is-n
I?
P A R T S
C A T A L O G
FOR
GTU SERIES
GAS TURBINE ENGINES
FORM NUMBER
950-0003
I M U E DATE
12-79 Prlatad in U.S.A.
TABLE OF CONTENTS FIGURE NUMBER IA 1 2A 2 3 4 5 6 7 10 11 12 13 14 15 16A 16B 16 17 18 19 20 23 24 25 26 28 30 31 32 33A 33 34 36 37 38 39 40 41 45 46 47 48 49 50 52 53 54 55 56 57 58 59 60 61 62 66 68
FIGURE TITLE Introduction Power Section: Combustor, Compressor Seal and Bearing Power Section: Combustor, Compressor Seal and Bearing Power Section: Turbine Bearing and Seal Power Section: Turbine Bearing and Seal Turbine Engine Gearbox I n s t a l l a t i o n Turbine Engine Gearbox Assembly Turbine Engine Gearbox Sub-Assembly Turbine Engine Gearbox Assembly Turbine Engine Gearbox Sub-Assembly Turbine Engine Gearbox Assembly Turbine Engine Gearbox Sub-Assembly Compressor I n l e t plenum I n s t a l l a t i o n Monopole I n s t a l l a t i o n (Single)(Typical) Monopole I n s t a l l a t i o n (Dual)(Typical) Gaseous Fuel System I n s t a l l a t i o n (Plumbing) Gaseous Fuel System I n s t a l l a t i o n (Plumbing) Gaseous Fuel System I n s t a l l a t i o n Gaseous Fuel System I n s t a l l a t i o n Liquid Fuel System I n s t a l l a t i o n (Plumbing) Liquid Fuel System I n s t a l l a t i o n Liquid Fuel System I n s t a l l a t i o n (Plumbing) Liquid Fuel System I n s t a l l a t i o n Dual Fuel System I n s t a l l a t i o n Dual Fuel System I n s t a l l a t i o n Dual Fuel System I n s t a l l a t i o n Liquid Fuel System I n s t a l l a t i o n Fuel Pump Assembly \ Fuel Nozzle Assembly I g n i t i o n System I n s t a l l a t i o n Hydromechanical Governor System I n s t a l l a t i o n E l e c t r i c Governor System I n s t a l l a t i o n E l e c t r i c Governor System I n s t a l l a t i o n E l e c t r i c Starter I n s t a l l a t i o n O i l System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (PltuAbing) Oil System I n s t a l l a t i o n (Plumbing) O i l System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n O i l Systera I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (Plumbing) O i l System I n s t a l l a t i o n Oil System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (Plumbing) O i l System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (Plumbing) Oil System I n s t a l l a t i o n (Plumbing) O i l System I n s t a l l a t i o n Oil System I n s t a l l a t i o n E l e c t r i c a l System I n s t a l l a t i o n E l e c t r i c a l System I n s t a l l a t i o n Load Share Control I n s t a l l a t i o n Insulation Blanket I n s t a l l a t i o n Air Pump And Motor I n s t a l l a t i o n Fresh Water Rinse System I n s t a l l a t i o n
PAGE NUMBER 2. 3 4, 5, 6, 7 8, 9, 10, 11 12, 13, 14 15, 16 17, 18 19, 20, 21 22, 23, 24 25, 26, 27 28, 29, 30 31, 32 33, 34, 35, 36 37, 38 39, 40 41, 42 43, 44, 45 46, 47 48, 49, 50 51, 52, 53 •54, 55, 56, 57 58, 59, 60 61, 62, 63, 64 65, 66, 67 68, 69, 70 71, 72, 73 74, 75, 76 77, 78, 79 80, 81 82, 83 84, 85 86, 87 88, 89 90, 91 92, 93 94, 95, 96 97, 98, 99 100, 101 102, 103, 104, 105 106, 107, 108 109, 110, 111 112, 113, 114 115, 116, 117, 118 119, 120 121, 122, 123, 124 125, 126, 127 128, 129 130, 131, 132, 133 134, 135, 136 137, 138, 139 140, 141, 142, 143 144, 145, 146 147, 148, 149 150, 151 152, 153, 154 155, 156 157, 158 159, 160 161, 162, 163 164, 165
INTRODUCTION For parts or service, refer to your Nearest Authorized Onan Parts and Service Center,
INDUSTRIAL ENGINES AND PRODUCTS CODE IDENT 99193 PHOENIX, ARIZONA
o)C
ENGINE, GAS TURBINE ) PART NUMBER
SERIAL N O . } P800010 MOD RECORD J FED STOCK NOO
( 3400800-
(
IE831-800 SERIES (
1 )
^ ")
(O
MADE IN USA
SPEED WEIGHT RATING F-I9A-2994
Using the Garrett Model and Part Number from the i d e n t i f i c a t i o n plate located on the side of the compressor i n l e t plenum as shown above, determine the applicable Onan Engine Part Number from the i d e n t i f i c a t i o n table. Use the Onan Part Number and the Garrett Series Number shown on the nameplate to determine the figures that apply to your engine. Onan Part Numbers and Garrett Series Numbers on the top of each page of the parts l i s t , indicate engines that a particular figure applies. In addition to the i d e n t i f i c a t i o n plate located on the compressor i n l e t plenum, each power section assembly and each gearbox assembly has i t s own i d e n t i f i c a t i o n plate. The power section i d e n t i f i c a t i o n i s located on the turbine plenum (on engines equipped with thermal blankets, the blanket must be removed t o located the plate). Both the Onan Part Number and the Garrett Part Number are shown i n the parts l i s t . Always order parts using the Onan Part Number.
i
ENGINE IDENTIFICATION TABLE ONAN PART NO.
GARRETT PART NO.
GARRETT MODEL NO.
100-1384
3400808-1
IE831-800J
4,6
100-1393
3400800-1
IE831-800A
15
100-1397
3400804-1
IE831-800D
2
100-1437
3400819-1
IE831-800U
1
100-1438
3400816-1
IE831-800R
1, 2, 3, 4, 5, 6, 7
100-1444
3400808-1
IE831-800C
4
100-1449
3400829-1
IE831-800AG
1
100-1544
3400855-1
IE831-800BA
GARRETT SERIES NO.
1
FIELD REPLACEABLE ILLUSTRATED PARTS LIST
(1)
The D e t a i l e d F i e l d Replaceable I l l u s t r a t e d Parts L i s t provides a breakdown o f assemblies and d e t a i l e d parts composing the equipment.
(2)
The reference numbers shown i n the Detailed F i e l d Replaceable I l l u s t r a t e d Parts L i s t correspond t o reference numbers appearing on the exploded view i l l u s t r a t i o n . To f i n d a p a r t number when the p a r t number i s unknown, locate the part on the i l l u s t r a t i o n and note the reference number. Locate the reference number on the Detailed F i e l d Replaceable I l l u s t r a t e d Parts L i s t . The p a r t number w i l l be shown on the same l i n e . Part numbers w i t h s u f f i x "NPXX" are provided f o r c o n t i n u i t y only and are nonprocurable parts.
(3)
When more than one major assembly o r system i s covered on any s p e c i f i c f i g u r e o f the Detailed F i e l d Replaceable I l l u s t r a t e d Parts L i s t , the usage w i l l be i n d i c a t e d i n the d e s c r i p t i o n column. A l l component parts which are p e c u l i a r t o the major assembly or system w i l l be i d e n t i f i e d i n the nomenclature column w i t h (CMPNT OF ) f o l l o w i n g the nomenclature. Parts which are not i d e n t i f i e d as (CMPNT OF ) are applicable t o a l l major assemblies o r systems.
C4)
Items o f a matched set are not procurable as separate items and are i d e n t i f i e d i n the d e s c r i p t i o n column w i t h ORDER NHA i n d i c a t i n g order next higher assembly.
(5)
The d e s c r i p t i o n column gives the name o f the p a r t and shows by actual i n dent the assembly r e l a t i o n s h i p o f each p a r t w i t h respect t o other parts i n the breakdown. A l l p a r t s which are indented one column t o the r i g h t of a major assembly or system are component parts o f t h a t assembly or system. A l l p a r t s or assemblies w i t h the same indent must be used together t o make up the higher assembly.
3
'••7 v.:
^ -
27 B
19C
t(
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:•••./' ' ni ifO: r^"y"
SB-2806
15
Power Section:
Combustor, Compressor Seal and Bearing Figure 1
POWER SECTION (COMBUSTOR, COMPRESSOR BEARING AND FIGURE 1 USED WITH 10O-1384 -S04 100-1397 -S02 100-1437 100-1438 -SOI 100-1438 -S02 100-1438 100-1438 -S04 100-1444 -S04 100-1449
REF NO
ONAN NO
1
425-1035
3400001-1
IA
425-1901
3400001-2
IB
425-1902
3400091-3
IC
425-1903
3400001-4
2 3 4
4 25-1537 425-1580 425-1904
145-540-96405 791-540-90231 432-501-90003
4A
425-1905
432-501-90005
5 6 7 8 9
425-1002 425-1558 425-1581 425-1501 425-1003
343 0005-1 525-628-90334 791-540-90336 145-540-90414 3430000-1
9A
425-1oaa
3430000-3
10
425-1004
3430003-2
IOA
425-1033
3430041-1
11 12
425-1005 425-1006
3422005-1 3440011-1
12A
425-1907
3440011-15
13
425-1502
145-540-91414
13A
425-1195
145-540-92803
14
425-1582
791-540-9P330
GARRETT NO
DESCRIPTION POWER SECTION (COMBUSTOR, COMPRESSOR BEARING AND SEAL) POWER SECTION (COMBUSTOR, COMPRESSOR BEARING AND SEAL) (USED ON I E 8 3 1 - 8 0 0 H ONLY) POWER SECTION (COMBUSTOR, COMPRESSOR BEARING AND SEAL) (USED ON I E 8 3 \ - 8 0 0 M ONLY) POWER SECTION (COMBUSTOR, COMPRESSOR BEARING AND SEAL) (USED ON I E 8 3 1 - 8 0 0 U / - 8 O 0 Y ONLY) . BOLT •MASHER •PLUG-IGN (REPL BY 4 3 2 501-90005) •PLUG-IGN (REPL 4 3 2 - 5 0 1 90003) •GASKET . NUT • WASHER • BOLT • CAP-COMB CHMBR (CMPNT OF 3400001-1/-2) •CAP-COMB CHMBR (CMPNT OF 3400001-3/-4) • L I N E R ASSY-COMB (CMPNT OF 3400001-1/-2) • L I N E R ASSY-COMB (CMPNT OF 3400001-3/-4) • NUT •KEY-NUT LKG (REPL BY 3440011-15) •KEY-NUT LKG (REPL 3440011-1) •BOLT (REPL BY 1 4 5 - 5 4 0 92803) • •BOLT (REPL 1 4 5 - 5 4 0 - 9 1 4 1 4 ) $ (SB831-IE-0030)$ • WASHER (REPL BY 7 9 1 - 5 4 0 90331)
-SOI -Sp3 -SOI
QTY 1 1
1
1
2 2 1 1 1
12 24 12 1 1 1 1 1
& 1 1 6 2 6
POWER SECTION (COMBUSTOR, COMPRESSOR BEARING ANO FIGURE 1 USED WITH
iOQ-1384 100-1438 100-1438
-S04 -SOI -S04
EF NO
ONAN NO
14A
425^1585
7 9 1 - 5 4 0 - 9 0331
15 16 17
425-1503 425-1585 425-1007
145-540-96407 791-540-90331 3476012-1
17A
425-1007
3476012-1
18
425-1009
3426008-1
18A
425-1010
3426008-2
186
425-1011
3426008-3
18C
425-1305
3426140-1
18D
425-1320
3426140-2
18E
425-1324
3426140-3
19
425-1012
3426 0 02-1
19A
425-1013
3426002-2
19B
425-1014
3426002-3
19C
425-1351
3426139-1
190
425-1368
3426139-2
19E
425-1411
3426139-3
DELETED 425-1015
3426119-1
20 21
100-1397 100-1438 100-1444
GARRETT NO
-SOZ -502 -S04
100-1437 100-1438 100-1449
-SOI -S03 -SOI
DESCRIPTION .WASHER (REPL 7 9 1 - 5 4 0 90330)S(SB831-IE-0030I$ • BO LT •WASHER .BRACKET (USED WITH MONOPOLE 3 4 0 0 0 1 3 - 1 / - 2 Af^D 3 4 0 0 0 2 4 - 1 / - 2 ) • BRACKET (USED WITH OUAL MONOPOLE 3 4 0 0 0 1 3 - 1 / - 2 ONLY) .•SHIM-BRG RTNG ( 0 . 0 0 4 I N . THK)(REPL BY 3 4 2 6 1 4 0 - 1 ) .SHIM-BRG RTNG ( 0 . 0 1 0 I N . THK)(REPL BY 3 4 2 6 1 4 0 - 2 ) .SHIM-BRG RTNG ( 0 . 0 3 2 I N . THK)(REPL BY 3 4 2 6 1 4 0 - 3 ) •SHIM-BRG RTNG ( 0 . 0 0 2 I N . THK)(REPL 3 4 2 6 0 0 8 - 1 ) $ '"•.-"•> ' :
w ;!;
S
iii V^iL,""
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::
Jii
••••:::;'••'>..>;
\
:
.'*^v^
A^v^^-^v^'
::: ;^,;^fr-... . A ^ f ^ ^ j - ; ^ '
iii iii
i;i jii ii :
;
::
i i"' ;S'-J': i iji iji ;f:%:v-:-' i i: iii •::
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:
;
j
:
'•'••-?'*-r/>"'?'.»'
E-19A-7827
Monopole I n s t a l l a t i o n (Dual) (Typical) Figure 14 41
MONOPOLE INSTALLATION USED WITH
EF NO
100-1384 100-1437 100-1444
ONAN NO
CDUALI FIGURE 14 -S04 100-1384 -SOI 100-1438 -S04 100-1449
GARRETT NO
1
425-1941
3400013-1
IA
425-1942
3400013-2
IB
425-1943
3400013-3
IC
425-2052
3400013-4
2 3 4 5 6
425-1589 425-1554 425-1507 425-1584 425-1110
7 9 1 - 5 4 0 - 9 0339 525-628-90454 145-540-90107 791-540-90329 211-501-9086
6A
425-1415
211-501-9090
6B
425-2196
211-577-9014
7 8 9
425-1598 425-1111 425-1562
791-540-90230 3476013-1 525-607-90505
10
425-1601
791-514-9011
IOA
425-1601
791-514-9011
11
425-1112
34760Q9-1
IIA
425-1418
3476030-1
116
425-0915
3476030-2
-S06 -S06 -SQI
100-1397 100-1438 100-1544
DESCRIPTION MONOPOLE INSTALLATION (DUAL) MONOPOLE INSTALLATION (DUAL) (USED ON I E 8 3 1 8 0 0 J ONLY) MONOPOLE INSTALLATION (DUAL) MONOPOLE INSTALLATION (DUAL) .MASHER .NUT .BOLT .WASHER • CLAMP (CMPNT OF 3 4 0 0 0 1 3 - 1 / - 3 ) .CLAMP (CMPNT OF 3 4 0 0 0 1 3 - 2 / - 4 ) ( R E P L BY 211-577^9014) .CLAMP (CMPNT OF 3400013-2/^4)(REPL 211-501-9090) •MASHER .BRACKET •NUT (CMPNT OF 3400013 -1/-2) .WASHER (CMPNT OF 3400013-1/-2) • WASHER (CMPNT OF 3400013-3/-4) . C A B L E ASSY-MONOPOLE (REPL BY 3 4 7 6 0 3 0 - 1 ) . C A B L E ASSY-MONOPOLE (CMPNT OF 3 4 0 0 0 1 3 - 1 / - 3 ) (REPL 3 4 7 6 0 0 9 - 1 ) . C A B L E ASSY-MONOPOLE (CMPNT OF 3 4 0 0 0 1 3 - 2 / - 4 )
42
-S02 -S07 -SOI
QTY
AR AR 2 2 2 4 1 2 4 2 2 2 2
12,15
12.15
16
163
14 13 15 15
F-19A-2876R2
DETAIL A
DETAIL A
Gaseous Fuel System I n s t a l l a t i o n Figure 15
43
(Plumbing)
FUEL SYSTEM USED WITH
P EF NO
INSTALLATIONGASEOUS (PLUMBING) v
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:
,
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iii
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E-19A-8438
Oil
System Installation Figure 58 150
si
O I L SYSTEM INSTALLATION (PARTIAL FIGURE 58 USED WITH 100-1384 -S06 100-1393 100-1438 -S02 100-1438 100-1438 -S05 100-1438 100-1449 -SOI 100-1544
R E F NO
ONAN NO 425-1986
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
425-1532 425-1596 425-2100 425-1349 425-1395 425-1645 425-0965 425-1572 425-1597 425-1497 425-1590 425-159^ 425-1396 425-1357 42 5-1655 425-1359 425-1511 425-1597 425-1518 425-1585 425-1397 425-1398 425-1641 425-1361 425-1641 42 5 - 1 3 6 0 425-1641 425-1399 425-1413
GARRETT NO 3400142-3
145-518-9079 791-540-99459 581-508-90008 3480219-1 771-615-90011 S9413-562 771-585-9102 525-628-90222 791-540-90456 1 4 5 - 5 4 4 - 9 0018 791-540-90332 7 9 1 - 5 4 0 - 9 0232 S8128E16-i2028A 337-548-90001 S9413-228 33 7-54,8-90002 145-5 4 0 - 9 4 1 3 4 791-540-90456 145-544-90005 791-540-90331 3480324-1 684-5 77-9003 S9413-554 684-5 77-9002 S9413-554 684-577-9001 S9413-554 6 8 4 - 5 7 8 - 9 0014 684-5 78-90015
BKON) -S15 -S03 -S06 -SOI
\ ::: ... l
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^
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im, 11 \ .
i
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REMOTELY LOCATED REMOTELY LOCATED
E-19A-7738R2
Electrical System Installation Figure 59
152
ELECTRICAL USED WITH
SYSTEM JNSTL FIGURE 59 -S15 100-1397 100-1393 -S04 100-1449 100-1444
F NO
ONAN NO
1 IA IB
42 5-1993 425-1996 425-1994
3400025-1 3400025-2 3400025-3
IC
425-1995
3400025-5
ID 2
425-2111 425-1400
3400025-7 726-505-90003
2A
425-1414
7 2 6 - 5 05-90004
3
425-1401
3450011-1
3A 4 5 6 7
425-1423 425-1403 425-1404 425-1412 425-1997
3450011-2 572-540-90105 362-601-90105 736-503-90001 6 8 4 - 5 80-90001
7A 7B
425-1998 425-1999
684-580-90002 684-580-90003
7C
425-2000
6 8 4 - 5 8 0 - 9 0004
7D
425-2001
684-580-90008
7E
425-2002
6 8 4 - 5 8 0 - 9 0009
7F
425-2003
6 84-580-90010
7G
425-2004
6 84-5 8 0 - 9 0011
7H
425-1425
684-580-90006
71
425-2005
6 8 4 - 5 8 0 - 9 0013
GARRETT NO
-S02 -SQI
100-1437 100-1544
-SOI -SOI
DESCRIPTION ELECTRICAL SYSTEM INSTL ELECTRICAL SYSTEM INSTL ELECTRICAL SYSTEM INSTL (USED ON I E 8 3 1 - 8 0 0 E ONLY) ELECTRICAL SYSTEM INSTL (USED ON I E 8 3 1 - 8 0 0 H / -800M) ELECTRICAL SYSTEM INSTL .THERMOCOUPLE (REPL BY 726-505-90004)$(SB831-IE00Q1)$ •THERMOCOUPLE (REPL 7 2 6 - 5 0 5 -90003)$(SB831-IE-0014)$ •BUSHING (REPL BY 3450011-2) •BUSHING (REPL 3 4 5 0 0 1 1 - 1 ) .PLUG •GASKET • TEMP B U L B $ ( S B 8 3 1 - I E - 0 0 0 1 ) $ .SWITCH-SPEED$(SB831-IE0017)$ .SWITCH-SPEED .SWITCH-SPEED$(SB831-IE00J.7)$ .SWITCH-SPEED$(SB831-IE0017)$ .SWITCH-SPEED (REPL BY 684-580-90006)$(SB831-IE0017)$ . S W I T O V S P E E D (REPL BY 684-580-90006)*(SB831-IE0017)$ .SWITCHKSPEED (REPL BY 684-580-90006)$(SB831-IE0017)$ • SWITCH-SPEED (REPL BY 684-580-90006!)*( SB831-1E0017)$ .SWITCH-SPEED (REPL BY 684-580-90013) •SWITCH-SPEED (REPL 6 8 4 580-9Q006)*(SB831-IE0022) (CMPNT OF 3400025-1/-2/-3/-5) 153
QTY 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1
fLfCTRICAL USED WITH
REF NO
SYSTEM
lpO-1393 100-1444
ONAN NO
7J
425-2217
8
425-1410
8A
425-2006
9
425-2007
INSTL FIGURE 59 -Sl5 100-1397 -S04 100-1449
GARRETT NO 684-580-90014 3488086-1 3488086-2 6.84-5 78-9 0011
-S02 -SOI
100-1437 100-1544
DESCRIPTION .SWITCH-SPEED (CMPNT OF 3 4 0 0 0 2 5 - 7 ) •CONTROL ASSY ELEC-TEMP ( S B 8 3 1 - I E - O 0 0 H (REPL BY 3 4 8 8 0 8 6 - 2 ) •CONTROL ASSY ELEC-TEMP (REPL 3 4 8 8 0 8 6 - 1 1 (SB831-IE-0025U •TEMPERATURE SWITCH (CMPNT OF 3 4 0 0 0 2 5 - 5 )
154
-SOI -SOI
QTY
1 1 1 1
_» Cfl
*»«
cn
O 3
0) rt 0)
Ox O M
B
00 t—
O
1
w
ID O
I
•o
>•o
o n >
>
O n
2 O
x / .•
ELECTRICAL USED WITH
NO
SYSTEM INSTL (USED ON FIGURE 60 100-1384 -S04 100-1384 100-1438 -S02 100-1438 100-1438 -SOS 100-1438
ONAN NO
GARRETT NO
1
42 5-2 008
3400025-4
IA IB 2 3 4 5
425-2112 425-2113 425-1414 425-1423 42 5-1412 425-2005
3400025-8 3400025-9 726-505-90004 3450011-2 736-503-90001 684-580-90013
6
425-2181
3488005-1
425-2183
3488460-1
425-2006
3488086-2
7 8
.
IE831-800J/-800R) -S06 -S03 -S06
100-1438 100-1438 100-1438
-SOI -S04 -SOT
DESCRIPTION ELECTRICAL SYSTEM INSTL iUSED ON I E 8 3 1 - 8 0 0 J / - 8 0 0 R 1 E L E C T R I C A L SYSTEM INSTL ELECTRICAL SYSTEM INSTL .THERMOCOUPLE •BUSHING .TEMP BULB •SWITCH-SPEED (CMPNT OF 3400025-8/-9I •SWITCH-TEMP (CMPNT OF 3400025-81 •SWITCH-TEMP (CMPNT OF 3400025-81 •SWITCH-TEMP (CMPNT OF 3400025-91
156
QTY I 1 1 4 4 1 1 1 1 1
_ | < < = > >
feV
1(51 15
JL
i
i
1
I
SE
IMI
©
©
1 REMOTELY LOCATED
s
©
Load Share Control I n s t a l l a t i o n Figure 61
157
m ®
F-19A-2982
LOAD SHARE CONTROL INSTL FIGURE 61 USED IWITH 100-1384 -S04 100-1384 100-1437 -SOI 100-1444 100-1544 -SOI
REF NO ONAN NO
GARRETT NO
425-2009 425-2010 425-2118 425-2011
3400029-1 3400029-2 3400029-3 3400029-4
425-1420
367-501-90001
2A
425-1421
367-501-90007
2fl
425-2012
367-501-90010
2C
425*2013
367-501-90015
2D
425-2014
3488195-1
2E
425-2015
367-501-90016
2F
425-2182
3488190-1
1 IA IB IC
-S06 -S04
100-1397 100-1449
DESCRIPTION LOAD SHARE CONTROL INSTL LOAD SHARE CONTROL INSTL LOAD SHARE CONTROL INSTL LOAD SHARE CONTROL INSTL (USED WITH E L E C T R I C A L GOV, F I G . 3 3 A I .LOAD AND SPEED CONTROL (CMPNT OF 3 4 0 0 0 2 9 - 1 ) (REPL BY 3 6 7 - 5 0 1 - 9 0 0 1 0 ) •LOAD AND SPEED CONTROL (CMPNT OF 3 4 0 0 0 2 9 - 2 ) (REPL BY 3 6 7 - 5 0 1 - 9 0 0 1 0 ) •LOAD AND SPEED CONTROL (REPL BY 3 4 8 8 1 9 0 - 1 ) • LOAD AND SPEED CONTROL (CMPNT OF 3 4 0 0 0 2 9 - 4 ) (REPL BY 3 4 8 8 1 9 5 - 1 ) •FORWARp ACTING CONTROL ASSY (CMPNT OF 3400029-4)(REPL 3 6 7 501-900151 .LOAD ANO SPEED CONTROL (SB831-IE-0024) (REPL BY 3 4 8 8 1 9 0 - 1 ) .LOAD AND SPEED CONTROL (CMPNT OF 3 4 0 0 0 2 9 - 3 ) (REPL 3 6 7 - 5 0 1 - 9 0 0 ^ . 6 ) $ (SB831-IE-0024)$
158
-S02 -SOI
QTY 1 1 1 1 1 1 1 I
1 1
F-I9A-2988
Insulation Blanket Installation Figure 62
159
INSULATION BLANKET FIGURE USED WITH
REF NO
100-1384 100-1438 100-1438
ONAN NO
-S04 -S02 -SOS
INSTALLATION 62
100-1384 100-1438 100-1438
42 5-2016
3400012-1
2
42 5-1430
425-501-90001
100-1438 100-1438 100-1438
-SOI -S04 -SOT
DESCRIPTION
QTY
INSULATION BLANKET INSTALLATION .BLANKET-INSULATION
1
GARRETT NO
1
-S06 -S03 -S06
180
i
AIR PUMP ANO MOTOR INSTL FIGURE USED WITH 100-1437 -SOI
EF NO
ONAN NO
1 IA IB IC
425-2017 425-2018 425-2019 425-2125
3400141-1 3400141-2 3400141-3 3400141-4
2
425-1000
3484022-1
2A
425-2020
3484022-2
2B
425-2021
3484022-3
2C
425-2179
3*84022-4
3
425-1225
771-615-90012
3A
425-2022
771-615-90031
4
4 2 5 - 0 2 77
159-523-90002
4A
425-2023
523-511-9005
4B
425-1343
523-509-90008
4C
425-2193
159-523-90008
5
425-2024
311-515-9102
5A
425-2197
311-517-9422
6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A
425-1573 425-1547 425-1606 425-0999 425-1557 42 5-1605 425-1545 425-0993 425-1108 425-0994 425-1546 425-1595 425-0992 425-0995 425-0996
525-557-9013 1 4 5 - 5 4 3 - 9 2 059 791-513-9037 3484025-1 525-628-90223 791-513-9034 145-543-91034 499-511-90001 2 3 4 - 5 8 2 - 9 0003 451-502-9007 145-543-91037 791-540-90109 581-509-90004 3484026-1 3484026-2
66
GARRETT NO
DESCRIPTION AIR PUMP AND MOTOR INSTL AIR PUMP AND MOTOR INSTL AIR PUMP ANO MOTOR INSTL AIR PUMP AND MOTOR INSTL (SB831-IE-0035)$ • A I R PUMP AND MOTOR ASSY (CMPNT OF 3 4 0 0 1 4 1 - 2 ) • A I R PUMP AND MOTOR ASSY (CMPNT OF 3 4 0 0 1 4 1 - 2 ) • A I R PUMP AND MOTOR ASSY (CMPNT OF 3 4 0 0 1 4 1 - 3 ) • A I R PUMP AND MOTOR ASSY (SB831-IE-0035) . . V A L V E CHECK (CMPNT OF 3484022-1/-2) . . S C L E N O I D (CMPNT OF 3484022-3/-4) ..REDUCER (CMPNT OF 3484022-1/-2D . . N I P P L E (CMPNT ^ F 3484022-3) . . N I P P L E (CMPNT OF 3484022-3/-4I ..REDUCER (CMPNT OF (SB831-IE-0035) . . E L B O W - S T R E E T (CMPNT OF 3484022-21 . . E L B O W - S T R E E T (CMPNT OF 3484022-41 • . NUT ..BOLT ..WASHER ..COVER ..NUT ..WASHER ..BOLT ..MOTOR ..COUPLING .KEY ..BOLT .•WASHER ..PUMP-AIR . . S H I M ( 0 . 0 1 7 9 I N . THK) . . S H I M ( 0 . 0 5 9 8 I N . THK)
162
QTY
2 2 2 1 4 8 4 1 1 1 4 4 1 AR AR
AIR PUMP ANO MOTOR INSTL FIGURE USED WITH 100-1437 -SOI
P E F NO 19B 19C 20
ONAN NO 425-0997 425-099* 425-2026
66
GARRETT NO 3484026-3 3484026-4 3484024-1
DESCRIPTION •.SHIM (0.1345 ..SHIM (0.3750 ..FRAME
163
I N , THK) I N . THKf
QTY AR AR 1
E-19A-9143
Fresh Water Rinse System Installation Figure 68
164
FRESH WATER RINSE SYSTEM INSTALLATIONS!SB831-IEFIGURE 68 USED WITH 100-1384 100-1384 -S06 -S04 100-1393 100-1438 100-1397 100-1437 -SOI -S02 100-1438 100-1438 100-1438 -S02 -S03 100-1438 -S06 100-1438 100-1438 -S05 100-1544 100-1444 -S04 100-1449 -SOI
EF NO
ONAN NO
GARRETT NO
1
425-2119
3400053-1
2 3 4 5 6 7 8 9 10 11 12 13 14
425-202 8 425-2029 425-203 p 425-1560 425-2031 425-2032 425-2033 425-2034 425-2209 425-2195 425-2 034 425-2188 425-1935
3474003-1 524-504-9101 311-532-90016 525-628-90576 791-540-90345 3474002-1 145-550-90002 791-541-90001 525-6 07-90503 211-521-9007 791-541-90001 145-544-90003 S8256-3
DESCRIPTION FRESH WATER RINSE SYSTEM INSTALLATI0N$«SB831-IE0034)$ .TUBE ASSY .NOZZLE •ELBOW *NUT .WASHER •BRACKET •U-BOLT •WASHER • NUT •CLAMP •MASHER • BOLT •PLATE-MODIFICATION RECORD
165
-S15 -SOI -S04 -S07 -SOi
QTY 1 1 1 1 1 1 1 1 2 2 1 1 1 1
HARDWARE IDENTIFICATION Illustrated hardware items are only for identification purposes. All hardware items listed throughout this parts catalog are steel SAE grade five (5) or lower (zinc plated with clear chromate dip) unless parts description indicates differently. All dimensions are in inches.
WASHER TYPES
EXTERNAL TOOTH LOCK (ET)
INTERNAL TOOTH LOCK (IT)
EXTERNAL-INTERNAL COUNTERSUNK TOOTH LOCK (EIT) EXTERNAL TOOTH
SPRING LOCK
® •FLAT
LOCK
Flat washer dimensions given are: Inside Diameter (ID), Outside Diameter (OD) and Thickness (Thk).
BOLT AND SCREW TYPES CARRIAGE BOLT
TRUSS HEAD
HEXAGON HEAD
PAN HEAD
BINDER HEAD
^JBiii (•ffimi ([•SSi ROUND HEAD
HEXAGON WASHER HEAD
OVAL HEAD
FILLISTER HEAD
FLAT HEAD
^ • S m l £3Kii§ ^ 2 0 0
SQUARE HEAD
SOCKET HEAD
SLOTTED SET
TWELVE POINT CAP
SOCKET SET
j s a i sis—'} S B Ka
>-
L - Measure length between these points.
INTERNAL DRIVE TYPES
Nominal size (fractional diameter or screw number) —
Number of threads per inch —
Length in inches
e SLOTTED
CROSS RECESSED (PHILLIPS)
SIX POINT SOCKET
TWELVE POINT SOCKET
1/4-20 x 3/4"
NUT TYPES
FULL HEXAGON
STD. #35
JAM HEXAGON
HEXAGON WASHER
•
SQUARE
WING
ACORN
ONAN 1400
7 3 R D A V E N U E N.E. •
M I N N E A P O L I S , M I N N E S O T A 55432
