.30.SL | 972.02.31.SL 972.30.SL | 972.31.SL 972.30.SL | 972.32.SL 973.30.SL | 973.31.SL 974.30.SL | 974.31.SL 975.30.SL | 975.31.SL

77 77 87 117 117 117 144 184 236

960.30 960.30 960.30 960.30 960.30 960.30 960.50 960.50 960.50

696 698 700 702 704 706 708 710 712

aluminium aluminium aluminium aluminium aluminium aluminium aluminium aluminium aluminium

heavy duty version for tough plant construction You can configure the heavy duty version online with the respective e-chain you’ve chosen or www.igus.eu/alu-guide ®

971.30.SL | 971.31.SL 972.02.30.SL | 972.02.31.SL 972.30.SL | 972.31.SL 972.30.SL | 972.32.SL 973.30.SL | 973.31.SL 974.30.SL | 974.31.SL 975.30.SL | 975.31.SL

87 117 117 117 144 184 236

971.50 972.50 972.50 972.50 973.50 974.50 975.50

aluminium aluminium

www.igus.eu/alu-guide www.igus.eu/alu-guide

aluminium aluminium

www.igus.eu/alu-guide www.igus.eu/alu-guide

aluminium aluminium aluminium

www.igus.eu/alu-guide www.igus.eu/alu-guide www.igus.eu/alu-guide

*The basic Installation sets are the standard for the aluminium SuperTroughs. They can be fastened inside or outside and are recommended for most application areas. The basic clamping shoes are made of aluminium. The heavy duty version is differentiated only by the type of the installation set. The part numbers of the channel side plates, slide bars, etc., are the same as the basic model. The heavy duty installation set consists of a rugged aluminium bracket, fastened outside on the guide trough. Request Info

1-800-453-1692 www.aboveboardelectronics.com

975.30.SL 975.31.SL

Aluminium SuperTrough | Sizes overview

236 108

183,4 84

973.30.SL 973.31.SL

143 64

117 54

117 42

87 35

24

77

972.30.SL 972.02.30.SL 972.31.SL 972.02.31.SL 970.30.SL 971.30.SL 972.32.SL 970.31.SL 971.31.SL 970.32.SL

974.30.SL 974.31.SL

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

691

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Aluminium SuperTrough basic Parts BRa BRi = Ba + 4 Ba Bi

Components, trough Trough side parts, aluminium, 2 m 0 Glide bar, plastic, 2 m Glide strips, plastic, 2 m (without glide strips on request) 0Optional: silencer profile, rubber

0

ha

2

Ba Bi ha HRi HRa BRi BRa

HRi ≥ 2 x ha HRa

Components, installation set Bottom clamp, aluminium 0 C-profile1), galvanised steel Screw 0 Sliding nut Interface connector, plastic = outer e-chain width = inner e-chain width = e-chain outer height = inner trough height = outer trough height = inner trough width = outer trough width ®

®

®

Bottom clamp attached optionally inwards or outwards

HRi ≥ 2 x ha BRi = Ba + 4

C-profile length according to dimension BRi

1) C-profile also available in stainless steel V2A, material 1.4301 (AISI 304)

• Aluminium SuperTrough | Features

it s LI

0 1=IMEIMM.

Aluminium SuperTrough external view basic version

0 Aluminium SuperTrough - internal view basic version without and with Glide bar

Simple fastening with basic

Wear-reducing with polymer

Noise-reducing with silencer

bottom clamp and C-profile

glide barand glide strip

profile option

692 More information

www.igus.eu/alu-guide

11N

Simple connection to the e-chain with the Fixed end module

®

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Seite 693

0 Alu

Aluminium SuperTrough basic Configuration

Aluminium SuperTrough | Configured according to your requirements Quickly and easily assemble the right trough for your application Selection of the suitable guide trough according to the e-chain series and e-chain width Bi Determine the feeding point of the cables Determine travel distance and thus the length of the required guide trough and the number of trough pieces (standard length of a trough side plate: 2000 mm). The length of the guide trough is calculated from half the travel length with and half the travel length without the glide bar Option: "sound dampening" with silencer profile Number and selection of the assembly kit There are two assembly kit options: basic (standard), heavy duty (for plant construction) The quantity of the assembly kit is calculated from the number of the trough pieces + 1 kit: ®

nMon = nRi + 1

®

nRi x 2000 mm

The assembly kit matches the igus c-profile option If you have opted for an e-chain with KMA mounting brackets, we offer you a fixed-end module for the quick and simple fastening of the e-chain in the trough without holes Installation Guide-PDF with detailed assembly information www.igus.eu/installation-guide-pdf ®

®

®

Order example | Based on Part No. 973.30.SL | 973.31.SL Order example: length of travel 30 m center mounted for series 3500.100.200.0 with BRi = 124

Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections) Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections) Installation set basic complete (guide trough-sets + 1) Order text: 17 installation sets basic Module for the fixed end Order text: 1 set Option: for an additional noise dampening with

Part No.

973.30.SL

Part No.

973.31.SL

Part No. 960.40.175 Part No.

973.80.5

Part No. 973.30.SLA

silencer profile, please add Index A - example:

Calculation - travel center mounted: half travel length, rounded to full 2 m sections = X m guide trough length without glide bars + X m guide trough length with glide bars + installation sets basic (number of trough pieces + 1) Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

693

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Aluminium SuperTrough basic Fixed end module Quick and simple fastening onto the aluminium SuperTrough Optimised fixed end module Lighter, more cost effective than previous metal solutions Mounting bracket attachment on the aluminium SuperTrough without drilling

.Fixed-end module is clamped to the trough . Save installation time

.Available for many E2, E4 and E6 e-chain .Stainless and cost effective

®

series

Installation fixed-end module

A Installation fixed-end module

B Installation - KMA mounting bracket Mounting on KMA mounting bracket

Removing the preassembled metal bushings

Insert the threaded bushings

tet

0 Mounting on Aluminium SuperTrough

Fixed end clamp to attach the e-chain into the smallest aluminium SuperTrough 970.30.SL ®

For mounting brackets from series: 10, 15/R15, B15, 1500. The fixed end clamp enables quick and simple attachment by clamping onto the aluminium SuperTrough without drilling. e-chain to the aluminium SuperTrough . The mounting point of the e-chain can be changed quickly Fixed end clamp principle:

.Quick attachment of the igus

®

®

®

0 Fixed end clamp 970.80 Mounting bracket Aluminium SuperTrough 970.30.SL

Request Info

1-800-453-1692 www.aboveboardelectronics.com

694 More information

www.igus.eu/alu-guide

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Seite 695

Aluminium SuperTrough basic Fixed end module

11 Alu

Fixed end module | Fixed end clamp | Product range Application including inner width (Bi)

Part No.

For Aluminium SuperTrough

For e-chain Series

970.801)

970.30.SL | 970.31.SL

10, B15, 15/R15

970.30.SL | 970.32.SL 971.30.SL | 971.31.SL

1500 2500, 255

(Fixed end clamp) (Fixed end clamp)

.050

970.801) 971.80.41) 972.80.41)

972.02.30.SL | 972.02.31.SL

E4.28/R4.28, E4.31L/R4.31L, E6.35

.06

972.80.41)

972.30.SL | 972.31.SL

E4.32/H4.32/R4.32, E4.38L/R4.38L, E6.40/R6.40 .06

972.80.41) 973.81.51) 973.80.51) 974.81.51)

972.30.SL | 972.32.SL 973.30.SL | 973.31.SL 973.30.SL | 973.31.SL 974.30.SL | 974.31.SL

2700, R58 E4.42/H4.42/R4.42, E4.48L/R4.48L, E6.52/R6.52 3500, R68 14040/14140/R18840, 14240/14340

.06 .10 .100 .10

974.80.51) 975.802)

974.30.SL | 974.31.SL 975.30.SL | 975.31.SL

E4.56/H4.56/R4.56, E6.62 E4.80/H4.80/R4.80, E6.80

.10 .10

975.812)

975.30.SL | 975.31.SL

15050/15150/R19850, 15250/15350

.10

®

.050 .07

Mounting bracket one-piece one-piece KMA KMA KMA KMA KMA KMA KMA KMA KMA KMA

1) Material: polymer 2) Material: aluminium AlMg3, seawaterresistant Material screw kits: standard steel, galvanised. Optional stainless steel: V4A, material 1.4571 (AISI 316Ti) Request Info

1-800-453-1692 www.aboveboardelectronics.com

Fixed-end module simple fastening of the e-chain without drilling ®

Aluminium SuperTrough | Test examples

The igus aluminium SuperTrough has been used in test setups since 2005. Test setup axis 1: speed 1.5 m/s, travel: 18 m, travel so far: about 50,000 km (test runs since 2005) ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

695

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970.30.SL 970.31.SL

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Seite 696

Aluminium SuperTrough 970.30.SL 970.31.SL Trough height: 77 mm | Product range BRa BRi = Ba + 4 Ba Bi

30 21

10 2

24

Bottom clamp attached optionally inwards or outwards

HRi ≥ 2 x ha HRa = 77

ha

22

18

M6 x 16

4,7

®

12

For the following igus series E2 mini 10 B15 zipper 15/R15

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 /@/ 0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section

Part No. 970.30.SL 970.31.SL

Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section

Installation sets - consisting of part / / / / 960.30 1 Installation set without C-profile 960.30.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.30.125

Weight ≈ 4,20 kg ≈ 4,90 kg

≈ 0,08 kg upon request

Aluminium SuperTrough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section

Part No.

Weight

70.11 81.79

≈ 2,04 kg

1 Glide strip, plastic, individual, 2 m section Single parts, installation set 0 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi) 0 1 Screw M6 x 16, individual 0 1 Sliding nut M6, individual 0 1 Interface connector, individual

75.01

≈ 0,06 kg

75.40 92.52.XXX.E* MAT 0040209 MAT 0040057 75.60

Additional option for simple fastening of the e-chain without drilling 1 Set fixed end clamp (Detailed information page 694) 970.80 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E ®

C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No. Request Info

1-800-453-1692 www.aboveboardelectronics.com

696 More information

www.igus.eu/alu-guide

≈ 0,42 kg

≈ 0,03 kg ≈ 0,90 kg/m

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Seite 697

C-profile lengths (according to Dim. BRi ) basic version

Alu

970.30.SL 970.31.SL

Part No. attached inwards

Part No. attached outwards

Bottom clamp attached optionally inwards or outwards 10

B15

15

R15

Part No. attached inwards

.015

30

upon request 960.30. 125

.015

30

upon request 960.30 125

.015

30

upon request 960.30 125

.025

40

upon request 960.30. 150

.025

40

upon request 960.30. 150

.025

40

upon request 960.30. 150

.025

40

upon request 960.30. 150

.038

80

upon request 960.30. 150

.038

53

upon request 960.30. 150

.038

53

upon request 960.30. 150

.038

53

upon request 960.30. 150

.063

80

upon request 960.30. 175

.050

65

960.30. 125 960.30. 175 .050

65

960.30. 125 960.30. 175 .050

65

960.30. 175 960.30. 175 .080

98

960.30. 150 960.30. 200

.5

80

960.30. 125 960.30. 175 .5

80

960.30. 125 960.30. 175 .5

80

960.30. 175 960.30. 175

.6

98

960.30. 150 960.30. 200 .6

98

960.30. 150 960.30. 200 .6

98

960.30. 200 960.30. 200

.7

117

960.30. 175 960.30. 225 .7

117

960.30. 175 960.30. 225 .7

117

960.30. 225 960.30. 225

®

Part No. attached outwards

Width B Ri index e-chain [mm] ®

Part No. attached inwards

Part No. attached outwards

Width B Ri index e-chain [mm]

Part No. attached inwards

Width B Ri index e-chain [mm]

®

Request Info

Part No. attached outwards

Width B Ri index e-chain [mm] ®

1-800-453-1692 www.aboveboardelectronics.com

e-chain on the tower of the storage and retrieval unit for ®

high-bay warehouses rolls off from one aluminium guide trough to the opposite one

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

697

06)-EU-D-IT-FR-CFX-RINN-656-767

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Seite 698

Aluminium SuperTrough 970.30.SL 970.32.SL Trough height: 77 mm | Product range 10

ha

®

BRa BRi = Ba + 4 Ba Bi

30 22

28

Bottom clamp attached optionally inwards or outwards

2

HRi ≥ 2 x ha HRa = 77

For the following igus series E2/000 1500 E4.1 E4.21

I 11

18

4,7

M6 x 16

12

22

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 /@/ 0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section

Part No. 970.30.SL 970.32.SL

Installation sets - consisting of part / / / / 960.30 1 Installation set without C-profile 960.30.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.30.125

Weight ≈ 4,20 kg ≈ 5,00 kg

≈ 0,06 kg upon request

Aluminium SuperTrough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section

Part No.

Weight

70.11 81.79

≈ 2,04 kg

1 Glide strip, plastic, individual, 2 m section Single parts, installation set 0 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi) 0 1 Screw M6 x 16, individual 0 1 Sliding nut M6, individual 0 1 Interface connector, individual

75.01

≈ 0,06 kg

0 0 0

75.40 92.52.XXX.E* MAT 0040209 MAT 0040057 75.60

Additional option for simple fastening of the e-chain without drilling 1 Set fixed end clamp (not for E4.21. Detailed information page 694) 970.80 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E ®

C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

698 More information

www.igus.eu/alu-guide

≈ 0,42 kg

≈ 0,03 kg ≈ 0,90 kg/m

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Seite 699

C-profile lengths (according to Dim. BRi ) basic version Bottom clamp attached optionally inwards or outwards 1500

E Alu

970.30.SL 970.32.SL

E4.21

Width B Ri index e-chain [mm]

Part No. attached inwards

.015

33

upon request 960.30. 125

.030

48

upon request 960.30. 150

.020

38

upon request 960.30. 125

.040

58

960.30. 125 960.30. 150

.025

43

upon request 960.30. 150

.050

68

960.30. 125 960.30. 175

.038

56

upon request 960.30. 150

.060

78

960.30. 125 960.30. 175

.050

68

960.30 125 960.30. 175 .070

88

960.30. 150 960.30. 175

.068

86

960.30. 150 960.30. 175 .080

98

960.30. 150 960.30. 200

.080

98

960.30. 150 960.30. 200 .090

108

960.30. 175 960.30. 200

.100

118

960.30. 175 960.30. 225 .100

118

960.30. 175 960.30. 225

.125

143

960.30. 200 960.30. 250 .110

128

960.30. 175 960.30. 225

.120

138

960.30. 200 960.30. 225

.140

158

960.30. 225 960.30. 250

®

Part No. attached outwards

Width B Ri index e-chain [mm] ®

Part No. attached inwards

Part No. attached outwards

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Seawater resistant aluminium SuperTrough in a RTG-crane. Long travel with igus E4 system ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

699

06)-EU-D-IT-FR-CFX-RINN-656-767

971.30.SL 971.31.SL

19.06.2015

17:29 Uhr

Seite 700

Aluminium SuperTrough 971.30.SL 971.31.SL Trough height: 87 mm | Product range 11

2

HRi ≥ 2 x ha HRa = 87 35

®

BRa BRi = Ba + 4 Ba Bi

31 22

ha

For the following €11 igus series E2/000 .2500 .255 E2 R .R48 E6 .E6.29/R6.29

Bottom clamp attached optionally inwards or outwards

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

4,9

M6 x 16

12

27

C-profile length according to dimension BRi see

right page

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 / ©© / /0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section

Part No. 971.30.SLA**

Weight ≈ 5,00 kg

Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 971.31.SL **For an additional noise dampening with silencer profile, please add index "A" to the Part No. Example: 971.30.SLA Installation sets - consisting of part 0 / 0 / 0 / 0 / 0 1 Installation set without C-profile 1 Installation set with C-profile (C-profile length according to dimension BRi)

960.30

960.30.XXX* *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.30.150

≈ 6,40 kg

≈ 0,06 kg upon request

Aluminium SuperTrough | Components as single parts Single parts, trough

Part No.

Weight

0 0 0

1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section 1 Glide strip, plastic, individual, 2 m section 0 1 Silencer profile, rubber, individual, 2 m section (optional for an additional noise dampening) Single parts, installation set 0 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi)

71.11 82.79 75.01 75.67.H

≈ 2,44 kg

0 0 0

MAT 0040209 MAT 0040057 75.60

1 Screw M6 x 16, individual 1 Sliding nut M6, individual 1 Interface connector, individual Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (not for R48, E6.29/R6.29. Detailed information page 694)

75.40 92.52.XXX.E*

≈ 0,6 kg ≈ 0,06 kg ≈ 0,16 kg

≈ 0,03 kg ≈ 0,90 kg/m

®

971.80.4 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No. Request Info

700 More information

www.igus.eu/alu-guide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 701

Alu

971.30.SL 971.31.SL

Width B Ri index e-chain [mm]

Part No. attached inwards

Part No. attached outwards

upon request 960.30. 150

C-profile lengths (according to Dim. BRi ) basic version Bottom clamp attached optionally inwards or outwards 2500

255

Width B Ri index e-chain [mm]

Part No. attached inwards

Part No. attached outwards

.02

45

upon request

960.30. 150 .03

.03

58

upon request

960.30. 150 .05

.05

77

.07 .09 .10 .12

E6.29/R6.29

Width B Ri index e-chain [mm]

Width B Ri index e-chain [mm]

Part No. attached outwards

58

upon request

960.30. 150 .030

50

upon request 960.30. 150

.025

40

77

960.30. 125 960.30. 175 .040

60

upon request 960.30. 175

.050

65

upon request 960.30. 175

960.30. 125 960.30. 175 .07

97

960.30. 150 960.30. 200 .050

70

upon request 960.30. 175

.075

90

960.30. 150 960.30. 200

97

960.30. 150 960.30. 200 .10

123

960.30. 175 960.30. 225 .060

80

960.30. 150 960.30. 175 .100

115

960.30. 175 960.30. 225

109

960.30. 175 960.30. 225

.070

90

960.30. 150 960.30. 200 .130

145

960.30. 200 960.30. 250

123

960.30. 175 960.30. 225

.080

100

960.30. 150 960.30. 200

145

960.30. 200 960.30. 250

.090

110

960.30. 175 960.30. 225

.100

120

960.30. 175 960.30. 225

.110

130

960.30. 200 960.30. 225

.120

140

960.30. 200 960.30. 250

®

®

®

Part No. attached inwards

R48

Part No. attached inwards

Part No. attached outwards

®

Series E4 in a seawater resistant aluminium guide trough

Request Info

1-800-453-1692 www.aboveboardelectronics.com

heavy duty version for high load applications This aluminium SuperTrough is also available for plant manufacturing as option with special heavy duty brackets for safe connection: installation set Part No. 971.50. You can configure the heavy duty version at our online-catalogue with the respective e-chain you’ve chosen. More information www.igus.eu/alu-guide ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

701

06)-EU-D-IT-FR-CFX-RINN-656-767

972.02.30.SL 972.02.31.SL

19.06.2015

17:29 Uhr

Seite 702

Aluminium SuperTrough 972.02.30.SL 972.02.31.SL Trough height: 117 mm | Product range

E4.1 E4.28/R4.28 E4.1 light E4.31L/R4.31L E6 E6.35

42

HRi ≥ 2 x ha HRa = 117

ha

2

Bottom clamp attached optionally inwards or outwards

27

18

M6 x 16

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

11

4,9

®

BRa BRi = Ba + 4 Ba Bi

31 22

12

For the following igus series

C-profile length according to dimension BRi see

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 / ©© / /0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section

right page

Part No. 972.02.30.SLA**

Weight ≈ 6,00 kg

Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 972.02.31.SL ≈ 7.40 kg **For an additional noise dampening with silencer profile, please add index "A" to the Part No. Example: 972.02.30.SLA Installation sets - consisting of part / / / / 1 Installation set without C-profile 1 Installation set with C-profile (C-profile length according to dimension BRi)

960.30

960.30.XXX* *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.30.175

≈ 0,06 kg upon request

Aluminium SuperTrough | Components as single parts Single parts, trough

Part No.

Weight

0 0 0

1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section 1 Glide strip, plastic, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section (optional for an additional noise dampening) Single parts, installation set 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi)

72.02.11 82.79 75.01 75.67.H

≈ 2,94 kg

0 0 0

MAT 0040209 MAT 0040057 75.60

O =1 O 1

1 Screw M6 x 16, individual 1 Sliding nut M6, individual 1 Interface connector, individual Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 694)

75.40 92.52.XXX.E*

≈ 1,30 kg ≈ 0,06 kg ≈ 0,16 kg

≈ 0,03 kg ≈ 0,90 kg/m

®

972.80.4 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No. Request Info

702 More information

www.igus.eu/alu-guide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 703

C-profile lengths (according to Dim. BRi ) basic version

Alu

972.02.30.SL 972.02.31.SL

Bottom clamp attached optionally inwards or outwards E4.28/R4.28 Width B Ri index e-chain [mm] ®

E4.31L/R4.31L

Part No. attached inwards

Part No. attached outwards

Width B Ri index e-chain [mm]

Part No. attached inwards

®

E6.35 Part No. attached outwards

Width B Ri index e-chain [mm]

Part No. attached inwards

upon request 960.30. 150

®

Part No. attached outwards

.040

64

upon request 960.30. 175

040

58

upon request 972.50. 150

.030

54

.050

74

960.30. 125 960.30. 175 .050

68

upon request 972.50. 175

.040

64

upon request 960.30. 175

.062

86

960.30. 150 960.30. 200 .062

80,5

960.30. 150 972.50. 175 .050

74

960.30. 125 960.30. 175

.070

94

960.30. 150 960.30. 200 .075

93

960.30. 150 972.50. 200 .060

84

960.30. 150 960.30. 200

.075

99

960.30. 150 960.30. 200 .087

105,5

960.30. 175 972.50. 200 .070

94

960.30. 150 960.30. 200

.087

111

960.30. 175 960.30. 225 .100

118

960.30. 175 972.50. 225 .080

104

960.30. 150 960.30. 200

.100

124

960.30. 175 960.30. 225 .112

130,5

960.30. 200 972.50. 225 .090

114

960.30. 175 960.30. 225

.125

149

960.30. 200 960.30. 250 .125

143

960.30. 200 972.50. 250 .100

124

960.30. 175 960.30. 225

.150

174

960.30. 225 960.30. 275 .137

155,5

960.30. 225 972.50. 250 .110

134

960.30. 200 960.30. 250

.175

199

960.30. 250 960.30. 300 .150

168

960.30. 225 972.50. 275 .120

144

960.30. 200 960.30. 250

.200

224

960.30. 275 960.30. 325 .162

180,5

960.30. 250 972.50. 275

.225

249

960.30. 300 960.30. 350 .175

193

960.30. 250 972.50. 300

.250

274

960.30. 325 960.30. 375 .187

205,5

960.30. 275 972.50. 300

.275

299

960.30. 350 960.30. 400 .200

218

960.30. 275 972.50. 325

.300

324

960.30. 375 960.30. 425 .212

230,5

960.30. 300 972.50. 325

.225

243

960.30. 300 972.50. 350

.237

255,5

960.30. 325 972.50. 350

.250

268

960.30. 325 972.50. 375

.262

280,5

960.30. 350 972.50. 375

.275

293

960.30. 350 972.50. 400

.287

305,5

960.30. 375 972.50. 400

.300.

318

960.30. 375 972.50. 425

-FL

L

_ _ di] Safely guide the e-chain

®

across longer travel. Nowadays, users increasingly prefer aluminum (corrosion resistance, weight savings, faster assembly among others) Request Info

1-800-453-1692 www.aboveboardelectronics.com

heavy duty version for high load applications This aluminium SuperTrough is also available for plant manufacturing as option with special heavy duty brackets for safe connection: installation set Part No. 972.50. You can configure the heavy duty version at our online-catalogue with the respective e-chain you’ve chosen. More information www.igus.eu/alu-guide ®

••••

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

703

06)-EU-D-IT-FR-CFX-RINN-656-767

972.30.SL 972.31.SL

19.06.2015

17:29 Uhr

Seite 704

Aluminium SuperTrough 972.30.SL 972.31.SL Trough height: 117 mm | Product range

For the following igus series ®

BRa BRi = Ba + 4 Ba Bi

31 22

E4.1 E4.32/H4.32/R4.32 E4.1 light E4.38L/R4.38L E6 E6.40/R6.40

11

54

HRi ≥ 2 x ha HRa = 117

ha

2

Bottom clamp attached optionally inwards or outwards

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

4,9

M6 x 16

12

27

C-profile length according to dimension BRi see

right page

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 / ©© / /0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section

Part No. 972.30.SLA**

Weight ≈ 6,00 kg

Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 972.31.SL **For an additional noise dampening with silencer profile, please add index "A" to the Part No. Example: 972.30.SLA Installation sets - consisting of part 0 / 0 / 0 / 0 / 0 1 Installation set without C-profile 1 Installation set with C-profile (C-profile length according to dimension BRi)

960.30

960.30.XXX* *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.30.150

≈ 7,40 kg

≈ 0,06 kg upon request

Aluminium SuperTrough | Components as single parts Single parts, trough

Part No.

Weight

0 0 0

1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section 1 Glide strip, plastic, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section (optional for an additional noise dampening) Single parts, installation set 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi)

72.11 82.79 75.01 75.67.H

≈ 2,94 kg

0 0 0

MAT 0040209 MAT 0040057 75.60

0 =11 o

1 Screw M6 x 16, individual 1 Sliding nut M6, individual 1 Interface connector, individual Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 694)

75.40 92.52.XXX.E*

≈ 0,60 kg ≈ 0,06 kg ≈ 0,16 kg

≈ 0,03 kg ≈ 0,90 kg/m

®

972.80.4 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No. Request Info

704 More information

www.igus.eu/alu-guide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 705

C-profile lengths (according to Dim. BRi ) basic version Bottom clamp attached optionally inwards or outwards E4.32/H4.32/R4.32

E4.38L/R4.38L

E6.40/R6.40

Width BRi Part No. index attached e-chain [mm] inwards 77 960.30. 125 .05

Width BRi index e-chain [mm] 70 050.

Part No. attached inwards

Part No. attached outwards upon request 960.30. 200

Width BRi Part No. attached index e-chain [mm] inwards .040 64 upon request

82

upon request 960.30. 200

.050

74

960.30. 125 960.30. 175

®

Part No. attached outwards 960.30. 175

®

®

0 Alu

972.30.SL 972.31.SL

Part No. attached outwards 960.30. 175

.06

95

960.30. 150 960.30. 200 062.

.07

102

960.30. 150 960.30. 200 075.

95

upon request 960.30. 225

.062

86

960.30. 150 960.30. 200

.087

114

960.30. 175 960.30. 225 087.

107

upon request 960.30. 225

.070

94

960.30. 150 960.30. 200

.10

127

960.30. 175 960.30. 225 100.

120

960.30. 175 960.30. 250 .075

99

960.30. 150 960.30. 200

.11

135

960.30. 200 960.30. 250 112.

132

960.30. 200 960.30. 250 .087

111

960.30. 175 960.30. 225

.112

140

960.30. 200 960.30. 250 125.

145

960.30. 200 960.30. 275 .100

124

960.30. 175 960.30. 225

.12

152

960.30. 200 960.30. 250 137.

157

960.30. 225 960.30. 275 .125

149

960.30. 200 960.30. 250

.137

165

960.30. 225 960.30. 275 150.

170

960.30. 225 960.30. 300 .150

174

960.30. 225 960.30. 275

.15

177

960.30. 225 960.30. 275 162.

182

960.30. 250 960.30. 300 .175

199

960.30. 250 960.30. 300

.162

190

960.30. 250 960.30. 300 175.

195

960.30. 250 960.30. 325 .200

224

960.30. 275 960.30. 325

.17

195

960.30. 250 960.30. 300 187.

207

960.30. 275 960.30. 325 .225

249

960.30. 300 960.30. 350

.18

202

960.30. 250 960.30. 300 200.

220

960.30. 275 960.30. 350 .250

274

960.30. 325 960.30. 375

.187

215

960.30. 275 960.30. 325 212.

232

960.30. 300 960.30. 350 .275

299

960.30. 350 960.30. 400

.20

227

960.30. 275 960.30. 325 225.

245

960.30. 300 960.30. 375 .300

324

960.30. 375 960.30. 425

.212

240

960.30. 300 960.30. 350 237.

257

960.30. 325 960.30. 375

.23

252

960.30. 300 960.30. 350 250.

270

960.30. 325 960.30. 400

.237

265

960.30. 325 960.30. 375 262.

282

960.30. 350 960.30. 400

.25

277

960.30. 325 960.30. 375 275.

295

960.30. 350 960.30. 425

.262

290

960.30. 350 960.30. 400 287.

307

960.30. 375 960.30. 425

.28

302

960.30. 350 960.30. 400 300.

320

960.30. 375 960.30. 450

.29

315

960.30. 375 960.30. 425 312.

332

960.30. 400 960.30. 450

.30

327

960.30. 375 960.30. 425 325.

345

960.30. 400 960.30. 475

.312

340

960.30. 400 960.30. 450 337.

357

960.30. 425 960.30. 475

.325

352

960.30. 400 960.30. 450 350.

370

960.30. 425 960.30. 500

.337

365

960.30. 425 960.30. 475 362.

382

960.30. 450 960.30. 500

.350

377

960.30. 425 960.30. 475 375.

395

960.30. 450 960.30. 525

.362

390

960.30. 450 960.30. 500 387.

407

960.30. 475 960.30. 525

.375

402

960.30. 450 960.30. 500 400.

420

960.30. 475 960.30. 550

.387

415

960.30. 475 960.30. 525 *Width available upon request,

.400

427

960.30. 475 960.30. 525 please consult igus for delivery time! ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

heavy duty version for high load applications This aluminium SuperTrough is also available for plant manufacturing as option with special heavy duty brackets for safe connection: installation set Part No. 972.50. You can configure the heavy duty version at our online-catalogue with the respective e-chain you’ve chosen. More information www.igus.eu/alu-guide ®

.

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

705

06)-EU-D-IT-FR-CFX-RINN-656-767

972.30.SL 972.32.SL

19.06.2015

17:29 Uhr

Seite 706

Aluminium SuperTrough 972.30.SL 972.32.SL Trough height: 117 mm | Product range 11

2

50

HRi ≥ 2 x ha HRa = 117

®

BRa BRi = Ba + 4 Ba Bi

31 22

ha

For the following igus series E2/000 2700 E2 R R58

Bottom clamp attached optionally inwards or outwards

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

4,9

M6 x 16

12

27

C-profile length according to dimension BRi see

right page

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 / ©© / /0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section

Part No. 972.30.SLA**

Weight ≈ 6,00 kg

Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 972.32.SL **For an additional noise dampening with silencer profile, please add index "A" to the Part No. Example: 972.30.SLA Installation sets - consisting of part 0 / 0 / 0 / 0 / 0 1 Installation set without C-profile 1 Installation set with C-profile (C-profile length according to dimension BRi)

960.30

960.30.XXX* *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.30.150

≈ 7,40 kg

≈ 0,06 kg upon request

Aluminium SuperTrough | Components as single parts Single parts, trough

Part No.

Weight

0 0 0

1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section 1 Glide strip, plastic, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section (optional for an additional noise dampening) Single parts, installation set 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi)

72.11 82.79 75.01 75.67.H

≈ 2,94 kg

0 0 0

MAT 0040209 MAT 0040057 75.60

0 =11 o

1 Screw M6 x 16, individual 1 Sliding nut M6, individual 1 Interface connector, individual Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 694)

75.40 92.52.XXX.E*

≈ 0,60 kg ≈ 0,06 kg ≈ 0,16 kg

≈ 0,03 kg ≈ 0,90 kg/m

®

972.80.4 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No. Request Info

706 More information

www.igus.eu/alu-guide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 707

C-profile lengths (according to Dim. BRi ) basic version Bottom clamp attached optionally inwards or outwards 2700

E Alu

972.30.SL 972.32.SL

R58

Width B Ri index e-chain [mm]

Part No. attached inwards

Part No. attached outwards

Width B Ri index e-chain [mm]

.05

70

upon request

960.30. 175 .050

.06

85

960.30. 150 960.30. 200 .075

.07

95

.09

110

.10

Part No. attached inwards

Part No. attached outwards

70

upon request

960.30. 175

95

960.30. 150 960.30. 200

960.30. 150 960.30. 200 .100

120

960.30. 175 960.30. 225

960.30. 175 960.30. 225 .125

145

960.30. 200 960.30. 250

120

960.30. 175 960.30. 225 .150

170

960.30. 225 960.30. 275

.12

145

960.30. 200 960.30. 250 .175

195

960.30. 250 960.30. 300

.15

170

960.30. 225 960.30. 275 .200

220

960.30. 275 960.30. 325

.17

198

960.30. 250 960.30. 300

®

®

Reliable guidance. Crane operating speed 80 m/min.

Request Info

1-800-453-1692 www.aboveboardelectronics.com

heavy duty version for high load applications This aluminium SuperTrough is also available for plant manufacturing as option with special heavy duty brackets for safe connection: installation set Part No. 972.50. You can configure the heavy duty version at our online-catalogue with the respective e-chain you’ve chosen. More information www.igus.eu/alu-guide ®

War'l

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

707

06)-EU-D-IT-FR-CFX-RINN-656-767

973.30.SL 973.31.SL

19.06.2015

17:29 Uhr

Seite 708

Aluminium SuperTrough 973.30.SL 973.31.SL Trough height: 144 mm | Product range BRa BRi = Ba + 4 Ba Bi

41 28

11

HRi ≥ 2 x ha HRa = 144

ha

2

64

Bottom clamp attached optionally inwards or outwards

45

18

M8 x 20

8

®

18,4

For the following igus series E2/000 3500 E2 R R68 E4.1 E4.42/H4.42/R4.42 E4.1 light E4.48L/R4.48L E6 E6.52/R6.52

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 / ©© / /0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section

Part No. 973.30.SLA**

Weight ≈ 8,00 kg

Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 973.31.SL **For an additional noise dampening with silencer profile, please add index "A" to the Part No. Example: 973.30.SLA Installation sets - consisting of part 0 / 0 / 0 / 0 / 0 1 Installation set without C-profile 1 Installation set with C-profile (C-profile length according to dimension BRi)

960.40

≈ 10,8 kg

≈ 0,08 kg

960.40.XXX* *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.40.175

upon request

Aluminium SuperTrough | Components as single parts Single parts, trough

Part No.

Weight

0 0 0

1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section 1 Glide strip, plastic, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section (optional for an additional noise dampening) Single parts, installation set 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi)

73.11 83.79 75.01 75.68.H

≈ 3,94 kg

0 0 0

MAT 0040445 MAT 0040413 75.60

0 =11 o

1 Screw M8 x 20, individual 1 Sliding nut M8, individual 1 Interface connector, individual Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Part No. depend on e-chain series - detailed information page 694)

≈ 1,30 kg ≈ 0,06 kg ≈ 0,38 kg

75.50 92.52.XXX.E*

≈ 0,04 kg ≈ 0,90 kg/m

®

973.80.5A) / 973.81.5B) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E ®

C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No. A) - for series 3500, R68 B) - for series E4.42/H4.42/R4.42, E4.48L/R4.48L, E6.52/R6.52

708 More information

www.igus.eu/alu-guide

Request Info

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 709

0

C-profile lengths (according to Dim. BRi ) basic version

Alu

Bottom clamp attached optionally inwards or outwards 3500

E4.42/H4.42/R4.42

E4.48L/R4.48L

Width B Ri index e-chain [mm]

Part No. attached inwards

Part No. attached outwards

Width B Ri index e-chain [mm]

upon request 960.40. 200

.05

80

upon request

960.40. 200 050.

upon request 960.40. 225

.06

98

upon request

960.40. 225 062.*

124

960.40. 175 960.40. 250 .07

105

upon request

960.40. 225 075.

.115

139

960.40. 200 960.40. 275 .087

118

.125

149

960.40. 200 960.40. 275 .10

.150

174

.175

Width B Ri index e-chain [mm]

Part No. attached inwards

.050

74

.075

99

.100

E6.52/R6.52 Width B Ri index e-chain [mm]

Part No. attached inwards

Part No. attached outwards

74

upon request

960.40. 200 .040

68

upon request 960.40. 200

86

upon request

960.40. 200 .050

78

upon request 960.40. 200

99

upon request

960.40. 225 .062

90

upon request 960.40. 225

960.40. 175 960.40. 250 087.*

111

upon request

960.40. 225 .070

98

upon request 960.40. 225

130

960.40. 200 960.40. 250 100.

124

960.40. 175 960.40. 250 .075

103

upon request 960.40. 225

960.40. 225 960.40. 300 .11

138

960.40. 200 960.40. 275 112.*

136

960.40. 200 960.40. 250 .087

115

upon request 960.40. 250

199

960.40. 250 960.40. 325 .112

143

960.40. 200 960.40. 275 125.

149

960.40. 200 960.40. 275 .100

128

960.40. 175 960.40. 250

.200

224

960.40. 275 960.40. 350 .12

155

960.40. 225 960.40. 275 137.*

161

960.40. 225 960.40. 275 .125

153

960.40. 200 960.40. 275

.225

249

960.40. 300 960.40. 375 .137

168

960.40. 225 960.40. 300 150.

174

960.40. 225 960.40. 300 .150

178

960.40. 225 960.40. 300

.250

274

960.40. 325 960.40. 400 .15

180

960.40. 250 960.40. 300 162.*

186

960.40. 250 960.40. 300 .175

203

960.40. 250 960.40. 325

.162

193

960.40. 250 960.40. 325 175.*

199

960.40. 250 960.40. 325 .200

228

960.40. 275 960.40. 350

.17

198

960.40. 250 960.40. 325 187.*

211

960.40. 275 960.40. 325 .225

253

960.40. 300 960.40. 375

.18

205

960.40. 275 960.40. 325 200.*

224

960.40. 275 960.40. 350 .250

278

960.40. 325 960.40. 400

.187

218

960.40. 275 960.40. 350 212.*

236

960.40. 300 960.40. 350 .275

303

960.40. 350 960.40. 425

.20

230

960.40. 300 960.40. 350 225.*

249

960.40. 300 960.40. 375 .300

328

960.40. 375 960.40. 450

.212

243

960.40. 300 960.40. 375 237.*

261

960.40. 325 960.40. 375

.23

255

960.40. 325 960.40. 375 250.*

274

960.40. 325 960.40. 400

.237

268

960.40. 325 960.40. 400 262.*

286

960.40. 350 960.40. 400

.25

280

960.40. 350 960.40. 400 275.*

299

960.40. 350 960.40. 425

®

Part No. attached outwards

973.30.SL 973.31.SL

R68

®

®

Width B Ri index e-chain [mm]

Part No. attached inwards

Part No. attached outwards

.050

72

upon request

960.40. 200 .262

293

960.40. 350 960.40. 425 287.*

311

960.40. 375 960.40. 425

.075

97

upon request

960.40. 225 .28

305

960.40. 375 960.40. 425 300.*

324

960.40. 375 960.40. 450

.100

122

960.40. 175 960.40. 250 .29

318

960.40. 375 960.40. 450 312.*

336

960.40. 400 960.40. 450

.115

137

960.40. 200 960.40. 275 .30

330

960.40. 400 960.40. 450 325.*

349

960.40. 400 960.40. 475

.125

147

960.40. 200 960.40. 275 .312

343

960.40. 400 960.40. 475 337.*

361

960.40. 425 960.40. 475

.150

172

960.40. 225 960.40. 300 .325

355

960.40. 425 960.40. 475 350.*

374

960.40. 425 960.40. 500

.175

197

960.40. 250 960.40. 325 .337

368

960.40. 425 960.40. 500 362.*

386

960.40. 450 960.40. 500

.200

222

960.40. 275 960.40. 350 .350

380

960.40. 450 960.40. 500 375.*

399

960.40. 450 960.40. 525

.225

247

960.40. 300 960.40. 375 .362

393

960.40. 450 960.40. 525 387.*

411

960.40. 475 960.40. 525

.250

272

960.40. 325 960.40. 400 .375

406

960.40. 475 960.40. 525 400.*

424

960.40. 475 960.40. 550

.387

418

960.40. 475 960.40. 550 *Width available upon request,

.400

430

960.40. 500 960.40. 550 please consult igus for delivery time!

®

®

Part No. attached inwards

Part No. attached outwards

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

heavy duty version for high load applications This aluminium SuperTrough is also available for plant manufacturing as option with special heavy duty brackets for safe connection: installation set Part No. 973.50. You can configure the heavy duty version at our online-catalogue with the respective e-chain you’ve chosen. More information www.igus.eu/alu-guide ®

.

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

709

06)-EU-D-IT-FR-CFX-RINN-656-767

974.30.SL 974.31.SL

19.06.2015

17:29 Uhr

Seite 710

Aluminium SuperTrough 974.30.SL 974.31.SL Trough height: 184 mm | Product range

E4.1 E4.56/H4.56/R4.56 E4.1 light 14040/14140/R18840 14240/14340 E6 E6.62

11,5

84

HRi ≥ 2 x ha HRa = 184

ha

2

Bottom clamp attached optionally inwards or outwards

45

18

M8 x 20

8

®

BRa BRi = Ba + 4 Ba Bi

41 29

18,4

For the following igus series

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 / ©© / /0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section

Part No. 974.30.SLA**

Weight ≈ 10,0 kg

Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 974.31.SL **For an additional noise dampening with silencer profile, please add index "A" to the Part No. Example: 974.30.SLA Installation sets - consisting of part 0 / 0 / 0 / 0 / 0 1 Installation set without C-profile 1 Installation set with C-profile (C-profile length according to dimension BRi)

960.50

≈ 12,8 kg

≈ 0,08 kg

960.50.XXX* *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.50.200

upon request

Aluminium SuperTrough | Components as single parts Single parts, trough

Part No.

Weight

0 0 0

1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section 1 Glide strip, plastic, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section (optional for an additional noise dampening) Single parts, installation set 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi)

74.11* 83.79 75.01 75.68.H

≈ 4,94 kg

0 0 0

MAT 0040445 MAT 0040413 75.60

0 =11 o

1 Screw M8 x 20, individual 1 Sliding nut M8, individual 1 Interface connector, individual Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Part No. depend on e-chain series - detailed information page 694)

≈ 1,30 kg ≈ 0,06 kg ≈ 0,38 kg

75.50 92.52.XXX.E*

≈ 0,04 kg ≈ 0,90 kg/m

®

974.80.5A) / 974.81.5B) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E ®

C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No. A) - for series E4.56/H4.56/R4.56, E6.62 B) - for series 14040/14140/R18840, 14240/14340

710 More information

www.igus.eu/alu-guide

Request Info

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 711

0 Alu

974.30.SL 974.31.SL

Width B Ri index e-chain [mm]

Part No. attached inwards

Part No. attached outwards

C-profile lengths (according to Dim. BRi ) basic version Bottom clamp attached optionally inwards or outwards E4.56/H4.56/R4.56

14040/14140/R18840

14240/14340

Width B Ri index e-chain [mm]

Part No. attached inwards

Width B Ri index e-chain [mm]

Part No. attached inwards

Width B Ri index e-chain [mm]

Part No. attached inwards

.05

88

upon request 960.50. 225

.05

80

upon request 960.50. 200

.05

80

upon request 960.50. 200

.05

90

upon request 960.50. 225

.06

103

upon request 960.50. 225

.06

95

upon request 960.50. 225

.06

98

upon request 960.50. 225

.06

108

upon request 960.50. 225

.07

113

upon request 960.50. 250

.07

105

upon request 960.50. 225

.07

105

upon request 960.50. 225

.07

115

upon request 960.50. 250

.08

125

960.50. 175 960.50. 250 .08

117

960.50. 175 960.50. 225 .087

118

960.50. 175 960.50. 250 .087

127

960.50. 175 960.50. 250

.10

138

960.50. 200 960.50. 275 .10

130

960.50. 200 960.50. 250 .10

130

960.50. 200 960.50. 250 .10

140

960.50. 200 960.50. 275

.11

151

960.50. 200 960.50. 275 .11

143

960.50. 200 960.50. 275 .11

138

960.50. 200 960.50. 275 .11

148

960.50. 200 960.50. 275

.12

163

960.50. 225 960.50. 300 .12

155

960.50. 225 960.50. 275 .112

143

960.50. 200 960.50. 275 .112

152

960.50. 200 960.50. 275

.13

176

960.50. 225 960.50. 300 .13

168

960.50. 225 960.50. 300 .12

155

960.50. 225 960.50. 275 .12

165

960.50. 225 960.50. 300

.15

188

960.50. 250 960.50. 325 .15

180

960.50. 250 960.50. 300 .137

168

960.50. 225 960.50. 300 .137

177

960.50. 225 960.50. 300

.16

201

960.50. 250 960.50. 325 .16

193

960.50. 250 960.50. 325 .15

180

960.50. 250 960.50. 300 .15

190

960.50. 250 960.50. 325

.17

213

960.50. 275 960.50. 350 .17

205

960.50. 275 960.50. 325 .162

193

960.50. 250 960.50. 325 .162

202

960.50. 250 960.50. 325

.18

226

960.50. 275 960.50. 350 .18

218

960.50. 275 960.50. 350 .17

198

960.50. 250 960.50. 325 .17

208

960.50. 275 960.50. 325

.20

238

960.50. 300 960.50. 375 .20

230

960.50. 300 960.50. 350 .18

205

960.50. 275 960.50. 325 .18

215

960.50. 275 960.50. 350

.21

251

960.50. 300 960.50. 375 .21

243

960.50. 300 960.50. 375 .187

218

960.50. 275 960.50. 350 .187

227

960.50. 275 960.50. 350

.22

263

960.50. 325 960.50. 400 .22

255

960.50. 325 960.50. 375 .20

230

960.50. 300 960.50. 350 .20

240

960.50. 300 960.50. 375

.23

276

960.50. 325 960.50. 400 .23

268

960.50. 325 960.50. 400 .212

243

960.50. 300 960.50. 375 .212

252

960.50. 300 960.50. 375

.25

288

960.50. 350 960.50. 425 .25

280

960.50. 350 960.50. 400 .23

255

960.50. 325 960.50. 375 .23

265

960.50. 325 960.50. 400

.26

301

960.50. 350 960.50. 425 .26

293

960.50. 350 960.50. 425 .237

268

960.50. 325 960.50. 400 .237

277

960.50. 325 960.50. 400

.27

313

960.50. 375 960.50. 450 .27

305

960.50. 375 960.50. 425 .25

280

960.50. 350 960.50. 400 .25

290

960.50. 350 960.50. 425

.28

326

960.50. 375 960.50. 450 .28

318

960.50. 375 960.50. 450 .262

293

960.50. 350 960.50. 425 .262

302

960.50. 350 960.50. 425

.30

338

960.50. 400 960.50. 475 .30

330

960.50. 400 960.50. 450 .28

305

960.50. 375 960.50. 425 .28

315

960.50. 375 960.50. 450

.31

351

960.50. 400 960.50. 475 .31

343

960.50. 400 960.50. 475 .29

318

960.50. 375 960.50. 450 .29

327

960.50. 375 960.50. 450

.32

363

960.50. 425 960.50. 500 .32

355

960.50. 425 960.50. 475 .30

330

960.50. 400 960.50. 450 .30

340

960.50. 400 960.50. 475

.33

376

960.50. 425 960.50. 500 .33

368

960.50. 425 960.50. 500 .312

343

960.50. 400 960.50. 475 .312

352

960.50. 400 960.50. 475

.35

388

960.50. 450 960.50. 525 .35

380

960.50. 450 960.50. 500 .325

355

960.50. 425 960.50. 475 .325

365

960.50. 425 960.50. 500

.36

401

960.50. 450 960.50. 525 .36

393

960.50. 450 960.50. 525 .337

368

960.50. 425 960.50. 500 .337

377

960.50. 425 960.50. 500

.37

413

960.50. 475 960.50. 550 .37

405

960.50. 475 960.50. 525 .350

380

960.50. 450 960.50. 500 .350

390

960.50. 450 960.50. 525

.38

426

960.50. 475 960.50. 550 .38

418

960.50. 475 960.50. 550 .362

393

960.50. 450 960.50. 525 .362

402

960.50. 450 960.50. 525

.40

438

960.50. 500 960.50. 575 .40

430

960.50. 500 960.50. 550 .375

405

960.50. 475 960.50. 525 .375

415

960.50. 475 960.50. 550

.41

451

960.50. 500 960.50. 575 .41

443

960.50. 500 960.50. 575 .387

418

960.50. 475 960.50. 550 .387

427

960.50. 475 960.50. 550

.42

463

960.50. 525 960.50. 600 .42

455

960.50. 525 960.50. 575 .400

430

960.50. 500 960.50. 550 .400

440

960.50. 500 960.50. 575

.43

476

960.50. 525 960.50. 600 .43

468

960.50. 525 960.50. 600

.45

488

960.50. 550 960.50. 625 .45

480

960.50. 550 960.50. 600

.46

501

960.50. 550 960.50. 625 .46

493

960.50. 550 960.50. 625

.47

513

960.50. 575 960.50. 650 .47

505

960.50. 575 960.50. 625

.48

526

960.50. 575 960.50. 650 .48

518

960.50. 575 960.50. 650

.50

538

960.50. 600 960.50. 675 .50

530

960.50. 600 960.50. 650

.51

551

960.50. 600 960.50. 675 .51

543

960.50. 600 960.50. 675

.52

563

960.50. 625 960.50. 700 .52

555

960.50. 625 960.50. 675

.53

576

960.50. 625 960.50. 700 .53

568

960.50. 625 960.50. 700

.55

588

960.50. 650 960.50. 725 .55

580

960.50. 650 960.50. 700

.60

638

960.50. 700 960.50. 775 .60

630

960.50. 700 960.50. 750

®

Part No. attached outwards

®

Part No. attached outwards

®

Request Info

E6.62 Part No. attached outwards

®

1-800-453-1692 www.aboveboardelectronics.com

heavy duty version for high load applications This aluminium SuperTrough is also available for plant manufacturing as option with special heavy duty brackets for safe connection: installation set Part No. 974.50. You can configure the heavy duty version at our online-catalogue with the respective e-chain you’ve chosen. More information www.igus.eu/alu-guide ®

.

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

711

06)-EU-D-IT-FR-CFX-RINN-656-767

975.30.SL 975.31.SL

19.06.2015

17:29 Uhr

Seite 712

Aluminium SuperTrough 975.30.SL 975.31.SL Trough height: 236 mm | Product range BRa

For the following igus series

BRi ≥ Ba + 4 Ba

40 29

11,5

®

Bi

E4.1 E4.80/H4.80/R4.80 E4/light 15050/15150/R19850 15250/15350 E6 E6.80

18

M8 x 20

51,5

8

Bottom clamp attached optionally inwards or outwards

18,4

108

HRi ≥ 2 x ha HRa = 236

ha

2

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Aluminium SuperTrough | Complete sets Trough side parts sets - consisting of part 0 / ©© / /0 Set of 2 trough side parts, incl. glide strips, without glide bars, 2 m section

Part No. 975.30.SLA**

Weight ≈ 14,0 kg

Set of 2 trough side parts, incl. glide strips, with glide bars, 2 m section 975.31.SL **For an additional noise dampening with silencer profile, please add index "A" to the Part No. Example: 975.30.SLA Installation sets - consisting of part 0 / 0 / 0 / 0 / 0 1 Installation set without C-profile 1 Installation set with C-profile (C-profile length according to dimension BRi)

960.50

960.50.XXX* *Please add the C-profile length XXX as shown on the tables on the right page. Example: 960.50.425

≈ 16,6 kg

≈ 0,08 kg upon request

Aluminium SuperTrough | Components as single parts Single parts, trough

Part No.

Weight

0 0 0

1 Trough side part, individual, 2 m section 1 Glide bar, plastic, individual, 2 m section 1 Glide strip, plastic, individual, 2 m section 1 Silencer profile, rubber, individual, 2 m section (optional for an additional noise dampening) Single parts, installation set 1 Bottom clamp, aluminium individual 0 1 C-profile, individual (C-profile length according to dimension BRi)

75.11 83.79 75.01 75.68.H

≈ 6,94 kg

0 0 0

MAT 0040445 MAT 0040413 75.60

0 =11 o

1 Screw M8 x 20, individual 1 Sliding nut M8, individual 1 Interface connector, individual Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Part No. depend on e-chain series - detailed information page 694)

75.50 92.52.XXX.E*

≈ 1,30 kg ≈ 0,06 kg ≈ 0,38 kg

≈ 0,04 kg ≈ 0,90 kg/m

®

975.80 A) / 975.81B) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.125.E ®

C-profile also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index "E" to the Part No. A) - for series E4.80/H4.80/R4.80, E6.80 B) - for series 15050/15150/R19850, 15250/15350

712 More information

www.igus.eu/alu-guide

Request Info

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 713

0 Alu

975.30.SL 975.31.SL

Width B Ri index e-chain [mm]

Part No. attached inwards

Part No. attached outwards

C-profile lengths (according to Dim. BRi ) basic version Bottom clamp attached optionally inwards or outwards E4.80/H4.80/R4.80

15050/15150/R19850

15250/15350

Width B Ri index e-chain [mm]

Part No. attached inwards

Width B Ri index e-chain [mm]

Part No. attached inwards

Width B Ri index e-chain [mm]

Part No. attached inwards

.05

104

upon request 960.50. 225

.05

84

upon request 960.50. 200

.05

84

upon request 960.50. 200

.05

104

upon request 960.50. 225

.06

119

upon request 960.50. 250

.06

99

upon request 960.50. 225

.06

102

upon request 960.50. 225

.06

119

upon request 960.50. 250

.07

129

upon request 960.50. 250

.07

109

upon request 960.50. 225

.07

109

upon request 960.50. 225

.07

129

upon request 960.50. 250

.08

141

960.50. 200 960.50. 275 .08

121

upon request 960.50. 250

.087

121

upon request 960.50. 250

.08

141

960.50. 200 960.50. 275

.10

154

960.50. 225 960.50. 275 .10

134

upon request 960.50. 250

.09

131

upon request 960.50. 250

.10

154

960.50. 225 960.50. 275

.11

167

960.50. 225 960.50. 300 .11

146

960.50. 200 960.50. 275 .10

134

upon request 960.50. 250

.11

167

960.50. 225 960.50. 300

.12

179

960.50. 250 960.50. 300 .12

159

960.50. 225 960.50. 275 .11

142

960.50. 200 960.50. 250 .12

179

960.50. 250 960.50. 300

.13

192

960.50. 250 960.50. 325 .13

171

960.50. 225 960.50. 300 .112

147

960.50. 200 960.50. 275 .13

192

960.50. 250 960.50. 325

.15

204

960.50. 275 960.50. 325 .15

184

960.50. 250 960.50. 300 .12

159

960.50. 225 960.50. 275 .15

204

960.50. 275 960.50. 325

.16

217

960.50. 275 960.50. 350 .16

196

960.50. 250 960.50. 325 .137

171

960.50. 225 960.50. 300 .16

217

960.50. 275 960.50. 350

.17

229

960.50. 300 960.50. 350 .17

209

960.50. 275 960.50. 325 .15

184

960.50. 250 960.50. 300 .17

229

960.50. 300 960.50. 350

.18

242

960.50. 300 960.50. 375 .18

221

960.50. 275 960.50. 350 .162

197

960.50. 250 960.50. 325 .18

242

960.50. 300 960.50. 375

.20

254

960.50. 325 960.50. 375 .20

234

960.50. 300 960.50. 350 .17

202

960.50. 250 960.50. 325 .20

254

960.50. 325 960.50. 375

.21

267

960.50. 325 960.50. 400 .21

246

960.50. 300 960.50. 375 .18

209

960.50. 275 960.50. 325 .21

267

960.50. 325 960.50. 400

.22

279

960.50. 350 960.50. 400 .22

259

960.50. 325 960.50. 375 .187

222

960.50. 275 960.50. 350 .22

279

960.50. 350 960.50. 400

.23

292

960.50. 350 960.50. 425 .23

271

960.50. 325 960.50. 400 .20

234

960.50. 300 960.50. 350 .23

292

960.50. 350 960.50. 425

.25

304

960.50. 375 960.50. 425 .25

284

960.50. 350 960.50. 400 .212

247

960.50. 300 960.50. 375 .25

304

960.50. 375 960.50. 425

.26

317

960.50. 375 960.50. 450 .26

296

960.50. 350 960.50. 425 .23

259

960.50. 325 960.50. 375 .26

317

960.50. 375 960.50. 450

.27

329

960.50. 400 960.50. 450 .27

309

960.50. 375 960.50. 425 .237

272

960.50. 325 960.50. 400 .27

329

960.50. 400 960.50. 450

.28

342

960.50. 400 960.50 475 .28

321

960.50. 375 960.50. 450 .25

284

960.50. 350 960.50. 400 .28

342

960.50. 400 960.50. 475

.30

354

960.50. 425 960.50. 475 .30

334

960.50. 400 960.50. 450 .262

297

960.50. 350 960.50. 425 .30

354

960.50. 425 960.50. 475

.31

367

960.50. 425 960.50. 500 .31

346

960.50. 400 960.50. 475 .28

309

960.50. 375 960.50. 425 .31

367

960.50. 425 960.50. 500

.32

379

960.50. 450 960.50. 500 .32

359

960.50. 425 960.50. 475 .29

322

960.50. 375 960.50. 450 .32

379

960.50. 450 960.50. 500

.33

392

960.50. 450 960.50. 525 .33

371

960.50. 425 960.50. 500 .30

334

960.50. 400 960.50. 450 .33

392

960.50. 450 960.50. 525

.35

404

960.50. 475 960.50. 525 .35

384

960.50. 450 960.50. 500 .312

347

960.50. 400 960.50. 475 .35

404

960.50. 475 960.50. 525

.36

417

960.50. 475 960.50. 550 .36

396

960.50. 450 960.50. 525 .325

359

960.50. 425 960.50. 475 .36

417

960.50. 475 960.50. 550

.37

429

960.50. 500 960.50. 550 .37

409

960.50. 475 960.50. 525 .337

372

960.50. 425 960.50. 500 .37

429

960.50. 500 960.50. 550

.38

442

960.50. 500 960.50. 575 .38

421

960.50. 475 960.50. 550 .350

384

960.50. 450 960.50. 500 .38

442

960.50. 500 960.50. 575

.40

454

960.50. 525 960.50. 575 .40

434

960.50. 500 960.50. 550 .362

397

960.50. 450 960.50. 525 .40

454

960.50. 525 960.50. 575

.41

467

960.50. 525 960.50 600 .41

446

960.50. 500 960.50. 575 .375

409

960.50. 475 960.50. 525 .41

467

960.50. 525 960.50. 600

.42

479

960.50. 550 960.50. 600 .42

459

960.50. 525 960.50. 575 .387

422

960.50. 475 960.50. 550 .42

479

960.50. 550 960.50. 600

.43

492

960.50. 550 960.50. 625 .43

471

960.50. 525 960.50. 600 .400

434

960.50. 500 960.50. 550 .43

492

960.50. 550 960.50. 625

.45

504

960.50. 575 960.50. 625 .45

484

960.50. 550 960.50. 600

.45

504

960.50. 575 960.50. 625

.46

517

960.50. 575 960.50. 650 .46

496

960.50. 550 960.50. 625

.46

517

960.50. 575 960.50. 650

.47

529

960.50. 600 960.50. 650 .47

509

960.50. 575 960.50. 625

.47

529

960.50. 600 960.50. 650

.48

542

960.50. 600 960.50. 675 .48

521

960.50. 575 960.50. 650

.48

542

960.50. 600 960.50. 675

.50

554

960.50. 625 960.50. 675 .50

534

960.50. 600 960.50. 650

.50

554

960.50. 625 960.50. 675

.51

567

960.50. 625 960.50. 700 .51

546

960.50. 600 960.50. 675

.51

567

960.50. 625 960.50. 700

.52

579

960.50. 650 960.50. 700 .52

559

960.50. 625 960.50. 675

.52

579

960.50. 650 960.50. 700

.53

592

960.50. 650 960.50. 725 .53

571

960.50. 625 960.50. 700

.53

592

960.50. 650 960.50. 725

.55

604

960.50. 675 960.50. 725 .55

584

960.50. 650 960.50. 700

.55

604

960.50. 675 960.50. 725

.60

654

960.50. 725 960.50. 775 .60

634

960.50. 700 960.50. 750

.60

654

960.50. 725 960.50. 775

®

Part No. attached outwards

®

Part No. attached outwards

®

Request Info

E6.80 Part No. attached outwards

®

1-800-453-1692 www.aboveboardelectronics.com

heavy duty version for high load applications This aluminium SuperTrough is also available for plant manufacturing as option with special heavy duty brackets for safe connection: installation set Part No. 975.50. You can configure the heavy duty version at our online-catalogue with the respective e-chain you’ve chosen. More information www.igus.eu/alu-guide ®

.

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

713

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Steel guide trough Introduction Advantages Heavy duty: very stable and robust guide trough made of steel Huge programme: big range, two piece design, adjustable to e-chain width ®

Resistant: side parts made of galvanised steel Optional stainless steel: V2A, material 1.4301 (AISI 304) / V4A, material 1.4404 (AISI 316L) / V4A, material 1.4571 (AISI 316Ti)

Easy assembly: due to installation set for connecting sections Low friction: glide bars made of PE

Simple fastening: directly on the ground or with c-profiles

Simple connection: fixed end module option, for fast and easy mounting - without any drilling

Very stable and robust for heavy duty applications - steel guide trough If the igus installation sets are used, the guide troughs are particularly easy to assemble. All steel guide troughs are constructed according to the same basic principle. On the following pages, you will find information about dimensions, weights and accessories according to the trough size. All sizes use a common C-profile on which the guide parts are assembled. The assembly brackets used vary in height only. Conductivity according to DIN EN 61537 - standard ®

Installation Guide-PDF with detailed assembly information

714

More information

www.igus.eu/steelguide

www.igus.eu/installation-guide-pdf

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Seite 715

Steel guide trough Selection table Series Part No.

Outer trough height HRa [mm]

Steel

Installation set* Part No.

Side part material

Page

Steel guide troughs very stable and robust for heavy duty applications

92.30 | 92.31 95.30 | 95.31 99.30 | 99.31 97.30 | 97.31 93.30 | 93.31 94.30 | 94.31 94.14550.30 | 94.14550.31 96.30 | 96.31 98.30 | 98.31 90.30 | 90.31 91.10 - 91.71 2)

70 100 100 130 130 170 170 220 300 480 48

92.50 95.50 95.50 93.50 93.50 94.50 94.50 96.50 98.50 90.50 –

720 722 724 726 728 730 732 734 736 738 719

Galvanised steel 1) Galvanised steel 1) Galvanised steel 1) Galvanised steel 1) Galvanised steel 1) Galvanised steel 1) Galvanised steel 1) Galvanised steel 1) Galvanised steel 1) Galvanised steel 1) Galvanised steel

1) Optional in stainless steel: V2A, material 1.4301 (AISI 304) / V4A, material 1.4404 (AISI 316L) / V4A, material 1.4571 (AISI 316Ti) 2) Steel guide troughs, one-piece. Only for series 10, 15 and B15

Steel guide trough | Sizes overview

170

90.30 | 90.31

•IL

64

70 35

100 50

130

7- 7

86

95.30 | 95.31 99.30 | 99.31 92.30 | 92.31

94.30 | 94.31 97.30 | 97.31 93.30 | 93.31

7-

480

98.30 | 98.31

96.30 | 96.31

236 140

108

98

170

220

300

94.14450.30 | 94.14450.31

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

715

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Seite 716

Steel guide trough Parts BRa BRi = Ba + 5 Ba

Components

•

= Guide trough 1)

•

= Glide bar = Installation set = C-profile 2)

®

HRi HRa BRi BRa

= inner trough height = outer trough height = inner trough width

nRi

= number of trough sets (left/right)

ha

®

®

HRa

ha

= outer e-chain width = inner e-chain width = e-chain outer height

HRi ≥ 2 • ha

Ba Bi

Bi

= outer trough width nMon = number of installation sets (left/right)

HRi ≥ 2 x ha BRi = Ba + 5

C-profile length according to dimension BRi

1) Guide trough side parts, galvanised steel. Optional stainless steel: V2A, material 1.4301 (AISI 304) / V4A, material 1.4404 (AISI 316L) / V4A, material 1.4571 (AISI 316Ti) 2) C-profile also available in stainless steel V2A, material 1.4301 (AISI 304)

Steel guide trough | Features Trough joint

40

20

10 20

M10 Side view of trough joint. All dimensions, apart from the height, apply to all sizes

Steel guide trough without and with glide bars available

716 More information

www.igus.eu/steelguide

Installation set for joint and attachment surface connections, secure connection without misalignment and without welding

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Seite 717

Steel

Steel guide trough Configuration

Steel guide trough | Configured according to your requirements Quickly and easily assemble the right trough for your application •Selection of the suitable guide trough according to the e-chain® series and e-chain® width Bi •Determine the feeding point of the cables •Determine travel distance and thus the length of the required guide trough and the number of trough

pieces. (Standard length of a trough side plate: 2000 mm). The length of the guide trough is calculated from half the travel length with and half the travel length without the glide bar •Number and selection of the assembly kit The quantity of the assembly kit is calculated from the number of the trough pieces + 1 kit:

1

nMon = nRi + 1

II/ pl'-:, -

nRi x 2000 mm

•The assembly kit matches the igus® c-profile option •If you have opted for an e-chain® with KMA mounting brackets, we offer you a fixed-end module for

the quick and simple fastening of the e-chain in the trough without holes Installation Guide-PDF with detailed assembly information www.igus.eu/installation-guide-pdf ®

Order example | Based on Part No. 94.30 | 94.31 Order example: length of travel 30 m center mounted for series E4.56.20.300.0 with BRi = 239

Guide trough set (set of 2 trough side parts, incl. glide strips) without glide bar Order text: 16 m guide trough without glide bar (8 x 2 m sections)

Part No.

94.30

Guide trough set (set of 2 trough side parts, incl. glide strips) with glide bar Order text: 16 m guide trough with glide bar (8 x 2 m sections)

Part No.

94.31

Part No.

94.50.350

Part No.

94.80.01

Installation set complete (guide trough-sets + 1) Order text: 17 installation sets Module for the fixed end Order text: 1 set

Calculation - travel center mounted: half travel length, rounded to full 2 m sections = X m guide trough length without glide bars + X m guide trough length with glide bars + installation sets (number of trough pieces + 1)

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

717

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Seite 718

Steel guide trough Fixed end module Fixed end module | Quick and simple fastening onto the steel guide trough Until now, the steel trough had to be modified on site to fit the mounting brackets at the stationary end of the e-chain . That ®

is now history. With its prefabricated holes, the 2.000 mm long kit can be used for middle-feed, end-feed and opposed installation. Fast fixation of igus mounting brackets thanks to prefabricated boreholes Fast installation of C-profile for strain relief

2000 mm

®

■

■

Fast bolting of glide bars Industries: power plants, coal conveyors, mining, composting plants, raw material storage, gipsumplants, etc.

Part No.

For steel guide trough

For e-chain Series

90.80.01* 92.80.01* 93.80.01

90.30 | 90.31 92.30 | 92.31 93.30 | 93.31

800, 840 2500, 255, E6.29/R6.29 3500, R68, E4.42/H4.42/R4.42, E4.48L/R4.48L, E6.52/R6.52

94.80.01 95.80.01* 96.80.01

94.30 | 94.31 95.30 | 95.31 96.30 | 96.31

E4.56/H4.56/R4.56, 14040/14140 /R18840, 14240/14340, E6.62 2700 E4.80/H4.80/R4.80, 15050/5150/R19850, E6.80

97.80.01

97.30 | 97.31

E4.32/H4.32/R4.32, E4.38L/R4.38L, E6.40/R6.40

®

98.80.01 98.30 | 98.31 E4.112/H4.112/R4.112, 1640/R1608 99.80.01 99.30 | 99.31 E4.28/R4.28, E4.31L/R4.31L, E6.35 94.14550.80.01* 94.14550.30 | 94.14550.31 14550/14650/R19050 *Available upon request, please consult igus for delivery time! ®

Fxed end module - length 2000 mm Request Info

1-800-453-1692 www.aboveboardelectronics.com

718 More information

www.igus.eu/steelguide

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Seite 719

Steel guide trough One-piece, U-shaped

91.10 91.20 91.30 91.40 91.50 91.60 91.70

Steel

Special solution for series 10, B15 and 15 BRa BRi = Ba + 4 Ba Bi

Components • = guide trough

®

= glide bar = fastening screws Ba = outer e-chain width Bi = inner e-chain width ha = e-chain outer height HRi = inner trough height ®

ha

®

HRi 46,5 HRa 48

®

HRa = outer trough height BRi = inner trough width BRa = outer trough width

1,5

23

15

For the following igus series E2 mini .10 .B15 zipper .15

For series 10, 15 and B15 are one-piece, U-shaped steel guide troughs available. They have a continuous glide bar for the transition from area with the glide bars to the area without glide bars. Available from stock are the guide troughs for the e-chains

®

with an outer width up to 100 mm. For the e-chains with a width of more than 60 mm special solutions are possible. For ®

this trough sizes are no installation sets necessary as the guide troughs are made of a single U-profile. The solution for the trough joint is specific for every application. For series 10.015/15.015/B15.015 Part No. Trough without glide bar, 2-m section 91.10 Trough with glide bar, 2-m section 91.11

BRa [mm] 40,5 40,5

BRi [mm] 30 30

Weight [kg/m] 1,50 2,10

For series 10.025/15.025/B15.025

BRa [mm] 50,5 50,5

BRi [mm] 40 40

Weight [kg/m]

Trough without glide bar, 2-m section 91.20 Trough with glide bar, 2-m section 91.21 For series 10.038/15.038/B15.038 Part No. Trough without glide bar, 2-m section 91.30

BRa [mm] 62,5

BRi [mm] 52

Weight [kg/m] 1,80

Trough with glide bar, 2-m section For series 10.050/15.050/B15.050 Trough without glide bar, 2-m section Trough with glide bar, 2-m section For series 10.5/15.5/B15.5 Trough without glide bar, 2-m section Trough with glide bar, 2-m section

91.31 Part No. 91.40 91.41 Part No. 91.50 91.51

62,5 BRa [mm] 72,5 72,5 BRa [mm] 89,5 89,5

52 BRi [mm] 62 62 BRi [mm] 79 79

2,70 Weight [kg/m] 1,90 3,15 Weight [kg/m] 2,15 4,30

For series 10.6/15.6/B15.6 Trough without glide bar, 2-m section Trough with glide bar, 2-m section For series 10.7/15.7/B15.7

Part No. 91.60 91.61 Part No.

BRa [mm] 106,5 106,5 BRa [mm]

BRi [mm] 96 96 BRi [mm]

Weight [kg/m] ≈ 2,40 ≈ 4,60 Weight [kg/m]

126,5 126,5

116 116

≈ 2,80 ≈ 5,20

Part No.

Trough without glide bar, 2-m section 91.70 91.71 Trough with glide bar, 2-m section Material galvanised steel.

1,65 2,35

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

719

06)-EU-D-IT-FR-CFX-RINN-656-767

92.30 92.31

19.06.2015

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Seite 720

Steel guide trough 1 92.30 1 92.31 1 Heavy duty Trough height: 70 mm | Product range

2

ha

HRi ≥ 2 • ha

®

HRa = 70

BRa BRi = Ba + 5 Ba Bi

20

For the following e!I igus series E2/000 •2500 •255 E6 •E6.29/R6.29

35

20

4 FL 40 x 4

38

Individual attachment without C-profile

12

24

ø9

ø11

26

\N .

18

/ Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 92.30.E1) / E442) / E453) ≈ 7,60 kg 92.31.E1) / E442) / E453) ≈ 9,60 kg

92.50 1 Installation set without C-profile 92.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.50.200

≈ 0,34 kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section

Part No. Weight 92.11.E1) / E442) / E453) ≈ 3,80 kg

1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets

92.01 92.20

≈ 0,75 kg

1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual

92.21

≈ 0,23 kg

92.51 92.53 92.54 92.55 92.56

≈ 0,12 kg

1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual

1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi) 92.52.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718) 90.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.200.E

≈ 0,98 kg

≈ 0,90 kg/m

®

≈ 7,60 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

720 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 721

E

Steel guide trough C-profile lengths

Steel

C-profile length according to Dim. BRi 2500

255 BRi

Width index e-chain

E6.29/R6.29 [mm]

46

upon request

.03

59

92.50. 175

.030

51

upon request

.03

59

92.50. 175

.05

78

92.50. 200

.040

61

92.50. 175

.05

78

92.50. 200

.07

98

92.50. 225

.050

71

92.50. 200

.07

98

92.50. 225

.10

124

92.50. 250

.060

81

92.50. 200

.09

110

92.50. 225

.070

91

92.50. 200

.10

124

92.50. 250

.080

101

92.50. 225

.12

146

92.50. 275

.090

111

92.50. 225

.100

121

92.50. 250

.110

131

92.50. 250

.120

141

92.50. 250

®

Width index e-chain

BRi

.02

[mm]

Width index e-chain

BRi

Part No. Installation set

®

Part No. Installation set

92.30 92.31

®

[mm]

Part No. Installation set

igus steel guide trough used in a robotics application ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

721

06)-EU-D-IT-FR-CFX-RINN-656-767

95.30 95.31

19.06.2015

17:29 Uhr

Seite 722

Steel guide trough 95.30 95.31 Heavy duty Trough height: 100 mm | Product range

2

ha

HRa = 100

®

HRi ≥ 2 • ha

e

BRa BRi = Ba + 5 Ba Bi

20

For the following l igus series E2/000 2700 E2 R R58

4

20

FL 40 x 4

N 24

ø11

ø 11

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

Individual attachment without C-profile

15

50

38

35

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 95.30.E1) / E442) / E453) ≈ 10,00 kg 95.31.E1) / E442) / E453) ≈ 12,00 kg

95.50 1 Installation set without C-profile 95.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 95.50.200

≈ 0,41kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section

Part No. Weight 95.11.E1) / E442) / E453) ≈ 5,00 kg

1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets

92.01 92.20

≈ 0,75 kg

1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual

92.21

≈ 0,23 kg

95.51 92.53 92.54 92.55 92.56

≈ 0,16 kg

1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual

1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi ) 92.52.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (For series R58, upon request. Detailed information page 718) 95.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.200.E

≈ 0,98 kg

≈ 0,90 kg/m

®

≈ 10,00 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

722 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 723

E

Steel guide trough C-profile lengths

Steel

C-profile length according to Dim. BRi 2700

R58 BRi

Width index e-chain

Width index e-chain

BRi

[mm]

Part No. Installation set

[mm]

Part No. Installation set

.05

71

95.50. 200

.050

71

95.50. 200

.06

86

95.50. 200

.075

96

95.50. 225

.07

96

95.50. 225

.100

121

95.50. 250

.09

111

95.50. 225

.125

146

95.50. 275

.10

121

95.50. 250

.150

171

95.50. 300

.12

146

95.50. 275

.175

196

95.50. 325

.15

171

95.50. 300

.200

221

95.50. 350

.17

199

95.50. 325

®

95.30 95.31

®

igus steel guide trough used in a shelf conveyor application, ®

series E2/000 and chainflex cables

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

723

06)-EU-D-IT-FR-CFX-RINN-656-767

99.30 99.31

19.06.2015

17:29 Uhr

Seite 724

Steel guide trough 99.30 99.31 Heavy duty I

I

I

Trough height: 100 mm | Product range

2

ha

E4.1 E4.28/R4.28 E4.1 light E4.31L/R4.31L E6 E6.35

HRa = 100

®

HRi ≥ 2 • ha

e!I

BRa BRi = Ba + 5 Ba Bi

20

For the following igus series

20

4 FL 40 x 4

24

ø11

ø 11

35

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

Individual attachment without C-profile

15

42

38

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 99.30.E1) / E442) / E453) ≈ 10,00 kg 99.31.E1) / E442) / E453) ≈ 12,00 kg

95.50 1 Installation set without C-profile 95.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.50.200

≈ 0,41kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section

Part No. Weight 99.11.E1) / E442) / E453) ≈ 5,00 kg

1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets

92.01 92.20

≈ 0,75 kg

1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual

92.21

≈ 0,23 kg

95.51 92.53 92.54 92.55 92.56

≈ 0,16 kg

1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual

1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi ) 92.52.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718) 99.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.50.200

≈ 0,98 kg

≈ 0,90 kg/m

®

≈ 10,00 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

724 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 725

E

Steel guide trough C-profile lengths

Steel

C-profile length according to Dim. BRi E4.28/R4.28 BRi

Width index e-chain

®

[mm]

E4.31L/R4.31L Part No. Installation set

Width index e-chain

®

BRi [mm]

99.30 99.31

E6.35

Part No. Installation set

Width index e-chain

®

BRi [mm]

Part No. Installation set

.040

65

upon request

.040

59

upon request

.030

55

.050

75

95.50. 200

.050

69

upon request

.040

65

upon request upon request

.062

87

95.50. 200

.060

82

95.50 200

.050

75

95.50. 200

.070

95

95.50. 200

.062

94

95.50 200

.060

85

95.50. 200

.075

100

95.50. 225

.070

107

95.50 225

.070

95

95.50. 200

.087

112

95.50. 225

.075

119

95.50 225

.080

105

95.50. 225

.100

125

95.50. 250

.087

132

95.50 250

.090

115

95.50. 225

.125

150

95.50. 275

.100

144

95.50 250

.100

125

95.50. 250

.150

175

95.50. 300

.125

157

95.50 275

.110

135

95.50. 250

.175

200

95.50. 325

.150

169

95.50 275

.120

145

95.50. 250

.200

225

95.50. 350

.175

182

95.50 300

.225

250

95.50. 375

.200

194

95.50 300

.250

275

95.50. 400

.225

207

95.50 325

.275

300

95.50. 425

.250

219

95.50 325

.300

325

95.50. 450

.275

232

95.50 350

.300

244

95.50 350

.325

257

95.50 375

.350

269

95.50 375

.375

282

95.50 400

.400

294

95.50 400

.425

307

95.50 425

.450

319

95.50 425

Light weight and high stability: polymer e-chain carries hydraulic hoses

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

725

06)-EU-D-IT-FR-CFX-RINN-656-767

97.30 97.31

19.06.2015

17:29 Uhr

Seite 726

Steel guide trough 1 97.30 1 97.31 1 Heavy duty Trough height: 130 mm | Product range

2

ha

E4.1 E4.32/H4.32/R4.32 E4.1 light E4.38L/R4.38L E6 E6.40/R6.40

HRa = 130

®

HRi ≥ 2 • ha

e!I

BRa BRi = Ba + 5 Ba Bi

20

For the following igus series

20

4 FL 40 x 4

24

ø11

ø 11

35

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

Individual attachment without C-profile

15

54

38

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 97.30.E1) / E442) / E453) ≈ 11,80 kg 97.31.E1) / E442) / E453) ≈ 13,60 kg

93.50 1 Installation set without C-profile 93.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 93.50.350

≈ 0,49 kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section

Part No. Weight 97.11.E1) / E442) / E453) ≈ 5,90 kg

1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets

92.01 92.20

≈ 0,75 kg

1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual

92.21

≈ 0,23 kg

93.51 92.53 92.54 92.55 92.56

≈ 0,20 kg

1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual

1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi ) 92.52.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718) 97.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.350

≈ 0,98 kg

≈ 0,90 kg/m

®

≈ 11,80 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

726 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:29 Uhr

Seite 727

E

Steel guide trough C-profile lengths

Steel

C-profile length according to Dim. BRi E4.32/H4.32/R4.32 BRi

Width index e-chain

E4.38L/R4.38L BRi

E6.40/R6.40

[mm]

[mm]

Part No. Installation set

.05

78

93.50. 200

050.

71

93.50 200

.040

65

.upon request

.06

96

93.50. 225

062.*

83

93.50 200

.050

75

93.50. 200

.07

103

93.50. 225

075.

96

93.50 225

.062

87

93.50. 200

.087

115

93.50. 225

087.*

108

93.50 225

.070

95

93.50. 225

.10

128

93.50. 250

100.

121

93.50 250

.075

100

93.50. 225

.11

136

93.50. 250

112.*

133

93.50 250

.087

112

93.50. 225

.112

141

93.50. 250

125.

146

93.50 275

.100

125

93.50. 250

.12

153

93.50. 275

137.*

158

93.50 275

.125

150

93.50. 275

.137

166

93.50. 275

150.

171

93.50 300

.150

175

93.50. 300

.15

178

93.50. 300

162.*

183

93.50 300

.175

200

93.50. 325

.162

191

93.50. 300

175.*

196

93.50 325

.200

225

93.50. 350

.17

196

93.50. 325

187.*

208

93.50 325

.225

250

93.50. 375

.18

203

93.50. 325

200.*

221

93.50 350

.250

275

93.50. 400

.187

216

93.50. 325

212.*

233

93.50 350

.275

300

93.50. 425

.20

228

93.50. 350

225.*

246

93.50 375

.300

325

93.50. 450

.212

241

93.50. 350

237.*

258

93.50 375

.23

253

93.50. 375

250.*

271

93.50 400

.237

266

93.50. 375

262.*

283

93.50 400

.25

278

93.50. 400

275.*

296

93.50 425

.262

291

93.50. 400

287.*

308

93.50 425

.28

303

93.50. 425

300.*

321

93.50 450

.29

316

93.50. 425

312.*

333

93.50 450

.30

328

93.50. 450

325.*

346

93.50 475

.312

341

93.50. 450

337.*

358

93.50 475

.325

353

93.50. 475

350.*

371

93.50 500

.337

366

93.50. 475

362.*

383

93.50 500

.350

378

93.50. 500

375.*

396

93.50 525

.362

391

93.50. 500

387.*

408

93.50 525

.375

403

93.50. 525

400.*

421

.387

416

93.50. 525

*Width available upon request, please consult igus for delivery time!

.400

428

93.50. 550

®

Width index e-chain

BRi

Part No. Installation set

®

Width index e-chain

97.30 97.31

®

[mm]

Part No. Installation set

93.50 550 ®

igus system E4 with extension link at a ship loader for coal handling. Travel 105 m, speed 240 m/min, load 53 kg/m ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

727

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

I

93.30 93.31

17:29 Uhr

I

I

Steel guide trough 93.30 93.31 Heavy duty Trough height: 130 mm | Product range

HRi ≥ 2 • ha

®

2

ha

BRa BRi = Ba + 5 Ba Bi

20

HRa = 130

For the following igus series E2/000 3500 E2 R R68 E4.1 E4.42/H4.42/R4.42 E4.1 light E4.48L/R4.48L E6 E6.52/R6.52

30

4 FL 40 x 4

N

64

e!I

Seite 728

38

24

ø11

ø9

35

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

Individual attachment without C-profile

15

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 93.30.E1) / E442) / E453) ≈ 11,80 kg 93.31.E1) / E442) / E453) ≈ 16,20 kg

93.50 1 Installation set without C-profile 93.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 93.50.350

≈ 0,49 kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section

Part No. Weight 93.11.E1) / E442) / E453) ≈ 5,90 kg

1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets

93.01 93.20

≈ 1,68 kg

1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual

93.21

≈ 0,54 kg

93.51 92.53 92.54 92.55 92.56

≈ 0,20 kg

1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual

1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi ) 92.52.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718) 93.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.350

≈ 2,22 kg

≈ 0,90 kg/m

®

≈ 11,80 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

728 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 729

E

Steel guide trough C-profile lengths C-profile length according to Dim. BRi 3500

E4.42/H4.42/R4.42 BRi

Width index e-chain

BRi

E4.48L/R4.48L

E6.52/R6.52

[mm]

[mm]

[mm]

Part No. Installation set

.050

75

93.50. 200

.05

81

93.50. 200

050.

75

93.50 200

.040

69

upon request

.075

100

93.50. 225

.06

99

93.50. 225

062.*

87

93.50 200

.050

79

93.50. 200

.100

125

93.50. 250

.07

106

93.50. 225

075.

100

93.50 225

.062

91

93.50. 200

.115

140

93.50. 250

.087

119

93.50. 250

087.*

112

93.50 225

.070

99

93.50. 225

.125

150

93.50. 275

.10

131

93.50. 250

100.

125

93.50 250

.075

104

93.50. 225

.150

175

93.50. 300

.11

139

93.50. 250

112.*

137

93.50 250

.087

116

93.50. 225

.175

200

93.50. 325

.112

144

93.50. 275

125.

150

93.50 275

.100

129

93.50. 250

.200

225

93.50. 350

.12

156

93.50. 275

137.*

162

93.50 275

.125

154

93.50. 275

.225

250

93.50. 375

.137

169

93.50. 300

150.

175

93.50 300

.150

179

93.50. 300

.250

275

93.50. 400

.15

181

93.50. 300

162.*

187

93.50 300

.175

204

93.50. 325

.162

194

93.50. 325

175.*

200

93.50 325

.200

229

93.50. 350

.17

199

93.50. 325

187.*

212

93.50 325

.225

254

93.50. 375

.18

206

93.50. 325

200.*

225

93.50 350

.250

279

93.50. 400

.187

219

93.50. 350

212.*

237

93.50 350

.275

304

93.50. 425

.20

231

93.50. 350

225.*

250

93.50 375

.300

329

93.50. 450

.212

244

93.50. 375

237.*

262

93.50 375

.23

256

93.50. 375

250.*

275

93.50 400

R68 BRi

Width index e-chain

®

[mm]

Part No. Installation set

.237

269

93.50. 400

262.*

287

93.50 400

.050

73

93.50. 200

.25

281

93.50. 400

275.*

300

93.50 425

.075

98

93.50. 225

.262

294

93.50. 425

287.*

312

93.50 425

.100

123

93.50. 250

.28

306

93.50. 425

300.*

325

93.50 450

.115

138

93.50. 250

.29

319

93.50. 450

312.*

337

93.50 450

.125

148

93.50. 275

.30

331

93.50. 450

325.*

350

93.50 475

.150

173

93.50. 300

.312

344

93.50. 475

337.*

362

93.50 475

.175

198

93.50. 325

.325

356

93.50. 475

350.*

375

93.50 500

.200

223

93.50. 350

.337

369

93.50. 500

362.*

387

93.50 500

.225

248

93.50. 375

.350

381

93.50. 500

375.*

400

93.50 525

.250

273

93.50. 400

.362

394

93.50. 525

387.*

412

93.50 525

.375

407

93.50. 525

400.*

425

.387

419

93.50. 550

*Width available upon request, please consult igus for delivery time!

®

.400

431

93.50. 550

Width index e-chain

BRi

Part No. Installation set

®

Width index e-chain

BRi

Part No. Installation set

®

Width index e-chain

93.30 93.31

Steel

®

[mm]

Part No. Installation set

.

93.50 550 ®

Travel up to 195 m with the igus system E4, safely guided in an igus steel trough ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

729

06)-EU-D-IT-FR-CFX-RINN-656-767

94.30 94.31

19.06.2015

17:30 Uhr

Seite 730

Steel guide trough 94.30 94.31 Heavy duty I

I

I

Trough height: 170 mm | Product range

2

30

4 FL 40 x 4

LI

Option: with reinforced mounting angles for extreme applications

84

E4.1 .E4.56/H4.56/R4.56 E4/light .14040/14140/R18840 .14240/14340 E6 .E6.62

ha

®

HRa = 170

For the following igus series

HRi ≥ 2 • ha

e,

BRa BRi = Ba + 5 Ba Bi

20

38 24

ø11

ø 11

/

MI.

50

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

Individual attachment without C-profile

20

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 94.30.E1) / E442) / E453) ≈ 14,70 kg 94.31.E1) / E442) / E453) ≈ 19,00 kg

94.50 1 Installation set without C-profile 94.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 94.50.350

≈ 0,58 kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section

Part No. Weight 94.11.E1) / E442) / E453) ≈ 7,35 kg

1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets

93.01 93.20

≈ 1,68 kg

1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual

93.21

≈ 0,54 kg

94.51 92.53 92.54 92.55 92.56

≈ 0,25 kg

1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual

1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi ) 92.52.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718) 94.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.350.E

≈ 2,22 kg

≈ 0,90 kg/m

®

≈ 14,70 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

730 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 731

E

Steel guide trough C-profile lengths C-profile length according to Dim. BRi E4.56 Width index e-chain .05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60

14040/14140/R18840 BRi

®

[mm]

Part No. Installation set

Width index e-chain

89 104 114 121 139 152 164 177 189 202 214 227 239 252 264 277 289 302 314 327 339 352 364 377 389 402 414 427 439 452 464 477 489 502 514 527 539 552 564 577 589 639

upon request 94.50. 225 94.50. 225 94.50. 225 94.50. 250 94.50. 275 94.50. 275 94.50. 300 94.50. 300 94.50. 325 94.50. 325 94.50. 350 94.50. 350 94.50. 375 94.50. 375 94.50. 400 94.50. 400 94.50. 425 94.50. 425 94.50. 450 94.50. 450 94.50. 475 94.50. 475 94.50. 500 94.50. 500 94.50. 525 94.50. 525 94.50. 550 94.50. 550 94.50. 575 94.50. 575 94.50. 600 94.50. 600 94.50. 625 94.50. 625 94.50. 650 94.50. 650 94.50. 675 94.50. 675 94.50. 700 94.50. 700 94.50. 750

.05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60

®

BRi

14240/14340

[mm]

Part No. Installation set

Width index e-chain

81 96 106 131 144 156 169 181 194 206 219 231 244 256 269 281 294 306 319 331 344 356 369 381 394 406 419 431 444 456 469 481 494 506 519 531 544 556 569 581 631

upon request upon request 94.50. 225 94.50. 250 94.50. 275 94.50. 275 94.50. 300 94.50. 300 94.50. 325 94.50. 325 94.50. 350 94.50. 350 94.50. 375 94.50. 375 94.50. 400 94.50. 400 94.50. 425 94.50. 425 94.50. 450 94.50. 450 94.50. 475 94.50. 475 94.50. 500 94.50. 500 94.50. 525 94.50. 525 94.50. 550 94.50. 550 94.50. 575 94.50. 575 94.50. 600 94.50. 600 94.50. 625 94.50. 625 94.50. 650 94.50. 650 94.50. 675 94.50. 675 94.50. 700 94.50. 700 94.50. 750

.05 .06 .07 .087 .10 .11 .112 .12 .137 .15 .162 .17 .18 .187 .20 .212 .23 .237 .25 .262 .28 .29 .30 .312 .325 .337 .350 .362 .375 .384 .400

®

94.30 94.31

Steel

BRi

E6.62 BRi

[mm]

Part No. Installation set

Width index e-chain

[mm]

Part No. Installation set

81 99 106 119 131 139 144 156 169 181 194 199 206 219 231 244 256 269 281 294 306 319 331 344 356 369 381 394 406 419 431

upon request . upon request 94.50. 225 94.50. 250 94.50. 250 94.50. 250 94.50. 275 94.50. 275 94.50. 300 94.50. 300 94.50. 325 94.50. 325 94.50. 325 94.50. 350 94.50. 350 94.50. 375 94.50. 375 94.50. 400 94.50. 400 94.50. 425 94.50. 425 94.50. 450 94.50. 450 94.50. 475 94.50. 475 94.50. 500 94.50. 500 94.50. 525 94.50. 525 94.50. 550 94.50. 550

.05 .06 .07 .087 .10 .11 .112 .12 .137 .15 .162 .17 .18 .187 .20 .212 .23 .237 .25 .262 .28 .29 .30 .312 .325 .337 .350 .362 .375 .387 .400

91 109 116 128 141 149 153 166 178 191 203 209 216 228 241 253 266 278 291 303 316 328 341 353 366 378 391 403 416 428 441

upon request .94.50 225 94.50. 225 94.50. 250 94.50. 250 94.50. 275 94.50. 275 94.50. 275 94.50. 300 94.50. 300 94.50. 325 94.50. 325 94.50. 325 94.50. 350 94.50. 350 94.50. 375 94.50. 375 94.50. 400 94.50. 400 94.50. 425 94.50. 425 94.50. 450 94.50. 450 94.50. 475 94.50. 475 94.50. 500 94.50. 500 94.50. 525 94.50. 525 94.50. 550 94.50. 550

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

180 m travel, 30 kg/m fill weight. Two igus E4 rol echains ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

731

06)-EU-D-IT-FR-CFX-RINN-656-767

94.14550.30 94.14550.31

19.06.2015

17:30 Uhr

Seite 732

Steel guide trough 94.14550.30 94.14550.31 Heavy duty 1

1

1

Trough height: 170 mm | Product range

2

ha

HRa = 170

®

HRi ≥ 2 • ha

e,

BRa BRi = Ba + 5 Ba Bi

20

For the following igus series E4.1 light 14550/14650/R19050 .

30

4 FL 40 x 4

98

N

Option: with reinforced mounting angles for extreme applications

38

Individual attachment without C-profile

20

24

ø11

ø 11

I //

50

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 94.14550.30.E1) / E442) / E453) ≈ 14,70 kg 94.14550.31.E1) / E442) / E453) ≈ 19,00 kg

94.50 1 Installation set without C-profile 94.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 94.50.350

≈ 0,58 kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section 1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets 1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual 1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual 1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi )

Part No.

Weight

94.14550.11.E1) / E442) / E453)

≈ 7,35 kg

93.01 93.20

≈ 1,68 kg

93.21

≈ 0,54 kg

94.51 92.53 92.54 92.55 92.56

≈ 0,25 kg

≈ 2,22 kg

92.52.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718) 94.14550.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.350.E

≈ 0,90 kg/m

®

≈ 14,70 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

732 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Steel guide trough C-profile lengths C-profile length according to Dim. BRi

Seite 733

E Steel

94.14550.30 94.14550.31

14550/14650/R19050 BRi

Width index e-chain

[mm]

.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60

82 97 107 119 132 144 157 169 182 194 207 219 232 244 257 269 282 294 307 319 332 344 357 369 382 394 407 419 432 444 457 469 482 494 507 519 532 544 557 569 582 632

®

Part No. Installation set upon request upon request 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50 94.50

225 250 250 275 275 300 300 325 325 350 350 375 375 400 400 425 425 450 450 475 475 500 500 525 525 550 550 575 575 600 600 625 625 650 650 675 675 700 700 750

System E4 with extension links -long travel application onboard West Navigator (Norway)

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

733

06)-EU-D-IT-FR-CFX-RINN-656-767

96.30 96.31

19.06.2015

17:30 Uhr

Seite 734

Steel guide trough 1 96.30 1 96.31 1 Heavy duty Trough height: 220 mm | Product range

2,5

ha 30

4 FL 40 x 4

108

Option: with reinforced mounting angles for extreme applications

HRi ≥ 2 • ha

®

HRa = 220

the following e!I For igus series E4.1 .E4.80 E4/light .15050/15150/R19850 .15250/15350 E6 .E6.80

BRa BRi = Ba + 5 Ba Bi

20

38

Individual attachment without C-profile

20

24

ø11

ø 14

, m—,—,—., 50

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 96.30.E1) / E442) / E453) ≈ 22,80 kg 96.31.E1) / E442) / E453) ≈ 27,20 kg

96.50 1 Installation set without C-profile 96.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 96.50.375

≈ 0,72 kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section 1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets 1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual 1 Countersunk-head screw M6 x 14, individual 1 Hexagon nut M6, individual 1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi )

Part No.

Weight

96.11.E1) / E442) / E453)

≈ 11,4 kg

93.01 93.20

≈ 1,68 kg

93.21

≈ 0,54 kg

96.51 92.53 92.54 92.55 92.56

≈ 0,31 kg

92.52.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718) 96.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.375.E

≈ 2,22 kg

≈ 0,90 kg/m

®

≈ 22,80 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

734 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 735

Li

Steel guide trough C-profile lengths C-profile length according to Dim. BRi E4.80 Width index e-chain .05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60

15050/15150/R19850 BRi

®

[mm]

Part No. Installation set

Width index e-chain

105 120 130 155 168 180 193 205 218 230 243 255 268 280 293 305 318 330 343 355 368 380 393 405 418 430 443 455 468 480 493 505 518 530 543 555 568 580 593 605 655

96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50.

.05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60

225 250 250 275 300 300 325 325 350 350 375 375 400 400 425 425 450 450 475 475 500 500 525 525 550 550 575 575 600 600 625 625 650 650 675 675 700 700 725 725 775

®

BRi

15250/15350

[mm]

Part No. Installation set

Width index e-chain

85 100 110 135 148 160 173 185 198 210 223 235 248 260 273 285 298 310 323 335 348 360 373 385 398 410 423 435 448 460 473 485 498 510 523 535 548 560 573 585 635

upon request upon request 96.50. 225 96.50. 250 96.50. 275 96.50. 275 96.50. 300 96.50. 300 96.50. 325 96.50. 325 96.50. 350 96.50. 350 96.50. 375 96.50. 375 96.50. 400 96.50. 400 96.50. 425 96.50. 425 96.50. 450 96.50. 450 96.50. 475 96.50. 475 96.50. 500 96.50. 500 96.50. 525 96.50. 525 96.50. 550 96.50. 550 96.50. 575 96.50. 575 96.50. 600 96.50. 600 96.50. 625 96.50. 625 96.50. 650 96.50. 650 96.50. 675 96.50. 675 96.50. 700 96.50. 700 96.50. 750

.05 .06 .07 .087 .09 .10 .11 .112 .12 .137 .15 .162 .17 .18 .187 .20 .212 .23 .237 .25 .262 .28 .29 .30 .312 .325 .337 .350 .362 .375 .387 .400

®

96.30 96.31

Steel

BRi

E6.80 BRi

[mm]

Part No. Installation set

Width index e-chain

[mm]

Part No. Installation set

85 103 110 122 132 135 143 148 160 172 185 198 203 210 223 235 248 260 273 285 298 310 323 335 348 360 373 385 398 410 423 435

upon request 96.50 225 96.50 225 96.50 250 96.50 250 96.50 250 96.50 275 96.50 275 96.50 275 96.50 300 96.50 300 96.50 325 96.50 325 96.50 325 96.50 350 96.50 350 96.50 375 96.50 375 96.50 400 96.50 400 96.50 425 96.50 425 96.50 450 96.50 450 96.50 475 96.50 475 96.50 500 96.50 500 96.50 525 96.50 525 96.50 550 96.50 550

.05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60

105 120 130 155 167 180 192 205 217 230 242 255 267 280 292 305 317 330 342 355 367 380 392 405 417 430 442 455 470 480 492 505 517 530 542 555 567 580 592 605 655

96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50. 96.50.

®

225 250 250 275 300 300 325 325 350 350 375 375 400 400 425 425 450 450 475 475 500 500 525 525 550 550 575 575 600 600 625 625 650 650 675 675 700 700 725 725 775

igus E4 rol e-chain and steel guide trough ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

735

06)-EU-D-IT-FR-CFX-RINN-656-767

98.30 98.31

19.06.2015

17:30 Uhr

Seite 736

Steel guide trough I 98.30 I 98.31 I Heavy duty Trough height: 300 mm | Product range

®

HRi ≥ 2 • ha

E4.1 E4.112/H4.112/R4.112 E4/light 1640/R1608 3

30

5 FL 40 x 5

N

140

Option: with reinforced mounting angles for extreme applications

ha

For the following igus series

HRa = 300

..

e!I

BRa BRi = Ba + 5 Ba Bi

20

37

24

ø11

ø 14

.

50

18

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

Individual attachment without C-profile

20

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 98.30.E1) / E442) / E453) ≈ 34,60 kg 98.31.E1) / E442) / E453) ≈ 39,00 kg

98.50 1 Installation set without C-profile 98.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 98.50.350

≈ 1,16 kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section

Part No. Weight 98.11.E1) / E442) / E453) ≈ 17,3 kg

1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets

93.01 93.20

≈ 1,68 kg

1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual

93.21

≈ 0,54 kg

98.51 92.05 92.04 92.55 92.56

≈ 0,52 kg

1 Countersunk-head screw M8 x 20, individual 1 Hexagon nut M8, individual 1 Hexagon-head screw M10 x 16, individual 1 Glide nut M10, individual 1 C-profile, individual (C-profile length according to dimension BRi ) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718)

92.52.XXX*.E1)

≈ 2,22 kg

≈ 0,90 kg/m

®

98.80.01

≈ 34,6 kg

*Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.375.E 1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

736 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 737

E

Steel guide trough C-profile lengths C-profile length according to Dim. BRi E4.112/H4.112/R4.112 Width index e-chain .05 .06 .07 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60

BRi

®

1640/R1608 BRi

[mm]

Part No. Installation set

Width index e-chain

[mm]

Part No. Installation set

107 122 132 157 169 182 194 207 219 232 244 257 269 282 294 307 319 332 344 357 369 382 394 407 419 432 444 457 469 482 494 507 519 532 544 557 569 582 594 607 657

98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50. 98.50.

.05 .06 .07 .08 .10 .11 .12 .13 .15 .16 .17 .18 .20 .21 .22 .23 .25 .26 .27 .28 .30 .31 .32 .33 .35 .36 .37 .38 .40 .41 .42 .43 .45 .46 .47 .48 .50 .51 .52 .53 .55 .60

89 104 114 124 139 151 164 176 189 201 214 226 239 251 264 276 289 301 314 326 339 351 364 376 389 401 414 426 439 451 464 476 489 501 514 526 539 551 564 576 589 639

upon request 98.50. 225 98.50. 250 98.50. 250 98.50. 275 98.50. 275 98.50. 300 98.50. 300 98.50. 325 98.50. 325 98.50. 350 98.50. 350 98.50. 375 98.50. 375 98.50. 400 98.50. 400 98.50. 425 98.50. 425 98.50. 450 98.50. 450 98.50. 475 98.50. 475 98.50. 500 98.50. 500 98.50. 525 98.50. 525 98.50. 550 98.50. 550 98.50. 575 98.50. 575 98.50. 600 98.50. 600 98.50. 625 98.50. 625 98.50. 650 98.50. 650 98.50. 675 98.50. 675 98.50. 700 98.50. 700 98.50. 725 98.50. 775

225 250 250 275 300 300 325 325 350 350 375 375 400 400 425 425 450 450 475 475 500 500 525 525 550 550 575 575 600 600 625 625 650 650 675 675 700 700 725 725 775

98.30 98.31

Steel

®

Rig skidding application on the Claymore, North Sea

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

737

06)-EU-D-IT-FR-CFX-RINN-656-767

90.30 90.31

19.06.2015

17:30 Uhr

Seite 738

Steel guide trough 90.30 90.31 Heavy duty For the following igus series ®

..

HRi ≥ 2 • ha

E4.1 800 840

BRa BRi = Ba + 5 Ba Bi

3

ha

25

HRa = 480

Trough height: 480 mm | Product range

236

This igus steel guide trough has reinforced mounting angles for extreme applications

40

6

56

®

20

ø13 25

ø 14

50

41

Note: the inner width of the guide through and the C-profile length of the assembly kit can differ according to the bracket you choose. Please call us!

C-profile length according to dimension BRi see

right page

Steel guide trough | Complete sets Trough side parts sets Set of 2 trough side parts, without glide bars, 2 m section Set of 2 trough side parts, with glide bars, screwed, 2 m section Installation sets - consisting of part

Part No. Weight 90.30.E1) / E442) / E453) ≈ 53,40 kg 90.31.E1) / E442) / E453) ≈ 59,40 kg

90.50 1 Installation set without C-profile 90.50.XXX* 1 Installation set with C-profile (C-profile length according to dimension BRi) *Please add the C-profile length XXX as shown on the tables on the right page. Example: 90.50.450

≈ 0,41 kg upon request

Steel guide trough | Components as single parts Single parts, trough 1 Trough side part, individual, 2 m section

Part No. Weight 90.11.E1) / E442) / E453) ≈ 26,7 kg

1 Glide bar, individual, 2 m section 1 Glide bar, individual, 2 m section + 11 screw sets

90.01 90.20

≈ 1,68 kg

1 Package with 11 screw sets (for glide bar, 2 m section) Single parts, installation set 1 Clamping bracket, individual

90.21

≈ 0,54 kg

90.51 MAT0040014 MAT0040012 MAT0040384 MAT0040385

≈ 0,52 kg

1 Countersunk-head screw M8 x 25, individual 1 Hexagon nut M8, individual

≈ 2,22 kg

1 Hexagon-head screw M12 x 30, individual 1 Glide nut M12, individual 1 C-profile, individual (C-profile length according to dimension BRi ) IE70.41-41.XXX*.E1) Additional option for simple fastening of the e-chain without drilling 1 Set fixed end module (Detailed information page 718) 90.80.01 *Please add the C-profile length XXX as shown on the tables on the right page. Example: 92.52.450.E

≈ 0,90 kg/m

®

≈ 53,40 kg

1) Trough side parts + C-profile - also available in stainless steel V2A, material 1.4301 (AISI 304). Please add index ".E" to the Part No. 2) Trough side parts - also available in stainless steel V4A, material 1.4404 (AISI 316L). Please add index ".E44" to the Part No. 3) Trough side parts - also available in stainless steel V4A, material 1.4571 (AISI 316Ti). Please add index ".E45" to the Part No. Request Info

738 More information

www.igus.eu/steelguide

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 739

0

Steel guide trough C-profile lengths

Steel

C-profile length according to Dim. BRi 800 Width index e-chain .20

90.30 90.31

840 BRi

BRi

[mm]

Part No. Installation set

Width index e-chain

[mm]

Part No. Installation set

265

90.50. 450

.13

165

90.50. 350

.25

315

90.50. 500

.15

178

90.50. 350

.30

365

90.50. 550

.16

190

90.50. 375

.32

390

90.50. 575

.17

203

90.50. 375

.35

415

90.50. 600

.18

215

90.50. 400

.40

465

90.50. 650

.20

228

90.50. 400

.45

515

90.50. 700

.21

240

90.50. 425

.50

565

90.50. 750

.22

253

90.50. 425

.55

615

90.50. 800

.23

265

90.50. 450

.60

665

90.50. 850

.25

278

90.50. 450

.26

290

90.50. 475

.27

303

90.50. 475

.28

315

90.50. 500

.30

328

90.50. 500

.31

340

90.50. 525

.32

353

90.50. 525

.33

365

90.50. 550

.35

378

90.50. 550

.36

390

90.50. 575

.37

403

90.50. 575

.38

415

90.50. 600

.40

428

90.50. 600

.41

440

90.50. 625

.42

453

90.50. 625

.43

465

90.50. 650

.45

478

90.50. 650

.46

490

90.50. 675

.47

503

90.50. 675

.48

515

90.50. 700

.50

528

90.50. 700

.51

540

90.50. 725

.52

553

90.50. 725

.53

565

90.50. 750

.55

578

90.50. 750

.60

628

90.50. 800

®

®

Assembling of an E4 e-chain series 800 in an steel guide trough ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

739

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 740

Support tray Introduction Advantages

TIT

Noise and wear reducing, safe guiding of the lower run of your e-chain for standard applications

®

ryviii:

Flexible one-piece solution, for a large selection of igus E2/000 and E4.1 series e-chains

® ®

Simple design easy mounting to all types of profiles and wall brackets

Complete system with all needed parts as one unit

Light weight material available in the colour of your choice

Option 01 -

Option 02 -

Option 03 -

Option 04 -

with connection-rail

with bracket

without rail (upon request)

customised (upon request)

For support of the lower run support tray kit Simple one-piece support trays for the lower e-chain run, according with your requirements and specification. Your width, height and colour - we supply the fitting e-chain , together with the support tray system, ready to install onto your machine or application. Save on procurement and design time. Complete system, ready to install No more costly custom designs Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - in 2 types and 4 options available For many widths available from stock, with many mounting possibilities ®

®

®

740

More information

www.igus.eu/supporttray

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 741

Support tray Selection table Support tray Part No.

Width e-chain * ®

Outer trough width BRa [mm]

Inner trough width BRi [mm]

Material

Page

Support tray - Type 01 for series: • 2400/2450/2480/2500 • 2600/2650/2680/2700 E4.28/R4.28 • E4.21 • •E4.31L/R4.31L • E4.32/H4.32/R4.32 • E4.38L/R4.38L E6.35•E6.40/R6.40 • E61.29 • E6.29/R6.29 • S9.010/011.05.XXXX.0 S9.010/011.07.XXXX.0 S9.010/011.10.XXXX.0 S9.010/011.15.XXXX.0

.05 / .050 .07 / .070 .10 / .100 .15 / .150

89 114 139 185

80 105 130 175

Steel, black Steel, black Steel, black Steel, black

742 742 742 742

Support tray - Type 02 for series: • 3400/3450/3480/3500 • E4.42/H4.42/R4.42 •E4.48L/R4.48L •E4.56/H4.56/R4.56 • E4.80/H4.80/R4.80 • 14040/14140/R18840 • 14240/14340 • 14550/14650/19050 • 15050/15150/R19850 • 15250/15350 E6.62•E6.80 • E6.52/R6.52 • S9.020/021.10.XXXX.0 S9.020/021.15.XXXX.0 S9.020/021.20.XXXX.0 S9.020/021.25.XXXX.0

.10 / .100 .15 / .150 .20 / .200 .25 / .250

167 217 267 317

156 206 256 306

Steel, black Steel, black Steel, black Steel, black

744 744 744 744

*depends on width-index Request Info

1-800-453-1692 www.aboveboardelectronics.com

Support tray with bracket for easy mounting on your application

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

741

06)-EU-D-IT-FR-CFX-RINN-656-767

Support tray Type 01

21

Support tray type 01 - standardlength from stock 1 m and 2 m All connection rails 975 mm Bracket for easy mounting on your application

E2/000 • 2400/2450/2480/2500 • 2600/2650/2680/2700 E4.1 • E4.21 • E4.28/R4.28 • E4.32/H4.32/R4.32 E4.1 light • E4.31L/R4.31L • E4.38L/R4.38L E6 • E6.29/R6.29 • E6.35 • E6.40/R6.40 E6.1 • E61.29 Suitable for the following series •

Widthindex

2400/2450/2480/2500

E2/000 2600/2650/2680/2700 E4.1 E4.32/H4.32/R4.32 E4.1 light E4.38L/R4.38L E4.1 E6 E6 E6.1

Seite 742

Standard-length from stock 1000 mm and 2000 mm

®

E2/000

17:30 Uhr

Support tray Type 01 Product range

For the following igus series

System

19.06.2015

E4.21 E6.29/R6.29 E6.35 E61.29

BRa

BRi

Part No. support-

Part No. support-

[mm]

[mm]

tray with bracket single bracket S9.011.05. XXXX .0 907.724.05.0

Part No.

.05

89

80

tray, single S9.010.05. XXXX .0

.07 .10

114 139

105 130

S9.010.07. XXXX .0 S9.010.10. XXXX .0

S9.011.07. XXXX .0 907.724.07.0 S9.011.10. XXXX .0 907.724.10.0

.05 .07

89 114

80 105

S9.010.05. XXXX .0 S9.010.07. XXXX .0

S9.011.05. XXXX .0 907.724.05.0 S9.011.07. XXXX .0 907.724.07.0

.10 .15

139 185

130 175

I__I S9.010.10. XXXX .0 S9.010.15.I__I XXXX .0

I__I I__I

S9.011.10. XXXX .0 907.724.10.0 S9.011.15. XXXX .0 907.724.15.0

.050

89

80

S9.010.05. XXXX .0

.070 .100

114 139

105 130

S9.010.07. XXXX .0 S9.010.10. XXXX .0

S9.011.07. XXXX .0 907.724.07.0 S9.011.10. XXXX .0 907.724.10.0

.050 .070

89 114

80 105

S9.010.05. XXXX .0 S9.010.07. XXXX .0

S9.011.05. XXXX .0 907.724.05.0 S9.011.07. XXXX .0 907.724.07.0

.100 139 130 S9.010.10. XXXX .0 .150 185 175 S9.010.15.I__I XXXX .0 Please replace XXXX by the standard lengths 1000 or 2000 mm available from stock!

S9.011.10. XXXX .0 907.724.10.0 S9.011.15.I__I XXXX .0 907.724.15.0

E4.1 E4.28/R4.28 E4.1 light E4.31L/R4.31L E6 E6.40/R6.40

I__I I__I

S9.011.05. XXXX .0 907.724.05.0

I__I I__I

The lengths and widths mentioned here are available from stock in the standard black colour. For other lengths, widths and colours, please contact us.

T

v

Order key

.11 -1 1 1

Part No. structure 1000 mm

S9.010.07.1000.0

Order key

.11 -1 1 1

Part No. structure 2000 mm

Support tray without bracket e-chain - width

Support tray with bracket e-chain - width

Length 1000 mm Colour, powdered black

Length 2000 mm Colour, powdered black

®

®

S9.011.15.2000.0

Request Info

742 More information

www.igus.eu/supporttray

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 743

Support tray Type 01

Support tray Type 01 Dimensions Dimensions and mounting holes Support tray - type 01

18

43

2

23

BRi

BRi - 50 mm BRa = BRi + 9 mm

25

9

12

BRi - 50 mm

Standard lengths from stock 1 m and 2 m - all connection rails 975 mm 2000 975

Bracket - Type 01

975

35

100

71

33,5

10

9

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

743

06)-EU-D-IT-FR-CFX-RINN-656-767

Support tray Type 02

17:30 Uhr

Seite 744

Support tray Type 02 Product range Standard-length from stock 1000 mm and 2000 mm

For the following igus series

Support tray type 02 - standardlength from stock 1 m and 2 m All connection rails 975 mm Bracket for easy mounting on your application

®

E2/000 3400/3450/3480/3500 E4.1 E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 E4.1 light E4.48L/R4.48L E4/light 14040/14140/R18840 14240/14340 14550/14650/19050 15050/15150/R19850 15250/15350 E6 E6.56 E6.62 E6.80

• • • • • • • • • • • • •

System

19.06.2015

Suitable for the following series

Widthindex

BRa

BRi

Part No. support-

Part No. support-

[mm]

[mm]

.10

167

156

tray, single S9.020.10.I__I XXXX .0

tray with bracket single bracket S9.021.10. XXXX .0 907.759.010.0

.15 .20 .25

217 267 317

206 256 306

S9.020.15.I__I XXXX .0 S9.020.20.I XXXX I.0 S9.020.25. XXXX .0

S9.021.15.I__I XXXX .0 907.759.015.0 S9.021.20.I XXXX I.0 907.759.020.0 S9.021.25. XXXX .0 907.759.025.0

.100 .150

167 217

156 206

S9.020.10. XXXX .0 S9.020.15.I__I XXXX .0

S9.021.10. XXXX .0 907.759.010.0 S9.021.15.I__I XXXX .0 907.759.015.0

.200 267 256 S9.020.20. XXXX .0 .250 317 306 S9.020.25. XXXX .0 Please replace XXXX by the standard lengths 1000 or 2000 mm available from stock!

S9.021.20. XXXX .0 907.759.020.0 S9.021.25. XXXX .0 907.759.025.0

•

E4.1 E4.1 E4.1 E4.1 light E4/light E4/light E4/light E4/light E4 E6 E6

E4.42/H4.42/R4.42 E4.56/H4.56/R4.56 E4.80/H4.80/R4.80 E4.48L/R4.48L 14040/14140/R18840 14240/14340 14550/14650/19050 15050/15150/R19850 15250/15350 E6.62 E6.80

E2/000 E6

3400/3450/3480/3500 E6.52/R6.52

I__I

Part No.

I__I

The lengths and widths mentioned here are available from stock in the standard black colour. For other lengths, widths and colours, please contact us.

T

v

Order key

.11 -1 1 1

Part No. structure 1000 mm

S9.020.20.1000.0

Order key

.11 -1 1 1

Part No. structure 2000 mm

Support tray without bracket e-chain - width

Support tray with bracket e-chain - width

Length 1000 mm Colour, powdered black

Length 2000 mm Colour, powdered black

®

®

S9.021.20.2000.0

Request Info

744 More information

www.igus.eu/supporttray

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 745

Support tray Type 02

Support tray Type 02 Dimensions Dimensions and mounting holes Support tray - type 02

18

3

53

32

BRi

BRi - 56 mm BRa = BRi + 11 mm

25

9

12

BRi - 56 mm

Standard lengths from stock 1 m and 2 m - all connection rails 975 mm 2000 975

975

Bracket - Type 02 35

100

71

33,5

10

9

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

745

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 746

guidefast guide trough Introduction Advantages Quick: quick and easy fixation with clamping blocks

Modular: one-piece steel guide trough in 2 m lengths

Wear-reducing: glide bar for centre fed installations

Easy: smooth connection of trough parts with clip connectors

Options: 2 versions of trough brackets with integrated strain relief

Version 01 short trough bracket Version 02 long trough bracket

Quickly installed as a modular kit, for crane girders and indoor cranes The guidefast guide trough is mounted on the side of the crane girder so that welded brackets are not necessary. Installation time is kept very short; the guide trough is simply attached to the installed brackets and then fixed with clamping blocks. The low part count and trough design contribute to a simple installation. Save up to 80% installation time compared to standard trough systems Fits virtually any standard crane girder 2 versions of brackets with integrated strain relief for assembly of static cables on the crane girder - possible ± 5 mm vertical adjustment of brackets Standard trough length of 2.0 m - with or without glide bar Suitable for any side-mounted application - not only on cranes Easy to install due to preassembled hole patterns of e-chain brackets Standard material: galvanised steel, optional: stainless steel V2A, material 1.4301 (AiSI 304) or black powder coated Conductivity according to DIN EN 61537 - standard with special connector Long-term tested to withstand vibration and harsh environment

. . . . . . . . .

®

Typical industries and applications Crane manufacturers (mainly indoor cranes) Applications where the lateral installation of the guide trough is beneficial

746

More information

.www.igus.eu/guidefast

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 747

guidefast guide trough Selection table Trough profile* Part No. without glide bar

For E2/000 e-chain ®

Inner trough width BRi [mm]

guidefast

Complete width [mm]

Material

Page

guidefast - without glide bar for E2/000 series:

1 GF91.30.025.2000 GF91.30.050.2000 GF92.30.05. 2000 GF92.30.07. 2000 GF92.30.10. 2000 GF95.30.05. 2000 GF95.30.07. 2000 GF95.30.10. 2000

1500.025. 1500.050. 2500.05. 2500.07. 2500.10. 2700.05. 2700.07. 2700.10.

42,5 67,5 77 97 123 70 95 120

81 106 115,5 135,5 161,5 108,5 133,5 158,5

• • • 1500

2500

2700

galvanised steel* galvanised steel* galvanised steel* galvanised steel* galvanised steel* galvanised steel* galvanised steel* galvanised steel*

749 749 749 749 749 749 749 749

guidefast - with glide bar for E2/000 series:

GF91.31.025.2000 GF91.31.050.2000 GF92.31.05. 2000 GF92.31.07. 2000 GF92.31.10. 2000 GF95.31.05. 2000 GF95.31.07. 2000 GF95.31.10. 2000

1500.025. 1500.050. 2500.05. 2500.07. 2500.10. 2700.05. 2700.07. 2700.10.

42,5 67,5 77 97 123 70 95 120

81 106 115,5 135,5 161,5 108,5 133,5 158,5

• • • 1500

2500

2700

galvanised steel* galvanised steel* galvanised steel* galvanised steel* galvanised steel* galvanised steel* galvanised steel* galvanised steel*

749 749 749 749 749 749 749 749

*Standard material: galvanised steel. Also available as stainless steel-version V2A, material 1.4301 (AISI 304) or black powder coating Request Info

1-800-453-1692 www.aboveboardelectronics.com

guidefast - attachment to the crane girder using welded bolts or nut/thread, here with version 02 long trough bracket

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

747

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 748

guidefast guide trough Parts

guidefast

Standard-length from stock 2000 mm B

For the following igus series E2/000 1500 2500 2700

BRi = Ba + 4 Ba Bi

A

112,8

Components - guidefast guide trough Trough profile, 2 m section Glide bar, polymer, 2 m section, optional Clip connector, Part No. 908.467 (electrically conductive clip: 911.301.CD)

157,8

ha

®

max. Ø12 mm

Components - trough bracket Version 01 - short trough bracket Version 02 - long trough bracket Clamping blocks, Part No. G9.2.10 Ba Bi ha BRi

= outer e-chain width = inner e-chain width = e-chain outer height = inner trough width = BRi = Ba + 4 ®

®

14

®

2 Versions of trough brackets with integrated strain relief: O Version 01 - short trough bracket 0 Version 02 - long trough bracket

26,5

10

35,5

112,8 77,3

2 Versions of trough brackets with integrated strain relief

10

158

45,2 35,5

77,3

Version 01 - short trough bracket Part No. GF9.2.12 with integrated strain relief, possible ± 5 mm vertical adjustment (electrically conductive version: GF9.2.12.CD)

Version 02 - long trough bracket Part No. GF9.2.11 with integrated strain relief, possible ± 5 mm vertical adjustment (electrically conductive version: GF9.2.11.CD) Request Info

748 More information

www.igus.eu/guidefast

1-800-453-1692 www.aboveboardelectronics.com

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 749

guidefast guide trough Product range For E2/000 e-chain ®

guidefast

Trough profile* without glide bar

Trough profile* with glide bar

Guidefast backet Guidefast backet "short" Version 01 "long" Version 02

BRi

A

B

[mm]

[mm]

[mm]

Set incl. clip connectors

Set incl. clip connectors

Set incl. clamping blocks

Set incl. clamping blocks

1500.025. 1500.050. 2500.05.

GF91.30.025.2000 GF91.30.050.2000 GF92.30.05. 2000

GF91.31.025.2000 GF91.31.050.2000 GF92.31.05. 2000

GF9.2.12 GF9.2.12 GF9.2.12

GF9.2.11 GF9.2.11 GF9.2.11

42.5 67.5 77

61 61 75

81 106 115.5

2500.07. 2500.10. 2700.05. 2700.07. 2700.10.

GF92.30.07. GF92.30.10. GF95.30.05. GF95.30.07. GF95.30.10.

GF92.31.07. GF92.31.10. GF95.31.05. GF95.31.07. GF95.31.10.

GF9.2.12 GF9.2.12 GF9.2.12 GF9.2.12 GF9.2.12

GF9.2.11 GF9.2.11 GF9.2.11 GF9.2.11 GF9.2.11

97 123 70 95 120

75 75 105 105 105

135.5 161.5 108.5 133.5 158.5

2000 2000 2000 2000 2000

2000 2000 2000 2000 2000

*Standard material: galvanised steel. Also available as stainless steel-version V2A, material 1.4301 (AISI 304) or black powder coating Request Info

1-800-453-1692 www.aboveboardelectronics.com

A

S

A 00

10 00 10

S /2

00 00 10 20 00 10

00 20

00 30 00 20

2

B Order example for end fed, travel ≈ 9,5 m / guide trough 10 m

B

Trough profile set without glide bar (incl. 5 clip connectors) Order text: 10 m = 5 x 2 m sections trough profile, without glide bar Part No. GF92.30.07.2000 Trough brackets (incl. 11 clamping blocks, "long" Version 02) Order text: 11 x trough brackets Part No. GF9.2.11 10 m = 5 x 2 m trough profile, without glide bar + 11 x trough brackets 10 m = 5 x GF92.30.07.2000 + 11 x GF9.2.11

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

749

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 750

guidelite guide trough Introduction Advantages Corrosion-resistant: made completely from plastic components

Cost effective: construction kit solution with e-chain

®

Save time: easy and fast assembly

2 installation set versions: 01) with spacer for a fixed width or with 02) C-profile for a larger range of widths

Long travels up to 150 m, quick and cost effective - guidelite A construction kit system primarily for slow applications with low cycle counts. The lower run of the igus echain is guided in two L-shaped guide rails made from fibreglass reinforced plastics. The upper run of the echain is partially guided by guide angle brackets that are installed at distances of one metre. One option to obtain the correct width is to install clip-on spacers (Version 01) between the retainers. This greatly simplifies the installation since no retrospective adjustments are needed. Another option, which facilitates a greater range of widths, is to mount the guide angle brackets on a C-profile (Version 02). Save time through fast assembly Very lightweight polymer components - quieter than troughs made from steel Cost effective Corrosion-resistant Gliding application: max. speed 1 m/s Unsupported application (guidelite as support tray): max. speed 5 m/s (Higher speeds can be attained. Please contact us for details) Construction kit solution ®

® ®

•• • •• • • • ••

Typical industries and applications Irrigation and watering systems For applications with low number of cycles, low speed and fill weight As cost effective support tray for unsupported applications

750

More information

www.igus.eu/guidelite

06)-EU-D-IT-FR-CFX-RINN-656-767

19.06.2015

17:30 Uhr

Seite 751

Lil

guidelite guide trough Selection table Part No. assembly set - guide angles

guidelite

For e-chain Series

Page

®

guidelite - version 01 installation set with spacer, standard Fixed width due to clip-on spacer, no retrospective adjustments needed

9GL.64.50.450.XX

2500

•2700 •3500 •E4.21•E4.28•E4.32

753

guidelite - version 02 installation set with C-profile

LI 9GL.64.50.LLL

1500

Guide angle brackets are assembled on C-profile for a larger range of widths

•2500 •2700 •3500 •E4.21•E4.28•E4.32 Request Info

755

1-800-453-1692 www.aboveboardelectronics.com

E2/000 rol e-chain in a guidelite guide trough of an irrigation plant ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

751

06)-EU-D-IT-FR-CFX-RINN-656-767

guidelite 01

19.06.2015

17:30 Uhr

Seite 752

guidelite Version 01 Parts Installation set with spacer - fixed width with clip-on spacers

For the following igus series E2/000 . 2500 . 2700 . 3500 E4.1 . E4.21 . E4.28 E4.32 .

A = BB + 130

®

B = BB + 72 (Ba + 1-4)

Ba

N.-

Components - version 01

145

Bi

0

0 Guide angles 0 Plastic guide rail 0 Spacer, clip-on Ba = outer e-chain width Bi = inner e-chain width BB = length of spacer ®

20

®

A = outer guide angle distance B = inner guide angle distance BB

(Dimension B must always be 1 to 4 mm larger than Ba of the e-chain)

guidelite | Version 01 Description Installation set with spacer for a fixed width, consisting of

Part No. 9GL.64.50.450.XX

2 x plastic guide rails + 1 x spacer Set plastic guide rails (left and right) in specified lengths (standard: 2000 mm)

9GL.64.30.2000

(XX = spacer width-index, see table right)

Feed module that guides the upper run of the e-chain down, 2000 mm Only for series 2700R and 3500R rol e-chain with centre feed ®

®

9GL.64.80.series.450.XX (XX = spacer width-index, see table right)

Please add the spacer width-index XX as shown on the tables on the right page. Example: 9GL.64.50.450.05

Feed principles -A . I- +Hi I- 1- -11- 11

S End feed is recommended for all e-chains in combination with guidelite ®

''''bz-..?1 11 S/2

S/2

Centre feed is only used with rol e-chains of series 2700R and series 3500R. Please use the feed module 9GL.64.80 of series 450.XX, which guides the upper run of the e-chain down. ®

®

Request Info

752 More information

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Seite 753

II

guidelite 01

guidelite Version 01 Product range Installation set with spacer - for a fixed width Part No. including For e-chain width index spacer XX Series

For rol e-chain Series

9GL.64.50.450.05 9GL.64.50.450.12 9GL.64.50.450.05

2500.10.R.0 2700.17.R.0 3500.100.R.0

– 2700R.17.R.0 3500R.100.R.0

50 125 50

180 255 180

122 197 122

9GL.64.50.450.06 9GL.64.50.450.07 9GL.64.50.450.10 9GL.64.50.450.12 9GL.64.50.450.15

3500.115.R.0 3500.125.R.0 3500.150.R.0 3500.175.R.0 3500.200.R.0

3500R.115.R.0 3500R.125.R.0 3500R.150.R.0 3500R.175.R.0 3500R.200.R.0

65 75 100 125 150

195 205 230 255 280

137 147 172 197 222

9GL.64.50.450.17 9GL.64.50.450.20 9GL.64.50.450.06 9GL.64.50.450.05

3500.225.R.0 3500.250.R.0 E4.21.120.R.0 E4.28.100.R.0

3500R.225.R.0 3500R.250.R.0 – –

175 200 65 50

305 330 195 180

247 272 137 122

9GL.64.50.450.07 9GL.64.50.450.05

E4.28.125.R.0 E4.32.097.R.0

– –

75 50

205 180

147 122

9GL.64.50.450.06 E4.32.112.R.0 – 65 Dimension B must always be 1 to 4 mm larger than Ba of the e-chain !

195

137

®

®

Length of spacer Outer guide angle BB [mm] distance A [mm]

Inner guide angle distance A [mm]

®

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Ideal for outdoor applications - UV resistant, corrosion-free, allows dirt to pass through

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

753

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guidelite 02

19.06.2015

17:30 Uhr

Seite 754

guidelite Version 02 Parts Installation set with C-profile - assembly of guide angles brackets on C-profiles BRa = Ba + 132

For the following igus series E2/000 • 1500 • 2500 • 2700 • 3500 E4.1 • E4.21 • E4.28 • E4.32

BRi = Ba + 2

®

Ba

145

Bi

Components - version 02

65

O Guide angles Plastic guide rail

O Screwset M8 20

C-profile Ba = outer e-chain width Bi = inner e-chain width BRA= outer guide angle distance BRi = inner guide angle distance ®

18

®

LLL - length of C-profile

BRi = Ba + 2

guidelite | Version 02 Description Installation set with C-profiles consisting of

Part No. 9GL.64.50.LLL

2 x plastic guide rails + 1 x C-profile + Screwsets M8 Set plastic guide rails (left and right) in specified lengths (standard: 2000 mm)

9GL.64.30.2000

(LLL = length of C-profile, see table right)

Feed module that guides the upper run of the e-chain down, 2000 mm Only for series 2700R and 3500R rol e-chain with centre feed ®

®

9GL.64.80.series.LLL (LLL = length of C-profile, see table right)

Please add the C-profile length LLL as shown on the tables on the right page. Example: 9GL.64.50.175

Feed principles ./1 41- -Yr

r-'9 4

1-91- -71-

-

S End feed is recommended for all e-chains in combination with guidelite ®

S/2

S/2

Centre feed is only used with rol e-chains of series 2700R and series 3500R. Please use the feed module 9GL.64.80 of series 450.XX, which guides the upper run of the e-chain down. ®

®

Request Info

754 More information

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Seite 755

guidelite Version 02 Product range

Lil

guidelite 02

Part No. installation set with C-profile Part No. installation set For e-chain with C-profile length LLL Series

®

For rol e-chain Series

®

1500

Part No. installation set For e-chain with C-profile lengthLLL Series

®

For rol e-chain Series

®

E4.28

9GL.64.50. 150 9GL.64.50. 175 9GL.64.50. 175

1500.068.R.0 1500.080.R.0 1500.100.R.0

– – –

9GL.64.50. 150 9GL.64.50. 175 9GL.64.50. 175

E4.28.062.R.0 E4.28.070.R.0 E4.28.075.R.0

9GL.64.50. 200

1500.125.R.0

–

9GL.64.50. 150 9GL.64.50. 175 9GL.64.50. 175

2500.05.R.0 2500.07.R.0 2500.09.R.0

– – –

9GL.64.50. 9GL.64.50. 9GL.64.50. 9GL.64.50. 9GL.64.50.

175 200 225 250 275

E4.28.087.R.0 E4.28.100.R.0 E4.28.125.R.0 E4.28.150.R.0 E4.28.175.R.0

9GL.64.50. 200 9GL.64.50. 225

2500.10.R.0 2500.12.R.0

– –

9GL.64.50. 150 9GL.64.50. 175

2700.06.R.0 2700.07.R.0

2700R.06.R.0 2700R.07.R.0

9GL.64.50. 9GL.64.50. 9GL.64.50. 9GL.64.50.

300 325 350 375

E4.28.200.R.0 E4.28.225.R.0 E4.28.250.R.0 E4.28.275.R.0

9GL.64.50. 400

E4.28.300.R.0

9GL.64.50. 175 9GL.64.50. 200

2700.09.R.0 2700.10.R.0

2700R.09.R.0 2700R.10.R.0

9GL.64.50. 225 9GL.64.50. 250 9GL.64.50. 275

2700.12.R.0 2700.15.R.0 2700.17.R.0

2700R.12.R.0 2700R.15.R.0 2700R.17.R.0

3500.075.R.0

3500R.075.R.0

3500.100.R.0 3500.115.R.0 3500.125.R.0

3500R.100.R.0 3500R.115.R.0 3500R.125.R.0

3500.150.R.0 3500.175.R.0

3500R.150.R.0 3500R.175.R.0

3500.200.R.0 3500.225.R.0 3500.250.R.0

9GL.64.50. 150 9GL.64.50. 150

2500

2700

– – – – – – – – – – – – –

E4.32 9GL.64.50. 150 9GL.64.50. 175

E4.32.05.R.0 E4.32.06.R.0

9GL.64.50. 175 9GL.64.50. 175 9GL.64.50. 200

E4.32.07.R.0 E4.32.087.R.0 E4.32.09.R.0

9GL.64.50. 200 9GL.64.50. 200

E4.32.10.R.0 E4.32.11.R.0

9GL.64.50. 200 9GL.64.50. 225 9GL.64.50. 225

E4.32.112.R.0 E4.32.12.R.0 E4.32.137.R.0

3500R.200.R.0 3500R.225.R.0 3500R.250.R.0

9GL.64.50. 9GL.64.50. 9GL.64.50. 9GL.64.50. 9GL.64.50.

250 275 275 275 275

E4.32.15.R.0 E4.32.162.R.0 E4.32.17.R.0 E4.32.18.R.0 E4.32.187.R.0

E4.21.060.R.0 E4.21.070.R.0

– –

9GL.64.50. 300 9GL.64.50. 300

E4.32.200.R.0 E4.32.212.R.0

– –

9GL.64.50. 175 9GL.64.50. 175 9GL.64.50. 175

E4.21.080.R.0 E4.21.090.R.0 E4.21.100.R.0

– – –

9GL.64.50. 325 9GL.64.50. 325 9GL.64.50. 350

E4.32.23.R.0 E4.32.237.R.0 E4.32.25.R.0

– – –

9GL.64.50. 200 9GL.64.50. 200

E4.21.110.R.0 E4.21.120.R.0

– –

9GL.64.50. 350 9GL.64.50. 375

E4.32.262.R.0 E4.32.28.R.0

9GL.64.50. 375 9GL.64.50 400

E4.32.29.R.0 E4.32.30.R.0

– – – –

3500 9GL.64.50. 175 9GL.64.50. 200 9GL.64.50. 200 9GL.64.50. 225 9GL.64.50. 250 9GL.64.50. 9GL.64.50. 9GL.64.50. 9GL.64.50.

275 300 325 350

E4.21

– – – – – – – – – – – – – – –

Please note: the smallest possible inner width of the guide trough is 72 mm.

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igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

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Seite 756

Tubular trough system RS Introduction Advantages Installation set Tubular steel Installation set for junction (Material igumid G) ø 12x1, ø 15x1, of area with glide bar with glide bar (galvanised) to area without glide bar

Waste materials Installation set simply fall through (Material igumid G) the spaces without glide bar

Transition from area without glide bar to area with glide bar and spacer plate in detail

Area 1 m with glide bar 20

Area 1 m without glide bar 20

2 m total length

Lets light and dirt through tubular trough system RS igus tubular trough are simple and reasonable options to safely guide e-chains . Recommended for less demanding applications and applications with travel speeds less than 2 m/s, as well as travel distances less than 50 m. For application areas where dirt, chips occur - the waste simply fall through the spaces The tubes are available in galvanised steel or polymer Very easy assembly - the elements are pushed together and clipped in No difficult setting of the correct width - the fitting spacers are delivered with the complete order Junction installation set for junction of area without glide bar to area with glide bar ®

®

Typical industries and applications

.For application areas with dirt or chips

=

II

iF product design award 2000 system RS

product design award 2000 .

756

More information

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Seite 757

RS

RS

Outer trough height HRa [mm]

Page

Tubular trough system RS Selection table Part No. without glide bar

Part No. with glide bar

For e-chain Series

®

Tubular trough system RS lets light and dirt through

92.70. 93.70. 95.70.

92.71. 93.71. 95.71.

2500 3500 2700

• 255

Request Info

90 146 126,3

758 759 760

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igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

757

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92.70 92.71

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17:30 Uhr

Seite 758

Tubular trough System RS 92.70 92.71 Trough height: 90 mm | Product range BRa BRi = Ba + 5 Ba Bi

ha

20

HRa = 90 HRi ≥ 2 x ha

ha

20

For 1 m trough without glide bars 6 tubes 1 meter long are required. For 1 m trough with glide bars 4 tubes 1 meter long are required.

BRa BRi = Ba + 5 Ba Bi

I I

HRa = 90 HRi ≥ 2 x ha

For the following €11 igus® series E2/000 .2500 .255

Installation set without glide bar

Installation set with glide bar

Dimensions

Tubular trough | Components

XXX 02*

Bi 25

Ba BRa BRi 41 81 45

Component Installation set without glide bars

Part No. 92.70.XXX

Weight ≈ 0,15

03 05 07 09 10

38 57 77 89 103

54 73 93 105 119

Installation set with glide bars Installation set junction Fastening set

92.71.XXX 92.74.XXX 92.77.2 92.80

≈ 0,12

12

125 141 181 145

94 113 133 145 159

58 77 97 109 123

Tubular steel, diameter ø 12 x 1 galvanised: (L = 985) for clearance Installation set 1 m

≈ 0,28

*spacer plate upon request XXX = e-chain width ®

Supplement Part No. with the required width XXX in the dimension table. Example: 92.71.05

Order example: Inner width 57 mm. For 8 m trough the following parts are required: Area with glide bar: 4 x installation set Area without glide bar:

+ tube: 4 x 4 piece 4 x installation set + tube: 4 x 6 piece

92.74.05

1 x installation set junction

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758 More information

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Seite 759

93.70 93.71

RS

Tubular trough System RS 93.70 93.71 Trough height: 146 mm | Product range BRa BRi = Ba + 5 Ba Bi

For the following igus series E2/000 • 3500

HRa = 146 HRi ≥ 2 x ha

ha

®

25

25

HRa = 146 HRi ≥ 2 x ha

ha

BRa BRi = Ba + 5 Ba Bi

Installation set without glide bar

Installation set with glide bar

Tubular trough | Components

For 1 m trough without glide bars 6 tubes 1 meter long are required. For 1 m trough with glide bars 4 tubes 1 meter long are required.

Dimensions

Component

Part No.

Installation set without glide bars Installation set with glide bars

93.70.XXX

≈ 0,25

93.71.XXX 93.74.XXX 92.77.2 93.80

≈ 0,20

Installation set junction Fastening set Tubular steel, diameter ø 15 x 1 galvanised:

Weight

≈ 0,50

(L = 985) for clearance Installation set 1 m

Supplement Part No. with the required width XXX in the dimension table. Example: 93.71.050

XXX 050

Bi 50

Ba BRa BRi 70 130 75

075 100 115 125 150

75 100 115 125 150

95 120 135 145 170

175 200 225

175 195 255 200 200 220 280 225 225 245 305 250

250

250 270 330 275

155 180 195 205 230

100 125 140 150 175

XXX = e-chain width ®

Order example: Inner width 50 mm.

ta For 8 m trough the following parts are required: Area with glide bar:

Area without glide bar:

93.71.050 93.80 93.70.050 93.80

4 x installation set + tube: 4 x 4 Stück 4 x installation set + tube: 4 x 6 piece

93.74.050

1 x installation set junction

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95.70 95.71

19.06.2015

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Seite 760

Tubular trough System RS 95.70 95.71 Trough height: 126,3 mm | Product range

25

HRa = 126,3 HRi ≥ 2 x ha

ha

HRa = 126,3 HRi ≥ 2 x ha 25

For 1 m trough without glide bars 6 tubes 1 meter long are required. For 1 m trough with glide bars 4 tubes 1 meter long are required.

BRa BRi = Ba + 5 Ba Bi

ha

BRa BRi = Ba + 5 Ba Bi

For the following €11 igus® series E2/000 •2700

Installation set without glide bar

Installation set with glide bar

Dimensions

Tubular trough | Components

XXX 05

Bi 50

Ba BRa BRi 66 124 71

Component

Part No. 95.70.XXX

≈ 0,21

06* 07 09* 10 12

65 75 90 100 125

81 91 106 116 141

Installation set without glide bars Installation set with glide bars

95.71.XXX 95.74.XXX 92.77.2 93.80

≈ 0,17

15 17 20

150 166 224 171 175 194 252 199 200 219 277 224

139 149 164 174 199

86 96 111 121 146

Installation set junction Fastening set Tubular steel, diameter ø 15 x 1 galvanised:

Weight

≈ 0,50

(L = 985) for clearance Installation set 1 m

*spacer plate upon request XXX = e-chain width ®

Supplement Part No. with the required width XXX in the dimension table. Example: 95.71.05

Order example: Inner width 50 mm. For 8 m trough the following parts are required: Area with glide bar: 4 x installation set Area without glide bar:

+ tube: 4 x 4 piece 4 x installation set + tube: 4 x 6 piece

95.74.05

1 x installation set junction

Request Info

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760 More information

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95.71.05 93.80 95.70.05 93.80

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Tubular trough My sketches

17:30 Uhr

Seite 761

RS M

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

95.70 95.71

761

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Seite 762

Snap-in trough system SP Introduction Advantages Trough side parts made of galvanised steel

Easy assembly onto the C-profile

Trough set with or without glide bars

Connector for easy assembling

Spacer plate for easy assembling

Simple and cost effective snap-in trough system SP The igus snap-in trough system SP is a very simple and cost effective trough-system made from galvanised steel to guide e-chains up to 50 m lengths at low speeds. Smaller than conventional troughs Quick and easy assembly Fixed inner width due to spacer No sharp metal edges in the internal area due to covered connectors Cost effective because of easy assembly ®

• • • • •

®

Typical industries and applications

•For simple applications with less installation space 762

More information

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Seite 763

SP

SP

Outer trough height HRa [mm]

Page

Snap-in trough system SP Selection table Part No. without glide bar

Part No. with glide bar

For e-chain Series

®

Snap-in trough system SP simple and cost effective

91.930 92.930 93.930 95.930

91.931 92.931 93.931 95.931

10 • B15/B15i • 15/R15 2500 255 3500 2700

Request Info

55,5 76,6 138,6 106,6

764 765 766 767

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I

91.930 91.931

Seite 764

I

I

Snap-in trough System SP 91.930 91.931 Trough height: 55,5 mm | Product range

BRa

For the following igus series E2 mini 10 B15/B15i zipper 15/R15

.. .

®

23

12

HRa = 55,5

ha

BRi = Ba + 5 Ba Bi

90°

90°

A

Dimensions

4,2

Snap-in trough | Components

XXX 015 025

A 21 31

BRa 46 56

BRi 29,6 39,6

038 050

43 55

68 80

51,6 63,6

05 06 07

71 88 108

96 113 133

79,6 96,6 116,6

Component

Part No.

Trough set without glide bars, 2 glide strips of 1 m Trough set with glide bars, 2 glide strips of 1 m Glide bar set, 2 glide bars, 1 m section Screw set

91.930 91.931

Weight ≈ 1,50 ≈ 1,90

91.920 91.921 91.950.XXX 91.950

Installation set with spacer plate Installation set without spacer plate

≈ 0,05 ≈ 0,03

Supplement Part No. with the required width XXX in the dimension table. Example: 91.950.050

XXX = e-chain width ®

Order example: series 15, inner width 50 mm. For 20 m trough the following parts are required: 10 x 1 m, trough set without glide bars (5 x 2 m) 10 x 1 m, trough set with glide bars (5 x 2 m) Installation set with spacer plate (21x)

.

764 More information

Request Info

www.igus.eu/snap-in-trough

91.930 91.931 91.950.05 1-800-453-1692

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Seite 765

92.930 92.931

SP

Snap-in trough System SP 92.930 92.931 Trough height: 76,6 mm | Product range BRa

For the following igus series E2/000 • 2500 ®

35

15

HRa = 76,6

ha

BRi = Ba + 5 Ba Bi

90°

90°

A

6,6

Snap-in trough | Components

Dimensions

Component Trough set without glide bars, 2 glide strips of 1 m

Part No. 92.930 92.931

Trough set with glide bars, 2 glide strips of 1 m Glide bar set, 2 glide bars, 1 m section

Weight ≈ 5,50 ≈ 6,50

92.920

Screw set Installation set with spacer plate Installation set without spacer plate

92.921 92.950.XXX 92.950

≈ 0,10 ≈ 0,08

XXX 02* 03

A 14 27

BRa 67 80

BRi 43 56

05 07

46 66

99 119

75 95

09 10 12

78 92 114

131 145 167

107 121 143

*spacer plate upon request

Supplement Part No. with the required width XXX in the dimension table. Example: 91.950.05

XXX = e-chain width ®

Order example: series 2500, inner width 50 mm. For 20 m trough the following parts are required: 10 x 1 m, trough set without glide bars (5 x 2 m) 10 x 1 m, trough set with glide bars (5 x 2 m) Installation set with spacer plate (21x)

92.930 92.931 92.950.05 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

765

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I

92.930 93.931

Seite 766

I I

Snap-in trough System SP 93.930 93.931 Trough height: 138,6 mm | Product range

BRa

For the following igus series E2/000 3500

.

®

64

15

HRa = 138,6

ha

BRi = Ba + 5 Ba Bi

90°

90°

A

Dimensions

6,6

Snap-in trough | Components

XXX 050 075

A 40 65

BRa 102 127

BRi 74 99

100 115

90 105

152 167

124 139

125 150 175 200

115 140 165 190

177 202 227 252

149 174 199 224

225 250

215 240

277 302

249 274

Component Trough set without glide bars, 2 glide strips of 1 m

Part No. 93.930 93.931

Trough set with glide bars, 2 glide strips of 1 m Glide bar set, 2 glide bars, 1 m section

Weight ≈ 9,00 ≈ 10,0

93.920

Screw set Installation set with spacer plate Installation set without spacer plate

93.921 93.950.XXX 93.950

≈ 0,20 ≈ 0,16

Supplement Part No. with the required width XXX in the dimension table. Example: 93.950.050

XXX = e-chain width ®

Order example: series 3500, inner width 50 mm. For 20 m trough the following parts are required: 10 x 1 m, trough set without glide bars (5 x 2 m) 10 x 1 m, trough set with glide bars (5 x 2 m) Installation set with spacer plate (21x)

.

766 More information

Request Info

www.igus.eu/snap-in-trough

Part No. 93.931 93.930 Part No. 93.931 Part No. 93.950.050 1-800-453-1692

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Seite 767

95.930 95.931

SP

Snap-in trough System SP 95.930 95.931 Trough height: 106,6 mm | Product range BRa

For the following igus series E2/000 2700 ®

BRi = Ba + 5 Ba Bi

50

15

HRa = 106,6

ha

•

90°

90°

A

6,6

Snap-in trough | Components

Dimensions

Component

Part No.

Trough set without glide bars, 2 glide strips of 1 m Trough set with glide bars, 2 glide strips of 1 m Glide bar set, 2 glide bars, 1 m section Screw set

95.930 95.931

Weight ≈ 7,10 ≈ 8,10

95.920 95.921 95.950.XXX 95.950

Installation set with spacer plate Installation set without spacer plate

≈ 0,11 ≈ 0,13

XXX 05 06*

A 40 55

BRa 94 109

BRi 70 85

07 09*

65 80

119 134

95 110

10 12 15 17

90 115 140 165

144 169 194 229

120 145 170 195

20

190

244

220

*spacer plate upon request

Supplement Part No. with the required width XXX in the dimension table. Example: 95.950.05

XXX = e-chain width ®

Order example: series 2700, inner width 50 mm. For 20 m trough the following parts are required: 10 x 1 m, trough set without glide bars (5 x 2 m) 10 x 1 m, trough set with glide bars (5 x 2 m) Installation set with spacer plate (21x)

95.930 95.931 93.950.05 Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

767

768

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 769

® e-chains for long travel applications

®

E4/4HD | P4 | rol E4/4HD rol e-chains e-chains® | autoglide autoglide ®

769

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 770

E4/4HD Introduction Advantages Steel mounting brackets High torsional rigidity due to the undercut design

High tensile strength

Hinged snap-open removable lids

Chip protection

Closed and open styles can be combined

Very wide gliding surface, low wear

For extremely high fill weights on long travels E4/4HD The E4/4HD system was designed for the most demanding tasks. The E4/4HD provides the required strength for long travels, with high fill weights, heavy pollution or high humidity. The extremely sturdy side links allow high loads, the strong tongue and groove ensures extremely high torsional stiffness. A longer service life is enabled by the particularly large glide surfaces. ● For extremely high fill weights and long travels ● Ideal for heavy duty applications Typical industries and applications ● RTG, quay cranes, many other cranes ● Heavy machinery ● Steel mills ● Shipyards ● composting plants ● Farms ● General mechanical engineering, etc.

Very high capacity Precise separation notch crossbar with visual scale

Wide, rounded plastic crossbars cable friendly

E4/4HD - high torsional rigidity ESD classification: electrically conductive ESD/ATEX version upon request 11.164••••• System E4/4HD .11' . .MO••••

A

770

Discover the advantages

proved with long travels e-tubes available as special design with HT material for 850°C (1562° F) hot chips

www.igus.eu/best/E4HD

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 771

E4/4HD Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Travels max. [m]

Page

Crossbars every link for especially demanding applications

4040HD 5050HD

56 80

50 - 600 50 - 600

104 - 654 110 - 660

84 108

135 - 400 150 - 500

350 500

774 780

e-tubes fully enclosed, excellent cable protection

R8840HD R9850HD

56 80

75 - 462 75 - 462

129 - 516 135 - 522

84 108

150 - 400 150 - 500

Request Info

350 500

774 780

1-800-453-1692 www.aboveboardelectronics.com

®

®

The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains Significant assembly time saving for e-chains with many crossbars Even for difficult to access areas More information www.igus.eu/E4savetime ®

®

®

®

®

AX - special e-chains for fine dust applications For long travel applications and fine dust applications, special e-chainsystem with exterior, dirt-repellent stop dogs • Exterior stop dogs prevent the settling of dust, dirt, chips, flour, etc. 0 Mounting brackets and accessories available More information www.igus.eu/4040AX ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

771

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E4/4HD Technical data Overview Technical data ≤ 10 [m/s]

Speed gliding

≤ 50 [m/s2]

Acceleration gliding Material - permitted temperature °C, igumid G

-40°C – +120°C

Flammability class, igumid G

VDE 0304 IIC UL94-HB

Order example | Order key Order example for complete e-chain series 4040HD (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 11 links ®

4040HD.30.300.0

+ Mounting brackets 1 set

40400HD.12.E

+ Interior separation with 2 separators assembled every 2nd link

2 x 56.1.1

Order text: 1,0 m 4040HD.30.300.0 + 40400HD.12.E + 2 x 56.1.1

Order key

4040HD.30.300.0

Standard colour black Bend radius R Width index Series / Type

Request Info

1-800-453-1692 www.aboveboardelectronics.com

772 More information

www.igus.eu/E4HD

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 773

E4/4HD Application

_

.

_„,

-

.

-

•••-me .!1.•••,.-•— • b.A0 7-.1:: • • - -

The maintenance-free series 4040 protects the igus chainflex motor and signal cables during the lifting and lowering movements of the tidal turbine and also protects them against agressive ambient conditions. The travel is to approx. 20 m in vertical direction ®

®

above and below water

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

773

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4040HD 8840HD

20.06.2015

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Seite 774

ID 0

E4/4HD 4040HD·8840HD Product range

56

Heavy duty, high fill weights on long travels

4040HD crossbars every link

56

8840HD fully enclosed

®

e-chains | Series 4040HD | crossbars every link (removable along the inner and outer radius) e-tubes | Series 8840HD | fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. Part No.

Ba 4040HD 8840HD

Part No. Part No.

[mm]

[mm]

[kg/m]

[kg/m]

e-chains

50 65

104 119

≈ 5,03

–

≈ 5,12

–

4040HD. 8840HD. 07. R.01) 4040HD. – 08. R.0

75 87

129 141

≈ 5,19

≈ 5,64

≈ 5,27

–

4040HD. 8840HD. 10. R.0 4040HD. – 11. R.0 4040HD. 8840HD. 12. R.0 4040HD. – 13. R.0 4040HD. 8840HD. 15. R.0

100 112 125

154 166 179

≈ 5,36

≈ 5,93

≈ 5,48

–

≈ 5,56

≈ 6,29

137 150

191 204

≈ 5,69

–

≈ 5,73

≈ 6,67

4040HD. – 16. R.0 4040HD. 8840HD. 17. R.0 4040HD. – 18. R.0 4040HD. 8840HD. 20. R.0 4040HD. – 21. R.0

162 175 187

216 229 241

≈ 5,84

–

≈ 5,97

≈ 6,98

≈ 6,09

–

200 212

254 266

≈ 6,14

≈ 7,29

≈ 6,21

–

4040HD. 4040HD. 4040HD. 4040HD.

22. R.0 23. R.0 25. R.0 26. R.0

225 237 250 262

279 291 304 316

≈ 6,28

–

≈ 6,39

–

≈ 6,50

≈ 8,02

≈ 6,59

–

4040HD. 8840HD. 27. R.0 4040HD. – 28. R.0 4040HD. 8840HD. 30. R.0

275 287 300

329 341 354

≈ 6,70

≈ 8,38

≈ 6,75

–

≈ 6,91

≈ 8,68

e-chains

®

Bi

e-tubes

4040HD. – 4040HD. –

– – 8840HD. –

05. R.0 06. R.0

*Radius not available for e-tubes

1) Removable

Bi

e-tubes

[mm]

[kg/m]

[kg/m]

31. R.0 32. R.0

312 325

366 379

≈ 6,94

–

≈ 7,05

–

4040HD. – 33. R.0 4040HD. 8840HD. 35. R.0

337 350

391 404

≈ 7,17

–

≈ 7,37

≈ 9,38

4040HD. – 4040HD. – 4040HD. –

36. R.0 37. R.0 38. R.0

362 375 387

416 429 441

≈ 7,28

–

≈ 7,38

–

≈ 7,49

–

4040HD. 8840HD. 40. R.0 4040HD. – 41. R.0

400 412

454 466

≈ 7,76

≈ 10,38

≈ 7,68

–

4040HD. – 4040HD. – 4040HD. –

42. R.0 43. R.0 45. R.0

425 437 450

479 491 504

≈ 7,98

–

≈ 7,82

–

≈ 8,15

–

4040HD. 8840HD. 46. R.0 4040HD. – 47. R.0

462 475

516 529

≈ 8,10

≈ 10,85

4040HD. 4040HD. 4040HD. 4040HD.

4040HD. – 4040HD. –

≈ 8,14

–

– – – –

48. R.0 50. R.0 51. R.0 52. R.0

487 500 512 525

541 554 566 579

≈ 8,39

–

≈ 8,48

–

≈ 8,40

–

≈ 8,57

–

4040HD. – 4040HD. – 4040HD. –

53. R.0 55. R.0 60. R.0

537 550 600

591 604 654

≈ 8,66

–

≈ 9,08

–

≈ 9,31

–

lid only, no hinged option

Available bend radii R [mm] 135* | 150 | 200 | 250 | 300 | 350 | 400 Supplement Part No. with required radius (R). Example: 4040HD.30.300.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

774 More information

www.igus.eu/4040HD

Ba 4040HD 8840HD

[mm]

®

www.igus.eu/8840HD

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Seite 775

4040HD 8840HD

E4/4HD Series 4040HD·8840HD Dimensions Ba Bi

56

84

Inner height 56 mm

≤50 mm

Pitch 91 mm/link Links/m 11 (1001 mm) Chain length S/2 + K2

Gliding applications | Long travels up to max. 350 m | Fill weight 16 kg/m S S/2

S/2

D2

*ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2

135* 266

150 266

D2

390

450

710

920

1180

1440

1530

K2

728 124

819 159

1274 359

1638 509

2002 709

2366 909

2548 959

ACL

200 266

250 266

300 266

350 266

400 266

*Radius not available for e-tubes

Hot Chips up to 850°C e-tubes that repel hot chip up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus igumid HT material. More information www.igus.eu/HT ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

775

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20.06.2015

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Seite 776

E4/4HD Series 4040HD·8840HD Accessories Interior separation | New generation Previous interior separation with optional elements

www.igus.eu/4040HD

A 56

14

4,5

28

5

28

14

I

min.40/16

56.1.1

56.2.1

56.3.1

521.X

56.4.1

Note: please observe a lateral spacing to the side links! e-tube: 40 mm As standard separators are assembled every 2nd e-chain link!

56.5.1

| e-chain : 16 mm ®

®

=

Standard - for any application

Standard separator, wide base

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 56.1 assembled 56.1.1

18 8

For even faster installation

Separator for QuickLock crossbar

4

unassembled 56.2 assembled 56.2.1

18 4

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 56.3 assembled 56.3.1

8 8

Locks securely in 5 mm increments

Notch separator for notch crossbar

4

[2

X -1

=

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 56.5 assembled 56.5.1

18 4,5

iX Ig 1X IM

4

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 520.X assembled 521.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225 065

520.065 521.065 150

520.150 521.150 250

520.250 521.250

075 100

520.075 521.075 175 520.100 521.100 200

520.175 521.175 300 520.200 521.200 450

520.300 521.300 520.450 521.450

Request Info

1-800-453-1692 www.aboveboardelectronics.com

776 More information

www.igus.eu/4040HD

www.igus.eu/8840HD

07)-D-EU-IT-LANGSPEZ-768-896a2

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4040HD 8840HD

E4/4HD Series 4040HD·8840HD Accessories Steel mounting brackets | pivoting Moving end

Fixed end

40400HD.1.E

40400HD.2.E

40400HD.10.E

40400HD.21.E

Bi - 20

77

100

40°

40°

15

45

40°

35

40

Bi - 20

12

70

74°

18

11

60°

40400HD.11.E

74°

60°

40400HD.20.E

Steel pivoting | Recommended for gliding applications on long travels Part No.

Mounting bracket pivoting

40400HD.12.E 40400HD.1.E 40400HD.2.E

Set of stainless steel mounting brackets Mounting brackets Moving end Mounting brackets Fixed end

Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

777

07)-D-EU-IT-LANGSPEZ-768-896a2

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20.06.2015

2:14 Uhr

Seite 778

Aluminium SuperTrough heavy duty Part No. 974.30.SL | 974.31.SL | Trough height: 184 mm

Installation set heavy duty with C-Profile BRi

BRa BRi ≥ Ba + 4 Ba

45 29

11,5

For Width Index

[mm]

Part No. Installation set

.05

108

974.50. 225

.06

123

974.50. 250

.07

133

974.50. 250

.08

145

974.50. 275

.10

158

974.50. 275

.11

170

974.50. 300

.12

183

974.50. 300

.13

195

974.50. 325

.15

208

974.50. 325

.16

220

974.50. 350

.17

233

974.50. 350

.18

245

974.50. 375

.20

258

974.50. 375

.21

270

974.50. 400

.22

283

974.50. 400

.23

295

974.50. 425

.25

308

974.50. 425

.26

320

974.50. 450

.27

333

974.50. 450

.28

345

974.50. 475

.30

358

974.50. 475

.31

370

974.50. 500

.32

383

974.50. 500

.33

395

974.50. 525

.35

408

974.50. 525

.36

420

974.50. 550

.37

433

974.50. 550

.38

445

974.50. 575

.40

458

974.50. 575

.41

470

974.50. 600

.42

483

974.50. 600

.43

495

974.50. 625

.45

508

974.50. 625

.46

520

974.50. 650

.47

533

974.50. 650

.48

545

974.50. 675

.50.

558

974.50. 675

570

974.50. 700

Order text: 17 installation sets Option: For an additional noise dampening

Part No. 974.50.475

.51 .52

583

974.50. 700

with silencer profile, please add Index A - example:

Part No. 974.30.SLA

.53

595

974.50. 725

.55

608

974.50. 725

.60

658

974.50. 775

I

Bi

84

HRi ≥ 2 x ha HRa = 184

ha

2

18

18,4

M8 x 25

M8 x 25

Length of the C-profile according to dimension BRi (see table)

•Components, trough basic: 0 Trough side parts, aluminium, 2 m 0 Glide bar, plastic, 2 0 m Glide strips, plastic, 2 m (without glide strips on request)0 Optional: silencer profile, rubber •Components, installation set basic: Bottom clamp, aluminium C-profile, galvanised steel ► table 0Screw M8 x 25 LI Sliding nut M8 Interface connector, plastic

,

Order example: length of travel 30 m center mounted for series 4040HD.30.300.0 with BRi = 358 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections)

Part No. 974.30.SL

Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. Installation set basic complete (guide trough-sets + 1)

974.31.SL

L nMon = nRi + 1

nRi x 2000 mm

Principle sketch: number of installation sets to be installed = number of trough sections + 1 Request Info

1-800-453-1692 www.aboveboardelectronics.com

•

778 More information

Trough set Installation set Glide bar

www.igus.eu/4040HD

C-Profile Ba = Outer width e-chains Bi = Inner width e-chains

® ®

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

www.igus.eu/8840HD

HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 779

4040HD 8840HD

E4/4HD Application

igus E4 e-chains in a Container-Crane. High loads and high speeds also in difficult weather conditions ®

®

®

P4 profile-rol e-chain - reduce energy consumption by 57% Safe, low noise, abrasion-resistant energy supply system on long travels up to 800 m and more High fill weights up to 30 kg/m High speeds up to 10 m/s Identical pitch of the e-chain link with or without roller Integrated captive roller in the side part autoglide crossbars for a safe guiding More information from page 786

ULLA

®

®

rol e-chain - rolling instead of gliding Special solution for long travel applications. Reduce push/pull forces by more than 75% (rolling) • Travels up to 800 m • Travel speeds up to 6 m/s • for long travel applications and high speeds •Various roller types for optimum application adaption More information from page 806

®

autoglide - self-guiding e-chainsystems

autoglide: self-guiding e-chains , without the need of guide troughs 4 versions available Travels up to 80 m and travel speeds up to 2,5 m/s Cost effective solution Very quick installation times for long travel applications Small installation width, quiet operation More information from page 830 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

779

07)-D-EU-IT-LANGSPEZ-768-896a2

5050HD 9850HD

20.06.2015

2:14 Uhr

Seite 780

0 CI

E4/4HD 5050HD·9850HD Product range

80

Heavy duty, high fill weights on long travels

5050HD crossbars every link

80

9850HD fully enclosed

®

e-chains | Series 5050HD | crossbars every link (removable along the inner and outer radius) e-tubes | Series 9850HD | fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. Part No.

Ba 5050HD 9850HD

Part No. Part No.

[mm]

[mm]

[kg/m]

[kg/m]

e-chains

50 65

110 125

≈ 6,65

–

≈ 6,74

–

5050HD. 9850HD. 07 R.01) 75 5050HD. – 08. R.0 87 5050HD. 9850HD. 10. R.0 100 5050HD. – 11. R.0 112 5050HD. 9850HD. 12. R.0 125

135 147

≈ 6,81

≈ 7,25

≈ 6,89

–

160 172 185

≈ 6,99

≈ 7,55

≈ 7,10

–

≈ 7,18

≈ 7,91

5050HD. – 13. R.0 5050HD. 9850HD. 15. R.0 5050HD. – 16. R.0 5050HD. 9850HD. 17. R.0 5050HD. – 18. R.0

137 150

197 210

≈ 7,32

–

≈ 7,35

≈ 8,29

162 175 187

222 235 247

≈ 7,47

–

≈ 7,60

≈ 8,60

≈ 7,71

–

5050HD. 9850HD. 20. R.0 5050HD. – 21. R.0 5050HD. – 22. R.0 5050HD. – 23. R.0 5050HD. 9850HD. 25. R.0 5050HD. – 26. R.0 5050HD. 9850HD. 27 R.0 5050HD. – 28. R.0 5050HD. 9850HD. 30. R.0

200 212

260 272

≈ 7,77

≈ 8,91

≈ 7,84

–

225 237 250 262

285 297 310 322

≈ 7,91

–

≈ 8,02

–

≈ 8,13

≈ 9,64

≈ 8,22

–

275 287 300

335 347 360

≈ 8,32

≈ 10,00

≈ 8,38

–

≈ 8,53

≈ 10,30

e-chains

®

Bi

e-tubes

5050HD. – 5050HD. –

05. R.0 06. R.0

Bi

e-tubes

[mm]

[kg/m]

[kg/m]

31. R.0 32. R.0

312 325

372 385

≈ 8,57

–

≈ 8,67

–

5050HD. – 33. R.0 5050HD. 9850HD. 35. R.0

337 350

397 410

≈ 8,79

–

≈ 8,99

≈ 11,00

5050HD. – 5050HD. – 5050HD. –

36. R.0 37. R.0 38. R.0

362 375 387

422 435 447

≈ 8,90

–

≈ 9,00

–

≈ 9,11

–

5050HD. 9850HD. 40. R.0 5050HD. – 41. R.0

400 412

460 472

≈ 9,38

≈ 12,00

≈ 9,31

–

5050HD. – 5050HD. – 5050HD. –

42. R.0 43. R.0 45. R.0

425 437 450

485 497 510

≈ 9,60

–

≈ 9,44

–

≈ 9,55

–

5050HD. 9850HD. 46. R.0 5050HD. – 47. R.0

462 475

522 535

≈ 9,72

≈ 12,47

≈ 9,76

–

5050HD. 5050HD. 5050HD. 5050HD.

R.0 R.0 R.0 R.0

487 500 512 525

547 560 572 585

≈ 10,01

–

≈ 10,11

–

≈ 10,02

–

≈ 10,19

–

53. R.0 55. R.0 60. R.0

537 550 600

597 610 660

≈ 10,29

–

≈ 10,71

–

≈ 10,94

–

5050HD. – 5050HD. –

– – – –

5050HD. – 5050HD. – 5050HD. –

48. 50. 51. 52.

*1) Removable lid only, no hinged option

Available bend radii R [mm] 150 | 200 | 250 | 300 | 350 | 400 | 500 Supplement Part No. with required radius (R). Example: 5050HD.30.300.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

780 More information

www.igus.eu/5050HD

Ba 5050HD 9850HD

[mm]

®

www.igus.eu/9850HD

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:14 Uhr

Seite 781

5050HD 9850HD

E4/4HD Series 5050HD·9850HD Dimensions Ba Bi

80

108

Inner height 80 mm

≤72 mm

Pitch 91 mm/link Links/m 11 (1001 mm) Chain length S/2 + K2

Gliding applications | Long travels up to max. 500 m | Fill weight 30 kg/m S S/2

S/2

D2

*ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2

150 242

D2

550

800

950

1200

1550

1700

2175

K2

910 209

1274 409

1638 509

2002 709

2457 1009

2730 1109

3458 1484

ACL

200 242

250 242

300 242

350 242

400 242

500 242

Hot Chips up to 850°C e-tubes that repel hot chip up to 850ºC. Some applications, depending on amount and size of the chips, can burn or melt the surface. That is no longer the case with the igus igumid HT material. More information www.igus.eu/HT ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

781

07)-D-EU-IT-LANGSPEZ-768-896a2

5050HD 9850HD

20.06.2015

2:14 Uhr

Seite 782

E4/4HD Series 5050HD·9850HD Accessories Interior separation | New generation Previous interior separation with optional elements

o , r 40

5

80

4,5

JiM

40

56

14 14 14 14

o

www.igus.eu/5050HD

80.1.1

min.40/16

80.2.1

80.3.1

521.X

80.4.1

Note: please observe a lateral spacing to the side links! e-tube: 40 mm As standard separators are assembled every 2nd e-chain link!

80.5.1

| e-chain : 16 mm ®

®

:i

4

X

X

18 8

Standard - for any application

Standard separator, wide base

®

unassembled 80.1 assembled 80.1.1

For even faster installation

Separator for

4

QuickLock crossbar

18

unassembled 80.2 assembled 80.2.1

a

4

Separator with a wide base for maximum holding strength in the e-chain .

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

X

x

.

8 8

...

t

= X -1

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 80.5 assembled 80.5.1

18 4,5

N

Locks securely in 5 mm increments

Notch separator for notch crossbar

4

I

unassembled 80.3 assembled 80.3.1

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 520.X assembled 521.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225 065

520.065 521.065 150

520.150 521.150 250

520.250 521.250

075 100

520.075 521.075 175 520.100 521.100 200

520.175 521.175 300 520.200 521.200 450

520.300 521.300 520.450 521.450

Request Info

1-800-453-1692 www.aboveboardelectronics.com

782 More information

www.igus.eu/5050HD

www.igus.eu/9850HD

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 783

5050HD 9850HD

E4/4HD Series 5050HD·9850HD Accessories Steel mounting brackets | pivoting Moving end

Fixed end

50500HD.1.E

50500HD.2.E

50500HD.10.E

50500HD.21.E

Bi - 20

100

100 15

45

45° 45° 45°

45°

39

40

Bi - 20

12

70

45°

18

50500HD.11.E

15

45°

50500HD.20.E

45°

45°

Steel pivoting | Recommended for gliding applications on long travels Part No.

Mounting bracket pivoting

50500HD.12.E 50500HD.1.E 50500HD.2.E

Set of stainless steel mounting brackets Mounting brackets Moving end Mounting brackets Fixed end

Stainless steel version available - please add index .E (material: stainless steel 1.4301)

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

783

07)-D-EU-IT-LANGSPEZ-768-896a2

5050HD 9850HD

20.06.2015

2:14 Uhr

Seite 784

E4/4HD Series 5050HD·9850HD Further Accessories Extension links

Bi2

Bi3

70

12

40

Bi1

Bi1 - 20 Bi2 Bi3 Bi1 + 32 + Bi2 + 32 + Bi3 - 20 ± 3 30 + Bi1 + 32 + Bi2 + 32 + Bi3 + 30 ± 3

®

Extension links | For extremely wide e-chains up to 3,0 m • Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FLG max. can be increased when high fill weights are required ®

®

P4 profile-rol e-chain - reduce energy consumption by 57% Safe, low noise, abrasion-resistant energy supply system on long travels up to 800 m and more High fill weights up to 30 kg/m High speeds up to 10 m/s Identical pitch of the e-chain link with or without roller Integrated captive roller in the side part autoglide crossbars for a safe guiding More information from page 786 ®

®

rol e-chain - rolling instead of gliding Special solution for long travel applications. Reduce push/pull by more than 75% (rolling) •Travels up to 800 m Travel speeds up to 6 m/s •for long travel applications and high speeds Various roller types for optimum application adaption More information 10. from page 806

®

autoglide - self-guiding e-chainsystems

autoglide: self-guiding e-chains , without the need of guide troughs 4 versions available Travels up to 80 m and travel speeds up to 2,5 m/s Cost effective solution Very quick installation times for long travel applications Small installation width, quiet operation More information from page 830 ®

784 More information

www.igus.eu/5050HD

www.igus.eu/9850HD

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:14 Uhr

Seite 785

5050HD 9850HD

Aluminium SuperTrough heavy duty Part No. 975.30.SL | 975.31.SL | Trough height: 236 mm BRa BRi ≥ Ba + 4 Ba Bi

50 35

Installation set heavy duty with C-Profile

11,5

BRi

For Width Index

[mm]

Part No. Installation set

.05

114

975.50. 250

.06

129

975.50. 250

.07

139

975.50. 275

.08

151

975.50. 275

.10

164

975.50. 300

.11

176

975.50. 300

.12

189

975.50. 325

.13

201

975.50. 325

.15

214

975.50. 350

.16

226

975.50. 350

.17

239

975.50. 375

.18

251

975.50. 375

.20

264

975.50. 400

.21

276

975.50. 400

.22

289

975.50. 425

.23

301

975.50. 425

.25

314

975.50. 450

.26

326

975.50. 450

Length of the C-profile according to dimension BRi (see table)

.27

339

975.50. 475

.28

351

975.50. 475

• Components, trough basic: 0 Trough side parts, aluminium, 2 m 0 Glide bar, plastic, 2 m 0 Glide strips, plastic, 2 m (without glide strips on request) 0 Optional: silencer profile, rubber • Components, installation set basic: 0 Bottom clamp, aluminium C-profile, galvanised steel ►table 0 Screw M8 x 25 0 Sliding nut M8 Interface connector, plastic

.30

364

975.50. 500

.31

376

975.50. 500

.32

389

975.50. 525

.33

401

975.50. 525

.35

414

975.50. 550

.36

426

975.50. 550

.37

439

975.50. 575

.38

451

975.50. 575

.40

464

975.50. 600

.41

476

975.50. 600

.42

489

975.50. 625

.43

501

975.50. 625

.45

514

975.50. 650

.46

526

975.50. 650

.47

539

975.50. 675

.48

551

975.50. 675

.50.

564

975.50. 700

.51

576

975.50. 700

.52

589

975.50. 725

.53

601

975.50. 725

.55

614

975.50. 750

.60

664

975.50. 800

HRi ≥ 2 x ha HRa = 236

ha

2

0 108

...

18

M8 x 25

18,4

M8 x 25

Order example: length of travel 30 m M center mounted for series 5050HD.30.300.0 with BRi = 364 Guide trough set without glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough without glide bar (8 x 2 m sections)

Part No. 975.30.SL

Guide trough set with glide bar (set of 2 trough side parts, incl. glide strips) Order text: 16 m guide trough with glide bar (8 x 2 m sections) Part No. Installation set basic complete (guide trough-sets + 1)

975.31.SL

Order text: 17 installation sets Option: for an additional noise dampening

Part No. 975.50.475

with silencer profile, please add Index A - example:

Part No. 975.30.SLA

nMon = nRi + 1

nRi x 2000 mm

Principle sketch: number of installation sets to be installed = number of trough sections + 1 Request Info

1-800-453-1692 www.aboveboardelectronics.com

• Trough set • C-Profile Installation set Glide bar

Ba = Outer width e-chains Bi = Inner width e-chains

® ®

BRi = Inner trough width BRa= Outer trough width HRi = Inner trough height

HRa= Outer trough height nMon = Number of installation sets nRi = Number of trough sets

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

785

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 786

System P4 Introduction Advantages Low vibration: Low maintenance: Low noise: offset operation of tribo-optimised special roller- / e-chain upper and lower run plastic rollers links -design

®

Secure guidance: Robust: comb style auto- steel mounting glide crossbars brackets

Reduce energy consumption by 57% system P4, profile-rol e-chain ®

System P4 - safe, low noise, abrasion-resistant energy supply system on long travels up to 800 m and more. With the low-maintenance igus system P4, a secure energy supply system can be implemented on long travels up to 800 m for cranes or conveyor systems. The upper run and lower run roll staggered on each other. Thus the tribo-optimised plastic rollers don’t overrun, but roll on a continuous, wide roll-through surface. The P4 profile-rol e-chain is safely guided by the comb-shaped autoglide crossbars and the special trough system. Systems of this type should be designed by our system design engineers, please contact us about this. ● Long travels up to 800 m and more, high fill weights up to 30 kg/m ● For very long travels and high travel speeds up to >10 m/s ● Identical pitch of the e-chain link with or without roller ● Smooth, low noise operation iF product design award ● Integrated captive roller in the side part I 2007 igus system P4 ● autoglide crossbars for a safe guiding in very long travels product design ● Large modular tool box system with interior separations of the system E4 award ®

®

I.

®

2007 •

Typical industries and applications ● Cranes ● Warehousing ● Plant construction ● Materials handling

O 786

Find a video online www.igus.eu/P4_movie Discover the advantages

www.igus.eu/best/P4

®

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:14 Uhr

Seite 787

System P4 Energy efficiency Save up to ca. 57% energy ®

Energy efficient polymer e-chains and cables - reduce energy consumption by 57% With the right materials and clever design, the energy consumption can be drastically reduced, as now proven by current tests and sample calculations in the e-chain and cable laboratory at igus . igus e-chains and chainflex cables reduce the required drive power and extend the application‘s service life. ®

®

®

®

®

System P4

Better cables, stronger, rolling e-chains®

-57% rol e-chain

®

Rolling instead of gliding

-37% E4.1

Stronger e-chains®

-17% chainflex

®

Optimised cables

Ea

-17% Standard

Gliding application

100% ®

System P4

chainflex

Reduce energy consumption

= by 57%

+

Sample calculations online www.igus.eu/energyefficiency

®

®

dB(A)

v m/s

System P4 | igus profile-rol e-chain tests

10

Travel speed igus P4 profile-rol e-chain ®

1) First rol e-chain from 1999, Lab test, v = 2,0 m/s 2) Outdoor test, v = 6,0 m/s each 1 m measurement distance ®

86

®

84 82

6.0

80

4040RHD 5050RHD

1999

2004

P4.32 P4.42 P4.56 P4.80

0 2008

76

0

I

P4.56

2828R 3838R 4040R 5050R

4040R

78

3.0

1

2

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

787

i

07)-D-EU-IT-LANGSPEZ-768-896a2

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2:14 Uhr

Seite 788

System P4 Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Travels max. [m]

Page

System P4 profile-rol e-chain

®

safe, low noise, abrasionresistant on long travels P4.32 P4.42 P4.56 P4.80

32 42 56 80

100 - 200 100 - 200 187 - 400 187 - 400

132 - 232 154 - 254 257 - 470 263 - 476

54 64 84 108

150 - 250 100 - 350 250 - 350 250 - 350

Request Info

500 600 800 800

790 794 798 802

1-800-453-1692 www.aboveboardelectronics.com

System P4 | Features | Accessories

Optimised interior separation programme, cables last up to 4 times longer

Robust igus pivoting mounting brackets available

Offset operation of upper and lower run, resulting in continuous roll-through surface

Extension link for heavy fill weights

Tribo-optimised plastic rollers for all

2 inner heights available (56, 80 mm) 50% higher fill weight possible Maximum rigidity Divides cross section into compartments (electric/hydraulic)

igus P4 systems Wear optimised Long cycle life Improved rolling Lower noise and vibration

• Aluminium guide trough system • Special geometry in combination with

®

®

autoglide cross bars allows for offset upper and lower run • Strong installation kits for long cycle life • igus aluminium trough segments resist ®

Same pitch for roller links / e-chain links ®

788 More information

www.igus.eu/P4

corrosion

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:14 Uhr

Seite 789

System P4 Technical data Overview Technical data Speed rolling

≤ 10 [m/s]

Acceleration rolling

≤ 50 [m/s2]

Material - permitted temperature °C, igumid G Flammability class, igumid G

-40°C – +120°C VDE 0304 IIC UL94 HB

igus P4 rol e-chain in suitable super alu trough. High speeds, longest travels, smooth running - giving longest lifetime ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

789

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:14 Uhr

Seite 790

System P4 Series P4.32 Product range

P4.32

®

profile-rol e-chain with comb style autoglide crossbars, medium inner height

CI 32

P4.32 crossbars every link

P4.32 | Crossbars every link - removable along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

P4.32. 10 . R.0 P4.32. 15 . R.0

100 150

132 182

| 075*| 100*| 125*| 150 | 200 | 250 | 300* | 075*| 100*| 125*| 150 | 200 | 250 | 300*

≈ 2,71

P4.32. 20 . R.0

200

232

| 075*| 100*| 125*| 150 | 200 | 250 | 300*

≈ 3,34

®

Weight [kg/m]

*Radius available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: P4.32.15.150.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

790 More information

www.igus.eu/P4.32

≈ 3,04

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:14 Uhr

Seite 791

System P4 Series P4.32 Dimensions

P4.32

as

Offset operation of upper and lower run, rresulting in continuous roll-through surface

11-----li 11 32 54

≤29 mm

2 x 54 + 3

Ba + 6 Ba Bi

System P4 principle

Inner height 32 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 500 m | Fill weight 6,0 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

Guide trough with glide bar

Guide trough without glide bar

HRI

)

-P-ACL Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

075*

100*

125*

150

200

250

300*

H2

125

125

125

125

125

125

125

D2 K2

425 728 100

500 840 150

635 1064 263

760 1232 376

1015 1624 596

1400 2072 835

1625 2464 1054

ACL

M

*Radius available upon request, please consult igus for delivery time. ®

=

System P4 - aluminium guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run • Strong installation kits for long cycle life •Aluminium trough segments resist corrosion and seawater More information www.igus.eu/P4

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

791

07)-D-EU-IT-LANGSPEZ-768-896a2

P4.32

20.06.2015

2:14 Uhr

Seite 792

System P4 Series P4.32 Accessories Interior separation | New generation

32

16

3,4

16

5

32.1.1

32.2.1

32.3.1

3210.X

32.4.1

32.5.1

As standard separators are assembled every 2nd e-chain link! ®

iX I IA IX I IN 3

Standard separator, wide base assembled

7

For even faster installation

QuickLock crossbar unassembled 32.2 assembled 32.2.1

12 3

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 32.3 assembled 32.3.1

8

7

Locks securely in 5 mm increments

Notch separator for notch crossbar

3

(: =

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 32.5 assembled 32.5.1

12

3,4

32.1 32.1.1

Separator for

3

=

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled

12

X -1

Standard - for any application

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 3200.X assembled 3210.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075

3200.075 3210.075 150

3200.150 3210.150 250

100 115

3200.100 3210.100 175 3200.115 3210.115 200

3200.175 3210.175 3200.200 3210.200

Request Info

1-800-453-1692 www.aboveboardelectronics.com

792 More information

www.igus.eu/P4.32

3200.250 3210.250

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 793

System P4 P4.32 Accessories

P4.32

Mounting brackets | pivoting Fixed end Polymer

Moving end Steel

P4.32100.5.VS.E45 90 60

P4.32100.4.VS.E45 80 32,5 35

mJ_, 0

@

..I 4I ..I

••

I. I. I.

41 41 Al

1,.• 1,.• lr

12,5

A = Bi - 20

Bi

Bi + 32

60

9

32

00

Mounting brackets pivoting | Recommended for rolling applications on long travels Width Index

Part No. full set for Fixed end and moving end

Bi

A

[mm]

[mm]

10. 0. 15.

P4.32100.54.10.VS.E45 P4.32100.54.15.VS.E45

100 150

80 130

20.

P4.32100.54.20.VS.E45

200

180

The mounting brackets for P4 e-chains consist of a steel mounting bracket at the moving end and a polymer mounting bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module integrated that can be clamped directly into the trough without drilling any holes. In addition it includes a C-profile for the ®

strain relief. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

793

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 794

System P4 Series P4.42 Product range

P4.42

®

profile-rol e-chain with comb style autoglide crossbars, medium inner height

CI 42

P4.42 crossbars every link

P4.42 | Crossbars every link - removable along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

P4.42. 10 . R.0 P4.42. 15 . R.0

100 150

154 202

| 100 | 125 | 150 | 200 | 250 | 300 | 350 | 100 | 125 | 150 | 200 | 250 | 300 | 350

≈ 3,95

P4.42. 20 . R.0

200

254

| 100 | 125 | 150 | 200 | 250 | 300 | 350

≈ 4,47

®

[kg/m]

Supplement Part No. with required radius (R). Example: P4.42.15.150.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

794 More information

www.igus.eu/P4.42

Weight

≈ 4,22

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 795

System P4 Series P4.42 Dimensions

P4.42

as

Offset operation of upper and lower run, rresulting in continuous roll-through surface

11-----li 11 42 64

≤38 mm

2 x 64 + 3

Ba + 6 Ba Bi

System P4 principle

Inner height 42 mm Pitch 67 mm/link Links/m 15 (1005 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 600 m | Fill weight 7,0 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

Guide trough with glide bar

Guide trough without glide bar

HRI

)

-P-ACL Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

M

R

100

125

150

200

250

300

350

H2

140

140

140

140

140

140

140

D2 K2

520 930 195

785 1206 335

940 1407 470

1280 1876 765

1620 2345 1045

1960 2814 1330

2265 3216 1615

ACL

=

Request Info

1-800-453-1692 www.aboveboardelectronics.com

System P4 - aluminium guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run • Strong installation kits for long cycle life •Aluminium trough segments resist corrosion and seawater More information www.igus.eu/P4

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

795

07)-D-EU-IT-LANGSPEZ-768-896a2

P4.42

20.06.2015

2:15 Uhr

Seite 796

System P4 Series P4.42 Accessories Interior separation | New generation

1

11. 5

42

21

7,5 7,5

3,4

NEL

41-

21

N=MI=INILMF -91=111 aL

MM\M

M\M 42.1.1

i l k WM\ 42.2.1

42.3.1

3210.X

42.4.1

42.5.1

As standard separators are assembled every 2nd e-chain link! ®

3

i

0

i

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled assembled

14 4

For even faster installation

Separator for

3

QuickLock crossbar unassembled 42.2 assembled 42.2.1

14 3

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 42.3 assembled 42.3.1

7 4

Locks securely in 5 mm increments

Notch separator for notch crossbar

3

r: , = X -1

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 42.5 assembled 42.5.1

14 3,4

IX Ig I0

42.1 42.1.1

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 3200.X assembled 3210.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075

3200.075 3210.075 150

3200.150 3210.150 250

100 115

3200.100 3210.100 175 3200.115 3210.115 200

3200.175 3210.175 3200.200 3210.200

Request Info

1-800-453-1692 www.aboveboardelectronics.com

796 More information

www.igus.eu/P4.42

3200.250 3210.250

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 797

System P4 P4.42 Accessories

P4.42

Mounting brackets | pivoting Fixed end Polymer

Moving end Steel

P4.42100.5.VS.E45 97,5

P4.42100.4.VS.E45

60

32,5

80 35

12,5

A = Bi - 12

Bi

Bi + 54

60

32

9

Mounting brackets pivoting | Recommended for rolling applications on long travels Width Index 10. 15.

0-

20.

Part No. full set for Fixed end and moving end

Bi

A

[mm]

[mm]

P4.42100.54.10.VS.E45 P4.42100.54.15.VS.E45

100 150

80 130

P4.42100.54.20.VS.E45

200

180

The mounting brackets for P4 e-chains consist of a steel mounting bracket at the moving end and a polymer mounting bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module integrated that can be clamped directly into the trough without drilling any holes. In addition it includes a C-profile for the ®

strain relief. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

797

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 798

System P4 Series P4.56 Product range

P4.56

®

profile-rol e-chain with comb style autoglide crossbars, large inner height

ID 56

P4.56 crossbars every link

P4.56 | Crossbars every link - removable along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

P4.56. 18 . R.0 P4.56. 20 . R.0

187 200

257 270

| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500* | 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*

≈ 6,72

P4.56. 25 . R.0 P4.56. 30 . R.0

250 300

320 370

| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500* | 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*

≈ 7,39

P4.56. 35 . R.0 P4.56. 40 . R.0

350 400

420 470

| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500* | 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*

≈ 8,19

®

Weight [kg/m]

*Radius available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: P4.56.20.250.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Extension link for heavy fill weights 50% higher fill weight possible Maximum rigidity Divides cross section into compartments (electric/hydraulic) 2 inner heights (56, 80 mm) Available upon request. More information www.igus.eu/P4

798 More information

www.igus.eu/P4.56

≈ 7,03 ≈ 7,79 ≈ 8,49

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 799

System P4 Series P4.56 Dimensions

P4.56

as

Offset operation of upper and lower run, rresulting in continuous roll-through surface

56 84

≤50 mm

2 x 84 + 4

Ba + 8,25 Ba Bi

System P4 principle

Inner height 56 mm Pitch 91 mm/link Links/m 11 (1001 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 800 m | Fill weight 13 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

Guide trough with glide bar

Guide trough without glide bar

HRI

)

-s-ACL Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

150*

200

250

300

350

400*

450*

500*

H2

**

180

180

180

180

180

**

**

D2 K2

** ** **

1140 1820 550

1470 2275 800

1700 2639 1000

1950 3003 1200

2255 3458 1450

** ** **

** ** **

ACL

*Radius available upon request, please consult igus for delivery time. ®

M

**Values upon request

= Request Info

1-800-453-1692 www.aboveboardelectronics.com

System P4 - aluminium guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run • Strong installation kits for long cycle life •Aluminium trough segments resist corrosion and seawater More information www.igus.eu/P4

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

799

07)-D-EU-IT-LANGSPEZ-768-896a2

P4.56

20.06.2015

2:15 Uhr

Seite 800

System P4 Series P4.56 Accessories Interior separation | New generation

56 28

14

14

4,5

28

5

56.1.1

min.16

56.2.1

56.3.1

521.X

56.4.1

56.5.1

min.16

Note: please observe a lateral spacing to the side links! e-chain : 16 mm As standard separators are assembled every 2nd e-chain link! ®

®

4

iX Ig IX IN _ ,t

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 56.1 assembled 56.1.1

18

8

For even faster installation

Separator for

4

QuickLock crossbar unassembled 56.2 assembled 56.2.1

18

4

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 56.3 assembled 56.3.1

8

8

Locks securely in 5 mm increments

Notch separator for notch crossbar

4

4,5

18

X -1

=

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 56.5 assembled 56.5.1

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 520.X assembled 521.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225 065

520.065 521.065 150

520.150 521.150 250

520.250 521.250

075 100

520.075 521.075 175 520.100 521.100 200

520.175 521.175 300 520.200 521.200 450

520.300 521.300 520.450 521.450

Request Info

1-800-453-1692 www.aboveboardelectronics.com

800 More information

www.igus.eu/P4.56

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 801

System P4 P4.56 Accessories

P4.56

Mounting brackets | pivoting Fixed end Polymer

Moving end Steel

P4.56100.5.VS.E45 106,5

51,5

45

100 40

15

15

A = Bi - 20

70

70

Bi

Bi - 14

Bi + 70

40

P4.56100.4.VS.E45

44

12

Mounting brackets pivoting | Recommended for rolling applications on long travels Width Index

Part No. full set for Fixed end and moving end

Bi

A

[mm]

[mm]

18. 20.

P4.56100.54.VS.E45 P4.56100.54.VS.E45

180 200

160 180

25. 30.

P4.56100.54.VS.E45 P4.56100.54.VS.E45

250 300

230 280

35. 40.

P4.56100.54.VS.E45 P4.56100.54.VS.E45

350 400

330 380

The mounting brackets for P4 e-chains consist of a steel mounting bracket at the moving end and a polymer mounting bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module integrated that can be clamped directly into the trough without drilling any holes. ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

801

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 802

System P4 Series P4.80 Product range

P4.80

®

profile-rol e-chain with comb style autoglide crossbars, large inner height

0 80

P4.80 crossbars every link

P4.80 | Crossbars every link - removable along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

P4.80. 18 . R.0 P4.80. 20 . R.0

187 200

263 276

| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500 | 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500

≈ 8,85

P4.80. 25 . R.0 P4.80. 30 . R.0

250 300

326 376

| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500 | 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500

≈ 9,46

P4.80. 35 . R.0 P4.80. 40 . R.0

350 400

426 476

| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500 | 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500

≈ 10,19

®

[kg/m]

*Radius available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: P4.80.20.250.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Extension link for heavy fill weights 50% higher fill weight possible Maximum rigidity Divides cross section into compartments (electric/hydraulic) 2 inner heights (56, 80 mm) Available upon request. More information www.igus.eu/P4

802 More information

www.igus.eu/P4.80

Weight

≈ 9,13 ≈ 9,83 ≈ 10,46

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 803

System P4 Series P4.80 Dimensions

P4.80

Offset operation of upper and lower run, rresulting in continuous roll-through surface

80 108

≤72 mm

2 x 108 + 4

Ba + 8,25 Ba Bi

System P4 principle

Inner height 80 mm Pitch 100 mm/link Links/m 10 (1000 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 800 m and more | Fill weight 30 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

Guide trough with glide bar

Guide trough without glide bar

HRI

)

-P-ACL Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

150*

200*

250

300

350

400*

450*

500

H2

180

180

180

180

180

180

180

180

D2 K2

955 900 **

1310 1400 **

1610 1800 600

1974 2300 800

2060 2700 970

2625 3200 1160

2910 3600 **

3275 4100 1530

ACL

*Radius available upon request, please consult igus for delivery time. ®

M

**Values upon request

= Request Info

1-800-453-1692 www.aboveboardelectronics.com

System P4 - steel guide trough system •Special geometry in combination with autoglide cross bars allows for offset upper

•

•

•

and lower run Strong installation kits for long cycle life Stainless steel trough segments resist corrosion and seawater Available upon request More information www.igus.eu/P4

I

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

803

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 804

System P4 Series P4.80 Accessories

P4.80

Interior separation | New generation

40 40

80

4,5

56

14 14 14 14

5

80.1.1

min.16

80.2.1

80.3.1

521.X

80.4.1

80.5.1

min.16

Note: please observe a lateral spacing to the side links! e-chain : 16 mm As standard separators are assembled every 2nd e-chain link! ®

®

4

X

Standard separator, wide base

: i

18

4

18

x x

a

4

-

8 8

18

t =

4,5

...

unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1

X -1

For even faster installation Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 80.3 assembled 80.3.1

Locks securely in 5 mm increments

Notch separator for notch crossbar

4

IN

Separator with a wide base for maximum holding strength in the e-chain . ®

8

X

Standard - for any application

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 80.5 assembled 80.5.1

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 520.X assembled 521.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled width shelves 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225 065

520.065 521.065 150

520.150 521.150 250

520.250 521.250

075 100

520.075 521.075 175 520.100 521.100 200

520.175 521.175 300 520.200 521.200 450

520.300 521.300 520.450 521.450

Request Info

1-800-453-1692 www.aboveboardelectronics.com

804 More information

www.igus.eu/P4.80

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 805

System P4 P4.80 Accessories

P4.80

Mounting brackets | pivoting Fixed end Polymer

Moving end Steel

P4.80100.5.VS.E45 100 45

45

100 40

15

15

A = Bi - 17

70

70

Bi

Bi - 14

Bi + 76

40

P4.80100.4.VS.E45

44

12

Mounting brackets pivoting | Recommended for rolling applications on long travels Width Index

Part No. full set for Fixed end and moving end

Bi

A

[mm]

[mm]

18. 0* 20.

P4.80100.54.VS.E45 P4.80100.54.VS.E45

180 200

160 180

25. 30.

P4.80100.54.VS.E45 P4.80100.54.VS.E45

250 300

230 280

35. 0* 40.

P4.80100.54.VS.E45 P4.80100.54.VS.E45

350 400

330 380

The mounting brackets for P4 e-chains consist of a steel mounting bracket at the moving end and a polymer mounting bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

805

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 806

®

rol e-chain Introduction Advantages High push/ pull forces: large bolt connection

Quick to fill: lids open on both sides, flip open in the outer radius

Long life: high-strength rollers, quiet design, stainless steel ball bearings

High strength: torsional stiffness through undercut design

Universal: KMA attachment from any side

Long travels up to 800 m, rolling instead of gliding - rol e-chain

®

Conventional designed e-chains are used gliding on long travels. The reason for developing the igus rol e-chain was the necessity to extend the technical limits of this operating mode. The demands have increased steadily in recent years. Travels of 800 metres also pose new challenges in crane building such as high travel speeds and low noise with extreme cable loads. Please contact us if you have decided for this product. We’ll assist you in the project planning! ● Major reduction in drive power for moving the e-chain ● Travels up to 800 m possible ● Speeds up to 6 m/s possible ● Various roller types for optimum application adaption ● Can even be used in dirty environments ● Available as ready-to-fit, made-to-specifications system with system guarantee ®

®

®

®

Typical industries and applications ● Crane systems ● Bulk handling / Materials handling ● Mining / Construction machinery ● Shifting systems

806

Discover the advantages

www.igus.eu/best/role

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 807

®

rol e-chain Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Outer height Ba [mm] ha [mm]

Bend radius R [mm]

Travels max. [m]

Page

®

rol e-chain crossbars every link for the most demanding applications 2828R 3838R 4040R 5050R

32 42 56 80

50 - 400 50 - 400 50 - 600 50 - 600

74 - 424 77 - 427 86 - 636 100 - 650

54 64 84 108

125 - 300** 150 - 350** 200 - 400** 250 - 500**

250 330 500 600

810 812 814 818

®

rol e-chain e-tubes fully enclosed, excellent cable protection 1

7728R 7838R 8840R 9850R

32 42 56 80

50 - 300 50 - 300 75 - 462 75 - 462

74 - 324 77 - 327 111 - 499 125 - 513

54 64 84 108

150 - 300 200 - 350 300 - 400 300 - 500

250 330 500 600

810 812 814 818

®

rol e-chain crossbars every link, heavy duty for very long travels with high fill weights 4040RHD 5050RHD

56 80

50 - 600 50 - 600

104 - 654 110 - 660

84 108

200 - 400 250 - 500

600 800

816 820

®

rol e-chain e-tubes, heavy duty fully enclosed, for very long travels with high fill weights 8840RHD 9850RHD

56 80

57 - 125 73 - 141 ®

129 - 516 135 - 522

84 108

300 - 400 300 - 500

600 800

816 820

**Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Request Info

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

807

07)-D-EU-IT-LANGSPEZ-768-896a2

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2:15 Uhr

Seite 808

®

rol e-chain Technical data Overview Technical data ≤ 10 [m/s]

Speed rolling

≤ 50 [m/s2]

Acceleration rolling Material - permitted temperature °C, igumid G

6

Flammability class, igumid G

VDE 0304 IIC UL94-HB

®

P4 profile-rol e-chain - reduce energy consumption by 57% Safe, low noise, abrasion-resistant energy supply system on long travels up to 800 m and more High fill weights up to 30 kg/m High speeds up to 10 m/s Identical pitch of the e-chain link with or without roller Integrated captive roller in the side part autoglide crossbars for a safe guiding More information from page 786 ®

®

autoglide - self-guiding e-chainsystems

autoglide: self-guiding e-chains , without the need of guide troughs 4 versions available • Travels up to 80 m and travel speeds up to 2,5 m/s Cost effective solution . Very quick installation times for long travel applications Small installation width, quiet operation More information from page 830 ®

808 More information

www.igus.eu/role

-40°C – +120°C

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 809

®

rol e-chain Application

Shipyard-Crane: 180 m travel, 30 kg/m fill weight. No faults with the igus rol-echain since installation in 2001

igus rol e-chain saves drive power on long travels. Safely guided in the igus guide troughs ®

®

®

Cross travel of 441.3 m, implemented with igus rol e-chain series 5050R ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

®

809

07)-D-EU-IT-LANGSPEZ-768-896a2

2828R 7728R

20.06.2015

2:15 Uhr

Seite 810

00

®

rol e-chain 2828R·7728R Product range

32

Rolling instead of gliding, long travels up to 250 m

32

1

7728R fully enclosed

2828R crossbars every link

®

e-chains | Series 2828R | crossbars every link (removable along the inner and outer radius) e-tubes | Series 7728R | fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. Part No.

Bi

Ba

2828R

7728R

e-chains

e-tubes

[mm]

[mm]

[kg/m]

[kg/m]

e-chains

e-tubes

2828R. 2828R.

7728R. 05. R.01) – 06. R.0 7728R. 07. R.0 – 087. R.0

50 68

74 92

≈ 1,73

≈ 2,63

≈ 1,79

–

2828R. 2828R.

– –

75 87

99 111

≈ 1,84

≈ 2,75

≈ 1,93

–

– 097. R.0 7728R. 10. R.0 7728R. 11. R.0 – 112. R.0 7728R. 12. R.0

97 100 108

120 124 132

≈ 1,99

–

≈ 2,02

≈ 2,83

≈ 2,08

≈ 2,94

112 125

137 149

≈ 2,15

–

≈ 2,20

≈ 3,03

137 150 162

162 174 187

≈ 2,29

–

≈ 2,38

≈ 3,19

≈ 2,44

–

2828R. 2828R.

– 137. R.0 7728R. 15. R.0 – 162. R.0 7728R. 17. R.0 – 18. R.0

168 175

192 199

≈ 2,51

≈ 3,39

≈ 2,56

–

2828R. 2828R.

– 187. R.0 7728R. 20. R.0

187 200

212 224

≈ 2,65

–

≈ 2,74

≈ 3,59

®

2828R. 2828R. 2828R. 2828R. 2828R. 2828R. 2828R. 2828R. 2828R. 2828R.

Part No. Part No.

Bi

Ba

2828R

7728R

[mm]

[mm]

[kg/m]

[kg/m]

212. R.0 23. R.0

212 225

237 249

≈ 2,87

–

≈ 2,92

–

2828R. 2828R.

– 237. R.0 7728R. 25. R.0

237 250

262 274

≈ 3,05

–

≈ 3,10

≈ 4,04

2828R. 2828R. 2828R.

– – –

262. R.0 28. R.0 29. R.0

262 275 287

286 299 312

≈ 3,19

–

≈ 3,28

–

≈ 3,37

–

2828R. 2828R.

7728R. 30. R.0 – 312. R.0

300 312

324 337

≈ 3,46

≈ 4,43

≈ 3,59

–

2828R. 2828R. 2828R.

– – –

325. R.0 337. R.0 350. R.0

325 337 350

349 362 374

≈ 3,68

–

≈ 3,77

–

≈ 3,86

–

2828R. 2828R.

– –

362. R.0 375. R.0

362 375

387 399

≈ 3,95

–

≈ 4,04

–

2828R. 2828R.

– –

387. R.0 400. R.0

387 400

412 424

≈ 4,11

–

≈ 4,18

–

®

*Radius not available for e-tubes 1) Removable lid only, no hinged option ®

Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Available bend radii R [mm] 125* | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Example: 2828R.30.300.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

810 More information

www.igus.eu/2828R

www.igus.eu/7728R

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 811

Naird NuriJ

®

rol e-chain 2828R·7728R Accessories

2828R 7728R

Ba Bi

32

54

Inner height 32 mm

≤28 mm

Pitch 56 mm/link Links/m 18 (1008 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 250 m | Fill weight 6,0 kg/m S S/2

S/2

D2

.-ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2+10 D2+50

125* 166 575

150 166 700

175 166 845

200 166 960

220 166 1040

250 166 1270

300 166 1540

K2

896

1064

1288

1456

1624

1904

2296

ACL

270

380

490

600

700

840

1055

®

*Radius not available for e-tubes Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Accessories | More information www.igus.eu/2828R www.igus.eu/7728R

z: id

Optimised, cable-friendly Pivoting KMA mounting interior separation bracket with attachment programme

Aluminium SuperTrough, basic version

from any side

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

811

07)-D-EU-IT-LANGSPEZ-768-896a2

3838R 7838R

20.06.2015

2:15 Uhr

Seite 812

®

rol e-chain 3838R·7838R Product range

42

42

Rolling instead of gliding, long travels up to 330 m

7838R fully enclosed

3838R crossbars every link

®

e-chains | Series 3838R | crossbars every link (removable along the inner and outer radius) e-tubes | Series 7838R | fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. Part No.

Bi

Ba

3838R

7838R

e-chains

e-tubes

[mm]

[mm]

[kg/m]

[kg/m]

e-chains

e-tubes

3838R. 3838R.

7838R. 05. R.01) – 06. R.0 7838R. 07. R.0 – 087. R.0

50 68

77 95

≈ 2,06

≈ 2,25

≈ 2,09

–

3838R. 3838R.

– –

75 87

102 115

≈ 2,12

≈ 2,38

≈ 2,18

–

– 097. R.0 7838R. 10. R.0 7838R. 11. R.0 – 112. R.0 7838R. 12. R.0

97 100 108

123 127 135

≈ 2,23

–

≈ 2,25

≈ 2,60

≈ 2,30

≈ 2,65

112 125

140 152

≈ 2,30

–

≈ 2,40

≈ 2,81

137 150 162

165 177 190

≈ 2,44

–

≈ 2,53

≈ 3,07

≈ 2,55

–

3838R. 3838R.

– 137. R.0 7838R. 15. R.0 – 162. R.0 7838R. 17. R.0 – 18. R.0

168 175

195 202

≈ 2,62

≈ 3,24

≈ 2,62

–

3838R. 3838R.

– 187. R.0 7838R. 20. R.0

187 200

215 227

≈ 2,69

–

≈ 2,77

≈ 3,53

®

3838R. 3838R. 3838R. 3838R. 3838R. 3838R. 3838R. 3838R. 3838R. 3838R.

Part No. Part No.

Bi

Ba

3838R

7838R

[mm]

[mm]

[kg/m]

[kg/m]

212. R.0 23. R.0

212 225

240 252

≈ 2,84

–

≈ 2,92

–

3838R. 3838R.

– 237. R.0 7838R. 25. R.0

237 250

265 277

≈ 2,96

–

≈ 3,05

≈ 4,33

3838R. 3838R. 3838R.

– – –

262. R.0 28. R.0 29. R.0

262 275 287

290 302 315

≈ 3,06

–

≈ 3,17

–

≈ 3,19

–

3838R. 3838R.

7838R. 30. R.0 – 312. R.0

300 312

327 340

≈ 3,32

≈ 4,89

≈ 3,34

–

3838R. 3838R. 3838R.

– – –

325. R.0 337. R.0 350. R.0

325 337 350

352 365 377

≈ 3,41

–

≈ 3,46

–

≈ 3,68

–

3838R. 3838R.

– –

362. R.0 375. R.0

362 375

390 402

≈ 3,74

–

≈ 3,79

–

3838R. 3838R.

– –

387. R.0 400. R.0

387 400

415 427

≈ 3,85

–

≈ 3,90

–

®

*Radius not available for e-tubes 1) Removable lid only, no hinged option ®

Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Available bend radii R [mm] 150* | 170* | 200 | 215 | 250 | 300 | 350 Supplement Part No. with required radius (R). Example: 3838R.30.300.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

812 More information ► www.igus.eu/3838R ►www.igus.eu/7838R

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 813

Naird NuriJ

®

rol e-chain 3838R·7838R Accessories

3838R 7838R

Ba Bi

42

64

Inner height 42 mm

≤38 mm

Pitch 67 mm/link Links/m 15 (1005 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 330 m | Fill weight 7,0 kg/m S S/2

S/2

D2

.-ACL Guide trough with glide bar

Guide trough without glide bar

R

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2+10 D2+50

150* 186 680

170* 186 820

200 186 1010

215 186 1030

250 186 1245

300 186 1630

350 186 1830

K2

107

1273

1541

1608

1876

2479

2747

ACL

345

455

610

670

825

1075

1285

®

*Radius not available for e-tubes Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Accessories | More information www.igus.eu/3838R www.igus.eu/7838R

I 0:I Optimised, cable-friendly Pivoting KMA mounting interior separation bracket with attachment programme

Aluminium SuperTrough, basic version

from any side

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

813

07)-D-EU-IT-LANGSPEZ-768-896a2

4040R 8840R

20.06.2015

2:15 Uhr

Seite 814

ID 0

®

rol e-chain 4040R·8840R Product range

56

Rolling instead of gliding, long travels up to 500 m

8840R fully enclosed

56

4040R crossbars every link

®

e-chains | Series 4040R | crossbars every link (removable along the inner and outer radius) e-tubes | Series 8840R | fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. Part No.

Bi

Ba

4040R

8840R

[mm]

[mm]

[kg/m]

[kg/m]

05. R.0 06. R.0

50 65

86 101

≈ 3,65

–

≈ 3,67

–

8840R. –

07. R.01) 08. R.0

75 87

111 123

≈ 3,78

≈ 4,24

≈ 3,83

–

4040R. 4040R. 4040R.

8840R. – 8840R.

10. R.0 11. R.0 12. R.0

100 112 125

136 149 161

≈ 3,96

≈ 4,52

≈ 4,09

–

≈ 4,16

≈ 4,88

4040R. 4040R.

– 8840R.

13. R.0 15. R.0

137 150

174 186

≈ 4,29

–

≈ 4,36

≈ 5,31

4040R. 4040R. 4040R.

– 8840R. –

16. R.0 17. R.0 18. R.0

162 175 187

199 211 224

≈ 4,47

–

≈ 4,58

≈ 5,56

≈ 4,69

–

4040R. 4040R.

8840R. –

20. R.0 21. R.0

200 212

236 249

≈ 4,71

≈ 5,89

≈ 4,82

–

4040R. 4040R. 4040R. 4040R.

– – 8840R. –

22. R.0 23. R.0 25. R.0 26. R.0

225 237 250 262

261 274 286 299

≈ 4,88

–

≈ 5,02

–

≈ 5,10

≈ 6,61

≈ 5,19

–

4040R. 4040R. 4040R.

8840R. – 8840R.

27. R.0 28. R.0 30. R.0

275 287 300

311 324 336

≈ 5,30

≈ 6,89

≈ 5,32

–

≈ 5,54

≈ 7,27

e-chains

e-tubes

4040R. 4040R.

– –

4040R. 4040R.

®

Part No. Part No.

Bi

Ba

4040R

8840R

[mm]

[mm]

[kg/m]

[kg/m]

31. R.0 32. R.0

312 325

349 361

≈ 5,58

–

≈ 5,63

–

– 8840R.

33. R.0 35. R.0

337 350

374 386

≈ 5,81

–

≈ 5,96

≈ 8,02

4040R. 4040R. 4040R.

– – –

36. R.0 37. R.0 38. R.0

362 375 387

399 411 424

≈ 5,96

–

≈ 5,98

–

≈ 6,07

–

4040R. 4040R.

8840R. –

40. R.0 41. R.0

400 412

436 449

≈ 6,27

≈ 8,98

≈ 6,42

–

4040R. 4040R. 4040R.

– – –

42. R.0 43. R.0 45. R.0

425 437 450

461 474 486

≈ 6,58

–

≈ 6,64

–

≈ 6,71

–

4040R. 4040R.

8840R. –

46. R.0 47. R.0

462 475

499 511

≈ 6,73

≈ 9,44

≈ 6,86

–

4040R. 4040R. 4040R. 4040R.

– – – –

48. R.0 50. R.0 51. R.0 52. R.0

487 500 512 525

524 536 549 561

≈ 6,88

–

≈ 7,00

–

≈ 7,02

–

≈ 7,06

–

4040R. 4040R. 4040R.

– – –

53. R.0 55. R.0 60. R.0

537 550 600

574 586 636

≈ 7,22

–

≈ 7,70

–

≈ 7,90

–

e-chains

e-tubes

4040R. 4040R.

– –

4040R. 4040R.

®

*Radius not available for e-tubes 1) Removable lid only, no hinged option ®

Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Available bend radii R [mm] 200* | 250* | 300 | 350 | 400 Supplement Part No. with required radius (R). Example: 4040R.30.300.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

814 More information

www.igus.eu/4040R

www.igus.eu/8840R

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 815

Naird wuru

®

rol e-chain 4040R·8840R Dimensions

4040R 8840R

Ba Bi

56

84

Inner height 56 mm

≤50 mm

Pitch 91 mm/link Links/m 11 (1001 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 500 m | Fill weight 13 kg/m S S/2

S/2

D2

R

20-ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2+10 D2+50

200* 180 1230

250* 180 1370

300 180 1600

350 180 1850

K2

1820

2184

2548

2912

3276

ACL

525

710

900

1090

1275

®

400 180 2070

*Radius not available for e-tubes Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Accessories | More information www.igus.eu/4040R www.igus.eu/8840R

I Si 40-z'iti 7-0.I 1! Optimised, cable-friendly Pivoting KMA mounting interior separation bracket with attachment

Extension links for extremely wide

programme

e-chains up to 3,0 m

from any side

Aluminium SuperTrough, basic version

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

815

07)-D-EU-IT-LANGSPEZ-768-896a2

4040RHD 8840RHD

20.06.2015

2:15 Uhr

Seite 816

®

rol e-chain 4040RHD·8840RHD Product range

Heavy-duty

Heavy duty - rolling instead of gliding, long travels up to 600 m

8840RHD fully enclosed

L •

L •

I'

I'

•

ID 56

56

4040RHD crossbars every link

•

•••

®

e-chains | 4040RHD | crossbars every link (removable along the inner and outer radius) e-tubes | 8840RHD | fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. Part No.

Ba 4040RHD 8840RHD

Part No. Part No.

[mm]

[mm]

[kg/m]

[kg/m]

e-chains

50 65

104 119

≈ 5,03

–

≈ 5,12

–

4040RHD. 8840RHD. 07. R.01) 75 4040RHD. – 08. R.0 87

129 141

≈ 5,19

≈ 5,64

≈ 5,27

–

4040RHD. 8840RHD. 10. R.0 4040RHD. – 11. R.0 4040RHD. 8840RHD. 12. R.0 4040RHD. – 13. R.0 4040RHD. 8840RHD. 15. R.0

100 154 112 166 125 179

≈ 5,36

≈ 5,93

≈ 5,48

–

≈ 5,56

≈ 6,29

137 191 150 204

≈ 5,69

–

≈ 5,73

≈ 6,67

4040RHD. – 16. R.0 4040RHD. 8840RHD. 17. R.0 4040RHD. – 18. R.0

162 216 175 229 187 241

≈ 5,84

–

≈ 5,97

≈ 6,98

≈ 6,09

–

4040RHD. 8840RHD. 20. R.0 4040RHD. – 21. R.0

200 254 212 266

≈ 6,14

≈ 7,29

≈ 6,21

–

4040RHD. 4040RHD. 4040RHD. 4040RHD.

225 237 250 262

279 291 304 316

≈ 6,28

–

≈ 6,39

–

≈ 6,50

≈ 8,02

≈ 6,59

–

275 329 287 341 300 354

≈ 6,70

≈ 8,38

≈ 6,75

–

≈ 6,91

≈ 8,68

e-chains

®

Bi

e-tubes

4040RHD. – 4040RHD. –

05. R.0 06. R.0

– 22. R.0 – 23. R.0 8840RHD. 25. R.0 – 26. R.0

4040RHD. 8840RHD. 27. R.0 4040RHD. – 28. R.0 4040RHD. 8840RHD. 30. R.0

Bi

e-tubes

[kg/m]

[kg/m]

31. R.0 32. R.0

312 366 325 379

≈ 6,94

–

≈ 7,05

–

4040RHD. – 33. R.0 4040RHD. 8840RHD. 35. R.0

337 391 350 404

≈ 7,17

–

≈ 7,37

≈ 9,38

4040RHD. – 4040RHD. – 4040RHD. –

36. R.0 37. R.0 38. R.0

362 416 375 429 387 441

≈ 7,28

–

≈ 7,38

–

≈ 7,49

–

4040RHD. 8840RHD. 40. R.0 4040RHD. – 41. R.0

400 454 412 466

≈ 7,76

≈ 10,38

≈ 7,68

–

4040RHD. – 4040RHD. – 4040RHD. –

42. R.0 43. R.0 45. R.0

425 479 437 491 450 504

≈ 7,98

–

≈ 7,82

–

≈ 8,15

–

4040RHD. 8840RHD. 46. R.0 4040RHD. – 47. R.0

462 516 475 529

≈ 8,10

≈ 10,85

4040RHD. 4040RHD. 4040RHD. 4040RHD.

4040RHD. – 4040RHD. –

[mm]

≈ 8,14

–

– – – –

48. R.0 50. R.0 51. R.0 52. R.0

487 500 512 525

541 554 566 579

≈ 8,39

–

≈ 8,48

–

≈ 8,40

–

≈ 8,57

–

4040RHD. – 4040RHD. – 4040RHD. –

53. R.0 55. R.0 60. R.0

537 591 550 604 600 654

≈ 8,66

–

≈ 9,08

–

≈ 9,31

–

*Radius not available for e-tubes 1) Removable lid only, no hinged option

Available bend radii R [mm] 200* | 250* | 300 | 350 | 400 Supplement Part No. with required radius (R). Example: 4040RHD.30.300.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

816 More information

www.igus.eu/4040RHD

Ba 4040RHD 8840RHD [mm]

®

www.igus.eu/8840RHD

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 817

3nin 4040RHD wuru 8840RHD Heavy-duty

4040RHD·8840RHD Dimensions Accessories Ba Bi

56

84

Inner height 56 mm

≤50 mm

Pitch 91 mm/link Links/m 11 (1001 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 600 m | Fill weight 16 kg/m S S/2

S/2

D2

R

1-ACL Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2+10 D2+50

200* 180 1145

250* 180 1390

300 180 1620

350 180 1870

400 180 2095

K2

1820

2184

2548

2912

3276

ACL

525

710

900

1090

1275

*Radius not available for e-tubes

Accessories | More information www.igus.eu/4040RHD www.igus.eu/8840RHD

IX

Optimised, cable-friendly Steel mounting brackets, Aluminium SuperTrough, interior separation pivoting, robust and basic version programme

electrically conductive Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

817

07)-D-EU-IT-LANGSPEZ-768-896a2

5050R 9850R

20.06.2015

2:15 Uhr

Seite 818

®

rol e-chain 5050R·9850R Product range

80

Rolling instead of gliding, long travels up to 600 m

9850R fully enclosed

80

5050R crossbars every link

®

e-chains | Series 5050R | crossbars every link (removable along the inner and outer radius) e-tubes | Series 9850R | fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. Part No.

Bi

Ba

5050R

9850R

[mm]

[mm]

[kg/m]

[kg/m]

05. R.0 06. R.0

50 65

100 115

≈ 5,62

–

≈ 5,68

–

9850R. –

07. R.01) 08. R.0

75 87

125 137

≈ 5,70

≈ 6,24

≈ 5,76

–

5050R. 5050R. 5050R.

9850R. – 9850R.

10. R.0 11. R.0 12. R.0

100 112 125

150 163 175

≈ 5,79

≈ 6,52

≈ 5,85

–

≈ 5,89

≈ 6,89

5050R. 5050R.

– 9850R.

13. R.0 15. R.0

137 150

188 200

≈ 5,95

–

≈ 5,98

≈ 7,32

5050R. 5050R. 5050R.

– 9850R. –

16. R.0 17. R.0 18. R.0

162 175 187

213 225 238

≈ 6,04

–

≈ 6,09

≈ 7,58

≈ 6,15

–

5050R. 5050R.

9850R. –

20. R.0 21. R.0

200 212

250 263

≈ 6,16

≈ 7,89

≈ 6,22

–

5050R. 5050R. 5050R. 5050R.

– – 9850R. –

22. R.0 23. R.0 25. R.0 26. R.0

225 237 250 262

275 288 300 313

≈ 6,25

–

≈ 6,31

–

≈ 6,36

≈ 8,61

≈ 6,40

–

5050R. 5050R. 5050R.

9850R. – 9850R.

27. R.0 28. R.0 30. R.0

275 287 300

325 338 350

≈ 6,46

≈ 8,82

≈ 6,47

–

≈ 6,58

≈ 9,27

e-chains

e-tubes

5050R. 5050R.

– –

5050R. 5050R.

®

Part No. Part No.

Bi

Ba

5050R

9850R

[mm]

[mm]

[kg/m]

[kg/m]

31. R.0 32. R.0

312 325

363 375

≈ 6,60

–

≈ 6,62

–

– 9850R.

33. R.0 35. R.0

337 350

388 400

≈ 6,71

–

≈ 6,79

≈ 10,02

5050R. 5050R. 5050R.

– – –

36. R.0 37. R.0 38. R.0

362 375 387

413 425 438

≈ 6,80

–

≈ 6,80

–

≈ 6,84

–

5050R. 5050R.

9850R. –

40. R.0 41. R.0

400 412

450 463

≈ 6,94

≈ 10,98

≈ 7,02

–

5050R. 5050R. 5050R.

– – –

42. R.0 43. R.0 45. R.0

425 437 450

475 488 500

≈ 7,10

–

≈ 7,13

–

≈ 7,16

–

5050R. 5050R.

9850R. –

46. R.0 47. R.0

462 475

513 525

≈ 7,17

≈ 11,44

≈ 7,24

–

5050R. 5050R. 5050R. 5050R.

– – – –

48. R.0 50. R.0 51. R.0 52. R.0

487 500 512 525

538 550 563 575

≈ 7,26

–

≈ 7,30

–

≈ 7,32

–

≈ 7,34

–

5050R. 5050R. 5050R.

– – –

53. R.0 55. R.0 60. R.0

537 550 600

588 600 650

≈ 7,41

–

≈ 7,66

–

≈ 7,76

–

e-chains

e-tubes

5050R. 5050R.

– –

5050R. 5050R.

®

*Radius not available for e-tubes 1) Removable lid only, no hinged option ®

Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Available bend radii R [mm] 250* | 300 | 350 | 400 | 500 Supplement Part No. with required radius (R). Example: 5050R.30.300.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

818 More information ► www.igus.eu/5050R ►www.igus.eu/9850R

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 819

Naird wuru

®

rol e-chain 5050R·9850R Dimensions

5050R 9850R

Ba Bi

80

108

Inner height 80 mm

≤72 mm

Pitch 91 mm/link Links/m 11 (1001 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 600 m | Fill weight 25 kg/m S S/2

S/2

D2

R

20-ACL

Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2+10 D2+50

250* 242 1250

300 242 1550

350 242 1720

400 242 1990

K2

2002

2457

2730

3185

3913

ACL

600

800

970

1160

1530

®

500 242 2460

*Radius not available for e-tubes Smaller bend radii (only for e-chains ) available upon request, please consult igus for delivery time. ®

Accessories | More information www.igus.eu/5050R www.igus.eu/9850R

Optimised, cable-friendly Pivoting KMA mounting interior separation bracket with attachment

Extension links for extremely wide

programme

e-chains up to 3,0 m

from any side

Aluminium SuperTrough, basic version

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

819

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5050RHD 9850RHD

20.06.2015

2:16 Uhr

Seite 820

®

rol e-chain 5050RHD·9850RHD Product range

Heavy-duty

Heavy duty - rolling instead of gliding, long travels up to 800 m

9850RHD fully enclosed

80

80

5050RHD crossbars every link

®

e-chains | 5050RHD | crossbars every link (removable along the inner and outer radius) e-tubes | 9850RHD | fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. Part No.

Ba 5050RHD 9850RHD

Part No. Part No.

[mm]

[mm]

[kg/m]

[kg/m]

e-chains

50 65

110 125

≈ 6,65

–

≈ 6,74

–

5050RHD. 9850RHD. 07 R.01) 75 5050RHD. – 08. R.0 87

135 147

≈ 6,81

≈ 7,25

≈ 6,89

–

5050RHD. 9850RHD. 10. R.0 5050RHD. – 11. R.0 5050RHD. 9850RHD. 12. R.0 5050RHD. – 13. R.0 5050RHD. 9850RHD. 15. R.0

100 160 112 172 125 185

≈ 6,99

≈ 7,55

≈ 7,10

–

≈ 7,18

≈ 7,91

137 197 150 210

≈ 7,32

–

≈ 7,35

≈ 8,29

5050RHD. – 16. R.0 5050RHD. 9850RHD. 17. R.0 5050RHD. – 18. R.0

162 222 175 235 187 247

≈ 7,47

–

≈ 7,60

≈ 8,60

≈ 7,71

–

5050RHD. 9850RHD. 20. R.0 5050RHD. – 21. R.0

200 260 212 272

≈ 7,77

≈ 8,91

≈ 7,84

–

5050RHD. 5050RHD. 5050RHD. 5050RHD.

225 237 250 262

285 297 310 322

≈ 7,91

–

≈ 8,02

–

≈ 8,13

≈ 9,64

≈ 8,22

–

275 335 287 347 300 360

≈ 8,32

≈ 10,00

≈ 8,38

–

≈ 8,53

≈ 10,30

e-chains

®

Bi

e-tubes

5050RHD. – 5050RHD. –

05. R.0 06. R.0

– 22. R.0 – 23. R.0 9850RHD. 25. R.0 – 26. R.0

5050RHD. 9850RHD. 27 R.0 5050RHD. – 28. R.0 5050RHD. 9850RHD. 30. R.0

Bi

e-tubes

[kg/m]

[kg/m]

31. R.0 32. R.0

312 372 325 385

≈ 8,57

–

≈ 8,67

–

5050RHD. – 33. R.0 5050RHD. 9850RHD. 35. R.0

337 397 350 410

≈ 8,79

–

≈ 8,99

≈ 11,00

5050RHD. – 5050RHD. – 5050RHD. –

36. R.0 37. R.0 38. R.0

362 422 375 435 387 447

≈ 8,90

–

≈ 9,00

–

≈ 9,11

–

5050RHD. 9850RHD. 40. R.0 5050RHD. – 41. R.0

400 460 412 472

≈ 9,38

≈ 12,00

≈ 9,31

–

5050RHD. – 5050RHD. – 5050RHD. –

42. R.0 43. R.0 45. R.0

425 485 437 497 450 510

≈ 9,60

–

≈ 9,44

–

≈ 9,55

–

5050RHD. 9850RHD. 46. R.0 5050RHD. – 47. R.0

462 522 475 535

≈ 9,72

≈ 12,47

5050RHD. 5050RHD. 5050RHD. 5050RHD.

5050RHD. – 5050RHD. –

[mm]

≈ 9,76

–

– – – –

48. R.0 50. R.0 51. R.0 52. R.0

487 500 512 525

547 560 572 585

≈ 10,01

–

≈ 10,11

–

≈ 10,02

–

≈ 10,19

–

5050RHD. – 5050RHD. – 5050RHD. –

53. R.0 55. R.0 60. R.0

537 597 550 610 600 660

≈ 10,29

–

≈ 10,71

–

≈ 10,94

–

*Radius not available for e-tubes 1) Removable lid only, no hinged option

Available bend radii R [mm] 250* | 300 | 350 | 400 | 500 Supplement Part No. with required radius (R). Example: 5050RHD.30.300.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

820 More information

www.igus.eu/5050RHD

Ba 5050RHD 9850RHD [mm]

®

www.igus.eu/9850RHD

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 821

5050RHD 9850RHD

5050RHD·9850RHD Dimensions Accessories

Heavy-duty

Ba Bi

80

108

Inner height 80 mm

≤72 mm

Pitch 91 mm/link Links/m 11 (1001 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 800 m | Fill weight 30 kg/m S S/2

S/2

D2

R

20-ACL

Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2+10 D2+50

250* 242 1280

300 242 1570

350 242 1750

K2

2002

2457

2730

3185

3913

600

800

970

1160

1530

ACL

400 242 2010

500 242 2480

*Radius not available for e-tubes

Accessories | More information www.igus.eu/5050RHD www.igus.eu/9850RHD

IX

Optimised, cable-friendly Steel mounting brackets, Extension links interior separation pivoting, robust and for extremely wide programme

electrically conductive

Aluminium SuperTrough, basic version

e-chains up to 3,0 m ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

821

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Seite 822

®

E2/000 rol e-chain Introduction Advantages Long life: high-strength rollers, quiet design, corrosion resistant ball bearings

Quick to fill: snap-open along outer radius from both sides

Easy to assemble: fast opening and closing by hand

High strength: large pin with high clamping force

Universal: KMA with attachment from any side

Long travels up to 150 m energy-efficient and cost effective E2/000 rol e-chain ®

The igus rol e-chain of the E2/000 series enables very cost effective long travels up to 150 m. Instead of gliding on top of each other, the upper run is equipped with rollers and moves by rolling on the lower run. The required drive power is thereby distinctly reduced up to 75 % and the service life of the e-chain is increased. The rol e-chain of the E2/000 series is the perfect solution for long travel applications in "simple" environments, like for instance in greenhouses, etc. ● Economic, long travel up to 150 m ● Required drive power is reduced up to 75 % while increasing the service life of the e-chain ● Quiet operation, as rol e-chain link has the same pitch as the standard e-chain link ● Speeds max. rolling up to 4 m/s ● Available in 2 sizes ● Available as ready-to-install, harnessed system, cost effective system with many accessories ● Construction kit solution with guidelite-guiding trough for cost effective and quick travels up to 150 m ®

®

®

®

®

®

®

Typical industries and applications ● Greenhouses ● Crane systems ● Bulk handling / Materials handling ● Mining / Construction machinery ● Shifting systems ● Long travels up to 150 m ● Applications with low number of cycles

822

.

More information

www.igus.eu/E2000R

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 823

®

E2/000 rol e-chain Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Outer height Ba [mm] ha [mm]

Bend radius R [mm]

Travels max. [m]

Page

®

E2/000 rol e-chain Crossbars snap-open along the outer radius from both sides

2700R 3500R

35 45

50 - 175 50 - 250

66 - 194 70 - 270

50 64

150 125 - 200

Request Info

150 150

826 828

1-800-453-1692 www.aboveboardelectronics.com

-• -, ..4G•r. 1--7--ftz...;:7-4

®

Even more cost effective: E2/000 rol e-chain with guidelite guide trough as a construction kit solution Realise cost effective long travels up to 150 m •Modular system for long travel applications with low number of cycles Fast assembly Very light weight Cost effective •Corrossion-resistant More information www.igus.eu/guidelite

.

•

•

•I',.

L•

.110.,..•„_._•

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

c,

823

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 824

®

E2/000 rol e-chain Technical data Overview Technical data ≤ 4 [m/s]

Speed rolling

≤ 50 [m/s2]

Acceleration rolling Material - permitted temperature °C, igumid G

-40°C – +120°C

Flammability class, igumid G

VDE 0304 IIC UL94-HB

Order example | Order key Order example for complete e-chain series 3500R (1,0 m), colour black, with mounting brackets and interior separation: ®

e-chain (1,0 m) ®

Please indicate e-chain length or number of links: 1,0 m or 15 links ®

3500R.100.150.0

+ Mounting brackets 1 set

34001.100.12.C

+ Interior separation with 2 separators assembled every 2nd link

2 x 46.1.1

Order text: 1,0 m 3500R.100.150.0 + 34001.100.12.C + 2 x 45.1.1

Order key

3500R.100.150.0

Standard colour black Bend radius R Width index Series / Type Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

P4 profile-rol e-chain - reduce energy consumption by 57% Safe, low noise, abrasion-resistant energy supply system on long travels up to 800 m and more High fill weights up to 30 kg/m High speeds up to 10 m/s Identical pitch of the e-chain link with or without roller Integrated captive roller in the side part autoglide crossbars for a safe guiding More information from page 786 ®

824 More information

www.igus.eu/E2000R

07)-D-EU-IT-LANGSPEZ-768-896a2

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2:16 Uhr

Seite 825

®

E2/000 rol e-chain Application

E2/000 rol e-chain in a guidelite guide trough of an irrigation plant ®

®

autoglide - self-guiding e-chainsystems

autoglide: self-guiding e-chains , without the need of guide troughs 4 versions available Travels up to 80 m and travel speeds up to 2,5 m/s Cost effective solution Very quick installation times for long travel applications Small installation width, quiet operation More information from page 830 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

825

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 826

®

E2/000 rol e-chain 2700R Product range

2700R

Long travels up to 150 m - energy-efficient and cost effective

35

2700R G

Series 2700R | Crossbars snap-open along the outer radius from both sides rol e-chain snap-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

2700R. 05 .R.0 2700R. 06 .R.0

50 65

66 81

| 100* | 125* | 150 | 200* | – | 100* | 125* | 150 | 200* | 250*

≈ 1,17

2700R. 07 .R.0 2700R. 09 .R.0

75 90

91 106

| 100* | 125* | 150 | 200* | 250* | 100* | 125* | 150 | 200* | 250*

≈ 1,30

2700R. 10 .R.0 2700R. 12 .R.0 2700R. 15 .R.0

100 125 150

116 141 166

| 100* | 125* | 150 | 200* | 250* | 100* | 125* | 150 | 200* | 250* | 100* | 125* | 150 | 200* | 250*

≈ 1,39

2700R. 17 .R.0

175

194

| 100* | 125* | 150 | 200* | 250*

≈ 1,85

®

Weight [kg/m]

≈ 1,24 ≈ 1,37 ≈ 1,48 ≈ 1,62

*Radius available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: 2700R.100.150.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

Even more cost effective: E2/000 rol e-chain with guidelite guide trough as a construction kit solution Realise cost effective long travels up to 150 m Modular system for long travel applications with low number of cycles Fast assembly Very light weight Cost effective Corrossion-resistant More information www.igus.eu/guidelite

826 More information

www.igus.eu/2700R

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 827

®

E2/000 rol e-chain Series 2700R Dimensions

2700R

E2/000 rol e-chain principle ®

0

IIVSIF1.107.11MtW invykiltai&ailf ATI

0

limarchirpY?..A:gl

35

≤32 mm

50

The upper run rolls on the lower run. "Rolling instead of gliding".

Inner height Pitch Links/m Chain length

35 mm 56 mm/link 18 (1008 mm) S/ + K 2 2

Bi Ba

Rolling applications | Long travels up to max. 150 m | Fill weight 2,5 kg/m S S/2

S/2

D2

4

R

2•ACL

Guide trough with glide bar

Guide trough without glide bar

HRI

Fixed end

H2

K2

ACL = Offset fixed point Moving end

Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2 D2+25

100* 166 350

125* 166 475

150 166 500

200* 166 770

250* 166 950

K2

616

784

896

1288

1624

144

244

244

464

594

CL

*Radius available upon request, please consult igus for delivery time. ®

Accessories | More information www.igus.eu/2700R

Optimised, cable-friendly Pivoting KMA mounting interior separation bracket with attachment

Mounting brackets, polymer with various

Steel mounting brackets, Aluminium pivoting, robust and SuperTrough,

programme

strain relief possibillities

electrically conductive

from any side

Request Info

basic version

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

827

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Seite 828

®

E2/000 rol e-chain 3500R Product range

3500R

Long travels up to 150 m - energy-efficient and cost effective

45 0

3500R

Series 3500R | Crossbars snap-open along the outer radius from both sides rol e-chain snap-open along outer radius

Bi

Ba

R Bend radii

[mm]

[mm]

[mm]

3500R. 050 .R.0 3500R. 075 .R.0

50 75

70 95

| 125 | 150 | 200 | – | – | 125 | 150 | 200 | 250* | 300*

≈ 1,60

3500R. 100 .R.0 3500R. 115 .R.0

100 115

120 135

| 125 | 150 | 200 | 250* | 300* | 125 | 150 | 200 | 250* | 300*

≈ 1,93

3500R. 125 .R.0 3500R. 150 .R.0 3500R. 175 .R.0

125 150 175

145 170 195

| 125 | 150 | 200 | 250* | 300* | 125 | 150 | 200*| 250* | 300* | 125 | 150 | 200 | 250* | 300*

≈ 2,03

3500R. 200 .R.0 3500R. 225 .R.0

200 225

220 245

| 125 | 150 | 200 | 250* | 300* | 125 | 150 | 200 | 250* | 300*

≈ 2,45

3500R. 250 .R.0

250

270

| 125 | 150 | 200 | 250* | 300*

≈ 2,73

®

Weight [kg/m]

≈ 1,78 ≈ 1,99 ≈ 2,17 ≈ 2,28 ≈ 2,59

*Radius available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: 3500R.100.150.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

®

Even more cost effective: E2/000 rol e-chain with guidelite guide trough as a construction kit solution Realise cost effective long travels up to 150 m Modular system for long travel applications with low number of cycles Fast assembly Very light weight Cost effective Corrossion-resistant More information www.igus.eu/guidelite

828 More information

0. www.igus.eu/3500R

07)-D-EU-IT-LANGSPEZ-768-896a2

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2:16 Uhr

Seite 829

®

E2/000 rol e-chain Series 3500R Dimensions

3500R

E2/000 rol e-chain principle ®

0

IIVSIF1.107.11113%W ,

0

ign0 l in

45

≤42 mm

64

The upper run rolls on the lower run. "Rolling instead of gliding".

Inner height Pitch Links/m Chain length

45 mm 67 mm/link 15 (1005 mm) S/ + K 2 2

Bi Ba

Rolling applications | Long travels up to max. 150 m | Fill weight 8,0 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

HRI

2•ACL Guide trough with glide bar

Guide trough without glide bar Total length of guide trough

Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R H2 D2+25

125 186 475

150 186 570

200 1) 186 780

250* 186 1010

300* 186 1150

K2

804

1005

1340

1675

1943

233

303

463

643

733

CL

*Radius available upon request, please consult igus for delivery time. 1) Radius for series 3500R.150.200.0 available upon request, please consult igus for delivery time. ®

®

Accessories | More information www.igus.eu/3500R

X 06al Mk

id

Optimised, cable-friendly Pivoting KMA mounting interior separation bracket with attachment

Mounting brackets, polymer with various

Steel mounting brackets, Aluminium SuperTrough, pivoting, robust and basic version

programme

strain relief possibillities

electrically conductive

from any side

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

829

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Seite 830

autoglide Self-guiding e-chainsystems

®

®

There are 4 options for the igus autoglide system:

Version 01 - for igus E4.1 e-chains Special crossbars in the inner radius of the igus e-chain ®

®

®

®

fitted with molded-on autoglide grooves

Version 03 - for igus easy chain e-chains Combination of the easily fillable easy chain and injectionmolded autoglide grooves in the inner radius ®

®

®

®

Version 02 - for igus E2/000 e-chains Special crossbars with molded-on autoglide grooves. Openable along the inner radius. ®

®

Version 04 - for series E2/000 e-chains Special plastic autoglide grooves side-mounted on the e-chain hold the e-chain "in the track" ®

®

®

Save on long travels, self-guiding e-chains - autoglide ®

Long travels are always demanding for an e-chainsystem . For much of the travel, the e-chain must run on the lower run or on the glide bars. In addition the e-chainsystem needs guides, in order to prevent a sideward movement. In most cases this is ensured through a guide trough. However, there are also applications where a guide trough is not desirable for space reasons, whether this is due to optical considerations or spatial conditions. In order to cater for this possibility, igus developed the autoglide system in 1995. autoglide is a self-aligning e-chain , which can dispense with guide troughs for up to 80 m travel. ● Travels up to 80 m and travel speeds up to 2,5 m/s ● Cost effective solution, guide troughs not required ● Very quick installation times for long travel applications ● Small installation width, quiet operation ®

®

®

®

®

Typical industries and applications ● Industrial vehicles ● Long travels with easier filling ● Simple outdoor applications

830

.

More information

www.igus.eu/autoglide

07)-D-EU-IT-LANGSPEZ-768-896a2

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2:16 Uhr

Seite 831

boo

autoglide Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

000

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Travels max. [m]

Page

Version 01 autoglide self-guiding e-chains for system E4.1 ®

crossbars in the inner radius of the e-chain fitted with molded-on autoglide grooves

®

E4.32AG E4.42AG E4.56AG

32 42 56

112 - 262 112 - 262 150 - 250

136 - 286 139 - 289 184 - 284

54 64 84

100 - 300 125 - 350 150 - 500

60 70 80

834 836 838

Version 02 autoglide self-guiding e-chains for system E2/000 ®

crossbars in the inner radius of the e-chain fitted with molded-on autoglide grooves

®

2400AG 2600AG 3400AG

25 35 45

57 - 77 50 - 75 75 - 100

73 - 93 66 - 91 95 - 120

35 50 64

075 - 250 075 - 250 100 - 300

40 60 70

842 844 846

Version 03 autoglide easy filling - simply press cables in easy chain -design in the outer radius, fitted with molded-on autoglide grooves in the inner radius ®

EA16 EA25

32 25

48 50

60 60

39 25,2

065 - 100 075 - 100

20 20

850 851

Version 04 autoglide special glide elements provide a secure guidance on E2/000: e-chains , half and full e-tubes ®

2400/2500.AG 2600/2700.AG

25 35

57 - 125 50 - 250

73 - 141 66 - 194

Request Info

35 50

055 - 250 075 - 250

20 30

854 856

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

831

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Seite 832

autoglide version 01 Introduction Advantages Practical: traversable floor guides

Safe on track: assembled glide wing holds the e-chain ®

Smooth running: offset operation of upper and lower run

Secure guidance: Universal: comb style auto- KMA with attachglide crossbars ment from any side

®

Self-guiding e-chains for system E4.1 - autoglide version 01 For the larger e-chains of the E4.1 system - crossbars in the inner radius of the e-chain are provided with injection-moulded glide shoes. Glide wings and floor guides - simple guide elements for quick installation on the subsurface are available for the autoglide system version 1. The traversable excentric floor guides are fastened every 2 m on the floor. The glide wing fastened on the moving end feeds the e-chain and holds this securely in the track. The autoglide crossbars safely guide the e-chain and replace the guide trough. ● Save purchase and installation costs with this system ● Traversable over floor guide for travel distances over 10 m. Note: only two glide wings AG.XXX.OF are required for the safe feeding of the e-chain . The mounting of the glide wing is done on the outer link of the upper run, which is laid down first on the lower run. ®

®

®

®

®

Typical industries and applications ● Industrial vehicles ● Long travels with easier filling ● Simple outdoor applications

Find a video online www.igus.eu/autoglide

832

.

More information

www.igus.eu/autoglide

07)-D-EU-IT-LANGSPEZ-768-896a2

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2:16 Uhr

Seite 833

autoglide version 01 Technical data Order examples

boo51

Technical data ≤ 2,5 [m/s]

Speed gliding

≤ 2,5 [m/s2]

Acceleration gliding Material - permitted temperature °C, igumid G

-40°C – +120°C

Flammability class, igumid G

VDE 0304 IIC UL94 HB

Order example | Order key Order example for complete e-chain series E4.32AG (15 m), colour black, with mounting brackets and interior separation: ®

e-chain (15 m) ®

Please indicate e-chain length or number of links: 15 m or 287 links ®

E4.32.15.150.0.AG.NC

e-chain + glide wing Module, containing 3 e-chain links and 2 glide wings

E4.32.15.150.0.AG.OF.NC

+ Floor guides

AG.380.BF

®

®

8 pieces (2 pieces every 2 m from the half of travel)

Order text: 15 m E4.32.15.150.0.AG.NC + E4.32.15.150.0.AG.OF.NC + AG.380.BF + mounting bracket + interior separation (optional) Note: we require one glide wing per e-chain to the left and right at the position where the upper run first meets the lower run. ®

1101111:11 ~ X JX autoglide with assembled glide wing. Module,

autoglide self-guiding e-chains Part No.

Glide wing Part No. AG.280.OF and floor

containing 3 e-chain links and 2 glide wings Part No. E4.32.15.150.0.AG.OF.NC

E4.32.15.150.0.AG.NC

guide Part No. AG.380.BF as single parts

®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Order key

E4.32.15.150.0.AG.OF.NC Assembly as NC version With assembled glide wing autoglide Standard colour black Bend radius R Width index Series / Type

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

833

07)-D-EU-IT-LANGSPEZ-768-896a2

E4.32AG

20.06.2015

2:16 Uhr

Seite 834

autoglide version 01 E4.32AG Product range Crossbars in the inner radius with molded-on autoglide grooves

CI 32

E4.32AG

Series E4.32AG | Removable crossbars along the inner and outer radius

Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

E4.32. 112 .R.0.AG.NC E4.32. 12 .R.0.AG.NC

112 125

136 148

| 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300 | 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300

2,106

AG.280.OF AG.380.BF

2,176

AG.280.OF AG.380.BF

E4.32. 15 .R.0.AG.NC E4.32. 17 .R.0.AG.NC

150 168

173 191

| 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300 | 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300

2,343

AG.280.OF AG.380.BF

2,444

AG.280.OF AG.380.BF

E4.32. 20 .R.0.AG.NC E4.32. 262 .R.0.AG.NC

200 262

223 286

| 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300 | 100 | 125 | 150 | 175 | 200 | 220 | 250 | 300

2,657

AG.280.OF AG.380.BF

3,050

AG.280.OF AG.380.BF

®

Weight [kg/m]

Glide wing single part

More widths upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: E4.32.15.150.0.AG.NC For autoglide e-chains with assembled glide wings please add index .OF e.g. E4.32.15.150.0.AG.OF.NC ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

834 More information

www.igus.eu/E4.32AG

Floor guide single part

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 835

autoglide version 01 E4.32AG Dimensions Ba + 2,85 Ba Bi

Offset operation of upper and lower run, leads to a consistent glide surface

21

2 x 54

autoglide principle

E4.32AG

32 54

≤28 mm

Inner height 32 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 60 m | Fill weight* 5,0 - 7,0 kg/m *depends on radius

S

D2 K3

Moving end

AG.280.OF

H2

Fixed end

AG.380.BF

2000 mm

2000 mm

R

2000 mm

Note: please consult igus when developing a solution using this product. In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

100

125

150

175

200

220

250

300

H2 D2 K3

166 370 840

166 470 1064

166 500 1232

166 655 1568

166 770 1848

166 900 2072

166 930 2240

166 1100 2688

Accessories | More information www.igus.eu/E4.32AG

Optimised, cable-friendly interior separation

Pivoting KMA mounting bracket with attachment

programme

from any side

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

835

07)-D-EU-IT-LANGSPEZ-768-896a2

E4.42AG

20.06.2015

2:16 Uhr

Seite 836

autoglide version 01 E4.42AG Product range Crossbars in the inner radius with molded-on autoglide grooves

CI 42

E4.42AG

Series E4.42AG | Removable crossbars along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

E4.42. 112 .R.0.AG.NC E4.42. 12 .R.0.AG.NC

112 125

139 151

| 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350

2,372

AG.380.OF AG.380.BF

2,430

AG.380.OF AG.380.BF

E4.42. 15 .R.0.AG.NC E4.42. 17 .R.0.AG.NC

150 168

176 194

| 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350

2,569

AG.380.OF AG.380.BF

2,654

AG.380.OF AG.380.BF

E4.42. 20 .R.0.AG.NC E4.42. 262 .R.0.AG.NC

200 262

226 289

| 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350

2,831

AG.380.OF AG.380.BF

3,159

AG.380.OF AG.380.BF

®

Weight [kg/m]

Glide wing single part

More widths upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: E4.42.15.150.0.AG.NC For autoglide e-chains with assembled glide wings please add index .OF e.g. E4.42.15.150.0.AG.OF.NC ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

836 More information

www.igus.eu/E4.42AG

Floor guide single part

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 837

autoglide version 01 E4.42AG Dimensions Ba + 2,85 Ba Bi

Offset operation of upper and lower run, leads to a consistent glide surface

20,3

11.„1 I.I

42 64

≤38 mm

2 x 64

autoglide principle

E4.42AG

Inner height 42 mm Pitch 67 mm/link Links/m 15 (1005 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 70 m | Fill weight* 4,0 - 9,6 kg/m *depends on radius

S

D2 K3

Moving end

AG.380.OF

H2

Fixed end

AG.380.BF

2000 mm

2000 mm

R

2000 mm

Note: please consult igus when developing a solution using this product. In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

125

150

160

175

200

250

300

350

H2 D2 K3

186 475 1139

186 570 1340

186 623 1474

186 670 1608

186 780 1876

186 1030 2412

186 1150 2747

186 1500 3551

Accessories | More information www.igus.eu/E4.42AG

IX 0 Optimised, cable-friendly interior separation

Pivoting KMA mounting bracket with attachment

programme

from any side Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

837

07)-D-EU-IT-LANGSPEZ-768-896a2

E4.56AG

20.06.2015

2:16 Uhr

Seite 838

autoglide version 01 E4.56AG Product range Crossbars in the inner radius with molded-on autoglide grooves

ID 56

E4.56AG

Series E4.56AG | Removable crossbars along the inner and outer radius Part No. e-chain ®

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

Weight [kg/m]

Glide wing single part

Floor guide single part

E4.56. 15 .R.0.AG.NC 150 184 | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500 E4.56. 21 .R.0.AG.NC 212 247 | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500

4,109

AG.400.OF AG.380.BF

4,567

AG.400.OF AG.380.BF

E4.56. 25 .R.0.AG.NC 250 284 | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500

4,896

AG.400.OF AG.380.BF

More widths upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: E4.56.15.150.0.AG.NC For autoglide e-chains with assembled glide wings please add index .OF e.g. E4.56.15.150.0.AG.OF.NC ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

838 More information

www.igus.eu/E4.56AG

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 839

autoglide version 01 E4.56AG Dimensions Ba + 3 Ba Bi

autoglide principle Offset operation of upper and lower run, leads to a consistent glide surface

E4.56AG

26

2 x 84

11.„14

1-1E 56 84

≤50 mm

Inner height 56 mm Pitch 91 mm/link Links/m 11 (1001 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 80 m | Fill weight* 6,4 - 12 kg/m *depends on radius

S

D2 K3

Moving end

AG.400.OF

H2

Fixed end

AG.380.BF

R

r-L-1112000 mm

2000 mm

2000 mm

Note: please consult igus when developing a solution using this product. In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

150

175

200

240

250

300

350

400

450

500

H2 D2 K3

266 450 1092

266 580 1456

266 710 1729

266 900 2184

266 980 2366

266 1180 2821

266 1440 3276

266 1530 3640

266 1700 4095

266 1850 4550

Accessories | More information www.igus.eu/E4.56AG

Optimised, cable-friendly interior separation programme

Pivoting KMA mounting bracket with attachment from any side Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

839

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 840

autoglide version 02 Introduction Advantages Smooth running: offset operation of upper and lower run

Safe on track: clip-on glide wing holds the e-chain

®

Practial: traversable floor guides

Secure guidance: comb style auto glide crossbars

Universal: Mounting bracket with strain relief

®

Self-guiding e-chains for system E2/000 - autoglide version 02 Guide troughs for long travel applications can be dispensed with when using the autoglide system. Selfguiding e-chains glide safely on top of each other for up to 70 metres. The system has now been extended to the igus E2/000 and further improved. The autoglide crossbars ensure even longer life. A plug-in glide wing ensures safe e-chain threading over the first few metres of travel. The traversable eccentric floor guides are fastened to the subsurface every 2 metres. ● Travels up to 70 m without guide trough at speeds up to 2.0 m/s ● Very compact, no interfering trough in the travel or work area ● Fast installation times for long travel applications ● Snap-open in the inner radius ● Also for "half tube" fully enclosed in the outer radius ● Clip-on glide wings, secure movement in of the e-chain ● Drive-over floor guide ®

®

®

®

Typical industries and applications ● Greenhouses ● Storage and retrieval systems ● Conveyor systems ● Indoor cranes ● Handling ● And many other "long travels"

Find a video online www.igus.eu/safetrough

840

.

More information

www.igus.eu/autoglide

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 841

boo51

autoglide version 02 Technical data Order examples Technical data

≤ 2,0 [m/s]

Speed gliding

≤ 1,0 [m/s2]

Acceleration gliding

U A

Material - permitted temperature °C, igumid G

-40°C – +120°C

Flammability class, igumid G

VDE 0304 IIC UL94 HB

Order example | Order key

M

Order example for complete e-chain series 2400AG (15 m), colour black, with mounting brackets and interior separation: ®

e-chain (15 m)

Please indicate e-chain length or number of links: 15 m or 347 links

2400.05AG.100.0

+ Glide wing

2 glide wings are required per e-chain

AG.2400.OF

+ Floor guides

8 pieces (2 units every 2 m from the half of the travel)

AG.380.BF

®

®

®

Order text: 15 m 2400.05AG.100.0 + AG.2400.OF + AG.380.BF + mounting bracket + interior separation (optional) Note: we require one glide wing per e-chain to the left and right at the position where the upper run first meets the lower run. ®

v

Order key

2400.05AG.100.0

Standard colour black Bend radius R autoglide Width index Series / Type

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

841

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 842

autoglide version 02 2400AG Product range

2400AG

Crossbars with molded-on autoglide grooves

0 25

2400AG

2400AG | Crossbars snap-open along the inner radius from both sides Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

2400. 05 AG.R.0 2400. 07 AG.R.0

57 77

73 93

®

Weight [kg/m]

| 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

AG.2400.OF AG.380.BF

1,10

AG.2400.OF AG.380.BF

®

Supplement Part No. with required radius (R). Example: 2400.05AG.100.0

1-800-453-1692 www.aboveboardelectronics.com

.

842 More information

www.igus.eu/2400AG

Floor guide single part

1,00

More widths upon request, please consult igus for delivery time.

Request Info

Glide wing single part

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 843

autoglide version 02 2400AG Dimensions Ba + 2,5 Ba Bi

Offset operation of upper and lower run, leads to a consistent glide surface

7

25 35

≤23 mm

2 x 35 + 6

autoglide principle

2400AG

Inner height 25 mm Pitch 46 mm/link Links/m 22 (1012 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 40 m | Fill weight 2,0 kg/m S

D2 K3

Moving end

AG.2400.OF

H2

Fixed end

AG.380.BF

411111. _

R

VI _ LEL_

2000 mm

2000 mm

2000 mm

Note: please consult igus when developing a solution using this product. In case of travels between 4 and 10 m we recommend an unsupported e-chain . ®

®

R

075

100

125

150

175

200

225

250

H2 D2 K3

150 162 598

100 380 920

100 440 1058

100 590 1426

100 755 1794

100 950 2208

100 1040 2438

100 1130 2668

Accessories | More information www.igus.eu/2400AG

Optimised, cable-friendly Pivoting mounting interior separation brackets for gliding programme applications

KMA mounting bracket with attachment from any side Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

843

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 844

autoglide version 02 2600AG Product range

2600AG

35

Crossbars with molded-on autoglide grooves

IF

0

2600AG

0'10

'Allb

,77(

,e• A i If

2600AG | Crossbars snap-open along the inner radius from both sides Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

2600. 05 AG.R.0* 2600. 07 AG.R.0*

50 75

66 91

®

Weight [kg/m]

| 075 | 100 | 125 | 150 | 175 | 200 | 250 | 075 | 100 | 125 | 150 | 175 | 200 | 250

AG.2600.OF AG.380.BF

1,40

AG.2600.OF AG.380.BF

®

Supplement Part No. with required radius (R). Example: 2600.05AG.100.0

1-800-453-1692 www.aboveboardelectronics.com

844 More information

www.igus.eu/2600AG

Floor guide single part

1,27

*Width and more widths upon request, please consult igus for delivery time.

Request Info

Glide wing single part

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 845

autoglide version 02 2600AG Dimensions Ba + 2,85 Ba Bi

Offset operation of upper and lower run, leads to a consistent glide surface

7

35 50

≤32 mm

2 x 50 + 6

autoglide principle

2600AG

Inner height 35 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 60 m | Fill weight 2,5 kg/m S

D2 K3

Moving end

AG.2600.OF

H2

Fixed end

AG.380.BF

2000 mm

2000 mm

R

2000 mm

Note: please consult igus when developing a solution using this product. In case of travels between 5 and 10 m we recommend an unsupported e-chain . ®

®

R

075

100

125

150

175

200

250

H2 D2+25 K3

150 150 616

166 350 840

166 475 1120

166 500 1232

166 655 1568

166 770 1848

166 950 2296

Accessories | More information www.igus.eu/2600AG

Optimised, cable-friendly Pivoting mounting interior separation brackets for gliding

KMA mounting bracket with attachment

programme

from any side

applications

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

845

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 846

autoglide version 02 3400AG Product range

3400AG

45

Crossbars with molded-on autoglide grooves

3400AG

3400AG | Crossbars snap-open along the inner radius from both sides Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

3400. 075 AG.R.0* 3400. 100 AG.R.0*

75 100

95 | 100 | 125 | 150 | 200 | 250 | 300 120 | 100 | 125 | 150 | 200 | 250 | 300

®

Weight [kg/m]

*Width and more widths upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: 3400.100AG.100.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

846 More information

www.igus.eu/3400AG

Glide wing single part

Floor guide single part

1,89

AG.3400.OF AG.380.BF

2,04

AG.3400.OF AG.380.BF

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 847

autoglide version 02 3400AG Dimensions Ba + 2,85 Ba Bi

autoglide principle Offset operation of upper and lower run, leads to a consistent glide surface

3400AG

8,5

45 64

≤42 mm

2 x 64 + 6

11.„.111 I

Inner height 45 mm Pitch 67 mm/link Links/m 15 (1005 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 70 m | Fill weight* 5,0 - 8,0 kg/m *depends on radius

S

D2 K3

Moving end

AG.3400.OF

H2

Fixed end

AG.380.BF

2000 mm

2000 mm

R

2000 mm

Note: please consult igus when developing a solution using this product. In case of travels between 6 and 10 m we recommend an unsupported e-chain . ®

®

R

100

125

150

200

250

300

H2 D2 K3

200 233 871

186 475 1139

186 570 1407

186 780 1876

186 1010 2412

186 1150 2747

Accessories | More information www.igus.eu/3400AG

Optimised, cable-friendly Pivoting mounting interior separation brackets for gliding

KMA mounting bracket with attachment

programme

from any side

applications

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

847

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 848

autoglide version 03 Introduction Advantages Smooth running: Fast assembly: Cost effective: offset operation of "easy" design low price due to the upper and lower run simply press cables in one-piece design

Guided safely: Universal: comb style mounting bracket autoglide crossbars with strain relief

1-1114IVI1 c ),,4r __D_LI ®

easy chain design on outer radius, injection-moulded autoglide combs on the inner radius - autoglide version 03 Version 03 is the quickly filled and cost effective easy chain e-chain with injection-moulded autoglide combs on the inner radius. One-piece e-chain with injection-moulded autoglide combs on the inner radius. The combs, similar to tiewrap plates, are moulded directly on the e-chain link and are available in two sizes. The reduced installation time is one of the main features of the e-chains . Their elastic and rugged material igumid NB offers yet more benefits: optimum elasticity, UL94-V2 classification and excellent suitability for cleanrooms. Their one-piece design makes easy chain attractive especially with regard to price. ● Doubly cost effective - elimination of guide troughs and cost effective, one-piece e-chain ● Very quick assembly time - "easy" design even on long travels ● "easy" design: easy to fill - cables and hoses can be inserted without opening ● Single part design ● Small installation width, quiet operation ● UL94-V2 classifications ®

®

®

®

®

®

®

Typical industries and applications ● Industrial vehicles ● Long travels with easier filling ● Simple outdoor applications

848

More information

www.igus.eu/autoglide

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 849

autoglide version 03 Technical data Order examples

boo51

Technical data ≤ 1,0 [m/s]

Speed gliding

≤ 1,0 [m/s2]

Acceleration gliding

U A

Material - permitted temperature °C, igumid NB

-40°C – +80°C

Flammability class, igumid NB

VDE 0304 IIC UL94-V2

Order key

v

Order key

EA25.050.100.0 Standard colour black Bend radius R Width index Series / Type

Simply push in the cables in the e-chain with the thumb - and it’s ready! For removal just pull out the cables from the e-chain ®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

849

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 850

autoglide version 03 Series EA16 Product range

EA16

32

"easy" design on outer radius, autoglide crossbars on inner radius

EA16

Series EA16 | "easy" design - split crossbar along the outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

EA16. 4 .R.0.

48

60

®

Weight [kg/m]

≈ 0,66

| 065 | 075 | 100

More widths upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: EA16.4.100.0 (Part No. mounting bracket full set with tiewrap plates: 117.4.12PZ, without tiewrap plates: 117.4.12P)

Ba + 2 Ba Bi

autoglide principle

ime Aq 1 1=,"" . 32

≤28,5 mm

2 x 39 + 4

11111111M

Dimensions

39

Offset operation of upper and lower run, leads to a consistent glide surface

Inner height 32 mm Pitch 30,5 mm/link Links/m 33 (1006,5 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 20 m | Fill weight 0,4 [kg/m] S

K3

Moving end

H2

Fixed end

D2

R

Note: please consult igus when developing a solution using this product. ®

R H2

065 100

075 100

100 100

D1 K3

325 702

355 763

570 1251

Request Info

1-800-453-1692 www.aboveboardelectronics.com

850 More information

www.igus.eu/EA16

www.igus.eu/EA25

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:16 Uhr

Seite 851

autoglide version 03 Series EA25 Product range

EA25

25

"easy" design on outer radius, autoglide crossbars on inner radius

EA25

Series EA25 | "easy" design - split crossbar along the outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

EA25. 050 .R.0.

50

60

®

Weight [kg/m]

≈ 0,49

| 075 | 100

More widths upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: EA25.050.100.0 (+ mounting bracket EA25.050.12PZ)

Ba + 2 Ba Bi

autoglide principle Offset operation of upper and lower run, leads to a consistent glide surface

Dimensions

2 x 30 + 2

TIMi nl 25,2

≤22,5 mm

30

1.

IM IIIIIIm

Inner height 32 mm Pitch 25 mm/link Links/m 40 (1000 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 20 m | Fill weight 0,4 [kg/m] S

K3

Moving end

H2

Fixed end

D2

R

'z-c7F,1 ,--i.q.) Note: please consult igus when developing a solution using this product. ®

R H2

075 100

100 100

D1 K3

330 750

330 1125

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

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autoglide version 04 Introduction Advantages Easy to install: snap-open along outer radius

Practial: traversable floor guides

Safe on track: assembled glide wing holds the e-chain ®

Universal: mounting bracket with strain relief

Special glide shoes provide a safe guiding for the E2/000 autoglide version 04 In this version, special plastic glide shoes are side-mounted on the e-chain link every 1,000 to 2,000 mm. The function of these gliding shoes resembles the leeboards used on sail boats. Some of these glide shoe pivot upwards and enable the continuation of the travel. Similarly the glide shoes in autoglide go up and down, each according to its position as lower run or upper run of the e-chain . They provide the precise lateral guidance and a smooth glide of the e-chain . The glide shoes are assembled every 24th e-chain link from the moving end. Up to 10 m length without floor guides possible in the series 2400/2450/2480/2500. ®

®

®

Typical industries and applications ● Industrial vehicles ● Long travels with easier filling ● Simple outdoor applications

Find a video online www.igus.eu/AG_Movie

852

.

More information

www.igus.eu/autoglide

®

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boo51

autoglide version 04 Technical data Order examples Technical data

≤ 0,5 [m/s]

Speed gliding

≤ 1,0 [m/s2]

Acceleration gliding

U A

Material - permitted temperature °C, igumid G

-40°C – +120°C

Flammability class, igumid G

VDE 0304 IIC UL94 HB

Order example | Order key

M

Order example for complete e-chain series 2500AG (10 m), colour black, with mounting brackets and interior separation: ®

Please indicate e-chain length or number of links: 10 m or 249 links ®

e-chain (10 m) ®

(Number of links in the assembly must still be deducted)

2500.05.150.0

e-chain + glide wing Assembly consists of 4 e-chain links and 2 glide wings

2500.05.150.0.AG

+ Floor guides

AG.380.BF

®

®

8 pieces (2 units every 2 m from the half of the travel)

Order text: 209 links 2500.05.150.0 + 10 units 2500.05.150.0.AG + mounting bracket + interior separation (optional) Note: the lateral glide wings are assembled on every 24th e-chain link ®

v

Order key

2500.05.150.0.AG

autoglide Standard colour black Bend radius R Width index Series / Type

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

853

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on

Version 04 2400·2450·2480·2500 Product range Special glide shoes provide reliable guiding

25

25

picture shows 2400

®

e-chains e-chains Half e-tubes Full e-tubes ®

| Series 2400 snap-open along inner radius | Series 2500 snap-open along outer radius | Standard | Series 2450 snap-open along inner radius, enclosed along outer radius | Series 2480 snap-open along inner radius, fully enclosed

Part No. e-chain /e-tube

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

2400/2500/2450/2480. 05 .R.0.AG 2400/2500/2450/2480. 07 .R.0.AG

57 77

73 93

| 055*| 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055*| 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

AG.380.BF

2400/2500/2450/2480. 09 .R.0.AG 2400/2500/2450/2480. 10 .R.0.AG

89 103

105 119

| 055*| 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250 | 055*| 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

AG.380.BF

2400/2500/2450/2480. 12 .R.0.AG

125

141

| 055*| 075 | 100 | 125 | 150 | 175 | 200 | 225 | 250

AG.380.BF

®

*Radius for series 2450/2480 available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: 2500.05.150.0.AG Request Info

1-800-453-1692 www.aboveboardelectronics.com

854 More information

www.igus.eu/autoglide

Floor guide single part

AG.380.BF

AG.380.BF

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2400 2450 2480 2500

AG version 04 2400·2450·2480·2500 Dimensions Ba Bi

2 x 35

15,5

25 35

≤23 mm

Inner height 25 mm Pitch 46 mm/link Links/m 22 (1012 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 20 m | Fill weight 1,6 kg/m S

D2 K3

Moving end

H2

Fixed end

AG.380.BF .44 4** e--"}

R

elgOab 2000 mm

2000 mm

2000 mm

The lateral glide wings are assembled on every 24th e-chain link Note: please consult igus when developing a solution using this product. In case of travels <3 m we recommend an unsupported e-chain . ®

®

®

R H2

055* 110

075 150

100 100

125 100

150 100

D2+25

142

162

380

440

590

K3

506

598

920

1058

1426

175 100

200 100

225 100

250 100

755

950

1040

1130

1794

2208

2438

2668

*Radius for series 2450/2480 available upon request, please consult igus for delivery time. ®

Accessories | More information www.igus.eu/autoglide

IX MOO Optimised, cable-friendly

Pivoting mounting

KMA mounting

interior separation programme

brackets for gliding applications

bracket with attachment from any side Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

855

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Version 04 2600·2650·2680·2700 Product range Special glide shoes provide reliable guiding

ori 35

35

picture shows 2600

®

e-chains e-chains Half e-tubes Full e-tubes ®

| Series 2600 snap-open along inner radius | Series 2700 snap-open along outer radius | Standard | Series 2650 snap-open along inner radius, enclosed along outer radius | Series 2680 snap-open along inner radius, fully enclosed

Part No. e-chain /e-tube

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

2600/2650/2680/2700. 05 .R.0.AG 2600/2650/2680/2700. 06 .R.0.AG

50 65

66 81

| 075* | 100 | 125 | 150 | 175 | 200 | 250 | 075* | 100 | 125 | 150 | 175 | 200 | 250

AG.380.BF

2600/2650/2680/2700. 07 .R.0.AG 2600/2650/2680/2700. 09 .R.0.AG

75 90

91 106

| 075* | 100 | 125 | 150 | 175 | 200 | 250 | 075* | 100 | 125 | 150 | 175 | 200 | 250

AG.380.BF

2600/2650/2680/2700. 10 .R.0.AG 2600/2650/2680/2700. 12 .R.0.AG 2600/2650/2680/2700. 15 .R.0.AG

100 125 150

116 141 166

| 075* | 100 | 125 | 150 | 175 | 200 | 250 | 075* | 100 | 125 | 150 | 175 | 200 | 250 | 075* | 100 | 125 | 150 | 175 | 200 | 250

AG.380.BF

2600/2650/2680/2700. 17 .R.0.AG

175

194

| 075* | 100 | 125 | 150 | 175 | 200 | 250

AG.380.BF

®

*Radius for series 2650/2680 available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: 2600.05.100.0.AG

Request Info

1-800-453-1692 www.aboveboardelectronics.com

856 More information

www.igus.eu/autoglide

Floor guide single part

AG.380.BF

AG.380.BF

AG.380.BF AG.380.BF

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2600 2650 2680 2700

AG version 04 2600·2650·2680·2700 Dimensions Ba Bi

2 x 50

15,5

35 50

≤32 mm

Inner height 35 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain lengthS + K3

Gliding applications | Long travels up to max. 30 m | Fill weight 2,0 kg/m S

D2 K3

Moving end

H2

Fixed end

AG.380.BF

2000 mm

2000 mm

R

2000 mm

The lateral glide wings are assembled on every 24th e-chain link Note: please consult igus when developing a solution using this product. In case of travels <3 m we recommend an unsupported e-chain . ®

®

®

R H2

075* 150

100 166

125 166

150 166

175 166

200 166

250 166

D2

150

350

475

500

655

770

950

K3

616

840

1120

1232

1568

1848

2296

*Radius for series 2650/2680 available upon request, please consult igus for delivery time. ®

Accessories | More information www.igus.eu/autoglide

IN MOO

Optimised, cable-friendly

Pivoting mounting

KMA mounting

interior separation programme

brackets for gliding applications

bracket with attachment from any side Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

857

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Seite 859

Special solutions for long travel applications

guidelok horizontal horizontal | basic flizz® | guidelok micro flizz® ||PPDS PPDS||modular modular projects projects | ®

®

859

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guidelok horizontal Introduction Advantages Openable and chip resistant: E4 e-tubes are enclosed and easy to fill

Upper run support: upper run guide with pivoting roller brackets

Chip-proof: minimise wear by unsupported operation

Secure guiding: trough channel for guiding the lower run

Upper run guide for long travels, self-supporting in chip areas - guidelok horizontal Especially for long travel applications on machine tools, when the e-chain has to be gliding, metallic chips are a problem. guidelok horizontal is a cost effective solution. ● Travels, unsupported up to 50 m possible ● Chips cannot get stuck between upper and lower run ● Modular system with few parts also possible without sideways trough ● Enormous increase of self-supporting length of e-chains ● Lower push/pull forces (smaller e-chains , self-supporting and rollers = energy efficient) ● Lower cost than most steel chains or ambitions gliding systems ● Open guide trough design, chips can fall through ®

®

®

Typical industries and applications ● Machine tools ● Applications in chip areas ● Wherever a gliding application is not recommended

Find a video online www.igus.eu/glhr-movie

860

More information

www.igus.eu/guidelok-HR

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Seite 861

r

1 [

guidelok horizontal Product range Dimensions Design-principle - horizontal guidelok guides the e-chain on special spring loaded roller supports, that are pushed back by the e-chains radius, clearing its path ®

®

The e-chain is guided in the trough channel, pushing back the spring loaded roller support with its radius... ®

...which snaps back out again after the e-chain radius has passed... ®

...the upper run then lays on the roller support.

LLLL = S FFFF

J,I

Principle sketch - guidelok horizontal - LLLL = Total length FFFF = Field length e-chain series

®

Bi [mm]

e-tube series

E4.56 E4.80

50 - 600 50 - 600

R4.56 R4.80

E4.112 E4.56 E4.80

50 - 600 50 - 600 50 - 600

E4.112

50 - 600

Bi [mm]

75 - 462 150 - 462

R Available bend radii [mm]

Part No. guidelok elements

| 150 | 175 | 200 | 250 | 300 | | 150*| 175 | 200 | 250 | 300 |

907.645.Bi.R.LLLL/FFFF 907.645.Bi.R.LLLL/FFFF

R4.112 200 - 500 R4.56 75 - 462 R4.80 150 - 462

| 200*| 250 | 300 | | 350 | 400 | 450 | 500 | | 350 | 400 | 450 | 500 |

907.645.Bi.R.LLLL/FFFF 907.837.Bi.R.LLLL/FFFF 907.837.Bi.R.LLLL/FFFF

R4.112 200 - 500

| 350 | 400 | 450 | 500 |

907.837.Bi.R.LLLL/FFFF

LLLL = Total length FFFF = Field length **Radius not available for e-tubes. More series and radii upon request, please consult igus for delivery time. ®

Supplement Part No. with required value for total length and field length, example: 907.645.200.300.20000/2000.0 Request Info

1-800-453-1692

]

])

Bi +224

73

50

0

A

50

www.aboveboardelectronics.com

Lateral supports with pivoting rollers for the upper run support of the e-chain ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

861

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®

basic flizz Introduction Advantages

Wall mounting

Protected: weather-resistant, enclosure

Floor mounting

Reliable guide: guide rail integrated into the profile

Modular design: easy assembly, compact construction

Fast assembly: snap-open along the outer radius

Cost effective, enclosed solution for long travel applications, e.g. wastewater treatment plants - basic flizz ®

● Low-maintenance system for travels up to 100 m ● Other sizes and versions available, up to 200 travel with E2 rol e-chains and more ● Protection against weather and dirt exposure - cost effective and fully enclosed complete solution ● Standardised and modular design ● Easy wall or floor mounting ● Cable lengths up to 50 % shorter than fastooning, low-profile installation ● Cables are always guided with a defined bend radius and tensile forces will be supported by the e-chain ● Cables cannot tangled or damaged ● No slip-ring contact (as is the case on cable reels) ● Cables or hoses can be easily retrofitted on demand ● Reduce power costs - directly driven by scraper. No additional drives needed (as is the case on cable reels) ● Optionally available moving end arm (e.g. as mechanical connection for scraper trolley) ®

®

Typical industries and applications ● Sludge scrapers ● Longitudinal scrapers ● Sand catchers ● Grease trap ● Waste-water treatment ● Plating facilities ● Cranes ● Plant construction ● Locks

862

.

More information

www.igus.eu/basicflizz

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®

basic flizz Product range Dimensions Part No. basic flizz

Specification

IE92.31.75.260.3000.01.E IE92.31.75.260.3000.F.01.E IE92.30.75.260.3000.01.E

basic flizz - with glide bar basic flizz - fixed-end module basic flizz - without glide bar

®

Support gap [mm]

®

®

®

3000 3000 3000

Standard material stainless steel V2A: material 1.4301 (AISI 304).

basic flizz - enclosed total solution ®

Optional: galvanised steel or stainless steel V4A: material 1.4404 (AISI 316L) More lengths available upon request, please consult igus for delivery time. ®

Dimensions

≈ 70

135

Pg

igus basic flizz - ideal for wastewater treatment plants ®

295

®

13. Dp

Cost effective, maintenance-free system

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Simple assembly (wall-mounted or floor-mounted assembly), standardised, modular construction

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

863

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®

micro flizz Introduction Advantages Universal attachment: universal attachment options due to three T-grooves Unsupported: winglets hold the e-chain secure in the guidance channel ®

Secure: integrated strain relief in the guide carriage

iF product design award 2006 igus micro flizz ®

®

product design award

Maintenance-free: aluminium channel and lubrication-free plastic e-chain

2006 •

®

Master long travels with the smallest e-chain micro flizz ®

®

micro flizz - compact system for a secure guidance of power, data and air as a maintenance-free alternative for busbar. ● e-chain is guided in special slot, no gliding ● Accelerations up to 50 m/s2 and speeds up to 6 m/s ● Fast assembly due to pre-configured, modular system ● Less space required ● Smooth running due to ball bearings in the guide carriages ● Also with EX tested e-chain available (on request) ● 3 sizes available: cable diameters MF06: max. Ø 8,0 mm, MF08: max. Ø 9,5 mm, MF10: max. Ø 16 mm ®

®

®

Typical industries and applications ● Rack feeder ● Indoor cranes ● Industrial gates ● Working stations ● Sewage treatment plants ● Camera systems ● Sliding doors ● Operator panels ● Measure systems ● Studio equipment ● Conveyor technique

Find a video online www.igus.eu/MF-movie

864

More information

www.igus.eu/microflizz

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Seite 865

®

micro flizz Details

Separated upper and lower run: running trough the radius, integrated winglets fold in

In the extended position, the winglets fold out and safely hold the upper run in the elevated position

A polymer spring element cushions the motion inside the trough and lower noise

micro flizz accessory: connection for compressed air coupling ®

®

Special feature: micro flizz construction

= Friction

R

t t t ckz' R

1

Yesterday: moving lower run, sliding function. Long travels need strong e-chains ®

Today: micro flizz - small e-chains , self-guiding in guiding channel. ®

®

Friction is reduced by factor 3 over the conventional system

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

865

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Seite 866

®

micro flizz Technical data 0 Separated upper and lower run of the flizz

®

e-chain , thus less friction and ®

reduced push/pull forces Winglets hold the e-chain secure in the guidance channel Polymer springs for a soft unrolling of the e-chain in the flizz channel effect a substantial noise reduction Integrated strain relief in the guide carriage for the safe fixing of cables Universal attachment options due to three T-grooves 0 Attachment of the e-chain by roller cart on the moving end, gliding or locking possible Opposed e-chains can be used - a double filling or two independent travels are possible ®

®

®

®

®

ee# 6,66e

4 0 0 71, 0 0

5

1-1

O

rtramigtogatmtnnizi

wookroommtarmr-

Rea

atali Linbowg,

LS12_, 0.°10A

V.. Cs2/ ®

®

chainflex special cables for micro flizz

Many high-flex chainflex cables for micro flizz on stock. More information www.igus.eu/chainflex ®

®

CHAINFLEW CF99

866

More information

Separated upper and lower run - less friction

www.igus.eu/microflizz

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 867

®

micro flizz MF06 Dimensions Technical data micro flizz - series MF06 - Part No. MF.06.10.018 ®

®

micro flizz - series MF06 | Dimensions Part No. MF.06.10.018

Bi

Ba

hi

ha

[mm]

[mm]

[mm]

[mm]

R Bend radius [mm]

10

19

11

17

018

More dimensions Installation height complete system Installation width complete system

108,48 mm 29,5 mm

Recommended length channel pieces (die-cast aluminium material) Cable diameter

2,0 m / 3,0 m / 6,0 m ≤ ø 8 mm

MF06

e-chain viewable for illustration ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

867

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Seite 868

®

micro flizz MF08 Dimensions Technical data micro flizz - series MF08 - Part No. MF.08.18.035 ®

®

micro flizz - series MF08 | Dimensions Part No. MF.08.18.035

Bi

Ba

hi

ha

[mm]

[mm]

[mm]

[mm]

[mm]

R Bend radius

18

29

13

21

035

More dimensions Installation height complete system Installation width complete system

161 mm 40,5 mm

Recommended length channel pieces (die-cast aluminium material) Cable diameter

2,0 m / 3,0 m / 6,0 m ≤ ø 9,5 mm

MF08

e-chain viewable for illustration ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

868

More information

www.igus.eu/microflizz

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 869

®

micro flizz MF10 Dimensions Technical data I

I

1

micro flizz - series MF10 - Part No. MF.10.50.075 ®

®

micro flizz - series MF10 | Dimensions Part No. MF.10.50.075

Bi

Ba

hi

ha

[mm]

[mm]

[mm]

[mm]

R Bend radius [mm]

50

63

20

27,5

075

More dimensions Installation height complete system Installation width complete system

275 mm 107,6

Recommended length channel pieces (die-cast aluminium material) Cable diameter

2,0 m / 3,0 m / 6,0 m ≤ ø 16 mm

• --41M MF10

e-chain viewable for illustration ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

869

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Seite 870

®

micro flizz Order example End feed

T

Order example - end feed

MF

06.

10. 018.

L / F

MF.06.10.018.5000/2000 series MF06

MF

08.

18. 035.

L / F

MF.08.18.035.5000/2000 series MF08

MF

10.

50. 075.

L / F

MF.10.50.075.5000/2000 series MF10 F = field length [mm] L = total length [mm] R = bend radius [mm] Bi = inner e-chain width Type (series) micro flizz end feed ®

®

micro flizz as end feed option with a total length of 5000 mm, split into 2 channels each 2000 mm and 1 channel with a residual length of 1000 mm ®

Calculate the number of required channel pieces (n) thus: n= L F Then round off the result.

X

L

Bi=inner e-chain width [mm] R = bend radius [mm] n = number of channel pieces S = travel = L - 300 [mm] ®

nx

F

Moving end (-carriage)

F = field length [mm] L = total length [mm] X = residual length [mm] Fixed end

F = recommended channel lengths: 2000, 3000, 6000 mm Bi = series 06: 10 mm / series 08: 18 mm / series 10: 50 mm hi = series 06: 11 mm / series 08: 13 mm / series 10: 20 mm

Request Info

1-800-453-1692 www.aboveboardelectronics.com

870

More information

www.igus.eu/microflizz

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 871

®

micro flizz Order example Central feed ii

Order example - 2 carriages in opposite directions

MFG2 06.

10. 018.

L / F

MFG2.06.10.018.10000/3000 series MF06

MFG2 08.

18. 035.

L / F

MFG2.08.18.035.10000/3000 series MF08

50. 075.

L / F

MFG2.10.50.075.10000/3000 series MF10

=

MFG2 10.

I.

F

= field length [mm]

L = total length [mm] R = bend radius [mm] Bi = inner e-chain width Type (series) micro flizz 2 carriages in opposite directions ®

®

micro flizz mounted with 2 carriages in opposite directions total length 10000 mm, split into 2 channels each 3000 mm, the feed module (200 mm) and 2 channels each 1900 mm residual length. ®

X

Calculate the number of required channel pieces (n) thus:

n = 2 x L - 200 2xF Then round off the result.

2x n/

Bi=inner e-chain width [mm]

F

®

2x n/

F

Feed module

F = field length [mm] L = total length [mm] X = residual length [mm]

m 0m 20

L

R = bend radius [mm] n = number of channel pieces S = travel = L - 300 [mm]

X

Moving end (-carriage)

F = recommended channel lengths: 2000, 3000, 6000 mm Bi = series 06: 10 mm / series 08: 18 mm / series 10: 50 mm hi = series 06: 11 mm / series 08: 13 mm / series 10: 20 mm

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

871

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Seite 872

PPDS Condition monitoring Introduction Advantages

Floating moving end now also available for PPDS basic

PPDS basic: PPDS analysis unit: PPF sensor: reliability emergency shut-off or alarm in resforce is measured directly at the from stock ponse to a potential system overload mounting bracket of the e-chain

®

Complete package: including interface cables

Condition monitoring: Push Pull Force Detection System - PPDS The PPDS-System is an electronic diagnostics tool that performs online monitoring of the forces on the e-chains in order to avoid system damage and stoppages. Excessive dirt, ice, and snow and foreign objects that fall into the e-chain can block the system, causing the e-chain to break. The PPDS system measures the forces on the e-chain several times per second, and compares the information with the calculated specification. If a variance occurs the system can be automatically stopped with the help of the PPDS system. ● 3 PPDS systems are available ● Easy installation by means of non-interchangeable connectors ● Easy programming using the membrane keypad directly at the device ● Compact housing, strong, corrosion resistant, sealed in accordance with IP 65 ● The force limit is programmed in tensile and compression direction ● The plant stops when the force is exceeded ● Custom programmable and event logging in the data memory ®

®

®

®

Typical industries and applications ● Malfunction-sensitive plants, such as conveyor systems in power plants ● Waste incineration systems ● Chemical plants ● Crane building ● Generally with long travel distances that have high fail-safe requirements ● For long travel applications, if tensile and compressive force monitoring is needed

872

More information

www.igus.eu/PPDS

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t t SS! 444

PPDS I basic I advanced I pro PPDS basic - safety as standard So far the realization of Condition Monitoring Systems was limited to large-scale projects, e.g. ship-to-shore cranes. PPDS basic now makes this technology available for all standard industrial appliances. The simple force measuring function conducted at the mounting bracket of the e-chain new also provides an emergency stop function for e-chains in gliding applications under 100 m stroke at a reasonable price Lowcost system protection Emergency Shutdown or alarming ®

®

• • in case of system overload • Space - saving design • Floating moving end available for PPDS basic More information www.igus.eu/PPDSbasic

PPDS advanced for long gliding applications

Electronic pull/push force monitor with the igus PPDS system ®

The system for very long gliding applications with an igus floating moving arm (used to compensate lateral movements). The force ®

sensor is integrated in the floating moving arm and works in connection with the PPDS evaluation unit. When planning integration of this product, please consult igus . More information www.igus.eu/PPDSadvanced ®

PPDS pro - for extreme operational reliability requirements The system for long travel applications when extreme operational reliability is essential. The PPDS pro analysis unit can analyse force thresholds by position. Here as well, a load cell is installed in the floating moving end. When planning integration of this product, please consult igus . ®

More information

www.igus.eu/PPDSpro PPDS system test facility in the igus lab ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Floating moving end as separate component

Product range

● Compensates parallel errors - compensates lateral offset tolerances between moving end and e-chainsystem (horizontal ± 25 m) ● Easy assembly, small, light, and affordable

®

● Compatible with PPDS basic ● Max. acceleration: 2 m/s2 (speed depends on e-chain type) ®

More information

www.igus.eu/FTAbasic

Part No. floating moving end as separate component FTA.B.01.2500. XX FTA.B.01.2700. XX FTA.B.01.3400. XX

For e-chain series

2500, E2/000 2700, E2/000 2500, E2/000

FTA.B.01.E4.28.XX FTA.B.01.E4.32.XX FTA.B.01.E4.42.XX

E4.28, E4.1 E4.32, E4.1 E4.42, E4.1

®

More series available upon request, please consult igus for delivery time. ®

Supplement Part No. with the required e-chain width-index. Example: FTA.B.01.2500.05 ®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

873

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Modular system for projects Introduction Advantages

__Lanni" AMMIIIMIN '''''•

IMIIIMENIEB1111111111116.

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For extremely heavy duty applications and "special solutions from stock" The igus modular system for projects ...tested and time-proven in numerous projects, have now become available as a modular standard system. ● Faster quotations, faster project planning ● Detailed service manuals and documentation ● Time and cost savings ● Safe function ● System warranty available upon request, for individual applications ● PPDS-tow arm with electronic push/pull force monitoring ● Fixed end-modules for easy attachment of the e-chain inside the guide trough, with no drilling required ● Extreme glide elements for even longer cycle life of e-chains on long travels ● HD trough systems with different assembly kit designs, matching the respective application and stress levels ®

®

®

Typical industries and applications ● Cranes ● Offshore ● Cranes, offshore Find a video online www.igus.eu/System-Project

874

More information

www.igus.eu/projects

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Modular system for projects Applications

*

Long travels with electronics Push/Pull force monitoring with the igus PPDS System

igus supervisors plan projects worldwide

Series 4040R on a coal unloading system - travel 190 m, speed 0.5 m/s, fill weight 8.05 kg/m

Series 4040HD on 180 m travel lengths with housing.-40°C to +40°C (-40°F/+104°F) temperature range and high dirt pollution

Crane system designed by igus

igus project planning example, here: guide trough modules

®

®

®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

875

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Special solutions and systems for vertical and other movements

, r

®

guidelok slimline F | liftband | e-spool | c-chain

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877

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guidelok slimline F Introduction Advantages Safe guidance: also at high travel speeds No swinging of the e-chain : guidelok safety catches the e-chain even at high lateral accelerations ®

®

High vertical travels: travels up to 50 m in 1,5 m or 2 m field length possible

Safe vertical guidance guidelok slimline F In highly dynamic storage and retrieval systems a speed for the horizontal movement exceeding in 7 m/s is not uncommon. The advanced igus guidelok slimline F guides e-chains even at the fastest speeds. Note: systems of this type should be designed with our system design engineers. Please contact us about this. ● Up to 7 m/s and 10 m/s2 ● Up to 80% less trough required, saving costs and weight ● For hanging systems up to 50 m ● No swinging of the e-chain , high reliability due to the lock mechanism and guiding rails ● Faster and easier installation ● Reduced noise ● Easy access for servicing ● Energy and data and all kinds of media are safely guided ®

®

®

Typical industries and applications ● Storage and retrieval units ● Lifts ● Elevators ● Construction and crane lifts ● Hoists

.

a video online 0 Findwww.igus.eu/glslf-movie

878

More information

www.igus.eu/glsl-f

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guidelok slimline F Product range Dimensions

guidelok slimline F

Technical data Speed vertical

≤ 4 m/s

Speed horizontal

≤ 7 m/s ≤ 10 m/s2

Acceleration

Part No. guidelok F

For series

Bi

R Radii

[mm]

[mm]

GLSL.F.255. 10.150.LLLL/FFFF GLSL.F.2700.10.150.LLLL/FFFF

255 2700

103 100

150 150

LLLL = Total length FFFF = Field length Special versions with different widths, radii and field lenghts possible, please consult igus for delivery time. ®

Supplement Part No. with required value for total length and field length, example: GLSL.F.2700.10.150.9000/1500

Request Info

1-800-453-1692 www.aboveboardelectronics.com

guidelok slimline F in a high-bay warehouse igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

/ 879

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liftband Introduction Advantages Extended system secure cable supply up to 13 m Light: light and spacesaving design Safe and strong: nylon straps for secure guidance and high fill weight Cable friendly: ribbon holder with integrated strain relief Available in 2 sizes: easy triflex for easy insertion of cables ®

Guide to a height of 13 m with limited installation space - liftband liftband - modular, silent, space saving - igus vertical guidance for energy, data and media. High vertical applications that have plenty of space horizontally but allow only for little system height can be implemented with the liftband ● Available in 2 sizes inner width 25 mm and 32 mm ● 2 radii available 175 mm and 250 mm ● Alternative to zig-zag solution ● Lighter and smaller installation space ● Vertical applications implemented with ease ● Max. expansion length: 13 m ● Simply press cables up to a diameter of 9/12 mm* into the e-chain ● Pull cables up to 11/15* mm into the e-chain ®

®

®

(*depends on series)

Typical industries and applications ● Stage technology ● Indoor cranes ● Mobile telescoping antennas

Retracted system safe storage in a solid steel basket Chamfered trough: for safe operation Robust drive plate: For easy connection to your application Optimise for space: telescoping steel basket for optimum use of space liftband test setup in the igus in-house test lab ®

880

More information

www.igus.eu/liftband

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liftband

liftband Product range Dimensions Technical data

0

≤ 1 m/s

Speed Acceleration

≤ 2 m/s2

Lateral speed

≤ 1 m/s ≤ 2 m/s2

Lateral acceleration

®

liftband series LB.E332.25 | e-chain with "easy" design - inner width 25 mm Part No. liftband LB.E332.25.2.175.1.01.0 LB.E332.25.2.175.2.01.0 LB.E332.25.2.175.3.01.0 LB.E332.25.2.175.4.01.0 LB.E332.25.2.175.5.01.0 LB.E332.25.2.175.6.01.0 LB.E332.25.2.175.7.01.0 LB.E332.25.2.175.8.01.0 LB.E332.25.2.175.9.01.0 LB.E332.25.2.175.10.01.0 LB.E332.25.2.175.11.01.0 LB.E332.25.2.175.12.01.0 LB.E332.25.2.175.13.01.0

Extension height [m]

Inner width Bi [mm]

Inner height hi [mm]

Bend radius max. R [mm]

Cable max. ø [mm] *

25 25

2 x 13 2 x 13

175 175

25 25

2 x 13 2 x 13

175 175

25 25 25

2 x 13 2 x 13 2 x 13

175 175 175

25 25

2 x 13 2 x 13

175 175

25 25 25

2 x 13 2 x 13 2 x 13

175 175 175

25

2 x1 3

175

ø9 ø9 ø9 ø9 ø9 ø9 ø9 ø9 ø9 ø9 ø9 ø9 ø9

1 2 3 4 5 6 7 8 9 10 11 12 13

*Simply press cables up to a diameter of 9 mm into the e-chain/pull cables up to 11 mm into the e-chain

®

®

liftband series LB.E332.32 | e-chain with "easy" design - inner width 32 mm Part No. liftband LB.E332.32.2.250.1.01.0 LB.E332.32.2.250.2.01.0 LB.E332.32.2.250.3.01.0 LB.E332.32.2.250.4.01.0 LB.E332.32.2.250.5.01.0 LB.E332.32.2.250.6.01.0 LB.E332.32.2.250.7.01.0 LB.E332.32.2.250.8.01.0 LB.E332.32.2.250.9.01.0 LB.E332.32.2.250.10.01.0

Extension height [m]

1 2 3 4 5 6 7

LB.E332.32.2.250.11.01.0 LB.E332.32.2.250.12.01.0

8 9 10 11 12

LB.E332.32.2.250.13.01.0

13

Inner width Bi [mm]

Inner height hi [mm]

Bend radius max. R [mm]

Cable max. ø [mm] *

32 32 32 32 32

2 x 17 2 x 17 2 x 17 2 x 17 2 x 17

250 250 250 250 250

32 32 32 32 32

2 x 17 2 x 17 2 x 17 2 x 17 2 x 17

250 250 250 250 250

32 32

2 x 17 2 x 17

250 250

32

2 x 17

ø 12 ø 12 ø 12 ø 12 ø 12 ø 12 ø 12 ø 12 ø 12 ø 12 ø 12 ø 12 ø 12

250

*Simply press cables up to a diameter of 12 mm into the e-chain/pull cables up to 15 mm into the e-chain

®

Request Info

1-800-453-1692

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com | [email protected] | www.igus.eu ®

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e-spool Introduction Advantages

Variable use: energy supply possible in all directions

Cost effective: twisterband enables rotary movement

Variable energy supply: guidance of all media in one system

Space-saving: e-chain rolled into the home position, paths remain free ®

The cable drum without a slip ring igus e-spool ®

Routing many different cables in a narrow space. e-spool uniquely combines two different energy supply systems: one standard e-chain is guided by one roller and always provides the correct length and tension of the energy supply system through an integrated retaining spring. In the starting position, the e-chain is entirely rolled up to save space. The twisterband connects the roller with the shaft block, which serves as an interface with the supply side.. ● Different media and diameters in one drum ● No tensile load on the cables ● Energy supply possible in all directions (horizontal, vertical, diagonal) ● Space-saving, no "e-chain junction" - e-chain rolled into the home position, paths remain free ● Cable diameters up to 17 mm ● Cables can be retrospectively added or changed ● Alternative to zig-zag solutions ● Max. deployment and retract speed: 1 m/s iF product design award ®

®

®

®

I

Typical industries and applications ● Telescopic applications ● Light / Stage equipment ● Space-saving alternative to zig-zag applications

882

More information

www.igus.eu/e-spool

I.

pmfluO desIgnaward

2013

•

2013 igus e-spool ®

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e-spool

e-spool Selection table Part No. e-spool with 1 twisterband

Part No. e-spool with 2 twisterbands

Travel length max. [mm]

Drum diameter ø [mm]

Cable length

Page

[m]

e-spool - Standard

„

the alternative to a cable drum. Reduce cable wear and reliably guide different media

11•11 V.1.•1110 l

i.1111R11111, *=, ;puma...11E $j

10.. SP1.600. SP1.700. SP1.850.

SP2.600. SP2.700. SP2.850.

(Illustration shows e-spool with 2 twisterbands)

0 - 4000 0 - 7000 0 - 14000

600 700 850

7,8 10,8 19,2

886 886 886

e-spool - HD-version ;1•-•••-i 141-i I

for increased retraction force e-spool with more powerful retaining spring

•

NTIrlf111.

■

WM II 1 # AMMAN'. 51.a • J11[1E113E14 7-110

(Illustration shows e-spool HD with 2 twisterbands)

Illutrviur .S4 -;eutcuctim

SPHD1.600. SPHD1.700. SPHD1.850.

SPHD2.600. SPHD2.700. SPHD2.850.

0 - 4000 0 - 7000 0 - 14000

Request Info

600 700 850

7,8 10,8 19,2

887 887 887

1-800-453-1692 www.aboveboardelectronics.com

Small e-spool and e-spool for manual operation For small installation spaces and low fill, the e-spool SP1.400.4000.01.R.0 is available for up to 4 m extraction. For applications where a cable is pulled out manually there is the SPC1.300.5000.01.R.0 with locking function for up to 5 m extraction. More information www.igus.eu/new

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

883

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e-spool Technical data Order example

Technical data ≤ 1 m/s

Speed Acceleration

≤ 2 m/s2

Lateral speed

≤ 1 m/s ≤ 1 m/s2 / ≤ 0,25 m/s2

Lateral acceleration (radial) / (axial)

e-spool | Versions

il

Modular construction kit in 2 versions: standard and HD. Two versions of each with different filling capacities and 1 or 2 twisterbands

T

Order key

SP1.600.4000.02.R.0

1 twisterband Drum diameter ø

i)

SP2.600.4000.02.R.0

Order key 2 twisterbands

Drum diameter ø Max. extension length Extension R / L

Max. extension length Extension R / L Standard colour black Standard-System with a single twisterband with 600 mm

Standard colour black Standard-System with two twisterbands with 600 mm drum

drum diameter, and 4000 mm maximum extension length, extension right

diameter, and 4000 mm maximum extension length, extension right

T

Order key

SPHD1.700.7000.02.L.0

1 twisterband -HD

v

SPHD2.700.7000.02.R.0

Order key

2 twisterbands -HD Drum diameter ø Max. extension length Extension R / L Standard colour black

Drum diameter ø Max. extension length Extension R / L Standardfarbe schwarz HD-Version with a single twisterband with 700 mm drum diameter, and 7000 mm maximum extension length, extension left

HD-Version with two twisterbands with 700 mm drum diameter, and 7000 mm maximum extension length, extension left Request Info

884 More information

www.igus.eu/e-spool

1-800-453-1692 www.aboveboardelectronics.com

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e-spool

e-spool Filling rules

U

Filling rules for the e-spool

In view of the special mechanical stress in an e-spool, we recommend using igus chainflex cables. We also recommend that you observe the following filling rules: 1. Please put cables only side by side in the linear chain. Never put more cables upon the other! 2. Where possible, cables with a TPE outer jacket should be used for unshielded cables 3. Shielded cables should be from the CFROBOT range. 4. All cables should have an outer diameter of ≤ 17 mm. 5. The max. bend radii of 44 mm in the inner radius and 77 mm in the outer radius should be observed 6. Where possible, use separators to protect cables against cross-over and abrasion against other cables. To save space, install the separators alternately in segments positioned one behind the other. Repeat the seperators in every 4th segment. 7. Insert cables sorted according to diameter and/or bend radius. Insert thin, small ones in the inside then increasingly larger ones outward 8. Apply strain relief on both ends of the cable. The cable tie wrap node must not be installed in the e-chain direction 9. Always install cables in the twisterband close to the axis of rotation with space on the outside. 10. Always install cables in the twisterband with a slight gap from the axis of rotation ®

®

®

Installation instructions For applications that move horizontally, a smooth surface is needed for the e-chain to travel over. ®

The igus e-spool in an extendable fan system. More information ®

www.igus.eu/spoolcollector

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

885

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e-spool Series SP1·SP2 Product range

e-spool

Protect cables and guide different media safely, Standard

e-spool with 1 twisterband

e-spool with 2 twisterbands

®

e-spool | with e-chain and 1 or 2 twisterbands | Standard Part No. with 1 twisterband, extension right

Part No. with 1 twisterband, extension left

SP1.600.4000.02.R.0 SP1.700.7000.02.R.0 SP1.850.14000.02.R.0

SP1.600.4000.02.L.0 SP1.700.7000.02.L.0 SP1.850.14000.02.L.0

Part No. with 2 twisterbands, extension right

Part No. with 2 twisterbands, extension left

SP2.600.4000.02.R.0 SP2.700.7000.02.R.0

SP2.600.4000.02.L.0 SP2.700.7000.02.L.0

SP2.850.14000.02.R.0

SP2.850.14000.02.L.0

Bi

hi

[mm]

[mm]

Travel length [mm]

75 75

21 21

0 - 4000 0 - 7000

75

21

0 - 14000

Bi

hi

Travel length

[mm]

[mm]

[mm]

125 125

21 21

0 - 4000

125

21

0 - 7000 0 - 14000

Max. cable diameter: 17 mm

If the e-chain is extracted upwards, igus recommends the standard e-spool. If the e-chain is extending downwards or horizontally, the application should be discussed with your igus engineer. The HD version with a greater retraction force than is sometimes necessary. ®

®

®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

886 More information

www.igus.eu/e-spool

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e-spool HD

e-spool Series SPHD1·SPHD2 Product range Protect cables and guide different media safely, HD-version

e-spool HD-version with 1 twisterband

e-spool HD-version with 2 twisterbands

®

e-spool | with e-chain and 1 or 2 twisterbands | HD-version Part No. with 1 twisterband, extension right

Part No. with 1 twisterband, extension left

Bi

hi

[mm]

[mm]

Travel length [mm]

SPHD1.600.4000.02.R.0 SPHD1.700.7000.02.R.0

SPHD1.600.4000.02.L.0 SPHD1.700.7000.02.L.0

75 75

21 21

0 - 4000 0 - 7000

SPHD1.850.14000.02.R.0

SPHD1.850.14000.02.L.0

75

21

0 - 14000

Part No. with 2 twisterbands, extension right

Part No. with 2 twisterbands, extension left

Bi

hi

Travel length

[mm]

[mm]

[mm]

SPHD2.600.4000.02.R.0

SPHD2.600.4000.02.L.0 SPHD2.700.7000.02.L.0 SPHD2.850.14000.02.L.0

21 21

0 - 4000

SPHD2.700.7000.02.R.0 SPHD2.850.14000.02.R.0

125 125 125

21

0 - 7000 0 - 14000

Max. cable diameter: 17 mm

a

If the e-chain is extracted upwards, igus recommends the standard e-spool. If the e-chain is extending downwards or horizontally, the application should be discussed with your igus engineer. The HD version with a greater retraction force than is sometimes necessary. ®

®

®

®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

887

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Seite 888

e-spool Accessories ®

21

Interior separation | New generation for E2/000 e-chains and twisterband

21.1.1

21.2.1

21.3.1

No lateral spacing to side links necessary. Separators are assembled every 5nd e-chain link. ®

®

2,5

Standard separator, 21.1

wide base unassembled 21.1 assembled 21.1.1

10 3

IX IX Iil 2,5

21.2

10

2,5

21.3

5

Separator,

assembled

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

For even faster installation

narrow head unassembled

Interior separation E2/000 e-chains

21.2 21.2.1

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled assembled

21.3 21.3.1

22

TB30.75.22

TB30.22.2

Separators are delivered unassembled. Simply push them onto the crossbar! Separators are assembled every 4nd e-chain link. ®

9

Til

TB30.22.2

Separator for TB30.75.22 unassembled

2

TB30.22.2

Interior separation twisterband Separators - for installation simply open the e-chain , insert a cable and push the separator onto the crossbar. Then add more cables. The separators provide a clear, cable-friendly interior separation. ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

888 More information

www.igus.eu/e-spool

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Seite 889

e-spool HD

e-spool Applications

Space-saving solution for a secure vertical movement. e-spool with 3500 mm extension length in this handling unit. Assembled

The igus e-spool in an extendable fan system of the company Becker Electric Forklift Service in Erftstadt. Vertically extendable

with igus chainflex CF9 control and CF30 motor cables as well as CF.Robot torsion cable and CA.PU pneumatic hose

up to 10 meters. The e-spool supplies the motor with media and energy cables

®

®

®

e-spool power - motor-driven, extraction lengths up to 25 m The motor-driven e-spool for long extraction lengths up to 25 m and more • Realise longer travels with motor •Long service life thanks to retraction system and motor • Outdoor use possible • For installation under the ceiling - the system is "invisible" •Max. extraction and retraction speed 1,2 m/s More information www.igus.eu/news

mini-e-spool - compact, extraction lengths up to 2 m The mini mini-e-spool is a compact, spring-driven cable drum in which different cable types are routed in a linear chain. Compact cable drum without slip ring Extraction lengths up to 2 m Space saving and almost "invisible" Max. extraction and retraction speed 1,0 m/s Very light-weight design made from aluminum More information www.igus.eu/news

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

889

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®

c-chain Introduction Advantages Easy to assemble: simple and quick assembly

Diverse services: circumferential moving end energy, data, media

Long travels: support of the long travels

Cost effective: light, strong guidance

Tested: proven igus e-chain

®

®

Safe: optional chainflex cables

Endless rotation: fixed end = rotary feedthrough

Variable: variable length through modular design

®

Continuously revolving energy supply system made of standardised modular components - igus c-chain ®

®

New possibilities for conveyor systems and handling equipment. Energy, data and media in a single module, continuously revolving instead of moving backwards and forwards thanks to c-chain modules. The elimination of the return travel increases productivity and offers new prospects for designs in many areas. With the c-chain , the e-chain rotates at the fixed end with the rotary feedthrough. The fixed end rotating arm guides the e-chain and supports it during the deflection of the rotary feedthrough, thereby preventing excessive tensile forces. It is manufactured to match the rotary feedthrough and e-chain . An L-bracket attached to the mounting bracket is integrated into the c-chain module so that the moving end can be attached to the c-chain as easily as possible. ®

®

®

®

®

®

● ● ● ●

®

No unused return travel paths Compact modular system ready to install Energy supply plus BUS cable and pneumatic Travel length up to 50 m

Typical industries and applications ● Handling systems ● Filling and retrieval equipment ● Feeders ● Pick and place ● Interlinkage systems ● Portals ● Intelligent conveyor belts and transport systems ● Stacking, sorting, paletising

890

More information

Lying c-chain with enclosure, e-chain , ®

®

fixed end rotating arm and moving end arm bracket

www.igus.eu/c-chain

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c-chain

®

®

c-chain Product range Dimensions Technical data

3

≤ 3 m/s

Speed

≤ 30 m/s2

Acceleration Lying travel

≤ 50 m

Horizontal travel

≤ 30 m

®

c-chain | Continuously revolving energy supply Part No. c-chain module kit

Used E4.1 e-chain

CC.21.050.075.XXXX.M CC.21.080.200.XXXX.M

Inner width e-chain Bi [mm]

Inner height e-chain hi [mm]

Bend radius e-chain R [mm]

Cable max. ø [mm]

E4.21.050.075.0 E4.21.080.200.0

50 80

21 21

075 200

CC.28.075.200.XXXX.M CC.32.07.200.XXXX.M

E4.28.075.200.0 E4.32.07.200.0

75 75

28 32

200 200

CC.42.06.300.XXXX..M CC.42.15.300.XXXX.M CC.56.13.300.XXXX.M

E4.42.06.300.0 E4.42.15.300.0 E4.56.13.300.0

68 150 137

42 42 56

300 300 300

CC.56.26.300.XXXX.M CC.80.12.300.XXXX.M

E4.56.26.300.0 E4.80.12.300.0

262 125

56 80

300 300

CC.80.26.300.XXXX.M CC.80.26.400.XXXX.M

E4.80.26.300.0 E4.80.26.400.0

262 262

80 80

300 400

ø 18 ø 18 ø 25 ø 28 ø 38 ø 38 ø 50 ø 50 ø 72 ø 72 ø 72

®

®

®

®

®

Supplement Part No. with required travel length XXXX, optional with moving end arm .M example: CC.42.15.300.6000.M Please consult igus when considering this product. ®

the e-chain rotates at the fixed end with the rotary feedthrough. The fixed end rotating arm guides the e-chain and supports it during the deflection of the ®

®

rotary feedthrough

An L-angle is integrated in the c-chain module, which is attached to the ®

mounting bracket

Request Info

Optional - aluminium section integrated in the trough brackets, for a simpler installation

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

891

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igus address r add esses

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igus Distributors wanted ®

Distributors Welcome! Find Opportunity in "plastics for longer life ", service life up, cost down! Predictable service life, eliminating lubrication, reducing maintenance and downtime, individual components and complex assemblies built and shipped from stock - that ®

is the idea of what our products and services can do for machine builders worldwide. If you see an opportunity in this idea for your company, as a distributor in a country where igus is not represented, please contact us. ®

The igus team for Distributor Business Development is looking forward to receive your e-mail or phone call. ®

Europe, Eurasia, Africa Elmar Reder Head of Department Phone +49-2203-9649-146 [email protected]

igus subsidiaries and existing igus distributors in the following countries ®

®

Argentina Australia

Egypt Estonia

Jordan Kuwait

Panama Peru

Sweden Switzerland

Austria Bahrain Belarus

Finland France Germany

Latvia Lebanon Libyan Arab Jamahiriya

Philippines Poland Portugal

Syria Taiwan Thailand

Belgium Brazil

Greece Guadeloupe

Lithuania Luxembourg

Qatar Reunion

Tunisia Turkey

Bulgaria Canada Chile

Hong Kong Hungary Iceland

Malaysia Martinique Mexico

Romania Russian Federation Saudi Arabia

Ukraine United Arab Emirates United Kingdom

China Colombia Costa Rica Croatia Czech Republic

India Indonesia Iran Ireland Israel

Morocco Netherlands New Zealand Nigeria Norway

Serbia Singapore - Headquarter ASEAN Slovakia Slovenia South Africa

United States Uruguay Venezuela Vietnam

Denmark Ecuador

Italy Japan

Oman Pakistan

South Korea Spain

.

894 igus Distributors wanted online ®

www.igus.eu/distributor

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igus Distributors igus Distributors wanted wanted ® ®

Get in contact with igus online www.igus.eu/distributor www.igus.eu/distributor ® ®

Get in contact with igus online

igus GmbH Germany || Phone 2203 9649-800 9649-800 Fax -222 || [email protected] igus GmbH Germany Phone +49 +49 2203 Fax -222 [email protected] || www.igus.eu www.igus.eu 895 895 ®

igus® worldwide igus® offices igus® distributors 1 Germany igus® GmbH Spicher Str. 1a 51147 Köln P.O.Box 90 61 23 51127 Köln Phone 02203 9649-0 Fax 02203 9649-2 22 [email protected], www.igus.de 2 Argentinia Borintech SRL Av. Elcano 4971 C1427CIH Buenos Aires Phone +5411 4556 1000 Fax +5411 4556 1000 [email protected]

10 Canada igus® Office Canada 201 Millway Ave. UNIT 25 Concord Ontario L4K 5K8 Phone +1 905 7608448 Fax +1 905 7608688 [email protected] 11 Chile Vendortec San Martín # 2097 Maipú – Santiago Phone +56 2 7105825 [email protected]

12 China igus® Shanghai Co., Ltd. No.46 Warehouse, 11 Debao Road, WGQ FTZ, Shanghai 200131, P.R.China 3 Australia Shanghai 200131, P.R.C. Treotham Automation Pty. Ltd. Phone +86 21 51303100 14 Sydenham Road Fax +86 21 51303200 Brookvale NSW 2100 [email protected] Phone +61 2 9907-17 88 Fax +61 2 9907-1778 13 Colombia [email protected] Colsein Ltda Parque Industrial Gran 4 Austria Sabana igus® polymer Innovationen Edificio / Building 32 GmbH Ort 55 Tocancipá, CUN 251017 4843 Ampflwang Phone +57-1-519-0967 Phone +43 7675 4005-0 [email protected] Fax +43 7675 3203 [email protected] 14 Costa Rica Enesa Equipos 5 Belarus Neumaticos S.A. SOOO Hennlich Del Colegio Marista Kharkovskaya Str. 90-8 100 este, 200 sur, 25 este Minsk, 220015 Urbanizacion Ciruelas Phone +375 17 207-1828 Alajuela, Costa Rica Fax +375 17 207-3921 Phone +506 2440-2393 [email protected] Fax +506 2440-2393 [email protected] 6 Belgium/Luxembourg 15 Croatia igus® B.V.B.A. Kolonel Begaultlaan 75 igus® d.o.o. 3012 Wilsele Ventilatorska 9 Phone +32 16 314431 10250 Lucko Zagreb Fax +32 16 314439 Croatia [email protected] [email protected] 7 Bosnia + Herzegovina Hennlich d.o.o. Dzemala Bijedica 185 Avaz Business Centar 71000 Sarajevo Phone +387 33 45 14 39 Fax +387 33 45 14 39 [email protected] 8 Brazil igus® do Brasil Ltda. Avenida Marginal Norte da via Anhanguera 53.780 Vila Rami – Jundiaí CEP 13206-245 – SP Phone +55 11 3531-44 87 Fax +55 11 3531-44 88 [email protected] 9 Bulgaria igus® EOOD 2, Lui Ayer str., fl.4, off. 4 1404 Sofia, Bulgaria Phone +359 2 850 8409 Fax +359 2 850 8409 [email protected] 9 Bulgaria Hennlich OOD, BG 4003 Plovdiv, Bulgaria 147A, Brezovsko shose Str., Rota center, fl. 3 Phone +359 32 511 326 Fax +359 32 621 929 [email protected]

EN_Weltkarte_150615.indd 1

15 Croatia Hennlich, Industrijska d. o. o. Stupničkoobreška 17 Stupnički Obrež 10255 Gornji Stupnik Phone +385 1 3 874334 Fax +385 1 3 874336 [email protected] 16 Czech Republic HENNLICH s.r.o. Českolipská 9 412 01 Litoměřice Phone e-chains® +420 416 7113 32 Phone Plain bearings +420 416 7113 39 Fax +420 416 7119 99 [email protected] 17 Denmark igus® ApS Postboks 243 8800 Viborg Phone +45 86 603373 Fax +45 86 60 32 73 [email protected] 17 Denmark – e-chains® Solar A/S Industrievej Vest 43 6600 Vejen Phone +45 76 961200 Fax +45 75 36 47 59 [email protected]

18 Ecuador Ecuainsetec El Zurriago E9-32 y el Vengador Quito Phone +593 2 2253757 Fax +593 2 2461833 [email protected] 19 Egypt Fedicom Trading Mohamed Fayed Sami & Co. 12, El Mahaad El Swissri St., Flat 10 – 2nd Floor-Zamalek Cairo – A.R of Egypt Phone +202 27362537 Fax +202 27363196 [email protected] 19 Egypt IEE International Company for Electrical Engineering 2nd floor, 25 Orabi St Down Town, Cairo Phone +202 25767370 Fax +202 25767375 [email protected] 20 Estonia igus® OÜ Lõõtsa 4A Tallinn 11415 Phone +372 667 5600 Fax +372 667 5601 [email protected] 21 Finland SKS Mekaniikka Oy Martinkyläntie 50 01720 Vantaa Phone +358 20 7646522 Fax +358 20 7646824 mekaniikka@sks.fi 21 Finland – chainflex® SKS Automaatio Oy Martinkyläntie 50 01720 Vantaa Phone +358 20 7646748 Fax +358 20 7646820 automaatio@sks.fi 22 France igus® SARL 49, avenue des Pépinières Parc Médicis 94260 Fresnes Phone +33 1 49840404 Fax +33 1 49840394 [email protected] 23 Greece – e-chains® Chrismotor s.a. 71, Sp. Patsi str. 118 55 Athens Phone +30 210 34 25574 Fax +30 210 3425595 [email protected] 23 Greece – Plain bearings J. & E. Papadopoulos S.A. 12 Polidefkous str Piraeus, 185 40 Phone +30 210 4113133 Fax +30 210 4116781 [email protected] 24 Hong Kong Sky Top Enterprises Ltd. Room 1707, Block C; Wah Tat Ind Centre; Wah Sing Street; Kwai Chung; Hong Kong Phone +852 22434278 Fax +852 22434279 [email protected] 25 Hungary igus® Hungária Kft. Ipari Park u.10. 1044 Budapest Phone +36 1 3066486 Fax +36 1 4310374 [email protected]

25 Hungary Tech-Con Kft. Vésõ utca 9-11 1133 Budapest Phone +36 1 4124161 Fax +36 1 412 4171 [email protected]

36 Lithuania Hitech UAB Terminalo g. 3 54469 Biruliskiu k. (Kauno LEZ) Kauno raj. Phone +370 37 323271 Fax +370 37 203273 [email protected]

26 India igus® (India) Pvt. Ltd. 36/1, Sy No. 17/3 Euro School Road, Dodda Nekkundi Industrial Area, - 2nd Stage Mahadevapura Post Bangalore 560048 Phone +91 80 45127800 Fax +91 80 45127802 [email protected]

37 Macedonia, Albania, Kosovo

27 Indonesia PT igus® Indonesia German Centre Suite 6040-6050 Jalan Kapten Subijanto Dj. BSD City Tangerang 15321 Phone +62 21 537 61 83 / 84 [email protected] 28 Iran Tameen Ehtiajat Fani Tehran (TAF CO.) 62, Iranshar Ave., Unit 5 15816 Tehran, Iran Phone +98-21-8831 78 51,2 Fax +98-21-8882 02 68 [email protected] 29 Ireland igus® Ireland Caswell Rd Northampton NN4 7PW Phone +44-1604 677240 Fax +44-1604 677242 [email protected] 30 Israel Conlog LTD P.O. Box 3265 17 Hamefalssim Str. Industrial Zone Kiryat Arie Petach-Tikva 49130 Phone +972 3 9269595 Fax +972 3 9233367 [email protected] 31 Italy igus® S.r.l. Via delle Rovedine, 4 23899 Robbiate (LC) Phone +39 039 5906.1 Fax +39 039 5906.222 [email protected]

Hennlich DOOEL Boris Kidric 88 zip: 1200, Tetovo MK Phone +389 44614411 Mob. +389 76 200 770 [email protected] 38 Malaysia igus® Malaysia Sdn Bhd No. 19-1, Jalan PJU 1/3F Sunway Mas Commercial Centre 47301 Petaling Jaya Selangor D.E. Phone +603 7880 5475 Fax +603 7880 5479 [email protected] 39 Morocco AFIT 5, Rue Amir Abdelkader 20300 Casablanca Phone +212 522 633769 Fax +212 522 618351 [email protected] 40 Mexico igus® México S. de R.L. de C.V. Boulevad Aeropuerto Miguel Alemán 160 Int. 135

Col. Corredor Industrial Toluca Lerma Lerma, Estado de México C.P. 52004

Phone +52 728284 3185 Fax +52 728284 3187 [email protected] 41 Netherlands igus® B.V. Sterrenbergweg 9 3769 BS Soesterberg Phone +31 346 353932 Fax +31 346 353849 [email protected] 41 Netherlands Plain bearings

Elcee Holland BV Kamerlingh Onnesweg 28 NL-3316 GL Dordrecht Phone +31 78 6544777 Fax +31 78 6544733 [email protected]

32 Japan igus® k.k. Arcacentral 15F, 1-2-1 Kinshi, Sumida-ku Tokyo JAPAN Zip 130-0013 Phone +81 358 192030 Fax +81 358 192055 [email protected]

42 New Zealand Automation Equipment Ltd. 26 Tawn Place PO Box 5656 Hamilton Phone +64 7 8490281 Fax +64 7 8492422 [email protected]

33 Jordan Al Hezam Adtech Abu Alanda Street ,Building No. 1 Amman Phone +962 64 170100 Fax +962 64 169993 [email protected]

43 Norway ASI Automatikk AS Ingv. Ludvigsensgate 23 3007 Drammen Phone +47 9006 1100 info@asiflex.no

34 Latvia igus® OÜ Lõõtsa 4A Tallinn 11415 Phone +372 667 5600 Fax +372 667 5601 [email protected] 35 Lebanon Mecanix Shops Gebran Safi Charles Helou Avenue Beirut Phone +961 1 486701 Fax +961 1 490929 [email protected]

44 Peru Profaco S.A.C. Calle Bolivar 388/of. 203   Miraflores Lima 18 – Perú Phone +51 1 2414370 Fax +51 1 2428608 [email protected] 45 Philippines Silicon Exponents Corp. Suite 6A, 8414 Dr. A. Santos Ave., Sucat, 1700 Paranaque City Metro Manila Phone +63 2 8250126 Fax +63 2 8250141 [email protected]

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43 58 21 20 34 10

17

29 66 41 69 57 47

1

46

36 5

49

16 53 49 54 25 67 6 15 51 48 22 59 4 7 37 9 9

56

19 30 33 50

39

12 24

14

26

48 Romania TechCon Industry SRL Calea Crangasi nr. 60 060346 Bucuresti Phone +40 21 2219-640 Fax +40 21 2219-766 [email protected] 48 Romania Hennlich SRL Str. Patria, Nr17 310106 Arad Phone +40 257 211119 Fax +40 257 211021 [email protected] 49 Russia OOO igus® 40/22, Nikiloyamskaya st., bldg. 4, office 509-510 Moscow, 109004 [email protected] 49 Russia OOO Hennlich Ozernaja  16 building 1, office 4 170008 Tver Phone +7 4822 787 180 Fax +7 4822 630 180 [email protected] 50 Saudi Arabia AFI Khalaf Bin Hesham Street Box 9998 31423 Dammam Phone +966 38740033 Fax +966 38470077 marketing@afi.com.sa 51 Serbia + Montenegro Hennlich doo Beograd Radomira Markovica 1/3 11222 Beograd / Srbija Phone +381 11 63 098 17 Fax +381 11 63 098 20 [email protected] 52 Singapore– ASEAN HQ igus® Singapore Pte Ltd 15 Shaw Road, #03-02 Singapore 367953 Phone +65 64 87-1411 Fax +65-64 87-1511 [email protected]

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71

38

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47 Portugal igus® Lda. R. Eng. Ezequiel Campos, 239 4100-231 Porto Phone +351 22 6109000 Fax +351 22 8328321 [email protected]

61

65

40

46 Poland igus® Sp. z o.o. Działkowa 121C Street 02-234 Warsaw Phone +48 22 8635770 Fax +48-22 8636169 [email protected]

32

28 23 64 35 60

31 63

45

52

18

27 44 8 11

68

53 Slovakia igus® Slovakia s.r.o. Fatranská 3 949 01 Nitra Slovakia Mob. +421 949 459 409 [email protected]

58 Sweden igus® ab Knut Påls väg 8 256 69 Helsingborg Phone +46 42 329270 Fax +46 42 211585 [email protected]

53 Slovakia Hennlich s.r.o. Račianska 188 SK-831 53 Bratislava Phone +421 2 50202504 +421 2 50202505 Fax +421 2 50202520 [email protected]

58 Sweden – e-chains® OEM Automatic AB Box 1011 Dalagatan 4 573 28 Tranås Phone +46 75 2424100 Fax +46 75 2424159 [email protected]

54 Slovenia igus® d.o.o. Tržaška c. 134 1000 Ljubljana Slovenija Mob. +386 (0)30 601 610 [email protected] 54 Slovenia Hennlich, d. o. o. Industrijska tehnika Podnart 33 SI-4244 Podnart Phone +386 4 53206-10 Fax +386 4 53206- 20 [email protected] 55 South Africa igus® Pty. Ltd. Unit 29 Midline Business Park Cnr Le Roux & Richards Drive Midrand 1682 Phone +27 11312-1848 Fax +27 11312-1594 [email protected] 56 South Korea igus® Korea Co. Ltd. 613-14 Namchondong, Namdonggu Incheon City, 405-846 Phone +82 32 82129-11 Fax +82 32 82129-13 [email protected] 57 Spain igus® S.L. C/ Llobatona, 6 Polígono Noi del Sucre 08840 Viladecans – BCN Phone +34 936 473950 Fax +34 936 473951 [email protected]

3

55

2

62 Thailand Autoflexible Advanced Engineering Co., Ltd. 111 Soi. Sukhumvit, 62/1 Sukhumvit Rd, Bangjak, Phakanong, Bangkok 10260 Phone +66 2 3112111 Fax +66 2 3327900 [email protected]

63 Tunesia BOUDRANT 53, Avenue de Carthage 1000 Tunis – Tunisia Phone +216 71340244 58 Sweden – plain bearings Fax +216 71348910 [email protected] Colly Components AB P.O. Box 76 64 Turkey 164 94 Kista HIDREL Hidrolik Elemanlar Phone +46 8 7030100 Sanayi ve Ticaret A.S. Fax +46 8 7039841 Percemli Sk. No. 7 [email protected] Tünel Mevkii 34420 Karaköy / Istanbul 59 Switzerland Phone +90 212 2494881 ® igus Schweiz GmbH Fax +90 212 2920850 Winkelstr. 5 [email protected] 4622 Egerkingen Phone +41 62 3889797 65 United Arab Fax +41 62 3889799 Emirates [email protected] Unigroup (FZE) 1st floor Rasana 60 Syria Building M602 ETTA Systems Sharjah Intern. Airport Freezone Al-Hamra St. Shalan Building P.O. Box 120300 12850 Damascus Sharjah - UAE Phone +96 311 332 5519 Phone +971 6 5578386 Fax +96 311 334 2639 Fax +971 6 5578387 [email protected] [email protected] 61 Taiwan igus® Taiwan Company Ltd. 5F, No. 35, 24th Road Taichung Industrial Park Taichung 40850 Phone +886 4 2358-1000 Fax +886 4 2358-1100 [email protected] 62 Thailand igus® Thailand Co., Ltd 10 Floor, Unit C1 Thanapoom Tower 1550 New Petchaburi Road Makkasan Ratthawi Bangkok 10400 Thailand Ph. /Fax +66 (0)2 652 7325 [email protected]

65 United Arab Emirates Power & Technology Trading Co. L.L.C P.O. Box 33372 SHJ Sharjah - UAE Phone +971 6 5421300 Fax +971 6 5423700 [email protected] 66 United Kingdom igus® Caswell Rd Northampton NN4 7PW Phone +44 1604 677240 Fax +44 1604 677242 [email protected]

42

67 Ukraine Cominpro Ltd. Romena Rollana 12, Office 220 61058 Kharkov Phone +38 0577174914 Fax +38 0577174914 [email protected] 67 Ukraine Hennlich Ukraine LLC (HQ) Kramatorska Street 15 84100 Slovyansk City, Donetsky Region Phone +38 06262 33540 [email protected] 68 Uruguay Larrique Rulemanes SA Galicia 1204 Montevideo-Uruguay Phone +598 29021773 Fax +598-29084824 [email protected] 69 USA igus® inc. P.O. Box 14349 East Providence RI 02914 Phone +1 401 4382200 Fax +1 401 4387270 [email protected] 70 Venezuela Neumatica Rotonda C.A. Prolong Av. Michelena C.C. Atlas Locales B-10 y B-11 Valencia, Edo. Carabobo Phone +58 241 832.64.64 +58 241 832.32.50 +58 241 838.88.19 Fax +58 241 832.62.83 [email protected] 71 Vietnam igus® Singapore Pte Ltd

The Representative Office in HCMC

Centec Tower Unit 028, 4th Floor 72-74 Nguyen Thi Minh Khai Street, District 3, Ho Chi Minh City, Vietnam Phone +84 8 6299 9197 Fax +84 8 6299 9196 [email protected]

22.06.2015 09:09:43