Dodge Stanley BlackAndDecker Catalog revF1 June 2017

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Dodge®

Dodge®





Inserts Dodge' Inserts Dodge inserts inserts for plastics are recognized and Dodge for plastics are the the most most widely widely recognized and highly highly regarded regarded products in Since the products in the the fastening fastening market. market. Since the 1950’s, 1950's, Dodge Dodge has has been been identified identified as in its its industry industry which to its its focus focus on on as the the leader leader in which can can largely largely be be attributed attributed to providing providing high high quality quality products. products. Plastic Parts, Threads Plastic Parts, Metal Metal Threads

Threaded Inserts Inserts Threaded Dodge inserts inserts are performance strength values of Dodge are designed designed to to provide provide the the high high performance strength values of molded-in molded-in inserts while all of of the the economical economical advantages advantages of inserts while retaining retaining all of insert insert installation installation after after molding. molding.

Compression Limiters Compression Limiters non-threaded bushings bushings expand expand the Dodge offering and are are custom custom designed designed for your Dodge non-threaded the Dodge offering and for your specific application. heat or or ultrasonics. ultrasonics. specific application. The The Limiters Limiters can can be be pressed pressedininororinstalled installedwith with either either heat They are They are designed designedto to minimize minimize any any cracking crackingofof plastic plastic parts parts due dueto to bolt bolt load. load.

Engineering Engineering Dodge Sales Sales Engineers Engineershave havebroad broad experience experienceinininsert insert technology technology and and are are available available to provide provide answers answers to to any any of of your your technical technical questions. questions. Our to Our highly highly trained trained Applications Applications Engineering staff in Danbury, Danbury, Connecticut be glad glad to tofurnish furnishtechnical technicalassistance, assistance, compile Engineering staff in Connecticut will will be compile test data, data, prepare prepare samples samples for your evaluation evaluation and and make make specific specific recommendations insert test for your recommendations on on insert designs, installations and assembly assembly systems. systems. Our designs, installations and Our fastening fastening experience experience and and expertise expertise is is available available for designing designing special special inserts critical applications. applications. for inserts for for unique unique or or critical

Quality Quality are manufactured to the the same same exacting exacting quality quality systems systems required Dodge products products are manufactured to required by by the the military, aerospace aerospace and standards. The has been been military, and automotive automotive standards. The Danbury Danbury manufacturing manufacturing facility facility has certified ISO/TS ISO/TS 16949: and never never certified 16949: 2009 2009 and and ISO ISO 14001. 14001. We We are are committed committed to to an an ongoing ongoing and ending process process of customer satisfaction. satisfaction. ending of quality quality improvement improvement and and total total customer

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Dodge® Table of Table of Contents Contents



Page Page

Introduction to to Dodge Dodge Products Products................................................................................................................ Introduction

22

Design Guidelines.................................................................................................................................... 4-7 4-7 Design Guidelines Applications Applications............................................................................................................................................ 8-9 8-9

Dodge Capabilities.................................................................................................................................. 10 Dodge Capabilities 10 Testing Terminology................................................................................................................................. 10 Testing Terminology 10 11 Troubleshooting Guide Guide............................................................................................................................ 11 Troubleshooting

Insert Guide: Specifications Specifications& & Test Test Data Data Insert Selection Selection Guide: 12-13 Ultrasert® II.......................................................................................................................................... 12-13 Ultrasert®

Ultrasert® IIII................................................................................................................................... ..... 14-15 14-15 Ultrasert® Ultrasert® IIII Screw Screw Lock Lock....................................................................................................................... 16-17 16-17 Ultrasert® Ultrasert® III. Ultrasert® III........................................................................................................................................ 18-19 18-19

Ultrasert® IV. IV........................................................................................................................................ 20-21 20-21 Ultrasert® Ultrasert® IV IV Flanged Flanged........................................................................................................................... 22-23 22-23 Ultrasert® Ultraseal®........................................................................................................................................... Ultraseal®

24 24

Ultra-Mold®........................................................................................................................................ Ultra-Molds

25 25

Miniature............................................................................................................................................ Miniature

26 26

Expansion, Standard............................................................................................................................ Expansion, Standard

27 27

Expansion, Clinch................................................................................................................................ Expansion, Clinch

28 28

Expansion, Flanged Flanged.............................................................................................................................. Expansion,

29 29

Self Threading...................................................................................................................................... Threading Self

30 30

Self Self Threading, Threading, Flanged........................................................................................................................ Flanged

31 31

Spred-Lok............................................................................................................................................ Spred-Lok

32 32

Ta perTur®........................................................................................................................................... TaperTuff

33 33

Compression Compression Limiters........................................................................................................................... Limiters

34 34

The test included in in this this catalogue catalogue should should be be considered considered as as average average values The test data data included values for for the the general families plastics indicated. general families of of plastics indicated. Critical application application requirements requirements may may necessitate necessitate further specific testing. Critical further specific testing. As aa result continuous design design improvement, As result of of continuous improvement, Dodge Dodge products products are are subject subject to to modification. modification. Current technical technical data data and and drawings drawings are are available available upon upon request. request. Current

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Dodge® Design Guidelines Design Guidelines 1. Plastic Plastic Overview Overview 1.

3. Material And And Plating Plating 3. Material

The two main categories categories of of plastics plastics where where threaded threaded inserts inserts The two main are used: are used:

Material Material Dodge inserts made from 360 brass brass which falls Dodge inserts are are traditionally traditionally made from 360 which falls under the the designation designation UNS UNS C36000 ½ hard hard free-cutting free-cutting brass. brass. under C36000 1/2 The CDA ½ hard hard per per ASTM ASTM B-16. The CDA specification specification is is C360, C360, 1/2 B-16.

a. Thermoset Thermoset Plastics Plastics a. Thermoset plastics using heat heat or or pressure pressure Thermoset plastics cannot cannot be be re-melted re-melted using once they are formed into their desired shape, These plastics once they are formed into their desired shape, These plastics tend tend to be be hard hard and and brittle. brittle. Since Since they not re-melt, re-melt, inserts inserts installed installed to they will will not by heat or ultrasonic ultrasonic can't can’t be be used used in in these these materials. materials. by heat or Recommended insert types include: Recommended insert types include: » Self-Threading Expansion »»Press-In Press-Indesigns designs Self-Threading »» Expansion » Thermoset Types Types Thermoset » » Phenolic Phenolic » Epoxies »»Vulcanized Vulcanized rubber Polyamide » Epoxies rubber »»Polyamide b. Thermoplastics b. Thermoplastics Thermoplastic materials once Thermoplastic materials can can be be re-melted re-melted and and re-formed re-formed once formed into into their their desired desired shape. shape. formed Heat and and Ultrasonically Ultrasonically installed inserts perform best in Heat installed inserts perform best in thermoplastic types types of of materials materials however howeverSelf-Threading, Self-Threading, Expansion Expansion thermoplastic and Press-in Press-in style these materials. and style inserts inserts may may also also be be utilized utilized in in these materials. Thermoplastics Types Types Thermoplastics » » ABS ABS »»PVC PVC » »Polycarbonate Polycarbonate »» Nylon Nylon Fills Fills (Additives) (Additives) Thermoplastic materials may have variety Thermoplastic materials may may be be unfilled unfilled or or may have aa wide wide variety of fillers fillers added added to to them them to toincrease increase the the stiffness stiffness or or toughness toughness of properties of the material material for for specific specific applications. applications. These These fillers properties of the fillers may include nylon or carbon fiber, mineral or even metal.

Dodge inserts Dodge inserts are are also also available available in in alternate alternate materials materials including including Steel and Steel and Aluminum. Aluminum. Contact Contact Applications Applications Engineering Engineering for for further further information. information. 82

Ta .ered Hole

Plating Plating Inserts and and Compression Compression Inserts Limiters may may be Limiters be processed processed with with Sharp variety of finishes from nickel Knurls aa variety of finishes from nickel Undercuts plates and finishes plates and automotive automotive finishes Firs to colored colored dyes dyes to to to distinguish distinguish insert types types or insert or installations. installations. Please consult assistance with Please consult our our Applications Applications Engineering Engineering team team for for assistance with your requirements. requirements. your

4. Insert Insert Geometry 4. Geometry a. Undercuts a. Undercuts To accommodate To accommodate the the best best overall overallbalance balanceofofrotational rotational and and pull-out pull-out strength of of an an insert, insert, the the knurl knurl bands bands are are combined combined with undercuts, strength with undercuts, fins or fins or aa combination combination of of both. both.

2. Insert Characteristics Characteristics 2. Insert

b. b. Knurl Knurl Patterns Patterns The most The most common common design design methods methods used used to to increase increase rotational rotational strength of of an an insert insert include include increasing increasing body body diameter or increasing increasing or strength diameter or or changing the pattern on on aa given given insert insert design. The rotational changing the knurl knurl pattern design. The rotational resistance of design can resistance of an an insert insert design can change change dramatically dramatically by by altering altering the coarseness coarseness or the or fineness fineness of of aa knurl. knurl.

Dodge Inserts Inserts for Plastics are the strength strengthnecessary necessary Dodge for Plastics are designed designed to to provide provide the to allow allow bolts bolts and and screws screws to to be be tightened tightened to to the the levels levels required required to stretch to to stretch the fastener fastener and sufficient bolted bolted joint jointassembly. assembly. the and maintain maintain aa sufficient

Coarser knurl Coarser knurl patterns patterns can can provide provide aa significant significant increase increase in in rotational rotational strength but but can can also also induce induce significant significant stress stress into insert/plastic strength into the the insert/plastic assembly which lead to cracking and and premature premature failure. failure. assembly which could could ultimately ultimately lead to cracking

The insert The insert must must also also provide provide resistance resistancetotorotation rotation and and pull-out pull-out under under wide variety variety of of load load and and atmospheric atmospheric conditions conditions ininaagiven givenassembly. assembly. aa wide The optimum insert design design depends depends on on several several factors The optimum insert factors including: including: » » Plastic Plastic resin resin » » Type Type and and percentage percentage of of fill » Preferred Preferred insert » insert installation installation method » » Application strength requirements » » Environmental Environmental concerns concerns

Diamond Diamond

Helical Helical

Straight Straight

» Diamond » Knurls Diamond Knurls Generally the the insert insert design design is is large large Generally the most most effective effective when when the and the the knurl knurl isis coarser. coarser. and » Helical » Knurls Helical Knurls While normally normally not not as as aggressive aggressive as they While as aa straight straight knurl, knurl, they are the more common solution. These knurls will will provide These knurls adequate resistance adequate resistance to to insert insert rotation. rotation.

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Dodge® Design Guidelines Design Guidelines Straight vs. Tapered Tapered Holes Straight hole Straight vs. Holes -- Straight hole preparation preparation allows for for aa taper taper that that should should not notexceed exceed aa 11 degree degree included included allows angle. Tapered angle. angle. Tapered holes holes require require an an 88 degree degree included included angle. Tapering permits Tapering permits easy easy release releaseof of the the core core pin, pin, aids aids in in insert insert alignment, which which in in turn turn reduces reduces installation time. alignment, installation time.

» Straight » Knurls Straight Knurls Effective in Effective in applications applications focused focused on on high high rotational rotational strength. strength. » Multiple » Knurls Multiple Knurls ItIt is is common more than one knurl knurl style style common practice practice to to utilize utilize more than one and direction direction on on the the same same part reach the and part to to reach the most most optimum optimum combination of rotational and and torque torque resistance. resistance. combination of rotational

c. Tapers c. Tapers To eliminate installationissues, issues, many many inserts inserts are To eliminate installation are designed designed to to be installed tapered hole. This allows be installed into into aa tapered hole. This allows for for the the insert insert to to “self-align” duringinstallation installationand andrequires requiresless less heat heat energy energy "self-align" during as the melt isis less less than as the mass mass of of plastic plastic resin resin that that is is required required to to melt than with other other hole hole designs. designs. A insert must must always always be with A tapered tapered insert be used in tapered hole. hole. used in aa tapered d. Flanges d. Flanges In certain certain applications, applications, itit is is advantageous advantageous to have aa large In to have large bearing surface fastening bearing surface to to distribute distribute the the load load applied applied when when fastening mating parts. parts. A A large large flange flange not not only only increases increases the bearing mating the bearing surface but surface but also also allows allows for for adjustment adjustment of of the the mating mating part part without aa negative negative effect effect on on insert insert strength. strength. without



» Counterbores – Traditionally are are not » Counterbores —Traditionally not recommended as recommended as they they may may interfere interfere with with proper insert alignment. Self threading inserts, or should be be inserts, or flanged flanged inserts inserts which which should installed flush, flush, are the rule. rule. installed are the the exception exception to to the



» » Recommended Recommended Hole Hole Depth Depth -- Allows Allows for for proper proper insert insert set down (flush to to 0.005 0.005 inch inch below belowthe thesurface), surface), prevents prevents set down (flush excessive excessive flash, flash,and andprevents preventsback backfilling filling of of plastic from entering bottom bottom threads. threads. entering



» Flanges » Flanges In some some applications, In applications, aa large large flange flange insert insert is is installed installed from from the opposite opposite end part and and when when the the screw screw or is the end of of the the part or bolt bolt is assembled, the the flange, flange, increasing increasing assembled, the tensile tensile load load isis applied applied to to the resistance to resistance to pull-out. pull-out.

e. Custom Capabilities Capabilities e. Custom Dodge Threaded designed for for specific specific Dodge Threaded Inserts Inserts can can also also be be custom custom designed applications. Examples Examples include ends, applications. include undercut undercut configurations, configurations, closed closed ends, platings, flange flange modifications, modifications,etc. etc.Contact Contactyour yourSales Sales Engineer Engineer platings, or Applications forassistance. assistance. or Applications Engineering Engineering at at (866) (866) 364-2781 364-2781 for



Ath

5. Best Practices Practices 5. Best

Typical Flange Installation Installation Typical Flange

a. Hole Preparation Preparation Considerations a. Hole Considerations Each Style the catalogue catalogue features features Each Styleofof insert insert listed listed throughout throughout the the recommended recommended hole preparation dimensions. dimensions. the hole preparation » Hole Preparation Method Method— – Molded Molded holes holes are are the the preferred preferred Hole Preparation method of of hole hole preparation. preparation. A A barrier barrier of of denser denser material is method material is formed around around the the internal internal surface surface of the hole hole resulting resulting in in aa formed of the stronger assembly. assembly. stronger » Recommended HoleDiameter Diameter—– Proper Proper hole Recommended Hole hole preparation preparation is crucial obtaining maximum maximum strength strengthresults. results.Oversize Oversize is crucial in in obtaining holes will result in in aa degradation degradation of of strength strength and and undersize undersize holes will result holes can cracking of parent holes can potentially potentially result result in in the the cracking of the the parent material. Deviations Deviations from from the the recommendations recommendations may may prove prove material. necessary dependent combinations. The The necessary dependent upon upon plastic plastic // fill fill combinations. general rule thumb is is to to increase increase the hole diameter diameter by by general rule of of thumb the hole 0.003 inch inch ifif the the fill fill is is between between 15% 0.003 15% and and 35%. 35%.

Optional Flange Installation Optional Flange Installation

b. b. Boss Boss Diameter/Wall Diameter/Wall Recommendations Recommendations Traditionally aa boss Traditionally boss diameter diameter isistwo two times times the the insert insert diameter diameter for for inserts 1/4" ¼” and and under, under, 3mm 3mm wall wall thickness thickness applies applies for all inserts inserts inserts for all that are are larger. larger. Exceptions that Exceptions include include applications applications incorporating incorporating supported bosses, bosses, reinforced supported reinforced materials, materials,and and heat heat installation. installation. Special press installations Special consideration consideration should should be be given given to to cold cold press installations where stress stress will be increased increased and require larger larger boss boss diameters. diameters. where will be and will will require c. Assembly Guidelines Guidelines For For Mating Mating Parts Parts c. Assembly ClearanceHoles Holes—– ItIt is is important important that that the the insert insert bear bear the the load load and and Clearance not the the plastic plastic to to avoid avoid jacking jacking the the insert insert out. out. The not The mating mating component component hole hole should be the connecting connecting should be smaller smaller than than the the face face of of the the insert insert yet yet allow allow the threaded fastener fastener ample normally. threaded ample space space to to function function normally.

ILA N

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Correct Correct

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Dodge® Design Guidelines Design Guidelines d. Compression Compression Limiters Limiters Considerations d. Considerations a. Heat Installation Installation a. Heat Heat installation involves positioning the molded molded or or Heat installation involves positioning the the insert insert into into the drilled hole. AA heated inside diameter drilled hole. heated tip tip is is then then inserted inserted into into the the inside diameter of of the threaded threaded insert. insert. the



Localized Localized melting melting begins begins to to take take place placeand andwith with the the downward downward pressure, the varying varying pressure,the the insert insert begins begins to to install. install. Plastic Plastic flows flows into into the undercuts and and knurls. knurls. undercuts

Strength – The head head of of the the bolt bolt being being used used in in the the assembly assembly Strength —The must seat seat against must against the the compression compressionlimiter limiter to to avoid avoid potential potential failure due due to to plastic plastic creep. creep. failure Mating Components—The – The mating mating component component must must also also Mating Components withstand the the stress stress generated generated by by the the clamping clamping force. force. In In withstand instances where also be be plastic, plastic, instances where the the mating mating component component will will also the use use of of aa secondary secondary insert should be be considered. considered. the insert should Types of Types of Applications Applications Structural Structural » Insert Insert is the flange flange » is equal equal to to or or larger larger than than the » » Provides Provides higher axial strength higher axial strength » » Failure Failure mode mode isis the the bolt bolt

Structural Structural

b. b. Ultrasonic Ultrasonic Installation Installation Ultrasonic Installation involves positioning molded Ultrasonic Installation involves positioning the the insert insert into into aa molded or drilled drilled hole. hole. or An ultrasonic ultrasonic horn then contacts contacts the insert and and begins begins to vibrate An horn then the insert to vibrate the insert. This This vibration vibration creates createsfrictional frictional heat which melts the plastic plastic allowing lower the the insert insert into position. the allowing the the horn horn to to lower into position. Once appropriate depth, depth, the the cycle cycle is is repeated Once installed installed to to the the appropriate repeated for for the next next insert. insert. the

Non-Structural Non-Structural » » Insert is smaller than the flange » OD configuration configuration » Has simple OD » » Applies Applies to to smaller smaller inserts inserts under under 1/2" ½” OD OD

Gap

Benefits of thermal installation include: » installation of multiple multiple inserts inserts at a given time » » » ability ability to to install install inserts inserts beyond beyond 1/4" ¼” » » superior strength strength assemblies assemblies

c. -Tapping/Self Threading, Threading, Spred-Lok, Spred-Lok, c. Self Self -Tapping/Self Expansion Inserts Expansion Inserts and and Mold-In Mold-In Designed ease of of installation. Primarily involves preparing straight Designed for ease holes and the insert insert into into place, place, pressing pressing the place, holes and driving driving the the insert insert into into place, or pressing and then then expanding expanding the the insert insert into into place. place. Minimal Minimal tooling pressing and is required. is required.

Jr •

cl. Self c1. Self Tapping Tapping Economical and Economical and easy easy to to install. install. Provides Provides excellent excellent pull pull out out resistance. Insert Insert design resistance. design features features aa cutting cutting edge edge slot slot which which assists in assists in installation. installation.

Non-Structural Non-Structural

Note: Gap Gap allows for aa gasket, gasket, (e.g., Note: allows for (e.g., manifold manifold applications) applications)

6. Methods Of Of Installation Installation 6. Methods Dodge Inserts Inserts are Dodge are designed designedfor for post post mold mold and and molded-in molded-in installations. installations. Post molding is cost generally shortens shortens cycle cycle time Post molding is cost effective effective in in that that itit generally time of the the molding molding process, process, reduces of reducesrejects rejectsand and damage damage from from inserts inserts that could could potentially potentially come come loose loose and and damage damage the that the mold. mold. Molded-In inserts inserts offer offer higher higher torque torque and and pull-out pull-outresistance. resistance. Molded-In Several Several Dodge Dodge insert insert designs designs are are available available for for Post-Molding Post-Molding using Ultrasonic using Ultrasonic installation installation or or Heat Heat installation. installation.

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Dodge® Design Guidelines Design Guidelines c2. c2. Spred-Lok Spred-Lok Inserts Inserts Economical and applications. Economical and easy easy to to install. install. Designed Designed for for non-critical non-critical applications. Insert is is pressed prepared hole, hole, expansion expansion of the insert insert Insert pressed into into aa straight straight prepared of the is accomplished fastener. Mating is accomplished through through the the installation installation of of the the mating mating fastener. Mating bolt should should be be long long enough enough to to extend extend at at least least two two full full threads threads beyond beyond bolt the insert insert length length to to ensure ensure insert the insert retention. retention.

c3. c3. Expansion Expansion Inserts Inserts »

Standard Standard Expansion Expansion Economical and Expansion inserts Economical and easy easy to to install. install. Expansion inserts feature feature two piece piece design design consisting consisting of threaded insert insert and and aa aa two of aa threaded captivated spreader spreader plate. The insert captivated plate. The insert is is installed installed into into aa blind, straight straight hole hole and and the the spreader spreader plate plate isis then then depressed. depressed. blind, As the spreader plate As the spreader plate isis engaged, engaged,the the knurled knurled portion portion of of the the insert expands, expands, anchoring place. insert anchoring the the insert insert into into place.

»

Flange Flange Expansion Expansion The Flange The FlangeInsert, Insert,ininaddition addition to to having all of the design features of the Standard Standard Insert, large features of the Insert, has has aa flange flange with with aa large bearing surface. surface. The make an an bearing The flange flange can can be be used used to to make electrical contact contact or or to to fasten fasten aa terminal terminalconnector. connector. The The flange electrical flange can also can also be be used used to to join join mating mating parts parts by by inserting inserting the the body body of of the insert insert through the mating mating part part and and into into the the receiving receiving hole hole the through the parent material. material. The The insert is excellent in the parent excellent for use use in in thin section applications since the absorbs much section applications since the flange flange absorbs much of of the the installation force. force. installation

c4. In Inserts c4. Mold Mold In Inserts While the the trend trend isis to to install installinserts inserts into intoThermoplastics Thermoplastics by by post While post mold, some some highly highly filled filled plastics plastics (above (above35% 35% fill) fill) will will benefit from mold-in insert insert design. design. The The Dodge Dodge Ultramold insert is is aa unique aa mold-in Ultramold insert unique two-piece insert of the the insert. insert. two-piece insert providing providing full full thread thread to to the the bottom bottom of This design This design also also features features aa controlled controlled minor minor diameter diameter and and innovative counterbore counterbore design design to insure proper proper placement placement on innovative to insure on This insert design provides molding pins. This provides optimum strength in aa space space saving in saving design. design. »

® Inserts Ultra-Mold Ultra-Mold® Inserts The unique and complete complete threads threads The unique two-piece two-piece concept concept allows allows full full and throughout the theentire entirelength lengthofofthe theinsert. insert.This Thissaves saves space space throughout and weight weight and and reduces reduces costs. costs. Below and Below isis an an image image of of aa conventional conventional insert (on insert (on left) left) and and the the unique unique design design of of the the Ultra-Mold Ultra-Mold (at (at right). right).

Expansion Insert Prior to Prior to Installation Installation Expansion Insert Insert Installed Installed

» » Clinch Clinch Expansion Expansion Clinch and aa flange flange and and have have the the same same Clinch inserts inserts feature feature aa pilot pilot and design characteristics as as Standard Standard Expansion Expansion Inserts. Inserts. The The design characteristics inserts inserts are industry. are used used extensively extensively in in the the electrical electrical industry. The The pilot pilot can can be be clinched clinched over over aa terminal terminal connector connector with with the the flange flange providing providing aa large large surface surface for electrical contact. for electrical contact. The The installation and clinching clinching operations operations are are simultaneous simultaneous installation and using using aa simple simple press-in press-in type type tool. tool. Like Like the the Flange Flange Insert, Insert, much much of of the the installation installation force force is is absorbed absorbed by by the the flange flange allowing allowing for for use use in applications. in thin-section thin-section applications.

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c5. Sealing Inserts c5. Sealing Inserts When an an insert insert is plastic When is heat heat or or ultrasonically ultrasonically installed installed into into aa plastic component, the difference in rates of metal and and plastic plastic component, the difference in cooling cooling rates of the the metal create aa “stress or microscopic microscopic void insert create "stress relief relief zone” zone" or void between between the the insert external geometry While this this isis beneficial beneficial in in reducing reducing external geometry and and the the plastic. plastic. While the stress stress between materials, itit can can pose pose challenges challenges to those the between the the two two materials, to those applications requiring requiring aa leak-proof leak-proof interface interface between between the the insert insert and and applications the plastic. plastic. the Dodge has has addressed the Ultraseal® Ultraseal® insert. insert.The The Dodge addressed this this situation situation with with the Ultraseal utilizes as an component of of the the insert insert design. design. Ultraseal utilizes an an O-ring 0-ring as an integral integral component When heat heat installed installed into into the the proper proper geometry geometry hole, hole, the seals When the O-ring 0-ring seals against the the plastic plastic and and provides provides aa leak-proof leak-proofassembly. assembly. against

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Dodge® Applications Applications Dodge Inserts the automotive, automotive, electronics, electronics, Dodge Inserts and and Compression Compression Limiters Limiters are are widely widely used used in in critical critical applications applications in in the medical, transportation and general general industrial industrial markets. markets. medical, transportation and

Aircraft Aircraft

Threaded Inserts Threaded Inserts for for Plastic Plastic Components Components In the the overhead overhead aircraft aircraft interiors, interiors, brass brass inserts In inserts are areused usedtotostrengthen strengthen and and maintain maintain joint joint integrity in in brittle brittleand andsoft softmaterial materialextending extendingservice service life life and and value. value. integrity

Automotive Automotive

Air Intake Air Intake Manifold Manifold ® and ® in Using the the OEM OEM to create strong Using the TaperTuff TaperTuff® andUltrasert Ultrasert® in the the intake intake manifold manifold allows allows the to create strong reusable threads reusable threads that that eliminated eliminated cracking cracking from from bolt bolt load. load.

Automotive Automotive Grab Handle Grab Handle

Using Compression Using Compression Limiters Limiters eliminates eliminates cracking crackingofof plastic plastic sub-component sub-component automotive automotive interior interior parts due to to bolt bolt loading. loading.The The Dodge Dodge Compression Compression limiter reduces the parts due limiter significantly significantly reduces the warranty warranty and replacement replacement costs. costs. and

Automotive Automotive

Sunroof Sunroof Assembly Assembly A key key component the sunroof sunroof sub sub assembly assembly isis the actuating motor. motor. OEM's OEM’s rely A component in in the the power power actuating rely on on the the ® for Dodge Ultrasert the frame frame for both stability stability and and high high quality. quality. Dodge Ultrasert® for mounting mounting the the motor motor to to the for both

Electronics Electronics

Cell Phone Cell Phone Housing Housing Assembly Assembly Dodge’s unique Inserts are Dodge's unique line line of of Miniature Miniature Inserts are used used in in the the Smartphone Smartphone industry industryto to mate mate the the two two plastic housings together, together, resulting in aa structural structural assembly assembly with long service service life. plastic outer outer housings resulting in with long life.

Electronics Electronics

GPS Enclosure GPS Enclosure

GPS ofGPS GPS GPSTracking Trackingand andsecurity securitydevices devicesrequire requireconsistency consistencyand and reliability. reliability. Manufacturers Manufacturers of ® for assemblies turn quality and and reliable reliable fastening fastening every every time. time. assemblies turn to to Ultrasert Ultrasert® for quality

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Dodge® Applications Applications Industrial Appliance Appliance Industrial

Fan Fan Module Module Manufacturers of fan fan modules modules around around the the world world depend depend upon uponDodge Dodge Ultrasert® Ultrasert® brass brass inserts inserts Manufacturers of for reliability reliability and and performance. performance.

Industrial Industrial

Power Power Tool Tool Housing Housing ® to Power tool strength, Power tool manufacturers manufacturers count count on on the the Dodge Dodge Ultrasert Ultrasert® to provide provide the the superior superior joint joint strength, vibration proof proof properties properties and and high high serviceability serviceability required required of their products. products. vibration of their

Industrial Industrial

Pump Pump Housing Housing Multiple Ultrasert®inserts inserts are are used used in in pump pump assemblies assemblies to to provide provide high high shear, shear, tensile tensile and and Multiple Ultrasert® torque necessary necessary to stresses in torque to handle handle the the load load of of the the fluctuating fluctuating stresses in the the application. application.

Lawn Garden Lawn and and Garden

Engine Engine and and Component Component Assembly Assembly world of oflawn lawnand andgarden gardenequipment, equipment,the thehigh highstrength strengthcharacteristics characteristics In the high vibration world ® of the Ultrasert inserts provide superior retention in brittle and soft materials when fastening fastening of the Ultrasert® inserts provide superior retention in brittle and soft materials when plastic components to the engine. plastic components to the engine.

Medical Medical

Medical Enclosure Medical Device Device Enclosure ® line The Dodge The Dodge Ultrasert Ultrasert® line of of threaded threaded inserts insertsare areutilized utilizedtotomaintain maintain joint joint integrity integrity when when assembling critical many types assembling critical component component parts parts in in many types of of medical medical equipment. equipment.

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Dodge® Dodge Capabilities Quality Quality

Product Development Product Development

» » » » » » » »

» » »

ISO/TS 16949: ISO/TS 16949: 2009 2009 certified certified Lot control control ensures ensures product Lot product traceability traceability Statistically manufacturingprocesses processes Statistically controlled controlled manufacturing PPAP, IMDS, PPAP, IMDS,Material Material Certifications Certifications

Sales Engineers Sales & & Applications Applications Engineers » Strategically North America America Strategically located located throughout throughout North » Offer expertise in insert design, applications Offer expertise in insert design, applications engineering engineering and and current current assembly assembly technologies technologies » Offer cost effective solutions; includes: includes: Offer cost effective fastening fastening solutions; –—Modifications Modifications to to our our standard standard products products –—Custom your specific specific applications Custom solutions solutions for for your applications –—Conduct Line Walks, Value Value Engineering ValueAnalysis Analysis//Value

Our Our Technical TechnicalCenter Centeroffers offersreview review of of your your application, application, product evaluation, analysis and recommendations product evaluation, analysis and recommendations to to help reduce your assembly costs help reduce your assembly costs Development support support includes includes conceptual conceptual ideas, ideas, Development preliminary designs and drawings Engineering prototypes sampling Engineering prototypes and and pre-production pre-production sampling resources available resources available

Technical Product Technical Product Seminars Seminars » »

Lunch and Learn Seminars Seminars offered offered to to engineering, manufacturing, purchasing purchasing and and quality quality teams teams manufacturing, Instructors include include representatives representatives from from our our sales sales Instructors engineering, applications engineering, applications engineering engineering and/or and/or marketing teams teams marketing

Testing Terminology Testing Terminology

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400111&--,,

400 101

Tensile Strength Tensile Strength

Rotational Torque Torque Rotational

Clampload Torque Torque Clampload

Jack-Out Torque Torque Jack-Out

Axial force force required Axial required to to pull pull the insert out of the parent the insert out of the parent material at least 0.020 material at least 0.020 inches (0.5mm). inches (0.5mm).

Rotational force force required Rotational required to to rotate the insert in the the parparrotate the insert in ent material. material. Note ent Note that that the the hardened steel spacer hardened steel spacer only only contacts the insert. ItIt isis aa contacts the insert. good comparative measure good comparative measure of the overall strength of the overall strength of of the assembly. assembly. the

Rotational force force required required to Rotational to rotate the insert in the the parent parent rotate the insert in material. Note the material. Note that that the hardened steel spacer hardened steel spacer contacts contacts both the the parent parent material material and and both the insert. Mainly used the insert. Mainly used as aa strength measure for as strength measure for compression limiters.

Rotational force force required required Rotational to pull the insert to pull the insert out out of of the the parent material. Note parent material. Note that that the the hardened steel steel spacer spacer only hardened only hits the the parent parent material. material.This This hits will allow both rotational and axial forces forces to be applied axial to be applied simultaneously. simultaneously. The The ultimate ultimate test of of assembly assembly strength. test strength. Results may Results may vary vary depending depending on the type of bolt used. used. on the type of bolt

Note: The this catalogue catalogue should should be be considered considered as as average Note: The test test data data included included in in this average values values for for the the general general families families of of plastics plastics indicated. indicated. Critical application application requirements requirements may may necessitate necessitate further specific testing Critical further specific testing..

STANLEY. Engineered Fastening

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Dodge® Troubleshooting Guide Troubleshooting Guide PROBLEM PROBLEM Potential Solutions Solutions Potential

Insufficient Insert Insert Insufficient insert Insert Excessive Excessive Excessive Plastic Plastic rises above insert Insert Excessive rises above Welder strength not not Excessive flash flash flash boss Welder Insert Insert top surface surface Installation Installation strength Excessive flash boss top (pull-out, completely completely installation installation on on top under bulges or overloads damaged damaged after after top top too (pull-out, top under bulges or overloads too time rotation) seated seated time surface insert cracks (cuts out)* installation noisy noisy rotation) surface insert cracks (cuts out)* (deformed) (deformed) installation

Increase hole Increase hole diameter diameter

111 11

Increase hole Increase hole depth depth Increase boss Increase boss diameter diameter Decrease hole Decrease hole diameter diameter Verify plastic melt Incorrect fixture design Incorrect fixture design Countersink/Counterbore hole Countersink/Counterbore hole Increase amplitude* Increase amplitude* Increase pressure pressure Increase Increase weldtime Increase weldtime Decrease downspeed Decrease downspeed Increase hold Increase hold time time Decrease pressure Decrease pressure Decrease amplitude* Decrease amplitude* Decrease weld Decrease weld time time Adjust welder welder stroke stroke stop stop Adjust Pre-trigger/Pre-heat Pre-trigger/Pre-heat Tune power supply Tune power supply Tighten horn, * Tighten horn, booster, booster,orortransducer transducer" Use more Use morepowerful powerful welder welder

(*) Refers Refers to to Ultrasonic Ultrasonic welder welder only. only. (*) you need need further further assistance, assistance, please IfIf you pleasecontact contactour ourApplication Application Engineers, Engineers,atatwhich whichtime, time,you youwill will be be asked askedtotoprovide providethe the following following information about about your your application. application. information » » Company Company Name Name Name // Contact Contact Name » » Address //Tel. Tel. # / Fax # / EMail » » Distributor Distributor or or Sales Sales representative representative » » Frequency Frequency of of failure failure

STANLEY. Engineered Fastening

Insertpart partnumber number »» Insert Affectedquantities quantities »» Affected Affectedlot lotnumbers numbers »» Affected Holesizes sizes (tolerances) (tolerances) »» Hole

-- 11 11 --

Toolinginformation/Method information/Method of of Installation Installation »» Tooling 25suspect suspect inserts inserts »» 25 Sample of of application application with »» Sample with and without installed inserts inserts and without installed

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Dodge®

r-r-rry.

Ultrasert Ultrasert® II ®

» » Vertical Vertical flutes fins provide provide flutes and and horizontal horizontal fins superior superior assembly assembly strength strength » » Tapered Tapered design design assures assures rapid rapid and and accurate accurate alignment prior to installation » » Flute Flute and design provide provide aa chip-free chip-free and fin fin design environment

A fluted fluted brass brass insert A insert designed designed for for ultrasonic ultrasonic or or heat heat installation installation into into thermoplastics. thermoplastics.

INCH INCH INSERT INSERT SPECIFICATIONS SPECIFICATIONS

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE Min.Boss pia Dia Min.

L



" ( D)-): >-1 / 1 A

Min. Depth Depth =tk MM. 1 Insert Length Plus .030 Inch (0.77mm)

B

01 C 1.4EC*

Thread Thread Size Size 4 -40 4-40

Part Part Number Number

Length Length L ± ± .004 .004

A A ± .005 .005 ±

Diameter Diameter B B ± .005 ± .005

C C ± .001 ± .001

Diameter Diameter D D ± .001 .001 ±

Minimum Minimum Boss Boss Diameter Diameter

70815-04-250 70815-04-250

.250 .250

.173

.145

.141

.154

.346 .346

6-32 6-32

70815-06-312 70815-06-312

.312

.219

.183 .183

.179

.198 .198

.438 .438

8-32 8-32

70815-2-375 70815-2-375

.375 .375

.252

.212

.206 .206

.227 .227

.504 .504

10-24

70815-3-438 70815-3-438

.438 .438

.297

.249

.243

.268 .268

.594 .594

10-32 10-32

70811-3-438 70811-3-438

.438 .438

.297

.249

.243

.268 .268

.594 .594

1/4-20

70815-4-562 70815-4-562

.562 .562

.383 .383

.323 .323

.320 .320

.350 .350

.766 .766

1/4-28

70811-4-562

.562 .562

.383 .383

.323 .323

.320 .320

.350 .350

.766 .766

METRIC INSERT SPECIFICATIONS SPECIFICATIONS METRIC INSERT Thread Thread Size Size

Part Part Number Number

Length Length L L ± 0.10 ± 0.10

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Diameter Diameter

A A ± 0.13 0.13 ±

Diameter Diameter

B B ± 0.13 0.13 ±

C C ± 0.03 0.03 ±

D D ± 0.03 0.03 ±

Minimum Minimum Boss Boss Diameter Diameter

M3x0.5 M3x0.5

70817-3-079 70817-3-079

7.92 7.92

5.56 5.56

4.65 4.65

4.55 4.55

5.03 5.03

11.12 11.12

M3.5x0.6 M3.5x0.6

70817-3.5-079 70817-3.5-079

7.92

5.56 5.56

4.65 4.65

4.55 4.55

5.03 5.03

11.12

M4x0.7

70817-4-095 70817-4-095

9.53 9.53

6.40 6.40

5.38 5.38

5.23 5.23

5.77 5.77

12.80 12.80

M5x0.8 M5x0.8

70817-5-111 70817-5-111

11.13 11.13

7.54 7.54

6.32 6.32

6.17 6.17

6.81 6.81

15.08 15.08

M6x1

70817-6-143

14.27

9.73 9.73

8.20 8.20

8.13 8.13

8.89 8.89

19.46 19.46

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Dodge® ® Ultrasert – Test Ultrasert® II — TestData Data

INCH INCH Thread Thread Size Size

ABS ABS Rotation Rotation lbs-in. lbs-in.

POLYCARBONATE POLYCARBONATE Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

STRUCTURAL STRUCTURAL FOAM FOAM Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

23f 23† 44f 44†

441

NYLON 30% G.F. G.F. NYLON 6/6 6/6 30% Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

No. 4

14

251

† 22f 22

374

No. 6 No. 6

26

309 309

42

453 453

No. 8 No. 8

42

466 466

81

843 843

70

660 660

84 84

No. 10

62

715

115

1245

116

1005 1005

148

874

104

1130 1130

202

1820 1820

206 206

1802

225

1434

1/4" 1/4”

METRIC METRIC Thread Thread Size Size

ABS ABS Rotation Rotation Nm Nm

POLYCARBONATE POLYCARBONATE Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

229

STRUCTURAL FOAM FOAM STRUCTURAL Rotation Rotation Nm Nm

† 23f 23 295 295 44t 416 44† 416 653 653

NYLON 30% G.F. G.F. NYLON 6/6 6/6 30%

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

M3 M3

2.94 2.94

1375 1375

4.75

2015 2015

5.20 5.20

1962 1962

4.97

1850 1850

M3.5 M3.5

2.94

1375 1375

4.75

2015 2015

5.20 5.20

1962 1962

4.97

1850 1850

M4

4.75

2073 2073

9.15 9.15

3750 3750

7.91

2936 2936

9.49 9.49

2905 2905

M5 M5

7.01

3180 3180

12.99 12.99

5538 5538

13.11

4470

16.72

3888 3888

M6 M6

11.75

5026 5026

22.82

8096 8096

23.27

8016 8016

25.42

6316 6316

(†) Screw Screw failed. failed. (t)

Ultraserts Ultraserts

Dodge Ultraserts using ultrasonic ultrasonic equipment equipment or or thermal thermal Dodge Ultraserts can can be be installed installed using installation equipment can be be as as simple simple as as aa installation equipment .. Thermal Thermal equipment equipment can soldering iron held by by hand mounted in in an an arbor arbor or or drill drill press. press. soldering iron held hand or or mounted More refined equipment equipment is is available available with adjustments and and settings settings More refined with adjustments for precise uniform installations.

STANLEY. Engineered Fastening

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Dodge® ® Ultrasert Ultrasert® II II

INCH INSERT SPECIFICATIONS SPECIFICATIONS INCH INSERT

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS

Long Long

Insert Insert Specifications Specifications 0-80, 2-56, 2-56, M2 M2 and and M2.2 0-80, M2.2 Ultrasert IIII have have aa single single Ultrasert diamond knurl. diamond knurl.

Short Short

L

B

A

Min.Boss Dia Min. pia 1.1( 8˚ -7 D \1.4-D-)1.1/

L -)1.1 L

Min. Depth Depth=t' Insert Length Plus Plus .030 Inch (0.77mm)

B

A

C EC-*

Thread Thread Size Size



0-80 0-80 0-80 0-80 2-56 2-56 2-56 2-56 4-40 4-40 4-40 6-32 6-32 6-32 6-32 8-32 8-32 8-32 8-32 10-24 10-24 10-24 10-32 10-32 10-32 10-32 1/4-20 1/4-20 1/4-20 1/4-28 1/4-28 1/4-28 5/16-18 5/16-18 5/16-18 5/16-18 5/16-24 5/16-24 5/16-24 5/16-24 3/8-16 3/8-16 3/8-16 3/8-16 3/8-24 3/8-24 3/8-24 3/8-24

Part Part Number Number 6041-0BR115 6041-0BR188 6041-0BR188 6035-02BR115 6035-02BR115 6035-02BR188 6035-02BR188 6035-04BR135 6035-04BR135 6035-04BR219 6035-04BR219 6035-06BR150 6035-06BR150 6035-06BR250 6035-06BR250 6035-2BR185 6035-2BR185 6035-2BR312 6035-2BR312 6035-3BR225 6035-3BR225 6035-3BR375 6035-3BR375 6041-3BR225 6041-3BR375 6041-3BR375 6035-4BR300 6035-4BR300 6035-4BR500 6035-4BR500 6041-4BR300 6041-4BR300 6041-4BR500 6041-4BR500 6035-5BR335 6035-5BR335 6035-5BR562 6035-5BR562 6041-5BR335 6041-5BR335 6041-5BR562 6041-5BR562 6035-6BR375 6035-6BR375 6035-6BR625 6035-6BR625 6041-6BR375 6041-6BR375 6041-6BR625 6041-6BR625

Length Length L ± ± .004 .004 .115 .188 .188 .115 .115 .188 .188 .135 .135 .219 .219 .150 .150 .250 .250 .185 .185 .312 .312 .225 .225 .375 .375 .225 .375 .375 .300 .300 .500 .500 .300 .300 .500 .500 .335 .335 .562 .562 .335 .335 .562 .562 .375 .375 .625 .625 .375 .375 .625 .625

Diameter Diameter A A ± .005 .005 ±

B B

± .005 .005 ±

.141 .141 .141 .141 .141 .141 .141 .172 .172 .172 .219 .219 .219 .250 .250 .250 .250 .297 .297 .297 .297 .297 .297 .375 .375 .375 .375 .375 .375 .375 .375 .469 .469 .469 .469 .469 .469 .469 .469 .563 .563 .563 .563 .563 .563 .563 .563

.123 .123 .112 .112 .123 .123 .112 .157 .146 .146 .203 .203 .190 .190 .230 .230 .213 .213 .272 .272 .251 .272 .251 .251 .354 .354 .332 .332 .354 .354 .332 .332 .439 .439 .406 .406 .439 .439 .406 .406 .532 .532 .493 .493 .532 .532 .493 .493

METRIC INSERT SPECIFICATIONS SPECIFICATIONS METRIC INSERT Thread Thread Size Size M2x0.4 M2x0.4 M2x0.4 M2.2x0.45 M2.2x0.45 M2.5x0.45 M2.5x0.45 M2.5x0.45 M2.5x0.45 M3x0.5 M3x0.5 M3x0.5 M3x0.5 M3.5x0.6 M3.5x0.6 M3.5x0.6 M3.5x0.6 M4x0.7 M4x0.7 M5x0.8 M5x0.8 M5x0.8 M5x0.8 M6x1 M6x1 M8x1.25 M8x1.25 M8x1.25 M10x1.5 M10x1.5 M10x1.5 M10x1.5

STANLEY. Engineered Fastening

Part Part Number Number 6075-2BR029 6075-2 BRO29 6075-2BR048 6075-2 BRO48 6075-2.2BR029 6075-2.2BR048 6075-2.5BR034 6075-2.5BR034 6075-2.5BR056 6075-2.5BR056 6075-3BR038 6075-3BR038 6075-3BR064 6075-3BR064 6075-3.5BR038 6075-3.5BR038 6075-3.5BR064 6075-3.5BR064 6075-4BR047 6075-4BR047 6075-4BR079 6075-4BR079 6075-5BR067 6075-5BR067 6075-5BR111 6075-6BR076 6075-6BR076 6075-6BR127 6075-8BR085 6075-8BR085 6075-8BR143 6075-8BR143 6075-10BR095 6075-10BR095 6075-10BR159 6075-10BR159

Length Length L L ± 0.10 0.10 ± 2.92 2.92 4.78 2.92 4.78 3.43 3.43 5.56 5.56 3.80 3.80 6.35 6.35 3.81 3.81 6.35 6.35 4.70 7.92 6.73 6.73 11.13 7.62 12.70 8.51 8.51 14.27 14.27 9.53 9.53 15.88 15.88

Diameter Diameter D C D ± .001 .001 ± .001 .001 ± ± .118 .107 .107 .118 .118 .107 .153 .153 .141 .141 .199 .199 .185 .185 .226 .208 .208 .267 .267 .246 .267 .246 .246 .349 .349 .321 .349 .349 .321 .321 .431 .431 .401 .431 .401 .401 .523 .523 .488 .488 .523 .523 .488 .488

.129 .129 .129 .129 .129 .129 .159 .159 .159 .159 .206 .206 .206 .206 .234 .234 .234 .277 .277 .277 .277 .277 .277 .363 .363 .363 .363 .363 .363 .363 .363 .448 .448 .448 .448 .448 .448 .540 .540 .540 .540 .540 .540 .540 .540

Minimum Minimum Boss Boss Diameter Diameter .282 .282 .282 .282 .282 .282 .344 .344 .344 .438 .438 .438 .438 .500 .500 .500 .500 .594 .594 .594 .594 .594 .594 .594 .594 .750 .750 .750 .750 .750 .750 .750 .750 .938 .938 .938 .938 .938 .938 .938 .938 1.126 1.126 1.126 1.126 1.126 1.126

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Diameter Diameter

A A ± 0.13 0.13 ± 3.58 3.58 3.58 3.58 3.58 3.58 3.58 3.58 4.37 4.37 4.37 5.56 5.56 5.56 5.56 5.56 5.56 5.56 5.56 6.35 6.35 6.35 6.35 8.33 8.33 8.33 8.33 9.52 9.52 9.53 9.53 11.91 11.91 11.91 14.30 14.30 14.30 14.30

-- 14 14 --

Diameter Diameter B B ± 0.13 ± 0.13 3.12 3.12 2.84 3.12 2.84 3.99 3.99 3.71 5.16 5.16 4.83 4.83 5.16 5.16 4.83 4.83 5.84 5.84 5.41 7.82 7.82 7.19 8.99 8.99 8.43 8.43 11.15 11.15 10.31 10.31 13.51 13.51 12.52

C C ± 0.03 0.03 ± 3.00 3.00 2.72 3.00 3.00 2.72 3.89 3.89 3.58 3.58 5.05 5.05 4.70 5.05 5.05 4.70 5.74 5.28 5.28 7.70 7.70 7.06 7.06 8.86 8.86 8.15 8.15 10.95 10.95 10.19 10.19 13.28 13.28 12.40

D D ± 0.03 0.03 ± 3.28 3.28 3.28 3.28 3.28 3.28 3.28 3.28 4.04 4.04 4.04 5.31 5.31 5.23 5.23 5.23 5.23 5.23 5.23 5.94 5.94 5.94 5.94 8.00 8.00 8.00 8.00 9.22 9.22 11.38 11.38 11.38 11.38 13.72 13.72

Request Info

Minimum Minimum Boss Boss Diameter Diameter 7.16 7.16 7.16 7.16 7.16 8.74 8.74 8.74 11.13 11.13 11.13 11.13 11.13 12.70 12.70 16.66 16.66 16.66 16.66 19.06 19.06 19.06 19.06 23.83 23.83 23.83 23.83 28.60 28.60 28.60 28.60

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Dodge® ® Test Data Ultrasert®IIII–-Test Data Ultrasert

heat or with with heat » » Installed ultrasonically or design increased design » for increased » Two lengths allow for flexibility provide » » Diagonal knurls and undercuts provide strength superior assembly strength systems » automated systems » Excellent design for automated

accepted and The most most widely widely accepted and widely widely plastics industry the plastics used insert insert in in the industry today. today.



oz-in.† 52 oz-in.*

135

oz-in.t† 52 oz-in.

97

58 oz-in.

96 96

.188 .188

65 oz-in.* oz-in.†

162

70 oz-in.* oz-in.

258

70 oz-in.* oz-in.†

224

65 oz-in.

198 198

.115

67.5 oz-in.

79 79

110 oz-in.

135

90 oz-in.

97

58 oz-in.

96 96

.188 .188

81 oz-in. oz-in.

162

168 oz-in. †t

258

93 oz-in.

224

65 oz-in.

198

.135 .135

13

147

20*

230

19

187

20

211

24

393

21

330 330

33

286 286

No. 2 No. 4

No. 6 No. 6 8 No. 8 No. No. 10 10 1/4" 1/4”

5/16” 5/16"

17

258 258

23* 23*

.150 .150

23

220

33* 33*

341 341

29 29

236 236

.250 .250

25

370 370

45

661 661

31 31

487

34

509 509

.185 .185

37

304 304

52*

538 538

32

304

60 60

355 355

.312

45

469 469

88* 88*

910 910

50 50

512

66 66

883 883

.225

51

448 448

86 86

773 773

55 55

505 505

70 70

565 565

.375 .375

68 68

726

125

1388 1388

72

801 801

133 133

1310 1310

.300

102

700

157

1283

123

769 769

132

973

1171

220

1884

.500 .500

116

1157

231

2073

131

.335

155 155

739 739

259*

1555

167

932 932

304 304

1506 1506

.562 .562

214

1435

345*

3128

196

1767

428

2654 2654

.375

220

940 940

383 383

2065

246

1356 1356

420

2040

.625 .625

229

1743

520 520

3638

297

2100 2100

518 518

3303 3303

3/8" 3/8”





M2



M2.2



M2.5



M3.5 & M3.5 M3 & M3



M4



M5



M6



M8



M10



POLYCARBONATE POLYCARBONATE

ABS ABS

METRIC METRIC Thread Thread Size Size



417

.219



Tensile Tensile lbs lbs

79



Rotation Rotation lbs-in. lbs-in.

oz-in.† 50 oz-in.*



Tensile Tensile lbs

.115



Rotation Rotation lbs-in.

No. 0 No. 0



Tensile lbs lbs

Rotation Rotation lbs-in.



Rotation Rotation lbs-in.

G.F. 30%G.F. NYLON 6/6 30% NYLON 6/6

Length Length



Tensile lbs lbs

STRUCTURAL FOAM FOAM STRUCTURAL

Thread Thread Size Size



POLYCARBONATE POLYCARBONATE

ABS ABS

INCH INCH

Length Length

Rotation Rotation Nm Nm

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

STRUCTURAL FOAM FOAM STRUCTURAL

Rotation Rotation Nm Nm

Tensile Tensile N N

G.F. 30%G.F. NYLON 6/6 30% NYLON 6/6 Rotation Rotation Nm Nm

Tensile Tensile N N

0.48 0.48

351 351

0.78 0.78

601 601

0.63

429

0.90 0.90

427

4.8 4.8

0.57 0.57

721

1.19* 1.19†

1148

0.66 0.66

995 995

0.90 0.90

881 881

2.9 2.9

0.48 0.48

351 351

0.78 0.78

601 601

0.63 0.63

429

0.90 0.90

427

4.8 4.8

0.57 0.57

721

1.19* 1.19†

1148

0.66 0.66

995 995

0.90 0.90

881 881

3.4 3.4

1.47

654 654

2.26*

1023 1023

2.23

834 834

2.26

939 939

5.6 5.6

1.92

1148

2.60* 2.60*

1855 1855

2.75

1748 1748

2.37 2.37

1468 1468

3.8 3.8

2.60 2.60

979

3.73* 3.73"

1517

3.35 3.35

1048 1048

3.73 3.73

1272

6.4 6.4

2.82

1646

5.08

2940

3.54

2164

3.84 3.84

2264

3.56

1350

6.78 6.78

1579

3928 3928

2.9 2.9

4.7

4.18

1352

5.88

2393

7.9 7.9

5.08 5.08

2086 2086

9.94* 9.94"

4048

5.65

2279

7.46

6.7 6.7

6.78 6.78

2260 2260

10.85

4168

6.25

2723

13.55 13.55

3777

11.1

8.81 8.81

3599 3599

15.82 15.82

6761

8.08

3903 3903

19.54 19.54

7037 7037 4328 4328

7.6 7.6

11.52

3114

17.74

5707

13.84

3421

14.91

12.7

13.11

5147

26.10 26.10

9221

14.80

5208

24.86 24.86

8380 8380

8.5 8.5

17.51

3287

29.26 29.26

6917

18.81

4146

34.35 34.35

6699 6699

14.3

24.18

6383 6383

38.98 38.98

13914

22.10 22.10

7860

48.36 48.36

11806 11806

6032

47.45

9074

9341 9341

58.53 58.53

14692

9.5 9.5 15.9 15.9

24.90 24.90

4181 4181

43.30 43.30

9186 9186

27.80 27.80

25.90 25.90

7753 7753

58.80 58.80

16183 16183

33.60 33.60

stripped. failed. (*)Internal (Internal thread threadstripped. (t) Screw failed. (†) Screw

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Dodge®

dJ

® Ultrasert Screw-Lock Ultrasert® II II Screw-Lock

» » Screw-Lock Screw-Lock feature feature has has unique unique locking locking element element for for vibration vibration applications applications » » Eliminates Eliminates need need for for patches, patches, lock lock washers washers or or locking compounds locking compounds » » Ideal Ideal for adjusting screw screw applications applications for adjusting

A unique unique internal locking element A internal locking element that that locks the place. locks the screw screw in in place.

INCH INSERT SPECIFICATIONS SPECIFICATIONS INCH INSERT LE

LL

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Min.Boss Boss Dia Min.

EI



D FDA

A

Min. Depth 4 = Insert Length Plus 0.77mm) .030 Inch (0.77mm)

B

*-e* C

Thread Thread Size Size

Part Part Number Number

Length Length L ± .004 ± .004

Diameter Diameter A A ± .005 .005 ±

B B ± .005 ± .005

Diameter Diameter C D D C ± .001 ± .001 .001 ± .001 ±

Minimum Minimum Boss Boss Diameter Diameter

4-40 4 -40

6035L-04BR219 6035L-04BR219

.219

.172

.146

.141

.159 .159

.344

6-32 6-32

6035L-06BR250 6035L-06BR250

.250 .250

.219

.190 .190

.185 .185

.206 .206

.438 .438

8-32 8-32

6035L-2BR312

.312 .312

.250 .250

.213

.208 .208

.234

.500 .500

10-24

6035L-3BR375 6035L-3BR375

.375

.297

.251

.246

.277

.594 .594

10-32 10-32

6041L-3BR375

.375 .375

.297

.251

.246

.277

.594 .594

1/4-20

6035L-4BR500 6035L-4BR500

.500 .500

.375 .375

.332 .332

.321

.363 .363

.750 .750

1/4-28

6041L-4BR500

.500 .500

.375 .375

.332 .332

.321 .321

.363 .363

.750 .750

METRIC INSERT SPECIFICATIONS SPECIFICATIONS METRIC INSERT Thread Thread Size Size

Part Part Number Number

Length Length L L ± 0.10 ± 0.10

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Diameter Diameter

A A ± 0.13 ± 0.13

B B ± 0.13 ± 0.13

C C ± 0.03 0.03 ±

Diameter Diameter D D ± 0.03 0.03 ±

Minimum Minimum Boss Boss Diameter Diameter

M2.5x0.45 M2.5x0.45

6075L-2.5BR056 6075L-2.5BR056

5.56 5.56

4.37 4.37

3.71 3.71

3.58 3.58

4.04 4.04

8.74 8.74

M3x0.5 M3x0.5

6075L-3BR064 6075L-3BR064

6.35 6.35

5.56 5.56

4.83 4.83

4.70 4.70

5.23 5.23

11.13 11.13

M3.5x0.6 M3.5x0.6

6075L-3.5BR064 6075L-3.5BR064

6.35 6.35

5.56 5.56

4.83 4.83

4.70 4.70

5.23 5.23

11.13 11.13

M4x0.7 M4x0.7

6075L-4BR079 6075L-4BR079

7.93 7.93

6.35 6.35

5.41 5.41

5.28 5.28

5.94 5.94

12.70 12.70

M5x0.8 M5x0.8

6075L-5BR111 6075L-5BR111

11.12 11.12

8.33 8.33

7.19 7.19

7.06 7.06

8.00 8.00

16.66 16.66

M6x1 M6x1

6075L-6BR127 6075L-6BR127

12.70 12.70

9.52 9.52

8.43 8.43

8.15 8.15

9.22 9.22

19.06 19.06

Note: Assembly up to to 55 cycles. cycles. Note: Assembly and and removal removal are are effective effective up

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Dodge ® IIII Screw-Lock Ultrasert® Screw-Lock–- Test Test Data Data Ultrasert

INCH INCH Thread Thread Size Size

POLYCARBONATE POLYCARBONATE

ABS ABS

Length Length

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

STRUCTURAL STRUCTURAL FOAM FOAM Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

NYLON NYLON 6/6 6/6 G.F. 30% 30% G.F. Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

PREVAILING PREVAILING TORQUE** TORQUE** Maximum Maximum lbs-in. lbs-in.

Minimum Minimum lbs-in. lbs-in.



No. No. 4 4

.219 .219

17 17

258 258

23* 23*

417 417

24 24

393 393

21 21

211 211

92 92 oz-in. oz-in.

oz-in. 8.5 8.5 oz-in.



No. 6 No. 6

.250 .250

25 25

370 370

45 45

661 661

31 31

487 487

34 34

509 509

oz-in. 192 oz-in. 192

oz-in. 23.8 oz-in. 23.8



No. No. 8 8

.312 .312

45 45

469 469

910 910

50 50

512 512

66 66

883 883

17.3 17.3

2.1 2.1



No. 10 No. 10

.375 .375

68 68

726 726

125 125

1388 1388

72 72

801 801

133 133

1310 1310

20.7 20.7

3.0 3.0

1/4” 1/4"

.500 .500

116 116

1157 1157

231 231

2073 2073

131 131

1171 1171

220 220

1884 1884

34.5 34.5

6.8 6.8

Thread Thread Size Size

POLYCARBONATE POLYCARBONATE

ABS ABS

METRIC METRIC

Length Length

Rotation Rotation Nm Nm

88* 88*

STRUCTURAL STRUCTURAL FOAM FOAM

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

NYLON 6/6 NYLON 6/6 G.F. 30% 30% G.F. Rotation Rotation Nm Nm

PREVAILING PREVAILING TORQUE** TORQUE**

Tensile Tensile N N

Maximum Maximum Nm Nm

Minimum Minimum Nm Nm

5.6 5.6

1.92 1.92

1148 1148

2.60* 2.60*

1855 1855

2.75 2.75

1748 1748

2.37 2.37

1468 1468

0.30 0.30

0.05 0.05

6.4 6.4

2.82 2.82

1646 1646

5.08 5.08

2940 2940

3.54 3.54

2164 2164

3.84 3.84

2264 2264

0.63 0.63

0.09 0.09

M3.5 M3.5

6.4 6.4

2.82 2.82

1646 1646

5.08 5.08

2940 2940

3.54 3.54

2164 2164

3.84 3.84

2264 2264

0.81 0.81

0.12 0.12

M4 M4

7.9 7.9

5.08 5.08

2086 2086

9.94* 9.94"

4048 4048

5.65 5.65

2279 2279

7.46 7.46

3928 3928

1.04 1.04

0.15 0.15

M5 M5

11.1 11.1

8.81 8.81

3599 3599

15.82 15.82

6761 6761

8.08 8.08

3903 3903

19.54 19.54

7037 7037

1.84 1.84

0.27 0.27

M6 M6

12.7 12.7

13.11 13.11

5147 5147

26.10 26.10

9221 9221

14.80 14.80

5208 5208

24.86 24.86

8380 8380

2.76 2.76

0.36 0.36

M2.5 M2.5 M3 M3



stripped. thread stripped. Internal thread (*) Internal (*) screws. plated screws. cadmium plated of cadmium use of recommended use the recommended on the based on are based valuesare torquevalues (**) Prevailingtorque (**)Prevailing cycles. andcycles. values and torquevalues locking torque affect locking may affect screw may of screw type of other type Any other Any

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Dodge® Ultrasert III Ultraserf ®III » » No orientation required and ideal for automated automated assembly assembly » » Opposing diagonal knurls provide torque resistance resistance » » Lead Lead in rapid and and accurate accurate positioning in pilots pilots for for rapid positioning

Symmetrical brass brass insert designed for high-volume production in ultrasonic, heat or molded in installations.

INCH INSERT SPECIFICATIONS SPECIFICATIONS INCH INSERT

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS

Insert Insert Specifications Specifications

*Min. Boss Min. BossDia Dia-31e.

L

0-80, 2-56; 0-80, 2-56; M2x0.4, M2x0.4, M2.2x0.45 M2.2x0.45 & & M2.5x0.45 M2.5x0.45 Ultrasert III opposing knurls knurls Ultrasert III have have two two opposing

Min. Depth = Plus Insert Length Plus Inch (0.77mm) .030 Inch 0.77mm)

B

A

D

Thread Thread Size Size

Part Part Number Number

Length Length L ± .004 .004 ±

Diameter Diameter

2-56 2-56

6635-02BR157 6635-02BR157

.157 .157

.135 .135

.123

.128

.286 .286

4-40

6635-04BR226 6635-04BR226

.226

.179

.154

.158 .158

.358 .358

6-32 6-32

6635-06BR281 6635-06BR281

.281

.220

.185 .185

.189 .189

.440

8-32 8-32

6635-2BR321 6635-2BR321

.321

.250 .250

.218

.222 .222

.500 .500

10-24

6635-3BR375 6635-3BR375

.375 .375

.281 .281

.249

.253 .253

.562 .562

10-32 10-32

6641-3BR375 6641-3BR375

.375 .375

.281 .281

.249

.253 .253

.562 .562

1/4-20

6635-4BR500 6635-4BR500

.500 .500

.342

.312

.316 .316

.684 .684

1/4-28

6641-4BR500 6641-4BR500

.500 .500

.342

.312

.316 .316

.684 .684

A A ± .004 ± .004

B B

± .003 .003 ±

METRIC INSERT METRIC INSERT SPECIFICATIONS SPECIFICATIONS

Hole Size Size Hole D D + .003 .003 –- .000 .000 +

Minimum Minimum Boss Boss Diameter Diameter

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

Thread Thread Size Size

Part Part Number Number

Length Length L L ± 0.10 0.10 ±

M2x0.4

6675-2BR040 6675-2BR040

3.99

3.43 3.43

3.12 3.12

3.25 3.25

7.26

M2.2x0.45

6675-2.2BR040

3.99

3.43 3.43

3.12

3.25 3.25

7.26

M2.5x0.45 M2.5x0.45

6675-2.5BR057 6675-2.5BR057

5.74

4.55 4.55

3.91 3.91

4.01

9.09 9.09

M3x0.5 M3x0.5

6675-3BR057 6675-3BR057

5.74

4.55 4.55

3.91 3.91

4.01

9.09 9.09

M3.5x0.6 M3.5x0.6

6675-3.5BR071 6675-3.5BR071

7.14

5.59

4.70

4.80 4.80

11.18

M4x0.7

6675-4BR081 6675-4BR081

8.15 8.15

6.35 6.35

5.54 5.54

5.64 5.64

12.70

M5x0.8 M5x0.8

6675-5BR095 6675-5BR095

9.53 9.53

7.14

6.32 6.32

6.43 6.43

14.27

M6x1

6675-6BR127

12.70 12.70

8.69 8.69

7.92

8.03 8.03

17.37

STANLEY. Engineered Fastening

Diameter Diameter A A ± ± 0.10 0.10

-- 18 18 --

B B ± 0.08 0.08 ±

Hole Size Hole Size D D + 0.08 0.00 + 0.08 –- 0.00

Request Info

Minimum Minimum Boss Boss Diameter Diameter

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Dodge' ® – Test III — Ultrasert® III TestData Data Ultrasert

POLYCARBONATE POLYCARBONATE

ABS ABS

INCH INCH

Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

163 163

r † 7

176 176

8 8*†

166 166

24 24t

297 297

24* 24

321 321

327 24*† 327 24

288 288

44t 44†

548 548

44* 44†

518 518

44t† 44

606 606

43 43

381 381

75 75

804 804

86 86

607 607

83 83

647 647

58 58

494 494

120 120

1006 1006

93 93

719 719

146 146

654 654

143 143

869 869

239 239

1666 1666

230 230

1240 1240

248 248

1362 1362

Tensile lbs lbs

r 7†

81 81

† r 7

No. No. 4 4

24*† 24

269 269

No. 6 No. 6

35 35

No. No. 8 8 No. No. 10 10

No. No. 2 2

1/4” 1/4"

Rotation Rotation Nm



Tensile Tensile lbs lbs

POLYCARBONATE POLYCARBONATE

ABS ABS

METRIC METRIC

Thread Thread Size Size

G.F. 30%G.F. NYLON 6/6 30% NYLON 6/6

Rotation Rotation lbs-in. lbs-in.

Rotation Rotation lbs-in. lbs-in.

Rotation Rotation lbs-in. lbs-in.

Thread Thread Size Size

STRUCTURAL FOAM FOAM STRUCTURAL

Tensile Tensile N

Rotation Rotation Nm Nm

Tensile Tensile N N



STRUCTURAL FOAM FOAM STRUCTURAL

Rotation Rotation Nm

G.F. 30%G.F. NYLON 6/6 6/6 30% NYLON

Tensile Tensile N

Rotation Rotation Nm Nm

Tensile Tensile N

M2 & M2.2 & M2.2 M2

0.79 0.79*†

360 360

0.79 0.79t†

725 725

0.79 0.79*†

783 783

0.90 0.90*†

738 738

M2.5 M3 & M3 M2.5 &

2.71t 2.71

1196 1196

2.71, 2.71

1321 1321

2.71* 2.71

1428 1428

2.71t† 2.71

1455 1455

M3.5 M3.5

3.95 3.95

1281 1281

4.97t 4.97†

2438 2438

4.97*† 4.97

2304 2304

4.97*† 2696 2696 4.97

9.72 9.72

2700 2700

9.38 9.38

2878 2878

10.51 10.51

3198 3198

16.50 16.50

2909 2909

25.99 25.99

5515 5515

28.02 28.02

6058 6058

M4 M4

M5 M5 M6 M6



4.86 4.86 6.55 6.55 16.17 16.17

1695 1695 2197 2197

3866 3866



8.47 8.47

13.56 13.56 27.00 27.00

3576 3576 4475 4475 7411 7411



failed. Screw failed. (t) Screw (†)

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Dodge® ® Ultrasert Ultrasert® IV IV

INCH INSERT INSERT SPECIFICATIONS SPECIFICATIONS INCH

Thread Thread Size Size

Part Part Number Number

Length Length L L ± .004 .004 ±

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Diameter Diameter

A A ± ± .004 .004

B B ± .003 ± .003

Hole Size Size Hole D D + .003 .000 + .003 –- .000

Minimum Minimum Boss Boss Diameter Diameter



2-56 2-56

UB000256-115 UB000256-115

.115

.143

.123

.127

.286 .286



2-56 2-56

UB000256 UB000256

.157 .157

.143

.123

.127

.286 .286



4-40

UB000440-135 UB000440-135

.135 .135

.186 .186

.154

.158 .158

.372 .372



4-40

UB000440 UB000440

.226

.186 .186

.154

.158 .158

.372



6-32 6-32

UB000632-150 UB000632-150

.150 .150

.217

.185 .185

.189 .189

.434



6-32 6-32

UB000632 UB000632

.281

.217

.185 .185

.189 .189

.434



8-32 8-32

UB000832-185 UB000832-185

.185 .185

.249

.218

.222

.498 .498



8-32 8-32

UB000832 UB000832

.321

.249

.218

.222

.498 .498



10-24

UB001024-225

.225 .225

.279

.249

.253 .253

.558 .558



10-24

UB001024

.375

.279

.249

.253 .253

.558 .558



10-32 10-32

UB001032-225 UB001032-225

.225 .225

.279 .279

.249

.253 .253

.558 .558



10-32 10-32

UB001032 UB001032

.375 .375

.279

.249

.253 .253

.558 .558



1/4-20

UB001420-300 UB001420-300

.300 .300

.340 .340

.312

.316 .316

.680 .680



1/4-20

UB001420

.500 .500

.340 .340

.312

.316 .316

.680 .680



1/4-28

UB001428-300 UB001428-300

.300 .300

.340 .340

.312

.316 .316

.680 .680



1/4-28

UB001428

.500 .500

.340 .340

.312

.316 .316

.680 .680



5/16-18 5/16-18

UB051618-335 UB051618-335

.335 .335

.406 .406

.374

.378 .378

.812



5/16-18 5/16-18

UB051618 UB051618

.500 .500

.406 .406

.374

.378 .378

.812



5/16-24 5/16-24

UB051624-335 UB051624-335

.335 .335

.406 .406

.374

.378 .378

.812

5/16-24 5/16-24

UB051624

.500 .500

.406 .406

.374

.378 .378

.812



3/8-16 3/8-16

UB003816-375 UB003816-375

.375 .375

.498 .498

.465 .465

.469 .469

.996 .996



3/8-16 3/8-16

UB003816 UB003816

.500 .500

.498 .498

.465 .465

.469 .469

.996 .996



3/8-24 3/8-24

UB003824-375 UB003824-375

.375 .375

.498 .498

.465 .465

.469 .469

.996 .996



3/8-24 3/8-24

UB003824 UB003824

.500 .500

.498 .498

.465 .465

.469 .469

.996 .996

METRIC INSERT SPECIFICATIONS SPECIFICATIONS METRIC INSERT Thread Thread Size Size



M2x0.4

Part Part Number Number

Length Length L L ± 0.10 ± 0.10

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Diameter Diameter

A A ± 0.10 0.10 ±

B B ± 0.08 0.08 ±

Hole Size Size Hole D D + 0.08 0.00 + 0.08 –- 0.00

Minimum Minimum Boss Boss Diameter Diameter

UBM00204-029 UBM00204-029

2.92

3.63 3.63

3.12

3.23 3.23

7.26

M2x0.4

UBM00204

3.99 3.99

3.63 3.63

3.12

3.23 3.23

7.26

M2.2x0.45

UBM22045-029

2.92

3.63 3.63

3.12

3.23 3.23

7.26

M2.2x0.45

UBM22045

3.99 3.99

3.63 3.63

3.12

3.23 3.23

7.26

M2.5x0.45 M2.5x0.45

UBM25045-034 UBM25045-034

3.43 3.43

4.72

3.91 3.91

4.01

9.45 9.45

M2.5x0.45 M2.5x0.45

UBM25045 UBM25045

5.74

4.72

3.91 3.91

4.01

9.45 9.45

M3x0.5 M3x0.5

UBM00305-034 UBM00305-034

3.43 3.43

4.72

3.91 3.91

4.01 4.01

9.45 9.45

M3x0.5 M3x0.5

UBM00305 UBM00305

5.74

4.72

3.91 3.91

4.01

9.45 9.45

M3.5x0.6 M3.5x0.6

UBM03506-038 UBM03506-038

3.81 3.81

5.51 5.51

4.70

4.80 4.80

11.02

M3.5x0.6 M3.5x0.6

UBM03506 UBM03506

7.14

5.51 5.51

4.70

4.80 4.80

11.02

M4x0.7

UBM00407-047

4.70

6.32 6.32

5.54 5.54

5.64 5.64

12.65 12.65

M4x0.7

UBM00407

8.15 8.15

6.32 6.32

5.54 5.54

5.64 5.64

12.65 12.65

M5x0.8 M5x0.8

UBM00508-057 UBM00508-057

5.72

7.09 7.09

6.32 6.32

6.43 6.43

14.17

M5x0.8 M5x0.8

UBM00508 UBM00508

9.53 9.53

7.09 7.09

6.32 6.32

6.43 6.43

14.17

M6x1.0 M6x1.0

UBM00061-076 UBM00061-076

7.62 7.62

8.64 8.64

7.92 7.92

8.03 8.03

17.27 17.27

M6x1.0 M6x1.0

UBM00061 UBM00061

12.70 12.70

8.64 8.64

7.92 7.92

8.03 8.03

17.27 17.27

M8x1.25 M8x1.25

UBM08125-085 UBM08125-085

8.51 8.51

10.31 10.31

9.50 9.50

9.60 9.60

20.62 20.62

M8x1.25 M8x1.25

UBM08125 UBM08125

12.70 12.70

10.31 10.31

9.50 9.50

9.60 9.60

20.62 20.62

M10x1.5 M10x1.5

UBM01015-095 UBM01015-095

9.53 9.53

12.65 12.65

11.81 11.81

11.91 11.91

25.30 25.30

M10x1.5 M10x1.5

UBM01015 UBM01015

12.70 12.70

12.65 12.65

11.81 11.81

11.91 11.91

25.30 25.30

STANLEY. Engineered Fastening

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Dodge® ® Ultrasert IV Test Data Ultrasert® IV –- Test Data

Parallel-sided brass brass insert Parallel-sided insert designed designed for ultrasonic ultrasonic or for or heat heat installation installation into into thermoplastics or thermoplastics or structural structural foam foam materials. materials. » » Provides Provides high strength high tensile tensile and and rotational rotational strength » » Two Two lengths design flexibility lengths allow allow for for design flexibility » » Lead-in Lead-in pilot positions insert pilot positions insert for for installation installation » » Parallel Parallel sides straight holes holes sidesfor for installation installation into into straight

INCH INCH

ABS ABS

Thread Thread



Size Size

Length Length

H

L Min.Boss Boss Dia -Min. Dia 4.1

B

A

Min. Depth = Insert Length Plus .030 Inch Inch (0.77mm) (0.77mm) .030 I

POLYCARBONATE POLYCARBONATE

I

I

He D

STRUCTURAL FOAM FOAM STRUCTURAL

NYLON 6/6 30%G.F. G.F. NYLON 6/6 30%

Rotation Rotation

Tensile Tensile

Rotation Rotation

Tensile Tensile

Rotation Rotation

Tensile Tensile

Rotation Rotation

lbs-in. lbs-in.

lbs lbs

lbs-in. lbs-in.

lbs lbs

lbs-in. lbs-in.

lbs lbs

lbs-in. lbs-in.

Tensile Tensile lbs lbs

.115

** **

** **

** **

** **

** **

** **

** **

** **



.157 .135

6 ** **

110



11* ** **

200 ** **

10 ** **

177 ** **

13* ** **

159 ** **

15.8 ** **

228

23* ** **

338

23* ** **

329

** **

** **

23* ** **

350 ** **

27 ** **

298 ** **

45* ** **

598

45* ** **

388

45*

** **

*

488 ** **

44 ** **

440 ** **

85*

831

** **

90 ** **

583

** **

68 ** **

567

** **

76 ** **

622 ** **

120*

1026 ** **

99 ** **

748 ** **

139 ** **

862

118 ** **

887 ** **

210

1717 ** **

171

871

** **

213 ** **

1100

** **

No. 2 No. 4



.226



.150

No. 6



.281



.185

No. 8



.321



.225

No. 10



.375



.300

1/4” 1/4"



.500



.335

5/16” 5/16"

** **

** ** ** **

** ** ** **

** ** ** ** ** **



.500

980 ** **

** **

1840 ** **

265

.375

168 ** **

313*



** **

1231 ** **

316 ** **

1618 ** **

.500

336

1334

534

2306

411

1315

663

2938

3/8” 3/8"



METRIC METRIC



Thread Thread Size Size

Length Length

ABS ABS Rotation Rotation Nm Nm

POLYCARBONATE POLYCARBONATE Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

STRUCTURAL STRUCTURAL FOAM FOAM Rotation Rotation Nm Nm

Tensile Tensile N N

NYLON 6/6 30%G.F. G.F. NYLON 6/6 30% Rotation Rotation Nm Nm

Tensile Tensile N N

2.92

** **

** **

** **

** **

** **

** **

** **

** **



3.99



3.43

.68 ** **

489 ** **

1.24 ** **

890 ** **

1.13 ** **

787 ** **

1.47* ** **

707 ** **

1.79 ** **

1014 ** **

2.60*

1503 ** **

2.60* ** **

1463 ** **

2.60* ** **

1557

3.05 ** **

1326 ** **

5.08*

5.08*

2171

** **

1726 ** **

5.08*

** **

2660 ** **

** **

** **

4.97 ** **

1957 ** **

9.60* ** **

3696 ** **

7.68 ** **

2522 ** **

10.17* ** ** ** **

2593

8.59 ** **

2767 ** **

13.56 ** **

4564 ** **

11.19 ** **

3327 ** **

15.70 ** **

3834

13.33 ** **

3946 ** **

23.73

7638 ** **

19.32 ** **

3874 ** **

24.07 ** **

4893 ** **

4359 ** **

35.36

** **

8185 ** **

29.94 ** **

5476

9.53

18.98 ** **

** **

35.70 ** **

7197 ** **

12.70

37.96

5934

60.33

10258

46.44

5849

74.91

13069

M2 & M2.2 M2.2 M2.5 & M3



5.74



3.81

M3.5



7.14



4.70

M4



M5

8.15 5.72



9.53



7.62

M6



M8



M10



12.70 8.51 12.70

** **

** **

** **

** **

(*) Screw Screw failed. (*) failed. (**)Please Please contact contact Applications Applications Engineering Engineering for (**) for test test data. data.

STANLEY. Engineered Fastening

21 --- 21

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Dodge® Ultrasert IV Flanged Flanged Ultraserf® IV INCH INSERT SPECIFICATIONS SPECIFICATIONS INCH INSERT

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS

L

Min.Boss BossDiaDia 41 Min. Hor- E

C

A

MM. Min. Depth = Insert Length Plus .030 Inch (0.77mm)

B

F

D

± .003 ± .003

Flange Flange Thickness Thickness C C ± .003 .003 ±



2-56 2-56

UFB000256-133 UFB000256-133

.133 .133

.188 .188

.123 .123

.018 .018

.127 .127

.204 .204

.022 .022

.286 .286



2-56 2-56

UFB000256 UFB000256

.175 .175

.188 .188

.123 .123

.018 .018

.127 .127

.204 .204

.022 .022

.286 .286



4-40

UFB000440-156 UFB000440-156

.156 .156

.219

.154

.021

.158 .158

.235 .235

.025 .025

.372



4-40

UFB000440 UFB000440

.247

.219

.154

.021

.158 .158

.235 .235

.025 .025

.372



6-32 6-32

UFB000632-177 UFB000632-177

.177

.250 .250

.185 .185

.027

.189 .189

.266 .266

.031 .031

.434



6-32 6-32

UFB000632 UFB000632

.308 .308

.250 .250

.185 .185

.027

.189 .189

.266 .266

.031 .031

.434



8-32 8-32

UFB000832-218 UFB000832-218

.218 .218

.281 .281

.218 .218

.033 .033

.222 .222

.297 .297

.037 .037

.498 .498



8-32 8-32

UFB000832 UFB000832

.354 .354

.281 .281

.218 .218

.033 .033

.222 .222

.297 .297

.037 .037

.498 .498

10-24

UFB001024-265 UFB001024-265

.265 .265

.313 .313

.249

.040 .040

.253 .253

.329 .329

.040 .040

.558 .558

10-24

UFB001024

.415

.313 .313

.249

.040 .040

.253 .253

.329 .329

.044

.558 .558

10-32 10-32

UFB001032-265 UFB001032-265

.265 .265

.313 .313

.249

.040 .040

.253 .253

.329 .329

.044 .044

.558 .558

10-32 10-32

UFB001032 UFB001032

.415 .415

.313 .313

.249 .249

.040 .040

.253 .253

.329 .329

.044 .044

.558 .558

1/4-20 1/4-20

UFB001420-350 UFB001420-350

.350 .350

.375 .375

.312 .312

.050 .050

.316 .316

.391 .391

.054 .054

.680 .680

1/4-20

UFB001420

.550 .550

.375 .375

.312

.050 .050

.316 .316

.391 .391

.054 .054

.680 .680

1/4-28

UFB001428-350 UFB001428-350

.350 .350

.375 .375

.312

.050 .050

.316 .316

.391 .391

.054 .054

.680 .680

1/4-28

UFB001428

.550 .550

.375 .375

.312

.050 .050

.316 .316

.391 .391

.054 .054

.680 .680

5/16-18 5 /16-18

UFB051618-385 UFB051618-385

.385 .385

.438 .438

.374

.050 .050

.378 .378

.454 .454

.054 .054

.812

5/16-18 5 /16-18

UFB051618 UFB051618

.550 .550

.438 .438

.374 .374

.050 .050

.378 .378

.454 .454

.054 .054

.812 .812

5/16-24 5 /16-24

UFB051624-385 UFB051624-385

.385 .385

.438 .438

.374 .374

.050 .050

.378 .378

.454 .454

.054 .054

.812 .812

5/16-24 5 /16-24

UFB051624

.550 .550

.438 .438

.374

.050 .050

.378 .378

.454 .454

.054 .054

.812

3/8-16 3/8-16

UFB003816-440 UFB003816-440

.440

.550 .550

.465 .465

.065 .065

.469 .469

.566 .566

.069 .069

.996 .996

3/8-16 3/8-16

UFB003816 UFB003816

.565 .565

.550 .550

.465 .465

.065 .065

.469 .469

.566 .566

.069 .069

.996 .996

UFB003824-440 UFB003824-440

.440

.550 .550

.465 .465

.065 .065

.469 .469

.566 .566

.069 .069

.996 .996

UFB003824 UFB003824

.565 .565

.550 .550

.465 .465

.065 .065

.469 .469

.566 .566

.069 .069

.996 .996

Thread Thread Size Size

3 /8-24 3/8-24 3/8-24 3/8-24

Part Part Number Number

Length Length L ± .004 ± .004

Hole Hole Diameter Diameter A A ± .005 .005 ±

B B

METRIC INSERT SPECIFICATIONS SPECIFICATIONS METRIC INSERT

Thread Thread Size Size M2x0.4 M2x0.4 M2x0.4 M2.2x0.45 M2.2x0.45 M2.2x0.45 M2.5x0.45 M2.5x0.45 M2.5x0.45 M2.5x0.45 M3x0.5 M3x0.5 M3x0.5 M3x0.5 M3.5x0.6 M3.5x0.6 M3.5x0.6 M3.5x0.6 M4x0.7 M4x0.7 M4x0.7 M5x0.8 M5x0.8 M5x0.8 M5x0.8 M6x1.0 M6x1.0 M6x1.0 M6x1.0 M8x1.25 M8x1.25 M8x1.25 M10x1.5 M10x1.5 M10x1.5 M10x1.5

STANLEY.

Engineered Fastening

Part Part Number Number

Length Length L L ± 0.10 0.10 ±

Hole Hole Diameter Diameter A B A B ± 0.13 ± 0.08 ± 0.13 ± 0.08

UFBM00204-034 UFBM00204-034 UFBM00204 UFBM00204 UFBM22045-034 UFBM22045-034 UFBM22045 UFBM25045-039 UFBM25045-039 UFBM25045 UFBM25045 UFBM00305-039 UFBM00305-039 UFBM00305 UFBM00305 UFBM03506-045 UFBM03506-045 UFBM03506 UFBM03506 UFBM00407-055 UFBM00407-055 UFBM00407 UFBM00508-067 UFBM00508-067 UFBM00508 UFBM00508 UFBM00061-089 UFBM00061-089 UFBM00061 UFBM00061 UFBM08125-098 UFBM08125-098 UFBM08125 UFBM08125 UFBM01015-111 UFBM01015-111 UFBM01015

3.38 3.38 4.45 4.45 3.38 3.38 4.45 4.45 3.96 3.96 6.27 6.27 3.96 3.96 6.27 4.50 4.50 7.82 7.82 5.54 5.54 8.99 8.99 6.73 6.73 10.54 10.54 8.89 8.89 13.97 13.97 9.78 9.78 13.97 13.97 11.18 11.18 14.35 14.35

4.78 4.78 4.78 4.78 4.78 4.78 5.56 5.56 5.56 5.56 5.56 5.56 5.56 5.56 6.35 6.35 6.35 6.35 7.14 7.14 7.14 7.95 7.95 7.95 7.95 9.53 9.53 9.53 11.13 11.13 11.13 13.97 13.97 13.97 13.97

3.12 3.12 3.12 3.12 3.12 3.12 3.91 3.91 3.91 3.91 3.91 3.91 3.91 3.91 4.70 4.70 4.70 5.54 5.54 5.54 5.54 6.32 6.32 6.32 6.32 7.92 7.92 7.92 9.50 9.50 9.50 9.50 11.81 11.81 11.81

- 22 -

Hole Counterbore Hole Counterbore Size Diameter Size Diameter Depth Depth D E F D E F + .003 .003 -- .000 .000 ± ± .001 ± + .001 ± .001 .001

Minimum Minimum Boss Boss Diameter Diameter

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Flange Flange Thickness Thickness C C ± 0.08 0.08 ± 0.48 0.48 0.48 0.48 0.48 0.48 0.48 0.48 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.69 0.69 0.69 0.69 0.84 0.84 0.84 0.84 1.02 1.02 1.02 1.27 1.27 1.27 1.27 1.27 1.27 1.65 1.65 1.65 1.65

Hole Counterbore Hole Counterbore Diameter Size Diameter Depth Depth Size D E FF D E + 0.08 0.08 -- 0.00 0.00 ± 0.03 ± 0.03 0.03 + ± 0.03 ± 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 4.01 4.01 4.01 4.01 4.01 4.01 4.01 4.01 4.80 4.80 4.80 4.80 5.64 5.64 5.64 5.64 6.43 6.43 6.43 6.43 8.03 8.03 8.03 8.03 9.60 9.60 9.60 9.60 11.91 11.91 11.91 11.91

5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.18 5.97 5.97 5.97 5.97 5.97 5.97 5.97 5.97 6.76 6.76 6.76 6.76 7.54 7.54 7.54 7.54 8.36 8.36 8.36 8.36 9.93 9.93 9.93 9.93 11.53 11.53 11.53 11.53 14.38 14.38 14.38 14.38

0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.79 0.79 0.79 0.79 0.94 0.94 0.94 0.94 1.12 1.12 1.12 1.37 1.37 1.37 1.37 1.37 1.37 1.75 1.75 1.75 Request Info

Minimum Minimum Boss Boss Diameter Diameter 7.26 7.26 7.26 7.26 7.26 7.26 9.45 9.45 9.45 9.45 9.45 9.45 9.45 9.45 11.02 11.02 11.02 12.65 12.65 12.65 12.65 14.17 14.17 14.17 17.27 17.27 17.27 20.62 20.62 20.62 20.62 25.30 25.30 25.30 25.30

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Dodge® ® Ultrasert Test Data Ultrasert®IV IV Flanged Flanged –- Test Data

Idealfor foruse useas as an an electrical electrical contact contact or or »» Ideal fastening fastening terminal terminal connectors connectors Forhigh highstrength strengthassemblies; assemblies; can can be be used used »» For in in aa reverse reverse screw screw entry entry

Flange bearing surface surface Flange provides provides aa large large bearing ideal for for use use in in weaker weaker plastics. plastics. ideal

Test Data From Flange Flange Side Side Test Data From INCH Thread Thread Size Size



ABS

Length Length

No.2 No. 2 No.4 No. 4 No. 6 No. 6 No. No. 8 8 No. 10

.175 .175 .247 .308 .308 .354 .354 .415 .550 .550 .550 .550 .565 .565

1/4" 1/4” 5/16” 5/16" 3/8” 3/8"

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

6 6 15.8 15.8 27 44 44 76 76 118 168 168 336 336

110 228 298 298 440 440 622 887 887 980 980 1334 1334

METRIC METRIC Thread Thread Size Size



ABS ABS

Length Length

M2 & M2.2 M2 & M2.2 M2.5 M2.5 & & M3 M3 M3.5

4.45 4.45 6.27 6.27 7.82 8.99 8.99 10.54 10.54 13.97 13.97 13.97 13.97 14.35 14.35

M4 M4 M5 M5 M6 M6 M8 M8 M10

POLYCARBONATE POLYCARBONATE Rotation Rotation lbs-in. lbs-in. 11 23* 23* 45* 45* 85* 85* 120 210 313 313 534 534

Tensile Tensile lbs lbs 200 200 338 338 598 598 831 831 1026 1026 1717 1840 1840 2306 2306

POLYCARBONATE POLYCARBONATE

STRUCTURAL FOAM FOAM STRUCTURAL Rotation Rotation lbs-in. lbs-in. 10 10 23* 23* 45* 45* 68 68 99 171 265 265 411 411

NYLON 30%G.F. G.F. NYLON 6/6 6/6 30%

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

177 329 329 388 388 567 567 748 871 1231 1315 1315

13 13 23* 23* 45* 45* 90* 90* 139 139 213 316 316 663 663

STRUCTURAL STRUCTURAL FOAM FOAM

Tensile Tensile lbs lbs 159 159 350 350 488 488 583 583 662 662 1100 1100 1618 1618 2938 2938

NYLON 6/6 30%G.F. G.F. NYLON 6/6 30%

Rotation Rotation Nm Nm

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

0.68 0.68 1.79 1.79 3.05 3.05 4.97 8.59 8.59 13.33 13.33 18.98 18.98 37.96 37.96

489 489 1014 1014 1326 1326 1957 2767 2767 3946 3946 4359 4359 5934 5934

1.24 1.24 2.60* 2.60* 5.08* 5.08* 9.60* 9.60* 13.56 13.56 23.73 23.73 35.36 35.36 60.33 60.33

890 890 1503 1503 2660 2660 3696 3696 4564 4564 7638 7638 8185 8185 10258 10258

1.13 1.13 2.60* 2.60* 5.08* 5.08* 7.68 7.68 11.19 11.19 19.32 19.32 29.94 29.94 46.44

787 787 1463 1463 1726 2522 3327 3327 3874 3874 5476 5476 5849 5849

1.47* 1.47* 2.60* 2.60* 5.08* 5.08* 10.17* 15.70 15.70 24.07 24.07 35.70 35.70 74.91

707 707 1557 1557 2171 2593 2593 3834 3834 4893 4893 7197 13069 13069

Test Data For Loads End Test Data For Loads Applied Applied From From Opposite Opposite End INCH INCH Thread Thread Size Size



ABS

Length Length

No.2 No. 2 No.4 No. 4 No. 6 No. 6 No. 8 No. 8 No. 10

.175 .247 .308 .308 .354 .354 .415 .550 .550 .550 .550 .565 .565

1/4" 1/4” 5/16” 5/16" 3/8” 3/8"

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

6 6 15.8 15.8 27 44 44 76 76 118 168 168 336 336

292 573 573 846 846 1161 1161 1251 1409 1409 1759 1759 2714 2714

METRIC METRIC Thread Thread Size Size



M2 & M2.2 M2.5 & & M3 M3 M2.5 M3.5 M3.5 M4 M4 M5 M6 M6 M8 M8 M10

POLYCARBONATE POLYCARBONATE

ABS ABS

Length Length 4.45 6.27 7.82 7.82 8.99 8.99 10.54 10.54 13.97 13.97 13.97 13.97 14.35 14.35

Rotation Rotation lbs-in. lbs-in. 11 23* 23* 45* 45* 85* 85* 120 210 313 313 534 534

Tensile Tensile lbs lbs 359 827 1294 1952 1952 2159 2159 2369 2369 2720 4904 4904

POLYCARBONATE POLYCARBONATE

STRUCTURAL STRUCTURAL FOAM FOAM Rotation Rotation lbs-in. lbs-in. 10 10 23* 23* 46* 46* 68 68 99 171 265 265 411 411

NYLON 6/6 30%G.F. G.F. NYLON 6/6 30%

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

367 367 711 966 966 1310 1310 1557 1557 1800 1800 2003 2003 3083 3083

13 13 23* 23* 46* 46* 90* 90* 139 139 213 316 316 663 663

382 382 840 840 1329 1329 1939 1939 2113

STRUCTURAL FOAM FOAM STRUCTURAL

2881 2881 2925 2925 5678 5678

NYLON 6/6 30%G.F. G.F. NYLON 6/6 30%

Rotation Rotation Nm Nm

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

Rotation Rotation Nm Nm

Tensile Tensile N N

Rotation Rotation Nm Nm

0.68 0.68 1.79 3.05 3.05 4.97 8.59 8.59 13.33 13.33 18.98 18.98 37.96 37.96

1299 1299 2549 2549 3763 3763 5164 5565 5565 6268 6268 7824 7824 12072

1.24 2.60* 2.60* 5.08* 5.08* 9.60* 9.60* 13.56 13.56 23.73 23.73 35.36 35.36 60.33 60.33

1597 1597 3679 3679 5756 5756 8683 8683 9604 9604 10538 10538 12099 12099 21814

1.13 2.60* 2.60* 5.08* 5.08* 7.68 7.68 11.19 19.32 19.32 29.94 29.94 46.44

1632 3163 3163 4297 4297 5827 6976 6976 8006 8006 8910 8910 13714

1.47* 2.60* 2.60* 5.08* 5.08* 10.17* 15.70 15.70 24.07 35.70 35.70 74.91

Tensile Tensile N N 1699 1699 3737 5912 5912 8625 8625 9399 9399 12815 12815 13011 13011 25257

(*) Screw Screw failed. failed. Note: Note:Test Test data data isis for for long long lengths lengths only. only. Please Please contact (*) contact Applications Applications Engineering Enginee ing for for short short length leng h test test data. data.

STANLEY. Engineered Fastening

-- 23 23 --

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Dodge® ® Ultraseal Ultraseal®

» » For For installation using heat installation after after molding molding using heat » » High High temperature temperature 0-ring O-ring provides provides pressure pressure tight seal tight seal » » Installation Installation temperatures temperatures up 600°F; operating operating up to to 600°F; temperature up temperature up to to 400°F 400°F » » Diagonal Diagonal knurls knurls and and fin fin profiles profiles exceed exceed rotational rotational and and tensile tensile requirements requirements

Innovative Pipe Thread Thread Insert Innovative Pipe Insert provides provides a pressure tight seal over a broad a pressure tight seal over a broad range range of temperatures. temperatures. of

INCH INSERT SPECIFICATIONS SPECIFICATIONS INCH INSERT

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Min.nos BossDL3 Dia Min

L



C A

B

E

O-Ring

D

Thread Thread Size Size

Part Part Number Number

Length Length L

Diameter Diameter A A

Diameter Diameter B B

Diameter Diameter C C

Diameter Diameter D D

Length Length E min min E

Minimum Minimum Boss Boss Diameter Diameter .850 .850

1/8-27

6092-2*BM400 6092-2*BM400

.400 .400

.614 .614

.562 .562

.607 .607

.567 .567

.430 .430

1/4-18

6092-4*BM475

.475

.736 .736

.680 .680

.727

.685 .685

.505 .505

.972

3/8-18 3/8-18

6092-6*BM500 6092-6*BM500

.500 .500

.883 .883

.812

.870 .870

.817

.530 .530

1.119

(*) To Toorder, order, complete complete the the part part number number by by adding adding the the code code letters letters which correspond to thread (*) which correspond to the the type type of of internal internal thread required from Table Table 11 below. required from below. Example: For Example: For1/8-27 1/8-27 NPT NPTbrass brassinsert, insert,the thepart partnumber numberwill will be be 6092-2PTBM400. Note: O-Ring Viton®. 0-Ring material isis Viton®. Table Table 11 Thread Type Type Code* Thread Code* ANPT ANPT

AT AT

NPT NPT

PT PT

NPTF NPTF

TF TF

NPSI NPSI

SI SI

NPSF NPSF

SF SF

NPSC NPSC

SC SC

Assembly Strength Strength Data Data Assembly Dodge Ultraseal Ultraseal Pipe Pipe Thread Dodge ThreadInserts Insertsprovide providehigh high tensile tensile and and torque torque loads loads in in addition to to their theirsealing sealing features. features. The The combination knurls and and underunderaddition combination of of diagonal diagonal knurls cuts provide anchoring arrangement. arrangement. cuts provide aa unique unique anchoring Average test test values values are are for for reference reference purposes. purposes. Average

Thread Thread Size Size

Tensile Tensile lbs lbs

Rotational Rotational Torque Torque lbs-in lbs-in

Recommended Recommended Pressure Pressure PSI PSI 250 Up to 250 250 Up to 250 Up to 250

1/8-27

526 526

335 335

1/4-18

1000 1000

575 575

3/8-18 3/8-18

1586 1586

950 950

Material: 30% 30% Glass Glass filled Material: filled nylon nylon 6/6 6/6

STANLEY. Engineered Fastening

-- 24 24 --

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Dodge® ®

Ultra-Mold Ultra-Mold® For design For applications applications where where a a molded-in molded-in design is more is more economical economical than than post post molding. molding.

» 22 piece piece design design provides provides full full threads threads through through entire entire length length of of insert insert » Controlled Controlled minor minor diameter diameter reduces reduces insert insert movement movement during during molding molding for for accurate accurate alignment alignment » Unique Unique counterbore counterbore positions positions insert insert over over molding molding pin pin and and allows allows for for easy easy bolt entry bolt entry » Eliminates Eliminates machine machine chips chips and and oil oil residue residue that that could could contaminate contaminate molded molded product product

INCH INCH STANDARD STANDARD SPECIFICATIONS SPECIFICATIONS L C

A

B

Thread Thread Size Size

Part Part Number Number

Length Length L L ± .008 .008 ±

A A ± .005 .005 ±

Diameter Diameter B B ± .005 .005 ±

Flange Thickness Flange Thickness C C ± .005 .005 ±

Minimum Minimum Boss Boss Diameter Diameter



8-32 8-32

6176-2BA297

.297

.281

.250 .250

.020 .020

.486 .486



10-24 10-24

6176-3BA347 6176-3BA347

.347 .347

.312 .312

.280 .280

.025 .025

.512 .512



10-32 10-32

6177-3BA347 6177-3BA347

.347 .347

.312 .312

.280 .280

.025 .025

.512 .512



1/4-20

6176-4BA442

.442

.375 .375

.340 .340

.030 .030

.576 .576



1/4-28

6177-4BA442

.442

.375 .375

.340 .340

.030 .030

.576 .576

5/16-18 5/16-18

6176-5BA556 6176-5BA556

.556 .556

.438 .438

.405 .405

.035 .035

.641

5/16-24 5/16-24

6177-5BA556 6177-5BA556

.556 .556

.438 .438

.405 .405

.035 .035

.641



3/8-16 3/8-16

6176-6BA645 6176-6BA645

.645 .645

.593 .593

.514 .514



7/R-7d. 3/8-24

Al 77-ARAAAc 6177-6BA645

AAA .645

cc:P .593

cid .514

.040 .040 run .040

.750 .750 7cn .750

METRIC INSERT INSERT SPECIFICATIONS SPECIFICATIONS METRIC

Thread Thread Size Size

Part Part Number Number

Length Length L L ± 0.20 ± 0.20

Diameter Diameter A A ± 0.13 ± 0.13

B B ± 0.13 0.13 ±

Flange Flange Thickness Thickness C C ± 0.13 0.13 ±

Minimum Minimum Boss Boss Diameter Diameter

M4x0.7

6175-4BA075

7.55

7.14

6.35 6.35

0.50 0.50

12.35 12.35

M5x0.8 M5x0.8

6175-5BA088 6175-5BA088

8.82 8.82

7.93 7.93

7.12

0.64 0.64

13.11

M6x1.0 M6x1.0

6175-6BA1123

11.23

9.53 9.53

8.64 8.64

0.77 0.77

14.64

M8x1.25 M8x1.25

6175-8BA1413 6175-8BA1413

14.13 14.13

11.13 11.13

10.29 10.29

0.89 0.89

16.29 16.29

M10x1.5 M10x1.5

6175-10BA1639 6175-10BA1639

16.39 16.39

15.07 15.07

13.06 13.06

1.020 1.020

19.06 19.06

Ultra-Mold -- Test Test Data Ultra-Mold Data INCH Thread Thread Size Size



Part Part Number Number

8-32 8-32 10-24 10-24 10-32 10-32 1/4-20 1/4-28 1/4-28 5/16-18 5/16-18 5/16-24 5/16-24 3/8-16 3/8-16 3/8-24 3/8-24



ABS ABS

6176-2BA297 6176-3BA347 6176-3BA347 6177-3BA347 6176-4BA442 6177-4BA442 6176-5BA556 6176-5BA556 6177-5BA556 6177-5BA556 6176-6BA645 6176-6BA645 6177-6BA645



M4x0.7 M5x0.8 M5x0.8 M6x1.0 M6x1.0 M8x1.25 M8x1.25 M10x1.5 M10x1.5

STANLEY. Engineered Fastening

NYLON NYLON 6/6 6/6

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

54 54 85 85 85 85 170 170 302 302 302 302 538 538 538 538

456 456 632 632 632 632 993 993 1428 1428 1428 2138 2138 2138 2138

69 69 107 107 107 249 249 457 457 457 567 567 567 567

593 593 744 744 744 1393 1393 1393 1393 2097 2097 2097 2097 2710 2710

85 85 128 128 128

813 813 1137 1137 1137

230 230 230 230 389 389 389 389 812 812

1454 1454 2957 2957 2957 2957 4107 4107

METRIC METRIC Thread Thread Size Size

POLYCARBONATE POLYCARBONATE

ABS ABS

POLYCARBONATE POLYCARBONATE

Tensile Tensile lbs lbs

NYLON NYLON 6/6 6/6

Part Part Number Number

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

6175-4BA075 6175-5BA088 6175-5BA088 6175-6BA1123 6175-8BA1413 6175-10BA1639 6175-10BA1639

6.10 6.10 9.60 9.60 19.21 34.12 60.78 60.78

2028 2028 2811 2811 4417 6352 6352 9510 9510

7.80 7.80 12.15 12.15 28.13 28.13 51.63 51.63 64.06 64.06

2638 2638 3311 3311 6196 6196 9327 12054

9.60 9.60 14.46 14.46 25.99 25.99 43.95 43.95 91.74

3616 3616 5057 5057 6467 13153 13153 18268 18268

25 --- 25

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Dodge® Miniature Miniature Designed for electronics electronics applications, applications, Designed for miniature in symmetrical symmetrical miniature inserts inserts are are available available in and flange and flange styles. styles.

» Designed Designed for » for straight straight hole hole installations installations » No required » No orientation orientation required » insert ideal ideal for for electrical contact » Flanged Flanged insert electrical contact

Symmetrical Insert Symmetrical Style Style Insert METRIC METRIC INSERT SPECIFICATIONS

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Min.Boss BossDia Dia —*I .-Min.

L Min. Min. Depth Depth = = Insert Plus Insert Length Length Plus .030 Inch .030 Inch (0.77mm) (0.77mm)

B

A

D

Thread Thread Size Size

Part Part Number Number

Length Length L ± 0.13 ± 0.13

M1.6x0.35 M1.6x0.35

6200-1.6BR030 6200-1.688030

3.00

Diameter Diameter A A

Diameter Diameter D D + 0.05 0.00 + 0.05 –- 0.00

B B ± ± 0.08 0.08

± 0.10 ± 0.10 2.49

2.06 2.06

Minimum Minimum Boss Boss Diameter Diameter

2.13

4.62

Flanged Insert Flanged Style Style Insert METRIC METRIC INSERT SPECIFICATIONS

HOLE HOLE SIZE SIZE RECOMMENDATIONS

LL

A

Min. Boss Dia hr—Min. Boss Dia Min. Min. Depth Depth = = Insert Plus Insert Length Length Plus .030 Inch (0.77mm) (0.77mm) .030 Inch

B

F DPI D —)•fi hic—cC

Thread Thread Size Size M1.6x0.35 M1.6x0.35

STANLEY. Engineered Fastening



Part Part Number Number 6201-1.6BR033 6201-1.688033

Length Length LL ± 0.13 ± 0.13 3.31

Diameter Diameter ± 0.13 ± 0.13

B B ± 0.08 ± 0.08

Flange Thickness Flange Thickness C C ± 0.10 0.10 ±

3.18 3.18

2.06 2.06

0.41

A A

-- 26 26 --

Diameter Diameter D D + 0.05 0.00 + 0.05 –- 0.00 2.14

Request Info

Minimum Minimum Boss Boss Diameter Diameter 4.63

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Dodge® Expansion Expansion –- Standard Standard Expandable piece inserts inserts for blind holes holes Expandable two two piece for blind in thermoset thermoset or or thermoplastic thermoplastic materials. materials. in

» Simple, Simple, press press in in application application » Versatile; Versatile; can plastics can be be used used in in all all plastics

INCH INSERT INSERT SPECIFICATIONS SPECIFICATIONS INCH B

h‘ -41

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS (-Min. Min.Boss Boss Dia 40.-

L

C

D

A

Thread Thread Size Size



Part Part Number Number

Minimum Installed Length Body Diameter Minimum Installed Length Body Diameter A L A Threaded Length Threaded Length B ± .004 .004 ± .003 B ± ± .003

Diameter* Diameter* C C ± .001 .001 ±

Depth Depth D D Ref. Ref.

Minimum Minimum Boss Boss Diameter Diameter



4-40

70015-04-250 70015-04-250

.250 .250

.156 .156

.178

.158 .158

.250 .250

.312



5-40 5-40

70015-05-313 70015-05-313

.313 .313

.188 .188

.240

.190 .190

.313 .313

.376 .376



6-32 6-32

70015-06-313 70015-06-313

.313 .313

.188 .188

.240

.190 .190

.313 .313

.376 .376



6-32 6-32

70015-06-375 70015-06-375

.375 .375

.188 .188

.303 .303

.190 .190

.375 .375

.376 .376



8-32 8-32

70015-2-313 70015-2-313

.313 .313

.219

.240

.221

.313 .313

.438 .438



8-32 8-32

70015-2-375 70015-2-375

.375 .375

.219 .219

.303 .303

.221 .221

.375 .375

.438 .438



10-24 10-24

70015-3-375 70015-3-375

.375 .375

.250 .250

.303 .303

.252 .252

.375 .375

.500 .500



10-24 10-24

70015-3-438 70015-3-438

.438 .438

.250 .250

.365 .365

.252 .252

.438 .438

.500 .500



10-32 10-32

70011-3-313 70011-3-313

.313 .313

.250 .250

.240 .240

.252 .252

.313 .313

.500 .500



10-32 10-32

70011-3-375 70011-3-375

.375 .375

.250 .250

.303 .303

.252

.375

.500 .500



10-32 10-32

70011-3-438 70011-3-438

.438 .438

.250 .250

.365 .365

.252

.437

.500 .500



1/4-20

70015-4-500 70015-4-500

.500 .500

.313 .313

.428

.315 .315

.500 .500

.626 .626

5/16-18 5/16-18

70015-5-625 70015-5-625

.625 .625

.438 .438

.537 .537

.440

.625 .625

.876 .876

METRIC INSERT METRIC INSERT SPECIFICATIONS SPECIFICATIONS

Thread Thread Size Size



Part Part Number Number

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

Diameter Installed Length Body Diameter Installed Length Body L A L A ± 0.10 ± 0.08 0.08 ± 0.10 ±

Minimum Minimum Diameter* Diameter* Threaded Length C Threaded Length C B B ± 0.03 0.03 ±

Depth Depth D D Ref. Ref.

Minimum Minimum Boss Boss Diameter Diameter

M3x0.5 M3x0.5

70017-3-064 70017-3-064

6.35 6.35

3.97

4.52

4.01

6.40 6.40

M3.5x0.6 M3.5x0.6

70017-3.5-080 70017-3.5-080

7.96 7.96

4.78

6.10 6.10

4.83 4.83

8.00 8.00

7.92 9.56 9.56

M4x0.7

70017-4-080 70017-4-080

7.96 7.96

5.56 5.56

6.10 6.10

5.61 5.61

8.00 8.00

11.13

M4x0.7

70017-4-095 70017-4-095

9.53 9.53

5.56 5.56

7.70

5.61 5.61

9.50 9.50

11.13

M5x0.8 M5x0.8

70017-5-080 70017-5-080

8.00 8.00

6.35 6.35

6.10 6.10

6.40 6.40

8.00 8.00

12.70 12.70

M5x0.8 M5x0.8

70017-5-095 70017-5-095

9.53 9.53

6.35 6.35

7.70 7.70

6.40 6.40

9.50 9.50

12.70 12.70

M6x1 M6x1

70017-6-127 70017-6-127

12.70 12.70

7.96 7.96

10.87 10.87

8.00 8.00

12.70 12.70

15.90 15.90

(*) Diameter Diameter"C" “C”isisforforThermoset ThermosetPlastics. Plastics. For For Thermop Thermoplastic (*) astic materials, materials, refer refer to to page page 29. 29.

Expansion Insert Expansion Insert–- Test TestData** Data** EXPANSION INSERTS EXPANSION INSERTS Inch Inch Size Size

Metric Metric Size Size

ABS ABS Insert Insert Length Length

POLYCARBONATE POLYCARBONATE

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

PHENOLIC PHENOLIC

Tensile Tensile lbs lbs

Rotation Rotation lbs-in. lbs-in.

Tensile Tensile lbs lbs

No. 4

M2.5

.250 .250

13 13

105 105

24**

215

24**

171 171

No. 5 No. 5



.313 .313

21 21

181 181

31 31

239 239

35** 35**

196 196

No. 6 No. 6

M3 & & M3.5 M3.5 M3

.375 .375

22 22

173 173

34 34

231 231

41** 41**

199 199

No. 8 No. 8

M4 M4

.375 .375

44 44

257 257

54 54

317 317

73** 73**

318 318

No. 10

M5 M5

.438 .438

55 55

342 342

81 81

354 354

93 93

364 364

1/4

M6 101 97 497 M6 .500 88 436 101 465 97 497 .500 88 436 465

5/16 5/16



.625 .625

105 105

606 606

133 133

699 699

110 110

600 600

(**)To To achieve achieve maximum maximum strength, strength, spreader spreader plate must be be pushed bottom of of the thehole. hole. See See page (**) plate must pushed to to the the bottom page 29. 29. Note: Test Note: Test data data applies applies to to all all types types of of expansion expansion inserts inserts of of comparable comparable length. length.

STANLEY. Engineered Fastening

-- 27 27 --

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Dodge® Expansion – - Clinch Expansion Clinch

INCH INSERT SPECIFICATIONS SPECIFICATIONS INCH INSERT

HOLE HOLE SIZE SIZERECOMMENDATIONS RECOMMENDATIONS

L B

( C

Min. Dia. Min. Boss Die. F

D EE D

G A

0.77mm) .030 Inch Inch All All Size Size (0.77mm) .030

Thread Thread

Part Part Number Number

Size Size

Installed Installed Length Length L ± ± .004 .004

Body Body Diameter Diameter A A ± ± .003 .003

Minimum Minimum Threaded Threaded Length Length B B

Clinch Clinch Height Height

± ± .006 .006

Flange Flange Diameter Diameter D D ± .003 ± .003

C C

Clinch Clinch O.D. O.D. E E ± ± .002 .002

Diameter* Diameter* F F ± ± .001 .001

Depth Depth G G Ref. Ref.

Minimum Minimum Boss Boss Diameter Diameter

4-40 4-40

70515-04A250 70515-04A250

.250 .250

.156 .156

.178 .178

.046 .046

.219 .219

.138 .138

.158 .158

.220 .220

.312 .312

4-40 4-40

70515-04B226 70515-048226

.226 .226

.156 .156

.154 .154

.070 .070

.219 .219

.138 .138

.158 .158

.196 .196

.312 .312

6-32 6-32

70515-06A313 70515-06A313

.313 .313

.188 .188

.240 .240

.046 .046

.2495 .2495

.164 .164

.190 .190

.283 .283

.376 .376

6-32 6-32

70515-06B289 70515-06B289

.288 .288

.188 .188

.216 .216

.070 .070

.2495 .2495

.164 .164

.190 .190

.259 .259

.376 .376

8-32 8-32

70515-2A375 70515-2A375

.375 .375

.219 .219

.303 .303

.046 .046

.281 .281

.190 .190

.221 .221

.345 .345

.436 .436

8-32 8-32

70515-2B351 70515-2B351

.351 .351

.219 .219

.279 .279

.070 .070

.281 .281

.190 .190

.221 .221

.321 .321

.436 .436

METRIC METRIC INSERT INSERT SPECIFICATIONS SPECIFICATIONS

Thread Thread

Part Part Number Number

Size Size M3x0.5 M3x0.5 M3.5x0.6 M3.5x0.6 M4x0.7 M4x0.7

Installed Installed Length Length LL ± 0.10 ± 0.10

70517-3A064 70517-3A064 70517-3.5A080 70517-3.5A080 70517-4A095 70517-4A095

6.35 6.35 7.96 7.96 9.53 9.53

Body Body Diameter Diameter A A ± ± 0.08 0.08

HOLE HOLE SIZE SIZERECOMMENDATIONS RECOMMENDATIONS

Minimum Minimum Threaded Threaded Length Length B B

Clinch Clinch Height Height

4.52 6.10 6.10 7.70 7.70

1.15 1.15 1.15 1.15 1.15

3.97 4.78 4.78 5.57 5.57

C C ± ± 0.15 0.15

Flange Flange Diameter Diameter D D ± ± 0.08 0.08 5.57 6.34 6.34 7.14 7.14

Clinch Clinch O.D. O.D. E E ± 0.05 ± 0.05 4.02 4.50 4.50 5.00 5.00

Diameter* Diameter* FF ± 0.03 ± 0.03 4.01 4.83 4.83 5.61 5.61

Depth Depth G G Ref. Ref. 5.59 7.19 7.19 8.76 8.76

Minimum Minimum Boss Boss Diameter Diameter 7.92 9.55 9.55 11.13 11.13

(*)Diameter "F" “F”isisfor forThermoset ThermosetPlastics. Plastics. For For Thermoplastic (*)Diameter Thermoplastic materials, materials, refer refer to to page page 29. 29.

Expansion Tooling Expansion Tooling





Semi-Automatic Semi-Automatic Model Model



INCH EXPANSION EXPANSION INSERT INCH INSERT TOOLING TOOLING

Inch Size Size Inch

Clinch Clinch Tool Tool

79005-04 79005-04

79035-04 79035-04

79015-04*** 79015-04***

No. 5 No. 5

79005-05 79005-05



79015-05*** 79015-05***

No. 6 No. 6

79005-06 79005-06

79035-06 79035-06

79015-06*** 79015-06***

No. 8 No. 8

79005-2 79005-2

79035-2 79035-2

79015-2***

No. 10

79005-3 79005-3



79015-3*** 79015-3***

1/4" 1/4”

79005-4 79005-4



79015-4***

5/16” 5/16"

79005-5 79005-5



79015-5*** 79015-5***



Semi Automatic Semi Automatic

No. 4

Hand Tool* Hand Tool*

Hand Hand Tool Tool Model Model

Used to install Dodge Dodge Standard, Standard,Flange, Flange, and and Wedge Wedge Inserts. Inserts. Used to install Tool may hammer or or chuck chuck in in an an arbor arbor press press or Tool may be be used used with with hammer or foot press. press. Basic inch and and foot Basicpart part number number isis 79015 79015 for for inch 79017 for metric.

*The of the the insert insert being being used used must part number. number. *The length length of must be be included included in in the the hand hand tool too part METRIC EXPANSION EXPANSION INSERT METRIC INSERT TOOLING TOOLING

Metric Metric Size Size

Semi Automatic Semi Automatic

Clinch Tool Tool Clinch

Hand Tool* Hand Tool*

M3

79027-3 79027-3

79047-3 79047-3

79017-3*** 79017-3***

M3.5

79027-3.5 79027-3.5

79047-3.5 79047-3.5

79017-3.5*** 79017-3.5***

M4 M4

79027-4 79027-4

79047-4 79047-4

79017-4*** 790174***

M5 M5

79027-5 79027-5



79017-5*** 79017-5***

M6 M6

79027-6 79027-6



79017-6*** 79017-6***

*The of the the insert insert being being used used must part number. number. *The length length of must be be included included in in the the hand hand tool tool part

STANLEY.

Engineered Fastening

Used to install Dodge DodgeStandard, Standard,Flange, Flange, and and Wedge Wedge Inserts. Inserts. The Used to install The tool tool consists of punch and and sleeve. sleeve. Must consists of aa spring-loaded spring-loaded punch Must be be chucked chucked in in an an arbor press press or foot press. press. Not designed to to be be driven driven by by aa hammer. hammer. arbor or foot Not designed Basic part metric. Basic part number number isis79005 79005 for for inch inch and and 79027 79027 for for metric.

-- 28 28 --

Clinch Model Clinch Model

Designed to to install install and and crimp crimpDodge Dodge Clinch Clinch Inserts. Inserts. The The tool Designed tool consists of sleeve with radius consists of aa punch punch and and aa spring-loaded spring-loaded sleeve with aa radius section which the insert insert over over the section which crimps crimps the the eyelet eyelet portion portion of of the the mating component. component. ItIt must must be be chucked chucked in an arbor arbor press press or mating in an or foot foot press. Basic metric. press. Basicpart partnumber numberisis79035 79035for for inch inch and and 79047 79047 for for metric.

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Dodge® Expansion Flanged Expansion –- Flanged INCH INSERT INCH INSERT SPECIFICATIONS SPECIFICATIONS

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE Min.Boss BossDia. Dia. EMin.

L

B

F D EDP

C E

)11' .030 Inch All Sizes (0.77mm)

Thread Thread Size Size

Part Part Number Number

Installed Installed Length Length L ± .004 ± .004

G

A

Minimum Body Minimum Body Diameter Threaded Diameter Threaded A Length A Length ± B B ± .003 .003

Flange Flange Diameter Diameter Diameter* Diameter* C D D C ± ± .001 ± .003 .003 ± .001

Counterbore Counterbore Diameter Depth Diameter Depth FF G G ± ± ± .001 .001 ± .001 .001

Depth Depth E E Ref. Ref.

Minimum Minimum Boss Boss Diameter Diameter



4-40

70315-04-219

.219

.156 .156

.146

.219

.158 .158

.219 .219

.234 .234

.034 .034

.312



6-32 6-32

70315-06-281 70315-06-281

.281

.188 .188

.209 .209

.250 .250

.190 .190

.281 .281

.296 .296

.034 .034

.376 .376



8-32 8-32

70315-2-281

.281

.219

.209 .209

.281

.221

.281 .281

.296 .296

.034 .034

.438 .438

10-24

70315-3-313 70315-3-313

.313 .313

.250 .250

.240

.313 .313

.252

.313 .313

.328 .328

.034 .034

.502 .502

10-32 10-32

70311-3-313 70311-3-313

.313 .313

.250 .250

.240

.313 .313

.252

.313 .313

.328 .328

.034 .034

.502 .502

1/4-20

70315-4-438 70315-4-438

.438 .438

.313 .313

.365 .365

.406 .406

.315 .315

.438 .438

.453 .453

.034 .034

.626 .626

METRIC INSERT INSERT SPECIFICATIONS SPECIFICATIONS METRIC

Thread Thread Size Size

Part Part Number Number

Installed Installed Length Length LL ± 0.10 ± 0.10

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

Body Minimum Flange Body Minimum Flange Diameter Threaded Diameter Diameter Diameter Threaded A Length A Length C C B ± B ± ± 0.08 0.08 ± 0.08 0.08

Diameter* Diameter* D D ± 0.03 ± 0.03

Depth Depth E E Ref. Ref.

Counterbore Counterbore Diameter Depth Diameter Depth FF G G ± 0.03 ± ± 0.03 ± 0.03 0.03

Minimum Minimum Boss Boss Diameter Diameter

M3x0.5 M3x0.5

70317-3-056 70317-3-056

5.56 5.56

3.96 3.96

3.71

5.54 5.54

4.01

5.60 5.60

5.92 5.92

0.86 0.86

M3.5x0.6 M3.5x0.6

70317-3.5-071 70317-3.5-071

7.14 7.14

4.78 4.78

5.31 5.31

6.35 6.35

4.83 4.83

7.10 7.10

6.71 6.71

0.86 0.86

9.56 9.56

M4x0.7 M4x0.7

70317-4-071 70317-4-071

7.14 7.14

5.54 5.54

5.31 5.31

7.14 7.14

5.61 5.61

7.10 7.10

7.49 7.49

0.86 0.86

11.13 11.13

M5x0.8 M5x0.8

70317-5-080 70317-5-080

7.95 7.95

6.35 6.35

6.10 6.10

7.93 7.93

6.40 6.40

8.00 8.00

8.31 8.31

0.86 0.86

12.70 12.70

M6x1 M6x1

70317-6-111 70317-6-111

11.13 11.13

7.93 7.93

9.27 9.27

10.32 10.32

8.00 8.00

11.10 11.10

10.67 10.67

0.86 0.86

15.90 15.90

7.92

(*)Diameter "D" “D” isis for for Thermoset Thermoset Plastics. Plastics. For For Thermoplastic (*)Diameter Thermoplastic materials, materials, see see below. below.

Expansion Principle Expansion Principle

These inserts and These insertsare aretwo two piece piece units units consisting consisting of of threaded threaded insert insert and captivated spreader spreader plate. plate. When When this this spreader spreader plate plate isis depressed, depressed, aa captivated the knurled knurled portion portion of of the theinsert insert expands expands and and anchors anchors the the the insert insert in in the hole. hole. the Expansion inserts be expanded expanded by by depressing depressing the the spreader spreader Expansion inserts must must be plate prior prior to to insertion insertionofofthe thescrew. screw.The The screw screw plate will not notdepress depress the the spreader spreader plate. will plate. The Expansion Expansion Inserting Inserting Tooling Tooling shown shown on on page 28 provides an economical and means of the inserts. inserts. economical and efficient efficient means of installing installing the The Dodge best in thermoset materials. materials. The Dodge hand hand tool tool works works best in thermoset Since the the receiving receiving hole hole diameter diameter isis .002 .002 inch larger than Since the insert insert diameter, diameter, the hole and and the the insert insert drops drops freely freely into into the the hole is ready is ready to to be be expanded expanded using using this this tool. tool.

Expansion Set Set

Expansion Unset Unset

Installation Installation Guidelines Guidelines

For thermoplastic receiving hole is For thermoplastic materials, materials, the the receiving hole diameter diameter is .003 inch inch (0.076 (0.076 mm) mm) smaller smaller than than the the insert insert diameter. diameter. .003 Because there Because there isis interference, interference, the the insert insert must must be be pressed pressed to to the the bottom of of the the hole hole prior prior totoexpanding expanding it.it.The The shoulder shoulder on bottom on the the tool installs installs the the insert. insert. Once Once itit has has bottomed, tension on on an an tool bottomed, tension internal spring springisisovercome overcomeand andthe thepunch punchdepresses depressesthe thespreader spreader internal plate permanently permanently anchoring anchoring the the insert insert in the hole. hole. plate in the DO This will DO NOT NOTpush push the the spreader spreader plate plate too too deep. deep. This will reduce reduce the the holding holding strength of ofthe theinsert insertsignificantly. significantly. strength

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Dodge® Self Threading Threading Self » Installs Installs easily easily into thermoplastics » into thermoplastics » » Slots Slots provide provide rapid rapid cutting cutting action action » » Flanged Flanged style surface style provides provides larger larger bearing bearing surface

Economical, easy Economical, easy to to use use insert insert for for adding a a thread thread to to aa variety variety of ofplastics. plastics. adding

INCH INSERT INSERT SPECIFICATIONS SPECIFICATIONS INCH

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS

L

F

1 MP A

Thread Thread Size Size

Part Part Number Number

Length Length L ± .010 ± .010

.11CMin. Boss Dia Min. Boss Dia 41 EE 10. C liEC-*

D t

B

Body Body Diameter Diameter A A ± .006 .006 ±

Pilot Pilot Diameter Diameter B B ± ± .010 .010

Hole Hole Diameter Diameter C C Thermoset Thermoset

C C Thermoplastic Thermoplastic

Hole Hole Depth Depth D D Ref. Ref.

Counterbore Counterbore Diameter Depth Depth Diameter E F E F Ref. ± .001 Ref. ± .001

Minimum Minimum Boss Boss Diameter Diameter

2-56 ST086-56 ST086-56 2-56

.187 .187

.140 .140

.122 .122 .129/.127 .129/.127 .124/.127 .124/.127

.225 .141 .225 .141 .032 .032

.280 .280

4-40 4-40

ST112-40 ST112-40

.234 .234

.171 .171

.132 .132

.156/.152 .156/.152

.149/.152 .149/.152

.281 .281

.172 .172

.042 .042

.342

6-32 6-32

ST138-32 ST138-32

.281 .281

.217 .217

.170 .170

.198/.194 .198/.194

.190/.194 .190/.194

.337 .337

.219 .219

.050 .050

.434

8-32 8-32

ST164-32 ST164-32

.328 .328

.248 .248

.195 .195

.230/.226 .230/.226

.222/.226 .222/.226

.394 .394

.250 .250

.050 .050

.496 .496

10-24 10-24

ST190-24 ST190-24

.375 .375

.296 .296

.232 .232

.270/.264 .270/.264

.259/.264 .259/.264

.450 .450

.270 .270

.056 .056

.592 .592

10-32 10-32

ST190-32 ST190-32

.375 .375

.296 .296

.232 .232

.270/.264 .270/.264

.259/.264 .259/.264

.450 .450

.270 .270

.056 .056

.592 .592

1/4-20 1/4-20 ST250-20 ST250-20

.484 .484

.374 .374

.302 .343/.336 .343/.336 .330/.336 .330/.336 .302

.581 .375 .063 .581 .375 .063

.748

1/4-28 1/4-28 ST250-28 ST250-28

.484 .484

.374 .374

.302 .343/.336 .343/.336 .330/.336 .330/.336 .302

.581 .375 .063 .581 .375 .063

.748

METRIC INSERT SPECIFICATIONS SPECIFICATIONS METRIC INSERT

Thread Thread Size Size

Part Part Number Number

Length Length

Body Body Diameter Diameter

L L ± 0.25 0.25 ±

A A ± 0.15 0.15 ±

M2x0.4 STM2x0.4 STM2x0.4 M2x0.4 M2.2x0.45 STM2.2x0.45 M2.2x0.45 STM2.2x0.45

4.75 4.75 4.75 4.75 M2.5x0.45 M2.5x0.45 STM2.5x0.45 5.94 STM2.5x0.45 5.94 M3x0.5 STM3x0.5 STM3x0.5 7.14 7.14 M3x0.5 M3.5x0.6 STM3.5x0.6 7.14 7.14 M3.5x0.6 STM3.5x0.6 M4x0.7 M4x0.7 STM4x0.7 STM4x0.7 8.33 8.33 M5x0.8 STM5x0.8 STM5x0.8 9.52 M5x0.8 9.52 M6x1 STM6x1 STM6x1 12.29 M6x1 12.29

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Pilot Pilot Diameter Diameter B B ± 0.25 ± 0.25

3.56 3.56 3.56 3.56 4.34 4.34 5.51 5.51 5.51 5.51 6.30 6.30 7.52 7.52 9.50 9.50

Hole Hole Diameter Diameter C C Thermoset Thermoset

3.10 3.10 3.10 3.10 3.35 3.35 4.32 4.32 4.32 4.32 4.95 4.95 5.89 5.89 7.67 7.67

Hole Hole Depth Depth

C C Thermoplastic Thermoplastic

3.28/3.23 3.28/3.23 3.28/3.23 3.28/3.23 3.96/3.86 3.96/3.86 5.03/4.93 5.03/4.93 5.03/4.93 5.03/4.93 5.84/5.74 5.84/5.74 6.86/6.71 6.86/6.71 8.71/8.53 8.71/8.53

D D Ref. Ref.

Counterbore Counterbore Diameter Depth Depth Diameter E E ± 0.03 0.03 ±

Minimum Minimum Boss Boss Diameter Diameter

FF Ref. Ref.

3.17/3.24 5.71 3.58 0.81 3.17/3.24 5.71 3.58 0.81 3.17/3.24 5.71 3.17/3.24 5.71 3.58 0.81 3.58 0.81 7.14 3.78/3.86 7.14 4.37 4.37 1.07 1.07 3.78/3.86 4.83/4.93 8.56 5.56 1.27 1.27 4.83/4.93 8.56 5.56 4.83/4.93 8.56 5.56 1.27 1.27 4.83/4.93 8.56 5.56 1.27 5.63/5.74 10.01 6.35 1.27 5.63/5.74 10.01 6.35 11.43 1.42 6.58/6.71 11.43 6.89 1.42 6.58/6.71 6.89 8.38/8.58 14.76 9.53 1.60 14.76 8.38/8.58 9.53 1.60

7.11 7.11 7.11 8.70 8.70 11.02 11.02 11.02 11.02 12.60 12.60 15.04 15.04 19.00 19.00

Self Tooling Self Threading Threading Tooling INCH SELF THREADING TOOLING TOOLING INCH SELF THREADING

Inch Size Size Inch

Standard Standard Inserting Tool Tool Inserting Part No. Part No.

Extension Extension Inserting Tool Tool Inserting Part No. Part No.

Hand Hand Inserting Tool Tool Inserting Part No. Part No.

METRIC SELF SELFTHREADING THREADING TOOLING TOOLING METRIC

Inch Size Size Inch

Standard Standard Inserting Tool Inserting Tool Part No. Part No.

Extension Extension Inserting Tool Inserting Tool Part No. Part No.

Hand Hand Inserting Tool Tool Inserting Part No. Part No.

2-56 2-56

5301-02 5301-02

5301-02-15 5301-02-15

5311-02 5311-02

M2x0.4 M2x0.4

5370-2 5370-2

5370-2-15 5370-2-15

5380-2 5380-2

4-40 4-40

5301-04 5301-04

5301-04-15 5301-04-15

5311-04 5311-04

M2.2x0.45 M2.2x0.45

5370-2.2 5370-2.2

5370-2.2-15 5370-2.2-15

5380-2.2 5380-2.2

6-32 6-32

5301-06 5301-06

5301-06-15 5301-06-15

5311-06 5311-06

M2.5x0.45 M2.5x0.45

5370-2.5 5370-2.5

5370-2.5-15 5370-2.5-15

5380-2.5 5380-2.5

8-32 8-32

5301-2

5301-2-15 5301-2-15

5311-2

M3x0.5 M3x0.5

5370-3 5370-3

5370-3-15 5370-3-15

5380-3 5380-3

10-24

5301-3 5301-3

5301-3-15 5301-3-15

5311-3 5311-3

M3.5x0.6 M3.5x0.6

5370-3.5 5370-3.5

5370-3.5-15 5370-3.5-15

5380-3.5 5380-3.5

10-32 10-32

5302-3 5302-3

5302-3-15 5302-3-15

5312-3 5312-3

M4x0.7 M4x0.7

5370-4 5370-4

5370-4-15 5370-4-15

5380-4 5380-4

5370-5-15 5370-5-15

5380-5 5380-5

1/4-20

5301-4

5301-4-15 5301-4-15

5311-4

M5x0.8 M5x0.8

5370-5 5370-5

1/4-28

5302-4

5302-4-15 5302-4-15

5312-4 5312-4

M6x1 M6x1

5370-6 5370-6-15 5380-6 5370-6 5370-6-15 5380-6

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Dodge® Self Flanged Self Threading Threading –- Flanged

INCH INSERT SPECIFICATIONS SPECIFICATIONS INCH INSERT

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS

L

F

B

A

Min. Boss BossDia Dia ->1 144- E C 14(01.1

D

L W W

Thread Thread Size Size

Part Part Number Number

Length Length L ± .010 ± .010

2-56 2-56 4-40 4-40 6-32 6-32 8-32 8-32 10-24 10-24 10-32 10-32 1/4-20 1/4-20 1/4-28 1/4-28

STF086-56 STF086-56 STF112-40 STF138-32 STF138-32 STF164-32 STF190-24 STF190-24 STF190-32 STF190-32 STF250-20 STF250-20 STF250-28 STF250-28

.228 .228 .298 .298 .355 .355 .360 .360 .404 .404 .404 .460 .460 .460 .460

Pilot Pilot Diameter Diameter A A ± .010 ± .010

Flange Flange Diameter Diameter B B ± .005 .005 ±

Flange Flange Thickness Thickness W ± .005 .005 ±

Hole Hole Diameter Diameter C C Thermoset Thermoset

.122 .122 .132 .170 .195 .195 .232 .232 .232 .302 .302 .302 .302

.186 .186 .218 .218 .250 .250 .281 .375 .375 .375 .375 .438 .438 .438 .438

.020 .020 .025 .025 .030 .030 .035 .035 .040 .040 .040 .040 .050 .050 .050 .050

.129-.127 .129-.127 .156-.152 .156-.152 .198-.194 .198-.194 .230-.226 .230,226 .270-.264 .270-.264 .270,264 .270-.264 .343-.336 .343-.336 .343-.336 .343-.336

METRIC INSERT METRIC INSERT SPECIFICATIONS SPECIFICATIONS

Part Part Number Number

Length Length L L ± 0.25 ± 0.25

STFM2x0.4 STFM2.2x0.45 STFM2.5x0.45 STFM2.5x0.45 STFM3x0.5 STFM3x0.5 STFM3.5x0.6 STFM3.5x0.6 STFM4x0.7 STFM5x0.8 STFM5x0.8 STFM6x1 STFM6x1

5.80 5.80 5.80 5.80 7.57 7.57 9.02 9.02 9.02 9.02 9.15 9.15 10.27 11.69 11.69

Thread Thread Size Size M2x0.4 M2.2x0.45 M2.5x0.45 M3x0.5 M3x0.5 M3.5x0.6 M3.5x0.6 M4x0.7 M5x0.8 M5x0.8 M6x1 M6x1

Pilot Pilot Diameter Diameter A A ± 0.25 0.25 ± 3.10 3.10 3.10 3.10 3.35 3.35 4.32 4.32 4.32 4.95 4.95 5.89 5.89 7.67 7.67

C C Thermoplastic Thermoplastic .127-.124 .127-.124 .152-.149 .194-.190 .194-.190 .226-.222 .264-.259 .264-.259 .264-.259 .264-.259 .336-.330 .336-.330 .336-.330 .336-.330

Hole Hole Depth Depth D D Ref. Ref.

Counterbore Counterbore Diameter Diameter Depth Depth E F E F ± .001 Ref. Ref. ± .001

.266 .266 .345 .345 .412 .426 .480 .480 .480 .480 .557 .557 .557 .557

.141 .141 .172 .219 .250 .250 .270 .270 .270 .375 .375 .375 .375

.032 .032 .042 .050 .050 .050 .050 .056 .056 .056 .056 .063 .063 .063 .063

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

Flange Flange Diameter Diameter B B ± 0.13 ± 0.13

Flange Flange Thickness Thickness W W ± 0.10 ± 0.10

Hole Hole Diameter Diameter C C Thermoset Thermoset

4.72 4.72 5.54 5.54 6.35 6.35 6.35 6.35 7.14 9.53 9.53 11.13 11.13

0.51 0.51 0.51 0.51 0.64 0.64 0.76 0.76 0.76 0.76 0.89 0.89 1.02 1.27 1.27

3.28-3.23 3.28-3.23 3.28-3.23 3.28-3.23 3.96-3.86 3.96-3.86 5.03-4.93 5.03-4.93 5.03-4.93 5.03-4.93 5.84-5.74 5.84-5.74 6.86-6.71 6.86-6.71 8.71-8.53 8.71-8.53

C C Thermoplastic Thermoplastic 3.24-3.17 3.24-3.17 3.86-3.78 3.86-3.78 4.93-4.83 4.93-4.83 4.93-4.83 4.93-4.83 5.74-5.63 5.74-5.63 6.71-6.58 6.71-6.58 8.58-8.38 8.58-8.38

Hole Hole Depth Depth D D Ref. Ref.

Counterbore Counterbore Diameter Diameter Depth Depth E E FF ± 0.03 Ref. ± 0.03 Ref.

6.76 6.76 6.76 6.76 8.76 8.76 10.46 10.46 10.46 10.46 10.82 10.82 12.19 12.19 14.15 14.15

3.58 3.58 3.58 3.58 4.37 5.56 5.56 5.56 5.56 6.35 6.35 6.86 6.86 9.53 9.53

0.81 0.81 0.81 0.81 1.07 1.27 1.27 1.27 1.27 1.42 1.60 1.60

Self Threading Self Threading Tools Tools

Hand Hand Inserting Inserting Tool Tool The basic The basic self-threading self-threading installation installation tool which allows for simple installation of self-threading self-threading inserts inserts utilizing of utilizing aa tap tap handle. handle.

Standard Inserting Tool Tool Standard Inserting The simple clutch feature allows the insert insert The simple clutch feature allows the to break free from the installation tool to break free from the installation tool after after assembly. assembly.

Extension Extension Inserting Inserting Tool Tool The extension The extension tool tool provides provides an an additional additional 5/8” to 1-1/2" 1-1/2”extension extension (depending (depending on on 5/8" to thread size) size) over thread over the the standard standard Inserting Inserting tool. tool.

Note: See See Tooling Note: Tooling charts charts on on previous previous page. page.

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Dodge® Spred–Lok Spred-Lok Fastand andeasy easy press-in press-in installation »» Fast installation Screw expands expands insert insert locking locking into into place place »» Screw

Economical Economicalalternative alternative style style allows allows for for repeatable thread used in most most plastics. plastics. repeatable thread used in STANDARD INCH STANDARD INCHINSERT INSERT SPECIFICATIONS SPECIFICATIONS

Standard Standard

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

w Flanged W _)H 1,4_ Flanged

HEMin. Boss Min. Boss DiaDia D C * *-C-

B

A

A

Min. Depth = Insert Length Plus

E

.030 Inch (0.77mm) ihPu .OIn InTl (0J7mm)

L

Thread Thread Size Size

E

L L ->d

Part Part Number Number

Length Length L ± .004 ± .004

Diameter Diameter A A ± .005 ± .005

Hole Hole Size Size C C ± ± .001 .001

Minimum Minimum Boss Boss Diameter Diameter



4-40

74115-04

.188 .188

.166 .166

.156 .156

.332 .332



6-32 6-32

74115-06 74115-06

.250 .250

.199 .199

.188 .188

.398 .398



8-32 8-32

74115-2

.313 .313

.230 .230

.219

.460 .460



10-24

74115-3

.375 .375

.262

.250 .250

.524



10-32 10-32

74111-3 74111-3

.375 .375

.262 .262

.250 .250

.524 .524



1/4-20 1/4-20

74115-4 74115-4

.500 .500

.326 .326

.313 .313

.652 .652

STANDARD METRIC STANDARD METRIC INSERT INSERT SPECIFICATIONS SPECIFICATIONS

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

Thread Thread Size Size

Part Part Number Number

Length Length L L ± ± 0.10 0.10

Diameter Diameter A A ± ± 0.13 0.13



M3x0.5 M3x0.5

74117-3

4.78

4.22

3.96 3.96

8.43 8.43



M3.5x0.6 M3.5x0.6

74117-3.5 74117-3.5

6.35 6.35

5.05 5.05

4.78

10.11



M4x0.7

74117-4

7.95 7.95

5.84 5.84

5.56 5.56

11.68 11.68



M5x0.8 M5x0.8

74117-5

9.53 9.53

6.65 6.65

6.35 6.35

13.31 13.31



M6x1 M6x1

74117-6 74117-6

12.70 12.70

8.28 8.28

7.95 7.95

16.56 16.56

FLANGED INCH FLANGED INCH INSERT INSERT SPECIFICATIONS SPECIFICATIONS



Minimum Minimum Boss Boss Diameter Diameter

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

Size Size

Part Part Number Number

Length Length L L ± .004 ± .004

Hole Hole Diameter Diameter A A ± ± .005 .005

Flange Flange Diameter Diameter B B ± ± .005 .005

Thread Thread

Hole Hole Size Size C C ± ± 0.03 0.03

Flange Flange Width Width W W ± .004 ± .004

Hole Hole Size Size C C ± ± .001 .001

Counterbore Counterbore Diameter Depth Diameter Depth D E D E ± .001 ± ± .001 ± .001 .001

Minimum Minimum Boss Boss Diameter Diameter



4-40

74215-04

.188 .188

.166 .166

.219

.022

.156 .156

.235 .235

.027

.332 .332



6-32 6-32

74215-06 74215-06

.250 .250

.199 .199

.250 .250

.028 .028

.188 .188

.266 .266

.033 .033

.398 .398



8-32 8-32

74215-2

.313 .313

.230 .230

.281

.035 .035

.219 .219

.297 .297

.040 .040

.460 .460

10-24

74215-3 74215-3

.375

.262

.313 .313

.043 .043

.250 .250

.329 .329

.048 .048

.524 .524

10-32 10-32

74211-3

.375

.262

.313 .313

.043 .043

.250 .250

.329 .329

.048 .048

.524

1/4-20

74215-4

.500 .500

.326 .326

.375 .375

.050 .050

.313 .313

.391 .391

.055 .055

.652 .652

FLANGED METRIC FLANGED METRIC INSERT INSERT SPECIFICATIONS SPECIFICATIONS

Thread Thread Size Size

Part Part Number Number

Length Length L L ± ± 0.10 0.10

Hole Hole Diameter Diameter A A ± ± 0.13 0.13

Flange Flange Diameter Diameter B B ± 0.13 ± 0.13

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

Flange Flange Width Width W W ± 0.10 ± 0.10

Hole Hole Size Size C C ± ± 0.03 0.03

Counterbore Counterbore Diameter Depth Diameter Depth D E D E ± ± 0.03 ± 0.03 0.03 ± 0.03

Minimum Minimum Boss Boss Diameter Diameter



M3x0.5 M3x0.5

74217-3

4.78

4.22 4.22

5.56 5.56

.56 .56

3.96 3.96

5.97 5.97

.69 .69

8.43 8.43



M3.5x0.6 M3.5x0.6

74217-3.5 74217-3.5

6.35 6.35

5.05 5.05

6.35 6.35

.71

4.78 4.78

6.76 6.76

.84 .84

10.11



M4x0.7

74217-4

7.95 7.95

5.84 5.84

7.14

.89 .89

5.56 5.56

7.54 7.54

1.02

11.68 11.68



M5x0.8 M5x0.8

74217-5

9.53 9.53

6.65 6.65

7.95 7.95

1.09 1.09

6.35 6.35

8.36 8.36

1.22

13.31 13.31



M6x1 M6x1

74217-6 74217-6

12.70 12.70

8.28 8.28

9.53 9.53

1.27 1.27

7.95 7.95

9.93 9.93

1.40 1.40

16.56 16.56

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Dodge® TaperTuff Tape rTu ff®® Tapered style Tapered style is is ideal ideal for for easy easy installation installation into thermoplastics. thermoplastics. into

» in contact contact with with hole during » Entire length of insert is in installation installation » Tapered Tapered hole » hole isis required required and and easier easier to to mold mold » » Mold design is is simplified simplified and and molding molding costs costs Mold design decreased decreased

INCH INSERT INCH INSERT SPECIFICATIONS SPECIFICATIONS

HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS HOLE

L L)PH

Min. Boss Dia

)1i.

8°8˚ C Dia.

T A

8° 8˚

Straight Knurling

B

Min. Depth = Insert Length Plus .030 Inch (0.77mm)

Diamond Knurling

Thread Thread Size Size

Part Part Number Number

Length Length L ± .005 .005 ±

A A ± ± .004 .004

Diameters Diameters

Diameter Diameter C C + .002 .002 +

Minimum Minimum Boss Boss Diameter Diameter

± .004 .004 ±

2-56 2-56

500256-197 500256-197

.197 .197

.165 .165

4-40 4-40

500440-197 500440-197

.197 .197

.165 .165

0.144 0.144

0.151 0.151

0.268 0.268

0.144 0.144

0.151 0.151

6-32 6-32

500632-236 500632-236

0.236 0.236

0.268 0.268

.220 .220

0.192 0.192

0.206 0.206

8-32 8-32

500832-236 500832-236

0.346 0.346

0.236 0.236

.235 .235

0.201 0.201

0.230 0.230

8-32 8-32

0.385 0.385

500832-295 500832-295

0.295 0.295

.235 .235

0.201 0.201

0.230 0.230

0.385 0.385

10-24

501024-275

0.275 0.275

0.281 0.281

0.242 0.242

0.273 0.273

0.429 0.429

10-24

501024-354 501024-354

0.354 0.354

0.281 0.281

0.242 0.242

0.273 0.273

0.429 0.429

10-32 10-32

501032-275 501032-275

0.275 0.275

0.281 0.281

0.242

0.273 0.273

0.429 0.429

10-32 10-32

501032-354 501032-354

0.354 0.354

0.281 0.281

0.242

0.273 0.273

0.429 0.429

1/4-20

501420-354 501420-354

0.354 0.354

0.338 0.338

0.301 0.301

0.336 0.336

0.531 0.531

1/4-20

501420-393 501420-393

0.393 0.393

0.338 0.338

0.301 0.301

0.336 0.336

0.531 0.531

B B

1/4-28

501420-354 501420-354

0.354 0.354

0.338 0.338

0.301 0.301

0.336 0.336

0.531 0.531

1/4-28 1/4-28

501420-393 501420-393

0.393 0.393

0.338 0.338

0.301 0.301

0.336 0.336

0.531 0.531

5/16-18 5/16-18

551618-472 551618-472

0.472 0.472

0.444 0.444

0.377 0.377

0.431 0.431

0.665 0.665

5/16-24 5/16-24

551624-472 551624-472

0.472 0.472

0.444 0.444

0.377 0.377

0.431 0.431

0.665 0.665

METRIC INSERT SPECIFICATIONS SPECIFICATIONS METRIC INSERT Thread Thread Size Size

Part Part Number Number

Length Length L L ± 0.13 ± 0.13

HOLE HOLE SIZE SIZE RECOMMENDATIONS RECOMMENDATIONS Diameters Diameters

A A ± 0.13 0.13 ±

B B ± 0.10 0.10 ±

Diameter Diameter C C ± 0.05 0.05 ±

Minimum Minimum Boss Boss Diameter Diameter

M2x0.4

500204-5 500204-5

5.00 5.00

4.19 4.19

3.66 3.66

3.85 3.85

M2.5x0.45 M2.5x0.45

525045-5 525045-5

5.00 5.00

4.19 4.19

3.66 3.66

3.85 3.85

6.80 6.80 6.80 6.80

M3x0.5 M3x0.5

500305-5 500305-5

5.00 5.00

4.78 4.78

4.10

4.45 4.45

8.00 8.00

M3x0.5 M3x0.5

500305-55 500305-55

5.50 5.50

4.78 4.78

4.10

4.45 4.45

8.00 8.00

M3.5x0.6 M3.5x0.6

503506-6 503506-6

6.00 6.00

5.59 5.59

4.88 4.88

5.25 5.25

8.80 8.80

M4x0.7

500407-6 500407-6

6.00 6.00

5.97 5.97

5.12

5.85 5.85

9.80 9.80

M4x0.7 M4x0.7

500407-75 500407-75

7.50 7.50

5.97 5.97

5.12 5.12

5.85 5.85

9.80 9.80

M5x0.8 M5x0.8

500508-7 500508-7

7.00 7.00

7.15 7.15

6.15 6.15

6.95 6.95

10.90 10.90

M5x0.8 M5x0.8

500508-9 500508-9

9.00 9.00

7.15 7.15

6.15 6.15

6.95 6.95

10.90 10.90

M6x1

500061-9 500061-9

9.00 9.00

8.60 8.60

7.65 7.65

8.55 8.55

13.50 13.50

M6x1

500061-10 500061-10

10.00 10.00

8.60 8.60

7.65 7.65

8.55 8.55

13.50 13.50

M8x1.25

508125-12 508125-12

12.00 12.00

11.30 11.30

9.60 9.60

10.95 10.95

16.90 16.90

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Dodge® Compression Limiters Compression Limiters Engineering Engineering Our Dodge Dodge Applications Engineering Team Team isis available Our Applications Engineering available and and ready ready to to assist you bushing assist you in in the the design design and and development development of of the the optimum optimum bushing for your your application. application. We We can can also also provide provide sample sample parts data for parts and and test test data to support support your your design design efforts. efforts. to

Compression Limiters Compression Limiters are arenon-threaded non-threaded bushings bushingsthat that will will support the the load load of of the the threaded threaded fastener fastener and prevent support and will will prevent the plastic plastic material material from from cracking. cracking. All limiters are are custom custom the All limiters designed for designed for each each application. application. Applications Applications Dodge offers Dodge offers compression compression limiters limiters for for applications applications where where the tightening tightening load load of of the the bolt bolt or or screw screw could could potentially the potentially compress, crack compress, crackor or otherwise otherwise damage damage the the plastic plastic component. component.

If you are considering utilizing utilizing Compression Compression Limiters in your design, the following following Engineering Engineering Data will be required for Application Development: Development:

Typical Markets for Compression Limiters:





»D • » »D • » »D » • »D

Automotive Automotive Agriculture Agriculture Aerospace Aerospace Appliance/ White goods goods Appliance/White Consumer Products Products Consumer Electronics Electronics Medical etc. etc. Medical

Materials Types Materials and and Types Compression Limiters Limiters can can be be made made ofofvarious variousmaterials materials—– brass, brass, Compression steel. Limiters are designed aluminum or steel. designed with with various knurl configurations and and undercuts undercuts to meet the the strength strength requirements requirements configurations to meet of your your specific specific application. of application. Methods of Installation Installation Methods of These inserts they These insertscan canbe beinstalled installedwith with heat heat or or ultrasonic, ultrasonic, or or they can be be pressed pressed into place. can into place.

STANLEY. Engineered Fastening

» » » » » » » »

Installation Method Method Installation Material Type Material Type Tightening Torque Required Tightening Bolt Size Bolt Size Material Thickness Material Thickness Maximum Hole (Clearance for for Bolt) Maximum Hole Size Size (Clearance Flange or No Flange Application Sealing or Non Sealing Application

STANLEY EngineeredFastening FasteningApplications ApplicationsEngineers Engineerswill will utilize utilize STANLEY Engineered this data data to to search search our our database database of of existing existing Compression Compression Limiters Limiters this designs. designs. custom design design is IfIf aa custom is necessary, necessary,this thisinformation informationwill will allow allow STANLEY Engineered STANLEY EngineeredFastening Fasteningto to design design aa specific specific Compression Compression Limiter for your application.

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Dodge®

Powerful Brands. Breakthrough Powerful Brands. Breakthrough Solutions. Solutions. At STANLEY STANLEY Engineered At EngineeredFastening Fasteningwe webelieve believeininseeking seekingways waystotoserve serveour ourcustomers customersbetter. better.We Wecreate createthe thefuture futureby byanticipating anticipating our our customers needs. customers needs.Through Throughdiversifying diversifyingour ourproduct product lines, lines,creating creatingunique unique assembly assemblytechnologies technologiesand andoffering offering aa breadth breadth of of service service to to meet meet the the demands of industry worldwide, worldwide,STANLEY STANLEY Engineered demands of industry EngineeredFastening Fasteningprovides providestechnological technologicalsolutions solutionstotoover over100 100 different different industries. industries.

® POP® POP

Avdel® Avdel®

Avdel® has has been assembly Avdel® been producing producing assembly systems since offers aa systems since 1936 1936 and and offers comprehensive fasteners comprehensive range range of of fasteners and tooling. and tooling.

From 2mm micro micro rivets rivetsto to 1/4"structural 1/4"structural From 2mm rivets, POP rivets, POPblind blind rivets rivets meet meet the the needs needs of of multiple markets. markets. multiple

STANLEY STANLEYAssembly Assembly Technologies Technologies

®

Dodge Dodge®

STANLEY STANLEYAssembly AssemblyTechnologies Technologies supplies supplies production solutions to global production solutions to the the global assembly market. assembly market.

With aa focus focus on threaded With on high-quality high-quality threaded inserts for plastics products, Dodge has inserts for plastics products, Dodge has been market been aa leader leader in in the the fastening fastening market since the since the 1950s. 1950s.

® Spiralock Spiralock®

® Gripco Gripco®

Spiralock superior Spiralock isis aa technologically technologically superior fastening system ideally suited fastening system ideally suited for for threaded joint applications subjected subjected to threaded joint applications to heavy shock heavy shock and and vibration. vibration.

®

Gripco has been and Gripco® has been providing providing quality quality nut nut and threaded assembled assembled products threaded products since since 1904. 1904.

f

CO ® Heli-Coil® Heli-Coil

,)

Based on began in Based on aa long long history history that that began in the aerospace aerospace industry, offers aa the industry, Heli-Coil Heli-Coil offers vast range vast range of of high-quality. high-quality.

Tucker® Tucker® A one-sided one-sided drawn-arc drawn-arc welding welding process process A is the foundation of ofthe theTucker Tucker No-Hole No-Hole is the foundation assembly solution. assembly solution.

Warren® Warren®

iForm® iForm® continues continues aa proud proud heritage heritage since since 1969 and represents represents over over 40 years of 1969 and 40 years of creative creative threaded threaded fastener fastener application application engineering. engineering.

Engineered Fastening

. 71

® iForm iForm®

STANLEY.

4..ft,

Whether it's it's plastic, plastic, metal, metal, or or aa Whether combination of of the the two, two,Warren Warren can can combination design suit your your design aa product product that that will will suit environment.

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STANLEY® Engineered Fastening

,311VIVfr ir -

STANLEY EngineeredFastening, Fastening,aaStanley Stanley Black Black&&Decker DeckerInc. Inc.Company Company has has STANLEY Engineered been revolutionizing fastening and assembly assembly technologies technologies for for aa variety variety of of been revolutionizing fastening and industries for more than 40 years. industries for more than 40 years.

For visit our For more more information, information, please please visit our website website www.StanleyEngineeredFastening.com www.StanleyEngineeredFastening.com

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12.2015 © 2015 2015 Stanley Stanley Black Black & & Decker, Decker, Inc., Inc., D4100, D4100, Rev. Rev. FF 12.2015 ® ® Dodge , Ultrasert , Ultraseale, Ultraseal®, Ultra-Molde Ultra-Mold® and TaperTuff® are trademarksof ofStanley StanleyBlack Black & & Decker, Decker, Inc. Dodgee, Ultraserte, and TaperTuffe are registered registered trademarks Inc. and and its its affiliates. affiliates. Viton® is trademarkofofThe TheChemours ChemoursCompany CompanyFC, FC,LLC. LLC. Vitone is aa registered registered trademark

Data prior notice notice as as a result of of continuous continuous product product development development and andimprovement improvementpolicy. policy. The The information in this is not Data shown shown is is subject subject to to change change without without prior a result information in this catalog catalog is not HC2000 Rev. 8 representative (02/12) to be be considered consideredaaspecification. specification.Your Your local local STANLEY STANLEY Engineered Fastening to Engineered Fastening representativeisisatatyour yourdisposal disposalshould shouldyou youneed needto toconfirm confirmlatest latest information. information.