INDUSTRIAL ACCESSORIES COMPANY
CLEAN ALTERNATIVE ENERGY FROM BIOMASS INTERNATIONAL BIOMASS CONFERENCE & EXPO April 28 - 30, 2009
www.iac-intl.com
PP017; 4/24/09
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Products and Systems • • • • • • • • • • • •
OEM Baghouse and Pneumatic Conveyor Supplier Technology for SOx, HCl and Hg Removal Fly-ash & Dry Bulk Pneumatic Conveying Systems Dry Bulk and Liquid Storage Tanks Biomass Raw Material Storage and Distribution Facilities Coal and Biomass Steam Generation for Heat and Power Process Controls Field Construction and Project Management Engineering and Design Services Assistance for Air Quality Permitting On-site Sorbent Injection and Compliance Services Annual or Semi-annual Inspection Services
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Coal and Biomass Energy Islands
IAC has provided, on a Design/Build basis, Energy Islands for numerous Renewable Energy Facilities www.iac-intl.com 3
Coal and Biomass Energy Islands
IAC provides Solid Fuel, Ash handling and APC Components for Energy Islands
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Fuel Handling • • • • •
Coal and Biomass Receiving Solid Fuels Storage Fuel Preparation and Sizing APC at transfer points NFPA design adherence
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Biomass Fuel Drying and Preparation • • • • • •
Agricultural and Forest Biomass drying Sludge drying with recycle Mechanical and Pneumatic conveying RDF and C&D sorting and storage Primary and Secondary grinding Fugitive dust control
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Fuel Delivery to Combustor or Gasifier • • • • • •
Mechanical Conveying Pneumatic Conveying Systems Structural supports and Walkways Fuel Metering Sorbent Metering for Emissions APC at transfer points
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Combustion or Gasification • • • •
Solid and Gaseous Fuel Delivery Combustion and Pre-heat Air Supply Ammonia and SNCR Addition Combustor types to suit Fuel choices
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Steam Generation • • • • •
Heat Recovery Steam Generators Soot and Ash management Steam and Condensate management Steam and Condensate piping routing Erection, Piping and Insulation install
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Combined Heat and Power (CHP) Industries Served • • • • • • • • • • • •
Power Ethanol Food Pet Food Beverage Sugar Pulp and Paper Municipal Institutional Cement Hot Mix Asphalt Other 3 to 70 MW Steam Turbine Generator
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Sorbent Injection • Sorbents – hydrated lime, sodium bicarbonate, trona, powdered activated carbon • Silo or Bulk Bag storage and metering • Pneumatic and Mechanical transfer • Custom designed lance design and arrangement • CFD modeling of sorbent dispersion into gas stream • Mitigation of SO2, SO3, HCl, HF, Hg, & NOx
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Baghouse APC Control • • • • •
M-Pulse long bag pulse jet cleaning Modular on-line and off-line cleaning Pneumatic or Mechanical ash transfer High temperature capability, insulated Low pressure drop
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Ash Transfer and Storage • • • • • • •
Hot ash capable valves Pneumatic conveying Welded or bolted silos Hopper aeration flow assist Telescoping load out Integrated APC load out Heat exchanger equipped
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Stack and Monitoring • Single emission point • Continuous Emission Monitoring (CEMS) center to meet Federal and State requirements • Testing ready platforms
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Co-products Storage and Load out • • • • • •
Rail transfer Truck transfer Flat storage Silo storage Weighing Sampling
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Biodiesel Plants
IAC has provided APC for Glycerol Boilers at Biodiesel Plants
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Glycerol Boiler • Combustion of biodiesel co-product • Recovery and utilization in lowest cost form
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Glycerol Ash Baghouse • • • •
High boiler temperature capabilities Factory insulated and clad Construction for Na salts resistance By-pass ducting for upset conditions
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Biomass Pellet Plant
IAC provided Design / Build Services for a 70,000 TPY Biomass Pellet Plant
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Agricultural Biomass Pellets • First of its kind plant in the U.S. • Raw materials include baled hay, grass seed hulls, wood shavings, and shredded money from Federal Reserve • 400 Ton Silo storage • Bulk or Bagged product sales
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Pellet Plant Construction • Civil • Mechanical • Electrical
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Hay Storage and Grinding Bullet Points
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Raw Material Storage and Transfer • Low cost fabric covered storage • Allows multiple raw material formulations
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Raw Material Grinding and Conveying • Hammer mill preparation of raw material • Dust is collected and recycled in process
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Pellet Milling
• Two 400 hp Mills produce 10 TPH pellets www.iac-intl.com 25
Control Center • 2000 connected horsepower in pressurized and air conditioned environment
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Bulk Pellet Storage • Two 200 ton commercial duty silos
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Bulk Load Out
•Hay Storage building has driveway for bulk pellet truck load out www.iac-intl.com 28
Pellet Load Out • 50 TPH bulk load out rate into trucks • Telescoping spout with APC integrated • Remote start/stop from load out area • Primary customer is a Utility blending ag pellets with coal for carbon credits
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Pellet delivery to Bagging Line • Side draw from silos to bagging line • Fines are removed and recycled
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Bagging Line and Warehouse
• 24 TPH bagging line and palletizer www.iac-intl.com 31
Biomass Pellet Plant Bullet Points
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Project Execution • • • • • • • • • • • • • • •
Plant General Equipment and Facility Arrangement Plant Process and Equipment Requirements Determination Emission Compliance Requirements Determination Project Scheduling, Procurement and Delivery Management Engineering and Design Fuel and Ash Handling Equipment Supply APC and Combustion Equipment Supply Construction Activities and On-site Management Mechanical Millwrights Pipe Fitters ASME Welders Crane Operators Construction Rentals OSHA and MSHA Trained Field Staff Engineering and Start-up Assistance www.iac-intl.com 33
THANK YOU INDUSTRIAL ACCESSORIES COMPANY 4800 LAMAR AVENUE MISSION, KANSAS 66202 800.334.7431
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